Fastening Technology Manual: Seismic Design For Concrete Anchors 03/2017
Fastening Technology Manual: Seismic Design For Concrete Anchors 03/2017
Fastening Technology Manual: Seismic Design For Concrete Anchors 03/2017
TECHNOLOGY MANUAL
Seismic Design for concrete anchors
03/2017
Foreword
Dear customer,
As it is our ambition to be the worldwide leader in fastening technology, we are continuously
striving to provide you with state-of-the-art technical information reflecting the latest
developments in codes, regulations and approvals and technical information for our products.
The Fastening Technology Manuals for Post-Installed Anchors and for Anchor Channel reflect
our ongoing investment into long term research and development of leading fastening products.
This Fastening Technology Manual -- seismic design for concrete anchors should be a valuable
support tool for you when solving fastening tasks with Post-Installed Anchors under seismic
conditions. It should provide you with profound technical know-how, and help you to be more
productive in your daily work without any compromise regarding reliability and safety.
As we strive to be a reliable partner for you, we would very much appreciate your feedback for
improvements. We are available at any time to answer additional questions that even go
beyond this content.
Raimund Zaggl
Business Unit Anchors
Apr-17 1
Important notices
1. Construction materials and conditions vary on different sites. If it is suspected that the base
material has insufficient strength to achieve a suitable fastening, contact the Hilti Technical
Advisory Service.
2. The information and recommendations given herein are based on the principles, formulae
and safety factors set out in the Hilti technical instructions, the operating manuals, the setting
instructions, the installation manuals and other data sheets that are believed to be correct at
the time of writing. The data and values are based on the respective average values obtained
from tests under laboratory or other controlled conditions. It is the user’s responsibility to use
the data given in the light of conditions on site and taking into account the intended use of the
products concerned. The user has to check the listed prerequisites and criteria conform with
the conditions actually existing on the job-site. Whilst Hilti can give general guidance and
advice, the nature of Hilti products means that the ultimate responsibility for selecting the
right product for a particular application must lie with the customer.
3. All products must be used, handled and applied strictly in accordance with all current
instructions for use published by Hilti, i.e. technical instructions, operating manuals, setting
instructions, installation manuals and others.
4. All products are supplied and advice is given subject to the Hilti terms of business.
5. Hilti´s policy is one of continuous development. We therefore reserve the right to alter
specifications, etc. without notice.
6. The given mean ultimate loads and characteristic data in the Anchor Fastening Technology
Manual reflect actual test results and are thus valid only for the indicated test conditions. Due
to variations in local base materials, on-site testing is required to determine performance at
any specific site.
7. Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or
expenses in connection with, or by reason of, the use of, or inability to use the products for
any purpose. Implied warranties of merchantability or fitness for a particular purpose are
specially excluded.
Hilti Corporation
FL-9494 Schaan
Principality of Liechtenstein
www.hilti.com
2 Apr-17
1
Apr-17 3
1.1 Anchor connections under seismic action
General
All fastenings in structures situated in seismically active areas may be subjected to seismic action no matter whether
structural or non-structural components are concerned. These structural or non-structural connections are vital to
ensure that the structure responds to a seismic event in a proper and predictable manner by means of anchor
resistance and anchor displacement.
These components may not only have a direct impact on the safety of human beings, but also on proper functioning of
the structure and therefore on possible loss of serviceability or efficiency during and after a seismic event.
Research indicates that the greatest repair costs resulting from a seismic event in most commercial buildings are not
due to the damage to structural components alone but also to damage to non-structural systems (Figure 1). In
addition, many of these non-structural systems are directly relevant to human life, especially those that must remain
functional after an earthquake, such as hospitals or fire extinguishing systems.
Proper specifications and designs in combination with anchors approved for seismic applications, taking account of the
relevant design parameters, are the best way to ensure that the damage resulting from a seismic event is minimized.
On the following page we provide examples of typical applications in which seismic design may be perfectly feasible.
4 Apr-17
Typical applications with anchor connections designed for seismic actions
Figure 2
Figure 3 Figure 4
Figure 5
Figure 6
Apr-17 5
1.2 Seismic impact on anchor behaviour
Seismic loads
Ground movement during an earthquake leads to relative displacement of a building’s foundation. Owing to the
inertia of its mass, the building cannot or is unable to follow this movement without deformation. Due to the stiffness
of the structure, restoring forces result and vibration is induced. This leads to strain on the structure and, as a result
of the stresses acting within it, also strain on the anchors connected to the structure. The loads acting on these
anchors can be calculated directly on the basis of the characteristics of the building, its seismicity and the type of
items fastened to the building’s components.
In general terms, the main difference between seismic loading and static loading acting on anchors is the multi-
directional loading induced by the seismic event (load cycling) as shown in Figure 7.
Seismic Static
In addition, loading frequencies during earthquakes often lead to resonance phenomena which result in greater
vibration amplitudes on the upper floors than on lower floors. This may result in a need for different designs for
anchor systems situated at different levels of the building, even if used for the same application.
Seismic Static
Crack position
Figure 8- Comparison of potential crack positions under seismic and static conditions
6 Apr-17
The width of cracks generated during earthquakes is, on average, significantly greater than those resulting from
static loading. Under static conditions, cracks are normally restricted to a width of 0.3 mm under service load
conditions, and at the load levels of designed resistance they may reach a width of up to 0.5 mm. However, during
seismic events, cracks can easily reach a width of up to 0.8 mm. This has been confirmed by tests with groups of 4
anchors carried out in 2006, as shown in Figure 9.
Seismic Static
Crack width
The movement of concrete components under seismic actions results in opening and closing of cracks in
combination with load cycling on the anchor. This crack opening and closing pattern is different to the patterns found
under static conditions, as described in Figure 10.
Seismic Static
Crack opening/closing
cycling pattern
Concrete beside the cracks is alternately The crack opens and closes with
under compression and tension, the changing of live load and
resulting in the worst conditions for the rebar restrain, which is less
anchor zone. severe compared to seismic
conditions
Figure 10 - Comparison of crack width under seismic and static conditions
Seismic events have a big impact on the loading and behavior of anchors in the supporting material, resulting in the
possibility of some anchors being unsuitable for seismic conditions or having a lower capacity under seismic
conditions than under static conditions.
Apr-17 7
Anchor resistance under seismic condition
Anchor resistance is characterized by various failure modes subdivided into concrete-related failure and steel-related
failure modes, shown in Figure 11. The resistance of each failure mode must be taken into account in the design of
fastening points.
Under seismic conditions, due to cyclic loading on the anchor and the crack opening and closing pattern, the
characteristic resistance of some failure modes may be significantly lower than those under static conditions. The
reasons are listed in the following:
Due to the impact of cyclic loading, steel failure resistance under seismic conditions may be different to that under
static conditions. Especially under shear loading, concrete spalling may occur on the surface of concrete members,
resulting in increased lever arm.
Resistances of concrete cone failure, splitting failure, pry-out failure and edge failure.
Since concrete cone failure, splitting failure, pry-out failure and edge failure are relevant only to concrete itself,
the basic characteristic values will be as same as in a static situation, but cracked concrete must be assumed.
8 Apr-17
1.3 Legal considerations
Overview of the European code system
Eurocode 1, Eurocode 2 and Eurocode 8 (EC1, EC2 and EC8) set the framework for the design of concrete structures,
while European Technical Approval Guidelines (ETAGs) set out the basic requirements for the qualification and design
of anchor fastenings.
For seismic conditions, EC8 lays down the methods to be used for calculating seismic action, and the structural
response to seismic action, while EC2 defines the design methods and resistances of concrete components. As for
anchors, the design method is laid down by EOTA TR045 Design of Metal Anchors For Use In Concrete Under
Seismic Actions, while the resistance is given in the European Technical Assessment (previously European
Technical Approval) for the specific product based on the European Technical Approval Guidelines (ETAGs),
especially its Annex E: Assessment of Metal Anchors under Seismic Action. The code system is also
summarized in Figure 12.
This also shows that the necessity for qualification or assessment of anchor behavior is the key difference between
structural member design and the anchor design code system.
Figure 12 – Overview of the European code system for concrete and anchors
Apr-17 9
Annex A Details of test
Annex B Tests for admissible service conditions – detailed information
Annex C Design methods for anchorages
Annex E Assessment of metal anchors under seismic
Additional technical reports (TR) related to ETAG 001 set out additional requirements for the assessment of special
anchors and/or provide a design method for their use in concrete:
TR 018 Assessment of torque-controlled bonded anchors
TR 020 Evaluation of anchorages in concrete concerning resistance to fire
TR 029 Design of bonded anchors
TR 045 Design of metal anchors for use in concrete under seismic actions
Anchors to be used in the seismic zone shall be evaluated in accordance with ETAG 001 Annex E and designed
using the method provided in TR 045 in order to achieve the required safety level.
European Assessment Documents (EADs) are harmonized technical specifications, applicable as of 1st of July 2013
within the framework of the new Construction Products Regulations (EU/305/2011), developed by the European
Organization for Technical Assessment (EOTA).
The EADs contribute to the safe assessment of construction products, enable manufacturers to comply with
European legislation, facilitate the uptake of innovation, research and technical development, and promote the
interoperability of products and sustainability. The EADs contain the following information:
General information, scope and use of the products
Essential characteristics of the products
Method of assessment of the performance of the products
Reference to the Assessment and Verification of Constancy of Performance (AVCP)
Assumptions applicable to the assessment of performance
Identification of the product
Reference documents such as other EADs, standards, technical reports, etc.
Product-related example for a Declaration of Performance (DoP)
No new ETAGs will be developed as of 1st of July 2013. However, the existing ETAGs can be used as EADs until
they are transferred into new EADs.
According to the new Construction Products Regulations (EU/305/2011), the European Technical Assessment (ETA)
is a document that provides information on the assessment of the performance of product regarding its essential
characteristics. An ETA is issued by a Technical Assessment Body (TAB) upon request by a manufacturer and is the
basis for a Declaration of Performance (DoP) which, in turn, is required for affixing the CE marking on the product.
Current ETAs issued after 1st of July 2013 are valid for an indeterminate period and contain the following information:
General information on the manufacturer and the product type
Description of the product and its intended use
Performance of the product and references to the methods used for its assessment
Assessment and Verification of Constancy of Performance systems (AVCP) applied
Technical details necessary for the implementation of the AVCP
ETAs which were issued up to 30 June 2013, known as European Technical Approvals and based on ETAGs,
remain valid until the end of their validity period.
10 Apr-17
Declaration of performance (DoP)
The DoP is prepared by the manufacturer and presents information about the performance of the product in relation
to the essential characteristics. In drawing up the DoP, the manufacturer assumes responsibility for the conformity of
the construction product with the declared performance.
Apr-17 11
1.4 Anchor design for seismic action
>
Table 1 - European seismic category for anchors
However, selecting an anchor of the appropriate seismic performance category is not enough to guarantee safety
under seismic conditions, because the resistance of anchors, even those in the same category, can vary greatly.
Thorough calculation of the resistance is still necessary in order to guarantee the safety of the anchorage.
<0.1g
0.05-0.1g
>0.1g
12 Apr-17
Design options for base plates to be used under seismic conditions
Ductile failure is often a requirement in seismic design for structural elements. The situation is similar for anchors,
although brittle failure is still allowed when the corresponding measurements are taken into account. In EOTA
TR045, three design conceptual options are given for a base plate design, as follows:
Capacity design (ductile failure) The anchor must resist the load corresponding to the capacity of the
attached elements or fixture.
In this case, the load used to design the anchor shall result from the
resistance of the attached elements or fixture. However, it is normally very
difficult to find the most critical load combination for the anchor group
based on the selected elements. It is also not easy to determine the load at
which the fixture will yield. This option is therefore most often used in
applications where a weak point such as a hinge or rubber is present, the
resistance of which can be easily obtained.
Elastic design (brittle failure) Elastic design is the only approach that can allow brittle failure in seismic
design for base plates. When choosing this option, behavior factor q
(explained in Eurocode 8) must be 1.0 in order to assume non-energy
dissipation for the whole structural system, and every component must be
capable of maintaining elasticity under seismic actions. For special non-
structural applications where factor q is already 1.0, the load used for
designing anchors must still be multiplied by 1.5.
Ductile anchor (ductile failure) In this case, anchors with C2 approval must be used, and steel failure
design resistance must be the lowest value.
Moreover, the ductility requirements such as material elongation, reduction
of area and the free length equal to 8 times anchor diameter must allow
adequate stretch length. This free stretch length can be achieved by
levelled-up tightening, de-bonding the upper part of chemical anchor
embedment depth, and use of deeply embedded chemical anchors.
8d
≥8d
Due to the complexity of defining loads for capacity design and the extreme difficulty of achieving ductile anchor
failure in the application, the elastic design approach is often used for base plate application design.
Apr-17 13
Taking the impact of displacement into account in the application
There are many cases, such as seismic isolation or damping systems, in which rigid connection can only function
properly if displacement of the anchored part is limited. In these cases, displacement has to be taken into account
during design.
As the displacement evaluation method is given only for the evaluation of anchors of the seismic performance
category C2 in ETAG 001 Annex E, it is therefore recommended that anchors of the C2 category are used for such
applications.
If the anchor displacements N,seis (DLS) under tensile loading and/or V,seis (DLS) under shear loading provided in the
relevant ETA (for anchors qualified for seismic performance category C2) are higher than the corresponding required
values N,req (DLS) and/or V,seis (DLS) higher than the required displacement, the design resistance may be reduced
proportionally as shown in the following equations to meet the required displacement limits.
Seismic reduction factor for anchor design resistance under seismic conditions
In addition to all the safety factors and influencing factors that need to be taken into account under static conditions,
the reduction factor seis must also be applied under seismic conditions. The value of this factor is given by EOTA
TR045, and is also listed here in Table 2 for Hilti seismic anchors.
Single Anchor
Loading Failure mode
anchor group
Steel failure 1.0 1.0
Pull-out failure
Combined pull-out and 1.0 0.85
concrete failure
Tension Concrete cone failure
(HDA) 1.0 0.85
14 Apr-17
Influence of an annular gap on anchorage resistance under shear loading
An Annular gap influences the anchor’s resistance
Under shear loading, if the force exceeds the friction between the concrete and the anchoring plate, the
consequence will be displacement of the fixture by an amount equal to the size of the annular gap. Forces acting on
the anchors are amplified due to the impact effect on the anchor resulting from the sudden stop against the side of
the hole (Figure 14). In this case, a factor αgap equal to 0.5 must be applied for the shear resistance of the anchor
system.
By eliminating the annular gap, e.g. by filling the clearance hole with an adhesive mortar, the effects described above
can be controlled, with great benefit to the performance of the anchorage.
In accordance with the European seismic design guidelines, an annular gap between an anchor and its fixture should
be avoided in seismic design situations. Moreover, loosening of the nut must be prevented by application of
appropriate measures. Use of the Hilti Seismic Set (Figure 15) ensures a professional approach that allows
controlled filling of annular gaps as well as prevention of loosening of the nut as the set also includes a lock nut.
According to the European guideline, filling the hole clearance between the anchor and the fixture using the Hilti
Seismic set can increase the factor αgap from 0.5 to 1.0.
Figure 15 – Hilti Seismic Set comprising filling washer, conical washer, nut and lock-nut
Apr-17 15
Restrictions applicable to anchor design in seismic zone
Plastic hinging area
Since seismic events represent extreme conditions for structures in general, some cases are not covered by current
codes.
Parts of structures may be subjected to extreme inelastic deformation as illustrated in Figure 16. In the reinforced
areas, yielding of the reinforcement and cycling of cracks may result in crack widths of several millimeters,
particularly in areas subject to plastic hinging. Qualification procedures for anchors do not currently anticipate such
large crack widths. For this reason, anchorages in areas where plastic hinging is expected to occur, such as at the
base of shear walls and the joint zones of frames, should be avoided unless appropriate design measures are
implemented.
16 Apr-17
Hilti SOFA seismic design method
As anchor resistance under seismic conditions is normally much lower than under static conditions, more than 4
anchors are required in many situations in order to fulfil the loading requirements, especially where the base plate is
close to an edge.
With a view to providing a solution in such cases, the Hilti SOFA seismic design method has been developed, based
on extensive research test results using Hilti anchors suitable for the seismic performance category C2.
The illustrations below provide an overview of the scope of the layouts in EOTA TR045 and the SOFA seismic
design method.
Figure 17 – Anchor configuration scope covered by Hilti SOFA under static condition
Hilti PROFIS Anchor design software provides customized fastening solutions for more complex situations and
accurate design in accordance with international and national guidelines and for applications that go beyond the
scope of the guidelines, e.g. a group of anchors with more than four anchors close to an edge or more than eight
anchors far away from an edge. The results obtained may differ from calculations made in accordance with this
manual.
The following methods can be used for seismic design with Hilti PROFIS Anchor:
- EOTA TR045
- CEN/TS
- ACI 318
- CSA (Canadian standard)
- SOFA (Hilti Solution for Fastening, Hilti internal design method based on EOTA TR045)
Apr-17 17
1.5 Design Example
Fastening point information
18 Apr-17
Static design condition
Tension resistance
Apr-17 19
Shear resistance
Static design steel resistance
Static resistance VRd,s 21,6 kN
20 Apr-17
Seismic design condition (seismic performance category C2)
Tension resistance
Apr-17 21
Shear resistance
22 Apr-17
1 Anchor technology and design page 4
for seismic conditions
Apr-17 23
2.1 Mechanical anchors
Approvals Advantages
Seismic performance C2
Anchor type
Shock approval
Fire tested
Undercut anchors
Expansion anchors
Screw anchor
24 Apr-17
Material Specification qualified for seismic
Setting
condition
Through-fastening
Steel, galvanised
External thread
Internal thread
Pre-setting
galv.
Anchor size:
x x x x x 30
M10 – M20
Anchor size:
x x x 42
M12 – M16
Anchor size:
x x x 48
M10 – M20
Anchor size:
x x x x x 56
M8 – M20
Anchor size:
x x 66
M8– M14
Apr-17 25
2.2 Chemical anchors
Approvals
Seismic performance C2
Anchor type Advantages
Shock approval
Fire tested
HIT-HY 200-A (R) with
HIT-Z No expansion pressure
Flexibility in terms of working time
No styrene content
x x x x x No plasticizer content
Environmental protection due to the
minimized packaging
SafeSet with hollow drill bit and HIT-Z rod
26 Apr-17
Material Specification qualified for seismic
Setting
condition
Through-fastening
Steel, galvanised
External thread
Internal thread
Pre-setting
galv.
HIT-Z
M8 – M20
x x x x x 76
HIT-V
M10 – M30 x x x x x x x x 88
HIT-V
M8 – M30 x x x x x x x 96
HIS- (R) N
M8 - M20
x x x x 108
Apr-17 27
28 Apr-17
1 Anchor technology and design page 4
for seismic conditions
Apr-17 29
HDA Undercut anchor
Anchor version Benefits
- safe and high performance
structural seismic design with
HDA-P
ETA C1 and C2
HDA-PR
Anchor for pre- - mechanical interlock
setting (undercut)
- low expansion force (thus
small edge distance / spacing)
HDA-T - self undercutting (without
HDA-TR special undercutting tool)
Anchor for - performance of a headed stud
through-fasting - complete system (anchor, stop
drill bit, setting tool, drill
hammer)
- setting mark on anchor for
control (easy and safe)
- completely removable
Concrete Concrete
Static/ Seismic
(non- (cracked) Fire resistance Fatigue Shock
quasi-static ETA-C1, C2
cracked)
Installation conditions Other information
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European Technical Assessment a) CSTB, Paris ETA-99/0009 / 2015-01-06
ICC-ES report incl. seismic ICC evaluation service ESR 1546 / 2014-02-01
Shockproof fastenings in civil Federal Office for Cicil Protection, BZS D 09-601/ 2009-10-21
defence installations
Nuclear power plants Bern
DIBt, Berlin Z-21.1-1987 / 2014-07-22
Fatigue loading DIBt, Berlin Z-21.1-1693 / 2013-07-29
Fire test report IBMB, Braunschweig UB 3039/8151-CM / 2001-01-31
a) All data for HDA-P(R) and HDA-T(R) given in this section according ETA-99/0009, issue 2015-01-06.
Sherardized versions HDA-PF and HDA-TF anchors are not covered by the approvals.
30 Apr-17
Seismic resistance
All data in this section applies to:
- Correct setting (See setting instruction with a drilling hammer)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- αgap = 1,0 (using Hilti seismic filling set)
HDA-TR 16,2 16,2 22,9 22,9 24,8 28,6 34,2 34,2 35,7 38,3 -
VRd,seis [kN]
HDA-P 16 19,2 44,8 66,4
Apr-17 31
Characteristic resistance in case of seismic performance category C1
Anchor size M10 M12 M16 M20
HDA-P,
41,5 58 108,7 164
HDA-T
Tension NRk,seis [kN]
HDA-PR,
41,5 58 108,7 -
HDA-TR
10 15 10 15 20 15 20 25 30 35 20 25 40 55
HDA-T
for tfix <15 20 <15 <20 50 <20 <25 <30 <35 60 <25 <40 <55 100
[mm]
10 15 10 15 20 30 15 20 25 35 -
HDA-TR
Shear <15 20 <15 <20 <30 50 <20 <25 <35 60 -
HDA-T 65 70 80 80 100 140 140 155 170 190 205 205 235 250
HDA-TR 35,5 35,5 43,5 43,5 47 54,5 76 76 79 85 -
VRk,seis [kN]
HDA-P 22 30 62 92
HDA-PR 11,5 17 31,5 -
32 Apr-17
Static resistance
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
Apr-17 33
Design resistance in case of static performance
Anchor size M10 M12 M16 M20
Non-cracked concrete
HDA-P,
30,7 44,7 84 128
HDA-T
Tension NRd, [kN]
HDA-PR, -
28,8 41,9 78,8
HDA-TR
Cracked concrete
HDA-P,
16,7 23,3 50 63,3
Tension NRd HDA-T [kN]
HDA-PR,
16,7 23,3 50 -
HDA-TR
Non-cracked and cracked concrete
10 15 10 15 20 15 20 25 30 35 20 25 40 55
HDA-T
<15 20 <15 <20 50 <20 <25 <30 <35 60 <25 <40 <55 100
for tfix [mm]
10 15 10 15 20 30 15 20 25 35 -
Shear HDA-TR
<15 20 <15 <20 <30 50 <20 <25 <35 60 -
HDA-T 43,3 46,7 53,3 53,3 66,7 93,3 93,3 103,3 113,3 126,7 136,7 136,7 156,7 166,7
HDA-TR 53,4 53,4 65,4 65,4 70,7 82,0 114,3 114,3 118,8 127,8 -
VRd [kN]
HDA-P 17,6 24 49,6 73,6
HDA-PR 17,3 25,6 47,4 -
Materials
Mechanical properties of HDA
HDA-P, HDA-T HDA-PR, HDA-TR
Anchor size a)
M10 M12 M16 M20 M10 M12 M16
Anchor bolt
Nominal tensile strength fuk 800 800 800 800 800 800 800
[N/mm²]
Yield strength fyk 640 640 640 640 600 600 600
Stressed cross-section As [mm²] 58,0 84,3 157 245 58,0 84,3 157
Moment of resistance Wel [mm³] 62,3 109,2 277,5 540,9 62,3 109,2 277,5
Characteristic bending resistance 60 105 266 519 60 105 266
[Nm]
without sleeve M0Rk,s b)
Anchor sleeve
Nominal tensile strength fuk 850 850 700 550 850 850 700
[N/mm²]
Yield strength fyk 600 600 600 450 600 600 600
a) HDA M20: only a galvanized 5µm version is available
b) The recommended bending moment of the HDA anchor bolt may be calculated from Mrec = MRd,s / F =
MRk,s / (Ms . F) = = (1,2 . Wel . fuk) / (Ms . F) , where the partial safety factor for bolts of strength 8.8 is MS = 1,25, for A4-80 equal to 1,33 and the
partial safety factor for action may be taken as F = 1,4. In case of HDA-T/TR/TF the bending capacity of the sleeve is neglected, only the
capacity of the bolt is taken into account.
34 Apr-17
Material quality
Part Material
HDA-P / HDA-T (Carbon steel version)
Sleeve: Machined steel with brazed tungsten carbide tips, galvanized to min. 5 µm
Bolt M10 - M16: Cold formed steel, strength 8.8, galvanized to min. 5 µm
Bolt M20: Cone machined, rod strength 8.8, galvanized to min. 5 µm
Washer M10-M16: Spring washer, galvanized or coated
Washer M20: Washer, galvanized
Centering washer Machined steel
HDA-PR / HDA-TR (Stainless steel version)
Sleeve: Machined stainless steel with brazed tungsten carbide tips
Bolt M10 - M16: Cone/rod: machined stainless steel
Washer Spring washer stainless steel
Centering washer Machined steel
Anchor dimensions
HDA-P / HDA-PR / HDA-T / HDA-TR
Anchor size M10 M12 M16 M20
x100/20 x125/30 x125/50 x190/40 x190/60 x250/50 x250/100
Length code letter I L N R S V X
Total length of bolt lB [mm] 150 190 210 275 295 360 410
Diameter of bolt dB [mm] 10 12 16 20
Total length of sleeve
HDA-P ls [mm] 100 125 125 190 190 250 250
HDA-T ls [mm] 120 155 175 230 250 300 350
Max. diameter of 19 21 35
dS [mm] 29
sleeve
Washer diameter dw [mm] 27,5 33,5 45,5 50
Width across flats Sw [mm] 17 19 24 30
ØdS ØdB
HDA-P / HDA-PR
lS
lB SW
ØdS
ØdB
HDA-T / HDA-TR
lS
lB SW
Apr-17 35
Settings
Setting details
HDA-P / HDA-PR / HDA-T / HDA-TR
Anchor size M10 M12 M16 M20
x100/20 x125/30 x125/50 x190/40 x190/60 x250/50 x250/100
Length code letter I L N R S V X
Nominal drill bit
d0 [mm] 20 22 30 37
diameter
Cutting diameter dcut,min [mm] 20,10 22,10 30,10 37,15
of drill bit dcut,max [mm] 20,55 22,55 30,55 37,70
Depth of drill hole a) h1 [mm] 107 133 203 266
Anchorage depth hef [mm] 100 125 190 250
hs,min [mm] 2 2 2 2
Sleeve recess
hs,max [mm] 6 7 8 8
Torque moment Tinst [Nm] 50 80 120 300
For HDA-P/-PR
Clearance hole df [mm] 12 14 18 22
Minimum base
hmin [mm] 180 200 270 350
material thickness
tfix,min [mm] 0 0 0 0
Fixture thickness
tfix,max [mm] 20 30 50 40 60 50 100
For HDA-T/-TR
Clearance hole df [mm] 21 23 32 40
Minimum base
hmin [mm] 200-tfix 230-tfix 250-tfix 310-tfix 330-tfix 400-tfix 450-tfix
material thickness
Min. fixture thickness
Tension load only! tfix,min [mm] 10 10 15 20 50
Shear load without
use of centering tfix,min [mm] 15 15 20 25 50
washer
Shear load - with use
tfix,min b) [mm] 10 10 15 20 -
of centering washer
Max. fixture thickness tfix,max [mm] 20 30 50 40 60 50 100
36 Apr-17
Anchor parameters
HDA-P / HDA-PR / HDA-T / HDA-TR
Anchor size M10 M12 M16 M20
x100/20 x125/30 x125/50 x190/40 x190/60 x250/50 x250/100
Minimum spacing smin [mm] 100 125 190 250
Minimum edge
cmin [mm] 80 100 150 200
distance
Critical spacing for
scr,sp [mm] 300 375 570 750
splitting failure
Critical edge distance
ccr,sp [mm] 150 190 285 375
for splitting failure
Critical spacing for
scr,N [mm] 300 375 570 750
concrete cone failure
Critical edge distance
for concrete cone ccr,N [mm] 150 190 285 375
failure
For spacing (edge distance) smaller than critical spacing (critical edge distance) the design
loads have to be reduced.
Critical spacing and critical edge distance for splitting failure apply only for non-cracked
concrete. For cracked concrete only the critical spacing and critical edge distance for
concrete cone failure are decisive.
Apr-17 37
Stop drill bit HDA
The stop drill is required for drilling in order to achieve the correct hole depth.
The setting system (tool and setting tool) is required for transferring the specific energy for the undercutting process.
TE 56-ATC
TE 60-ATC
TE 70-ATC
TE 76-ATC
TE 80-ATC
TE 30-A36
TE 24 a)
25 a)
TE 35
TE 40
TE 56
TE 60
TE 70
TE 75
TE 76
38 Apr-17
Anchor Setting tool
TE 80-ATC AVR
TE 40 AVR
TE 56-ATC
TE 60-ATC
TE 70-ATC
TE 76-ATC
TE 80-ATC
TE 30-A36
TE 24 a)
TE 25 a)
TE 35
TE 40
TE 56
TE 60
TE 70
TE 75
TE 76
TE-C-HDA-ST 20
HDA-PR/TR M10x100/20
M10 20
TE-Y-HDA-ST
M10 22
TE-C-HDA-ST
HDA-PR/TR
M12
M12x125/30 TE-Y-HDA-ST 22
HDA-PR/TR M12x125/50 M12
HDA-PR/TR M16x190/40 TE-Y-HDA-ST 30
HDA-PR/TR M16x190/60 M16
a) 1st gear
TE 80-ATC AVR
TE 40 AVR
TE 56-ATC
TE 60-ATC
TE 70-ATC
TE 76-ATC
TE 80-ATC
TE 30-A36
TE 24 a)
TE 25 a)
TE 35
TE 40
TE 56
TE 60
TE 70
TE 75
TE 76
HDA-PF/TF M10x100/20 TE-C-HDA-ST 20 M10
Apr-17 39
Setting instructions
*For detailed information on installation see instruction for use given with the package of the product.
HDA-P / HDA-PR (prepositioning)
1. Drilling 2.Cleaning
40 Apr-17
HDA-T / HDA-TR (post-positioning)
1. Drilling 2. Cleaning
5.Checking 6.Checking
Apr-17 41
HMU-PF Undercut anchor
Anchor version Benefits
- reliable mechanical interlock due
to consistent high quality self-
undercut
- ETA approval for cracked and non-
cracked concrete
HMU-PF M12x80
- Seismic approval ETA C1
HMU-PF M16x100 - comes standard with a hot-dip
galvanized protective coating
HMU-PF M16x125
against corrosion
- cost efficient heavy duty anchoring
solution for high volume fastenings
- easy verification of correct setting
due to red setting mark
- optimized and matching system
components enable efficient and
reliable installation
European CE PROFIS
Hammer Technical conformity Anchor
drilled holes Assessment design
Software
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European Technical Assessment a) CSTB, Marne-la-Vallèe ETA-14/0069 / 2015-12-24
a) All data given in this section according to ETA-14/0069, issue 2015-12-24.
42 Apr-17
Seismic resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- αgap = 1,0 (using Hilti seismic filling set)
Static resistance
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
Apr-17 43
Design resistance in case of static performance
HMU-PF HMU-PF HMU-PF
Anchor size
M12x80 M16x100 M16x125
Non-cracked concrete
Tension NRd HMU-PF 24,1 33,7 47,1
[kN]
Shear VRd HMU-PF 27,0 50,2 50,2
Cracked concrete
Tension NRd HMU-PF 13,3 24,0 33,5
[kN]
Shear VRd HMU-PF 27,0 48,0 50,2
Materials
Mechanical properties
Anchor size HMU-PF M12x80 HMU-PF M16x100 HMU-PF M16x125
Nominal tensile
fuk [N/mm²] 800
strength
Yield strength fyk [N/mm²] 640
Stressed cross-
As [mm²] 84,3 157
section, thread
Moment of
W [mm³] 109 278
resistance
Char. bending
M0Rk,s [Nm] 105 266
resistance
Material quality
Part Material
Threaded bolt with cone Carbon steel strength 8.8, hot dip galvanized to min. 50 µm
Sleeve Carbon steel, hot dip galvanized min. 50µm
Hexagon nut Steel grade 8, hot dip galvanized min. 50µm
Washer According to DIN 125-1, 140 HV, hot dip galvanized min. 50µm
Anchor dimension
Anchor size HMU-PF HMU-PF M12x80 HMU-PF M16x100
Total length of min 133 167 222
bolt LB [mm]
max 176 197 239
Diameter of
sleeve ds [mm] 17,5 21,6
44 Apr-17
Setting
Apr-17 45
Installation equipment
HMU-PF M12x80 HMU-PF M16x100 HMU-PF M16x125
Anchor size
self-undercut self-undercut self-undercut
Rotary hammer TE 40 TE 40
For undercutting TE 30-A36 TE 50
TE-C-HMU-ST-M16
Setting tool TE-C-HMU-ST-M12
TE-Y-HMU-ST-M16
Setting parameters
Anchor size HMU-PF M12x80 HMU-PF M16x100 HMU-PF M16x125
Effective anchorage
hef [mm] 80 100 125
depth
Minimum base
hmin ≥ [mm] 160 200 250
material thickness
Minimum edge
cmin ≥ [mm] 90 100 100
distance
Critical spacing for
scr,sp [mm] 300 300 375
splitting failure
Critical edge distance
ccr,sp [mm] 150 160 200
for splitting failure
Critical spacing for
scr,N [mm] 240 300 375
concrete cone failure
Critical edge distance
for concrete cone ccr,N [mm] 120 150 188
failure
In case of smaller edge distance and spacing than ccr,sp, scr,sp, ccr,N and scr,N the load values
shall be reduced according ETAG 001, Annex C
Critical spacing and critical edge distance for splitting failure apply only for non-cracked
concrete.
For cracked concrete only the critical spacing and critical edge distance for concrete cone
failure are decisive.
46 Apr-17
Setting instruction
*For detailed information on installation see instruction for use given with the package of the product.
Apr-17 47
HSL-3 Expansion anchor
Anchor version Benefits
Concrete Concrete
Static/ Seismic Fire resistance
(non- (cracked) Fatigue Shock
quasi-static ETA-C1, C2 Fatigue
cracked)
Installation conditions Other information
European CE PROFIS
Hammer Diamond Technical conformity Anchor
drilled holes drilled holes Assessment design
Software
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical Assessment a) CSTB, Marne-la-Vallèe ETA-02/0042 / 2017-01-23
ICC-ES report incl. seismic ICC evaluation service ESR 1545 / 2017-01
Shock approval Civil Protection of Switzerland BZS D 08-601
Fire performance Exova Warringtonfire WF 327804/A / 2013-07-10
ACI 349-01 nuclear suitability Wollmershauser consulting WC 11-02 / 2011-09
a) All data given in this section according to ETA-02/0042, issue 2017-01-23.
48 Apr-17
Seismic resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- αgap = 0,5
Apr-17 49
Design resistance in case of seismic performance category C1
Anchor size M8 M10 M12 M16 M20 M24
HSL-3 / HSL-3-B 6,7 10,7 14,6 20,4 28,5 37,5
Tension
HSL-3-SH / HSL-3-SK [kN] 6,7 10,7 14,6 - - -
NRd,seis
HSL-3-G 6,7 10,7 14,6 20,4 28,5 -
HSL-3 / HSL-3-B 7,1 17,7 23,3 40,8 43,9 65,4
Shear
HSL-3-SH / HSL-3-SK [kN] 7,1 17,7 23,3 - - -
VRd,seis
HSL-3-G 6,0 12,2 15,4 34,7 36,6 -
Material quality
Part Material
Bolt, threaded rod steel strength 8.8, galvanised to min. 5 µm
Apr-17 51
Setting
Anchor version
M8 M10 M12 M16 M20 M24
HSL-3
Anchor version
HSL-3-G M8 M10 M12 M16 M20
Anchor version
M12 M16 M20 M24
HSL-3-B
52 Apr-17
Setting details HSL-3-SH
Anchor version
M8 M10 M12
HSL-3-SH
Anchor version
M8 M10 M12
HSL-3-SK
Installation equipment
Anchor size M8 M10 M12 M16 M20 M24
Rotary hammer TE2 – TE16 TE40 – TE80
Diamond DD EC-1 +DD-C T2 or DD120+DD-BI
Other tools hammer, torque wrench, blow out pump
Apr-17 53
Setting parameters
Anchor size M8 M10 M12 M16 M20 M24
Minimum base
hmin [mm] 120 140 160 200 250 300
material thickness
smin [mm] 60 70 80 100 125 150
Minimum spacing
for c ≥ [mm] 100 100 160 240 300 300
Minimum edge cmin [mm] 60 70 80 100 150 150
distance for s ≥ [mm] 100 160 240 240 300 300
Critical spacing for
scr,sp [mm] 230 270 300 380 480 570
splitting failure
Critical edge distance
ccr,sp [mm] 115 135 150 190 240 285
for splitting failure
Critical spacing for
scr,N [mm] 180 210 240 300 375 450
concrete cone failure
Critical edge distance
for concrete cone ccr,N [mm] 90 105 120 150 187,5 225
failure
For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be reduced.
Critical spacing and critical edge distance for splitting failure apply only for non-cracked concrete. For cracked concrete only the critical spacing
and critical edge distance for concrete cone failure are decisive.
54 Apr-17
Setting instructions
*For detailed information on installation of each specific HSL versions see instruction for use given with
the package od the product.
Setting instruction
Hammer drilling
1. Drilling 2. Cleaning
Diamond drilling
1. Drilling 2. Cleaning
Apr-17 55
HST3 Expansion anchor
Anchor version Benefits
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical assessment a) DIBt, Berlin ETA-98/0001 / 2016-28-07
a) All data given in this section according to ETA-98/0001, issue 2016-28-07.
56 Apr-17
Seismic resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- αgap = 1,0 (using Hilti seismic filling set)
Apr-17 57
Static resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
58 Apr-17
Materials
Mechanical properties
Anchor size M8 M10 M12 M16 M20
Nominal tensile HST3/HST3-BW 800 800 800 720 700
[N/mm²]
strength fuk,thread HST3-R/HST3-R-BW 720 710 710 650 650
Yield strength HST3/HST3-BW 640 640 640 576 560
fyk,thread HST3-R/HST3-R-BW [N/mm²] 576 568 568 520 520
Stressed cross-section As [mm²] 36,6 58,0 84,3 157 245
Moment of resistance W [mm³] 31,2 62,3 109 277 541
Char. bending HST3/HST3-BW 30 60 105 240 457
0 [Nm]
resistance M Rk,s HST3-R/HST3-R-BW 27 53 93 216 425
Material quality
Part Material
HST3/HST3-BW Carbon steel, galvanized to min. 5 µm
Bolt
HST3-R/HST3-R-BW Stainless steel
Apr-17 59
Setting
Setting details
Anchor size M8 M10 M12 M16 M20
Nominal diameter of drill bit do [mm] 8 10 12 16 20
Cutting diameter of drill bit dcut ≤ [mm] 8,45 10,45 12,5 16,5 20,55
hnom,1 [mm] - 48 60 78 -
Nominal anchorage depth
hnom,2 [mm] 54 68 80 98 116
hef,1a) [mm] - 40 50 65 -
Effective anchorage depth
hef,2b) [mm] 47 60 70 85 101
Depth of drill hole h1,1h [mm] - 53 68 86 -
(hammer drilled holes) h1,2h [mm] 59 73 88 106 124
Depth of drill hole h1,1d [mm] - 58 70 88 -
(diamond drilled holes) h1,2d [mm] 64 78 90 108 -
Diameter of clearance hole in the
df ≤ [mm] 9 12 14 18 22
fixture
Torque moment Tinst [Nm] 20 45 60 110 180
Width across SW [mm] 13 17 19 24 30
hmin
h1
hnom
tfix hef
60 Apr-17
Setting parameters for M8, M10, M12, M16 and concrete class C20/25 to C50/60
Anchor Size M8 M10 M12 M16
Effective anchorage
hef [mm] 47 60 50 70 70 65 85 85
depth
Minimum base
hmin [mm] 80 100 100 120 100 120 140 140 120 140 160 160
material thickness
smin [mm] 35 35 40 40 55 50 60 110 75 80 65 90
Minimum spacing in
non-cracked concrete
for c ≥ [mm] 55 50 100 60 110 100 70 140 140 130 95 145
smin [mm] 35 35 40 40 50 50 50 80 65 80 65 70
Minimum spacing in
cracked concrete
for c ≥ [mm] 50 50 100 55 105 90 70 120 130 130 95 125
cmin [mm] 40 40 60 45 55 60 55 80 65 65 65 90
Minimum edge distance
in cracked concrete
for s ≥ [mm] 50 50 90 80 210 120 110 170 240 180 150 165
Critical spacing for scr,sp [mm] 141 141 180 180 100 280 208 340
splitting failure and 210 255
concrete cone failure scr,N [mm] 141 180 150 210 195 255
Installation equipment
Anchor size M8 M10 M12 M16 M20
Rotary hammer TE2(-A) – TE30(-A) TE40 – TE80
Diamond coring tool DD-30W, DD-EC1
Setting tool Setting tool HS-SC -
Hollow drill bit - TE-CD, TE-YD
Other tools hammer, torque wrench, blow out pump
Apr-17 61
Setting parameters for M20 and concrete class C20/25 to C50/60
Anchor size M20
Effective anchorage depth hef [mm] 101 101
Minimum base material thickness hmin [mm] 160 200 200
smin [mm] 120 90 90
HST3/HST3-BW
Minimum spacing for c ≥ [mm] 180 130 165
in non-cracked concrete HST3-R/ smin [mm] 120 90 90
HST3-R-BW for c ≥ [mm] 180 130 165
smin [mm] 120 90 90
HST3/HST3-BW
Minimum spacing for c ≥ [mm] 180 130 140
in cracked concrete HST3-R/ smin [mm] 120 90 90
HST3-R-BW for c ≥ [mm] 180 130 140
cmin [mm] 120 80 120
HST3/HST3-BW
Minimum edge distance for s ≥ [mm] 180 180 270
in non-cracked concrete HST3-R/ cmin [mm] 120 80 120
HST3-R-BW for s ≥ [mm] 180 180 270
cmin [mm] 120 80 100
HST3/HST3-BW
Minimum edge distance for s ≥ [mm] 180 180 240
in cracked concrete HST3-R/ cmin [mm] 120 80 100
HST3-R-BW for s ≥ [mm] 180 180 240
Critical spacing for splitting failure and concrete scr,sp [mm] 384 404
cone failure scr,N [mm] 303 303
Critical edge distance for splitting failure and ccr,sp [mm] 192 202
concrete cone failure ccr,N [mm] 152 152
62 Apr-17
Setting instructions
*For detailed information on installation see instruction for use given with the package of the product
3. Inserting 4. Checking
5. Attaching washer
Apr-17 63
Diamond coring (M8, M10, M12, M16, M20, M24)
1. Coring 2. Flushing
64 Apr-17
Apr-17 65
HUS3 Screw anchor
Anchor version Benefits
- Through fastening
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical assessment a) DIBt, Berlin ETA-13/1038 / 2016-12-08
a) All data given in this section according to ETA-13/1038, issue 2016-12-08.
66 Apr-17
Seismic loading data (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- αgap = 1,0 (using Hilti seismic filling set)
Apr-17 67
Static and quasi-static loading data (for single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
Materials
Mechanical properties
Anchor size 8 10 14
Type HUS3- C, H, HF C, H, HF H, HF
Nominal tensile strength fuk [N/mm²] 810 805 730
Yield strength fyk [N/mm²] 695 690 630
Stressed cross-section As, [mm²] 48,4 77,0 131,7
Moment of resistance W [mm³] 47 95 213
Char, bending resistance M0Rk,s [Nm] 46 92 187
Material properties
Anchor type Material
HUS3-C Countersunk head configuration, galvanized
HUS3-H Hexagonal head configuration, galvanized
HUS3-HF Hexagonal head configuration, multilayer coating
68 Apr-17
Anchor dimension
Anchor size 8 10 14
Type HUS3- C, H, HF C, H, HF H, HF H
Nominal embedment hnom1 hnom2 hnom3 hnom1 hnom2 hnom3 hnom1 hnom2 hnom3
hnom [mm]
depth 50 60 70 55 75 85 65 85 115
Threaded outer
dt [mm] 10,3 12,4 16,85
diameter
Core diameter dk [mm] 7,85 9,90 12,95
Shaft diameter ds [mm] 8,45 10,55 13,80
2
Stressed section As [mm ] 48,4 77,0 131,7
Apr-17 69
Setting
Setting details: depth of drill hole h1 and effective anchorage depth hef
Setting details
Anchor size 8 10 14
Type HUS3- H, HF H, HF H, HF H
hnom1 hnom2 hnom3 hnom1 hnom2 hnom3 hnom1 hnom2 hnom3
Nominal anchorage depth hnom [mm]
50 60 70 55 75 85 65 85 115
Minimum base material
hmin [mm] 100 115 145 115 150 175 130 175 255
thickness
Minimum spacing smin [mm] 40 50 50 50 50 60 60 75 75
Minimum edge distance cmin [mm] 50 50 50 50 50 60 60 75 75
Nominal diameter of drill bit do [mm] 8 10 14
Cutting diameter of drill bit dcut ≤ [mm] 8,45 10,45 14,50
Clearance hole diameter df ≤ [mm] 12 14 18
Wrench size (H, HF-type) SW [mm] 13 15 21
Diameter of countersunk head dh [mm] 18 21 -
Torx size (C-type) TX - 45 50 -
Hilti SIW 14 A or Hilti SIW 22 A
Setting tool1) for strength class C20/25 Hilti SIW 22 A or or Hilti SIW 22 T-A2)
Hilti SIW 22 T-A2) Hilti SIW 22 T-A2)
1) Installation with other impact screw driver of equivalent power is possible
2) Also for strength class >C20/25
70 Apr-17
Anchor parameters
Anchor size 8 10 14
Type HUS3- H, C, HF H, C, HF H, HF H
Nominal anchorage hnom1 hnom2 hnom3 hnom1 hnom2 hnom3 hnom1 hnom2 hnom3
hnom [mm]
depth 50 60 70 55 75 85 65 85 115
Effective anchorage
hef [mm] 40 46,4 54,9 41,6 58,6 67,1 49,3 66,3 91,8
depth
Minimum base material
hmin [mm] 100 100 120 100 130 140 120 160 200
thickness
Minimum spacing smin [mm] 40 50 50 50 50 60 60 75 75
Minimum edge distance cmin [mm] 50 50 50 50 50 60 60 75 75
Critical spacing for
scr,sp [mm] 120 140 170 130 180 220 170 200 280
splitting failure
Critical edge distance for
ccr,sp [mm] 60 70 85 65 90 110 85 100 140
splitting failure
Critical spacing for
scr,N [mm] 120 140 170 130 180 202 150 200 280
concrete cone failure
Critical edge distance for
ccr,N [mm] 60 70 85 65 90 101 75 100 140
concrete cone failure
For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be reduced.
Apr-17 71
Setting instructions
*For detailed information on installation see instruction for use given with the package of the product.
3. Inserting 4. Checking
3. 4.
5. 6.
7. 8.
72 Apr-17
9.
3. 4.
5. 6.
Size tfix,effective
Seismic Set HUS3 [mm]
M12 10 8
M16 14 9
Apr-17 73
Apr-17
74
1 Anchor technology and design page 4
for seismic conditions
Apr-17
75
Hilti HIT-HY 200 A (R) mortar with HIT-Z rod
Injection mortar system Benefits
- SafeSet technology: drilling and
Hilti HIT- borehole cleaning in one step
HY 200-A with Hilti hollow drill bit; no
500 ml foil pack cleaning required for approved
(also available loads
as 330 ml - unmatched seismic performance
foil pack) with the highest ETA C1 and C2
approvals
Hilti HIT-
HY 200-R - maximum load performance in
500 ml foil pack cracked concrete and non-
(also available cracked concrete
as 330 ml - suitable for cracked and non-
foil pack) cracked concrete C 20/25 to
C 50/60
- suitable for use with diamond
cored holes in non-cracked or
Static mixer cracked concrete with no load
reductions
- high loading capacity for cracked
concrete
HIT-Z - two mortar (Hilti HIT-HY 200-A
HIT-Z-R rod and HILTI-HY 200-R) versions
available with different curing
times and same performance
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical assessment a) DIBt, Berlin ETA-12/0006 / 2016-08-18
European technical assessment a) DIBt, Berlin ETA-12/0028 / 2016-08-18
a) All data given in this section according to ETA-12/0006 and ETA-12/0028, issue 2016-08-18.
(HIT-HY 200-A)
(HIT-HY 200-A)
76 Apr-17
Seismic resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temp. -40°C, max. long/short term base material temp.: +24°C/40°C)
- Installation temperature range +5°C to +40°C
- αgap = 1,0 (using Hilti seismic filling set)
For hammer drilled holes and hammer drilled holes with Hilti hollow drill bit:
Apr-17 77
Static resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction with hammer drilling)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temp. -40°C, max. long/short term base material temp.: +24°C/40°C)
- Installation temperature range +5°C to +40°C
For hammer drilled holes, hammer drilled holes with Hilti hollow drill bit:
78 Apr-17
Materials
Mechanical properties of HIT-Z and HIT-Z-R
Anchor size M8 M10 M12 M16 M20
HIT-Z
Nominal tensile strength fuk [N/mm²] 650 650 650 610 595
HIT-Z-R
HIT-Z
Yield strength fyk [N/mm²] 520 520 520 490 480
HIT-Z-R
Stressed cross- section of HIT-Z
[mm²] 36,6 58,0 84,3 157 245
thread As HIT-Z-R
HIT-Z
Moment of resistance W [mm³] 31,9 62,5 109,7 278 542
HIT-Z-R
Apr-17 79
Setting
Anchor dimension
Anchor size M8 M10 M12 M16 M20
min l 80 95 105 155 215
Length of anchor [mm]
max l 120 160 196 240 250
Helix length lHelix [mm] 50 60 60 96 100
80 Apr-17
l
l Helix Marking
head
d marking
Apr-17 81
Best case minimum edge distance and spacing with required member thickness and embedment depth
Anchor size M8 M10 M12 M16 M20
Cracked concrete
Member thickness h≥ [mm] 140 200 240 300 370
Embedment depth hnom ≥ [mm] 80 120 150 200 220
Minimum spacing smin [mm] 40 50 60 80 100
Corresponding edge
c [mm] 40 55 65 80 100
distance
Minimum edge
cmin = [mm] 40 50 60 80 100
distance
Corresponding
s [mm] 40 60 65 80 100
spacing
Non-cracked concrete
Member thickness h≥ [mm] 140 230 270 340 410
Embedment depth hnom ≥ [mm] 80 120 150 200 220
Minimum spacing smin [mm] 40 50 60 80 100
Corresponding edge
c [mm] 40 70 80 100 130
distance
Minimum edge
cmin [mm] 40 50 60 80 100
distance
Corresponding
s [mm] 40 145 160 160 235
spacing
Best case minimum member thickness and embedment depth with required minimum edge distance and
spacing (borehole condition 1)
Anchor size M8 M10 M12 M16 M20
Cracked concrete
Member thickness h≥ [mm] 120 120 120 196 200
Embedment depth hnom ≥ [mm] 60 60 60 96 100
Minimum spacing smin [mm] 40 50 60 80 100
Corresponding edge
c [mm] 40 100 140 135 215
distance
Minimum edge
cmin = [mm] 40 60 90 80 125
distance
Corresponding
s [mm] 40 160 220 235 365
spacing
Non cracked concrete
Member thickness h≥ [mm] 120 120 120 196 200
Embedment depth hnom ≥ [mm] 60 60 60 96 100
Minimum spacing smin [mm] 40 50 60 80 100
Corresponding edge
c [mm] 50 145 200 190 300
distance
Minimum edge
cmin [mm] 40 80 115 110 165
distance
Corresponding
s [mm] 65 240 330 310 495
spacing
82 Apr-17
Minimum edge distance and spacing – Explanation
Minimum edge and spacing geometrical requirements are determined by testing the installation conditions in which
two anchors with a given spacing can be set close to an edge without forming a crack in the concrete due to
tightening torque.
The HIT-Z boundary conditions for edge and spacing geometry can be found in the tables to the left. If the
embedment depth and slab thickness are equal to or greater than the values in the table, then the edge and
spacing values may be utilized.
PROFIS Anchor software is programmed to calculate the referenced equations in order to determine the
optimized related minimum edge and spacing based on the following variables:
Cracked or non-cracked For cracked concrete it is assumed that a reinforcement is present which
concrete limits the crack width to 0,3 mm, allowing smaller values for minimum edge
distance and minimum spacing
Anchor diameter For smaller anchor diameter a smaller installation torque is required,
allowing smaller values for minimum edge distance and minimum spacing
Slab thickness and embedment Increasing these values allows smaller values for minimum edge distance
depth and minimum spacing
Apr-17 83
Drilling diameters
Drill bit diameters d0 [mm]
Anchor rod
HIT-Z / HIT-Z-R Hammer drill (HD) Hollow Drill Bit (HDB)
M8 10 -
M10 12 12
M12 14 14
M16 18 18
M20 22 22
Installation equipment
Anchor size M8 M10 M12 M16 M20
Rotary hammer TE 2 – TE 40 TE 40 - TE 80
dispenser
Other tool
Hilti hollow drill bit
84 Apr-17
Setting instructions
*For detailed information on installation see instruction for use given with the package of the product.
Safety regulations.
Review the Material Safety Data Sheet (MSDS) before use for proper and safe
handling! Wear well-fitting protective goggles and protective gloves when working
with Hilti HIT-HY 200 A (R)
Apr-17 85
Setting element for overhead
applications, observe working time “twork”.
86 Apr-17
Apr-17 87
Hilti HIT-HY 200 A (R) mortar with HIT-V rod
Injection mortar system Benefits
- SafeSet technology: drilling and
Hilti HIT- borehole cleaning in one step
HY 200-A with Hilti hollow drill bit
330 ml foil pack
(also available - Suitable for non-cracked and
as 500 ml cracked concrete C 20/25 to C
foil pack) 50/60
- ETA Approved for seismic
performance category C1, C2
Hilti HIT- - Maximum load performance in
HY 200-R cracked concrete and non-
330 ml foil pack
cracked concrete
(also available
as 500 ml - Small edge distance and anchor
foil pack) spacing possible
- Large diameter applications
- Manual cleaning for borehole
Static mixer diameter up to 20mm and
hef≤10d for non-cracked concrete
only
- Two mortar (A and R) versions
HIT-V rod
AM 8.8 available with different curing
times and same performance
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical Assessment a) DIBt, Berlin ETA-11/0493/ 2017-02-03
European technical Assessment a) DIBt, Berlin ETA-12/0084/ 2017-02-03
(HIT-HY 200-A)
a) All data given in this section according to ETA-11/0493, issue 2017-02-03 and ETA-12/0084, issue 2017-02-03.
(HIT-HY 200-A)
88 Apr-17
Seismic resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction with hammer drilling)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temp. -40°C, max. long/short term base material temp.: +24°C/40°C)
- Installation temperature range -10°C to +40°C
- αgap = 1,0 (using Hilti seismic filling set)
For hammer drilled holes and hammer drilled holes with Hilti hollow drill bit:
Apr-17 89
Static resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temp. -40°C, max. long/short term base material temp.: +24°C/40°C)
- Installation temperature range -10°C to +40°C
For hammer drilled holes, hammer drilled holes with Hilti hollow drill bit:
Anchorage depth for static
Anchor size M10 M12 M16 M20 M24 M27 M30
Embedment depth [mm] 90 110 125 170 210 240 270
Materials
90 Apr-17
Material quality for HIT-V and AM 8.8
Part Material
Strength class 8.8, A5 > 12% ductile
Threaded rod HIT-V 8.8 Electroplated zinc coated 5m
Hot dip galvanized ≥ 45 m
Strength class 8.8, fyk = 800 N/mm2, fyk = 640 N/mm2
Hilti Meter rod,
Elongation at fracture(l0=5d)>12% ductile
AM 8.8
Electroplated zinc coated 5m
Electroplated zinc coated ≥ 5 m, hot dip galvanized ≥ 45 m
Washer Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN 10088-1:2014
Apr-17 91
Setting
Critical spacing
scr,sp [mm] 2 ccr,sp
for splitting failure
92 Apr-17
Curing and working time
Temperature HIT-HY 200-A
of the Working time in which anchor Curing time before anchor
base material can be inserted and adjusted twork can be loaded tcure
-10°C to -5°C 1,5 hours 7 hours
> -5°C to 0°C 50 min 4 hours
> 0°C to 5°C 25 min 2 hours
> 5°C to 10°C 15 min 75 in
> 10°C to 20°C 7 min 45 min
> 20°C to 30°C 4 min 30 min
> 30°C to 40°C 3 min 30 min
-
M8 10 - 10
M10 12 12 12 12
M12 14 14 14 14
M16 18 18 18 18
M20 22 22 22 22
M24 28 28 28 28
M27 30 - 30 30
M30 35 35 35 35
Installation equipment
Anchor size M10 M12 M16 M20 M24 M27 M30
Rotary hammer TE 2 – TE 16 TE 40 - TE 80
Other tools compressed air gun and blow out pump, set of cleaning brushes, dispenser
Apr-17 93
Setting instructions
*For detailed information on installation see instruction for use given with the package of the product
Safety regulations.
Review the Material Safety Data Sheet (MSDS) before use for proper and safe
handling! Wear well-fitting protective goggles and protective gloves when working
with Hilti HIT-HY 200 A (R).
94 Apr-17
Injection method for drill hole depth
hef > 250mm.
Apr-17 95
Installation with Seismic filling set (HIT-V and AM 8.8)
96 Apr-17
Apr-17 97
Hilti HIT-RE 500 V3 mortar with HIT-V rod
Injection mortar system Benefits
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European Technical Assessment a) CSBT, Marne-la-Vallèe ETA-16/0143 / 2016-11-30
Fire test report MFPA Leipzig GS 3.2/15-361-4 / 2016-08-04
a) All data given in this section according to ETA-16/0143, issue 2016-11-30.
98 Apr-17
Seismic resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Anchor HIT-V with strength class 5.8 and 8.8, anchor AM 8.8
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temp. -40°C, max. long/short term base material temp.: +24°C/40°C)
- Installation temperature range -5°C to +40°C
- αgap = 1,0 (using Hilti seismic filling set)
For hammer drilled holes and hammer drilled holes with Hilti hollow drill bit:
Embedment depth and base material thickness for seismic C2
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Eff. Anchorage depth [mm] - - - 125 170 210 - -
Base material thickness [mm] - - - 165 220 270 - -
For hammer drilled holes, hammer drilled holes with Hilti hollow drill bit and diamond
cored holes with roughening tool:
Apr-17 99
Static resistance (for a single anchor)
All data in this section applies to:
- Correct setting
- No edge distance and spacing influence
- Steel failure
- Anchor HIT-V with strength class 5.8 and 8.8, anchor AM 8.8
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temperature -40°C, max. long/short term base material temperature:
+24°C/40°C)
- Installation temperature range -5°C to +40°C
For hammer drilled holes, hammer drilled holes with Hilti hollow drill bit1) and diamond
cored holes with roughening tool2):
Characteristic resistance
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non-cracked concrete
Tensile NRk HIT-V 8.8, AM 8.8 29,0 43,1 58,3 70,6 111,9 153,7 187,8 224,0
[kN]
Shear VRk HIT-V 8.8, AM 8.8 15,0 23,0 34,0 63,0 98,0 141,0 184,0 224,0
Cracked concrete
Tensile NRk HIT-V 8.8, AM 8.8 13,1 21,2 33,2 50,3 79,8 109,6 133,9 159,7
[kN]
Shear VRk HIT-V 8.8, AM 8.8 15,0 23,0 34,0 63,0 98,0 141,0 184,0 224,0
1) Hilti hollow drill bit available for element size M12-M30.
2) Roughening tools are available for element size M16-M30.
Design resistance
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non-cracked concrete
Tensile NRd HIT-V 8.8, AM 8.8 19,3 28,7 38,8 47,1 74,6 102,5 125,2 149,4
[kN]
Shear VRd HIT-V 8.8, AM 8.8 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
Cracked concrete
Tensile NRd HIT-V 8.8, AM 8.8 8,7 14,1 22,1 33,5 53,2 73,0 89,2 106,5
[kN]
Shear VRd HIT-V 8.8, AM 8.8 12,0 18,4 27,2 50,4 78,4 112,8 147,2 179,2
1) Hilti hollow drill bit available for element size M12-M30.
2) Roughening tools are available for element size M16-M30.
100 Apr-17
Materials
Apr-17 101
Service temperature range
Hilti HIT-RE 500 V3 injection mortar may be applied in the temperature ranges given below. An elevated base
material temperature may lead to a reduction of the design bond resistance.
Setting
102 Apr-17
Curing time for general conditions
Temperature of the base material Minimum curing time Working time
T tcure1) twork
-5 °C to -1 °C 168 h 2h
0 °C to 4 °C 48 h 2h
5 °C to 9 °C 24 h 2h
10 °C to 14 °C 16 h 1,5 h
15 °C to 19 °C 16 h 1h
20 °C to 24 °C 7h 30 min
25 °C to 29 °C 6h 20 min
30 °C to 34 °C 5h 15 min
35 °C to 39 °C 4,5 h 12 min
40 °C 4h 10 min
1) The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.
M8 10 - 10 -
M10 12 - 12 12
M12 14 14 14 14
M16 18 18 18 18
M20 22 22 22 22
M24 28 28 28 28
M27 30 - 30 30
M30 35 35 35 35
Installation equipment
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Rotary hammer TE 2 – TE 16 TE 40 – TE 80
Other tools compressed air gun, set of cleaning brushes, dispenser
Apr-17 103
Setting instructions
*For detailed information on installation see instruction for use given with the package of the product.
Safety regulations.
Review the Material Safety Data Sheet (MSDS) before use for proper and safe
handling! Wear well-fitting protective goggles and protective gloves when working
with Hilti HIT-RE 500 V3.
Hammer Drilling:
Compressed air cleaning (CAC)
for all drill hole diameters d0 and drill hole
depths h0 ≤ 20∙d.
104 Apr-17
Injection method for drill hole depth
hef ≤ 250 mm.
Apr-17 105
Installation with Seismic filling set (HIT-V and AM 8.8)
106 Apr-17
Apr-17 107
Hilti HIT-RE 500 V3 mortar with HIS-(R)N sleeve
Injection mortar system Benefits
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European Technical Assessment a) CSBT, Marne-la-Vallèe ETA-16/0143 / 2016-11-30
a) All data given in this section according to ETA-16/0143, issue 2016-07-28.
108 Apr-17
Seismic resistance (for a single anchor)
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Screw strength class 8.8
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I (min. base material temp. -40°C, max. long/short term base material temp.: +24°C/40°C)
- Installation temperature range -5°C to +40°C
- αgap = 1,0 (using Hilti seismic filling set)
For hammer drilled holes, hammer drilled holes with Hilti hollow drill bit and diamond
cored holes with Hilti roughening tool:
Effective anchorage depth for seismic C1
Anchor size M8 M10 M12 M16 M20
Eff. Anchorage depth hef [mm] 90 110 125 170 205
For hammer drilled holes and hammer drilled holes with Hilti hollow drill bit:
Apr-17 109
Characteristic resistance in case of static performance
Anchor size M8 M10 M12 M16 M20
Non cracked concrete
Tensile NRk HIS-(R)N 25,0 46,0 67,0 111,9 116,0
[kN]
Shear VRk HIS-(R)N 13,0 23,0 34,0 63,0 58,0
Cracked concrete
Tensile NRk HIS-(R)N 25,0 41,5 50,3 79,8 105,7
[kN]
Shear VRk HIS-(R)N 13,0 23,0 34,0 63,0 58,0
Materials
Mechanical properties for HIS-(R) N
Anchor size M8 M10 M12 M16 M20
HIS-N 490 490 460 460 460
Screw 8.8 800 800 800 800 800
Nominal tensile strength fuk [N/mm²]
HIS-RN 700 700 700 700 700
Screw A4-70 700 700 700 700 700
HIS-N 410 410 375 375 375
Screw 8.8 640 640 640 640 640
Yield strength fyk [N/mm²]
HIS-RN 350 350 350 350 350
Screw A4-70 450 450 450 450 450
HIS-(R)N 51,5 108,0 169,1 256,1 237,6
Stressed cross-section As [mm²]
Screw 36,6 58 84,3 157 245
HIS-(R)N 145 430 840 1595 1543
Moment of resistance W [mm³]
Screw 31,2 62,3 109 277 541
Material quality
Part Material
a) C-steel 1.0718,
internally threaded sleeves
HIS-N steel galvanized 5m
internally threaded sleeves b)
stainless steel 1.4401 and 1.4571
HIS-RN
a) related fastening screw: strength class 8.8, A5 > 8% Ductile steel galvanized 5m
b) related fastening screw: strength class 70, A5 > 8% Ductile stainless steel 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
110 Apr-17
Service temperature range
Hilti HIT-RE 500 V3 injection mortar may be applied in the temperature ranges given below. An elevated base
material temperature may lead to a reduction of the design bond resistance.
Setting
Setting details
Anchor size M8 M10 M12 M16 M20
Nominal diameter of drill bit d0 [mm] 14 18 22 28 32
Diameter of element d [mm] 12,5 16,5 20,5 25,4 27,6
Effective anchorage and drill
hef [mm] 90 110 125 170 205
hole depth
Minimum base material
hmin [mm] 120 150 170 230 270
thickness
Diameter of clearance hole
df [mm] 9 12 14 18 22
in the fixture
Thread engagement length;
hs [mm] 8-20 10-25 12-30 16-40 20-50
min - max
Minimum spacing smin [mm] 60 70 90 115 130
Minimum edge distance cmin [mm] 40 45 55 65 90
Critical spacing for splitting
scr,sp [mm] 2 ccr,sp
failure
1,0 hef for h / hef ≥ 2,0
Critical edge distance for 4,6 hef - 1,8 h for 2,0 > h / hef >
ccr,sp[mm]
splitting failure b) 1,3
Apr-17 111
Curing time for general conditions
Temperature of the base material Working time Minimum curing time
T twork tcure1)
-5 °C to -1 °C 2h 168 h
0 °C to 4 °C 2h 48 h
5 °C to 9 °C 2h 24 h
10 °C to 14 °C 1,5 h 16 h
15 °C to 19 °C 1h 16 h
20 °C to 24 °C 30 min 7h
25 °C to 29 °C 20 min 6h
30 °C to 34 °C 15 min 5h
35 °C to 39 °C 12 min 4,5 h
40 °C 10 min 4h
The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.
M8 14 14 - 14 14
M10 18 18 18 18 18
M12 22 22 22 22 22
M16 28 28 28 28 28
M20 32 32 32 32 32
Installation equipment
Anchor size M8 M10 M12 M16 M20
Rotary hammer TE 2 – TE 16 TE 40 – TE 80
Other tools compressed air gun, set of cleaning brushes, dispenser
112 Apr-17
Setting instructions
*For detailed information on installation see instruction for use given with the package of the product.
Safety regulations.
Review the Material Safety Data Sheet (MSDS) before use for proper and safe
handling! Wear well-fitting protective goggles and protective gloves when working
with Hilti HIT-RE 500 V3.
Hammer Drilling:
Compressed air cleaning (CAC)
for all drill hole diameters d0 and drill hole
depths h0 ≤ 20∙d.
Apr-17 113
Injection method for drill hole depth
hef ≤ 250 mm.
114 Apr-17
Apr-17 115