Sclairpipe: Versatile High Density Hdpe Pipe

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

Sclairpipe ®

VERSATILE HIGH DENSITY HDPE PIPE


Sclairpipe
Sclairpipe® high density wide range of municipal and is recognised by the brand name
polyethylene (HDPE) pipe industrial piping applications. It Sclairpipe, a large diameter pipe
represents the latest advances in has been used extensively in (>63") ideal for marine intake
both material and manufacturing pressure and non-pressure and outfall installations, river and
techniques. Since 1968, applications such as sewers, lake crossings as well as other
Sclairpipe has been proven in a sewage forcemains, and potable high volume, high pressure
drinking water. Infra Pipe applicaitons.

Lighter. Stronger. Chemical Resistant.


Sclairpipe is a tough, lightweight, Sclairpipe weighs approximately
solid wall pipe with a smooth 1/10 that of a similar sized
internal surface. Available in concrete pipe. Handling requires a ideal for use in sanitary sewage
various diameters from 3” to 63”. minimum of heavy equipment and effluent applications or in "hot"
It is a well suited alternative to Sclairpipe can easily be assembled soil projects. Sclairpipe has a
copper, PVC, ductile iron and on ice or through wet marshy smooth ID and maintains its flow
concrete pipe in a variety of areas. It will not corrode, capability over time - Hazen
applications. tuberculate or support biological Williams C Factor remains 150,
growth, making it the material of even after years of use.

Easier to Transport and Install. Leak Proof.


Sclairpipe is much easier to structurally designed to even when full of water. For
handle and install than heavier, withstand impact, especially in marine applications long lengths
rigid concrete pipe, offering cold weather installations when of pipe can be assembled on
potential cost savings during the other pipes are prone to cracks shore and then floated into
construction process. It is and breaks. Sclairpipe will float position.

2
Thermal butt fusion provides an system that eliminates the risk of Sclairpipe Advantages
economical and fast method of joint leakage due to ground
• Leak Proof
delivering a complete, long, shifting. Fused joints are fully
• Corrosion Resistant
continuous length of pipe. restrained and as such may
• Chemical Resistant
Thermal fusion eliminates reduce or eliminate the need for
• Fatigue Resistant
potential leak points every 8-20 expensive thrust blocks. With
• Impact Resistant
feet commonly found with Sclairpipe infiltration and
• Lightweight
gasketed (or bell or spigot) pipe exfiltration problems are
• Flexible
materials. The fused joints eliminated.
• UV Resistant
provide a continuous leak proof
• Environmentally
Friendly
• Lower Life Cycle
Cost

Cost Effective. Permanent.


Sclairpipe offers distinct other pipe materials. In addition, Sclairpipe is cost effective in both
advantages. It can be cold bent the flexibility of Sclairpipe allows the short and long term. The fact
during installation to a radius as it to adapt to uneven ground, that it is lightweight makes it
small as 25 times the pipe’s unconsolidated river bottoms and easier to transport and install. It is
nominal diameter, and excavated underwater trenches leak proof and fatigue resistant
the installed bend radius can be as
without the need for expensive means there will be years of
small as 50 times the nominal pipe
foundations or minor degree maintenance free use. The Plastics
diameter. Sclairpipe, installed on a
elbows. It is well suited for Pipe Institute estimates the
radius, eliminates many of the
dynamic soils and it is extremely service life for HDPE pipe to
fittings that would be required for
seismic resistant. conservatively be 100 years.
directional changes when using

3
Proven performance
in a wide range of applications
Since its development in 1955, has been installed for river, lake
large diameter HDPE pipe has and salt water crossings, municipal
been successfully used in many and industrial fresh and salt water
installations worldwide. In North intakes and effluent outfalls.
America, Sclairpipe high density Sclairpipe has also been used
polyethylene pipe was first extensively for pipeline repair and
introduced in 1968. Since then it rehabilitation.
Some popular applications of Sclairpipe include:
• Potable Water • Slurry Pipe
Distribution • Mining
• Pressure Water Systems • Marine Pipelines & Crossings
• Sewage Systems • Deep Water Intakes
• Water Mains • Deep Water Outfalls
• Sliplining • Irrigation Lines
• Fire Mains • Biofilters
• Directional Drilling • Gas Gathering
• Trenchless Technologies • Landfill
• Conduit

Potable Water
Sclairpipe is used for both new water main installations and to rehabilitate deteriorated
piping systems made from other materials. It can accept repetitive pressure surges that far
exceed the static pressure rating of the pipe. Sclairpipe is easy to handle and is available in
long lengths that cut down on jointing time. Thermal fusion on site reduces installation time
and ensures leakproof joints that eliminate infiltration and exfiltration problems. Sclairpipe
is well suited for dynamic soils and is extremely seismic resistant.

Sewage Systems
After more than 50 years of use in municipal and industrial sewer applications, Sclairpipe
has proven to be a reliable, cost effective, long-term solution for sewer and wastewater
systems. It offers resistance to corrosion and chemicals with durability and strength that
rigid concrete, PVC or ductile iron pipes can’t duplicate. Lightweight Sclairpipe is easy to
install, extremely flexible and does not corrode or tuberculate over time.

Industry
Long-term reliable piping solutions are always in demand by industry. Sclairpipe offers
resistance to corrosion, abrasion and chemicals resulting in a durable, strong and cost-
effective installation.

4
Mining
Sclairpipe solid wall HDPE pipe is commonly used in mining applications for tailings disposal
and water management including: river water diversion, reclamation lines, culvert, sewer
and sub-drainage systems and slurry pipe. It is lightweight, flexible, durable. It is virtually
leak proof, and can withstand corrosive chemicals, acids or salts commonly found in mines.
Sclairpipe combines strength and durability in above ground applications and is UV
resistant.

Irrigation
Sclairpipe is a cost effective solution for irrigation and agricultural drainage applications
such as river and canal diversion, agricultural irrigation systems and pipelines, and water
conservation. A Sclairpipe irrigation system will withstand the test of time.

Heating & Cooling


Sclairpipe has proven to be a strong, leak proof and chemically inert solution for district
cooling applications including dual-purpose projects providing cooling and potable water.
It can be assembled on shore in a continuous flexible length, floated on the water’s
surface and then sunk by a controlled process. The pipe can also be manufactured in
specific lengths and connected on site by flanges with the aid of marine divers.
Sclairpipe’s resistance to both corrosion and zebra mussel fouling makes it an ideal
solution.

5
Infra Pipe, Sclairpipe Product Range, IPS Size, PE4710

Pipe dimensions are in accordance with ASTM F714 and AWWA C906. Pressure Ratings are for water at 73°F. Ratings will vary for other
fluids and temperatures. Some of the pipe sizes and DR's above are available only on request. Check with your representative for
availability. Other dimensions and DR's not listed may be available upon special request. Weights are calculated by the methodology
established in PPI's TR-7. Technical information contained herein is furnished without charge or obligation and is given and accepted at
recipient’s sole risk. As conditions of use may vary and are beyond the control of Infra Pipe Solutions., no representations or warranty,
express or implied, are made with respect to the accuracy, reliability, or completeness of the this information.

Product innovation and quality assurance


For 50 years Infra Pipe has been Today Infra Pipe produces solid using precise dimensional
a leader in the design, wall Sclairpipe in sizes up to 63". controls and accelerated long
development, manufacture and All Infra Pipe products are term hydrostatic testing. A
support of polyethylene piping manufactured from special, high continuous quality control
systems. Infra Pipe's strength resins with complete process assures you of long-term
experienced engineers can offer quality control maintained from pipe performance. Sclairpipe
design and engineering raw material to finished pipe resins are classified in
assistance, assuring you of a product. Infra Pipe was the first accordance with ASTM D3350.
dependable piping system North American manufacturer Sclairpipe’s material classification
designed to meet your needs. of polyethylene pipe and
is based on PPI’s (Plastic Pipe
Visit our website fittings to have its Quality
Institute) method of determining
(www.Infrapipes.com) and see how Management System
and validating the Long-Term
our innovative online calculator registered to the
Hydrostatic Stress (LTHS) of
can assist you. Extensive R&D in ISO 9001:2015 level.
polyethylene pipe. The pipe resin
the early 1960’s led us to produce Our strict manufacturing used to extrude bi-modal PE4710
16” diameter polyethylene pipe at specifications are verified daily, Sclairpipe has a minimum cell
a time when many considered classification of PE445574C and
large diameter polyethylene a minimum PENT of 2,000 hrs.
pipes a technical impossibility.

8
Infra Pipe, Sclairpipe Product Range, IPS Size, PE4710

Pipe dimensions are in accordance with ASTM F714 and AWWA C906. Pressure Ratings are for water at 73°F. Ratings will vary for other
fluids and temperatures. Some of the pipe sizes and DR's above are available only on request. Check with your representative for
availability. Other dimensions and DR's not listed may be available upon special request. Weights are calculated by the methodology
established in PPI's TR-7. Technical information contained herein is furnished without charge or obligation and is given and accepted at
recipient’s sole risk. As conditions of use may vary and are beyond the control of Infra Pipe Solutions., no representations or warranty,
express or implied, are made with respect to the accuracy, reliability, or completeness of the this information.

Innovative joining Choose the size that’s right for you


methods and equipment Sclairpipe is available in standard rating (higher DR).
Sclairpipe piping systems can be Dimensional Ratio’s (DR’s), in The Dimensional Ratio relates the
assembled by heat fusion (butt, sizes ranging from 3” to 63” in minimum wall thickness of the
electrofusion, socket and saddle diameter. Sclairpipe is available in pipe to its outside diameter, and
fusion), flanged connections, PE 4710. With the higher is important to define the
compression couplings and allowable stress rating of PE pressure rating of a particular
various mechanical couplings. A 4710, the pipe wall can be pipe. The maximum continuous
full range of pressure rated thinner for the same pressure operating pressure stated is
fittings is available to suit any based on the allowable
application. hydrostatic design stress of each
specific material (per ASTM
D3350 and PPI’s TR-3), and the
The standard stocked length of Sclairpipe pipe is 50 feet, in sizes above 4”. pipe wall thickness (DR), at a
service temperature of 73.4° F.
Please visit our website: www.infrapipes.com to
use the online design tools to determine the pipe
size best suited for your application.

9
Ordering & shipping information
Infra Pipe welcomes your We can meet most special The charts below outline standard
inquiries for non-standard packaging requirements and shipment sizes for straight length
sizes, lengths and pressure provide custom pipe fittings. and coiled pipe.
ratings of Sclairpipe pipe. Please contact your local Infra
Pipe representative or visit our
web site.

Standard Shipments - Straight Lengths


IPS PIPE
PIPE AVG BUNDLE TRUCK LOAD CONTAINER
SIZE OD QTY QTY QTY
4" 4.50 38 380 480
5" 5.563 23 276 320
6" 6.625 20 200 208
7" 7.125 17 136 180
8" 8.625 14 112 120
10" 10.750 11 66 80
12" 12.750 4 56 52
13" 13.375 42 48
14" 14.000 42 42
16" 16.000 30 30
18" 18.000 25 25
20" 20.000 20 20
22" 22.000 16 16
24" 24.000 16 14
26" 26.000 9 9
28" 28.000 9 9
30" 30.000 9 9
32" 32.000 9* 8
36" 36.000 4 6
42" 42.000 4 4
48" 48.000 4* 3
54" 54.000 2* 2
63" 63.000 2* 2

Notes:
* Bunks required
** Drop deck trailer - maximum 42' length
Typical pipe lengths range from 40 to 50 feet in size
Other pipe lengths available including 60 feet upon
request.

10
Sclairpipe general specifications & material standards

REFERENCE SPECIFICATIONS

ASTM F714: Standard Specification for Polyethylene Plastic Pipe Based on Outside Diameter
ASTM D3035: Standard Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Controlled Outside Diameter
ISO 9001:2015: Model for Quality Assurance in Production and Installation.
AWWA C906: Polyethylene (PE) Pressure Pipe and Fittings 4 In. (100 mm) Through 63 In. (1,600 mm) for Water Distribution and
Transmission
NSF / ANSI 61 Drinking Water System Components–Health Effects
BNQ 3624-027 Polyethylene Pipe for the Transport of Fluids Under Pressure

GENERAL REQUIREMENTS

The pipe manufacturer shall provide, upon request, an outline of quality control procedures performed on polyethylene system components.

QULAIFICATION OF MANUFACTURER

The general quality assurance practices and methods shall be in accordance with ISO 9001:2015.

MATERIAL

The pipe shall be made from a HDPE material having a minimum material designation code of PE4710. The material shall have a minimum
cell classification of 445574C as defined in ASTM D3350. PE4710 resins shall have a minimum PENT value of 2,000 hours. The Hydrostatic
Design Stress (HDS) at 23°C (73.4°F) shall be 1,000 psi for PE4710 resin and shall be listed in the name of pipe manufacturer in PPI TR-4.
In addition, the material shall be listed as meeting NSF/ANSI 61. The pipe material shall contain 2% - 3% well dispersed carbon black.
Additives which can be conclusively proven not to be detrimental to the pipe may also be used, provided the pipe produced meets the
requirements of this specification.

PIPE

The pipe shall be manufactured in accordance with ______ [User specified] [ AWWA C906, ASTM F714, ASTM D3035, BNQ 3624-027].
HDPE pipe shall be rated for use at a pressure class of _____ [User specified] psi. [The specifier chooses the pressure class from table
below]. The outside diameter of the pipe shall be based upon the IPS or DIPS sizing system. [User to specify the appropriate sizing
system.]

MARKING

The pipe shall be marked in accordance with the standards to which it is manufactured.

JOINING METHODS

The preferred method to join pipe shall be the butt fusion procedure outlined in ASTM F2620 or PPI TR-33. All fusion joints shall be made in
compliance with the pipe or fitting manufacturer’s recommendations. Fusion joints shall be made by qualified fusion technicians per PPI
TN-42 and ASTM F3190.

Mechanical connection of HDPE to auxiliary equipment such as valves, pumps, and fittings shall use mechanical joint adapters and other
devices as outlined in the PPI Handbook of Polyethylene Pipe ( 2nd Edition), Chapter 9 and AWWA Manual of Practice M55, Chapter 6.

INSTALLATION

Buried HDPE pressure pipe and fittings shall be installed in accordance with ASTM D2774 or AWWA M55.

TESTING

Hydrostatic leakage testing for pressure piping should comply with ASTM F2164 and PPI TN-46.

11
Infra Pipe Solutions Ltd. T: 905.858.0206
6507 Mississauga Road F: 905.858.0208
Mississauga, ON, L5N 1A6 E: [email protected]
Canada W: www.infrapipes.com

SWS-GB-Sclairpipe_General_Brochure-190504, Copyright © 2019 Infra Pipe Solutions Ltd. Printed in Canada.

You might also like