Description of CHP Operation Process

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DISCRIPTION OF STG-I SYSTEM CHP (FOR UNIT-1,2)

Coal is brought to Track Hopper of CHP from LINGARAJ Mines through our MGR
system. Coal is unloaded in the track hopper by bottom open doors mechanism of
wagons. Coal is fed to conveyors 1A or 1B by four Paddle Feeders (PF-1,2,3 & 4). PF-
1,2 feed coal to conveyor 1A & PF-3,4 feed coal to conveyor1B.Two inline Magnetic
Separators MS-1 & MS-2 are there on conveors-1A & 1B respectively to separate
magnetic material from the coal. At TP-1 coal is transferred from conveyor 1A & 1B
to conveyors 2A & 2B. Conveyor 2A feed coal to VGFS-1,2 & CRUSHERS-1,2 &
finally crushed coal of -20mm size to conveyor 3A. Conveyor 2B feed coal to VGFS-
3,4 & CRUSHERS-3,4 & finally crushed coal of -20mm size to conveyor 3B. Two no
of Metal Detector (MD-1 & MD-2) are there on conveyors 2A & 2B respectively.
Conveyors-3A, 3B transport coal up to TP-2 & discharge coal to conveyors 4A,4B or
10A,10B depending upon the requirement of direct bunkering or stacking respectively.
Two no of Metal Detector(MD-5 & MD-6) are there on conveyors 3A & 3B
respectively
FOR DIRECT BUNKERING: Conveyors 4A,4B transport coal up to TP3 &
discharge the coal to conveyors 5A,5B.Conveyors 5A,5B transport the coal up to TP4
& discharge the coal to conveyors 6A,6B. Two inline magnetic separators (MS-3 &
MS-4) are there on conveyors 5A & 5B respectively at TP4. Conveyors 6A,6B
transport coal up to TP6. At TP5 they discharge coal to bunker conveyor 8A. & at TP6
they discharge coal to conveyor 8B or 7A/7B. Conveyors 7A/7B transport coal up to
TP8. At TP7 they discharge coal to conveyor 9A & at TP8 they discharge coal to 9B
or 16A of stage-II
FOR STACKING: Conveyors 3A/3B discharge coal to conveyors 10A/10B at TP2.
Conveyors 10A/10B discharge coal to 11A at TP9 or 11B at TP10. Conveyor 11A
discharge coal to Boom conveyor of SR-1 & 11B discharge coal to Boom conveyor of
SR-2 for stacking coal in stack piles 1,2 & 3,4 respectively
FOR RECLAIMING: Bucket Wheels of SR-1 & SR-2 discharge coal to Boom
conveyors of respective Stacker Reclaimers. Boom conveyors of SR-1 & SR-2
discharge coal to conveyors 11A & 11B respectively. Conveyor 11A discharge coal to
12A/12B at TP12 & 11A discharge coal to conveyors 12A/12B at TP11. Conveyors
12A/12B discharge coal to conveyors 5A/5B at TP3. After TP3 path of reclaimed coal
is same as in the case of direct bunkering.
Technical Diary –Stage-I (2 X 500 MW)

Description of the STAGE-I system

Prepared by O&M Department


DISCRIPTION OF STG-II SYSTEM CHP (FOR UNIT-3,4)

Coal is brought to Track Hopper-II of CHP from LINGARAJ Mines through our
MGR system. Coal is unloaded in the track hopper-II by bottom open doors
mechanism of wagons. Coal is fed to conveyors 13A or 13B by four Paddle
Feeders (PF-1,2,3 & 4). PF-1,2 feed coal to conveyor 13A & PF-3,4 feed coal to
conveyor13B.Two inline Magnetic Separators ILMS-1 & ILMS-2 are there on
drive ends of conveors-13A & 13B respectively to separate magnetic material
from the coal. Two suspended magnets SM-1 & SM-2 are there near pent house
of track hopper to separate magnetic materials from conv.13A & 13B. Two nos
of Metal Detector (MD-1 & MD-2) & Belt Weigher (BW1 & BW2) are there on
conveyors 13A & 13B respectively. At Crusher house-II Conveyor 13A feed coal
to VGFs-1,2 & CRUSHERS-1,2 & finally crushed coal of -20mm size to Belt
Feeders1,2. Conveyor 13B feed coal to VGFs-3,4 & CRUSHERS-3,4 & finally
crushed coal of -20mm size to Belt Feeders-3,4. Belt Feeders-1,2 or Belt Feeders-
3,4 feed crushed coal to conveyors 14A/14B or 20A/20B depending upon the
requirement of Direct bunkering or stacking respectively.
FOR DIRECT BUNKERING
Conveyors 14A, 14B transport coal up to TP15 & discharge the coal to conveyors
15A, 15B. Conveyors 15A, 15B transport the coal up to TP16 & discharge the
coal to conveyors 16A,16B. Two inline magnetic separators (ILMS-3 & ILMS-4)
are there on conveyors 15A & 15B respectively at TP16. Conveyors 16A, 16B
transport coal up to TP18. At TP17 they discharge coal to bunker conveyor 18A.
& at TP18 they discharge coal to conveyor 18B or 17A/17B. Conveyors 17A/17B
transport coal up to TP20. At TP19 they discharge coal to conveyor 19A & at
TP20 they discharge coal to conveyor 19B or 26A.
FOR STACKING
Belt Feeders-1,2 discharge coal to conveyor 20A & Belt Feeders-3,4 discharge
coal to 20B at Crusher House-II. Conveyors 20A/20B discharge coal to Conveyor
21 at TP13. Conveyor 21 discharge coal to Boom conveyor of SR-3.
FOR RECLAIMING
Bucket Wheels of SR-3 discharge coal to Boom conveyor of Stacker Reclaimer-
3. Boom conveyors of SR-3 discharge coal to conveyors 21. Conveyor 21
discharge coal to 22A/22B at TP14. Conveyors 22A/22B discharge coal to
conveyors 15A/15B at TP15. After TP15 path of reclaimed coal is same as in
case of direct bunkering.
13B
TP13 TRACK
CRUSHER 13A HOPPER-II
HOUSE-II

STA STA
CK CK
YAR 21 YAR 14B 14A LINK FROM
D D STAGE-I

TP15
TP14

15B 15A

17B 16B 16B 7B


17B
TP18 TP17 TP16 TP8 TP7
TP20 TP19
17A
17A 16A 16A 16A
7A
19A
19B 18B 18A
BUNK
BUNKER
LAYPUT DIAGRAM
ER
FLOOR
FLOOR-19A
BUNKER BUNKER OF CHP2-STAGE-II
-19B FLOOR- FLOOR-
18B 18A

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DISCRIPTION OF STG-II SYSTEM CHP (FOR UNIT-5,6)

Coal is brought to Track Hopper-III of CHP from LINGARAJ Mines through our
MGR system. Coal is unloaded in the track hopper-III by bottom open doors
mechanism of wagons. Coal is fed to conveyors 23A or 23B by four Paddle
Feeders (PF-5,6,7 & 8). PF-5,6 feed coal to conveyor 23A & PF-7,8 feed coal to
conveyor 23B. Two inline Magnetic Separators ILMS-5 & ILMS-6 are there on
drive ends of conveors-23A & 23B respectively to separate magnetic material
from the coal. Two suspended magnets SM-3 & SM-4 are there near pent house
of track hopper to separate magnetic materials from conv.23A & 23B. Two nos
of Metal Detector(MD-3 & MD-4) & Belt Weighers (BW3 & BW4)are there on
conveyors 23A & 23B respectively. At Crusher house-III Conveyor 23A feed
coal to VGFS-5,6 & CRUSHERS-5,6 & finally crushed coal of -20mm size to
Belt Feeders5,6. Conveyor 23B feed coal to VGFS-7,8 & CRUSHERS-7,8 &
finally crushed coal of -20mm size to Belt Feeders-7,8. Belt Feeders-5,6 or Belt
Feeders-7,8 feed crushed coal to conveyors 24A/24B or 30A/30B depending
upon the requirement of Direct bunkering or stacking respectively.
FOR DIRECT BUNKERING
Conveyors 24A,24B transport coal upto TP23 & discharge the coal to conveyors
25A,25B.Conveyors 25A,25B transport the coal upto TP24 & discharge the coal
to conveyors 26A,26B. Two inline magnetic separators (ILMS-7 & ILMS-8) are
there on conveyors 25A & 25B respectively at TP24. Conveyors 26A,26B
transport coal upto TP26. At TP25 they discharge coal to bunker conveyor 28A.
& at TP26 they discharge coal to conveyor 28B or 27A/27B. Conveyors 27A/27B
transport coal upto TP28. At TP27 they discharge coal to conveyor 29A & at
TP28 they discharge coal to conveyor 29B .
FOR STACKING
Belt Feeders-5,6 discharge coal to conveyor 30A & Belt Feeders-7,8 discharge
coal to 30B at Crusher House-III. Conveyors 30A/30B discharge coal to
Conveyor31 at TP21. Conveyor 31 discharge coal to Boom conveyor of SR-4 .
FOR RECLAIMING
Bucket Wheels of SR-4 discharge coal to Boom conveyor of Stacker Reclaimer-
4. Boom conveyors of SR-4 discharge coal to conveyors 31. Conveyor 31
discharge coal to 32A/32B at TP22. Conveyors 32A/32B discharge coal to
conveyors 25A/25B at TP23. After TP23 path of reclaimed coal is same as incase
of direct bunkering.
23B

CRUSHER TRACK HOPPER-III


23A
HOUSE-III
30B
TP21
30A

STA
STA CK
24B 24A CK 31 YAR
YAR D
D
LINK
BETWEEN
CHP2 & CHP3 32B
TP23 TP22
32A

25B 25A

27B 26B 26B 17B


27B
TP25
TP26 TP24 TP20 TP19
TP28 TP27 26A
27A 27A 26A 26A 17A
29B 29A
28B 28A LAYOUT DIAGRAM OF CHP3-STAGE-II
BUNK BUNKER
ER FLOOR-
FLOOR BUNKER BUNKER
29A
-29B FLOOR-28B FLOOR-
28A

THERE ARE FOUR LINKS BETWEEN STAGE-I CHP, CHP2 OF STAGE-II & CHP3 OF
STAGE-II. THEY ARE :

1. Link between stage-I CHP & CHP2 of stage-II at TP8. We can feed coal to Conveyor-16A
of CHP2 from Conv.7A or 7B of stage-I CHP through this link.

2. Link between CHP2 & CHP3 of stage-II at TP20. We can feed coal to Conveyor-26A of
CHP3 from Conv.17A or 17B of CHP2 through this link.

3. Link between Stackyard of Stacker Reclaimer-4 & CHP2 through conveyor 33A between
TP22 & TP14.

4. Link between Stackyard of Stacker Reclaimer-3 & CHP3 through conveyor 33B between
TP22 & TP14.

165

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