Process Design Calc
Process Design Calc
GRIT CHANNEL
No of Units 1.00 No.
Design Flow 2.73 MLD
Design Flow/Unit 2.73 MLD
Particle Size 0.15 mm
Specific Gravity of Grit 2.65
Settling Velocity 0.02 m/sec
Surface Loading Rate 1555.00 Cu.m/Day/Sq.m
Performance Efficiency Factor 0.60
Design Surface Loading Rate 933.0 Cu.m/Day/Sq.m
EQUALISATION TANK
No of Units 1.0 No.
Total Flow 0.93 MLD
Design Flow/Unit 0.93 MLD
Retention Time 6.00 Hrs. (MAXIMUM 8 HOURS )
Volume Required 232.88 Cu.m
Depth Provided 3.50 m
Area 66.54
Length of Chamber 9.50 m
Width required 7.00 m
Width Provided 7.00 m
Free Board 0.50 m
Total Depth 4.00 m
Organic Loading Rate for MBBR Media 0.75 Kgs of BOD/100 m2 of media /day
Surface area of media required for each tank 16560 Sq.m
Unit Surface area of media 400.00 Sq.m/Cu.m of Media
Volume of Media Required 41.400 m3
Sludge Production from BOD Removal 0.30 Kg/ Kg of BOD As per CPHEEO
Quantity of Sludge per Day for BOD Removal on Dry Weight Basis 37.26 Kg/Day
Total Quantity of Sludge on Dry Weight Basis 37.26 Kg/Day
OXYGEN CALCULATIONS :
Volume of Sewage treated 900.00 m3/day
Theoretical Kg O2 required per Kg BOD as per Sewage Manual 1.20 Kg/Kg BOD
Inlet BOD5 200 mg/l
Outlet BOD5 0.00 mg/l
BOD5 removed 200 mg/l
Kg of BOD removed in a day 180.00 Kg/day
Kg O2 reqd. for BOD load 216 Kg/day
Inlet Total Kjeldhal Nitrogen 50 mg/l
Outlet Ammoniacal Nitrogen 0.00 mg/l
Nitrogen assimilated in during BOD removal (@ 5% of Inlet BOD) 10 mg/l
Outlet Nitrate Nitrogen 5.00 mg/l
NH3-N removed in a day 40 mg/l
Kg O2 required per Kg of NH3-N 4.60 Kg/ Kg of NH3-N
Kg of NH3-N removed in a day 36.00 Kg/day
Kg O2 reqd. for NH3-N removal 165.6 Kg/day
Kg O2 released per Kg of Nitrate-Nitrogen during denitrification 2.86 -
Kg of Nitrate-Nitrogen generated 27.00 Kg/day
Assuming 75% of Nitrification
Kg of Nitrate Nitrogen in the treated sewage 4.50 Kg/day
Quantity of Nitrate Nitrogen that is denitrified 22.50 Kg/day
Kg O2 released during denitrification 64.35 Kg/day
Total Kg O2 required/day 317.25 Kg/day
T = Field Temperature 40 °C 18
H = Altitude of site 138.00 m
Properties of Air
g 9.81 m/ s2
M = Mole of Air 28.97 kg / kg-Mole
R =Universal Gas Constant 8314.00 kg.m2/s2.kg.mole.k
Pa = Atmospheric Pressure 101.325 KN/m2
Oxygen by Weight in air 23.180 %
Ot = % Oxygen Concentration leaving tank 19.00 18 to 20
C = Oxygen Concentration in Tank 2.00
DO Concentration (As per Table D 1 of App D, Metcalf & Eddy) 6.410 9.450 9.080
Specific Weight (As per Table C 1 of App C, Metcalf & Eddy) 9.730 9.793 9.789
C' S T H
(C STH) (1/2) (((Patm,h + Pw, eff depth)/Patm,h) +(Ot / 21)) 7.2446 10.6820
Air required at Field Conditions per Basin 10158.27 Nm3/day/ Basin 9546.88
Hours of Aeration per Basin per day 24.00 hr/day/Basin 24
Air required per hour per Basin = M / N 423.26 Nm3/hr/ Basin 397.79
No. of Operating Air Blowers per Basin 1.00 Nos. 1
Capacity of Air Blowers required = O / P 423.26 Nm3/hr 397.79
Safety Factor in Blower Capacity 5.00 % 5
Capacity of Air Blowers with Safety Factor = Q x (1 + R) 444.42 Nm3/hr 417.68
Capacity of Air Blowers provided 450.00 Nm3/hr 420.00
TUBE SETTLER
No of Units 1.00 No.
Design Flow 0.932 MLD
Design Flow/Unit 0.932 MLD
Surface Loading Rate 18 Cu.m/Day/Sq.m
Surface Area required 51.75 Sq.m
SLUDGE RECRICULATION
SLUDGE TREATMENT
SLUDGE QUANTITY FROM TUBE SETTLER
Sludge Production from BOD Removal 0.30 Kg/ Kg of BOD As per CPHEEO
Quantity of Sludge per Day for BOD Removal on Dry Weight Basis 54.00 Kg/Day
Total Quantity of Sludge on Dry Weight Basis 54.00 Kg/Day
Sludge Concentration 0.80 %
Volume of Sludge per Day 6.75 Cu.m/Day
SLUDGE DEWATERING
Volume of Sludge 1.80 Cu.m
Total dry sludge per day 54.0 kg/day
Dewatered sludge solids concentration 20 %
Total dewatered wet sludge per day 270 kg/day
Total volume of dewatered wet sludge per day 270 Lit/day 6480
Size of Filter Plate 610 x 610
Volume of Each Chamber 10.60 Lit
No. of chambers required 25.47 Nos.
No. of chambers provided 20.00 Nos.
No. of batches per day 3.00 No.
Hours of operation per day 12.0 Hrs
PE Dosing System
PE Dosing Rate 2.00 Kg/Ton of Dry Solids
PE Required per day 0.11 Kg.
Solution Strength 0.1 %
Volume of PE Prep tank 108.00 Lit
0.108 Cu.m
Providing a dosing tank for 12 Hrs.
Vol of tank required 54.00 Ltrs
Say 50.00 Ltrs
Capacity of Dosing Pump 9.00 Ltrs/Hr.
No of Dosing Pumps 1.00 Nos.
Capacity of each Dosing Pump 9.00 Ltrs/Hr.
Say 9.00 Ltrs/Hr.
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