School Bus Medium Duty Quick Reference Catalog L00100 3-04
School Bus Medium Duty Quick Reference Catalog L00100 3-04
School Bus Medium Duty Quick Reference Catalog L00100 3-04
3/04
Remanufactured Products
I n n o v a t i v e V e h i c l e
T e c h n o l o g y
When every stop counts,
count on Haldex & Midland
Remanufactured Products!
Air Suspension
Control Valves
New Products
PURest Air Dryer..............................................................................................2
CONSEP Condenser/Separator & Automatic Drain Valve ..............................3
Haldex ABA and S-ABA Features ....................................................................4
Haldex ABA Identification ................................................................................5
400 Series Reference Chart ............................................................................6
ABA Application Guide ....................................................................................7
Haldex Life Seal ..............................................................................................9
Haldex Gold Seal............................................................................................11
Hand Operated Valves....................................................................................13
Foot Operated Valves ....................................................................................16
Quick Release Valves ....................................................................................17
Drain Valves - Manual ....................................................................................18
Air Hose Assemblies 3/8” I.D. ........................................................................19
Air Hose Assemblies 1/2” I.D. ........................................................................20
Junction Boxes ..............................................................................................21
Electro - Pneumatic Switches ........................................................................22
Booster Cables ..............................................................................................23
Cables - Starter/PVC......................................................................................24
Backup Alarms ..............................................................................................25
Dashboard Fans ............................................................................................26
Disc Pads
Meritor Hydraulic Disc Pads ..........................................................................27
Bosch Hydraulic Disc Pads ............................................................................28
1
PURest AIR DRYER
• Multi-Treatment Cartridge employs 5 stages of cleaning
to ensure dry system air.
SERVICE KITS
Service # OEM # Description
DQ6050 - MTC Desiccant Cartridge
DQ6013 - Heater Kit - 12 Volt
DQ6014 - Heater Kit - 24 Volt
DQ6053 - Lower Housing Kit
DA33115 - Purge Assembly
DQ6023 - Purge Shield Kit
DQ6051 - Mounting Bracket - Universal
D331000 - Nipple
DQ6027 - Extended Purge Kit (Tank)
DQ6052 - Turbo Valve Repair Kit
DQ6037 - Differential Feedback Check Valve Kit
KN31527 N1178EE Pressure Relief Valve
RN60G - One-Way Check Valve Kit
PRODUCT SPECIFICATIONS
• Stages of Drying: 5
• Internal Purge Volume: 210 in3
• Inlet Air Temperature: -40°F to +175°F
• Maximum Working Pressure: 150 psi
• Safety Relief Pressure: 175 psi
• Secondary Pres. Protection: 235 psi
• 12, 24 Volt Heater: 95W
• Flow Capacity: 34 SCFM
• Desiccant Cartridge: 3.5 lbs.
• Assembly Weight: 22.0 lbs.
2
CONSEP™ Condenser/Separator
• Removes oil, liquid and other contaminants prior to
passage through the air system.
• Purges contaminants with each brake application.
• Reduces corrosion and possible failure of air system
components caused by contamination.
• Substantially increases air dryer desiccant life expectancy.
• Includes Haldex Automatic Drain Valve.
SPECIFICATIONS
• Weight: 5.4 lbs.
• Height: 10 in.
• Width: 4.4 in.
• Drain Capacity: 1.3cc/purge @ 116 psi
• Mounting Position: Vertical
• Max. Operating Pressure: 290 psi
• Max. Inlet Temperature: -40°F to 175°F
• Rate Voltage &
Power Consumption: 24 Volt / 0.5 amp.
or 12 Volt / 1 amp.
Part # Heater Type
41210026 12 Volt
41210029 24 Volt
Service Kit Description
41178240 3/4” Drain Tube Kit - Side Outlet
41277322 Condensor Kit
41290364 Seal Kit
3
HALDEX ABA AND S-ABA
FEATURES
Haldex ABA
Features Housing is heat treated for
Haldex automatic brake adjusters cover wear and corrosion
resistance.
more applications than any other brand.
Exclusive after-rolling
Reliable “O” rings and process for the wormshaft
gaskets seal out moisture increases fatigue strength.
and contaminants.
Coil Spring
Self-Setting control arm can be
positioned from -16° to +130°.
Wormshaft
Reduces the potential for
installation errors.
Saves time.
4
HALDEX ABA IDENTIFICATION
Haldex S-ABA
Identification The Part No.
P/N40920002
would be our
Part Number: adjuster part
409-20_ _ _ = S-ABA Brake Adjuster number
409-20002.
5
400 SERIES REFERENCE CHART
Reference The O.E. Part Number That Is Stamped Into The ABA Side Cover To The 400 Series Replacement Service
Number Below.
Use the 400 Service Replacement ABA Kits for all aftermarket requirements. 400 series kits include new hardware and may
update the ABA design.
Multiple O.E. Listings indicate variations by bracket kit. See Bracket Kit Section to assure service replacement kit number.
Note: 300 & 419 series ABA’s are Transit/Coach applications and are not included in this catalog. Contact Haldex Midland
Services for numbers not listed.
O.E. PART SERVICE PART O.E. PART SERVICE PART O.E. PART SERVICE PART O.E. PART SERVICE PART
NO. NO. NO. NO. NO. NO. NO. NO.
409-10011 40010145 409-10249 40010003 409-10466 40010156 409-10664 40010041
409-10051 40010145 409-10250 40010002 409-10471 40010211 409-10665 40010040
409-10070 40010144 409-10255 40010013 409-10472 40010212 409-10673 40010212
409-10075 40010208 409-10257 40010005 409-10473 40010213 409-10674 40010214
409-10085 40010155 409-10258 40010008 409-10474 40010214 409-10675 40010216
409-10086 40010207 409-10263 40010006 409-10475 40010215 409-10678 40010144
409-10091 40010146 409-10264 40010007 409-10476 40010216 409-10679 40010146
409-10093 40010140 409-10265 40010048 409-10490 40010304 409-10680 40010145
409-10094 40010156 409-10266 40010049 409-10491 40010305 409-10682 40010146
409-10099 40010208 409-10279 40010306 409-10492 40010306 409-10683 40010211
409-10101 40010155 409-10282 40010304 409-10493 40010307 409-10684 40010213
409-10102 40010142 409-10287 40010145 409-10495 40010001 409-10685 40010215
409-10108 40010005 409-10288 40010144 409-10496 40010004 409-10687 40010227
409-10110 40010303 409-10294 40010155 409-10497 40010003 409-10731 40010142
409-10111 40010302 409-10298 40010054 409-10498 40010002 409-10732 40010140
409-10111 40010306 409-10298 40010055 409-10499 40010005 409-10733 40010143
409-10112 40010007 409-10299 40010056 409-10502 40010008 409-10741 40010142
409-10113 40010006 409-10299 40010057 409-10526 40010227 409-10742 40010140
409-10114 40010003 409-10304 40010009 409-10530 40010141 409-10747 40010157
409-10115 40010002 409-10305 40010010 409-10531 40010140 409-10748 40010158
409-10124 40010145 409-10310 40010403 409-10532 40010141 409-10759 40010070
409-10125 40010140 409-10311 40010404 409-10533 40010142 409-10760 40010071
409-10126 40010156 409-10312 40010156 409-10535 40010041 409-10761 40010072
409-10128 40010001 409-10314 40010140 409-10536 40010040 409-10762 40010073
409-10130 40010142 409-10315 40010142 409-10548 40010143 409-10767 40010300
409-10134 40010143 409-10318 40010306 409-10551 40010141 409-10774 40010006
409-10135 40010143 409-10319 40010004 409-10552 40010140 409-10775 40010007
409-10146 40010067 409-10325 40010003 409-10553 40010141 409-10808 40010078
409-10146 40010144 409-10326 40010002 409-10561 40010140 409-10821 40010168
409-10147 40010057 409-10334 40010041 409-10564 40010142 409-20000 40020215
409-10148 40010055 409-10335 40010040 409-10565 40010143 409-20002 40020211
409-10149 40010040 409-10351 40010205 409-10566 40010140 409-20004 40020216
409-10150 40010041 409-10352 40010212 409-10579 40010144 409-20006 40020212
409-10151 40010305 409-10360 40010140 409-10580 40010146 409-20024 40020213
409-10163 40010013 409-10361 40010073 409-10581 40010145 409-20025 40020214
409-10164 40010010 409-10362 40010156 409-10584 40010402 429-10649 40010157
409-10165 40010009 409-10363 40010304 409-10587 40010161 429-10650 40010158
409-10168 40010008 409-10364 40010004 409-10588 40010162 429-10655 40010305
409-10172 40010013 409-10365 40010206 409-10599 40010009 429-10656 40010306
409-10174 40010156 409-10365 40010216 409-10600 40010010 429-10673 40010212
409-10176 40010010 409-10370 40010155 409-10601 40010054 429-10674 40010214
409-10177 40010009 409-10384 40010008 409-10601 40010055 429-10675 40010216
409-10178 40010140 409-10385 40010053 409-10602 40010056 429-10683 40010211
409-10211 40010306 409-10386 40010211 409-10602 40010057 429-10684 40010213
409-10215 40010141 409-10387 40010121 409-10605 40010071 429-10685 40010215
409-10218 40010214 409-10390 40010141 409-10606 40010065 429-10759 40010070
409-10222 40010156 409-10391 40010001 409-10612 40010048 429-10760 40010071
409-10223 40010155 409-10392 40010206 409-10613 40010049 429-10761 40010072
409-10224 40010001 409-10392 40010216 409-10615 40010140 429-10762 40010073
409-10225 40010140 409-10394 40010215 409-10626 40010142
409-10226 40010142 409-10396 40010200 409-10627 40010143
409-10227 40010137 409-10398 40010211 409-10628 40010141
409-10228 40010008 409-10404 40010140 409-10635 40010155
409-10229 40010141 409-10405 40010140 409-10637 40010008
409-10230 40010206 409-10406 40010141 409-10638 40010068
409-10230 40010216 409-10408 40010141 409-10639 40010069
409-10231 40010206 409-10410 40010142 409-10648 40010156
409-10231 40010216 409-10416 40010156 409-10649 40010143
409-10232 40010215 409-10417 40010155 409-10650 40010141
409-10233 40010215 409-10418 40010306 409-10654 40010304
409-10234 40010212 409-10426 40010140 409-10655 40010305
409-10235 40010212 409-10429 40010141 409-10656 40010306
409-10236 40010211 409-10430 40010211 409-10657 40010307
409-10237 40010211 409-10442 40010145 409-10658 40010001
409-10238 40010143 409-10443 40010144 409-10659 40010004
409-10239 40010142 409-10444 40010146 409-10660 40010003
409-10240 40010141 409-10457 40010140 409-10661 40010002
409-10241 40010140 409-10458 40010142 409-10662 40010005
409-10247 40010216 409-10465 40010053 409-10663 40010008
6
STANDARD APPLICATIONS
7
STANDARD APPLICATIONS
★
MACK TRUCK APPLICATIONS
8
HALDEX LIFE SEAL TM
9
HALDEX LIFE SEAL TM
Patented heat
treated power Form fit pressure
spring for plate ensures
maximum output spring alignment
force and extended and reduces
product life overall spring
brake length
Internal valve
allows operation
without bringing
outside air and
Internal tube and
contaminates
adapter seal
increasing
maintain coil
service life
alignment for
reduced coil
Piloted dust shield
stress
maintains push rod
alignment and
eliminates push
rod hack sawing
10
HALDEX GOLD SEAL TM
• Double “o-ring” sealed center section • Patented dust shield prevents road
extends life and outperforms competitive contaminates from entering around the
“price point” brakes push rod
• 9-gauge stud housing eliminates stud • Caging tool cover is tethered to ensure
tear-out from chamber stress it stays in place
11
HALDEX GOLD SEAL TM
12
PUSH-PULL STYLE VALVES
YELLOW KNOBS
SERVICE # OEM # DESCRIPTION
KN20901 N14514AB Parking Brake
KN20903 N14514AD System Brake
Supply
Port
Delivery Delivery
Port Port
Exhaust
Port
POP KNOB
SERVICE # OEM # PRESSURE INCLUDED REMARKS
KN20021 N20960 35±10 PSI KN20903 System Brake
KN20022 N20960A 35±10 PSI KN20901 Parking Brake
KN20023 N20960B 17.5±12.5 PSI KN20903 System Brake
13
PUSH-PULL STYLE VALVES
Supply Port
Control Port
Delivery Port
14
MANIFOLD DASH VALVE
15
DUAL CIRCUIT VALVES
REPAIR KITS
SERVICE #
RN10JP
Delivery 1 Delivery 1
Haldex
Supply 1
(2)
Delivery 2 Delivery 2
Supply 2
(2)
16
QUICK RELEASE VALVES
• Used wherever a quick release function is
required in the air brake system.
• Made of durable EGC (Engineering Grade
Composite).
• Corrosion and weather resistant.
• Utilizes an oil resistant diaphragm for longer
life.
• Available with PTC fittings
Inlet (Push-To-Connect)
Outlet Outlet
(Delivery) (Delivery)
Exhaust
CRACK
SERVICE # OEM # PRESSURE INLET DELIVERY REMARKS
KN32005 N20959MB 0 3/8” 3/8” –
KN32011 N20959MA 0 1/2” 3/8” –
KN32013 N50009A 0 1/2” 3/8” w/Bottom Cover
KN32071 N20959LA 0 1/2” PTC 3/8” PTC Push-To-Connect Fittings
KN32014 N20959MF 0 1/2” 1/2” PTC Push-To-Connect Fittings
KN32008 N20959ME 0 1/2” PTC 1/2” PTC Push-To-Connect Fittings
KN32015 N20959MH 0 1/2” PTC 1/2” PTC Push-To-Connect Fittings
90 Inlet
KN32006 N20959NB 3 3/8” 3/8” –
KN32003 N20959NA 3 1/2” 3/8” –
KN32061 N20959NE 3 1/2”-90 PTC 1/2” PTC Push-To-Connect Fittings
KN32060 N20959ND 6 3/8” 3/8” –
KN32050 N20959NC 6 1/2” 3/8” –
KN32062 N20959NF 6 1/2” PTC 1/2” PTC Push-To-Connect Fittings
90 Inlet
17
DRAIN VALVES – MANUAL
HIGH PROFILE
LOW PROFILE
PROFILE
SERVICE # OEM # DESIGN CABLE OPTION
KN21004 N3613AV High 48”- unclasped- supplied with ferrule
KN21008 N3613BB High 96”- unclasped- supplied with ferrule
12100 N15841 High Less Cable
12102 N3613H High 24” Cable - closed loop
12103 N3613S High 36” Cable - closed loop
12104 N3613Z High 48” Cable - closed loop
12105 N3613AD High 60” Cable - closed loop
KN21100 – Low Less Cable
KN21102 – Low 24” Cable - closed loop
KN21103 – Low 36” Cable - closed loop
KN21104 – Low 48” Cable - closed loop
KN21105 – Low 60” Cable - closed loop
18
AIR HOSE ASSEMBLIES
3/8" I.D. x 3/4" O.D.
• Type B.
• Permanent Fittings.
• Made in strict accordance with SAE J1402
and DOT 106 specifications.
• Hose Rack available - #200997R.
• Assortment w/rack - #DQ16001(★).
REPLACEABLE ADAPTERS
SERVICE # OEM # DESCRIPTION
N12306 – 1/4-18 NPTF
N12306G – 3/8-18 NPTF
★Note: DQ16001 includes two of each part number indicated with this symbol.
19
AIR HOSE ASSEMBLIES
1/2" I.D. x 7/8" O.D.
• Type B.
• Permanent Fittings. Swivel
• Made in strict accordance with SAE J1402 and DOT 106
specifications. Adapter
• Hose Rack available - #200997B.
• Assortment w/rack - #DQ16002 (★).
★Note: DQ16002 includes two of each part number indicated with this symbol.
20
7-TERMINAL STYLE
• Precision molded Engineering Grade Composite (EGC).
• Use optional circuit breaker or terminal design 10-32
terminals.
• Service units include grommets and strain relief collars.
• 2 1/2" OA Height.
• Replacement cover with screws - BE20512.
7.375
A
G
B
1.80 3.38
F C
6.56
6-TERMINAL STYLE
• Integrally molded terminal bar.
• Available in flush mount or 1/4-20 stud mount (3/4" length).
• 10-32 terminals (6).
• 2" OA height with 3" mounting centers.
• 1/4" knockouts for flush mounting.
• Replacement cover - BE20510.
4.80
A 1.00
2.68
B
C
3.00
21
TRACTOR SPRING BRAKE
CIRCUIT LIGHT SWITCH
• Actuates at 55 PSI.
• Single pole, two terminal design.
• Circuit normally closed at 0 pressure.
SERVICE CIRCUIT
STOPLIGHT SWITCH
• Actuates at 3 - 5 PSI.
• Single pole, two terminal design.
• Circuit normally open at 0 pressure.
• Solid state contacts.
• Snap action design to increase switch life.
• Tested at one million cycles at 30 Amps.
12V or 24V
1/4-18 NPTF Thread
TRAILER EMERGENCY
STOPLIGHT SWITCH
• Actuates at 55 PSI.
• Single pole, double throw, three-terminal
design.
• Circuits normally one open, one closed.
12V or 24V
1/8-27 NPTF Thread
22
BOOSTER CABLES
AMP
SERVICE NO GAUGE LENGTH SERVICE
BE38000 4 25' 450 Amp
BE38001 4 20' 450 Amp
BE38002 4 16' 450 Amp
BE38004 Replacement Clamp Set
AMP
SERVICE NO GAUGE LENGTH SERVICE
BE38005 2 25’ 550 Amp
NOTES: Includes top post clamps.
Replacement clamps not available.
23
STARTER CABLE
SAE J1127 TYPE SGT
• Flexible rope stranded copper conductor.
24
SMART ALARM
• 87-112 decibels.
• 12 to 36 volt DC system.
• Maintains a minimum of 5 decibels above the
environment noise level.
• Eliminates need for manual adjustments at job site
• Reduces irritation, hearing impairment, and
complaints.
• Ends confusion on which alarm to use.
• Assures safe equipment operation in varying
noise level environments.
• 24-month warranty.
Height: 5.2" Depth: 3.7"
Width: 7.5" Weight: 2.2 lbs. BE20117 SERVICE NO.
25
ALL SEASON ELECTRICAL FAN
• For truck, bus, off-road equipment,
boats and recreational vehicles.
• 12- and 24-volt available.
• 6.5" aluminum.
• Four blade fan.
• 175 cubic feet/minute.
• Wire mesh safety cage.
• Bright chrome plating.
• Two-speed switch for adjusting speed.
• Swivel base for redirecting airflow allows for
better demisting and defrosting.
• Simple installation, mounting pad and screws
are included.
• Engineered to survive vibration and stress
found in heavy duty vehicles.
26
MERITOR HYDRAULIC DISC
SERVICE # DESCRIPTION
HP7141D224 Meritor/DW 2 X 2.5”
Replaces 7807
Applications:
GMC & Chevrolet Truck 1983-2002
Ford 1984-1989
SERVICE # DESCRIPTION
HP7149D236 Meritor/DW 2 X 2.88”
Replaces 7809
Applications:
Ford 1984-2002
SERVICE # DESCRIPTION
HP7636D769 Meritor/DW 4 X 70mm
Applications:
GMC Topkick and Kodiak 96 and up
Ford 1998 and up
Chevrolet Truck 1995 and up
Thomas Bus
27
BOSCH HYDRAULIC DISC
SERVICE # DESCRIPTION
HP7142D225 Bosch 2 X 2.88”
Applications:
GMC, International
SERVICE # DESCRIPTION
HP7815D717 Bosch 2 X 2.6”
Applications:
Chevrolet Truck, GM Truck
SERVICE # DESCRIPTION
HP7654D786 Bosch 2 X 66 mm
HP7655D786 Bosch 2 X 73 mm
Applications:
International 1998 to Current
Freightliner 2001 to Current
28
Midland Remanufactured
Air Compressors
Pistons are manufactured
from bar stock to the original
equipment specifications.
Original equipment rings are
used to maximize life cycle
and minimize oil passage.
Front and rear main bearings replaced 100% with O.E. equivalent components.
Cylinder blocks machined 100% to O.E. specifications.
Connecting rods 100% turbochargeable.
Tested 100% to insure maximum air output and minimal oil passage.
29
MIDLAND BASE MOUNT
Core
Group
850
• Approximate weight 21 lbs.
REPAIR KITS
SERVICE # DESCRIPTION
RNT26JB EL850 Unloader Kit
RN26JH EL850 Gasket Kit
SN144R Installation Kit
PORT LOCATIONS
SERVICE # TYPE/MFG. DRIVE CATEGORY COOLING INLET OUTLET DISCHARGE NOTES
KN85020X EL850 Pulley 4 Hole Base AC Right Top Threaded –
KN86020X EL850 Pulley 4 Hole Base WC/AC Right Top Threaded –
REPAIR KITS
SERVICE # DESCRIPTION
BN144R Installation Kit
108847K Unloader Kit For 3/8" Unloader Piston ONLY
108848K Maintenance Kit For 1/4" Unloader Piston
PORT LOCATIONS
SERVICE # TYPE/MFG. DRIVE CATEGORY COOLING INLET OUTLET DISCHARGE NOTES
104039X* 2150 Pulley 4 Hole Base WC/AC Optional Optional Threaded –
104041X* 2150 Pulley 4 Hole Base WC/AC Optional Optional Threaded Low Profile Case
107221X 2150 Pulley 4 Hole Base WC/AC Optional Optional Threaded New Style Head
106985X 2150 Pulley 4 Hole Base WC/AC Optional Optional Threaded Base Oil Drain, New
Style Head
30
Midland Premium Alternators
New Insulation
- Eliminates the possibility of
contact shorts.
◆ Available Exchange or
Turns On at Low RPM
Corefree™
◆ New High Output Stator - Kicks in and charges sooner.
◆ New Hardware
◆ 100% Tested & Certified
31
DELCO ALTERNATORS
Core
DELCO 21-SI SERIES ALTERNATOR Group
AL1010
• Flat temperature compensated regulator.
• "P" Series are Premium Style/Outright (No Core).
• Weight - 14.2 lbs.
* 3 Wire Hook-Up
DELCO
TERMINALS DELCO DELCO REMAN.
SERVICE # VOLTAGE AMPS POLARITY Battery 'R' 'I' SERV. # REMAN. # CATALOG #
RA121000X 12 Volt 100 amp Negative 1/4 10/24 10/24 1117894 10459017 321-674
RA121001X 12 Volt 130 amp Negative 5/16 10/24 10/24 1117909 10459040 321-683
RA121001PRX 12 Volt 130 amp Negative 5/16 10/24 10/24 1117909 10459040 321-683
RA121002X 12 Volt 145 amp Negative 1/4 PIN – 1117916 10459050 321-688
RA121003X 12 Volt 160 amp Negative 1/4 PIN 10/24 1117924 – –
19010156
RA121008X 12 Volt 130 amp Negative 1/4 PIN 10/24 1117914 10459047 321-687
RA121009X 12 Volt 100 amp Negative 5/16 10/24 – 1117905 10459039 321-682
RA121016X* 12 Volt 100 amp Negative 5/16 – 10/24 1117903 10459046 321-676
RA121017X 12 Volt 145 amp Negative 1/4 10/24 10/24 1117921 10459054 321-689
RA121018X 12 Volt 100 amp Negative 1/4 10/24 10/24 1117937 10459055 321-701
RA121019X 12 Volt 100 amp Negative 1/4 PIN 10/24 1117894 10459104 321-715
RA121021X 12 Volt 145 amp Negative 1/4 PIN 10/24 1117952 10459106 321-717
RA121022X 12 Volt 65 amp Negative 1/4 PIN – 1117925 10459107 321-718
RA121025X 12 Volt 145 amp Negative 1/4 10/24 10/24 – 10459118 321-721
Core
Group
DELCO 22-SI SERIES ALTERNATOR AL1029
DELCO
DELCO DELCO REMAN.
SERVICE # VOLTAGE AMPS POLARITY SERV. # REMAN. # CATALOG # WEIGHT
RA122000X 12 Volt 100 amp Negative 19020300 10459188 321-738 14.2 lbs.
RA122001X 12 Volt 130 amp Negative 19020302 10459216 321-739 14.2 lbs.
RA122001PRX 12 Volt 130 amp Negative 19020302 10459216 321-739 14.2 lbs.
RA122002X 12 Volt 145 amp Negative 19020303 10459190 321-740 14.2 lbs.
RA122003X 12 Volt 100 amp Negative 19020305 10459204 – 14.2 lbs.
RA122004X 12 Volt 130 amp Negative 19020304 10459212 – 14.2 lbs.
RA122005X 12 Volt 145 amp Negative 19020306 10459205 – 14.2 lbs.
32
Core
DELCO STARTERS
Group
ST1103 DELCO 37-MT STARTER
• Recommended for mid-range diesel engines in trucks,
farm and construction equipment, standby power and
industrial vehicles.
• Diesel engines up to 9.8 liter.
• Mounting - Flange mount.
• Length - 16 inches.
• Weight - 50.5 lbs.
Part Ref. Part Ref. Part Ref. Part Ref. Part Ref. Part Ref.
Number # Number # Number # Number # Number # Number #
7969 10 323-888 14 1993770 6 1993931 1 10461069 4 10461209 14
7971 12 1113136 1 1993778 1 1993947 9 10461081 8 10461210 14
9102 1 1990308 3 1993794 1 1993963 8 10461082 9 10461276 16
9104 2 1990312 4 1993818 4 1993964 8 10461084 7 10461404 5
323-818 3 1990310 1 1993850 3 1993969 10 10461089 1 10461416 17
323-834 4 1990316 1 1993854 2 1993988 17 10461098 8 10478806 8
323-840 2 1990317 1 1993866 5 1993994 13 10461104 8 10478890 11
323-842 1 1990319 1 1993869 1 1993997 16 10461108 12 10479068 13
323-843 6 1990347 2 1993871 1 10461006 2 10461109 4 10479069 14
323-845 2 1993713 1 1993874 1 10461008 1 10461110 9 10479169 14
323-846 6 1993738 3 1993879 7 10461009 6 10461124 7 3604671RX 3
323-879 8 1993745 6 1993880 12 10461011 2 10461130 15 3604672RX 4
323-880 9 1993759 3 1993887 6 10461012 6 10461169 10 3604673RX 2
323-884 12 1993761 4 1993898 1 10461044 3 10461170 11
323-886 7 1993763 1 1993905 15 10461053 2 10461207 13
323-887 13 1993767 2 1993928 6 10461055 6 10461208 13
33
DELCO STARTERS
DELCO 40-MT STARTER Core
• Recommended for vehicles that operate under conditions Group
where excessive cranking time could occur. ST1100
• Gasoline engines from 9.8 to 26.2 liters.
• Diesel engines from 6.6 to 14.8 liters.
• Flange mount, multi-position drive end housing.
• Length - 20 inches.
DELCO
PINION SWITCH DELCO DELCO REMAN.
SERVICE # VOLTAGE ROTATION TEETH POSITION SERV. # REMAN. # CATALOG # WEIGHT
RS140000X 24 Volt CW 11 308º 1113905 1114987 323-775 65 lbs.
RS140001X 12 Volt CW 11 052º 1114088 1114985 323-773 65 lbs.
RS140002X 12 Volt CW 12 308º 1114162 1114986 323-774 65 lbs.
RS140003X 12 Volt CW 13 322º 1114077 1114775 323-611 65 lbs.
RS140004X 12 Volt CW 11 052º 1114993 10461041* 323-870 65 lbs.
RS140005X 12 Volt CW 11 068º 1114178 1114988** 323-776 65 lbs.
RS140006X 24 Volt CW 12 308º 1113840 1114989 323-777 65 lbs.
RS140009X 12 Volt CW 12 308º 1990200 1114991* 323-779 65 lbs.
RS140010X 12 Volt CW 12 145º - - - -
RS140015X 12 Volt CW 12 082º 1114734 1114745*** 323-623 65 lbs.
RS140020X 12 Volt CW 12 052º 1114788 10461048 323-778 65 lbs.
RS140021X 12 Volt CW 12 292º 1993758 10461049 323-819 65 lbs.
RS140022X 12 Volt CCW 11 292º 1114100 10461071 323-614 65 lbs.
RS140023X 12 Volt CW 11 068º 1114940 10461074* 323-780 65 lbs.
RS140024X 12 Volt CW 12 278º 1114829 10461099 323-612 65 lbs.
RS140025X 24 Volt CCW 11 145º 11116000 - - 65 lbs.
DELCO 42-MT STARTER Core
• Recommended for most on-road and off-road
heavy duty vehicles. Group
• Gasoline engines from 9.8 to 26.2 liters. ST1102
• Diesel engines from 6.6 to 14.8 liters.
• Length - 18 inches.
KIT
SERVICE # DESCRIPTION RS142006X & RS142022X -
RS101K To reduce starter noise housing mounting holes from 5/8" to 1/2"
OVERCRANK PROTECTION
DELCO
PINION SWITCH DELCO DELCO REMAN.
SERVICE # VOLTAGE ROTATION TEETH POSITION SERV. # REMAN. # CATALOG # WEIGHT
RS142000X 24 Volt CW 11 308º 1990456 10461024 323-858 58 lbs.
RS142001X 12 Volt CW 11 082º 1990483 10461038 323-867 58 lbs.
RS142002X 12 Volt CW 12 082º 1990379 10461021 323-855 58 lbs.
RS142003X 12 Volt CW 13 322º 1990377 10461022 323-856 58 lbs.
RS142004X 24 Volt CW 12 308º 1990453 10461025 323-859 58 lbs.
RS142005X 12 Volt CW 11 082º 1990484 10461028 323-864 58 lbs.
RS142006X 12 Volt CW 12 082º 1990406 10461065*/*** 323-876 58 lbs.
RS142007X 12 Volt CW 11 088º 1990490 10461053 323-871 58 lbs.
RS142008X 12 Volt CW 12 145º 1990372 10461076** 323-877 58 lbs.
RS142015X 12 Volt CW 12 278º 1990369 10461051 323-829 58 lbs.
RS142020X 12 Volt CW 12 082º 1990353 10461050 323-830 58 lbs.
RS142021X 24 Volt CW 11 088º 1990491 10461054 323-872 58 lbs.
RS142022X 12 Volt CW 11 088º 1990489 10461075* 323-873 58 lbs.
RS142023X 12 Volt CW 12 082º 1990397 10461078*/** – 58 lbs.
RS142024X 12 Volt CW 12 082º 1990372 10461090 323-882 58 lbs.
RS142025X 12 Volt CW 12 270º 1993863 10461166 – 58 lbs.
RS142026X 12 Volt CW 11 052º 1990421 10461096 323-864 58 lbs.
RS142027X 24 Volt CCW 11 038º 1990436 10461027 323-866 58 lbs.
* = Overcrank Protection ** = 145° Drive Housing Opening *** = .53 Mounting Holes
34
Midland Remanufactured
Premium Water Pumps
◆ New Seals and Bearings ◆ New Mounting Hardware
Included
- New seal design incorporates the newest
materials which reduce the seal’s working - Many manufacturers sell
temperature resulting in longer life. installation materials
separately. This should be
- Seal design has no internal drive lugs that considered when
could hang-up and cause seal leakage. comparing value.
- Impellers, shafts and housing are gauged and - All Midland Remanufactured
matched to ensure proper “interference fit” Water Pumps are leak tested at
resulting in longer, trouble-free service. both the water and oil seals for
guaranteed performance right
out of the box.
35
CATERPILLAR ENGINE - 1160
Core
Group
WP1001
36
CUMMINS ENGINE - 88 Big Cam IV
Core
Group
WP1031
Core
Group
CUMMINS ENGINE - L-10
WP1034 REPAIR KIT
SERVICE # DESCRIPTION
RW5072K LTA10 Series; Before 1991;
Front Gear Cover Seal Kit
RW5079K L-10 Front Gear Cover Kit
1178KIT Installation Kit
RW1178X 4076KIT Installation Kit
RW4076X
Core
Group
CUMMINS ENGINE - N14
WP1045
37
CUMMINS ENGINE - Big Cam
Core
Group
WP1003
Core
Group
WP1003
38
DETROIT DIESEL ENGINE - 60 Series
• RW4123X (High Capacity) includes a
Core
Group 6 vane impeller and is recommended
WP1048 by the OE manufacturer.
WATER PUMP KITS
SERVICE # DESCRIPTION
4122KIT Installation Kit
Core
Group WATER PUMP KITS
WP1046 SERVICE # DESCRIPTION
1760KIT Installation Kit
3/4"
OUTLET
Core
Group
WP1058
39
Core
GENERAL MOTORS ENGINE - 6.2 Liter Group
WP1015
40
NAVISTAR ENGINE - 6.9 & 7.3 Liter
2 5/8" Hub OD
Core
Group
WP1019
WATER PUMP KITS
SERVICE # DESCRIPTION
1747KIT Installation Kit
4 1/2" Hub OD
NAVISTAR ENGINE - 6.9 & 7.3 Liter (Ford)
WATER PUMP KITS
Core
Group SERVICE # DESCRIPTION
WP1018 1747KIT Installation Kit
Core
Group
WP1049
Core
Group
WP1060
41
Lucas Girling System Components
◆ OEM Components
- New “Original Equipment”
components used in cylinders
for leak free service and
maximum life.
42
Back Plate Assemblies -
Unloaded
Core Group
HYD1009
Backplate
Assembly
(Without Shoes)
Core Group
HYD1009,
HYD1010*
Right RH203251X Remanufactured Backplate Kit for 5" Shoes 1.750" 37.0
RH203261X* Remanufactured Backplate Kit for 6"/7" Shoes
43
Back Plate Assemblies -
Loaded
Core Group
HYD1009
Backplate
Assembly
(With Shoes)
Core Group
HYD1009,
HYD1010*
44
PARK CYLINDERS OR
EXPANDERS
Core Group
HYD1004
Park
Cylinders
Core Group
HYD1002
Repair Kit
Service # Description
RH7872K Park Cylinder Repair Kit (Not Pictured)
1.750" Park Cylinders RH01K Residual Check Valve
45
ADJUSTING CYLINDERS
Core Group
HYD1005
Adjusting
Cylinders
Left Hand
Right Hand
Core Group
HYD1003
Repair Kit
Service # Description
RH7871K Adjusting Cylinder Repair Kit
(Not Pictured)
1.750" Adjusting Cylinders RH01K Residual Check Valve
46
OTHER LUCAS SYSTEM
COMPONENTS
Service Core
Part # Description Application Group
RHBP1X Saginaw 1980-Present, HYD2021
Brake Pump Ford Trucks w/
Bendix Hydromax
style system.
Service Core
Part # Description Function Group
RH65060X HR-1 Directs hydraulic HYD2022
Hydraulic pump pressure to
Brake Valve and from
parking brakes.
Service Core
Part # Description Function Group
RH65077X HPP-1 Hand operated, HYD2023
Control used to control
Valve parking and
emergency brakes.
Core
Group
VAC1007 • Bendix Hydromax Vacuum Booster.
• Hydraulic actuated units.
• Ford Applications.
Core
Group
VAC1007
&
VAC1021 • Bendix Hydromax Pump & Motor.
• Hydraulic actuated units.
47
PARKING BRAKES
HYDRAULIC RESIDUAL
CHECK VALVE
Part Number: RH01K
The purpose of this residual check valve is to
maintain a small residual pressure of around 3 to
10 psi in the brake line upstream of the backing
plate assembly. This residual check valve is
intended to maintain a positive pressure on the
seals in both the backing plate adjuster and park
cylinders. This small pressure should help keep
the seal solidly against their cylinder walls.
Please note that this backing plate assembly has
a long history of small leakage whether they are
purchased new or rebuilt. A small amount of
external wetness in this unit is acceptable. This
residual check valve should also help if the
vehicle is parked.
48
BOSCH 2 x 66mm
TWIN PISTON CALIPER
• Standard on ‘98 and newer 3000-4900
Core Group Navistar vehicles.
HYD1066 • Available remanufactured exchange or
brand new.
• Available as caliper only or loaded
with friction.
• Premium Haldex disc pads included in
loaded versions.
• Guaranteed for one full year.
Support Product
Service # Description
HP7654D786 Disc Pad Set (Axle)
BOSCH 2 x 73mm
TWIN PISTON CALIPER
• Standard on ‘98 and newer 3000-4900
Core Group Navistar vehicles.
HYD1073
• Available remanufactured exchange or
brand new.
• Available as caliper only or loaded
with friction.
• Premium Haldex disc pads included in
loaded versions.
• Guaranteed for one full year.
Support Product
Service # Description
HP7655D786 Disc Pad Set (Axle)
49
DAYTON WALTHER 2.50"
TWIN PISTON CALIPER
Core Group
HYD1053
Support Product
Service # Description
TD224 Disc pad set
RH5636K Hardware Kit 55251 Series
Core Group
HYD1054
Support Product
Service # Description
TD236 Disc pad set
RH5637K Hardware Kit 55252 Series
50
KELSEY HAYES 2.36"
TWIN PISTON CALIPER
Core Group
HYD1058
Support Product
Service # Description
N/A Shim Kit
TD411 Disc pad set
55604 Series (RH) - 55605 Series (LH) RH5735K Hardware Kit
Core Group #
HYD1056
Support Product
Service # Description
N/A Shim Kit
1002 Series
TD171 Disc pad set
51
VARGA 2.874"
TWIN PISTON CALIPER
Core Group
HYD1055
Support Product
Service # Description
N/A Shim Kit
N/A Disc pad set 22845 Series (RH) - 22837 Series (LH)
BENDIX 2.60"
TWIN PISTON CALIPER
Core Group
HYD1051
Support Product
Service # Description
TD184 Disc pad set 55314 Series - Second Design
RH5634K Hardware Kit
Service # Description Make Size Casting Number Application Wt.
RH55314X Caliper only Bendix 2.60” 4151733 Navistar 24.0
RH55314SX Semi-loaded Caliper Kit
Includes: Caliper and 25.0
Mounting Hardware
RH55314LX Fully loaded Caliper Kit
Includes: Caliper, Pads and 30.0
Mounting Hardware
52
BENDIX 2.88"
TWIN PISTON CALIPER
Core Group
HYD1052
Support Product
Service # Description
55480 Series TD225 Disc pad set
BENDIX 2.88"
TWIN PISTON CALIPER
Core Group
HYD1052
Support Product
Service # Description
55656 Series TD225 Disc pad set
53
BENDIX 2.88”
TWIN PISTON CALIPER
Core Group
HYD1052
Support Product
Service # Description
TD225 Disc pad set
RH5635K Hardware Kit
55250 Series
BENDIX 3.38"
SINGLE PISTON CALIPER
• M10 X 1.5 Metric Inlet Port
Core Group
HYD1050 55200 Series - Left Hand
Support Product
Service # Description
TD184 Disc pad set
RH5519K Hardware kit
55199 Series - Right Hand
54
BENDIX 3.38"
SINGLE PISTON CALIPER
• 7/16" - 20 US Inlet Port
Support Product
Service # Description
TD184 Disc pad set
55098 Series - Right Hand RH5519K Hardware Kit
55
Midland Remanufactured
Clutches
7 REASONS
To Make The Move To
Midland Remanufactured Clutches
Haldex is easy to do business Haldex offers more choices: And more choices:
with.
New clutch packs Disc facings
Simply add any remanufactured - Ceramic
Remanufactured clutch packs
1 2 3
product to your regular stock order: - Organic
Easier to achieve prepaid freight New or reground center plates - Carbotic
requirements Clutch pack sizes ranging from - Kevlar
11” to 15.5” Disc styles
Only one invoice to deal with
- Standard 8 spring
Thousands and thousands of Lipe, Eaton/Spicer, Rockwell/Meritor,
- High torque 7, 9 and 10 spring
components to choose from Borg & Beck, LUK, plus many others
New discs – Made in the U.S.A. 5.5° of Disc Hub Free Travel. Heavy Duty Disc Hubs.
Midland Heavy Duty Remanufactured Most rebuilder’s hubs go solid at less than Built to withstand testing to a
4 5 6
Clutch Packs are only supplied with new 2°. Haldex clutch discs have 5.5° of free minimum of five million cycles.
discs that are extensively tested and travel for maximum torque absorption.
manufactured in the U.S.A. Absorb up to 100% more torque with Maximum durability guaranteed.
Haldex free travel hubs. (See Graphs
Below)
1600 1600
1400 1400
7
2 Haldex offers a two 1200 1200
YEARS year warranty against defects 1000 1000
in materials and workmanship 800 800
600 600
for all 14” and 15.5” clutch 400 400
Disc goes rigid; torque
discs. 200 absorption stops. 200
0 0
0o .5 1o 1.5 2o 0o .5 1o 1.5 2o 2.5 3o 3.5 4o 4.5 5o 5.5
Hub Free Travel (degrees) Hub Free Travel (degrees)
Still not convinced? Contact your local Haldex Sales Professional; they can
provide you with at least ten more reasons to Make the Move to Midland
Remanufactured Clutches!
56
NOTES
Commercial Vehicle Systems
www.haldex.com · www.hbsna.com