Stores Management R1
Stores Management R1
Stores Management R1
Process
Activity Activity Description PR SR
A Stores Management STORES PM, QA/QC
B Planning Stores STORES PM, QA/QC
C Resources STORES / PM QA/QC
STORES
Receipt of Materials STORES/EXECUTION/QUALIT
D Inward Inspection PM
Y
Material Receipt Note (MRN) on portal STORES
Activity
Activity Description DI
No
A. Planning
Identify the quantum of material to be managed at store from Bill of Quantity
1 BOQ
(BOQ) of contract.
LT/PTD/SSPD/SP
2 Prepare storage requirement as per the type of material.
/011/GL/001
Prepare the Store layout, as per the storage requirement of different type of
materials;
3
a) Indoor
b) Outdoor
L&T CONSTRUCTION Quality Management System
POWER TRANSMISSION AND DISTRIBUTION (DOMESTIC)
EHV SUB STATION SYSTEMS AND POWER DISTRIBUTION BU Doc. No.: LT/PTD/SSPD/SP/011
Title: Stores Management REV NO: 01
c) Inflammable etc.,
Infrastructure shall be appropriately developed as per type, size and quantum of
4
materials to be handled.
While preparing Store Layout, the demarcation shall be ensured with facilities (in
5 order to ensure the appropriate preservation) shown in the sample Store Layout of
figure: 1.
6 All areas shall be earmarked.
7 Wherever required the “Restricted Access” display shall be provided.
Inflammable storage area identified as “No Smoking Area” and access shall be
8
restricted.
B. Resources
LT/PTD/SSPD/AQ
Plan the resources as per the Clause No: 7.1.1, 7.1.2, 7.1.3, 7.1.4 & 7.2 of Apex
1 M/001/F/003,4,5
Quality Manual.
&6
2 Review the adequacy of resources according to the progress of project.
3 Update and deploy the resources as per review outputs.
4 The separate provision shall be kept for Rejected Materials
Figure 1
L&T CONSTRUCTION Quality Management System
POWER TRANSMISSION AND DISTRIBUTION (DOMESTIC)
EHV SUB STATION SYSTEMS AND POWER DISTRIBUTION BU Doc. No.: LT/PTD/SSPD/SP/011
Title: Stores Management REV NO: 01
C. Receipt of material
Upon receipt of material;
1
The details of consignment shall be entered in the “Goods Goods Receipt
2
Receipt Book” Book
The adequacy of shipment documents shall be verified Transit
3
Documents
The material test certificates shall be verified as per the Manufacturer
4
Manufacturer Quality Plan. Test Certificates
In case the Manufacturer Quality Plan is not applicable
5 respective technical specification/Purchase Order shall be
followed.
6 Unloading shall be followed as per Manufacturer guidelines.
The material shall be identified and kept at inspection area. In
7 case the material volume is high appropriate tag shall be
provided as “under Inspection” for the ease of identification.
LT/PTD/SSPD/S
8 The material shall be verified for any transit damage
P/011/F/001
The quantity shall be checked with respect to the transit LT/PTD/SSPD/S
9
documents. P/011/F/001
After completing the initial verification of the material by store
Keeper, the request shall be raised to the competent person LT/PTD/SSPD/S
10
authorized (Inspection shall be jointly carried out with Stores / P/011/F/001
Execution / Quality) for inward inspection of materials.
Required test shall be conducted on material for conformance LT/PTD/SSPD/S
11
according to the type of material(Wherever required) P/011/F/001
Follow the contractual obligations for joint inspection with LT/PTD/SSPD/S
12
Client/External provider. P/011/F/001
If any original packing is opened for inspection the same shall be
packed appropriately to avoid/prevent ingress of moisture or LT/PTD/SSPD/S
13
foreign materials, which may damage or deteriorate the P/011/F/001
material.
If any deviations observed during the incoming inspection upon
receipt, the deviations shall be recorded and intimated to the LT/PTD/SSPD/S
14
external provider. Notify Operation and Supply chain P/011/F/001
management on status of material.
15 The accepted materials shall then transfer to the Stock for issue. Stock Register
16 The accepted materials shall be identified as “Accepted” tag.
Rejected material shall be transferred to Rejected Materials
17
area or incase volume is huge, identified as “Rejected” tag.
L&T CONSTRUCTION Quality Management System
POWER TRANSMISSION AND DISTRIBUTION (DOMESTIC)
EHV SUB STATION SYSTEMS AND POWER DISTRIBUTION BU Doc. No.: LT/PTD/SSPD/SP/011
Title: Stores Management REV NO: 01
Activity No Activity Description DI
D. Property Belonging to customers or external providers;
Identify the free issue materials/equipment/properties as per
1
contract.
Carryout the receipt inspection jointly with customer as per receipt LT/PTD/SSPD/S
2
inspection criteria. P/011/F/001
3 If accepted proceed for preservation and update the Stock.
Preserve as per the Manufacturer instructions or follow the LT/PTD/SSPD/SP
4
Preservation guide /011/GL/001
The storage and documentation shall be maintained separately from
6
other materials,
In case any defect, loss, or found to be unsuitable; inform customer LT/PTD/SSPD/S
7
and retain documented information. P/004/F/007
Activity No Activity Description DI
E. Preservation;
1 Identify the type of preservation of the Materials/Equipments
Preserve as per the Manufacturer instructions or follow the LT/PTD/SSPD/SP
2
Preservation guideline. /011/GL/001
The materials shall be identified with item code, description of item
3
and quantity for traceability.
LT/PTD/SSPD/S
4 Carry out the inspection on preservation on monthly basis
P/011/F/002
Do the corrective action as suggested in the Preservation Inspection LT/PTD/SSPD/S
5
Report. P/011/F/002
LT/PTD/SSPD/S
6 Notify the interested parties. P/004/F/006
&7
Activity No Activity Description DI
F. Issue and Control;
The materials, which is accepted and transferred to physical stock, be
1
considered for Issue.
The material Issue Indent shall be approved by authorized persons by Authorization
2
Project Manager. Letter
3 The Issue to the authorized persons by project management,
The authorization letter including specimen signature and photograph Authorization
4
of authorized signatories shall be retained at store for traceability. Letter
5 Issue shall be in the method of “FIRST IN FIRST OUT” (FIFO)
L&T CONSTRUCTION Quality Management System
POWER TRANSMISSION AND DISTRIBUTION (DOMESTIC)
EHV SUB STATION SYSTEMS AND POWER DISTRIBUTION BU Doc. No.: LT/PTD/SSPD/SP/011
Title: Stores Management REV NO: 01
The following shall be checked while issue of the Material;
1. Acceptance of Material (IMIR)
2. Date of expiry
3. Damage or deterioration LT/PTD/SSPD/S
6
4. Any test to be conducted (LT/PTD/SSPD/SP/011/GL/002) P/011/F/003
5. Quantity
6. Mode of transportation
7. Loading and Unloading requirements.
On issue the Physical stock register shall be updated, indent shall be
7 posted and stock availability shall be updated to project management Indent
on daily basis.
Reconciliation
8 The physical stock reconciliation shall be done on monthly basis.
Statement
1. LIST OF DOCUMENTED INFORMATION: