RB41J7235SR PDF
RB41J7235SR PDF
RB41J7235SR PDF
REFRIGERATOR CONTENTS
2. PRODUCT SPECIFICATIONS................... 8
4. TROUBLESHOOTING............................43
5. PCB/PBA DIAGRAM.............................79
6. WIRING DIAGRAM................................85
7. BLOCK DIAGRAM................................86
8. REFERENCES..................................... 90
WARNING
All rights reserved. This service guide may not be reproduced in whole or in part
in any form without written permission from the SAMSUNG ELECTRONICS
Company.
2
CONTENTS
1. PRECAUTIONS (SAFETY WARNINGS)................................ 5
2. PRODUCT SPECIFICATIONS............................................ 8
2-1) Introduction of main function...................................................................................................8
2-2) Model Specification..................................................................................................................9
2-3) Electric Parts Specification.................................................................................................... 12
2-4) Dimensions (mm)................................................................................................................... 14
4. TROUBLESHOOTING.....................................................43
4-1) Check before Troubleshooting................................................................................. 43
4-1-1) Test Function (Forced Operation / Forced Defrost function)........................................43
4-1-2) Test Function (Forced Operation / Forced Defrost function)........................................46
4-1-3) Self-Diagnosis Function....................................................................................................48
4-1-4) Loading display function................................................................................................... 51
4-1-5) Operation Restoration function in case of power failure...............................................53
4-1-6) Exhibition Mode..................................................................................................................53
4-1-7) Option Settings function.....................................................................................................54
4-1-8) Option Table.......................................................................................................................57
4-2) Troubleshooting Flow-Chart by Symptoms............................................................... 60
4-2-1) When Self-Diagnosis Error occurs.................................................................................. 61
4-2-2) When the Freezer Fan does not operate (BLDC Motor)..............................................66
4-2-3) When the C-Fan does not operate (Applies to Models with C-Fan).........................67
4-2-4) When the R-Fan does not operate(Applied to Models with R-Fan)..........................68
3
CONTENTS
4-2-5) When Defrost does not work (F DEF Heater)................................................................69
4-2-6) When there is No Power (INVERTER PBA) ..................................................................70
4-2-7) When the Compressor is not working (INVERTER PBA) ..............................................71
4-2-8) When the unit keeps alarming (Buzzer Sound)............................................................. 72
4-2-9) When PANEL PCB operates abnormally........................................................................74
4-2-10) When the Room Lamp (LED) does not light up...........................................................75
4-2-11) When the Handler lamp (LED) does not light up..........................................................76
4-2-12) When Fridge Damper does not work (Motor DAMPER models only)........................ 77
4-2-13) LED blinking frequency depending on protecting functions (Inverter PBA).............78
5. PCB/PBA DIAGRAM...................................................... 79
5-1) PART Layout (Main Board)....................................................................................................79
5-2) Parts Layout (Inverter Board) ............................................................................................. 80
5-3) Connector Layout & Description (Main Board).................................................................. 81
5-4) Connector Layout & Description (Main Board, A++, MONO CYCLE)..............................82
5-5) Connector Layout & Description (Main Board, A+, MONO CYCLE)................................83
5-6) Connector Layout & Description (Inverter Board) A+++..................................................84
6. WIRING DIAGRAM.........................................................85
7. BLOCK DIAGRAM.........................................................86
7-1) PBA Main A+++.....................................................................................................................86
7-2) PBA Main A++.......................................................................................................................87
7-3) PBA Main A+..........................................................................................................................88
7-4) PBA Inverter A+++................................................................................................................89
8. REFERENCES...............................................................90
8-1) Model Code table.................................................................................................................. 90
8-2) Cycle repair standard working process............................................................................. 91
4
1. PRECAUTIONS (SAFETY WARNINGS)
●U
pon electronic Control system repair/change, make sure the set unplugged.
Be ware of electric shock.
●U
se rated electronic Control equipment.
Make sure to check out ModeL name, Rated voltage, Rated current, Operation Temp, etc.
●U
pon repair, make sure that harnesses are not to be water-penetrated and are bundled
tight. Should not be detached by a certain amount of external force.
●U
pon repair, completely remove dust or other foreign substances from housing, harness,
connector, etc.
To prevent fire by tracking, short, etc.
●C
heck out whether water has penetrated into the electronic Control system.
If there is any kind of trace, take necessary measures such as related component change,
insulation tapping, etc.
●A
fter repair, check out the assembled state of parts.
It should be the same as the previous state.
●C
heck out the surrounding conditions.
Change the location, if the fridge is located at humid, wet places or the installed state is
unstable.
● If needed, ground the fridge.
Especially, if there is a possibility of electric leakage, ground is indispensable.
● Do not allow consumers to overload a certain outlet.
●C
heck out whether the power cord or the outlet is broken, squeezed, chopped off or heat-
deformed.
Repair or replace the defective power cord/outlet immediately.
Make sure the power cord is not punctuated or stomped down.
● Do not allow consumers to keep food unstable or place bottles in the Freezer Room.
● Do not allow consumers to repair the fridge for themselves.
●D
o not allow consumers to keep things except for food.
Pharmaceutical, Chemical substances : These are not possible to be fine-Controlled with a
consumer fridge.
Flammable material (alcohol, benzene, ether, LPG, etc) : possibility of explosion.
5
1. PRECAUTIONS (SAFETY WARNINGS)
Read all instructions before repairing the product and keep to the instructions
in order to prevent danger or property damage.
comRated
pone
nts
After repair, check the assembled state of Check if there is any trace indicating the
components. permeation of water.
● It must be in the same assembled state
● If there is that kind of trace, change
when compared with the state before disassembly.
the related components or do the necessary treatment
such as taping using the
insulating tape.
6
1. PRECAUTIONS (SAFETY WARNINGS)
※ Please let users know following warnings & cautions in detail.
Do not allow users to insert the power plugs for Do not allow users to disassemble, repair or Do not allow users to bend the power cord with
many products at the same time. alter. excessive force or do not have the power cord
● May cause abnormal generation of heat or fire. ● It may cause fire or abnormal operation pressed by heavy article.
which leads to injury. ● May cause fire.
Prohibition Do not
disassemble
Do not allow users to store articles on the Do not allow users to install the refrigerator in Make sure of the earth.
product. the wet place or the place which water
● Opening or closing the door may cause things to splashes. ● If earthing is not done, it will cause breakdown and
● Deterioration of insulation of electric electric shock.
fall down, with may inflict a wound.
parts may cause electric shock or fire.
Prohibition
Earth
7
2. PRODUCT SPECIFICATIONS
2-1) Introduction of main function
Characteristics Specification
•T his products protects the environment by using the R600a refrigerant and the
Environment-friendly cyclopentane blowing agent
fridge/freezer using R600a • Properties: ODP (Ozone Depletion Potential): 0 GWP: Lowest
* GWP (Global Warming Potential)
• Drawer for dry or wrapped food
• Drawer for fresh salades,vegetables and fruits
• If you set the fridge to desired temperature 1 °C or 2 °C, food on that BOX may be
frozen.
•W ith the water dispenser, you can obtain chilled water easily without
Supply of cool water without
opening the door. In addition, you can save electricty by more than
door openning
30% reducing the number of times the door is open.
8
ITEM SPECIFICATION
RB38J70*5
RB38J70*0
RB38J71*5
RB38J72*0
RB41J7**0 RB41J7*39 RB38J7200 RB38J75*0 RB38J72*5 RB38J75*5
Model RB41J7**5 RB41J7**7 RB41J7*99 RB38J73*0 RB38J7**7 RB38J7**9
RB41J7**1 RB41J7*59 (Korea) RB38J76*0 RB38J73*5 RB38J76*5
RB38J78*0
RB38J77*5
RB38J7**1
RB38J78*5
Width 595
NET DIMENSION
Depth 650
(mm)
2-2) Model Specification
TOTAL 410 410 410 407 402 384 401 373 384 373 383 383
NET CAPACITY
Refrigerator 280 280 280 277 272 254 257 243 254 243 253 253
(L)
Freezer 130 130 130 130 130 130 144 130 130 130 130 130
2. PRODUCT SPECIFICATIONS
Rated Voltage /
200 - 240V ~ 50Hz, 220V ~ 60Hz
9
Frequency
R-600a
Refrigerant /
Refrigerant Amount (g)
65 70 67 65 70 67
RB33J8005 RB33J8797
Model RB36J8**5 RB36J8**7 RB36J8*59 RB36J8*99 RB33J8**5 RB33J8**7 RB33J8**9
(Korea) (Korea)
Width 595 595 595 595 595 595 595 595 595
NET DIMENSION
Depth 590 590 590 590 590 590 590 590 590
(mm)
Height 2010 2010 2010 2010 1920 1920 1920 1920 1920
TOTAL 357 351 356 350 335 351 328 343 333
NET CAPACITY
Refrigerator 247 241 246 240 225 228 218 220 223
(L)
Freezer 110 110 110 110 110 123 110 123 110
Rated Voltage /
200 - 240V ~ 50Hz, 220V ~ 60Hz
Frequency
C-FAN 12V, 3W
Motor rated
consumption R-FAN - 12V, 2.2W - - 12V, 2.2W
power
F-FAN 12V, 2.2W
R-600a
Refrigerant /
Refrigerant Amount (g)
70 67 70 67
10
2. PRODUCT SPECIFICATIONS
11
RB41J70*5
RB41J70*0
RB41J78*0 RB41J71*5
RB41J72*0
RB41J77*1 RB41J72*5 RB41J70*9
RB41J73*0 RB41J77*5
RB41J78*1 RB41J73*5 RB41J71*9 RB41J7**7
Models RB38J70*0 RB41J78*5
RB38J78*0 RB38J70*5 RB41J73*9 RB41J78*9
RB38J72*0 RB38J78*5
RB38J77*1 RB38J71*5 RB38J7**9
RB38J75*0
RB38J78*1 RB38J72*5
RB38J76*0
RB38J75*5
- - - - OD1.8xID0.85xL3900 CU
Capillary Tube
OD1.8xID0.75xL4000 CU OD1.8xID0.75xL4000 CU OD2.05xID0.75xL4500 CU
2. PRODUCT SPECIFICATIONS
Conducting at
Defrost Heater 230V / 150W
F Defrost
12
Thermal-Fuse for preventing
overheating of Refrigerator AC250V, 10A, 109~110℃
Defrost-Heater
Model 4TM445PHBYY-82
Over-load
Temp. ON 125℃ ± 5
Relay
Temp. OFF 69℃ ± 9
C ROOM - - G1538S12D1-SS-TTL
- - OD1.8xID0.85xL3900 CU
Capillary Tube
OD1.8xID0.75xL4000 CU OD2.05xID0.75xL4500 CU
Conducting at
Defrost Heater 230V / 150W
F Defrost
Model 4TM445PHBYY-82
Over-load
Temp. ON 125℃ ± 5
Relay
Temp. OFF 69℃ ± 9
C ROOM G1538S12D1-SS-TTL
13
2. PRODUCT SPECIFICATIONS
2-4) Dimensions (mm)
100 mm
1,927 mm
1,927 mm
or
2,017 mm
2,017 mm
50 mm
595 mm
595 mm or 535 mm
B
RB41/38 RB36/33
155˚ 100˚
a
RECESS HANDLE BAR HANDLE RECESS HANDLE BAR HANDLE
A 900 mm 906 mm 1139 mm 1145 mm
B 1330 mm 1137 mm 688 mm 732 mm
14
3. DISASSEMBLY & REASSEMBLY
3-1) Precaution
- NEED TOOL
15
3. DISASSEMBLY & REASSEMBLY
3-2) Assy Door
Be careful of injury.
2. R
emove hinge screws (④) by turning to
counterclockwise, and take off the cover hinge
(⑤) along the arrow.
4 Take care when removing the
Removig the door to ensure that it does not
Refrigerator 5 fall on you.
Door
16
3. DISASSEMBLY & REASSEMBLY
Removing the
Freezer Door
17
3. DISASSEMBLY & REASSEMBLY
3-3) Door Sub parts
Be careful of injury.
- Exterior Display
1. Remove inlay film as shown.
2. Insert a flat-head screwdriver on the slot as
Door display shown,and unlock the tabs.
(Frige Option 3. Disconnect the wire connector.
Item)
When diassembling, make sure
the unit turned off.
18
3. DISASSEMBLY & REASSEMBLY
Water
Dispenser 1. Hold the top as shown in the picture and remove
(Frige Option it by pulling it forward.
Item)
Water
Dispenser 1. Hold it at both sides as shown in the picture and
(Frige Option remove it by liftiing it up.
Item)
19
3. DISASSEMBLY & REASSEMBLY
3-4) Refrigerator Compartments
Shelves
(FREE
STANDING)
5P ull it to front toward you with both hands
carefully.
- When pulling, be careful to bump the door or
guard.
20
3. DISASSEMBLY & REASSEMBLY
1. P
ull the ref. almost 40mm, so that door can be
open.
Shelves
(BUILT-IN)
2. A
fter open the door fully, Gently lift up the
shelves with both hands and pull it toward you.
21
3. DISASSEMBLY & REASSEMBLY
Chef Zone 2. Grab the side, and take out the Chef Zone
Drawer (Chef Drawer.
Zone)
22
3. DISASSEMBLY & REASSEMBLY
23
3. DISASSEMBLY & REASSEMBLY
24
3. DISASSEMBLY & REASSEMBLY
25
3. DISASSEMBLY & REASSEMBLY
1. R
emove all shelves, plastic drawer.
Unlock screws.
2. O
pen cover multi by using tool and disconnect
housing.
ASSY
EVAP-REF
26
3. DISASSEMBLY & REASSEMBLY
3-5) Freezer Compartments
2. T
ilt the drawer up and pull it out until it is
removed.
Drawer In
Freezer
27
3. DISASSEMBLY & REASSEMBLY
2. Remove 3 screws.
1. Remove 3 screws.
Fan Motor In
2. Disengage 2 housing connectors.
Freezer
3. Unfasten wires.
28
3. DISASSEMBLY & REASSEMBLY
Fan Motor In
Freezer
Be careful in disassembly.
The Screw is covered by Plate Cover Evap
Rear.
Remove 3 screws.
29
3. DISASSEMBLY & REASSEMBLY
2. D
isconnect the wire connector.
(Heater, thermal fuse and Thermistor.)
30
3. DISASSEMBLY & REASSEMBLY
3-6) Machine Compartment
Motor Fan
3. After pulling the ASSY MOTOR FAN UNIT in the
“A” direction and push it in the “B” direction.
If it is hard to take it out, (1) insert a flat-head
screwdriver (2) along the locking tabs located
under the ASSY MOTOR FAN UNIT.
And then, leverage it up and remove it.
4. Remove it by pulling.
31
3. DISASSEMBLY & REASSEMBLY
Relay O/L
32
3. DISASSEMBLY & REASSEMBLY
3-7) COMPRESSOR
2. C
ut off the LOKRING connecting the
CONDENSER and the HOT PIPE with a Pipe
Cutter. (Red-line marking points)
COMPRESSOR
33
3. DISASSEMBLY & REASSEMBLY
3-8) Reversing the Door swing
• Before reversing the door, first of all, main power should be switched off. you should take out contents and
accessories like door guard from the doors. Be careful not to drop the doors during dissembling or assembling.
Warning
5 mm Allen
8mm Socket
Phillips Head Flat Head 11mm Wrench wrench
Wrench Hinge Cover / Cap Space Door
Driver (+) Driver (-) (for hinge shaft) (for Middle
(for bolts)
Hinge)
Removing
the Lift up the inner hook using a flathead
Refrigerator screwdriver.
Door
(Reversible)
34
3. DISASSEMBLY & REASSEMBLY
Removing
the
Refrigerator
Door
(Reversible)
35
3. DISASSEMBLY & REASSEMBLY
36
3. DISASSEMBLY & REASSEMBLY
2. D
isassemble the Cap space Door.
37
3. DISASSEMBLY & REASSEMBLY
Removing
the 8. Remove the freezer door from the Bottom
Refrigerator hinge by carefully lifting the door staright
Door up.
(Reversible) The door is heavy, be careful not to
injure yourself when removing the
door.
Left Right
38
3. DISASSEMBLY & REASSEMBLY
12. A
ssemble the Middle hinge by the
5 mm Allen wrench.
Removing
the
Refrigerator
Door
(Reversible)
39
3. DISASSEMBLY & REASSEMBLY
Removing
the
Refrigerator
Door
(Reversible) 16. Use 11 mm wrench to separate the Top
hinge shaft.
Flip the Top hinge and reattach the Top
hinge shaft.
Assemble step
1. Assemble the Top hinge on the Fridge
door.
2. A ssemble the Middle hinge on the Fridge
door.
3. Insert the Top Hinge on the Cabinet.
4. Assemble the screw.
40
3. DISASSEMBLY & REASSEMBLY
Removing
the
Refrigerator
Door
(Reversible)
20. A
ssemble the Cap Space Door on back
side.
41
3. DISASSEMBLY & REASSEMBLY
23. S
witch the handles from the to left the
right.
24. D
etach the Fridge and Freezer gaskets
and attach them after rotating 180°.
Make sure the door gaskets are properly
arranged. If not, there can be a noise
Removing or dew can be formed which affects
the perfomance of the unit.
Refrigerator
Door
(Reversible)
25. M
ake sure the doors are working
properly.
42
4. TROUBLESHOOTING
4-1) Check before Troubleshooting
4-1-1) T
est Function (Forced Operation / Forced Defrost function)
BK Twin Cooling Model (RB**J***7, RB**J***9) Test Functions
1. If both of the “Freezer” and the "Fridge” buttons on the Panel PCB are pressed and held for 6
seconds, the Panel Display blinks the entire display area at 0.5 seconds for approximately 4
seconds. At this time, release the “Freezer” and the “Fridge” buttons and press the “Freezer”
button to enter the Test Mode.
2. In the Test Mode, any button on the panel will work as the Test button.
3. If you press the Test button, the test mode changes in the following order: Forced Operation
1→Forced Operation 2 (R-Valve/Fan OFF)→Forced Operation 3 (F-Valve/Fan OFF)→Forced R
defrost→ Forced F/R defrost→Cancel (normal operation)→Forced Operation 1.
4. To abort the Test function, please turn the power off and then on again.
①
② ②
① ②
① Press and hold both of the “Freezer” and the "Fridge” buttons for 6 seconds.
② When the Test Mode begins, press the “Freezer” button once.
43
4. TROUBLESHOOTING
2) Test Mode operations
44
4. TROUBLESHOOTING
3) Forced Operation 3 function
3-1) P
ress any button in the Test Mode to enter the Forced Operation
3 function. Once the unit enters the Forced Operation function,
the Panel Display shows ‘OFF’ on the 7-segment indicating the
Forced Operation 3 status. At this time, the buzzer beeps to alarm.
3-2) If the Forced Operation is selected, the COMP. immediately runs
without the 15 minutes delay in any operation mode. At this time, if
defrost was in progress, the defrost operation immediately stops
and the Forced Operation runs.
(Please take care not to run the Forced Operation at the very
moment of COMP OFF operation. Otherwise, overload may occur.)
3-3) If Forced Operation is selected, the COMP. and the R-Fan
continuously run, the F-Valve is closed and the F-Fan is turned
off.
3-4) If Forced Operation is selected, the freezer is automatically set to -23℃ and the fridge is set to 1℃.
3-5) In case of Forced Operation, the Power Freeze nor Power Cool function does not work. (All buttons
normally work.) If you select the function, the selected Power function icon is lit for approximately 10
seconds and then automatically turned off.
3-6) Before 1 minute after the Forced Operation is selected, if the Forced Defrost or Cancel Test is selected,
the Temperature settings return to the original values.
3-7) The alarm sounds during the Forced Operation until the Forced Operation is finished. There is no
function to turn off the alarm.
45
4. TROUBLESHOOTING
4-1) Check before Troubleshooting
4-1-2) T
est Function (Forced Operation / Forced Defrost function)
BK Mono Cooling Model (RB**J***5, RB**J***0) Test Functions
1. If both of the “Freezer” and the "Fridge” buttons on the Panel PCB are pressed and held for 6
seconds, the Panel Display blinks the entire display area at 0.5 seconds for approximately 4
seconds. At this time, release the “Freezer” and the “Fridge” buttons and press the “Freezer”
button to enter the Test Mode.
2. In the Test Mode, any button on the panel will work as the Test button.
3. If you press the Test button, the test mode changes in the following order: Forced Operation
→Forced Defrost→Cancel (normal operation)→Forced Operation.
4. To abort the Test function, please turn the power off and then on again.
①
② ②
① ②
① Press and hold both of the “Freezer” and the "Fridge” buttons for 6 seconds.
② When the Test Mode begins, press the “Freezer” button once.
46
4. TROUBLESHOOTING
2) Test Mode operations
47
4. TROUBLESHOOTING
4-1-3) Self-Diagnosis Function
1) Self Diagnosis function when the power is turned on for the first time
1-1) If the refrigerator is turned on for the first time, the Micom automatically checks if the temperature
sensors work properly or not within a few seconds.
1-2) If the Self Diagnosis finds a defective sensor, it will blink all the “corresponding display LEDs” at 0.5
second interval. At this time, the beeper sound is not generated. (Refer to the Self Diagnosis Checklist.)
1-3) When the unit is showing the Self Diagnosis Error display because of a defective sensor, only the Self
Diagnosis function button works and normal display is not shown but the temperature is controlled by
the Emergency Operation.
1-4) In case of the Self Diagnosis Error, repair the defective sensor or press and hold the Freezer and the
Fridge button combinations for 10 seconds to release the initial Self Diagnosis function.
HOLD 10 SEC
HOLD 10 SEC
48
4. TROUBLESHOOTING
※ Self Diagnosis Checklist
ERROR CODE
(Temp Display)
NO Defect Item Description
(F Room (R Room
Display Part) Display Part)
1 F - SENSOR Freezer Room SENSOR Error 1
49
4. TROUBLESHOOTING
※ Self-Diagnosis Error Description
NO Error Code Item Description Trouble Shooting
COMP Low The error code is displayed when the AC Input Check the input voltage. (This error occurs when the
17
Voltage ERROR Voltage is too low. input voltage is AC 106 V or lower.)
50
4. TROUBLESHOOTING
4-1-4) Loading display function
1) If both of the “Freezer” and the "Fridge” buttons are pressed and held for 6 seconds during the normal
operation, the Panel Display blinks the entire display area at 0.5 seconds for approximately 4 seconds.
2) At this time, release the Freezer and the Fridge buttons and press the Door Alarm button. Then (“ding-
dong” sounds and) the unit turns to the Loading display mode.
3) The loading display mode indicates the loading of the current Micom output signal.
It just means that the Micom outputs the signal not that the loading is actually applied. That is, even if the
loading is displayed, the unit may not actually operate due to the abnormality of the loading or the
defective reply on the PCB. (It needs to be checked.)
4) The loading display function only continues for 30 seconds. After that, the unit returns to the normal state.
5) The loading display is as follows.
② ②
① ②
①P
ress and hold the Freezer + Fridge button combination for 6 seconds and release all
the buttons during the display blinks for 4 seconds.
② Press the Door Alarm button once.
51
4. TROUBLESHOOTING
※ Loading Mode Checklist
a
f b
g
e c
② ①
①P ress and hold the Freezer + Alarm button combination for 6 seconds and release the
buttons during the display blinks for 4 seconds.
② Press the Fridge button once.
53
4. TROUBLESHOOTING
4-1-7) Option Settings function
1) D
uring normal operation, press and hold the Freezer and the Fridge button combination for approximately
6 seconds. Then, the entire display will blink at 0.5 second interval for approximately 4 seconds.
2) At this time, release the Freezer and the Fridge buttons and press the Fridge button. Then (“ding-dong”
sounds and) the unit turns to the Loading display mode.
● If no button is pressed for 20 seconds in the Option Settings mode, the display returns to the normal
mode.
② ②
①
② ①
①P
ress and hold the Freezer + Fridge button combination for 6 seconds and release the
buttons during the display blinks for 4 seconds.
② Press the Fridge button once.
54
4. TROUBLESHOOTING
① ①
② ②
④ ④
③ ③
⑤ ⑤
① ④ ② ③ ⑤
55
4. TROUBLESHOOTING
● If the display is switched to the Option Settings Mode, the entire display is turned off except the freezer
and the fridge temperatures.
1) For example, suppose that you want to lower the freezer temperature by 2℃ using the Option Settings
mode, complete the steps below. This function changes the base temperature. If the current base
temperature for freezer was -21℃ and you lower the temperature by 2℃ using the Option Settings, the
base temperature is set to -23℃. That is, after the temperature option has been changed, even if the
temperature setting is displayed as -21℃ on the display panel, the internal temperature is maintained as
-23℃. It means that the base temperature is controlled to -2℃ lower than the temperature setting on the
display panel.
Note All
the option values are cleared by default when the unit is shipped. This is, all the option values are
set to “0”. However, since the option values are subject to change for quality improvement, be sure to
always check the quality document.
2) After the unit turns to the Option Settings mode, the display shows the option number and the value
which is “0” by default. (Although the Fridge and the Freezer option values should be set to “0”, the
default values are subject to change to improve the quality of the product.)
- If the fridge shows option number “0”, the freezer temperature option is selected and the current freezer
temperature option value is displayed on the freezer temperature on the display panel.
3) Set the fridge's option number to “0” and set the value to “4” as show in the freezer room option table
below to lower the base temperature for the freezer room by 2℃. (Refer to the figure showing how to
change the freezer temperature.)
: In 20 seconds after the setting, the Micom saves the change on the EEPROM and the display returns to
the normal state and the Option Setting mode is canceled.
5) You can also control the base temperature for the fridge room as above.
6) Since the option values are set and saved on EEPROM when the product is shipped, avoid changing the
values without a reason. The option value change is applied only when the display returns to the normal
state after 20 seconds. To save the change, be sure not to turn the power off before the display returns
to the normal state.
56
4. TROUBLESHOOTING
4-1-8) Option Table
Note Although
other settings can be changed by the Option Setting, descriptions about them will be omitted
because they are not required for after-sales service but for control functions. (Be sure not to change
the option values other than the ones described in the after-sales service manual above.)
Setting Value
Freezer Option Value
Temp Display Panel
Set Value
0 0
1 -0.5℃
2 -1.0℃
3 -1.5℃
4 -2.0℃
5 -2.5℃
6 -3.0℃
7 -3.5℃
8 +0.5℃
9 +1.0℃
10 +1.5℃
11 +2.0℃
12 +2.5℃
13 +3.0℃
14 +3.5℃
15 +4.0℃
57
4. TROUBLESHOOTING
2) Fridge room temperature setting table
Setting Value
Fridge Option Value
Temp Display Panel
Set Value
0 0
1 -0.5℃
2 -1.0℃
3 -1.5℃
4 -2.0℃
5 -2.5℃
6 -3.0℃
7 -3.5℃
8 +0.5℃
9 +1.0℃
10 +1.5℃
11 +2.0℃
12 +2.5℃
13 +3.0℃
14 +3.5℃
15 +4.0℃
E.g. To raise the base temperature for the fridge room by 2.0℃.
58
4. TROUBLESHOOTING
3) Display On/Off setting table
Setting Value
Fridge Option Value
Temp Display Panel
Set Value
DISPLAY OFF
0
function works.
DISPLAY OFF
1 function dose not
works.
DISPLAY OFF
2 function dose not
works.
DISPLAY OFF
3 function dose not
works.
60
4. TROUBLESHOOTING
4-2-1) When Self-Diagnosis Error occurs
-T he Display Panel shows the Sensor Error and, when the unit is plugged in and there are sensor errors, the unit does not
operate and LED related to the defective sensors keep blinking.
- When sensor defects occur during the operation, the unit keeps working. But, it shifts to the Emergency Operation and it
may not work properly. So, please check the unit according to the Self Diagnosis function.
ERROR CODE
Start
R Sensor is No
DATA1. Temp Table normal?
Yes
** Sensor Resistance Reading Location ** Replace Temp Sensor
R : Between CN30 #5 and #7
** 0Ω : Short / ∞Ω : Open Voltage between MAIN PCB
No NO (0.6V > Value or Value > 4.6V)
Connector CN30-"5"(BLK)
and CN30-"7"(GRY)?
Refer to Circuit Diagram
Yes Check the wire connection
Sensor MICOM/Connector #
Between Connector CN30- Input Voltage at IC10 No
R
"5"(BLK) and CN30-"7"(GRY) MICOM Pin #8 is normal?
Voltage : Between 4.6V ~ 0.6V Yes Check Soldering Defect & Short
61
4. TROUBLESHOOTING
ERROR CODE
Start
Voltage at IC10 MICOM #13 PCB and Temp Sensor are normal.
Check the connector contact.
is the same as the value
between CN30-"1"(WHT) and
CN30-"2"(WHT) of the CN30
on MAIN PBA.
62
4. TROUBLESHOOTING
ERROR CODE
Start
63
4. TROUBLESHOOTING
ERROR CODE
Start
F-DEF Sensor is No
DATA1. Temp Table normal?
64
4. TROUBLESHOOTING
ERROR CODE
Start
R Sensor is No
DATA1. Temp Table normal?
Yes
** Sensor Resistance Reading Location ** Replace Temp Sensor
R : Between CN30 #5 and #7
** 0Ω : Short / ∞Ω : Open Voltage between MAIN PCB
No NO (0.6V > Value or Value > 4.6V)
Connector CN30-"6"(PNK)
and CN30-"7"(GRY)?
Refer to Circuit Diagram
Yes Check the wire connection
Sensor MICOM/Connector #
Between Connector CN30- Input Voltage at IC10 No
R
"6"(PNK) and CN30-"7"(GRY) MICOM Pin #7 is normal?
Voltage : Between 4.6V ~ 0.6V Yes Check Soldering Defect & Short
65
4. TROUBLESHOOTING
4-2-2) When the Freezer Fan does not operate (BLDC Motor)
F FAN ERROR
Start
Yes
The Compressor is Off.
◆ Possible Causes
① Defective FAN-MOTOR
②C ontact problem at the terminal
(MAIN PCB CONNECTOR-TERMINAL (CN75. ①,④,
⑤), Contact problem at Freezer Fan Motor Connector,
Defective Motor Wire)
③C heck the motor rotating pulse input upon Fan Motor
operation. (Refer to Fan-Motor Circuit in this manual)
66
4. TROUBLESHOOTING
4-2-3) When the C-Fan does not operate (Applies to Models with C-Fan)
Start
Yes
The Compressor is Off.
It reads DC7~12
Yes
between MAIN PCB
GND and CN75 #2.
No
No FAN operates.
Upon the initial power on, the compressor
and the C-Fan operate. Apply power in 7 minutes after turning
And, this function starts operating when the motor off.
the compressor is about to run right after (To prevent the compressor from
being overloaded)
an instant power outage.
Yes
◆Note : C-FAN Operations by Ambient Temperature
1. 29℃ or higher : Turns on after a 10 minute pause Does it read DC7~12V
when the Compressor starts operating. (between MAIN PCB GND and CN75 #2) No
2. 18℃~28℃ : Turns on immediately when the and lower than DC 2V
Compressor starts operating. (between MAIN PCB GND and
3. 18℃ or higher : Turns off after a minute when CN76 #7)?
Replace MAIN PCB
the Compressor stops operating.
Yes
4. 17℃ or lower : Turns on when the Compressor
starts operating. (But, the C-FAN turns on when
the C-FAN is detected as bein g ristricted for an
hour continually).
5. 17℃ or lower : Turns off (for up to 150 minutes)
when the Compressor stops operating.
◆ Possible Causes
① Defective FAN-MOTOR
②C ontact problem at the terminal
(MAIN PCB CONNECTOR-TERMINAL (CN76. ⑦,⑧,⑩),
Contact problem at C-Fan Motor Connector, Defective
Motor Wire)
③C heck the motor rotating pulse input upon Fan Motor
operation. (Refer to Fan-Motor Circuit in this manual)
67
4. TROUBLESHOOTING
4-2-4) When the R-Fan does not operate(Applied to Models with R-Fan)
R FAN ERROR
Start
Yes
The Compressor is Off.
◆ Possible Causes
① Defective FAN-MOTOR
②C ontact problem at the terminal
(MAIN PCB CONNECTOR-TERMINAL (CN75. ①,③,
⑥), Contact problem at Fridge Fan Motor Connector,
Defective Motor Wire)
③C heck the motor rotating pulse input upon Fan Motor
operation. (Refer to Fan-Motor Circuit in this manual)
68
4. TROUBLESHOOTING
4-2-5) When Defrost does not work (F DEF Heater)
-W
hen there is a trouble in defrosting, select the Self-Diagnosis function before turning off the unit.
And, check if there is any defect in the Defrost Heater. If not, plug out the unit and do the Trouble-Shooting.
(Refer to the Self-Diagnosis function and check the details) ☞ When checking with the Self Diagnosis
** Heater Resistance Reading Location **
F-DEF : Resistance between ASSY PCB Start
SUB(RELAY PBA) CN2 #1 (RED) ↔ #3 (BLK)
should be 260 ohm ± 10%.
** 0Ω : Short / ∞Ω : Open
(Bimetal / Thermal Fuse / Heater Defect) All Defrost Heaters No
are normal?
** Sensor Resistance Reading Location **
F-DEF : Between CN30 #4 (YEL) ↔ CN30 #7 (GRU)
Yes
** 0Ω : Short / ∞Ω : Open Check Bimetal, Heater
Temp vs. Resistance Table Continuity or Wire Connection
30℃ 4.22㏀ Defrost Sensor is normal? No
20℃ 6.05㏀ (Check it with Self-Diagnosis)
For more
10℃ 8.87㏀ detail data, Replace the Sensor
0℃ 13.29㏀ refer to Yes
-10℃ 20.42㏀ DATA1. Temp
Table
Refer to Self-Diagnosis
-20℃ 32.23㏀
-30℃ 52.41㏀ The Sensor Temperature Value No
is lower than 8℃.
** Sensor Voltage Reading Location **
F-DEF : Between PCB COMMON Ground Forced Operation for a while
and CN30 #4 (or SEN_3) Yes
** 0V : Short / 5V : Open
MAIN PCB No
Connection is normal?
69
4. TROUBLESHOOTING
4-2-6) When there is No Power (INVERTER PBA)
Caution Start
- When Checking the
There is AC230V INVERTER PBA refer to the
or DC310V at the INVERTER Operation descriptions and
PBA Power Circuit. So, be "Reference" Section
cautions When repairing the No
unit or measuring values. The unit is plugged In?
DC320V is applied at No
BD1 +/- terminals?
No
5V is applied at C108 terminals?
No
Panel PBA operates normally?
No
Is there PBA Short or breakage?
No 1) Do Re-soldering
2) Replace PBA ASS'Y
- Check the connection of Door
Normal (Check again)
Panel PBA
70
4. TROUBLESHOOTING
4-2-7) When the Compressor is not working (INVERTER PBA)
No Is DC 15V applied to
ZD501?
Yes
Replace INVERTER PBA
CN101/CN102/CN301 No
Connector is Good
No
COMP ASS'Y is Good
Yes
Replace COMP ASS'Y
NORMAL (Recheck)
71
4. TROUBLESHOOTING
4-2-8) When the unit keeps alarming (Buzzer Sound)
Reference
1. F
ridge / Freezer Door Open Alarm : It sends out an alarm sound when it passes over 2 minutes after the door is
open. And, when the door remains open, it will keeps alarming every minute.
2. When the door is not closed properly, MICOM recognizes it as Door Open and sends out an alarm sound.
When it passes over 10 minutes after it recognizes the Door Open, the room lamps will be off.
At this time, when the Door is completely open, the Lamp will not be on right away, but after a while.
Start
Gap exists
Door stays open?
Start
72
4. TROUBLESHOOTING
③ No Buzzer Sound
Start
"DingDong" sound No
goes off when a button on the display
panel is pressed.
Check & Replace MAIN PCB BUZZER
Yes
73
4. TROUBLESHOOTING
4-2-9) When PANEL PCB operates abnormally
① When PANEL PCB does not light up or partially does
Start
74
4. TROUBLESHOOTING
4-2-10) When the Room Lamp (LED) does not light up
No
The LED Lamp is ok
Normal
75
4. TROUBLESHOOTING
4-2-11) When the Handler lamp (LED) does not light up
No
The LED Lamp is ok
Normal
76
4. TROUBLESHOOTING
4-2-12) When Fridge Damper does not work (Motor DAMPER models only)
Start
DAMPER is under a No
working condition.
No DAMPER is good
Door & MICOM State
No
Door MICOM (#3) DOOR S/W is good
Close 0V
Yes Replace DOOR S/W
Open 5V
No
* Note ; Its operations can change DAMPER is normal
based on its functions.
Yes Replace DAMPER
Normal
Replace PCB MAIN
77
4. TROUBLESHOOTING
4-2-13) LED blinking frequency depending on protecting functions (Inverter PBA)
If Failure Condition is detected during compressor is operating, immediately stop Compressor operating and stand by 5
minutes. During this 5 minutes, RPM command signal is not available. It means, even if available RPM command signal
is applied to the compressor, it does not work and keep standing by.
LED blinking frequency depending on protecting functions If the same blinking, After 5 minutes, Follow the Remarks.
78
5. PCB/PBA DIAGRAM
5-1) PART Layout (Main Board)
¬ §
©
¨
£
ª
¤
« §
1. Inverter COMP. Signal Section 7. Fan Motor / LED Lamp / Water Pump Driver It
2. Section for Diode Option Setting supplies 8V ~ 12V to the motors depending on load
types.
3. EEPROM : Storing/Writing various data.
8. Buzzer Alarm : It sends out periodic alarm sounds
4. This Relay control block controls the AC Load
when a button is pressed or when the door is open.
(connected between main pba and relay pba by wire)
and operates by receiving the driving signals for 9. MICOM(Main), Clock Generation, Software Resetting
Micom via the Sink IC. 10. It controls the operation of the Fridge Damper.
5. It receives various sensor signals and delivers 11. It controls the operation of the Step valve.
them to MICOM after eliminating noises, and it detects
the Fridge Door open and the Operation of the Water
S/W.
6. MAIN → PANEL PCB Operation Control
1. P
BA Power Supply : Circuit changing the input power to the fridge control power with SMPS.
After converting to 12V and 5V, supply them to Main PBA.
After converting to 15V and 5V, use them for inverter control.
2. Bootstrap Circuit : Independent Power Circuit for IPM High-Phase Driving.
3. Position Sensing Circuit : Detection of Rotor Position by monitoring the U/V/W-Phase of Compressor.
4. IPM : It is a Power Module which consists of HVIC(1), IGBT(6) and Diode(6) and drives the compressor with
IGBT ON/OFF controlling at the Micom.
5. Current Sensing Circuit : It detects the currents taken by the Shunt resistance and does the PWM DUTY
control.
CN52-DISPLAY
① : DATA LINE #1
② : DATA LINE #2
③ : DATA LINE #3
④ : DATA LINE #4
⑤ : DATA LINE #5
⑥ : DATA LINE #6
⑦ : KEY SIGNAL
CN30. SENSOR/SWITCH
① : GND CN10. DC SOURCE INPUT /
② : EXT-SENSOR INV COMP SIGANL
③ : F-SENSOR ① : DC12V
④ : F-DEF-SENSOR ② : DC12V
⑤ : R-SENSOR ③ : GND
⑥ : R-DEF-SENSOR ④ : GND
⑦ : GND ⑤ : Vcc
⑨ : R-DOOR -SWITCH ⑥ : INVERTER COMP. SIGNAL
⑩ : F-DOOR -SWITCH ⑦ : FEEDBACK SIGNAL
CN52-DISPLAY
① : DATA LINE #1
② : DATA LINE #2
③ : DATA LINE #3
④ : DATA LINE #4
⑤ : DATA LINE #5
⑥ : DATA LINE #6
⑦ : KEY SIGNAL
CN10. DC SOURCE INPUT /
INV COMP SIGANL
① : DC12V
CN30. SENSOR/SWITCH ② : DC12V
① : GND ③ : GND
② : EXT-SENSOR ④ : GND
③ : F-SENSOR ⑤ : Vcc
④ : F-DEF-SENSOR ⑥ : INVERTER COMP. SIGNAL
⑤ : R-SENSOR ⑦ : FEEDBACK SIGNAL
⑦ : GND
⑨ : R-DOOR -SWITCH CN51-DISPLAY
⑩ : F-DOOR -SWITCH ① : GRID LINE #1
② : GRID LINE #2
③ : GRID LINE #3
④ : GRID LINE #4
CN70. AC LOAD ⑤ : GRID LINE #5
① : DC12V ⑥ : GRID LINE #6
② : F-DEF-HEATER RELAY ⑦ : GRID LINE #7
CN74. DC LOAD
① : R-ROOM-LAMP
② : GND
③ : HANDLE LIGHIT LAMP
④ : R-DRAIN-HEATER
⑤ : GND
CN52-DISPLAY
① : DATA LINE #1
② : DATA LINE #2
③ : DATA LINE #3
④ : DATA LINE #4
⑤ : DATA LINE #5
⑥ : DATA LINE #6
⑦ : KEY SIGNAL
CN10. DC SOURCE INPUT /
INV COMP SIGANL
① : DC12V
CN30. SENSOR/SWITCH ② : DC12V
① : GND ③ : GND
② : EXT-SENSOR ④ : GND
③ : F-SENSOR ⑤ : Vcc
④ : F-DEF-SENSOR ⑥ : INVERTER COMP. SIGNAL
⑤ : R-SENSOR ⑦ : FEEDBACK SIGNAL
⑦ : GND
CN51-DISPLAY
⑨ : R-DOOR -SWITCH
① : GRID LINE #1
⑩ : F-DOOR -SWITCH
② : GRID LINE #2
③ : GRID LINE #3
④ : GRID LINE #4
CN70. AC LOAD ⑤ : GRID LINE #5
① : DC12V ⑥ : GRID LINE #6
② : F-DEF-HEATER RELAY ⑦ : GRID LINE #7
CN72. R-DAMPER
CN76. LAMP/FAN MOTOR ①, ② : DAMPER HEATER
① : GND ③ : A
④ : F-FAN ④ : /A
⑤ : F-FAN FEED BACK ⑤ : B
⑥ : /B
CN74. DC LOAD
① : R-ROOM-LAMP
② : GND
③ : HANDLE LIGHIT LAMP
④ : R-DRAIN-HEATER
⑤ : GND
90
8. REFERENCES
8-2) Cycle repair standard working process
vacuuming
※ 2 Side vacuuming → more than 20min
91
8. REFERENCES
※c
ycle blockage :
under -25PSI
※ normal :
R-134A → 2PSI
R-600A : -10PSI~20PSI
92
272, Oseon-Dong, Gwangsan-Gu,
Gwangju-City, Korea, 506-253
TEL : 82-62-950-6193, 6896
FAX : 82-62-950-6829
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