DE38#######KR###: Data Sheet and Instruction Manual DE38 Digital Differential Pressure Transmitter / Switch
DE38#######KR###: Data Sheet and Instruction Manual DE38 Digital Differential Pressure Transmitter / Switch
DE38#######KR###: Data Sheet and Instruction Manual DE38 Digital Differential Pressure Transmitter / Switch
Table of Contents
1. Safety Instructions
2. Intended Applications
3. Product Description and Functions
4. Installation
5. Commissioning
6. Maintenance
7. Transport
8. Service
9. Accessories
10. Disposal
11. Specifications
12. Dimensions
13. Ordering Code
14. Declaration of Conformity
II 3 G c
EEx nA IIC T4
-10CTamb60C
stall or operate this equipment. A copy of this ma- and especially by knowledge about the relevant
nual must always be kept accessible at the place norms.
of work for reference by concerned personnel.
When working with explosion proof constructed
Chapter 1 (sections 1.2 through 1.7) contains instruments personnel needs to be educated or
general as well as specific safety instructions. instructed resp. have the authorisation to work
Chapters 2 through 10, covering topics ranging with explosion proof instruments in explosion-
from intended purpose of the equipment to its final hazardous plants.
12.1.10
• longer storage periods at temperatures higher than 3. Product Description and Functions
85C
• bad packaging during transport 3.1. Functional Scheme
3
5.2. Display documentation purposes. Further information about this
PC software is given in the software documentation.
4
time-constant (averaging filter) in the user selectable These limit values have higher priority than the MA and
range of 0.0 to 100.0 secs. When the damping is set to ME pressure span settings.
maximum, it took more than 2 minutes to reach the final
value for a full scale pressure jump. These settings serve mainly to prevent control systems
from interpreting brief pressure excursions outside the
In many cases fluctuating pressure readings do not cause measuring range as error / fault events. oG1 sets the out-
a problem, except when the plant / equipment is at zero put signal minimum value, and is useful only for a
(differential) pressure condition and readings fluctuate 4 - 0 mA current signal, because sometimes a value
near about zero value. The set-up parameter NP is meant below 3.8 mA is defined as a sensor fault condition. oG2
to take of this. Its value defines the number range across sets the upper signal limit and is valid for either current or
zero (similar to the zero offset correction number), within voltage signal (e.g., voltage signal output can be limited
which the measured value is forced to zero. If a value of 8 at 10.2 V).
is set for NP any pressure measurement in the range -0.08
to +0.08 bar (or -8 to +8 kPa) displayed as zero. Only An instrument fault condition can be transmitted as an
when the actual pressure is outside this range will the dis- output signal value set as parameter oEr. However, it
play indicate a non-zero value. The actual and displayed should be understood that not all instrument fault and er-
pressures will agree starting from double the value of the ror conditions can be detected and signaled by the self-
NP setting (in the given example: 0.16 bar or 16 kPa). diagnostic functions of the instrument.
5.3.4. Output Signal Setting 5.3.6. Signal Conversion and Transfer Functions
The transmitter output signal depends primarily on the In certain cases other process variables are derived from
measured pressure. However, this signal can be adapted primary pressure measurement. Examples are flow rate
to meet users' application requirements precisely. The derived from differential pressure across an orifice plate,
basic pressure range (as marked on the product iden- and liquid level derived from hydrostatic pressure of
tification label) and the type of output signal (voltage or liquid measured at the bottom of the tank. Such deriva-
current) always remain unchanged for a particular inst- tions often involve non-linear transfer functions, while it is
rument unit. necessary for the output signal to be linearly proportional
to the derived variable (e.g. liquid volume in a tank in m3,
The set-up parameters MA (measuring range starting or flow rate in cm3/sec).
point) and ME (measuring range end point) specify the
pressure values between which the measurements are The set-up parameter F allows the user to select the ap-
expected to be. Both values can selected anywhere propriate signal conversion function from those available:
within the specified measuring range of the instrument
(e.g., 400 kPa). This user-programmed pressure range • F = 0: Linear characteristic (default)
• F = 1: Square root extraction
will correspond to the output signal (current or voltage)
range, which will be as specified on the product iden-
tification plate: i.e., 0 - 10V or 4 - 20 mA. • F = 2: Horizontal cylindrical tank
• F = 3...30: Look-up table with 3 to 30 pairs of values
If MA is lower than ME, the signal is said to have a positive
slope: i.e., the output signal increases as the pressure The tables generated by functions F = 0, F = 1 and F = 2
increases. If ME is lower than MA, the output signal has a are not visible. For these functions, internal values are
negative slope: i.e., the output signal decreases as the used for table computation. These values cannot be mo-
pressure increases. dified directly in the table by the user.
The difference between the values of MA and ME must be For all conversion functions, when the actual pressure is
at least 25% of the specified measuring range of the ins- equal to the MA value, the output signal will be at the
trument (100 kPa for 400 kPa instrument example men- lowest end of its range (0 V, 0 mA or 4 mA). When the
tioned above). The software does not permit a smaller actual pressure is equal to the ME value, the output signal
pressure span to be entered (the instrument will not allow will be at the highest end of its range (10 V or 20 mA).
storing of, nor exit from an invalid span). The user can enter only the 1...28 intermediate values of
the look-up table function F = 3....30. The parameters MA
Note: If you change MA and/or ME the and ME relate to the start and end values of the look-up
look-up table (s .5.3.6., 5.3.7.) that exi- table. A change in either of these parameter values cau-
sted up to that instant is deleted! ses the conversion function to be re-set to F = 0.
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5.3.7. Look-up Table Programming (F = 3..30) If R1A is larger than R1E, the switching output turns on
If the value of set-up parameter F is selected equal to or when the measured value falls between R1A and R1E: i.e.,
greater than 3, a sub-menu LIn is invoked. Through this when R1E < measured value < R1A (window limit function).
sub-menu all the required look-up table values can be
entered, except the first and last pairs of table values (re- Both parameters can be independently adjusted over the
spectively corresponding to MA and ME). This sub-menu full measuring range.
has its own entry and exit points, the latter being the last
of the value pairs to be entered. The table is stored only If the unit of measurement is changed, the switching
when the user exits to the sub-menu prompt LIn, by pres- points are changed accordingly. In this event, rounding
sing û. If the table is not correctly entered, the display error can cause a deviation in the least significant (right-
will indicate Err, indicating an error condition. If this hap- most) digit.
pens, it is not possible to exit this sub-menu mode until
the error is corrected. The value of the set-up parameter R1D determines the
delay time for switching output 1, after the measured
The table entries consist of 1 to 28 pairs of values. Values value reaches the switching point. The delay value can
I02 through I29 (or u02 through u29) specify the be selected in the range 0.0 to 100.0 secs. This value
amplitude of the out the signal output, and the values P02 applies equally to turn on and turn off.
through P29 are the corresponding pressure values.
The set-up parameter R1F determines the action of the
Entering or changing table values through the instrument's switching output. If R1F = 1, the switching output acts as
membrane keyboard is a tedious and error-prone method. normally open (NO) contacts. If R1F = 2, it acts as nor-
It should only be used as a stopgap method when a PC mally closed (NC) contacts.
and/or the PC interface module is not available.
5.3.9. Password
The table is accepted as correct if each output value is The last set-up parameter allows a password to be ente-
larger than its preceding value. Pressure values can be red. A password value of 001 to 999 can be selected. A
steadily increasing or steadily decreasing. However, a value of 000 disables the password function.
transition from falling to rising pressure values is not per-
mitted; nor are pressure values allowed to turn back If a password was set previously the digital display
along the same curve. indicates PAS after Esc is displayed and û is pressed.
The password is then entered, by pressing û and then
5.3.8. Limit Setting þ, ÿ. Only then will the set-up menu options be acces-
The two limit switching outputs (relay contacts or sible. If an incorrect password is entered, the display
solid-state switches) are each configured by four set-up jumps back to beginning of the menu (i.e., Esc).
parameters:
New Functions! (as of April 2008)
Switching output 1 is configured by parameters R1A,
R1E, R1D and R1F. 5.3.10. D0 – Display options
This parameter allows smoothing the displayed values in
Switching output 2 is configured by parameters R2A, cases where they are frequently deviating. The filter
R2E, R2D and R2F. function is similar to the dAM function, but acts only upon
the display, having no impact on the output signal. Addi-
The turn-on and turn-off points of switching output 1 are tionally the display can be turned off partially (D0 = -1,
defined respectively by parameters R1A and R1E. The only the setpoint LEDs are driven) or completely
values for these are set in the currently valid unit of me- (D0 = -2).
asurement (indicated by the lighted symbol to the right of
the digital display). 5.3.11. res – Reset to default values
This function will reset all parameters to default when ac-
The two parameters R1A and R1E together determine the tivated. Default values can be defined only by using the
logic of switching output 1: PC interface.
If R1A is smaller than R1E, the output turns on when the 5.3.12. MAF, MEF, dPF – Free Unit
measured value exceeds R1E. It turns off again only when
the measured value falls below R1A (hysteresis function). If the device is configured to have a “free“ third unit (sym-
bol: ) then the display can be scaled as desired by
If R1A and R1E have the same value, there is no hystere- using these three parameters.
sis: the switching output turns on when the measured The measuring range as defined by parameters MA and
value exceeds R1A / R1E, and turns off again when the ME is rescaled to MAF and MEF. If the table function ( F )
measured value falls below R1A / R1E. is enabled, table values will be taken into account too.
The dPF value controls the position of the decimal point.
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5.4. Overview of Set-up Parameters • MEF Measuring range end point (displayed value)
the instrument is turned on, it briefly displays the softwa- for free unit.
re version number, and then switches automatically to • NP Zero stabilization. Range = 0 to 100 counts.
normal operating mode. Pressing û causes the set-up
The value spans symmetrically around the
menu to be called up, indicated by Esc on the digital dis-
play. After that, by pressing þ repeatedly, each of the actual zero point.
set-up parameters is called up in sequence: • OF1 Zero offset correction, input 1. Range = -100 to
+100 counts.
Note: Depending on the version of
the instrument that was ordered, • F Signal conversion function. (0 = linear,
some of the individual parameters 1 = square root,
might not be available. 2 = horizontal cylindrical tank,
3..30 = look-up table)
• PAS Password input (appears only if password • lIn Look-up table entry (sub-menu)
function has been enabled). Values: 001 to 999
• oG1 Output signal limiting, minimum
• DAM Damping (time constant). Range of values
= 0.0 to 100.0 secs • OG2 Output signal limiting, maximum
• D0 Damping (display only), range of values 0..100. • OEr Fault signaling (output signal value on detec-
Additional: -1 = no digital value and -2 = display tion of instrument fault).
turned off completely. • res Reset all values to default. (Default values can
• R1A Switching output 1: turn-off point. be defined only by using the PC interface.)
• R1E Switching output 1: turn-on point. • -P- Password setting. Permissible password valu-
es = 001 to 999. "000" disables password pro-
• R1D Switching output 1: delay. Range of values = tection.
0.0 to 100.0 sec. This values applies equally for
turn-on and turn-off delays. If the password is lost, the instru-
ment can be unlocked only through a
• R1F Switching output 1 action. If R1F = 1, acts as serial interfaced PC, or the instru-
NO contacts. If R1F = 2, acts as NC contacts. ment has to be sent to the manufac-
• R2A Switching output 2: turn-off point. turer for this purpose.
• R2E Switching output 2: turn-on point. If oG1 and oG2 are both set to "0", the
• R2D Switching output 2: delay. Range of values = output signal will not be subjected to
0.0 to 100.0 sec. This values applies equally for limiting.
turn-on and turn-off delays.
• R2F Switching output 2 action. If R1F = 1, acts as If oG1 is set at the maximum value
NO contacts. If R1F = 2, acts as NC contacts. (11 V or 21 mA), the output signal can
• EIN Unit of measurement. The selection is indica- be adjusted using oG2 to any arbitrary
ted by the lighted symbol to the right of the value between zero and maximum val-
digital display. A particular unit can be selected ue, irrespective of pressure measure-
only if it can be meaningfully represented within ment. This feature enables the instrument to be used as
the basic measuring range of the instrument. a simulated signal source to test signal lines and other in-
struments or systems.
• MA Measuring range start point. The value of the
measured variable corresponding with the
minimum value of the output signal (0 V, 0 mA
or 4 mA, depending on the instrument version).
• ME Measuring range end point. The value of the
measured variable corresponding with the ma-
ximum value of the output signal (10 V or
20 mA, depending on the instrument version).
• dPF Position of decimal place for free unit.
• MAF Measuring range start point (displayed value)
for free unit.
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5.5. Electrical Connections, Switching Outputs 7. Transport
The product must be protected against shock and vibra-
tion during transport. It must therefore be properly pak-
ked, preferably in the original factory packaging,
whenever it is to be transported.
8. Service
Any defective devices or devices with missing parts
should be retourned to Fischer Mess- und Regeltechnik
GmbH. For quick service contact our service department.
8
11. Specifications
General
Measuring mbar 0-400 0-600 0-1000 0-1600
range bar 0-1.000 0-1.600 0-2.50 0-4.00 0-6.00
max. static
operating bar 16 bar
pressure
straight line
%FS 2.5 %
error (max.)°
Straight line °: Straight line error =
%FS 0.8 % nonlinearity + hysteresis; at
error (typ.)°
Tc span %FS 25°C; pressure within
0.8 % 0.4 % specified range (characte-
(max.)°° 10K
Tc span %FS ristic linear, not spreaded)
0.2 %
(typ.)°° 10K
Tc zero point %FS °°: Pressure within specified
0.8 % 0.5 % range (characteristic linear,
(max.)°° 10K
Tc zero point %FS not spreaded); compensated
0.2 % temperature range 0 to 60°C
(typ.)°° 10K
Electrical Data
Nominal supply voltage 24 V DC / AC
Operating supply voltage 12 ... 32 V DC / AC
Output signal 0 ... 20 mA, 4 ... 20 mA, 0 ... 10 V DC 3-wire
Output signal load For output current RL (UB - 4V) / 0.02A (UB 26V), else RL 1100
For output voltage RL 2 K (UB 15V), RL 10 K (UB = 12 …15V)
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11.1. Programming
Via membrane key-switches or by using PC-programming interface (accessory), programming mode can be pass-
word protected.
Settings:
Input filtering 0.0 ... 100.0 secs (10 / 90% step response time) for signal output, display seperated
Relay / switch 1 / 2 activation point, de-activation point, response time delay (0.0 ... 100.0 secs),
logic (N/O or N/C)
Measurement unit selection bar / kPa / „free unit“ start value, end value and decimal place for „free unit“
Zero suppression 0 ... 100 counts (1)
Output signal start / end value can be set at any point of measuring range (2)
Zero pressure calibration ±100 counts (3)
Output characteristic linear, square rooted, horizontal cylindr. tank, table (3...30 entries)
Password range 001 ... 999 (000 = password protection disabled)
Notes:
(1) Measured value deviations up to 100 counts symmetric about zero are set to zero. Used for zero drift suppression.
(2) Maximum effective turn-down ratio = 4:1. Only the output signal is affected.
Transfer function is inverted if start value > end value.
(3) Zero calibration setting may change with mounting orientation.
G1/8
female M 12 connector Holes for sheet
connector 2 connector 1 metal screws:
3.5 mm dia.
Electrical Connection /
Switching Function
10
13. Ordering Code
Measuring Range
0 . . 400 mbar........................................................................................... > 8 3
0 . . . . 0.6 bar........................................................................................... > 0 1
0 . . . . 1 bar........................................................................................... > 0 2
0 . . . . 1.6 bar........................................................................................... > 0 3
0 . . . . 2.5 bar........................................................................................... > 0 4
0 . . . . 4 bar........................................................................................... > 0 5
0 . . . . 6 bar........................................................................................... > 0 6
Sensor Materials
Pressure chambers, diaphragm, gaskets: brass / NBR .............................................> M
Pressure chambers, diaphragm, gaskets: brass / Viton®..........................................> N
Pressure Connections
G 1/8 female thread .....................................................................................................................> 0 0
Brass cutting ring fitting for 6 mm tube ........................................................................................> 2 8
Brass cutting ring fitting for 8 mm tube ........................................................................................> 2 9
Signal Output
No signal output ............................................................................................................................................ > 0
Current output: 0 - 20 mA linear, 3-wire........................................................................................................ > A
Voltage output: 0 - 10 V DC linear, 3-wire .................................................................................................... > C
Current output: 4 - 20 mA linear, 3-wire........................................................................................................ > P
Supply Voltage
24 V DC/AC (12-32 V DC/AC) ............................................................................................................................... > K
Customized Number
This addition defines all customised features
Marking for usage in zone 2 - hazardous gases CE II 3 Gc EEx nA IIC T4................................................. > R
Mounting........................................................................................................................................................................... > #
13.1. Accessories
11
14. Declaration of Conformity
Technische Änderungen vorbehalten • Subject to change without notice • Changements techniques sous réserve
Fischer Mess- und Regeltechnik GmbH • Bielefelder Str. 37a • D-32107 Bad Salzuflen • Tel. +49 5222 9740 • Fax +49 5222 7170
eMail: [email protected] • www.fischermesstechnik.de
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