Safety and Operating Instructions: Duplex Roller

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LP 6505

Safety and operating instructions


Duplex roller

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Contents

Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drugs, alcohol or medication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transport, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Noise level label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety label, rotating fan blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety label, read the instruction manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety label, handle locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety label, hot surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety label, maximum slope angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety label, read the instruction manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hydraulic oil level label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hydraulic oil filter label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lifting point label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Securing point label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Sprinkler label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Water label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operator panel label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Start panel label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lifting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lifting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Secure transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Secure transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Filling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating near edges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating on slopes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gradeability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Handle positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Control box, electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Starting the engine, manual start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Starting the engine, electric start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 3


Original instructions
Contents LP 6505

Stopping the engine, manual start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23


Stopping the engine, electric start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Every 10 hours of operating (daily). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Diesel engine, checking oil level and water separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Checking the air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Hydraulic system, checking the oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Scrapers, checking and adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Water tank, filling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check the bolted joints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking the safety straps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cleaning the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
After the first 20 hours of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Every 250 hours of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Diesel engine, changing the oil and filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking battery connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Every 500 hours of operation (yearly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Diesel engine, replacing the fuel filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hydraulic system, changing the oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hydraulic system, replacing the oil filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Eccentric element, changing the oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Before starting after long-term storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Uncertainties, sound value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

Introduction
Thank you for choosing a product from Atlas Copco. Since 1873, we have been
committed to finding new and better ways of fulfilling our customers' needs.
Through the years, we have developed innovative and ergonomic product
designs that have helped customers improve and rationalize their daily work.
Atlas Copco has a strong global sales and service network, consisting of
customer centers and distributors worldwide. Our experts are highly trained
professionals with extensive product knowledge and application experience.
In all corners of the world, we can offer product support and expertise to ensure
that our customers can work at maximum efficiency at all times.
For more information please visit: www.atlascopco.com
Construction Tools EOOD
7000 Rousse
Bulgaria

About the Safety and operating


instructions
The aim of the instructions is to provide you with knowledge of how to use the
machine in an efficient, safe way. The instructions also give you advice and
tell you how to perform regular maintenance on the machine.
Before using the machine for the first time you must read these instructions
carefully and understand all of them.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 5


Original instructions
Safety and operating instructions LP 6505

● Appropriate work overall or similar clothing (not


Safety instructions loose-fitting) that covers your arms and legs.
To reduce the risk of serious injury or death to
yourself or others, read and understand the Safety Drugs, alcohol or medication
and operating instruction before installing, operating, WARNING Drugs, alcohol or medication
repairing, maintaining, or changing accessories on Drugs, alcohol or medication may impair your
the machine. judgment and powers of concentration. Poor
Post this Safety and operating instruction at work reactions and incorrect assessments can lead to
locations, provide copies to employees, and make severe accidents or death.
sure that everyone reads the Safety and operating ► Never use the machine when you are tired or
instruction before operating or servicing the machine. under the influence of drugs, alcohol or
For professional use only. medication.
In addition, the operator or the operator's employer
► No person who is under the influence of drugs,
must assess the specific risks that may be present
alcohol or medication may operate the machine.
as a result of each use of the machine.
Additional instructions for the engine can be found
in the manufacturer's engine manual. Operation, precautions
Safety signal words DANGER Explosion hazard
If a warm machine or exhaust pipe comes into
The safety signal words Danger, Warning and contact with explosives, an explosion could occur.
Caution have the following meanings: During operating with certain materials, sparks and
ignition can occur. Explosions will lead to severe
DANGER Indicates a hazardous situation injuries or death.
which, if not avoided, will result
in death or serious injury. ► Never operate the machine in any explosive
WARNING Indicates a hazardous situation
environment.
which, if not avoided, could
► Never use the machine near flammable materials,
result in death or serious injury.
fumes or dust.
CAUTION Indicates a hazardous situation
which, if not avoided, could ► Make sure that there are no undetected sources
result in minor or moderate
of gas or explosives.
injury.
► Avoid contact with the warm exhaust pipe or the
bottom of the machine.
Personal precautions and
qualifications DANGER Fire hazard
If a fire starts in the machine, it can cause injury.
Only qualified and trained persons may operate or ► If possible use an ABE-class powder extinguisher,
maintain the machine. They must be physically able otherwise use a BE-type carbon dioxide fire
to handle the bulk, weight, and power of the machine. extinguisher.
Always use your common sense and good
judgement. DANGER Fuel hazard
The fuel is flammable and fuel fumes can explode
Personal protective equipment when ignited, causing serious injury or death.
Always use approved protective equipment. ► Protect your skin from contact with the fuel. If fuel
Operators and all other persons in the working area has penetrated the skin, consult a qualified health
must wear protective equipment, including at a professional.
minimum:
► Never remove the filler cap, or fill the fuel tank
● Protective helmet
when the machine is hot.
● Hearing protection
► Fill the fuel tank outdoors or in a clean and well
● Impact resistant eye protection with side protection ventilated place, free from sparks and open
flames. Fill the fuel tank at least ten meters (30
● Respiratory protection when appropriate
feet) from the place where the machine is to be
● Protective gloves used.
● Proper protective boots

6 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

► Release the filler cap slowly to let pressure WARNING Dust and fume hazard
escape. Dusts and/or fumes generated or dispersed when
► Never overfill the fuel tank. using the machine may cause serious and permanent
respiratory disease, illness, or other bodily injury (for
► Make sure the filler cap is screwed on when the example, silicosis or other irreversible lung disease
machine is used. that can be fatal, cancer, birth defects, and/or skin
► Avoid spilling fuel on the machine, wipe off any inflammation).
spilled fuel. Some dusts and fumes created by compaction work
► Check regularly for fuel leaks. Never use the contain substances known to the State of California
machine if it is leaking fuel. and other authorities to cause respiratory disease,
cancer, birth defects, or other reproductive harm.
► Never use the machine in the proximity of material Some examples of such substances are:
that can generate sparks. Remove all hot or ● Crystalline silica, cement, and other masonry
spark-generating devices before starting the products.
machine.
● Arsenic and chromium from chemically-treated
► Never smoke when filling the fuel tank or when rubber.
working with the machine or servicing it.
● Lead from lead-based paints.
► Only store fuel in a container that is specially
constructed and approved for the purpose. Dust and fumes in the air can be invisible to the
naked eye, so do not rely on eye sight to determine
► Consumed fuel and oil containers must be taken if there is dust or fumes are the air.
care of and returned to the retailer.
To reduce the risk of exposure to dust and fumes,
► Never use your fingers to check for fluid leaks. do all of the following:
► Perform site-specific risk assessment. The risk
WARNING Unexpected movements assessment must include dust and fumes created
The machine is exposed to heavy strains during by the use of the machine and the potential for
operation. If the machine breaks or gets stuck, there disturbing existing dust.
may be sudden and unexpected movement that can
cause injuries. ► Use proper engineering controls to minimize the
amount of dust and fumes in the air and to
► Always inspect the machine prior to use. Never minimize build-up on equipment, surfaces,
use the machine if you suspect that it is damaged. clothing, and body parts. Examples of controls
► Make sure that the handle is clean and free of include: exhaust ventilation and dust collection
grease and oil. systems, water sprays, and wet drilling. Control
dusts and fumes at the source where possible.
► Keep your feet away from the machine.
Make sure that controls are properly installed,
► Never sit on the machine. maintained and correctly used.
► Never strike or abuse the machine. ► Wear, maintain and correctly use respiratory
protection as instructed by your employer and as
► Pay attention and look at what you are doing.
required by occupational health and safety
regulations. The respiratory protection must be
effective for the type of substance at issue (and if
applicable, approved by relevant governmental
authority).
► Work in a well ventilated area.
► If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dust in a dust filled
environment.
► Operate and maintain the machine as
recommended in the operating and safety
instructions
► Wear washable or disposable protective clothes
at the worksite, and shower and change into clean
clothes before leaving the worksite to reduce
exposure of dust and fumes to yourself, other
persons, cars, homes, and other areas.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 7


Original instructions
Safety and operating instructions LP 6505

► Avoid eating, drinking, and using tobacco products WARNING Projectiles


in areas where there is dust or fumes. Failure of the work piece, of accessories, or even of
► Wash your hands and face thoroughly as soon as the machine itself may generate high velocity
possible upon leaving the exposure area, and projectiles. During operating, splinters or other
always before eating, drinking, using tobacco particles from the compacted material may become
products, or making contact with other persons. projectiles and cause personal injury by striking the
operator or other persons. To reduce these risk:
► Comply with all applicable laws and regulations,
► Use approved personal protective equipment and
including occupational health and safety
safety helmet, including impact resistant eye
regulations.
protection with side protection.
► Participate in air monitoring, medical examination
► Make sure that no unauthorised persons trespass
programs, and health and safety training programs
into the working zone.
provided by your employer or trade organizations
and in accordance with occupational health and ► Keep the workplace free from foreign objects.
safety regulations and recommendations. Consult
with physicians experienced in relevant WARNING Hydraulic system hazard
occupational medicine. Hydraulic hoses are made of rubber and can
► Work with your employer and trade organization deteriorate with age, with the consequent risk of
to reduce dust and fume exposure at the worksite splitting. This can cause injuries.
and to reduce the risks. Effective health and safety ► Maintain the hydraulic system regularly.
programs, policies and procedures for protecting
► Whenever there are uncertainties as to durability
workers and others against harmful exposure to
and wear, replace hoses with new original hoses.
dust and fumes must be established and
implemented based on advice from health and
WARNING Slope hazards
safety experts. Consult with experts.
During operation, secure the machine so it can not
DANGER Exhaust gas hazard fall if it is placed on a sloping ground. A fall can lead
to severe accidents and result in personal injury.
The exhaust gas from the machine’s combustion
engine contains carbon monoxide which is ► Always ensure that all personnel in the working
poisonous, and chemicals known to the State of area are higher up the slope than the machine.
California and other authorities to cause cancer, birth ► Always operate the machine straight up and down
defects, or other reproductive harm. Inhalation of when placed on slopes.
exhaust fumes can cause serious injury, illness, or
death. ► Never exceed the maximum recommended slope
angle when operating the machine. Follow the
► Never inhale exhaust fumes.
recommendations.
► Ensure good ventilation (extraction of air by fan if
necessary). WARNING Motion hazards
When using the machine to perform work-related
WARNING Battery hazard activities, you may experience discomfort in the
The battery contains poisonous and corrosive hands, arms, shoulders, neck, or other parts of the
sulphuric acid and can explode, this can cause injury. body.
► Never expose the battery to naked flames, sparks, ► Adopt a comfortable posture while maintaining
strong heat, or anything else where there is a risk secure footing and avoiding awkward off-balanced
of explosion. postures.
► Avoid getting acid on your skin, clothes or on the ► Changing posture during extended tasks may help
machine. avoid discomfort and fatigue.
► Wear protective glasses to avoid getting acid in ► In case of persistent or recurring symptoms,
your eyes, if you get acid in your eyes rinse them consult a qualified health professional.
with water for at least 15 minutes and seek
immediate medical treatment.
► Never short-circuit the battery poles when fitting
or replacing the battery.

8 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

WARNING Vibration hazards WARNING Trapping hazard


Normal and proper use of the machine exposes the There is a risk of neck ware, hair, gloves, and clothes
operator to vibration. Regular and frequent exposure getting dragged into or caught by rotating machine
to vibration may cause, contribute to, or aggravate parts. This may cause choking, scalping, lacerations,
injury or disorders to the operator’s fingers, hands, or death. To reduce the risk:
wrists, arms, shoulders and/or nerves and blood ► Never grab or touch a rotating machine part.
supply or other body parts, including debilitating
and/or permanent injuries or disorders that may ► Avoid wearing clothing, neck ware or gloves that
develop gradually over periods of weeks, months, or may get caught.
years. Such injuries or disorders may include damage ► Cover long hair with a hair net.
to the blood circulatory system, damage to the
nervous system, damage to joints, and possibly DANGER Electrical hazard
damage to other body structures. The machine is not electrically insulated. If the
If numbness, persistent recurring discomfort, burning machine comes into contact with electricity, serious
sensation, stiffness, throbbing, tingling, pain, injuries or death may result.
clumsiness, weakened grip, whitening of the skin, or ► Never operate the machine near any electric wire
other symptoms occur at any time, when operating or other source of electricity.
the machine or when not operating the machine, stop
operating the machine, tell your employer and seek ► Make sure that there are no concealed wires or
medical attention. Continued use of the machine after other sources of electricity in the working area.
the occurrence of any such symptom may increase
the risk of symptoms becoming more severe and/or WARNING Concealed object hazard
permanent. During operating, concealed wires and pipes
Operate and maintain the machine as recommended constitute a danger that can result in serious injury.
in these instructions, to prevent an unnecessary ► Check the composition of the material before
increase in vibration. operating.
The following may help to reduce exposure to ► Watch out for concealed cables and pipes for
vibration for the operator: example electricity, telephone, water, gas, and
► If the machine has vibration absorbing handles, sewage lines.
keep them in a central position, avoid pressing the
► If the machine seems to have hit a concealed
handles into the end stops.
object, switch off the machine immediately.
► When the percussion mechanism is activated, the
► Make sure that there is no danger before
only body contact with the machine you must have
continuing.
are your hands on the handle or handles. Avoid
any other contact, for example supporting any part
of the body against the machine or leaning onto WARNING Involuntary start
the machine trying to increase the feed force. Involuntary start of the machine may cause injury.
► Keep your hands away from the start and stop
► Make sure that the machine is well-maintained
device until you are ready to start the machine.
and not worn out.
► Learn how the machine is switched off in the event
► Immediately stop working if the machine suddenly
of an emergency.
starts to vibrate strongly. Before resuming the
work, find and remove the cause of the increased
WARNING Noise hazard
vibrations.
High noise levels can cause permanent and disabling
► Participate in health surveillance or monitoring, hearing loss and other problems such as tinnitus
medical exams and training programs offered by (ringing, buzzing, whistling, or humming in the ears).
your employer and when required by law. To reduce risks and prevent an unnecessary increase
► When working in cold conditions wear warm in noise levels:
clothing and keep hands warm and dry. ► Risk assessment of these hazards and
implementation of appropriate controls is essential.
See the ”Noise and vibration declaration statement”
► Operate and maintain the machine as
for the machine, including the declared vibration
recommended in these instructions.
values. This information can be found at the end of
these Safety and operating instructions. ► If the machine has a silencer, check that it is in
place and in good working condition.
► Always use hearing protection.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 9


Original instructions
Safety and operating instructions LP 6505

Transport, precautions
WARNING Loading and unloading hazard
When the machine is lifted by a crane and similar
appliance, this can lead to injury.
► Use marked lifting points.
► Make sure that all lifting devices are dimensioned
for the weight of the machine.
► Never remain under or in the immediate vicinity
of the machine.

Maintenance, precautions
WARNING Machine modification
Any machine modification may result in bodily injuries
to yourself or others.
► Never modify the machine. Modified machines are
not covered by warranty or product liability.
► Always use original parts and accessories
approved by Atlas Copco.
► Change damaged parts immediately.
► Replace worn components in good time.

WARNING Hot oil hazard


When changing the oil, oil filter or hydraulic oil on a
hot machine, there is a risk of burns.
► Wait until the machine has cooled down before
changing the oil.

CAUTION High temperature


The machine's front cover, exhaust pipe, and
hydraulic system become hot during operation.
Touching them can lead to burns.
► Never touch a hot front cover.
► Never touch the hot exhaust pipe.
► Never touch the hydraulic system.
► Wait until the front cover, exhaust pipe, and bottom
of the machine has cooled down before carrying
out maintenance work.

NOTICE Any use of a quick-charger to charge the


battery can shorten the life time of the battery.

Storage, precautions
♦ Keep the machine in a safe place, out of the reach
of children and locked up.

10 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

D. Throttle control
Overview
To reduce the risk of serious injury or death to
yourself or others, read the Safety instructions
section found on the previous pages of this
manual before operating the machine.

Design and function


LP rollers are equipped with a large water tank and
are ideal for compacting thin layers of granular soils,
wet sand and asphalt. They are recommended for
jobs on limited areas, parking lots, repair works, or
similar jobs.
LP rollers must only be used in well-ventilated areas,
as is the case for all combustion engine machines.
The LP rollers are equipped with automatic hydraulic
brakes in the drum motors. Never tow the machine.
Never operate on steeper slopes than recommended
in this manual.
For professional use only.
E. Water tank
No other use is permitted.
F. Fuel tank

Main parts G. Air filter


H. Engine oil filter
I. Oil dipstick
J. Hood
K. Engine
L. Silencer
M. Connection, for safety crank handle
N. Drum motor
O. Scraper
P. Drum

A. Forward and reverse control


B. Push-stop
C. Vibration control, ON and OFF

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 11


Original instructions
Safety and operating instructions LP 6505

Q. Control lamp, operating


R. Control lamp, charging
S. Control lamp, engine oil pressure
T. Hourmeter
U. Ignition switch

A. Working mode position


B. Start/Idling speed position
C. Stop position
D. Position lock

Labels
The machine is fitted with labels containing important
information about personal safety and machine
maintenance. The labels must be in such condition
that they are easy to read. New labels can be ordered
V. Water valve, ON and OFF
from the spare parts list.
EPA (US Environmental Protection Agency)
throttle control with three fixed positions.

12 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

Noise level label

WA

xxx dB
The label indicates the guaranteed noise level
corresponding to EC-directive 2000/14/EC. See
"Technical data" for accurate noise level.

Safety label, rotating fan blades

Rotating fan blades. Keep your hands at a safe


distance from the danger zone.
Data plate
A B C D Safety label, read the instruction manual

Construction Tools EOOD

Type Operating mass kg Rated power kW Year of Mfg

Product Identification Number Made in xxxxxxxx

Instruction manual. The operator must read the


safety, operation and maintenance instructions before
operating the machine.
A. Machine type
B. Product Identification Number Safety label, handle locking
C. The warning symbol together with the book
symbol means that the user must read the
safety and operating instructions before the
machine is used for the first time.
D. The CE symbol means that the machine is
EC-approved. See the EC Declaration of
Conformity which is delivered with the machine
for more information.
The handle must be locked when in the raised
position. Read the instruction manual.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 13


Original instructions
Safety and operating instructions LP 6505

Safety label, hot surfaces Hydraulic oil filter label

Hot surfaces in the engine compartment. Keep your Lifting point label
hands at a safe distance from the danger zone.

Safety label, maximum slope angle

Securing point label

The operator must read the safety, operation and


maintenance instructions before operating the
machine.

Safety label, read the instruction manual

Sprinkler label

♦ Instruction manual. The operator must read the


safety, operation and maintenance instructions
before operating the machine.

♦ Use ear protectors. Water label


♦ Use personal protective equipment.

Hydraulic oil level label

14 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

Operator panel label D. Hourmeter.


E. Ignition switch.

Transport
Lifting the machine
WARNING Lifting hazard
Never lift the machine without checking if it is intact.
A damaged machine can fall apart, which can result
in serious injury.
► Check the machine's data plate for information of
the weight.
► Check that the shock absorbers, safety straps and
protective frame are correctly attached and not
damaged.
► Check that all equipment is dimensioned in
accordance with applicable regulations.
► Only lift the machine by the hook on the frame.
► Never lift the machine by the lifting eye at the
engine.
A. Vibration ON/OFF control.
► Never walk or stand under a lifted machine.
B. Forward and reverse control.
► Never tow the machine.
C. Engine speed.

Start panel label

A. Control lamp, operating.


B. Control lamp, charging.
C. Control lamp, engine oil pressure.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 15


Original instructions
Safety and operating instructions LP 6505

Lifting the machine Secure transport


♦ Before lifting the machine, lock the catch (A) in
the transport position.
WARNING Transport hazard
During transportation always strap the machine
securely for all transportation, otherwise it can cause
injury.
► Use the front and rear securing points to secure
the machine.

Secure transport
♦ Secure the machine with straps (A) at the front
and rear; labels indicate the securing points.

♦ Only lift the machine by the hook on the frame (B).

Installation
Fuel
Filling
WARNING Fuel hazard
The fuel is extremely flammable and fuel fumes can
explode when ignited, causing serious injury or death.
► Protect your skin from contact with the fuel.
♦ Make sure that the shock absorbers (C), safety
straps (D) and the hook (B) are correctly attached ► Never remove the filler cap or fill the fuel tank
and not damaged. when the machine is hot.
► Never smoke when filling the fuel tank or when
working with the machine or servicing it.
► Avoid spilling fuel and wipe off any fuel spilled on
the machine.

16 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

Filling procedure
Operating near edges
1. Stop the engine and let it cool down before filling
the tank.
WARNING Overturning hazard
2. Release the filler cap slowly to let any pressure When operating along edges, at least 2⁄3 of the
escape. machine must be on a surface with full bearing
3. Fill the fuel tank to the lower edge of the filler strength, otherwise the machine can tip over.
pipe. ► Switch off the machine and lift it back on surface
with full bearing strength.

4. Never overfill the tank. Due to the movement of


the fuel within the tank, it is possible to have fuel
at a higher level than the tank cap, which can
lead to a spillage of fuel if the tank cap is opened.
This can be avoided by only opening the tank
cap when the machine is on level ground and Operating on slopes
the tank cap is at the fuel tank's highest point.
WARNING Slope hazards
During operation, secure the machine so it can not
Operation fall if it is placed on a sloping ground. A fall can lead
to severe accidents and result in personal injury.
WARNING Engine running hazard
► Always ensure that the work area is secure and
Vibrations from the engine can cause material that all personnel are higher up the slope than the
changes, this can cause the machine to move and machine.
cause injuries.
► Always operate the machine straight up and down
► Never leave the machine with the engine running.
when placed on slopes.
► Ensure that only authorized personnel operate the
► Never exceed the maximum recommended slope
machine.
angle when operating the machine. Follow the
recommendations.
NOTICE When operating the machine, follow the
instructions in the manual; never sit or stand on the
NOTICE Remember that wet or loose ground,
machine when it is working.
vibration switched ON, and driving speed can all
cause the machine to tip over even on a lesser slope
than specified here. Always exercise extreme caution
on sloping and uneven terrain.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 17


Original instructions
Safety and operating instructions LP 6505

Tilt Gradeability
♦ The maximum tilt of the machine is 17°. ♦ The maximum gradeability of the machine with
vibration switched on is 14°.

The maximum gradeability of the machine with


vibration switched off is 19°.

The tilting angle is measured on a hard level


surface with the machine stationary. Vibration
switched OFF and all tanks full.

♦ The inclination angle is measured on a hard level


surface with the machine stationary. Vibration
switched OFF and all tanks full.

Start and stop


Before starting
Follow the general safety precautions supplied with
the machine at delivery. We recommend that you
study the engine manual supplied with the machine.
Check that maintenance routines have been carried
out.

18 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

1. Check the engine oil level (A). 4. Fill the sprinkler water tank (D) with water.

2. Check the oil level (B) in the hydraulic system. NOTICE During operation oil leaks can occur and
bolted joints can come loose, this can cause engine
breakdown.
DANGER Handle hazard
When changing the handle position, the handle must
be held, otherwise it can cause injuries.
► Hold the handle.
► Lower the handle with caution.

3. Fill the fuel tank (C) with fuel.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 19


Original instructions
Safety and operating instructions LP 6505

Handle positions ♦ The height of the handle is adjusted with the shock
♦ To operate the machine, press the catch (A) and absorbers (D).
lower the handle to position (B).

NOTICE Adjust the shock absorbers' screws


(E) to the same height to avoid uneven load
of the handle.

Control box, electrical system


♦ Operating lamp (A), lights when engine is running.

♦ Charging lamp (B), lights if there are charging


problems.

♦ Oil pressure (C), lights with low oil pressure.

♦ Hourmeter (D).
♦ When transporting the machine, raise the handle
and push it to locked position (C). ♦ Ignition key (E).

20 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

4. Lift up the automatic decompression device (D)


to the starting position.

5. Turn over the engine with the starting handle (E).

6. Allow the engine to idle a few minutes before


increasing up to full working speed (F).

Starting the engine, manual start


1. Check that the forward and reverse control (A)
is in neutral position.

2. Check that the vibration control (B) is in position


0.

3. Set the throttle control (C) to 1⁄2 throttle.

NOTICE If the engine fails to start; turn the ignition


key to position 0, and wait 5 to 10 seconds before
making a new attempt to start.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 21


Original instructions
Safety and operating instructions LP 6505

Starting the engine, electric start 4. Turn the ignition key (F) to the ignition position
1. Check that the forward and reverse control (A) 1. The control lamps for charging (G) and oil
is in position. pressure (H) lights up.

2. Check that the vibration control (B) is in neutral


position 0.

3. For non EPA throttle control:


Set the throttle control (C) to 1⁄2 throttle.

5. Turn the ignition key (F) to the starting position


For EPA throttle control:
2 and release the ignition key when the engine
Pull up the stop (D) to release the throttle control starts.
handle. Move the throttle control handle to
start/idling speed position (E). 6. Allow the engine to idle a few minutes before
increasing to full working speed (I).
For non EPA throttle control:

For EPA throttle control:

22 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

Stopping the engine, manual start


1. Turn the throttle control (A) to allow the engine
to idle for a minute.

2. Turn the throttle control (B) to the stop position


to stop the engine.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 23


Original instructions
Safety and operating instructions LP 6505

Stopping the engine, electric start 2. Turn the throttle control (B) to the stop position
1. Turn the throttle control (A) to allow the engine to stop the engine.
to idle for a minute. For non EPA throttle control:
For non EPA throttle control:

For EPA throttle control:


For EPA throttle control:

3. Turn the ignition key (C) to the neutral position


0.

24 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

The integrated hydraulic parking brake automatically


Operating engages when the machine is shut off.

Driving
♦ Forward operation: Maintenance
Move the forward and reverse control (A) forwards.
Regular maintenance is a basic requirement for the
Hold to run.
continued safe and efficient use of the machine.
♦ Reverse operation: Follow the maintenance instructions carefully.
Move the forward and reverse control (A) ♦ Before starting maintenance on the machine, clean
backwards. Hold to run. it in order to avoid exposure to hazardous
substances. See “Dust and fume hazard”.
♦ Vibration on:
♦ Disconnect the battery before maintenance.
Move the vibration control (B) to position I.
♦ Attach a warning tag to the machine to inform
♦ Vibration off:
other service staff about ongoing maintenance.
Move the vibration control (B) to position 0.
♦ Use only authorised parts. Any damage or
♦ Push-stop: malfunction caused by the use of unauthorised
NOTICE The machine is equipped with a parts is not covered by warranty or product liability.
protection device to stop the propulsion.
♦ When cleaning mechanical parts with solvent,
Push the push-stop (C) to stop the propulsion. comply with appropriate health and safety
regulations and ensure there is satisfactory
ventilation.

♦ For major service of the machine, contact the


nearest authorised workshop.

♦ After each service, check that the machine's


vibration level is normal. If not, contact the nearest
authorised workshop.

Battery charging
Use a voltage regulated battery charger (constant
voltage). A switched two-stage charger with constant
voltage is recommended. A two-stage charger
automatically reduces the charging voltage (14.4 V)
CAUTION Driving hazard to trickle charging (13.3 V) when the battery is fully
charged.
The machine stops when the hold to run handle is
released, if not it can cause injury. Battery storage and trickle charging
► Check that the machine stops when the hold to Never leave a machine with a discharged battery. A
run handle is released and/or the push-stop is discharged battery freezes at a temperature of about
pushed. -7°C (19F). A fully charged battery will freeze at
-67°C (-89F). A battery that is not being used must
be fully charged before being put aside.
When taking a break Trickle charging is not normally required during a
period of 6 to 8 months. If a battery has not been in
use for a long period, it must be fully charged before
♦ Stop the machine during breaks.
being used. Trickle charging is recommended a
♦ During all breaks, put the machine away so that couple of times during the season (especially in
there is no risk for unintentional start. winter).

Parking Every 10 hours of operating


Always park the machine on the most level ground.
Before leaving it: (daily)
1. Turn off the engine and pull out the ignition key.
Before undertaking any maintenance, turn the
machine off.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 25


Original instructions
Safety and operating instructions LP 6505

♦ Inspect the machine before starting. Inspect the ♦ Check the water separator (B) - diesel fuel and
entire machine so that leakages or other faults are water separate in the glass bowl. If there is any
detected. water, drain until only pure fuel is left in the bowl.

♦ Check the ground under the machine. Leakages


are more easily detected on the ground than on
the machine itself.

♦ Check that the controls are not damaged and does


not jam. Lubricate the controls if necessary.

In order to ensure that the machine remains within


the stated vibration level values, the following checks
must be performed:
Maintenance routines:
♦ Check the oil level in the engine. See the engine
manual for more information.

♦ Fill up with fuel for the engine.

♦ Check/empty the water separator. See the engine


manual for more information. Checking the air filter
♦ Check the engine air filter and clean the filter (A)
♦ Check the air filter on the engine.
if necessary.
♦ Check the hydraulic oil level.

♦ Check the adjustment of the scrapers.

♦ Check that the shock absorbers for frame and


handle are not damaged, change if necessary.

♦ Fill the sprinkler system with water.

♦ Check for oil leakage on the machine.

♦ Check that all bolted joints are tightened.

♦ Keep the machine clean.

♦ Check that the safety straps are not damaged,


change if necessary.

Diesel engine, checking oil level and water


separator
♦ Stop the engine and wait for a few minutes. The
machine must be horizontal.

♦ Clean around the dipstick (A).

♦ Check the oil level with the dipstick (A).


If the filter is contaminated by dry dust, tap the
filter against the palm of the hand until all loose
dust is dislodged.

♦ The filter must be replaced if it is wet or oily.

♦ NOTICE Check at full throttle each time the


engine is started, that the filter indicator does
not indicate that the filter is clogged.

26 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

♦ Air filter indicator Scrapers, checking and adjusting


Press in the air filter indicator (B). ♦ Make sure that the scraper blades (A) are not
If the indicator stays in the green mode (C), clean touching the drums, and adjust the screws (B) if
or replace the air filter. necessary to a clearance (C) of 1.5 mm (0.06 in.).

See the engine manual for more information.

Hydraulic system, checking the oil level


♦ Check that the correct oil level (A) is indicated in
the hydraulic oil tank.

Water tank, filling


♦ Remove the tank cap and fill with clean water. The
water is used for the sprinkler system.

♦ Fill up with hydraulic oil if necessary, see


"Hydraulic system, changing the oil".

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 27


Original instructions
Safety and operating instructions LP 6505

Check the bolted joints Cleaning the machine


♦ Check that no oil is leaking from the machine. ♦ Do not spray water directly onto electrical
components or the instrument panel.
♦ Check and, where necessary, tighten screws and
nuts. ♦ Place a plastic bag over the fuel filler cap and
secure with a rubber band. (This will prevent water
from entering the venting hole in the filler cap.
Otherwise this could cause operational
disturbances, such as clogged filters.)

NOTICE Never aim a water jet directly at the fuel


filler cap. This is particularly important when using a
high-pressure cleaner.

After the first 20 hours of


operation
Maintenance routines:
♦ Check the engine cooling system and clean if ♦ Change the oil in the engine. See the engine
necessary. manual for more information.

♦ Replace the oil filter. See the engine manual for


Checking the safety straps more information.
♦ Check the safety straps on the front and back of
the machine. Replace if they are damaged. ♦ Clean and refit the air filter.

♦ Check and adjust the engine valve clearance. See


the engine manual for more information.

Every 250 hours of operation


Maintenance routines:
♦ Check and adjust engine valve clearances. See
the engine manual for more information.

♦ Change the oil in the engine. See the engine


manual for more information.

♦ Replace the oil filter. See the engine manual for


more information.

♦ Replace the air filter on the engine.

♦ Check and clean the engine air cooling system.


See the engine manual for more information.

♦ Check and clean the hydraulic oil cooler.

♦ Check the battery connections.

♦ Check the screws on the safety straps, if Diesel engine, changing the oil and filter
necessary tighten or replace.
Only drain engine oil while engine is warm.

28 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

1. Unscrew the drain valve cover (A) and drain the Checking battery connectors
oil from the engine by using the drain hose (B). ♦ Clean the battery poles and cable shoes and apply
a coating of acid-free grease (Vaseline).

♦ Tighten the battery connections.

♦ Check the attachment of the battery.

2. Remove the drain hose and screw the drain valve


cover (A) back on and make sure there is no
leakage.

3. Loosen and replace the oil filter (C).

4. Fill the engine oil as per specifications to the


maximum mark on the dipstick (D).

See the engine manual for more information.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 29


Original instructions
Safety and operating instructions LP 6505

Every 500 hours of operation Diesel engine, replacing the fuel filter
1. The replacement intervals for fuel filters depend
(yearly) on how heavily contaminated the fuel is.

2. Release the hoses on both sides of the fuel filter


Maintenance routines:
(A) and replace the filter.
♦ Check and adjust engine valve clearances. See
the engine manual for more information.

♦ Change the oil in the engine. See the engine


manual for more information.

♦ Replace the oil filter. See the engine manual for


more information.

♦ Clean fuel tank. See the engine manual for more


information.

♦ Replace the fuel filter. See the engine manual for


more information.

♦ Replace the air filter on the engine

♦ Check and clean the engine air cooling system.


See the engine manual for more information.

♦ Check the fuel injection pump. See the engine 3. When fitting the new filter make sure that the
manual for more information. arrow on the filter coincides with the direction of
flow of the fuel.
♦ Check the fuel injection nozzle. See the engine
manual for more information. See the engine manual for more information.

♦ Drain the fuel system of water. See the engine Hydraulic system, changing the oil
manual for more information. 1. Remove the oil tank cap, bleeder filter and splash
guard (A).
♦ Change the hydraulic oil.

♦ Change the eccentric element oil

2. Use an oil suction tool to empty the hydraulic oil


from the tank.

3. Clean the tank opening and change the bleeder


filter.

4. Fill with new hydraulic oil.

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Original instructions
LP 6505 Safety and operating instructions

5. Check the oil level (B).

6. Start and warm up the engine.

7. Check the oil level (B).

8. Refill if it is necessary.

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Original instructions
Safety and operating instructions LP 6505

Hydraulic system, replacing the oil filter 3. Insert the new filter (B) and the spacer in the
1. Clean the area around the filter cover and then housing, check the O-ring (D) in the cover.
unscrew the cover (A). Replace the filter element 4. Screw the cover (A) back on and make sure there
(B). The element is of the disposable type and is no leakage.
must be disposed of in an
environmentally-friendly manner.

2. Insert the spacer(C).


NOTICE Use the old filter spacer.

32 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

Eccentric element, changing the oil


Storage
1. Place a suitabled sized container, at least 0.6
litres, under the eccentric element and loosen ♦ Empty the fuel tank before storing the machine.
the drain plug (A).
♦ Empty water tank before storing the machine.

♦ Clean the machine.

♦ Clean the air filter.

♦ Carefully pull the start handle until a slight


resistance appears.

♦ Wipe off any oil and dust that has accumulated


on the rubber parts.

♦ Cover the machine and store it in a dry, dust-free


area.

2. Drain the oil, clean and remount the drain plug


(A).
Before starting after
3. Unscrew the filler plug (B) and the oil level plug long-term storage
(C). Fill with oil as per specifications. Fill with oil
until it starts to run through the hole for the level Follow the general safety precautions supplied with
plug (C). the machine at delivery. We recommend that you
study the engine manual supplied with the machine.
Check that maintenance routines have been carried
out.

4. Remount the oil level plug (C).

5. Remount the filler plug (B).

Disposal
A used machine must be treated and disposed of in
such a way that the greatest possible portion of the
material can be recycled and any negative influence
on the environment is kept as low as possible, and
in accordance with local restrictions.
Before a fuel driven machine is deposited it must be
emptied and cleaned of all oil and fuel. Remaining
oil and fuel must be dealt with in a way that does not
adversely affect the environment.
Always send used filters, drained oil and fuel
remnants to environmentally correct disposal.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 33


Original instructions
Safety and operating instructions LP 6505

Technical data
Machine data

Hatz, manual start Hatz, electric start


Engine
Type Hatz 1 D42S 4-stroke Hatz 1 D42S 4-stroke
Power kw (hp) 6,6 (8,6) 6,6 (8,6)
Rated speed (r.p.m.) 3000 3000
Performance
Operating speed km/h (miles/h) 0-3.6 (0-2.3) 0-3.6 (0-2.3)
Maximum tilt, ° (%) 17 (30) 17 (30)
Gradeability with / without vibration, ° (%) 14 (25) / 19 (35) 14 (25) / 19 (35)
Compaction data
Vibration frequency, Hz (r.p.m.) 58 (3480) 58 (3480)
Centrifugal force, kN (Ibf) 21.8 (4.900) 21.8 (4.900)
Amplitude, mm (in.) 0.52 (0.020) 0.52 (0.020)
Static linear load, kg/cm (pli) 5.73 (32.1) 5.88 (33)
Fluid volumes
Fuel tank, litres (qts) 5.0 (5.25) 5.0 (5.25)
Crank case, litres (qts) 1.2 (1.27) 1.2 (1.27)
Hydraulic oil, litres (qts) 12.5 (13.2) 12.5 (13.2)
Eccentric element, litres (qts) 0.57 (0.6) 0.57 (0.6)
Water tank, litres (gallon) 58 (12.75) 58 (12.75)
Lubricants
Engine oil Shell Rimula R4 L 15W-40 Shell Rimula R4 L 15W-40
Eccentric element oil Shell Rimula R4 L 15W-40 Shell Rimula R4 L 15W-40
Hydraulic oil Shell Tellus S2 V68 Shell Tellus S2 V68
Fuel Hatz: Use diesel oil that complies with EN Hatz: Use diesel oil that complies with EN
590 or DIN 51601. 590 or DIN 51601.
Fuel consumption, litres/hour (qts/h) 1.35 (1.43) 1.35 (1.43)
Weights
Weight, kg (lb) 716 (1579) 736 (1623)
Operating weight EN500, kg (lb) 745 (1642) 765 (1687)

Noise and vibration declaration statement


Guaranteed sound power level Lw according to EN ISO 3744 in accordance with directive 2000/14/EC.
Sound pressure level Lp according to EN ISO 11201, EN 500-4.
Vibration value determined according to EN 500-4 See table ”Noise and vibration data” for the values etc.
These declared values were obtained by laboratory type testing in accordance with the stated directive or
standards and are suitable for comparison with the declared values of other machines tested in accordance
with the same directive or standards. These declared values are not suitable for use in risk assessments and
values measured in individual work places may be higher. The actual exposure values and risk of harm
experienced by an individual user are unique and depend upon the way the user works, in what material the
machine is used, as well as upon the exposure time and the physical condition of the user, and the condition
of the machine.
We, Construction Tools EOOD, cannot be held liable for the consequences of using the declared values, instead
of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which
we have no control.
This machine may cause hand-arm vibration syndrome if its use is not adequately managed. An EU guide to
managing hand-arm vibration can be found at http://www.humanvibration.com/humanvibration/EU/VIBGUIDE.html

34 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

We recommend a programme of health surveillance to detect early symptoms which may relate to vibration
exposure, so that management procedures can be modified to help prevent future impairment.

Noise and vibration data

Noise Vibration
Declared values Declared values
Sound
pressure Sound power Three axes values
EN ISO 11201 2000/14/EC EN 500-4
Lp Lw Lw permitted
at operator's guaranteed measured dB(A) working
Type ear dB(A) rel 1pW rel 1pW m/s 2 value hours/day
LP 6505 manual 88 107 105 4.0 8
LP 6505 electric 88 107 105 4.0 8

Permitted working hours per day are calculated on limit value of 5 m/s2 as per 2002/44/EC.

Uncertainties, sound value

Uncertainties, sound value


Type KwA dB(A) KpA dB(A)
LP 6505 1.5-2.5 2.5-3.0

Uncertainty factor for gravel bed.

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 35


Original instructions
Safety and operating instructions LP 6505

Dimensions
mm (in.)

36 © 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09


Original instructions
LP 6505 Safety and operating instructions

EC Declaration of Conformity
EC Declaration of Conformity (EC Directive 2006/42/EC)
We, Construction Tools EOOD, hereby declare that the machines listed below conform to the provisions of EC
Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive), and the harmonised standards
mentioned below.

Guaranteed sound power level Measured sound power level


Machines [dB(A)] [dB(A)]
LP 6505 Manual 107 105
LP 6505 Electric 107 105

Following harmonised standards were applied:


♦ EN 500-1+A1

♦ EN 500-4

Following other standards were applied:


♦ 2000/14/EC, appendix VIII

♦ 2004/108/EC

Notified body involved for directive:


Mira, NoBo no.0888
Watling Street
Nuneaton
Warwickshire
CV10 0TU
UK
Technical Documentation authorised representative:
Emil Alexandrov
Construction Tools EOOD
7000 Rousse
Bulgaria
General Manager:
Nick Evans

Manufacturer:
Construction Tools EOOD
7000 Rousse
Bulgaria
Place and date:
Rousse, 2015-04-13

© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09 37


Original instructions
© 2015 Construction Tools EOOD | No. 9800 1531 01b | 2015-11-09

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers, and
drawings.

www.atlascopco.com

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