HFC1508EN - Hi-Force Condensed Catalogue PDF
HFC1508EN - Hi-Force Condensed Catalogue PDF
HFC1508EN - Hi-Force Condensed Catalogue PDF
Hi-Force Limited
Prospect Way, Daventry, Northants, NN11 8PL, United Kingdom
Tel: +44 1327 301 000 - Fax: +44 1327 706 555
[email protected]
www.hi-force.com Jacks - Pumps - Cutters - Presses - Cylinders - Puller kits - Spreaders - Pipe benders
Torque tools - Bolt tensioners - Nut splitters - Hole punchers
Cat. Ref. HFC1508EN Moving skates - Crimping tools - Hydrotest pumps - ToughLift jacking systems
Product INDEX
group Model Number Description Page No
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm2 kg A B C
HVL10 10 6 9 14.4 1.6 28 87 38
HVL20 20 6 17 28.6 2.6 32 104 52
HVL30 32 6 27 45.6 3.0 34 120 60
HVL50 50 6 43 71.3 7.2 45 158 75
HVL100 104 6 88 146.5 15.6 65 200 100
C
HPS - SINGLE ACTING LOW HEIGHT PAD CYLINDERS
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C
HPS50 4.5 6 4 6.4 0.8 32 60 24
HPS51 4.5 16 10 6.4 0.9 42 60 24
HPS100 10 10 14 14.4 1.6 46 81 38
HPS200 20 11 31 28.6 2.6 52 100 51
HPS300 32 12 55 45.6 4.2 59 115 60
HPS500 50 15 107 71.3 6.6 67 140 70
HPS750 73 16 164 102.7 10.4 81 165 82
HPS1000 109 16 245 153.4 23.2 91 215 114
HPS1500 147 16 330 206.2 28.5 100 215 114
C
HLS - SINGLE ACTING LOW HEIGHT CYLINDERS
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C
HLS101 10 40 58 14.4 2.4 95 70 38
HLS201 20 44 126 28.6 4.8 102 90 51
HLS301 32 25 114 45.6 5.0 83 102 60
HLS302 32 60 274 45.6 7.0 119 102 60
HLS501 50 25 178 71.3 8.4 91 127 70
HLS502 50 60 428 71.3 10.4 126 127 70
HLS1001 109 25 384 153.4 19.8 108 178 114
HLS1002 109 60 921 153.4 24.0 143 178 114
HLS1501 147 25 516 206.2 37.0 130 216 114
HLS1502 147 50 1031 206.2 42.0 155 216 114
3
HSS - SINGLE ACTING MULTI-PURPOSE CYLINDERS
C
Single acting, spring assisted return
Piston rod QPQ processed to reduce wear and corrosion
A
Low friction bearing surfaces
Collar thread protector supplied as standard
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C
HSS51 4.5 25 16 6.4 1.0 107 38 24
HSS52 4.5 50 32 6.4 1.2 132 38 24
HSS53 4.5 75 48 6.4 1.4 157 38 24
HSS54 4.5 100 64 6.4 1.5 182 38 24
HSS55 4.5 125 80 6.4 1.8 207 38 24
HSS57 4.5 176 113 6.4 2.0 258 38 24
HSS59 4.5 227 146 6.4 2.4 308 38 24
HSS101 10 25 36 14.4 1.8 100 57 35
HSS102 10 56 81 14.4 2.4 131 57 35
HSS104 10 100 144 14.4 3.0 175 57 35
HSS106 10 150 217 14.4 4.2 225 57 35
HSS108 10 206 297 14.4 5.0 281 57 35
HSS1010 10 250 361 14.4 5.4 325 57 35
HSS1012 10 305 440 14.4 6.2 379 57 35
HSS152 14.5 50 101 20.3 3.4 154 70 41
HSS154 14.5 100 203 20.3 5.0 204 70 41
HSS156 14.5 150 304 20.3 6.6 254 70 41
HSS1510 14.5 250 507 20.3 8.8 354 70 41
HSS252 25 51 178 34.9 6.5 174 86 54
HSS254 25 102 356 34.9 8.0 225 86 54
HSS256 25 150 524 34.9 9.6 273 86 54
HSS2510 25 250 874 34.9 12.6 374 86 54
HSS2514 25 356 1242 34.9 16.8 480 86 54
HSS2518 25 457 1597 34.9 21.4 611 86 54
HSS308 29 205 860 41.9 18.6 374 102 57
HSS502 50 51 364 71.3 13.0 150 127 79
HSS504 50 102 728 71.3 16.8 201 127 79
HSS506 50 152 1084 71.3 20.0 251 127 79
HSS508 50 203 1448 71.3 23.2 302 127 79
HSS5013 50 330 2354 71.3 33.6 429 127 79
HSS756 73 152 1561 102.7 31.0 272 146 95
HSS1004 109 102 1565 153.4 41.6 223 185 114
HSS1006 109 153 2347 153.4 49.8 274 185 114
HSS10010 109 254 3896 153.4 65.5 375 185 114
4
HAS - SINGLE ACTING LIGHTWEIGHT ALUMINIUM CYLINDERS C
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C
HAS306 32 152 672 44.2 6.0 282 104 60
HAS506 51 152 1077 70.9 9.0 287 135 80
HAS1006 110 152 2340 153.9 23.0 317 195 110
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C D
HHA182 18 51 129 25.2 3.6 175 98 45 26
HHA372 37 51 266 52.1 7.2 193 136 69 39
HHA504 52 105 765 72.8 13.4 280 160 79 51
Please Note......
Aluminium cylinders offer the benefit of greatly reduced weight compared to conventional steel cylinders however,
due to the inherent nature of the material, are not recommended for use in high cycle production applications.
The recommended life cycle is estimated at approximately 5000 operations at maximum pressure, which in most
lifting and maintenance applications represents a more than acceptable period of usage.
5
HHS - SINGLE ACTING HOLLOW PISTON CYLINDERS C
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C D
HHS101 11 25 39 15.8 2.8 110 70 38 20
HHS102 11 50 79 15.8 3.0 140 70 38 20
HHS106 11 152 240 15.8 10.2 297 70 38 20
HHS202 23 50 167 33.3 7.0 160 100 51 30
HHS206 23 150 500 33.3 13.8 306 100 51 30
HHS302 33 50 233 46.7 10.6 165 115 60 35
HHS306 33 152 710 46.7 19.2 320 115 60 35
HHS603 61 76 651 85.7 28.0 226 160 92 55
HHS606 61 150 1285 85.7 40.6 315 160 92 55
HHS1003 102 76 1088 143.1 64.0 276 213 127 81
HHS1006 102 150 2147 143.1 75.0 350 213 127 81
C
HHR - DOUBLE ACTING HOLLOW PISTON CYLINDERS
D
B
Capacity
Model Push Pull Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C D
HHR302 33 24 51 238 46.7 12.2 180 115 60.3 35
HHR306 33 24 150 701 46.7 17.6 279 115 60.3 35
HHR3012 33 24 305 1424 46.7 25.7 434 115 60.3 35
HHR603 61 38 76 652 85.7 30.6 239 160 92 55
HHR606 61 38 152 1304 85.7 41.6 315 160 92 55
HHR6010 61 38 254 2179 85.7 52.5 417 160 92 55
HHR1003 102 43 76 1087 143.1 68.5 310 213 140 80
HHR1006 102 43 152 2174 143.1 90.0 386 213 140 80
HHR1508 152 71 203 4320 212.8 170.0 503 270 184 102
HHR2508 247 76 203 7039 346.5 269.0 505 350 254 150
6
HDA - DOUBLE ACTING HIGH TONNAGE CYLINDERS C
Capacity
Model Push Pull Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HDA256 25 10 152 0.53 34.9 15.0 287 92 50
HDA506 50 15 152 1.08 71.3 28.4 295 127 79
HDA5013 50 15 330 2.35 71.3 42.6 473 127 79
HDA1006 109 36 152 2.33 153.3 64.5 304 185 114
HDA10013 109 36 330 5.06 153.3 89.0 482 185 114
HDA1506 152 79 152 3.26 214.2 90.0 310 210 114
HDA15012 152 79 305 6.53 214.2 120.5 463 210 114
HDA2006 203 94 152 4.33 285.2 129.8 327 254 140
HDA20012 203 94 305 8.69 285.2 167.4 480 254 140
HDA3006 326 - 152 6.95 457.4 193.0 409 312 165
HDA4006 398 - 152 8.49 558.9 286.0 431 360 216
HDA5006 520 - 152 11.09 729.9 372.0 470 397 203
HDA8006 809 - 152 17.28 1134.1 650.0 535 500 300
HDA10006 1012 - 152 21.62 1419.3 900.0 590 540 320
CHARACTERISTICS
Up to 203 tonnes :
Flat saddle
Piston rod thread
Cylinder collar thread with protector
7
C
HFL - SINGLE ACTING LOW HEIGHT FAILSAFE LOCK RING CYLINDERS
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HFL502 50 51 0.36 71.3 14.2 125 127 95
HFL1002 109 50 0.77 153.4 27.9 137 185 140
HFL1502 152 45 1.07 214.3 44.0 150 216 165
HFL2502 260 45 1.65 366.1 69.4 159 273 216
HFL4002 398 45 2.51 559.0 121.0 178 360 267
HFL5002 520 45 3.29 729.9 186.0 192 400 305
C
HFG - SINGLE ACTING FAILSAFE LOCK RING CYLINDERS
Anti-extrusion seals
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HFG504 50 102 0.73 71.3 20.6 224 127 95
HFG506 50 150 1.07 71.3 25.0 272 128 95
HFG1004 109 100 1.53 153.4 50.3 240 185 140
HFG1006 109 150 2.30 153.4 65.4 311 185 140
HFG1504 152 100 2.14 214.3 84.0 288 216 165
HFG1506 152 150 3.21 214.3 89.5 338 216 165
HFG2002 203 50 1.42 285.1 95.4 261 254 190
HFG2006 203 152 4.33 285.1 137.0 362 254 190
HFG3006 326 150 6.87 457.7 228.5 417 310 241
HFG4006 398 151 8.44 559.0 308.5 459 360 267
HFG5006 520 152 11.10 729.9 457.0 498 400 305
HFG8006 809 152 17.47 1134.1 735.0 565 480 380
HFG10006 1012 152 21.61 1419.3 1016.0 620 540 425
8
C
HGG - SINGLE ACTING LOAD RETURN INDUSTRIAL CYLINDERS
Anti-extrusion seals
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HGG1506 152 155 3.32 214.3 58.3 297 210 114
HGG2006 203 155 4.63 285.1 95.3 310 254 140
HGG3006 326 155 7.10 457.7 153.5 343 312 165
C
HSG - SINGLE ACTING LOAD RETURN CONSTRUCTION CYLINDERS
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HSG1506 152 152 3.21 214.3 77.5 293 216 165.1
HSG2006 203 152 4.34 285.1 107.7 296 254 190.5
HSG3006 326 153 6.99 457.7 175.2 326 312 241.3
Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C D E
HPC106 10 152 228 15.0 12.0 600 752 114 67 32
HPC106C 10 152 228 15.0 15.5 602 754 58 99 35
HPC306 30 152 636 41.8 31.0 695 847 145 105 42
HPC506 50 152 1078 71.0 54.0 819 971 149 130 52
9
Saddles Piston rod thread
Cylinder Standard Saddle Optional Saddle Dimensions in mm Thread Size
Range Model No. Figure Model No. Figure A B C D Figure
HSS Cylinder Range
HSS5 HA5 1 - - - - 20 ¾”-16UNF 12
HSS10 HA10 1 HAT10 9 - - 14 1”-8UNC 12
HSS15 HA15 1 HAT10 9 - - 14 1”-8UNC 12
HSS25 HA25 1 HAT25 9 - - 30 1½”-16UN 12
HSS30 HA30 1 HAT25 9 - - 30 1½”-16UN 12
HSS50 HA50 2 HAT50 7 70 11 - - 10
HSS75 HA75 2 HAT75 7 80 12 - - 10
HSS100 HA100 2 HAT100 7 100 12 - - 10
HAS Cylinder Range
HAS30 HA30 2 HAT30 7 50 10 - - 10
HAS50 HA50 2 HAT50 7 70 11 - - 10
HAS100 HA100 2 HAT100 7 100 12 - - 10
HHS Cylinder Range
HHS11 HA102 4 HA102T, HA102G 5,6 32 7 21 M28x1.5 13
HHS23 HA202 4 HA202T, HA202G 5,6 43 10 31 M39x1.5 13
HHS33 HA302 4 HA302T, HA302G 5,6 52 10 31 M48x1.5 13
HHS61 HA603 4 HA603T, HA603G 5,6 80 10 31 M70x1.5 13
HHS102 HA1003 4 HA1003T, HA1003G 5,6 114 12 38 M105x2 13
HHA Cylinder Range
HHA18 HA18 4 HA18T 5 - - 28 M35x1.5 12
HHA37 HA37 4 HA37T 5 - - 35 M50x1.5 12
HHA50 HA50 4 HA50T 5 - - 37 M60x1.5 12
HHR Cylinder Range
HHR33 HA302 4 HA302T, HA302G 5,6 52 10.0 32 M48x1.5 13
HHR61 HA603 4 HA603T, HA603G 5,6 80 10.0 32 M70x1.5 13
HHR102 HA1003 4 HA1003T, HA1003G 5,6 114 12.0 38 M105x2 13
HHR150 HA1508 4 HA1508G 6 170 13.5 50 M150x3 13
HHR250 HA2508 4 HA2508G 6 242 13.5 74 M220x3 13
HDA Cylinder Range
HDA25 HD25 3 HD25T 9 45 9 35 1”-12UNF 11
HDA50 HD50 3 HD50T 9 70 11 45 1”-12UNF 11
HDA100 HD100 3 HD100T 9 100 12 55 1¾”-12UNF 11
HDA150 HD150 3 HD150T 9 100 12 52 3 ”-16UN 11
HDA200 HD200 3 HD200T 9 110 12 70 2½”-12UN 11
HDA300 HD300T 7 HD300 2 150 25 - - -
HDA400 HD400T 7 HD400 2 180 25 - - -
HDA500 HD500T 7 HD500 2 180 25 - - -
HDA800 TS800 8 - - 180 - 51 M24x3 14
HDA1000 TS1000 8 - - 180 - 51 M24x3 14
HFG Cylinder Range
HFG50 TS50 8 - - 15 - 30 M8x1.25 14
HFG100 TS100 8 - - 18 - 60 M12x1.75 14
HFG150 TS150 8 - - 18 - 60 M12x1.75 14
HFG200 TS200 8 - - 18 - 60 M12x1.75 14
HFG300 TS300 8 - - 16 - 70 M10x1.5 14
HFG400 TS400 8 - - 17 - 125 M12x1.75 14
HFG500 TS500 8 - - 17 - 125 M12x1.75 14
HFG800 TS800 8 - - 50 - 175 M24x3 14
HFG1000 TS1000 8 - - 51 - 175 M24x3 14
HFL Cylinder Range
HFL50 TS50 8 - - 15 - 31 M8x1.25 14
HFL100 TS100 8 - - 18 - 60 M12x1.75 14
HFL150 TS150 8 - - 18 - 120 M12x1.75 14
HFL250 TS250 8 - - 40 - 140 M10x1.5 14
HFL400 TS400 8 - - 40 - 180 M12x1.75 14
HFL500 TS500 8 - - 40 - 200 M12x1.75 14
HGG Cylinder Range
HGG150 TS150 8 - - 18 - 60.0 M12x1.75 14
HGG200 TS201 8 - - 18 - 124.5 M12x1.75 14
HGG300 TS301 8 - - 21 - 95.0 M12x1.75 14
HSG Cylinder Range
HSG150 TS150 8 - - 18 - 60.0 M12x1.75 14
HSG200 TS201 8 - - 18 - 124.5 M12x1.75 14
HSG300 TS302 8 - - 28 - 160.0 M22x2.5 14
10
SADDLE DRAWINGS (for specifications, see facing page)
Fig. 10 Fig. 11 A
Fig. 12
A D
D
B
B
C
C
D D HA18T M24
B HA37T M36
C HA50T M48
HA102T 3
/4” - 16 UNF
HA202T 1” x 8 UNC
HA302T 1 1/4” x 7 UNC
HA603T 1 5/8” x 5 1/2” UNS
HA1003T 2 1/2” x 8 UN
11
HP - MANUALLY OPERATED PUMPS - STEEL
A
Optional hoses :
C
Two stage operation
Durable steel construction
700 Bar maximum working pressure A
2 Speed operation C
ACCESSORIES
1 2 3 4
Model
number Description
BP12 Battery Pack 14.4V (Note: Charger supplied separately) (see picture 1)
CCU144 Car cigarette lighter charger unit (see picture 2)
CU12 Charger 110V - 230V (see picture 3)
MP110 Power supply 110V to operate unit directly from mains (see picture 4)
MP220 Power supply 220/230V to operate unit directly from mains (see picture 4)
Models featuring 3-way manually operated valve, suitable for use with single acting cylinders and tools.
Models featuring 4-way manually operated valve, suitable for use with double acting cylinders and tools.
Dimensions in mm
Model Remote pendant Weight
number functions kg A B C
Models featuring 2-way solenoid valve, normally closed (hold function),
suitable for use with single acting cylinders and tools, requiring hold.
HEP103241LS advance/retract 19.2 260 195 342
HEP103242LS advance/retract 19.2 260 195 342
Models featuring 2-way solenoid valve, normally open (auto retract function),
suitable for use with single acting cylinders and tools, requiring auto retract.
HEP103241S advance/retract 20.5 260 195 342
HEP103242S advance/retract 20.5 260 195 342
16
A
HEP3 - ELECTRIC DRIVEN PUMPS - GENERAL DUTY HIGH FLOW
17
A
HEP5 - ELECTRIC DRIVEN PUMPS - HEAVY DUTY HIGH FLOW
Model
number For all HEP, HAP and HPP models
Wheel trolley
PPA60WT Wheel trolley for all 60 litre model pumps
All pumps can be supplied with wheel trolley factory fitted. Please suffix pump model
number with ‘WT’.
Suffix Description
To order pump with 60Hz motor, please suffix pump model number with ‘H’.
suffix ‘H’
18
HSP - ELECTRIC DRIVEN SPLIT FLOW PUMPS
C B
Model Dimensions in mm The HSP range of electric driven, split flow, hydraulic pumps is
number A B C D designed to deliver equal volumes of oil from each individual control
HSP2 (all models) 460 570 500 817
valve regardless of any variations in the hydraulic pressure. The
range offers a selection of outlet valve configurations ranging from
HSP3 (all models) 460 570 920 920
a 2-outlet model with manually operated directional control valves,
HSP4 (all models) 460 570 920 920
through to a 8-outlet model with electric solenoid operated valves.
HSP6 (all models) 470 800 750 920 Each valve outlet is connected directly to an independent internal
HSP8 (all models) 470 800 1010 1085 piston pump which is driven by a common electric motive force.
The HSP range of electric driven, split flow, hydraulic pumps is designed to deliver equal volumes of oil from each individual
control valve regardless of any variations in the hydraulic pressure. The range offers a selection of outlet valve configurations
ranging from a 2-outlet model with manually operated directional control valves, through to a 8-outlet model with electric
solenoid operated valves. Each valve outlet is connected directly to an independent internal piston pump which is driven
by a common electric motive force. This technology allows each internal piston pump to deliver an equal amount of oil flow
per minute regardless of any variations in the required operating pressure at each control valve outlet. With HSP split
flow pumps lifting and positioning large, unevenly weighted loads using multiple jacking points in a synchronised, level lift
and controlled manner is easily achievable. Individual control of each valve on all electric valve versions, is via a specially
made electric control box with easily identifiable on/off switches for each applicable valve plus a synchronised lift control
button for all of the selected control valves. Maximum working pressure of all HSP pumps is 700 Bar with an externally
adjustable pressure relief valve on each outlet for easy pressure adjustment between 70 and 700 Bar. A remote hand
pendant control system is supplied with the pump which can be easily wired to the pump mounted control box.
Optional extra’s include a fully automatic PLC controlled synchronised lifting system, with a variety of user settings, such
as target lifting height, maximum tolerance between the jacking points and other key settings, all controlled from a
centralised touch screen computer.
19
AHP11 - AIR DRIVEN PUMP A
B C
AHP1141, AHP1142
Airline pressure
0.8
Hydraulic flow (l/min)
2.8 bar
4.2 bar
5.6 bar
0.6 6.9 bar
8.3 bar
0.2
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750
20
HAP - AIR DRIVEN PUMPS - GENERAL DUTY HIGH FLOW
A
HYDRAULIC OIL
Model Capacity
number litres For use with
HFO32-1 1 Manually operated pumps
HFO32-5 5 Manually operated pumps
HFO32-25 25 Manually operated pumps
HFO46-1 1 Powered pumps
HFO46-5 5 Powered pumps
HFO46-25 25 Powered pumps
22
PRESSURE GAUGES & GAUGE MOUNTING BLOCKS
Manufactured to EN837-1
Clear precise dual scale readings
Accurate to +/ -1% of full scale
Calibration certificates on request
Gauges :
Gauge Reading Reading
Model diameter Gauge Inner Outer Inlet Compatible Weight
number mm type scale scale thread Hi-Force cylinders kg
HG63G 63 glycerine 0-700 Bar 0-10000 Psi ¼”-18NPT All models 0.2
HG1 100 dry 0-700 Bar 0-10000 Psi ½”-14NPT All models 0.9
HG1G 100 glycerine 0-700 Bar 0-10000 Psi ½”-14NPT All models 1.0
HG5 100 dry 0-700 Bar 0-4.5 tonnes ½”-14NPT All 4.5 tonnes models 0.9
HG10 100 dry 0-700 Bar 0-10 tonnes ½”-14NPT All 10 tonnes models 0.9
HG11 100 dry 0-700 Bar 0-11 tonnes ½”-14NPT All 11 tonnes models 0.9
HG20 100 dry 0-700 Bar 0-20 tonnes ½”-14NPT All 20 tonnes models 0.9
HG23 100 dry 0-700 Bar 0-23 tonnes ½”-14NPT All 23 tonnes models 0.9
HG25 100 dry 0-700 Bar 0-25 tonnes ½”-14NPT All 25 tonnes models 0.9
HG32 100 dry 0-700 Bar 0-32 tonnes ½”-14NPT All 32 tonnes models 0.9
HG33 100 dry 0-700 Bar 0-33 tonnes ½”-14NPT All 33 tonnes models 0.9
HG50 100 dry 0-700 Bar 0-50 tonnes ½”-14NPT All 50 tonnes models 0.9
HG61 100 dry 0-700 Bar 0-61 tonnes ½”-14NPT All 61 tonnes models 0.9
HG102 100 dry 0-700 Bar 0-102 tonnes ½”-14NPT All 102 tonnes models 0.9
HG109 100 dry 0-700 Bar 0-109 tonnes ½”-14NPT All 109 tonnes models 0.9
HG2 150 dry 0-700 Bar 0-10000 Psi ½”-14NPT All models 1.6
HG2G 150 glycerine 0-700 Bar 0-10000 Psi ½”-14NPT All models 1.7
400
0 10 20 30 40 50 60 70 80 90 100 110
Reading in tonnes
23
DIGITAL GAUGE
Pressure transducer:
C
Working pressure 700 Bar
Choice of open or controlled manifolds A
B
2,4,5,6 or 8 outlet port models available
Choice of 9 models
Number
Model of Female Threads
number Type Design outlets Inlet Outlet
HM2 manifold parallel 2 3/8 ”-18NPT 2x 3/8 ”-18NPT HM5
3/ 3/8
HM4 manifold parallel 4 8 ”-18NPT 4x ”-18NPT
B
HM5 manifold hexagon 5 3/ ”-18NPT
8 5x 3/8”-18NPT
B B B
B
D D
C A
C C D C
D A
A A
25
HIGH PRESSURE COUPLERS & FITTINGS 1
Model See 3
number picture Description Thread specification
HF7 1 Nipple 1/
4 ” NPT male to 1/
4 ” NPT male
HF8 5 Adaptor 1/
4 ” NPT female to 1/
4 ” NPT female
4
3/ 3/
HF10 2 Elbow 8 ” NPT female to 8 ” NPT female
3/
HF12 3 Equal tee 8 ” NPT female
3/
HF13 4 Cross 8 ” NPT female
3/ 3/
HF14 5 Adaptor 8 ” NPT female to 8 ” NPT female 5
3/ 1/
HF15 5 Reducer 8 ” NPT female to 4 ” NPT female
3/ 3/
HF16 6 Elbow 8 ” NPT female to ” NPT male
8
3/ 3/
HF17 1 Nipple 8 ” NPT male to 8 ” NPT male
6
3/ 3/
HF19 1 Long nipple 8 ” NPT male to 8 ” NPT male
3/ 3/
HF24 7 Adaptor 8 ” NPT male to 8 ” BSP female
1/ 3/
HF27 1 Nipple 4 ” NPT male to 8 ” NPT male
3/ 1/
HF30 7 Reducer 8 ” NPT male to 4 ” NPT female 7
3/ 3/
HF31 8 Tee 8 ” NPT female to ” NPT male
8
3/ 1/
HF33 7 Reducer 8 ” NPT male to ” BSPT female
4
3/ 1/
HF55 7 Reducer 8 ” NPT female to ” NPT male
4
8
1/ 3/
HF69 7 Adaptor 2 ” BSP male to 8 ” NPT female
3/
CF1 9 Female coupler 8 ” NPT male
3/
CM1 10 Male coupler ” NPT female
8
3/
CMF1 9 + 10 Complete coupler ” NPT
8 9
1/
CF2 9 Female coupler 4 ” NPT male
1/
CM2 10 Male coupler ” NPT female
4
1/
CMF2 9 + 10 Complete coupler ” NPT
4
10
CFD1 11 Metal dust cap for CF1
CMD1 12 Metal dust cap for CM1
CFD2 11 Metal dust cap for CF2
CMD2 12 Metal dust cap for CM2 11
PPC1 13 Moulded universal dust cap to suit CF1 & CM1
12
Safety first !
13
Be sure to use genuine Hi-Force couplers and fittings which are designed to withstand the
full 700 Bar working pressure.
26
JAS - ALUMINIUM JACKS
Aluminium construction A
Operates in any position
Spring assisted return
B C
Jack Claw
Model capacity capacity Stroke Weight Dimensions in mm
number tonnes tonnes mm kg A B C
Jack with plain piston
JAS103 10 - 75 4.3 131 162 75
JAS105 10 - 125 5.7 181 162 75
B C B C
Jack Claw
Model capacity capacity Stroke Weight Dimensions in mm
number tonnes tonnes mm kg A B C D
Jack with plain piston
JAH620 20 - 152 11 263 178 121 -
JAH1220 20 - 305 17 438 246 121 -
JAH630 30 - 152 16 263 203 140 -
JAH1230 30 - 305 24 451 273 140 -
JAH660 60 - 152 28 293 251 190 -
JAH1260 60 - 305 44 500 342 190 -
Jack with plain piston, lifting claw & -with extended base
JAH620C 20 8 152 15 280 246 121 67
JAH1220C 20 8 305 23 456 246 121 67
JAH630C 30 12 152 21 281 273 140 73
JAH1230C 30 12 305 32 472 273 140 73
JAH660C 60 24 152 44 327 342 190 73
JAH1260C 60 24 305 65 540 342 190 73
Jack with “failsafe” locking ring
JAH620SR 20 - 152 13 289 178 121 -
JAH1220SR 20 - 305 19 464 246 121 -
JAH630SR 30 - 152 17 292 203 140 -
JAH1230SR 30 - 305 25 479 273 140 -
JAH660SR 60 - 152 30 330 251 190 -
JAH1260SR 60 - 305 46 536 342 190 -
27
JCS - COMPACT JACKS - SOLID PISTON
D
Capacities from 10 to 30 tonnes
Operates in any position A
Lightweight and compact
Spring assisted return C B
D
Capacities of 13 and 21 tonnes
Operates in any position A
Hollow piston design for greater versatility E
Lightweight and compact C B
D
JSS - STEEL BOTTLE JACKS
Capacity 5 tonnes A
Capacity
Model Toe Head Stroke Weight Dimensions in mm
number tonnes tonnes mm kg A B C D
HMJ10 8.5 10 150 29.2 272 25 187 202
HMJ25 20 25 150 55.1 330 35 211 292
29
TWM - MANUAL TORQUE WRENCHES - CLICK TYPE
TWM200
Torque capacities up to 850 Nm
Repeatable accuracy
Micrometer scale for setting accurate interim values TWM300
Recom.
Model Torque capacity Gearbox Square torque Weight Dimensions in mm
number Nm lbf.ft ratio drive wrench kg A B CC
3/ ”
TWG13 1300 950 1:5 4 TWM300 1.3 133 80 124
TWG20 2000 1500 1:4 1” TWM550 1.8 131 88 190
TWG28 2800 2050 1:5.5 1” TWM550 2.4 146 106 156
TWG40 4000 2930 1:16 1” TWM300 4.2 227 88 175
TWG60 6000 4400 1:18 1 1/2 ” TWM400 6.6 256 102 240
TWG100 10000 7330 1:28.5 1 1/2 ” TWM400 10.9 292 142 267
A
TWP - PISTOL GRIP PNEUMATIC TORQUE MULTIPLIERS
2
Torque capacities up to 6000 Nm
1
Lightweight and durable construction øB
Repeatable accuracy
Smooth, quiet, non-impacting design with reversible
air motor
Model Torque capacity * Square R.P.M. at max Weight Overall length Gearbox dia
number Nm lbf.ft drive size pressure kg A mm B mm
3/ ”
TWP09S 200-900 150-670 4 24 3.2 328 80
TWP15S 300-1500 220-1110 1” 12 4.7 343 88
TWP22S 500-2200 370-1620 1” 7 5.1 360 88
TWP32S 800-3200 590-2360 1” 4 5.8 383 88
TWP40S 850-4200 620-3100 1” 4 5.8 383 88
TWP60S 1200-6000 880-4400 11/2 ” 4 7.7 400 102
(*) Minimum torque value at 1.5 Bar, maximum torque value at 8 Bar airline pressure. Weight is without reaction arm.
inch Nm Number inch Nm Number inch Nm Number inch Nm Number inch Nm Number
1/
2 470 IH17N-008 5/
8 930 IH45N-010 7/
8 1890 IH100N-014 1 1/4 7400 IH150N-104 11/2 12900 IH370N-108
5/
8 930 IH17N-010 3/
4 1600 IH45N-012 1 3800 IH10ON-100 1 3/8 9900 IH150N-106 15/8 16300 IH370N-110
3/
4 1600 IH17N-012 7/
8 2550 IH45N-014 1 1/8 5440 IH10ON-102 1 1/2 15000 IH150N-108 1 3/4 20400 IH370N-112
7/
8 1700 IH17N-014 1 3800 IH45N-100 11/4 7480 IH10ON-104 1 5/8 15000 IH150N-110 1 7/8 25100 IH370N-114
1 1700 IH17N-100 1 1/8 4500 IH45N-102 1 3/8 9920 IH10ON-106 1 3/4 15000 IH150N-112 2 30600 IH370N-200
1 1/4 4500 IH45N-104 1 1/2 10000 IH10ON-108 2 1/4 37000 IH370N-204
14 740 MH17N-14 17 1100 MH45N-17 22 2480 MH100N-22 30 7000 MH150N-30 36 10000 MH370N-36
17 1350 MH17N-17 19 1600 MH45N-19 24 3700 MH100N-24 32 7500 MH150N-32 41 16300 MH370N-41
19 1612 MH17N-19 22 2550 MH45N-22 27 4650 MH100N-27 36 10900 MH150N-36 46 22500 MH370N-46
22 1700 MH17N-22 24 3700 MH45N-24 30 6380 MH100N-30 41 15000 MH150N-41 50 30600 MH370N-50
24 1700 MH17N-24 27 4500 MH45N-27 32 7625 MH100N-32 46 15000 MH150N-46 55 37000 MH370N-55
32 4500 MH45N-32 36 10000 MH100N-36 60 37000 MH370N-60
Note: The above maximum load figures are to be used as a guide only. Reduce torque output when reaction point is not in line with the tool body.
METRIC
B B C
R
R
F D F
G G
E
Note: Drawing shows drive cylinder, including ratchet head as detailed on pages 34 & 35.
Drive cylinder and ratchet head are separate items and must be ordered separately.
Model Dimensions in mm
number A B C D E F G R
(drive cyl.) max max max min - max
193 125 97 32 51 54 109 9.5 - 12.2
TWH27N
193 136 108 32 51 54 109 10 .1 - 10.5
250 158 125 41 64 73 137 10.7 - 13.8
TWH54N 250 169 136 41 64 73 137 11.7 - 14.6
310 189 157 52 78 92 112 14.7 - 15.2
TWH120N
310 214 182 52 78 92 112 15.9 - 18.7
378 223 191 64 97 114 213 18.1 - 18.6
TWH210N 378 236 204 64 97 114 213 18.3 - 20.7
405 291 242 83 93 146 267 25.6 - 31.3
TWH430N 425 309 260 83 93 146 267 24.8 - 27.3
34
TWH-NRH - IMPERIAL SIZE RATCHET HEADS
The TWH-NRH range of imperial hexagon ratchet heads, suitable for use with TWH-N series low profile hydraulic torque
wrenches (see page 34), provide exceptional flexibility with across flats (AF) sizes from 11/16” to 6 7/8” available as standard.
All models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment in very
confined limited access places. For even greater versatility a comprehensive range of imperial hexagon reducer bushes,
and square drive conversion kits (see page 37) to suit TWH-NRH imperial ratchet heads are also available.
Nut For TWH27N For TWH54N For TWH120N For TWH210N For TWH430N
Bolt AF Model R Wt Model R Wt Model R Wt Model R Wt Model R Wt
size size number mm kg number mm kg number mm kg number mm kg number mm kg
5/
8 ” 1 1/16” TWH27NRH1.1/16 10.4 1.5
3/
4 ” 1 1/4” TWH27NRH1.1/4 9.7 1.6
8” 1 / 16”
7/ 7
TWH27NRH1.7/16 9.8 1.6 TWH54NRH1.7/16 13.5 2.9
1” 1 /8”
5
TWH27NRH1.5/8 10.0 1.6 TWH54NRH1.5/8 10.8 2.8
1 1/8” 113/16” TWH27NRH1.13/16 10.5 1.7 TWH54NRH1.13/16 10.7 2.9
1 1/4” 2” TWH27NRH2 10.5 1.7 TWH54NRH2 11.7 3.0
1 3/8” 2 3/16” TWH27NRH2.3/16 10.3 1.8 TWH54NRH2.3/16 11.8 3.1 TWH120NRH2.3/16 14.7 6.1
1 1/2” 2 3/8” TWH27NRH2.3/8 10.5 1.8 TWH54NRH2.3/8 11.8 3.2 TWH120NRH2.3/8 14.8 6.4
1 5/8” 2 9/16” TWH54NRH2.9/16 11.6 3.3 TWH120NRH2.9/16 14.8 6.4
1 3/4” 2 3/4” TWH54NRH2.3/4 11.8 3.4 TWH120NRH2.3/4 14.9 6.5 TWH210NRH2.3/4 18.3 12.1
1 7/8” 215/16” TWH54NRH2.15/16 14.8 3.5 TWH120NRH2.15/16 14.9 6.5 TWH210NRH2.15/16 18.3 12.2
2” 3 1/8” TWH54NRH3.1/8 12.1 3.5 TWH120NRH3.1/8 15.1 6.5 TWH210NRH3.1/8 18.5 12.3 TWH430NRH3.1/8 26.0 23.2
2 1/4” 3 1/2” TWH120NRH3.1/2 16.9 7.9 TWH210NRH3.1/2 19.3 12.4 TWH430NRH3.1/2 26.8 23.9
2 1/2” 3 7/8” TWH120NRH3.7/8 19.6 8.5 TWH210NRH3.7/8 19.5 12.5 TWH430NRH3.7/8 26.5 25.7
2 3/4” 4 /4”
1
TWH210NRH4.1/4 19.5 13.3 TWH430NRH4.1/4 26.9 26.1
3” 4 /8”
5
TWH210NRH4.5/8 19.3 13.8 TWH430NRH4.5/8 25.9 26.3
3 1/4” 5” TWH430NRH5 27.4 27.9
3 1/2” 5 3/8” TWH430NRH5.3/8 25.8 28.3
3 3/4” 5 3/4” TWH430NRH5.3/4 24.8 29.3
4” 6 /8”
1
TWH430NRH6.1/8 25.0 30.1
4 1/4” 6 1/2” TWH430NRH6.1/2 25.0 31.0
4 1/2” 6 7/8” TWH430NRH6.7/8 27.3 31.8
35
TWH-NRH - METRIC SIZE RATCHET HEADS
The TWH-NRH range of metric hexagon ratchet heads, suitable for use with TWH-N series low profile hydraulic torque
wrenches (see page 34), provide exceptional flexibility with across flats (AF) sizes from 24mm to 175mm available as
standard. All models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment
in very confined limited access places. For even greater versatility a comprehensive range of metric hexagon reducer
bushes and square drive conversion kits (see page 37) to suit TWH-NRH metric ratchet heads are also available.
Nut For TWH27N For TWH54N For TWH120N For TWH210N For TWH430N
Bolt AF Model R Wt Model R Wt Model R Wt Model R Wt Model R Wt
size size number mm kg number mm kg number mm kg number mm kg number mm kg
16 24 TWH27NRH-24 12.1 1.5
18 27 TWH27NRH-27 12.1 1.5
10.4
20 30 TWH27NRH-30 10.7 1.6
22 32 TWH27NRH-32 9.5 1.6
24 36 TWH27NRH-36 10.1 1.6 TWH54NRH-36 13.8 2.9
- 38 TWH54NRH-38 12.6 2.8
27 41 TWH27NRH-41 10.1 1.6 TWH54NRH-41 10.9 2.8
30 46 TWH27NRH-46 10.5 1.7 TWH54NRH-46 10.7 2.9
33 50 TWH27NRH-50 10.4 1.7 TWH54NRH-50 12.1 3.0 TWH120NRH-50 15.2 5.8
36 55 TWH27NRH-55 10.1 1.8 TWH54NRH-55 12.1 3.1 TWH120NRH-55 15.0 6.1
39 60 TWH27NRH-60 10.5 1.8 TWH54NRH-60 12.0 3.2 TWH120NRH-60 15.0 6.4
42 65 TWH54NRH-65 11.7 3.3 TWH120NRH-65 14.9 6.4
45 70 TWH54NRH-70 11.7 3.4 TWH120NRH-70 14.8 6.5 TWH210NRH-70 18.2 12.1
48 75 TWH54NRH-75 14.6 3.5 TWH120NRH-75 14.7 6.5 TWH210NRH-75 18.1 12.2
52 80 TWH54NRH-80 11.7 3.5 TWH120NRH-80 14.7 6.5 TWH210NRH-80 18.1 12.3 TWH430NRH-80 25.6 23.2
56 85 TWH120NRH-85 16.4 7.8 TWH210NRH-85 18.2 12.4 TWH430NRH-85 29.0 24.0
60 90 TWH120NRH-90 16.2 7.9 TWH210NRH-90 18.6 12.4 TWH430NRH-90 31.3 26.0
64 95 TWH120NRH-95 15.9 7.9 TWH210NRH-95 18.6 12.5 TWH430NRH-95 28.5 25.8
68 100 TWH120NRH-100 18.7 8.5 TWH210NRH-100 18.6 12.5 TWH430NRH-100 25.6 25.6
72 105 TWH210NRH-105 18.4 12.9 TWH430NRH-105 28.6 26.5
76 110 TWH210NRH-110 18.3 13.3 TWH430NRH-110 25.7 26.2
80 115 TWH210NRH-115 20.7 13.8 TWH430NRH-115 27.3 26.4
90 130 TWH430NRH-130 25.6 27.3
- 135 TWH430NRH-135 26.6 28.3
100 145 TWH430NRH-145 25.4 29.4
110 155 TWH430NRH-155 25.0 30.1
115 165 TWH430NRH-165 25.0 31.0
- 175 TWH430NRH-175 27.3 31.8
36
TWH-N ACCESSORIES
The Hi-Force BW series of back up wrenches provides an easily fitted and easily removable back nut reaction arm to
prevent both nuts rotating during tightening applications. The T-Bar design adjustable reaction point prevents lock up
once tightening is completed.
Complete set:
Model From To
Number Description Imperial Metric Imperial Metric
BWI-SET Holder complete with imperial link set (12 pcs) 1 7/
16” - 3 7/
8 ” -
BWM-SET Holder complete with metric link set (14 pcs) - 36mm - 100mm
Individual components:
Max. Displacements l /m
Model pressure Power Pressure Gauge 1st stage 2nd stage 3rd stage
number Bar supply gauge reading (*) 0-65 Bar 65-325 Bar 325-700 Bar
Air driven pump units
TPA07A 700 7.0 Bar air analogue Bar/PSI 7.0 1.6 0.80
TPA07D 700 7.0 Bar air digital Bar/PSI/Nm/Lbf.Ft 7.0 1.6 0.80
Electric driven pump units
TPE15A 700 110V-1Ph-50Hz analogue Bar/PSI 6.5 1.5 0.75
TPE15D 700 110V-1Ph-50Hz digital Bar/PSI/Nm/Lbf.Ft 6.5 1.5 0.75
TPE16A 700 120V-1Ph-60Hz analogue Bar/PSI 7.8 1.8 0.90
TPE16D 700 120V-1Ph-60Hz digital Bar/PSI/Nm/Lbf.Ft 7.8 1.8 0.90
TPE25A 700 230V-1Ph-50Hz analogue Bar/PSI 6.5 1.5 0.75
TPE25D 700 230V-1Ph-50Hz digital Bar/PSI/Nm/Lbf.Ft 6.5 1.5 0.75
TPE26A 700 230V-1Ph-60Hz analogue Bar/PSI 7.8 1.8 0.90
TPE26D 700 230V-1Ph-60Hz digital Bar/PSI/Nm/Lbf.Ft 7.8 1.8 0.90
TPE45A 700 400V-3Ph-50Hz analogue Bar/PSI 6.5 1.5 0.75
TPE45D 700 400V-3Ph-50Hz digital Bar/PSI/Nm/Lbf.Ft 6.5 1.5 0.75
TPE46A 700 480V-3Ph-60Hz analogue Bar/PSI 7.8 1.8 0.90
TPE46D 700 480V-3Ph-60Hz digital Bar/PSI/Nm/Lbf.Ft 7.8 1.8 0.90
Note: (*) Torque value reading only available on software controlled, programmable pump unit
Model
number Description
HTWR1 Designed for use with Hi-Force torque wrenches when there is a
requirement for the wrench and pump to be separated by significant
distance such as subsea applications and can accommodate twin line
hoses up to a length of 100 metres.
OPTIONAL COUPLERS SETS FOR TPA & TPE TORQUE WRENCH PUMPS
Model
number Description
TP-CS1 Single set of male / female flat face couplers, for simultaneous operation of two hydraulic wrenches
TP-CS2 Double set of male / female flat face couplers, for simultaneous operation of three hydraulic wrenches
TP-CS3 Triple set of male / female flat face couplers, for simultaneous operation of four hydraulic wrenches
Note: Optional coupler sets for simultaneous operation of multiple torque wrenches (one set supplied fitted as standard).
Model
number Description
Suffix Description
H HTWP Pump Models with suffix ‘H’ are supplied with 60Hz electric motor.
HTWP Pump models without suffix ‘H’ are supplied with 50Hz electric motor.
suffix ‘H’
40
IW - PNEUMATIC IMPACT WRENCHES B A
B A
41
SBT - SPRING RETURN BOLT TENSIONERS - IMPERIAL RANGE
A
Capacities from 457 to 2649 kN
Working pressure 1500 Bar
C
Spring assisted piston retraction
Choice of manually operated or air powered pumps
available (see page 48)
B
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners, please see below table for ordering code.
42
SBT - SPRING RETURN BOLT TENSIONERS - METRIC RANGE
A
Capacities from 457 to 2649 kN
Working pressure 1500 Bar
C
Spring assisted piston retraction
Dual quick connect couplings for easy connection
Bolt Effective
Model thread Thread Capacity area Stroke Weight Dimensions in mm
number size pitch kN tonnes cm² mm kg A B D
SBT2-M30B1 M30 3.5 457 46.6 30.5 15 4.0 102 39 164
SBT2-M33B1 M33 3.5 457 46.6 30.5 15 4.0 102 39 164
SBT2-M36B1 M36 4 457 46.6 30.5 15 4.0 102 39 164
SBT2-M39B1 M39 4 457 46.6 30.5 15 4.0 102 39 164
SBT3-M42B1 M42 4.5 822 83.8 54.8 15 6.7 137 47 188
SBT3-M45B1 M45 4.5 822 83.8 54.8 15 6.7 137 47 188
SBT3-M45B2 M45 4.5 822 83.8 54.8 15 6.7 137 50 193
SBT3-M48B1 M48 5 822 83.8 54.8 15 6.7 137 47 188
SBT3-M48B2 M48 5 822 83.8 54.8 15 6.7 137 50 193
SBT3-M52B2 M52 5 822 83.8 54.8 15 6.7 137 50 193
SBT4-M48B1 M48 5 1264 128.9 84.3 15 11.0 167 50 197
SBT4-M52B1 M52 5 1264 128.9 84.3 15 11.0 167 50 197
SBT4-M52B2 M52 5 1264 128.9 84.3 15 11.0 167 62 213
SBT4-M56B2 M56 5.5 1264 128.9 84.3 15 11.0 167 62 213
SBT4-M60B2 M60 5.5 1264 128.9 84.3 15 11.0 167 62 213
SBT4-M64B2 M64 6 1264 128.9 84.3 15 11.0 167 62 213
SBT5-M64B1 M64 6 1833 186.9 122.2 15 16.5 209 73 229
SBT5-M68B1 M68 6 1833 186.9 122.2 15 16.5 209 73 229
SBT5-M72B1 M72 6 1833 186.9 122.2 15 16.5 209 73 229
SBT5-M76B1 M76 6 1833 186.9 122.2 15 16.5 209 73 229
SBT6-M76B1 M76 6 2649 270.0 176.6 15 24.0 257 84 254
SBT6-M80B1 M80 6 2649 270.0 176.6 15 24.0 257 84 254
SBT6-M85B1 M85 6 2649 270.0 176.6 15 24.0 257 84 254
SBT6-M90B1 M90 6 2649 270.0 176.6 15 24.0 257 84 254
SBT6-M95B3 M95 6 2649 270.0 176.6 15 24.0 257 105 295
SBT6-M100B3 M100 6 2649 270.0 176.6 15 24.0 257 105 295
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners, please see below table for ordering code.
Tensioner
range Tommy bar
SBT2 TTB08
SBT3 TTB10
SBT4 TTB10
SBT5 TTB14
SBT6 TTB14
43
STS - TOPSIDE BOLT TENSIONERS - IMPERIAL RANGE
A
Force
Capacities from 234 to 2649 kN
Working pressure 1500 Bar
Single acting design C
Tommy
Tensioner Bar
STS1 TTB06
STS2 TTB08
STS3 TTB10
STS4 TTB10
STS5 TTB14
STS6 TTB14
44
STS - TOPSIDE BOLT TENSIONERS - METRIC RANGE
A
Force
Capacities from 234 to 2649 kN
Working pressure 1500 Bar
C
Single acting design
Modular design for optimum versatility
Bolt Effective
Model thread Thread Capacity Area Stroke Weight Dimensions in mm
number size pitch kN tonnes cm2 mm kg A B C
STS1-M16B1 M16 2 234 23.9 15.6 10 1.7 74 28 90
STS1-M18B1 M18 2.5 234 23.9 15.6 10 1.7 74 28 90
STS1-M20B1 M20 2.5 234 23.9 15.6 10 1.7 74 28 90
STS1-M22B2 M22 2.5 234 23.9 15.6 10 1.7 74 30 98
STS1-M24B2 M24 3 234 23.9 15.6 10 1.7 74 30 98
STS1-M27B2 M27 3 234 23.9 15.6 10 1.7 74 30 98
STS2-M30B1 M30 3.5 457 46.6 30.5 15 3.5 102 39 128
STS2-M33B1 M33 3.5 457 46.6 30.5 15 3.5 102 39 128
STS2-M36B1 M36 4 457 46.6 30.5 15 3.5 102 39 128
STS2-M39B1 M39 4 457 46.6 30.5 15 3.5 102 39 128
STS3-M42B1 M42 4.5 822 83.8 54.8 15 6.1 133 47 150
STS3-M45B1 M45 4.5 822 83.8 54.8 15 6.1 133 47 150
STS3-M45B2 M45 4.5 822 83.8 54.8 15 6.1 133 50 155
STS3-M48B1 M48 5 822 83.8 54.8 15 6.1 133 47 150
STS3-M48B2 M48 5 822 83.8 54.8 15 6.1 133 50 155
STS3-M52B2 M52 5 822 83.8 54.8 15 6.1 133 50 155
STS4-M48B1 M48 5 1264 128.9 84.3 15 10.6 163 50 149
STS4-M52B1
STS4-250B2 M52 5 1264 128.9 84.3 15 10.6 163 50 149
STS4-M52B2 M52 5 1264 128.9 84.3 15 10.6 163 62 165
STS4-M56B2 M56 5.5 1264 128.9 84.3 15 10.6 163 62 165
STS4-M60B2 M60 5.5 1264 128.9 84.3 15 10.6 163 62 165
STS4-M64B2 M64 6 1264 128.9 84.3 15 10.6 163 62 165
STS5-M64B1 M64 6 1833 186.9 122.2 15 16.0 193 73 187
STS5-M68B1 M68 6 1833 186.9 122.2 15 16.0 193 73 187
STS5-M72B1 M72 6 1833 186.9 122.2 15 16.0 193 73 187
STS5-M76B1 M76 6 1833 186.9 122.2 15 16.0 193 73 187
STS6-M76B1 M76 6 2649 270.0 176.6 15 23.5 233 84 216
STS6-M80B1 M80 6 2649 270.0 176.6 15 23.5 233 84 216
STS6-M85B1 M85 6 2649 270.0 176.6 15 23.5 233 84 216
STS6-M90B1 M90 6 2649 270.0 176.6 15 23.5 233 84 216
STS6-M95B3 M95 6 2649 270.0 176.6 15 23.5 233 105 257
STS6-M100B3 M100 6 2649 270.0 176.6 15 23.5 233 105 257
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners, please see below table for ordering code.
Tommy
Tensioner Bar
STS1 TTB06
STS2 TTB08
STS3 TTB10
STS4 TTB10
STS5 TTB14
STS6 TTB14
45
STU - SUB SEA BOLT TENSIONERS
A
Working pressure 1500 Bar Force
Imperial
Bolt Effective
Model thread Capacity area Stroke Weight Dimensions in mm
number size kN Tonnes cm2 mm kg A B C
STU1-100 1” - 8UN 256.04 26.10 17.07 20 3.4 82 22 140
STU1-112 1 1/8 ” - 8UN 256.04 26.10 17.07 30 3.4 82 22 140
STU2-125 1 1/4 ” - 8UN 430.36 43.87 28.69 30 6.0 102 30 164
STU2-137 1 3/8 ” - 8UN 430.36 43.87 28.69 30 6.0 102 30 164
STU3-150 1 1/2 ” - 8UN 553.35 56.41 36.89 30 7.5 114 35 169
STU3-162 1 5/8 ” - 8UN 553.35 56.41 36.89 30 7.5 114 35 169
STU4-175 1 3/4 ” - 8UN 756.30 77.09 50.42 30 9.8 128 41 181
STU4-187 1 7/8 ” - 8UN 756.30 77.09 50.42 30 9.8 128 41 181
STU5-200 2” - 8UN 1168.19 119.08 77.88 30 14.5 150 48 202
STU5-225 2 1/4” - 8UN 1168.19 119.08 77.88 30 14.5 150 48 202
STU6-250 2 1/2” - 8UN 1649.12 168.11 109.94 30 22.8 176 60 231
STU6-275 2 3/4” - 8UN 1649.12 168.11 109.94 30 22.8 176 60 231
STU7-300 3” - 8UN 2483.44 253.15 165.56 30 35.6 215 89 260
STU7-325 3 1/4” - 8UN 2483.44 253.15 165.56 30 35.6 215 89 260 Topview Hi-Force quick
fit threaded puller
STU7-350 3 1/2” - 8UN 2483.44 253.15 165.56 30 35.6 215 89 260
Metric
Bolt Effective
Model thread Capacity area2 Stroke Weight Dimensions in mm
number size kN Tonnes cm mm kg A B C
STU1-24 M24 x 3 256.04 26.10 17.07 20 3.4 82 22 140
STU1-27 M27 x 3 256.04 26.10 17.07 30 3.4 82 22 140
STU2-30 M30 x 3.5 430.36 43.87 28.69 30 6.0 102 30 164
STU2-33 M33 x 3.5 430.36 43.87 28.69 30 6.0 102 30 164
STU2-36 M36 x 4 430.36 43.87 28.69 30 6.0 102 30 164
STU3-39 M39 x 4 553.35 56.41 36.89 30 7.5 114 35 169
STU3-42 M42 x 4.5 553.35 56.41 36.89 30 7.5 114 35 169
STU4-45 M45 x 4.5 756.30 77.09 50.42 30 9.8 128 41 181
STU4-48 M48 x 5 756.30 77.09 50.42 30 9.8 128 41 181
STU5-52 M52 x 5 1168.19 119.08 77.88 30 14.5 150 48 202
STU5-56 M56 x 5.5 1168.19 119.08 77.88 30 14.5 150 48 202
STU6-60 M60 x 5.5 1649.12 168.11 109.94 30 22.8 176 60 231
STU6-64 M64 x 6 1649.12 168.11 109.94 30 22.8 176 60 231
STU6-68 M68 x 6 1649.12 168.11 109.94 30 22.8 176 60 231
STU6-72 M72 x 6 1649.12 168.11 109.94 30 22.8 176 60 231
STU7-76 M76 x 6 2483.44 253.15 165.56 30 35.6 215 94 260
STU7-80 M80 x 6 2483.44 253.15 165.56 30 35.6 215 94 260 Topview Hi-Force quick
STU7-85 M85 x 6 2483.44 253.15 165.56 30 35.6 215 94 260 fit threaded puller
STU7-90 M90 x 6 2483.44 253.15 165.56 30 35.6 215 94 260
46
HTN - HYDRAULIC TENSIONER NUTS
Imperial
Effective Dimensions in mm
Model Bolt Capacity area Stroke Weight
number size kN Tonnes cm2 mm kg A B
HTN1-100 1” - 8 UN 198.27 20.21 13.22 5 1.9 55 72
HTN2-112 1 1/8 ” - 8 UN 216.30 22.05 14.42 5 2.0 55 75
HTN3-125 1 1/4 ” - 8 UN 252.94 25.78 16.86 5 2.4 57 82
HTN4-137 1 3/8 ” - 8 UN 305.83 31.18 20.39 5 2.7 57 88
HTN5-150 1 1/2 ” - 8 UN 344.12 35.08 22.94 6 2.9 58 93
HTN6-162 1 5/8 ” - 8 UN 397.61 40.53 26.51 6 3.5 62 100
HTN7-175 1 3/4 ” - 8 UN 475.01 48.42 31.67 6 4.0 64 106
HTN8-187 1 7/8 ” - 8 UN 501.40 51.11 33.43 6 4.2 64 110
HTN9-200 2” - 8 UN 563.72 57.46 37.58 6 4.9 67 117
HTN10-225 2 1/4 ” - 8 UN 746.44 76.09 49.76 8 6.4 74 128
HTN11-250 2 1/2 ” - 8 UN 905.13 92.27 60.34 8 8.0 77 141
HTN12-275 2 3/4” - 8 UN 999.85 101.92 66.66 8 8.8 78 150
HTN13-300 3”- 8 UN 1203.43 122.67 80.23 8 10.6 81 162
HTN14-325 3 1/4 ” - 8 UN 1413.72 144.11 94.25 10 12.9 87 174
HTN15-350 3 1/2 ” - 8 UN 1605.04 163.61 107.00 10 16.2 95 187
HTN16-375 3 3/4 ” - 8 UN 1704.59 173.76 113.64 10 18.3 102 194
HTN17-400 4” - 8 UN 1911.46 194.85 127.43 10 21.9 110 205
Metric
Effective Dimensions in mm
Model Bolt Capacity area2 Stroke Weight
number size kN Tonnes cm mm kg A B
HTN1-M24 M24 x 3 198.27 20.21 13.22 5 1.9 55 72
HTN2-M27 M27 x 3 216.30 22.05 14.42 5 2.0 55 75
HTN3-M30 M30 x 3.5 252.94 25.78 16.86 5 2.4 57 82
HTN3-M33 M33 x 3.5 252.94 25.78 16.86 5 2.4 57 82
HTN4-M36 M36 x 4 305.83 31.18 20.39 5 2.7 57 88
HTN5-M39 M39 x 4 344.12 35.08 22.94 6 2.9 58 93
HTN6-M42 M42 x 4.5 397.61 40.53 26.51 6 3.5 62 100
HTN7-M45 M45 x 4.5 475.01 48.42 31.67 6 4.0 64 106
HTN8-M48 M48 x 5 501.40 51.11 33.43 6 4.2 64 110
HTN9-M52 M52 x 5 563.72 57.46 37.58 6 4.9 67 117
HTN10-M56 M56 x 5.5 746.44 76.09 49.76 8 6.4 74 128
HTN11-M60 M60 x 5.5 905.13 92.27 60.34 8 8.0 77 141
HTN11-M64 M64 x 6 905.13 92.27 60.34 8 8.0 77 141
HTN12-M68 M68 x 6 999.85 101.92 66.66 8 8.8 78 150
HTN13-M72 M72 x 6 1203.43 122.67 80.23 8 10.6 81 162
HTN13-M76 M76 x 6 1203.43 122.67 80.23 8 10.6 81 162
HTN14-M80 M80 x 6 1413.72 144.11 94.25 10 12.9 87 174
HTN15-M85 M85 x 6 1605.04 163.61 107.00 10 16.2 95 187
HTN15-M90 M90 x 6 1605.04 163.61 107.00 10 16.2 95 187
HTN16-M95 M95 x 6 1704.59 173.76 113.64 10 18.3 102 194
HTN17-M100 M100 x 6 1911.46 194.85 127.43 10 21.9 110 205
47
AHP-BTU - AIR DRIVEN PUMPS FOR BOLT TENSIONERS A B
Model Maximum
number pressure Bar Description
XHC1.5B 1500 Link hose complete with quick connect couplings, length 1.5 metres
XHC3B 1500 Link hose complete with quick connect couplings, length 3.0 metres
XHC5B 1500 Mainline hose complete with quick connect couplings, length 5.0 metres
XHC10B 1500 Mainline hose complete with quick connect couplings, length 10.0 metres
XHC25B 1500 Mainline hose complete with quick connect couplings, length 25.0 metres
XHC50B 1500 Mainline hose complete with quick connect couplings, length 50.0 metres
XHC100B 1500 Mainline hose complete with quick connect couplings, length 100.0 metres
XHC150B 1500 Mainline hose complete with quick connect couplings, length 150.0 metres
XHC200B 1500 Mainline hose complete with quick connect couplings, length 200.0 metres
XHC250B 1500 Mainline hose complete with quick connect couplings, length 250.0 metres
XHC300B 1500 Mainline hose complete with quick connect couplings, length 300.0 metres
XHR1 1500 Hose reel, suitable for up to 300 meters of XHC high pressure hose
STFC4 1500 Female coupling
STMC4 1500 Male coupling
8 ” x ¼” BSP nipple for current model STS1 only
1/
STN1P2 1500
STN1P4 1500 ¼” BSP nipple c/w bonded sealing washer (old design - not for STS1)
STN1P4-C 1500 ¼” BSP nipple with cone seat seal (current design - not for STS1)
48
A
ITP & MTP - BOLT & NUT PROTECTION CAPS
The Hi-Force BoltRight software programme is designed to assist engineers in the Oil & Gas, Petrochemical, Power
Generation and a wide variety of industries where accurate and consistent “bolt up” of components is required. The
programme allows the user to input key joint data related to flange size and class, for all ANSI/ASME, API and ISO type
flanges along with the applicable bolt material, gasket material and type, operating temperature, preferred or specified
method of bolt tightening (torque or direct tension), friction reducing lubricant to be applied, or the applicable value of
friction coefficient necessary for torque tightening applications. Based on the information entered, the BoltRight
programme will analyse all of the data and produce a comprehensive calculation sheet along with the required torque
or tension figures to ensure an accurate and correctly bolted joint is achieved.
BoltRight will also create an individual tightening procedure for each bolted joint, which can include specific information
such as plant owner name, bolting contractor company name, joint tag reference number and any special remarks all
of which can be easily entered into the procedure by the user. These individually produced tightening procedures can
also be added to a master joint register, allowing the contractor and/or plant operator to implement a comprehensive
on-site Flange Management System.
49
MHP - MANUALLY OPERATED HYDROTEST PUMPS A
B
Suitable for use with a wide variety of fluids
Two stage with manual pressure changeover
Lightweight aluminium design with stainless steel pistons
C
Model Model Working Changeover Weight Dimensions in mm
number number pressure Valve pressure with tank
(with tank) (pump only) Bar type Bar kg A B C
MHP100 MHP100PU 100 2-way 50 20 703 210 385
MHP300 MHP300PU 300 2-way 50 20 703 210 385
MHP500 MHP500PU 500 2-way 50 20 703 210 385
MHP700 MHP700PU 700 2-way 50 20 703 210 385
MHP1000 MHP1000PU 1000 2-way 50 20 703 210 385
H
Choice of 5 different models
Supplied complete with fixing kit
G
F
Compact, lightweight and easy to operate E
A B C
J
D
RESERVOIR
Model
number Description
MHR15 15 litre standard reservoir
PRESSURE GAUGES
Model Pressure range
number Bar
MHP100GK 110
MHP300GK 310
MHP500GK 552
MHP700GK 700
MHP1000GK 1000
HOSES
Model Max W.P Length For model
Number Bar (metres) End Fitting number
HH3-6NMS-1 up to 300 3 3/ ”
8 NPT Male Swivel MHP100 & MHP300
HH3-6NMS-2 up to 700 3 3/ ”
8 NPT Male Swivel MHP500 & MHP700
8 NPT Male Swivel
3/ ”
HH3-6NMS-3 1000 3 MHP1000
50
AHP - AIR DRIVEN HYDROTEST PUMPS - STANDARD FLOW
A B
Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 PSI (7 Bar)
AHP10 AHP26 AHP36 AHP58 AHP107 AHP187 AHP275 AHP425
PSI Bar AHP10-CR AHP26-CR AHP36-CR AHP58-CR AHP107-CR AHP187-CR AHP275-CR AHP425-CR
0 0 23.10 8.80 6.00 3.56 1.97 1.15 0.72 0.43
500 35 12.00 5.85 4.39 3.05 1.50 1.05 0.68 0.40
1000 69 * 4.72 3.80 2.51 1.28 1.00 0.65 0.38
1500 104 * 3.90 3.34 2.38 1.25 0.90 0.60 0.36
2000 138 * 3.00 3.00 2.25 1.21 0.78 0.55 0.34
2500 173 * 1.21 2.56 2.05 1.18 0.75 0.50 0.33
3000 207 * * 1.95 1.85 1.16 0.73 0.48 0.31
4000 276 * * * 1.56 1.02 0.70 0.45 0.29
5000 345 * * * 1.02 0.95 0.67 0.42 0.26
7500 517 * * * * 0.76 0.60 0.40 0.25
10000 690 * * * * 0.44 0.52 0.37 0.24
15000 1034 * * * * * 0.39 0.33 0.21
20000 1379 * * * * * * 0.30 0.20
25000 1724 * * * * * * 0.21 0.16
30000 2069 * * * * * * * 0.13
40000 2760 * * * * * * * 0.05
* Pressure exceeds pump capacity
51
AHP2 - AIR DRIVEN HYDROTEST PUMPS - MEDIUM FLOW A B
Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 PSI (7 Bar)
AHP2-036 AHP2-060 AHP2-097 AHP2-144 AHP2-237
PSI Bar AHP2-036CR AHP2-060CR AHP2-097CR AHP2-144CR AHP2-237CR
0 0 10.20 6.20 3.90 2.70 1.57
500 35 8.60 5.50 3.55 2.50 1.52
1000 69 7.25 4.80 3.19 2.35 1.47
1500 104 6.15 4.50 3.00 2.16 1.42
2000 138 5.40 4.20 2.87 2.15 1.38
3000 207 3.05 3.50 2.55 1.88 1.29
4000 276 * 2.75 2.28 1.75 1.22
5000 345 * 2.16 2.10 1.64 1.20
7500 517 * * 1.45 1.35 1.10
10000 690 * * * 1.15 0.98
15000 1034 * * * * 0.78
20000 1379 * * * * 0.51
23700 1634 * * * * 0.34
* Pressure exceeds pump capacity
52
AHP3 - AIR DRIVEN HYDROTEST PUMPS - HIGH FLOW A B
The Hi-Force AHP3 series of air driven hydrostatic pressure testing pumps offers a choice of 3 models with output
pressure capacities ranging from 42 Bar (609 PSI) to 700 Bar (10000 PSI). All models are compact design and
suitable for use with various fluids including water and are supplied with a 150mm diameter glycerine filled hydraulic
pressure gauge (calibrated on request), inlet airline filter, lubricator and pressure regulator unit, pressure isolation
valve, pressure release valve, fluid inlet via Y-type fluid strainer, pump start/stop valve and a robust stainless steel skid
mounted framework. Optional extras include stainless steel reservoir, stroke counter system, distance piece for
chemical duty and chart recorder.
Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 PSI (7 Bar)
PSI Bar AHP3-040 AHP3-060 AHP3-100
0 0 18.35 15.63 11.96
500 34.5 14.42 12.85 10.49
1000 68.9 10.81 10.51 8.69
1500 103.4 7.21 8.57 7.05
2000 137.9 5.90 6.97 5.65
2500 172.4 4.26 5.66 4.83
3000 206.8 2.62 4.60 4.18
3500 241.3 1.31 3.74 3.85
4000 275.8 0 3.02 3.52
4500 310.3 * 2.40 3.03
5000 344.8 * 1.84 2.79
5500 379.2 * 1.27 2.62
6000 413.7 * 0.65 2.46
6500 448.2 * * 1.88
7000 482.6 * * 1.39
7500 517.1 * * 1.15
8000 551.6 * * 0.90
8500 586.1 * * 0.66
9000 620.5 * * 0.49
9500 655.0 * * 0.33
10000 689.5 * * 0.16
* Pressure exceeds pump capacity
53
ATDP - AIR DRIVEN TWIN DOUBLE ACTING HYDROTEST PUMPS B
The Hi-Force ATDP series of twin double acting air driven hydrostatic pressure testing pumps offers a choice of 3
models with output pressure capacities ranging from 87 Bar (1260 PSI) to 1489 Bar (21600 PSI). The twin double
acting design offers a much higher displacement volume per stroke than the smaller AHP & AHP2 series, making it
ideal for prefill as well as pressure testing. All models are supplied with a 150mm diameter glycerine filled vibra-gauge,
inlet airline filter, lubricator and regulator unit, pump start/stop valve and fluid strainer. Viton and ethylene propylene
seals for handling special fluids or chemicals can be factory fitted prior to delivery if required. Other seal materials are
available on request.
Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 PSI (7 Bar)
PSI Bar ATDP63 ATDP125 ATDP216
0 0 32.2 16.9 9.5
1000 69 25.7 14.0 8.8
2000 138 20.5 12.3 8.0
3000 207 16.2 10.6 7.4
4000 276 12.5 9.4 6.9
5000 345 8.0 8.3 6.4
6000 414 2.8 7.3 6.1
8000 552 * 4.8 5.5
10000 690 * 3.0 4.9
12000 828 * 0.4 4.3
16000 1103 * * 3.2
20000 1379 * * 1.6
* Pressure exceeds pump capacity
54
HYDROTEST PUMPS ACCESSORIES AND APPLICATIONS
Model
No Colour Description
AHP-PB Black Suitable for pressure reading on all Hi-Force AHP pumps with chart recorder
55
SCP - SELF-CONTAINED HYDRAULIC PULLERS
The ACP heavy duty, auto-centering hydraulic puller kit range offers a
choice of 4 models, with capacities from 10 to 50 tonnes. All
models are supplied complete with a detachable hollow ram cylinder,
manually operated pump, hydraulic hose and a 100mm diameter
pressure gauge. All models are easy to set up and are the ideal tool
for all pulling, pushing, installing and removing applications required
for press fitted or heat fitted parts, including wheels, sprockets,
flywheels, gears and bearings.
H
D
E
C G
Dimensions in mm
Model Capacity Cylinder Pump Weight A B B C C D E F F G G H
number tonnes model no. model no. kg min max min max min max min max
PKC10 10 HHS102 HP110 25 296 50 350 115 260 300 110 10 110 40 145 115
PKC20 20 HHS202 HP110 60 320 70 480 135 345 265 152 11 134 40 145 115
PKC30 30 HHS302 HP110 116 407 90 580 180 440 284 260 15 250 60 240 150
PKC50 50 HHS603 HP227 268 727 120 920 230 580 447 260 15 250 60 240 150
Note: Dimensions A & B calculated with 15° outward angled puller legs
57
SPP - HEAVY DUTY HYDRAULIC PULLERS
The SPP range of heavy duty pullers offers a choice of 18 models with capacities ranging from 75 to 220 tonnes. The
functional and ergonomic design of the heavy duty hydraulic pullers features a movable trolley and the two vertical
supports provide stability and safety as well as allow the user to adjust the height to the desired position. All models
include self-centering pulling jaws that can rotate 180° and a wireless remote control that allows for an easier and safer
operation. Ideal for use in steel plants, mines, shipyards, petrochemical industries for repair and maintenance
applications.
58
HBR-1 - SPRING EYE BUSH REPLACEMENT TOOL KIT
Capacity 18 tonnes
Bushes replaced directly on the vehicle
Can be operated by either AHP1120 air driven foot pump
or HP212 aluminium hand pump
Portable and powerful hydraulic operation
Capacities up to 50 tonnes
Multi-purpose aluminium hollow piston cylinder
Flexible and adaptable system
Suitable for a wide range of pin & bush applications
59
CH - CABLE CRIMPING HEADS CH32/63 CH30/40/80
B B
7 models with choice of open c-jaw or parallel guide design
Supplied complete with die sets C
C
Working pressure 700 Bar
A A
Fitted with standard quick connect coupler Note: CH21 and CH1000 dimensional drawings are not shown
Model
number Standard dies mm2
CH21 With die (4 pcs) 16-25, 35-70, 70-185, 240
Female die (1 pc multiple size, rotating die) 25-35, 50-70, 95-120, 150-185, 240
CH30 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400
With die (4 pcs) 16, 25-35, 50-120, 150-400
CH32 Female die (8 pcs) 16-25, 35-70, 95-120, 150, 185, 240, 300, 400
CH40 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400
CH63 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400, 500, 630
CH80 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400, 500, 630
CH1000 With die 500, 630, 800, 1000
Model
number Standard dies mm2
SC21 With die (4 pcs) 25, 35-50, 70-185, 240
Female die (1 pc multiple size, rotating die) 25-35, 50-70, 95-120, 150-185, 240
SC30 With die 35, 50, 70, 95, 120, 150,
185, 240, 300, 400
With die (4 pcs) 16, 25-35, 50-120, 150-400
SC32 Female die (8 pcs) 16-25, 35-70, 95-120, 150, 185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150,
SC40 185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150,
SC60 185, 240, 300, 400, 500, 630
SC18X With die 10-16, 25-35, 50-70,
95-120, 150, 185
Note : Models SC21 & SC32 are supplied with single indent dies, all other models are supplied with hexagonal dies.
60
BC - BATTERY OPERATED CABLE CRIMPING TOOLS A
Model
number Standard dies mm2
BC18X With die 10-16, 25-35, 50-70,
95-120, 150, 185
With die 35, 50, 70, 95, 120, 150, 185
BC30
240, 300, 400
With die 35, 50, 70, 95, 120, 150, 185
BC40 240, 300, 400
With die 35, 50, 70, 95, 120, 150, 185
BC63 240, 300, 400, 500, 630
Model
number Description
CD10 Die set 10mm2, suitable for crimping tool CH30, CH40, CH63, SC30, SC40, SC60, BC30, BC40 & BC63
CD16 Die set 16mm2, suitable for crimping tool CH30, CH40, CH63, SC30, SC40, SC60, BC30, BC40 & BC63
CD25 Die set 25mm2, suitable for crimping tool CH30, CH40, CH63, SC30, SC40, SC60, BC30, BC40 & BC63
ACCESSORIES
1 2 3 4
Model
number Description
BP12 Battery Pack 14.4V (Note: Charger supplied separately) (see picture 1)
CCU144 Car cigarette lighter charger unit (see picture 2)
CU12 Charger 110V - 230V (see picture 3)
MP110 Power supply 110V to operate unit directly from mains (see picture 4)
MP220 Power supply 220/230V to operate unit directly from mains (see picture 4)
61
HCH - HYDRAULIC CUTTER HEADS
C
A
Cutting capacity up to 120mm diameter
Working pressure 700 Bar
B
Compact and lightweight
For suitable pumps, please see pages 12, 13, 14 & 20
Cutting capacity
Model wire rope Weight Dimensions in mm
number mm Ø kg A B C
HSWC19 19 9.5 315 93 154
HSWC28 28 15.5 357 105 174
HSWC44 44 30.0 460 125 203
Capacity up to 10 tonnes
A
Spring return hydraulic cylinder
Working pressure 700 Bar
B
Supplied complete with standard set of punches/dies
Model
number Description Punches/dies included
Std.punch/die A 21.8 27.6 34.1 42.7 48.7 60.5
HKP10-2 Conduit Size 1/
”
2
3/
4” 1” 11/4” 11/2” 2”
Length B 306 240 240 240 240 240
Std.punch/die A 21.8 27.6 34.1 42.7 48.7 60.5 76.1 88.9 102.8 115.5
HKP10-4 Conduit Size 1/
”
2
3/
4 ” 1” 1 1/4 ” 11/2 ” 2” 2 1/2” 3” 3 1/2 ” 4”
Length B 306 240 240 240 240 240 253 253 253 253
Std.punch/die A 21.8 27.6 34.1 42.7 48.7 60.5
SKP7 Conduit Size 1/
”
2
3/
4 ” 1” 1 1/4” 11/2” 2”
Length B 306 240 240 240 240 240
64
NS - NUT SPLITTERS
B
C
Capacities from 4.5 to 10 tonnes
Working pressure 700 Bar
Quick and easy to assemble on flange B
A
Capable of opening flanges up to 2 x 57mm or 2 x 92mm thick
C
Capacities from 4.5 to 10 tonnes
Working pressure 700 Bar
Suitable for fitment on to flanges with a maximum stud bolt size B
of 1 5/8” (41mm) A
C
Choice of 6 models
Suitable for bolt diameters up to 31mm
Maximum spread 231mm
No external power source required A B
C
Working pressure 700 Bar
B
Capacity 0.9 tonnes
Maximum spread 81mm
A
Minimum jaw height 12mm
The JS4 hydraulic spreader is the ideal solution for spreading, wedging and prising operations in a wide variety of
industrial applications. The compact, low weight, spring assisted return design enables the tool to fit into a gap of
12mm and offers a maximum spread of 81mm. Manufactured from high strength steel, with a maximum pressure of
700 Bar, the JS4 is supplied fitted with a quick connect female half coupler, and can be used with HP110 manual hand
pump and HC hose.
The Hi-Force SJS10 hydraulic spreader offers the ideal solution for spreading, wedging and prising operations in a wide
variety of industrial applications. The compact, low weight, spring assisted, piston retract design of the SJS10 offers the
user a powerful 13 tonnes of spreading capacity. Manufactured from high strength steel, the low height jaw tips can
easily fit within an 8mm gap and can provide a total spreading distance of 60mm in 5 operations, using the step blocks
provided with the tool. Suitable for operation up to 700 Bar maximum working pressure, and supplied complete with a
female half quick connect coupler for easy attachment to a Hi-Force manually operated or powered hydraulic pump.
connections are fitted with quick release couplers and the set
is supplied in a strong metal transport and storage box.
F J
The SJS10-M has all the features of the SJS10, but with the
added benefit of an inbuilt manually operated hand pump. SJS10-M
B
Single spreaders:
The Hi-Force PB10 hydraulic pipe bender is designed to bend various sizes and thicknesses of JIS standardised conduit
pipe and gas pipe ranging from 15mm-82mm (½” to 3”). Made of aluminium, the bending frame and pivot shoes are
lightweight so that it can be easily carried on and off site, and can be operated by any manual or powered pump up to
700 Bar. Available as single pipe bender unit (PB10) or as convenient set including all available bending shoes, suitable
for either thin steel conduit (PB10A), thick steel conduit (PB10B) or standard gas pipe (PB10C). For a range of suitable
Hi-Force pumps see pages 12 - 21 of this catalogue.
Max Oil
Model capacity Stroke capacity Weight
number tonnes mm litres kg Applicable range / included bending shoes
PB10 10 250 0.4 18.6 PB10 does not include bending shoes
PB10A 10 250 0.4 62.5 Thin steel conduit from 15mm ( 5/8” ) to 75mm (3”)
PB10B 10 250 0.4 62.5 Thick steel conduit from 16mm (½”) to 82mm (3”)
PB10C 10 250 0.4 60.0 Standard gas pipe from 15mm ( ½”) to 65mm (2 ½”)
Note: Weight for PB10A, PB10B, & PB10C includes metal storage box
Dimensions in mm
A B C D E F G H
720 147 755 695 595 495 395 295
A range of bending shoes, compatible for use with the PB10 pipe bender,
are available as an optional extra to ensure a smooth, wrinkle free bend.
Note: PB10A includes all BS-A bending shoes (8 pcs)
PB10B includes all BS-B bending shoes (8 pcs)
PB10C includes all BS-SGP bending shoes (7 pcs)
PB10C
The RKT roller skate kit is an easy to assemble unit with a low level construction and offers an easy and safe method of
moving heavy loads. This transport kit comprises of a twin skate roller fitted with a turntable, two single roller skates
fitted with top plates, a handle and a link bar, all supplied in a metal storage case.
Model Cap. per set Twin rollers Single rollers Height Turntable Handle Metal box Weight
number tonnes ø mm ø mm mm ø mm length mm (LxWxH mm) kg
RKT35 35 30 24 110 250 880 610x310x165 68
The RKF roller skate kits are suitable for moving moderately heavy equipment such as transformers, generators,
turbines and heavy machinery over short distances. The range comprises of 3 models available with capacities of up to
60 tonnes per skate and each set is supplied in a metal storage case. Designed with an endless hardened roller chain
which revolves around the skate, at least 5 rollers remain in contact with the floor at any one time, ensuring smooth
travel even over cracked concrete floors.
Model Cap. per set Skates Turntables Levelling Plates Link bars Handles Weight
number tonnes Qty: 4 Qty: 2 Qty: 2 Qty: 2 Qty: 2 kg
RKF20 20 RSN10 RTT10 RLP10 RLB00 RPH00 48
RKF30 30 RSN15 RTT15 RLP15 RLB00 RPH00 56
RKF60 60 RSN30 RTT30 RLP30 RLB00 RPH00 90
Note: Each set carrying capacity is calculated taking into consideration that two roller skates are sufficient to support the full load.
J
Capacities from 10 to 80 tonnes C
E
B
E B
RSG65 RSD80
71
HPF - WORKSHOP PRESSES
J F
Capacities from 10 to 200 tonnes C
G
H B
Stroke lengths from 250 to 330mm D
OPTIONAL EXTRAS
BED WINCH
Only available as factory fitted option Suffix Description
Lifts and lowers work table BW Bed winch, suitable for 50 and 100 tonne models
Dimensions in mm
Model
number A B C D E F MIN - MAX G MIN - MAX
TL050A255 455 660 560 1440 380-1000 700-1300
TL050E255 455 660 560 1440 380-1000 700-1300
TL100A405 665 730 660 1520 1560 360-960 860-1440
TL100A530 843 730 660 1520 1560 360-960 860-1440
TL100E405 665 730 660 1520 1560 360-960 860-1440
TL100E530 843 730 660 1520 1560 360-960 860-1440
TL150A390 665 730 660 1520 1560 360-960 860-1440
TL150A520 843 730 660 1520 1560 360-960 860-1440
TL150E390 665 730 660 1520 1560 360-960 860-1440
TL150E520 843 730 660 1520 1560 360-960 860-1440
TL200A380 660 730 660 1520 1560 360-960 860-1440
TL200E380 660 730 660 1520 1560 360-960 860-1440
Note: All electric driven ToughLift jacking systems are available in 110V and 240V single phase, power supply options.
For 110V version, please suffix model number with A, i.e TL050E255-A for 110V version.
SADDLES SPACERS
Tilting saddles are fitted as standard to all ToughLift jacks, Base mounted spacers increase the closed height by
however flat saddles can also be supplied as an optional extra. 300mm. This optional extra is available for 200 tonne
Both types of saddle (flat or tilting swivel) can be easily fitted to models only and weighs 78.5 kg.
all slip lock and load lock extensions. Please suffix model number with “E” when ordering.
EXTENSIONS
Recom. max.
Length Length Length Length Length To suit extension
180mm 300mm 400mm 485mm 500mm jack model height in mm
LOAD LOCK EXTENSIONS
74
FLAT SADDLES
TOOL BOXES
Slip lock
Tilting saddle Load lock
extension
extension
Load block
set
Piston Piston Piston
75
UK Head Office:
Hi-Force Limited
Prospect Way, Daventry, Northants, NN11 8PL, United Kingdom
Tel: +44 1327 301 000 - Fax: +44 1327 706 555
[email protected]
www.hi-force.com Jacks - Pumps - Cutters - Presses - Cylinders - Puller kits - Spreaders - Pipe benders
Torque tools - Bolt tensioners - Nut splitters - Hole punchers
Cat. Ref. HFC1508EN Moving skates - Crimping tools - Hydrotest pumps - ToughLift jacking systems