CD Changer Manual - rv01

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Contents

Safety Information ............................................................................................................................ 2


Electrostatic Discharge Sensitive (ESDS) Device Handling ........................................................ 3
CD Changer Supplement Overview ................................................................................................ 3
Theory of Operation ...................................................................................................................... 4-5
Disassembly/Assembly Procedures ........................................................................................... 6-7
Figure 1. CD Changer Exploded View ............................................................................................. 8
Figure 2. Door Assembly Exploded View ......................................................................................... 9
CD Mechanism Disassembly Procedures ............................................................................... 10-14
Test Procedures ............................................................................................................................. 15
Alignment Procedures .............................................................................................................. 16-17
Part List Notes ................................................................................................................................ 18
Main Part List .................................................................................................................................. 19
Figure 3. CD Changer Exploded View ........................................................................................... 20
Figure 4. CD Mechanism Exploded View ....................................................................................... 21
CD Mechanism Part List ................................................................................................................ 22
Electrical Part List .......................................................................................................................... 23
Packaging Part List ........................................................................................................................ 24
Figure 5 Packaging Exploded View ............................................................................................... 24
Troubleshooting ........................................................................................................................ 25-42
Mechanism IC and Transistor Voltage Charts ........................................................................ 43-44
IC 201 (SM5871AS) D/F and D/A Converter Table ........................................................................ 45
IC 601 (uPD75116GF-K12) Microprocessor Table ......................................................................... 45
IC 601 (uPD75116GF-K12) Microprocessor Table (continued) ...................................................... 46
IC 601 (uPD75116GF-K12) Microprocessor Table (continued) ...................................................... 47
IC 861 (BA6398FP) CD Driver and +5V Regulator Table .............................................................. 47
IC 801 (CXD2517Q) Digital Signal Processor Table ...................................................................... 48
IC 801 (CXD2517Q) Digital Signal Processor Table (continued) ................................................... 49
IC 821 (CXA1782BQ) Servo Signal Processor RF Amplifier Table ................................................ 49
IC 821 (CXA1782BQ) Servo Signal Processor RF Amplifier Table (continued) ............................. 50
IC 821 (CXA1782BQ) Servo Signal Processor RF Amplifier Table (continued) ............................. 51
IC Block Diagrams .................................................................................................................... 52-55
CD-20 Alignment Fixture Schematic .............................................................................................. 56

REV0 to REV01 Change Magazine Part Number

CAUTION: THE BOSE® MODEL C1 CD CHANGER CONTAINS NO USER-SERVICEABLE


PARTS. TO PREVENT WARRANTY INFRACTIONS, REFER SERVICE TO WARRANTY
SERVICE STATIONS OR FACTORY SERVICE.

1
SAFETY INFORMATION
1. Parts that have special safety characteristics are identified by the symbol on
schematics or by special notes on the parts list. Use only replacement parts that
have critical characteristics recommended by the manufacturer.

2. Make leakage current or resistance measurements to determine that exposed


parts are acceptably insulated from the supply circuit before returning the unit
to the customer. Use the following checks to perform these measurements:

A. Leakage Current Hot Check-With the unit completely reassembled, plug


the AC line cord directly into a 120V AC outlet. (Do not use an isolation
transformer during this test.) Use a leakage current tester or a metering
system that complies with American National Standards Institute (ANSI)
C101.1 “Leakage Current for Appliances” and Underwriters Laboratories
(UL) 1492 (71). With the unit AC switch first in the ON position, then in the
OFF position, measure from a known earth ground (metal water pipe,
conduit, etc.) to all exposed metal parts of the unit (antennas, handle bracket,
metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially
any exposed metal parts that offer an electrical return path to the chassis.
Any current measured must not exceed 0.5 milliamp. Reverse the unit power
cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN
THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZ-
ARD THAT MUST BE ELIMINATED BEFORE RETURNING THE UNIT TO
THE CUSTOMER.

B. Insulation Resistance Test Cold Check-(1) Unplug the power supply and
connect a jumper wire between the two prongs of the plug. (2) Turn on the
power switch of the unit. (3) Measure the resistance with an ohmmeter be-
tween the jumpered AC plug and each exposed metallic cabinet part on the
unit. When the exposed metallic part has a return path to the chassis, the
reading should be between 1 and 5.2 Megohms. When there is no return path
to the chassis, the reading must be “infinite”. If it is not within the limits specified,
there is the possibility of a shock hazard, and the unit must be repaired and re-
checked before it is returned to the customer.

PROPRIETARY INFORMATION

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF


BOSE® CORPORATION WHICH IS BEING FURNISHED ONLY FOR
THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT
BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE
BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED
FOR ANY OTHER PURPOSE.

2
ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)
DEVICE HANDLING
This unit contains ESDS devices. We recommend the following precautions when repairing,
replacing, or transporting ESDS devices:

• Perform work at an electrically grounded work station.

• Wear wrist straps that connect to the station or heel straps that connect to conductive floor
mats.

• Avoid touching the leads or contacts of ESDS devices or PC boards even if properly
grounded. Handle boards by the edges only.

• Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert unpro-
tected devices into materials such as plastic, polystyrene foam, clear plastic bags, bubble wrap
or plastic trays.

CD CHANGER OVERVIEW
The C1 used for the Lifestyle® 40 and 50 Systems is a CD changer only. The main PCB, AM
and FM section is not used with this version of the CD-20. The PCB assembly 190705 is
basically a power supply PCB used for the CD changer. All other functions (normally found in
the CD-20) are performed externally by the Multi-Room Interface.

3
THEORY OF OPERATION

Introduction

This theory of operation describes the circuitry related to the CD changer used in the Lifestyle®
40 and 50. It mostly covers SD190705 (Model C1 CD Changer), but also discusses half of
sheet 1 of SD188905 (LS40/50 Multi-Room Interface).

The CD changer board used in the LS40/50 system includes a power regulating circuit and
simple interface circuits. Unregulated power from the Multi-Room Interface is regulated to 12.0
volts for consumption by the CD changer mechanism. The changer PCB provides a means of
turning the power on or off, enabling or disabling the CD mechanism and powering the LED.
Audio signals from the CD mechanism are passed to the Multi-Room Interface where a differ-
ential amplifier helps reduce the level of hum present in the audio.

Power Regulator

The power regulator takes unregulated power delivered from the Multi-Room Interface
(RAWPOWER) and regulates it to 12.0 volts. RAWPOWER is a DC voltage with a 120 Hz
ripple component. The DC level of RAWPOWER can vary from 19.5 volts at very high AC line
conditions, to less than 12.0 volts for very low AC line, heavy load conditions.

The core of the regulator is composed of six components: R1, D5, Q4, Q3, D6 and R4. R1
feeds current from RAWPOWER to D5 which maintains 5.1 volts at the node, +VREF. +VREF
serves as the reference voltage for a feedback loop involving Q4, Q3, D6 and R4. Q4 com-
pares the voltage at its base (+VERF) and the voltage at its emitter and creates a collector
current that is proportional to the difference (in the small-signal sense). That current is pulled
from the base of Q3, and gets multiplied by Beta to produce the Q3 collector current. This
current drives the load to create CD_VCC, the regulated supply voltage. D6 drops 7.5 volts
from CD_VCC to set the voltage at the emitter of Q4. R4 supplies the bias currents necessary
to keep the components linear.

Several extra components are used to turn the regulator on or off. The CD_ENABLE signal is
sent from the Multi-Room Interface. It is filtered by R5 and C16 to drive Q2 which is used as a
digital switch. When Q2 is on, the base of Q1 is pulled low, which turns Q1 off and allows the
regulator to function normally. Otherwise, R17 turns Q1 on, which forces +VREF to ground,
turning the regulator off. Q6 is included to softly clamp CD_VCC to ground. R2 limits the base
current to Q6, and R3 limits the power dissipation when the regulator is turned off.

A few other components are used for robustness and performance considerations. C7, C26,
C8 and C9 are filtering components. C27 is used to guarantee high frequency stability of the
feedback loop. R27 keeps Q3 from being turned on by stray fields when the regulator is off.

Audio Path

The audio path on the CD changer PCB is very simple, but it has some important features. It is
important to understand that the series impedance from the output of the audio sources in the
CD mechanism to the differential amplifier must be well matched between the audio lines and
the reference line. C14 and R20 compensate for the output impedance of the CD mechanism
and match the reference line to the signal lines.

4
THEORY OF OPERATION

Audio Path (continued)

The filtering components, C10, C11, C12, L1, L2 and L3 help provide immunity from RF inter-
ference. They also help protect against ESD.

LED

Similar to the CD_ENABLE, the LED_ENABLE signal is driven by the Multi-Room Interface. It
has two functions. First, it directly drives the enable line to the CD mechanism. Second, it
drives Q5 through R15 which turns on the LED (as long as the regulator is on). R16 limits the
LED current.

Differential Amplifier

The differential amplifier is located in the Multi-Room Interface (Refer to the service manual
199402 schematic diagram SD188905 sheet 1 of 4). Its purpose is to attenuate the hum that
exists on the audio signals due to ground currents between the Multi-Room Interface and the
CD mechanism. It also amplifies the audio signal by about 10 dB.

The Multi-Room Interface side audio reference is CREF which is generated by the volume
control ICs. The audio and reference signals enter the PCB through J107 and all encounter
identical impedances, as is necessary to provide good common mode rejection. C141, C241
and C142, AC couple the differential amplifier to the CD changers input. R127, R226 and R145
loosely bias the lines to avoid poping when the CD mechanism mutes. C124 and C221 are
ESD protection devices. The amplifiers themselves are used in a standard differential amplifier
configuration, and use high tolerance resistors in order to maximize common-mode rejection.

CD Cable

The cable itself, (part number 191491) is an important part of the design. Its characteristics
help minimize the amount of hum that is present on the audio signals. Important features are
the gauge of the wire used, shielding, and the relative orientation of the individual wires.

5
DISASSEMBLY/ASSEMBLY PROCEDURES

Note: Refer to Figures 1 and 2 for the 5.4 Remove the three screws (4) from the
following procedures. Numbers in paren- superstructure (2).
theses correspond to the item callouts in
Figures 1 and 2. 5.5 Place a flat-blade screwdriver into each
of the four slots (5) on the superstructure
1. Top Cover Removal (2) and push away from the center of the
unit to release the catches.
1.1 Grasp the cover (1) by the edges and
work it up to release the christmas tree 5.6 Lift the superstructure (2) away from
fasteners from the superstructure (2). the base (9).
This might take some effort. Using a flat-
blade screwdriver may be helpful. Take 6. Superstructure Replacement
care not to damage the top cover.
6.1 Lower the superstructure (2) onto the
2. Top Cover Replacement base (9) and pull the ribbon cable through
the large opening.
2.1 Align the cover's christmas tree fasten-
ers with the holes in the superstructure (2). 6.2 Push down on the superstructure
Push the cover (1) down until it is fully (2) until it snaps into the base (9).
seated.
Note: Align the cover so that the BOSE® 6.3 Redress the ribbon cable in the
logo is in the left corner. channel at the rear of the superstructure
(2). Connect the cable to the PCB.
3. Display Window Removal
6.4 Replace the three screws (4) that
3.1 Grasp the top edge of the display secure the superstructure (2) to the base.
window (3) and pull it forward.
6.5 Replace the door spring (13) to the
superstructure (2) and door assembly (8).
4. Display Window Replacement
6.6 Perform procedure 2.
4.1 Align the display window (3) so the
catches are facing up.
7. Door Assembly Removal
Note: Refer to Figure 2 for the following
4.2 Align the display window (3) and press procedures.
it into the super structure (2).
7.1 Perform procedure 5.
5. Superstructure Removal
7.2 Lift the door assembly (8) straight up.
5.1 Perform procedures 1 and 3.
8. Door Assembly Replacement
5.2 Remove the door spring (13) from the
superstructure (2) and door assembly (8). 8.1 Lower the door assembly (8) into the
base (9) aligning the post (10) on the door
5.3 Remove the ribbon cable (6) from the assembly to the holes (11) in the base.
super structure (2) and disconnect it from Also rotate the hinge (12) on the left side of
the PCB (7). door so that the groove fits into the slot on
Note: Make a note of how the ribbon cable hinge holder (13).
was dressed in the rear channel of the
superstructure. 8.2 Perform procedure 6.

6
DISASSEMBLY/ASSEMBLY PROCEDURES
9. CD Mechanism Removal

9.1 Perform procedure 5.

9.2 Lift the CD mechanism (14) straight up


from the base (9).

10. CD Mechanism Replacement

10.1 With the opening of the CD mecha-


nism facing towards the front of the unit,
lower the CD mechanism into the base (9)
aligning the four grommets (10) with the
four posts on the base.
Note: Make sure the four springs (11) are
located on the four outer posts of the base.

10.2 Perform procedure 6.

11. PCB Assembly Removal

11.1 Perform procedure 5.

11.2 Grasp the PCB assembly (7) and lift it


straight up.

Note: When removing the PCB, make a


note of the wire dressing for reinstallation.

12. PCB Assembly Replacement

12.1 While lowering the PCB assembly (7)


into the base (9), angle it so that the PCB
sits in the grooves on the bottom of the
base.

12.2 Connect the harness to the PCB and


redress the harness.

12.3 Perform procedure 6.

7
1

5
5 6 4

2
10
9 6 5

16
21
18
17
11
8

16

12

Figure 1. CD Changer Exploded View

8
HINGE

12

12
10

9
11

13

FRONT VIEW
HINGE HOLDER

Figure 2. Door Assembly Exploded View

9
CD MECHANISM DISASSEMBLY PROCEDURES
1. Main PCB Disassembly

1.1 Short the two pads on the ribbon cable


coming from the pick up.

1.2 Unplug CN905.

1.3 Remove the four screws that secure


the PCB to the chassis.

1.4 Lift the PCB up and remove the remain-


ing connectors.

2. Base Chassis Disassembly

2.1 Remove all the FPCs that connect the


mount chassis (A173) to the main PCB.

2.2 Remove the front and rear elevator


tension spring (A59).

2.3 Remove the two E-rings located in the


rear (A238) and the two located in the front
(A241). Remove the two E-rings located in
the front (A235) and the two located in the
rear (A236). Remove the link cross bars
(A107) and (A111).

2.4 Remove the screw (A133) and the two


screws (A131) that mount the elevator unit
and remove the elevator unit.
Note: A133 is the screw that secures the
plastic piece.

2.5 Remove the six screws (A61) that


secure the top base chassis (A14).

2.6 Remove the two screws (A63) and the


two screws (A64) that secures the rear
base chassis (A22). Remove the spring
that connects from the mount chassis to
the base chassis.
Note: Use caution when removing the
mount chassis so that the washers, rollers,
etc. that are mounted on the lift pin of the
mount chassis are not lost.
(Continued on the next page)

10
CD MECHANISM DISASSEMBLY PROCEDURES
Note: When installing the mount chassis
(A173), line up the elevator shaft (A119) so
that the lever (A55) is almost touching the
eject lever (A45). The mount chassis
should be at it's lowest position.

3. Elevator Motor Disassembly

3.1 Unplug the FPC (A104) from the PCB.

3.2 Remove the screw (A133) that secures


the elevator unit.
Note: A133 is the screw that secures the
plastic piece.

3.3 Remove the two screws (A131) that


secure the elevator unit to the base chassis
and remove the elevator unit. Lift the eleva-
tor unit out through the bottom of the base
chassis.

3.4 Remove the FPC (A104) from the


motor (A127) terminal with a soldering iron.

3.5 Remove the screw (A130) that secures


the elevator motor bracket (A115) to the
elevator unit bracket.

3.6 Remove the two screws (A132) that


secure the motor to the motor bracket.

11
CD MECHANISM DISASSEMBLY PROCEDURES
4. Feed Motor Disassembly

4.1 Remove the washer (A102) and then


remove the DV middle gear (A81).

4.2 Remove the FPC from the feed motor


with a soldering iron.

4.3 Remove the two screws (A94) that


secure the feed motor (A89). Lift the motor
up.

5. Loading Motor Disassembly

5.1 Unplug the FPCs (A104) and (A232).

5.2 Remove the four screws (A64) that


secure the base chassis side (A19) to the
base chassis.

5.3 Remove the screw (A133) that secures


the elevator unit to the chassis. Remove
the base chassis side (A19). The elevator
unit will be attached to the base chassis
side.

5.4 Remove the two screws (A246) that


secure the loading motor unit to the base
chassis.

5.5 Remove the FPC (A232) that is con-


nected to the motor terminal with a solder-
ing iron.

5.6 Remove the two screws (A242) that


secure the motor (A233) to the motor
mount.
Note: Assemble in the reverse order of the
disassembly and make note of the follow-
ing.
1. Make sure the front bend of the friction
gear arm assembly (A197) is inserted in
the square hole of the chassis mount
(A173).
2. Make sure that the PR cam roller (A223)
is fitted to the push cam rod (A215) and is
inserted in the bend groove of the push rod
(A221).
3. The tightening torque of the motor mount-
ing screw (A242) is 1.5 to 2.0 kg-cm.

12
CD MECHANISM DISASSEMBLY PROCEDURES
6. Lift Motor Disassembly

6.1 Perform procedure 3.

6.2 Remove the two DL springs (A228) that


are located on both sides. The DL springs
are black.

6.3 Remove the FPC from the lift motor


(A154) with a soldering iron.

6.4 Grasp the unit where the DL springs


were located and rotate the motor assem-
bly section up. Remove the two screws
(A157) that secure the motor bracket to the
assembly.
Note: Rotate the worm gear A148 until the
disc rollers are in contact.

6.5 Remove the E-ring (A156) and the


washer (A166) that secures the worm gear
to the motor shaft.

6.6 Remove the screw (A158) that secures


the motor to the motor bracket.

7. Pick Up Disassembly

7.1 Short the short pattern located on the


FPC (A1) with a soldering iron. Unplug the
FPC (A1).

7.2 Remove the screw (A101) that secures


the FPC to the chassis. Make note of the
location of the FPC that is glued to the
chassis.

7.3 Remove the two screws (A96) that


secure the screw clip (A78), DV plate
spring (A86) and DV spring holder (A76) to
the pick up (A87).

7.4 Remove the screw (A97) that secures


the switch spacer to the chassis.

7.5 Remove the two screws (A93) that


secure the sub shaft (A73) of the pick up to
the chassis. Lift the pick up out of the unit.

13
CD MECHANISM DISASSEMBLY PROCEDURES
Note: When replacing the pickup, grease
the main shaft and the U groove of the sub
shaft. After securing the FPC, apply glue to
the end opposite the screw.

8. Manual Magazine Ejection

8.1 With the disc clamped, rotate the lift


motor worm gear (A148) 25 to 28 turns in
the direction of the arrow to unclamp the
disc.

8.2 With the disc unclamped, rotate the L


wheel worm gear (A212) in the direction of
the arrow to return the disc to the maga-
zine.
Note: If the disc comes in contact with the
separator and can not be returned, push
the edge of the disc up or down so that it
returns without coming into contact with the
separator of the magazine.

8.3 After returning the disc to the magazine,


push the emergency eject plate (A51) with
the tip of a screwdriver to remove the
magazine.

14
TEST PROCEDURES

1. CD Tracking Ability

1.1 The test discs listed in the chart below


should be played with no audible defects.

1.2 If the unit fails any of these tests, refer


to the alignment procedures or replace the
CD mechanism assembly.

Disc Test Test Conditions


ABEX test disc TCD-725A Defect tracking (void), 1.0 mm Track 6, 6 sec.
ABEX test disc TCD-725A Defect tracking (black dot), .8 mm Track 9, 8 sec.
ABEX test disc TCD-725A Defect tracking (finger print), 65 µm Track 13, 10 sec.
ABEX test disc TCD-732R Defect tracking (warped disc), -1.0 mm First and last track, 6 sec.
ABEX test disc TCD-713R Defect tracking (eccentric disc), 210 µm First and last track, 6 sec.

15
ALIGNMENT PROCEDURES
Note: The CD changer must be placed into Changer PCB

a CD-20 music center for the following


procedures. The CD changer can not be
operated by itself.
DC Voltmeter
Equipment Needed TP704

CN902
1. CD-20 Alignment Fixture (P/N: 191749)
2. Oscilloscope _
+
3. DC Voltmeter ATSC
PT824
4. Test CD (A•Bex TCD-784) or equivalent.

Note: Remove the solder from the location

CN903
TP824
ATSC before performing any alignments.
Perform these procedures in exact order!

1. FE Bias Alignment
Figure 1. FE Bias Alignment
1.1 Connect the power pack to the CD-20
Changer PCB
and leave the CD-20 in the OFF mode.

TP705
1.2 Connect a DC voltmeter to TP824 (FE
out) and TP704 (1/2 Vcc). See Figure 1. Sled
TP704 Oscilloscope
TP601

CN902
1.3 Adjust the potentiometer PT824 until
Track
the meter reads < 10mVdc. _
+
PT823
TP822
2. Tracking Balance Alignment

2.1 Insert the CD A•Bex TCD-784 and play CN903

track number seven.

2.2 Connect TP601 (TEST) to TP705


(GND). See Figure 2.
Figure 2. Tracking Balance Alignment
2.3 Remove the solder from the points
labeled SLED and then TRACK. Changer PCB

2.4 Connect an oscilloscope to TP822 (+) TP701


and TP704 (-).
TP704
CN902

2.5 Adjust PT823 (T.BAL) until the wave


form is symmetrical about 0VDC, V1=V2.
V+ GND CD-A X
See Figure 5.
1/2 V CC CD-B Y
TP823 SCOPE
2.6 After the adjustment is done, solder the PT821 FE ,,
CN903

F 1.75kHz
,,
CD20
points labeled TRACK and SLED. Remove TP824 T 2.15kHz
ALIGNMENT
FIXTURE
POWER
the connection from TP601 (TEST) to
TP705 (GRN).

Figure 3. Focus Gain Alignment

16
ALIGNMENT PROCEDURES
3. Focus Gain Alignment 4.7 After the adjustment is complete,
solder the point labeled TE.
3.1 Unplug the power pack from the CD-20
5. Alignment Completion.
3.2 Remove the solder from the point
labeled FE and connect the CD-20 align- 5.1 Solder the point labeled ATSC.
ment fixture as shown in Figure 3.
5.2 Perform test procedure 1.
3.3 Turn the CD-20 on and play track
number one of the A•Bex CD TCD-784.
Changer PCB

3.4 Switch the CD-20 alignment fixture's


oscillator to 1.75 kHz. TP701

TP704
3.5 Set the oscilloscope to the X-Y mode

CN902
and connect CH2 of the oscilloscope to the V+ GND CD-A X
"X" input and CH1 to the "Y" input of the TP821
TE
TP822
alignment fixture. 1/2 V CC CD-B Y
PT822 SCOPE

,,
F 1.75kHz CD20
ALIGNMENT
3.6 Adjust PT821 (F. GAIN) for the best ,,

CN903
FIXTURE
T 2.15kHz
POWER

circle as viewed on the oscilloscope. See


Figure 6.

3.7 After the adjustment is complete, solder Figure 4. Tracking Gain Alignment
the point labeled FE.

4. Tracking Gain Alignment


V1
0V V1=V2
4.1 Unplug the power pack from the unit. V2

4.2 Remove the solder from the point


labeled TE and connect the alignment Figure 5. Symmetrical Waveform
fixture as shown in Figure 4.

4.3 Plug the CD-20 in and play track num-


ber 1 of the A•Bex CD TCD-784.

4.4 Switch the CD-20 alignment fixture's


oscillator to 2.15 kHz.

4.5 Set the oscilloscope to the X-Y mode.


Connect CH2 of the oscilloscope to the "X"
input and CH1 to the "Y" input of the align-
ment fixture. Oscilloscope

4.6 Adjust PT822 (T. GAIN) for the best


circle as viewed on the oscilloscope. See
Figure 6. X-Y Mode Output
Figure 6.
10mV/ Division

17
PART LIST NOTES
1. This part is not normally available from Customer Service. Approval from the Field Service
Manager is required before ordering.

2. The individual parts located on the PCBs are listed in the Electrical Parts Lists.

3. This part is critical for safety purposes. Failure to use a substitute replacement with
the same safety characteristics as the recommended replacement part might create shock, fire
and or other hazards.

18
MAIN PART LIST
(Refer to Figure 3)
Item Description Part Q t y . Note
Number Number
1 COVER, TOP 180038 1
2 SCREW, TAPP, 6-13 X .875, PAN, XREC 187426-14 3
3 SUPERSTRUCTURE 182311 or 250257 1
4 PCB ASSY, CD CHANGER, LS40/50 191450 1 1
5 BASE ASSY 183889-002 1
6 SPRING, MOUNTING, CD-MECH 184041 4
7 PLATE, FILLER, LS40/50 190710-001 1
8 LENS 178208 1
9 DOOR ASSY. 180037 1
10 BEZEL, CHANGER 178210 1
11 CLIP,SPRING, U TYPE 178173-01 1
12 ADAPTER, MOUNTING, RIGHT 187576 1
13 GROMMET, MOUNTING 178919 4
14 ADAPTER, MOUNTING, LEFT 187577 1
15 BUTTON, EJECT 197922 1
16 CD MECHANISM 198170 1
--- SPRING, DOOR RETURN 178340 1
--- TAPE, EMI TRACE 179277 1
--- SCREW, THUMB, SHIPP'G, CD MECH 198583 3
--- CLIP, GROUNDING 183893 1
--- CLIP, CHRISTMAS TREE 179278 4
--- TAPE, FOAM, ADH BACKED, W/LINER 179265-06 1
--- TAPE, TRANSFER (3M F9465PC) 183301-25100 1
--- TAPE, FOAM 179265-01 1
--- TAPE, FOAM 179265-02 1

19
Figure 3. CD Changer Exploded View

20
Figure 4. CD Mechanism Exploded View

21
CD MECHANISM PART LIST
(Refer to Figure 4)
Item Description Part Note
Number Number
1 Assy, Base Top Comp. 189092
2 Assy, Base Center Comp. 189108
3 Assy, Bracket CD-CH Comp. 189159
4 Assy, Chassis CD Comp. 189199
5 Assy, Base Rear Comp. 189155
6 Assy, Shaft EV Comp. 189160
7 Assy, Base Front Comp. 189193
8 Assy, Frame EV Comp. 189149
9 Assy, Base Side Comp. 189112
10 Assy, Chassis Mount Comp. 189157
11 Assy, Bracket Loading Comp. 189156
A1 FPC PIC 189154
A104 Assy, FPC Elevator 189161
A153 FPC Lift 189153
A228 Spring Tension DL 189144
A232 FPC Loading 189152
CN906 Wire Assy, 8P, 555mm 189162 2
- Assy, PCB-W, Main 189163 1
Note: 1. This is the complete CD changer mechanism PCB.
2. This part is connected to the CD changer mechanism's PCB.
Note: The table above lists all the parts that are available for the CD changer mechanism
portion of the CD-20. The part numbers that are not proceeded by a letter represent an assem-
bly that is outlined in Figure 4. Part numbers that are preceded by a letter represent individual
parts called out in Figure 4.

22
ELECTRICAL PART LIST
(CD Changer PCB Assembly 191450)
Resistors
Reference Designator Description Part Number Note
R1 4.7K, CHIP, 0805, 5% 133626-4725
R2 3.65K, 1206, 1/8W, 1% 124894-3651
R3 178 OHM, 1206, 1/8W, 1% 124894-1780
R4 243 OHM, 1206, 1/8W, 1% 124894-2430
R5 4.7K, CHIP, 0805, 5% 133626-4725
R6 1.00K, 1206, 1/8W, 5% 124895-1025
R15 1.00K, 1206, 1/8W, 5% 124895-1025
R17 3.65K, 1206, 1/8W, 1% 124894-3651
R20 243 OHM, 1206, 1/8W, 1% 124894-2430
R25 243 OHM, 1206, 1/8W, 1% 124894-2430
R27 100K, CHIP, 0805, 5% 133626-1045
Capacitors
Reference Designator Description Part Number Note
C7 470uF, EL, 85°C, 25V, 20% 149948-471E
C8 1000uF, EL, 85°C, 16V, 20% 149948-102C
C9 .047uF, 0805, Z5U, 20% 148779-473
C10 100pF, 0805, COG, 50V, 5% 133622-101
C11 100pF, 0805, COG, 50V, 5% 133622-101
C12 100pF, 0805, COG, 50V, 5% 133622-101
C14 10uF, EL, 85°C, 25V, 20% 149947-100E
C16 1000pF, 0805, X7R, 50V, 10% 133623-102
C17 1000pF, 0805, X7R, 50V, 10% 133623-102
C22 1000pF, 0805, X7R, 50V, 10% 133623-102
C26 .047uF, 0805, Z5U, 20% 148779-473
C27 .10uF, 0805, Y5V, 25V, 80% 133624

Transistors
Reference Designator Description Part Number Note
Q1 2SC3395, NPN, SOT 146817
Q2 MMBT3904, NPN, SOT 146819
Q3 HEATSINK, T0-126, CB-CD 196997
Q4 MMBT3904, NPN, SOT 146819
Q5 2SC3395, NPN, SOT 146817
Q6 MMBT3904, NPN, SOT 146819

Inductors
Reference Designator Description Part Number Note
L1 INDUCTOR, CHIP, 0805, 400 OHMS 188587-401
L2 INDUCTOR, CHIP, 0805, 400 OHMS 188587-401
L3 INDUCTOR, CHIP, 0805, 400 OHMS 188587-401
D5 ZENER, SOT23, 5%, 5.1V 135247-5231
D6 1N5236, ZENER, 7.5V, 225mW,.5% 135247-5236

Miscellaneous
Reference Designator Description Part Number Note
J2 CONN, RECEPTACLE, 4 POS, BLK, 184038-04
SIDE
J4 CONN, MINI DIN, 8 PIN 191490
J3 CONNECTOR, HEADER, 8 PIN 180045-08
LED 1 LED, R, A, 25mA + /-5mA, 2.6V 191481-001

23
PACKAGING PART LIST
Item Description Part Number Q t y . Note
Number
1 PACKING, INSERT D/C CARD 188022 1
2 SCREW, SHIPPING, CD MECH. 198583 3
3 PACKING, TOP PAD, EPS 186424-001 1
4 PACKING, TRAY, EPS 186425-001 1
5 CARTON, D/C, CD-20 188020-001 1
--- BAG, MICROFOAM, 18 x 10.5 174591 1
--- MAGAZINE, 6 DISC 256261 1

Figure 5 Packaging Exploded View

24
TROUBLESHOOTING

25
TROUBLESHOOTING

26
TROUBLESHOOTING

27
TROUBLESHOOTING

28
TROUBLESHOOTING

29
TROUBLESHOOTING

30
TROUBLESHOOTING

31
TROUBLESHOOTING

32
TROUBLESHOOTING

33
TROUBLESHOOTING

34
TROUBLESHOOTING

35
TROUBLESHOOTING

36
TROUBLESHOOTING

37
TROUBLESHOOTING

38
TROUBLESHOOTING

39
TROUBLESHOOTING

40
TROUBLESHOOTING

41
TROUBLESHOOTING

42
MECHANISM IC AND TRANSISTOR VOLTAGE CHARTS
Condition: DC voltage at stop mode.
Voltage readings from common ground are measured with digital voltmeter.

Pin\Xistor Q201 Q202 Q203 Q204 Q205 Q601 Q602 Q701 Q702 Q703 Q704
B 14.4 14.4 0 5 0 1.8 - 5.6 9.4 0 5
C 0 0 14.4 0 5 0 5 14.2 14.4 14.4 0
E 0 0 14.4 0 0 0 4.9 5 8.8 14.4 0

Pin\Xistor Q851 Q852 Q853 Q861


B 0 5 5 8.2
C 5 0.8 0 5
E 0 5 5 8.8

IC201
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1.9 0 0 2.1 5 5 5 2.5 2.5 0 5 0 NC 4.7 0 4.8 5 2.2 0
Pin 20 21 22 23 24 25 26 27 28
2.2 5 5 2.2 0 2.2 5 5 2.2

Pin 1 2 3 4 5 6 7 8
IC203 3.9 3.9 3.9 0 3.5 3.5 3.9 7.9
IC204 3.9 3.9 3.9 0 3.5 3.5 3.9 7.9

IC601
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
5 0/5 NC NC 0 0 5 2.7 2.5 0 0 0 4.6 0 0 0 0 5 5
*1
Pin 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
NC 5 0 5 5 0 0 4.1 5 4.6 0 5 5 4.9 0 5 5 NC NC
Pin 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
NC NC 0 0 5 4.8 5 0 0 5 0 0/5 5 0 4.6 NC NC NC 5
*2
Pin 58 59 60 61 62 63 64
5 0 0 0 0 5 5

Note *1 ID Code 1 .. 0V
ID Code 2 .. 5V
*2 Pickup located utmost inside .. 0V
Pickup located otherwise .. 5V

Pin 1 2 3 4
5 6 7 8
IC602 NC NC NC 0
0 0 NC 5
IC603 4.8 0.2 3.3 0
2.5 4.1 0 5
IC604 5 0 5 NC NC NC 0 5

43
MECHANISM IC AND TRANSISTOR VOLTAGE CHARTS

IC801
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
0 NC 2.5 NC NC 0 0 5 5 0 0 0 0 2.5 0 2.5 2.5 5 NC
Pin 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
2.5 0 1.1 NC NC NC 5 0 NC NC NC NC NC NC 2.1 NC 0 NC NC
Pin 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
NC 0 NC 0 0 NC NC 0 5 5 0 5 0 5 5 0 0 0 5
Pin 58 59 60 61 62 63 64
5 5 0 0 0 0 NC

Pin 1 2 3 4 5
IC802 NC 2.1 0 2.5 5

IC821
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 0 2.5 2.5 2.5 2.5 2.5 1.2 5 5
Pin 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
5 0 5 0 0 0 2.2 3.7 3.1 1.3 30 31 32 33 34 35 36 37 38
Pin 39 40 41 42 43 44 45 46 47 48
2.5 2.5 0 2.5 2.5 2.5 1.9 2.2 0.7 2.5

IC861
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
4.1 4.1 2.5 NC 7.8 5 8.8 0 NC 2.5 4.1 4.1 0 2.5 2.5 2.5 4.1 4.1 2.5
Pin 20 21 22 23 24 25 26 27 28
NC 8.8 8.8 2.5 NC 2.5 4.1 4.1 0

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14
IC862 8.8 0 0 8.8 0 0 0 NC 0 NC 8.8 NC 0 0
IC863 8.8 0 0 8.8 0 0 0 NC 0 0 8.8 0 0 0

44
IC 201 (SM5871AS) D/F and D/A Converter Table
Pin I / O Terminal Description
No. Name
1 O XTO Crystal oscillator output
2 - XVss Clock ground
3 I CKSLN Clock frequency select input. Internal
pull-up resistor
4 O CKO Clock output
5 I TSTN Test input. This pin should be tied
HIGH for normal operation. Internal pull-
up resistor
6 I MODN Mode select input. Internal pull-up
resistor
7 I ATTN Soft mute control input. Internal pull-up
resistor
8 I LRCI Data sample rate clock input. Internal
pull-up resistor
9 I BCKI Bit clock input. Internal pull-up resistor
10 I DIN Serial data input. Internal pull-up
resistor
11 I DFS1 De emphasis select input. Internal pull-
up resistor
12 I DFS2 De emphasis select input. Internal pull-
up resistor
13 O MUTEO Mute detect output
14 I RSTN Reset input. Internal pull-up resistor
15 _ DVSS Digital ground
16 _ DVDD 5V digital supply
17 _ AVDD1 Analog supply 1
18 O LO Left-channel positive PWM output
19 _ AVSS1 Analog ground 1
20 O LON Left-channel negative PWM output
21 _ AVDD2 Analog supply 2
22 _ AVDD3 Analog supply 3
23 O RON Right-channel negative PWM output
24 _ AVSS2 Analog ground 2
25 O RO Right-channel positive PWM output
26 _ AVDD4 Analog supply 4
27 _ XVDD Clock supply
28 1 XTI Crystal oscillator or external clock input

IC 601 (uPD75116GF-K12) Microprocessor Table


Pin I / O Terminal Description
No. Name
1 NC
2 I MODE Mode switch
3 NC
4 NC
5 O LIFTMC1 Lift motor output
6 O LIFTMC2 Lift motor output
7 I RESETB System reset input
8 - X2 Ceramic oscillator connection terminal
for system clock
9 - X1 Ceramic oscillator connection terminal
for system clock
10 I LOADS Load switch input
W

45
IC 601 (uPD75116GF-K12) Microprocessor Table
(continued)
Pin I / O Terminal Description
No. Name
11 I TEMP Thermosensor input
12 I EJECTS Eject switch input
W
13 I ACCIN Acc ON/OFF input
14 O LOMP Loading motor output
15 O LOMN Loading motor output
16 O ELEVMN Elevator motor output
17 O ELEVMP Elevator motor output
18 O RESET LSI reset signal
O
19 O CD_MU Audio output mute signal
TE
20 NC
21 O DR8V + 8V Power supply ON/OFF signal
22 O COM_D Command output for CXD2517Q
ATA
23 O CLOCK Serial clock output for CXD2517Q
24 O XLAT Data latch output for CXD2517Q
25 O LDON Laser diode control signal
26 - Vss GND
27 I STBYST Stand-by mode cancel signal input
RT
28 I BATTER Battery error input signal
Y
29 I COMDI Correspondence data input
N
30 I SCOR CXD2517Q Sub code frame sink input
31 NC
32 NC
33 I DISC
34 I H.POS Home position sensor input
SW A
35 NC
36 NC
37 NC
38 NC
39 NC
40 NC
41 I S Q S O CXD2517Q Sub code data input
42 NC
43 O SQCK Clock output for CXD2517Q sub code
reading
44 I ROTDC Elevator sensor input
TC
45 NC
46 I FOK CXA1782BQ FOK signal input
47 I SENS CXA1782BQ SENS signal input
48 I TEST Test mode signal input
49 I MAGZ Magazine switch input
SW
50 I LIMIT Limit switch input
SW
51 I LIFTSW Lift switch input
B
52 I LIFTSW Lift switch input
B

46
IC 601 (uPD75116GF-K12) Microprocessor Table
(continued)
Pin I / O Terminal Description
No. Name
53 I COMDO Correspondence data output
UT
54 NC
55 NC
56 NC
57 - Vpp Power supply of PROM writing
58 - Vdd Power supply (+5V)
59 I CDINOK CD mechanism in switch input
60 O CD+B Divider unit control signal
61 O SCL Clock output for S-RAM data reading
and writhing
62 I/O SDA S-RAM data input/output
63 NC
64 NC

IC 861 (BA6398FP) CD Driver and +5V Regulator Table


Pin I/O Terminal Description
No. Name
1 O OUT+ Focus amp output (-)
2 O OUT - Focus amp output (+)
3 I IN Focus amp input
4 - NC
5 O TR-B Regulator control
6 O VREG OUT Regulator control
7 I MUTE Mute control terminal (L: Mute)
8 - Vss GND
9 - NC
10 I IN Sled amp input
11 O OUT - Sled amp output (-)
12 O OUT + Sled amp output (+)
13 - Vss GND
14 O OP OUT Op amp output
15 I OP IN - Op amp input (-)
16 I OP IN + Op amp input (+)
17 O OUT + Spindle amp output (+)
18 O OUT - Spindle amp output (-)
19 I IN Spindle amp input
20 - NC
21 - Vcc +8V
22 - Vcc +8V
23 I VREF Bias amp input
24 - NC
25 I IN Tracking amp input
26 O OUT - Tracking amp output (-)
27 O OUT + Tracking amp output (+)
28 - Vss GND

47
IC 801 (CXD2517Q) Digital Signal Processor Table
Pin I / O Terminal Description
No. Name
1 I FOK Focus OK input. Used for SENS
output and the servo auto sequencer
2 NC
3 O MDP Spindle motor servo control
4 NC
5 NC
6 I Test Test pin. Normally GND.
7 O FILO Master PLL (slave=digital PLL) filter
output.
8 I FILI Master PLL filter input.
9 O PCO Master PLL charge pump output.
10 - Vss GND.
11 - AVss Analog GND.
12 I CLTV Master VCO control voltage input.
13 - AVdd Analog power supply (+5).
14 I RF EFM signal input.
15 I BIAS Constant current input of asymmetry
circuit.
16 I ASYI Asymmetry comparator voltage input.
17 O ASYO EFM full-swing output
(low=Vss, high=Vdd)
18 I ASYE Low: asymmetry circuit off;
High: asymmetry circuit on.
19 O WDCK D/A interface. Word clock f=2fs
20 O LRCK D/A interface. LR clock f=fs
21 O PCMD D/A interface. Serial data (two's
complement, MSB first).
22 O BCK D/A interface. Bit clock.
23 NC
24 NC
25 NC
26 - Vdd Power supply (+5V).
27 O GFS GFS output.
28 NC
29 NC
30 NC
31 NC
32 NC
33 NC
34 I XTAI 16.9344 MHz crystal oscillation circuit
input, or 33.8688 MHz input.
35 NC
36 I XTSL Crystal selection input. Set low when
the crystal is 16.93444 MHz, high
when 33.8688 MHz.
37 NC
38 NC
39 NC
40 O EMPH Outputs high signal when the
playback disc has emphasis, low
signal when no emphasis.
41 NC
42 - Vss GND.
43 O SCOR Outputs high signal when either
subcode sync S0 or S1 is detected.

48
IC 801 (CXD2517Q) Digital Signal Processor Table
(continued)
Pin I / O Terminal Description
No. Name
44 NC
45 NC
46 O S Q S O SubQ 80-bit serial output.
47 I SQCK SQSO readout clock input.
48 I Mute High: mute; low: release
49 O SENS SENS output to CPU.
50 I XRST System reset. Reset when low.
51 I Data Serial data input from CPU.
52 I XLAT Latch input from CPU. Serial data is
latched at the falling edge.
53 I CLOCK Serial input from SSP.
54 I SEIN Sense input from SSP.
55 I CNIN Track jump count signal input.
56 O DATO Serial data output to SSP.
57 O XLTO Serial data latch output to SP. Latched
at the falling edge.
58 - Vdd Power supply (+5V).
59 O CLKO Serial data transfer clock output to
SSP.
60 I SPOA Microcomputer extended interface
(input A).
61 I SPOB Microcomputer extended interface
(input B).
62 I SPOC Microcomputer extended interface
(input C).
63 I SPOD Microcomputer extended interface
(input D).
64 NC

IC 821 (CXA1782BQ) Servo Signal Processor RF Amplifier Table


Pin I / O Terminal Description
No. Name
1 I FEO Focus error amplifier output. Connected
internally to the FZC comparator input.
2 I FEI Focus error input.
3 I FDFCT Capacitor connection pin for defect time
constant.
4 I FGD Ground this pin through capacitor when
decreasing the focus servo high-
frequency gain.
5 I FLB External time constant setting pin for
increasing the focus servo low
frequency.
6 O FE_O Focus drive output.
7 I FE_M Focus amplifier negative input pin.
8 I SRCH External time constant setting pin for
generating focus servo wave form.
9 I TGU External time constant setting pin for
switching tacking high-frequency gain.
10 I TG2 External time constant setting pin for
11 I FSET High cut off frequency setting pin for
focus and tracking phase compensation
amplifier.

49
IC 821 (CXA1782BQ) Servo Signal Processor RF Amplifier Table
(continued)
Pin I / O Terminal Description
No. Name
12 I TA_M Tracking amplifier negative input pin.
13 O TA_O Tracking drive output
14 I SL_P Sled amplifier non-inversed input.
15 I SL_M Sled amplifier negative input pin.
16 O SL_O Sled drive output.
17 I ISET Setting pin for focus search, Track
jump, and sled kick current.
18 NC
19 I CLK Serial data transfer clock input from
CPU. (no pull up resistance)
20 I XLT Latch input from CPU.
(no pull up resistance)
21 I DATA Serial data input from CPU.
(no pull up resistance)
22 I XRST Reset input; resets at low.
(no pull up resistance)
23 O C.OUT Track number count signal output.
24 O SENS Outputs FZC; DFCT.TZC. gain,
balance and others according to the
command from CPU.
25 O FOK Focus OK comparator output.
(DC voltage: 10kΩ load resistance is
connected)
26 O CC2 Input pin for the DEFECT bottom hold
output capacitance-coupled.
27 I CC1 DEFECT bottom hold output.
28 I CB Connection pin for DEFECT bottom
hold capacitor.
29 I CP Connection pin for MIRR hold
capacitor. MIRR comparator non-
inversed input.
30 I RF_I Input pin for the RF summing amplifier
output capacitance-coupled
31 O RF_O RF summing amplifier output. Eye
pattern check point.
32 I RF_M RF summing amplifier inversed input.
The RF amplifier gain is determined by
the resistance connected between this
pin and RFO pin.
33 O LD APC amplifier output.
34 I PHD APC amplifier input.
35 I PHD1 Rf I-V amplifier inversed input. Connect
these pins to the photo diode A+C and
B+C pins.
36 I PHD2 RF I-V amplifier inversed input.
Connect these pins to the photo diode
A+C and B+D pins.
37 I FE_BIAS Bias adjustment of focus error amplifier.
38 I F F I-V and E I-V amplifier inversed input.
Connect these pins to photo diodes F
and E.
39 I E F I-V and E I-V amplifier inversed input.
Connect these pins to photo diodes F
and E.

50
IC 821 (CXA1782BQ) Servo Signal Processor RF Amplifier Table
(continued)
Pin I / O Terminal Description
No. Name
40 - EI I-V amplifier E gain adjustment. (When
not using automatic balance
adjustment)
41 NC
42 O TEO Tracking error amplifier output. E-F
signal is output.
43 I LPFI Comparator input for balance
adjustment. (input from TEO through
LPF)
44 I TEI Tracking error input.
45 I ATSC Window comparator input for ATSC
detection.
46 I TZC Tracking zero-crossing comparator
input.
47 I TDFCT Capacitor connection pin for defect time
constant.
48 O VC (Vcc+Vee/2 DC voltage output.

51
IC BLOCK DIAGRAMS

IC 821 (CXA1782BQ) Servo Signal Processor RF Amplifier

52
IC BLOCK DIAGRAMS
DIN LRCI ATTN MODN TSTN
10 8 7 6 5

L
Input Interface
DCKI 9 R Filter Calculate
Infinity
Zero Detect Attenuation
Calulate
DFS1 11 Block
4 CKO

DFS2 12 Timing L R 2 XVSS


Control
MUTEO 13 1 XTO
DS 3 PWM Data L Noise Shaper
Generation Calculate 28 XTI
Block R Block
RSTN 14
27 XVDO
DVSS 15

DVDD 16
26 AVDO4
AVDO1 17

18 19 20 21 22 23 24 25
AVSS2
AVSSI

AVDO3

RO
AVDO2
LO

RON
LON

IC 201 (SM5871AS) D/F and D/A Converter


Vcc

1 V+ 8 5

A
2 _ 7
+

+ ___
3 B 6 INTERUPT SIGNAL 2 INT
+ _ _ GENERATION BLOCK

4 V- 5

+ _____
RESET SIGNAL
IC 203/204 (NJM4560M) GENERATION BLOCK 3 RESET
_
Operational Amplifier

1 4
GND

IC 604 (M62007FP)

53
IC BLOCK DIAGRAMS
(8) Vcc ----
(4) Vss-----
Start Cycle
H.V. Generation
Timining
(5) SDA and Control
Start
Stop
Logic
Control
Logic

(6) SCL Load INC

2
XDEC 32 C Prom
Word 32 X 32
Address
Counter

32
_ 2
R/W
YDCC

8
CK
PIN Dout
Data Register

D out
ACX

IC 602 (X204C01SI)

28 27 26 25 24 23 22 21 20 19 18 17 16 15

+ _

+
_
_

LEVEL
SHIFT
LEVEL
SHIFT
_

+ + +
_

+ _
_

+ +
_
LEVEL
LEVEL

SHIFT
SHIFT

+ _
+
_

1 2 3 4 5 6 7 8 9 10 11 12 13 14

IC 861 (BA6398FP) CD Driver and +5V Regulator

54
IC BLOCK DIAGRAMS
Basic Bit SEQ.
Interval Buffer:16
Timer

INTBT Program
Counter CY SP (8) Port 0 4 P00-P03
T10 ALC
Timer/Event
Counter
PT100/P20 =0 P10-P13
Port 1 4

INTTO
T11 Bank
Timer/Event
Counter Port 2 4 P20-P23
PT01/P21 =1

INTT1
Port 3 4 P30-P33
S1/PO3 Serial
Rom General Reg.
SO/PO2
_______ Interface
Program
SCK/PO1 Memory Port 4 4 P40-P43
Decode
4k-16k Bytes and
INTS10 Control
Ram Port 5 4 P50-P53
Data Memory
320/512 X 4 Bits
INTO/P10
Port 6 4 P60-P63

INT1/P11

INT2/P12 Interrupt Port 7 4 P70-P73


Control
INT3/P13
Port 8 4 P80-P83
INT4/P00

Port 9 4 P90-P93

F X/ 2
Programmable Port 12
PT1100-PT1103 4 P120-P123
Threshold
CPC Clock
Port = 0 Clock
Clock Clock Stand By
Output Divider Generator Control Port 13 4 P130-P133
Control

Port 14 4 P140-P143
____
Vdd Vss Reset
PCL/P22 X1 X2

IC 601 (uPD75116GF-K12) Microprocessor


IN2
IN4

IN1
IN3

SHUT DOWN
THERMAL

CONTROL CONTROL
BLOCK BLOCK
Vcc
Vs2
Vcont

Vs1
OUT2
OUT4

OUT1
OUT3

H
H
GND

10U

IC 862/863 (LB1836M)

55
CD-20 ALIGNMENT FIXTURE SCHEMATIC

U1
LM78L05ACZA R11
100 +8.5V
+ 2 1 From
C6 TP701
R7 R8 0.1UF 3 C7 CD Changer
18.2k 4.32k + C5 + 10uF
1.1Vpp R10
4.3VDC 10uF 1K
C1 C2 C3 C4 16V GND
.01uF .01uF .01uF .01uF D1 FROM
Q1 R9 CD CHANGER
2N3904 30.1k R12 C10 Y
10k .047uF
1.39VDC
R3 R4 R5
6.81k 6.81k 10k +
C8
R6 10uF C11 R13
4.75k 10k
.047uF

C9
R2 +
R1 4.75k 10uF/ 16V
1.00k
6 P1 P2
- 5k 5k RN1F
7 2.15kHz 10k
1.75kHz
5 + Tracking Focus
R12 C12
1/4 LS404CB 10k .047uF
X
RN1C
10k
RN1A
10k C13 RN1G
RN1C GND .047uF 10k
2 11
- 10k
RN1H 1 13 RN1D
CD-B IN 10k - 10k
3 14 9
+ -
12 8
1/4 LS404CB +
R14 165k 1/4 LS404CB 10
4 +
+8.5V
1/4 LS404CB
1/2 +5V

CD-A Out

Alignment Fixture Part Number 191749

56
57
LIFESTYLE® 40 AND 50
MUSIC SYSTEM MODEL C1
CD CHANGER

This service manual is to be used for the repair of the CD Changer


Model C1 which is used with the Lifestyle® 40 and 50 Systems.

Service Manual
©
1999 Bose Corporation Part Number 253847 REV 01
SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE

®
Bose Corporation
The Mountain
Framingham Massachusetts USA 01701
P/N 253847 REV. 01 08/99 FOR TECHNICAL ASSISTANCE OR PART ORDERS, CALL 1-800-367-4008

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