Automatic Transmission 6 HP 26 A61: List of Neccessary Parts

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Automatic transmission 6 HP 26 A61

Minor repairs which can be carried out under warranty cover by Bentley-dealers.

List of neccessary parts

Stage I
Repairs which can be carried out with transmission installed.

Dependencies of parts for repair

Description of task

# part # pot. subseq. req.


1. Rectifying leaks
1.1 1, 2, 3, 4, 6, FTG1, 40, 41 Renewing, sealing sleeve, adapter and
7, 12, 13 O-rings Mechatronic plug
1.2 8 Renewing breather cover drop housing
1.3 9, 10 Renewing screw plugs (for checking oil)
on transmission housing
1.4 12, 13, 6, 7 FTG1 Renewing seal on oil pan and screw plug
1.5 18 19 Renewing shaft sealing rings on the
selector shaft
1.6 20, 27 21, 22, 23, 24, 25, Renewing O-rings from oil-lines
26, 28
1.7 29, 32 30, 31, 33, 34 Renewing O-rings from thermostat

2. Rectifying mechanical faults


2.1 11, 12, 13, 6 14, 15, 16, 17 Renewing oil pan
7
3. Rectifying electrical faults
3.1 5, 1, 2, 3, 4, FTG1, 40, 41 Replacing Mechatronic
6, 7, 12, 13

FTG1 = pos.No.: 11, 14, 15, 16, 17


Automatic transmission 6 HP 26 A61

Minor repairs which can be carried out under warranty cover by Bentley-dealers.

Stage II
Repairs which can be carried out with transmission removed.

Dependencies of parts for repair

Description of task

# part # pot. subseq. req.


5. Rectifying leaks
5.1 50, 8 Renewing complete breather drop housing
5.2 51, 58, 61, 63 71, FTG2, Renewing shaft sealing ring (converter bell-
FTG4 flange shaft)
5.3 58, 61, 63 57, 59, 60, 62 Renewing O-ring and shaft sealing ring
differential cover
5.4 64 12, 13, 6, 7, 51, 65, Renewing shaft sealing ring pump
66, 71, FTG1, FTG2,
FTG3, FTG4

5.5 64, 65, 66, 6, 51, 71, FTG1, Renewing O-rings oil supply
7, 12, 13 FTG2, FTG3, FTG4

5.6 72, 76 73, 74, 75, 77, 50, 8, Renewing O-ring and shaft sealing ring
78 rear axle output

6. Rectifying mechanical faults


6.1 71 12, 13, 6, 7, 51, 64, Renewing torque converter
65, 66, FTG1, FTG2,
FTG3, FTG4

FTG2 = pos.No.: 52, 53, 54, 55, 56


FTG3 = pos.No.: 67, 68, 69, 70
FTG4 = pos.No.: 57, 58, 59, 60, 61, 62, 63
Overview of neccessary parts Repair stage I + II - 1068 030 049 Page 1
production series from 05/07/27
List of neccessary parts Repair stage I + II - 1068 030 049 Page 2
production series from 05/07/27
No Pos # Description View Remarks/Others
1 01.050 1 0734 317 372 A = 40,70
Sealing sleeve
2 01.060 2 0734 317 370 A = 25,90
Sealing sleeve
3 01.064 1 0734 317 371 A = 31,40
Sealing sleeve 01.060
01.060
01.064
01.050

4 968 1 1068 198 xxx 27.460


27.500

Mechatronic
27.500
5 27.460 1 0501 212 941
Adapter kpl. 27.500

6 27.600 1 0501 212 974 27.450

Oil filter /020


27.450

27.450
27.600

27.450

7 27.570 / 120 2 0501 209 253


2
O-ring
40 27.450 / 010 7 0736 101 348 (M6 x 59)
Torx-screw MA = 8,0 Nm
41 27.500 / 010 4 0736 101 375 (M6 x 20)
7.530
Torx-screw MA = 8,0 Nm
/120

8 38.450 1 0501 314 809


Breather cover
38.450
38.440

9 01.100 / 010 1 0501 315 118 (M 10 x 1)


Screw plug MA = 12,0 Nm
01.050
01.050
01.060
01.064

01.100

01.220
List of neccessary parts Repair stage I + II - 1068 030 049 Page 3
production series from 05/07/27
No Pos # Description View Remarks/Others
10 01.140 / 010 1 0636 308 016 (M18x1,5)
Screw plug 076 01.140
MA = 35,0 Nm

70
70

11 03.010 1 1068 203 012


Oil sump 03.050

12 03.050 1 1068 303 012


gasket /160

/150 /140
13 03.010 / 130 1 0734 313 176
O-ring /110

14 03.010 / 130 1 0636 302 066 (M 30 x 1,5)


Screw plug /130 MA = 80,0 Nm

15 03.010 / 120 1 0501 315 118 /160


(M 10 x 1)
Screw plug /140
MA = 11,5 Nm
/150
16 03.020 / 010 24 0736 101 432 (M 6 x 31,5)
Torx screw MA = 10,0 Nm
17 03.010 / 160 1 1060 303 002
covering cap
/130

03.020
/120

18 06.010 / 010 1 0734 319 623


Shaft seal
19 06.600 1 0501 320 396 06.070

Clamping sleeve 06.030


06.094

06.100
06.010
06.060
06.050

06.070

06.030

06.010
06 060

20 01.436 2 0734 313 803 01.460

O-ring 01.436

21 01.430 1 1068 201 012


01.574
pipe kpl.
22 01.460 / 010 1 0736 101 233 01.430 01.590 (M6 x 15)
Torx srew MA = 8,0 Nm
List of neccessary parts Repair stage I + II - 1068 030 049 Page 4
production series from 05/07/27
No Pos # Description View Remarks/Others
23 01.590 1 1068 301 184
01.574
spacer sleeve 01.610

24 01.574 1 0501 321 741


link 01.430 01.590

25 01.610 / 010 2 0736 101 194 (M 6 x 25)


Torx srew MA = 8,0 Nm

26 38.504 1 1068 201 011


pipe kpl.
38.504
27 38.510 2 0734 313 803
O-ring
28 38.520 / 010 1 0736 101 233 38 (M 6 x 15)
Torx screw 38.520
MA = 8,0 Nm
38.510
38.050

38.460

29 22.150 2 0501 319 430


Sealing ring 22.150
30 22.240 1 0501 214 577
Thermostat
31 22.270 / 010 2 0736 101 233 (M6 x 15)
Torx srew MA = 10 Nm
22.270
6H

32 22.350 2 0501 319 430


Sealing ring
22.300
33 22.370 1 0501 214 578
Thermostat
34 22.390 / 010 2 0736 101 233 22.350 (M 6 x15)
Torx srew MA = 10 Nm

22.390
List of neccessary parts Repair stage I + II - 1068 030 049 Page 5
production series from 05/07/27
No Pos # Description View Remarks/Others
50 38.440 1 0501 318 900 Note!
Breather tube special tool, no.1
38.450
38.440

51 22.030 1 0734 319 703 Note!


Shaft sealing ring 22.030 special tool, no.5

52 35.260 / 110 1 1068 335 047 35.430

flange shaft /150

/160

/110

6H

53 35.260 / 120 1 1071 335 044 Note!


Cover /120 special tool, no.4
54 35.260 / 130 1 0735 330 670 5.080
35.430

Ball bearing /140


/150
/130
55 35.260 / 140 1 0630 531 209 /160

Retaining ring
56 35.430 / 010 3 0736 617 074 35.260
/110 (M 8 x 30)
Torx screw MA = 23,0 Nm

57 22.500 / 110 1 1068 335 029 2.540

Differential cover 22.530 22.500

58 22.480 1 0734 313 155 /120


22.510
O-ring 22.480
59 35.350 1 0636 308 016 (M 18 x 1,5)
srew plug MA = 35,0 Nm
60 22.510 / 010 11 0736 617 074 (M 8 x 30)
cylindrical srew MA = 23,0 Nm
List of neccessary parts Repair stage I + II - 1068 030 049 Page 6
production series from 05/07/27
No Pos # Description View Remarks/Others
61 22.500 / 120 1 0734 319 645 22.540 Note!
Shaft sealing ring When disassembling the
62 22.540 1 1071 335 051 output flange the retain-
22.530
Output flange ing has to be replaud.
/120
63 22.530 1 0730 513 928
22.510
Retaining ring Note!
special tool, no.6

64 10.010/170 1 0734 319 695 Note!


10.070
Shaft sealing ring special tool, no.2
65 10.020 1 0734 313 083
10.020

O-ring
66 10.070 1 0736 313 064 10.010

O-ring /160
/150

/170

67 10.080 / 010 13 0736 101 171 (M 6 x 50)


cylindrical srew MA = 10,0 Nm
68 10.084 / 020 1 0736 101 419 (M 6 x 20)
cylindrical srew MA = 10,0 Nm
10.084
69 10.080 / 020 13 0750 112 076
Usit-ring
70 10.084 / 020 1 0750 112 076
Usit-ring 10.080

71 22.010 1 4168 028 637 22.010

Converter

72 36.020 1 0734 319 649 Note!


Shaft sealing ring 36.050
special tool, no.3
73 36.050 1 1070 336 003
36.020

output flange 36.030

74 36.070 1 0630 501 028 36.070


36.080

securing ring
List of neccessary parts Repair stage I + II - 1068 030 049 Page 7
production series from 05/07/27
No Pos # Description View Remarks/Others
75 36.010 1 1068 336 010
36.070
Drop housing 36.010
36.080

76 36.130 1 0734 313 095


O-ring 36.130

77 36.140 / 010 7 0736 617 079 36.140


(M 8 x 45)
Torx-srew MA = 16,0 Nm

78 38.220 1 0501 213 926 Note!


Torsen differential 38.220 Remove the drop housing
carafully to the back, the
torsen differential is only
sitting loose and could
fall.
List of special tools

Fot this minor repairs we recommend the usage of the following special tools:

1) Drive-in-tool, breather - drop housing, pos.No.: 50


5X46 003 345

2) Drive-in-tool, shaft seal - pump, pos.No.: 64


5X46 002 558

3) Drive-in-tool, shaft seal - drop housing, pos.No.: 72


5X46 909 346 + 5X46 909 347

4) Retaining device - flange shaft, po.No.: 52, 53, 54


5X46 003 632

5) Drive-in-tool, shaft seal - differential (converter bell-inside), pos.No.: 51


5X46 909 270

6) Drive-in-tool, shaft seal - differential cover, pos.No.: 61


5X46 909 271

Orders to:
ZF Saarbrücken GmbH
Kundendienst, Werk 2
Untertürkheimer Strasse 4
66117 Saarbrücken

MKTK Karl-Heinz Hübner


email: karl-heinz.huebner@zf.com

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