Series 200

Central System
Installation and Maintenance
 Series 200
Central System
Installation and Maintenance
Copyright © 1999-2001 ABB Automation Products AB.
The contents of this document can be changed by ABB Automation Products AB without prior no-
tice and do not constitute any binding undertakings from ABB Automation Products AB. ABB Au-
tomation Products AB is not responsible under any circumstances for direct, indirect, unexpected
damage or consequent damage that is caused by this document.

All rights reserved.

Release: 200102
Document version: 3-1
Document number: 493-1068-11

Printed in Sweden.

493-1068-11 (3-1)
 Contents

1 Introduction 11
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
How to Read this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
European Union Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
UL Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 System Overview 13
2.1 System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Central System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Safety Instructions 17
Be Careful - Prevent Accidents and Protect Valuable Equipment . . . . . . . 17
Before Replacing I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Signal Noise Due to Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hazardous Electrical Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warnings and Information Symbols in the Text Margin . . . . . . . . . . . . . . 18
Mandatory Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 System Configuration 21
4.1 Central System Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Example 1. Central System Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . 22
Example 2. Central System Units on two DIN Rails . . . . . . . . . . . . . . . . . 23
4.2 Connecting a Central I/O System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Connecting a Remote I/O System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 Addressing Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5 Power Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Example 1: Calculating the Number of PSSGs . . . . . . . . . . . . . . . . . . . . . 29
Example 2: Calculating the 24 volt Supply Current to the Central System 29
4.6 24 V DC Power Supply for Central System . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.7 Connecting Alert I/O to the Central System . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 General Installation Instructions 33
5.1 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

493-1068-11 (3-1) v
Contents

Installation of Power-Line Filter for 24 V DC . . . . . . . . . . . . . . . . . . . . . . 38

5.3 Installation of External Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Recommended Cable Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Connecting Power Supply Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Connecting Cables to Screw Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6 Mounting Instructions 43
Rails and Cable Ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1 Mounting Backplanes and their Interconnectors . . . . . . . . . . . . . . . . . . . . . . . 43
Fasten the First Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fasten the Next Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Additional Screw Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Mounting the Backplane Interconnectors . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Mounting the Screw Terminal Blocks and Bus Terminators . . . . . . . . . . . . . . 46
Mounting the Bus Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.3 Connecting Central System to the Central I/O System . . . . . . . . . . . . . . . . . . 48
Checking the Basic (Internal) Mountings . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4 Final Mounting Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Setting the Backplane Code Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Inserting the Controller Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Connecting the Controller Front Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Checking Mountings of other System Units . . . . . . . . . . . . . . . . . . . . . . . 52
7 Functional Description 53
7.1 Central Processing Units, 200-CPU20, 200-CPU30 and 200-CPU40 . . . . . . . 53
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
200-CPU30/40 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2 Central Processing Unit, 200-CPU50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
200-CPU50 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.3 Power Supply Unit, 200-PSMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.4 Power Supply Unit, 200-PSSG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
200-PSMG and 200-PSSG Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.5 Backup Unit, 200-BUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.6 Communication Interface RS232, 200-CI232 . . . . . . . . . . . . . . . . . . . . . . . . . 73
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

vi 493-1068-11 (3-1)
 Contents

200-CI232 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
7.7 Communication Interface RS485, 200-CI485G . . . . . . . . . . . . . . . . . . . . . . . . 77
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
200-CI485G Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.8 Communication Interface Ethernet, 200-CIE . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
200-CIE Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.9 Communication Interface SattBus, 200-CISB . . . . . . . . . . . . . . . . . . . . . . . . . 87
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
200-CISB Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Installation of SattBus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.10 Communication Interface ControlNet, 200-CICN . . . . . . . . . . . . . . . . . . . . . . 90
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
200-CICN Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.11 Communication Interface PROFIBUS-DP, 200-CIPB/DP-G . . . . . . . . . . . . . 94
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
PROFIBUS-DP, Installation of PROFIBUS Fieldbus . . . . . . . . . . . . . . . . 96
7.12 Communication Interface PROFIBUS-DP, 200-CIPB/DP-SL . . . . . . . . . . . . 97
Installation of PROFIBUS Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.13 Backplane Unit, 200-BPN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7.14 Dummy Unit, 200-DU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
7.15 Central System Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8 Start-up of Series 200 105
8.1 Hardware Test, Position 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
The Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Check of Backplanes, Position 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Error Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
9 Maintenance and Service 113
9.1 Replacing Central System Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
9.2 Changing Batteries and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Changing the Battery in CPU20, CPU30 and CPU40 . . . . . . . . . . . . . . . . 114
Changing the Battery in 200-CPU50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Changing the Battery in 200-CIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Changing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
9.3 Troubleshooting the Central System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Troubleshooting 200-PSMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

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Troubleshooting 200-PSSG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Troubleshooting 200-CPU20/30 and 200-CPU40 . . . . . . . . . . . . . . . . . . . 126
Troubleshooting 200-CPU50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Troubleshooting 200-BUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Troubleshooting 200-CI232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Troubleshooting 200-CI485G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Troubleshooting 200-CISB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Troubleshooting 200-CIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Troubleshooting 200-CICN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

A Technical Specifications 133

A.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
A.2 Backplane Unit, 200-BPN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
A.3 Central Processing Units 200-CPU20, 200-CPU30 and 200-CPU40 . . . . . . . 136
A.4 Central Processing Unit, 200-CPU50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
A.5 Power Supply Unit, 200-PSMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
A.6 Power Supply Unit, 200-PSSG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
A.7 Backup Unit, 200-BUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
A.8 Communication Interface RS232, 200-CI232 . . . . . . . . . . . . . . . . . . . . . . . . . 144
A.9 Communication Interface RS485, 200-CI485G . . . . . . . . . . . . . . . . . . . . . . . . 145
A.10 Communication Interface Ethernet, 200-CIE . . . . . . . . . . . . . . . . . . . . . . . . . 147
A.11 Communication Interface SattBus, 200-CISB . . . . . . . . . . . . . . . . . . . . . . . . . 149
A.12 Communication Interface ControlNet, 200-CICN . . . . . . . . . . . . . . . . . . . . . . 150
A.13 Communication Interface PROFIBUS-DP, 200-CIPB/DP-G and
200-CIPB/DP-SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
A.14 Dummy Unit, 200-DU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
A.15 Cable 200-CBA/L260 and 200-CBA/L260V . . . . . . . . . . . . . . . . . . . . . . . . . . 152
A.16 Cable 200-CAA/L190 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
A.17 Cable 200-CAA/L380 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
A.18 Cable 200-CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

B Recommended Components 155

Power-Line Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Grounding Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Devices for Extended Noise Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Cables for Process Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

C Mounting Dimensions 161

C.1 DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
C.2 Cabinet Installation for Central I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
C.3 Cabinet Installation for Remote I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
C.4 Mounting Dimensions for DIN rails and Split Rows . . . . . . . . . . . . . . . . . . . . 164
C.5 Horizontal I/O Mounting on DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

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C.6 Horizontal I/O Mounting on Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

C.7 Vertical I/O Mounting on Profiles with CPU on Top . . . . . . . . . . . . . . . . . . . 167
C.8 Vertical I/O Mounting on Profiles with I/O on Top . . . . . . . . . . . . . . . . . . . . . 168
C.9 Vertical I/O Mounting on DIN rails with CPU on Top . . . . . . . . . . . . . . . . . . 169
C.10 Vertical I/O Mounting on DIN rails with I/O on Top . . . . . . . . . . . . . . . . . . . 170

D Standards 171
E Directive Considerations 175
E.1 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
E.2 Low-Voltage Directive (LVD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Index 177

493-1068-11 (3-1) ix
Contents

x 493-1068-11 (3-1)
Chapter 1: Introduction

Chapter 1
Introduction

This manual is intended for those involved in the configuration, installation and
maintenance of the Series 200 Central System.

Safety
It is mandatory for all potential users of the control system to read the chapter en-
titled ”Safety instructions” before taking any further actions. The warning and in-
formation symbols used in the manual are also described there.

How to Read this Manual

The chapter entitled ”System Overview” provides an overview of the mechanical
and electrical design of the Controller.
The chapter “Safety Instruction” is mandatory information to read before any in-
stallation or maintenance.
The chapter entitled ”System Configuration” is intended for those who will con-
figure a controller. Alternative configurations and the methods for calculation of
power consumption are discussed.
The chapter entitled “General Installation Instructions” must be read before read-
ing the next chapter. It gives general instructions on power installation, filtering,
external cable recommendations, etc.
The chapter entitled ”Mounting Instructions” gives a step by step explanation of
how to mount the controller components and connect external cables to the sys-
tem.
The chapter entitled ”Functional Description” describes the function and connec-
tions of the controller units.
The chapter “Maintenance and Service” is intended for the maintenance and ser-
vice engineers.
The alternative start-up modes are described in the last chapter, “Start-up of Series
200”.

493-1068-11 (3-1) 11
 Chapter 1: Introduction

Appendices at the end of the manual provide technical data, recommended com-
ponents, mounting dimensions and information on CSA and UL standards.

European Union Directive Compliance

Units mentioned in this document for which product or packing is marked with
the logo comply with the electromagnetic compatibility directive
89/336/EEC and the low-voltage directive 73/23/EEC. See appendix "Directive
Considerations", on page 175.

UL Listing
Units mentioned in this document are UL listed if product or packing is
marked with the UL logo. indicates UL approval for the USA, and
also for Canada. The logo indicates UL approval for
Canada only.
The applied standard is UL508, Industrial Control Equipment. Units approved for
use in hazardous locations also comply with the standard UL1604. To fulfill the
UL requirements for hazardous locations, the instructions in the appendix "Stan-
dards", on page 171 must be followed.

12 493-1068-11 (3-1)
Chapter 2: System Overview

Chapter 2
System Overview

The Series 200 Central system is a compact modular system built around small
backplanes which can be connected to suit the desired system configuration.
The Central systemhas Interface units for communication to other systems and
devices via serial channels (COMLI), ControlNet™, Sattbus, Ethernet and
PROFIBUS-DP.
The other basic hardware consists of central processing units, power supply units,
adapters, backplane units and cables.
Series 200 Central units have the following main features:
• Capability of remote I/O via ControlNet and PROFIBUS-DP
• Supports a variety of I/O systems, see corresponding data sheet
• Optimal for most applications due to several Central Processing Units of dif-
ferent performance
• Modular design. DIN rail mounted units which reduce the installation and
maintenance costs
• Communication via Ethernet, SattBus, RS232, RS485, and COMLI
• Plug-in screw terminal blocks
• The system is easy to expand
Series 200 is to be used in industrial environment and meets the EMC directive
89/336/EEC.
Note. The use of Series 200 units with the control systems SattCon 200 and
SattLine is restricted to certain versions and configurations. Refer to relevant data
sheets.

493-1068-11 (3-1) 13
2.1 System Design Chapter 2: System Overview

2.1 System Design

The modular design of Central system facilitates configuration of the system. Be-
low is an example of the controller and a central I/O system. The controller has
interface units for communication to other systems and devices via serial channels
(COMLI), SattBus, PROFIBUS-DP and Ethernet.

Backplane Central system

DIN rail

Power supply
unit
ce units
n ication Interfa
Commu
Central
processing unit

stem
l I/O sy
Centra

An example of a Central system and a central I/O system configuration. The six controller
units are mounted on three backplane units.

2.2 Central System Components

The Central system is a compact modular system built around small backplanes
which can be chained together to the desired system size.
The figure below shows the basic hardware of the controller.

14 493-1068-11 (3-1)
Chapter 2: System Overview 2.2 Central System Components

Backplane interconnec-
Backplane screw terminal block:
tor: 200-BPF
200-BPP

Backplane termination:
Backplane unit for 200-BPT
Central system: Cable backplane to adapter: 200-CBA/
200-BPN L260 and 200-CBA/L260V
Cable backplane to backplane: 200-CBB/
R360
Cable adapter to adapter: 200-CAA/L190

Central Processing Unit: Backup Unit: Power supply unit: Communication

200-CPU20/10, 200-PSMG, Interface:
200-CPU30/20 200-BUP 200-PSSG 200-CI232
etc 200-CIE
etc

The basic hardware of the Central system.

493-1068-11 (3-1) 15
2.2 Central System Components Chapter 2: System Overview

16 493-1068-11 (3-1)
Chapter 3: Safety Instructions

Chapter 3
Safety Instructions

This chapter is mandatory reading for anyone planning to use the control system.

Be Careful - Prevent Accidents and Protect Valuable

Equipment
A control system is a general tool which can be used in various processes.
Responsibility for attaining and maintaining a reasonable level of safety must
therefore rest with the people who engineer, operate and maintain the equipment.
They must have intimate knowledge of the functions and inherent safety risks of
the processes involved, and the imaginative power to anticipate situations in
which accidents may occur.
Special attention should be paid to situations in which the mains supply is
switched on or off, units are fitted or removed, cables are connected or
disconnected, and units are reset or switched to manual operation. If possible, the
process should be shut down before such actions are taken.
The level of safety can be improved considerably by taking steps to bring the
process to a safe state when power supplies, communication links or parts of the
control system fail. Such steps may, for instance, imply the installation of valves
or relays which are spring-returned to a safe position.

Before Replacing I/O Units

If I/O units are removed or inserted under system power, hazardous conditions
may occur or units may be damaged. It is therefore highly recommended that the
process side power be disconnected before removing or inserting an I/O unit.
Refer to corresponding I/O manuals regarding necessary steps to be taken.
I/O200C units must not be removed or inserted under system power, as hazardous
conditions may occur or units may be damaged.

Maintenance
In order to avoid long shutdowns, it is advisable to keep spares of components in
stock.

493-1068-11 (3-1) 17
 Chapter 3: Safety Instructions

Always make regular backup copies of the application program.

Operating Environment
Before the system is brought on-line, find out which environmental conditions are
applicable. The following points are important.
• The product must not be exposed to conditions exceeding the stated values in
the technical specifications.
• The product must not be used in an environment where it is exposed to strong
electrical interference. Electrical machines can produce interference which
exceeds the permitted levels for the equipment, e.g. during repair work.
• All products must be handled with appropriate precautions with regard to
electrostatic damage.
Important: Software
Check:
• Use the system’s fault-monitoring facility to prevent mishaps and accidents.
• Check before executing any changes.
Important: Hardware
Do not disconnect the power supply to a system which is in operation.

Signal Noise Due to Cables

Cables which might cause electrical interference (e.g. the power-line cables) must
not be installed close to bus cables carrying fast digital signals. Ensure a minimum
distance of 100 mm between them inside cabinets.

Hazardous Electrical Supplies

Operations in which personnel may come into contact with high-voltage supplies
should only be performed by those trained in the maintenance of electrical
equipment and who are fully aware of the risks involved.

Warnings and Information Symbols in the Text Margin

Observe the symbols for warning and information in the left margin beside
paragraphs requiring special attention.
The symbols should be interpreted as follows:
• Warning! A warning sign which denotes danger of injury to personnel or
which indicates that caution is required to avoid damage to the equipment.
Contact qualified personnel.

18 493-1068-11 (3-1)
Chapter 3: Safety Instructions

• Important! A sign for mandatory action which denotes steps necessary to

bring the equipment into operation, but without immediate safety implications.

• Information: A sign indicating important information.

Mandatory Installation Instructions

Mandatory installation instructions in this manual are marked with the
symbol M . Such instructions must be followed to fulfil the authority
requirements (EMC directive).

493-1068-11 (3-1) 19
 Chapter 3: Safety Instructions

20 493-1068-11 (3-1)
Chapter 4: System Configuration 4.1 Central System Connection

Chapter 4
System Configuration

This chapter describes how to incorporate Central System units into a control sys-
tem and how to calculate the power consumption. Refer to the appendix "Mount-
ing Dimensions", on page 161, regarding installation details, dimensions, etc.

4.1 Central System Connection

The Central System can use 1 to 8 backplanes providing 2 to 16 slots for CPU
unit, power supply units and communication interface units, etc.
Termination
Both ends of the Central System bus (NNbus) must be terminated by a backplane
termination pair, 200-BPT, which consists of one start (green colored) and one
stop (red colored) terminator.
Power
One power supply master unit, 200-PSMG, is always needed to supply power to
the system and to drive the system clock. If more power is needed, one or more
power supply slave units, 200-PSSG, can be added. The following rules apply for
power supply location:
• The unit on the far left of the Central System must be a 200-PSMG.
• Additional power supply units are located to give good power distribution
throughout the system.
CPU unit
The CPU unit must be located next to the 200-PSMG. No other units may be lo-
cated between the 200-CPU unit and 200-PSMG.

493-1068-11 (3-1) 21
4.1 Central System Connection Chapter 4: System Configuration

Central Systembus ControlNet Serial

(to central I/O) (to remote I/O) SattBus channels Ethernet

Power CPU unit Inter- Inter- Inter- Inter-

unit face face face face

Backplane Backplane Backplane

The CPU unit, power unit and communication interface units, are interconnected via the
backplanes.

Example 1. Central System Unit Location

A system consisting of one Central Processing unit, 200-CPU, one SattBus com-
munication interface, 200-CISB, two RS232 communication interfaces, 200-
CI232, one RS485 communication interface, 200-CI485G and two power supply
units, 200-PSMG and 200-PSSG, can best be configured as shown in the figure
below.
Note! All communication units must be located to the right of the CPU unit.

PSMG CPU CI232 CI232 DU PSSG CI485G CISB

Central System with one CPU unit. Example with enhanced power supply.

22 493-1068-11 (3-1)
Chapter 4: System Configuration 4.2 Connecting a Central I/O System

Example 2. Central System Units on two DIN Rails

In cabinets where the Central System units are to be installed on two DIN rails,
the system bus can be extended using the cable 200-CBB/R360.
Note! CBB/R360 does not work with SattLine.

Central system

Termination
BPT stop (red)

CBB/R360

CBA/L260

Central I/O system

Termination
BPT start (green)

The Central system can be extended using two DIN rails and the extension cable 200-CBB/
R360.

4.2 Connecting a Central I/O System

When a centrally connected I/O system is used, the Central System bus is extend-
ed with the cable 200-CBA/L260. The cable is connected to the backplane placed
on the far left in the lowest row of the CPU. Use cable 200-CAA/L190 to extend
the Central System bus from one central I/O adapter to another.
To achieve the best performance it is recommended that digital and analog units
be installed on separate rows. The ”hold last state” function in 200-ANN is limit-
ed to the same behavior for all I/O units on one 200-ANN.

493-1068-11 (3-1) 23
4.3 Connecting a Remote I/O System Chapter 4: System Configuration

The Central System bus (NNbus) is extended without any special interfaces when
a central I/O system is used. The I/O system must be installed together with the
CPU in one cabinet and M on the same metal mounting plate.
A maximum of 6 rows of 8 I/O units can be installed, giving 48 I/O units.
Note. Total current consumption must be considered. See "Power Calculation",
on page 28.

Central System

Termination
BPT stop
(red)

CBA/L260

200-ANN

CAA/L190

Termination BPT start (green)

The Central System connected to a central I/O system.

4.3 Connecting a Remote I/O System

When a remote I/O system is used, the connection is made using the communica-
tion interface, 200-CICN (ControlNet), located in one of the backplane slots of
the Central System. The fieldbus links the CPU to the remote I/O system. For fur-
ther information about ControlNet, see ”ControlNet Planning and Installation”
manual.
When using remote I/O, I/O units can be mixed since there are no restrictions due
to ”hold last state” function. For ”hold last state”, refer to programming manuals.
The remote I/O system must have its own power supply.

24 493-1068-11 (3-1)
Chapter 4: System Configuration 4.3 Connecting a Remote I/O System

Central System

Remote I/O system

200-CICN
ControlNet

The Central System connected to a remote I/O system via ControlNet.

493-1068-11 (3-1) 25
4.4 Addressing Format Chapter 4: System Configuration

4.4 Addressing Format

The Series 200 uses an addressing format which is consistent, flexible and simple
to understand. The format is explained below and examples illustrate its use.

System Addressing format

Central System a.d
Central I/O a.c.d
Remote I/O a.b.c.d
a = Unit number on the Central System bus (NNbus)
b = Node number
c = Unit number in the remote node on the serial bus for
I/O
d = Port/ channel/ I/O number of the unit

All addresses are represented in decimal notation and are determined by the sys-
tem software.
Basic rules
• The units are numbered from the left to the right.
• The first adapter for central I/O has number 0 (see example below).
Example 1. Central System with central I/O
The first unit in the Central System is numbered 10 and the first central
I/O adapter, 200-ANN, is numbered 0. Unit number 17 is an RS232 Communica-
tion Interface, 200-CI232.

26 493-1068-11 (3-1)
Chapter 4: System Configuration 4.4 Addressing Format

Central System
10 11 12 13 14 15 16 17

NNbus
Addressing format a.d: 17.1

ANN
0 0.0 0.1 0.2 0.3 0.4

0.7 0.6 0.5

ANN
Central I/O system
1 1.0 1.1 1.2 1.3 1.4

ANN
2 2.0 2.1 2.2 2.3 2.4

Addressing format a.c.d: 2.3.15

The addresses are shown for channel No. 1 on unit No. 17 and for I/O signal No. 15 on unit
No. 3, connected to ANN number 2 on the Central Systembus (NNbus).

Example 2. Central System with remote I/O

The Central System units start with number 10. Unit No. 15 is a Communication
Interface.
Note. The adapter addresses are set using push buttons on the adapter.

493-1068-11 (3-1) 27
4.5 Power Calculation Chapter 4: System Configuration

Communication Interface

Central System
10 11 12 13 14 15 16 17

Fieldbus
Adapter
8 8.0 8.1 8.2 8.3 8.4 Remote I/O system

Adapter
4 4.0 4.1 4.2 4.3 4.4

Addressing format a.b.c.d: 15.4.3.12

The address is shown for I/O signal No. 12 on I/O unit No. 3 connected to Adapter No. 4
on the fieldbus, which is connected to the Communication Interface unit No. 15.

4.5 Power Calculation

The system requires internal regulated power for the Central System units and the
centrally located I/O units and adapters. This power is supplied from power sup-
plies 200-PSMG and 200-PSSG which are in turn powered with 24 V DC.
The system also requires external 24 V DC power for some other CPU units and
for inputs and outputs to the I/O system. This power supply must be delivered
from a separate power supply unit.
The power supply unit 200-PSMG can deliver an output current of 2.2 A.
Note. If more than one power supply unit (i.e an additional 200-PSSG) is used in
a system each output current is reduced to 1.8 A, due to load sharing effects.
Each unit in the system (including the terminator 200-BPT) has a rated internal
current loading, see note below. Note that the current for 200-BPN is included in
the loading for the different units and does not have to be calculated separately.
The values of the currents should be summed. If the sum exceeds 2.2 A, one or
more 200-PSSG is required and the number of power supply units can be calcu-
lated by dividing the sum by 1.8 A. Round the result upwards.
Note. Maximum allowed current consumption for the total central I/O system is
3 A (200-ANN, 200-BPT and I/O-units).
If enhanced power is needed, add one extra 200-PSSG.

28 493-1068-11 (3-1)
Chapter 4: System Configuration 4.5 Power Calculation

200-ACN supplies all I/O units with required internal current.

The following three examples illustrate the calculation of the number of power
supplies, required to supply the Central System units and the central I/O system.
Note. Refer to the appendix "Technical Specifications", on page 133 for the basic
current data.

Example 1: Calculating the Number of PSSGs

A system consists of 1 PM253V02 requires 0.60 A
2 CI232 require 2 * 0.2 = 0.40 A
1 CI485G requires 0.20 A
1 CISB requires 0.30 A
1 BPT pair requires 0.20 A
2 ANN require 2 * 0.12 = 0.24 A
5 IB16 require 5 * 0.03 = 0.15 A
3 OB16 require 3 * 0.08 = 0.24 A
2 IE8 require 2 * 0.02 = 0.04 A
1 OE4 requires 0.02 A
__________________________________
Total current required from the PSMG and PSSG: 2.39 A
2.39 A is more than 2.2 A and 2.39 /1.8 ≈ 1.3. This means we need one
200-PSMG and one 200-PSSG.
Current consumption of central I/O system
Total current for the central I/O system = 0.89 A. Power consumption is OK since
less than 3 A. (0.20+0.24+0.15+0.24+0.04+0.02=0.89 A)

Example 2: Calculating the 24 volt Supply Current to the

Central System
We must now consider how much current the external 24 V power supply should
be able to deliver. Each power supply unit takes 1.3 A. The current for other loads
must also be added. The units are the same as above.

493-1068-11 (3-1) 29
4.6 24 V DC Power Supply for Central System Chapter 4: System Configuration

1 PSMG requires = 1.3 A

1 PSSG requires 1.3 A
1 CI485G requires 0.1 A
__________________________________
Total current required from 24 V power supply: 2.7 A
This means that a 24 V DC 3 A power supply is sufficient.
Note. Most power supplies have a temperature derating.

4.6 24 V DC Power Supply for Central

System
The power supplies and some other units are powered with 24 V DC. The toler-
ance on this voltage fulfills the IEC 1131-2 standard, i.e. +20%, -15% and max.
5% ripple. This means that the 24 V DC supply voltage must always be within the
limits 19.2 to 30 V DC. If the voltage is too low, the system will not work properly.
Too high a supply voltage can damage the system.
Note. If there is a voltage peak at power on, this must not exceed 30 V DC.
The 24 V DC supply should be within the limits stated above during all load and
input conditions. This means that a linear supply without regulation is not normal-
ly stable enough.
Another requirement for the 24 V DC supply is that a missing half period from
the mains (10 ms at 50 Hz) must not cause the voltage to drop below 19.2 V DC
during any load or input conditions. For recommended types of 24 V supplies -
see appendix "Recommended Components", on page 155.
Note. The Central System and the I/O system should, if possible, have separate
24 V DC supplies. Separate power supplies for analog units are recommended.
All the Central System units which require 24 V DC, should be connected togeth-
er using BPP terminals 1 and 2.
Connecting 24 V DC to 200-PSMG and 200-PSSG
M Connect 24 V DC to 200-PSMG and ground 0 V DC to the mounting plate close
to PSMG. The length of the cable for this grounding should not exceed 100 mm.
Connect 24 V DC power from 200-PSMG to the other units of the Central System
requiring 24 V DC, e.g. PSSGs.

30 493-1068-11 (3-1)
Chapter 4: System Configuration 4.7 Connecting Alert I/O to the Central System

Redundant power
If redundant 24 V DC is required, this can be achieved with diodes of sufficient
current rating (see figure below). In this case the 24 V DC supply voltage must be
within limits after the diode voltage drop.

24 V +
Mains DC Diodes: 6 A, minimum 100 V DC,
–
e.g. BYX 38/300 or MR 751.

24 V + +
Mains To Series 200
DC – –

Redundant 24 V DC supply.

A practical way to mount the diodes is by the use of DIN-rail-mounted component

adapters. See "DIN rail accessories", on page 158.
If the 24 V DC power supply is current limited, make sure that the limit is not
reached by the PSMG or PSSG inrush current at power on.
Intermittent power drop
In order to withstand intermittent power failure of ≤ 10 ms on 24 V DC, specified
in IEC 1131-2, a capacitor of 15000 µF (50 V) can be connected across the 24 V
and 0 V input of each 200-PSMG and 200-PSSG.

4.7 Connecting Alert I/O to the Central

System
The Alert I/O system housed in a PRI cabinet can be controlled by the Central sys-
tem by replacing the Control Unit in the PRI cabinet with the Central system,
equipped with 200-BIAL units. Each BIAL unit handles
2 I/O racks, i.e two BIAL units can handle the four racks in a PRI cabinet (each I/
O rack handles 64 I/O signals). Communication Interface Ethernet, 200-CIE, can
be used for communication with a supervisory system.
An Alert upgrade kit is available, see document “Alert - Series 200, User´s Man-
ual”.

493-1068-11 (3-1) 31
4.7 Connecting Alert I/O to the Central System Chapter 4: System Configuration

PSMG

BIAL

BIAL
CPU

CIE

DU
I/O rack 1

I/O rack 2
I/O Bus flat cables

I/O rack 3

I/O rack 4

Power supply

The Central system built into a PRI cabinet controlling the four Alert I/O racks.

32 493-1068-11 (3-1)
Chapter 5: General Installation Instructions 5.1 Installation Precautions

Chapter 5
General Installation Instructions

Mandatory installation instructions in this chapter are marked with the

symbol M . Such instructions must be followed to fulfil the requirements of the
EMC directive.
Note. General cabinet installation instructions are given in the manual
“Installation Manual - Cabinet”.

5.1 Installation Precautions

A system installed according to the instructions in this document meets the
company’s environmental specifications for industrial equipment. These
specifications concern electric, climatic and mechanical environment.

Electrical environment tests

Climate tests Mechanical tests

A system installed according to the instructions in this document is prepared to meet the
ABB Automation environmental specifications for industrial equipment.

493-1068-11 (3-1) 33
5.2 Power Installation Chapter 5: General Installation Instructions

By taking the proper precautions, control systems can operate safely and reliably
in normal industrial environments. Avoid locating equipment -
• where the ambient temperature is outside the range specified in the Technical
specifications
• where the relative humidity exceeds the range specified in the Technical spec-
ifications
• where condensation may occur following sudden temperature changes
• where it may be exposed to high electric or magnetic fields
• where it may be exposed to corrosive or inflammable gases
• where it may be exposed to dust, conductive particles, oil mist or organic solu-
tions
• where it may be exposed to direct sunlight
• where it may be exposed to vibration or mechanical shock
• where it may be exposed to water
M • close to powerful high-frequency sources. Possible problems may be solved by
means of external filters.
Do not use communication radios and cellular phones within one meter of the
control system, as there is a risk that industrial interference levels may be
exceeded, which may disturb the system.

5.2 Power Installation

Overvoltage Protection
Cables running outdoors may require overvoltage protection, see Devices for
Extended Noise Suppression on page 156. Be sure to use the correct device for
each cable, otherwise the protection device may not work properly.
Contactors
Avoid mounting contactors and other disturbing equipment in the same cabinet as
the control system. If this should be necessary, suppress interference (by
snubbers, tranzorbs, diodes, varistors, etc.) and maintain the greatest possible
distance between the system and the contactors.
Building and Power Distribution
• The building in which the control system is located must be sufficiently pro-
tected against lightning, taking the local conditions into consideration.

34 493-1068-11 (3-1)
Chapter 5: General Installation Instructions 5.2 Power Installation

• The power distribution network must be sufficiently protected against overvolt-

age, taking the local conditions into consideration. In severe cases, we recom-
mend gas discharge tubes in the main panel and varistors in the subpanel.
• If the overvoltage protectors do not have a built-in inductance, the cable be-
tween the main panel and the subpanel must be longer than 10 meters.
• The building should have a grounding busbar system to minimize common-
mode currents. Alternatively, ground current loops must be broken by ground-
ing shielded cables at only one end, or by using isolation amplifiers, fiber mo-
dems, etc.
Power Supply
For controllers and I/O systems, supplied by 24 V DC power supply units, see
Power Supplies on page 159.
M The output from the power supply must be isolated from mains.
It is recommended that the power supply be mounted in the same cabinet as the
supplied system. If the power supply does not have a mains fuse, this can be
installed between the power-line filter and the 24 V DC power supply.
Note. The controller and the I/O system should, if possible, have separate
24 V DC supplies. If separate supplies are not used, the common 24 V DC power
supply should have a separate filter for the controller. If possible, use a separate
power supply for analog units to ensure accuracy.
Note. For UL approval of the entire installation the power supply must be UL
approved as a “general purpose” power supply.
External Power, Communication and I/O Cables
If external power cables, for example 230 V AC or 24 V DC, and signal/
communication/I/O cables run in parallel they should be separated by at least 30
cm. The distance between them may be 10 cm for a maximum length of 1 meter.
See Recommended Cable Types on page 38.
Filtering
Note The instructions below regarding filtering apply to central and remote I/O
units of type S200 and S200L. For other types of I/O units, refer to the relevant
manual, for instance the S800 I/O User’s Guide.
Filtering must be performed according to the figures below. Filters are here
divided in type A and type B as follows:
Type A: Corresponds to a two-stage filter for mounting plate assembly.

493-1068-11 (3-1) 35
5.2 Power Installation Chapter 5: General Installation Instructions

Type B: Corresponds to a one-stage filter for mounting plate assembly or DIN

rail assembly.
A filter of type A is required to protect the mains from emission from the control
system and to protect controllers, fieldbus adapters and analog I/O units from
noise from the mains. A filter of type B is used to protect controllers, fieldbus
adapters and analog I/O units from disturbances from digital I/Os, since the 24 V
DC process voltage for digital I/O can pick up noise from the plant. See
Power-Line Filters on page 155 for recommended filters of types A and B.
Note. Both types attenuate superimposed high-frequency noise, but they are not
overvoltage protectors and do not prevent the voltage from exceeding a certain
level. Note also that it is possible to use a filter of type A in place of a type B filter.

Controller

Filter 24 V DC
230 V AC
Type A
•

Digital I/O

24 V DC •

Analog I/O and

pulse counter I/O

Filter
Type B

Filtering for a controller and I/O system mounted in the same cabinet, without a fieldbus
connection. Digital and analog I/O units have separate serial buses which are supplied with
power by the controller.

36 493-1068-11 (3-1)
Chapter 5: General Installation Instructions 5.2 Power Installation

Controller

Filter Filter
230 V AC 24 V DC •
Type A Type B
Analog I/O
Digital I/O and pulse
counter I/O

Filter
Type B

Filtering for a controller and I/O system mounted in the same cabinet, without a fieldbus
connection. Digital and analog I/O units are combined on a common serial bus which is
supplied with power by the controller.

Analog I/O
Fieldbus Digital I/O and pulse
adapter counter I/O

Filter Filter
230 V AC 24 V DC • •
Type A Type B

Analog I/O
Fieldbus Digital I/O and pulse
adapter counter I/O

Filter Filter
24 V DC
Type A
• •
Type B

Filtering for I/O systems connected to the controller via a fieldbus and fieldbus adapter (for
instance ControlNet or PROFIBUS-DP). Digital and analog/pulse counter I/O units are
combined on a common serial bus. The power to the serial bus is supplied by the fieldbus
adapter. Alternative power supplies, 230 V AC and 24 V DC, are shown.

493-1068-11 (3-1) 37
5.3 Installation of External Cables Chapter 5: General Installation Instructions

M If filters and lightning protectors are not connected to ground via the mechanical
fastening devices, the ground connection should be made with a ground wire,
maximum 100 mm long and minimum 1.5 mm2 or AWG 16.

Installation of Power-Line Filter for 24 V DC

Note the following when installing the power-line filter for 24 V DC. If the filter
has two ground connections, both must be connected to ground via a ground
terminal block, close to the power-line filter, see figure below.

Both ground connections of the power-line filter must be connected to ground.

For recommended types of filters and overvoltage protectors, see Power-Line

Filters on page 155.

5.3 Installation of External Cables

Recommended Cable Types
ABB Automation recommends the cable types specified in Cables for Process
Signals on page 160.
Cables can be divided into the following classes:
III Non-sensitive signals Example: 230 V AC mains
(noisy)

38 493-1068-11 (3-1)
Chapter 5: General Installation Instructions 5.3 Installation of External Cables

II Moderately sensitive Example: 24 V DC, digital I/O

signals (quiet) signals, RS485, PROFIBUS-DP,
ControlNet and SattBus
I Sensitive signals Example: Analog signals, RS232
(very quiet) and Ethernet (trunk cable and AUI
cable)
In order for signals not to interfere with each other, the following minimum
distances should be maintained between long, parallel cables outside cabinets.
II – III 0.3 meters
I – II 0.3 meters
I – III 1.0 meter

Connecting Power Supply Cables

• Always use shielded cables for incoming mains power inside the cabinet unless
the power-line filter is mounted directly where the power cable enters the cab-
inet.
• Connect the mains via a power-line filter to the 24 V supplies.
• Connect the 24 V DC power supply to the I/O units requiring 24 V DC.
M Digital and analog I/O units should always be separated by a power-line fil-
ter. Separate wires can be used for each I/O unit, or the wires can be chained if
the total current for all I/O units does not exceed the maximum current for the
cables or screw terminals.
For power connection and filtering see also page 35.

Connecting Cables to Screw Terminals

The wire areas for screw terminals are specified in the appendices “Technical
Specifications” and “Recommended Components”.
A maximum of 2 wires is allowed in each terminal. However, three wires are
allowed if ferrules are used. The wires should be crimped, not soldered.
Recommendations: Tightening torque for the screw terminals: 0.5 - 0.8 Nm. Use
copper wires only, which are UL approved for 60/75 ºC.

493-1068-11 (3-1) 39
5.3 Installation of External Cables Chapter 5: General Installation Instructions

Two wires are allowed in each terminal, unless ferrules are used.

Unshielded Cables
Unshielded cables can be used in normal industrial environments for digital
I/O signals.
M Shielded Cables
Shielded cables must be used for analog I/O and communication (except SattBus
and Ethernet twisted pair).
The shields must be clamped to ground (normally the mounting plate) using one
of the following alternatives.

Alternative 1 Alternative 2 Alternative 3

Grounding Earth rail

clamp
Grounding
200C-GCH clamp
200-GDS

Alternative 1: Grounding device 200-GDS

Mount a DIN rail where the cables enter the cabinet, snap a sufficient number of
200-GDS devices onto the DIN rail, remove 10 mm of the sheath and fasten the
cables. 200-GDS is designed for cable diameters of 5-8 mm. Let the shield
continue as close as possible to the inner conductor connection point.

40 493-1068-11 (3-1)
Chapter 5: General Installation Instructions 5.3 Installation of External Cables

Alternative 2: Earth rail with grounding clamp

See Grounding Devices on page 155 for a recommended grounding clamp to be
mounted on an earth rail where the cables enter the cabinet. The distance between
the holders must not exceed 100 mm. Use metal holders only.
Alternative 3: Grounding clamp holder 200C-GCH
The clamp holder is screwed onto the back of Advant Controller 210 and I/O200C
units. Mount a suitable grounding clamp on the holder (see Grounding Devices
on page 155) and tighten it around the exposed braided shield of the cable.
See section Cables for Process Signals on page 160 for recommended cable types.

493-1068-11 (3-1) 41
5.3 Installation of External Cables Chapter 5: General Installation Instructions

42 493-1068-11 (3-1)
Chapter 6: Mounting Instructions 6.1 Mounting Backplanes and their Interconnectors

Chapter 6
Mounting Instructions

This chapter describes how to mount the Central System units and their accesso-
ries. Refer to the appendix "Mounting Dimensions", on page 161 regarding scale
drawings and recommended distances between components on a mounting plate.

Rails and Cable Ducts

The backplanes are mounted on DIN rails. They should be chromium plated, for
instance, yellow chromium treated. Use star-washers with each screw. The mini-
mum screw diameter is 5 mm. These actions must be taken to fulfil the EMC di-
rective.
Note! M All DIN rails intended for the Central System and the central I/O sys-
tem must be mounted on the same mounting plate.
DIN rails are specified in "Recommended Components", on page 155.

6.1 Mounting Backplanes and their

Interconnectors
Each backplane has two unit slots. The backplane is snapped onto the DIN rail.

Fasten the First Backplane

1. Hook the first backplane on to the upper part of the DIN rail (see figure).
2. Press the upper part of the backplane with steady pressure towards the DIN
rail. Simultaneously press the lower part of the backplane towards the DIN
rail so that the backplane moves into place on the DIN rail. Note that if the
upper part is not correctly located, it will not be possible to push the locking
tab upwards.
3. Push the locking tab upwards.
4. Check that the backplane has snapped securely into place.

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6.1 Mounting Backplanes and their Interconnectors Chapter 6: Mounting Instructions

Fasten the Next Backplane

Hook the next backplane to the DIN rail as described above.
Note. Check that the backplane hooks (1) into the previous backplane (see figure
below).

Locking tab

The two backplane units are attached by the hook (1) on the left backplane and the slot on
the right backplane.

Additional Screw Mounting

The backplane is designed to withstand mechanical stress in normal industrial en-
vironments. If the backplane is used in an environment with severe mechanical
stress, e.g. vibration in a ship or shocks in a vehicle, it can be screwed onto the
mounting plate after is has been mounted on the DIN rail. Note that any drilling
must take place before any unit is mounted. Metallic particles may otherwise fall
into the electronics, causing damage and short circuit.
Additional DIN rail end supports may also be screwed on both sides of the BPN
row. See appendix "Recommended Components", on page 155. For drilling pro-
ceed as follows:
1. Mark the lower hole (3).
2. Remove the BPN

44 493-1068-11 (3-1)
Chapter 6: Mounting Instructions 6.1 Mounting Backplanes and their Interconnectors

3. Drill a hole in the plate.

Note! that any drilling must take place before any unit is mounted on the
DIN rail.
4. Remount the BPN on the DIN rail.
5. Gently tighten the lower screw. Stop when the screw head meets the plastic,
otherwise the backplane may be damaged.
The upper hole (2) is not to be drilled and must not be used.
Releasing the backplane
Remove the screw terminal block, 200-BPP, the backplane interconnector, 200-
BPF the backplane termination pair, 200-BPT, and the cables connected to the
backplane unit.
The backplane is released from the DIN rail using a screwdriver to release the
locking tab. Apply pressure upwards with the screwdriver inserted as shown in the
figure below, and at the same time lift the lower edge of the backplane up and to-
wards you.

The backplane is released using a screwdriver.

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6.2 Mounting the Screw Terminal Blocks and Bus Terminators Chapter 6: Mounting Instructions

Mounting the Backplane Interconnectors

The backplane interconnector 200-BPF connects two backplanes to each other.
• 200-BPF must be aligned according to the figure below before mounting. Make
sure that the 200-BPF fills the hole horizontally, before inserting it in the hole.
Be careful not to damage the connector pins.

The interconnector 200-BPF.

6.2 Mounting the Screw Terminal Blocks

and Bus Terminators
The units require 1 or 2 screw terminal blocks. The number of blocks are specified
in the relevant unit description.
Insert the screw terminal blocks as shown in the figure below. Check that the snap
lock (A) is in the right position. See figure.

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Chapter 6: Mounting Instructions 6.2 Mounting the Screw Terminal Blocks and Bus Terminators

Mounting the screw terminal blocks.

Mounting the Bus Terminators

The backplane termination pair, 200-BPT, consists of one start plug (green color-
ed) and one stop plug (red colored). They are used to terminate the central system
bus. The start plug must be connected at the beginning of the bus line and the stop
plug at the end. They are inserted into the unused locations for the backplane in-
terconnectors and/or on the right connector on the 200-ANN.
Note. Mount the bus termination with the arrow pointing downwards when
mounted on BPN. However when mounted on 200-ANN, the arrow should point
to the right (if horizontal mounting) with the text readable (see figures). Also see
"Connecting a Central I/O System", on page 23.

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6.3 Connecting Central System to the Central I/O System Chapter 6: Mounting Instructions

Central System
BPT
stop

Central System
BPN BPN BPN BPT
BPT start stop

ANN
BPN BPN BPN

Central I/O System

ANN Remote I/O system

BPT
start
Bus termination with central I/O system (and/or remote I/O system ) and bus termination
without central I/O system with or without remote I/O system.

6.3 Connecting Central System to the

Central I/O System
This section describes the connection of the Central System to the central I/O sys-
tem. Connection to a remote I/O system is described in the relevant I/O manual.
The cables below are supplied with profile(s) to be used when mounting the cable
on a DIN rail (see figure below).
Mount the profiles using the screws supplied (one for each profile) and then
mount the cable curve blocks on the profiles. Each curve block has two screws,
one of which is used to mount the block on the profile.
Note. M Tighten the screws firmly to ensure a proper cable ground connection.
Mounting cable 200-CBA/L260
The Central System is connected to the I/O system via cable 200-CBA/L260. First
hook the profiles onto the DIN rails. Then connect the cable to the 200-BPN and
then to the 200-ANN.
Mounting cable 200-CAA/L190
If there are two DIN rail rows with adapters and I/O units, these must be intercon-
nected via cable 200-CAA/L190. First hook the profiles onto the DIN rails, then
connect the cable to both 200-ANN adapters.

48 493-1068-11 (3-1)
Chapter 6: Mounting Instructions 6.3 Connecting Central System to the Central I/O System

Mounting cable 200-CAA/L380

If the I/O system consists of two adapters and three DIN rail rows with I/O units,
cable 200-CAA/L380 must be used. First hook the profiles onto the DIN rails,
then connect the cable to both 200-ANN adapters. This cable should also be used
when mounting the central I/O-system vertically.

CBA/L260 CBA/L260

CAA/L190
CE1

CAA/L380
Curve block

Figure 1 Profile
Figure 2

Connecting the Central System to the central I/O system.

Checking the Basic (Internal) Mountings

After the DIN rails and the backplane units have been mounted, check that the
units are hooked into each other and that no metallic particles or other drilling
waste has dropped into the backplanes.
Check that the backplane interconnectors are fastened and that the screw terminal
blocks are properly installed before any controller unit is attached.

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6.4 Final Mounting Measures Chapter 6: Mounting Instructions

6.4 Final Mounting Measures

Setting the Backplane Code Keys
Each controller unit is fitted with a fixed code key which fits a keyhole (see figure)
in the backplane 200-BPN. Several units have the same key. The purpose of the
key is to prevent the units from being damaged (electrically) if installed in the
wrong slot.

Key hole

Key position on the backplane.

Each Central System unit has been allocated a special key position. The key hole
must therefore be turned on the backplane to suit the unit to be positioned.
Turn each backplane key on 200-BPN with a large screwdriver to the correct po-
sition.
Code key position
The code key positions for the Central System units are specified in the appendix
“Technical Specifications”.

50 493-1068-11 (3-1)
Chapter 6: Mounting Instructions 6.4 Final Mounting Measures

Key showing position 6

The code key on the rear side of the controller unit.

Inserting the Controller Units

The backplane code key slots are keyed for specific units. Mount the units in the
allotted slots and snap them into position using the snap locks (see figure). Check
that the unit is secured.
Note! When configuring the controller, fill unused slots with Dummy units, 200-
DU. Dummy units are used for locking and protecting the controller, see "Dummy
Unit, 200-DU", on page 102.

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6.4 Final Mounting Measures Chapter 6: Mounting Instructions

The unit is snapped into position using the snap locks.

Connecting the Controller Front Cables

Connect the front panel communication cables of the Controller unit and/or Com-
munication Interface units (see adjacent figure). M The shields of the commu-
nication cables must be grounded (see "Connecting Cables to Screw Terminals",
on page 39). For further information, see the functional description for each unit.

Checking Mountings of other System Units

Checklist after installation:
• Check that the CPU units are snapped into position.
• After connecting the battery in the CPU unit and/or 200-CIE, check that the
battery connector is attached properly before closing the front panel. Be cau-
tious when touching the inside of the units. Use an ESD bracelet protection de-
vice. Also check that the cables attached to the battery have not been loosened.
• Check that the front cables on the CPU unit and/or CIE are grounded and prop-
erly fixed.

52 493-1068-11 (3-1)
Chapter 7: Functional Description 7.1 Central Processing Units, 200-CPU20, 200-CPU30 and 200-CPU40

Chapter 7
Functional Description

7.1 Central Processing Units, 200-CPU20, 200-

CPU30 and 200-CPU40
The Central Processing Unit is a high performance 32 bit Single Board Computer
available in different configurations. Most have a floating point processor (FPU)
and a SattBus interface.
All available configurations are specified in “Technical Specifications”, on page
133.

Front Panel
Indicators

Indication Function

Fail Red LED. Lit when start-up tests detect a fault or when there
is a system program fault.
Power Green LED.
Steady lit Internal 5 V DC is present and the internal logic
is initiated.
Flashing Battery low
Stop Red LED. Lit when the program is stopped.
SB TD 2 Green LED. Transmit data on the SattBus channel
SB RD 2 Green LED. Receive data on the SattBus channel
TD 1 Green LED. Transmit data on the serial channel 1
RD 1 Green LED. Receive data on the serial channel 1

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7.1 Central Processing Units, 200-CPU20, 200-CPU30 and 200-CPU40 Chapter 7: Functional Description

Indication Function

TD 0 Green LED. Transmit data on the serial channel 0

RD 0 Green LED. Receive data on the serial channel 0

Switches and Push-Buttons

Designation Function

RESET Push-button. Depressing the reset button (for a few seconds)

always causes a system reset, independent of the MODE
switch position.
MODE Rotary switch. For further information, see "Start-up of
Advant Controller 250", on page 111.

Functional Description
The Central Processing Unit interfaces to the other units in the system via the
Central Systembus (NNbus) and with external units via a SattBus interface
(except 200-CPU 20/10) and two non-insulated RS232 channels.
The Central Processing Unit has a 32 bit microprocessor (CPU) and a floating
point unit (FPU) (except CPU20/10) to improve floating point calculation.
There are memories with battery back-up for the system and user programs.
Note. For connection of the battery see "Changing Batteries and Fuses", on page
113.
The Central Processing Unit has a real-time clock with battery back-up.
The power supply part of the Central Processing Unit takes its power from the
system bus and generates the required internal voltages.
The power fail signal (PF) generated in the power unit 200-PSMG, is necessary
for normal operation. A power loss brings the Central Processing Unit to a power
fail mode.
A start mode switch on the front of the unit is used to select different program
modes, and a reset button is used to reset the system.
The LED indicators on the front of the units show program, power and
communication status.

54 493-1068-11 (3-1)
Chapter 7: Functional Description 7.1 Central Processing Units, 200-CPU20, 200-CPU30 and 200-CPU40

Power fail input

Power

+5V x2 RS232
interface
channel 0 6
Micro-processor
(CPU) Communication
FPU controller
x2 RS232
interface
Battery channel 1 2

NNbus Logic
Interface

Real
System and SattBus
time
user memories board
clock
NNbus

The Central Processing Unit function block diagram.

200-CPU30/40 Connections
Connector for serial channel 0
9-pin female D-type connector.

Pin Function

1 Data Carrier Detect (DCD)

2 Receive Data (RD)
3 Transmit Data (TD)
4 Data Terminal Ready (DTR)
5 Signal ground (0V)
6 Not connected
7 Request To Send (RTS)
8 Clear To Send (CTS)

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7.1 Central Processing Units, 200-CPU20, 200-CPU30 and 200-CPU40 Chapter 7: Functional Description

Pin Function

9 Not connected

Programming Cable 200-CPC Connections

9-pin female D-type 9-pin male D-type
connector to PC connector to controller
DCD 1 1 DCD
RD 2 2 RD
TD 3 3 TD
DTR 4 4 DTR
0V 5 5 0V
DSR 6 6 N.C.
RTS 7 7 RTS
CTS 8 8 CTS
RI 9 9 N.C.

Screw terminal block connections

The 200-CPU uses the lower screw terminal block.

Terminal Function

1 0 V DC for power fail circuitry

2 PF DC for power fail (connect to 200-PSMG terminal 8)
3 Reserved (internally connected to terminal 1)
4 Reserved (internally connected to terminal 2)
5 Signal ground (0V), serial channel 1
6 Transmit Data (TD), serial channel 1
7 Receive Data (RD), serial channel 1
8 Not connected
9 Not connected
10 Not connected
11 SattBus Connection in/out (unpolarized). Not on CPU 20/10
12 SattBus Connection in/out (unpolarized). Not on CPU 20/10

56 493-1068-11 (3-1)
Chapter 7: Functional Description 7.2 Central Processing Unit, 200-CPU50

Note! Make sure to connect the PF signal to terminal 8 on 200-PSMG.

The power fail circuitry can be damaged if the signal is connected to 24 V DC.
Termination if SattBus is not used
If SattBus is not used, terminals 11 and 12 should be connected via a 100 Ω
resistor (min. 1/8 W). Otherwise the SattBus LEDs may flash intermittently.
RS232 communication
See "RS232 communication", on page 76.

7.2 Central Processing Unit, 200-CPU50

The Central Processing Unit, 200-CPU50, is a very-high-performance, 32-bit
single-board computer with 50 MHz clock frequency. It has a floating point
processor (FPU) for basic floating point operations.
All types have dynamic RAM memories (DRAM) and a real-time clock, both
with battery backup. An RS232 serial channel is also included. There is no
SattBus interface.
All available types are specified in “Technical Specifications” on page 133.

Front Panel
Indicators

Indication Function

Fail Red LED. Lit when start-up tests detect a fault or when there
is a system program fault.
Power Green LED.
Lit when internal 5 V DC is present and the internal logic is
initiated.
Flashing when internal 5 V DC is present and the internal
logic is initiated, but the battery contains less than 50% of
total backup capacity.
Stop Red LED. Lit when the program is stopped.
TD 0 Green LED. Data being transmitted on the serial channel.
RD 0 Green LED. Data being received on the serial channel.

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7.2 Central Processing Unit, 200-CPU50 Chapter 7: Functional Description

Indication Function

Batt. Red/green LED. Indicates battery charge status

Stable green. Charged, withstands a power failure of about 1
hour.
Flashing green. Charging, withstands a short power failure of
less than 1 hour.
Flashing red/green. Backup mode, RAM powered by battery.
Flashing red. Backup mode, battery low (only a few minutes
left).
Stable red. Battery faulty or unconnected, exchange battery.

Switches and Push-Buttons

Designation Function

RESET Push-button. Depressing the reset button (for a few seconds)

always causes a system reset, independent of the MODE
switch position.
MODE Rotary switch. For further information, see "Start-up of
Advant Controller 250", on page 111.

Functional Description
The Central Processing Unit functions as an interface to the other units in the
system via the Central System bus (NNbus) and external units via a non-
galvanically isolated RS232 channel.
A floating point unit for basic floating point operations is built into the main
processor.
There are dynamic RAM memories (DRAM) with battery backup and flash
memories for the system and for application programs.
The Central Processing Unit has a real-time clock (RTC) with battery backup.
The power supply part of the Central Processing Unit takes its power from the
system bus and generates the internal voltages required.
The power fail signal (PF), generated in the power unit 200-PSMG, is necessary
for normal operation. A power loss brings 200-CPU50 to a power fail mode.

58 493-1068-11 (3-1)
Chapter 7: Functional Description 7.2 Central Processing Unit, 200-CPU50

A start mode switch on the front of the unit is used to select different program
modes. A reset button is used to reset the system. The LED indicators show
program, power, battery and communication status.

Power fail input

Power
conversion
and battery +5V
Base Dynamic System
control + 3.3 software memory and user
FLASH refresh memory

32

Battery Dynamic Micro- Communi RS232

bus sizing processor cation interface
controller channel 0

NNbus
interface
16

NNbus Real-time Logic

RAM clock
(RTC)

NNbus
The 200-CPU50 function block diagram.

Backup
Unlike the other CPU models, 200-CPU50 has DRAMs with rechargeable
batteries, which means that the backup time is shorter. 200-CPU50 must be
powered for 15 hours before the battery can supply the memories (DRAM) and
the real-time clock during a power failure of maximum length. If 200-CPU50 has
been powered for less than 15 hours after the battery has been discharged, the
backup time will be shorter. After 15 hours, the 200-CPU50 starts to trickle-
charge the battery.
Note. The battery must be connected before operation. See "Changing Batteries
and Fuses", on page 113.

493-1068-11 (3-1) 59
7.2 Central Processing Unit, 200-CPU50 Chapter 7: Functional Description

Charge retention of the battery

Due to self-discharge, the stored capacity of a charged (unconnected) battery
decreases over time. Self-discharge is temperature dependent, see diagram. The
higher the temperature the greater the self-discharge. Losses in capacity due to
self-discharge are reversible. After long-term storage (e.g. over a year at room
temperature) up to 3 full charge/discharge cycles may be necessary to obtain full
capacity.

Capacity available (% C)
100
90
80 0°C
70
60
50 20°C
40
30
20
45°C
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 Months

The battery capacity as a function of temperature and time.

Warning! The application and the system program will be lost (and must be
reloaded) if the power failure is longer than the maximum backup time. The
system program can alternatively reside in the flash memory. In this case only the
application program must be reloaded if the power failure exceeds the maximum
backup time. However, performance will be poorer when the system program is
located in the flash memory. For further technical information, see "Technical
Specifications", on page 133.
Uninterruptable Power Supply (UPS)
For longer backup time, Series 200 with CPU50 can be connected to a UPS.
Most UPS units have two status outputs indicating ”mains power failure” and
”battery low”. These status signals can be connected to digital inputs on an
I/O unit. The signals can then be read by the application program. If the signals
flicker, they may have to be filtered in the application program.
The application program should handle the UPS status signals. How this is done
depends on the controlled process. An example of action could be: the signal
“mains failure” resets all outputs and “battery low” uploads the program status to
the host and stops the system.

60 493-1068-11 (3-1)
Chapter 7: Functional Description 7.2 Central Processing Unit, 200-CPU50

200-CPU50 Connections
Connector for serial channel 0
9-pin female D-type connector
Note. For connection of the battery, see "Changing Batteries and Fuses", on page
113.

Pin Function

1 Not connected
2 Receive Data (RD)
3 Transmit Data (TD)
4 Not connected
5 Signal ground (0 V)
6 Not connected
7 Request To Send (RTS)
8 Clear To Send (CTS)
9 Not connected

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7.2 Central Processing Unit, 200-CPU50 Chapter 7: Functional Description

Programming Cable 200-CPC Connections

9-pin female D-type 9-pin male D-type
connector to PC connector to controller
DCD 1 1 N.C
RD 2 2 RD
TD 3 3 TD
DTR 4 4 N.C.
0V 5 5 0V
DSR 6 6 N.C.
RTS 7 7 RTS
CTS 8 8 CTS
RI 9 9 N.C.

Screw terminal block connections

The 200-CPU50 uses the lower screw terminal block.

Terminal Function

1 0 V DC for power fail circuitry

2 PF DC for power fail (connect to 200-PSMG terminal 8)
3 Reserved (internally connected to terminal 1)
4 Reserved (internally connected to terminal 2)
5 Not connected
6 Not connected
7 Not connected
8 Not connected
9 Not connected
10 Not connected
11 Not connected
12 Not connected

Important. Make sure the PF signal is connected to terminal 8 on 200-PSMG.

The power fail circuitry can be damaged if the signal is connected to 24 V DC.

62 493-1068-11 (3-1)
Chapter 7: Functional Description 7.3 Power Supply Unit, 200-PSMG

RS232 communication
See "RS232 communication", on page 76.

7.3 Power Supply Unit, 200-PSMG

200-PSMG is an internal master power supply unit for the Series 200Advant
Controller 250 system.
200-PSMG is powered from 24 V DC and the output voltage (7 - 9 V DC,
galvanically isolated) is used to create regulated 5 V DC to the Central Systemand
the central I/O system units. The output voltage is distributed to the units via the
backplanes and cables 200-CBB, 200-CBA and 200-CAA.
Only one 200-PSMG can be used in a system. For higher capacity, one or more
200-PSSGs should be added.

Front Panel
Indicators

Indication Function
Fail Red LED. Lit during power up. If it does not go out a short
time after power up, this means a hardware error.
Power Green LED. Lit when PSMG is in normal operation.
Clock Green LED. Lit when PSMG is in normal operation (200-
PSMG drives the clock).
Power Fail Red LED. Lit during power fail.

Functional Description
The PSMG is a power supply intended to be the primary DC power source. It uses
an external 24 V DC supply which is converted to a galvanically isolated semi-
regulated voltage 7 - 9 V (+Vu).
PSMG has a power fail circuitry (PF) for detection of power loss which senses a
24 V DC failure with the PF output connected to the screw terminal block. Other
units use the PF signal as input. The PF signal must be connected to the CPU. The
PF output status can also be read by the application program. See "Strapping PF-
signals and 0 V DC", on page 66.
The NNbus clock frequency is automatically set by the system program in the
CPU. The clock generator is supplied from +Vu in the Central System bus and
continues to operate during an error in the 200-PSMG DC/DC converter (see
figure on next page).

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7.3 Power Supply Unit, 200-PSMG Chapter 7: Functional Description

The LED indicators in the front of the unit show the status of the power, internal
logic and clock.

DC/DC
+Vu converter Fuse
24V
+
with power –
Power fail function

Power fail Power

+5V fail
NNbus
Interface
NNbus

Clock
Clock
generator

Internal Fail
logic

The 200-PSMG function block diagram.

64 493-1068-11 (3-1)
Chapter 7: Functional Description 7.4 Power Supply Unit, 200-PSSG

7.4 Power Supply Unit, 200-PSSG

200-PSSG is an internal slave power supply unit for the Series 200 system.
200-PSSG is powered from 24 V DC and the output voltage (7 - 9 V DC,
galvanically isolated) is used to create regulated 5 V DC to the Central System and
the central I/O system. The output voltage is distributed to the units via the
backplanes and cables 200-CBB, 200-CBA and 200-CAA.
200-PSSG is a complementary power supply to 200-PSMG when an additional
power supply is needed in a system.

Front Panel
Indicators

Indication Function
Power Green LED. Lit when PSSG is in normal operation.
Power Fail Red LED. Lit during power fail.

Functional Description
The PSSG is a power supply intended to be an additional DC power source. It uses
an external 24 V DC supply which is converted to a galvanically isolated semi-
regulated voltage 7 - 9 V (+Vu).
PSSG has a power fail circuitry (PF) for detection of power loss which senses a
24 V DC failure. The PF output status can be read by the application program.
The LED indicators in the front of the unit show the status of the power and of the
power fail.

493-1068-11 (3-1) 65
7.4 Power Supply Unit, 200-PSSG Chapter 7: Functional Description

+Vu Power Fuse

with power fail +
functions 24V
–
Power
NNbus

Power fail
+5V
NNbus
Interface

The 200-PSSG function block diagram.

200-PSMG and 200-PSSG Connections

Screw terminal block connections
200-PSMG and 200-PSSG are using the lower screw terminal block.

Terminal Function
1 0 V DC supply voltage
2 + 24 V DC supply voltage
3 Reserved (internally connected to terminal 1)
4 Reserved (internally connected to terminal 2)
5 Not connected
6 Not connected
7 Not connected
8 PF output for power fail circuitry (not used on PSSG)
9 Not connected
10 Not connected
11 Not connected
12 Not connected

Strapping PF-signals and 0 V DC

Connect the PF-signal from PSMG to the CPU (see figure below). The 0 V DC
terminals (terminal 1) must also be strapped together.

66 493-1068-11 (3-1)
Chapter 7: Functional Description 7.4 Power Supply Unit, 200-PSSG

PSMG CPU CI232 PSSG

8 2
1 1 1

Strapping of the PF-signals and 0 V DC when a PSSG is used.

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7.5 Backup Unit, 200-BUP Chapter 7: Functional Description

7.5 Backup Unit, 200-BUP

200-BUP is a backup unit for the Series 200 system. It uses a “SmartMedia”
memory card to store the information to be backed up. The front of the unit is
provided with a slot for the memory card.
The “SmartMedia” memory card is available in different versions, see Technical
Specifications, "Backup Unit, 200-BUP", on page 143.
200-BUP has Save, Load, Verify and Format functions.
An “autoload” function is available for automatic loading of, e.g. an application
program to the control system after a power failure.

Front Panel
Indicators

Indication Function

Power Green LED, lit when power is on.

Backup Err Red LED, lit if an error is detected. Goes off if the
“SmartMedia” card is removed or any of the three push
buttons is pressed.
Load Green LED, lit when the control system detects activation of
the “Load” function. See also note 1 below.
Verify Green LED, lit when the control system detects activation of
the “Verify” function. See also notes 1 and 2 below.
Save Green LED, lit when the control system detects activation of
the “Save” function. See also notes 1 and 2 below.

Note 1. The LEDs “Save”, “Verify” and “Load” are lit for a few seconds up to a
few minutes when the “SmartMedia” card is inserted into the card slot and it has
been identified by the system software.
Note 2. The two LEDs “Verify” and “Save” flash during the formatting
procedure.

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Chapter 7: Functional Description 7.5 Backup Unit, 200-BUP

Push buttons

Name Function

Load is used for activating the procedure of loading the application

program from the “SmartMedia” card to the control system.
Verify is used for activating the verifying procedure. The application
program in the “SmartMedia” card will be compared with the
application program in the control system.
Save is used for activating the procedure of saving the application
program from the control system to the “SmartMedia” card.
Verify+Save (pressed simultaneously) are used for activating the
formatting procedure of the “SmartMedia” card.

Functional Description
200-BUP is connected to the system via the Central System bus (NNbus). Note
that the screw terminal block connections are not used.
200-BUP uses a “SmartMedia” memory card to store the information to be
backed up. The backup unit has a slot in the front for the memory card. The card
is available in different versions, see "Backup Unit, 200-BUP", on page 143. The
memory cards are delivered pre-formatted, and can thus be used to make backups
without any preparation. The write protection label (enclosed with the card) is
adhesive and should be stuck onto the card after performing a backup to prevent
the information from being overwritten. It is recommended to use the write
protection label during “autoload”.
Important. Avoid to touch its surface and, if necessary, clean the gold plated
memory card connector using pure alcohol. .

200-BUP has Save, Load, Verify and Format functions. An “Autoload” function
is available for, e.g., automatic loading after a power failure.
The power supply part of 200-BUP takes its power from the system bus and
generates the required internal voltages.

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7.5 Backup Unit, 200-BUP Chapter 7: Functional Description

Power
Power 5V
conversion +3.3 V
Central Systembus (NNbus)

3.3 V
+5 V
Backup Err, Load, Verify, Save SmartMedia

Logic
Bus SmartMedia
and
Interface interface
level shifter

x3

The 200-BUP function block diagram.

Warning. The SmartMedia card must not be removed during any of the
operations described below, as the information on the card may be corrupted
beyond repair. If such damage is suspected, try re-formatting the card.
Saving information from the control system onto the memory card
Follow the steps below to save information, e.g. an application program, from the
control system on the memory card.
1. Make sure that the write protection label is removed, and then insert the
memory card into the slot on the front of the backup unit, as shown in the
figure below.

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Chapter 7: Functional Description 7.5 Backup Unit, 200-BUP

“SmartMedia”
memory card

Text Location for the

label adhesive write
protection label

The write protection label must be absent to enable writing of information onto the memory
card.
2. Press the push button “Save” for about 2 seconds until the LED “Save” is lit.
The backup has been successful if the “Save” LED goes off and the “Backup
Err” LED is not lit.
3. To prevent further writing to the card, remove the card and affix the adhesive
write protection label onto the card (see figure above).
Loading information from the memory card into the control system
Follow the steps below to load information, e.g. an application program, from the
memory card into the control system.
1. Insert the memory card into the slot on the front of the backup unit, see figure
above.
2. Press the push button “Load” for about 2 seconds until the “Load” LED is
lit. Loading has been successful if the “Load” LED goes off and the LED
“Backup Err” is not lit.
Verifying information on the memory card and the control system
Follow the steps below to verify that information in the control system, e.g. an
application program, is the same as the information on the memory card.

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7.5 Backup Unit, 200-BUP Chapter 7: Functional Description

1. Insert the memory card into the slot on the front of the backup unit, see figure
above. The three LEDs “Save”, “Load” and “Verify” will be lit for about 5
seconds.
2. Press the push button “Verify” for about 2 seconds until the LED “Verify” is
lit. No discrepancies were detected if the LED “Verify” goes off and the LED
“Backup Err” is not lit.
Formatting the memory card
The memory cards are delivered pre-formatted and can thus be used to make
backups without any preparation. In some situations, however, reformatting can
repair a faulty memory card.
Note 1. All information on the card will be erased.
Note 2. The formatting procedure performed by the 200-BUP is more thorough
than the formatting procedure of a PC, as it makes an extensive test of every single
bit on the card. This procedure detects bad areas and prevents them from being
used to store data.
The formatting procedure can be activated by depressing the push-buttons Save
and Verify simultaneously for about 2 seconds until the two Leds “Save” and
“Verify” are flashing. The formatting procedure may also be activated by a
software command. Refer to the control system manual to achieve information on
how to activate the formatting function.
Since there is a risk of getting the wrong function when two push-buttons are
depressed simultaneously, i.e. only one of the buttons may be depressed by
accident, we recommend to use the software command above all.
Saving and reading the memory card information in a PC
The information on the memory card is stored in a standard format which can
easily be read and written by a PC. The PC must be equipped with a PC Card
adapter for “SmartMedia”. Information can then be transferred from the memory
card to the hard disk of the PC, and vice versa.
Autoloading the memory card information into the control system
An autoload function can be activated to automatically load the memory card
information into the control system. This function can be useful in restoring an
application program in the control system after a power failure. Refer to the
control system manual to read how to activate this autoload function.

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Chapter 7: Functional Description 7.6 Communication Interface RS232, 200-CI232

7.6 Communication Interface RS232, 200-CI232

200-CI232 is a communication interface unit with two RS232 asynchronous serial
channels. Connection to the two channels takes place via two 9-pin female D-type
connectors on the front or via the screw terminal blocks.

Front Panel
Indicators

Indication Function

Power Green LED. Lit when the internal 5 V DC is present

TD 0 Green LED. Transmit Data for serial channel 0
RD 0 Green LED. Receive Data for serial channel 0
RTS 0 Green LED. Request To Send for serial channel 0
TD 1 Green LED. Transmit Data for serial channel 1
RD 1 Green LED. Receive Data for serial channel 1
RTS 1 Green LED. Request To Send for serial channel 1

Functional Description
CI232 interfaces to the system via the Central System bus (NNbus) and with
external units via two non-isolated RS232 channels.
The communication controller converts data to/from serial format. The signals are
converted to RS232 levels in the RS232 interfaces. All these signals have
protection against overvoltage.
The power supply part of the CI232 takes its power from the system bus and
generates required internal voltages.
LED indicators in the front of the unit are indicating the status of the
communication signals between the communication controller and the RS232
interfaces. One LED also indicates the status of the internal power.

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7.6 Communication Interface RS232, 200-CI232 Chapter 7: Functional Description

RD 0 TD 0 RTS 0

RS 232
Interface
Channel 6
0

NNbus Communication
Interface controller
RD 1 TD 1 RTS 1
NNbus

RS 232
Interface
Channel 6
1
+5V

Power

The 200-CI232 function block diagram.

200-CI232 Connections
Connectors Ch0 and Ch1 for serial channels 0 and 1
9-pin female D-type connector

Pin Function

1 Data Carrier Detect (DCD)

2 Receive Data (RD)
3 Transmit Data (TD)
4 Data Terminal Ready (DTR)
5 Signal ground (0V)
6 Not connected
7 Request To Send (RTS)

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Chapter 7: Functional Description 7.6 Communication Interface RS232, 200-CI232

Pin Function

8 Clear To Send (CTS)

9 Not connected

Screw terminal block connections

200-CI232 uses both screw terminal blocks.
The upper screw terminal block:

Terminal Function

13 Data Carrier Detect (DCD), channel 0

14 Not connected
15 Data Terminal Ready (DTR), channel 0
16 Clear To Send (CTS), channel 0
17 Receive Data (RD), channel 0
18 Request To Send (RTS), channel 0
19 Signal ground (0V), channel 0
20 Transmit Data (TD), channel 0
21 Not connected
22 Not connected
23 Not connected
24 Not connected

The lower screw terminal block:

Terminal Function

1 Not connected
2 Not connected
3 Not connected

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7.6 Communication Interface RS232, 200-CI232 Chapter 7: Functional Description

Terminal Function

4 Not connected
5 Signal ground (0V), channel 1
6 Transmit Data (TD), channel 1
7 Receive Data (RD), channel 1
8 Request To Send (RTS), channel 1
9 Data Terminal Ready (DTR), channel 1
10 Clear To Send (CTS), channel 1
11 Data Carrier Detect (DCD), channel 1
12 Not connected

RS232 communication
This is a point-to-point communication standard with a maximum cable length of
15 meters. M The shield must be grounded where the cable enters the cabinet or
close to 200-CI232, see page 52. Also see "Recommended Components", on page
155. The cable connectors must have metallized covers.
If cable FKAR-PG is used for RS232, one conductor of each pair should be
connected to GND, the pins on the D-type connector (RTS-CTS).
If a standard cable without strapping on 7 - 8 is used, the strapping can be done
on the screw terminal block 200-BPP instead. Note. The strapping can be done on
200-BPP even if a front connector is used.

1
RD 2 TD
TD 3 RD
4
GND 5 GND
6
RTS 7
CTS 8
9
Series 200 side Controlled
device side

Example of RS232 connections

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Chapter 7: Functional Description 7.7 Communication Interface RS485, 200-CI485G

7.7 Communication Interface RS485,

200-CI485G
200-CI485G is a communication interface unit with two RS485 asynchronous
serial channels (with galvanic isolation). The two channels are available on the
two screw terminal blocks.
200-CI485G can be used for both half duplex 2-wire connection (with a common
wire pair for receive and transmit) and full duplex 4-wire connection (with
separate wire pairs for receive and transmit).

Front Panel
Indicators

Indication Function

Power Green LED. Lit when the external 24 V DC is present

and the internal DC/DC- converter is working
TD 0 Green LED.Transmit Data for serial channel 0
RD 0 Green LED. Receive Data for serial channel 0
RTS 0 Green LED. Request To Send for serial channel 0
TD 1 Green LED. Transmit Data for serial channel 1
RD 1 Green LED. Receive Data for serial channel 1
RTS 1 Green LED. Request To Send for serial channel 1

Functional Description
CI485G interfaces to the system via the Central System bus (NNbus) and with
external units via 2 opto-isolated RS485 channels.
The communication controller converts data to/from serial format. The signals are
galvanically separated (isolated) by optocouplers and converted to RS485 levels
in the RS485 interfaces. All these signals have protection against overvoltage.
CI485G contains for each channel pull up and pull down resistors for the
communication wires. It also contains termination resistors and logic for selection
of two or four wire communication.
The power supply part of CI485G takes its power from the system bus and
generates required internal voltages.

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7.7 Communication Interface RS485, 200-CI485G Chapter 7: Functional Description

CI485G needs an external 24 V DC power supply for the two channels. This is
then converted to another voltage and galvanically separated from the two
channels.
The LED indicators in the front of the unit show the status of the communication
signals between the Communication Controller and the RS485 interfaces. A LED
also indicates the status of the external and internal power.

Channel 0
+5V Pull up
RD+/RDTD+
RD0 TD0 RTS0

RD-/RDTD-
Opto-
RS485 Termination
Interface Pull down
0V
TD+/RTS+
coupler
TD-/RTS-
Termination
NNbus Communication
Interface controller Logic for
control T/F

RD0 TD0 RTS0

Channel 1
Opto-

coupler
Power
+5V

9
NNbus

Power

DC +
24V
DC –

The 200-CI485G function block diagram.

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Chapter 7: Functional Description 7.7 Communication Interface RS485, 200-CI485G

200-CI485G Connections
Screw terminal block connections
CI485G uses two screw terminal blocks.
The upper screw terminal block
Channel 0 with 2 wires:

Terminal Function

13 Request To Send - (RTS-) (output). Optional

14 Request To Send + (RTS+) (output). Optional
15 Connect to 13 at cable ends (termination resistor).
Optional
16 Isolated signal ground (0VG)
17 Connect to 19 at cable ends (termination resistor)
18 Not connected
19 Receive/Transmit Data - (RD/TD-)
20 Receive/Transmit Data + (RD/TD+)
21 Connect to 17 at cable ends (pull-down resistor)
22 Connect to 20 at cable ends (pull-up resistor)
23 Not connected
24 Not connected

Channel 0 with 4 wires:

Terminal Function

13 Transmit Data - (TD-)

14 Transmit Data+ (TD+)
15 Connect to 13 at cable ends (termination resistor)
16 Isolated signal ground (0VG)

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7.7 Communication Interface RS485, 200-CI485G Chapter 7: Functional Description

Terminal Function

17 Connect to 19 at cable ends (termination resistor)

18 Connect to 16
19 Receive Data - (RD-)
20 Receive Data + (RD+)
21 Connect to 17 at cable ends (pull-down resistor)
22 Connect to 20 at cable ends (pull-up resistor)
23 Not connected
24 Not connected

The lower screw terminal block

Channel 1 with 2 wires:

Terminal Function

1 0 V DC supply voltage
2 +24 V DC supply voltage
3 Connect to 7 at cable ends (pull-down resistor)
4 Connect to 6 at cable ends (pull-up resistor)
5 Receive/Transmit Data - (RD/TD-)
6 Receive/Transmit Data + (RD/TD+)
7 Connect to 5 at cable ends (termination resistor)
8 Not connected
9 Connect to 11 at cable ends (termination resistor)
10 Isolated signal ground (0VG)
11 Request To Send - (RTS-) (output)
12 Request To Send + (RTS+) (output)

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Chapter 7: Functional Description 7.7 Communication Interface RS485, 200-CI485G

Channel 1 with 4 wires:

Terminal Function

1 0 V DC supply voltage
2 +24 V DC supply voltage
3 Connect to 7 at cable ends (pull-down resistor)
4 Connect to 6 at cable ends (pull-up resistor)
5 Receive Data negative, (RD-)
6 Receive Data positive, (RD+)
7 Connect to 5 at cable ends (termination resistor)
8 Connect to 10 (for 4-wire connection)
9 Connect to 11 at cable ends (termination resistor)
10 Isolated signal ground (0VG)
11 Transmit Data - (TD-)
12 Transmit Data + (TD+)

RS485 communication
Maximum length of the communication cable is 1200 metres and the maximum
number of connected units is 32.
M The shield must be grounded where the cable enters the cabinet. Also see
"Grounding Devices", on page 155.
Using the termination and the pull-up/pull-down resistors
When communicating over long distances (up to 1200 metres) the wire pairs must
be terminated at both ends. CI485G has built in termination resistors available on
the screw terminal block (see figure). One end of each termination resistor is
internally connected to the positive wire of each connection pair. If termination is
needed, the other end of the resistor can be strapped to the negative connection via
the screw terminal block.
In this case the pull-up/pull-down resistors should also be connected.

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7.7 Communication Interface RS485, 200-CI485G Chapter 7: Functional Description

Selecting 2- or 4-wire communication

The figure below illustrates the connection for 2- or 4-wire communication. The
termination resistors are connected by strapping terminals 5 - 7 and 9 - 11 (the
illustration is for a unit at the end of the wire). The 24 V DC supply is not shown.

2-wire 4-wire Strap for 4-wire

RD/TD RTS RD+ TD+
2 + + 12 2 + + 12

1 - - 11 1 - - 11

RD- TD-

Installation of 2- or 4-wire communication along a line (not at the end)1.

2-wire 4-wire

Strap for pull-up Strap for termination Strap for pull-up Strap for termination
Strap for 4-wire

RD/TD RTS RD+ TD+

2 + + 12 2 + + 12
RD- TD-
1 - - 11 1 - - 11

Strap for pull-down Strap for pull-down

Installation of 2- or 4-wire communication at cable ends1.

1. The RTS signals are used to control, for example, repeaters. In normal installations
RTS is not used and should remain unconnected.

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Chapter 7: Functional Description 7.8 Communication Interface Ethernet, 200-CIE

7.8 Communication Interface Ethernet, 200-CIE

200-CIE is a communication interface unit with one IEEE 802.3 (Ethernet)
channel.
200-CIE has a panel mounted 15-pin D-type female connector (AUI) with a slide
latch used for connection to an external Ethernet transceiver (MAU) via a drop
cable. The transceiver is supplied with 12 V DC via the D-type connector.

Front Panel
Indicators

Indication Function

Fail Red LED Lit during initialisation.

If it does not go out a short time after power up, it means a
hardware- or configuration error.
If it lights up while the system is running, it means a hardware-
or program error.
If it flashes, it means a transmission error.
Power Green LED. Lit when logic power +5 V, AUI power +12 volt
and back-up battery is OK. Off if any voltage fails.
TD 0 Green LED. Lit during transmission of data.
RD 0 Green LED. Lit when unit is receiving data (address match).
NET Green LED. Lit during traffic on Ethernet.

Switches
There are four rotary switches for unit address selection. The address is in decimal
format with the most significant digit on the top.
Example: Set an appropriate end IP address 172.16.X.Y
BCDE

x1000
7 8 9A

Example: x1000 =1
F 0 1 2

X
6

3 4 5

BCDE
x100 =2
7 8 9A

F 0 1 2

x100 x10 =3 Y
6

3 4 5

BCDE x1 =4
7 8 9A

F 0 1 2

x10 gives X= 12 and Y= 34,

6

3 4 5

BCD
i.e IP address: 172.16.12.34
7 8 9A

E
F 0 1 2

x1
6

3 4 5

The four IP address switches on the front.

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7.8 Communication Interface Ethernet, 200-CIE Chapter 7: Functional Description

Functional Description
200-CIE is an interface to the system via the NNbus and external units via an
Ethernet AUI port.
The Ethernet Controller performs all logic operations needed for the
communication.
A battery is used for back-up of the buffer memory in case of a system power
down.
Note. For connection of the battery see "Changing Batteries and Fuses", on page
113.
The power supply part of the CIE takes its power from the system bus and
generates needed internal voltages.
CIE needs an external 24 V DC supply. A DC/DC converter converts the voltage
to 12V DC which is connected to the standard (AUI) front panel connector.
Four rotary switches in the front of the unit are used to select the communication
address.
The LED indicators on the front of the unit show the communication and power
status.
A transceiver (MAU) should always be connected to the AUI port via a drop cable
to interface with the Ethernet network.

+
DC/DC 24V
Converter

Data buffer
memory

NNbus Ethernet Ethernet

Interface controller AUI port

Power +5V
Power

NNbus AUI power

backup battery

The 200-CIE function block diagram.

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Chapter 7: Functional Description 7.8 Communication Interface Ethernet, 200-CIE

200-CIE Connections
Ethernet connector
A 15-pin D-type female connector with slide latch is provided for connection to
an external Ethernet transceiver via a drop cable.
Screw terminal block connections
200-CIE uses the lower screw terminal block.
Terminal Function

1 0 V DC supply voltage
2 + 24 V DC supply voltage
3 Not connected
4 Not connected
5 Not connected
6 Not connected
7 Not connected
8 Not connected
9 Not connected
10 Not connected
11 Not connected
12 Not connected

Transceiver connection
A transceiver must be connected (via a drop cable) to the AUI port of the CIE unit
to provide an interface with the Ethernet network. It is recommended that
200-CIE drop cable mountkit, CIE/MKIT1.0 or CIE/MKIT2.5 is used. 1.0 and 2.5
correspond to the length of the AUI cable in metres. Select a kit with an AUI cable
no longer than needed by the application. If possible fix the cable to the mounting
plate to avoid excessive mechanical stress on the AUI connectors and the
grounding device, 200-GDS. Ethernet cables should be regarded as sensitive to
electrical noise and should be installed separately from power and I/O cables as
recommended in "Installation of External Cables", on page 38.

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7.8 Communication Interface Ethernet, 200-CIE Chapter 7: Functional Description

A transceiver is connected via a drop cable to the AUI port of 200-CIE with CIE/MKIT 1.0
or CIE/MKIT 2.5.
Install the 200-CIE drop cable mountkit according to the installation instruction
included in the kit.
M Drop cable grounding
The drop cable is grounded by connecting the cable shield (at the stripped sheath
area, see figure above) to the grounding device, 200-GDS, included in the kit.
Trunk cable and transceiver
Select transceiver and type of trunk cable suited for the environment and install
according to manufacturers recommendations.

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Chapter 7: Functional Description 7.9 Communication Interface SattBus, 200-CISB

7.9 Communication Interface SattBus,

200-CISB
200-CISB is a communication interface with two SattBus supervisor channels.
The two channels are available on the lower screw terminal block.

Front Panel
Indicators

Indication Function

Power Green LED. Lit when the internal 5 V DC is present

TD 0 Green LED. TD Transmit Data, channel 0
RD 0 Green LED. RD Receive Data, channel 0
TD 1 Green LED. TD Transmit Data, channel 1
RD 1 Green LED. RD Receive Data, channel 1

Functional Description
200-CISB is an interface to the system via the Central System bus (NNbus) and
with external units via two SattBus channels.
There is a separate communication processor for each SattBus channel handling
the communication on the bus.
The two channels are individually isolated via transformers.
The two individual connections on each SattBus channel are equivalent and thus
the polarity does not matter.
The power supply part of the 200-CISB takes its power from the system bus and
generates required internal voltages.
The LED indicators in the front of the unit show the traffic on the two SattBus
channels and the power status.

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7.9 Communication Interface SattBus, 200-CISB Chapter 7: Functional Description

TD 0 RD 0

SattBus 0

TD 1 RD 1
NNbus
Interface

SattBus 1

Power +5V
Power

NNbus

The 200-CISB function block diagram.

200-CISB Connections
Screw terminal block connections
200-CISB uses the lower screw terminal block:

Terminal Function

1 Reserved (internally connected to terminal 3)

2 Reserved (internally connected to terminal 4)
3 Reserved (internally connected to terminal 1)
4 Reserved (internally connected to terminal 2)
5 Reserved (internally connected to 6)

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Terminal Function

6 Reserved (internally connected to 5)

7 SattBus connection in/out for channel 1
8 SattBus connection in/out for channel 1
9 Reserved (internally connected to 10)
10 Reserved (internally connected to 9)
11 SattBus connection in/out for channel 0
12 SattBus connection in/out for channel 0

Installation of SattBus
For installation of the SattBus fieldbus, refer to the manual “This is SattBus”.
For recommended cables, see "Cables for Process Signals", on page 160.
Termination if SattBus is not used
If SattBus channel 0 is not used, terminals 11 and 12 should be connected via a
100 Ω resistor (min. 1/8 W). Otherwise the SattBus LEDs may flash
intermittently.
If SattBus channel 1 is not used, terminals 7 and 8 should be connected via a 100
Ω resistor (min. 1/8 W). Otherwise the SattBus LEDs may flash intermittently.

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7.10 Communication Interface ControlNet, 200-CICN Chapter 7: Functional Description

7.10 Communication Interface ControlNet,

200-CICN
200-CICN is a communication interface for the ControlNet industrial network. It
is used for remote connection of the I/O-system.
Each 200-CICN acts as an I/O scanner for up to 31 remote I/O-adapters.
A coaxial cable with for instance a total length of maximum 1000 metres
(max 2 nodes) or 500 m (max 32 nodes) is used for the communication with the
remote I/O-system.
200-CICN is connected to the ControlNet cable system via a tap incuding a drop
cable with a length of 1 metre.

Front Panel
Indicators

Indication Function

OK Red/Green LED:
Off No power
Flashing Green Self test OK but not connected to
system
Green Connected to system
Flashing Red Recoverable fault
Red Critical, unit failure
Power Green LED: Lit if there is power from the system

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Indication Function

Com A and B Red/Green LED both A

and B alternately:
Off No power or reset
Red solid Unit inoperative
Flashing Red-Green Unit self test
Flashing Red-Off Bad node configuration, i.e.
duplicated node addresses
LED A when B OFF:
Green solid Channel OK
Flashing Green-Off Temporary network error
Flashing Red-Off Cable fault or lonely node. No
configuration defined
Flashing Red-Green Bad network configuration

Mode switch
Normal in position 0.
Node address switches

Indication Function

X10 Most significant part of node address

X1 Least significant part of node address

Functional Description
The 200-CICN has an interface to the system via the Central System bus and with
external units via the ControlNet.
The microprocessor executes the communication protocol and system interface
software. It also includes a DMA controller and a serial communication
controller. The ControlNet controller controls the medium access functions.
The ControlNet transceiver has drivers and receivers for the ControlNet
connection. Connection is performed via an insulation transformer to a BNC
connector.

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7.10 Communication Interface ControlNet, 200-CICN Chapter 7: Functional Description

The power supply part of 200-CICN takes its power from the system bus and
generates required internal voltages.
Node address selection
The network address can be defined by 2 rotary switches. In normal
configurations, i.e. one 200-CICN that controls a number of distributed 200-ACN,
the address must be set to ”01”.
It is highly recommended to select addresses in a consecutive manner, i.e. 01, 02,
03 etc. Following this rule will minimize network load.

OK Power Com.
A B

Micro CN CN
Memories transceiver
Port processor controller

NNbus
Interface

DMA
controller
Mode Node Node
switch address address
X10 X1
Power +5V

NNbus

The 200-CICN function block diagram.

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Chapter 7: Functional Description 7.10 Communication Interface ControlNet, 200-CICN

200-CICN Connections
Connect the drop cable to the BNC connector on unit 200-CICN.
Installation
Refer to the document ”ControlNet, Planning and Installation” for instructions on
how to install the cables.

BNC connection
to ControlNet

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7.11 Communication Interface PROFIBUS-DP, 200-CIPB/DP-G Chapter 7: Functional Description

7.11 Communication Interface PROFIBUS-DP,

200-CIPB/DP-G
The 200-CIPB/DP-G unit serves as a gateway to transfer registers and I/O bits via
PROFIBUS-DP between a host system using the COMLI protocol and remote
I/O systems.
A 9-pin D-type male connector on the front is used for configuration and COMLI
data transfer and a female one for PROFIBUS-DP.
For more detailed information about configuration, installation etc., refer to
“COMLI-PROFIBUS/DP User’s Manual”.

Front Panel
Indicators

Indication Function

Fail For future use.

Power Green LED. Lit when 5 V DC power is OK.
Ready Green LED. Lit when the 200-CIPB/DP-G unit is ready for
communication.
Run Green LED. Lit when communication is running on PROFIBUS.
Error Red LED. Lit when error arises.

Switch
A switch on the front of the unit connects a terminating resistor combination as
described in the “COMLI-PROFIBUS/DP User’s Manual”.
COMLI Connection
9-pin male D-type connector.

Pin No. Signal Function

1 - Not used
2 RXD Receive data
3 TXD Transmit data
4 DTR Data terminal ready

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Chapter 7: Functional Description 7.11 Communication Interface PROFIBUS-DP, 200-CIPB/DP-G

Pin No. Signal Function

5 GND Signal ground (0 V)

6 - Not used
7 RTS Request to send
8 CTS Clear to send
9 - Not used

PROFIBUS Connection
9-pin female D-type connector.

Pin No. Signal Function

1 Shield Shield/functional ground

2 - Not used
3 RxD/TxD-plus Receive/transmit data line B
4 RTS Request to send
5 DGND Data ground
6 +5 V Supply voltage for terminating resistors
7 - Not used
8 RxD/TxD-minus Receive/transmit data line A
9 - Not used

Functional Description
200-CIPB/DP-G unit serves as a gateway to transfer registers and I/O bits via
PROFIBUS-DP between a host system using the COMLI protocol and remote I/
O systems. A 9-pin D-type male connector on the front is used for configuration
and COMLI and a female one for PROFIBUS-DP.
There are LED indicators on the front for power supply, unit, communication and
field bus device diagnostics.

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7.11 Communication Interface PROFIBUS-DP, 200-CIPB/DP-G Chapter 7: Functional Description

The power is taken from a power supply unit 200-PSMG or 200-PSSG via a 200-
BPN backplane unit. No screw terminal block is required for the
200-CIPB/DP unit.

RS232 for COMLI

and configuration

Dual port
PROFIBUS-DP
memory
PROFIBUS-DP
COMLI slave
master

The 200-CIPB/DP-G block diagram. The COMLI slave decodes the COMLI message, and
writes to and reads from the dual port memory. The PROFIBUS master reads from and
writes to the same memory.

PROFIBUS-DP, Installation of PROFIBUS Fieldbus

For installation of the fieldbus, refer to the manual “Installation Guideline for
PROFIBUS-DP/FMS”, which is published by PNO (PROFIBUS User Organiza-
tion). Some important points are covered below.
It is recommended that only fieldbus devices and components certified by the
PROFIBUS User Organization and listed in the “PROFIBUS Electronic Product
Guide” be used.
Shielded twisted-pair cables should be used for PROFIBUS-DP, see "Cables for
Process Signals", on page 160. Fiberoptic conductors can be used for PROFIBUS-
DP. A few types of fiberoptic modem is available, see "Modems (fiber)", on page
159.
More information can be retrieved via the Internet from the PNO web site with
the address: http://www.PROFIBUS.com

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Chapter 7: Functional Description 7.12 Communication Interface PROFIBUS-DP, 200-CIPB/DP-SL

7.12 Communication Interface PROFIBUS-

DP, 200-CIPB/DP-SL
The 200-CIPB/DP-SL is a communication interface for the PROFIBUS-DP
fieldbus. It is used for remote connection of I/O systems to PROFIBUS-DP.
200-CIPB/DP-SL acts as a master for a maximum of 124 slaves. The unit is of
master class I, which means that only one master has write access to a slave
output.
Indicators

Indication Function

Fail For future use.

Power Green LED. Lit when 5 V DC power is ON.
Ready Green LED. Lit when the 200-CIPB/DP-SL unit is ready for
communication.
Flashing (1 Hz): No valid firmware has been loaded in the flash
memory.
Flashing (4 Hz): Hardware/system error or firmware/configuration
database download in progress.
Not lit: Hardware error
Run Green LED. Lit when communication is running on PROFIBUS-
DP.
Flashing (4 Hz): Ready for communication
Non-cyclic flashing: Configuration error or fatal error
Error Red LED. Lit if an error is detected (error on communication line)

Switch
The PROFIBUS fieldbus must be terminated at the two ends which have the
longest cable path between them. This can be done in two different ways:
• using connectors with built-in termination. This method is recommended since
the fieldbus will always be terminated even if the cable is removed from the
unit.

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7.12 Communication Interface PROFIBUS-DP, 200-CIPB/DP-SL Chapter 7: Functional Description

• using the switch on the front of the unit. An internal terminator may be
connected to the end of the cable by setting the switch to ON.
COMLI Connection
9-pin male D-type connector.

Pin No. Signal Function

1 - Not used
2 RXD Receive data
3 TXD Transmit data
4 DTR Data terminal ready
5 GND Signal ground (0 V)
6 - Not used
7 RTS Request to send
8 CTS Clear to send
9 - Not used

PROFIBUS Connection
Use a 9-pin female D-type connector.

Pin No. Signal Function

1 Shield Shield/functional ground

2 - Not used
3 RxD/TxD plus Data reception/transmission, line B
4 - Not to be used
5 DGND Data ground
6 +5 V Supply voltage for terminating resistors
7 - Not used
8 RxD/TxD minus Data reception/transmission, line A

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Chapter 7: Functional Description 7.12 Communication Interface PROFIBUS-DP, 200-CIPB/DP-SL

Pin No. Signal Function

9 - Not used

Installation of PROFIBUS Fieldbus

For installation of the fieldbus, refer to the manual “Installation Guideline for
PROFIBUS-DP/FMS”, which is published by PNO (PROFIBUS User Organiza-
tion). Some important points are covered below.
It is recommended that only fieldbus devices and components certified by the
PROFIBUS User Organization and listed in the “PROFIBUS Electronic Product
Guide” be used.
Shielded twisted-pair cables should be used to connect PROFIBUS-DP, see "Ca-
bles for Process Signals", on page 160. Fiberoptic conductors can be used for
PROFIBUS-DP. A few types of fiberoptic modem is available, see "Modems (fi-
ber)", on page 159.
More information can be retrieved via the Internet from the PNO web site with
the address: http://www.PROFIBUS.com

Functional Description
200-CIPB/DP-SL handles cyclic read and write messages to the slaves on the
fieldbus. The minimum cycle time can be 1 ms, but depends on the baud rate and
the number of attached slaves.
32 nodes are allowed on one segment, but by use of repeaters, a maximum of 124
nodes may be connected. The table below shows the supported baud rates and the
maximum cable lengths.

Baudrate 9,6 19,2 93,75 187,5 500 1500 3000 6000 12000
(kbit/s)
Cable length 1200 1200 1200 1000 400 200 100 100 100
(m)

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7.12 Communication Interface PROFIBUS-DP, 200-CIPB/DP-SL Chapter 7: Functional Description

Micro Memory
processor

NNbus
Interface
PROFIBUS
Power ASIC
+5V

RS485
Driver

NNbus

The 200-CIPB/DP-SL function block diagram.

100 493-1068-11 (3-1)

Chapter 7: Functional Description 7.13 Backplane Unit, 200-BPN

7.13 Backplane Unit, 200-BPN

200-BPN is a backplane for Central System units. Each backplane has two slots
which hold the attached Controller UnitCentral Processing Unit with 2 snap
locks. The backplane is designed to be mounted onto a DIN rail. The backplane
can be secured by an additional screw if it is to be used in an environment with
severe mechanical stress.
The backplane can be equipped with a maximum of 4 screw terminal blocks - 2
for each unit. The screw terminal blocks are pushed into the backplane from above
and below before the Controller UnitCentral Processing Unit is attached.

Snap lock

Backplane
interconnector
(200-BPF)
Screw terminal
blocks 200-BPP

Code key

Locking tab location

Hole for a screw to be
used when the system is
mounted in a harsh
environment (vibration).

The backplane design.

The backplane has two 8-position rotary mechanical code keys to prevent the
units from being damaged if inserted into the wrong slot.
The backplanes are electrically interconnected using backplane interconnectors,
200-BPF. One 200-BPF is delivered with each backplane.

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7.14 Dummy Unit, 200-DU Chapter 7: Functional Description

7.14 Dummy Unit, 200-DU

200-DU is a dummy unit used to occupy empty slots in the Backplane of the
Central System. It protects the system bus from external mechanical and electrical
damage.
Note! Earlier versions of 200-DU are called 200-DMOD.

7.15 Central System Accessories

The following accessories may be used with the Central System.

200-BPP 200-CBA/L260 200-CBA/L260V

200-BPT Cables Adapter to Adapter: 200-CBB/R360

200-CAA/L190, 200-CAA/L380
Central System accessories.

200-BPP
200-BPP is a 12-pole screw terminal block used for connecting power and
communication signals. It can only be inserted or removed when the Central
System unit has been removed.

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Chapter 7: Functional Description 7.15 Central System Accessories

200-BPP is located above and below an Central System unit. Some Central
Processing Units use only the lower 200-BPP and other use both. When used in
the lower position the terminals are numbered 1 - 12 (lower row, odd 1-11 and
upper row, even 2-12) and in the upper position 13 - 24 (upper row, odd 13-23 and
lower row, even 14-24).
Cable cross sectional area should be 0.5 - 2.5 mm2 or AWG 20-12 stranded.
Recommended tightening torque is 0.5 - 0.8 Nm. It is possible to attach Phoenix
ZB type markings on 200-BPP.
Note! Use copper wires only.
200-BPT
Backplane termination pair. There is one "START"-plug (green) and one "STOP"-
plug (red). Internal current consumption: 0.2 A. Read "Mounting the Bus
Terminators", on page 47 for more information on how to use them.
200-CBA/L260 and 200-CBA/L260V
Cable backplane to adapter that connects the Central System backplane to the
closest local I/O adapter. 200-CBA/L260V is used for vertical I/O mounting, see
appendix "Mounting Dimensions", on page 161.
200-CBB/R360
Cable backplane to backplane. This cable connects two Central System
backplanes. It is placed on the far right side of the Central system.
200-CAA/L190 and 200-CAA/L380
Cable adapter to adapter. Connects one central I/O adapter 200-ANN to another
200-ANN, see appendix "Mounting Dimensions", on page 161.

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7.15 Central System Accessories Chapter 7: Functional Description

104 493-1068-11 (3-1)

Chapter 8: Start-up of Series 200

Chapter 8
Start-up of Series 200

This chapter describes how the SattCon 200 Central System is started up and what
happens during start-up. For SattLine see ”SattLine Installation Manual”.
Warning! Read the safety instructions in this manual before start-up! Before
start-up and any fault finding, make sure that no output can affect any part of the
process. This is to avoid any mishaps as a result of work with the test function. If
necessary, make sure that the process is completely disconnected.
Different situations require different start-up sequences. These situations are:
• The first start-up as part of the installation procedure.
• A start-up in order to load a new system program (not application) into the
system.
• A normal start-up to restart the application program (warm start/soft reset).
• A start-up to clear the application program (cold start/total reset).
There are two ways to achieve a start-up:
• Turn on the power supply.
• Press the reset button on the front of the CPU and keep it depressed for at least
1 second.
Note. The system enters the debug mode if the reset button is pressed for less than
1 second. If you accidentally press the reset button for less than 1 second, press it
once more, this time for more than 1 second.
The mode switch on the front of the CPU decides which start-up sequence is to
be activated. A list is given later in this section showing which switch position
gives which start-up sequence.
The figure below shows the steps comprising different start-up sequences.

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 Chapter 8: Start-up of Series 200

First start-up Load system Normal start-up Start-up (cold

program (warm start/soft start/total reset)
reset)

Self-test Self-test Self-test

Check of
backplanes

System System System

program load running running
(application (application
program is program is
running) reset)

Fig. 0-1 A self-test is performed at all situations except when loading the system program.

Self-test A check of several functions in the Central system is

performed. The results of the test are shown on the
terminal connected to the CPU (see subsection ”Hardware
test”).
Check of backplanes A hardware test with status printout is performed. When
the prompt pROBE+> appears on the VDU screen a
number of commands can be entered, mainly for the
backplane test (see below), but also commands used for
Alfa Laval Automation service purposes.
System Program load SattCon 200 system:
The system program is already loaded on delivery.
However, when upgrading, the new system program can
be loaded from a diskette.
SattLine controller SL2001:
System program loading is necessary before use of the
system.

1. For procedure description, see ”SattLine Installation Manual, Version 2.0 ”.

106 493-1068-11 (3-1)

Chapter 8: Start-up of Series 200 8.1 Hardware Test, Position 6

System running1 When a SattCon 200 system is starting up, additional

information is printed on the screen before the system is in
normal running status.
Mode switch functions
The table below shows the mode switch position to be selected in different
situations:
Note. Do not use any other position than those specified in the table below.

Position Situation

6 The first start-up as a part of the installation procedure. To

perform a self-test and an additional test, see Hardware
Test, Position 6 on page 107.
5 A start-up in order to load a new system program (not
application) into the system.
2: SattCon Start-up to restart the application programa
0: SattLine
4: SattCon Normal start-up to clear the application program.
1: SattLine
3: SattLine Used during operation for setting of system parametersb
7 Enter debug program (only for Alfa Laval service
personnel)
a. This position is normally used for a running system in a plant.
b. See SattRun Setup in ”SattLine Installation Manual, Version 2.0” (or later
version).

8.1 Hardware Test, Position 6

Equipment
The following equipment is used during the start-up procedure:
• A VT100 terminal (or better) or a PC with a terminal emulator (e.g. DOX 10)
with a cable to Ch0 on the front panel of the CPU.
The default terminal settings are:
Transmission speed 9600 Baud
1. For method of running a SattLine controller, see ”SattLine Installation Manual, Version
2.0” (or later version).

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8.1 Hardware Test, Position 6 Chapter 8: Start-up of Series 200

No. of data bits 8

No. of stop bits 1
Parity None
Handshake XON/ XOFF

• A small screwdriver to set the required position of the mode switch on the front
of the CPU.

Mode switch

Fig. 0-2 A VT100 terminal or a PC with a terminal emulator is connected to the CPU.

The Self-test
The test procedure is performed as follows.
1. Set the mode switch on the front of the CPU to position 6.
2. Power up the system or press the reset button (for longer than 1 second) and
check that the green power LEDs are lit on all units.
The CPU system is now entering the test mode, i.e. the CPU is tested (test of
EPROM, RAM, communication channels, floating point processor, battery
status, etc.).
3. Check that all the appropriate tests are passed, if not see Error Help on page
110.
The following printout is an example of the printout from the correct start-

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Chapter 8: Start-up of Series 200 8.1 Hardware Test, Position 6

up of a CPU. Note that the first 3 lines appear whenever when you press the
reset button (> 1 second).
pROBE+ 1.1-6 12-JUL-1994 12:44:55.50
Serial Number 2043
CPU3 0.Pb 07-OCT-1993 Hardware Configuration: 492****-**

Diagnostic level 1 /version 1.4 -- 910207

PORT_PWR Verify power-fail status................... <PASS>
PORT_ABO Verify abort switch status................. <PASS>
PORT_BAT Battery low-level voltage check............ <PASS>
ROM0_CSM Verify debug checksum...................... <PASS>
EER0_CSM Verify EEPROM checksum..................... <PASS>
RAM0_CNF Locate available RAM.......................
Base RAM segment: $00000000 - $001FFFFF 2048kbyte
SBus RAM segment: $017D0000 - $017D07FF 2kbyte
............................................... <PASS>
RAM0_QVF RAM quick verify........................... <PASS>
TXAn_INI DUART initialization....................... <PASS>
TXA0_INT Channel 0 internal loopback................ <PASS>
TXA1_INT Channel 1 internal loopback................ <PASS>
FPU0_CNF FPU on-line check.......................... <PASS>
FPU0_CNV FPU float/integer conversions.............. <PASS>
FPU0_ADD FPU add/subtract functions................. <PASS>
SBUS_RAM SattBus DP-RAM memory test................. <PASS>
SBUS_COM SattBus DP-RAM communication test.......... <PASS>

Diagnostic level 1 ................................. <PASS>

Check of Backplanes, Position 6

When the self-tests (with the mode switch in position 6) have been completed, the
CPU enters the debug (pROBE+) mode, which gives access to additional system
diagnostics of the basic parts of the Central system bus (NNbus).
The following commands are entered to perform the backplane check.
The number of backplanes connected to the Central system bus (NNbus) is
counted. The units 200-BPN and 200-ANN are considered as backplanes in this
procedure.The number of backplanes (X) found is displayed. Check that all
backplanes are found. Finally, return to the pROBE+ level.
pROBE+> DIAG <cr>
DIAG> NN <cr>

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8.1 Hardware Test, Position 6 Chapter 8: Start-up of Series 200

NN> INN <cr>

X Backplanes found
NN> QUIT <cr>
DIAG> QUIT <cr>
pROBE+>
If any errors occur, see the next section ”Error help”.
The hardware tests are now ready. Select the appropriate start-up mode and press
the reset button.

Error Help
If the hardware test fails, the printout from the test reports the faults by entering
<FAIL> beside the failed test:
The printout below is an example of the printout from a faulty start-up:
.
.
Diagnostic level 1 /version 1.4 -- 910207
PORT_PWR Verify power-fail status................... <PASS>
PORT_ABO Verify abort switch status................. <PASS>
PORT_BAT Battery low-level voltage check............
Battery low detected .................. <FAIL>
ROM0_CSM Verify debug checksum...................... <PASS>
.
.
Diagnostic level 1 ........................ <FAIL>
.
.
In this case, the voltage level from the battery is detected as low. This can be due
to the fact that the battery is disconnected or needs changing.
Troubleshooting table
The following table may be of help if start-up errors are encountered. Also see
Troubleshooting the Central System on page 124. Follow the troubleshooting
procedure step by step. Continue if the error persists.

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Chapter 8: Start-up of Series 200 8.1 Hardware Test, Position 6

Error Measure

CPU start-up test did not Replace the CPU.

pass.
No backplanes found 1 Check for one and only one PSMG.
during the execution of
the test started with the 2 Check power and PF indicators on PSMG.
command INN. 3 Check installation of the bus terminators (BPT).
4 Check the installation of the interconnectors
(BPF).
5 Replace the Central Processing Unit.
6 Power off, remove a unit, power on, enter the
command INN.
7 Repeat step 6 until only the CPU and the PSMG
units remain.
8 Disconnect one BPN at a time and move BPT to
its neighbour, until the INN command detects
all connected BPNs and ANNs. Replace the last
disconnected BPN or ANN.
9 Replace BPT start and BPT stop.
10 Replace the BPFs and CBA and CAA cables.
11 Check power calculation. More PSSGs needed?

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8.1 Hardware Test, Position 6 Chapter 8: Start-up of Series 200

Error Measure

All backplanes not 1 Check installation of the termination pairs.

found during the
execution of the test 2 Check installation of the interconnectors
started with the (BPF).
command INN. 3 Replace the first backplane that was not
found.
Start counting from the left and follow the bus.
4 Replace the last BPN that was found.
5 Replace BPT start and BPT stop.
6 Replace BPFs and CBA and CAA cables.
7 Check the power calculation. More PSSGs
needed?

112 493-1068-11 (3-1)

Chapter 9: Maintenance and Service 9.1 Replacing Central System Units

Chapter 9
Maintenance and Service

This chapter describes the maintenance needed for the Series 200 and how to
troubleshoot the system.
Note! Read the ”Safety warnings” at the beginning of this manual before
performing operations which can be dangerous for personnel or cause damage to
equipment.

9.1 Replacing Central System Units

Before replacing a faulty unit the power must be switched off.
Only four units - Central Processing Unit, Power supply unit PSMG and PSSG
and Communication Interface unit CIE can be opened for maintenance. They
contain a battery and/or fuse.
For information on how to replace units, see "Inserting the Controller Units", on
page 51.
Note. Each unit has a mechanical code key which matches a corresponding key
on the Backplane unit. This prevents units of different types from being
interchanged in such a manner that electrical damage occurs.

9.2 Changing Batteries and Fuses

The Central Processing units CPU20, CPU30, CPU40, CPU50 and 200-CIE con-
tain batteries, which must be replaced every 3 years or when not functioning.
Replaced batteries should be recycled in a proper manner.
Important: Avoid electrostatic discharge, e.g. by using an ESD bracelet.

Warning: Battery change may not be performed during conditions with explo-
sion hazards.

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9.2 Changing Batteries and Fuses Chapter 9: Maintenance and Service

Changing the Battery in CPU20, CPU30 and CPU40

Note! When the battery is connected in CPU40/40, CPU40/40-SL, CPU40/80 and
CPU40/120-SL and the system is not powered, the battery lifetime is 3000 hours
(typically).
Note! It is recommended that replacement of the battery is done with the system
power off and the unit dismounted from the back plane (200-BPN) and also that
the application program is reloaded after the battery exchange. If this is not pos-
sible, the battery can exceptionally be changed with the system power on. In this
case, the process and program execution must be stopped.
To change the battery, follow step 1 to 5 below:
1. Remove the front panel, using a small screwdriver, and bend carefully to
open the two snap locks on each side of the panel (see figure below). The
battery is fastened with Velcro to the inside of the front panel.

Battery

Battery
connector

Replacing the battery in CPU30 and CPU40

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Chapter 9: Maintenance and Service 9.2 Changing Batteries and Fuses

2a. If the unit includes CL 1 DIV 2 on the product label, detach the battery at the
connector closest to the battery (not on the circuit board). Recycle the old
battery. See figure below.

Detach the battery on unit with CL 1 DIV 2 on product label

2b. If the unit does not include CL 1 DIV 2 on the product label and does not
have a connection that fits to the new battery, detach the battery at the con-
nector on the circuit board. Recycle the old battery. See figure below.

Detach the battery on unit without CL 1 DIV 2 on product label

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9.2 Changing Batteries and Fuses Chapter 9: Maintenance and Service

3a. If the unit includes CL 1 DIV 2 on the product label, attach the new battery
from the BAT200 battery kit to the battery cable on the unit according to the
figure below. Recycle the conversion cable that remains in the BAT200 bat-
tery kit. This cable is not used on units labelled CL 1 DIV 2.

BAT200-CPU50

Attach the new battery on unit with CL 1 DIV 2 on product label

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Chapter 9: Maintenance and Service 9.2 Changing Batteries and Fuses

3b. If the unit does not include CL 1 DIV 2 on the product label and does not
have a connection that fits to the new battery, attach the new battery from the
BAT200 battery kit to the conversion cable from the BAT200 battery kit.
Then attach it to the connector on the circuit board. See figure below. If the
conversion cable is already present from a preceding battery exchange, then
it should not be exchanged. Recycle the conversion cable that remains in the
BAT200 battery kit.

BAT200-CPU50

Attach the new battery on unit without CL 1 DIV 2 on product label

3. Attach the new battery to the Velcro on the front panel and remount the front
panel on the unit.
4. A cold start (total reset) should be performed after the battery has been
changed.

Changing the Battery in 200-CPU50

200-CPU50 has a rechargeable battery and is automatically charged when the sys-
tem is powered.
If battery low indication, according to the functional description, appears during
power failure, the system must be powered for 15 hour before it can withstand the
longest specified power failure.
Note: To avoid erasing the application program when replacing the battery, the
system must remain powered during the battery exchange.

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9.2 Changing Batteries and Fuses Chapter 9: Maintenance and Service

Note! During installation of the conversion cable from the BAT200-CPU50 bat-
tery kit, (see step 2b and 3b below), the system should not be powered.
To change the battery, follow step 1 to 7 below:
1. Slide the battery holder on the front panel upwards and pull it out.
2a. If the unit includes CL 1 DIV 2 on the product label, detach the battery at the
connector closest to the battery, (not on the circuit board). Recycle the old
battery. See figure below.

Detach the battery on unit with CL 1 DIV 2 on product label

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Chapter 9: Maintenance and Service 9.2 Changing Batteries and Fuses

2b. If the unit does not include CL 1 DIV 2 on the product label and does not
have a connection that fits to the new battery, remove the front panel as
described in chapter "Changing the Battery in CPU20, CPU30, CPU40...".
Then detach the battery at the connector on the circuit board. Recycle the old
battery and the old connection cable. See figure below.

Detach the battery on unit without CL 1 DIV 2 on product label

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9.2 Changing Batteries and Fuses Chapter 9: Maintenance and Service

3a. If the unit includes CL 1 DIV 2 on the product label, attach the new battery
from the BAT200 battery kit to the battery cable on the unit according to the
figure below. Recycle the conversion cable that remains in the BAT200 bat-
tery kit. This cable is not used on units labelled CL 1 DIV 2.

BAT200-CPU50

Attach the new battery on unit with CL 1 DIV 2 on product label

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Chapter 9: Maintenance and Service 9.2 Changing Batteries and Fuses

3b. If the unit does not include CL 1 DIV 2 on the product label and does not
have a connection that fits to the new battery, attach the conversion cable
from the BAT200 battery kit to the connector on the circuit board. Remount
the front panel and lead the conversion cable through the hole for the battery
holder. Connect the new battery from the BAT200 battery kit to the conver-
sion cable. See figure below. If the conversion cable is already present from
a preceding battery exchange, then it should not be exchanged. Recycle the
conversion cable that remains in the BAT200 battery kit.

BAT200-CPU50

Attach the new battery on unit without CL 1 DIV 2 on product label

4. Attach the new battery to the Velcro on the battery holder. Fit the battery
holder to the front panel and slide it downwards until it snaps into place.
5. A cold start (total reset) should be performed after the battery has been
changed.

Changing the Battery in 200-CIE

By using the BAT200-CIE, battery kit, the battery in 200-CIE is changed in the
same way as described in the chapter "Changing the Battery in CPU20, CPU30,
CPU40...". On 200-CIE the battery is attached to the unit with Velcro on the cir-
cuit board and not on the inside of the front panel (see picture).

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9.2 Changing Batteries and Fuses Chapter 9: Maintenance and Service

No manual reset is needed though since this is performed automatically when the
system power is restored.

Battery
connector

Battery

Exchange of battery in 200-CIE

Changing Fuses
The power supply units, 200-PSMG, 200-PSSG and the Communication Inter-
face Ethernet, 200-CIE, contain fuses. The type is described in the appendix
"Technical Specifications", on page 133.
Note! Before changing fuses, turn system power off and remove the unit in ques-
tion.
Changing the fuse in 200-PSMG and 200-PSSG
There is one fuse on the printed circuit board inside the unit. It protects the input
of the power supply. The fuse can be replaced.
Remove the front panel using a small screwdriver and bend carefully to open the
two snaps locks on each side of the panel, see figure. The fuse is located on the
printed circuit board facing the front panel, see figure. Remove and replace the
fuse. Remount the front panel onto the unit again.

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Chapter 9: Maintenance and Service 9.2 Changing Batteries and Fuses

Fuse

Changing the fuse in 200-PSMG and PSSG.

Changing the fuse in 200-CIE

There is a fuse on the printed circuit board inside the unit (see figure), which pro-
tects the input of the power supply. It can be replaced with a new one. Remove the
front panel using a small screwdriver and bend carefully to open the two snaps
locks on each side of the panel, see figure. The fuse is located on the printed cir-
cuit board facing the front panel. Remove and replace the fuse. Remount the front
panel again. The type of fuse is described in the appendix "Technical Specifica-
tions", on page 133.

Fuse

Changing the fuse in 200-CIE.

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9.3 Troubleshooting the Central System Chapter 9: Maintenance and Service

9.3 Troubleshooting the Central System

The LED indicators on the unit fronts can be very useful when trouble shooting
the system. The function of the LED indicators are described in the chapter
"Functional Description", on page 53.
The table below may be helpful during troubleshooting. Follow the
troubleshooting step by step. Continue if the error still persist.
Note! Replacement of Central System units may not be performed with power on.

Troubleshooting 200-PSMG

Symptom Measure

PSMG indicates "Fail". 1. Disconnect the power and power up again.

2. Replace the PSMG.
PSMG "Power" LED is not lit 1. Check 24 V DC power.
2. Replace fuse in PSMG.
3. Replace PSMG.
PSMG "Clock" LED is not lit 1. Disconnect power and power-up again.
2. Check that only one PSMG is in the
system.
3. Replace PSMG.
PSMG indicates "Power fail" 1. Check 24 V DC.
2. Replace PSMG.

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Chapter 9: Maintenance and Service 9.3 Troubleshooting the Central System

Troubleshooting 200-PSSG

Symptom Measure

PSSG "Power" LED is not lit 1. Check 24 V DC power.

2. Replace fuse in PSSG.
3. Replace PSSG.
PSSG indicates "Power fail" 1. Check 24 V DC.
2. Replace PSSG.

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9.3 Troubleshooting the Central System Chapter 9: Maintenance and Service

Troubleshooting 200-CPU20/30 and 200-CPU40

Symptom Measure

The Central Processing 1. Disconnect power and power-up again.

Unit indicates ”Fail” 2. Stop the program and start again.
3. Reload the program and start again.
4. Disconnect the power, power up again and
start the program.
The Central Processing 1. Disconnect power and power-up again.
Unit ”Power” LED is not lit 2. Check 24 V DC.
3. Replace the Central Processing Unit.
The Central Processing 1. Restart program.
Unit indicates ”Stop” 2. Reload and restart program.
3. Disconnect power for about 10 sec. Then
repeat step 2.
4. Replace the Central Processing Unit.

Troubleshooting 200-CPU50

Symptom Measure

The Central Processing 1. Disconnect power and power-up again.

Unit indicates ”Fail” 2. Stop the program and start again.
3. Reload the program and start again.
4. Disconnect the power, power up again and
start the program.
The Central Processing 1. Disconnect power and power-up again.
Unit ”Power” LED is not lit 2. Check 24 V DC.
3. Replace the Central Processing Unit.

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Chapter 9: Maintenance and Service 9.3 Troubleshooting the Central System

Symptom Measure

The Central Processing 1. Restart program.

Unit indicates ”Stop” 2. Reload and restart program.
3. Disconnect power for about 10 sec. Then
repeat step 2.
4. Replace the Central Processing Unit.
The battery LED is not lit 1. Disconnect the power and power up again.
2. Check 24 V DC
3. Replace the 200-CPU50
The battery LED is steady 1. Check if the battery is properly connected.
red. 2. Wait 2 minutes for a discharged battery to
regain nominal voltage by internal trickle
charging.
3. Replace the battery.

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9.3 Troubleshooting the Central System Chapter 9: Maintenance and Service

Troubleshooting 200-BUP

Symptom Measure

LED Backup Error is lit 1. Check that the SmartMedia card is inserted
properly into the slot.
2. If a “Load”, “Autoload” or “Format” operation is to
be performed, check that the card is not
write-protected.
3. If a “Verify”, “Load” or “Autoload” operation is
activated, check in the relevant Programmer’s
Manual.
4. If the error is still not identified, try to reformat the
SmartMedia card. Note that the formatting procedure
erases all information on the card.
LEDs “Verify” and 1. Check that the SmartMedia card is inserted
“Save” are flashing properly into the slot.
faster than usual during
formatting, and the 2. Make sure there is nothing which prevents
LED Backup Error is lit electrical contact between the connector and any of
(after a few seconds) the connections on the “SmartMedia” card.
3. Test with another card. If this card works properly,
the malfunctioning one is probable damaged.

Troubleshooting 200-CI232

Symptom Measure

CI232 "Power" LED is not 1. Disconnect power and power-up again.

lit 2. If power LED on PSMG or PSSG not lit,
check 24 V DC.
3. Replace CI232.

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Chapter 9: Maintenance and Service 9.3 Troubleshooting the Central System

Troubleshooting 200-CI485G

Symptom Measure

CI485G "Power" LED is 1. Disconnect power and power-up again.

not lit 2. Check 24 V DC.
3. Replace CI485G.

Troubleshooting 200-CISB

Symptom Measure

CISB ”Power” LED is not 1. Disconnect power and power-up again.

lit 2. If power LED on PSMG or PSSG not lit,
check 24 V DC.
3. Replace CISB.

Troubleshooting 200-CIE

Symptom Measure

CIE "Power" LED is not lit 1. Check 24 V DC.

2. Check battery
3. Check battery.
4. Replace transceiver.
5. Replace CIE.

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9.3 Troubleshooting the Central System Chapter 9: Maintenance and Service

Troubleshooting 200-CICN
OK status LED

Symptom Measure

Off: No power or reset 1. Check 24 V DC power

2. Check indications on CPU and
other units
3. Replace the unit
Flashing green: On-line, but no 1. Check application program
connections active 2. Check cable installation, bad
connected BNC connectors etc.
Solid green: On-line, link OK,
connected
Flashing red: No communication 1. Check the CPU and other units in
with the CPU the system
2. Replace CICN
Solid red: Unit failure Replace CICN

Power status LED

Symptom Measure

Off: No power or reset 1. Check 24 V DC power

2. Check indications on the CPU and
other units
3. Replace the unit
Green: Power applied

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Chapter 9: Maintenance and Service 9.3 Troubleshooting the Central System

LED Com A and B simultaneously

Symptom Measure

Off: No power or reset 1. Check 24 V DC power

2. Check indications on the CPU and
other units
3. Replace the unit
Flashing Red-green: CICN self test Wait until self-test terminated
Flashing red: Node configuration Check node address
error, i.e. duplicated node address
Solid red: Unit failure Replace CICN

LED Com A (B disabled)

Symptom Measure

Off: Channel disabled 1. Check 24 V DC power

2. Check indications on the CPU and
other units
3. Replace the unit
Solid green: Channel operational
Flashing green-off: Temporary Check node addresses. There must be
network error: network configuration one CICN node using address 1 in the
not down-loaded network

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9.3 Troubleshooting the Central System Chapter 9: Maintenance and Service

Symptom Measure

Flashing red-off: Cable fault, lonely 1. Check if CICN is connected to

node network cable.
2. Check if cabling is OK: broken
cable, no termination resistors at
end-point taps, etc.
3. If CICN is the only node on the
network, connect or switch on
other nodes.
4. Check tap.
5. Replace CICN
Solid red: Unit failure Replace CICN.

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Appendix A: Technical Specifications A.1 General Specifications

Appendix A
Technical Specifications

A.1 General Specifications

Function Data

Power supply 24 V DC (19.2-30 V DC) incl. 5% ripple according to

EN 61131-2 standard, i.e. +20%, -15% and max 5% ripple
Temperature Operating: +5 °C to + 55 °C
Non-operating: -25 °C to + 70 °C
Humidity Max. 90%, non condensing
Pollution degree 2, according to EN 61131-2
Protection rating IP20
Overvoltage II, according to EN 61131-2
category
Vibration 0.15 mm/2g 10 to 150 Hz, 3*30 min, type test according to
IEC 68-2-6
Shock Halfsine 15 g, 11 ms, 6*3 shocks, type test according to IEC
68-2-27
Bump 5 g, 16 ms, 6*1000 bumps, type test according to
IEC 68-2-29

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A.1 General Specifications Appendix A: Technical Specifications

Function Data

Approvals (when CE-marked and meets EMC directive 89/336/EEC

product or according to the following standards: EN 50081-2 and
packaging is EN 50082-2
marked)
Low Voltage Directive 73/23/EEC with supplement
93/68/EEC according to the following standard:
EN 61131-2 (only applicable for units connected to 50-1000
V AC and/or 75-1500 V DC)
UL listed for US and Canada according to UL508 as open
equipment and for hazardous locations according to
UL1604.
Terminal Follow ”Recommended cables for process signals” in
connections Appendix C. For I/O signals with voltages above 50 V AC
or 75 V DC wire sizes should be 1.2 mm2 or above.
Packaged volume 1 - 2 units:W 360 x H 279 x D 90 mm (9 dm3)
for the Central 3 - 8 units:W 265 x H 265 x D 175 mm (12 dm3)
System units
Packaged volume 1 unit: W 133 x H 133 x D 93 mm (1.65 dm3)
for the ≤ 10 units: W 470 x H 278 x D 150 mm (19.60 dm3)
I/O system units

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Appendix A: Technical Specifications A.2 Backplane Unit, 200-BPN

A.2 Backplane Unit, 200-BPN

Technical data

Number of slots 2
Internal current Max. 0.04 A.
consumption Note. The current consumption is included in the current
(from PSMG/ consumption data given for the Central System units, i.e. do
PSSG) not add this current when calculating the total system
current
Connectors 4 connections for screw terminal blocks 200-BPP
2x32-pole Euro Connector for electrical connections
between the backplane and the units
Mounting On DIN rail 35x7,5 mm according to the EN 50022 standard
Weight 0.17 kg excl. package
0.24 kg incl. package
Dimensions Width: 91 mm excluding a 5 mm hook to the next
backplane
Height: 163 mm excluding the screw terminal blocks
239 mm including one screw terminal block on each
edge
Depth: 43 mm (127 mm including Central unita and DIN-
rail)
Order code 200-BPN
a. Some units have front connectors, which increase the required panel depth when
installing the units.

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A.3 Central Processing Units 200-CPU20, 200-CPU30 and 200-CPU40 Appendix A: Technical Specifica-

A.3 Central Processing Units 200-CPU20, 200-

CPU30 and 200-CPU40
The following types are available:

CPU Description

200-CPU20/10 1 Mbyte RAM without SattBus and without FPU.

Clock frequency: 16.7 MHz.
200-CPU30/10 1 Mbyte RAM with SattBus and FPU.
Clock frequency: 16.7 MHz.
200-CPU30/20 2 Mbyte RAM with SattBus and FPU.
Clock frequency: 16.7 MHz.
200-CPU30/30 4 Mbyte RAM with SattBus and FPU.
Clock frequency: 16.7 MHz.
200-CPU30/40 4 Mbyte RAM with SattBus and FPU.
Clock frequency: 16.7 MHz.
200-CPU40/40 4 Mbyte RAM with SattBus and FPU.
Clock frequency: 28.8 MHz.
200-CPU30/40-SL 4 Mbyte RAM with SattBus and FPU.
Clock frequency: 16.7 MHz.
200-CPU40/40-SL 4 Mbyte RAM with SattBus and FPU.
Clock frequency: 28.8 MHz.
200-CPU40/80-SL 8 Mbyte RAM with SattBus and FPU.
Clock frequency: 28.8 MHz.
200-CPU40/120-SL 12 Mbyte RAM with SattBus and FPU.
Clock frequency: 28.8 MHz.

All types have RAM memory and real time clock, both with battery back-up. Two
RS232 serial channels are also included on all types.

Technical data

Processor type Motorola MC68020

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Appendix A: Technical Specifications A.3 Central Processing Units 200-CPU20, 200-CPU30 and 200-

Technical data

Clock frequency 16.7 MHz for CPU20 and 30, 28.8 MHz for CPU40
Math co-processor Yes (not on CPU20/10)
Memory for 200-CPU20/10 1 Mbyte RAM with battery back-up
system and 200-CPU30/10 1 Mbyte RAM with battery back-up
application 200-CPU30/20 2 Mbyte RAM with battery back-up
program 200-CPU30/30 4 Mbyte RAM with battery back-up
200-CPU30/40 4 Mbyte RAM with battery back-up
200-CPU40/40 4 Mbyte RAM with battery back-up
200-CPU30/30 4 Mbyte RAM with battery back-up
200-CPU30/40 4 Mbyte RAM with battery back-up
200-CPU30/40-SL 4 Mbyte RAM with battery back-up
200-CPU40/40-SL 4 Mbyte RAM with battery back-up
200-CPU40/80-SL 8 Mbyte RAM with battery back-up
200-CPU40/120-SL 12 Mbyte RAM with battery back-up
Status indicators Green LEDs for Power, SattBus signals SB TD0, SB RD0
and the serial channel signals TD 0, TD 1, RD 0 and RD 1
Red LEDs for Fail and Stop
Communication Serial channels:
channels 2 RS232 channels with baudrates 75, 110, 134.5, 150, 300,
600, 1200, 1800, 2000, 2400, 4800, 9600 (default) and
19200 baud
Channel 0 has connections for TD, RD, RTS, CTS, DCD
and DTR
Channel 1 has connections for RD and TD
Maximum cable length: 15 metres
Data bits: 7 or 8 (default)
Parity: Odd, even or none (default)
Stop bits: 1 (default) or 2
SattBus: 1 channel, supervisor (not available on CPU20/
10)

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A.3 Central Processing Units 200-CPU20, 200-CPU30 and 200-CPU40 Appendix A: Technical Specifica-

Technical data

Real time clock Yes

Accuracy. Normal mode: 10 ppm (approx. 6 minutes/year)
Battery back-up mode: 50 ppm (approx. 0.2 s/
hour)
Backup battery A lithium battery for the memory and real time clock (3.6
V, 1.75 Ah, size AA/R6/UM-3) incl. connection cable
Backup time 3000 h
Connectors One screw terminal block
One 9-pin female D-type connector
Earthing Directly connected via the backplane BPN
Power supply From Power supply unit 200-PSMG/PSSG
Internal current CPU20/10: Max. 0.45 A
consumption Other units: Max. 0.6 A
(from PSMG/
PSSG)
Backplane key 5
code
Weight 0.43 kg excl. package
0.50 kg incl. package
Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap locks)
Order codes 200-CPU20/10, 200-CPU30/10, 200-CPU30/20,
200-CPU30/30, 200-CPU30/40, 200-CPU40/40
200-CPU30/40-SL, 200-CPU40/40-SL,
200-CPU40/80-SL, 200-CPU40/120-SL

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Appendix A: Technical Specifications A.4 Central Processing Unit, 200-CPU50

A.4 Central Processing Unit, 200-CPU50

The following types are available:

CPU Description

200-CPU50/40 For SattCon 200: 4 Mbyte RAM

200-CPU50/80 For SattCon 200: 8 Mbyte RAM
200-CPU50/160-SL For SattLine: 16 Mbyte RAM
200-CPU50/200-SL For SattLine: 20 Mbyte RAM

All types have dynamic RAM memories (DRAM) and a real-time clock, both
with battery backup. An RS232 serial channel is also included..

Technical data

Processor type Motorola MC68060

Clock frequency 50 MHz
Mathematical Yes, for basic floating point operations (integrated in
co-processor MC68060)
Memory for 200-CPU50/40 4 Mbyte RAM
system and 200-CPU50/80 8 Mbyte RAM
application 200-CPU50/160-SL 16 Mbyte RAM
program 200-CPU50/200-SL 20 Mbyte RAM
All with battery backup
Status indicators Green LEDs for power and the serial channel signals
TD 0 and RD 0,
Red LEDs for fail and stop
Red/green LED for battery status
Communication Serial channel:
channels 1 RS232 channel with baud rates 75, 110, 134.5, 150, 300,
600, 1200, 2000, 2400, 4800, 9600 (default) and 19200
baud.
Channel 0 has connections for TD, RD, RTS and CTS.
Maximum cable length: 15 meters.

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A.4 Central Processing Unit, 200-CPU50 Appendix A: Technical Specifications

Technical data

Real-time clock Yes. Accuracy:

in normal mode: 100 ppm (approx. 60 min./year)
in battery back-up mode: 50 ppm (approx. 0.2 s/hour)
Backup battery A NiMH rechargeable battery for the memory and real-
time clock (4.8 V, 200 mAh, size 4 x V200H)
Backup time About 1 hour
Connectors One screw terminal block
One 9-pin female D-type connector
Earthing Directly connected via the backplane 200-BPN
Power supply From power supply unit 200-PSMG/PSSG
Internal current Max. 0.6 A for all types
consumption
(from PSMG/
PSSG)
Backplane key 5
code
Weight 0.43 kg excl. package
0.50 kg incl. package
Dimensions W 45 x H 163 x D 91 mm (excl. connectors, battery holder
and snap locks)
Order codes 200-CPU50/40, 200-CPU50/80, 200-CPU50/160-SL,200-
CPU50/200-SL

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Appendix A: Technical Specifications A.5 Power Supply Unit, 200-PSMG

A.5 Power Supply Unit, 200-PSMG

Technical data

Input 24 V DC (19.2 - 30 V incl. max 5% ripple) max 1.3 A

Input fuse Fuse 2A slow 250 V. IEC-127-3 micro fuse, TR5
Inrush current Max. 4 A for 10 ms
Power drop (hold Max. 0.3 ms
up)
Output 7 - 9 V DC, max 2.2 A (1.8 A when one or more PSSG are
used)
Clock frequency 4, 6, 8 and 12 MHz, automatically selected by the CPU
system
Status indicators Green LEDs for output voltage and clock output
Red LEDs for fail (initialization) and power fail
Galvanic 500 V AC rms between input and output
isolation
Connectors One Screw terminal block
Earthing Negative output directly grounded via the backplane
200-BPN
Backplane key 7
code
Weight 0.17 kg excl. package
0.24 kg incl. package
Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap locks)
Order code 200-PSMG

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A.6 Power Supply Unit, 200-PSSG Appendix A: Technical Specifications

A.6 Power Supply Unit, 200-PSSG

Technical data

Input 24 V DC (19.2 - 30 V incl. max 5% ripple) max 1.3 A

Input fuse Fuse 2A slow 250 V. IEC-127-3 micro fuse, TR5
Inrush current Max. 4 A for 10 ms
Output 7 - 9 V DC, max 1.8 A
Status indicators Green LEDs for output voltage and a red LED for power fail
Galvanic 500 V AC rms between input and output
isolation
Connectors One Screw terminal block
Earthing Negative output directly grounded via the backplane
200-BPN
Backplane key 7
code
Weight 0.17 kg excl. package
0.24 kg incl. package
Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap locks)
Order code 200-PSSG

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Appendix A: Technical Specifications A.7 Backup Unit, 200-BUP

A.7 Backup Unit, 200-BUP

Technical data

Status indicators Green LEDs for Power, Load, Save and Verify
Red LED for Backup error
Push buttons Load, Save, Verify and Format
SmartMedia slot Slot for SmartMedia memory cards
SmartMedia card 4 Mbyte, 8 Mbyte or 16 Mbyte, 3.3 V DC
Power supply From power supply unit 200-PSMG/PSSG
Internal current Max. 0.3 A
consumption (from
PSMG/PSSG)
Backplane key 8
code
Weight 0.18 kg excl. package
0.25 kg incl. package
Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap
locks)
Order codes 200-BUP, 200-MEM4, 200-MEM8 and 200-MEM16

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A.8 Communication Interface RS232, 200-CI232 Appendix A: Technical Specifications

A.8 Communication Interface RS232, 200-CI232

Technical data

Number of 2
channels
Communication Asynchronous serial communication RS232-C
interface
Status indicators Green LEDs for RD, TD, RTS and Power
Galvanic No
isolation
Speed of transfer 75, 110, 134.5, 150, 300, 600, 1200, 1800, 2000, 2400,
4800, 9600 (default) and 19200 baud
Maximum cable length: 15 metres
Data bits 7 or 8 (default)
Parity Odd, even or none (default)
Stop bits 1 (default) or 2
Max load on 5 mA
DTR
Power supply From Power supply unit 200-PSMG/PSSG
Internal current Max. 0.2 A
consumption
(from PSMG/
PSSG)
Connectors Two 9-pin D-type female connectors
Two Screw terminal blocks
Backplane key 8
code
Weight 0.20 kg excl. package
0.27 kg incl. package
Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap locks)
Order code 200-CI232

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Appendix A: Technical Specifications A.9 Communication Interface RS485, 200-CI485G

A.9 Communication Interface RS485,

200-CI485G

Technical data

Number of channels 2
Number of nodes 32 per channel
Communication Asynchronous serial communication RS485
interface
Status indicators Green LEDs for RD, TD, RTS and Power
Galvanic isolation 500 V AC rms. The channels are individually isolated
from the main logic and 24 V DC
Speed of transfer 75, 110, 134.5, 150, 300, 600, 1200, 1800, 2000, 2400,
4800, 9600 (default) and 19200 baud. Max. cable length
1200 m
Data bits 7 or 8 (default)
Parity Odd, even or none (default)
Stop bits 1 (default) or 2
Power supply From Power supply unit 200-PSMG/PSSG and external
power supply (24 V DC)
Internal current Max. 0.2 A
consumption
(from PSMG/PSSG)
External current Max. 0.1 A (taken from external 24 V DC)
consumption
Connectors Two Screw terminal blocks
Backplane key code 8
Weight 0.22 kg excl. package
0.29 kg incl. package

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A.9 Communication Interface RS485, 200-CI485G Appendix A: Technical Specifications

Technical data

Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap

locks)
Order code 200-CI485G

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Appendix A: Technical Specifications A.10 Communication Interface Ethernet, 200-CIE

A.10 Communication Interface Ethernet,

200-CIE

Technical data

Number of channels 1
Communication IEEE 802.3 (Ethernet)
standard
Status indicators Green LEDs for Power, Transmit data TD 0, Received
data RD 0 and Ethernet traffic NET
Red LED for Fail (software controlled)
Galvanic isolation According to the IEEE 802.3 standard, the transceiver
(MAU) must provide isolation between the AUI cable
and the broadband coaxial medium. When taking
current from the AUI, it must not exceed 0.5 A as
provided by the AUI source
For further details see ANSI/IEEE Std. 802.3 and the
SS-ISO 8802-3
Speed of transfer 10 Mbits per second
Access method CSMA/CD (Carrier Sense, Multiple Access with
Collision Detect)
Input fuse Fuse 1.25 A slow. Microfuse TR5 IEC-127-3
Backup battery Lithium (3.67 V, 0.8 Ah, 1/2 AA / 1/2 RG /1/2 UM-3)
with connection cable
Power supply From Power supply unit PSMG/PSSG and external
power supply (24 V DC)
Internal current Max. 0.25 A
consumption (from
PSMG/PSSG)
External current Max. 0.5 A at 19.2 V DC in (typically 0.2 A) taken from
consumption external 24 V DC supply (depending on transceiver
type)

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A.10 Communication Interface Ethernet, 200-CIE Appendix A: Technical Specifications

Technical data

Connector One Screw terminal block

One 15-pin D-type female connector with slide latch
Backplane key code 8
Weight 0.34 kg excl. package
0.41 kg incl. package
Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap
locks)
Order code 200-CIE

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Appendix A: Technical Specifications A.11 Communication Interface SattBus, 200-CISB

A.11 Communication Interface SattBus,

200-CISB

Technical data

Number of channels 2
Communication SattBus
protocol
Number of nodes 120 nodes
Speed of transfer 62.5 kbits/s
Access method Token bus
Status indicators Green LED for RD 0, TD 0, RD 1, TD 1 and Power
Galvanic isolation 500 V AC rms. The channels are individually isolated
via signal transformers
Connector One Screw terminal block
Power supply From Power supply unit PSMG/PSSG
Internal current Max. 0.3 A
consumption (from
PSMG/PSSG)
Backplane key code 8
Weight 0.25 kg excl. package
0.32 kg incl. package
Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap
locks)
Order code 200-CISB

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A.12 Communication Interface ControlNet, 200-CICN Appendix A: Technical Specifications

A.12 Communication Interface ControlNet,

200-CICN

Technical data

Number of channels 1
Communication protocol ControlNet
Access method CTDMA (Concurrent Time Division Multiple
Access)
Galvanic isolation Isolation via a signal transformer
Speed of transfer 5 Mbit/sec
Status indicators Green/Red LED for unit status (OK)
Green/Red LED for Communication information
(COM A and B)
Power LED
Power supply From Power supply unit 200-PSMG/PSSG
Internal current Max. 0.5 A
consumption (from
PSMG/PSSG)
ControlNet connector BNC 75 Ω
Backplane code key 8
Weight 0.25 kg excl. package
0.33 kg incl. package
Dimensions H 163 x W 45 x D 91 mm (excl. connectors and
snap locks)
Order code 200-CICN

150 493-1068-11 (3-1)

Appendix A: Technical SpecificationsA.13 Communication Interface PROFIBUS-DP, 200-CIPB/DP-G and

A.13 Communication Interface PROFIBUS-DP,

200-CIPB/DP-G and 200-CIPB/DP-SL

Technical data

Channel Asynchronous serial communication RS232 at 9600

COMLI/Config baud, even parity and 1 stop bit, cable length max. 15 m
Channel 9.6, 19.2, 45.45, 93.75, 187.5, 500, 1500, 3000, 6000,
CH 0 PROFIBUS or 12000 kbit/s
Status indicators Green LEDs for Power, Ready and Run
Red LED for Error (LED Fail is for future use)
Galvanic isolation No
Power supply From power supply unit 200-PSMG/PSSG
Internal current Max. 0.65 A
consumption (from
PSMG/PSSG)
Connectors One male and one female 9-pin D-type connector
Backplane key 8
code
Weight 0.27 kg excl. packaging
0.33 kg incl. packaging
Dimensions W 45 x H 163 x D 91 mm (excl. connectors and snap
locks)
Order code 200-CIPB/DP-G, 200-CIPB/DP-SL

493-1068-11 (3-1) 151

A.14 Dummy Unit, 200-DU Appendix A: Technical Specifications

A.14 Dummy Unit, 200-DU

Technical data

Backplane key code None

Weight 0.11 kg excl. package
0.18 kg incl. package
Dimensions W 45 x H 163 x D 91 mm
Order code 200-DU

A.15 Cable 200-CBA/L260 and 200-CBA/

L260V

Technical Data

Weight 0.092 kg

Dimensions
Length 260 mm

Order code 200-CBA/L260, 200-CBA/L260V

A.16 Cable 200-CAA/L190

Technical Data

Weight 0.110 kg incl. curve blocks and profiles

Dimensions
Length 190 mm

Order code 200-CAA/L190

152 493-1068-11 (3-1)

Appendix A: Technical Specifications A.17 Cable 200-CAA/L380

A.17 Cable 200-CAA/L380

Technical Data

Weight 0.125 kg incl. curve blocks and profiles

Dimensions
Length 380 mm

Order code 200-CAA/L380

A.18 Cable 200-CPC

Technical Data

Connectors One 9-pole female D-type (to PC)

One 9-pole male D-type (to controller)

Weight 0.125 kg incl. curve blocks and profiles

Dimensions
Length 3.0 m

Order code 200-CPC

493-1068-11 (3-1) 153

A.18 Cable 200-CPC Appendix A: Technical Specifications

154 493-1068-11 (3-1)

Appendix B: Recommended Components

Appendix B
Recommended Components

This appendix lists recommended cables and components available on the market
to be used when installing the Central system/Controllers/I/O system.

Power-Line Filters
Power-line filters for 230 V AC and external 24 V DC (Filter type A)1
Recommended type: Schaffner: FN 660, Schaffner FN 2060 or a correspond-
ing two-stage filter for mounting plate assembly.
Power-line filters for analog signals and pulse counter signals 24 V DC
(Filter type B)1
Recommended type (1): Schaffner FN 610, Schaffner FN 2010 or a correspond-
ing one-stage filter for mounting plate assembly.
Recommended type (2) : Phoenix NEF 1 or a corresponding one-stage filter for
DIN rail assembly.

Grounding Devices
Universal ground terminal blocks
Recommended type (1): Phoenix: USLKG4 (green/yellow)
Recommended type (2): Weidmüller: WPE 2,5 (green/yellow)
Earth rail
Recommended type: Weidmüller: Ssch 10x3 Cu
Grounding clamp for shielded cables
Recommended type: Weidmüller: KLBÜ4-13.5
Comments: Earth rail (10x3 mm) mounted. Used to connect
a cable shield to the ground (0 V).

1. See Filtering on page 35.

493-1068-11 (3-1) 155

 Appendix B: Recommended Components

Grounding clamp for holder 200C-GCH

Recommended type: Phoenix shield connection terminal blocks, type SK
Comments: Used for Advant Controller 210, I/O 200C and
S200L I/O units.

Devices for Extended Noise Suppression

To obtain extra reliability, in harsh industrial environments or environments
where there is a risk of direct lightning strikes, offices where large electrostatic
charges occur, etc., the following accessories are suitable. They are to be mounted
on a separate DIN rail (unless otherwise stated) and in the same cabinet as the
control system.
Surge voltage suppression for 230 V AC input
Recommended type (1): Phoenix: MAINS-MODUTRAB MT 2PE-230 AC
Complement: Phoenix: VAL-BE
Comments: Base element with universal foot for mounting on
rails.
Recommended type (2): Weidmüller: RSU, 240 V, 6 A
Description: This unit must be grounded to universal ground
terminal blocks, listed in Grounding Devices on page
155. Ground cable length max. 10 cm.
Comments: Both modules are to be used if the plant is likely
to be exposed to direct lightning strikes, if the power
supply cables are extremely long or are at risk from
other noise sources.
Surge voltage suppression for 24 V DC input
Recommended type (1): Phoenix: TERMITRAB-SLKK 5/24 DC
Description: Built-in earth connector is attached to the DIN rail.
Recommended type (2): Weidmüller: EGU 4, 24 V
Description: Max. 1.5 A, to be connected to earth via adjacent
ground terminal block.
Comments: Used if the plant is likely to be exposed to direct
lightning strikes, if the power supply cables are
extremely long or are at risk from other noise
sources.
Coarse surge arrester for main panel 230 V AC
Recommended types: Phoenix: POWERTRAB FM (3-phase) or
Phoenix: POWERTRAB FM/2 (1-phase)

156 493-1068-11 (3-1)

Appendix B: Recommended Components

Comments: The building must always be protected

against overvoltage.
Medium surge arrester for sub-panel 230 V AC
Recommended type: Phoenix: VALVETRAB VAL-ST 230
Comments: This plug-in medium-surge arrester is to be used as
a complement to the surge arresters for main panels
described above. Minimum 10 m cable between
main and sub-panel.
Protection modules for RS 232 data interfaces
Recommended type (1): Phoenix: DATA-MODUTRAB MT V24
Description: Two data line pins and one ground connection.
Recommended type (2): Phoenix: DATA-MODUTRAB MT V24/8
Description: Seven data line pins and one ground connection.
Recommended type (3): Phoenix: DATATRAB D-UFB-V24/BS-B-U
Description: 25-pin D-SUB with two data lines and one signal
ground.
Comments: All listed RS232 protection modules are
recommended for long cables which are exposed
to noise. Also recommended for “service outputs”
where the equipment might be electrostatically
charged.
Protection module for RS 485 data interfaces
Recommended type: Phoenix: MT RS485/S
Description: One 12 V DC line, two data line pairs and one signal
ground.
Comment: Recommended for long cables which are at risk from
noise sources. Must be grounded to universal
ground terminal blocks listed among Grounding
Devices on page 155.
Surge arrester for SattBus
Recommended type: Phoenix:
+DATA-PLUGTRAB UFBK 2-PE5DC-HB-ST or
corresponding type.
Description: Plug-in module.

493-1068-11 (3-1) 157

 Appendix B: Recommended Components

Complement: Phoenix:
DATA-PLUGTRAB UFBK 2-PE-5DC-HB-BE or
corresponding type.
Description: Signal circuit protection that protects data interfaces
operating at high transmission rates. Base element
with grounding foot for mounting rails. Used
together with the plug-in module above.
Comments: Used if SattBus runs between buildings.
Surge voltage protection for telephone line
Recommended type (1): Phoenix: LINETRAB UFB 2-PE-220 DC
Description: Complete for DIN rail. Is to be connected via
adjacent ground terminal block.
Recommended type (2): Phoenix:
MCR-PLUGTRAB-UFBK 2 PE-220DC-ST
Description: Plug-in module needed together with base element
below.
Complement: Phoenix:
MCR-PLUGTRAB-UFBK 2 PE-220DC-BE
Description: Base element with universal foot for mounting
on rails.
Comments: Is used for surge voltage protection of telephone
lines. It is to be interconnected between the modem
and the telephone line if there is a risk of over-
voltage caused by direct lightning strikes. Fuse
protected from the telephone line.

Miscellaneous
DIN rail
Recommended type: Phoenix:
TS 35/7,5. Steel, yellow chromated with holes
DIN 46 277
EN 50 022
DIN rail accessories
Recommended type: Phoenix: UK 4-TG
+ ST-BE
Description: Component adapter

158 493-1068-11 (3-1)

Appendix B: Recommended Components

Recommended type (1): Phoenix: E/UK

Description: DIN rail end support device
Recommended type (2): Weidmüller: WEW 35/2
Description: DIN rail end support device
Screw terminal blocks for S200L units
Recommended type: Phoenix MSTB 2,5/x-ST, where x is the number of
screw terminals (2, 6, 8 or 10)
Modems
Recommended type: Westermo MA42, MA44
MA42 generates no handshaking signals
MA44 generates DTR, DSR, CTS and RTS
Description: Short haul modem, RS232/RS485, 220 V AC
Modems (fiber)
Recommended type: Hirschmann, OZD 485 G2 BFOC, OZD PROFI
Description: PROFIBUS Modem for fiber optic conductors.

Power Supplies
Power supply output 24 V DC
Recommended type (1): Phoenix1: CM90-PS-230 AC/24 DC/2
Description: Input: 230 V AC
Output: 24 V DC/2A
Recommended type (2): Phoenix1: CM125-PS-230 AC/24 DC/5
Description: Input: 230 V AC
Output: 24 V DC/5A
Recommended type (3): Omron: S82K-05024
Description: 2 A, switchable 115/230 V.
Recommended type (4): MEAN WELL: S-60-24 DIN
Description: 2.5 A, input range 90-260 V.

1. Note manufacturer’s derating.

493-1068-11 (3-1) 159

 Appendix B: Recommended Components

Cables for Process Signals

The process cables below are recommended for use with products in this manual.

Type of signals Type of cables Manufacturer

Mains RKFK 3x1.5 mm2 Various

Digital I/O Solid or stranded copper wire Various
signals 0.5 - 2.5 mm2
Analog and FKAR-PG Various
Pulse/Frequency LiYCY(TP) Unitronic
counter I/O
signals
SattBus AWM Style 2868 20 AWG/2 Shinagawa Electric
VW-1SC E42933
RKKB, 2 * 0.5 mm2 Various
Belden 8442, 2 * 0.76 mm2 Belden
Radox 125, 2 * 0.75mm2 Huber+Suhner, CH
(-55C° - +125C°)
Self-extinguishing,
emits little smoke
RS 232 Belden 8723 2 pair (0.34mm2) Belden
Belden 9729 2 pair (0.22 mm2) Belden
Belden 9730 3 pair (0.34 mm2) Belden
Unitronic CY 3x0.25 mm2, Unitronic
7x0.25 mm2
RS485 Belden 8723 2 pair (0.34mm2) Belden
Belden 9729 2 pair (0.22 mm2) Belden
Belden 9730 3 pair (0.34 mm2) Belden
ControlNet See “ControlNet, Planning and Installation Manual”
PROFIBUS-DP Twisted pair, 0.34 mm2 Unitronic
Unitronic-Bus L2/F.I.P
Twisted pair, 0.34 mm2 Belden
Belden 3079A

See cable manufacturer’s specifications for further information.

160 493-1068-11 (3-1)

Appendix C: Mounting Dimensions C.1 DIN Rail

Appendix C
Mounting Dimensions

C.1 DIN Rail

The figure below shows the dimensions (in mm) of the DIN rail TS 35/7,5. The
length is 2 meters (standard DIN 46 277, EN 50 022).

The dimensions (in mm) of the DIN rail TS 35/7,5.

C.2 Cabinet Installation for Central I/O

Systems consisting of a small number of units can be installed in a standard wall-
mounted cabinet of sufficient size. Larger systems should be mounted in a floor
cabinet.
The minimum depth of the cabinet should be 150 mm, but Central System units
with front connectors may need 200 mm or more, see figure.
If an adapter for I/O units, 200-ANN, and 8 I/O units are mounted on a DIN rail,
the length will be ≈ 855 mm. This means a cabinet with a minimum width of 1000
mm is required.

493-1068-11 (3-1) 161

C.2 Cabinet Installation for Central I/O Appendix C: Mounting Dimensions

200 mm

130 mm

I005261D

Front connectors on Central System units require a cabinet depth of 200 mm or more.

1 2
1. Central system
3
2. 24 V DC power supply
for Central system
3. Central I/O system
4. Cable backplane to
Adapter 4
5. Power supply for the
central I/O system
6. Power-line filter

6
5

Two central I/O systems installed in a wall cabinet and a floor cabinet, respectively.

162 493-1068-11 (3-1)

Appendix C: Mounting Dimensions C.3 Cabinet Installation for Remote I/O

C.3 Cabinet Installation for Remote I/O

Systems consisting of a small number of units can be installed in a standard wall-
mounted cabinet of sufficient size.
The minimum depth of the cabinet should be 150 mm, but Central System units
with front connectors may need 200 mm or more.
For further information see document ”ControlNet, Planning and Installation
Manual”.

Central system 6
4
1
2
1. Central system
2. 24 V power supply
for remote system
3. Remote I/O system
4. Tap for connection
to ControlNet
5. Power-line filter 3
6. ControlNet cable

Remote I/O system cabinets

5

A central I/O system and a remote I/O system installed in two cabinets.

493-1068-11 (3-1) 163

C.4 Mounting Dimensions for DIN rails and Split Rows Appendix C: Mounting Dimensions

C.4 Mounting Dimensions for DIN rails and

Split Rows
Secure the DIN rail for the controller using a screw under each backplane at a
maximum distance of 91 mm, see the figure below.
Secure the DIN rail for the S200 I/O and S200L I/O systems using screws at a
maximum distance of 200 mm, see the figure below.
When mounting the Central system on two rows and when the central I/O row is
split into two rows using the CE1-cable, the mounting dimensions are as shown
in the figure below.

M Central system
360

Central system

255

37

220
M Maximum 200

All dimensions in mm.

164 493-1068-11 (3-1)

Appendix C: Mounting Dimensions C.5 Horizontal I/O Mounting on DIN rail

C.5 Horizontal I/O Mounting on DIN rail

200-CAA/
L190

⊗
This measure may be reduced by 15
mm if no identification strip (1) is used

All dimensions in mm.

493-1068-11 (3-1) 165

C.6 Horizontal I/O Mounting on Profiles Appendix C: Mounting Dimensions

C.6 Horizontal I/O Mounting on Profiles

200-
CBA/
L260

200-CAA/
⊗ L190

⊗ This measure may be reduced by 15 mm if no identification strip (1) is used.

All dimensions in mm.

166 493-1068-11 (3-1)

Appendix C: Mounting Dimensions C.7 Vertical I/O Mounting on Profiles with CPU on Top

C.7 Vertical I/O Mounting on Profiles with

CPU on Top

200-CBA/
L260

200-CAA/L380

⊗
This measure may be reduced by 15
mm if no identification strip (1) is used.

All dimensions in mm.

493-1068-11 (3-1) 167

C.8 Vertical I/O Mounting on Profiles with I/O on Top Appendix C: Mounting Dimensions

C.8 Vertical I/O Mounting on Profiles with I/O

on Top
⊗ ⊗ This measure may be re-
duced by 15 mm if no identifi-
1
cation strip (1) is used.

200-CBA/ 200-CAA/L190
L260V

All dimensions in mm.

168 493-1068-11 (3-1)

Appendix C: Mounting Dimensions C.9 Vertical I/O Mounting on DIN rails with CPU on Top

C.9 Vertical I/O Mounting on DIN rails with

CPU on Top

200-CBA/
L260
200-CAA/L380

⊗ This measure may

be reduced by 15
1 mm if no identifica-
tion strip (1) is used.

⊗
All dimensions in mm.

493-1068-11 (3-1) 169

C.10 Vertical I/O Mounting on DIN rails with I/O on Top Appendix C: Mounting Dimensions

C.10 Vertical I/O Mounting on DIN rails with

I/O on Top
⊗ ⊗ This measure may be
reduced by 15 mm if no
identification strip (1) is
1
used.

200-CAA/L190

200-CBA/
L260V

All dimensions in mm.

170 493-1068-11 (3-1)

Appendix D: Standards

Appendix D
Standards

The information below is applicable to products approved for hazardous locations

according to CSA and/or UL standards.

Hazardous Location Approval

To comply with CSA and/or UL certification for use at hazardous locations, the
following information becomes part of the product literature for CSA and/or UL-
certified ABB Automation industrial control products.
• Equipment labeled with reference to Class I, Groups A, B, C and D, Division 2,
hazardous locations is suitable for use in Class I, Division 2, Groups A, B, C, D
or non-hazardous locations only.
• The products having the appropriate CSA and/or UL markings (that is, Class I
Division 2, Groups A, B, C, D), are certified for use in other equipment where
the suitability of combination (that is, application or use) is determined by the
CSA and/or UL or the local inspection office having jurisdiction.
• Cables longer than 0.9 m used for internal power supply must not be installed
in Class I, Division 2, Groups A, B, C, and D, Division 2 locations.

Warning: Explosion hazard – Substitution of components may impair

suitability for Class I, Division 2.

Warning: Explosion hazard – Do not replace components unless the power has
been switched off or the area is known to be non-hazardous.

Warning: Explosion hazard – Do not disconnect equipment unless the power

has been switched off or the area is known to be non-hazardous.

493-1068-11 (3-1) 171

 Appendix D: Standards

Warning: Explosion hazard – Do not disconnect connectors unless the power

has been switched off or the area is known to be non-hazardous.
Secure any user-supplied connectors that mate to external circuits on
an ABB Automation product using screws, sliding latches, threaded
connectors, or other means such that any connection can withstand a
15 Newton (3.4 lb. - 1.5 kg) separating force applied for a minimum
of one minute.

172 493-1068-11 (3-1)

Appendix D: Standards

Approbation D‘utilisation Dans des

Emplacements Dangereux par la CSA
Les informations ci-dessous s’appliquent aux produits conformes aux normes de
la CSA et/ou des UL pour utilisation dans des emplacements dangereux.
Pour satisfaire à la certification de la CSA et/ou des UL dans des endroits
dangereux, les informations suivantes font partie intégrante de la documentation
des produits industriels de controle ABB Automation certifiés par la CSA et/ou
des UL.
• Cet équipement convient á l’utilisation dans des emplacements de Classe 1,
Division 2, Groupes A, B, C, D, ou ne convient qu’á l’utilisation dans des
endroits non dangereux.
• Les produits portant le marquage approprié de la CSA et/ou des UL (c’est à
dire, Classe 1, Division 2, Groupes A, B, C, D) sont certifiés à l’utilisation pour
d’autres équipements où la convenance de combinaison (application ou
utilisation) est déterminée par la CSA et/ou des UL ou le bureau local
d’inspection qualifié.
• Les câbles de plus de 0,9 m de long utilisés pour l'alimentation interne ne
doivent pas être installés dans les emplacements de Classe 1, Division 2,
Groupes A, B, C et D, ni dans les emplacements de Division 2.

Avertissement: Risque d éxplosion – La substitution de composants peut rendre

ce matériel inacceptable pour les emplacements de Classe I,
Division 2.

Avertissement: Risque d éxplosion – Couper le courant ou s’assuer que

l’emplacement est désigné non dangereux avant de remplacer les
composants.

Avertissement: Risque d éxplosion – Avant de débrancher l’équipment, couper

le courant ou s’assurer que l’emplacement est désigné non
dangeruex.

493-1068-11 (3-1) 173

 Appendix D: Standards

Avertissement: Risque d éxplosion – Avant de débrancher les connecteurs,

couper le courant ou s’assurer que l’emplacement est reconnu
non dangereux. Attacher tous connecteurs fournis par
l’utilisateur et reliés aux circuits externes d’un appareil ABB
Automation à l’aide de vis, loquets coulissants, connecteurs
filetés ou autres moyens permettant aux connexions de résister à
une force de séparation de 15 newton (3,4 lb.- 1,5 kg) appliquée
pendant au moins une minute.

174 493-1068-11 (3-1)

Appendix E: Directive Considerations E.1 Electromagnetic Compatibility (EMC)

Appendix E
Directive Considerations

E.1 Electromagnetic Compatibility (EMC)

Units mentioned in this document for which the product is marked with the
logo are tested to meet Council Directive 89/336, Electromagnetic Compatibility
(EMC) using a technical construction file, and meet the following EMC
standards, applicable in whole or in part:
• EN 50081-2 EMC – Generic Emission Standard, Part 2 – Industrial
Environment
• EN 50082-2 EMC – Generic Immunity Standard, Part 2 – Industrial
Environment

E.2 Low-Voltage Directive (LVD)

Units mentioned in this document for which the product is marked with the
logo are designed to meet Council Directive 73/23, Low Voltage, by applying the
safety requirements of EN 61131-2, Programmable Controllers, Part 2 -
Equipment Requirements and Tests. Units must comply with the LVD if they are
connected to 50–1000 V AC and/or 75–1500 V DC.
Note that the units are classed as “open type equipment” and must be mounted in
suitable cabinets.
Note also that external power supplies used to provide 24 V DC must be CE-
marked. The CE low-voltage directive prescribes that a safety extra low voltage
(SELV) or a protected extra low voltage (PELV) power supply be used.

493-1068-11 (3-1) 175

E.2 Low-Voltage Directive (LVD) Appendix E: Directive Considerations

176 493-1068-11 (3-1)

 Index
Numerics 200-PSMG (change fuses) 122 Central I/O system 14
200-PSMG (function) 63 Central Processing Unit 14
200-BPN (function) 101 200-PSMG (techn. data) 141 Change fuses 122
200-BPP 102 200-PSMG (troubleshooting) Check of backplanes 109
200-BPP (function) 102 124 Check the basic (internal)
200-BPT 102 200-PSSG (change fuses) 122 mountings 49
200-BUP (function) 68 200-PSSG (function) 65 Checklist after installation 52
200-BUP (techn. data) 143 200-PSSG (techn. data) 142 Coarse surge arrester 156
200-BUP (troubleshooting) 200-PSSG (troubleshooting) Code key
128 125 Setting 50
200-CAA/L190 102, 103, 152 Table 50
200-CAA/L380 102, 103, 153 COMLI
200-CBA/L26 103 A connector 94, 98
200-CBA/L260 102, 152 Accessories 102 Communication
200-CBA/L260V 102, 103 Additional power supply 21 Interface units 14
200-CBB/R360 102, 103 Addressing RS232 76
200-CI232 (function) 73 Basic rules 26 RS485 81
200-CI232 (techn. data) 144 Central system with Central Communication interface 151
200-CI232 (troubleshooting) I/O 26 Components
128 Central System 15
200-CI485G (function) 77 Format 26
200-CI485G (techn. data) 145 Alert upgrading kit 31 Central system 15
200-CI485G (troubleshoot- Autoloading (200-BUP) 72 Configuration
ing) 129 Central I/O-system 24
Central system with remote
200-CICN (function) 90 B I/O 27
200-CICN (techn. data) 150 ControlNet 25
200-CICN (troubleshooting) Backplane
130 design and dimensions 101 Example 14, 22
200-CIE (change fuses) 123 Fasten 43 Remote I/O system 24
200-CIE (function) 83 Interconnectors 101 Connection
200-CIE (techn. data) 147 overview 14 200-CI232 73
200-CIE (troubleshooting) Releasing 45 200-CI485G 79
129 Back-up battery 200-CICN 93
200-CIPB/DP (techn. data) 200-CIE 84 200-CICN to ControlNet 90
151 Backup Unit 200-BUP (func- 200-CIE 85
200-CIPB/DP-G (function) tion) 68 200-CIPB/DP 98
94, 97 Batteries and fuses 200-CIPB/DP-G 94, 98
200-CIPB/DP-G (techn. data) Changing 113 200-CISB 88
151 Battery low (200-CPU50) 60 200-PSMG and 200-PSSG
200-CISB (function) 87 Building and power distribu- 66
200-CISB (techn. data) 149 tion 34 Transceiver 85
200-CISB (troubleshooting) Bus termination 48 Contactors 38
129 Current consumption 28
200-CPC 153 Central I/O system 29
200-CPU
C
types 136, 139 Cabinet installation 161 D
200-CPU30/40 (troubleshoot- Cable
ing) 126 200-CAA/L190 48 Description
200-CPU50 (function) 57 200-CAA/L380 49 200-BPP 102
200-CPU50 (troubleshoot- 200-CBA/L260 23, 48 200-BPT 103
ing) 126 Cable area for 200-BPP 103 DIN rail 158
200-DMOD 102 FKAR-PG 76 DIN rails 43
200-DU (function) 102 CE1-cable Extension of DIN rails 23
200-DU (techn. data) 152 In split rows 164 Drop cable grounding 86

493-1068-11 (3-1) 177

Index

Dual port memory 96 Memory card 68 RS232 157

Dummy units Mode switch RS232 communication 57, 63
Earlier versions 102 200-CICN 91 RS485 157
How to use 51 At Startup 105
Functions 107
E Modems 159 S
Mount
EMC 13 additional screws 44 SattBus channel 87
Error help 110 backplane interconnectors Save (200-BUP) 72
ESD 52 46 Self test 106, 108
European Union Directive 12, backplanes on the DIN rail Signal noise 18
13 43
External power 35 Bus terminators 47 Slave 96
Cable 200-CAA/L190 48 SmartMedia memory card 68
Cable 200-CAA/L380 49 START-plug 103
F Cable 200-CBA/L260 48 Start-up
Filter type 155 screw terminal blocks 46 Equipment 107
Filtering 35 Mounting dimensions STOP-plug 103
Formatting (200-BUP) 68, 72 Horizontal mounting 43, 165
Full duplex 4-wire connection Split rows 43 Strapping
77 PF-signals 66
Functional block diagrams Surge arrester for SattBus 157
200-BUP 70
N Surge voltage protection for
200-CI232 74 Node address telephone line 158
200-CI485G 78 Selection for 200-CICN 92 Surge voltage suppression 156
200-CICN 92 Switches for 200-CICN 91
200-CIE 84 Noise suppression 156
200-CIPB/DP 96, 100 T
200-CISB 88
200-CPU50 59 O Telephone line 158
200-PSMG 64 Overview Termination 21
200-PSSG 66 CPU 14 Termination if SattBus is not
Fuses used 57, 89
Changing 122 Transceiver (MAU) 84
P Trouble-shooting
G PF signal 63 200-BUP 128
Power 200-CI232 128
Grounding 30, 35, 38, 39, 40, 200-PSMG 21
43, 48, 52 200-PSSG 21 200-CI485G 129
Grounding clamp 156 Calculation 28 200-CICN 130
Grounding devices 155 Calculation example 29 200-CIE 129
Power supply 14, 35, 159 200-CISB 129
H 24 V DC 30 200-CPU 126
Power-line filter (24 V DC) 38 200-PSMG 124
Half duplex 2-wire connection Precautions 34
77 hardware 18 200-PSSG 125
operating environment 18 Central system 124
I software 18 start-up 110
PROFIBUS Trunk cable and transceiver 86
Inserting 51 connector 95, 98
Installation Protection module for RS485
2 or 4 wire communication 157 U
82 Protection modules 157
Interface units 14 Protection modules for RS UL Listing 12
Intermittent power drop 31 232 157 Unit number 26
Pull-up/pull-down resistors 81 UPS 60
L
Load (200-BUP) 71 R V
Redundant power 31 Verify (200-BUP) 71
M Remote I/O system 26
Repeaters
Mains failure 60 Control 82 W
Mains switch 38 Replacement
Master 96 fuses 122 Warm start/soft reset 105

178 493-1068-11 (3-1)

Specifications subject to change without notice. 493-1068-11 (3-1)
Printed in Sweden. © 1999-2001 ABB Automation Products 200102