HFC1508EN - Hi-Force Condensed Catalogue PDF

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UK Head Office:

Hi-Force Limited
Prospect Way, Daventry, Northants, NN11 8PL, United Kingdom
Tel: +44 1327 301 000 - Fax: +44 1327 706 555
[email protected]

Hi-Force Regional Offices:


Hi-Force Caspian Hi-Force S.r.l.
Baku Milan
Azerbaijan Italy
Tel: +994 12 447 4100 Tel: +39 0253 031 088
Email: [email protected] Email: [email protected] Global Brand

Hi-Force Hydraulics (Asia) S.B. Hi-Force Nederland BV


Selangor Strijen
Malaysia Netherlands
Tel: +603 5569 4209 Tel: +31 78 674 5488
Email: [email protected] Email: [email protected]

Hi-Force Hydraulics (Pty) Ltd Hi-Force Aberdeen


Midrand Aberdeen
South Africa United Kingdom
Tel: +27 11 314 0555 Tel: +44 1224 973 512 Local Service
Email: [email protected] Email: [email protected]

Hi-Force Hydraulics Hi-Force FZCO


Abu Dhabi Dubai
United Arab Emirates United Arab Emirates
Tel: +971 2 551 3100 Tel: +971 4 815 0600
Email: [email protected] Email: [email protected]

Your authorised distributor:

www.hi-force.com Jacks - Pumps - Cutters - Presses - Cylinders - Puller kits - Spreaders - Pipe benders
Torque tools - Bolt tensioners - Nut splitters - Hole punchers
Cat. Ref. HFC1508EN Moving skates - Crimping tools - Hydrotest pumps - ToughLift jacking systems
Product INDEX
group Model Number Description Page No

HVL - HPS - HLS Single acting low height cylinders 3


HSS Multi-purpose cylinders 4
HAS - HHA Single acting lightweight aluminium cylinders 5
Cylinders HHS - HHR Single & double acting hollow piston cylinders 6
and HDA Double acting high tonnage cylinders 7
accessories HFL - HFG Single acting failsafe cylinders with lock nut 8
HGG - HSG Single acting load return cylinders 9
HPC Single acting pull cylinders 9
ACCESSORIES Cylinder saddles & piston rod specifications 10, 11
HP Single & double acting manually operated pumps 12
HPX Manually operated high pressure pumps 13
HP227FP Manually operated foot pumps 13
Pumps BPP Battery powered hydraulic pumps 14
and HEP1 - HEP103 Electric driven hydraulic pumps 14, 15
accessories HEP2/3/5/- HSP Electric driven & split flow hydraulic pumps 16, 17, 18, 19
AHP11 - HAP - HPP Air & petrol engine driven hydraulic pumps 20, 21
ACCESSORIES Hoses, Oil, Pressure gauges, Mounting blocks & Pressure transducer 22, 23, 24
ACCESSORIES Manifolds & controlled manifolds & Couplers & fittings 25, 26
JAS - JAH - JCS - JCH - JSS Aluminium jacks & compact jacks 27, 28
Jacks
HCJ - HMJ Toe & Machine jacks 29
HTW - TWM Manual torque wrenches 30
TWG - TWP - TWP-OG Mechanical & Pneumatic torque multipliers 31
TWS-N Hydraulic torque wrenches – square drive 32
Torque TWS-N ACCESSORIES Allen hexagon drive adaptors & Extended reaction arms 32
wrenches, IS & MS Heavy duty hexagon sockets 33
pumps TWH-N Hydraulic torque wrenches – female hexagon 34
and TWH-NRH Imperial & Metric ratchet heads 35, 36
accessories TWH-N ACCESSORIES SDC kits, Extended reaction arms & Hexagon reducer bushes 37
BWH Backup Wrenches 38
HTWP - TPA - TPE Hydraulic torque wrench pumps & torque wrench pump accessories 39, 40
IW - FRL Pneumatic impact wrenches & Filter regulator lubricator 41
SBT Spring return stud bolt tensioners 42, 43
Bolt STS Topside stud bolt tensioners 44, 45
tensioners,
STU Sub-sea stud bolt tensioners 46
pumps
and HTN Hydraulic tensioner nuts 47
accessories AHP-BTU - HPX-BTU Bolt tensioning pumps & accessories 48
ITP - MTP - BOLTRIGHT Bolt & nut protection caps & BoltRight Software 49
MHP - MHP-PU Manually operated hydrotest pumps 50
Hydrotest
AHP - AHP2 - AHP3 Air driven hydrotest pumps 51, 52, 53
pumps
ATDP - ACCESSORIES Air driven twin double acting hydrotest pumps & Accessories 54, 55
SCP - ACP Self-contained & Auto centre hydraulic puller kits 56
Puller kits PKS - PKC - SPP Hydraulic puller kits & Heavy duty pullers 57, 58
HBR - HPR Pin & bush replacement tool kits 59
CH - SC - BC Crimping heads & Battery powered crimping tools 60, 61
HCH - CT Hydraulic cutter heads & Self-contained hydraulic cutters 62
HSWC - HWRC - HCC Hydraulic wire rope & chain cutters 63
HHP - HKP - SKP Hydraulic hole punchers 64
NS - HMNS - DNS Single, Self-contained & Double acting nut splitters 65
Tools HFS-H - HFS - HFS-TK - MFS Hydraulic & Mechanical flange spreaders 66
JS - SJS - SJS-TK Jaw & Stepped jaw spreaders 67
PB Hydraulic pipe benders & bending shoes 68
RKT - RKF - RSN Roller skate kits & Multi-purpose skates 69, 70
RSA - RSG - RSD Heavy duty skates 70, 71
HPF Workshop Presses & Accessories 72
ToughLift TL & ACCESSORIES ToughLift Jacking System & Accessories 73, 74, 75
2
HVL - SINGLE ACTING VERY LOW HEIGHT PANCAKE CYLINDERS C

Single acting load return


A
Piston rod QPQ processed to reduce wear and corrosion
Low friction bearing surfaces B
Anti-extrusion seals

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm2 kg A B C
HVL10 10 6 9 14.4 1.6 28 87 38
HVL20 20 6 17 28.6 2.6 32 104 52
HVL30 32 6 27 45.6 3.0 34 120 60
HVL50 50 6 43 71.3 7.2 45 158 75
HVL100 104 6 88 146.5 15.6 65 200 100

C
HPS - SINGLE ACTING LOW HEIGHT PAD CYLINDERS

Single acting, spring assisted return


A
Piston rod QPQ processed to reduce wear and corrosion
Low friction bearing surfaces
B
Anti-extrusion seals

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C
HPS50 4.5 6 4 6.4 0.8 32 60 24
HPS51 4.5 16 10 6.4 0.9 42 60 24
HPS100 10 10 14 14.4 1.6 46 81 38
HPS200 20 11 31 28.6 2.6 52 100 51
HPS300 32 12 55 45.6 4.2 59 115 60
HPS500 50 15 107 71.3 6.6 67 140 70
HPS750 73 16 164 102.7 10.4 81 165 82
HPS1000 109 16 245 153.4 23.2 91 215 114
HPS1500 147 16 330 206.2 28.5 100 215 114

C
HLS - SINGLE ACTING LOW HEIGHT CYLINDERS

Single acting, spring assisted return


A
Piston rod QPQ processed to reduce wear and corrosion
Low friction bearing surfaces
Anti-extrusion seals B

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C
HLS101 10 40 58 14.4 2.4 95 70 38
HLS201 20 44 126 28.6 4.8 102 90 51
HLS301 32 25 114 45.6 5.0 83 102 60
HLS302 32 60 274 45.6 7.0 119 102 60
HLS501 50 25 178 71.3 8.4 91 127 70
HLS502 50 60 428 71.3 10.4 126 127 70
HLS1001 109 25 384 153.4 19.8 108 178 114
HLS1002 109 60 921 153.4 24.0 143 178 114
HLS1501 147 25 516 206.2 37.0 130 216 114
HLS1502 147 50 1031 206.2 42.0 155 216 114
3
HSS - SINGLE ACTING MULTI-PURPOSE CYLINDERS
C
Single acting, spring assisted return
Piston rod QPQ processed to reduce wear and corrosion
A
Low friction bearing surfaces
Collar thread protector supplied as standard

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C
HSS51 4.5 25 16 6.4 1.0 107 38 24
HSS52 4.5 50 32 6.4 1.2 132 38 24
HSS53 4.5 75 48 6.4 1.4 157 38 24
HSS54 4.5 100 64 6.4 1.5 182 38 24
HSS55 4.5 125 80 6.4 1.8 207 38 24
HSS57 4.5 176 113 6.4 2.0 258 38 24
HSS59 4.5 227 146 6.4 2.4 308 38 24
HSS101 10 25 36 14.4 1.8 100 57 35
HSS102 10 56 81 14.4 2.4 131 57 35
HSS104 10 100 144 14.4 3.0 175 57 35
HSS106 10 150 217 14.4 4.2 225 57 35
HSS108 10 206 297 14.4 5.0 281 57 35
HSS1010 10 250 361 14.4 5.4 325 57 35
HSS1012 10 305 440 14.4 6.2 379 57 35
HSS152 14.5 50 101 20.3 3.4 154 70 41
HSS154 14.5 100 203 20.3 5.0 204 70 41
HSS156 14.5 150 304 20.3 6.6 254 70 41
HSS1510 14.5 250 507 20.3 8.8 354 70 41
HSS252 25 51 178 34.9 6.5 174 86 54
HSS254 25 102 356 34.9 8.0 225 86 54
HSS256 25 150 524 34.9 9.6 273 86 54
HSS2510 25 250 874 34.9 12.6 374 86 54
HSS2514 25 356 1242 34.9 16.8 480 86 54
HSS2518 25 457 1597 34.9 21.4 611 86 54
HSS308 29 205 860 41.9 18.6 374 102 57
HSS502 50 51 364 71.3 13.0 150 127 79
HSS504 50 102 728 71.3 16.8 201 127 79
HSS506 50 152 1084 71.3 20.0 251 127 79
HSS508 50 203 1448 71.3 23.2 302 127 79
HSS5013 50 330 2354 71.3 33.6 429 127 79
HSS756 73 152 1561 102.7 31.0 272 146 95
HSS1004 109 102 1565 153.4 41.6 223 185 114
HSS1006 109 153 2347 153.4 49.8 274 185 114
HSS10010 109 254 3896 153.4 65.5 375 185 114

Lightweight alternatives available


please see page 5

4
HAS - SINGLE ACTING LIGHTWEIGHT ALUMINIUM CYLINDERS C

Single acting, spring assisted return


Lightweight and easy to position
Hard anodised and wear resistant piston rod A

Capacities from 32 to 110 tonnes


Used in a wide variety of industrial applications
B

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C
HAS306 32 152 672 44.2 6.0 282 104 60
HAS506 51 152 1077 70.9 9.0 287 135 80
HAS1006 110 152 2340 153.9 23.0 317 195 110

HHA - SINGLE ACTING HOLLOW PISTON ALUMINIUM CYLINDERS C


D

Single acting, spring assisted return


Lightweight and easy to position
B
Hard anodised and wear resistant piston rod
Capacities from 18 to 52 tonnes
Suitable for applications where a pulling force is required
A

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C D
HHA182 18 51 129 25.2 3.6 175 98 45 26
HHA372 37 51 266 52.1 7.2 193 136 69 39
HHA504 52 105 765 72.8 13.4 280 160 79 51

Please Note......

Aluminium cylinders offer the benefit of greatly reduced weight compared to conventional steel cylinders however,
due to the inherent nature of the material, are not recommended for use in high cycle production applications.
The recommended life cycle is estimated at approximately 5000 operations at maximum pressure, which in most
lifting and maintenance applications represents a more than acceptable period of usage.

5
HHS - SINGLE ACTING HOLLOW PISTON CYLINDERS C

Single acting, spring assisted return


Piston rod QPQ processed to reduce wear and corrosion
Low friction bearing surfaces A

Optional piston rod saddles

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C D
HHS101 11 25 39 15.8 2.8 110 70 38 20
HHS102 11 50 79 15.8 3.0 140 70 38 20
HHS106 11 152 240 15.8 10.2 297 70 38 20
HHS202 23 50 167 33.3 7.0 160 100 51 30
HHS206 23 150 500 33.3 13.8 306 100 51 30
HHS302 33 50 233 46.7 10.6 165 115 60 35
HHS306 33 152 710 46.7 19.2 320 115 60 35
HHS603 61 76 651 85.7 28.0 226 160 92 55
HHS606 61 150 1285 85.7 40.6 315 160 92 55
HHS1003 102 76 1088 143.1 64.0 276 213 127 81
HHS1006 102 150 2147 143.1 75.0 350 213 127 81

C
HHR - DOUBLE ACTING HOLLOW PISTON CYLINDERS

Double acting design


Piston rod QPQ processed to reduce wear and corrosion
A
Annular area overload protection valve
Low friction bearing surfaces

D
B

Capacity
Model Push Pull Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C D
HHR302 33 24 51 238 46.7 12.2 180 115 60.3 35
HHR306 33 24 150 701 46.7 17.6 279 115 60.3 35
HHR3012 33 24 305 1424 46.7 25.7 434 115 60.3 35
HHR603 61 38 76 652 85.7 30.6 239 160 92 55
HHR606 61 38 152 1304 85.7 41.6 315 160 92 55
HHR6010 61 38 254 2179 85.7 52.5 417 160 92 55
HHR1003 102 43 76 1087 143.1 68.5 310 213 140 80
HHR1006 102 43 152 2174 143.1 90.0 386 213 140 80
HHR1508 152 71 203 4320 212.8 170.0 503 270 184 102
HHR2508 247 76 203 7039 346.5 269.0 505 350 254 150

6
HDA - DOUBLE ACTING HIGH TONNAGE CYLINDERS C

Internal annular area overload protection valve


Low friction bearing surfaces
A
Piston rod QPQ processed to reduce wear and corrosion
Anti-extrusion seals

Capacity
Model Push Pull Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HDA256 25 10 152 0.53 34.9 15.0 287 92 50
HDA506 50 15 152 1.08 71.3 28.4 295 127 79
HDA5013 50 15 330 2.35 71.3 42.6 473 127 79
HDA1006 109 36 152 2.33 153.3 64.5 304 185 114
HDA10013 109 36 330 5.06 153.3 89.0 482 185 114
HDA1506 152 79 152 3.26 214.2 90.0 310 210 114
HDA15012 152 79 305 6.53 214.2 120.5 463 210 114
HDA2006 203 94 152 4.33 285.2 129.8 327 254 140
HDA20012 203 94 305 8.69 285.2 167.4 480 254 140
HDA3006 326 - 152 6.95 457.4 193.0 409 312 165
HDA4006 398 - 152 8.49 558.9 286.0 431 360 216
HDA5006 520 - 152 11.09 729.9 372.0 470 397 203
HDA8006 809 - 152 17.28 1134.1 650.0 535 500 300
HDA10006 1012 - 152 21.62 1419.3 900.0 590 540 320

CHARACTERISTICS

Up to 203 tonnes :
Flat saddle
Piston rod thread
Cylinder collar thread with protector

From 326 tonnes :


Tilting saddle
Piston rod without thread
Excluding cylinder collar thread

Models from 50 to 109 tonnes fitted with lifting rings


Models from 152 to 1012 tonnes are supplied with eyebolts

Optional piston rod saddles


see pages 10 & 11

7
C
HFL - SINGLE ACTING LOW HEIGHT FAILSAFE LOCK RING CYLINDERS

Single acting load return design


Piston rod QPQ processed to reduce wear and corrosion
A
Low friction bearing surfaces
Anti-extrusion seals
B

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HFL502 50 51 0.36 71.3 14.2 125 127 95
HFL1002 109 50 0.77 153.4 27.9 137 185 140
HFL1502 152 45 1.07 214.3 44.0 150 216 165
HFL2502 260 45 1.65 366.1 69.4 159 273 216
HFL4002 398 45 2.51 559.0 121.0 178 360 267
HFL5002 520 45 3.29 729.9 186.0 192 400 305

C
HFG - SINGLE ACTING FAILSAFE LOCK RING CYLINDERS

Single acting load return design


Piston rod QPQ processed to reduce wear and corrosion
Low friction bearing surfaces A

Anti-extrusion seals

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HFG504 50 102 0.73 71.3 20.6 224 127 95
HFG506 50 150 1.07 71.3 25.0 272 128 95
HFG1004 109 100 1.53 153.4 50.3 240 185 140
HFG1006 109 150 2.30 153.4 65.4 311 185 140
HFG1504 152 100 2.14 214.3 84.0 288 216 165
HFG1506 152 150 3.21 214.3 89.5 338 216 165
HFG2002 203 50 1.42 285.1 95.4 261 254 190
HFG2006 203 152 4.33 285.1 137.0 362 254 190
HFG3006 326 150 6.87 457.7 228.5 417 310 241
HFG4006 398 151 8.44 559.0 308.5 459 360 267
HFG5006 520 152 11.10 729.9 457.0 498 400 305
HFG8006 809 152 17.47 1134.1 735.0 565 480 380
HFG10006 1012 152 21.61 1419.3 1016.0 620 540 425
8
C
HGG - SINGLE ACTING LOAD RETURN INDUSTRIAL CYLINDERS

Single acting load return design


Piston rod QPQ processed to reduce wear and corrosion
Tilting saddle fitted as standard A

Anti-extrusion seals

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HGG1506 152 155 3.32 214.3 58.3 297 210 114
HGG2006 203 155 4.63 285.1 95.3 310 254 140
HGG3006 326 155 7.10 457.7 153.5 343 312 165

C
HSG - SINGLE ACTING LOAD RETURN CONSTRUCTION CYLINDERS

Single acting load return design


Piston rod QPQ processed to reduce wear and corrosion
A
Tilting saddle fitted as standard
Anti-extrusion seals

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm litres cm² kg A B C
HSG1506 152 152 3.21 214.3 77.5 293 216 165.1
HSG2006 203 152 4.34 285.1 107.7 296 254 190.5
HSG3006 326 153 6.99 457.7 175.2 326 312 241.3

HPC - SINGLE ACTING PULL CYLINDERS B


A
D
Single acting, spring assisted return C

Replaceable pulling and clevis eyes E

Low friction bearing surfaces with piston wiper


B
Anti-extrusion seals
A
D
C

Model Capacity Stroke Oil cap. Cyl. eff. area Weight Dimensions in mm
number tonnes mm cm³ cm² kg A B C D E
HPC106 10 152 228 15.0 12.0 600 752 114 67 32
HPC106C 10 152 228 15.0 15.5 602 754 58 99 35
HPC306 30 152 636 41.8 31.0 695 847 145 105 42
HPC506 50 152 1078 71.0 54.0 819 971 149 130 52
9
Saddles Piston rod thread
Cylinder Standard Saddle Optional Saddle Dimensions in mm Thread Size
Range Model No. Figure Model No. Figure A B C D Figure
HSS Cylinder Range
HSS5 HA5 1 - - - - 20 ¾”-16UNF 12
HSS10 HA10 1 HAT10 9 - - 14 1”-8UNC 12
HSS15 HA15 1 HAT10 9 - - 14 1”-8UNC 12
HSS25 HA25 1 HAT25 9 - - 30 1½”-16UN 12
HSS30 HA30 1 HAT25 9 - - 30 1½”-16UN 12
HSS50 HA50 2 HAT50 7 70 11 - - 10
HSS75 HA75 2 HAT75 7 80 12 - - 10
HSS100 HA100 2 HAT100 7 100 12 - - 10
HAS Cylinder Range
HAS30 HA30 2 HAT30 7 50 10 - - 10
HAS50 HA50 2 HAT50 7 70 11 - - 10
HAS100 HA100 2 HAT100 7 100 12 - - 10
HHS Cylinder Range
HHS11 HA102 4 HA102T, HA102G 5,6 32 7 21 M28x1.5 13
HHS23 HA202 4 HA202T, HA202G 5,6 43 10 31 M39x1.5 13
HHS33 HA302 4 HA302T, HA302G 5,6 52 10 31 M48x1.5 13
HHS61 HA603 4 HA603T, HA603G 5,6 80 10 31 M70x1.5 13
HHS102 HA1003 4 HA1003T, HA1003G 5,6 114 12 38 M105x2 13
HHA Cylinder Range
HHA18 HA18 4 HA18T 5 - - 28 M35x1.5 12
HHA37 HA37 4 HA37T 5 - - 35 M50x1.5 12
HHA50 HA50 4 HA50T 5 - - 37 M60x1.5 12
HHR Cylinder Range
HHR33 HA302 4 HA302T, HA302G 5,6 52 10.0 32 M48x1.5 13
HHR61 HA603 4 HA603T, HA603G 5,6 80 10.0 32 M70x1.5 13
HHR102 HA1003 4 HA1003T, HA1003G 5,6 114 12.0 38 M105x2 13
HHR150 HA1508 4 HA1508G 6 170 13.5 50 M150x3 13
HHR250 HA2508 4 HA2508G 6 242 13.5 74 M220x3 13
HDA Cylinder Range
HDA25 HD25 3 HD25T 9 45 9 35 1”-12UNF 11
HDA50 HD50 3 HD50T 9 70 11 45 1”-12UNF 11
HDA100 HD100 3 HD100T 9 100 12 55 1¾”-12UNF 11
HDA150 HD150 3 HD150T 9 100 12 52 3 ”-16UN 11
HDA200 HD200 3 HD200T 9 110 12 70 2½”-12UN 11
HDA300 HD300T 7 HD300 2 150 25 - - -
HDA400 HD400T 7 HD400 2 180 25 - - -
HDA500 HD500T 7 HD500 2 180 25 - - -
HDA800 TS800 8 - - 180 - 51 M24x3 14
HDA1000 TS1000 8 - - 180 - 51 M24x3 14
HFG Cylinder Range
HFG50 TS50 8 - - 15 - 30 M8x1.25 14
HFG100 TS100 8 - - 18 - 60 M12x1.75 14
HFG150 TS150 8 - - 18 - 60 M12x1.75 14
HFG200 TS200 8 - - 18 - 60 M12x1.75 14
HFG300 TS300 8 - - 16 - 70 M10x1.5 14
HFG400 TS400 8 - - 17 - 125 M12x1.75 14
HFG500 TS500 8 - - 17 - 125 M12x1.75 14
HFG800 TS800 8 - - 50 - 175 M24x3 14
HFG1000 TS1000 8 - - 51 - 175 M24x3 14
HFL Cylinder Range
HFL50 TS50 8 - - 15 - 31 M8x1.25 14
HFL100 TS100 8 - - 18 - 60 M12x1.75 14
HFL150 TS150 8 - - 18 - 120 M12x1.75 14
HFL250 TS250 8 - - 40 - 140 M10x1.5 14
HFL400 TS400 8 - - 40 - 180 M12x1.75 14
HFL500 TS500 8 - - 40 - 200 M12x1.75 14
HGG Cylinder Range
HGG150 TS150 8 - - 18 - 60.0 M12x1.75 14
HGG200 TS201 8 - - 18 - 124.5 M12x1.75 14
HGG300 TS301 8 - - 21 - 95.0 M12x1.75 14
HSG Cylinder Range
HSG150 TS150 8 - - 18 - 60.0 M12x1.75 14
HSG200 TS201 8 - - 18 - 124.5 M12x1.75 14
HSG300 TS302 8 - - 28 - 160.0 M22x2.5 14
10
SADDLE DRAWINGS (for specifications, see facing page)

Fig. 1 Fig. 2 Fig. 3

Fig. 4 Fig. 5 Fig. 6

Note: See below table for details


on internal saddle thread

Fig. 7 Fig. 8 Fig. 9

PISTON ROD DRAWINGS (for specifications, see facing page)

Fig. 10 Fig. 11 A
Fig. 12
A D
D
B
B
C
C

Fig. 13 A Fig. 14 Saddle Internal saddle


C Model thread specification
A

D D HA18T M24
B HA37T M36
C HA50T M48
HA102T 3
/4” - 16 UNF
HA202T 1” x 8 UNC
HA302T 1 1/4” x 7 UNC
HA603T 1 5/8” x 5 1/2” UNS
HA1003T 2 1/2” x 8 UN
11
HP - MANUALLY OPERATED PUMPS - STEEL
A

Oil reservoir capacity up to 5 litres


Durable steel construction B

External pressure release valve


Factory set safety relief valve C

Displacement Usable Handle


Model Valve per stroke cm³ oil cap. effort Weight Dimensions in mm
number type 1st stage 2nd stage litres kg kg A B C
Single speed hand operated pumps for single acting cylinders and tools
HP110 2-way 2.9 - 1.0 45 5.6 558 566 128
Two speed hand operated pumps for single acting cylinders and tools
HP227 2-way 12.9 2.3 2.3 38 10.5 544 597 168
HP257 2-way 12.9 2.3 5.0 38 15.2 545 597 168

HP - MANUALLY OPERATED PUMPS - ALUMINIUM


C
Oil reservoir capacity up to 5 litres B
Lightweight aluminium construction
External pressure release valve A
Factory set safety relief valve

Displacement Usable Handle


Model Valve per stroke cm³ oil cap. effort Weight Dimensions in mm
number type 1st stage 2nd stage litres kg kg A B C
Two speed hand operated pumps for single acting cylinders and tools
HP211 2-way 12.9 1.0 0.5 27 2.0 335 388 135
HP212 2-way 12.9 2.3 1.0 40 4.0 560 610 140
HP232 2-way 12.9 2.3 2.0 40 6.9 560 610 160
HP252 2-way 12.9 2.3 5.0 40 9.6 585 610 160
Two speed hand operated pumps for double acting cylinders and tools
HP232D 4-way 12.9 2.3 2.0 40 8.7 580 625 160
HP252D 4-way 12.9 2.3 5.0 40 13.6 605 625 160

HP - MANUALLY OPERATED PUMPS - HIGH FLOW STEEL

Oil reservoir capacity up to 10 litres


C
Durable steel construction
Factory set safety relief valve
B
Changeover pressure 28 Bar A

Displacement Usable Handle


Model Valve per stroke cm³ oil cap. effort Weight Dimensions in mm
number type 1st stage 2nd stage litres kg kg A B C
Two speed hand operated pump for single acting cylinders and tools
HP245 2-Way 113 4 10 40 29.5 700 205 270
Two speed hand operated pump for double acting cylinders and tools
HP245D 4-Way 113 4 10 40 31.0 700 205 270
12
HPX - MANUALLY OPERATED HIGH PRESSURE PUMP

Lightweight aluminium construction C


Factory set relief valve
External pressure release valve A

Low handle effort


Oil reservoir capacity 1.2 litres
B

Working Usable oil Displacement


Model pressure capacity per stroke (cm³) Outlet Weight Dimensions in mm
number Bar litres 1st stage 2nd stage port kg A B C
HPX1500 1500 1.2 20.0 1.0 1/4” BSP 6.5 617 161 125
HPX2800 2800 1.2 20.0 0.8 9/16”-18 UNF 6.5 617 161 125

Optional hoses :

Model Working pressure


number Bar Description
XHH3-15 1500 3 metres hose with 1/4” BSP male thread each end
XHH5-15 1500 5 metres hose with 1/4” BSP male thread each end
XHH3-30 3000 3 metres hose with 9/16” UNF male coned thread each end
XHH5-30 3000 5 metres hose with 9/16” UNF male coned thread each end

HP227FP - FOOT OPERATED PUMP

C
Two stage operation
Durable steel construction
700 Bar maximum working pressure A

Ideally suited for use with Hi-Force CH series crimper heads


HP227FPC is supplied complete with pressure gauge,
gauge mounting block and 3 metre hose assembly

Displacement Usable Handle


Model Valve per stroke cm³ oil cap. effort Weight Dimensions in mm
number type 1st stage 2nd stage litres kg kg A B C
HP227FPC 2-way 12.9 2.3 2.3 39 14.5 763 200 227
HP227FP 2-way 12.9 2.3 2.3 39 12.5 715 200 185
13
BPP - BATTERY POWERED HYDRAULIC PUMP

2 Speed operation C

Supplied complete with BP12 battery, CU12 110V - 230V


battery charger and tool storage box
B A
2-way auto-retract valve at 10,000 PSI, makes it suitable for
use with tools that do not require load holding, eg. crimpers, nut
splitters, cutters etc

Oil Flow Dimensions in mm


Model Max working Oil Cap litres/min Weight
number pressure litres 1st stage 2nd stage kg A B C
BPP107 700 Bar 0.7 0.5 0.15 8.0 355 160 260

ACCESSORIES

1 2 3 4

Model
number Description
BP12 Battery Pack 14.4V (Note: Charger supplied separately) (see picture 1)
CCU144 Car cigarette lighter charger unit (see picture 2)
CU12 Charger 110V - 230V (see picture 3)
MP110 Power supply 110V to operate unit directly from mains (see picture 4)
MP220 Power supply 220/230V to operate unit directly from mains (see picture 4)

HEP1 - ELECTRIC HYDRAULIC MINI PUMP A

Internal safety overload valve


Compact, lightweight and powerful
Supplied with remote pendant control as standard
Suitable for single acting cylinders and tools

Maximum Maximum flow rate Usable Dimensions in mm


Model Motor pressure l/min Valve oil cap. Weight
number voltage Bar 1 stage
st
2 stage
nd
type litres kg A B C
HEP1211S 110 V - 1 Ph 700 2.00 0.2 2-way 0.8 7.5 333 139 140
HEP1212S 240 V - 1Ph 700 2.00 0.2 2-way 0.8 7.5 333 139 140
14
HEP103 - ELECTRIC HYDRAULIC PUMP - COMPACT SERIES

Compact, lightweight and powerful C

Choice of valve options


Pressure gauge and remote control fitted as standard
Suitable for single acting or double acting cylinders and tools B A

Maximum flow rate Changeover Usable


Model Motor l/min pressure oil capacity
number voltage 1 stage
st
2 stage
nd
Bar litres
Models featuring 2-way solenoid valve, normally closed (hold function), suitable for use with single acting cylinders and tools,
requiring hold.
HEP103241LS 110 V - 1 Ph 2.50 0.35 150 4
HEP103242LS 240 V - 1 Ph 2.50 0.35 150 4
Models featuring 2-way solenoid valve, normally open (auto retract function), suitable for use with single acting cylinders and tools,
requiring auto retract.
HEP103241S 110 V - 1Ph 2.50 0.35 150 4
HEP103242S 240 V - 1 Ph 2.50 0.35 150 4

Models featuring 3-way manually operated valve, suitable for use with single acting cylinders and tools.

HEP103341 110 V - 1Ph 2.50 0.35 150 4


HEP103342 240 V - 1 Ph 2.50 0.35 150 4

Models featuring 4-way manually operated valve, suitable for use with double acting cylinders and tools.

HEP103441 110 V - 1Ph 2.50 0.35 150 4


HEP103442 240 V - 1 Ph 2.50 0.35 150 4
Models featuring 4-way solenoid valve, locking feature on A and B port, suitable for use with double acting cylinders and tools,
requiring hold.
HEP103441LS 110 V - 1Ph 2.50 0.35 150 4
HEP103442LS 240 V - 1 Ph 2.50 0.35 150 4

Dimensions in mm
Model Remote pendant Weight
number functions kg A B C
Models featuring 2-way solenoid valve, normally closed (hold function),
suitable for use with single acting cylinders and tools, requiring hold.
HEP103241LS advance/retract 19.2 260 195 342
HEP103242LS advance/retract 19.2 260 195 342
Models featuring 2-way solenoid valve, normally open (auto retract function),
suitable for use with single acting cylinders and tools, requiring auto retract.
HEP103241S advance/retract 20.5 260 195 342
HEP103242S advance/retract 20.5 260 195 342

Models featuring 3-way manually operated valve,


suitable for use with single acting cylinders and tools.
HEP103341 motor on/off 18.1 260 195 342
HEP103342 motor on/off 18.1 260 195 342
Models featuring 4-way manually operated valve,
suitable for use with double acting cylinders and tools.
HEP103441 motor on/off 18.1 260 195 342
HEP103442 motor on/off 18.1 260 195 342
Models featuring 4-way solenoid valve, locking feature on A and B port,
suitable for use with double acting cylinders and tools, requiring hold.
HEP103441LS advance/retract 20.5 260 195 342
HEP103442LS advance/retract 20.5 260 195 342
15
HEP2 - ELECTRIC DRIVEN PUMPS - GENERAL DUTY MEDIUM FLOW A

Two stage hydraulic pump unit


Externally adjustable pressure relief valve
B
Manual valve with load holding feature fitted as standard
Solenoid valve options available

Model Valve Oil cap. Motor Motor Weight Dimensions in mm


number type litres kW voltage kg A B C
HEP207111 P-T Plate 10 1.5 110 / 115 V - 1Ph 47.0 438 246 498
HEP207112 P-T Plate 10 1.5 220 / 240 V - 1Ph 47.0 438 246 498
HEP207114 P-T Plate 10 1.5 380 / 440 V - 3Ph 47.0 438 246 498
HEP207121 P-T Plate 25 1.5 110 / 115 V - 1Ph 63.0 570 306 527
HEP207122 P-T Plate 25 1.5 220 / 240 V - 1Ph 63.0 570 306 527
HEP207124 P-T Plate 25 1.5 380 / 440 V - 3Ph 63.0 570 306 527
HEP207211 2-way 10 1.5 110 / 115 V - 1Ph 47.5 438 246 498
HEP207212 2-way 10 1.5 220 / 240 V - 1Ph 47.5 438 246 498
HEP207214 2-way 10 1.5 380 / 440 V - 3Ph 47.5 438 246 498
HEP207221 2-way 25 1.5 110 / 115 V - 1Ph 63.5 570 306 527
HEP207222 2-way 25 1.5 220 / 240 V - 1Ph 63.5 570 306 527
HEP207224 2-way 25 1.5 380 / 440 V - 3Ph 63.5 570 306 527
HEP207311 3-way 10 1.5 110 / 115 V - 1Ph 47.5 438 246 498
HEP207312 3-way 10 1.5 220 / 240 V - 1Ph 47.5 438 246 498
HEP207314 3-way 10 1.5 380 / 440 V - 3Ph 47.5 438 246 498
HEP207321 3-way 25 1.5 110 / 115 V - 1Ph 63.5 570 306 527
HEP207322 3-way 25 1.5 220 / 240 V - 1Ph 63.5 570 306 527
HEP207324 3-way 25 1.5 380 / 440 V - 3Ph 63.5 570 306 527
HEP207411 4-way 10 1.5 110 / 115 V - 1Ph 47.5 438 246 498
HEP207412 4-way 10 1.5 220 / 240 V - 1Ph 47.5 438 246 498
HEP207414 4-way 10 1.5 380 / 440 V - 3Ph 47.5 438 246 498
HEP207421 4-way 25 1.5 110 / 115 V - 1Ph 63.5 570 306 527
HEP207422 4-way 25 1.5 220 / 240 V - 1Ph 63.5 570 306 527
HEP207424 4-way 25 1.5 380 / 440 V - 3Ph 63.5 570 306 527
Note: For optional extras, please see pages 17 & 18

16
A
HEP3 - ELECTRIC DRIVEN PUMPS - GENERAL DUTY HIGH FLOW

Two stage hydraulic pump unit


Externally adjustable pressure relief valve
B
Manual valve with load holding feature
fitted as standard
Solenoid valve options available

Model Valve Oil cap. Motor Motor Weight Dimensions in mm


number type litres kW voltage kg A B C
HEP310121 P-T Plate 25 2.2 110 / 115 V - 1Ph 63.5 570 306 527
HEP310122 P-T Plate 25 2.2 220 / 240 V - 1Ph 63.5 570 306 527
HEP310124 P-T Plate 25 2.2 380 / 440 V - 3Ph 63.5 570 306 527
HEP310141 P-T Plate 40 2.2 110 / 115 V - 1Ph 88.5 560 306 636
HEP310142 P-T Plate 40 2.2 220 / 240 V - 1Ph 88.5 560 306 636
HEP310144 P-T Plate 40 2.2 380 / 440 V - 3Ph 88.5 560 306 636
HEP310221 2-way 25 2.2 110 / 115 V - 1Ph 64.0 570 306 527
HEP310222 2-way 25 2.2 220 / 240 V - 1Ph 64.0 570 306 527
HEP310224 2-way 25 2.2 380 / 440 V - 3Ph 64.0 570 306 527
HEP310241 2-way 40 2.2 110 / 115 V - 1Ph 89.0 560 306 636
HEP310242 2-way 40 2.2 220 / 240 V - 1Ph 89.0 560 306 636
HEP310244 2-way 40 2.2 380 / 440 V - 3Ph 89.0 560 306 636
HEP310321 3-way 25 2.2 110 / 115 V - 1Ph 64.0 570 306 527
HEP310322 3-way 25 2.2 220 / 240 V - 1Ph 64.0 570 306 527
HEP310324 3-way 25 2.2 380 / 440 V - 3Ph 64.0 570 306 527
HEP310341 3-way 40 2.2 110 / 115 V - 1Ph 89.0 560 306 636
HEP310342 3-way 40 2.2 220 / 240 V - 1Ph 89.0 560 306 636
HEP310344 3-way 40 2.2 380 / 440 V - 3Ph 89.0 560 306 636
HEP310421 4-way 25 2.2 110 / 115 V - 1Ph 64.0 570 306 527
HEP310422 4-way 25 2.2 220 / 240 V - 1Ph 64.0 570 306 527
HEP310424 4-way 25 2.2 380 / 440 V - 3Ph 64.0 570 306 527
HEP310441 4-way 40 2.2 110 / 115 V - 1Ph 89.0 560 306 636
HEP310442 4-way 40 2.2 220 / 240 V - 1Ph 89.0 560 306 636
HEP310444 4-way 40 2.2 380 / 440 V - 3Ph 89.0 560 306 636

OPTIONAL EXTRAS FOR POWERED PUMPS

Protective roll frame

Roll frame Model For all HEP &


number HAP models Suffix Description
PPA10RF All pumps with 10L tank S All HEP2, 3 and 5 series electric
PPA25RF All pumps with 25L tank pumps can be supplied with low
PPA40RF All pumps with 40L tank voltage (24V) solenoid valve,
either in 3-way or 4-way versions,
PPA60RF All pumps with 60L tank
both featuring a locking feature
All pumps can be supplied with roll frame and remote pendant control as
factory fitted. standard. To order pump with
Just suffix pump model number with ‘P’. solenoid valve, just suffix pump
model number with ‘S’.

17
A
HEP5 - ELECTRIC DRIVEN PUMPS - HEAVY DUTY HIGH FLOW

Two stage hydraulic pump unit


Externally adjustable pressure relief valve
B
Manual valve with load holding feature
fitted as standard
Solenoid valve options available

Model Valve Oil cap. Motor Motor Weight Dimensions in mm


number type litres kW voltage kg A B C
HEP517142 P-T Plate 40 2.2 220 / 240 88.5 560 306 636
HEP517144 P-T Plate 40 2.2 380 / 440 88.5 560 306 636
HEP517162 P-T Plate 60 2.2 220 / 240 120.0 583 406 657
HEP517164 P-T Plate 60 2.2 380 / 440 120.0 583 406 657
HEP517242 2-way 40 2.2 220 / 240 89.0 560 306 636
HEP517244 2-way 40 2.2 380 / 440 89.0 560 306 636
HEP517262 2-way 60 2.2 220 / 240 120.0 583 406 657
HEP517264 2-way 60 2.2 380 / 440 120.0 583 406 657
HEP517342 3-way 40 2.2 220 / 240 89.0 560 306 636
HEP517344 3-way 40 2.2 380 / 440 89.0 560 306 636
HEP517362 3-way 60 2.2 220 / 240 120.0 583 406 657
HEP517364 3-way 60 2.2 380 / 440 120.0 583 406 657
HEP517442 4-way 40 2.2 220 / 240 89.0 560 306 636
HEP517444 4-way 40 2.2 380 / 440 89.0 560 306 636
HEP517462 4-way 60 2.2 220 / 240 120.0 583 406 657
HEP517464 4-way 60 2.2 380 / 440 120.0 583 406 657

OPTIONAL EXTRAS FOR POWERED PUMPS

Model
number For all HEP, HAP and HPP models

PPA40WT Wheel trolley for all 25 and 40 litre model pumps

Wheel trolley
PPA60WT Wheel trolley for all 60 litre model pumps

All pumps can be supplied with wheel trolley factory fitted. Please suffix pump model
number with ‘WT’.

Suffix Description

H All HEP2, 3 and 5 series electric pumps can be supplied with


an electric motor suitable for 60 Hz.

To order pump with 60Hz motor, please suffix pump model number with ‘H’.
suffix ‘H’

18
HSP - ELECTRIC DRIVEN SPLIT FLOW PUMPS

Equal output flow regardless of pressure


Control panel with selector switches for each individual outlet,
D
allowing for single or multiple (synchronised) operation
Externally adjustable pressure relief valve for control of
A
maximum system pressure

C B

Oil Oil flow


Model Valve Valve Capacity per outlet Motor Weight
number configuration type litres l/min voltage kg
HSP23M54 2 x 3-way manual 50 0.9 380 / 440 178
HSP24M54 2 x 4-way manual 50 0.9 380 / 440 178
HSP33M104 3 x 3-way manual 100 1.8 380 / 440 333
HSP34M104 3 x 4-way manual 100 1.8 380 / 440 333
HSP43M104 4 x 3-way manual 100 1.1 380 / 440 272
HSP44M104 4 x 4-way manual 100 1.1 380 / 440 272
HSP23E54 2 x 3-way electric 50 0.9 380 / 440 180
HSP24E54 2 x 4-way electric 50 0.9 380 / 440 180
HSP33E104 3 x 3-way electric 100 1.8 380 / 440 335
HSP34E104 3 x 4-way electric 100 1.8 380 / 440 335
HSP43E104 4 x 3-way electric 100 1.1 380 / 440 274
HSP44E104 4 x 4-way electric 100 1.1 380 / 440 274
HSP63E104 6 x 3-way electric 100 0.9 380 / 440 335
HSP64E104 6 x 4-way electric 100 0.9 380 / 440 335
HSP83E104 8 x 3-way electric 150 0.7 380 / 440 370
HSP84E104 8 x 4-way electric 150 0.7 380 / 440 370

Model Dimensions in mm The HSP range of electric driven, split flow, hydraulic pumps is
number A B C D designed to deliver equal volumes of oil from each individual control
HSP2 (all models) 460 570 500 817
valve regardless of any variations in the hydraulic pressure. The
range offers a selection of outlet valve configurations ranging from
HSP3 (all models) 460 570 920 920
a 2-outlet model with manually operated directional control valves,
HSP4 (all models) 460 570 920 920
through to a 8-outlet model with electric solenoid operated valves.
HSP6 (all models) 470 800 750 920 Each valve outlet is connected directly to an independent internal
HSP8 (all models) 470 800 1010 1085 piston pump which is driven by a common electric motive force.
The HSP range of electric driven, split flow, hydraulic pumps is designed to deliver equal volumes of oil from each individual
control valve regardless of any variations in the hydraulic pressure. The range offers a selection of outlet valve configurations
ranging from a 2-outlet model with manually operated directional control valves, through to a 8-outlet model with electric
solenoid operated valves. Each valve outlet is connected directly to an independent internal piston pump which is driven
by a common electric motive force. This technology allows each internal piston pump to deliver an equal amount of oil flow
per minute regardless of any variations in the required operating pressure at each control valve outlet. With HSP split
flow pumps lifting and positioning large, unevenly weighted loads using multiple jacking points in a synchronised, level lift
and controlled manner is easily achievable. Individual control of each valve on all electric valve versions, is via a specially
made electric control box with easily identifiable on/off switches for each applicable valve plus a synchronised lift control
button for all of the selected control valves. Maximum working pressure of all HSP pumps is 700 Bar with an externally
adjustable pressure relief valve on each outlet for easy pressure adjustment between 70 and 700 Bar. A remote hand
pendant control system is supplied with the pump which can be easily wired to the pump mounted control box.

Optional extra’s include a fully automatic PLC controlled synchronised lifting system, with a variety of user settings, such
as target lifting height, maximum tolerance between the jacking points and other key settings, all controlled from a
centralised touch screen computer.
19
AHP11 - AIR DRIVEN PUMP A

Choice of 2-way or 4-way control valves C


B
Internal safety overload valve
Reservoir oil sight level gauge
AHP1120, AHP1121, AHP1122
Standard oil reservoir capacities up to 10 litres
A

B C

AHP1141, AHP1142

Usable Air inlet Oil outlet Dimensions in mm


Model Valve oil capacity connection connection Weight
number type litres G NPTF kg A B C
AHP1120 2-way 2.4 1/4" 3/8" 4.7 * 157 210
AHP1121 2-way 5.0 1/4" 3/8" 9.0 * 240 223
AHP1122 2-way 10.0 1/4" 3/8" 17.8 560 210 274
AHP1141 4-way 5.0 1/4" 3/8" 9.5 * 240 265
AHP1142 4-way 10.0 1/4" 3/8" 18.3 560 210 315
* Not applicable

Oil Flow / Pressure Chart


1.2

Airline pressure
0.8
Hydraulic flow (l/min)

2.8 bar
4.2 bar
5.6 bar
0.6 6.9 bar
8.3 bar

0.4 Air consumption


400 L/min

0.2

0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750

Hydraulic Pressure (Bar)

OPTIONAL REMOTE PENDANT: FRL - FILTER REGULATOR LUBRICATOR UNIT:

Please suffix model number Filter, regulator & lubricator units


with ‘R’ for remote pendant for use in combination with air
options to suit AHP1120, driven pump units are also
AHP1121 and AHP1122. available.

Please see page 41 for more


details.

20
HAP - AIR DRIVEN PUMPS - GENERAL DUTY HIGH FLOW
A

Two stage hydraulic pump unit


C
Powerful air motor B

Choice of control valves


Manual valve with load holding feature fitted as standard

Model Valve Oil cap. Motor Weight Dimensions in mm


number type litres kW kg A B C
HAP21011 P-T Plate 10 3.0 41.5 438 246 393
HAP21012 P-T Plate 25 3.0 57.5 570 306 422
HAP21014 P-T Plate 40 3.0 71.5 560 306 531
HAP21016 P-T Plate 60 3.0 96.5 583 406 552
HAP21021 2-way 10 3.0 42.0 438 246 393
HAP21022 2-way 25 3.0 58.0 570 306 422
HAP21024 2-way 40 3.0 72.0 560 306 531
HAP21026 2-way 60 3.0 97.0 583 406 552
HAP21031 3-way 10 3.0 42.0 438 246 393
HAP21032 3-way 25 3.0 58.0 570 306 422
HAP21034 3-way 40 3.0 72.0 560 306 531
HAP21036 3-way 60 3.0 97.0 583 406 552
HAP21041 4-way 10 3.0 42.0 438 246 393
HAP21042 4-way 25 3.0 58.0 570 306 422
HAP21044 4-way 40 3.0 72.0 560 306 531
HAP21046 4-way 60 3.0 97.0 583 406 552
Note: For optional extras, please see pages 17 and 18.

HPP - PETROL HYDRAULIC PUMP A

Powerful 3.35 kW four stroke petrol engine


C
B
Two stage hydraulic pump unit
Externally adjustable pressure relief valve
Manual valve with load holding feature fitted as standard

Model Valve Oil cap. Motor Weight Dimensions in mm


number type litres kW kg A B C
HPP21012 P-T Plate 25 3.35 70.5 570 306 686
HPP21014 P-T Plate 40 3.35 85.5 570 306 795
HPP21016 P-T Plate 60 3.35 113.5 583 406 816
HPP21022 2-way 25 3.35 71.0 570 306 686
HPP21024 2-way 40 3.35 86.0 570 306 795
HPP21026 2-way 60 3.35 114.0 583 406 816
HPP21032 3-way 25 3.35 71.0 570 306 686
HPP21034 3-way 40 3.35 86.0 570 306 795
HPP21036 3-way 60 3.35 114.0 583 406 816
HPP21042 4-way 25 3.35 71.0 570 306 686
HPP21044 4-way 40 3.35 86.0 570 306 795
HPP21046 4-way 60 3.35 114.0 583 406 816
Note: For optional extras, please see pages 17 and 18.
21
HIGH PRESSURE HYDRAULIC HOSES

700 Bar max working pressure


Safety factor 4:1
Choice of hose end combinations
Hand grip and protective strain relievers

Black Red Black Red Black Red

No couplers ” - 18 NPT male fitting


3/
8
3/
8 ” - 18 NPT male one end with CM1 coupler CM1 male couplers
Length fittings both ends fitted one end fitted both ends
Metres Model number Model number Model number
0.5 HH0.5 HH0.5R HC0.5 HC0.5R HC0.5C HC0.5CR
1.0 HH1 HH1R HC1 HC1R HC1C HC1CR
2.0 HH2 HH2R HC2 HC2R HC2C HC2CR
3.0 HH3 HH3R HC3 HC3R HC3C HC3CR
4.0 HH4 HH4R HC4 HC4R HC4C HC4CR
5.0 HH5 HH5R HC5 HC5R HC5C HC5CR
6.0 HH6 HH6R HC6 HC6R HC6C HC6CR
10.0 HH10 HH10R HC10 HC10R HC10C HC10CR
12.0 HH12 HH12R HC12 HC12R HC12C HC12CR
15.0 HH15 HH15R HC15 HC15R HC15C HC15CR
20.0 HH20 HH20R HC20 HC20R HC20C HC20CR
25.0 HH25 HH25R HC25 HC25R HC25C HC25CR
30.0 HH30 HH30R HC30 HC30R HC30C HC30CR

HYDRAULIC OIL

Specially formulated for use with Hi-Force hydraulic tools


Available in 1, 5 and 25 litre cans
Offers optimum performance throughout all working
conditions

Model Capacity
number litres For use with
HFO32-1 1 Manually operated pumps
HFO32-5 5 Manually operated pumps
HFO32-25 25 Manually operated pumps
HFO46-1 1 Powered pumps
HFO46-5 5 Powered pumps
HFO46-25 25 Powered pumps
22
PRESSURE GAUGES & GAUGE MOUNTING BLOCKS

Manufactured to EN837-1
Clear precise dual scale readings
Accurate to +/ -1% of full scale
Calibration certificates on request

Gauges :
Gauge Reading Reading
Model diameter Gauge Inner Outer Inlet Compatible Weight
number mm type scale scale thread Hi-Force cylinders kg
HG63G 63 glycerine 0-700 Bar 0-10000 Psi ¼”-18NPT All models 0.2
HG1 100 dry 0-700 Bar 0-10000 Psi ½”-14NPT All models 0.9
HG1G 100 glycerine 0-700 Bar 0-10000 Psi ½”-14NPT All models 1.0
HG5 100 dry 0-700 Bar 0-4.5 tonnes ½”-14NPT All 4.5 tonnes models 0.9
HG10 100 dry 0-700 Bar 0-10 tonnes ½”-14NPT All 10 tonnes models 0.9
HG11 100 dry 0-700 Bar 0-11 tonnes ½”-14NPT All 11 tonnes models 0.9
HG20 100 dry 0-700 Bar 0-20 tonnes ½”-14NPT All 20 tonnes models 0.9
HG23 100 dry 0-700 Bar 0-23 tonnes ½”-14NPT All 23 tonnes models 0.9
HG25 100 dry 0-700 Bar 0-25 tonnes ½”-14NPT All 25 tonnes models 0.9
HG32 100 dry 0-700 Bar 0-32 tonnes ½”-14NPT All 32 tonnes models 0.9
HG33 100 dry 0-700 Bar 0-33 tonnes ½”-14NPT All 33 tonnes models 0.9
HG50 100 dry 0-700 Bar 0-50 tonnes ½”-14NPT All 50 tonnes models 0.9
HG61 100 dry 0-700 Bar 0-61 tonnes ½”-14NPT All 61 tonnes models 0.9
HG102 100 dry 0-700 Bar 0-102 tonnes ½”-14NPT All 102 tonnes models 0.9
HG109 100 dry 0-700 Bar 0-109 tonnes ½”-14NPT All 109 tonnes models 0.9
HG2 150 dry 0-700 Bar 0-10000 Psi ½”-14NPT All models 1.6
HG2G 150 glycerine 0-700 Bar 0-10000 Psi ½”-14NPT All models 1.7

Gauge mounting blocks :


Dimensions
Model Length Width Height Gauge Inlet Outlet Weight
number mm mm mm thread thread thread kg
HGA1 75 32 32 ½”-14NPT 3/8
”-18NPT male 3/8
”-18NPT female 0.25
HGA2 170 32 32 ½”-14NPT 3/8
”-18NPT male 3/8
”-18NPT female 0.85
HGA1-25 75 32 32 ¼”-18NPT 3/8”-18NPT male 3/8”-18NPT female 0.30
HGA2-25 170 32 32 ¼”-18NPT 3/8
”-18NPT male 3/8
”-18NPT female 0.90
AGA1-25 75 32 50 ¼”-18NPT 3/8”-18NPT male 3/8”-18NPT female 0.55

GAUGE TONNAGE CHART:


700
A C D F H I J K L
600
B E G
500
Pressure in Bar

400

300 A = HG5 G = HG32


B = HG10 H = HG33
200 C = HG11 I = HG50
D = HG20 J = HG61
100 E = HG23 K = HG102
F = HG25 L = HG109

0 10 20 30 40 50 60 70 80 90 100 110
Reading in tonnes
23
DIGITAL GAUGE

LCD display with 12mm, 5 digit upper line pressure reading


and 6mm, 5 digit lower line unit reading
Blue backlight allows reading in low visibility situations
20 segment graphical display of pressure
0.5% terminal point accuracy
Minimum 2000 hours battery life (3 VDC)
Suitable gauge mounting blocks can be
found on Page 23

Gauge Pressure Pressure Pressure Pressure


Model diameter reading reading reading reading Inlet Weight
number mm Bar PSI mPa kg/cm2 thread kg
HDG1 70 0-1000 0-14503 0-100 0-1019.7 ¼”-18NPT 0.2

PRESSURE TRANSDUCER & DIGITAL DISPLAY

IP65 enclosure rating


Compact size with large LCD display
Pressure readings in Bar and PSI
0.5% full scale accuracy
Display voltage 18-32 VDC, supplied including
power supply unit
Suitable gauge mounting blocks can be
found on Page 23

Pressure transducer:

Pressure Pressure Accuracy Cable


Model range range Connection percentage length Weight
number Bar PSI thread full scale m kg
HPT1 0-700 0-10000 ¼”-18NPT 0.5 2 0.1

Digital diplay unit:

Pressure Pressure Display Overall


Model reading reading size size Voltage Weight
number Bar PSI L x H mm L x W x H mm VDC kg
HDD1 0-700 0-10000 76 x 25 120 x 110 x 40 18 - 32 0.3
24
MANIFOLDS HM* & HM*L

C
Working pressure 700 Bar
Choice of open or controlled manifolds A
B
2,4,5,6 or 8 outlet port models available
Choice of 9 models

Number
Model of Female Threads
number Type Design outlets Inlet Outlet
HM2 manifold parallel 2 3/8 ”-18NPT 2x 3/8 ”-18NPT HM5
3/ 3/8
HM4 manifold parallel 4 8 ”-18NPT 4x ”-18NPT
B
HM5 manifold hexagon 5 3/ ”-18NPT
8 5x 3/8”-18NPT

HM6 manifold parallel 6 3/ ”-18NPT


8 6x 3/8 ”-18NPT

HM8 manifold parallel 8 3/ ”-18NPT


8 8x 3/8 ”-18NPT

HM4L manifold extended parallel 4 3/ ”-18NPT


8 4x 3/8 ”-18NPT
C
HM6L manifold extended parallel 6 3/8 ”-18NPT 6x 3/8 ”-18NPT

HM2C controlled manifold parallel 2 3/8 ”-18NPT 2x 3/8 ”-18NPT


E
3/ 3/8
HM4C controlled manifold parallel 4 8 ”-18NPT 4x ”-18NPT F

Model Weight Dimensions in mm


number kg A B C D E F HM*C
HM2 1.0 114 32 32 50 - -
HM4 1.5 214 32 32 50 - -
A
HM5 0.7 - 41 51 - M6 38
HM6 2.0 314 32 32 50 - - D
HM8 2.5 414 32 32 50 - - D
HM4L 2.4 394 32 32 110 - - B
D
HM6L 3.7 614 32 32 110 - -
HM2C 2.0 150 51 38 100 - - C

HM4C 3.5 350 51 38 100 - -

Model Weight Dimensions in mm


number Type kg A B C D
HM2C-SU 2-Way controlled manifold unit, suitable for single acting systems 2.0 150 51 51 100
HM2C-DU 2-Way controlled manifold unit, suitable for double acting systems 3.0 150 102 51 100
HM4C-SU 4-Way controlled manifold unit, suitable for single acting systems 3.5 350 51 51 100
HM4C-DU 4-Way controlled manifold unit, suitable for double acting systems 6.0 350 102 51 100

HM2C-SU HM2C-DU HM4C-SU HM4C-DU

B B B
B

D D
C A
C C D C
D A
A A

25
HIGH PRESSURE COUPLERS & FITTINGS 1

Large selection of standard adaptors


Designed for easy system connection and assembly
of Hi-Force equipment 2
Working pressure 700 Bar

Model See 3
number picture Description Thread specification
HF7 1 Nipple 1/
4 ” NPT male to 1/
4 ” NPT male
HF8 5 Adaptor 1/
4 ” NPT female to 1/
4 ” NPT female
4
3/ 3/
HF10 2 Elbow 8 ” NPT female to 8 ” NPT female
3/
HF12 3 Equal tee 8 ” NPT female
3/
HF13 4 Cross 8 ” NPT female
3/ 3/
HF14 5 Adaptor 8 ” NPT female to 8 ” NPT female 5
3/ 1/
HF15 5 Reducer 8 ” NPT female to 4 ” NPT female
3/ 3/
HF16 6 Elbow 8 ” NPT female to ” NPT male
8

3/ 3/
HF17 1 Nipple 8 ” NPT male to 8 ” NPT male
6
3/ 3/
HF19 1 Long nipple 8 ” NPT male to 8 ” NPT male
3/ 3/
HF24 7 Adaptor 8 ” NPT male to 8 ” BSP female
1/ 3/
HF27 1 Nipple 4 ” NPT male to 8 ” NPT male
3/ 1/
HF30 7 Reducer 8 ” NPT male to 4 ” NPT female 7
3/ 3/
HF31 8 Tee 8 ” NPT female to ” NPT male
8

3/ 1/
HF33 7 Reducer 8 ” NPT male to ” BSPT female
4

3/ 1/
HF55 7 Reducer 8 ” NPT female to ” NPT male
4
8
1/ 3/
HF69 7 Adaptor 2 ” BSP male to 8 ” NPT female
3/
CF1 9 Female coupler 8 ” NPT male
3/
CM1 10 Male coupler ” NPT female
8

3/
CMF1 9 + 10 Complete coupler ” NPT
8 9
1/
CF2 9 Female coupler 4 ” NPT male
1/
CM2 10 Male coupler ” NPT female
4

1/
CMF2 9 + 10 Complete coupler ” NPT
4
10
CFD1 11 Metal dust cap for CF1
CMD1 12 Metal dust cap for CM1
CFD2 11 Metal dust cap for CF2
CMD2 12 Metal dust cap for CM2 11
PPC1 13 Moulded universal dust cap to suit CF1 & CM1

12

Safety first !
13
Be sure to use genuine Hi-Force couplers and fittings which are designed to withstand the
full 700 Bar working pressure.

26
JAS - ALUMINIUM JACKS

Aluminium construction A
Operates in any position
Spring assisted return
B C

Jack Claw
Model capacity capacity Stroke Weight Dimensions in mm
number tonnes tonnes mm kg A B C
Jack with plain piston
JAS103 10 - 75 4.3 131 162 75
JAS105 10 - 125 5.7 181 162 75

JAH - ALUMINIUM JACKS Jack with


plain piston
Lightweight construction A

Optional pressure gauge


Available as plain ram jack, claw jack or
“failsafe” locking ring design
B C

Jack with plain piston, Jack with “failsafe”


lifting claw & with locking ring
extended base
A A

B C B C

Jack Claw
Model capacity capacity Stroke Weight Dimensions in mm
number tonnes tonnes mm kg A B C D
Jack with plain piston
JAH620 20 - 152 11 263 178 121 -
JAH1220 20 - 305 17 438 246 121 -
JAH630 30 - 152 16 263 203 140 -
JAH1230 30 - 305 24 451 273 140 -
JAH660 60 - 152 28 293 251 190 -
JAH1260 60 - 305 44 500 342 190 -
Jack with plain piston, lifting claw & -with extended base
JAH620C 20 8 152 15 280 246 121 67
JAH1220C 20 8 305 23 456 246 121 67
JAH630C 30 12 152 21 281 273 140 73
JAH1230C 30 12 305 32 472 273 140 73
JAH660C 60 24 152 44 327 342 190 73
JAH1260C 60 24 305 65 540 342 190 73
Jack with “failsafe” locking ring
JAH620SR 20 - 152 13 289 178 121 -
JAH1220SR 20 - 305 19 464 246 121 -
JAH630SR 30 - 152 17 292 203 140 -
JAH1230SR 30 - 305 25 479 273 140 -
JAH660SR 60 - 152 30 330 251 190 -
JAH1260SR 60 - 305 46 536 342 190 -
27
JCS - COMPACT JACKS - SOLID PISTON

D
Capacities from 10 to 30 tonnes
Operates in any position A
Lightweight and compact
Spring assisted return C B

Model Capacity Stroke Weight Dimensions in mm


number tonnes Material mm kg A B C D
JCS10 10 Steel 35 4.5 76 240 70 38
JCS20 20 Aluminium 41 5.5 102 257 102 51
JCS30 30 Aluminium 45 8.0 112 281 125 60

JCH - COMPACT JACKS - HOLLOW PISTON

D
Capacities of 13 and 21 tonnes
Operates in any position A
Hollow piston design for greater versatility E
Lightweight and compact C B

Model Capacity Stroke Weight Dimensions in mm


number tonnes Material mm kg A B C D E
JCH13 13 Aluminium 41 5.5 95 257 102 51 25
JCH21 21 Aluminium 45 8.0 114 281 125 60 35

D
JSS - STEEL BOTTLE JACKS

Strong, rigid steel construction


A
From JSS166 upwards, all models include carrying handle
All models supplied with tubular operating lever
Suitable for industrial and automotive use B C

Screw Weight Dimensions in mm


Model Capacity Stroke extension
number tonnes mm mm kg A B C D
JSS35 3 135 70 3.0 195 100 100 28
JSS55 5 135 90 4.0 200 115 110 32
JSS106 10 174 90 7.0 243 130 135 43
JSS166 16 178 95 10.0 255 150 160 53
JSS207 20 190 - 15.0 280 165 127 56
JSS327 32 190 - 22.0 285 190 152 71
JSS507 50 195 - 32.0 300 217 177 85
JSS1007 100 195 - 69.0 340 240 265 117
28
HCJ - STEEL TOE JACK

Capacity 5 tonnes A

Strong rigid steel construction


B
Toe guided over full stroke length
C
Piston enclosed within toe D

Jack Toe Dimensions in mm


Model capacity capacity Stroke Weight
number tonnes tonnes mm kg A B C D
HCJ5 5 5 175 18 327 41 219 114

HMJ - STEEL MACHINE LIFT JACKS

Multi-position lifting toe A

Remote operation gives improved operator safety


Can be used for simultaneous multiple lift point applications B

Stroke length 150mm D C

Capacity
Model Toe Head Stroke Weight Dimensions in mm
number tonnes tonnes mm kg A B C D
HMJ10 8.5 10 150 29.2 272 25 187 202
HMJ25 20 25 150 55.1 330 35 211 292

HYDRAULIC JACK APPLICATIONS

29
TWM - MANUAL TORQUE WRENCHES - CLICK TYPE
TWM200
Torque capacities up to 850 Nm
Repeatable accuracy
Micrometer scale for setting accurate interim values TWM300

Dual scale Nm & lbf.ft

Model Square Torque range Weight Overall Ratchet head


number drive Nm lbf.ft kg length mm dia mm
TWM50 3 /8 ” 5 - 50 3.5 - 37 0.5 334 35
TWM100 1/2 ” 20 - 100 15 - 75 0.9 394 44
1/ ”
TWM200 2 40 - 200 30 - 150 1.1 485 44
1/ ”
TWM300 2 60 - 300 45 - 220 1.4 577 46
3/ ”
TWM400 4 80 - 400 60 - 300 2.0 686 67
TWM550 3/4 ” 110 - 550 80 - 405 3.8 956 69
TWM850 3/4 ” 250 - 850 185 - 630 4.7 1379 69

HTW - MANUAL TORQUE WRENCHES - BREAK BACK TYPE


HTW1000B

Torque capacities up to 2000 Nm


HTW2000B
Repeatable accuracy
Dual scale Nm & lbf.ft
Complete with carrying & storage case

Model Square Torque range Weight Overall Ratchet head


number drive Nm lbf.ft kg length mm dia mm
HTW1000B 3/4 ” 300 - 1000 220 - 750 7.3 1475 70
HTW1500B 3/4 ” 700 - 1500 500 - 1000 10.4 1475 70
HTW1800B 1” 700 - 1500 500 - 1000 10.4 1475 70
HTW2000B 1” 900 - 2000 600 - 1500 13.0 1920 70

TWM - ALUMINIUM MANUAL TORQUE WRENCHES TWM1000 and TWM2000


with extension handle

Torque capacities up to 2000 Nm


Repeatable accuracy
Lightweight design
Supplied with extension handles

Model Square Torque range Nr. of Weight Recom. Overall


number drive Nm lbf. ft ext. rods kg ratchet head length mm B

TWM1000 3/4 ” 520 - 1000 380 - 730 1 5.6 TWM075R 1413


TWM1500 1” 600 - 1500 - 1 10.8 TWM100R 1608
TWM2000 1” 750 - 2000 - 2 11.6 TWM100R 2353

Model Square drive Max. torque Weight Height Diameter


number Input Output capacity Nm kg mm mm
TWM075R /”
3
4
3/”
4 1000 1.0 53 65
TWM100R
TWM100R 1” 1” 2000 1.8 63 73
30
B
TWG - MECHANICAL TORQUE MULTIPLIERS

Torque capacities up to 10000 Nm


A
Lightweight aluminium housing
Supplied complete with reaction arm
Multiplication ratios from 1:4 to 1:28.5 C

Recom.
Model Torque capacity Gearbox Square torque Weight Dimensions in mm
number Nm lbf.ft ratio drive wrench kg A B CC
3/ ”
TWG13 1300 950 1:5 4 TWM300 1.3 133 80 124
TWG20 2000 1500 1:4 1” TWM550 1.8 131 88 190
TWG28 2800 2050 1:5.5 1” TWM550 2.4 146 106 156
TWG40 4000 2930 1:16 1” TWM300 4.2 227 88 175
TWG60 6000 4400 1:18 1 1/2 ” TWM400 6.6 256 102 240
TWG100 10000 7330 1:28.5 1 1/2 ” TWM400 10.9 292 142 267

A
TWP - PISTOL GRIP PNEUMATIC TORQUE MULTIPLIERS

2
Torque capacities up to 6000 Nm

1
Lightweight and durable construction øB

Repeatable accuracy
Smooth, quiet, non-impacting design with reversible
air motor

Model Torque capacity * Square R.P.M. at max Weight Overall length Gearbox dia
number Nm lbf.ft drive size pressure kg A mm B mm
3/ ”
TWP09S 200-900 150-670 4 24 3.2 328 80
TWP15S 300-1500 220-1110 1” 12 4.7 343 88
TWP22S 500-2200 370-1620 1” 7 5.1 360 88
TWP32S 800-3200 590-2360 1” 4 5.8 383 88
TWP40S 850-4200 620-3100 1” 4 5.8 383 88
TWP60S 1200-6000 880-4400 11/2 ” 4 7.7 400 102
(*) Minimum torque value at 1.5 Bar, maximum torque value at 8 Bar airline pressure. Weight is without reaction arm.

TWP-OG - PISTOL GRIP PNEUMATIC TORQUE MULTIPLIERS A

Torque capacities up to 4800 Nm


Lightweight and durable construction B
Ø 88
-
Repeatable accuracy C
Offset gearbox specially designed for heat exchangers

Model Torque capacity * R.P.M. at max Female Weight Dimensions in mm


number Nm lbf.ft pressure Hexagon kg A B C
TWP30S-OG1 3000 2200 7 60 mm AF 10 396 112 61
TWP30S-OG2 3600 2650 5 80 mm AF 12 396 118 75
TWP30S-OG3 4800 3500 4 95 mm AF 13 396 135 95
(*) Maximum torque value at 8 Bar airline pressure
31
TWS-N - HYDRAULIC TORQUE WRENCHES SQUARE DRIVE

Working pressure 700 Bar C

Compact, lightweight, aluminium construction


Reversible square drive for tightening and loosening applications
Suitable for continuous operation at maximum pressure A B

Torque Capacity Weight incl.


Model Nm Ibf .ft Square drive reaction foot Dimensions in mm
Number at 700 Bar at 10,000 PSI size kg A B C
TWS17N 1727 1254 /
3 "
4 1.9 167 73 131
TWS45N 4529 3289 1" 4.8 218 98 170
TWS100N 10064 7308 1 1/2 " 9.0 293 135 211
TWS150N 14974 10873 1 1/2 " 15.0 323 141 236
TWS370N 36992 26860 2 1/2" 32.5 432 204 288

TWS-N ALLEN HEXAGON DRIVE ADAPTORS


TWS17N TWS45N TWS100N TWS150N TWS370N
Hex Max. Hex Max. Hex Max. Hex Max. Hex Max.
Size Load Model Size Load Model Size Load Model Size Load Model Size Load Model
IMPERIAL

inch Nm Number inch Nm Number inch Nm Number inch Nm Number inch Nm Number
1/
2 470 IH17N-008 5/
8 930 IH45N-010 7/
8 1890 IH100N-014 1 1/4 7400 IH150N-104 11/2 12900 IH370N-108
5/
8 930 IH17N-010 3/
4 1600 IH45N-012 1 3800 IH10ON-100 1 3/8 9900 IH150N-106 15/8 16300 IH370N-110
3/
4 1600 IH17N-012 7/
8 2550 IH45N-014 1 1/8 5440 IH10ON-102 1 1/2 15000 IH150N-108 1 3/4 20400 IH370N-112
7/
8 1700 IH17N-014 1 3800 IH45N-100 11/4 7480 IH10ON-104 1 5/8 15000 IH150N-110 1 7/8 25100 IH370N-114
1 1700 IH17N-100 1 1/8 4500 IH45N-102 1 3/8 9920 IH10ON-106 1 3/4 15000 IH150N-112 2 30600 IH370N-200
1 1/4 4500 IH45N-104 1 1/2 10000 IH10ON-108 2 1/4 37000 IH370N-204

TWS17N TWS45N TWS100N TWS150N TWS370N


Hex Max. Hex Max. Hex Max. Hex Max. Hex Max.
Size Load Model Size Load Model Size Load Model Size Load Model Size Load Model
mm Nm Number mm Nm Number mm Nm Number mm Nm Number mm Nm Number
METRIC

14 740 MH17N-14 17 1100 MH45N-17 22 2480 MH100N-22 30 7000 MH150N-30 36 10000 MH370N-36
17 1350 MH17N-17 19 1600 MH45N-19 24 3700 MH100N-24 32 7500 MH150N-32 41 16300 MH370N-41
19 1612 MH17N-19 22 2550 MH45N-22 27 4650 MH100N-27 36 10900 MH150N-36 46 22500 MH370N-46
22 1700 MH17N-22 24 3700 MH45N-24 30 6380 MH100N-30 41 15000 MH150N-41 50 30600 MH370N-50
24 1700 MH17N-24 27 4500 MH45N-27 32 7625 MH100N-32 46 15000 MH150N-46 55 37000 MH370N-55
32 4500 MH45N-32 36 10000 MH100N-36 60 37000 MH370N-60
Note: The above maximum load figures are to be used as a guide only. Reduce torque output when reaction point is not in line with the tool body.

TWS-N EXTENDED REACTION ARMS

For tool Model Length A Diameter B


Model number Number Inch mm Inch mm
ERA17-21 21" 533 1 ¾" 44.5
TWS17N ERA17-24 24" 610 1 ¾" 44.5 Hexagon drive adaptor
ERA17-36 36" 914 1 ¾" 44.5
ERA45-21 21" 533 2 ½" 63.5 TWS17N with hexagon
TWS45N ERA45-24 24" 610 2 ½" 63.5 drive fitted
ERA45-36 36" 914 2 ½" 63.5
ERA100-21 21" 533 3 ½" 88.9
TWS100N ERA100-24 24" 610 3 ½" 88.9
A
ERA100-36 36" 914 3 ½" 88.9
ERA150-21 21" 533 3 ½" 88.9 B
TWS150N ERA150-24 24" 610 3 ½" 88.9
ERA150-36 36" 914 3 ½" 88.9
ERA370-21 21" 533 4 ¾" 120.6
TWS370N ERA370-24 24" 610 4 ¾" 120.6 TWS-N fitted with extended reaction arm
ERA370-36 36" 914 4 ¾" 120.6
32
IS & MS - HEAVY DUTY HEXAGON SOCKETS

Square drives from 3/4 ” to 21/2”


Across flat sizes up to 6 7/8” or 145mm
Supplied complete with retaining ring & pin

Model Square Nut AF Model Square Nut AF


number Drive inches number Drive inches
3/
IS2-101 4” 1 1/16” MS2-24 3/
4” 24
3/ 3/
IS2-104 4” 11/4 ” MS2-27 4” 27
IS2-107 3/
4” 1 7/16” MS2-30 3/
4” 30
IS2-110 3/
4” 1 5/8” MS2-32 3/
4” 32
3/
IS2-113 4” 113/16” MS2-36 3/
4” 36
3/ 3/
IS2-200 4” 2” MS2-41 4” 41
3/ 3/
IS2-203 4” 2 3/16” MS2-46 4” 46
3/
IS2-206 4” 2 3/8 ” MS2-50 3/
4” 50
IS9-101 1” 1 1/16” MS2-55 3/
4” 55
11/4” 3/
IS9-104 1” MS2-60 4” 60
IS9-107 1” 17/16” MS9-24 1” 24
IS9-110 1” 15/8” MS9-27 1” 27
IS9-113 1” 113/16” MS9-30 1” 30
IS9-200 1” 2” MS9-32 1” 32
IS9-203 1” 2 3/16” MS9-36 1” 36
IS9-206 1” 2 3/8 ” MS9-41 1” 41
IS9-209 1” 2 9/16 ” MS9-46 1” 46
IS9-212 1” 2 3/4 ” MS9-50 1” 50
IS9-215 1” 2 15/16” MS9-55 1” 55
IMPERIAL

METRIC

IS9-302 1” 3 1/8 ” MS9-60 1” 60


IS9-308 1” 3 1/2 ” MS9-65 1” 65
IS9-314 1” 3 7/8” MS9-70 1” 70
IS5-113 11/2” 113/16” MS9-75 1” 75
IS5-200 11/2” 2” MS9-80 1” 80
IS5-203 11/2” 2 3/16 ” MS9-85 1” 85
IS5-206 11/2” 2 3/8” MS9-90 1” 90
IS5-209 11/2” 2 9/16” MS9-95 1” 95
IS5-212 11/2” 2 3/4” MS9-100 1” 100
IS5-215 11/2” 2 15/16” MS5-36 11/2 ” 36
IS5-302 11/2” 31/8” MS5-41 11/2 ” 41
IS5-308 11/2” 3 1/2 ” MS5-46 11/2 ” 46
IS5-314 11/2” 3 7/8” MS5-50 11/2 ” 50
IS5-404 11/2” 4 1/4” MS5-55 11/2 ” 55
IS5-410 11/2” 4 5/8 ” MS5-60 11/2 ” 60
IS5-500 11/2” 5” MS5-65 11/2 ” 65
IS5-506 11/2” 5 3/8 ” MS5-70 11/2 ” 70
IS6-302 21/2” 3 1/8 ” MS5-75 11/2 ” 75
IS6-308 21/2” 31/2” MS5-80 11/2 ” 80
IS6-314 21/2” 3 7/8” MS5-85 11/2 ” 85
IS6-404 21/2” 41/4 ” MS5-90 11/2 ” 90
IS6-410 21/2” 4 5/8” MS5-95 11/2 ” 95
IS6-500 21/2” 5” MS5-100 11/2 ” 100
IS6-506 21/2” 5 3/8” MS5-105 11/2 ” 105
IS6-512 21/2” 5 3/4 ” MS5-110 11/2 ” 110
IS6-602 21/2” 61/8 ” MS5-115 11/2 ” 115
IS6-608 21/2” 6 1/2” MS5-130 11/2 ” 130
IS6-614 21/2” 6 7/8” MS6-80 2 1/2” 80
MS6-85 2 1/2” 85
MS6-90 2 1/2” 90
MS6-95 2 1/2” 95
MS6-100 2 1/2” 100
MS6-105 2 1/2” 105
MS6-110 2 1/2” 110
MS6-115 2 1/2” 115
MS6-130 2 1/2” 130
MS6-145 2 1/2” 145
33
TWH-N - HYDRAULIC TORQUE WRENCHES FEMALE HEXAGON

Working pressure 700 Bar


Compact, lightweight aluminium drive cylinder (except TWH430N)
Minimum radius cassette head for fitment in confined spaces
Suitable for continuous operation at maximum pressure

TWH27N, TWH54N, All Models TWH430N


TWH120N, TWH210N
A
A

B B C

R
R
F D F
G G
E

Note: Drawing shows drive cylinder, including ratchet head as detailed on pages 34 & 35.
Drive cylinder and ratchet head are separate items and must be ordered separately.

Model Torque capacity Hexagon AF size


number Nm lbf. ft Metric Imperial Weight
(drive cyl.) at 700 Bar at 10,000PSI min max min max kg
2625 1906 24 to 46 1 1/16" to 1 13/16" 1.4
TWH27N 3068 2228 50 to 60 2" to 2 3/8 " 1.4
5372 3901 36 to 65 1 7/16" to 2 9/16" 2.3
TWH54N
6037 4384 70 to 80 2 3/4 " to 3 1/8 " 2.3
11737 8522 50 to 80 2 3/16 " to 3 1/8 " 3.8
TWH120N
14349 10419 85 to 100 3 1/2 " to 3 7/8 " 3.8
21216 15405 70 to 100 2 3/4 " to 3 7/8 " 6.4
TWH210N
23124 16791 105 to 115 4 1/4 " to 4 5/8 " 6.4
43792 31798 80 to 115 3 1/8 " to 4 5/8 " 16.1
TWH430N
48181 34985 130 to 175 5 " to 6 7/8 " 16.1

Model Dimensions in mm
number A B C D E F G R
(drive cyl.) max max max min - max
193 125 97 32 51 54 109 9.5 - 12.2
TWH27N
193 136 108 32 51 54 109 10 .1 - 10.5
250 158 125 41 64 73 137 10.7 - 13.8
TWH54N 250 169 136 41 64 73 137 11.7 - 14.6
310 189 157 52 78 92 112 14.7 - 15.2
TWH120N
310 214 182 52 78 92 112 15.9 - 18.7
378 223 191 64 97 114 213 18.1 - 18.6
TWH210N 378 236 204 64 97 114 213 18.3 - 20.7
405 291 242 83 93 146 267 25.6 - 31.3
TWH430N 425 309 260 83 93 146 267 24.8 - 27.3
34
TWH-NRH - IMPERIAL SIZE RATCHET HEADS

Choice of standard imperial sizes


Easily fitted to TWH-N drive cylinders
Strong steel construction
R
Non-standard and special design ratchet heads can be made to order

The TWH-NRH range of imperial hexagon ratchet heads, suitable for use with TWH-N series low profile hydraulic torque
wrenches (see page 34), provide exceptional flexibility with across flats (AF) sizes from 11/16” to 6 7/8” available as standard.
All models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment in very
confined limited access places. For even greater versatility a comprehensive range of imperial hexagon reducer bushes,
and square drive conversion kits (see page 37) to suit TWH-NRH imperial ratchet heads are also available.

IMPERIAL RATCHET HEAD SELECTION TABLE:

Nut For TWH27N For TWH54N For TWH120N For TWH210N For TWH430N
Bolt AF Model R Wt Model R Wt Model R Wt Model R Wt Model R Wt
size size number mm kg number mm kg number mm kg number mm kg number mm kg
5/
8 ” 1 1/16” TWH27NRH1.1/16 10.4 1.5
3/
4 ” 1 1/4” TWH27NRH1.1/4 9.7 1.6
8” 1 / 16”
7/ 7
TWH27NRH1.7/16 9.8 1.6 TWH54NRH1.7/16 13.5 2.9
1” 1 /8”
5
TWH27NRH1.5/8 10.0 1.6 TWH54NRH1.5/8 10.8 2.8
1 1/8” 113/16” TWH27NRH1.13/16 10.5 1.7 TWH54NRH1.13/16 10.7 2.9
1 1/4” 2” TWH27NRH2 10.5 1.7 TWH54NRH2 11.7 3.0
1 3/8” 2 3/16” TWH27NRH2.3/16 10.3 1.8 TWH54NRH2.3/16 11.8 3.1 TWH120NRH2.3/16 14.7 6.1
1 1/2” 2 3/8” TWH27NRH2.3/8 10.5 1.8 TWH54NRH2.3/8 11.8 3.2 TWH120NRH2.3/8 14.8 6.4
1 5/8” 2 9/16” TWH54NRH2.9/16 11.6 3.3 TWH120NRH2.9/16 14.8 6.4
1 3/4” 2 3/4” TWH54NRH2.3/4 11.8 3.4 TWH120NRH2.3/4 14.9 6.5 TWH210NRH2.3/4 18.3 12.1
1 7/8” 215/16” TWH54NRH2.15/16 14.8 3.5 TWH120NRH2.15/16 14.9 6.5 TWH210NRH2.15/16 18.3 12.2
2” 3 1/8” TWH54NRH3.1/8 12.1 3.5 TWH120NRH3.1/8 15.1 6.5 TWH210NRH3.1/8 18.5 12.3 TWH430NRH3.1/8 26.0 23.2
2 1/4” 3 1/2” TWH120NRH3.1/2 16.9 7.9 TWH210NRH3.1/2 19.3 12.4 TWH430NRH3.1/2 26.8 23.9
2 1/2” 3 7/8” TWH120NRH3.7/8 19.6 8.5 TWH210NRH3.7/8 19.5 12.5 TWH430NRH3.7/8 26.5 25.7
2 3/4” 4 /4”
1
TWH210NRH4.1/4 19.5 13.3 TWH430NRH4.1/4 26.9 26.1
3” 4 /8”
5
TWH210NRH4.5/8 19.3 13.8 TWH430NRH4.5/8 25.9 26.3
3 1/4” 5” TWH430NRH5 27.4 27.9
3 1/2” 5 3/8” TWH430NRH5.3/8 25.8 28.3
3 3/4” 5 3/4” TWH430NRH5.3/4 24.8 29.3
4” 6 /8”
1
TWH430NRH6.1/8 25.0 30.1
4 1/4” 6 1/2” TWH430NRH6.1/2 25.0 31.0
4 1/2” 6 7/8” TWH430NRH6.7/8 27.3 31.8

35
TWH-NRH - METRIC SIZE RATCHET HEADS

Choice of standard metric sizes


Easily fitted to TWH-N drive cylinders
Strong steel construction
Non standard and special design ratchet heads
can be made to order R

The TWH-NRH range of metric hexagon ratchet heads, suitable for use with TWH-N series low profile hydraulic torque
wrenches (see page 34), provide exceptional flexibility with across flats (AF) sizes from 24mm to 175mm available as
standard. All models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment
in very confined limited access places. For even greater versatility a comprehensive range of metric hexagon reducer
bushes and square drive conversion kits (see page 37) to suit TWH-NRH metric ratchet heads are also available.

METRIC RATCHET HEAD SELECTION TABLE:

Nut For TWH27N For TWH54N For TWH120N For TWH210N For TWH430N
Bolt AF Model R Wt Model R Wt Model R Wt Model R Wt Model R Wt
size size number mm kg number mm kg number mm kg number mm kg number mm kg
16 24 TWH27NRH-24 12.1 1.5
18 27 TWH27NRH-27 12.1 1.5
10.4
20 30 TWH27NRH-30 10.7 1.6
22 32 TWH27NRH-32 9.5 1.6
24 36 TWH27NRH-36 10.1 1.6 TWH54NRH-36 13.8 2.9
- 38 TWH54NRH-38 12.6 2.8
27 41 TWH27NRH-41 10.1 1.6 TWH54NRH-41 10.9 2.8
30 46 TWH27NRH-46 10.5 1.7 TWH54NRH-46 10.7 2.9
33 50 TWH27NRH-50 10.4 1.7 TWH54NRH-50 12.1 3.0 TWH120NRH-50 15.2 5.8
36 55 TWH27NRH-55 10.1 1.8 TWH54NRH-55 12.1 3.1 TWH120NRH-55 15.0 6.1
39 60 TWH27NRH-60 10.5 1.8 TWH54NRH-60 12.0 3.2 TWH120NRH-60 15.0 6.4
42 65 TWH54NRH-65 11.7 3.3 TWH120NRH-65 14.9 6.4
45 70 TWH54NRH-70 11.7 3.4 TWH120NRH-70 14.8 6.5 TWH210NRH-70 18.2 12.1
48 75 TWH54NRH-75 14.6 3.5 TWH120NRH-75 14.7 6.5 TWH210NRH-75 18.1 12.2
52 80 TWH54NRH-80 11.7 3.5 TWH120NRH-80 14.7 6.5 TWH210NRH-80 18.1 12.3 TWH430NRH-80 25.6 23.2
56 85 TWH120NRH-85 16.4 7.8 TWH210NRH-85 18.2 12.4 TWH430NRH-85 29.0 24.0
60 90 TWH120NRH-90 16.2 7.9 TWH210NRH-90 18.6 12.4 TWH430NRH-90 31.3 26.0
64 95 TWH120NRH-95 15.9 7.9 TWH210NRH-95 18.6 12.5 TWH430NRH-95 28.5 25.8
68 100 TWH120NRH-100 18.7 8.5 TWH210NRH-100 18.6 12.5 TWH430NRH-100 25.6 25.6
72 105 TWH210NRH-105 18.4 12.9 TWH430NRH-105 28.6 26.5
76 110 TWH210NRH-110 18.3 13.3 TWH430NRH-110 25.7 26.2
80 115 TWH210NRH-115 20.7 13.8 TWH430NRH-115 27.3 26.4
90 130 TWH430NRH-130 25.6 27.3
- 135 TWH430NRH-135 26.6 28.3
100 145 TWH430NRH-145 25.4 29.4
110 155 TWH430NRH-155 25.0 30.1
115 165 TWH430NRH-165 25.0 31.0
- 175 TWH430NRH-175 27.3 31.8

36
TWH-N ACCESSORIES

SDC SQUARE DRIVE CONVERSION KITS


Suitable for TWH-N range up to 23124Nm
Square drive sizes from 1” to 2 ½”
Makes your hexagon drive torque wrench even more versatile

Model Square Hexagon Maximum Suitable for Weight


number drive AF Size torque Nm drive cylinder incl. ratchet head kg
SDC27-I 1” 1 13/16” 3068 TWH27N TWH27NRH- 1 13/16 1.1
SDC27-M 1” 46mm 3068 TWH27N TWH27NRH-46 1.1
SDC54-I 1 1/2” 2 9/16” 6037 TWH54N TWH54NRH- 2 9/16 3.0
SDC54-M 1 1/2” 65mm 6037 TWH54N TWH54NRH-65 3.0
SDC120-I 1 1/2” 3 1/8” 14349 TWH120N TWH120NRH- 3 1/8 4.4 SDC210-M
SDC120-M 1 1/2” 80mm 14349 TWH120N TWH120NRH-80 4.4
SDC210-I 2 1/2” 3 7/8” 23124 TWH210N TWH210NRH- 3 7/8 9.1
SDC210-M 2 1/2” 100mm 23124 TWH210N TWH210NRH-100 9.1

EXTENDED REACTION ARMS


Lightweight aluminium
Provides safe and correct support against nearest available reaction point
Easy assembly, no tools needed

Model Overall length Length Height Width


number Inch mm Inch mm Inch mm Inch mm
ERA27-20 19.6” 499 20.7” 525 1.8” 45 2.0” 50
ERA54-20 20.2” 513 21.1” 535 2.2” 55 2.5” 65
ERA120-21 20.8” 527 21.7” 550 3.0” 75 3.4” 85
ERA210-21 21.5” 545 23.2” 588 3.7” 95 3.7” 95
ERA430-22 22.2” 565 24.7” 628 4.7” 120 4.7” 120

HEXAGON REDUCER BUSHES


Reduces the female hexagon AF size of the TWH-NRH ratchet heads
Offers an easy and economical solution
See our main catalogue for all available size options

IB - Imperial Hexagon Reducer Bushes


For Model Outside AF Size Inside AF Size Wall thickness mm
number From To From To From To
TWH27NRH 1 1/4” 2 3/8” 1 1/16” 2 3/16” 2.4 7.2
TWH54NRH 1 5/8” 3 1/8” 1 1/4” 215/16” 2.4 7.2
TWH120NRH 2 8”
3/
3 7/8” 2 16”
3/
3 1/2” 2.4 9.5
TWH210NRH 2 16”
15
/ 4 5/8” 2 4”
3
/ 4 1/4” 2.4 9.5
TWH430NRH 3 1/2” 6 7/8” 3 1/8” 6 1/2” 4.8 9.5

MB - Metric Hexagon Reducer Bushes


For Model Outside AF Size Inside AF Size Wall thickness mm
number From To From To From To
TWH27NRH 30 60 24 55 2.0 7.0
TWH54NRH 36 80 30 55 2.0 7.0
TWH120NRH 55 100 30 55 2.5 7.5
TWH210NRH 75 115 50 95 2.5 7.5
TWH430NRH 85 145 70 110 2.5 7.5
37
BW - BACKUP WRENCHES

Suitable for use with TWS-N & TWH-N Wrenches


Interchangeable hexagon links
Positive release mechanism
Rigid & lightweight

The Hi-Force BW series of back up wrenches provides an easily fitted and easily removable back nut reaction arm to
prevent both nuts rotating during tightening applications. The T-Bar design adjustable reaction point prevents lock up
once tightening is completed.

Complete set:

Backup wrench holder incl. set of links:

Model From To
Number Description Imperial Metric Imperial Metric
BWI-SET Holder complete with imperial link set (12 pcs) 1 7/
16” - 3 7/
8 ” -
BWM-SET Holder complete with metric link set (14 pcs) - 36mm - 100mm

Individual components:

Model Hexagon AF size


Number Description Imperial Metric
Holder
BWH Backup wrench holder - -
Hexagon links
BWI-107 Female hexagon link for backup wrench (imperial) 1 7/16” -
BWI-110 Female hexagon link for backup wrench (imperial) 1 5/8 ” -
BWI-113 Female hexagon link for backup wrench (imperial) 113/16” -
BWI-200 Female hexagon link for backup wrench (imperial) 2” -
BWI-203 Female hexagon link for backup wrench (imperial) 2 3/16” -
BWI-206 Female hexagon link for backup wrench (imperial) 2 3/8 ” -
BWI-209 Female hexagon link for backup wrench (imperial) 2 9/16” -
BWI-212 Female hexagon link for backup wrench (imperial) 2 3/4” -
BWI-215 Female hexagon link for backup wrench (imperial) 2 15/16” -
BWI-302 Female hexagon link for backup wrench (imperial) 3 1/8” -
BWI-308 Female hexagon link for backup wrench (imperial) 3 1/2” -
BWI-314 Female hexagon link for backup wrench (imperial) 3 7/8 ” -
BWM-36 Female hexagon link for backup wrench (metric) - 36 mm
BWM-41 Female hexagon link for backup wrench (metric) - 41 mm
BWM-46 Female hexagon link for backup wrench (metric) - 46 mm
BWM-50 Female hexagon link for backup wrench (metric) - 50 mm
BWM-55 Female hexagon link for backup wrench (metric) - 55 mm
BWM-60 Female hexagon link for backup wrench (metric) - 60 mm
BWM-65 Female hexagon link for backup wrench (metric) - 65 mm
BWM-70 Female hexagon link for backup wrench (metric) - 70 mm
BWM-75 Female hexagon link for backup wrench (metric) - 75 mm
BWM-80 Female hexagon link for backup wrench (metric) - 80 mm
BWM-85 Female hexagon link for backup wrench (metric) - 85 mm
BWM-90 Female hexagon link for backup wrench (metric) - 90 mm
BWM-95 Female hexagon link for backup wrench (metric) - 95 mm
BWM-100 Female hexagon link for backup wrench (metric) - 100 mm
38
HTWP - TORQUE WRENCH PUMPS

Working pressure 700 Bar


C
Choice of air or electric power options
Two speed operation with choice of
standard length hoses available
Externally adjustable torque setting valve
B
A

Max Motor Displacement l/min Changeover Dimensions in mm


Model pressure Power rating low high pressure Weight
number Bar supply kW pressure pressure Bar kg A B C
HTWP2140P 700 7 Bar 1.50 6.1 0.51 60 28.0 468 205 445
HTWP2141AR 700 110 volt 0.75 3.9 0.36 60 34.0 468 205 445
HTWP2141ARH 700 110 volt 0.75 3.9 0.36 60 34.0 468 205 445
HTWP2142AR 700 240 volt 0.75 3.9 0.36 60 34.0 468 205 445
HTWP2142ARH 700 240 volt 0.75 3.9 0.36 60 34.0 468 205 445
Note: Pumps with suffix ‘H’ in the model number are supplied with 60Hz electric motor.

HTWP - TORQUE WRENCH PUMPS

Working pressure 700 Bar


C
Choice of air or electric power options
Two speed operation with choice of
standard length hoses available
Externally adjustable torque setting valve B A

Max. Displacements l /m
Model pressure Power Pressure Gauge 1st stage 2nd stage 3rd stage
number Bar supply gauge reading (*) 0-65 Bar 65-325 Bar 325-700 Bar
Air driven pump units
TPA07A 700 7.0 Bar air analogue Bar/PSI 7.0 1.6 0.80
TPA07D 700 7.0 Bar air digital Bar/PSI/Nm/Lbf.Ft 7.0 1.6 0.80
Electric driven pump units
TPE15A 700 110V-1Ph-50Hz analogue Bar/PSI 6.5 1.5 0.75
TPE15D 700 110V-1Ph-50Hz digital Bar/PSI/Nm/Lbf.Ft 6.5 1.5 0.75
TPE16A 700 120V-1Ph-60Hz analogue Bar/PSI 7.8 1.8 0.90
TPE16D 700 120V-1Ph-60Hz digital Bar/PSI/Nm/Lbf.Ft 7.8 1.8 0.90
TPE25A 700 230V-1Ph-50Hz analogue Bar/PSI 6.5 1.5 0.75
TPE25D 700 230V-1Ph-50Hz digital Bar/PSI/Nm/Lbf.Ft 6.5 1.5 0.75
TPE26A 700 230V-1Ph-60Hz analogue Bar/PSI 7.8 1.8 0.90
TPE26D 700 230V-1Ph-60Hz digital Bar/PSI/Nm/Lbf.Ft 7.8 1.8 0.90
TPE45A 700 400V-3Ph-50Hz analogue Bar/PSI 6.5 1.5 0.75
TPE45D 700 400V-3Ph-50Hz digital Bar/PSI/Nm/Lbf.Ft 6.5 1.5 0.75
TPE46A 700 480V-3Ph-60Hz analogue Bar/PSI 7.8 1.8 0.90
TPE46D 700 480V-3Ph-60Hz digital Bar/PSI/Nm/Lbf.Ft 7.8 1.8 0.90
Note: (*) Torque value reading only available on software controlled, programmable pump unit

Pump Oil Max. Max. Weight Dimensions in mm


Model capacity noise level oil temp incl. oil Length (A) Width (B) Height (C)
All TPA air driven models 7 litres 90 db (A) 80° C 30 kg 456 286 476
All TPE electric driven models 7 litres 88 db (A) 80° C 39 kg 456 286 476
39
TORQUE WRENCH PUMP ACCESSORIES

HYDRAULIC HOSES & QUICK CONNECT COUPLINGS

Model Maximum Description


number pressure Bar
HTWH4 700 Bonded twin hoses with quick connect couplings, length 4 metres
HTWH5 700 Bonded twin hoses with quick connect couplings, length 5 metres
HTWH6 700 Bonded twin hoses with quick connect couplings, length 6 metres
HTWH8 700 Bonded twin hoses with quick connect couplings, length 8 metres
HTWH10 700 Bonded twin hoses with quick connect couplings, length 10 metres
HTWH50 700 Bonded twin hoses with quick connect couplings, length 50 metres
HTWH75 700 Bonded twin hoses with quick connect couplings, length 75 metres
HTWH100 700 Bonded twin hoses with quick connect couplings, length 100 metres
CF4F 700 Female half coupler, ¼” NPT Female
CM4F 700 Male half coupler, ¼” NPT Female
Note: Alternative length hoses available on request. We recommend the use of HTWR1 hose reel with hose lengths of 50 metres or more.

TORQUE WRENCH HOSE REEL

Model
number Description

HTWR1 Designed for use with Hi-Force torque wrenches when there is a
requirement for the wrench and pump to be separated by significant
distance such as subsea applications and can accommodate twin line
hoses up to a length of 100 metres.

OPTIONAL COUPLERS SETS FOR TPA & TPE TORQUE WRENCH PUMPS

Model
number Description
TP-CS1 Single set of male / female flat face couplers, for simultaneous operation of two hydraulic wrenches
TP-CS2 Double set of male / female flat face couplers, for simultaneous operation of three hydraulic wrenches
TP-CS3 Triple set of male / female flat face couplers, for simultaneous operation of four hydraulic wrenches
Note: Optional coupler sets for simultaneous operation of multiple torque wrenches (one set supplied fitted as standard).

4-WAY MULTI SPLIT BLOCK FOR HTWP TORQUE WRENCH PUMPS

Model
number Description

HTWM4 Multi-split block complete with quick connect couplers. Suitable


for use with up to 4 hydraulic wrenches from one pump unit

50 & 60 HZ ELECTRIC MOTOR FOR HTWP TORQUE WRENCH PUMPS

Suffix Description

H HTWP Pump Models with suffix ‘H’ are supplied with 60Hz electric motor.

HTWP Pump models without suffix ‘H’ are supplied with 50Hz electric motor.
suffix ‘H’

40
IW - PNEUMATIC IMPACT WRENCHES B A

Industrial heavy duty design


Excellent power to weight ratio
Minimal noise and vibration features C

Operates from standard 6 Bar air pressure

B A

Model Square Bolt capacity Max. torque Weight Dimensions in mm


number drive size mm inch Nm lbf.ft kg A B C
Pistol grip versions
IW13P 1
/2” 16 5
/8” 450 300 2.8 200 78 220
IW19P 3
/4” 22 7
/8” 870 640 6.4 253 220 244
Back handle grip versions
IW25B 1” 45 1 3/4” 2700 1980 10.6 355 211 194
IW38B 11/2” 50 2” 3500 2600 15.9 409 227 189

FRL - FILTER REGULATOR LUBRICATOR UNIT

Protective carrying frame


Complete with air inlet hose
Air pressure gauge fitted as standard
For use with a wide range of air driven tools

FRL11 fitted to the


IW25B impact wrench

Model Air inlet Air outlet Weight Dimensions in mm


number connection connection kg Length Width Height
FRL11 1
/2” BSP 1
/2” BSP 3.0 200 200 310

41
SBT - SPRING RETURN BOLT TENSIONERS - IMPERIAL RANGE

A
Capacities from 457 to 2649 kN
Working pressure 1500 Bar
C
Spring assisted piston retraction
Choice of manually operated or air powered pumps
available (see page 48)
B

Bolt Threads Effective


Model thread per Capacity area Stroke Weight Dimensions in mm
number size inch kN tonnes cm² mm kg A B C
1 /4”
1
SBT2-125B1 8 457 46.6 30.5 15 4.0 102 39 164
SBT2-137B1 1 3/8” 8 457 46.6 30.5 15 4.0 102 39 164
1 /2”
1
SBT2-150B1 8 457 46.6 30.5 15 4.0 102 39 164
1 8”
5/
SBT3-162B1 8 822 83.8 54.8 15 6.7 137 47 188
1 /4”
3
SBT3-175B1 8 822 83.8 54.8 15 6.7 137 47 188
1 /4”
3
SBT3-175B2 8 822 83.8 54.8 15 6.7 137 50 193
1 /8”
7
SBT3-187B1 8 822 83.8 54.8 15 6.7 137 47 188
SBT3-187B2 1 7/8” 8 822 83.8 54.8 15 6.7 137 50 193
SBT3-200B2 2” 8 822 83.8 54.8 15 6.7 137 50 193
1 /8”
7
SBT4-187B1 8 1264 128.9 84.3 15 11.0 167 50 197
SBT4-200B1 2” 8 1264 128.9 84.3 15 11.0 167 50 197
SBT4-200B2 2” 8 1264 128.9 84.3 15 11.0 167 62 213
2 /4”
1
SBT4-225B2 8 1264 128.9 84.3 15 11.0 167 62 213
2 /2”
1
SBT4-250B2 8 1264 128.9 84.3 15 11.0 167 62 213
2 /2”
1
SBT5-250B1 8 1833 186.9 122.2 15 16.5 209 73 229
2 4”
3/
SBT5-275B1 8 1833 186.9 122.2 15 16.5 209 73 229
SBT5-300B1 3” 8 1833 186.9 122.2 15 16.5 209 73 229
SBT6-300B1 3” 8 2649 270.0 176.6 15 24.0 257 84 254
SBT6-325B1 3 1/4” 8 2649 270.0 176.6 15 24.0 257 84 254
SBT6-350B1 3 1/2” 8 2649 270.0 176.6 15 24.0 257 84 254
SBT6-375B3 3 3/4” 8 2649 270.0 176.6 15 24.0 257 105 295
SBT6-400B3 4” 8 2649 270.0 176.6 15 24.0 257 105 295

Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners, please see below table for ordering code.

Principle of SBT spring return bolt tensioner Tensioner


range Tommy bar
A = Load cell
B = Tommy bar SBT2 TTB08
D
C = Bridge SBT3 TTB10
D = Threaded puller
SBT4 TTB10
E = Nut rotating socket
SBT5 TTB14
A SBT6 TTB14

E Conversion kits for SBT imperial range of


bolt tensioners are available. Please refer to
B our main catalogue for all options.

42
SBT - SPRING RETURN BOLT TENSIONERS - METRIC RANGE

A
Capacities from 457 to 2649 kN
Working pressure 1500 Bar
C
Spring assisted piston retraction
Dual quick connect couplings for easy connection

Bolt Effective
Model thread Thread Capacity area Stroke Weight Dimensions in mm
number size pitch kN tonnes cm² mm kg A B D
SBT2-M30B1 M30 3.5 457 46.6 30.5 15 4.0 102 39 164
SBT2-M33B1 M33 3.5 457 46.6 30.5 15 4.0 102 39 164
SBT2-M36B1 M36 4 457 46.6 30.5 15 4.0 102 39 164
SBT2-M39B1 M39 4 457 46.6 30.5 15 4.0 102 39 164
SBT3-M42B1 M42 4.5 822 83.8 54.8 15 6.7 137 47 188
SBT3-M45B1 M45 4.5 822 83.8 54.8 15 6.7 137 47 188
SBT3-M45B2 M45 4.5 822 83.8 54.8 15 6.7 137 50 193
SBT3-M48B1 M48 5 822 83.8 54.8 15 6.7 137 47 188
SBT3-M48B2 M48 5 822 83.8 54.8 15 6.7 137 50 193
SBT3-M52B2 M52 5 822 83.8 54.8 15 6.7 137 50 193
SBT4-M48B1 M48 5 1264 128.9 84.3 15 11.0 167 50 197
SBT4-M52B1 M52 5 1264 128.9 84.3 15 11.0 167 50 197
SBT4-M52B2 M52 5 1264 128.9 84.3 15 11.0 167 62 213
SBT4-M56B2 M56 5.5 1264 128.9 84.3 15 11.0 167 62 213
SBT4-M60B2 M60 5.5 1264 128.9 84.3 15 11.0 167 62 213
SBT4-M64B2 M64 6 1264 128.9 84.3 15 11.0 167 62 213
SBT5-M64B1 M64 6 1833 186.9 122.2 15 16.5 209 73 229
SBT5-M68B1 M68 6 1833 186.9 122.2 15 16.5 209 73 229
SBT5-M72B1 M72 6 1833 186.9 122.2 15 16.5 209 73 229
SBT5-M76B1 M76 6 1833 186.9 122.2 15 16.5 209 73 229
SBT6-M76B1 M76 6 2649 270.0 176.6 15 24.0 257 84 254
SBT6-M80B1 M80 6 2649 270.0 176.6 15 24.0 257 84 254
SBT6-M85B1 M85 6 2649 270.0 176.6 15 24.0 257 84 254
SBT6-M90B1 M90 6 2649 270.0 176.6 15 24.0 257 84 254
SBT6-M95B3 M95 6 2649 270.0 176.6 15 24.0 257 105 295
SBT6-M100B3 M100 6 2649 270.0 176.6 15 24.0 257 105 295
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners, please see below table for ordering code.

Tensioner
range Tommy bar
SBT2 TTB08
SBT3 TTB10
SBT4 TTB10
SBT5 TTB14
SBT6 TTB14

Conversion kits for SBT metric range of bolt


tensioners are available. Please refer to our
main catalogue for all options.

43
STS - TOPSIDE BOLT TENSIONERS - IMPERIAL RANGE
A
Force
Capacities from 234 to 2649 kN
Working pressure 1500 Bar
Single acting design C

Choice of manually operated or air powered pumps


available (see page 48)
B

Bolt Threads Effective


Model thread per Capacity Area Stroke Weight Dimensions in mm
number size inch kN tonnes cm2 mm kg A B C
4”
3/
STS1-075B1 10 234 23.9 15.6 10 1.7 74 28 90
8”
7/
STS1-087B1 9 234 23.9 15.6 10 1.7 74 28 90
STS1-100B2 1” 8 234 23.9 15.6 10 1.7 74 30 98
STS1-112B2 11/8” 8 234 23.9 15.6 10 1.7 74 30 98
STS2-125B1 11/4 ” 8 457 46.6 30.5 15 3.5 102 39 128
STS2-137B1 1 3/8” 8 457 46.6 30.5 15 3.5 102 39 128
STS2-150B1 11/2” 8 457 46.6 30.5 15 3.5 102 39 128
STS3-162B1 1 5/8” 8 822 83.8 54.8 15 6.1 133 47 150
STS3-175B1 1 3/4” 8 822 83.8 54.8 15 6.1 133 47 150
STS3-175B2 1 3/4” 8 822 83.8 54.8 15 6.1 133 50 155
STS3-187B1 1 7/8” 8 822 83.8 54.8 15 6.1 133 47 150
STS3-187B2 1 7/8 ” 8 822 83.8 54.8 15 6.1 133 50 155
STS3-200B2 2” 8 822 83.8 54.8 15 6.1 133 50 155
STS4-187B1 1 7/8” 8 1264 128.9 84.3 15 10.6 163 50 149
STS4-200B1 2” 8 1264 128.9 84.3 15 10.6 163 50 149
STS4-200B2 2” 8 1264 128.9 84.3 15 10.6 163 62 149
STS4-225B2 2 1/4 ” 8 1264 128.9 84.3 15 10.6 163 62 165
STS4-250B2
STS4-250B2 2 1/2” 8 1264 128.9 84.3 15 10.6 163 62 165
STS5-250B1 2 1/2” 8 1833 186.9 122.2 15 16.0 193 73 187
STS5-275B1 2 3/4 ” 8 1833 186.9 122.2 15 16.0 193 73 187
STS5-300B1 3” 8 1833 186.9 122.2 15 16.0 193 73 187
STS6-300B1 3” 8 2649 270.0 176.6 15 23.5 233 84 216
STS6-325B1 3 1/4” 8 2649 270.0 176.6 15 23.5 233 84 216
STS6-350B1 3 1/2” 8 2649 270.0 176.6 15 23.5 233 84 216
STS6-375B3 3 3/4” 8 2649 270.0 176.6 15 23.5 233 105 257
STS6-400B3 4” 8 2649 270.0 176.6 15 23.5 233 105 257
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners, please see below table for ordering code.

Tommy
Tensioner Bar
STS1 TTB06
STS2 TTB08
STS3 TTB10
STS4 TTB10
STS5 TTB14
STS6 TTB14

44
STS - TOPSIDE BOLT TENSIONERS - METRIC RANGE
A
Force
Capacities from 234 to 2649 kN
Working pressure 1500 Bar
C
Single acting design
Modular design for optimum versatility

Bolt Effective
Model thread Thread Capacity Area Stroke Weight Dimensions in mm
number size pitch kN tonnes cm2 mm kg A B C
STS1-M16B1 M16 2 234 23.9 15.6 10 1.7 74 28 90
STS1-M18B1 M18 2.5 234 23.9 15.6 10 1.7 74 28 90
STS1-M20B1 M20 2.5 234 23.9 15.6 10 1.7 74 28 90
STS1-M22B2 M22 2.5 234 23.9 15.6 10 1.7 74 30 98
STS1-M24B2 M24 3 234 23.9 15.6 10 1.7 74 30 98
STS1-M27B2 M27 3 234 23.9 15.6 10 1.7 74 30 98
STS2-M30B1 M30 3.5 457 46.6 30.5 15 3.5 102 39 128
STS2-M33B1 M33 3.5 457 46.6 30.5 15 3.5 102 39 128
STS2-M36B1 M36 4 457 46.6 30.5 15 3.5 102 39 128
STS2-M39B1 M39 4 457 46.6 30.5 15 3.5 102 39 128
STS3-M42B1 M42 4.5 822 83.8 54.8 15 6.1 133 47 150
STS3-M45B1 M45 4.5 822 83.8 54.8 15 6.1 133 47 150
STS3-M45B2 M45 4.5 822 83.8 54.8 15 6.1 133 50 155
STS3-M48B1 M48 5 822 83.8 54.8 15 6.1 133 47 150
STS3-M48B2 M48 5 822 83.8 54.8 15 6.1 133 50 155
STS3-M52B2 M52 5 822 83.8 54.8 15 6.1 133 50 155
STS4-M48B1 M48 5 1264 128.9 84.3 15 10.6 163 50 149
STS4-M52B1
STS4-250B2 M52 5 1264 128.9 84.3 15 10.6 163 50 149
STS4-M52B2 M52 5 1264 128.9 84.3 15 10.6 163 62 165
STS4-M56B2 M56 5.5 1264 128.9 84.3 15 10.6 163 62 165
STS4-M60B2 M60 5.5 1264 128.9 84.3 15 10.6 163 62 165
STS4-M64B2 M64 6 1264 128.9 84.3 15 10.6 163 62 165
STS5-M64B1 M64 6 1833 186.9 122.2 15 16.0 193 73 187
STS5-M68B1 M68 6 1833 186.9 122.2 15 16.0 193 73 187
STS5-M72B1 M72 6 1833 186.9 122.2 15 16.0 193 73 187
STS5-M76B1 M76 6 1833 186.9 122.2 15 16.0 193 73 187
STS6-M76B1 M76 6 2649 270.0 176.6 15 23.5 233 84 216
STS6-M80B1 M80 6 2649 270.0 176.6 15 23.5 233 84 216
STS6-M85B1 M85 6 2649 270.0 176.6 15 23.5 233 84 216
STS6-M90B1 M90 6 2649 270.0 176.6 15 23.5 233 84 216
STS6-M95B3 M95 6 2649 270.0 176.6 15 23.5 233 105 257
STS6-M100B3 M100 6 2649 270.0 176.6 15 23.5 233 105 257
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners, please see below table for ordering code.

Tommy
Tensioner Bar
STS1 TTB06
STS2 TTB08
STS3 TTB10
STS4 TTB10
STS5 TTB14
STS6 TTB14

45
STU - SUB SEA BOLT TENSIONERS
A
Working pressure 1500 Bar Force

Interchangeable quickfit/release pullers


C
Load cell with integral bridge
Available for imperial and metric stud bolts
B

Imperial
Bolt Effective
Model thread Capacity area Stroke Weight Dimensions in mm
number size kN Tonnes cm2 mm kg A B C
STU1-100 1” - 8UN 256.04 26.10 17.07 20 3.4 82 22 140
STU1-112 1 1/8 ” - 8UN 256.04 26.10 17.07 30 3.4 82 22 140
STU2-125 1 1/4 ” - 8UN 430.36 43.87 28.69 30 6.0 102 30 164
STU2-137 1 3/8 ” - 8UN 430.36 43.87 28.69 30 6.0 102 30 164
STU3-150 1 1/2 ” - 8UN 553.35 56.41 36.89 30 7.5 114 35 169
STU3-162 1 5/8 ” - 8UN 553.35 56.41 36.89 30 7.5 114 35 169
STU4-175 1 3/4 ” - 8UN 756.30 77.09 50.42 30 9.8 128 41 181
STU4-187 1 7/8 ” - 8UN 756.30 77.09 50.42 30 9.8 128 41 181
STU5-200 2” - 8UN 1168.19 119.08 77.88 30 14.5 150 48 202
STU5-225 2 1/4” - 8UN 1168.19 119.08 77.88 30 14.5 150 48 202
STU6-250 2 1/2” - 8UN 1649.12 168.11 109.94 30 22.8 176 60 231
STU6-275 2 3/4” - 8UN 1649.12 168.11 109.94 30 22.8 176 60 231
STU7-300 3” - 8UN 2483.44 253.15 165.56 30 35.6 215 89 260
STU7-325 3 1/4” - 8UN 2483.44 253.15 165.56 30 35.6 215 89 260 Topview Hi-Force quick
fit threaded puller
STU7-350 3 1/2” - 8UN 2483.44 253.15 165.56 30 35.6 215 89 260

Metric
Bolt Effective
Model thread Capacity area2 Stroke Weight Dimensions in mm
number size kN Tonnes cm mm kg A B C
STU1-24 M24 x 3 256.04 26.10 17.07 20 3.4 82 22 140
STU1-27 M27 x 3 256.04 26.10 17.07 30 3.4 82 22 140
STU2-30 M30 x 3.5 430.36 43.87 28.69 30 6.0 102 30 164
STU2-33 M33 x 3.5 430.36 43.87 28.69 30 6.0 102 30 164
STU2-36 M36 x 4 430.36 43.87 28.69 30 6.0 102 30 164
STU3-39 M39 x 4 553.35 56.41 36.89 30 7.5 114 35 169
STU3-42 M42 x 4.5 553.35 56.41 36.89 30 7.5 114 35 169
STU4-45 M45 x 4.5 756.30 77.09 50.42 30 9.8 128 41 181
STU4-48 M48 x 5 756.30 77.09 50.42 30 9.8 128 41 181
STU5-52 M52 x 5 1168.19 119.08 77.88 30 14.5 150 48 202
STU5-56 M56 x 5.5 1168.19 119.08 77.88 30 14.5 150 48 202
STU6-60 M60 x 5.5 1649.12 168.11 109.94 30 22.8 176 60 231
STU6-64 M64 x 6 1649.12 168.11 109.94 30 22.8 176 60 231
STU6-68 M68 x 6 1649.12 168.11 109.94 30 22.8 176 60 231
STU6-72 M72 x 6 1649.12 168.11 109.94 30 22.8 176 60 231
STU7-76 M76 x 6 2483.44 253.15 165.56 30 35.6 215 94 260
STU7-80 M80 x 6 2483.44 253.15 165.56 30 35.6 215 94 260 Topview Hi-Force quick
STU7-85 M85 x 6 2483.44 253.15 165.56 30 35.6 215 94 260 fit threaded puller
STU7-90 M90 x 6 2483.44 253.15 165.56 30 35.6 215 94 260
46
HTN - HYDRAULIC TENSIONER NUTS

Integral mechanical load retaining collar


B
Working pressure 1500 Bar
A
Available in imperial and metric sizes
Supplied with quick connect hydraulic couplings

Imperial
Effective Dimensions in mm
Model Bolt Capacity area Stroke Weight
number size kN Tonnes cm2 mm kg A B
HTN1-100 1” - 8 UN 198.27 20.21 13.22 5 1.9 55 72
HTN2-112 1 1/8 ” - 8 UN 216.30 22.05 14.42 5 2.0 55 75
HTN3-125 1 1/4 ” - 8 UN 252.94 25.78 16.86 5 2.4 57 82
HTN4-137 1 3/8 ” - 8 UN 305.83 31.18 20.39 5 2.7 57 88
HTN5-150 1 1/2 ” - 8 UN 344.12 35.08 22.94 6 2.9 58 93
HTN6-162 1 5/8 ” - 8 UN 397.61 40.53 26.51 6 3.5 62 100
HTN7-175 1 3/4 ” - 8 UN 475.01 48.42 31.67 6 4.0 64 106
HTN8-187 1 7/8 ” - 8 UN 501.40 51.11 33.43 6 4.2 64 110
HTN9-200 2” - 8 UN 563.72 57.46 37.58 6 4.9 67 117
HTN10-225 2 1/4 ” - 8 UN 746.44 76.09 49.76 8 6.4 74 128
HTN11-250 2 1/2 ” - 8 UN 905.13 92.27 60.34 8 8.0 77 141
HTN12-275 2 3/4” - 8 UN 999.85 101.92 66.66 8 8.8 78 150
HTN13-300 3”- 8 UN 1203.43 122.67 80.23 8 10.6 81 162
HTN14-325 3 1/4 ” - 8 UN 1413.72 144.11 94.25 10 12.9 87 174
HTN15-350 3 1/2 ” - 8 UN 1605.04 163.61 107.00 10 16.2 95 187
HTN16-375 3 3/4 ” - 8 UN 1704.59 173.76 113.64 10 18.3 102 194
HTN17-400 4” - 8 UN 1911.46 194.85 127.43 10 21.9 110 205

Metric
Effective Dimensions in mm
Model Bolt Capacity area2 Stroke Weight
number size kN Tonnes cm mm kg A B
HTN1-M24 M24 x 3 198.27 20.21 13.22 5 1.9 55 72
HTN2-M27 M27 x 3 216.30 22.05 14.42 5 2.0 55 75
HTN3-M30 M30 x 3.5 252.94 25.78 16.86 5 2.4 57 82
HTN3-M33 M33 x 3.5 252.94 25.78 16.86 5 2.4 57 82
HTN4-M36 M36 x 4 305.83 31.18 20.39 5 2.7 57 88
HTN5-M39 M39 x 4 344.12 35.08 22.94 6 2.9 58 93
HTN6-M42 M42 x 4.5 397.61 40.53 26.51 6 3.5 62 100
HTN7-M45 M45 x 4.5 475.01 48.42 31.67 6 4.0 64 106
HTN8-M48 M48 x 5 501.40 51.11 33.43 6 4.2 64 110
HTN9-M52 M52 x 5 563.72 57.46 37.58 6 4.9 67 117
HTN10-M56 M56 x 5.5 746.44 76.09 49.76 8 6.4 74 128
HTN11-M60 M60 x 5.5 905.13 92.27 60.34 8 8.0 77 141
HTN11-M64 M64 x 6 905.13 92.27 60.34 8 8.0 77 141
HTN12-M68 M68 x 6 999.85 101.92 66.66 8 8.8 78 150
HTN13-M72 M72 x 6 1203.43 122.67 80.23 8 10.6 81 162
HTN13-M76 M76 x 6 1203.43 122.67 80.23 8 10.6 81 162
HTN14-M80 M80 x 6 1413.72 144.11 94.25 10 12.9 87 174
HTN15-M85 M85 x 6 1605.04 163.61 107.00 10 16.2 95 187
HTN15-M90 M90 x 6 1605.04 163.61 107.00 10 16.2 95 187
HTN16-M95 M95 x 6 1704.59 173.76 113.64 10 18.3 102 194
HTN17-M100 M100 x 6 1911.46 194.85 127.43 10 21.9 110 205
47
AHP-BTU - AIR DRIVEN PUMPS FOR BOLT TENSIONERS A B

Operates from standard 7 Bar air supply


Air consumption 28 scfm (0.79 m3 / minute)
C
Working pressure 1500 Bar
Quick release outlet coupling

Working Usable oil Oil flow


Model pressure capacity per stroke Outlet Weight Dimensions in mm
number Bar litres cm3 coupler kg A B C
AHP275BTU 1500 7 1.6 STFC4 20 450 395 395
AHP2-237BTU 1500 7 6.1 STFC4 24 450 390 465

HPX1500BTU - MANUAL PUMP FOR BOLT TENSIONERS


B
Compact & lightweight design
A
Complete with pressure gauge
Working pressure 1500 Bar
C
Suitable for all tensioning applications on-site requiring
reliable independant hydraulic power

Working Usable oil Displacement


Model pressure capacity per stroke (cm3) Outlet Weight Dimensions in mm
number Bar litres 1st stage 2nd stage coupler kg A B C
HPX1500BTU 1500 1.2 20.0 1.0 STFC4 6.5 617 125 161

BOLT TENSIONER HOSES, COUPLERS & HOSE REELS


870
Safety factor 3 : 1
Working pressure up to 1500 Bar
490
Supplied with quick connect couplings
800 600
11 standard lengths are available with special lengths available
on request

Model Maximum
number pressure Bar Description
XHC1.5B 1500 Link hose complete with quick connect couplings, length 1.5 metres
XHC3B 1500 Link hose complete with quick connect couplings, length 3.0 metres
XHC5B 1500 Mainline hose complete with quick connect couplings, length 5.0 metres
XHC10B 1500 Mainline hose complete with quick connect couplings, length 10.0 metres
XHC25B 1500 Mainline hose complete with quick connect couplings, length 25.0 metres
XHC50B 1500 Mainline hose complete with quick connect couplings, length 50.0 metres
XHC100B 1500 Mainline hose complete with quick connect couplings, length 100.0 metres
XHC150B 1500 Mainline hose complete with quick connect couplings, length 150.0 metres
XHC200B 1500 Mainline hose complete with quick connect couplings, length 200.0 metres
XHC250B 1500 Mainline hose complete with quick connect couplings, length 250.0 metres
XHC300B 1500 Mainline hose complete with quick connect couplings, length 300.0 metres
XHR1 1500 Hose reel, suitable for up to 300 meters of XHC high pressure hose
STFC4 1500 Female coupling
STMC4 1500 Male coupling
8 ” x ¼” BSP nipple for current model STS1 only
1/
STN1P2 1500
STN1P4 1500 ¼” BSP nipple c/w bonded sealing washer (old design - not for STS1)
STN1P4-C 1500 ¼” BSP nipple with cone seat seal (current design - not for STS1)
48
A
ITP & MTP - BOLT & NUT PROTECTION CAPS

Protects exposed bolt threads and nuts D

Special internal female thread matching the bolt thread


ensures secure fixing to the bolt C
Imperial bolt thread sizes ¾” to 4”
B
Metric bolt sizes M16 and M100

Imperial Sizes Metric Sizes


Model Bolt Dimensions in mm Model Bolt Dimensions in mm
number size A B C D number size A B C D
3/
ITP012 4” 19.0 39 22 23 MTP16 M16 16 31 18 22
7
ITP014 /8” 22.3 44 26 33 MTP18 M18 18 34 21 23
ITP100 1” 25.5 48 29 37 MTP20 M20 20 39 23 25
1
ITP102 1 /8 ” 28.6 55 33 40 MTP22 M22 22 40 25 32
1
ITP104 1 /4 ” 31.8 60 36 44 MTP24 M24 24 45 29 34
3
ITP106 1 /8 ” 35.0 65 39 48 MTP27 M27 27 51 30 37
1
ITP108 1 /2 ” 38.2 70 42 53 MTP30 M30 30 55 33 40
5
ITP110 1 /8 ” 41.3 77 46 59 MTP33 M33 33 61 36 46
ITP112 13/4 ” 44.5 83 49 64 MTP36 M36 36 65 39 48
7
ITP114 1 /8 ” 47.7 88 53 67 MTP39 M39 39 70 42 52
ITP200 2” 51.0 94 56 72 MTP42 M42 42 77 46 59
1
ITP204 2 /4 ” 57.2 105 62 80 MTP45 M45 45 83 49 64
ITP208 2 1/2” 63.5 114 69 91 MTP48 M48 48 88 53 67
ITP212 2 3/4” 70.0 125 75 99 MTP52 M52 52 94 56 72
ITP300 3” 76.3 136 81 107 MTP56 M56 56 102 60 84
ITP304 31/4 ” 82.7 152 87 116 MTP64 M64 64 113 69 91
ITP308 3 1/2” 89.0 160 94 126 MTP68 M68 68 119 73 98
ITP312 3 3/4” 95.4 172 100 135 MTP72 M72 72 125 77 100
ITP400 4” 102.0 183 107 152 MTP76 M76 76 131 81 105
MTP80 M80 80 136 85 107
Standard material : plated steel MTP90 M90 90 159 95 126
Optional material : aluminium & stainless steel MTP100 M100 100 183 105 144

BOLTRIGHT SOFTWARE - THE EASY ANSWER!

Available as download only


Multi-Language Interface
Easy to use, minimal computer knowledge required
Available in 7 different languages

The Hi-Force BoltRight software programme is designed to assist engineers in the Oil & Gas, Petrochemical, Power
Generation and a wide variety of industries where accurate and consistent “bolt up” of components is required. The
programme allows the user to input key joint data related to flange size and class, for all ANSI/ASME, API and ISO type
flanges along with the applicable bolt material, gasket material and type, operating temperature, preferred or specified
method of bolt tightening (torque or direct tension), friction reducing lubricant to be applied, or the applicable value of
friction coefficient necessary for torque tightening applications. Based on the information entered, the BoltRight
programme will analyse all of the data and produce a comprehensive calculation sheet along with the required torque
or tension figures to ensure an accurate and correctly bolted joint is achieved.

BoltRight will also create an individual tightening procedure for each bolted joint, which can include specific information
such as plant owner name, bolting contractor company name, joint tag reference number and any special remarks all
of which can be easily entered into the procedure by the user. These individually produced tightening procedures can
also be added to a master joint register, allowing the contractor and/or plant operator to implement a comprehensive
on-site Flange Management System.
49
MHP - MANUALLY OPERATED HYDROTEST PUMPS A

Up to 1000 Bar working pressure

B
Suitable for use with a wide variety of fluids
Two stage with manual pressure changeover
Lightweight aluminium design with stainless steel pistons

C
Model Model Working Changeover Weight Dimensions in mm
number number pressure Valve pressure with tank
(with tank) (pump only) Bar type Bar kg A B C
MHP100 MHP100PU 100 2-way 50 20 703 210 385
MHP300 MHP300PU 300 2-way 50 20 703 210 385
MHP500 MHP500PU 500 2-way 50 20 703 210 385
MHP700 MHP700PU 700 2-way 50 20 703 210 385
MHP1000 MHP1000PU 1000 2-way 50 20 703 210 385

MHP-PU - MANUALLY OPERATED HYDROTEST PUMPS I

H
Choice of 5 different models
Supplied complete with fixing kit
G
F
Compact, lightweight and easy to operate E

A B C

J
D

Weight Dimensions in mm (all models)


kg A B C D E F G H I J
5.0 183.0 89.0 71.5 35.0 40.0 67.0 760.0 92.0 177.0 4 X M8

RESERVOIR
Model
number Description
MHR15 15 litre standard reservoir

PRESSURE GAUGES
Model Pressure range
number Bar
MHP100GK 110
MHP300GK 310
MHP500GK 552
MHP700GK 700
MHP1000GK 1000

HOSES
Model Max W.P Length For model
Number Bar (metres) End Fitting number
HH3-6NMS-1 up to 300 3 3/ ”
8 NPT Male Swivel MHP100 & MHP300
HH3-6NMS-2 up to 700 3 3/ ”
8 NPT Male Swivel MHP500 & MHP700
8 NPT Male Swivel
3/ ”
HH3-6NMS-3 1000 3 MHP1000

50
AHP - AIR DRIVEN HYDROTEST PUMPS - STANDARD FLOW
A B

Output pressures up to 2931 Bar


Suitable for use with various fluids
C
150mm dual scale vibra pressure gauge
Air consumption 28 scfm (0.79 m3/minute)
Robust stainless steel skid mounted framework

Max. output pressure (Bar) Fluid volume


at airline input pressure displacement Outlet
Model 10 PSI 50 PSI 100 PSI per stroke port Weight Dimensions in mm
number 0.69 Bar 3.45 Bar 6.9 Bar (cm3 ) thread kg A B C
AHP10 6 34 69 42.3 1/2 ” NPT 23 450 395 395
AHP26 14 90 181 16.0 1/2 ” NPT 21 450 395 395
AHP36 17 122 250 12.3 1/2 ” NPT 20 450 395 395
AHP58 28 200 400 7.6 1/2 ” NPT 20 450 395 395
AHP107 62 373 738 4.0 1/2 ” NPT 20 450 395 395
AHP187 97 638 1293 2.2 9/16 ” -18UNF 20 450 395 395
AHP275 155 931 1897 1.6 9/16 ” -18UNF 20 450 395 395
AHP425 345 1448 2931 1.0 9/16 ” -18UNF 20 450 395 395

AIR DRIVEN HYDROTEST PUMPS WITH CHART RECORDER

Max. output pressure (Bar) Fluid volume


at airline input pressure displacement Outlet
Model 10 PSI 50 PSI 100 PSI per stroke port Weight Dimensions in mm
number 0.69 Bar 3.45 Bar 6.9 Bar (cm3 ) thread kg A B C
AHP10-CR 6 34 69 42.3 1/2 ” NPT 23 530 390 390
AHP26-CR 14 90 181 16.0 1/2 ” NPT 21 530 390 390
AHP36-CR 17 122 250 12.3 1/2 ” NPT 20 530 390 390
AHP58-CR 28 200 400 7.6 1/2 ” NPT 20 530 390 390
AHP107-CR 62 373 738 4.0 1/2 ” NPT 20 530 390 390
AHP187-CR 97 638 1293 2.2 9/16 ” -18UNF 20 530 390 390
AHP275-CR 155 931 1897 1.6 9/16 ” -18UNF 20 530 390 390
AHP425-CR 345 1448 2931 1.0 9/16 ” -18UNF 20 530 390 390

Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 PSI (7 Bar)
AHP10 AHP26 AHP36 AHP58 AHP107 AHP187 AHP275 AHP425
PSI Bar AHP10-CR AHP26-CR AHP36-CR AHP58-CR AHP107-CR AHP187-CR AHP275-CR AHP425-CR
0 0 23.10 8.80 6.00 3.56 1.97 1.15 0.72 0.43
500 35 12.00 5.85 4.39 3.05 1.50 1.05 0.68 0.40
1000 69 * 4.72 3.80 2.51 1.28 1.00 0.65 0.38
1500 104 * 3.90 3.34 2.38 1.25 0.90 0.60 0.36
2000 138 * 3.00 3.00 2.25 1.21 0.78 0.55 0.34
2500 173 * 1.21 2.56 2.05 1.18 0.75 0.50 0.33
3000 207 * * 1.95 1.85 1.16 0.73 0.48 0.31
4000 276 * * * 1.56 1.02 0.70 0.45 0.29
5000 345 * * * 1.02 0.95 0.67 0.42 0.26
7500 517 * * * * 0.76 0.60 0.40 0.25
10000 690 * * * * 0.44 0.52 0.37 0.24
15000 1034 * * * * * 0.39 0.33 0.21
20000 1379 * * * * * * 0.30 0.20
25000 1724 * * * * * * 0.21 0.16
30000 2069 * * * * * * * 0.13
40000 2760 * * * * * * * 0.05
* Pressure exceeds pump capacity
51
AHP2 - AIR DRIVEN HYDROTEST PUMPS - MEDIUM FLOW A B

Output pressures up to 1634 Bar


Suitable for use with various fluids
C
150mm dual scale vibra pressure gauge
Air consumption 56 scfm (1.59 m3/minute)
Robust stainless steel skid mounted framework

Max. output pressure (Bar) Fluid volume


at airline input pressure displacement Outlet
Model 10 PSI 50 PSI 100 PSI per stroke port Weight Dimensions in mm
number 0.69 Bar 3.45 Bar 6.9 Bar (cm3 ) thread kg A B C
1/
AHP2-036 17.2 124.1 248.2 40.8 2” NPT 24 450 390 465
1/
AHP2-060 31.0 199.9 413.7 24.6 2” NPT 24 450 390 465
1/
AHP2-097 51.7 327.5 668.8 15.2 2” NPT 24 450 390 465
AHP2-144 75.8 489.5 992.8 10.2 1/ 24 450 390 465
2” NPT
AHP2-237 131.0 799.8 1634.1 6.1 9/ 24 450 390 465
16 ”-18UNF

AIR DRIVEN HYDROTEST PUMPS WITH CHART RECORDER

Max. output pressure (Bar) Fluid volume


at airline input pressure displacement Outlet
Model 10 PSI 50 PSI 100 PSI per stroke port Weight Dimensions in mm
number 0.69 Bar 3.45 Bar 6.9 Bar (cm3 ) thread kg A B C
1/
AHP2-036CR 17.2 124.1 248.2 40.8 2” NPT 24 450 390 465
1/
AHP2-060CR 31.0 199.9 413.7 24.6 2” NPT 24 450 390 465
1/
AHP2-097CR 51.7 327.5 668.8 15.2 2” NPT 24 450 390 465
AHP2-144CR 75.8 489.5 992.8 10.2 1/ 24 450 390 465
2” NPT
AHP2-237CR 131.0 799.8 1634.1 6.1 9/ 24 450 390 465
16 ”-18UNF

Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 PSI (7 Bar)
AHP2-036 AHP2-060 AHP2-097 AHP2-144 AHP2-237
PSI Bar AHP2-036CR AHP2-060CR AHP2-097CR AHP2-144CR AHP2-237CR
0 0 10.20 6.20 3.90 2.70 1.57
500 35 8.60 5.50 3.55 2.50 1.52
1000 69 7.25 4.80 3.19 2.35 1.47
1500 104 6.15 4.50 3.00 2.16 1.42
2000 138 5.40 4.20 2.87 2.15 1.38
3000 207 3.05 3.50 2.55 1.88 1.29
4000 276 * 2.75 2.28 1.75 1.22
5000 345 * 2.16 2.10 1.64 1.20
7500 517 * * 1.45 1.35 1.10
10000 690 * * * 1.15 0.98
15000 1034 * * * * 0.78
20000 1379 * * * * 0.51
23700 1634 * * * * 0.34
* Pressure exceeds pump capacity
52
AHP3 - AIR DRIVEN HYDROTEST PUMPS - HIGH FLOW A B

Output pressures up to 700 Bar


Suitable for use with various fluids C

150mm dual scale vibra pressure gauge


Air consumption 175 scfm (4.96 m3/minute)
Robust stainless steel skid mounted framework

The Hi-Force AHP3 series of air driven hydrostatic pressure testing pumps offers a choice of 3 models with output
pressure capacities ranging from 42 Bar (609 PSI) to 700 Bar (10000 PSI). All models are compact design and
suitable for use with various fluids including water and are supplied with a 150mm diameter glycerine filled hydraulic
pressure gauge (calibrated on request), inlet airline filter, lubricator and pressure regulator unit, pressure isolation
valve, pressure release valve, fluid inlet via Y-type fluid strainer, pump start/stop valve and a robust stainless steel skid
mounted framework. Optional extras include stainless steel reservoir, stroke counter system, distance piece for
chemical duty and chart recorder.

Max. output pressure (Bar) Fluid volume


at airline input pressure displacement Outlet
Model 15 PSI 50 PSI 100 PSI per stroke port Weight Dimensions in mm
number 1.04 Bar 3.45 Bar 6.9 Bar (cm3 ) thread kg A B C
AHP3-040 41.4 137.9 275.8 98.3 1/2 ” NPTF 40 715 390 490
AHP3-060 62.1 206.9 413.7 57.4 1/2 ” NPTF 40 715 390 490
AHP3-100 103.4 344.8 689.5 34.4 1/2 ” NPTF 40 715 390 490

Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 PSI (7 Bar)
PSI Bar AHP3-040 AHP3-060 AHP3-100
0 0 18.35 15.63 11.96
500 34.5 14.42 12.85 10.49
1000 68.9 10.81 10.51 8.69
1500 103.4 7.21 8.57 7.05
2000 137.9 5.90 6.97 5.65
2500 172.4 4.26 5.66 4.83
3000 206.8 2.62 4.60 4.18
3500 241.3 1.31 3.74 3.85
4000 275.8 0 3.02 3.52
4500 310.3 * 2.40 3.03
5000 344.8 * 1.84 2.79
5500 379.2 * 1.27 2.62
6000 413.7 * 0.65 2.46
6500 448.2 * * 1.88
7000 482.6 * * 1.39
7500 517.1 * * 1.15
8000 551.6 * * 0.90
8500 586.1 * * 0.66
9000 620.5 * * 0.49
9500 655.0 * * 0.33
10000 689.5 * * 0.16
* Pressure exceeds pump capacity
53
ATDP - AIR DRIVEN TWIN DOUBLE ACTING HYDROTEST PUMPS B

Output pressures up to 1489 Bar


C
Suitable for use with various fluids
Twin acting design offering high volume flow
150mm dual scale vibra pressure gauge
A
Air consumption 212 scfm (6 m3/minute)

The Hi-Force ATDP series of twin double acting air driven hydrostatic pressure testing pumps offers a choice of 3
models with output pressure capacities ranging from 87 Bar (1260 PSI) to 1489 Bar (21600 PSI). The twin double
acting design offers a much higher displacement volume per stroke than the smaller AHP & AHP2 series, making it
ideal for prefill as well as pressure testing. All models are supplied with a 150mm diameter glycerine filled vibra-gauge,
inlet airline filter, lubricator and regulator unit, pump start/stop valve and fluid strainer. Viton and ethylene propylene
seals for handling special fluids or chemicals can be factory fitted prior to delivery if required. Other seal materials are
available on request.

Max. output pressure (Bar) Fluid volume


at airline input pressure displacement Outlet
Model 20 PSI 60 PSI 100 PSI per stroke port Weight Dimensions in mm
number 1.38 Bar 4.14 Bar 6.9 Bar (cm3 ) thread kg A B C
1/
ATDP63 87 260 434 275 2 ” NPT 96 765 570 700
1/
ATDP125 172 517 862 140 2 ” NPT 96 765 570 700
ATDP216 298 894 1489 79 11/8 ”-12UNF 96 765 570 700

Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 PSI (7 Bar)
PSI Bar ATDP63 ATDP125 ATDP216
0 0 32.2 16.9 9.5
1000 69 25.7 14.0 8.8
2000 138 20.5 12.3 8.0
3000 207 16.2 10.6 7.4
4000 276 12.5 9.4 6.9
5000 345 8.0 8.3 6.4
6000 414 2.8 7.3 6.1
8000 552 * 4.8 5.5
10000 690 * 3.0 4.9
12000 828 * 0.4 4.3
16000 1103 * * 3.2
20000 1379 * * 1.6
* Pressure exceeds pump capacity

Did you know .....


Hi-Force can also supply chart recorders with
multiple reading functions.

See page 55 for accessories suitable for use


with Hi-Force hydrotest pumps.

54
HYDROTEST PUMPS ACCESSORIES AND APPLICATIONS

Pack of 100 spare charts, diameter 163mm, 4 hour time scale

Model Chart Reading Suitable for Hydrotest


No PSI Pump unit
AHP-C01 0 - 1.500 AHP10-CR
AHP-C03 0 - 3.000 AHP26-CR
AHP-C05 0 - 5.000 AHP36-CR - AHP2-036CR
AHP-C10 0 - 10.000 AHP58-CR - AHP2-060CR
AHP-C15 0 - 15.000 AHP107-CR - AHP2-097CR
AHP-C20 0 - 20.000 AHP187-CR - AHP2-144CR
AHP-C30 0 - 30.000 AHP275-CR - AHP2-237CR
AHP-C45 0 - 45.000 AHP425-CR

Replacement pen for chart recorder

Model
No Colour Description
AHP-PB Black Suitable for pressure reading on all Hi-Force AHP pumps with chart recorder

55
SCP - SELF-CONTAINED HYDRAULIC PULLERS

Capacities from 10 to 30 tonnes


Sealed hydraulic system
Operates in any position
A
Supplied complete with storage and transport box
B

The SCP range of self-contained hydraulic pullers offers a choice of 3


models, each with integral manually operated hydraulic pump and
multi-position operating handle. The completely sealed hydraulic
system of the SCP pullers enables use of the tool in any position and
all models are easy to operate and provide an efficient solution for
many pulling applications.

Model Capacity Type of Hydraulic Piston Weight Dimensions in mm


number tonnes puller stroke mm Ext. mm kg A B (min) B (max)
SCP103 10 3-way jaw 82 50 11.6 195 30 250
SCP203 20 3-way jaw 82 100 23.7 275 50 360
SCP303 30 3-way jaw 110 150 50.0 405 100 410

ACP - AUTO CENTRE HYDRAULIC PULLER KITS

Capacities from 10 to 50 tonnes


Quick set-up time, easy to use
High quality, drop forged steel components A

Supplied complete with all hydraulic components (pump,


cylinder, hose, gauge, etc) B
Supplied complete with storage and transport box

The ACP heavy duty, auto-centering hydraulic puller kit range offers a
choice of 4 models, with capacities from 10 to 50 tonnes. All
models are supplied complete with a detachable hollow ram cylinder,
manually operated pump, hydraulic hose and a 100mm diameter
pressure gauge. All models are easy to set up and are the ideal tool
for all pulling, pushing, installing and removing applications required
for press fitted or heat fitted parts, including wheels, sprockets,
flywheels, gears and bearings.

Model Capacity Type of Cylinder Pump Weight Dimensions in mm


number tonnes puller model no. model no. kg A B (min) B (max)
ACP10 10 2 & 3 jaw HHS102 HP110 24.5 296 50 350
ACP20 20 3 jaw HHS202 HP110 44.0 320 70 480
ACP30 30 3 jaw HHS302 HP110 76.5 407 90 580
ACP50 50 3 jaw HHS603 HP227 181.0 727 120 920
56
PKS - HYDRAULIC 2 & 3 WAY PULLER KITS

Working pressure 700 Bar


Multi-purpose hollow piston cylinder (excl. PKS5-2-3)
A
Supplied complete with storage and transport box A

Supplied complete with all hydraulic components (pump, B B


cylinder, hose, gauge, etc)

Model Capacity Type of Cylinder Pump Weight Dimensions in mm


number tonnes puller model no. model no. kg A B (min) B (max)
PKS5-2-3 4.5 2 & 3 jaw HSS53 HP110 24 225 * 240
PKS10-2-3 10 2 & 3 jaw HHS102 HP110 34 296 50 350
PKS20-2 20 2 jaw HHS202 HP110 29 320 70 480
PKS20-3 20 3 jaw HHS202 HP110 37 320 70 480
PKS30-2 30 2 jaw HHS302 HP110 49 407 90 580
PKS30-3 30 3 jaw HHS302 HP110 58 407 90 580
PKS50-2 50 2 jaw HHS603 HP227 105 727 120 920
PKS50-3 50 3 jaw HHS603 HP227 130 727 120 920
PK202 20 2 jaw beam * * 3 * * *
PK302 30 2 jaw beam * * 4 * * *
PK502 50 2 jaw beam * * 7 * * *
Note: PK202, PK302 & PK502 are 2-jaw beam only (not complete kit). Dimensions calculated with 15° outward angled puller legs.

PKS - HYDRAULIC 2 & 3 WAY PULLER KITS

Working pressure 700 Bar


Multi-purpose hollow piston cylinder (excl. PKS5-2-3)
Supplied complete with storage and transport box
A A
Supplied complete with all hydraulic components (pump,
cylinder, hose, gauge, etc) B B

H
D
E

C G

Dimensions in mm
Model Capacity Cylinder Pump Weight A B B C C D E F F G G H
number tonnes model no. model no. kg min max min max min max min max
PKC10 10 HHS102 HP110 25 296 50 350 115 260 300 110 10 110 40 145 115
PKC20 20 HHS202 HP110 60 320 70 480 135 345 265 152 11 134 40 145 115
PKC30 30 HHS302 HP110 116 407 90 580 180 440 284 260 15 250 60 240 150
PKC50 50 HHS603 HP227 268 727 120 920 230 580 447 260 15 250 60 240 150
Note: Dimensions A & B calculated with 15° outward angled puller legs
57
SPP - HEAVY DUTY HYDRAULIC PULLERS

Capacities from 75 to 220 tonnes


Hydraulically actuated jaws with adjustable jaw tip angle
Wireless remote controlled operation
Powered driven trolley for easy positioning

The SPP range of heavy duty pullers offers a choice of 18 models with capacities ranging from 75 to 220 tonnes. The
functional and ergonomic design of the heavy duty hydraulic pullers features a movable trolley and the two vertical
supports provide stability and safety as well as allow the user to adjust the height to the desired position. All models
include self-centering pulling jaws that can rotate 180° and a wireless remote control that allows for an easier and safer
operation. Ideal for use in steel plants, mines, shipyards, petrochemical industries for repair and maintenance
applications.

Model Capacity Type of Motor Stroke Weight


number tonnes puller Voltage mm kg
Puller with 50Hz motor
SPP7515 75 2 & 3 jaw 110/115V 165 660
SPP7525 75 2 & 3 jaw 220/240V 165 660
SPP7545 75 2 & 3 jaw 380/440V 165 660
SPP12015 120 2 & 3 jaw 110/115V 170 888
SPP12025 120 2 & 3 jaw 220/240V 170 888
SPP12045 120 2 & 3 jaw 380/440V 170 888
SPP22015 220 2 & 3 jaw 110/115V 170 1300
SPP22025 220 2 & 3 jaw 220/240V 170 1300
SPP22045 220 2 & 3 jaw 380/440V 170 1300
Puller with 60Hz motor
SPP7516 75 2 & 3 jaw 110/115V 165 660
SPP7526 75 2 & 3 jaw 220/240V 165 660
SPP7546 75 2 & 3 jaw 380/440V 165 660
SPP12016 120 2 & 3 jaw 110/115V 170 888
SPP12026 120 2 & 3 jaw 220/240V 170 888
SPP12046 120 2 & 3 jaw 380/440V 170 888
SPP22016 220 2 & 3 jaw 110/115V 170 1300
SPP22026 220 2 & 3 jaw 220/240V 170 1300
SPP22046 220 2 & 3 jaw 380/440V 170 1300

Model Reach in mm Spread in mm Dimensions in mm


number min max min max Length Width Height
SPP75 (all models) 490 700 110 1220 1800 1200 1600
SPP120 (all models) 900 1100 150 1220 1900 1200 1600
SPP220 (all models) 900 1100 150 1220 2200 1450 1680

Did you know .....

The SPP pullers incorporate the HEP2 series


electric driven pump.
For more information on HEP2 series pumps,
Self-centering puller jaws with Hydraulic system powered by see page 16.
anti-slip mechanism HEP2 series pump

58
HBR-1 - SPRING EYE BUSH REPLACEMENT TOOL KIT

Capacity 18 tonnes
Bushes replaced directly on the vehicle
Can be operated by either AHP1120 air driven foot pump
or HP212 aluminium hand pump
Portable and powerful hydraulic operation

Complete set comprising of


Model Capacity Stroke Base Threaded Pull Weight
number tonnes mm Cylinder Pump Hose plate rods Dolleys sleeves kg
HBR-1 18 51 HHA182 n/a n/a 1 3 5 2 27
HBR-1H 18 51 HHA182 HP212 HC2 1 3 5 2 33
HBR-1A 18 51 HHA182 AHP1120 HC2 1 3 5 2 35

HPR - PIN & BUSH REPLACEMENT TOOL KITS

Capacities up to 50 tonnes
Multi-purpose aluminium hollow piston cylinder
Flexible and adaptable system
Suitable for a wide range of pin & bush applications

Complete set comprising of


Model Capacity Stroke Base Threaded Pull Reducer Weight
number tonnes mm Cylinder Pump Hose plate rods sleeves Adaptors sleeves kg
HPR-1 37 51 HHA372 n/a n/a 1 1 2 2 1 38
HPR-1H 37 51 HHA372 HP212 HC2 1 1 2 2 1 44
HPR-1A 37 51 HHA372 AHP1120 HC2 1 1 2 2 1 46
HPR-2 50 104 HHA504 n/a n/a 2 1 4 1 1 66
HPR-2H 50 104 HHA504 HP212 HC2 2 1 4 1 1 72
HPR-2A 50 104 HHA504 AHP1120 HC2 2 1 4 1 1 74

59
CH - CABLE CRIMPING HEADS CH32/63 CH30/40/80

B B
7 models with choice of open c-jaw or parallel guide design
Supplied complete with die sets C
C
Working pressure 700 Bar
A A
Fitted with standard quick connect coupler Note: CH21 and CH1000 dimensional drawings are not shown

Model Output C - Jaw Applicable range Weight Dimensions in mm


number tonnes Opening DIN mm2 kg A B C
CH21 10 not applicable 16-240 3.0 278 28 88
CH30 12 30 mm 35-400 4.0 294 43 105
CH32 18 not applicable 16-400 3.6 284 50 78
CH40 12 38 mm 35-400 4.8 326 43 113
CH63 18 not applicable 35-630 4.8 319 50 78
CH80 15 50 mm 35-630 7.0 370 63 106
CH1000 55 not applicable 500-1000 30.7 455 60 210

Model
number Standard dies mm2
CH21 With die (4 pcs) 16-25, 35-70, 70-185, 240
Female die (1 pc multiple size, rotating die) 25-35, 50-70, 95-120, 150-185, 240
CH30 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400
With die (4 pcs) 16, 25-35, 50-120, 150-400
CH32 Female die (8 pcs) 16-25, 35-70, 95-120, 150, 185, 240, 300, 400
CH40 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400
CH63 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400, 500, 630
CH80 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400, 500, 630
CH1000 With die 500, 630, 800, 1000

SC - SELF CONTAINED CABLE CRIMPING TOOLS


B

Choice of 6 models available open c-jaw or parallel guide design


Supplied complete with die sets
C
Automatic pressure release valve
Supplied in handy carrying case A

Model Output C - Jaw Applicable range Weight Dimensions in mm


number tonnes Opening DIN mm2 kg A B C
SC21 10 not applicable 25-240 5.2 520 57 86
SC30 12 30 mm 35-400 6.3 602 68 116
SC32 18 not applicable 16-400 6.2 680 50 116
SC40 12 38 mm 35-400 7.7 630 74 113
SC60 18 not applicable 35-630 6.5 690 50 116
SC18X 6 not applicable 10-185 2.0 380 21 70

Model
number Standard dies mm2
SC21 With die (4 pcs) 25, 35-50, 70-185, 240
Female die (1 pc multiple size, rotating die) 25-35, 50-70, 95-120, 150-185, 240
SC30 With die 35, 50, 70, 95, 120, 150,
185, 240, 300, 400
With die (4 pcs) 16, 25-35, 50-120, 150-400
SC32 Female die (8 pcs) 16-25, 35-70, 95-120, 150, 185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150,
SC40 185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150,
SC60 185, 240, 300, 400, 500, 630
SC18X With die 10-16, 25-35, 50-70,
95-120, 150, 185
Note : Models SC21 & SC32 are supplied with single indent dies, all other models are supplied with hexagonal dies.
60
BC - BATTERY OPERATED CABLE CRIMPING TOOLS A

4 models with choice of open c-jaw or parallel guide design


C
Supplied complete with die sets, BP12 battery,
CU12 110V-230V battery charger and tool storage box
Battery power warning light
B
Efficient and quick battery charger

Model Output C - Jaw Applicable range Weight Dimensions in mm


number tonnes opening DIN mm² kg A B C
BC18X 7 not applicable 10-185 3.8 370 70 280
BC30 12 30 mm 35-400 5.9 400 70 280
BC40 12 38 mm 35-400 7.2 430 70 270
BC63 18 not applicable 35-630 6.9 420 75 320

Model
number Standard dies mm2
BC18X With die 10-16, 25-35, 50-70,
95-120, 150, 185
With die 35, 50, 70, 95, 120, 150, 185
BC30
240, 300, 400
With die 35, 50, 70, 95, 120, 150, 185
BC40 240, 300, 400
With die 35, 50, 70, 95, 120, 150, 185
BC63 240, 300, 400, 500, 630

OPTIONAL DIE SETS FOR CH, SC & BC SERIES CRIMPING TOOLS

Model
number Description
CD10 Die set 10mm2, suitable for crimping tool CH30, CH40, CH63, SC30, SC40, SC60, BC30, BC40 & BC63
CD16 Die set 16mm2, suitable for crimping tool CH30, CH40, CH63, SC30, SC40, SC60, BC30, BC40 & BC63
CD25 Die set 25mm2, suitable for crimping tool CH30, CH40, CH63, SC30, SC40, SC60, BC30, BC40 & BC63

ACCESSORIES

1 2 3 4

Model
number Description
BP12 Battery Pack 14.4V (Note: Charger supplied separately) (see picture 1)
CCU144 Car cigarette lighter charger unit (see picture 2)
CU12 Charger 110V - 230V (see picture 3)
MP110 Power supply 110V to operate unit directly from mains (see picture 4)
MP220 Power supply 220/230V to operate unit directly from mains (see picture 4)
61
HCH - HYDRAULIC CUTTER HEADS
C

A
Cutting capacity up to 120mm diameter
Working pressure 700 Bar
B
Compact and lightweight
For suitable pumps, please see pages 12, 13, 14 & 20

Model Cutting force Weight Dimensions in mm


number tonnes kg A B C
HCH40 7 2.8 62 101 247
HCH120 13 15.0 76 250 600

Maximum diameter cutting capacity in mm


Material Description HCH40 HCH120
Steel Wire Rope 6x7 Hempcore 20 30
6x12 Hempcore 25 36
6x19 Hempcore 25 36
Round Bar Soft copper bar 25 40
Soft aluminium bar 22 40
Soft steel bar 16 -
Wire Strands Bare copper strands 32 50
Bare aluminium strands 32 50
Cable Telephone cable CCP 40 120
Lead sheathed telephone cable 40 120
Armoured underground cable 40 120

CT - SELF-CONTAINED HYDRAULIC CUTTERS


C

Cutting capacity up to 40mm diameter


Cuts a wide variety of materials
B
Self-contained operation
Suitable for cutting wire rope, round bar and electrical cable A

Model Cutting force Weight Dimensions in mm


number tonnes kg A B C D
CT20 6 2.8 390 145 76 40
CT40 7 6.0 560 155 103 65

Maximum diameter cutting capacity in mm


Material Description CT20 CT40
Steel Wire Rope 6x7 Hempcore 16 20
6x12 Hempcore 20 25
6x19 Hempcore 20 25
Round Bar Soft copper bar 20 25
Soft aluminium bar 20 22
Soft steel bar 16 16
Wire Strands Bare copper strands 20 32
Bare aluminium strands 20 32
Cable Telephone cable CCP 20 40
Lead sheathed telephone cable 20 40
Armoured underground cable 20 40
62
HSWC - SELF CONTAINED HYDRAULIC WIRE ROPE CUTTERS B

Cutting capacities up to 44mm diameter


Strong rigid steel construction
C
Easy to use with minimum operator effort
Self-contained design enables easy transportation A

Cutting capacity
Model wire rope Weight Dimensions in mm
number mm Ø kg A B C
HSWC19 19 9.5 315 93 154
HSWC28 28 15.5 357 105 174
HSWC44 44 30.0 460 125 203

HWRC - DOUBLE ACTING WIRE ROPE CUTTERS

Working pressure 700 Bar C

Double acting design


Smooth guillotine cutting action
Cuts high tensile locked coil wire rope and steel bar B A

Cutting capacity in mm Oil


Model Output Wire rope Reinforcing capacity Weight Dimensions in mm
number tonnes mm Ø Cable Bar cm3 kg A B C
HWRC1115 36 38 38 20 350 30 400 155 270
HWRC1125 80 63 63 32 900 60 450 200 390
HWRC1136 80 90 90 32 1200 70 515 200 390
HWRC1145 120 114 114 40 2400 95 570 280 445

HCC - CHAIN CUTTERS

Working pressure 700 Bar C


Single acting design
Fitted with locking guard
B A
Cutting capacities up to 50mm diameter

Cutting Cutting Max. allowed Oil


Model capacity force chain steel capacity Weight Dimensions in mm
number mm Ø tonnes grade hardness cm³ kg A B C
HCC26-100 26 70 100 47 HRC 276 23 440 180 180
HCC34-100 34 100 100 47 HRC 492 40 410 460 250
HCC46-100 46 140 100 47 HRC 980 72 565 635 345
HCC50-100 50 145 100 47 HRC 1100 77 565 635 360
63
A B
HHP - HOLE PUNCHERS

Punching force up to 50 tonnes


C
Throat depth 70mm
E
Working pressure 700 Bar
Integral carrying handle D

Maximum Throat Punch capacity (mm) Standard punch/die


Model force depth Steel Hole punch sets included
number tonnes mm Plate diameter mm
10.5, 13.5
HHP30 30 70 10.0 up to 20.5 17.5, 20.5
10.5, 13.5
HHP50 50 70 15.0 up to 25.0 17.5, 20.5, 25.0

Recommended pump & hose Weight


Model Manually Pneumatically excl. pump Dimensions in mm
number operated operated kg A B C D E
HP232 AHP1120
HHP30 complete with complete with 13 220 95 370.0 78.0 13
HC3 3m hose HC3 3m hose
HP232D AHP1141
HHP50 c/w 2 x HC3 c/w 2 x HC3 42 281 160 413.5 70.6 15
Note: pump supplied separately

The HHP30 is single acting


operation, the HHP50 is double
acting operation

HKP & SKP - KNOCK OUT PUNCHERS

Capacity up to 10 tonnes
A
Spring return hydraulic cylinder
Working pressure 700 Bar
B
Supplied complete with standard set of punches/dies

Maximum Plate capacity (mm)


Model force Stainless Mild Pump Hose Complete set
number tonnes steel steel Included Included weight kg
HKP10-2 10 1.6 3.2 HP110 HC2 14.6
HKP10-4 10 1.6 3.2 HP110 HC2 26.1
HKP10-2H 10 1.6 3.2 Not included Not included 7.0
HKP10-4H 10 1.6 3.2 Not included Not included 18.5
SKP7 7 1.6 3.2 Self contained unit with integral pump 10.0

Model
number Description Punches/dies included
Std.punch/die A 21.8 27.6 34.1 42.7 48.7 60.5
HKP10-2 Conduit Size 1/

2
3/
4” 1” 11/4” 11/2” 2”
Length B 306 240 240 240 240 240
Std.punch/die A 21.8 27.6 34.1 42.7 48.7 60.5 76.1 88.9 102.8 115.5
HKP10-4 Conduit Size 1/

2
3/
4 ” 1” 1 1/4 ” 11/2 ” 2” 2 1/2” 3” 3 1/2 ” 4”
Length B 306 240 240 240 240 240 253 253 253 253
Std.punch/die A 21.8 27.6 34.1 42.7 48.7 60.5
SKP7 Conduit Size 1/

2
3/
4 ” 1” 1 1/4” 11/2” 2”
Length B 306 240 240 240 240 240
64
NS - NUT SPLITTERS
B

Capacities from 17 to 75mm AF


Working pressure 700 Bar
C
Compact & easy to use
Optional unique 360° positional swivel coupling available for A
use with NS104 and NS110, for fitment in confined spaces

Model Hexagon AF sizes Bolt sizes Weight Dimensions in mm


number mm inch metric imperial kg A B C
NS104 17 - 32 11/
” - 1 1/4 ”
16 M10 - M22 1/
2 ” - 3
/4 ” 4.0 210 67 77
NS110 32 - 41 1 1/4 ” - 1 5/8 ” M22 - M27 3/
4” - 1 5/8” 7.4 268 88 96
NS200 41 - 50 1 5/8” - 2” M27 - M33 1” - 1 1/4 ” 10.6 315 108 116
NS206 50 - 60 2” - 2 3/8 ” M33 - M39 1 1/4 ” - 1 1/2” 15.8 336 126 138
NS215 60 - 75 2 3/8 ” - 215/16” M39 - M48 1 1/2” - 1 7/8” 39.3 426 162 175

HMNS - SELF CONTAINED NUT SPLITTERS B

Capacities from 17 to 50mm AF


Choice of 3 models
Compact & easy to use C

Self contained hydraulic system A

Model Hexagon AF sizes Bolt sizes Weight Dimensions in mm


number mm inch mm imperial kg A B C
HMNS104 17 - 32 11/
16 ” - 1 ” 1/
4 M10 - M22 1/
2 ” - 3/
4” 5.8 380 64 88
HMNS110 32 - 41 1 1/4” - 1 5/8” M22 - M27 3
/4 ” - 1 5/8” 7.9 440 78 101
HMNS200 41 - 50 1 5/8” - 2” M27 - M33 1” - 1 1/4” 13.6 471 94 112

DNS - DOUBLE ACTING NUT SPLITTERS

Capacities from 75 to 136mm AF


A
Working pressure 700 Bar
Double acting design B
Designed to fit on all API and ANSI flanges

Model Hexagon AF sizes Bolt sizes Weight Dimensions in mm


number mm inch metric imperial kg A B
DNS404 75 - 105 2 15/16 ” - 4 1/4 ” M48 - M72 17/8” - 2 3/4” 50 379.5 183
DNS506 105 - 136 4 1/4 ” - 5 3/8 ” M72 - M95 2 3/4” - 3 1/2 ” 96 451.0 235
65
HFS-H - HYDRAULIC FLANGE SPREADERS

C
Capacities from 4.5 to 10 tonnes
Working pressure 700 Bar
Quick and easy to assemble on flange B

A
Capable of opening flanges up to 2 x 57mm or 2 x 92mm thick

Max. flange Standard


Model Capacity Stroke Oil capacity thickness Stud size wedge Weight Dimensions in mm
number tonnes mm cm³ mm mm mm kg A B C
HFS50H 4.5 75 48 2 x 57 19 - 29 3 - 29 5.0 210 76 192
HFS100H 10 56 81 2 x 92 32 - 41 3 - 29 11.6 290 108 165

HFS & HFS-TK – HYDRAULIC FLANGE SPREADER KITS

C
Capacities from 4.5 to 10 tonnes
Working pressure 700 Bar
Suitable for fitment on to flanges with a maximum stud bolt size B
of 1 5/8” (41mm) A

Supplied complete with manually operated pump and hose


assembly

Max. flange Standard Dimensions in mm


Model Capacity Stroke Oil capacity thickness Stud size wedge Weight
number tonnes mm cm³ mm mm mm kg A B C
HFS50 4.5 75 48 2 x 57 19 - 29 3 - 29 22.5 210 76 192
HFS100 10 56 81 2 x 92 32 - 41 3 - 29 29.1 290 108 165
HFS50-TK 2 x 4.5 75 2 x 48 2 x 57 19 - 29 3 - 29 27.5 210 76 192
HFS100-TK 2 x 10 56 2 x 81 2 x 92 32 - 41 3 - 29 35.7 290 108 165

MFS – MECHANICAL FLANGE SPREADERS

C
Choice of 6 models
Suitable for bolt diameters up to 31mm
Maximum spread 231mm
No external power source required A B

Min flange Dimensions in mm


Model Pin diameter bolt hole Maximum flange thickness Weight A B C C
number mm inch diameter mm inch kg min max
MFS16 16 5/8
” 17 2 x 22 2 x 7/8” 2.2 70 40 185 232
MFS19 19 3/
4 ” 20 2 x 35 2 x 1 3/8” 2.7 95 50 185 254
MFS22 22 7/ ”
8 23 2 x 47 2 x 113/16” 4.1 124 50 247 318
MFS25 25 1” 26 2 x 62 2 x 2 7/16” 6.4 155 50 247 353
MFS28 28 1 1/8” 29 2 x 70 2 x 2 3/4” 8.2 181 60 275 382
MFS31 31 1 1/4” 32 2 x 95 2 x 3 3/4” 9.6 231 60 275 385
66
JS - JAW SPREADER

C
Working pressure 700 Bar
B
Capacity 0.9 tonnes
Maximum spread 81mm
A
Minimum jaw height 12mm

The JS4 hydraulic spreader is the ideal solution for spreading, wedging and prising operations in a wide variety of
industrial applications. The compact, low weight, spring assisted return design enables the tool to fit into a gap of
12mm and offers a maximum spread of 81mm. Manufactured from high strength steel, with a maximum pressure of
700 Bar, the JS4 is supplied fitted with a quick connect female half coupler, and can be used with HP110 manual hand
pump and HC hose.

Model Capacity Oil capacity Weight Dimensions in mm


number tonnes cm³ kg A B C
JS4 0.9 10.0 2.2 230 12 81

SJS - STEPPED JAW SPREADERS

The Hi-Force SJS10 hydraulic spreader offers the ideal solution for spreading, wedging and prising operations in a wide
variety of industrial applications. The compact, low weight, spring assisted, piston retract design of the SJS10 offers the
user a powerful 13 tonnes of spreading capacity. Manufactured from high strength steel, the low height jaw tips can
easily fit within an 8mm gap and can provide a total spreading distance of 60mm in 5 operations, using the step blocks
provided with the tool. Suitable for operation up to 700 Bar maximum working pressure, and supplied complete with a
female half quick connect coupler for easy attachment to a Hi-Force manually operated or powered hydraulic pump.

Many applications require two tools, operated simultaneously, SJS10


G
to achieve an even spread of a flange joint during gasket A

replacement. The SJS10-TK comprehensive kit offers the B


solution for this and comprises of two SJS10 spreaders,
manually operated lightweight aluminium pump, controlled Retracted
Extended
C H
manifold, two pressure gauges, gauge blocks and hoses. All D E
I

connections are fitted with quick release couplers and the set
is supplied in a strong metal transport and storage box.
F J

The SJS10-M has all the features of the SJS10, but with the
added benefit of an inbuilt manually operated hand pump. SJS10-M
B

Capacity up to 13 tonnes Retracted


Extended
Extended
Supplied with safety block & stepped blocks H
C
Maximum spread 60mm D I
E
Compact & lightweight design F J
A G

Single spreaders:

Model Capacity Oil capacity Weight Dimensions in mm


number tonnes cm³ kg A B C D E F G H I J
SJS10 13 74 5.5 279 60 40 15 8 10 328 60 28 49
SJS10-M 13 74 7.5 433 60 40 15 8 10 483 60 28 49

Twin kit comprising of:


Model Spreaders Pump Hoses Manifold Gauges Gauge blocks Metal box Weight
number 2x 1x 2x 1x 2x 2x 1x kg
SJS10-TK SJS10 HP212 HC3C HM2C HG63G AGA1-25 MSB1 34.5
67
PB – HYDRAULIC PIPE BENDER
B

Working pressure 700 Bar


Bends standardised conduit and gas pipe
Bends up to 90 degrees C D E F GH

For suitable hydraulic pumps, please see pages 12 to 21

The Hi-Force PB10 hydraulic pipe bender is designed to bend various sizes and thicknesses of JIS standardised conduit
pipe and gas pipe ranging from 15mm-82mm (½” to 3”). Made of aluminium, the bending frame and pivot shoes are
lightweight so that it can be easily carried on and off site, and can be operated by any manual or powered pump up to
700 Bar. Available as single pipe bender unit (PB10) or as convenient set including all available bending shoes, suitable
for either thin steel conduit (PB10A), thick steel conduit (PB10B) or standard gas pipe (PB10C). For a range of suitable
Hi-Force pumps see pages 12 - 21 of this catalogue.

Max Oil
Model capacity Stroke capacity Weight
number tonnes mm litres kg Applicable range / included bending shoes
PB10 10 250 0.4 18.6 PB10 does not include bending shoes
PB10A 10 250 0.4 62.5 Thin steel conduit from 15mm ( 5/8” ) to 75mm (3”)
PB10B 10 250 0.4 62.5 Thick steel conduit from 16mm (½”) to 82mm (3”)
PB10C 10 250 0.4 60.0 Standard gas pipe from 15mm ( ½”) to 65mm (2 ½”)
Note: Weight for PB10A, PB10B, & PB10C includes metal storage box

Dimensions in mm
A B C D E F G H
720 147 755 695 595 495 395 295

BENDING SHOES PB10

A range of bending shoes, compatible for use with the PB10 pipe bender,
are available as an optional extra to ensure a smooth, wrinkle free bend.
Note: PB10A includes all BS-A bending shoes (8 pcs)
PB10B includes all BS-B bending shoes (8 pcs)
PB10C includes all BS-SGP bending shoes (7 pcs)
PB10C

F o r t h i n co n d uit F o r t h i c k c o nd u i t F o r s t a nd a r d gas pipe


Pipe Pipe Ben- Pipe Pipe Ben- Pipe Pipe Ben-
Pipe outer inner ding Pipe outer inner ding Pipe outer inner ding
Model size dia dia radius Model size dia dia radius Model size dia dia radius
number (inch) (mm) (mm) (mm) number (inch) (mm) (mm) (mm) number (inch) (mm) (mm) (mm)
5/ ” 80 1/ 21.0 16.4 75 BS-SGP15 1/2” 21.7 16.1 60
BS-A15 8 15.9 13.5 BS-B16 2”
/4 ” 19.1 15.9 100 3/ 3/”
4” 80
BS-A19 3 BS-B22 26.5 21.9 90 BS-SGP20 27.2 21.6
4
BS-A25 1” 25.4 22.2 137 BS-B28 1” 33.3 28.3 130 BS-SGP25 1” 34.0 27.6 100
BS-A31 1 1/4” 31.8 28.6 200 BS-B36 1 1/4” 41.9 36.9 195 BS-SGP32 11/4 ” 42.7 35.7 130
BS-A39 1 1/2” 38.1 34.9 220 BS-B42 1 1/2” 47.8 42.8 230 BS-SGP40 11/2” 48.6 41.6 160
BS-A51 2” 50.8 47.6 365 BS-B54 2” 59.6 54.0 270 BS-SGP50 2” 60.5 52.9 220
BS-A63 21/2” 63.5 59.5 420 BS-B70 2 1/2” 75.2 69.6 450 BS-SGP65 2 1/2” 76.3 67.9 320
BS-A75 3” 76.2 72.2 530 BS-B82 3” 87.9 82.3 500
68
RKT - ROLLER SKATE KIT - TRICYCLE
RKT35
Capacity 35 tonnes
Available as a complete kit
Endless hardened roller chain
Easy to assemble unit with a low level contruction

The RKT roller skate kit is an easy to assemble unit with a low level construction and offers an easy and safe method of
moving heavy loads. This transport kit comprises of a twin skate roller fitted with a turntable, two single roller skates
fitted with top plates, a handle and a link bar, all supplied in a metal storage case.

Model Cap. per set Twin rollers Single rollers Height Turntable Handle Metal box Weight
number tonnes ø mm ø mm mm ø mm length mm (LxWxH mm) kg
RKT35 35 30 24 110 250 880 610x310x165 68

RKF - ROLLER SKATE KITS - QUAD


RKF60

Capacities from 20 to 60 tonnes


Comprises of 3 models and available as a kit
Minimum turning circle 3 metres
Endless hardened roller chain

The RKF roller skate kits are suitable for moving moderately heavy equipment such as transformers, generators,
turbines and heavy machinery over short distances. The range comprises of 3 models available with capacities of up to
60 tonnes per skate and each set is supplied in a metal storage case. Designed with an endless hardened roller chain
which revolves around the skate, at least 5 rollers remain in contact with the floor at any one time, ensuring smooth
travel even over cracked concrete floors.

Model Cap. per set Skates Turntables Levelling Plates Link bars Handles Weight
number tonnes Qty: 4 Qty: 2 Qty: 2 Qty: 2 Qty: 2 kg
RKF20 20 RSN10 RTT10 RLP10 RLB00 RPH00 48
RKF30 30 RSN15 RTT15 RLP15 RLB00 RPH00 56
RKF60 60 RSN30 RTT30 RLP30 RLB00 RPH00 90
Note: Each set carrying capacity is calculated taking into consideration that two roller skates are sufficient to support the full load.

Model Rollers Total Turntable Handle


number ø mm height mm ø mm length mm For detailed information on RSN
roller skates, RTT turntables and
RKF20 18 108 130 880 RLP levelling plates, please see
RKF30 24 117 130 880 page 70.
RKF60 30 140 150 880
69
RSN - MULTI-PURPOSE SKATES G
I B

J
Capacities from 10 to 80 tonnes C

Ideal for moving heavy and irregular shaped loads D


F E
Low level construction
A
I B
Optional accessories such as turntables and levelling plates G
available K
J
H 31 C
F
D E

Model Capacity Rollers Rollers Weight Dimensions in mm


number tonnes in contact total kg A B C øD E F G H I J K
RSN10 10 5 15 5.2 210 100 66 18 51 6 167 - 6 25 -
RSN15 15 4 13 7.3 220 113 75 24 60 10 180 - 6 25 -
RSN30 30 4 13 13.0 270 130 92 30 68 10 217 - 6 25 -
RSN60 60 4 13 32.0 380 168 127 42 76 16 36 48 10 40 15
RSN80 80 6 17 61.0 530 182 147 50 86 19 36 60 10 40 15

Model Description Diameter Capacity Weight


number mm tonnes kg
RTT10 Turntable 130 10 4.5
RTT15 Turntable 130 15 4.5
RTT30 Turntable 150 30 6.7
RTT60 Turntable 190 60 13.7
RTT80 Turntable 220 80 18.9
RLP10 Levelling plate n/a 10 3.7 RSN30
RLP15 Levelling plate n/a 15 3.7
RLP30 Levelling plate n/a 30 5.3
RLP60 Levelling plate n/a 60 13.8
RLP80 Levelling plate n/a 80 18.8

RSA - HEAVY DUTY SKATES


A
K C
I
Capacities from 15 to 85 tonnes G
J

Heavy duty flat bed skates H

Endless hardened roller chain F


D E
Ideal for movement of heavy loads B

Model Capacity Rollers Rollers Weight Dimensions in mm


number tonnes in contact total kg A B C øD E F G H øI J K
RSA15 15 5 15 8.9 210 100 175 18 51 6 13 76 14 140 75
RSA20 20 4 13 11.7 220 113 190 24 60 10 14 87 14 155 75
RSA40 40 4 13 19.3 270 130 210 30 68 10 14 104 18 175 95
RSA50 50 6 17 29.0 320 140 220 30 68 10 18 115 18 180 120
RSA65 65 4 13 51.0 380 168 270 42 76 19 19 145 22 220 140
RSA85 85 6 17 92.0 530 182 300 50 86 19 19 165 22 240 205
70
RSG - HEAVY DUTY SKATES WITH GROOVED GUIDE - SINGLE ROLLER
A
K
I
Capacities from 40 to 200 tonnes G
Low level, robust construction H

Single roller design with grooved guide F C


D J
Heat treated, special chrome alloy chains

E
B

Model Capacity Rollers Rollers Weight Dimensions in mm


number tonnes in contact total kg A B C øD E F G H øI J K
RSG40 40 4 13 19.6 270 130 210 30 68 10 14 104 18 175 95
RSG50 50 6 17 29.5 320 140 220 30 68 10 18 115 18 180 120
RSG65 65 4 13 51.7 380 168 270 42 76 19 19 145 22 220 140
RSG85 85 6 17 93.0 530 182 300 50 86 19 19 165 22 240 205
RSG100 100 8 21 109.0 580 182 300 50 86 19 23 170 26 250 250
RSG150 150 9 23 162.0 650 205 350 50 100 20 28 190 26 280 240
RSG200 200 13 31 266.0 900 205 380 50 100 20 38 200 33 300 360

RSD - HEAVY DUTY SKATES WITH GROOVED GUIDE - DOUBLE ROLLER


A
I
K
Capacities from 80 to 400 tonnes G
Low level, robust construction H
Double roller design with grooved guide F
D C
Heat treated, special chrome alloy chains J

E B

Model Capacity Rollers Rollers Weight Dimensions in mm


number tonnes in contact total kg A B C øD E F G H øI J K
RSD80 80 2x4 2 x 13 36.2 270 260 340 30 68 10 14 104 18 305 95
RSD100 100 2x6 2 x 17 57.5 320 280 360 30 68 10 18 115 18 325 120
RSD130 130 2x4 2 x 13 96.0 380 336 440 42 76 19 19 145 22 390 150
RSD170 170 2x6 2 x 17 175.0 530 364 480 50 86 19 19 165 22 430 210
RSD200 200 2x8 2 x 21 207.0 580 364 480 50 86 19 23 170 26 430 250
RSD300 300 2x9 2 x 23 305.0 650 410 560 50 100 20 28 190 26 490 240
RSD400 400 2 x 13 2 x 31 485.0 900 410 590 50 100 20 38 200 33 500 360

RSG65 RSD80

71
HPF - WORKSHOP PRESSES

J F
Capacities from 10 to 200 tonnes C
G
H B
Stroke lengths from 250 to 330mm D

Working pressure 700 Bar E

Choice of manual, air or electric powered pumps A

Model Capacity Stroke Cylinder Cylinder Pump Pump Weight


number tonnes mm model no.¹ principle model no.² operation kg
HPF1020 10 250 HSS1010 single acting HP110 hand operated 95
HPF1030 10 250 HSS1010 single acting AHP1120 air powered 85
HPF2520 25 250 HSS2510 single acting HP227 hand operated 145
HPF2530 25 250 HSS2510 single acting AHP1120 air powered 138
HPF2541 25 250 HSS2510 single acting HEP103341 electric driven 110 V 160
HPF2542 25 250 HSS2510 single acting HEP103342 electric driven 240 V 160
HPF2544 25 250 HSS2510 single acting HEP207314 electric driven 415 V 160
HPF5020S 50 330 HSS5013 single acting HP257 hand operated 470
HPF5020D 50 330 HDA5013 double acting HP252D hand operated 500
HPF5030S 50 330 HSS5013 single acting AHP1121 air powered 505
HPF5030D 50 330 HDA5013 double acting AHP1141 air powered 505
HPF5041S 50 330 HSS5013 single acting HEP207311 electric driven 110 V 505
HPF5041D 50 330 HDA5013 double acting HEP207411 electric driven 110 V 481
HPF5042S 50 330 HSS5013 single acting HEP207312 electric driven 240 V 512
HPF5042D 50 330 HDA5013 double acting HEP207412 electric driven 240 V 518
HPF5044S 50 330 HSS5013 single acting HEP207314 electric driven 415 V 518
HPF5044D 50 330 HDA5013 double acting HEP207414 electric driven 415 V 518
HPF10020 100 330 HDA10013 double acting HP245D hand operated 1011
HPF10030 100 330 HDA10013 double acting HAP21042 air powered 1029
HPF10041 100 330 HDA10013 double acting HEP207421 electric driven 110 V 1043
HPF10042 100 330 HDA10013 double acting HEP207422 electric driven 240 V 1043
HPF10044 100 330 HDA10013 double acting HEP207424 electric driven 415 V 1043
HPF20041 200 305 HDA20012 double acting HEP310421 electric driven 110 V 3250
HPF20042 200 305 HDA20012 double acting HEP310422 electric driven 240 V 3250
HPF20044 200 305 HDA20012 double acting HEP310424 electric driven 415 V 3250

Press Capacity Frame dimensions in mm


range tonnes A B C D (min) D (max) E (min) E (max) F G H J
HPF1000 10 742 1448 508 1258 260 1010 150 - 152 660
HPF2500 25 742 1448 508 1258 260 1010 150 - 152 660
HPF5000 50 1000 2055 800 1140 1560 395 815 140 258 298 1000
HPF10000 100 1000 1980 1000 1090 1370 550 830 140 338 388 1240
HPF20000 200 1200 2500 1250 1815 2115 610 1510 150 330 410 1750

OPTIONAL EXTRAS

BED WINCH
Only available as factory fitted option Suffix Description
Lifts and lowers work table BW Bed winch, suitable for 50 and 100 tonne models

MULTI POSITION V-BLOCKS


Model Cap. per set Dimensions in mm
C
With flat bed and V-shape surfaces number tonnes A B C D E F
F

Available for 10, 25, 50 and E HVB2500 10 - 25 204 154 20 45 155 45


100 tonne presses HVB5000 50 365 265 25 50 190 60
B D
A HVB10000 100 425 325 35 60 265 85
72
Handle in parking
TL -TOUGHLIFT JACKING SYSTEM Handle in lifting position
Handle positions for
position manoeuvring

Working pressure 700 Bar


Choice of 12 models with a range of accessories
E D G (Max)
Used in mining, construction & railway industries
G (Min)
A
Choice of 50, 100, 150 or 200 tonne lifting capacities
C B F (Min)
F (Max)

Model Capacity Power Stroke Weight Max additional


number tonnes Supply mm kg stack in mm
TL050A255 50 6-Bar air driven 254 160 680
TL050E255 50 240V electric 254 168 680
TL100A405 100 6-Bar air driven 405 288 480
TL100A530 100 6-Bar air driven 530 318 180
TL100E405 100 240V electric 405 296 480
TL100E530 100 240V electric 530 326 180
TL150A390 150 6-Bar air driven 390 312 485
TL150A520 150 6-Bar air driven 520 348 180
TL150E390 150 240V electric 390 320 485
TL150E520 150 240V electric 520 356 180
TL200A380 200 6-Bar air driven 381 372 500
TL200E380 200 240V electric 381 380 500

Dimensions in mm
Model
number A B C D E F MIN - MAX G MIN - MAX
TL050A255 455 660 560 1440 380-1000 700-1300
TL050E255 455 660 560 1440 380-1000 700-1300
TL100A405 665 730 660 1520 1560 360-960 860-1440
TL100A530 843 730 660 1520 1560 360-960 860-1440
TL100E405 665 730 660 1520 1560 360-960 860-1440
TL100E530 843 730 660 1520 1560 360-960 860-1440
TL150A390 665 730 660 1520 1560 360-960 860-1440
TL150A520 843 730 660 1520 1560 360-960 860-1440
TL150E390 665 730 660 1520 1560 360-960 860-1440
TL150E520 843 730 660 1520 1560 360-960 860-1440
TL200A380 660 730 660 1520 1560 360-960 860-1440
TL200E380 660 730 660 1520 1560 360-960 860-1440
Note: All electric driven ToughLift jacking systems are available in 110V and 240V single phase, power supply options.
For 110V version, please suffix model number with A, i.e TL050E255-A for 110V version.

SADDLES SPACERS

Tilting saddles are fitted as standard to all ToughLift jacks, Base mounted spacers increase the closed height by
however flat saddles can also be supplied as an optional extra. 300mm. This optional extra is available for 200 tonne
Both types of saddle (flat or tilting swivel) can be easily fitted to models only and weighs 78.5 kg.
all slip lock and load lock extensions. Please suffix model number with “E” when ordering.

EXTENSIONS

Hi-Force also offers a range of extensions for use with


ToughLift jacking systems. Slip lock extensions can be used in
multiples up to the maximum height specified on page 74.
Load lock extensions can only be used one at a time, however,
they can be used in conjunction with slip lock extensions. Both
extension options must terminate with a flat or swivel tilting Base mounted spacer
saddle on the top of the extension stack.
73
Recom. max.
Length Length Length Length Length To suit extension
180mm 300mm 400mm 485mm 500mm jack model height in mm
SLIP LOCK EXTENSIONS

SLE180-50 SLE300-50 SLE400-50 * SLE500-50 TL050A255 680


SLE180-50 SLE300-50 SLE400-50 * SLE500-50 TL050E255 680
SLE180-100 SLE300-100 * SLE485-100 * TL100A405 485
SLE180-100 * * * * TL100A530 180
SLE180-100 SLE300-100 * SLE485-100 * TL100E405 485
SLE180-100 * * * * TL100E530 180
SLE180-150 SLE300-150 * SLE485-150 * TL150A390 485
SLE180-150 * * * * TL150A520 180
SLE180-150 SLE300-150 * SLE485-150 * TL150E390 485
SLE180-150 * * * * TL150E520 180
SLE180-200 SLE300-200 SLE400-200 * SLE500-200 TL200A380 500
SLE180-200 SLE300-200 SLE400-200 * SLE500-200 TL200E380 500
* = Exceeds recommended maximum extension height

Recom. max.
Length Length Length Length Length To suit extension
180mm 300mm 400mm 485mm 500mm jack model height in mm
LOAD LOCK EXTENSIONS

LLE180-50 LLE300-50 LLE400-50 * LLE500-50 TL050A255 680


LLE180-50 LLE300-50 LLE400-50 * LLE500-50 TL050E255 680
LLE180-100 LLE300-100 * LLE485-100 * TL100A405 485
LLE180-100 * * * * TL100A530 180
LLE180-100 LLE300-100 * LLE485-100 * TL100E405 485
LLE180-100 * * * * TL100E530 180
LLE180-150 LLE300-150 * LLE485-150 * TL150A390 485
LLE180-150 * * * * TL150A520 180
LLE180-150 LLE300-150 * LLE485-150 * TL150E390 485
LLE180-150 * * * * TL150E520 180
LLE180-200 LLE300-200 LLE400-200 * LLE500-200 TL200A380 500
LLE180-200 LLE300-200 LLE400-200 * LLE500-200 TL200E380 500
* = Exceeds recommended maximum extension height

Load block sets Capacity Lock out Height Load To suit


Model number tonnes (mm) Blocks Adaptor jack model
TLB50-250 50 250 3 1 TL050A255
LOAD BLOCK SETS

TLB50-250 50 250 3 1 TL050E255


TLB100-405 100 400 5 1 TL100A405
TLB100-530 100 525 7 1 TL100A530
TLB100-405 100 400 5 1 TL100E405
TLB100-530 100 525 7 1 TL100E530
TLB150-390 150 385 5 1 TL150A390
TLB150-520 150 515 7 1 TL150A520
TLB150-390 150 385 5 1 TL150E390
TLB150-520 150 515 7 1 TL150E520
TLB200-380 200 375 5 1 TL200A380
TLB200-380 200 375 5 1 TL200E380

SLE LLE TLB

74
FLAT SADDLES

Flat saddle Capacity To suit


Model number tonnes Jack Model
TLF50 50 TL050A255
TLF50 50 TL050E255
TLF150 100 TL100A405
TLF150 100 TL100A530
TLF150 100 TL100E405 TLF150
TLF150 100 TL100E530
TLF150 150 TL150A390
TLF150 150 TL150A520
TLF150 150 TL150E390
TLF150 150 TL150E520
TLF200 200 TL200A380
TLF200 200 TL200E380

TOOL BOXES

To store your ToughLift accessories safely why not consider ordering


a tool box made specifically to suit your accessory set. Hi-Force offers
ToughLift accessory tool boxes made to special order with a fast
delivery time to help maintain the working condition and integrity of
your ToughLift system.

TOUGHLIFT CONFIGURATION EXAMPLES

Tilting saddle Tilting saddle

Slip lock
Tilting saddle Load lock
extension
extension

Load block
set
Piston Piston Piston

75
UK Head Office:
Hi-Force Limited
Prospect Way, Daventry, Northants, NN11 8PL, United Kingdom
Tel: +44 1327 301 000 - Fax: +44 1327 706 555
[email protected]

Hi-Force Regional Offices:


Hi-Force Caspian Hi-Force S.r.l.
Baku Milan
Azerbaijan Italy
Tel: +994 12 447 4100 Tel: +39 0253 031 088
Email: [email protected] Email: [email protected] Global Brand

Hi-Force Hydraulics (Asia) S.B. Hi-Force Nederland BV


Selangor Strijen
Malaysia Netherlands
Tel: +603 5569 4209 Tel: +31 78 674 5488
Email: [email protected] Email: [email protected]

Hi-Force Hydraulics (Pty) Ltd Hi-Force Aberdeen


Midrand Aberdeen
South Africa United Kingdom
Tel: +27 11 314 0555 Tel: +44 1224 973 512 Local Service
Email: [email protected] Email: [email protected]

Hi-Force Hydraulics Hi-Force FZCO


Abu Dhabi Dubai
United Arab Emirates United Arab Emirates
Tel: +971 2 551 3100 Tel: +971 4 815 0600
Email: [email protected] Email: [email protected]

Your authorised distributor:

www.hi-force.com Jacks - Pumps - Cutters - Presses - Cylinders - Puller kits - Spreaders - Pipe benders
Torque tools - Bolt tensioners - Nut splitters - Hole punchers
Cat. Ref. HFC1508EN Moving skates - Crimping tools - Hydrotest pumps - ToughLift jacking systems

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