SYLLABUS OF SEMESTER SYSTEM

FOR THE TRADE OF

“MACHINIST (GRINDER)”

SEMESTER PATTERN

Under

Craftsmen Training Scheme (CTS)

(Two years/Four Semesters)

Revised in
2014

By
Government of India
Ministry of Labour & Employment (DGE&T)
 GENERAL INFORMATION

1. Name of the Trade : MACHINIST (GRINDER)

2. N.C.O. Code No : : 836.10, 836.25, 836.35, 836.36, 836.40, 836.55

3. Duration of Craftsmen Training: Two years (Four semesters each of six months duration).
4. Power norms : 23.4 KW
5. Space norms : 102Sq.mt.
6. Entry Qualification : Passed 10th Class with Science and Mathematics under
10+2 system of Education or its equivalent
7. Trainees per unit : 20
8a. Qualification for Instructors : Degree in Mechanical Engineering from recognized
university with one year post qualification experience in
the relevant field
OR
Diploma in Mechanical Engineering from recognized
Board of Technical Education with two years post
qualification experience in the relevant field

OR
NTC/NAC in the Trade of “MACHINIST (GRINDER)”
with 3 years post qualification experience in the relevant
field.
8b. Desirable qualification : Preference will be given to a candidate with Craft
Instructor Certificate (CIC).
Note:
(i) Out of two Instructors required for the unit of 2(1+1), one must have
Degree/Diploma and other must have NTC/NAC qualifications.
(ii) Instructor qualification for WCS and E.D, as per the training manual.

9. For Employability Skills:- One contract/part time / guest faculty for Generic module
i) MBA/ BBA with two years experience OR Graduate in Sociology / Social
Welfare / Economics with Two years experience OR Graduate / Diploma with
Two years experience and trained in Employability Skills from DGET institutes
AND
Must have studied English / Communication Skills and Basic Computer at 12th /
Diploma level and above
OR
Existing Social Study Instructors duly trained in Employability Skills from DGET
institutes

Distribution of training on Hourly basis:

Total hours Trade practical Trade Work shop Engg. Employability Extra
/week theory Cal. &Sc. Drawing skills curricular
activity
40 Hours 25 Hours 6 Hours 2 Hours 3 Hours 2 Hours 2 Hours
 COURSE INFORMATION
1. Introduction:

§ This course is meant for the candidates who aspire to become a professional Grinder.
2. Terminal Competency/Deliverables:
After successful completion of this course the trainee shall be able to perform the following
skills with proper sequence.

1-The trainees can work in the industry as semiskilled machinist Grinder.

2-The trainee can work in basic fitting and operation in lathe, drilling, surface grinding,
cylindrical grinding , center less grinding and tool and cutter grinding.
3- The trainee can work in CNC operating and programming.

11-Employment opportunities:
On successful completion of this course, the candidates shall be gainfully employed in the
following industries:
1 Production & Manufacturing industries.
2 Automobile and allied industries
3 Service industries like road transportation and Railways.
4 Ship building and repair
5 Infrastructure and defence organisations
6 In public sector industries like BHEL, BEML, NTPC, etc and private industries in India &
abroad.
7 Self employment

3. Further learning pathways:

· On successful completion of the course trainees can pursue Apprenticeship training in the
reputed Industries / Organizations.
· On successful completion of the course trainees can opt for Diploma course (Lateral
entry).
· On successful completion of the course trainees can opt for CITS course.
 SYLLABUS FOR THE TRADE OF“MACHINIST (GRINDER)”
First Semester
(Semester Code no. MCG - 01)
Duration : Six Month
Week Trade Practical Trade Theory
No.
1. Importance of trade training, List of tools Importance of safety and general
& Machinery used in the trade. precautions observed in the in the
Health & Safety: Introduction to safety industry/shop floor. All necessary guidance
equipments and their uses. Introduction of to be provided to the new comers to
first aid, operation of Electrical mains. become familiar with the working of
Industrial Training Institute system
Occupational Safety & Health including stores procedures. Soft Skills: its
Importance of housekeeping & good importance and Job area after
completion of training. Introduction of
shop floor practices.
First aid. Operation of electrical mains.
Health, Safety and Environment Introduction of PPEs. Introduction to 5S
guidelines, legislations & regulations as concept & its application.
applicable. Disposal procedure of waste Response to emergencies eg; power failure,
materials like cotton waste, metal fire, and system failure.
chips/burrs etc. Basic safety introduction,
Personal protective Equipments(PPE):-
Basic injury prevention, Basic first aid,
Hazard identification and avoidance, safety
signs for Danger, Warning, caution &
personal safety message.
Preventive measures for electrical
accidents & steps to be taken in such
accidents.
Use of Fire extinguishers.
2. Identification of tools & equipments as per -Description of hand tools, Safety
desired specifications for marking & precautions, care and maintenance and
sawing( Hand tools , Fitting tools & material from which they are made.
Measuring tools) -Ferrous and nonferrous metal and their
Selection of material as per application identification by different methods.
Visual inspection of raw material for Application and use of pedestal grinder.
rusting, scaling, corrosion etc., Marking
out lines, gripping suitably in vice jaws,
hacksawing to given dimensions, sawing
different types of metals of different
sections.
Practical on marking, punching and
rough grinding on pedestal grinder.
3. Grinding of Chisels, Hack sawing, Theory of Semi precision instruments.
Measuring different types of jobs by steel
rule caliper etc.
4. Drilling, reaming, tapping and threading Relation between drill & tap sizes, care of
with dies and use of coolants. taps and dies and their correct use. Types,
properties and selection of coolants and
lubricants.
5. Drilling different sizes of holes by hand Brief description of drilling machine use
 and machine. Use of screw drivers, and care.
spanners, pliers etc. simple fitting.
6&7 Filling practice, simple fitting. Heat treatment of metals, its importance,
various methods of heat treatment such as
hardening, tempering, normalizing,
annealing etc.
8. Centre lathe and parts, setting of jobs and Brief description of a Centre lathe, its use.
tools grinding of lathe tools of various
angles.
9. Parallel turning, taper turning and boring. Lathe tools and their uses taper and its
Using compound rest and TT attachment. types and problems on taper. Taper turning
methods and calculations.
i.e. Form tool, TT attachment, Compound
rest etc.

10. Simple screw cutting (External and Method of screw cutting simple
Internal) calculation. Tap size drill size & vice
versa.
11. Simple plain turning Thread and its element types.

12. Safety rule on shop floor maintenance and Introduction to Grinding trade and machine
control of grinding machines oiling safety precautions according to IS: 1991-
cleaning etc. 1962.
13. Measurement of different types of job by General measuring tools (used in grinding
steel rule, caliper etc. Taper by angular shop) their description, use care and
protractor. maintenance.
14. Setting grinding wheel on wheel flange, General dressing tools used in grinding
truing and balancing of wheels. Dressing of section such as wheel, diamond dresser,
grinding wheel steel type dresser, abrasive dresser and
nonferrous dresser.
15. Checking measuring various types of jobs Precision instruments English and metric
using micrometers, Vernier caliper, micrometer, vernier caliper, dial test
Vernier indicator etc. their description and uses.
Height gauge etc. Grinding practice on
cylindrical grinding machine.
16. Grinding practice on surface and Principle and value of grinding in finishing
cylindrical grinding machine (Grinding process, various types of grinding wheels
should be performed both on soft and their construction and characteristic glazed
hardened materials). Checking dimension and loaded wheels.
by Vernier height gauge.
17. Grinding practice on surface and -do-
cylindrical grinding machine. Grinding
parallel block and plain mandrel to size.
18- Rough and finish grinding of surface and Different types of abrasive, manufacture of
19. cylindrical job according to drawings. grinding wheels, their grades.
Include diamond and CBN

20. Demonstration on selection of grinding Factors effecting selection of wheels,

wheels for grinding different metals, identification of wheel, marking system of
selection of suitable wheel to obtain rough grinding wheels IS: 551- 1966.
and IS: 1249- 1958.
21. Grinding different metals with suitable Grit and different types of bonds, such as
grinding wheels. vitrified, resinoid, rubber etc. Different
types of metals and electroplated bond.

22. Externals and internal grinding operation, Grinding wheel speed, surface speed per
changing the wheel speed, obtain minute conversion of peripheral speed to
recommended wheel and controlling depth. r.p.m. Depth of cut and range at usefulness.
Grinding sockets, morse taper and Depth micrometer and vernier caliper.
checking depth by depth gauge Common types of surface grinding
micrometer. machine, plain surface, rotary surface,
Grinding External sleeve. horizontal and vertical surface grinder etc.
Method of grinding tapers.

23-25 Revision

26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-I

Week No Workshop Science and Calculation

- Introduction to Iron and Steel. Differences in Iron & steel.

1
- Introduction to Property and uses of C.I. and wrought Iron.
2
- Iron and steel properties and uses.
- Properties and uses of plain carbon steel and alloy steel.
3
- Properties and uses of non ferrous metals and alloys Fraction and decimal -
4
conversion fraction decimal and vice-versa.
- Properties and uses of copper, zinc, lead, tin, aluminum.
5
- Composition, properties and uses of brass, bronze, solder, bearing material, timber,
6-7
rubber etc.
- System of units, British, metric and SI units for length, area, volume capacity,
8 weight, time, angle, their conversions.
- Effect of alloying elements in the properties of C.I. & steel.
- Unit of temperature for & related problems. Standard & absolute temp.
9
- Mass, volume, density, weight, sp. Gravity & specific weight. S.I. M.K.S. and
10-11
F.P.S. units of force, weight etc. their conversion to related problems.
- Inertia, rest and motion, velocity and acceleration.
12
- Types of forces, its units and Weight calculation.
13
- Revision & Test
14 - Power and roots Factor, Power base exponents number. Multiplication and division
of power and root of a number. Square root of number and problems.
- Heat & temperature, thermometric scales, their conversions.
15
- Work energy and power, their units and applied problems.
16-17

- Percentage, changing percentage to decimal and fraction and vice versa. Applied
18-19
problems.
- Problem on percentage related to trade.
20

- Different types of loads, stress, strain, modulus of elasticity. Ultimate strength,

21
different types of stress, factor of safety, examples.
- Ratio & proportion- Ratio, finding forms ratio proportions, direct proportion and
22
indirect proportion. Application of ratio and proportion & related problems.
Revision
23-25
Examination
26
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-I

Week No Engineering Drawing

1-2 - Engineering Drawing-- introduction to Engg. Drawing and its importance.

3 - Use of drawing instruments –Drawing of straight, inclined and curved lines.
4 - Exercise on linear and angular measurements.
5 - Types of lines their meaning & application as per BIS SP: 46-2003.
- Simple conventional symbols for material and parts as per BIS SP: 46-2003.
6-7
- Geometrical construction of rectangles, square, circles.
8 - Geometrical construction of polygon and ellipse, parabola & hyperbola.
9 - Geometrical construction of involutes, oval, and helix.
- Free hand sketching of straight lines, rectangles, circles, square, polygons,
10-11
ellipse.
- Standard printing style for letters and numbers as per BIS : SP: 46-2003 using
12
stencils
- Free hand sketching of simple geometrical solids, cube, cone, prism, cylinder,
13
sphere, pyramids.
14 - Scales- Types & its use.
- Revision & Test
15
- Construction of diagonal scale.
- Simple dimensioning technique, size and location, dimensions of parts, holes
16
angles, taper, screw etc. as per BIS SP: 46-2003.
- Transferring measurements for linear, angular, circular dimensions form the
17 given object to the related free hand sketches using different measuring
instruments.
18-19 - Pictorial drawings, isometric drawings of simple geometrical solids.
20 - Oblique/orthographic projection of simple geometrical solids.
- Orthographic drawings: Application of both the first angle and third angle.
21
Isometric drawing of simple machined & casting blocks.
22 - Free hand sketches of trade related hand tools and measuring tools.
23-25 Revision
26 Examination
 SYLLABUS FOR EMPLOYABILITY SKILLS
SEMESTER-I
1. I.T. Literacy
Hours of Instruction : 20 Hrs. Marks Allotted : 20

Computer - Introduction, Computer and its applications, Hardware and peripherals, Switching
on and shutting down of computer.
WINDOWS - Basics of Operating System, WINDOWS, The user interface of Windows OS,
Customizing Windows Operating System, Create, Copy, Move and delete Files and
Folders, Use of External memory like pen drive, CD, DVD etc, Use of Common
applications.
MS office - Basic operations of Word Processing, Creating, opening and closing Documents,
use of shortcuts, Creation and Editing of Text, Formatting the Text, Printing
document, Insertion & creation of Tables.
- Basics of Excel worksheet, understanding basic commands, creating simple
worksheets, understanding sample worksheets, use of simple formulas and
functions, Printing of simple excel sheets
INTERNET - Basic of Computer Networks (using real life examples), Definitions of Local Area
Network (LAN),Wide Area Network (WAN), Internet, Concept of Internet
(Network of Networks), Applications of Internet : Browsing, Searching, Emailing,
Social Networking
WEB Browser - Meaning of World Wide Web (WWW), Search Engines with examples, Web
Browsing, Accessing the Internet using Web Browser, Downloading Web Pages,
Printing Web Pages
- Information Security and antivirus tools, Do’s and Don’ts in Information Security,
Awareness of IT – ACT, Importance of information security and IT act, types of
cyber crimes.
2. English Literacy
Hours of Instruction: 15 Hrs. Marks Allotted : 15

Pronunciation - Phonetics and pronouncing simple words.

Listening - Interpreting conversation and discussions related to everyday life, Responding to

spoken instructions in order to carry out requests and commands.
Speaking - Asking and answering simple questions in English to describe people, things,
situations and events.
Reading - Reading and interpreting simple sentences, forms, hoardings, sign boards and
notices.
Writing - Writing sentences with simple words, reply to everyday office correspondence,
- Writing CV & simple application forms.
3. Communication skill
Hours of Instruction: 15 Hrs. Marks Allotted : 15
Communication Skills - Definition, Effective communication, Verbal communication, Use of right words,
Non verbal communication, Body Languages.
Motivation - Self awareness, Goal setting, Career planning, Values and Ethics

Time management - Managing time effectively through planning

Facing Interviews - Appearance and behaviour in an interview, Do’s and don’ts

Behavioural Skills - Attitude, Problem Solving, Thinking Skills, Confidence building

 Second Semester
(Semester Code no. MCG - 02)
Duration : Six Month

Week Trade Practical Trade Theory

No.
1 Introduction Training- Revision of Introduction Training- Revision of previous
previous works. works.
Machine setting for automatic movements Common types of grinding machines. Plain
and parallel grinding on cylindrical cylindrical external and internal cylindrical
grinder. grinder and universal grinder.

2 Testing and mounting wheels sleeves, Test for alignment and checking, balancing at
truing and rebalancing and grinding wheel, dressing different types of wheel,
parallel mandrel. dressers, their description and uses.

3 Wheel balance and dressing grinding long Test for alignment and checking, balancing of
bar using steady rest. wheel, dressing different types of wheel,
dressers their description and uses.
4 Grinding different types of jobs using Holding devices such as Magnetic chuck,
machine chuck, face angle plate collets. chucks and face plates collets their description
and uses. Method of holding jobs on magnetic
chuck, face plate and chucks.
5 Table alignment with the help of test bar External grinding operational steps in external
and dial test indicator parallel grinding and grinding of a job and precautions to be taken.
taper grinding (by swiveling machine
table)
6 Grinding of eccentric job and different Holding devices such as jig and fixture angle
types of jobs using jigs and fixtures angle plates 'V' blocks etc. their description and uses.
plates.
7 Grinding of job by using face plate angle Internal grinding operational steps in internal
plate etc. grinding of a job precautions to be taken.
8 Grinding of plain/slot milling cutter. Milling cutters and its nomenclature.
9 - do - Grinding of bushes and cylinders steps and
precautions to be taken.
10 Grinding bushes on mandrel within the Rough and finish grinding limit fit and
close tolerance limits. tolerances as per ISI: 919-1963. Basic size and
its deviation, position of tolerances as per ISI:
919-1963. Basic size and its deviation, position
of tolerance zones with respect of zero line. Fits
different types clearance, interference and
transition. Interchangeable system. Letter
symbols for holes and shaft and fundamental
deviation hole basis and shaft basis system.
11 Dry and wet grinding of different classes Heat generated in grinding dry and wet
of metals such as cast iron , barzed carbide grinding use of coolant, their composition and
tip and different classes of steel. selection. Characteristic of coolant.
12 Grinding square block angle plate and Grinding a square job grinding angular surface
angular block. taker grinding by stane land taper and angle
protractor.
 13 Grinding practice on drills reamers and Methods of grinding of drills reamers and taps.
taps.
14 Grinding slitting saw and side and face Methods of grinding of milling cutters such as
milling cutter. slitting saws, side and face milling cutter etc.

15 Checking tapered or angular jobs with help Use of snap gauges, sine bar and slip gauges
of sine bar, Dial gauge. their description and uses. Polishing, lapping
powder and emery clothes lapping flat surface.
16 Grinding milling cutter with straight flutes Tools and cutter grinder their description,
working principles, operations care and
maintenance.
17 Grinding milling cutter with helical flutes Special types of grinding machines and
centreless grinders. Their description, working
principles, operations, care and maintenance.
18 Grinding internal bore of cylindrical job Grinding defects vibration, chattering, glazing
and use of telescopic gauge. and loading their causes and remedies.

19 -Do- Grinding different defects and remedies on its.

20 Grinding carbide tipped tools and gauges Applications of diamond wheel in grinding and
(rough and finish grinding using disc and grinding of tipped tools.
diamond wheels)
21 Making simple utility jobs with surface Preventive maintenance and its necessity. Mode
and cylindrical grinders. Preventive of frequency of lubrication. Preparation of
maintenance of grinding machines. Maintenance schedule, simple estimation, use
of hand book and reference table.
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-II

Week No Workshop Science and Calculation

- Simple machines-principle, velocity ratio, mechanical advantage, efficiency,

1-2
related problems.
- Algebraic symbols, fundamental algebra operations, sign and symbols used in
3
algebra, coefficient terms, and unlike terms.
- Algebraic addition, sub traction, multiplication and division.
4
- Simple machines like winch pulley and compounding axle etc.
5
- Calculation of tap hole sizes for internal threads and blank size for cutting
6-7
external threads.
- Factors and equations: Algebraic formula and solving simple equations.
8

9
- Factors and different types of factorization (LCM, HCF).

- Equations simple simultaneous equation.

10
- Simple simultaneous equation.
11
- Application, construction and solution of problems by equation.
12
- Atmospheric pressure, pressure gauge, gauge pressure and absolute pressure and
13-14
their units.
- Simple problems on multiplication, division, power and root using calculator.
15
- Power and exponent. Laws of exponent.
16
- Relation between specific gravity and density simple experimental determination.
17
- Geometry: Fundamental geometrical definition- angles and properties of angles,
18
triangles, and properties of triangles.
- Pythagoras theorem, properties of similar triangles.
19-20
- Revision.
- Definition and units of torque. Pythagoras theorem, properties of similar
21 triangles.
- Revision.
Implant training / Project work (work in a team)
22-23
Revision
24-25
Examination
26
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-II

Week No Engineering Drawing

1 - Simple sketches of trade related hand tools & measuring instruments

2 - Introduction to Orthographic Views and its advantages.
- Orthographic drawings, application of both the first angle and third angle.
3-4 Method of representing the drawings for simple and complex machine parts,
exercises with dimensions.
- Standard method of sectioning as per BIS: SP: 46-2003. Exercises for different
5 sectional views on the given orthographic drawing of machine part, castings etc.
- Orthographic drawings in first angle projection.
6 - Orthographic drawings in the first angle projection.
7-9 - Orthographic drawings in the third angle projection
- Standard method of sectioning as per BIS. SP: 46-2003. Exercises for different
10-11
sectional views on the given orthographic drawing of machine parts, casting etc.
- Conversion of isometric, oblique drawings to orthographic drawings and vice-
12-14 versa. Related problems such as ‘V’ block oriented by various machining
operations etc.
- Method of representing the drawings for simple and complex machine blocks
15
given for exercises with dimensions.
16 - Reading of production drawing including machining symbol, GD&T.
- Surface development of simple geometrical solids like cube, rectangular block,
17-18
cone, pyramid, cylinder, prism etc.
- Interpretation of solids and conventional application of intersectional curves on
19-20 drawing.
- Solution of NCVT test paper (preliminary) Revision.
21 - Sketches for bolts, nuts, screws and other screwed members.
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 SYLLABUS FOR EMPLOYABILITY SKILLS
SEMESTER-II

1.Entrepreneurship skill
Hours of Instruction: 10 Hrs. Marks Allotted : 10
Business & Consumer Types of business in different trades and the importance of skill,
Understanding the consumer, market through consumer behavior, market
survey, Methods of Marketing, publicity and advertisement
Self Employment Need and scope for self-employment, Qualities of a good Entrepreneur
(values attitude, motive, etc.), SWOT and Risk Analysis
Govt Institutions Role of various Schemes and Institutes for self-employment i.e. DIC,
SIDBI, MSME, NSIC, Financial institutions and banks.
Initiation Formalities Project Formation, Feasibility, Legal formalities i.e., Shop Act, Estimation
& Costing, Investment Procedure - Loan Procurement - Agencies -
banking Process
2.Environment Education
Hours of Instruction : 10 Hrs. Marks Allotted : 10
Ecosystem Introduction to Environment, Relationship between Society and
Environment, Ecosystem and Factors responsible for destruction.
Pollution Pollution and pollutants including liquid, gaseous, solid and hazardous
waste.
Energy Conservation Conservation of Energy, re-use and recycle.
Global warming Global warming, climate change and Ozone layer depletion.
Ground water Hydrological cycle, ground and surface water and treatment of water.
Environment Right attitude towards environment, Maintenance of in-house environment.
3.Occupational Safety, Health & Environment
Hours of Instruction : 10 Hrs. Marks Allotted : 10
Safety & Health Introduction to Occupational Safety and Health and its importance at
workplace
Occupational Hazards Occupational health, Occupational hygiene, Occupational Diseases/
Disorders & its prevention
Accident & safety Accident prevention techniques- control of accidents and safety measures
First Aid Care of injured & Sick at the workplaces, First-aid & Transportation of
sick person
Basic Provisions Idea of basic provisions of safety, health, welfare under legislation of India
4.Labour Welfare Legislation
Hours of Instruction : 10 Hrs. Marks Allotted : 10
Welfare Acts Benefits guaranteed under various acts- Factories Act, Apprenticeship
Act, Employees State Insurance Act (ESI), Payment Wages Act,
Employees Provident Fund Act, The Workmen’s Compensation Act
5.Quality Tools
Hours of Instruction : 10 Hrs. Marks Allotted : 10
Quality Meaning of quality, Quality Characteristic
Consciousness
Quality Circles Definition, Advantage of small group activity, objectives of Quality
Circle, Roles and Functions of Quality Circles in organisation, Operation
of Quality Circle, Approaches to Starting Quality Circles, Steps for
Continuation Quality Circles
Quality Management Idea of ISO 9000 and BIS systems and its importance in maintaining
System qualities.
House Keeping Purpose of Housekeeping, Practice of good Housekeeping.5S Principles of
Housekeeping: SEIRI – Segregation, SEITON – Arrangement, SEISO –
Cleaning, SEIKETSU – maintenance of Standards, SHITSUKE -
Discipline
 Third Semester
(Semester Code no. MCG - 03)
Duration : Six Month

Week
Trade Practical Trade Theory
No.
Cylindrical and surfaces grinding Cylindrical grinding machine, its parts, use
practice (Maintaining parallelism) on care and maintenance surface grinding
both soft and hard metals. machine-its parts use care and maintenance
01 Universal cylindrical grinding machines
parts description use, care and maintenance.
Internal grinding machine and its parts their
description, use care and maintenance.
Practice on tools and cutter grinding Tool and cutter grinding machine-parts and
machine.Machine manipulation and accessories, description use, care and
control Mounting jobs on mandrel. maintenance, pedestal grinder and bench
02
Mounting of wheel and guards grinder-their description and uses.
sharpening of lathe tools and drill on
pedestal grinder etc.
Grinding practice on plain flat Dial test indicators marking block, height
03
surface with close tolerances gauge and surface plate their description.
Grinding practice on angular surface Principle of vernier caliper, protractors,
04 like V block micrometers (O/S, I/S and depth) and other
instruments having vernier graduations.
Combination sets-their use care and
maintenance.
Parallel block grinding on surface Bonding materials their kinds description
grinding machine within close limits. and uses. Grade and structure at grinding
05 wheels. Brief about I.S.O. 9000. Importance
Plane cylindrical grinding practice to of Quality.
close limit with accuracy of h7.
Cylindrical bore grinding practice. Wheel marking system selection of wheels.
Setting and turning of jobs on chucks Specification and types (shapes & size) of
06
and face plates. grinding wheels, diamond wheels and their
uses.
Balancing and mounting of grinding Mounting of grinding wheels, grinding
07 wheel Rt. angle grinding practice on wheels, collets and mandrels, balancing of
surface grinding machine. grinding wheels by different methods.
Wheels dressing for rough and Types of dresses-steel type, abrasive
finishing grinding. Grinding a cube to Diamond tool and rotary dresses abrasive
08
close limit. bricks and sticks their description, use, care
and maintenance.
Shoulder grinding practice on Dressing and truing of grinding wheels
09 cylinder-grinding machine to close advantage of balancing, inspections and
limit h7. care of grinding wheels. Wheel storage.
Slot grinding practice on surface Heat generated in grinding dry and wet
grinding machines to close limits H7. grinding, use of coolants their composition
Finding of different faults while and selection, limit, fit and tolerances as per
10 grinding-Cracks, blow holes, ISI : 919-1963. Basic size and its deviation
chatters. position of tolerance zone with respect to
zero lines. Fits different types clearance,
interference and transition Interchangeable
 system Letter symbols for holes and shafts
and fundamental deviation hole basis and
shaft basis systems.
Snap gauge grinding practice in close Gauges-feeler, taper gauge radius, plug, ring
11 limit. snap (fixed and adjustable) and slip their
description use care and maintenance.
Grinding practice on cylindrical taper Inside micrometer depth gauge, special
12 using standards ring gauges. types of micrometers, universal dial test
indicator their construction and function.
Grinding practice of ring gauge using Special type of grinding machine centreless,
13 plug gauge. thread crankshaft etc. their description, use
care and maintenance.
Grinding long cylindrical using Essential mechanism of grinding machines,
steady rest to close limit h6. wheel is guards to IS: 1991-1962 machine
guards etc. Process of cleaning and oiling at
14
grinding machines (care and Maintenance)
types of steady rests their description and
use
Grinding thin plates using coolants to Principle types of grinding fluids
close limits h6. importance of uniform temperature,
15
selection and use at grinding fluids, method
of supplying grinding fluids.
Grinding practice on parallel and Types of holding devices methods of
taper pins using chuck and collets-h6. holding work, type of centres - holdong
16
work between centres types of chucks and
holding process in chucks.
Selection of grinding wheel and Holding work on face plate, pneumatic
grinding practice on rectangular bar chuck and magnetic chuck.
of non-ferrous metals. Precautions to taken before grinding,
17
peripheral of surface speed of grinding
wheels, importance of constant wheel
speeds, calculations at S.F.P.M.
Grinding practice on machine centre Calculation at R.P.M. and S.F.P.M. of
to close limit h6 or H6. grinding wheels calculation of work speed
18 for cylindrical grinding speed and feeds for
cylindrical grinding speed and feeds for
internal grinding.
Facing and Chamfering practice. Traverse and over run of traverse, width of
wheel and depth of cut in different types of
19 grinding achiness. Grinding allowance and
time estimation. Rough and finish grinding
process.
Step grinding practice on surface Surface grinding methods of surface
grinding machine to close limit h6 or grinding by using periphery of grinding
H6. wheel and ring edge of grinding wheel.
20
Types of surface grinding machines.
Work finish, wheel selection holding of
work.
 V-block grinding practice. Process of grinding angular surfaces.
Grinding slots and grooves. Grinding "V"
blocks. Recommended wheel speeds for
surface grinding machines.
21

22-23 Implant training / Project work (work in a team)

24-25 Revision
26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-III

Week No Workshop Science and Calculation

- Revision of 1st year course.

1

2
- Heat and temperature, thermometric scales their conversions.

- Rectangle, square, Rhombus, parallelogram and their properties.

3
- Circle and properties circle: regular polygons.
4
- Application of geometrical to shop problems.
- Forces definition.
5-6
- Compressive, tensile, shear forces and simple problems.
- Temperature measuring instruments. Specific heats of solids & liquids, quantity of
7
heat.
- Heat loss and heat gain, with simple problems.
8
- Mensuration: Plain figures-triangles, square, rectangle, parallelogram.
9
- Mensuration : Plain figures-segment and sector of circle, ellipse, fillets.
10
- Plain figures. Trapezium, regular polygons, circle, hollow circles.
- Mensuration: Solid figures: Prism, cylinder, pyramid, cone.
11
- Solid figures: frustum of a cone, sphere, spherical segment.
- Material weight and cost problems related to trade.
12
- Trigonometry: trigonometric ratios, use of trigonometric table.
13
- Area of triangle by trigonometry.
14
- Finding height and distance by trigonometry.
15
- Application of trigonometry in shop problems.
16
- Industrial visit.
17-18
- Application of trigonometry in shop problems.

- Levers-definition, types and principles of levers.

19-20
- Mechanical Advantage, velocity ratio and mechanical efficiency.
21
22-23 Implant training / Project work (work in a team)

24-25 Revision

26 Examination
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-III

Week No Engineering Drawing

1 - Revision of first year topics.

2 - Machined components and surface finish symbols.
- Screw thread, their standard forms as per BIS, external and internal thread,
3
conventions on the features for drawing as per BIS.
4 - Sketches for bolts, nuts, screws and other screwed members.
5 - Sketching of foundation bolts and types of washers.
6 - Standard rivet forms as per BIS.
7 - Riveted joints-Butt & Lap.
8-9 - Sketches of keys, cotter and pin joints.
10-11 - Sketches for simple pipe, unions with simple pipe line drawings.
- Concept of preparation of assembly drawing and detailing. Simple assemblies &
12 their details of trade related tools/job/exercises with the dimensions from the
given sample or models.
13 - Single Tool post for the lathe with washer and screw.
14 - Details and assembly of Vee-blocks with clamps.
15 - Details and assembly of Vee-blocks with clamps.
- Details of assembly of shaft and pulley.
16
- Industrial visit.
17 - Details1 of assembly of shaft and pulley.
18 - Details of assembly of bush bearing.
19 - Details of assembly bush bearing.
20 - Details of assembly of a simple coupling.
21 - Sketching of different gear wheels and nomenclature.
22-23 Implant training / Project work (work in a team)
24-25 Revision
26 Examination
 Fourth Semester
(Semester Code no. MCG - 04)
Duration : Six Month

Week Trade Practical Trade Theory

No.
01. Introduction to CNC machine Introduction to CNC Technology CNC M/c.
operation like Jog, Reference Edit, principle advantages classification, drives,
MDI ,Auto Mode controls.
Prog. Call & Entry, Simulation, Tool Basic information on CNC machine &
off-set & Tool changing /Orientation. maintenance of CNC M/c. computer aided CNC
Language.

02. Angular from grinding practice. Cylindrical-types of cylindrical grinding

operation traverse method, plunge cut method
and form grinding method. Alignment of head
stock and tail stock.

03- Grinding cylindrical steps with Method of plain cylindrical surface grinding
shoulder and chamfer. step-grinding and shoulder and face grinding.

04 Compound or double taper grinding Method of grinding external and angle (simple)
practice on cylindrical grinder. taper and steep. Taper double compound taper.

05. Steep taper, grinding practice on lathe Use of universal head for angular grinding.
centre. Measuring and checking of taper and angles.
Use of taper plug and ring gauges.
06 Morse taper-plug grinding metric Taper and angle checking by using protractors,
tapers. micrometer and rollers.
07 Taper grinding using sine bar D.T.I. Use of sine bar and gauge block-taper checking
and gauge blocks to close limit h6. by sine bar gauge block D.T.I. micrometer and
rollers.
Other out of round surfaces. Holding work with
fixed steady rest.
08 Prepare different types of Importance of Technical English terms used in
documentation as per industrial need industry –(in simple definition only)Technical
by different methods of recording forms, process charts, activity logs, in required
information formats of industry, estimation, cycle time,
productivity reports, job cards
09. Grinding Taper up to close limit Centreless grinding process of holding job, and
H6.Grinding lathe centre. types of operations. Effect of setting work
above and below wheel centre. Jig and fixture
holding work by fixture and vice non-electric
and magnetic chuck. Use of three jaw and two
jaw steady rest
10. Internal step grinding to close limit, Internal centreless grinding methods of holding
ring gauge, grinding to close limit- jobs and processes of grinding. Selection of
H6. Grinding of single angle cutter. wheels. Internal grinding work movement and
wheel movement. Rotation and reciprocation of
 job and wheel spindle, Internal grinding
allowance, selection of wheels for internal
grinding allowance, selection of wheels for
internal grinding. Thread grinding method of
holding jobs methods of grinding threads and
thread calculation.
11. Cylindrical slot grinding to close Thread grinding method of holding jobs method
limit h5. of grinding threads and thread calculation.
12. Grinding of angular cutter by using Various types of thread grinding wheels and
work head. their selection. Types of dressers and process of
process of dressing selection of coolants and
their use.
13. Lapping practice on flat surface. Laps and lapping material, types of laps lapping
abrasives rotary diamond lap lapping lubricants
Lapping practice on cylindrical lapping pressures wet and dry lapping. Hand
surface and buffing practice to close lapping and machine lapping. Lapping flat
limits h5. surface lapping cylindrical surface polishing
wheels polishing operations abrasive buffing
wheels
14. Sharpening tools and drills, Grinding boring tools shaping tools, slotting
sharpening scrapers and chisels. tools, tools planning and drills, grinding of
scrapers, chisels and carbide tipped tools.
Selection of wheels fluids etc. and methods of
grinding.
15. Grinding of spiral path. Grinding defects and their corrections,
inaccurate work out of round, out of parallel
taper on and irregular marks spiral scratches,
discoloured burnt surface etc.
16. Form grinding radius angle, Grinding Grinding defects and their correction. Waviness
of concave & convex cutter. marks of surface, chatters-short close evenly
spaced long and regularly spaced, marks in
phase with vibration of floor, random marks,
random waves etc. Glazing of wheel and
loading of wheel.
17. Slitting saw sharpening practice using Cutter grinding necessity of sharpening.
tooth rest. General method of sharpening milling cutters-
clearance angles. Use of setting gauges.
Sharpening methods of plain or key way cutters
18 Side and face milling cutter Method of indexing direction of wheel rotation,
sharpening practice. wheel dressing. Types of cutter grinding wheels
and their selection. Types of tooth rests and
their location. Grinding peripheral teeth on a
side and face milling cutter use of indexing
attachment.
19 Spiral milling cutter sharpening Calculation of clearance angle. Setting for cup
practice. wheels and straight wheels. Recommended
clearance angles for different materials to be cut
primary and secondary clearance width of
lands.
20 Sharpening end mill cutter. Sharpening of helical milling cutter using linear
and angular setting methods. Sharpening shell
end mill and angular cutters
21 Sharpening tap Grinding flutes of form cutters, grinding taps,
reamers, similar types of cutting tools, use of
universal attachment. Hones and honing- Type
of honing stones-their description and use.
Amount and rate of stock removal. Adjustment
for elementary honing condition, honing
tolerances.
22-23 In-plant training / Project work (work in a team)
24-25 Revision
26 Examination
 SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-IV

Week No Workshop Science and Calculation

- Centre of gravity, simple experimental determination, stable, unstable & neutral

1-2
equilibrium, simple explanation
- Friction- co-efficient of friction. Simple problem related to friction.
3
- Magnetic substances- natural and artificial magnets.
4
- Method of magnetisation. Use of magnets.
5
- Electricity & its uses. Electric current-positive & negative terminals.
6
- Use of fuses and switches, conductors and insulators.
7
- Simple electric circuits, simple calculations.
8
- Simple calculation based on Ohm’s law.
9
- electrical insulating materials.
- Transmission of power by belt, pulleys & gear drive.
10-11
- Calculation of Transmission of power by belt pulley and gear drive.
- Read images, graphs, diagrams –bar chart, pie chart.
12-13 - Graphs: abscissa and ordinates, graphs of straight line, related to two sets of varying
quantities.
- Stress, strain, Hooks law, ultimate strength, factor of safety definitions and problems
14
on them.
- Mechanical properties of metals.
15-16
- Heat treatment and advantages.
- Basic Electronic: Introduction to wiring symbols, units, resistor, capacitor and
17
inductor.
- Solution of NCVT test papers.
18-21
22-23 In-plant training / Project work (work in a team)

24-25 Revision

26 Examination
 SYLLABUS FOR ENGINEERING DRAWING
SEMESTER-IV

Week No Engineering Drawing

1-2 - Details and assembly of simple hand – vice.

3-4 - Blue print Reading. Simple exercises related to missing lines.
- Simple exercises relating missing symbols.
5-6
- Missing views
7-10 - Simple exercises related to missing section.
11-12 - Sketching of different types of bearings and its conventional representation.
- Solution of NCVT test.
13
- Basic electrical and electronic symbols
14 - Study of drawing & Estimation of materials.
15-16 - Solution of NCVT test papers.
17-21 - Solution of NCVT test papers.
22-23 In-plant training / Project work (work in a team)
24-25 Revision
26 Examination
 TRADE: MACHINIST (GRINDER)
LIST OF TOOLS & EQUIPMENTS FOR 15 TRAINEES

A : TRAINEES TOOL KIT:-

Sr. No. Description Quantity

1. Steel Rule 150mm (graduated both English and Metric). 16 Nos.
2. Try Square Engineer 150mm 16 Nos.
3. Outside Calipers (spring) 250mm 16 Nos.
4. Inside Calipers (spring) 150 mm 16 Nos.
5. Hammer Ball Peen with handle 0.50 kg. 16 Nos.
6. Odd leg Caliper 150 mm 16 Nos.
7. Scriber 150 x 3 mm 16 Nos.
8. Plier 150 mm 16 Nos.
9. Goggles (fiber plastic cup) safety glasses (interchangeable glasses) 16 Nos.

B : TOOLS, MEASURING INSTRUMENTS AND GENERAL SHOP OUTFIT :-

Sr. No. Description Quantity

M 1. Hammer Copper 0.50 kg. 2 Nos.
M 2. Hammer Engineers, Ball Peen 0.50 kg. 2 Nos.
M 3. Scribing Block with adjustable Vertical spindle 225 mm 4 Angle 2 Nos.
Plate, adjustable (graduated in degrees) 150 x 150 x 150 mm
M 4. Blocks Vee 150 x 100 x 100 mm (fitted with clamps, hardened and 2 Pairs.
ground)
M 5. Blocks Vee (grooved and fitted with clamps) (Hardened and ground) 2 Pairs.
75 x 75 x 50 mm
M 6. Block parallel, adjustable 150 mm long, 42 mm wide, 18 mm height 2 Pairs.
(hardened and ground)
M 7. Block, parallel, adjustable 100 mm long, 50 mm wide, 32 mm height 2 pairs.
(hardened and ground)
8. Calipers, Vernier 200 mm, inside and outside (graduated in inches 1 Each
and millimeters_
9. Calipers, Vernier, outside 300 mm (graduated in inches and 4 Nos.
millimeters)
10. C-clamps 50 mm, 100 mm and 150 mm 2 Each
M 11. Oil can, Pressure delivery _1/4 point capacity 4 Nos.
M12. Oil can Drip delivery (long spout) _ point capacity 4 Nos.
13. Height Gauge (Metric and English graduated) 1 No.
14. Combination set (consisting of 300 mm rule centre) 2 Nos.
15. Comparator Gauge, complete with stand and brackets. 2 Nos.
16. Chuck, Drill 12 mm cap. (Taper shank) 1 No.
17. Chuck, Drill 16 mm capacity (Taper shank) 1 No.
18. Dial Test Indicator complete with stand (universal type with 2 Nos.
magnetic base 1/100 mm)
19. Diamond, Wheel Dressing (single stone mounted) 4 Nos.
20 Files, Hand Flat, 200 mm smooth 8 Nos.
21. Files, Hand Flat, 250 mm smooth 8 Nos.
22. Files, 150 mm Half round smooth 8 Nos.
23. Files, round Dead smooth 200 mm 4 Nos.
24. Files, Triangular, Dead smooth 200 mm and 150 mm 2 Each
25. Files, Triangular Dead smooth 150 mm 4 Nos.
A 26. File Flat Rough 300 mm 4 Nos.
A 27. File Flat 250 mm Second Cut 4 Nos.
A 28. Chisel Cold Flat 18 mm 4 Nos.
A 29. Chisel Cold Flat 12 mm 4 Nos.
30. Feeler Gauge Metric Set 1 set
31. Gauge Radius (Inside and Outside) (Metric) 2 Nos.
32. Gauge, Slip (Metric) workshop grade 2 Sets
33 Sine Bar 100 mm and 150mm 1 Each
34. Gauge, Telescopic 12 to 150 mm 2 Sets
35. Gauge, Morse Taper, Plug Nos. 1,2,3,4 1 Each
36. Gauge, Morse Taper, Ring Nos. 1,2,3,4 1 Each
37. Glass, Magnifying 250 x 25 x 75 mm dia with handle 1 No.
38. Hacksaw frame 200 to 300 mm adjustable 2 Nos.
M 39. Keys, Allen 1 mm to 14 mm by 1 mm 4 sets
40. Keys, Allen 3 to 12 mm, by 1.5 mm 1 Set
41. Spirit Level, Engineers 25 mm precision 1 No.
42. Micrometer outside 0 to 25 mm 3 nos.
43. Micrometer outside 25 to 50 mm 2 nos.
44. Micrometer outside 50 to 75 mm 1 no.
45. Micrometer outside 75 to 100 mm 1 no.
46. Internal Micrometer 25 to 150 mm with extension Rods. 1 no.
47. Depth Gauge Micrometer with extension rods to 150 mm with 70 1 no.
mm Base
A 48. Indicating Micrometer 0.25 mm range, graduation, 01" mm 1 No.
graduation of dial 0.001 mm range of dial + 0.02
49 Oil Stone Carborandum, Coarse on one side and fine on the other 2 Nos.
200 x 50 x 25 mm
50 Oil Stone Carborandum, Coarse on one side and fine on other slip 2 Nos.
100 x 12 mm triangular.
51 Oil Stone Carborandum, Coarse on one side and fine on other slip 2 Nos.
100 x 18 mm triangular
52. Try Square, Engineer's 100 mm blade 2 Nos.
53. Straight Edge Engineer's 300 x 50 x 12 mm bevelled edge. 1 No.
54. Screw Driver 200 mm blade 2 Nos.
55. Screw Driver 300 mm blade 2 Nos.
56 Spanner D.E. open jaw 3 to 18 mm by 3 mm 2 Sets
57 Scraper Flat 25 x 200 mm with handle 2 Nos.
58 Scraper Half round 75 x 12 x 200 mm with handle 2 Nos.
59 Scraper Triangular 62 x 9 x 200 mm with handle 2 Nos.
60 Techometer with male and female rubber attachments (upto 0-10,000 1 No.
RPM)
61. Table Chuck 75 mm Jaw Swivel Base 200 mm dia. 3 Jaw with 1 No.
bolting arrangement and graduated in degrees
62. Vices, Machine Plain 150 Jaws x 100 mm openings 2 Nos.
63. Vices, Machine, Swivelling Base 150 mm x 100 mm 2 Nos.
64. Universal Machine Vice 100 mm for Grinding 2 Nos.
65. Wheel Dressers, Steel Type (Huntington) (Large) 2 Nos.
66. Wheel Dressers, Steel (Huntington type Small) 3Nos.
67 Radius Truing Attachment for surface grinding machine 1No.
68 Radius Truing Attachment for cylindrical grinding machine. 1No.
69 Angle Truing Attachment for surface grinding machine. 1 No.
70 Demagnetizer Chuck 1 No.
M 71 Centre Punch 150 x 6 mm dia 4 Nos.
72 Reamer Adjustable 6 to 16 x 1.5 mm 1 Set
73. Surface Plate 60 x 60 cms 1 No.
74. Marking Table 90 x 60 x 90 cms 1 No.
A 75. Hand Drill 6 mm 1 Set
A 76 Taps and Dies complete set in box (Metric) 1 Set
A 77 Taps and Dies set B.A.B.S.F.B.S.W. and American 1 Set
A 78. Drill Twist (Straight Shank) 1/8" to 1/2" by 1/64" 1 Set
A 79. Drill Twist (Metric) 3 mm to 12 mm, in step of 1 mm 1 Set
A 80. Set of Sockets Morse taper (0-1, 1-2 and 2-3) 1 Set
A 81. Drill Chuck 0 to 12 mm Morse Taper 1 No.
82. Combination Drill (Centering) 2 Nos.
83. Screw Pitch Gauge 2 Nos.
84. Working Benches 340 x 120 x 75 cms with 4 bench vices, 125 mm 1 No.
jaw
S 85. Fire Extinguisher 1 No.
S 86. Fire Buckets with stand 4 Nos.
87. Steel lockers with 6 drawers 2 Nos.
88. Metal Rack 180 x 150 x 45 cms 1 No.
89. Desk 1 No.
90. Stool 1 No.
91. Black Board with Easel 1 No.
A 92. Magnifying Glass with surface illuminator 1 No.
A 93. CMTI surface finish standards (in Bakelite) 1 No.
A 94. Adjustable Wrench 250 mm size 1 No.
A 95. Hammer (Nylon face) 30 mm 4 Nos.
A 96. Grease Gun 2 Nos.
A 97. Magnetic V-Block with push button switch 1 Set
A 98. Magnetic V-Block base for Dial Indicator 75 x 75 x 100 mm 2 Nos.
A 99. Diamond Dresser Cluster type 2 Nos.
A 100. Adjustable Parallel Clamps (Hardened and ground) 100 mm long 2 Pairs
101. Granite Stone Surface Plate Grade A 600 x 500 x 1000 mm 1 No.
102. Static balancing stand for grinding wheel 1 No.
103. Soft Board for display 1.25 mm x 1.85 mm x 10 mm thick 1 No.
A 104. Dial Test Indicator-Lever type-long point 2 Nos.
A 105. Magnetic Stand Flexible type base 60 mm x 47.5 mm Magnetic 2 Nos.
Power 75 kg. ON-OFF Lever control
A 106. Cutter Clearance Gauge to Suit Clearance all cutter diameters angle 1 Set
0"-30".
M 107. Glass Show Case for display of jobs 450 mm x 600 x 850mm 1 No.

Desirable:-
1. Shadeograph projector with diascopic and epidia scopic projection,
magnification 50, 100, 200, rotary screen 1 minute accuracy and 1 No.
centering, attachment.
C : GENERAL MACHINERY

Sr. No. Description of Machinery Quantity

S 1. Lathe 75 cm between centers x 180 cm centre height 4 jaw 2 Nos.
independent chuck, self centering chuck set of lathe tools, lathe
carriers etc. complete.
S 2. Drilling machine pillar 0-12 capacity 1 No.
S 3. Grinding machine external cylindrical fully motorized and supplied 2 Nos.
with face plates and driving dogs, 3-jaw self centering chuck 4- jaw
independent chuck tail stock assorted centers, stud pumps tank all
guards and pipe fittings spanners and grease gun (each machine to be
supplied with assorted grinding wheels and tool grinding machine for
general purpose work with internal grinding attachment)
S 4. Grinding machine plain surface, wheel dia. 175 mm (or near) with 2 Nos.
reciprocating table having longitudinal table traverse 200 mm (or
near) fully automatic and fitted with adjustable traverse steps,
machine to be fully motorized and fitted with ace guards and pumps,
tank and pump fittings and also to be supplied with magnetic chuck
250 x 112 mm.
Diamond tool holder, set of spanners, grease gun, oil-can and spare
grinding wheel for general purpose grinding.
S 5. Grinding machine plain surface with horizontal and vertical spindle, 2 Nos.
reciprocating table having longitudinal table traverse fully motorized
and supplied with set of spanners, necessary equipment, diamond
tool holders for wheel sized 175 x 30 x 18 mm suitable cup wheels
for vertical spindle, spare wheel proper guards and coolant pump
with fittings.
S 6. Tool and cutter grinding machine of size 250 x 375 mm fully 2 Nos.
motorized supplied with chuck, centers tool rest, height gauge, table
clamps universal vice tooth rest. Diamond dressing tool and holding
attachment equipment for tool grinding and assorted grinding wheels
for all tool room work (with twist drill grinding attachment).
S 7. Lapping machine with motor and chuck 132 cm dia. 1 No.
NOTE :-
(1) No additional items are required to be provided for the batches working in the second
shift except the items under the trainees tool kit and lockers.
(2) Additional number of items marked 'S' are not required to be provided for additional
number of batches.
(3) Items marked 'A' are to be obtained from the main store.
(4) The specifications of the items in the above list have been given in metric units. The items
which are available in the market nearest to the specifications as mentioned above if not
available as prescribed, should be produced. Measuring instruments such as steel rules which
have graduation both in English and Metric units may be produced, if possible.
(5) Simple hand tools for fitting etc. such as hammers, scribing blocks, V block parallel
block, angle plate Allen keys centre punch, oil cans etc. mentioned in the above list and
marked 'M' may be made in the Institute as far as possible.
D : ADDITIONAL LIST OF TOOLS AND EQUIPMENTS REQUIRED FOR 3RD AND
4TH SEMESTERS (For a batch of 15 trainees)
Sr. No. Description Quantity
1. 2. 3.
GENERAL MACHINERY
1. Grinding machine universal, machine to be motorized and 2 Nos.
supplied with assorted arbors spindles for internal work, 3-jaw
self centering chuck, 4-jaw independent chuck face plate driving
dogs, tail stock and centers, machine to be completed with all
guards, sud and driving dogs, 3-jaw self centering chuck pump
and tank, pipe fittings, diamond tool holder fixtures, radius
dressing attachment and with spanners (internal and external)
and general purpose grinding cylindrical magnetic chuck
(permanent) 2,000 mm dia.
2. Small type hand honing machine with motors sand and bracket 1 nos.
and with sets of different types of honing stones and other
accessories.
3. Lathe machine with taper turning attachment 4-jaw chuck and 3- 1 nos.
jaw chuck.
 LIST OF TRADE COMMITTEE MEMBERS

Sl. Name & Designation Organization Mentor Council

No. Sh/Mr/Ms. Designation
Members of Sector Mentor council
1. A. D. Shahane, Vice-President, Larsen & Tourbo Ltd., Chairman
(Corporate Trg.) Mumbai:400001
2. Dr. P.K.Jain, Professor IIT, Roorkee, Roorkee-247667, Member
Uttarakhand
3. N. Ramakrishnan, Professor IIT Gandhinagar, Gujarat-382424 Member
4. Dr. P.V.Rao, Professor IIT Delhi, New Delhi-110016 Member
5. Dr. Debdas Roy, Asstt. NIFFT, Hatia, Ranchi-834003, Member
Professor Jharkhand
6. Dr. Anil Kumar Singh, NIFFT, Hatia, Ranchi-834003, Member
Professor Jharkhand
7. Dr. P.P.Bandyopadhyay IIT Kharagpur, Kharagpur- Member
Professor 721302, West Bengal
8. Dr. P.K.Ray, Professor IIT Kharagpur, Kharagpur- Member
721302, West Bengal
9. S. S. Maity, MD Central Tool Room & Training Member
Centre (CTTC), Bhubaneswar
10. Dr. Ramesh Babu N, Professor IIT Madras, Chennai Member
11. R.K. Sridharan, Bharat Heavy Electricals Ltd, Member
Manager/HRDC Ranipet, Tamil Nadu
12. N. Krishna Murthy CQA(Heavy Vehicles), DGQA, Member
Principal Scientific Officer Chennai, Tamil Nadu
13. Sunil Khodke Bobst India Pvt. Ltd., Pune Member
Training Manager
14. Ajay Dhuri TATA Motors, Pune Member
15. Uday Apte TATA Motors, Pune Member
16. H B Jagadeesh, Sr. Manager HMT, Bengaluru Member
17. K Venugopal NTTF, Peenya, Bengaluru Member
Director & COO
18. B.A.Damahe, Principal L&T Institute of Technology, Member
L&T Institute of Technology Mumbai
19. Lakshmanan. R BOSCH Ltd., Bengaluru Member
Senior Manager
20. R C Agnihotri Indo- Swiss Training Centre Member
Principal Chandigarh, 160030
Mentor
21. Sunil Kumar Gupta (Director) DGET HQ, New Delhi. Mentor
Members of Core Group
22. N. Nath. (ADT) CSTARI, Kolkata Co-ordinator
23. H.Charles (TO) NIMI, Chennai. Member
 24. Sukhdev Singh (JDT) ATI Kanpur Team Leader
25. Ravi Pandey (V.I) ATI Kanpur Member
26. A.K. Nasakar (T.O) ATI Kolkata Member
27. Samir Sarkar (T.O) ATI Kolkata Member
28. J. Ram Eswara Rao (T.O) RDAT Hyderabad Member
29. T.G. Kadam (T.O) ATI Mumbai Member
30. K. Mahendar (DDT) ATI Chennai Member
31. Shrikant S Sonnavane (T.O) ATI Mumbai Member
32. K. Nagasrinivas ATI Hyderabad Member
(DDT)
33. G.N. Eswarappa (DDT) FTI Bangalore Member
34. G. Govindan, Sr. ATI Chennai Member
Draughtsman
35. M.N.Renukaradhya, Govt. ITI, Tumkur Road, Member
Dy.Director/Principal Grade I., Banglore, Karnataka
36. B.V.Venkatesh Reddy. JTO Govt. ITI, Tumkur Road, Member
Banglore, Karnataka
37. N.M.Kajale, Principal, Govt. ITI Velhe, Distt: Pune, Member
Maharashtra
38. Subrata Polley, Instructor ITI Howrah Homes, West Bengal Member
39. VINOD KUMAR.R Govt.ITI Dhanuvachapuram Member
Sr.Instructor Trivendrum, Dist., Kerala
40. M. Anbalagan, B.E., Assistant Govt. ITI Coimbatore, Tamil Member
Training Officer Nadu
41. K. Lakshmi Narayanan, T.O. DET, Tamil Nadu Member
Other industry representatives
42. Venugopal Parvatikar Skill Sonics, Bangalore Member
43. Venkata Dasari Skill Sonics, Bangalore Member
44. Srihari, D CADEM Tech. Pvt. Ltd., Member
Bengaluru
45. Dasarathi.G.V. CADEM Tech. Pvt. Ltd., Member
Bengaluru
46. L.R.S.Mani Ohm Shakti Industries, Bengaluru Member