The Complete Guide To Ceramic Tile PDF
The Complete Guide To Ceramic Tile PDF
The Complete Guide To Ceramic Tile PDF
MINNEAPOLIS, MINNESOtA
www.creativepub.com
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wall Tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Types of Tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cutting Tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Materials: Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Floor Projects . . . . . . . . . . . . . . . . . . . . . . . . . . 55
90
90 96
96
Underlayment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Radiant Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
106
106
Ceramic Floor Tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Countertops . . . . . . . . . . . . . . . . . . . . . . . . . . 169
212
212 223
223
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Credits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
230
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 230
■ 7
This large contemporary bathroom is broken into distinct functional areas by the tile. The doorless shower is defined by field tile
in a straight set, while the dressing area is marked by a border and the reversal of color between the field and the edges. The mirror
above the sink is framed by field tile set on the diagonal. Finally, the sink area is set off by a shift in the size and shape of the field tile.
Small mosaic tile in two colors provides a dramatic backdrop With a view like this, the best design is one that gets out
for a contemporary entryway. of its own way. This blue mosaic tile echoes the color of the
mountains without competing for attention.
Introduction ■ 9
Borders liven up walls and break up otherwise boring Stones cut to resemble river rocks make an unusual
expanses of solid color. bathroom floor. The stones, which are attached to a mesh
backing, are remarkably easy to install. Coordinating grout
blends the tiles; contrasting grout would emphasize the
individual stones.
The golden color of this home’s exterior is reflected in the mottled tones of the tile patio and accented by the sunny yellow
patio furniture.
Introduction ■ 11
Artistic tile installations can go well beyond a nicely balanced mosaic and into bold abstract or contemporary designs. Here,
natural stone tiles are presented to depict a mountainous staircase rising up from the tub rim in a brightly lit bathroom alcove.
Introduction ■ 13
In this chapter:
• Floor Tile • Buying Tile
• Wall Tile & Tiling Materials
• Types of Tile • Cutting Tile
■ 15
Natural stone tile is marble, granite, slate, and other more exotic stones cut very precisely into tiles of various sizes that can
be installed just like manufactured tile. Because stone is a natural material, variations in color, texture, and markings must be
expected. Manufacturers do offer stone tiles with some added finish. In addition to polished tile, suppliers offer a variety of
distressed and textured finishes that can be very attractive as well as slip-resistant. With the exception of granite, natural stone
tends to be quite porous and requires periodic sealing to prevent staining. Also, not all types are uniformly abrasion-resistant, so
check before making a purchase. Some stone is so soft that it can be very easily scratched by normal use.
Mosaic tiles are ceramic, porcelain, terra-cotta, stone, or other tile cut into small pieces. Individual small tiles are often mounted
on a mesh backing so that large squares of many tiles can be installed at once. These squares may be a solid color or contain a
pattern or image. Individual mosaic tiles are also available for making custom accents and mosaics. Mosaic tile can be very low
maintenance or it can require periodic application of sealant, depending on the material. Mosaic tile is generally quite slip-resistant
because of the large number of grout lines in an installation.
Trim tiles are designed to conceal exposed edges of field tile, especially on wall and counter installations. Bullnose tile is used to
finish the edges of partial walls; cove and corner tile shields curves and corners; chair rail tile accents a wall of field tile or functions
as an accent around edges. When planning a wall project, investigate available trim as part of the planning process.
Use your room drawing to identify all the types of trim that Buy all necessary tile, tools, and materials before you
will be necessary (above). Evaluate the trim available for the begin to avoid wasted trips and to make sure all the elements
various tiles you’re considering and select a combination that are appropriate for one another and the project.
meets the specifications of your project.
You can design and paint your own custom tiles at many Mix tile from carton to carton . Slight variations in color
specialty ceramic stores. Order tile of the right size, bisque- won’t be as noticeable mixed throughout the project as they
fired but not glazed. You can then paint or stencil designs on would be if the color shifts from one area to another.
the tile and have them fired.
Relatively plain ceramic floor tiles take on new life Hexagonal glass mosaic tiles hearken back the Art
when framed with a border of glass tiles. Here, the glass Deco era of the early- to mid-Twentieth Century, but the
tile border also makes a stunning transition from the texture, the luminescence, and the contemporary wasabi
ceramic tile floor to a carpeted area. color clearly identify this as a modern floor. The floor pairs
beautifully with the reproduction vitreous china lavatory
with its round steel legs. Accent tiles in a floral display
create a highlight near the door.
Custom glass tile designs make a bold statement. This sophisticated arrangement of hexagons, squares, and triangles
is created in mosaic sheets at the tile manufacturing facility. Creating your own unique design and color scheme is great
fun, but it does add considerably to the cost.
Individual saws vary, so read the manufacturer’s directions Place the tile on the sliding table and lock the fence to
for use and make sure you understand them. Refer any hold the tile in place, then press down on the tile as you slide it
questions to the rental center. Wear safety glasses and hearing past the blade.
protection; make sure water is reaching the blade at all times.
Place the tile to be notched over the last full tile on one Move the top two tiles and spacer to the adjoining wall,
side of the corner. Set another full tile against the 1⁄2" spacer making sure not to turn the tile that is being marked. Make a
along the wall and trace along the opposite edge onto the second mark on the tile as in step 1. Cut the tile and install.
second tile.
Cut along the marked line on one side of the notch. Turn To cut square notches in a small number of wall tiles, clamp
the tile and cut along the other line to complete the notch. To the tile down on a worktable, then use a jigsaw with a tungsten
keep the tile from breaking before you’re through, slow down carbide blade to make the cuts. If you need to notch quite a
as you get close to the intersection with the first cut. few tiles, a wet saw is more efficient.
To make a small number of cuts in wall tile, you can use a To make a very small notch, use tile nippers. Score the
rod saw. Fit a tungsten carbide rod saw into a hacksaw body. lines and then nibble up to the lines, biting very small pieces at
Firmly support the tile and use a sawing motion to cut the tile. a time.
Make a paper template of the contour or use a contour Use a wet saw to make a series of closely spaced, parallel
gauge. To use a contour gauge, press the gauge onto the cuts, then nip away the waste.
profile and trace it onto the tile.
Tile nippers have sharp carbide tipped jaws that are To avoid breaking the tile, use the tile nippers to take very
used to firmly grip the leading edge of a tile and snap off small small bites out of the cut. Afterwards, use a rubbing stone to
fragments of unwanted material. They are primarily used to smooth the sharp edges of exposed cuts.
make irregular cuts in tile.
Align the tile to be cut with the last Place a 1⁄4" spacer against the wall Starting from the intersection of the
full row of tile and butt it against the and butt the tile against it. Mark the lines at the center, draw a circle slightly
pipe. Mark the center of the pipe onto pipe center on the side edge of the tile. larger than the pipe or protrusion.
the front edge of the tile. Using a combination square, draw a
line through each mark to the edges of
the tile.
Drill around the edges of the hole using a ceramic tile bit. Variation: Score and cut the tile so the hole is divided in half,
Gently knock out the waste material with a hammer. The rough using the straight-cut method, then use the curved-cut method
edges of the hole will be covered by a protective plate (called to remove waste material from each half of the circle.
an escutcheon).
Make a dimple with a center punch to break through the Select a tungsten carbide hole saw in the appropriate
glaze, to keep the drill bit from wandering. size and attach it to a power drill. Place the tip at the marked
center and drill the hole.
In this chapter:
• Safety • Tools for
• Materials: Levelers Repairing Substrates
and Resurfacers • Tools for
• Materials: Tile Backer Installing Substrates
• Materials: • Tools for Layout
Tile Membranes • Tools for Cutting Tile
• Materials: Thinset Mortar • Tools for Setting
• Materials: Grout & Grouting Tile
• Tools for Removing
Old Surfaces
■ 33
H
F
E
■ Working Safely
GFCI receptacle
adapter
Keep your tools sharp and clean . Use a GFCI receptacle, adapter, or Check outlets with a circuit tester
Accidents are more likely to occur when extension cord to reduce the risk of to make sure the power is off before
blades are dull and tools are filled with shock while operating a power tool removing cover plates, exposing wires,
sawdust and dirt. outdoors or in wet conditions. or drilling or cutting into walls that
contain wiring.
Cement-based tile products such as this floor leveler must Floor levelers and resurfacers are applied prior to installing
be mixed well with water. A ½" power drill with a mixing paddle tile backer to address dips, valleys, and other uneven areas in
attachment is a great help in this regard. a concrete floor. An acrylic or latex fortifier helps the product
flow more smoothly and gives it some extra flex, without
sacrificing hardness.
Patch any major cracks or large popouts with concrete Apply an even layer of concrete primer to the entire
patching compound before you apply the leveler. Once surface using a long-nap paint roller. Let the primer
the patch dries, wash and rinse the floor according to the dry completely.
instructions on the leveler package. This may include the use
of grease cutters and pressure washers.
3 4
Following the manufacturer’s instructions, mix the floor Distribute the leveler evenly, using a rake or spreader.
leveler with water. The batch should be large enough to cover Work quickly: the leveler begins to harden in 15 min. Use a
the entire floor area to the desired thickness (up to 1"). Pour trowel to feather the edges and create a smooth transition
the leveler over the floor. with an uncovered area. Let the leveler dry for 24 hrs.
Tile backer board is designed to retain its rigidity when damp—whether the dampness is from the thinset mortar during the
application or the conditions of the room. Cement or fiber/cement base backer (cementboard) is made in ¼ and ½" thicknesses.
Other fiberglass-base tile backers are lighter than cementboard and some installers find them easier to work with.
Thinset mortar
1
⁄4 to 1⁄2" cementboard
Thinset mortar
3
⁄4" plywood or particleboard
A typical tile floor has floor joists spaced 16" on center, topped with a subbase of ¾" plywood or particleboard sheathing. A layer
of cementboard (you may use ¼ or ½") is set into a bed of thinset mortar (in most cases) and fastened down with cementboard
screws. The tile flooring is laid into another bed of thinset on top of the cementboard.
proper fastener selection is critical for the long- Alkaline resistant, two-inch-wide fiberglass mesh
term success of any backer board installation. use tape is used in conjunction with a modified thinset
1¼-inch, corrosion-resistant backer board screws with mortar to reinforce the adjoining edges between
a minimum of a 3⁄8-inch diameter head. A full-sized backer board panels. Fiberglass tapes that are not
backer board panel installed over a floor or countertop alkaline resistant will degrade over time, become
will require up to 60 screws. Wall applications brittle, and lose their reinforcing strength.
will require up to 30 screws per panel, and ceiling
applications will require up to 42 screws per panel.
Cementboard screws are specially designed to penetrate Cementboard mesh tape is used to cover and reinforce the
the cementitious material without cracking it. seams between cementboard panels. Don’t use regular mesh
tapes for this job: they are not alkali-resistant and will degrade.
Angle grinder . Snap reference lines Hole saw . To make round and curved Rotary tool/spiral cutting saw .
using chalkline and cut along the line cutouts in cementboard, try using a To make round cuts in cementboard
with an electric angle grinder equipped power drill fitted with a carbide or using a rotary saw fitted with a tile
with a diamond blade. Use this tool only diamond-tipped hole saw. Mark the cutting bit, adjust the circle cutter guide
in a well-ventilated area and be sure to centerpoint of the cut on the panel and to the desired hole size and drill a pilot
wear full safety protection. bore the hole at low speed. To improve hole in the center point and perimeter
performance, use a spray bottle filled of the desired cut. Insert the pivot foot
with water to periodically moisten the of the guide and the bit into the pilot
cutting edge of the bit. holes and complete the cut.
Scoring tool . To make L-cuts in Jigsaw for straight cuts . To make Jigsaw for rounds cuts . To make
cementboard with a carbide scoring L-cuts in cementboard with a jigsaw, round cuts in cementboard using a
tool, mark the outline of the cut on both mark the outline of the desired cut on jigsaw fitted with a carbide grit blade,
sides of the panel. Using a straightedge the panel with a pencil. Fit the jigsaw mark the center point of the cut on
as a guide, score both sides of the with an abrasive blade and cut out and the panel and drill a starter hole. Insert
panel and punch the waste material out remove the waste material. the jigsaw blade into the pilot hole and
from the back side of the panel using complete the cut.
a hammer.
Carpet is usually tucked right up to the edge of a Carpet can also be tucked into a threshold, as
tile installation. shown here.
T-molding is used to transition between two floors of Transition strips with an edge profile do not have a
even height. height adjusting profile. They are used to protect the
edges of exposed tile.
Height reducing thresholds are used to transition To make a room accessible to wheelchair users, use
between two floors of differing heights. a gradual transition strip with a sloped profile.
Thinset mortar is applied in a thick layer to make a bed for setting tile. It is sold in premixed tubs and in dry powder forms—most
professionals prefer to mix their own. If the product you buy has not been modified with polymer additive, you can mix in latex
additive yourself. Different thinset mortars have different ratios of additives and fortifiers for specific purposes. You will also find
some color variation. Most is cement gray, but white thinset intended for use with glass tile is also available. You can also use white
thinset to reduce the chance of color bleedthrough if you are applying a light-colored grout.
16 × 16" floor
12 × 12" floor
8 × 8" floor
4 × 4" floor
3
⁄ 16" V-trowel ¼ × ¼" square notch ¼ × 3⁄ 8" square notch ½ × ½" square notch
The type of trowel used to apply thinset is dictated mostly by the size of the tile being installed.
G
grout to be applied. Unsanded grout is used with
rout (or “grout mortar”) is available in dozens of
grout joints 1⁄8" wide or narrower. Sanded grout is
stock colors and can be tinted to an unlimited
used for grout joints that will be wider than 1⁄8".
variety of tones. Beyond color, grout has several
• Remember to treat any gaps between the
other features that differ, making some types more
tile and walls, tubs, cabinets, and other hard
appropriate for various applications than others.
surfaces as expansion joints. Do not apply grout
The projects in this book use polymer-modified
in these areas. Instead, cover them with molding
grout or dry-set grout mixed with a liquid latex
or fill them with a flexible, mildew-resistant
additive. polymer-modified grout contains an
silicone, urethane, or latex caulk.
additive in dry form that is activated when mixed
with water. Latex-modified grout is prepared by
mixing a dry-set grout with a liquid latex additive.
These additives aid in increasing the water and A few days after installation, a water-based
chemical resistance, bonding, and compressive silicone grout sealer may be applied to finished grout
strength of the grout. joints. Keep in mind, these types of sealers will not
To apply grout to floor or wall tile installations, a waterproof the grout. They are designed to be vapor
rubber grout float is needed, along with a minimum transmissive and allow moisture to evaporate from
of one or two large grout sponges for every 150 square the surface of the grout joint. Grout sealers do help to
feet of tile installed. A margin trowel is also useful for prevent some mild blemishing and, at the very least,
spreading grout under kitchen or bathroom cabinet toe they allow for a little leeway for cleaning up spills
kicks and other hard-to-reach areas. before they have time to permanently stain the grout.
C
a
F
G
Materials and tools for grouting tile joints include: Dry mix, sanded grout (A); silicone grout sealer (B); tub-and-tile caulk (C); latex
grout fortifier (D); margin trowel (E); grout sponge (F); grout float (G).
To make a small batch of mortar, add the proper ratio of A heavy duty 1⁄2" drill fitted with a mixing paddle is useful for
water or liquid additive and dry powder to a container and stir mixing large quantities of mortar at one time.
by hand.
Jigsaw
Portable drill
Circular saw
Cementboard knife
notched trowel
Carpenter’s square
level
straightedge
diamond blade
Tile cutter
Grinder
Caulk gun
Trowel
Grout float
notched trowel
In this chapter:
• Gallery of Flooring • Radiant Floor
Tile Projects • Ceramic Floor Tile
• Evaluating • Stone & Mosaic Tile Floor
& Preparing Floors • Glass Mosaic Tile Floor
• Removing • DIY Mosaic Design
Floor Coverings • Combination Tile Floor
• Removing Underlayment • Porcelain Snap-lock Tile
• Underlayment • Shower Base
■ 55
A mélange of contrasting stone tiles creates a visually Rugged porcelain tile is a perfect flooring choice for a three-
interesting floor that pulls carefully chosen colors from the season porch. It is fairly resistant to temperature change as
other elements in this kitchen. long as it is protected from direct moisture, and it is very easy
to clean when it is trampled by muddy feet.
Floor Projects ■ 57
Informal settings are perfect for tile that has random gradations in the pattern. Ceramic tiles or porcelain tiles are well-suited for
casual rooms that have a light, open ambience.
Floor Projects ■ 59
Floor covering
Adhesive
Underlayment
Subfloor
Joist
Determining the number and type of coverings already on your floor is an Measure vertical spaces in kitchens
important first step in evaluating its condition. Ceramic and stone tile floors have and bathrooms to ensure the proper
specific requirements that must be met to prevent surface cracks. fit of appliances and fixtures after the
installation of tile. Use a sample of the
tile and any additional underlayment as
spacers while measuring.
To remove baseboards, place a To prepare door jambs, measure the To test the height of the door jamb,
scrap board against the wall to avoid height of your underlayment and tile slide a piece of flooring under the door
damaging the drywall. Remove the and mark the casing. Using a jamb saw, jamb to make sure it fits easily.
baseboard using a pry bar placed cut the casing at the mark.
against the scrap board. Pry the
baseboard at all nail locations. Number
the baseboards as they are removed.
Floor Projects ■ 61
Empty the tank and disconnect. Turn off the water at Remove the nuts from the tank bolts using a ratchet wrench.
the shutoff valve and flush the toilet to empty the tank. Use Carefully remove the tank and set it aside.
a sponge to soak up remaining water in the tank and bowl.
Disconnect the supply tube using an adjustable wrench.
3 4
Pry off the floor bolt trim caps, then remove the nuts from Scrape the old wax from the toilet flange, and plug the drain
the floor bolts. Rock the bowl from side to side to break the opening with a damp rag so sewer gas doesn’t escape into the
seal, then lift the toilet from the bolts and set it aside. Wear house. If you’re going to reinstall the old toilet, clean the old
rubber gloves while cleaning up any water that spills from the wax and plumber’s putty from around the horn and base of
toilet trap. the toilet.
Self-rimming sink: Disconnect the plumbing, then slice Pedestal sink: Disconnect the plumbing. If the sink and
through any caulk or sealant between the sink rim and the pedestal are bolted together, disconnect them. Remove the
countertop using a utility knife. Lift the sink off the countertop. pedestal first, supporting the sink from below with 2 × 4s.
Slice through any caulk or sealant. Lift the sink off the
wall brackets (inset).
Detach any mounting hardware, Slice through any caulk or sealant Remove the screws or nails (usually
located underneath the countertop between the wall and the countertop. driven through the back rail of the
inside the vanity. Remove the countertop from the vanity, cabinet) that anchor the vanity to the
using a pry bar if necessary. wall and remove cabinet.
Floor Projects ■ 63
Use a floor scraper to remove resilient flooring products and to scrape off leftover adhesives or backings. The long handle
provides leverage and force, and it allows you to work in a comfortable standing position. A scraper will remove most flooring, but
you may need to use other tools to finish the job.
Cut strips. Remove base moldings, if necessary. Use a utility Pull up as much flooring as possible by hand, gripping
knife to cut old flooring into strips about a foot wide. the strips close to the floor to minimize tearing.
3 4
Cut stubborn sheet vinyl into strips about 5" wide. Starting Scrape up the remaining sheet vinyl and backing using
at a wall, peel up as much of the floor covering as possible. a floor scraper. If necessary, spray the backing again with the
If the felt backing remains, spray a solution of water and soap solution to loosen it. Sweep up the debris, then finish
liquid dishwashing detergent under the surface layer to help the cleanup with a wet/dry vacuum. Tip: Fill the vacuum with
separate the backing. Use a wallboard knife to scrape up about an inch of water to help contain dust.
particularly stubborn patches.
Floor Projects ■ 65
Carefully pry tiles loose. Remove base moldings, if Remove stubborn adhesive or backing by wetting the
necessary. Starting at a loose seam, use a long-handled floor floor with a water/detergent mixture, then scraping with a
scraper to remove tiles. To remove stubborn tiles, soften the floor scraper.
adhesive with a heat gun, then use a wallboard knife to pry up
the tile and scrape off the underlying adhesive.
Knock tiles loose. Remove base moldings, if necessary. If you plan to reuse the underlayment, use a floor
Knock out tile using a hand maul and masonry chisel. If scraper to remove any remaining adhesive. You may have
possible, start in a space between tiles where the grout has to use a belt sander with a coarse sanding belt to grind off
loosened. Be careful when working around fragile fixtures, stubborn adhesive.
such as drain flanges.
Using a utility knife, cut around metal threshold strips to Cut the carpet into pieces small enough to be easily
free the carpet. Remove the threshold strips with a flat pry bar. removed. Roll up the carpet and remove it from the room, then
remove the padding. Note: Padding is often stapled to the floor,
and usually will come up in pieces as you roll it up.
Using end-cutting nippers or pliers, remove all staples Variation: To remove glued-down carpet, first cut it into strips
from the floor. Pry tackless strips loose with a pry bar and with a utility knife, then pull up as much material as you can.
remove them. Scrape up the remaining cushion material and adhesive with a
floor scraper.
Floor Projects ■ 67
Remove underlayment and floor covering as though they were a single layer. This is an effective removal strategy with any
floor covering that is bonded to the underlayment.
Cut the flooring and underlayment. Remove base Use a reciprocating saw to extend cuts close to the
moldings, if necessary. Adjust the cutting depth of a circular edges of walls. Hold the blade at a slight angle to the floor,
saw to equal the combined thickness of your floor covering and try not to damage walls or cabinets. Do not cut deeper
and underlayment. Using a carbide-tipped blade, cut the floor than the underlayment. Use a wood chisel to complete cuts
covering and underlayment into squares measuring about 3 ft. near cabinets.
square. Be sure to wear eye protection and gloves.
Separate the underlayment from the subfloor using a Variation: If your existing floor is ceramic tile over plywood
flat pry bar and hammer. Remove and discard the sections of underlayment, use a hand maul and masonry chisel to chip
underlayment and floor covering immediately, watching for away the tile along the cutting lines before making the cuts.
exposed nails.
Floor Projects ■ 69
Cementboard is the preferred underlayment material for a ceramic tile floor. When installed correctly it forms a highly stable
subbase that resists cracking of the tiles or grout lines.
In most cases, cementboard should be set into a bed or layer Fasten panels to the subfloor with 1¼" self-piloting
of thinset mortar. Use a ¼" square notched trowel to spread cementboard screws. Fasten screws every 6 to 8" in the field,
the setting bed of dry-set or modified thinset mortar. Apply keeping fasteners 2" away from each corner but no less than
only enough thinset for each panel and then set the panel into 3
⁄8" from the panel edges. Properly fastened, the head of each
position according to your layout lines. Set the panels with the screw will sit flush with or just slightly below the surface of
rougher-textured side facing up. the panel.
3 4
Add new panels, staggering the seams at adjoining panels Maintain 1⁄8"-wide gaps between panels. Fill these gaps with
to prevent any four corners from converging at one point. a modified thinset mortar, overlapping at least 2 to 3" on each
Install the cementboard perpendicular to floor joists, but avoid side of the juncture. Center and embed 2"-wide alkaline-resistant
aligning them with existing plywood joints on the sub-floor. fiberglass tape over the joint and tightly skim thinset over the
length of the abutment using a joint knife. Scrape off excess
mortar to ensure an even transition between panel edges.
Floor Projects ■ 71
Begin by installing a full sheet of plywood along the Continue fastening sheets of plywood to the subfloor,
longest wall, making sure the underlayment seams will not be driving the screw heads slightly below the underlayment
aligned with the subfloor seams. Fasten the plywood to the surface. Leave 1⁄4" expansion gaps at the walls and between
subfloor, using 1" deck screws driven every 6" along the edges sheets. Offset seams in subsequent rows.
and at 8" intervals in the field of the sheet.
3 4 5
Using a circular saw or jigsaw, Mix floor-patching compound and Let the patching compound dry,
notch plywood to meet existing flooring latex or acrylic additive according to then sand the patched areas using a
in doorways, then fasten the notched the manufacturer’s directions. Spread power sander.
sheets to the subfloor. it over seams and screw heads with a
joint knife.
Thoroughly clean the subfloor, then apply thinset mortar Roll out the membrane over the mortar. Cut the
with a notched trowel. Start spreading the mortar along a wall membrane to fit tightly against the walls using a straightedge
in a section as wide as the membrane and 8 to 10 ft. long. and utility knife.
Note: For some membranes, you must use a bonding material
other than mortar. Read and follow label directions.
3 4
Starting in the center of the membrane, use a heavy Repeat steps 1 through 3, cutting the membrane as
flooring roller (available at rental centers) to smooth out the necessary at the walls and obstacles, until the floor is
surface toward the edges. This frees trapped air and presses completely covered with membrane. Do not overlap the
out excess bonding material. seams, but make sure they are tight. Allow the mortar to cure
for two days before installing the tile.
Floor Projects ■ 73
Thermostat
Dedicated circuit cable
Timer
Electrical conduit
Power lead
Heating mats
Floor tile
Thinset mortar
Heating mat
• Each radiant mat must have a direct connection to the power lead from the thermostat, with the connection made in
a junction box in the wall cavity. Do not install mats in series.
• Do not install radiant floor mats under shower areas.
• Do not overlap mats or let them touch.
• Do not cut heating wire or damage heating wire insulation.
• The distance between wires in adjoining mats should equal the distance between wire loops measured center
to center.
Floor Projects ■ 75
Floor-warming systems must be installed on a circuit with An electric wire fault indicator monitors each floor mat for
adequate amperage and a GFCI breaker. Smaller systems may continuity during the installation process. If there is a break in
tie into an existing circuit, but larger ones need a dedicated continuity (for example, if a wire is cut), an alarm sounds. If you
circuit. Follow local building and electrical codes that apply to choose not to use an installation tool to monitor the mat, test
your project. for continuity frequently using a multimeter.
Install electrical boxes to house the thermostat and timer. Drill access holes in the sole plate for the power leads
In most cases, the box should be located 60" above floor level. that are preattached to the mats (they should be over 10 ft.
Use a 4"-deep × 4"-wide double-gang box for the thermostat/ long). The leads should be connected to a supply wire from the
timer control if your kit has an integral model. If your timer thermostat in a junction box located in a wall near the floor
and thermostat are separate, install a separate single box for and below the thermostat box. The access hole for each mat
the timer. should be located directly beneath the knockout for that cable
in the thermostat box. Drill through the sill plate vertically and
horizontally so the holes meet in an L-shape.
(continued)
Floor Projects ■ 77
Unroll the radiant mat or mats and allow them to settle. Finalize the mat layout and then test the resistance
Arrange the mat or mats according to the plan you created. again using a multimeter. Also check for continuity in several
It’s okay to cut the plastic mesh so you can make curves different spots. If there is a problem with any of the mats, you
or switchbacks, but do not cut the heating wire under any should identify it and correct it before proceeding with the
circumstances, even to shorten it. mortar installation.
Run the thermostat sensor wire from the electrical box Variation: If your local codes require it, roll the mats out of
down the 1⁄2" conduit raceway and out the access hole in the the way and cut a channel for the sensor and the sensor wires
sill plate. Select the best location for the thermostat sensor and into the floor or floor underlayment. For most floor materials,
mark the location onto the flooring. Also mark the locations of a spiral cutting tool does a quick and neat job of this task.
the wires that connect to and lead from the sensor. Remove any debris.
Bond the mats to the floor. If the mats in your system have Cover the floor installation areas with a layer of thinset
adhesive strips, peel off the adhesive backing and roll out mortar that is thick enough to fully encapsulate all the wires
the mats in the correct position, pressing them against the and mats (usually around 1⁄4" in thickness). Check the wires
floor to set the adhesive. If your mats have no adhesive, bind for continuity and resistance regularly and stop working
them with strips of double-sided carpet tape. The thermostat immediately if there is a drop in resistance or a failure of
sensor and the power supply leads should be attached with continuity. Allow the mortar to dry overnight.
hot glue (inset photo) and run up into their respective holes in
the sill plate if you have not done this already. Test all mats for
resistance and continuity.
12 13
Connect the power supply leads from the mat or mats to Connect the sensor wire and the power supply lead
the NM cable coming from the thermostat inside the junction (from the junction box) to the thermostat/timer according
box near the sill. Power must be turned off. The power leads to the manufacturer’s directions. Attach the device to the
should be cut so about 8" of wire feeds into the box. Be sure to electrical box, restore power, and test the system to make sure
use cable clamps to protect the wires. it works. Once you are convinced that it is operating properly,
install floor tiles and repair the wall surfaces.
Floor Projects ■ 79
Floor tile can be laid in many decorative patterns, but for your first effort, it may be best to stick to a basic grid. In most cases,
floor tile is combined with profiled base tile (installed after flooring).
Fasten cementboard in place with 11⁄4" cementboard Draw reference lines and establish the tile layout. Mix a
screws. Place fiberglass-mesh wallboard tape over the seams. batch of thinset mortar, then spread the mortar evenly against
Cover the remainder of the floor, following the steps on both reference lines of one quadrant, using a 1⁄4" square-
page 71. notched trowel. Use the notched edge of the trowel to create
furrows in the mortar bed.
Option: Build a grid system of chalk lines based on the actual Set the first tile in the corner of the quadrant where the
dimensions of your tiles, including the grout lines. A grid reference lines intersect. When setting tiles that are 8" square
system ensures that you will stay on track and it helps you or larger, twist each tile slightly as you set it into position.
divide the project into small sections so you can apply the
correct amount of thinset without guessing.
(continued)
Floor Projects ■ 81
Using a soft rubber mallet, gently tap the central area of Variation: For large tiles or uneven stone, use a larger trowel
each tile a few times to set it evenly into the mortar. with notches that are at least 1⁄2" deep.
Variation: For mosaic sheets, use a 3⁄16" V-notched trowel To ensure consistent spacing between tiles, place plastic
to spread the mortar and a grout float to press the sheets tile spacers at the corners of the set tile. With mosaic sheets,
into the mortar. Apply pressure gently to avoid creating an use spacers equal to the gaps between tiles.
uneven surface.
Position and set adjacent tiles into the mortar along To make sure the tiles are level with one another, place
the reference lines. Make sure the tiles fit neatly against a straight piece of 2 × 4 across several tiles, then tap the board
the spacers. with a mallet.
8 9
Lay tile in the remaining area covered with mortar. Repeat Measure and mark tiles to fit against walls and into corners.
steps 2 to 8, continuing to work in small sections, until you Cut the tiles to fit leaving an expansion joint of about 1". Apply
reach walls or fixtures. thinset mortar directly to the back of the cut tiles, instead of the
floor, using the notched edge of the trowel to furrow the mortar.
(continued)
Floor Projects ■ 83
Set the cut pieces of tile into position. Press down on the Measure, cut, and install tiles that require notches or curves
tile until each piece is level with adjacent tiles. to fit around obstacles, such as exposed pipes or toilet drains.
12 13
Carefully remove the spacers with needlenose pliers Apply mortar and set tiles in the remaining quadrants,
before the mortar hardens. completing one quadrant before starting the next. Inspect all
tile joints and use a utility knife or grout knife to remove any
high spots of mortar that could show through the grout.
Install threshold material in doorways. If the threshold is Prepare a small batch of floor grout to fill the tile joints.
too long for the doorway, cut it to fit with a jigsaw or circular When mixing grout for porous tile, such as quarry or natural
saw and a tungsten-carbide blade. Set the threshold in thinset stone, use an additive with a release agent to prevent grout
mortar so the top is even with the tile. Keep the same amount from bonding to the tile surfaces.
of space between the threshold as between tiles. Let the
mortar set for at least 24 hours.
16 17
Starting in a corner, pour the grout over the tile. Use a Use the grout float to remove excess grout from the surface
rubber grout float to spread the grout outward from the corner, of the tile. Wipe diagonally across the joints, holding the float in
pressing firmly on the float to completely fill the joints. For best a near-vertical position. Continue applying grout and wiping off
results, tilt the float at a 60° angle to the floor and use a figure excess until about 25 sq. ft. of the floor has been grouted.
eight motion.
(continued)
Floor Projects ■ 85
Wipe a damp grout sponge diagonally over about 2 sq. ft. Allow the grout to dry for about 4 hours, then use a
of the floor at a time. Rinse the sponge in cool water between soft cloth to buff the tile surface and remove any remaining
wipes. Wipe each area only once, since repeated wiping can grout film.
pull grout back out of joints. Repeat steps 15 to 18 to apply
grout to the rest of the floor.
20
Apply grout sealer to the grout lines using a small sponge Option: Use a tile sealer to seal porous tile, such as quarry tile
brush. Avoid brushing sealer onto the tile surfaces. Wipe up or unglazed tile. Following the manufacturer’s instructions, roll
any excess sealer immediately. a thin coat of sealer over the tile and grout joints using a paint
roller and extension handle.
Dry-fit the tiles to determine the Leaving a 1⁄8" expansion gap between Begin installing base-trim tiles at an
best spacing. Grout lines in base tile do tiles at corners, mark any contour inside corner. Use a notched trowel to
not always align with grout lines in the cuts necessary to allow the coved apply wall adhesive to the back of the
floor tile. Use rounded bullnose tiles edges to fit together. Use a jigsaw with tile. Place 1⁄8" spacers on the floor under
at outside corners, and mark tiles for a tungsten-carbide blade to make each tile to create an expansion joint.
cutting as needed. curved cuts.
4 5 6
Press the tile onto the wall. Use a double-bullnose tile on one After the adhesive dries, grout the
Continue setting tiles, using spacers to side of outside corners to cover the vertical joints between tiles and apply
maintain 1⁄8" gaps between the tiles and edge of the adjoining tile. grout along the tops of the tiles to make
1
⁄8" expansion joints between the tiles a continuous grout line. Once the grout
and floor. hardens, fill the expansion joint between
the tiles and floor with caulk.
Floor Projects ■ 87
Scrub the floor with a solution of trisodium phosphate Test the layout by dry-setting one vertical and one horizontal
(TSP) and water, let it dry completely, and then check the row of tile all the way to the walls in both directions. If the
clean concrete for cracks, holes, and other damage. Fill layout results in uneven or awkward cuts at the edges, adjust
cracks and holes with concrete patching compound. Apply the reference lines to produce a better layout.
concrete sealer to the clean, patched, and dry concrete. Use a
paintbrush for the edges and the corners and a paint roller for
the remaining areas.
Mix a batch of reinforced thinset mortar and spread Set a tile into the mortar bed so it aligns with your
it onto the floor with a ¼" square-notched trowel. Hold the reference lines. Rap the tile very gently with a rubber mallet to
trowel at a 30° angle and avoid obscuring your reference lines. seat it in the mortar bed. Make sure it remains aligned properly.
Spread mortar for the next tile, or as many as you think you
can install in about 20 minutes. If your tiles do not have cast-in
nibs that set the spacing automatically, use plastic tile spacers
between tiles to create consistent grout gaps.
5 6 7
“Butter” smaller tiles that are cut Mix sanded grout according to the Seal the grout lines with penetrating
to fill out the ends of runs by applying manufacturers directions and fill the grout sealer after the material has cured
thinset mortar directly to the tile back, gaps between tiles with the grout. Use a for at least a week (see manufacturer’s
using a ¼" square-notched trowel. Set grout gloat to apply the grout. Remove directions). Use a sponge brush or a
remaining tiles and let the mortar set excess grout with a sponge and clean corner paint roller to apply the sealant.
up and dry for at least 24 hours before water after the grout film on the tile
walking on the tiles. surfaces dries to a haze. Don’t get too
aggressive here.
Floor Projects ■ 89
Make sure the subfloor is flat Check for warped tiles. Lay Dry-lay polished stone tile
and firm. If problems exist, resolve polished stone tiles next to one floors with 1⁄16" spacers. Plan to use
them before beginning the tile another and check carefully. Mark unsanded grout. Use larger spacers
project. This is important for any tiles that are slightly warped and (and sanded grout) for informal
stone tile floor but critical for a build up thinset mortar to level stone floors.
polished stone tile floor. them during installation. Return
significantly warped tile to the dealer.
Use white thinset mortar for Seal tiles before installation to help Keep grout from staining stone
light-colored marble, travertine, keep contrasting grout from staining tile by wiping the tiles early and
and other natural stones, which are the stone. Check manufacturer’s often using a clean, damp cloth.
somewhat translucent. Take extra recommendations or consult your
care to create a very even surface tile retailer for suggestions. This is
when combing the mortar. particularly important when dealing
with porous or rough-surfaced stone.
Floor Projects ■ 91
Measure the area and make a scaled diagram of the space. Install and tape cementboard in the project area. (See
Measure the mosaic medallion and determine the size and pages 70 to 71 for full details.)
placement of the bordered area.
3 4
Snap perpendicular reference lines. Check the lines for On each line, mark a point equally distant from the center.
squareness using the 3-4-5 triangle method. If your mosaic medallion is a 12" square, mark the points at
12"; if it’s a 24" square, mark the points at 24", and so on.
Snap chalk lines to connect the points, establishing lines at a
45° angle.
Following the layout created in step 1, measure and mark Dry-fit the tiles at the outside corners of the border
placement lines for the border. (Make sure these lines are arrangement, aligning the tile with the diagonal reference lines.
aligned with the first set of reference lines.) Cut mosaic tiles Use spacers and adjust as necessary. When the layout of the
into strips and dry-fit the border. tiles is set, trace the edges of the outside tiles.
7 8
Set the field tile, cutting tile as necessary. Remove the Place the medallion in the center of the bordered area,
spacers. Let the mortar cure according to manufacturer’s aligning it with the diagonal reference lines. Dry-fit the field
instructions. Set the border tile. tiles within the border using spacers and aligning the tile with
the perpendicular reference lines.
(continued)
Floor Projects ■ 93
For tricky cuts, make paper templates to match the tile size. Determine placement of accent tiles within field tile.
Use the templates to mark tiles for cutting. Measure the field accent tile and mark cutting lines on field tile
to accommodate them.
Install threshold material in doorways. Set the threshold Prepare a small batch of grout and fill the tile joints (see
in thinset mortar so the top is even with the tile. Use the same page 85 for details on grouting tile). When the grout has cured,
spacing used for the tiles. Let the mortar cure for at least seal the grout lines using a small sponge brush or sash brush.
24 hours.
14
Floor Projects ■ 95
Beginning at the intersection of the horizontal and vertical Stabilize a sheet of tile by randomly inserting three or four
lines, apply the recommended adhesive in one quadrant. plastic spacers into the open joints.
Spread it outward evenly with a notched trowel. Lay down only
as much adhesive as you can cover in 10 to 15 minutes.
(continued)
Floor Projects ■ 97
When two or three sheets are in place, lay a scrap of When you’ve tiled up close to the wall or another
2 × 4 wrapped in carpet across them and tap it with a rubber boundary, lay a full mosaic sheet into position and mark it for
mallet to set the fabric mesh into the adhesive and force out trimming. If you’ve planned well and are installing small-tile
any trapped air. mosaics, you can often avoid cutting tiles.
6 7
If you do need to cut tiles in the mosaic sheet, and not just After you’ve scored the tiles, cut them each individually
the backing, score the tiles with a tile cutter. Be sure the tiles with a pair of tile nippers.
are still attached to the backing. Add spacers between the
individual tiles to prevent them from shifting as you score.
Set tile in the remaining quadrants. Let the adhesive Mosaic tile has a much higher ratio of grout to tile than larger
cure according to the manufacturer’s instructions. Remove tiles do, so it is especially important to seal the grout with a
spacers with a needlenose pliers. Mix a batch of grout quality sealer after it has cured.
and fill the joints. Allow the grout to dry, according to
manufacturer’s instructions.
1 2
To work around pipes and other obstructions, Set the cut sheet into an adhesive bed, and then cut
cut through the backing to create an access point for small pieces of tile and fit them into the layout as necessary.
the sheet. Then, remove the tiles within the mosaic
sheet to clear a space large enough for the pipe or
other obstruction.
Floor Projects ■ 99
Choose a tile size (we used 3⁄4 × 3⁄4") and create a scaled Browse through some images for ideas and inspiration,
grid that represents the whole project layout. You can use a focusing especially on simple, geometric forms. Using your
computer program to do this, or draw your own grid, or even reference images as a general guide, fill in the boxes with color
use graph paper. to replicate the pattern you like. Because this involves a lot of
trial and error to get the best results, you’re much better off
using the computer program for this part.
3 4
Leave a couple of squares all around for a border. Once Print the pattern to actual size. Lay it on the floor and view
you’ve arrived at the pattern you like, add the border. Borders it from several angles—you may find that it looks very different
can be a solid color or multicolored, but they should contrast than it did on the computer. Make any adjustments you feel
with the adjoining tiles if possible. improve the pattern.
(continued)
Using the pattern as a guide, assemble the mosaic tiles into As each frame is completed, cover it with mosaic mounting
tile grids. Start at the intersection of the horizontal and vertical media. Peel the backing off the media and press it over the
reference lines and mark off each square on the printout as the tile grid. Rub the media to make sure it sticks to each tile. (This
corresponding square is filled in the grid. may be easier with a helper.)
7 8
Hold the mounting media at the corners, and lift the tile Remove any old flooring and prepare the floor (see pages
from the grid. (Handle the media carefully to make sure the tile 60 to 73). Measure the area and snap reference lines.
stays in place.) Set the section aside.
Spread thinset mortar in a grid-sized section at the Use a grout float to seat the tile in the mortar. Slide the
intersection of the horizontal and vertical reference lines. grout float over the surface of the mounting media, pressing
Position the mosaic at the exact intersection of the lines and down gently.
press it into position.
11 12
Reach under the mounting media to set a spacer at each Continue filling tile grids and adding them to the mosaic in
corner of the section and one in the middle of each side. an orderly fashion.
(continued)
Allow the mortar to cure, according to manufacturer’s Dry-lay the field tile around the custom mosaic, and cut tiles
instructions. When the mortar is dry, carefully peel the as necessary. Then apply thinset mortar in small sections and
mounting media away from each section of tile. place field tile until the entire floor is tiled.
15 16
Mix a batch of grout, spread it over the tile, and press it into Wipe away excess grout with a damp sponge. Continue gently
the joints using a grout float. wiping the surface until it’s as clear as possible. Rinse the sponge
frequently and change the water as necessary. Allow the area to
dry. Polish off remaining grout residue with a clean, dry cloth.
Resilient tile
Combination tiles can be installed on a variety of surfaces. Measure the outside edges of the room. Find the middle
Check the manufacturer’s instructions to make sure your point on opposite walls and snap chalk lines between them.
underlayment is recommended. It should be clean, dry, and The intersection of the lines should be in the middle of
free of dust, dirt, grease, and wax. Sweep, vacuum, and damp- the room.
mop the surface before you begin.
3 4
Starting at the central intersection, dry-lay a row of tiles Re-mark your layout lines to match your adjusted center
to one wall. If the last tile will be less than ¼ the width of a full point from step 3. Check the central intersecting lines for
tile, you may want to move the center point. square using the 3-4-5 method.
Avoid positioning tile joints directly over underlayment Apply the recommended adhesive to one quadrant of the
joints or seams in existing flooring. If this happens, reposition center intersection with a notched trowel. Let adhesive set for
the chalk lines to offset joints by at least 3" or half the width the time specified by the manufacturer and then lay tiles along
of one tile. Repeat the dry-laying test, adjusting the lines as the layout lines. Use only as much adhesive as you can cover
needed, until you have a definite starting point. during the working time allowed. Continue to work from the
center outward in each quadrant.
7 8
To work around obstacles, place the tile up against the Within an hour after the tiles are set, roll the floor with a
obstacle and mark cut lines. Follow manufacturer instructions weighted roller. Work in both directions, taking care not to push
for cutting tile. any tiles out of place. Re-roll the floor before grouting the tiles
or applying a joint sealer.
The look and feel of traditional ceramic tile is replicated with these snap-together tiles made up of a porcelain ceramic
surface over a substrate that has interlocking tabs (inset). Flexible grout is the key to this system’s workability.
Check the door swing for all doors in the room to make Check that walls are square using a carpenter’s square
sure they will clear the new tile floor. If the door won’t clear, or the 3-4-5 measurement method. If walls are out of square,
or if the gap between the door and the floor is less than 1⁄4", decide how you will adjust rows to compensate. Also measure
remove and shorten the door. Flush-cut the door casings to floor width and decide if you want to place the first row in the
allow for tile clearance, and remove shoe molding and all center of the floor or begin at a wall.
appliances and fixtures that block access to the floor.
3 4
Lay the first two tiles after removing the lock tabs on the Use a rubber tapping block if you have difficulty engaging
wall-facing side or sides using a sharp utility knife. Start placing the locking tabs by simply pressing them together. Align the
tiles in the corner and leave a 1⁄4" expansion gap between tiles, then hold the block against the side of the tile—not
the tiles and the walls. Although the locking tabs project out the plastic tray or grid. Gently tap the block until the tiles
1
⁄4" from the tiles and thus would function as 1⁄4" spacers, the lock together.
fact that they are integral parts of the tiles makes this gap
ineffective as an expansion gap. Use traditional removable
spacers. Attach each new tile by aligning the tiles, connecting
at the corner and then pressing together until the tiles lock.
(continued)
Continue to lay tiles, paying careful attention to layout Mark tiles to fit around obstacles or for the final row by
patterns and directional veining in the tile surfaces. If you laying one tile on top and aligning with the previous row. Then
make a mistake and need to remove and adjust a tile, you lay a tile on top of that one, and align within 1⁄4" of the wall or
can disconnect the joints with a rubber coated pull bar or any obstacle. Mark a cutline on the middle tile using the space
other prying tool with a protective surface coating. Place the between the tabs of the top tile as guidance.
tool edge between the two tiles and gently pry them apart.
7 Cutting Curves ▸
Set final tiles into position and then pull them back into the Apply grout in the tile gaps with a firm rubber grout float.
preceding rows using a rubberized pull bar. When the floor is Spread grout diagonally to the tile joints, working the grout
completed, open the pail of flexible grout and mix thoroughly firmly into the joints. Remove excess grout from the tiles with
with a trowel according to the manufacturer’s instructions. the edge of the float and touch up voids or low areas in the
grout joints.
B uilding a custom-tiled shower base lets you choose Circular saw membrane
the shape and size of your shower rather than hammer & preformed
having its dimensions dictated by available products. utility knife dam corners
Building the base is quite simple, though it does require Stapler Cpe membrane
time and some knowledge of basic masonry techniques 2-ft. level solvent glue
because the base is formed primarily using mortar. What mortar mixing box Cpe membrane
you get for your time and trouble can be spectacular. Trowel sealant
Before designing a shower base, contact your local Wood float Cementboard
building department regarding code restrictions and Felt-tip marker and materials
to secure the necessary permits. most codes require ratchet wrench for installing
water controls to be accessible from outside the Tin snips cementboard
shower and describe acceptable door positions and Torpedo level materials for
operation. requirements like these influence the size Tools for installing tile installing tile
and position of the base. Framing lumber Builder’s sand
Choosing the tile before finalizing the design lets (1×, 2 × 4, 2 × 10) portland cement
you size the base to require mostly full tile. Showers 16d galvanized masonry hoe
are among the most frequently used amenities in common nails Gloves
the average home, so it really makes sense to build 15# building paper dust mask
one that is comfortable and pleasing to your senses. Staples or respirator
Consider using small tile and gradate the color from 3-piece shower drain Straightedge
top to bottom or in a sweep across the walls. or, pVC cement ¼" wood shims
use trim tile and listellos on the walls to create an Galvanized metal lath mortar
interesting focal point. Thick-bed floor mortar Tile spacers
Whatever tile you choose, remember to seal the (“deck mud”) Balloon tester
grout in your new shower and to maintain it carefully latex mortar additive Silicon caulk
over the years. Water-resistant grout protects the Thinset mortar Caulk gun
structure of the shower and prolongs its useful life.
Floor mortar
Metal lath
Floor mortar
CPE membrane
Floor mortar
Subfloor
Metal lath
Tar paper
3-piece drain
Tile spacers
Add the dry ingredients (builders Add small amounts of clean, potable A squeezed clump of deck mud
sand and Portland cement) to a mortar water to the dry mixture and blend to should hold its shape without sagging or
box in the correct ratios. For general an evenly moist consistency using a falling apart.
purposes, four parts sand to one part masonry hoe. Be sure to wear gloves
mortar mix (by volume) works. Don’t mix and a dust mask or respirator.
more mud than you can use in a half
hour or so.
Remove building materials to expose subfloor and stud Staple 15# building paper to the subfloor of the shower
walls. Cut three 2 × 4s for the curb and fasten them to the base. Disassemble the 3-piece shower drain and glue the
floor joists and the studs at the shower threshold with 16d bottom piece to the drain pipe with PVC cement. Partially
galvanized common nails. Also cut 2 × 10 lumber to size screw the drain bolts into the drain piece, and stuff a rag into
and install in the stud bays around the perimeter of the the drain pipe to prevent mortar from falling into the drain.
shower base.
3 4
Mark the height of the bottom drain piece on the wall Staple galvanized metal lath over the building paper; cut
farthest from the center of the drain. Measure from the center a hole in the lath 1⁄2" from the drain. Mix floor mortar (or “deck
of the drain straight across to that wall, then raise the height mud”) to a fairly dry consistency using a latex additive for
mark 1⁄4" for every 12" of shower floor to slope the pre-pan strength; mortar should hold its shape when squeezed (inset).
toward the drain. Trace a reference line at the height mark Trowel the mortar onto the subfloor, building the pre-pan from
around the perimeter of the entire alcove using a level. the flange of the drain piece to the height line on the perimeter
of the walls.
(continued)
Continue using the trowel to Measure the dimensions of the shower floor, and mark it out on a sheet of CPE
form the pre pan, checking the slope waterproof membrane using a felt-tipped marker. From the floor outline, measure
using a level and filling any low spots out and mark an additional 8" for each wall and 16" for the curb end. Cut the
with mortar. Finish the surface of the membrane to size using a utility knife and straightedge. Be careful to cut on a clean,
pre-pan with a wood float until it is smooth surface to prevent puncturing the membrane. Lay the membrane onto the
even and smooth. Allow the mortar to shower pan.
cure overnight.
7 8
Measure to find the exact location of the drain and mark Apply CPE sealant around the drain. Fold the membrane
it on the membrane, outlining the outer diameter of the drain along the floor outline. Set the membrane over the pre-
flange. Cut a circular piece of CPE membrane roughly 2" larger pan so the reinforced drain seal is centered over the drain
than the drain flange, then use CPE membrane solvent glue to bolts. Working from the drain to the walls, carefully tuck the
weld it into place and reinforce the seal at the drain. membrane tight into each corner, folding the extra material
into triangular flaps.
Apply CPE solvent glue to one side, press the flap At the shower curb, cut the membrane along the studs so
flat, then staple it in place. Staple only the top edge of the it can be folded over the curb. Solvent-glue a dam corner at
membrane to the blocking; do not staple below the top of the each inside corner of the curb. Do not fasten the dam corners
curb, or on the curb itself. with staples.
11 12
At the reinforced drain seal on the membrane, locate Use a utility knife to carefully cut away only enough of the
and mark the drain bolts. Press the membrane down around membrane to expose the drain and allow the middle drain
the bolts, then use a utility knife to carefully cut a slit just large piece to fit in place. Remove the drain bolts, then position
enough for the bolts to poke through. Push the membrane the middle drain piece over the bolt holes. Reinstall the bolts,
down over the bolts. tightening them evenly and firmly to create a watertight seal.
(continued)
Test the shower pan for leaks overnight. Place a balloon Install cementboard on the alcove walls, using ¼" wood
tester in the drain below the weep holes, and fill the pan with shims to lift the bottom edge off the CPE membrane. To
water, to 1" below the top of the curb. Mark the water level and prevent puncturing the membrane, do not use fasteners in the
let the water sit overnight. If the water level remains the same, lower 8" of the cementboard. Cut a piece of metal lath to fit
the pan holds water. If the level is lower, locate and fix leaks in around the three sides of the curb. Bend the lath so it tightly
the pan using patches of membrane and CPE solvent. conforms to the curb. Pressing the lath against the top of the
curb, staple it to the outside face of the curb. Mix enough
mortar for the two sides of the curb.
15 16
Overhang the front edge of the curb with a straight Attach the drain strainer piece to the drain, adjusting
1× board, so it is flush with the outer wall material. Apply it to a minimum of 1½" above the shower pan. On one wall,
mortar to the mesh with a trowel, building to the edge of the mark 1½" up from the shower pan, then use a level to draw
board. Clear away excess mortar, then use a torpedo level to a reference line around the perimeter of the shower base.
check for plumb, making adjustments as needed. Repeat for Because the pre-pan establishes the ¼" per foot slope, this
the inside face of the curb. Allow the mortar to cure overnight. measurement will maintain that slope.
Note: The top of the curb will be finished after tile is installed
(step 19).
Spread tile spacers over the weep holes of the drain to Continue to add mortar, building the floor to the reference
prevent mortar from plugging the holes. Mix the floor mortar, line on the walls. Use a level to check the slope, and pack
then build up the shower floor to roughly half the thickness of mortar into low spots with a trowel. Leave space at the drain
the base. Cut metal lath to cover the mortar bed, keeping it 1⁄2" for the thickness of the tile. Float the surface using a wood
from the drain (see photo in step 18). float until it is smooth and slopes evenly to the drain. When
finished, allow the mortar to cure overnight before installing
the tiles.
19 20
After the floor has cured, draw reference lines and Mix enough floor mortar to cover the unfinished top of the
establish the tile layout, then mix a batch of thinset mortar curb, then pack it in place between the tiles using a trowel.
and install the floor tile. At the curb, cut the tiles for the inside Screed off the excess mortar flush with the tops of the side
to protrude 1⁄2" above the unfinished top of the curb, and the tiles. Allow the mortar to cure, then install bullnose cap tile.
tiles for the outside to protrude 5⁄8" above the top, establishing Install the wall tile, then grout, clean, and seal all the tile. After
a 1⁄8" slope so water drains back into the shower. Use a level to the grout has cured fully, run a bead of silicone caulk around
check the tops of the tiles for level as you work. all inside corners to create control joints.
In this chapter:
• Gallery of Wall • Wall Tile Layouts
Tile Projects • Installing Wall Tile
• Evaluating • Installing a Tub
& Preparing Walls Tile Surround
• Removing Wall Surfaces • Tiled Tub Apron
• Installing • Tile Wall Niche
& Finishing Wallboard • Retrofit Accent Strip
• Installing Cementboard • Fireplace Surround
on Walls
■ 123
Subway tile has a horizontal orientation that many designers Larger tiles make sense in a shower because the relatively
find appealing. Although most subway tile installations feature low number of grout lines means the likelihood of a leak is
white or primary colors, the earth tone tiles seen here have a smaller. The large areas also make cleaning easier.
mellow, natural appearance.
Mirrored glass and polished tiles are a natural pairing with Using the same tile style on the walls and floors can be
a cool, clean look. Glass shelving intensifies the effect. a tricky design maneuver, but if handled with some expertise
the effect can be highly dramatic.
Bold colors and a contrasting installation scheme combine for an attention-getting statement. This may be very successful in
a small bath, but the effect can be dizzying if it is not restrained somewhat.
You can use every tile shape and style in the book if you stick to a consistent color scheme.
Wall tile can be installed as wainscot for a traditional look that Colorful tiles are fun to look at and they can be used to
makes a small room seem larger. Raising the top height of the effectively complement unconventional design choices, such
wainscot above the typical 36" creates an even more old- as the green glass valve handle on this lavatory.
fashioned effect that is often found in Victorian-style rooms.
Run a straightedge up and down and side-to-side along wall surfaces and outline the valleys. Any difference of 1⁄4" or more
must be filled with joint compound using a 12" taping knife. You may need to apply a number of thin layers for best results. Some
plaster surfaces are softer than others. High lime content plaster (inset) is too soft to serve as a backing surface for tile.
Patching small holes: Fill smooth holes with spackle, then Patching large holes: Draw cutting lines around the hole,
sand smooth. Cover ragged holes with a repair patch, then then cut away the damaged area using a wallboard saw. Place
apply two coats of spackle or wallboard compound. Use a plywood strips behind the opening and drive wallboard screws
damp sponge or wet sander to smooth the repair area, then to hold them in place. Drive screws through the wallboard
sand when dry, if necessary. patch and into the backers. Cover the joints with wallboard
tape and finish with compound.
Use a plumb bob to determine if If the wall is out of plumb, use a long Cut and install shims on all the
corners are plumb. A wall more than level to mark a plumb line the entire studs to create a new, plumb surface
1
⁄2" out of plumb should be corrected height of the wall. Remove the wall for attaching backing materials. Draw
before tiling. covering from the out-of-plumb wall. arrows at the shim highpoints to mark
for wallboard screw placement.
Remove baseboards and other trim and prepare the work Insert the end of a pry bar into the cut near one corner of
area. Make a 1⁄2"-deep cut from floor to ceiling using a circular the opening. Pull the pry bar until the wallboard breaks, then
saw. Use a utility knife to finish the cuts at the top and bottom tear away the broken pieces. Take care to avoid damaging the
and to cut through the taped horizontal seam where the wall wallboard outside the project area.
meets the ceiling surface.
Remove baseboards and other trim Break the plaster along the edge by Cut through the lath along the edges
and prepare the work area. Score the holding a scrap piece of 2 × 4 on edge of the plaster using a reciprocating saw
cutting line several times with a utility just inside the scored line, and rapping it or jigsaw. Remove the lath from the
knife using a straightedge as a guide. with a hammer. Use a pry bar to remove studs using a pry bar.
The line should be at least 1⁄8" deep. the remaining plaster.
Cover the floor with a heavy tarp, Begin cutting out small sections Cut the entire wall surface into small
and shut off the electricity and water. of the wall by inserting a reciprocating sections, removing each section as it is
Knock a small starter hole into the saw with a bimetal blade into the hole, cut. Be careful not to cut through studs.
bottom of the wall using a maul and and cutting along grout lines. Be careful
masonry chisel. when sawing near pipes and wiring.
Install panels with their tapered Finish the seams by applying an even Center the wallboard tape over
edges butted together. Fasten with 11⁄4" bed layer of wallboard compound over the seam and lightly embed it into the
wallboard screws, driven every 8" along the seam, about 1⁄8" thick using a 6" compound, making sure it’s smooth
the edges, and every 12" in the field. taping knife. and straight.
Drive screws deep enough to dimple
surface without ripping face paper (inset).
Smooth the tape with the taping knife. Apply enough Second-coat the seams with a thin, even layer of compound
pressure to force compound from underneath the tape, using a 12" knife. Feather the sides of the compound first,
leaving the tape flat and with a thin layer underneath. Cover holding the blade almost flat and applying pressure to the
all exposed screw heads with the first of three coats of outside of the blade so the blade just skims over the center of
compound (inset). Let compound dry overnight. the seam.
After feathering both sides, make a pass down the center Finish any inside corners using paper-faced metal
of the seam, leaving the seam smooth and even, the edges inside corner bead to produce straight, durable
feathered out even with the wallboard surface. Completely corners with little fuss. Embed the bead into a thin
cover the joint tape. Let the second coat dry, then apply a third layer of compound, then smooth the paper with a
coat using the 12" knife. After the third coat dries completely, taping knife. Apply two finish coats to the corner,
sand the compound lightly with a wallboard sander or a then sand the compound smooth.
150-grit sanding sponge.
Attach ½"-thick cementboard to the framing members horizontally with the rough side facing out. Use 1¼" cementboard
screws. Fasten screws every 6" on-center for ceiling applications and every 8" on-center for wall applications. Keep fasteners 2"
away from each corner and no less than 3⁄8" from the panel edges.
A moisture barrier consisting of 4-mil clear polyethylene Asphalt roofing felt (15# building paper) can also be used as
sheeting can be stapled to framing members in wet areas a moisture barrier behind cementboard panels in wet areas.
before installing the cementboard.
Fasten panels to the wall framing Fill the joints using a modified thinset Complete the cementboard
members using 1¼" cementbord mortar and then embed fiberglass mesh installation by applying thinset mortar
screws. Properly fastened, the head of tape into the mortar. Skim off excess over the tape and feathering out
each screw will sit flush with the surface mortar from the joint using a joint knife. the edges. If you will be applying a
of the panel. Make sure all seams fall waterproofing membrane over the
at stud locations and install the bottom cementboard surfaces, allow 24 hrs. for
course so the panels are around ¼" off the thinset in the seams to dry.
the ground.
Check the walls and corners to see if they’re plumb. Make Measure the walls, paying particular attention to the
any necessary adjustments before beginning your tile project. placement of windows, doors, and permanent fixtures. Use these
measurements to create a scale drawing of each wall to be tiled.
Attach a batten to the wall along your horizontal reference If you end up with too narrow a gap along the wall in
line using screws. Dry-fit tiles on the batten, aligning the middle step 1, move over half the width of a tile by centering the
tile with the vertical centerline. middle tile over the vertical centerline.
3 4
Use a story stick to determine whether your planned layout Dry-fit the first row of tile, then hold a story stick along the
works vertically. If necessary, adjust the size of the first row horizontal guideline with one grout line matched to the vertical
of tile. reference line. Mark the grout lines, which will correspond
with the grout lines of the first row and can be used as
reference points.
Tile is a practical, easy-to-maintain choice for bathroom walls. The variety of colors, shapes, and sizes available ensures there’s a
tile out there for every design and application. Keep in mind that larger tiles are easier to install, maintain, and clean than smaller tiles.
Design the layout and mark the reference lines. Begin Mix a small batch of thinset mortar containing a
installation with the second row of tiles above the floor. If the latex additive. (Some mortar has additive mixed in by the
layout requires cut tiles for this row, mark and cut the tiles for manufacturer and some must have additive mixed in
the entire row at one time. separately.) Cover the back of the first tile with adhesive,
using a 1⁄4" notched trowel.
Variation: Spread adhesive on a small section of the wall, Beginning near the center of the wall, apply the tile to the
then set the tiles into the adhesive. Thinset adhesive sets fast, wall with a slight twisting motion, aligning it exactly with the
so work quickly if you choose this installation method. horizontal and vertical reference lines. When placing cut tiles,
position the cut edges where they will be least visible.
(continued)
Continue installing tiles, working from the center to the As small sections of tile are completed, set the tile by
sides in a pyramid pattern. Keep the tiles aligned with the laying a scrap of 2 × 4 wrapped with carpet onto the tile and
reference lines. If the tiles are not self-spacing, use plastic rapping it lightly with a mallet. This embeds the tile solidly in
spacers inserted in the corner joints to maintain even grout the adhesive and creates a flat, even surface.
lines. The base row should be the last row of full tiles installed.
Cut tile as necessary.
6 7
Spacers
To mark bottom and edge row tiles for straight cuts, Install any trim tiles, such as the bullnose edge tiles shown
begin by taping 1⁄8" spacers against the surfaces below and to above, at border areas. Wipe away excess mortar along the top
the side of the tile. Position a tile directly over the last full tile edges of the edge tiles. Use bullnose and corner bullnose (with
installed, then place a third tile so the edge butts against the two adjacent bullnose edges) tiles at outside corners to cover
spacers. Trace the edge of the top tile onto the middle tile to the rough edges of the adjoining tiles.
mark it for cutting.
Let mortar dry completely (12 to 24 hrs.), then mix a batch Wipe a damp grout sponge diagonally over the tile,
of grout containing latex additive. Apply the grout with a rinsing the sponge in cool water between wipes. Wipe each
rubber grout float, using a sweeping motion to force it deep area only once; repeated wiping can pull grout from the joints.
into the joints. Do not grout joints adjoining bathtubs, floors, or Allow the grout to dry for about 4 hrs., then use a soft cloth to
room corners. These will serve as expansion joints and will be buff the tile surface and remove any remaining grout film.
caulked later.
10 11
When the grout has cured completely, use a small Seal expansion joints at the floor and corners with silicone
foam brush to apply grout sealer to the joints, following the caulk. After the caulk dries, buff the tile with a soft, dry cloth.
manufacturer’s directions. Avoid brushing sealer on the tile
surfaces, and wipe up excess sealer immediately.
Remove the old fittings. To begin, remove the tub spout, Cut out old surround panels or tiles. A keyhole or drywall
faucet handles, and shower head. Then, slice and remove the saw can be used to safely cut through the drywall at the
caulk from the corner joints. Existing ceramic fittings such as junction where it meets the surround. Use the edge of the tile
soap dishes should also be removed to prevent them from or panel as a guide, taking care to feel for and avoid plumbing
falling later and damaging the tub. Use a utility knife to remove or other unseen obstacles hidden within the wall cavity.
old caulk, grout, and adhesive from around the lip of the tub.
Finally, lay protective cardboard over the exposed surfaces of
the tub and drape tarps over cabinets and toilets.
3 4
Remove any drywall in the new tile installation area. This Install a moisture barrier. Fasten 4-mil clear polyethylene
will need to be replaced with cementboard. Remove all sheeting to the studs using staples. This step may be omitted if
nails and debris from the framing members. If necessary, a waterproofing membrane will be applied over the surface of
install additional wood blocking to accommodate the the cementboard later.
cementboard installation.
Install 1⁄2"-thick cementboard horizontally on the back Fill the gaps between cementboard panels with thinset
wall first, and then on the side walls. Fasten the panels to the mortar, overlapping at least 2 to 3" on each side of the joint.
studs using 1¼" cementboard screws. To make straight cuts, Center and embed 2"-wide alkaline-resistant fiberglass tape
score the panel using a carbide scoring tool, then snap the over the joint and lightly skim thinset over the joint.
panel along the scored line. To make hole cuts for plumbing
protrusions, use a drill fitted with a carbide hole saw bit.
7 8
Dry-lay tile for your surround on a flat surface, inserting Draw horizontal reference lines on the wall using a 4-ft.
1
⁄8" spacers between the tiles to set the gap. Lay out enough level to make sure the lines are level. Extend these reference
for roughly half the surround height and then measure the lines to each side wall. Measure down from the horizontal lines
length of the dry-laid row to find the actual height of the tiles to the tub at several points on all walls to make sure the tub
on the wall. deck and the lines are parallel. If they aren’t, re-measure from
the point where the tub deck is highest and transfer level lines
all around from that point.
(continued)
Draw a vertical reference line down the center of the back Set the first tiles. Mix a small batch of thinset mortar. Apply
wall. To temporarily support the weight of the tile that will be the thinset using a ¼" square-notched trowel held at a 45º
installed above, align and fasten 1 × 2 furring strips just below angle. Spread the adhesive within the guidelines on the wall,
the horizontal reference lines located in the midsection of the aligning the ridges of the setting bed in a horizontal direction.
tub surround. Install tile on the back wall first, keeping tile aligned to the
centered guide line.
11 12
Install two or three rows of tiles—here, a row of To mark tiles for straight cuts, place a full tile directly
decorative accent tiles is installed as well. on top of the field tile that is installed adjacent to the
void. Position another full tile over the void, abutting the
overhanging edge of the tile against a 1⁄8" spacer. Trace the
edge of this tile to mark the underlying tile for cutting.
Complete the upper sections. After the top portion of the Mark and cut tiles to fit around the valve stems and water
back wall is tiled, fill in the upper portions of each side wall. pipes as required to install your tub spout, diverter, and shower
Leave out tiles as needed to accommodate tiled-in accessories head (often, shower heads are installed above the tiles). Finish
such as a soap dish or towel rod. tiling the lower portions of the tile installation, then allow to dry for
24 hrs. Tip: Tape tiles together to prevent slippage while they dry.
15 16
Coat the tile surfaces with a sealer or other grout-release Grout the tiles (see page 141). To apply grout, hold the grout
agent if they are not glazed by the manufacturer. This float at an angle and force the mortar into the joints, skimming
treatment will prevent grout from getting into places where it excess grout from the tile surface with each pass. Wipe tile
should not go. clean using a damp grout sponge. After grouting, buff tile
surfaces with a soft cloth to remove haze. Install fittings and
hardware, and caulk around the tub deck.
An ordinary tub apron does little to inspire in a bathroom, but a tiled apron wall is a fine way to add interest.
Measure the distance of the tub rim from the floor, as well Cut the 2 × 4s to length for the base plate and top plate
as the distance from one wall to the other at the ends of the (581⁄2" long as shown). Cut the studs (five 11" pieces as shown).
tub. Allowing for the thickness of the tiles, create a layout for Set the base plate on edge and lay out the studs, spacing them
the project and draw a detailed plan, spacing the studs 16" 16" on-center. Make sure the first and last studs are perfectly
apart on center. parallel with the end of the base plate, then drive two 21⁄2"
screws through the base plate and each stud.
3 4
Draw a placement line on the floor using a permanent Drive two or three 2½" screws through the studs and into
marker. Spread a generous bead of construction adhesive on the room walls at each end of the stub wall. If the stub wall
the bottom of the base plate. Align the base plate with the does not happen to line up with any wall studs, at least drive
placement line and set it into position. Put concrete blocks two 3" deck screws toenail style through the stub wall and into
or other weights between the studs to anchor the base the room wall sole plate.
plate to the flooring and let the adhesive cure according to
manufacturer’s instructions.
(continued)
Set the top plate on the stub wall and attach it using two Cut cementboard to fit the front (141⁄2" as shown).
21⁄2" screws for each stud. Offset the screws slightly to increase With the factory-finished edge of the cementboard at the
the strength of the assembly. The top of the stub wall should top of the wall, attach the cementboard to the studs using
be 21⁄2" below the top of the tub. cementboard screws.
7 8
Cut cementboard to fit the top of the stub wall (31⁄2"). Design the layout and mark reference lines (see page
With the factory-finished edge facing the tub edge, attach the 139) on the wall. Draw horizontal and vertical reference
cementboard to the top plate using cementboard screws. lines for the corner tile (used to transition from vertical to
horizontal at the top stub wall edge) and the coved base tile
(if your project includes them). Lay out tile along the floor,
including spacers.
Start tiling at the bottom of the wall. Lay out the bottom Beginning at the center intersection of the vertical field
row of tile on the floor, using spacers if necessary. Adjust the area, apply mortar using a notched trowel to spread it evenly.
layout to make end tiles balanced in size. Mark and cut the Cover as much area as required for a few field tiles. Install the
tiles as necessary, and then smooth any sharp edges with field tiles, keeping the grout lines in alignment.
carbide paper or a wet stone. Mix a small batch of thinset
mortar and install the base tiles by buttering the backs
with mortar.
11 12
Finish installing the field tiles up to the horizontal line Apply thinset mortar to the backs of the accent tiles and
marking the accent tile location. install them in a straight line. The grout lines will likely not align
with the field tile grout lines.
(continued)
Dry-lay corner tiles to create a rounded transition at the Fill in the top course of field tile on the wall face, between
top edge of the wall. Install these before you install the the accent tiles and the corner tiles. If you have planned well
field tiles in the top row of the wall face or on the top of the you won’t need to trim the field tiles to fit. If you need to cut
stub wall (corner tiles are virtually impossible to cut if your tiles to create the correct wall height, choose the tiles in the
measurements are off). Dry-lay the top row of tiles. Mark and first row of field tiles.
cut tile if necessary.
15 16
Remove the dry-laid row of tile along the top of the wall. Mix a batch of grout and use a grout float to force it into the
Shield the edge of the tub with painter’s tape, then spread joints between the tiles. Keep the space between the top field
thinset adhesive on the wall and begin to lay tile. Keep the tiles and the tub clear of grout to create space for a bead of
joints of the field tiles on the top aligned with the grout joints silicone caulk between the tub and tile.
of the field tile on the face of the wall.
Remove excess grout and clean the tile using a damp After 24 hours, clean the area where the tile and tub meet
sponge. Rinse the sponge often. with rubbing alcohol, then put tape on the edge of the tub
and the face of the tile. Apply clear silicone caulk into the gap,
overfilling it slightly.
19 20
Smooth the caulk with a moistened plastic straw or a When the grout has cured completely (consult
moistened fingertip to create an even finish. Make sure this manufacturer’s directions), apply grout sealer to the joints.
spot is well-sealed, as it is a prime spot for water to penetrate
into the tub wall.
Use a stud finder to locate the studs in the area and mark If there are baseboards in the construction area, remove
them. Measure the area and draw a plan on graph paper. them using a pry bar and hammer. Tape down sheet plastic in
the construction area, as close to the wall as possible.
(continued)
Cut four 1 × 6 and four 1 × 8s to length Place one 1 × 8 (one with pilot holes) Complete the box by adding a 1 × 8
(108 inches for our project). On two of on the work surface and position a 1 × 6 (with ¾" holes in it) to the opposite
the 1 × 8s, drill 3⁄4-inch holes centered on edge beside it. Clamp the boards side of the assembly and fasten it as
every 10" down the length of each together and drive a 11⁄4" screw every 6" described. Build a second, identical box.
board. On the remaining two 1 × 8s, drill to join them. Put a second 1 × 6 on the
pilot holes centered every 10". work surface and clamp to assembly as
shown. Drive screws every 6 in. to join
the pieces.
6 7 8
Shoot a vertical line on the wall Mark the reference lines (see page Mix a small batch of thinset mortar.
with the laser level. Spread a bead of 139). If necessary, tack a 1 × 2 batten in Spread the mortar on a small section of
construction adhesive on the back position to support the second row of wall, then set the tiles into it. If tile is not
(1 × 8 with pilot holes) of the first box. tile above the floor. If tiles have to be cut self-spacing, insert spacers as you work.
With a helper, align the outside edge of for this row, mark and cut all of them. When all other tile is set, remove the
the box. Using a long magnetic driver battens and set the bottom row.
bit or bit extender, drive an 11⁄4" screw
through each pilot hole (and into stud).
Install the second box on the other side
of the niche. Note: When you cannot hit
a stud, use toggle bolts.
Repeat Step 8 to set tile on first one box and then the other. If there are spacers between tiles, use needlenose pliers
Let the mortar cure, according to manufacturer’s instructions. to remove them. Grout the tile in the center of the niche.
If necessary, grout the tile on the columns. Let the grout set
and then wipe away excess with a damp sponge.
11 12
On the inside edges of each column, measure and mark Wrap the peg of each shelf pin with Teflon tape. (The
the location for the shelf pins. Use a laser level to check and tape will seal the hole and keep moisture from getting behind
adjust the marks. Using an awl and hammer, create a dimple at the tile.) Tap a pin into each hole, using a rubber mallet if
each mark, then use a carbide-tipped 1⁄4" bit to drill the holes. necessary. Position the glass shelves.
Measure the decorative tiles and draw a detailed plan for Protect the floor with a drop cloth. So you can patch
your project. Indicate a removal area at least one tile larger the tile backer, you’ll need to remove a section of tile that’s a
than the space required. If it will be necessary to cut tile, create minimum of one tile all around the project installation area.
a plan that will result in symmetrical tiles. Using a grease pencil, mark the tiles to be removed, according
to the plan drawing. Put masking tape on the edges of the
bordering tiles that will remain to keep them from being
scratched or otherwise damaged by the grout saw. If you will
be reinstalling some of the old tiles, protect them as well.
(continued)
Wearing eye protection and a dust With a flathead screwdriver, pry up Draw cutting lines on the drywall that
mask, use a grout saw to cut grooves in the edges of the tile at the center of the are at least 1⁄2" inside the borders of the
all of the grout lines in the removal area. removal area. Wiggle the blade toward area where you removed tiles. Using a
If the grout lines are soft this will only the center of the tile and pry up to pop straightedge and utility knife, carefully
take one or two passes. If the grout is it off. (For large areas, see page 131 for cut out the old drywall. Note: If the tile
hard, it may take several. Using a grout another removal method.) comes off very easily and the tile backer
scraper, remove any remaining material is not damaged, you may be able to
in the joint. Angle the tools toward the scrape it clean and reuse it.
open area to protect the tile.
6 7 8
Cut cementboard strips that are Cut a cementboard patch to Cover the edges with wallboard tape.
slightly longer than the width of the fit the opening in the tile backer. Mix a small batch of thinset mortar.
opening. Insert the strips into the Place the patch in the opening and Apply the mortar using a notched trowel
opening and orient them so the ends drive wallboard screws through the to spread it evenly.
are pressed against the back surface of cementboard and into the backer strips.
the tile backer. Drive wallboard screws Also drive screws at any stud locations.
through the edges of the old tile backer
and into the strips to hold them in place.
Gently press the accent tiles into Use a damp sponge to soak the Mix a batch of grout and fill the
the adhesive, smoothing it from the protective sheet on the tile. Once wet, joints between tile on the entire
center toward the edges. Let the mortar slide the sheet off and throw it away. wall, one section at a time. Clean
cure as directed. the tile with a damp sponge (inset).
Occasionally rinse the sponge in
cool water.
Design Suggestions ▸
Inserts add interest, texture, and color to tile This stone insert adds a contemporary flair to a simple
designs. This piece combines tumbled stone with marble tile design.
in a delicate floral motif.
Because tile is not flammable it makes a beautiful first line of defense around a fireplace opening.
(continued)
A lovely ceramic tile and cherry fireplace surround Cut cementboard into strips equal in width to the
frames a ventless gas fireplace in this basment rec room. dimension of your tiled surround and attach them to the 2 × 4
nailers bordering the framed firebox opening. It is generally a
good idea to predrill for cementboard screws, especially with
narrower strips.
2 3
Patch around the cementboard, if necessary, with regular Apply joint compound and fiberglass seam tape over
wallboard. If you are installing the surround in a damp area, seams and cover screwheads with compound (see pages 132
such as a basement, use moisture-resistant wallboard. to 133). Sand the compound smooth.
(continued)
Touch up paint around the tile installation area as needed. Apply a mortar bed for the tile surround using a notched
trowel (a 1⁄4" square-notch trowel is typical but check the
recommendations on the thinset package label). Apply only as
much mortar as you can tile in about 10 min. Treating each leg
of the square surround separately is a good strategy.
6 7
Press the surround tiles into the mortar bed and set them Apply dark-tinted grout to the tiles using a grout float.
by pressing with a short piece of 2 × 4 wrapped in a soft cloth. Let the grout harden slightly and then buff off the residue
Most tiles (12 × 12 glass tiles in a mosaic pattern are shown with a soft, clean cloth. For more information on grouting,
here) have spacing nubs cast into the edges so setting the see page 141.
gaps between tiles or tile sheets is automatic. If your tiles do
not have spacing nubs, use plastic tile spacers available at
your tile store. Let the thinset mortar dry overnight once you’ve
finished setting the tiles. See page 26 if you need to cut tiles.
Begin adding surround trim. Here, 1 × 4 cherry casing is Add built-up head casing. The head casing should overhang
being attached to wall stud locations. The side casings should be the side casings by an inch or so. We used a built-up technique
slightly off the floor (if you have not installed flooring yet account to add some depth and profile to the head casing. First, attach
for the floor covering thickness) and butted against the tile a full-width 1 × 4 to the wall. Then, install a 1 × 3 so the ends
surround. If you have planned properly, there will be wall studs and top are flush with the ends and top of the 1 × 4. Finally,
behind the casing. Note: We chose 1 × 4 cherry because it is install a cherry 1 × 2 in the same manner.
attractive, but also because you can usually buy it dimensioned,
planed, and sanded on all sides at the lumber yard. If you have
woodworking equipment, use any lumber you like.
10 11
Cut and install the mantel board. We used another piece Finish-sand all the cherry and then apply a light wood
of 1 × 4 cherry the same length as the head casings, but if you stain. After the stain dries, topcoat with a cherry-tone or light
have access to woodworking tools consider a thicker board for mahogany wipe-on varnish that will even out the uneven
a little more presence. Or, face-glue two 1 × 4s together. coloration typical with cherry. Fill nail holes with cherry-tinted
wood putty.
In this chapter:
• Countertops • Tiled Backsplash
• Tile Countertop • Tiled Island
• Granite Tile Countertop
■ 169
Ceramic or porcelain tile makes a durable countertop that is heat-resistant and relatively easy for a DIYer to create. By using
larger tiles, you minimize the number of grout lines (and the cleaning that goes with them).
Bullnose tiles
Grout
Field tiles
A ceramic tile countertop made with wall or floor tile starts with a core of ¾" exterior-grade plywood that’s covered with a
moisture barrier of 4-mil polyethylene sheeting. Half-inch cementboard is screwed to the plywood, and the edges are capped with
cementboard and finished with fiberglass mesh tape and thinset mortar. Tiles for edging and backsplashes may be bullnose or
trimmed from the factory edges of field tiles.
Hardwood edging
Cove tile
Standard
tile (cut)
Cove tile
Plywood
Backsplashes can be made from cove tile attached to the Edge options include V-cap edge tile and hardwood strip
wall at the back of the countertop. You can use the tile alone edging. V-cap tiles have raised and rounded corners that create
or build a shelf-type backsplash using the same construction a ridge around the countertop perimeter—good for containing
as for the countertop. Attach the plywood backsplash to the spills and water. V-cap tiles must be cut with a wet saw.
plywood core of the countertop. Wrap the front face and all Hardwood strips should be prefinished with at least three coats
edges of the plywood backsplash with cementboard before of polyurethane finish. Attach the strips to the plywood core so
laying tile. the top of the wood will be flush with the faces of the tiles.
Countertops ■ 171
13 × 13" tile 12 × 12" tile 6 × 6" tile 5 × 5" tile Mosaic tile
The bigger the tile the fewer the grout lines. If you want a standard 25"-deep countertop, the only way to get there
without cutting tiles is to use mosaic strips or 1" tile. With 13 × 13" tile, you need to trim 1" off the back tile but have only
one grout line front to back. As you decrease the size of your tiles, the number of grout lines increases.
Overhang here
Determine the size of the plywood substrate by measuring across the top of the cabinets. The finished top should overhang
the drawer fronts by at least ¼". Be sure to account for the thickness of the cementboard, adhesive, and tile when deciding how
large to make the overhang. Cut the substrate to size from ¾" plywood using a circular saw. Also make any cutouts for sinks and
other fixtures.
2 3
Corner bracket
Set the plywood substrate on top of the cabinets, Cut pieces of cementboard to size, then mark and
and attach it with screws driven through the cabinet corner make the cutout for the sink. Dry-fit them on the plywood
brackets. The screws should not be long enough to go through core with the rough sides of the panels facing up. Leave a
the top of the substrate. 1
⁄8" gap between the cementboard sheets and a ¼" gap along
the perimeter.
(continued)
Countertops ■ 173
Option: Cut cementboard using a straightedge and utility Lay the plastic moisture barrier over the plywood
knife or a cementboard cutter with a carbide tip. Hold the substrate, draping it over the edges. Tack it in place with a few
straightedge along the cutting line, and score the board several staples. Overlap seams in the plastic by 6", and seal them with
times with the knife. Bend the piece backward to break it along packing tape.
the scored line. Back-cut to finish.
5 6
Lay the cementboard pieces rough-side up on top of the Tape all cementboard joints with fiberglass mesh tape.
moisture barrier and attach them with cementboard screws Apply three layers of tape along the front edge where the
driven every 6". Drill pilot holes using a masonry bit, and horizontal cementboard sheets meet the cementboard edging.
make sure all screw heads are flush with the surface. Wrap
the countertop edges with 1¼"-wide cementboard strips, and
attach them to the core with cementboard screws.
Fill all the gaps and cover all of the tape with a layer of Determine the required width of the edge tiles. Lay a field
thinset mortar. Feather out the mortar with a drywall knife to tile onto the tile base so it overhangs the front edge by ½".
create a smooth, flat surface. Hold a metal ruler up to the underside of the tile and measure
the distance from it to the bottom of the subbase. The edge
tiles should be cut to this width (the gap for the grout line
causes the edge tile to extend the subbase that conceals
it completely).
9 10
Top edge
3 1⁄ 2”
Backsplash
Edge tile 1 1⁄ 2”
Edge tile 1 1⁄ 2”
Edge tile 1 1⁄ 2”
Edge tile 1 1⁄ 2”
Backsplash 3 1⁄ 2”
Top edge
Cut edge tiles to the determined width using a wet saw. Cut tiles for the backsplash. The backsplash tiles (3½" wide
It’s worth renting a quality wet saw for tile if you don’t own in our project) should be cut with a factory edge on each tile
one. Floor tile is thick and difficult to cut with a hand cutter that will be oriented upward when they’re installed. You can
(especially porcelain tiles). make efficient use of your tiles by cutting edge tiles from the
center area of the tiles you cut to make the backsplash.
(continued)
Countertops ■ 175
Dry-fit tiles on the countertop to find the layout that works best. Once the layout is established, make marks along the vertical
and horizontal rows. Draw reference lines through the marks and use a framing square to make sure the lines are perpendicular.
Lay out tiles and spacers in a dry run. Adjust the Place the first row of field tile against the edge tile,
starting lines, if necessary. If using battens, lay the field separating the tile with spacers. Lay out the remaining
tile flush with the battens, then apply the edge tile. rows of tile. Adjust the starting lines if necessary to create
Otherwise, install the edging first. If the countertop has an a layout using the smallest number of cut tiles.
inside corner, start there by installing a ready-made inside
corner or by cutting a 45° miter in the edge tile to make
your own inside corner.
Use a 3⁄8" square notched trowel to apply a layer of thinset Set the first tile into the mortar. Hold a piece of the edge
mortar to the cementboard. Apply enough for two or three against the countertop edge as a guide to show you exactly
tiles, starting at one end. Hold the trowel at roughly a 30° angle how much the tile should overhang the edge.
and try not to overwork the mortar or remove too much.
14
Cut all the back tiles for the layout to fit ( you’ll need to Option: To maintain even grout lines, some beginning tilers
remove about 1" of a 13 × 13" tile) before you begin the actual insert plus-sign-shaped plastic spacers at the joints. This is less
installation. Set the back tiles into the thinset, maintaining the likely to be useful with large tiles like those shown here, but it
gap for grout lines created by the small spacer nubs cast into is effective. Many tiles today feature built-in spacing lugs, so
the tiles. If your tiles have no spacer nubs, see the option. the spacers are of no use. Make sure to remove the spacers
before the thinset sets. If you leave them in place they will
corrupt your grout lines.
(continued)
Countertops ■ 177
Tip: To mark border tiles for cutting, allow space for the To create a support ledge for the edge tiles, prop pieces
backsplash tiles, grout, and mortar by placing a tile against the of 2 × 4 underneath the front edge of the substrate overhang
back wall. Set another tile (A) on top of the last full tile in the using wood scraps to prop the ledge tightly up against
field, then place a third tile (B) over tile (A) and hold it against the substrate.
the upright tile. Mark and cut tile (A) and install it with the cut
edge toward the wall. Finish filling in your field tiles.
16 17
Apply a thick layer of thinset to the backside of the Butter each backsplash tile and press it into
edge tile with your trowel. This is called “buttering” and it is place, doing your best to keep all of the grout lines
easier and neater than attempting to trowel adhesive onto the aligned. Allow the mortar to set according to the
countertop edge. Press the tiles into position so they are flush manufacturer’s recommendations.
with the leading edges of the field tiles.
Mix a batch of grout to complement the tile (keeping in Let the grout dry until a light film is created on the
mind that darker grout won’t look dirty as quickly as lighter countertop surface, then wipe the excess grout off with a
grout). Apply the grout with a grout float. sponge and warm, clean water. See grout manufacturer’s
instructions on drying tiles and polishing.
20 21
Run a bead of clear silicone caulk along the joint between Wait at least one week and then seal the grout lines with
the backsplash and the wall. Install your sink and faucet after a penetrating grout sealer. This is important to do. Sealing
the grout has dried (and before you use the sink, if possible). the tiles themselves is not a good idea unless you are using
unglazed tiles (a poor choice for countertops, however).
Countertops ■ 179
Granite tiles are installed in much the same way as ceramic tiles, but the ultra-narrow gaps and matching grout mimic the
appearance of solid polished granite.
Remove the countertops. From inside the base cabinets, Prepare and install the subbase. Measure the cabinet
remove the screws holding the countertops to the cabinets. bank from outside edges to outside edges on all sides and cut
Unscrew take-up bolts on mitered sections of the countertop. a piece of 5⁄8"-thick exterior grade plywood to fit. The edges
Use a utility knife to cut through the caulk, if present. of the plywood should be flush with the outside edges of
Countertops should lift off easily, but if they don’t, you can use the cabinet tops. Screw the plywood to the cabinet braces
a prybar to carefully pry them away from the base cabinets. from underneath.
Note: In some cases you can install these tiles over old
laminate countertops (see previous page).
3 4
Make the sink cutout. To create cutting lines, place the Install the tile underlayment. Granite tile, like ceramic tile,
sink upside down in the desired location. Trace the edges of requires a cementboard or denseboard underlayment layer.
the sink and remove it. To create support for the drop-in sink Cut the material (see page 174) to the same dimension as the
flange, use a compass to trace new cutting lines inside the plywood subbase and lay the cementboard over the plywood
traced lines (usually 5⁄8"). See the manufacturer’s instructions with the edges flush. From inside the sink base, trace around
to confirm dimensions (some sinks come with a template for the sink cutout with a marker. Remove the underlayment and
making the cutout. Use a jigsaw to cut out the sink opening. make the cutout with a jigsaw fitted with a carbide blade.
(continued)
Countertops ■ 181
Attach the cementboard underlayment to the subbase. Cut (as needed) and lay out the tiles, beginning with an
First, apply a 1⁄8"-thick layer of modified thinset to the top of the inside corner if you have one. Arrange tiles for the best color
plywood using a ¼" notched trowel. Screw the cementboard to match. Tiles abut directly, with no space for grout. Cut the tiles
the plywood with cementboard screws. Space the screws 4" to as necessary to fit. Cut self-edged tiles edge side first. Cut
5" apart across the entire surface. the tiles with the polished side up. Use a fine honing stone to
relieve the cut edge to match the manufactured edges.
Mitered inside corners are a bit tricky to cut because Kitchen islands often have corners that do not form a
the mitered point needs to align with the starting point right angle. In such cases, you can avoid a sharp angle on
of the bullnose edge. This has the effect of making the the countertop by cutting a triangular bullnose piece to
corner set back roughly an inch. fill in.
Round the inside corner cuts. Even though the flange of Start laying tiles. Use modified thinset and a 1⁄4" trowel. If
the sink shown here will cover the inside corners in the sink you have an inside corner in your countertop, begin there.
cutout, take care to make a gentle rounded corner cut by Apply thinset at the inside corner, enough to place four or five
drilling at the corner with a 1⁄2" masonry bit. Perpendicular tiles. Set the left and right inside corner pieces and the first
corner cuts can lead to cracking. Finish the straight legs of the 12 × 12 field tile.
cutout with a tile saw or a jigsaw with a masonry blade.
9 10
Continue setting tiles. Apply the thinset mortar to an area Apply grout and seal. After the thinset has dried for at least
big enough for two to four tiles and place the tiles. Use a 2 × 4 24 hours, grout with an unsanded grout. When the grout has
covered with carpeting to set the tiles. Push down on tiles to dried, seal with natural stone sealer.
set, and also across the edges to ensure an even face.
Countertops ■ 183
Make a story stick by marking a board at least half as long Starting at the midpoint of the installation area, use the
as the backsplash area to match the tile spacing. story stick to make layout marks along the wall. If an end piece
is too small (less than half a tile), adjust the midpoint to give
you larger, more attractive end pieces. Use a level to mark this
point with a vertical reference line.
While it may appear straight, your countertop may not be Variation: Diagonal Layout. Mark vertical and horizontal
level and therefore is not a reliable reference line. Run a level reference lines, making sure the angle is 90°. To establish
along the counter to find the lowest point on the countertop. diagonal layout lines, measure out equal distances from the
Mark a point two tiles up from the low point and extend a level crosspoint, and then connect the points with a line. Additional
line across the entire work area. layout lines can be extended from these as needed.
(continued)
Countertops ■ 185
Apply mastic adhesive evenly to the area beneath the Press tiles into the adhesive with a slight twisting motion.
horizontal reference line using a notched trowel. Comb the If the tiles are not self-spacing, use plastic spacers to maintain
adhesive horizontally with the notched edge. even grout lines. If the tiles do not hang in place, use masking
tape to hold them in place until the adhesive sets.
6 7
Install a whole row along the reference line, checking Install an edge border if it is needed in your layout. Mosaic
occasionally to make sure the tiles are level. Continue installing sheets normally do not have bullnose tiles on the edges, so if
tiles below the first row, trimming tiles that butt against the you don’t wish to see the cut edges of the outer tiles, install a
countertop as needed. vertical column of edge tiles at the end of the backsplash area.
When the tiles are in place, make sure they are flat and Mix the grout and apply it with a rubber grout float. Spread it
firmly embedded by laying a beating block against the tile over the tiles, keeping the float at a low 30° angle, pressing the
and rapping it lightly with a mallet. Remove the spacers. grout deep into the joints. Note: For grout joints 1⁄8" and smaller,
Allow the mastic to dry for at least 24 hours, or as directed by be sure to use a non-sanded grout.
the manufacturer.
10 11
Wipe off excess grout, holding the float at a right angle to Clean excess grout with a damp sponge. When the grout
the tile, working diagonally so as not to remove grout from has dried to a haze, buff the tile clean with a soft cloth. Apply a
the joints. bead of caulk between the countertop and the tiles.
Countertops ■ 187
This island adds storage, countertop space, and seating to a kitchen, revealing the truly astonishing transformation this simple yet
functional piece can achieve.
Build a 2 × 4 base for the island cabinet by cutting the Cut the bottom panel the same dimensions as the base
2 × 4s to length and joining them in a square frame that lays frame from ¾" plywood. Attach it to the frame with finish nails.
flat (wide sides down) on the floor. Use metal L-brackets to Then, cut the side panels to size and shape and fasten them
reinforce the joints. If you don’t wish to move the island, fasten to the edges with 6d finish nails and adhesive. Slip ¾" shims
the frame to the floor in position with construction adhesive (scrap plywood works well) beneath the side panels before
and/or deck screws. fastening them.
3 4
Cut the 2 × 4 cross supports to length and install them Prime and paint the cabinet interior and exterior.
between the side panels at every corner, including the
corners created by the L-shape cutout. Use 3" deck screws
driven through the side panels and into the ends of the
cross supports.
(continued)
Countertops ■ 189
Build a face frame from 1 × 2 hardwood to fit the cabinet Cut strips of ¾" exterior plywood to make the subbases
front. Attach it to the cabinet with 6d finish nails and hang the for the countertops and a backer for the backsplash. The lower
cabinet doors (we installed three 13"-wide overlay doors). counter subbase should overhang by 2" on the front and sides.
The upper should overhang 2" on the sides and be centered on
the cabinet front to back. Attach the backer and subbases with
wallboard screws driven down into the 2 × 4 cross supports.
7 8
Cut 2" wide strips of plywood for buildup strips and attach Attach cementboard to the counter subbases, the
to the undersides of the subbases with construction adhesive backsplash, and tape seams; cover screw heads with thinset
and screws. mortar (see pages 174 to 175).
Cut mosaic sheets to fit the backsplash area and attach Cut the edge tiles and fasten them around the perimeter
them with thinset adhesive (see Tile Backsplash, page 184). of the subbase with thinset mortar. The tiles should be flush
or slightly below the bottoms of the buildup strips and project
past the top surfaces so they will be level with the field tiles. If
you are not using edge tiles with a bullnose top, install the tiles
so they are level with the subbase surface and overhang them
with the field tiles.
11 12
Install the field tiles for the countertops last (see Tile Choose a suitable grout color and apply it to the tile with
Countertop, pages 170 to 179). a grout float. Buff off excess once it has dried. Seal the grout
with grout sealer.
Countertops ■ 191
In this chapter:
• Tiled Steps • Creating a Ceramic Tile
• Tiled Patio Fountain
■ 193
Use a pressure washer to clean the surface of the concrete. Dig out rubble in large cracks and chips using a small cold
Use a washer with at least 4,000 psi and follow manufacturer’s chisel or flat-head screwdriver. Use a wire brush to loosen dirt
instructions carefully to avoid damaging the concrete with the and debris in small cracks. Sweep the area or use a wet/dry
pressurized spray. vacuum to remove all debris.
3 4
Fill small cracks and chips Option: If damage is located at a front Test the surface of the steps and
with masonry patching compound edge, clean it as described above. Place stoop for low spots using a 4-ft. level
using a masonry trowel. Allow the a board in front and block the board in or other straightedge. Fill any low spots
patching compound to cure according place with bricks or concrete blocks. with patching compound and allow the
to manufacturer’s directions. Wet the damaged area and fill it with compound to cure thoroughly.
patching compound. Use a masonry
trowel to smooth the patch and then
allow it to cure thoroughly.
(continued)
Spread a layer of isolation membrane over the concrete The sequence is important when tiling a stairway with
using a notched trowel. Smooth the surface of the membrane landing. The primary objective is to install the tile in such a way
using the flat edge of a trowel. Allow the membrane to cure that the fewest possible cut edges are visible from the main
according to manufacturer’s directions. viewing position. If you are tiling the sides of concrete steps,
start laying tile there first. Begin by extending horizontal lines
from the tops of the stair treads back to the house on the sides
of the steps. Use a 4-ft. level.
7 8 9
Mix a batch of thinset mortar with Begin setting tiles into the thinset Wrap a 2 × 4 in old carpet and
latex bonding adhesive and trowel mortar on the sides of the steps. Start at drag it back and forth across the tile
it onto the sides of the steps, trying the top and work your way downward. surfaces to set them evenly. Don’t get
to retain visibility of the layout lines. Try to lay out tile so the vertical gaps too aggressive here—you don’t want to
Because the top steps are likely more between tiles align. Use spacers if you dislodge all of the thinset mortar.
visible than the bottom steps, start on need to.
top and work your way down.
Measure the width of a riser, including the thickness of the Next, dry-lay the tiles on the stair risers. Because the
tiles you’ve laid on the step sides. Calculate the centerpoint location of the tops of the riser tiles affects the positioning of
and mark it clearly with chalk or a high visibility marker. the tread and landing tiles, you’ll get the most accurate layout
if the riser tiles are laid first. Start by stacking tiles vertically
against the riser. (In some cases, you’ll only need one tile to
reach from tread to tread.) Add spacers. Trace the location of
the tread across the back of the top tile to mark it for cutting.
12 13 14
Cut enough tiles to size to lay tiles Trowel thinset mortar mixed with Lay tiles on the risers. The bottom
for all the stair risers. Be sure to allow bonding adhesive onto the faces of the tile edges can rest on the tread, and the
enough space for grout joints if you are risers. In most cases, you should be able tops of the top tiles should be flush with
stacking tiles. to tile each riser all at once. or slightly lower than the plane of the
tread above.
(continued)
Dry-lay tile in both directions on the stair landing. You’ll Cut tiles as indicated by your dry run, and then begin
want to maintain the same grout lines that are established installing them by troweling thinset mortar for the bullnose
by the riser tiles, but you’ll want to evaluate the front-to-back tiles at the front edge of the landing. The tiles should overlap
layout to make sure you don’t end up with a row of tiles that is the top edges of the riser tiles, but not extend past their faces.
less than 2" or so in thickness.
17 18
Field tile
Bullnose tile
Set the first row of field tiles, maintaining an even gap Add the last row of tiles next to the house and threshold,
between the field tiles and the bullnose tiles. cutting them as needed so they are between 1⁄4 and 1⁄2" away
from the house.
Install tiles on the stair treads, starting at the top tread and Fill in the field tiles on the stair treads, being sure to
working your way downward. Set a bullnose tile on each side leave a gap between the back tiles and the riser tiles that’s the
of the centerline and work your way toward the sides, making same thickness as the other tile gaps.
sure to conceal the step-side tiles with the tread tiles.
21 22 23
Let the thinset mortar cure for a After a few weeks, seal the grout Select (or have prepared) a
few days, and then apply grout in the lines with an exterior-rated grout sealer. pretinted caulk that’s the same color
gaps between tiles using a grout float. as your grout. Fill the gap between
Wipe away the grout after it clouds over. the back row of tiles and the house
Cover with plastic, in the event of rain. with caulk. Smooth with a wet finger
if needed.
This compact tile patio creates a welcoming entry without consuming too much yard and garden space.
Adjusted line
Center line
Adjusted line
To establish a layout for tile with a modular pattern, you must carefully determine the location of the first tile. On the clean
and dry concrete surface, measure and mark a centerline down the center of the slab. Test-fit tiles along the line—because of the
modular pattern used here, the tiles are staggered. Mark the edge of a tile nearest the center of the pad, then create a second line
perpendicular to the first and test-fit tiles along this line.
Make adjustments as needed so the modular pattern breaks evenly over the patio surface, and is symmetrical from side to
side. You may need to adjust the position of one or both lines. The intersection of the lines is where your tile installation will begin.
Outline the position of each group of tiles on the slab.
(continued)
Variation: To establish a traditional grid pattern, test-fit rows Following manufacturer’s instructions, mix enough
of tiles so they run in each direction, intersecting at the center thinset mortar to work for about 2 hrs. (start with 4 to 5" deep
of the patio. Adjust the layout to minimize tile cutting at the in a 5-gal. bucket. At the intersection of the two layout lines,
sides and ends, then mark the final layout and snap chalk lines use a notched trowel to spread thinset mortar over an area
across the patio to create four quadrants. As you lay tile, work large enough to accommodate the layout of the first modular
along the chalklines and in one quadrant at a time. group of tiles. Hold the trowel at a 45° angle to rake the mortar
to a consistent depth.
4 5
Set the first tile, twisting it slightly as you push it into the Position the second tile adjacent to the first with a slight
mortar. Align it with both adjusted layout lines, then place a gap between them. Place spacers on end in the joint near each
padded 2 × 4 over the center of the tile and give it a light rap corner and push the second tile against the spacers. Make certain
with a hammer to set the tile. the first tile remains aligned with the layout lines. Set the padded
2 × 4 across both tiles and tap to set. Use a damp cloth to remove
any mortar that squeezes out of the joint or gets on tile surfaces.
Joints must be at least 1⁄8"-deep to hold grout.
Lay the remaining tiles of the first modular unit using With the first modular unit set, continue laying tile
spacers to set gaps. Using a trowel, scrape the excess mortar following the pattern established. You can use the chalk lines
from the concrete pad in areas you will not yet be working to for general reference, but they will not be necessary as layout
prevent it from hardening and interfering with tile installation. lines. To prevent squeeze-out between tiles, scrape a heavy
accumulation of mortar 1⁄2" away from the edge of a set tile
before setting the adjacent tile.
(continued)
After installing the tile, remove all the spacers, cover Use a grout float to spread grout over an area that is
the tiled area with plastic, and let the thinset mortar cure roughly 10 sq. ft. Push down with the face of the float to force
according to the manufacturer’s instructions. When tile has grout into the joints, then hold the float edge at a 45° angle to
fully set, remove the plastic and mix grout, using a grout the tile surfaces and scrape off the excess grout.
additive instead of water. Grout additive is especially important
in outdoor applications, because it creates joints that are more
resilient in changing temperatures.
10
Once you’ve grouted this area, wipe off the grout residue using a damp sponge. Wipe with a light, circular motion—you want
to clean tile surfaces but not pull grout out of the joints. Don’t try to get the tile perfectly clean the first time. Wipe the area several
times, rinsing out the sponge frequently.
12 13
Cover the pad with plastic and let the grout cure according Apply tile sealer to the entire surface using a paint
to manufacturer’s instructions. Once the grout has cured, use a roller. Cover the patio with plastic and allow the sealer to dry
foam brush to apply grout sealer to only the grout, wiping any completely before exposing the patio to weather or traffic.
spill-over off of tile surfaces.
Waterline to protect
submersible lights
from burnout
L-brackets
Low-voltage
fountain pump
Concrete block
Bricks
Draw a line on the inside of the flue tile, about 4" from Set tile on the outside of the flue tile and the inside down
the top. On each wall of the tile, position two L-brackets at the to the line. Working on one side of the flue at a time, spread
line and glue each bracket in place with construction adhesive. thin-set mortar on the surface, then press the tile into place.
Let the mortar dry according to manufacturer’s directions.
When the mortar is dry, grout the tile.
3 4
Position four bricks at the bottom of the water garden and Set the lights in place, securing them to the concrete
set the flue tile on them. (The flue tile will be very heavy— block with dabs of silicone caulk. Run the cables from the
recruit a helper or two for this.) Set a concrete block in the pump and lights out of the pond to the nearest fixture in your
center of the flue tile and put the fountain pump on top of it. low-voltage lighting system. (If you don’t have a low-voltage
lighting system, run the cables to the transformer and plug the
transformer into the nearest GFCI outlet.)
Connect the cables from the pump and lights to a cable If necessary, cut the expanded metal grate to fit inside the
from your low-voltage lighting system, using the simple flue tile, using a jigsaw with a metal-cutting blade. In the center
connectors included with the pump. Add water to the pond of the grate, use the jigsaw or a bolt cutter to expand a hole
and test the lights and pump. Adjust the operation of the pump to approximately 2" in diameter. Insert the pump’s discharge
as necessary. Dig a small, shallow trench and bury the cables. tube into this hole, then set the grate on top of the L-brackets
in the flue tile. Mound the sea glass around the discharge tube.
Use silicone to stick individual pieces of sea glass together, if
necessary to hold them in place. Cover the remaining grate
with a layer of sea glass.
Low-voltage Accessories ▸
If you have a low-voltage lighting
system, add light fixtures to the area
surrounding your garden pond and
fountain. The extra light will focus
even more attention on this lovely
little fountain.
Before adding additional fixtures
and accessories, make sure your
transformer can handle the extra load. If
not, run the pond lighting as a separate
circuit or purchase a larger transformer
to handle the load.
In this chapter:
• Creating Mosaic Planters • Building a Tiled Sink Base
• Bathroom Mirror Frame • Handmade Tile
• Address Marker Mosaic • Tiled Garden Bench
• Mosaic Wall Hanging
■ 211
A few pieces of broken-up mosaic tile can turn an ordinary pot into a garden showpiece.
Remove the mosaic tiles from their backing and experiment Draw an irregular border around the planter, ranging from
with designs and layouts. Cut tiles in half as necessary 11⁄2 to 2" wide. Use a putty knife to spread mastic within the
using a snap cutter. Use tile nippers to break some tiles into border and position the tile, alternating between the whole and
small pieces. half tiles all the way around the planter.
In this project, tile is added only to the mirror. The In new construction or major remodeling projects,
mirror is framed by a mosaic of shards and small pieces place the mirror so the trim tile can be attached to the
of glass tile. Mosaic projects are incredibly easy to do and wall rather than to the mirror.
really add a lot to a small room like this one.
Measure the mirror and cut a template from a piece of Mark any tiles that must be cut to produce full tiles at the
heavy brown paper or cardboard. Put the template on the floor corners. (If it’s absolutely necessary to trim corner tiles, make
or a large work surface. Dry lay the tile around it, using spacers them all equal lengths.) Miter the one end of each corner tile at
if the tiles are not self-spaced. a 45° angle.
3 4
Dry lay the outermost row of chair rail tiles. Check Starting in the left-hand corner, dry lay the next couple
corner miters of chair rail to make sure everything is cut of rows of field tile. For accurate placement, include spacers.
properly and aligned on the mirror as desired. Make sure tiles match in corners.
Now that the chair rail and two rows of field tile are Starting at the top left-hand corner, apply adhesive to
aligned, dry lay the final row of pencil tiles. Cut tiles, as the back of the tile using a small putty knife. Set the tile on the
necessary, to fit onto mirror as planned. Once all tiles fit as mirror and twist it a little to secure it in place.
planned, remove all but the first row of chair rail tile.
7 8
Continue to set the tiles in each corner and then work Prepare a small batch of grout and fill all the tile joints.
around the entire perimeter, fastening each tile with adhesive. Clean and buff the tile. Allow grout to set completely according
Once the chair rail is secure, move on to the next row. Repeat to manufacturer recommendation.
this process until all rows are secured to the mirror.
A unique address marker fashioned from shards of broken tile makes an interesting and inviting statement to visitors.
Enlarge and photocopy the pattern on the opposite page. Use a rotary tool and a grinding disc to polish away the
Trace the pattern onto plywood and cut it out using a jigsaw. ridge on the back of each plate. One at a time, place the plates
Apply a coat of wood sealer and let it dry. Mark the center in a heavy paper bag and roll the top closed. Rap the bag with
and draw parallel placement lines on the plywood, then plan a rubber mallet to break the plate. Wear safety goggles. Break
the placement of the numbers. Trace the numbers onto the the tiles in the same manner.
plywood, then draw a 11⁄4" border around the outside edge.
3 4
Lay out the pieces within the number outlines, using Turn the marker on edge and add tile to all the edges. Grout
tile nippers to reshape pieces as necessary. Use hot glue or the tile, let it dry thoroughly, and seal the grout with grout
silicone caulk to secure the tile to the plywood. Fill in the sealer. Attach two slot hangers to the back of the mosaic.
background with pieces of china.
2 3 4
Following manufacturer’s Draw reference lines on the masonite Mix a small batch of grout and spread
directions, tumble pieces of glass in a and spread tile mastic on one section it over the surface of the mosaic. Let the
rock tumbler to smooth the edges and using a square trowel. Embed the glass, mosaic dry a few minutes, then wipe the
give them the look of sea glass. Note: tile, and other materials in the mastic on surface with a damp grout sponge. Let
It will take several days to create an that section. Continue working in small the mosaic dry, then buff away any grout
appreciable amount of tumbled glass. sections until the masonite is covered. film with a clean, dry cloth.
Measure the base and the sink and Mark a cutout for the sink on the Cut cementboard to match the
determine a size for the plywood core. plywood. Drill entrance holes, then use dimensions of the plywood core, then
Cut the core to size. a jigsaw to make the cutout. Use the use the plywood as a template to mark
template supplied with the faucet to the cutouts on the cementboard.
mark those cutouts. Use a hole saw to
make the faucet cutouts.
(continued)
Lay plastic sheeting over the plywood Set the plywood core on top of the Position the cementboard (rough-
core, draping it over the edges. Tack the base and attach it with screws driven side up) on the core and attach it with
plastic in place with staples. If you use through the base and into the core. Use 11⁄2" screws. Make sure the screw heads
more than one piece, overlap the seams angle irons or L-brackets if necessary are flush with the surface. Cut 11⁄4"-wide
by 6" and seal them with packing tape. with the base you’ve selected. Make cementboard strips and attach them to
sure the screws don’t go through the the edges of the core with screws.
top of the plywood.
7 8
Tape all joints with fiberglass mesh tape. Apply three Dry-fit tiles to find the layout using spacers. Once the
layers of tape along the edge where the top meets the edging. layout is established, make marks along the vertical and
Fill all gaps and cover all of the tape with a layer of thinset horizontal rows. Draw reference lines through the marks and
mortar. Feather out the mortar to create a smooth, flat surface. use a framing square to make sure the lines are perpendicular.
Set the edge tiles and let them dry. Install the field tiles and Mix a batch of grout with a latex additive and apply
let them dry. Cut tile as necessary. (See pages 170 to 179 for it with a rubber grout float. Wipe away excess grout with a
more information on setting tile on a countertop.) damp sponge. When the grout has cured, apply sealer with a
foam brush.
11 12
Apply a bead of caulk to the side of the sink, just below Install the faucet and drain hardware, following
the lip of the ridge. Set the sink into the cutout, resting the manufacturer’s instructions.
ridge of the sink at the lip of the cutout. Make sure the joint
between the sink and the counter is filled with caulk.
Create your own custom tiles from clay and have them fired at a local ceramics store.
On a piece of stiff cardboard, draw a template for the Take out a 1 lb. chunk of clay and pat it into a ball. Close
tile. Measure carefully and allow for shrinkage. (For example, the bag securely to prevent the remaining clay from drying out.
a 45⁄8 × 45⁄8" template should produce a 4 × 4" tile, factoring Put the clay on a smooth work surface and pound it with the
in a 12% shrinkage rate.) Measure diagonally from corner to palm of your hand, flattening the ball. (Don’t fold the clay over
corner; when the diagonals are precisely equal, the template itself—this traps air in the clay.)
is square. Cut out the template using a straightedge and
utility knife.
3 4
Cover the clay with a piece of canvas. Roll out the clay to a Dip the edge of a clean squeegee in water. Take the canvas
uniform thickness. Change directions as you roll the clay so the off the clay and pull the squeegee across the clay, smoothing
clay particles will be evenly distributed. If all the clay particles the surface. Work in one direction only, and rinse the squeegee
go the same direction, the tile will shrink unevenly as it’s fired. as often as necessary to keep the edge clean.
Lay two 1⁄2" plywood scraps on the table as guides (inset).
(continued)
Carefully place the template on the clay. Holding it firmly Scoot the tile to the side to make sure it’s not stuck to the
against the clay with one hand, use a craft knife to cut around work surface. Wet your index finger and use it to smooth the
the template. Pull the extra clay away from the tile and run the corners and sides of the tile. Gently press a clean shell into the
knife around the edges again. clay to create the desired design.
7 8
Pick up the tile with a spatula and set it on a scrap of Continue cutting out tile. Set them out of direct sunlight
plywood to dry. If the tile has gotten distorted, nudge it back to dry.
into shape.
Dry the tiles for a day or two, until they’re the consistency Put the tiles on a sturdy tray or piece of flat plywood and
of leather. Using a paring knife, trim any bulging edges. Allow wrap it in a blanket or bubble wrap. Carefully transport the
the tiles to dry completely, which should take two to three dried tile to a kiln for firing.
weeks. If the air is extremely dry, the tile may dry too quickly,
causing cracking. Lay a cloth over them to slow down the
drying process.
Making this tiled benchtop requires some creativity and a fair amount of tile cutting, but the result is both interesting
and beautiful.
Tools Grout
A
Tape measure B
Tile
Circular saw
drill Mortar
Stapler
power or hand A
miter saw Cementboard (D)
(optional)
utility knife
Chalk line
Cloth
E
1
⁄4" notched trowel
Needlenose pliers Plastic
Tile-cutting tools
F
paintbrush
eye protection
G
E
G
Materials
plastic sheeting
Galvanized
deck screws
F
(2", 3")
11⁄4" cementboard
G
screws
Clear wood sealer
Field and accent tile F G
Thinset mortar
Tile spacers
Grout
Grout sealer
150-grit sandpaper
Cutting List
KEy PArT DIMEnSIon PCS. MATErIAL
A Sides 1 ⁄2 × 3 ⁄2 × 51"
1 1
2 Cedar
B Ends 1 ⁄2 × 3 ⁄2 × 16"
1 1
2 Cedar
C Core 15 × 48" 1 ¾" ext. plywood
D Core 15 × 48" 1 ¾" cementboard
E Stretchers 1 ⁄2 × 3 ⁄2 × 16"
1 1
3 Cedar
F Braces 11⁄2 × 51⁄2 × 16" 4 Cedar
G Legs 31⁄2 × 31⁄2 × 13" 4 Cedar
Cut two sides and two ends, then position the ends Cut three stretchers. Mark the sides, 41⁄2" from the inside of
between the sides so the edges are flush. Make sure the frame each end. Using 11⁄2" blocks beneath them as spacers, position
is square. Drill 1⁄8" pilot holes through the sides and into the the stretchers and make sure they’re level. Drill pilot holes and
ends. Drive 3" screws through the pilot holes. fasten the stretchers to the sides with 3" screws.
3 4
Cut one 15 × 48" core from 3⁄4" exterior-grade plywood Position the bench frame upside down and over the
and another the same size from cementboard. Staple plastic plywood/cementboard core. Drill pilot holes and then drive
sheeting over the plywood, draping it over the edges. Lay the 2" galvanized deck screws through the stretchers and into
cementboard rough-side up on the plywood and attach it with the plywood.
11⁄4" cementboard screws driven every 6". Make sure the screw
heads are flush with the surface.
5 6
Cut four braces from a cedar 2 × 6. Mark the angle on On each brace, measure down 3⁄4" from the top edge and
each end of each brace by measuring down 11⁄2" from the top draw a reference line across the stretcher for the screw
edge and 11⁄2" along the bottom edge. Draw a line between the positions. Drill 1⁄8" pilot holes along the reference line. Position a
two points and cut along that line using a power or hand miter brace on each side of the end stretchers and fasten them with
saw or a circular saw. 3" screws driven through the braces and into the stretchers.
Cut four 13" legs from a 4 × 4. Position each leg between Snap perpendicular reference lines to mark the center
a set of braces and against the sides of the bench frame. Drill of the length and width of the bench. Beginning at the center
pilot holes through each brace and attach the leg to the braces of the bench, dry-fit the field tiles, including spacers. Set the
by driving 3" screws through the braces and into the leg. accent tiles in place and mark the field tile for cutting.
Repeat the process for each leg. Sand all surfaces with 150-grit
sandpaper, then seal all wood surfaces with clear wood sealer.
9 10
Cut the field tile and continue dry-fitting the bench top, Set the tile into the thinset mortar, using a slight twisting
including the accent and border tiles. When you’re satisfied, motion. Continue adding thinset and setting the tile until the
remove the tile and apply thinset mortar over the cementboard bench top is covered. Remove the spacers. Let the mortar dry
using a notched trowel. according to manufacturer’s directions. (See pages 170 to 179
for more information on setting tile.)
In this chapter:
• Maintaining Floor Tile • Repairing Wall Tile
• Grout Colorant
■ 235
Regrouting tile may feel like a repair project (and not a very fun one at that), but it really is more of an ongoing maintenance
issue. Failed or failing grout will allow moisture underneath tiles and can cause entire floors to fail.
With a carbide‑tipped grout saw, If the tile is not already cracked, Insert a chisel into one of the cracks
apply firm but gentle pressure across use a hammer to puncture the tile by and gently tap the tile. Start at the
the grout until you expose the unglazed tapping a nail set or center punch into center and chip outward so you don’t
edges of the tile. Do not scratch the it. Alternatively, if the tile is significantly damage the adjacent tiles. Be aware
glazed tile surface. If the grout is cracked, use a chisel to pry up the tile. that cementboard looks a lot like mortar
stubborn, use a hammer and nail set to when you’re chiseling. Remove and
first tap the tile (step 2). discard the broken pieces. Be sure to
wear eye protection.
4 5 6
Use a putty knife to scrape away old Set a new tile into the empty spot. Fill in around the new tile with grout
thinset mortar; use a chisel for poured Use a notched trowel to apply thinset that matches the grout already on the
mortar installation. If the underlayment mortar to the back of the tile before floor. Because most grout darkens over
is covered with metal lath, you won’t be setting it into place. Make sure all time, choose a shade that’s a bit darker
able to get the area smooth; just clean it debris is cleaned from the floor. Rap than the original color.
out the best you can. Once the mortar is on a carpet‑covered wood block with a
scraped from the underlayment, smooth mallet to set the tile.
the rough areas with sand paper. If there
are gouges in the underlayment, fill
them with epoxy‑based thinset mortar
(for cementboard) or a floor‑leveling
compound (for plywood). Allow the area
to dry completely.
Before After
Failed grout allows water underneath tiles, which causes the damage to spread rapidly. If the grout lines in your tile floor are
crumbling or a few tiles are loosened, the best solution is to regrout the entire floor.
Scrape out the old grout with a grout saw or other tool, Wash the tiled floor with a 1:1 mix of white vinegar and
being careful not to scratch the tile faces or chip the edges. water, paying special attention to the areas around the tile
You may choose to regrout only the filed grout lines for a quick joints. Vacuum the floor first to get rid of all debris.
fix, but for more pleasing results and to prevent color variation
in the grout lines, remove the grout around all tiles and regrout
the entire floor.
3 4
Apply new grout. Prepare grout mix according to the Wipe diagonally across the tiles and grouted joints to
instructions on the package and then pack fresh grout deep remove excess grout and smooth the joints. Seal the grout
into the joints using a rubber grout float. Hold the float at a 30° joints with grout sealer after they’ve dried for a week or so.
angle to the tiled surface. Note: Sealing all the grout joints will help new grout lines blend
with old grout if you’re only doing a partial regrouting.
Before
Apply grout colorant in thin coats to the grout joints using Work the colorant into the the grout with an old
a foam brush. Clean the tiles and grout thoroughly first, and (but clean!) toothbrush.
make sure the grout lines are dry.
3 Colorizing Grout ▸
Use an awl or utility knife to scrape Clean and rinse the grout joints, Wipe away excess grout with a
out the old grout completely, leaving a then spread grout over the entire tile damp sponge. When the grout is dry,
clean bed for the new grout. surface, using a rubber grout float or wipe away the residue and polish the
sponge. Work the grout well into the tiles with a dry cloth.
joints and let it set slightly.
Carefully remove the damaged accessory. Scrape away Use masking tape to hold the accessory in place while the
any remaining mortar or grout. Apply dry-set tile adhesive adhesive dries. Let the mortar dry completely (12 to 24 hrs.),
to the back side of the new accessory, then press it firmly then grout and seal the area.
in place.
Lift the accessory up and off the mounting plate. If the Put a dab of silicone caulk over the pilot holes and the tips
mounting plate screws are driven into studs or blocking, simply of the screws before inserting them. Let the caulk dry, then
hang the new accessory. If not, add hardware such as molly install the new fixture on the mounting plate.
bolts, toggle bolts, or plastic anchor sleeves.
Carefully scrape away the grout from the surrounding If the tile to be replaced is a cut tile, cut a new one to
joints using a utility knife or an awl. Break the damaged tile match. Test-fit the new tile and make sure it sits flush with the
into small pieces using a hammer and chisel. Remove the field. Spread adhesive on the back of the replacement tile and
broken pieces, then scrape away debris or old mortar from the place it in the hole, twisting it slightly. Use masking tape to hold
open area. the tile in place for 24 hrs. so the adhesive can dry.
3 4
Remove the tape, then apply premixed grout using a sponge Let the grout dry for an hour, then polish the tile with a
or grout float. Let the grout set slightly, then tool it with a clean, dry cloth.
rounded object such as a toothbrush handle. Wipe away
excess grout with a damp cloth.
Just about any dated tub or shower can benefit from a thorough
cleaning and recaulking of its seals.
■ Tile Maintenance
To determine if your grout needs to be resealed, test the For heavy stains on natural stone tile, apply poultice
existing sealer by putting a few drops of water on a grout line. made for cleaning porous stone materials. Cover the stain
If the water beads up, the sealer is still working. If the water with the poultice, then tape plastic over it. Let the poulitice set
absorbs into the grout, it needs to be resealed. according to the manufacturer’s instructions, then remove it.
Back buttering — Spreading mortar on the back of a tile Isolation membrane — Isolation membrane is a flexible
before pressing it onto the substrate. material installed in sheets or troweled onto an unstable or
damaged base floor, subfloor, or wall before installing tile.
Baseboard tile — Baseboard-shaped tiles used to replace The isolation membrane prevents shifts in the base from
wood baseboards. damaging the tile above.
Bullnose trim tile — Tile with one rounded edge that is Joists — The framing members that support the floor.
meant to be left exposed.
Kiln — A high-temperature oven used to harden clay tile.
Cement body tile — Tile made from concrete poured
into forms. Liners — Narrow tiles used for adding contrasting lines to
tile layouts.
Coefficient of friction — The measure of a tile’s slip
resistance. Tiles with high numbers are more slip resistant. Listello — A border tile, usually with a raised design. Also
called listel.
Decorative — Tile with designs, pictures, or relief.
Decorative tiles are generally used as accents in a field of Mastic or organic mastic — A type of glue for installing
solid-color tiles. tile. It comes premixed and cures as it dries. It is convenient
for wall tiles smaller than 6 × 6, but it is not suitable
Dry fit — Installing tile without mortar in order to test for floors.
the layout.
Metal tile — Tile made of iron, stainless steel, copper, or
Expansion joint — An expansion joint is a joint in a tile brass. Metal tile is often used as accent tile.
layout filled with a flexible material like caulk instead
of grout. The expansion joint allows the tile to shift Mortar or thin-set mortar — A mixture of portland
without cracking. cement and sand and occasionally a latex or acrylic additive
to improve adhesion.
Field tiles — The main tile in a tile design. As opposed to
trim or accent tiles. Mosaic tile — Small colored tiles used to make patterns or
pictures on walls and floors.
Floor tile — Any type of tile designated for use on floors. It
can generally also be used for walls or countertops. Natural stone tile — Tile cut from marble, slate, granite, or
other natural stone.
Floor-warming systems — A system of heating elements
installed directly under the floor material. Floor-warming Non-vitreous — Very permeable tile. Non-vitreous tile
systems are intended to provide supplemental radiant heat absorbs more than 7% of its total weight in water. Not
for a room. suitable for outdoor installations.
Glass tile — Tile made of translucent glass. Glass tile is Porcelain Enamel Institute (PEI) — A tile industry group
often used as accent tile. that issues ratings on tile’s resistance to wear.
Glazed ceramic — Tile made from refined clay that has Porcelain tile — Tile made from refined white clay fired
been coated with a glaze and then fired in a kiln. at high temperatures. Porcelain is usually dyed rather than
glazed, and thus its color runs the tile’s full thickness.
Grade — Ratings applied to some tile indicating the quality
and consistency of manufacturing. Grade 1 tile is standard, Quarry tile — Tile formed to look like quarried stone.
suitable for most applications; grade 2 may have minor
glaze and size imperfections; grade 3 tile is thin and suitable Reference lines — Lines marked on the substrate to guide
only for wall or decorative applications. the placement of the first row of tile.
Glossary ■ 247
Self-spacing tile — Tile with attached tabs for maintaining V-cap tiles — V- or L-shaped tile for finishing the exposed
even spacing. edges of countertops.
Semi-vitreous — Moderately permeable tile. Absorbs Vitreous — Slightly permeable tile. Absorbs .5-3% of its
3-7% of its total weight in water. Not suitable for total weight in water.
outdoor installations.
Wall tile — Tile intended for use on walls. It is generally
Spacers — Plastic lugs meant to be inserted between tiles thinner than floor tile and should not be used on floors
to help maintain uniform spacing during installation. or countertops.
Story stick — A length of 1 × 2 lumbar marked with the tile Water absorption or permeability — The measure of the
spacing for a specific layout. amount of water that will penetrate a tile when it is wet.
Measurement ranges from non-vitreous to semi-vitreous to
Subfloor — The surface, usually made of plywood, attached vitreous to impervious.
to the floor joists.
Waterproofing membrane — A flexible, water-proof
Substrates or underlayment — A surface installed on top material installed in sheets or brushed on to protect the
of an existing floor, subfloor, or wall. The substrate creates subfloor from water damage.
a suitable surface for installing tile. Substrate materials
include cementboard, plywood, cork, backerboard,
greenboard, or water-proofing membrane.
Photo Credits
Courtesy of Ceramic Tiles of Italy Courtesy of Oceanside Glasstile TM
p. 8 (lower), 9 (top), 11 (top left) p. 10 (lower left), 24-25 (all)
Resources ■ 249
Metric Conversions
To ConveRT: To: MulTiPly by: To ConveRT: To: MulTiPly by:
Inches Millimeters 25.4 Millimeters Inches 0.039
Inches Centimeters 2.54 Centimeters Inches 0.394
Feet Meters 0.305 Meters Feet 3.28
Yards Meters 0.914 Meters Yards 1.09
Square inches Square centimeters 6.45 Square centimeters Square inches 0.155
Square feet Square meters 0.093 Square meters Square feet 10.8
Square yards Square meters 0.836 Square meters Square yards 1.2
Ounces Milliliters 30.0 Milliliters Ounces .033
Pints (U.S.) Liters 0.473 (lmp. 0.568) Liters Pints (U.S.) 2.114 (lmp. 1.76)
Quarts (U.S.) Liters 0.946 (lmp. 1.136) Liters Quarts (U.S.) 1.057 (lmp. 0.88)
Gallons (U.S.) Liters 3.785 (lmp. 4.546) Liters Gallons (U.S.) 0.264 (lmp. 0.22)
Ounces Grams 28.4 Grams Ounces 0.035
Pounds Kilograms 0.454 Kilograms Pounds 2.2
Index ■ 251
Index ■ 253
Index ■ 255
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TH8531.C65 2010
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NOTICE TO READERS
For safety, use caution, care, and good judgment when following the procedures described in this book. The publisher
and Black & Decker cannot assume responsibility for any damage to property or injury to persons as a result of misuse
of the information provided.
The techniques shown in this book are general techniques for various applications. In some instances, additional
techniques not shown in this book may be required. Always follow manufacturers’ instructions included with products,
since deviating from the directions may void warranties. The projects in this book vary widely as to skill levels required:
some may not be appropriate for all do-it-yourselfers, and some may require professional help.
Consult your local building department for information on building permits, codes, and other laws as they apply to
your project.