Cable Route Tracer: User Manual
Cable Route Tracer: User Manual
Cable Route Tracer: User Manual
v.1.1
KharkovEnergoPribor Ltd.
+380 57 393 1069
www.kep.ua | [email protected]
CONTENTS
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This is the user manual for Cable Route Tracer PT-14 (hereinafter
referred to as Tracer). It contains all of the information a new user will
need to operate the Tracer effectively as well as safety conditions
while using the Tracer.
Note that all illustrations at this document are just for user’s
consideration. The actual design of the Tracer may be different.
The manufacturer can make changes into the Tracer construction,
which will not affect its operation, without special announcement.
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1 INTRODUCTION
1.1 Application
The Tracer paired with the GT-75 and GT-15 Transmitters is
designed to locate and trace cable and pipe lines (hereinafter
referred to as Utilities).
1.2 Description
The Tracer:
• locates the planimetric position, orientation and misalignment of
utilities with simultaneous indication of a target line depth and
intensity of current through the line in the TRACE mode;
• finds and traces the areas of faulty insulation of the utility line and
locates the position and depth of the line in the «TRACE/ SONDE»
mode;
• picks the cable conductors and detects the short-circuited areas or
wire break (using the MD-01 mini-sensor);
• logs readings with positional data received from external GPS
module; transmits these data to a PC.
Without the aid of the Transmitter the Tracer:
• on the «50Hz» and «550Hz» frequencies locates cables by
detection Power signals naturally occurred on the utilities;
• on the «100Hz» and «300Hz» frequencies locates utilities and
finds areas of damaged insulation of pipes by detecting
Electrochemical protection signals;
• on the «55Hz» and «1450Hz» frequencies locates the areas of
ground fault of overhead lines by detection Power current
harmonics;
• in the «AIR» mode locates utilities by re-radiated broadcasting and
telephone signals within the frequency band from 48Hz to 14kHz;
• in the «RADIO» modes locates utilities by re-radiated broadcasting
signals within the frequency band from 10kHz to 36kHz.
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2 SPECIFICATIONS
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3 DESIGN
3.1 Appearance
The exterior of the Tracer is shown in Figure 1.
4 1
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10 1
9 2
7 6 5 4
4 " " button. Stores displayed parameters and GPS coordinates for further
transmission to a PC;
5, 6 " ", " " buttons. Adjusts signal gain; scrolls through the MENU options;
" " button. Sets optimum signal gain in the TRACE or SONDE channels
7 (depending on actual control area). Measures the utility depth and intensity of
current. Switches on/off the selected option in the MENU mode;
8 " " button. Adjusts the sound volume;
9 "F" button. Switches the available operating frequencies;
"MODE" button. Selects available locating modes. Switches the control areas to
10 change operating frequencies and amplify signal between the TRACE and SONDE
channels in the TRACE-SONDE mode.
Figure 2 – Front panel
3.2 Packing
Tracer and the operating documentation are wrapped with packaging
film in a way preventing dust and moisture from getting in and placed
in a packing crate.
The crates are supplied with labels containing the name of the Tracer
as well as shipping and storage instruction signs.
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4 OPERATION PROCEDURES
WARNING!
Always observe safety rules when you work with live cables.
Do not apply voltage of more than 42V to the open metal parts or
jacks of the Tracer.
The Tracer locates utilities and cable faults by the induction method.
Replacement sensors facilitate finding damaged insulation by the
voltage of current bleeding via the ground.
The alternating magnetic field induced by the utility and/or the
voltage generated in the replacement sensors are transformed into a
signal form. This signal is amplified and processed by the digital
signal processor. Then the signal levels are displayed in a form of
line bars and digital values in dB or Volts. The indication may be
supported with the audible signal.
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If you want to charge the battery, connect a power supply unit plug
(included in the delivery set) to the corresponding jack of the Tracer.
Plug the power supply in. Full battery is shown with completely
highlighted BATTERY bar graph indicator.
Charging time is from 6 to 8 hours. If the Tracer is out of use for a
long time, recharge the batteries quarterly.
Note. Charging of standard battery is with the current from 400mA to
500mA. When charging the batteries with other rated capacity, always
check the temperature. If it rises quickly, stop charging.
4.3 Selection and setting the main parameters via the MENU options
Press the "MENU" button to enter or exit the menu. The menu is
navigated with the signal gain buttons or sound volume buttons. The
options may be selected and changed with the «H» button.
4.3.1 In the INDICATION submenu (see Figure 3b)
− the TRACE option (see Figure 3c) is used to select the signal peak
type (see Figure 3d) and to switch on/off the peak or null
indication;
− the SONDE option (see Figure 3e) is used to expand the scale 1:4
and to select signal level at the of the SONDE jack input in dB or
Volts.
4.3.2 In the SOUND submenu (see Figure 3f) you may select an auditory
accompaniment of the indication:
− as a single-frequency tone when the volume is proportional to the
signal level;
− as a crack sound like in GM counter when the frequency of cracks
is proportional to the signal level;
− as a direct audible signal from antenna on the frequencies of
«50 Hz» and «AIR». This function provides operation by ear.
In the TRACE mode the sound backs up the peak signal intensity.
When Peak mode is OFF, the sound level corresponds to the null
signal. In the TRACE-SONDE mode, the sound backs up the signal
at the SONDE jack input.
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Indication
> Indication… > TRACE scale…
Sound… SONDE scale…
Measurements… Back
GPS
Exit
a) b)
c) d)
e) f)
g) h)
Figure 3 – Menus
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10 11 12 13 14 15 16 17 4 13 15 14 20 16 17
9
9
8 18
19 7
20
2
a) b)
10 13 15 14 12 16 17 15 14 12 16 17
9 18
7
19
8
6 5
5 6
4 4
3 3
2 2
1 1
c) d)
Figure 4 – Mode displays
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Relative strength of the input signal (peak bargraph). Locating is performed by the
9
peak method;
10 Indication of sharp peak (« ») or broad peak (« »);
11 Indication of scale extension « »;
12 Direction of current: « » - from Transmitter; « » - to Transmitter;
Input signal from the lower magnetic antenna in dB. Locating is by the peak
13
method;
14 Volume indicator;
15 GPS state, « » or « »;
16 Logging to the « » track, displayed at the moment of recording;
17 BATTERY state icon;
18 Tracer axis;
19 Utility position arrow;
20 Linear distance from the point logged by last pressing of “ ” button to present
position. Calculated according to the GPS readings.
CAUTION!
The indicator of the input signal strength in dB (for locating by peak
and null) turns red when the corresponding input channels are
overloaded (see Figure 4, Pos. 13 and 8).
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As far as you move along the line, the Tracer gain and the sound
volume shall be adjusted depending on the strength of the received
signal. Along the route the signal strength may change depending on
the cable core twists. The strength of signal may also drop
considerably in the areas where the cables are laid under pipelines
or near connecting sleeves, or in the areas where they are shielded
with metal pipes.
In some cases, the peak scale is not sufficient, e.g. when the pipeline
branch of smaller diameter is traced deeply under the ground.
At that, some portion of tracing current leaks through the branch, and
the peak signal strength over the main pipeline drops slightly, and
this may go unnoticed.
The «peak scale expansion 1:4» option reduces the scale divisions
to increase its resolution. The « » icon (Pos. 11 in Figure 4) will
be displayed, a yellow strip will appear under the «peak» scale to
show the expansion bar graph relative to the normal (unexpanded)
scale.
Using the gain up/down buttons, place the end of the extended
«peak» bar graph within the visible area of the display. The gain-up
button is expands the scale. The gain- down button makes the scale
shorter.
The optimum gain and scale for a specific signal intensity may be
obtained by pressing the « » button.
The option of the peak scale extension may be selected by scrolling
the MENU options as follows: Menu > Indication> TRACE scale >
Peak type > Extension 1:4.
4.5.2.2. The null method
The method of null provides precise tracing of single utilities. The null
signal is within the abrupt area of the characteristic curve.
In Figure 5 shows relationship between the null signal intensity and
the displacement of the antenna away from the target utility. When
the antenna is exactly over the axis of the utility, the signal will be on
its minimum. When you move the antenna away from the utility, you
will get the signal gain, and there will be more lighted segments of
the barograph towards the utility. Subsequent disposal of the
antenna will result in smooth signal attenuation.
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When you use the null method you should maintain the optimum gain
level of the Tracer. If the gain is too low, the barograph drift from the
center will be minor or unnoticeable. If the gain is too high, the
barograph drift may be drastic. This may give the impression of
chaotic operation of the Tracer.
When you move along the route of the utility, the signal may rise
sharply. This means that the bending (or branching) of utility takes
place. The indicator will show its direction.
When you locate the utilities surrounded with other lines and cables,
use the method of sharp peak since the interferences of adjacent
lines is too high during peak tracing.
4.5.3 Locating with COMPASS option
The COMPASS mode is used to facilitate location of single long-
distance utility lines with bends and turns. This COMPASS shows the
orientation of the located utility relative to the Tracer. This facilitates
the user operation.
The COMPASS option is selected via Menu as follows: Menu >
Indication> TRACE scale > COMPASS.
The COMPASS arrow will show the direction of the utility
(see Figure 4, Pos.19). In the TRACE mode, the Tracer displays the
peak scale and input signal strength; in the TRACE-SONDE mode,
the Tracer displays the scale, strength and polarity of signal at the
SONDE input.
Locating with the COMPASS feature is shown in Figure 6.
Moving along the target line, try to arrange the Tracer relative to the
utility so that the Utility position arrow (Figure 4 Pos.19) turned to be
aligned with the Tracer axis (Figure 4 Pos.18).
CAUTION!
The utility position arrow shall be used for visual presentation of
utility location only. It shall not be used for precise localization of
the target cable. If the signal is weak, the target line environment is
crowded and noisy, use the peak method as specified in 4.5.2.1.
The utility position arrow may become fuzzy during location. This
may occur when the Tracer is perpendicular to the path of the utility
line or the Tracer and target utility are distant, or locating signal is too
weak.
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The «direct current» will go via the target utility line from the
Transmitter, and it will be displayed as the « » icon. The so-called
«return current» will flow back to the Transmitter via the adjacent
lines. This current is generated due to the distant galvanic or
capacitance coupling with the target line, and It will be indicated as
the « » icon.
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Using the above techniques, keep the Tracer over the target utility
axis, as shown in Figure 9. The arrows on the Tracer body and
antenna plain shall be perpendicular to the utility line axis.
The line depth value is measured from the lower surface of the
antenna to the center of utility.
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When the Tracer moves away from the utility axis the depth readings
will increase as the distance to the utility increases. Thus, the most
significant readout is the minimum value of the utility depth.
Perform two or three measurements of the depth in one point.
The depth level shall be calculated as the average value of the
obtained results.
To check the results of measurement you may perform the following:
lift the Tracer 1.3 meters up and repeat measurements, making sure
that you hold the Tracer evenly. The readings shall increase by the
height of lifting. You may perform measurements at various
frequencies.
The «LOW FIELD» indication means that the obtained result are
certainly wrong since the received signal is too weak or the Tracer is
moved away from the target line or the utility field is distorted by the
adjacent line currents. In this case, use “the 6dB method°”
(see Figure 10).
4.6.1 The indirect method of 6dB
When the Tracer fails to measure the depth of the utility line or the
depth shall be located on the passive frequencies, you may use the
indirect method of 6dB.
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CAUTION!
The polarity inversion without a specific signal fluctuation may not
be considered as a sign of fault.
Figure 14 – Connection diagram and search of the insulation failure by the signal rise
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CAUTION!
Do not supply the voltage of more than 42V to the sensors inputs.
WARNING!
For correct readings of depth and direction during fault finding
always use the A-frame of a new type supplied with insulating
insert, as shown in Fig. Old A-frame may cause false readings of
depth.
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CAUTION!
The ferromagnetic armature over the cable conductor may reduce
the detected signal strength so the search shall be made at
maximum possible current
Figure 15 – Layout and signal diagram at the method of search of short-circuited wires
5.3.2 Location of shorted conductor-armature areas
The layout of location of conductor-armature shorted area is shown
in Figure 16.
The signal strength may change before the shorted area depending
to the cable lay pitch. The signal fluctuation behind the short-circuited
area remains the same, and signal strength rise abruptly.
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WARNING!
Do not supply the voltage of more than 42V to the current-
collecting nozzle of the mini-sensor probe
Ground
Figure 20 – Connection diagram and signal strength for
conductor break locating on the unshielded lines
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In other words, when the mini-sensor is moved over the target cable
and with the axis of sensor crossing the axis of the cable, the abrupt
drop of signal over the cable may be observed. Other cables will not
cause so evident signal drop or they will not cause a signal drop
depending on the strength of the signal via the cables.
Put the mini-sensor at different angles for testing in order to avoid
false trials (you may detect a cable which goes over the sought one).
5.4.3 Check by the method of depth measurement
To check the results and eliminate errors of the measurement, apply
the module of magnetic antenna to the target cable and perform the
depth measurements. The depth readings shall be zero, other
readings mean the false trials.
5.5 Locating the line-to-ground faults of the overhead lines in the networks of
6 ~ 10 kW with isolated neutral
The search of line-to-ground faults is performed on the high-
harmonic level of zero- sequence current at the frequency of 550Hz
or 1450Hz. The faulty overhead line, which splits off from the station,
is detected according to the signal peak. The signal strength will be
much higher on the faulty line than on non-faulty one in the points
where the branches of the overhead line take place. The signal
strength behind the short-circuited area drops abruptly.
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