Tubetex and Lafer Difference

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BASIC DIFFERENCE BETWEEN TUBETEX OPEN COMPACTOR AND LAFER OPEN COMPACTOR

LAFER OPEN COMPACTOR MACHINE TUBETEX OPEN COMPACTOR MACHINE

FABRIC TYPE: 100% KNITTED FABRIC 100% Knitted fabric

COMPACTOR TYPE: FELT AND RUBBER +FELT TYPE Roll type

SCOPE: Single Jersey,Lycra Single Jersey Single Jersey,Lycra Single Jersey,Pique,Plain


Pique,Plain interlock,Fleece,Terry, Interlock,Viscose, 1 *1 Rip, 2* 2 Rip,Single
Mini Jacquard,Micro polyester lacoste, Double lacoste.Fleece, Terry,Mini
Mini Waffle. Jacquard.

PURPOSE: Controlling required width, shrinkage, GSM


& shade. Controlling required width,Compaction,
shrinkage, GSM & shade.
Ø Width of the fabric is controlled by Lafer
FUNCTIONS OF
compactor machine Ø Width of the fabric is controlled by Tube tex
COMPACTOR
Ø Required GSM of the fabric is ensured by compactor machine
MACHINE:
Lafer compacting. Ø Required GSM of the fabric is ensured by
Ø Dimensional stability & spirility of the Tube tex compacting.
fabric is controlled by Lafer compactor. Ø Dimensional stability & spirility of the fabric
Ø Loop of the knit fabric is controlled. is controlled by Tube tex compactor.
Ø To improve lustre effect of fabric. Ø Loop of the knit fabric is controlled.
Ø Ironing is done by Lafer compacting. Ø To improve lustre effect of fabric.
Ø To attach protruding fibre of fabric Ø Ironing is done by Tube tex compacting.
surface. Ø To attach protruding fibre of fabric surface.
Ø Fabric handfeel modification. Ø Fabric handfeel modification.
Ø Shade control, if required then tuning. Ø Shade control, if required then tuning

Frequency: 50 Hz Frequency: 60 Hz
MACHINES
Voltage: 400 V Voltage: 380-400V
SPECIFICATION:
Phases: 3 Steam Require: 90kg/hr
Country of origin: Italy Power : 25 kw/hr
Air :5.5bar
Target speed: 30
Target production: 10000-12000 Target speed: 0-60m/min
FEATURE OF Working width: 100cm-250cm (39.37inch- Target production: 14000-18000
MACHINE 98.42inch) Working width: Up to 2540 mm (100 inches)
Temperature: 90-150 °C Compaction : Up to 25%
Reduced Carbon Footprint by 20%
Generation IV oil heating system
On this machine, there is a tenter frame
where width can be adjusted easily before The compaction section utilizes two rolls and
the one heated shoe to present the fabric into the
fabric enters the compacting zone. This is compaction zone. A feed roll overfeeds fabric
aided by steam relaxation. This way while the slower retard roll holds the fabric in
WORKING widthwise the compaction zone. By decreasing the retard
PROCEDURE OF THIS shrinkage is gotten. Lengthwise shrinkage is roll speeds, the machine operator can reduce the
COMPACTOR: controlled by the felt blankets tension length shrinkage and increase compaction up to
against the fabric. There is a steam box under 25%.
the tenter frame and before the entry of the
compacting zone, which helps with fabric
relaxation and shrinkage upon entering the
compacting zone. The compacting zone
involves the use of steam heated cylinders
(140°C) being pressed against a stretched felt
type blanker.

Fabric GSM Speed


construction (m/min) Over Fabric Speed Compaction
feed construction (m/min) (%)
(%)
Single 145- 15-25 50-80 Single 40-50 10-14
Jersey 170 Jersey
Single 170- 30-60 30-60 Interlock 40-60 10-20
Jersey 220
Lycra Single 150- 25-35 40-60 Lycra Single 30-60 8-14
Jersey 220 Jersey
PARAMETERS : CVC/PC 110- 25-35 30-50 Single 30-60 12-22
Single 250 Lacoste
Jersey 1*1 Rib 30-60 18-25
100% cotton 200- 25-35 20-40
fleece 350 2*2 Rib 30-60 18-25
CVC/PC 200- 25-35 20-40
terry 350 Double 50-60 15-25
pique 160- 15-25 50-80 Lacost
200 Pique 30-60 15-25
pique 205- 20-25 50-80
250 Viscose 30-60 10-14
Lycra pique 160- 15-25 50-80
250
The mechanism of the compactor machine
classified in the four sections. The mechanism of the compactor machine
classified in the four sections.
In the first section to entry the fabric in to
the machine by the open form. In the first section to entry the fabric in to the
In the second section Stenter frame. The machine by the open form.
function of Stenter frame to increase & In the second section Pin Tenter. The
decrease the GSM & diameter of the fabric. function of Pin Tenter to increase &
There is a steam box under the stenter decrease the GSM & diameter of the fabric.
MECHANISM : frame There is a steam box under the stenter
In the section three compaction zone of frame.
the machine. Here to control the GSM & In the section three compaction zone of the
Ironing the fabric. machine. Here to control the GSM &
In the section four delivery section of the Ironing the fabric.
machine. In the section four delivery section of the
machine.

Free Roller
 Entry Scroll
Spreader Roller 
 Bilateral Slat
Centering Roller 
 Scroll Roll
Underfeed Roller 
 Feed Roll
Overfeed Roller 
 Retard Roll
Stenter frame 
 Take out
Compaction Zone 
 Folder
FLOW CHART: Delivery Zone 
Delivery Zone

 Compaction Rates up to 25%


 The Tuff RollTM Technology
 Encapsulated Steam System
 Acculine Pneumatic System
 Third Generation Oil Heating system
 The Navis TM-100 can produce
residual length shrinkage values down to
3% and below by tumble dry testing on
cotton ,viscose ,lycra and many other high
fashion blends.

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