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Station Operation #: Exhibit 3 Netbook Assembly Line

The document outlines the cost breakdown of manufacturing a netbook. It details 10 assembly line stations that perform tasks like installing components, connecting cables, and securing parts. Each station has a planned time and number of workers. In total, the line requires 10 workers, 0.5 material handlers, and 1 supervisor. The actual times from an October test were mostly comparable to planned times, with some stations 1-10 seconds slower or faster than expected.

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Kashish Ahuja
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0% found this document useful (0 votes)
56 views7 pages

Station Operation #: Exhibit 3 Netbook Assembly Line

The document outlines the cost breakdown of manufacturing a netbook. It details 10 assembly line stations that perform tasks like installing components, connecting cables, and securing parts. Each station has a planned time and number of workers. In total, the line requires 10 workers, 0.5 material handlers, and 1 supervisor. The actual times from an October test were mostly comparable to planned times, with some stations 1-10 seconds slower or faster than expected.

Uploaded by

Kashish Ahuja
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Exhibit 3 Netbook Assembly Line

Station Operation #

1
2
1
3
4
5
2 6
7
8
3 9
10
11
4 12
13
14
15
5
16
17
18
19
6
20
21
22
23
7
24
25
26
27
8
28
29
30
31
9 32
33
34
35
36
10 37
38
39

Total Assembly Line Workers per Line


Material Handlers per Line
Supervisors per Line
Planned
Planned Time (in
Description of Operation Workers per
seconds)
Station

Lay out principal components on conveyor 10


Examine parts for visible defects (scratches, dents) 12
1
Scan serial number barcodes 12
Peel adhesive backing from cover assembly 6
Attach webcam cable and secure to frame of cover assembly 15
Insert webcam into cover assembly 20 1
Put screws for station 3 in tray on conveyor 5
Connect LCD cable to display 12
Install LCD display panel in cover assembly and secure with screws 22 1
Put screws for station 4 in tray on conveyor 5
Install Kota motherboard onto base assembly 17
Secure Kota motherboard with 6 screws 18 1
Put screws for station 5 in tray on conveyor 5
Install and screw in solid-state hard disk drive 19
Connect hard drive cable to motherboard 11
1
Place insulator sheet on hard drive 4
Put screws for station 6 in tray on conveyor 5
Screw in microphone to base assembly 16
Connect microphone to motherboard 11
1
Install support frame on base assembly 8
Put screws for station 7 in tray on conveyor 5
Install speaker holders and speakers 16
Secure speaker assembly with screws 10
1
Connect speaker cables to sound card 9
Put screws for station 8 in tray on conveyor 5
Connect backup battery and clock battery 9
Check voltage of clock battery and backup battery 13
1
Install wireless card to motherboard 10
Put screws for station 9 in tray on conveyor 5
Install touchpad and screw onto base assembly 5
Install keyboard support plate on base assembly 8
Screw in support plate 13 1
Install keyboard onto base assembly 10
Put screws for station 10 in tray on conveyor 5
Turn machine over and put screws into base assembly 8
Tighten screws to secure base assembly 12
Install connector protective flap to base assembly and cover assembly 8 1
Install battery pack and cover 8
Place assembled laptop on rack for transport to QA 4

ine Workers per Line 10


0.5
1
Sum 396
Actual Time Actual
Planned
(measured Workers per Actual time
time total
October 15) Station
Difference
10 0
12 0
1
12 40 40 0 0
6 0
23 8
21 1.2 40 50 1 10
6 1
12 0
22 1.2 39 39 0 0
5 0
20 3
19 1.2 40 45 1 5
6 1
19 0
11 39 39 0 0
1.2
4 0
5 0
21 5
14 40 50 3 10
1.2
9 1
6 1
22 6
11 40 49 1 9
1.25
10 1
6 1
9 0
13 37 37 0 0
1.25
10 0
5 0
6 1
9 1
15 1.25 41 48 2 7
12 2
6 1
9 1
13 1
10 1.25 40 46 2 6
9 1
5 1
0
12
0.5
1
443
Exhibit 4 AIC Systems QuiN 816 cost breakdown

Selling Price (FOB Yantian) $ 240.00

Manufacturer GM 8% $ 19.20

Processor and other integrated circuit boards 21% $ 50.40


RAM 4% $ 9.60
Solid-State Hard Drive 24% $ 57.60
LCD 13% $ 31.20
Battery 3% $ 7.20
Software 5% $ 12.00
Other Components 11% $ 26.40
Labor (Assembly, Packing, Loading, Delivery) 2% $ 4.80
Manufacturing Overhead 9% $ 21.60
Manufacturer COGS 92% $ 220.80

50 sec per netbook

72 units per hour

unit per day 4*2*8*72 $ 4,608.00

unit per month 4608 *26 119808


assume 40 sec per uni 90 per hour

ideal scenario 4*2*8*90 5760

unit per month 149760

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