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Adventurer+ Analytical and Precision Balances Service Manual

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0% found this document useful (0 votes)
82 views62 pages

Adventurer+ Analytical and Precision Balances Service Manual

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Ohaus Corporation

19A Chapin Road


P.O. Box 2033
Pine Brook, NJ 07058-2033

ADVENTURER+
ANALYTICAL AND
PRECISION BALANCES

SERVICE MANUAL

Ohaus Corporation 19A Chapin Road, P.O. Box 2033, Pine Brook, NJ 07058-2033 (973) 377-9000

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ADVENTURER+ Service Manual P/N 83020790 A

SERVICE MANUAL

Adventurer Balances

Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07058-2033

The information contained in this manual is believed to be accurate at the time of publication, but Ohaus
Corporation assumes no liability arising from the use or misuse of this material. Reproduction of this
material is strictly prohibited.

Material in this manual is subject to change.

© Copyright 2009 Ohaus Corporation, all rights reserved.


® Registered trademark of Ohaus Corporation.

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ADVENTURER+ Service Manual P/N 83020790 A

OHAUS
DOCUMENT NUMBER

83020790
THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF
PART NUMBER
OHAUS CORP. THE CONTENTS HEREOF MAY NOT BE USED NOR REPRODUCED IN

WHOLE OR IN PART WITHOUT THE WRITTEN AUTHORIZATION OF OHAUS 83020790


CORPORATION. COPYRIGHT 2003 OHAUS CORPORATION

TITLE

ADVENTURER+ SERVICE MANUAL


WRITTEN BY: Gavin Cao DATE: 08/04/09 APPVD BY:

RECORD OF CHANGES
REV. DATE ECN BY DESCRIPTION
A 08/04/09 N/A NO INITIAL DRAFT

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TABLE OF CONTENTS
1 INTRODUCTION ..................................................................................................................................... 6
1.1 INTRODUCTION .............................................................................................................................. 6
1.2 SERVICE FACILITIES...................................................................................................................... 6
1.3 TOOLS AND TEST EQUIPMENT REQUIRED ................................................................................ 7
1.3.1 Special Tools ............................................................................................................................ 7
1.3.2 Standard Tools and Test Equipment...................................................................................... 7
1.4 TEST MASSES REQUIRED............................................................................................................. 7
1.5 SPECIFICATIONS ............................................................................................................................ 8
2 THEORY OF OPERATION ..................................................................................................................... 9
2.1 BALANCE OPERATION .................................................................................................................. 9
2.2 OVERVIEW OF THE CONTROLS ................................................................................................... 9
2.3 OVERVIEW OF THE DISPLAY INDICATORS............................................................................... 10
2.4 TURNING ON THE BALANCE....................................................................................................... 10
2.5 MENU SETUP ................................................................................................................................ 11
2.6 TRANSDUCER DESCRIPTION ..................................................................................................... 12
2.7 BLOCK DIAGRAM CIRCUIT DESCRIPTION ................................................................................ 12
2.7.1 Main PC Board........................................................................................................................ 12
2.7.2 Cell PC Board ......................................................................................................................... 13
2.7.3 RS232 Board........................................................................................................................... 13
3 TROUBLESHOOTING .......................................................................................................................... 15
3.1 TROUBLESHOOTING ................................................................................................................... 15
3.2 DIAGNOSTIC GUIDE ..................................................................................................................... 15
3.2.1 Diagnosis ................................................................................................................................ 15
3.3 ERROR CODES ............................................................................................................................. 16
4 MAINTENANCE PROCEDURES.......................................................................................................... 17
4.1 PREVENTIVE MAINTENANCE...................................................................................................... 17
4.1.1 Preventive Maintenance Checklist ....................................................................................... 17
4.2 TESTING ........................................................................................................................................ 17
4.2.1 Operational Test..................................................................................................................... 17
Segment Display Test ......................................................................................................................... 17
4.2.2 Calibration .............................................................................................................................. 18
4.2.3 Performance Tests - Precision and Analytical Balances ................................................... 20
4.3 DISASSEMBLY/ASSEMBLY PROCEDURES............................................................................... 27
4.3.1 Disassembling the Balance................................................................................................... 27
4.3.2 Re-assembling the Balance .................................................................................................. 28
4.4 REPLACEMENT OF MAJOR COMPONENTS .............................................................................. 29
4.4.1 Transducer Removal - Precision .......................................................................................... 29
4.4.2 Transducer Disassembly/Cleaning/Alignment - Precision ................................................ 29
4.4.3 Transducer Removal - Analytical ......................................................................................... 34
4.4.4 Main Printed Circuit Board (PCB) Replacement - Precision and Analytical Balances .... 36
4.4.5 RS232 Printed Circuit Board Replacement - Precision and Analytical Balances ............ 36
4.4.6 Membrane Switch Replacement - Precision and Analytical Balances.............................. 36
5 AR Series Service Tool ....................................................................................................................... 38
5.1 Run ARServiceToolDealer.exe .................................................................................................... 38

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5.2 Open COM PORT setting window................................................................................................ 39


5.3 Restore EEPROM Function .......................................................................................................... 40
5.4 Replace Loadcell Function .......................................................................................................... 40
5.5 Replace PCB Function ................................................................................................................. 41
5.6 Download Software....................................................................................................................... 41
5.7 Diagnostic Function ..................................................................................................................... 42
6 DRAWINGS AND PARTS LISTS ......................................................................................................... 43
6.1 DRAWINGS .................................................................................................................................... 43

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1 INTRODUCTION

1.1 INTRODUCTION
This service manual contains the information needed to perform routine maintenance and service on the Ohaus
Adventurer+ Analytical and Precision balances. Balances are rated from 65 grams to 4200 grams capacity.
The content of this manual is contained in five chapters.

Chapter 1 Introduction - Contains information regarding service facilities, tools and test equipment,
measuring masses, and specifications.

Chapter 2 Theory of Operation - Contains information on the mechanical and electronic functions of the
balance.

Chapter 3 Troubleshooting - Contains a diagnosis/diagnostics chart and error code table.

Chapter 4 Maintenance Procedures - Contains preventive maintenance procedures, performance tests


and adjustments, disassembly/replacement procedures, and calibration procedures.

Chapter 5 AR Series Service Tool – Describe how to use the service tool.

Chapter 6 Drawings and Parts Lists - Contains exploded views of Adventurer balances and Transducers
identifying all serviceable components with parts lists.

Before servicing the balance, you should be familiar with the Instruction Manual which is packed with every
balance.

1.2 SERVICE FACILITIES


To service the Ohaus Adventurer balance, the service area should meet the following requirements:

DO NOT SERVICE the balance:


— Next to open windows or doors causing drafts or rapid temperature changes.
— Near air conditioning or heat vents.
— Near vibrating, rotating or reciprocating equipment.
— Near magnetic fields or equipment that generates magnetic fields.
— On an unlevel work surface.
— Allow sufficient space around the instrument for ease of operation and keep away from radiating heat
sources.

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1.3 TOOLS AND TEST EQUIPMENT REQUIRED


In order to properly service the Ohaus Adventurer balances, certain Ohaus special tools and test items are
required in addition to standard electronic tool kits. These items are listed as follows:
1.3.1 Special Tools
1. Test Fixture P/N 923345 for use with Models AR153, AR223, AR323, AR423, AR423D..
2. Test Fixture P/N 923389 for use with Models AR522, AR1502, AR2202, AR3202, AR4202, AR4202D,
AR4201.
3. Test Fixture P/N 476001-02 for use with Models AR64, AR124, AR224.
1.3.2 Standard Tools and Test Equipment
1. Digital Voltmeter (DVM) - Input impedance of at least 10 megohms in the 1 Volt dc position.
2. Nut driver, 6mm
3. Hex or Allen key wrenches, metric.
4. Other assorted hand tools, tweezers, adjustable open wrenches, etc.
5. Soldering iron (50 watt) and solder (rosin core solder, not acid core).
6. Solder remover.

1.4 TEST MASSES REQUIRED


The masses required to test the Ohaus Adventurer balances must meet the requirements of ASTM Class 1
Tolerance. The mass values are listed in Table 1-1.

TABLE 1-1 MASS VALUES


SPAN
LINEARITY
CAPACITY ONLY
MASSES
MASSES
65g 25g/50g 50g
120g 50g/100g 100g
220g 100g/200g 200g
150g 75g/150g 150g
320g 150g/300g 300g
420g 200g/400g 400g
420g/100g 200g/400g 400g
520g 250g/500g 500g
1500g 750g/1500g 1500g
2200g 1000g/2000g 2000g
3200g 1500g/3000g 3000g
4100g 2000g/4000g 4000g
4200g/1000g 2000g/4000g 4000g

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1.5 SPECIFICATIONS
Complete specification for the Ohaus adventurer balances are listed in Table 1-2. When a balance has been
serviced, it must meet the specifications listed in the table. Before servicing the balance, determine what
specifications are not met.

TABLE 1-2. ADVENTURER SPECIFICATIONS


Capacity (g) 65 120 220 150 220 320 420 420/100 520 1500 2200 3200 4200 4200/100 4200
0.01/ 0.1/
Readability 0.1mg 0.001g 0.01g 0.1g
0.001g 0.01g
Weighing units/modes g, kg, mg, ct, lb, oz, gn, dwt, percent, Parts Counting
0.01/ 0.1/
Repeatability (Std. Dev.) 0.1mg 0.001g 0.01g 0.1g
0.001g 0.01g
±0.01 0.1/
Linearity ±0.2mg ±0.3mg ±0.002g 0.003g 0.01g ±0.02g ±0.03g ±0.1g
/0.001g 0.01g
Tare Range Full capacity by subtraction
Stabilization Time (s) 4s 3s 2s
Sensitivity Drift 4ppm/°C 10ppm/°C
Operating Temp Range 50° to 86° F/10° to 30° C
Power Requirements 8.5 - 14.5V 50/60Hz 4VA or 8.5 - 20V 4W
Calibration 60g 100g 200g 150g 200g 300g 400g 400g 500g 1500g 2000g 3000g 4000g
Pan Size (in/cm) 3.5/9 dia. 3.9/10 dia. 7.1/18 dia.
Draft shield clearance
9.3/23.6 6.8/17.25 ---
height above pan (in/cm)
Dimensions (WxHxD) (cm) 36.6x11x34.3 21.7x21x34.3 21.7x11x34.3
Net Wt (lb/kg) 10.5/4.8 10/4.5 8.5/3.9
Shipping Wt (lb/kg) 17/7.8 16/7.3 14/6.4
AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
Item No.
64 124 224 153 223 323 423 423D 522 1502 2202 3202 4202 4202D 4201

Admissible ambient conditions


Use only in closed rooms
Temperature range: 50°F to 86°F / 10°C to 30°C
Atmospheric humidity: 80% rh @ to 30°C
Voltage fluctuations: -15% +10%
Installation category: II
Pollution degree: 2
Power supply voltage: 8.5-14.5V ac, 50/60 Hz, 4VA or 8.5-20V dc, 4W
Power Adapter: 12104881, 220V/50Hz

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2 THEORY OF OPERATION

2.1 BALANCE OPERATION


This chapter contains information on the basic operation of the balance, mechanical descriptions of the
Transducers and a block diagram description of the circuitry.

Exploded view drawings are included in chapter 5 which identifies all mechanical components of the balance. The
descriptions in this manual refer to the name of the components identified on the exploded view drawing with the
numbered callout.

With power applied, press , all segments will appear briefly followed by a software revision number (when
plugged in first time) or after a power interruption and then * 0.00g. Allow 20 minutes warm-up time. When the
balance is first turned on, it can be used to weigh in grams or tare items without setting the menus.

2.2 OVERVIEW OF THE CONTROLS

No. Button Function and Description

Short press->Power on /Zero/ Confirm and next to sub-menu


1
Long press->Power off

Short press->Print result /Next to sub-menu


2 Long press->Switch Unit

Short press->Selected menu in main-menu


3 Hold press->Change to other weighing mode
Hold press->Set present mode parameter

Short press->Tare/Exit to menu


4
Long press->Go into Cal menu/Select other menu

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Leveling
5 Indicates leveling position of the balance
indicator
6 Leveling feet Used to level the balance

2.3 OVERVIEW OF THE DISPLAY INDICATORS

No. Function Description


1 Main Display(7 Segment)
2 [] Reduce digital result (only for LFT model)
3 Unit
4 MEM
5 PC(PIECE)
6 auxiliary(14 bit)
7 Gross
8 Brutto
9 Tare
10 Pre-set Brutto
11 NET weighing
12 Stable mark
13 Negative symbols
14 Zero symbols

2.4 TURNING ON THE BALANCE


The Adventure balance is ready to operate. When the balance is first turned on and it completes its checks, it can
be used to weigh or tare materials without setting the menus. It is recommended that you calibrate the balance
before use.

Power ON

Press , all segments will appear briefly followed by a software revision number (when plugged in first time)
or after a power interruption and then * 0.00g. Allow 20 minutes warm-up time. When the balance is first turned on,

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it can be used to weigh in grams or tare items without setting the menus.

Power OFF

To turn the balance OFF, press and hold until the display indicates OFF then release.

2.5 MENU SETUP


Programmable features of the Adventurer balances are contained in menus which are accessed through the front
panel control switches. Figure 2-1 illustrates how the menus are structured. The Adventurer balances must be
properly set in order for test results to be valid.

The setup menu permits you to activate available weighing units, parts counting, linearity calibration, keystroke

tone and print parameters. To enter the menu, press and hold . To advance through the menus,

press . To enter a selected menu, press . After you make selections in any menu, you may
continue to make additional changes in other menus before exiting and saving. To exit a menu and return to

weigh mode, press .

Figure 2-1 Balance Menus

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2.6 TRANSDUCER DESCRIPTION


Figure 2-2 illustrates a typical Transducer used in the Adventurer balances. The Transducer is attached to the
case of the balance. The force of a weight placed on the weighing Pan is exerted on the Hanger which is guided
by the Upper and Lower Flexure Arms. The Load Flexure transfers the force vertically to the Ratio Beam. The
Ratio Flexures form a pivot for the Ratio Beam.
Any mass placed on the Pan applies a downward force to the Load Flexure by means of the Center Post. The
Load Flexure pulls down on the front end of the Ratio Beam which pivots, pulling the Force Coil up into the air gap
of the Magnet. The upward movement of the Vane (which is connected to the Ratio Beam) is detected by the
Position Sensor. The Position Sensor contains one light emitting diode (LED) and two photo resistors. When the
Vane moves, the amount of light is varied, causing one of the photo resistors to change its resistance value. The
resultant signal goes into an amplifier to be amplified and filtered. The signal then goes through a current amplifier,
then fed to the force coil which interacts with the Magnet returning the Ratio Beam to the null position. In the null
position, light should strike each photo resistor equally. The entire process takes approximately 4 seconds from
the time any mass is placed on the Pan to achieve a stable reading.

The mechanical zero of the system is moved to the approximate middle of the measuring range by the Counter
Weight. Displacement of the Position Sensor Vane from the normal position results in a current change in the
Force Coils. The Force Coils are located in the field of the permanent Magnets which are mounted on the
Transducer Base. This means that with a 50% load on the Pan, the Ratio Beam is in equilibrium and the sum of
the forces from the Force Coils is zero. The temperature sensitivity of the Permanent magnets is compensated in
the electronics by a Temperature Sensor which is physically mounted on the magnet assembly.

Figure 2-2 Transducer Assembly

2.7 BLOCK DIAGRAM CIRCUIT DESCRIPTION


Figure 2-3 illustrates the Adventurer electronic circuitry as a block diagram.

2.7.1 Main PC Board


Power Supply
Power is supplied to the balance through an AC/AC adapter which provides 12 Volts ac or DC/DC adapter which

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provides 12Volts dc. The main PC board contains a diode bridge and 4 voltage regulators which provide
regulated voltages. The 3.3 Volts is provided to the digital circuitry and the 10 Volts dc and -12 Volts are for
operating the balance, and 5 Volts is for backlit.

MELSI2
MELSI2 is a digital integrated circuit that contains the digital circuitry needed to operate a two-channel charge
balance deltasigma A/D converter.

Microprocessing Unit
The LPC2138 microcontrollers is based on a 32/16 bit ARM7TDMI-S™ CPU with real-time emulation and
embedded trace support, that combines the microcontroller with 512 kB of embedded high speed Flash memory.
A 128-bit wide memory interface and an unique accelerator architecture enable 32-bit code execution at
maximum clock rate.

RTC unit
The LPC2138 include the RTC function. A rechargeable circuitry is designed for the RTC as power supply.

Parameter Storage
The EEPROM is a 2048 x 8 bit electrically erasable and programmable memory which stores some information of
production.

2.7.2 Cell PC Board


Reference voltage
The cell PC board contains a reference voltage which is used for producing a constant current source.

Constant current driver circuitry


The two switches are transfer switches for the constant current to the two force coils to compensate the
measured weight.
Weight Measurement
The position sensor supplies an electrical current, the magnitude of which depends of the position of the sensor
vane, to the PID controller after the current being amplified and converted to voltage. The output signal of the PID
controller is compared with a periodic ramp signal. The output signal of the comparator is a pulse signal which is
passed to the microprocessing unit as the weighing results.
Temperature Measurement
A thermistor is mounted in the transducer as a temperature sensor. The switched temperature dependent current
charges and discharges the integrator. The output voltage of the integrator is compared with a dc voltage. The
output signal of the comparator is a pulse signal which is passed to the micro controller as the temperature results
and it is used to compensate the weighing result in the microprocessing unit.
Parameter Storage
The EEPROM is a 2048 x 8 bit electrically erasable and programmable memory which stores resettable
parameters such as the temperature compensations coefficient, unit, scaling factor etc.

2.7.3 RS232 Board


The data I/O operation is controlled by the UART unit which is integrated in the micro controller. Signals RXD,

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TXD, DTR and DSR are provided and go to a driver/receiver IC located on the RS232 board.

Figure 2-3 Adventurer Balance Block Diagram

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3 TROUBLESHOOTING

3.1 TROUBLESHOOTING
This section of the manual specifies problem areas of the balance which can occur. information is contained to
isolate specific problems using Table 3-1, Diagnostic Guide, and Table 3-2, Error Codes. Follow all directions
step by step. Make certain that the work area is clean and use care when handling components of the balance.

3.2 DIAGNOSTIC GUIDE


Table 3-1 is a diagnostic guide designed to help locate the problem area quickly and easily. To use the table, first
locate the symptom that you are observing. Follow the symptom column and review the probable cause column
and remedy column. The probable causes are listed with the most common cause first. If the first remedy does
not fix the problem, proceed on to the next remedy. Before attempting to repair the balance, read all chapters of
this manual to familiarize yourself with the balance components and operation. Do not attempt repairs unless you
fully understand the operation of the balance.

3.2.1 Diagnosis
1. Isolate and identify the symptom.
2. Refer to Table 3-1 Diagnostic guide and locate the symptom.
3. Follow the suggested remedies in the order that they appear.
4. Perform the indicated checks, or see the appropriate section of the manual.
5. Repair or replace the defective section of the balance.

NOTE:
If more than one symptom is observed, it is necessary to approach one
area at a time, and also remember that the symptoms may be interrelated.

In the event that erratic or fluctuating weight readings are observed, it is necessary to isolate the problem to either
the mechanical area or the electronic area of the balance.

If a problem arises that is not covered in this manual, contact:

Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07058-2033 USA
Tel: 973-377-9000
Fax: 973-593-0359

In the United States call toll free, 800-526-0659 between 8:00 a.m. and 6:00 p.m. EST.

TABLE 3-1 DIAGNOSTIC GUIDE

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SYSPTOM PROBABLE CAUSE REMEDY


No Display Power Adapter not connected. Connect Adapter.
Calibrate the balance. Press
Balance out of calibration.
Incorrect weight reading. Balance was not rezeroed before
weighing. with no weight on the
pan, then weigh item.
Calibration procedure does not Incorrect calibration masses being
Use correct masses.
work. used.
Unable to display weight in a Use Units menu to set desired
Weighing unit not activated in menu.
particular weighing unit. units ON (see menu).
Balance won't store selections YES selection was not used before You must use YES and then exit
made in menu. exit menu. each menu and save selections.

3.3 ERROR CODES


This balance is equipped with software which will display an error condition when it occurs. When a problem
occurs using the balance, the display will indicate an error code. Review the listed codes and follow instructions to
correct the problem. Table 3-2 Error Codes, describes the various error codes which can appear on the display
and specifies the probable reason and remedy.

TABLE 3-2 ERROR CODES


Error
Possible Cause Remedy
Codes
Unstable weight reading when defining the
Error 7.0 Eliminate vibration.
reference weight.
Weight reading exceeds Power On Zero
Error 8.1 Clear platform.
limit
Error 8.2 Weight reading below Power On Zero limit. Put platform on balance.

Error 8.3 Weight reading exceeds overload limit. Clear platform.

Error 8.4 Weight reading below underload limit. Put platform on balance.

Error 9.5 Calibration information is error Send the balance back to Ohaus and repaired.
Repeat to connect or disconnect power.
Error 5.3 Can not read EEPROM datum on loadcell.
If can't be remedy, send back to Ohaus.

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ADVENTURER+ Service Manual P/N 83020790 A

4 MAINTENANCE PROCEDURES

4.1 PREVENTIVE MAINTENANCE


Ohaus balances are precision instruments and should be carefully handled, stored in a clean dry area which is
dust free, and cleaned periodically. It is recommended that when a balance has had chemicals or liquids spilled
on it, the balance should be cleaned as soon as possible. Use warm water on a damp cloth to clean all exterior
surfaces. Do not leave a mass on the balance when the balance is not in use. When moving the balance from a
storage area which is at a different temperature than the area where the balance is to be operated, allow sufficient
time for the balance mechanism to temperature stabilize. This time can vary quite a bit depending upon the
temperature differences. Allow one (1) hour for each 5 degrees Fahrenheit temperature change before using the
balance. Also, after turning the balance ON, allow one hour after temperature stabilization for the balance
electronics to stabilize.

4.1.1 Preventive Maintenance Checklist


On a regular basis, the balance should be inspected and checked as follows:
1. Remove the Platform and Sub Platform (on 4kg balances) and inspect and clean the area beneath the
Platform.
2. Clean the outside of the balance using a damp cloth with water.

CAUTION
DO NOT USE CHEMICAL CLEANERS OR SOLVENTS OF ANY TYPE.
SOME CLEANERS ARE ABRASIVE AND MAY AFFECT THE FINISH OF
THE BALANCE.

3. Check the Power Cord for broken or damaged insulation.


4. Make a visual inspection for faulty connectors, wiring, and loose hardware.

4.2 TESTING
Before servicing the Adventurer balance, an operational test and various performance tests should be made to
ascertain whether or not the balance meets specifications. Turn the balance on and allow it warm up for at least
one hour before performing these tests. Make sure the test area is free from drafts and the surface that the
balance rests on is level and vibration free. The masses used for the performance tests and adjustments must
meet or exceed ASTM Class 1 Tolerance.
4.2.1 Operational Test
1. Connect a functioning Power Adapter to the balance power receptacle assembly located at the rear of the
balance.
2. Plug the Power Cord into a suitable power source.
Segment Display Test
Turn the balance on, all segments are enabled and displayed breifly, then the model number of the balance
followed by a software revision number. This is a segment display test. Figure 4-1 is a full display test.

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Figure 4-1 Segment Display


4.2.2 Calibration
To verify that the Balance is functioning properly, it must be calibrated prior to testing. At this point, the Balance
should have the menus set up if functional. After calibration, proceed to Performance Tests, paragraph 4.2.3 for
Precision balances and paragraph 4.2.4 for Analytical balances.
Calibration can be affected by changes in location, temperature, or rough handling. AdventurerTM balances can
be calibrated in two ways: Span calibration or Linearity calibration. Span calibration resets the balance's weighing
range using two weight values: zero and a weight value at or near the balance's capacity. Linearity calibration
minimizes deviation between actual and displayed weights within the balance's weighing range. Three weight
values are used: zero, a weight value within the balance's weighing range and a weight value at or near the
balance's specified capacity.

4.2.2.1 Calibration Masses


Before beginning calibration, make sure masses are available. If you begin calibration and realize calibration
masses are not available, exit the menu. The balance will retain previously stored calibration data. Calibration
should be performed as necessary to ensure accurate weighing. Masses required to perform the procedures are
listed in Table 4-1.
TABLE 4-1 CALIBRATION MASSES
Model Capacity Span Masses Linearity Masses
AR64 65 50 25/50
AR124 120 100 50/100
AR224 220 200 100/200
AR153 151 150 75/150
AR223 220 200 100/200
AR323 320 300 150/300
AR423 420 400 200/400
100 -- --
AR423D
420 400 200/400
AR522 520 500 250/500
AR1502 1520 1500 750/1500
AR2202 2200 2000 1000/2000
AR3202 3200 3000 1500/3000
AR4202 4200 4000 2000/4000
1000 -- --
AR4202D
4200 4000 2000/4000
AR4201CN 4200 4000 2000/4000

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4.2.2.2 Span Calibration

1. With the balance turned ON, press and hold until MENU is displayed in the LCD main area
(CALIBRATION is display in auxiliary area). Then release the switch.

2. Press , CAL is displayed in the main area (SPAN is displayed in auxiliary area), then press

again, --0-- momentarily displayed in main area (BUSY is display in auxiliary area).
Do not disturb the balance when –0-- is displayed. Incorrect calibration may result.
3. After several seconds, the value of span calibration mass is displayed in the main area (ADD WEIGHT is
displayed in the auxiliary area). Place the indicated mass on the pan. BUSY is displayed and flickered in the
auxiliary area.
4. After several seconds, --0-- is displayed in the main area (CLEANPAN is displayed in the auxiliary area). It
means remove the mass.
5. Remove the calibration mass from the pan. BUSY is momentarily displayed and CAL DONE is displayed in
the auxiliary area. Then the balance returns to the weighing mode.

4.2.2.3 Linearity Calibration

1. With the balance turned ON, press and hold until MENU is displayed in the LCD main area
(CALIBRATION is display in auxiliary area). Then release the switch.

2. Press , CAL is displayed in the main area (SPAN is displayed in auxiliary area), then

press , LINEAR is display in auxiliary area. Press to enter linearity calibration.


2. --0-- momentarily displayed in main area (BUSY is display in auxiliary area). Then the value of span
calibration mass is displayed in the main area (PUT WEIGHT is displayed in the auxiliary area). Place the
indicated mass on the pan. --0-- is displayed in the main area (CLEAN PAN is displayed in the auxiliary area).
3. Remove the mass from the pan. BUSY is displayed in the auxiliary area.
4. The value of the first linearity calibration mass is displayed in the main area (PUT WEIGHT is displayed in
the auxiliary area). Place the indicated mass on the pan. BUSY is displayed in the auxiliary area.
5. The value of the second linearity calibration mass is displayed in the main area (PUT WEIGHT is displayed
in the auxiliary area). Redo step 4 until the maxim linearity calibration mass is placed on the pan.
6. The value displayed in the main area is descended. Remove the mass to match the indicated value. Redo
this step until --0-- is displayed in the main area (CLEAN PAN is displayed in auxiliary area).
The first mass placed is first removed.
7. Remove the mass from the pan. BUSY is momentarily displayed and LIN DONE is displayed in the
auxiliary area. Then the balance returns to the weighing mode.

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4.2.3 Performance Tests - Precision and Analytical Balances


Accurate performance of the Adventurer precision balance is determined by a series of four performance tests.
The displayed readings are compared with the tolerances listed in Tables 4-2 and 4-3. Tolerance values are
expressed in counts. A one count change is equal to the last digit shown on the balance display.
TABLE 4-2 TOLERANCES PRECISION
PERFORMANCE TOLERANCE - COUNTS PRECISION
TEST AR153 AR223 AR323 AR423 AR423D AR522 AR1502 AR2202 AR3202 AR4202 AR4202D AR4201
Precision
±1 ±1 ±1 ±1 ±10/1 ±10 ±10 ±10 ±10 ±10 ±100/10 ±100
(mg)
OffCenterLoad
±3 ±3 ±3 ±3 ±3 ±30 ±30 ±30 ±30 ±30 ±100 ±100
(mg)
CenteredLoad
±2 ±2 ±2 ±2 ±10/1 ±20 ±20 ±20 ±20 ±20 ±100/10 ±100
(mg)
Repeatability
±1 ±1 ±1 ±1 ±10/1 ±10 ±10 ±10 ±10 ±10 ±100/10 ±100
(mg)

TABLE 4-3 TOLERANCES ANALYTICAL


PERFORMANCE TOLERANCE - COUNTS ANALYTICAL
TEST AR64 AR124 AR224
Precision(mg) ±0.1 ±0.1 ±0.1
OffCenterLoad(mg) ±0.5 ±0.5 ±0.5
CenteredLoad(mg) ±0.2 ±0.2 ±0.3
Repeatability(mg) ±0.1 ±0.1 ±0.1

The following performance tests are used to evaluate the balance operation before and after repairs. Each
balance tested must meet the requirements specified in each test as well as the specifications listed in Table 1-2
depending upon the model. Before proceeding with the following tests, all the procedures starting with paragraph
4.2 must have been accomplished on the Balance first.

4.2.3.1 Precision Test - Precision and Analytical Balances


Precision is a word used in balance specifications meaning the Standard Deviation of a set of similar weight
readings. To determine whether a balance meets the calculated Standard Deviation value listed in the Tolerance
Tables 4-2 and 4-3, perform the following test:
Test
1. Tare the balance. The reading on the display should be 0g.
2. Select a mass weighing near the maximum capacity of the balance and place the mass on the center of the
Platform observe and record the reading.
3. Remove the mass. Reading should return to 0g ± 1 count.
4. Repeat this test for three times. Reading should be within ±1 count of the reading recorded. If the reading is
less than ±1 count, the balance passes the Precision Test. If the deviation for a set of readings is more than
±1 count, proceed to the next step.
5. If the deviation for any set of readings (using the same mass placed on the center of the Platform) is
greater than the tolerance listed in Table 4-2, the balance does not meet the precision specification. Inspect
and correct the following areas:
5A. Check for mechanical obstructions. Any foreign object touching any part of the moving assemblies will
cause a balance to fail the Precision Test. Inspect and correct as necessary.

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5B. An error in the Off-Center Load Adjustment can affect the results of the Precision Test. Inspect and
correct if necessary. See Off-Center Load Test.

4.2.3.2 Off-Center Load Test - Precision Balances


The Off-Center Load Test is used to determine whether displayed weight values will be affected by moving the
sample to different areas of the Platform. See figure 4-2. Place 1/2 of the balance capacity in the center of the

Platform. Press the button to return the reading to zero. Move the mass halfway to the rear of the
Platform and note the reading. Move the mass halfway between the center and the left edge front of the Platform
and note the reading. Repeat this test for the right edge position and note the reading. Move the mass halfway to
the front of the Platform and note the reading. Note any differences in the displayed weight reading at all positions.
Maximum allowable change is per Table 4-2 for each of the listed balances four positions.

Figure 4-2 Off-Center Load Test Mass Locations

To correct an off-center load error, proceed as follows:

Transducer Adjustment
This adjustment requires that the balance Top Cover be removed and the Transducer Shield removed to gain
access to the Transducer for adjustments. Refer to Figures 4-4 and 5-1 for location of components called out in
this procedure.

NOTE: The top cover connector plug may be used to turn the balance on. The pins are numbered from 5 - 1
starting at the left. Shorting pins 5 and 1 turns the unit on and tares. Shorting pins 4 and 1 turns the unit off.
See Figure 4-7, page 4-14 for pin connections.

1. Refer to paragraph 4.3.1, page 4-10 and open the balance.

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2. Locate the four screws holding the Transducer Shield in place. Remove the screws.
3. Remove the Transducer Shield. The Transducer is now exposed for adjustments.
4. Reinstall the Platform on 1mg balance and Sub Platform and Weighing Platform on 10/100mg balance onto
the exposed Transducer shaft.
NOTE:
Do not attempt these adjustments on the balance unless the balance is free
from drafts and is level. The balance is very sensitive and adjustments will
be affected.
5. Plug the power cord into the balance and turn the balance on.
6. Place 1/2 of the balance capacity or greater on the rear of the Platform.
7. Tare the balance. Move mass to right front and left front of the Platform as shown in Figure 4-3 and note
the readings. Correct the worst error first by turning Adjusting Screws on the Transducer shown in Figure 4-4.

Figure 4-3. Mass Placement Locations.

Figure 4-4 Load Adjustments Screw Locations

8. Repeat the Off-Center Load Test and adjustments until balance is within specifications.

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9. Turn the balance OFF and unplug power cord.


10. Remove the Platform and Subflatform if installed.
11. Install the Transducer Shield on the balance and secure with four Screws
12. Refer to paragraph 4.3.2, page 4-11 and re-assemble the balance.

NOTE:
If the Off-Center Load Adjustment cannot be completed, refer to
thePrecision Test/Adjustment.

4.2.3.3 Off-Center Load Test - Analytical Balances


The Off-Center Load Test is used to determine whether displayed weight values will be affected by moving the
sample to different areas of the Platform.

Place 1/2 of the balance capacity in the center of the Platform. Press the button to return the reading to
zero. Move the mass halfway (between the center and the edge) to the front of the Platform. Note any differences
in the displayed weight reading. Repeat this test for the back, left, and right positions. Maximum allowable change
in displayed weight readings
is + 5 counts for each of the four positions. If the displayed weight readings change more than 5 counts, proceed
to the following adjustment. To correct an off-center load error, proceed as follows:

Adjustment
1. Refer to paragraph 4.3.1, page 4-10 and open the balance.
2. Remove the two adhesive hole plugs on the transducer shield to gain access to the off center load
adjustment screws.
3. Reinstall the Platform.
NOTE:
Do not attempt these adjustments on the balance unless the balance is free
from drafts. The Balance is very sensitive and adjustments will be affected.

4. Plug the power cord into the balance and turn the Balance on.
5. Place 1/2 of the Balance capacity on the center of the Platform.
6. Press the >O/T< button to return the displayed weight to 0g. Slide mass front, back, left and
right to Platform edge. Note displayed values. Correct any errors by turning Cornerload Adjusting Screws
shown in Figure 4-5 (adjust the Hex Nut portion and ensure center screw does notturn).

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Figure 4-5. Off-Center Load Adjustments Diagram.


7. Repeat the Off-Center Load Test.
8. Turn the balance OFF.
9. Remove the Platform.
10. Install the 2 adhesive holes plug on the transducer shield.
11. Refer to paragraph 4.3.2, page 4-11 and re-assemble the balance.
NOTE:
If the Off-Center Load Adjustment cannot be completed, refer to the
Precision Test/Adjustment.

4.2.3.4 Centered Load Test - Precision and Analytical Balances


The Centered load test is used to determine the span and linearity of the balance throughout its operating range

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and is in accordance with the tolerances listed in Tables 4-2 and 4-3. The masses used to perform this test must
meet or exceed ASTM Class 1 Tolerance.
NOTE:
The balance must pass the Off-Center Load test and Precision Test before
the Centered Load Test is performed.

This test is used to determine the linearity of the balance throughout its operating range.
Tables 4-4 and 4-5 lists the suggested masses to be used for checking linearity on each Balance model.

TABLE 4-4. CENTER LOAD TEST MASSES - PRECISION


AR AR AR AR AR AR AR AR AR AR AR AR
CAPACITY
153 223 323 423 423D 522 1502 2202 3202 4202 4202D 4201
Ref.Wt. 1g 1g 1g 1g 1g 1g 1g 1g 1g 1g 1g 1g
Load 1 20g 10g 30g 10g 10g/10g 50g 200g 250g 300g 100g 100g/10g 400g
Load 2 75g 50g 120g 50g 50g/50g 200g 750g 1000g 1200g 1000g 1000g/500g 1000g
Load 3 100g 100g 200g 200g 200g/75g 350g 1000g 1700g 2000g 2000g 2000g/750g 2000g
Load 4 150g 200g 300g 400g 400g/100g 500g 1500g 2000g 3000g 4000g 4000/1000g 4000g

TABLE 4-5. CENTER LOAD TEST MASSES - ANALYTICAL


CAPACITY AR64 AR124 AR224
Ref.Wt. 1g 1g 1g
Load 1 10g 10g 10g
Load 2 20g 25g 100g
Load 3 40g 50g 150g
Load 4 50g 100g 200g
A 1g calibration mass is recommended for the reference mass. All masses are nominal values. HOWEVER, BE
CERTAIN TO USE THE SAME REFERENCE MASS THROUGHOUT THE PROCEDURE.

Before beginning:
• Perform calibration.
Preliminary Weighings
Using the Load 3 and Load 4 weight values (Table 4-3 or 4-4), perform some preliminary weighing and make sure the
display returns to zero after weighing.
1. Place Load 3 on the center of the Platform, read the displayed weight, then remove Load 3. If the display

does not return to zero, press and repeat this.


2. Repeat step 1 using Load 4.
After performing preliminary weighing, proceed with checking Linearity. If the balance does not return to zero,
it must be repaired.

Test
1. Place the reference mass on the center of the Platform and record the exact value (all decimal places)
displayed.
2. Remove the reference mass and verify that the display returns to zero. If it does not, disregard the reading,

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press to rezero the display and take that reading again. See note above.
3. Repeat steps 1 and 2 five times and determine the Mean of the weight readings:
Mean = Sum of Readings/5
Record the Mean as Mean(0)

4. Place Load 1 on the center of the Platform and press .


5. Add the reference mass to the Platform and record the exact value displayed.
6. Remove the reference mass and verify that the display returns to zero. If it does not, disregard the reading,

press to rezero the display and take that reading again.


NOTE:
If after several attempts the display fails to return to zero, a repeatability
problem is indicated and the balance must be serviced by an OhausProduct
Service Specialist.
7. Repeat steps 5 and 6 five times and determine the Mean of the weight readings as in step 3. Record the
Mean as Mean(1).

8. Remove all masses from the Platform and press .


9. Repeat steps 4 through 8 except use Load 2, Load 3 or Load 4 as applicable. Record the Mean weight
readings as Mean(2), Mean(3), or Mean(4), respectively.
10. Determine the Mean of ALL weight readings.
(Mean(0)+ Mean(1)+ Mean(2)+ Mean(3)+ Mean(4))/5= MEAN of ALL Readings
11. Determine the deviations from the MEAN:
Determine the deviation of each individual mean (Mean (X)) from the MEAN of ALL Readings as follows:
Deviation (X) = Mean (X) - MEAN of ALL Readings
Record each deviation as Dev(0), Dev(1), Dev(2), Dev(3), and Dev(4), and identify each as (+) or (-).
12. Determine the Cumulative Deviation:
Determine and record the cumulative deviation as follows:
Cum. Dev (0) = Dev (0) + 0
Cum. Dev (1) = Dev (1) + Dev (0)
Cum. Dev (2) = Dev (2) + Dev (1) + Dev (0)
Cum. Dev (3) = Dev (3) + Dev (2) + Dev (1) + Dev (0)
Cum. Dev (4) = Dev (4) + Dev (3) + Dev (2) + Dev (1) + Dev (0)
13. Compare Cumulative Deviation to Linearity Tolerance:
Compare the cumulative deviations to the maintenance Linearity tolerance for the particular balance model.
For example, if an 210g balance yields the following results it would be within the tolerance.
Cumulative Deviation
-0.07 mg...........................largest negative value = -0.07 mg
+0.01 mg
+0.06 mg..........................largest positive value = +0.06
+0.01 mg

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+0.00 mg
Cumulative Deviations are less than 210g balance tolerance of +0.2

If the cumulative deviations are within the tolerance, the balance is linear. If the balance proves to be non-linear,
retest the Center Load Test of the balance. If the balance does not meet the specifications of the Center Load
Test, the balance must be serviced.

4.2.3.5 Precision/Repeatability Test - Precision and Analytical


Precision is a term used in balance specifications which means the standard deviation of a set of similar weight
readings.
To conduct a Repeatability Test, proceed as follows:
1. With the balance calibrated, place a mass on the Platform equal to the capacity of the balance. Record the
reading.
2. Remove the mass from the Platform, the balance should return to 0g. Record the reading.
3. Repeat steps 1 and 2 ten more times. Subtract the lowest from the highest reading to determine the
difference. Maximum allowable difference is as listed in Table 4-2 or 4-3.
4. If the balance does not meet specifications, refer to Table 3-1 to determine the problem.

4.3 DISASSEMBLY/ASSEMBLY PROCEDURES


Depending upon the capacity of the balance, one of two different types of Transducers is used. This section of the
manual contains detailed disassembly and assembly procedures.

4.3.1 Disassembling the Balance


The Adventure balance can be disassembled with relative ease using common hand tools. Refer to Figures 5-1,
5-2 and 5-3 which are exploded view drawings used in the following procedures.

This procedure is used when it is required to replace either the front Panel Membrane Switch, RS232 PC Board,
Main PC Board, or to gain access to the Transducer for removal and parts replacement and alignment.

1. Turn the balance OFF and unplug the power cord.


2. For a balance with a Draft Shield:
a) Remove Weighing Pan Assembly and Draft Ring to gain access to the EMC plate.
b) Remove the two screws on the EMC plate to gain access to the Draft Shield Bottom.
c) Remove the two screws on the Draft Shield Bottom and remove.
d) Proceed to Step 4.
3 For a precision balance without a Draft Shield:
a) Remove Weighing Platform and Sub Platform to gain access to Retaining Ring.
b) Loosen the two screws on the Retaining Ring and turn slightly to remove.
4 On the Top Cover, remove the one screw located towards the rear of the balance. This screw secures the
Top Cover to the Base.
5 Carefully lift the Top Cover from the rear of the balance and swing towards the front. BE CAREFUL, the
cover has membrane switches which are connected to the balance by a very short cable which is part of the
membrane switch assembly and is located in the front of the balance. Lay the Top Cover down and
disconnect the cable from the main PC Board. You now have access to all components of the balance. See

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Figure 4-6.

Figure 4-6. Adventurer Balance Opened.

4.3.2 Re-assembling the Balance


This procedure is used when the balance has been repaired and all adjustments have been made.
1. Check the interior of the balance and make sure that all connectors are in place and the cables are properly
dressed along the left side wall of the Base. Check all PC boards are secured.
2. Position the Top Cover on top of the Base. Make sure the cover front tabs are in position on the Base.
3. Secure the Top Cover to the Base with the one screw previously removed.
4. For an balance with a Draft Shield:
a) Replace the Draft Shield on top of the Top Cover.
b) Tighten the two screws holding the Draft Shield Bottom.
c) Replace the EMC plate in the Draft Shield.
d) Tighten the two screws holding the EMC plate.
e) Replace Weighing Pan Assembly.
5 For a precision balance without a Draft Shield:
a) Replace the Retaining Ring on top of the Top Cover two exposed screws and turn slightly to lock in
place.
b) Tighten the two screws holding the Retaining Ring.
c) Replace the Sub Platform and weighing Platform.

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4.4 REPLACEMENT OF MAJOR COMPONENTS


When using this section of the Service Manual, you will find it necessary to refer to other sections. References are
made to the Exploded Views which are located and identified in Chapter 5, Drawings and Parts Lists.
The decision to replace any component or remove for repair should only be made after thoroughly diagnosing the
problem.
If, after the replacement of any component, the balance is still nonfunctional and no other information on the
subject is available in the manual, contact:
Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07058-2033 USA
Tel: 973-377-9000
Fax: 973-593-0359

4.4.1 Transducer Removal - Precision


The removal of the Transducer should only be attempted when it is determined that it requires parts replacement
Refer to Figures 4-4 in this Chapter and Figure 6-1 to Figure 6-6 in Chapter 6 for location of components called
out in this procedure. To remove the Transducer, proceed as follows:
1. Refer to paragraph 4.3.1, page 30-31 and open the balance.
2. Locate the four screws holding the Transducer Shield in place. Remove the screws.
3. Remove the Transducer Shield.
4. Disconnect the Transducer Cable from the Transducer.
5. Locate the three screws in the center of the Transducer which secure the Transducer to the Base. Remove
these three screws, and carefully lift the Transducer out of the Base.
CAUTION
EXTREME CARE MUST BE EXERCISED SO AS NOT TO DAMAGE THE
FLEXURE ARMS FLEXURES, THE RATIO BEAM FLEXURES, THE LOAD
FLEXURE, OR ANY OTHER SUPPORT MEMBER. DAMAGE TO ANY ONE OR
MORE OF THESE COMPONENTS WILL DESTROY THE ACCURACY OF THE
BALANCE.

NOTE:
Visually inspect the Transducer Assembly for bent, cracked, or distorted
Flexures. Each Flexure should be perfectly straight. If it is determined that a
Flexure requires replacement, refer to paragraph 4.4.2 for the Upper Flexure
Arm and Lower Flexure Arm removal procedure.

4.4.2 Transducer Disassembly/Cleaning/Alignment - Precision


The Transducer consists of all the mechanical parts and some electronic components which convert an applied
mass into an electronic signal. The Transducer must be very carefully aligned and be free from foreign material.
In the event that foreign material has entered the air gap between the Magnet Assembly and the Force Coil , or if
any field serviceable component has been damaged, it may become necessary to disassemble the Transducer
for cleaning or repair.

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The Arm Flexure and Ratio Flexures may each be replaced independent of one another and without
disassembling the entire Transducer. To clean between the Magnet Assembly and the Force Coil, remove the
Top and Bottom Flexure Arms and Center Poast with the Load Flexure still attached (Load Flexure must be
disconnected from the Ratio Beam first). To proceed, refer to Ratio Beam Removal/Installation Instructions
4.4.2.4, starting with step 3.

For the following procedures, the Transducer should be removed from the Unit Base as described previously.

4.4.2.1 Flexure Removal/Replacement - Precision


To remove components from the Transducer, the use of a Test Fixture is required to hold the components of the
Transducer in place. Models AR153, AR223, AR323, AR423 and AR423D require test Fixture part number
923345. Models AR522, AR1502, AR2202, AR3202, AR4202, AR4202D and AR4201 require test Fixture part
number 923389.

1. Install the Test Fixture on the front of the Transducer using the six screws supplied with the fixture.
2. Remove and replace Flexures as required. Ratio Flexures and Load Flexure are accessible.

4.4.2.2 Top Flexure Arm Removal/Installation - Precision


1. Install the Test Fixture on the front of the Transducer using the six screws supplied with the fixture.
2. Remove the four screws on the Top Flexure Arm. See figure 6-2 and figure 6-4.
3. Remove the Top Flexure Arm.
4. Replace Top Flexure Arm by placing into position on the Transducer Frame and secure with the four
screws previously removed.

4.4.2.3 Bottom Flexure Arm Removal/Installation - Precision


1. Install the Test Fixture on the front of the Transducer using the six screws supplied with the fixture.
2. Remove the four screws on the Bottom Flexure Arm. See figure 6-2 and figure 6-4.
3. Remove the Bottom Flexure Arm.
4. Replace Bottom Flexure Arm by placing into position on the Transducer Frame and secure with the four
screws previously removed.

4.4.2.4 Ratio Beam Assembly Removal/Installation - Precision


1. Install the Test Fixture on the front of the Transducer using the six screws supplied with the fixture.
2. Remove the Top Flexure Arm, see paragraph 4.4.2.2.
3. Remove the Bottom Flexure Arm, see paragraph 4.4.2.3.

NOTE: In the next step, be careful as to the color and location of the wires removed. There is one Green wire,
one Brown wire and Brown and Green wires twisted together. It is suggested that a diagram be made of the
wire positions which you can refer back to when resoldering.

4. Unsolder the four Wires which connect the Ratio Beam to the Terminal Block mounted on the top of the
Load Cell Frame. The resistance measurement from the Brown/Green wire to the individual Green wire or the
individual Brown wire should be 460 ohms. The resistance reading from any wire to the frame should be open
or infinity.
5. Using a piece of tape, tape the position Sensor Board on the top and side to the frame. This is done so that
the Sensor Board can be accurately positioned back in place. Use a razor blade to cut the tape between the

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board and frame. When the board is replaced, you can line up the tape edges for horizontal and vertical
positioning. Remove the three screws holding the position Sensor Board from the Transducer Frame. Two of
the screws have washers, these are tightened when replaced.

NOTE: The one screw on the left side of the position Sensor Board is not to be tightened when replaced, this
screw is a guide only.

6. Remove the two small screws holding the Magnet Cover in place.
7. The Ratio Beam can now be removed by lifting straight up.
8. Clean the air gap in the Magnet and also check the Force coil for any signs of debris. Clean if necessary.
(Adhesive tape turned back on itself is very helpful when trying to remove debris in the Magnet Assembly.)
9. Reinstall the Ratio Beam in the reverse order. Make sure the position Sensor Board is properly aligned
then replace and tighten the two screws on the right side of the board with the washers. DO NOT TIGHTEN
the single screw on the left side of the board, this screw is a guide only.
10. Solder the wires back to the Terminal Block removed in step 4. Make sure the wires are properly located.
11. Reinstall the Top and Bottom Flexure Arms removed in steps 2 and 3.
12. Tighten all fasteners and reinstall the Transducer in the Base.
13. Conduct Performance Tests.

4.4.2.5 Position Sensor PC Board Removal/Replacement/Adjustment - Precision


When the Position Sensor PC Board (mounted on the Transducer) has been determined that it is defective and
requires replacement, proceed as follows:
1. Refer to paragraph 4.3.1, page 4-10 and open the balance.
2. Locate the four screws holding the Transducer Shield in place. Remove the screws.
3. Remove the Transducer Shield.
4. Remove the cable connector coming from the Main PC Board.

NOTE: When facing the Sensor Board, you will notice there are three sets of wires connected to the board.
The three wires on the left side of the board are connected magnet assembly in the Ratio beam. Make sure
these wires are marked to go back in the same position when resoldered. The two white wires at the top of the
board are thermistor wires and the polarity is not important. The two wires located at the bottom right hand
side of the board must be replaced back in there original position. Mark these wires. Make a little diagram of
all wire positions which you can refer back to when resoldering.
5. Unsolder all wires noting there locations.
6. Remove the three screws holding the position Sensor Board from the Transducer Frame. Two of the
screws have washers, these are tightened when replaced.

NOTE: The one screw on the left side of the position Sensor Board is not to be tightened when replaced, this
screw is a guide only.

7. Remove the position Sensor Board.


8. Install the replacement Sensor Board. Replace all screws previously removed. Do not tighten the screw
located on the left side of the board. Tighten this screw finger tight. The Sensor Board contains an optical
sensor which must be positioned in the center of travel of the Ratio Beam when the balance is operated. If the
Sensor Board is postioned to low or to high, the balance will not function properly.
9. Resolder all wires paying attention to their location.

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10. Place the Transducer in position and mount with 1 screw.


11. Connect the Transducer cable back to the Sensor Board.
12. Connect the Top Cover membrane switch cable to the Main PC Board. The Top Cover should be lying in
front of the Base not on top. If you are unable to connect the cable properly, see Figure 4-7 which is the
connector on the main PC board. You can operate the balance directly from the connector by momentarily
shorting out the pins as indicated to turn it on or off.

Figure 4-7. Main Board Display Indicator Connector.


13. Place the Platform and Subplatform in place on top of the Transducer. Apply power to the balance and
turn the balance on.
14. Check the travel of the Shaft Indicator up and down by moving the Sensor Board up and down slightly on
the side with the two screws which should be slightly tightned. If the Sensor Board is improperly positioned,
the Shaft indicator will stay locked in one position. Adjust the Sensor Board up and down until the display
indicates other than 8.4. If the Sensor Board is positioned too high or too low, the display indicates Error 8.4.
Position the Sensor Board until the display indicates other than 8.4, then tighten the two screws on the right
hand side of the Sensor Board. The Shaft Indicator travel should be equal in it's up and down motion. The
amount of travel is about 15 to 20 thousands of an inch. If the Sensor Board repositioning does not allow the
Shaft Indicator to move properly, adjust the Up/Down Stop and try repositioning the sensor Board again. After
completing this adjustment, turn the balance off and remove the Platform and Subplatform. Install the
remaining screws in the Transducer.

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Figure 4-8. Sensor Board Adjustment.


4.4.2.6 LED Removal/Replacement - Precision
When the LED (mounted on the Transducer) has been determined that it is defective and requires replacement,
proceed as follows:
1. Refer to paragraph 4.3.1, page 4-10 and open the balance.
2. Locate the four screws holding the Transducer Shield in place. Remove the screws.
3. Remove the Transducer Shield.
4. Remove the Ratio Beam per paragraph 4.4.2.4.
5. Remove the Position Sensor Board as per paragraph 4.4.2.5.
6. Locate the LED which is positioned in front of the sensor on the Position Sensor Board.
7. Unsolder the LED and replace.
8. Reassemble the balance. Perform procedures for the Position Sensor Board paragraph 4.4.2.5 and
procedure 4.4.2.4 for the Ratio Beam replacement.
9. Perform procedure 4.4.2.7 and replace the Transducer.

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4.4.2.7 Transducer Replacement - Precision


After the Transducer Assembly has been repaired, it is installed as follows:
1. Carefully position the Transducer in the Base.
2. Secure the Transducer to the Base with the three Screws previously removed. Make sure the
Transducer is properly aligned before tightening the screws.
3. Connect the Transducer Cable from the Main PC Board to the Transducer.
CAUTION
Do not touch any connectors on Main or Position Sensor
board.Electrostatic discharge could damage components on the PCB's.
4. Replace the Transducer Shield over the Transducer and secure with four screws.
5. Refer to paragraph 4.3.2, page 4-11 and re-assemble the balance.
6. After assembly, verify that the balance meets all specifications. Perform all tests.

4.4.3 Transducer Removal - Analytical


1. Refer to paragraph 4.3.1, page 4-10 and open the balance.
2. Locate the four screws holding the Transducer Shield in place. Remove the screws.
3. Remove the Transducer Shield.
4. Disconnect the Transducer Cable from the Transducer.
5. At the bottom of the Base, remove the two M4 Screws, M4 Ribbed Lock Washers which secure the
Transducer Assembly. Hold the Transducer only at the Base, not by Flexure Arms while removing the screws.
6. Lift the Transducer Assembly clear of the Base.
NOTE:
Visually inspect the Transducer Assembly for bent, cracked, or distorted
Flexures. Each Flexure should be perfectly straight. If it is determined that a
Flexure requires replacement, refer to paragraph 4.4.3.1 for the Upper
Flexure Arm and Lower Flexure Arm removal procedure.

4.4.3.1 Upper Flexure Arm and Lower Flexure Arm Removal/Installation - Analytical
CAUTION
Before the Upper or Lower Flexure Arms can be removed, the Center Post
which contains the Load Flexure must be secured to the base of the
Transducer with two screws removed from the Bottom Mounting Plate. This
is necessary to prevent further damage from occuring when trying to
remove and replace individual Flexures.

Figure 4-9. Shimming The Center Post.

1. Remove the three screws which secure Bottom Mounting Plate to Transducer Base.

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2. At the front of the Transducer Assembly, insert the two Shims between the Center Post and the Transducer
Base with the open slotted end in first, see Figure 4-9. The slots should be aligned so that the screw holes in
the Center post to the Transducer Base are visible.
3. Take the two Screws removed from the Platform Mounting Assembly and install them in the Center Post
through the slots in the Shims. Finger tightens the screws. This will hold the Upper and Lower Flexures Arms
in place.
4. Carefully loosen the two Screws located at the rear of the Upper Flexure Arm and the rear of the Lower
Flexure Arm. These are the screws which hold the Flexures in place. Do not touch the two rear most screws
with the nuts on top as these are the adjustment screws.
5. Fully tighten the two screws which hold the Center Post in place.
6. At the top of the Transducer Assembly, remove the two Screws and Washers which secure the Platform
Support to the Center Post.

NOTE:
Do not remove the Upper or Lower Flexure Arms unless there is evidence of
damage to one or more of the Flexure Links.

7. To remove the Upper Flexure Arm from the Transducer Assembly, remove the four Screws and Washers,
one at each Flexure point.
8. To remove the Lower Flexure Arm from the Transducer Assembly, remove the four Screws and Washers,
one at each Flexure point.
9. Examine each Flexure Link. Each one must be perfectly straight. Replace any Flexure Link which is bent,
twisted, cracked or deformed in any manner.
10. To replace a defective Flexure Link, remove the Screw and Washer which secures the Flexure Link to the
Upper or Lower Flexure Arm. Replace as required.
11. To install Upper and or Lower Flexure Arms, perform steps 1 through 9 in reverse order.

4.4.3.2 Load Flexure Removal/Installation - Analytical


1. To remove the Load Flexure, procedures in paragraph 4.3.1 must be performed first to gain access to the
Load Flexure and to hold the Center Post in position.
2. Remove the two Screws and four Washers holding the Load Flexure in the Center Post using the 3 mm
Allen Wrench.
3. Replace Load Flexure and retaining hardware as removed. Ensure that Locking Plate is as far to the right
as possible when tightening.

4.4.3.3 Position Sensor PC Board Removal/Replacement Adjustment- Analytical


When the Position Sensor PC Board has been determined that it is defective and requires replacement, proceed
as follows:
1. Refer to paragraph 4.3.1, page 4-10 and open the balance.
2. Locate the four screws holding the Transducer Shield in place. Remove the screws.
3. Remove the Transducer Shield.
4. Remove the cable connector coming from the Main PC Board.
5. Unsolder coil cable from Position Sensor PC Board.
6. Unsolder thermistor wires from Position Sensor PC Board.
7. Remove the two screws holding the position Sensor Board from the Transducer Frame.
8. Remove the Position Sensor PC Board.

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Note: The reference resistor of the Position Sensor PC Board must be transferred to the replacement
Position Sensor PC Board.

9. Install the replacement Sensor Board. Replace all screws previously removed. The Sensor Board contains
an optical sensor which must be positioned in the center of travel of the Ratio Beam when the balance is
operated. If the Sensor Board is positioned to low or to high, the balance will not function properly.
10. Resolder all wires previously removed.
11. Re-install the Transducer in the base assembly.
12. Connect the Transducer cable back to the Sensor Board.
13. Connect the Top Cover membrane switch cable to the Main PC Board. The Top Cover should be lying in
front of the Base not on top. If you are unable to connect the cable properly, see Figure 4-7 which is the
connector on the main PC board. You can operate the balance directly from the connector by momentarily
shorting out the pins as indicated to turn it on or off.
14. Place the Platform in place on top of the Transducer. Apply power to the balance and turn the balance on.
15. If the Sensor Board is improperly positioned, too high or too low, the display indicates Error 8.4. Adjust the
Sensor Board up and down until the display indicates other than 8.4. Then tighten the two screws. After
completing this adjustment, turn the balance off and remove the Platform.
16. Replace the Transducer Shield over the Transducer and secure with four screws.
17. Refer to paragraph 4.3.2, page 4-11 and re-assemble the balance.
18. Conduct Performance Tests.

4.4.4 Main Printed Circuit Board (PCB) Replacement - Precision and Analytical Balances
Refer to Figure 4-5 and 5-1 for this procedure.
1. Refer to paragraph 4.3.1, page 4-10 and open the balance.
2. On the Main PC Board, disconnect the Load Cell Cable, RS232 Cable, Power Cable and the cable from the
Membrane Switch on the front panel.
3. Remove the four screws on the Main PC Board which secure it to the Base.
4. Install replacement Main PC Board in the reverse order as removed. Check the LCD display on the new
board and remove protective plastic covering if in place.
5. Refer to paragraph 4.3.2, page 4-11 and re-assemble the balance.
6. After assembly, verify that the balance meets all specifications. Perform all tests.

4.4.5 RS232 Printed Circuit Board Replacement - Precision and Analytical Balances
The RS232 PC Board is located at the rear of the balance. Refer to Figure 4-5 and Figure 6-5 for this procedure.
1. Refer to paragraph 4.3.1, page 4-10 and open the balance.
2. At the rear of the balance, remove the two hex head nuts which secure the RS232 Board to the base.
3. Remove the small mounting plate and lift out the RS232 board.
4. Disconnect the RS232 Cable from the RS232 PC Board.
5. Install replacement RS232 Board in the reverse order as removed.
6. Refer to paragraph 4.3.2, page 4-11 and re-assemble the balance.
7. After assembly, verify that the balance meets all specifications. Perform all tests.

4.4.6 Membrane Switch Replacement - Precision and Analytical Balances


The Membrane Switch is mounted on the Top Cover. The replacement Membrane Switch is supplied with a peel

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off adhesive backing for easy replacement.


1. Refer to paragraph 4.3.1, page 4-10 and open the balance.
2. Disconnect the Membrane Switch Cable from the front of the Main PC Board.
3. Before replacing the Membrane Switch, connect a new Membrane Switch to the Main PC Board connector,
apply power to the balance and test the balance. If the balance functions properly with the new Membrane
Switch, replace the switch. If the balance fails to operate properly with the new switch, the Main PC Board
requires replacement.
3. Using a small knife or screwdriver, pry up a corner of the Membrane Switch from the front panel. Grasp the
edge of the Membrane Switch which is accessible with your fingers and pull carefully across the cover until
the membrane switch is free of the cover.
4. On the Top Cover, remove any adhesive residue from the Top Cover.
CAUTION
IN THE NEXT STEP,USE CAUTION WHEN APPLYING THE MEMBRANE
SWITCH TO THE TOP COVER. IT MUST BE ALIGNED PROPERLY OR IT MAY
BECOME DAMAGED IFYOU TRY TO REMOVE AND REPOSITION IT.

5. Peel off the adhesive backing from the new Membrane Switch, then place the cable from the switch
through the hole in the Top Cover. Carefully position the new Membrane Switch on the Top Cover, starting at
the bottom edges and roll the Membrane Switch upwards into its final position. Smooth down the switch until it
is completely in position on the Top Cover.
6. Place the Top Cover into position next to the base and connect the Membrane Switch cable to the
connector on the Main PC Board.
7. Refer to paragraph 4.3.2, page 4-11 and re-assemble the balance.
8. After assembly, verify that the balance meets all specifications. Perform all tests.

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5 AR Series Service Tool

5.1 Run ARServiceToolDealer.exe


ARServiceToolDealer.exe is used by service part and dealer, and files of Data5.ohs and Data6.ohs are given.
Get the version information of the service tool by clicking “Help” menu and then selecting “About AR Series
Service Tool”.

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5.2 Open COM PORT setting window

Accord the setting of scale to set service tool COM PORT setting. The default setting is 2400, 7, n, 2, none.

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5.3 Restore EEPROM Function


Enter Serial Number and IDNR Number, select image file and then click Write Image File button to restore
EEPROM. The image file can be got from OHAUS by the SN and IDNR number.

5.4 Replace Loadcell Function


Enter Model number, IDNR number and Serial Number. Then click Start button to replace loadcell.

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5.5 Replace PCB Function


Enter Serial Number then click Start button to replace PCB.

5.6 Download Software


Click change button to select mot file.

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Click Start Download button and waiting to download file.

5.7 Diagnostic Function


Send command by Entering command and clicking Send button.

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6 DRAWINGS AND PARTS LISTS

6.1 DRAWINGS
This section of the manual contains exploded views for the Aventurer Precision and Analytical balances. The
exploded view drawings are designed to identify the parts which can be serviced on the balance in the field.
NOTE:
In all cases where a part is replaced, the balance must be thoroughly
checked after the replacement is made. The balance MUST meet the
parameters of all applicable specifications in this manual.
If further technical information is needed, please contact:
Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07058-2033 USA
Tel: 973-377-9000
Fax: 973-593-0359
In the United States call toll free, 800-526-0659 between 8:00 a.m. and 6:00
p.m. EST.

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Figure 6-1 Overall Exploded View of Precision Balance without drift shield

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Table 6-1 Precision Balance (without Drift Shield) Replacement Parts List

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Figure 6-2 Exploded View of Precision Transducer (without drift shield mode).

Table 6-2 Precision Transducer Parts List

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Figure 6-3 Overall Exploded View of Precision Balance (with drift shield).

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Table 6-3 Precision Balance (with Drift Shield) Replacement Parts List

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Figure 6-4 Exploded View of Precision Transducer (with drift shield mode).

Table 6-4 Precision Transducer Parts List

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Figure 6-5 Overall Exploded View of Analytical Balance

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Table 6-5 Analytical Balance Replacement Parts List

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Figure 6-6 Exploded View of Analytical Transducer.

Table 6-6 Analytical Transducer Parts List

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Figure 6-7 Schematic drawing of main board (1)

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Figure 6-8 Schematic drawing of main board (2)

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Figure 6-9 Schematic drawing of main board (3)

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Figure 6-10 Main board assembly (Top)

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Figure 6-11 Main board assembly (Bottom)

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Figure 6-12 Schematic drawing of Cell board

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Figure 6-13 Main board assembly (Top)

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Figure 6-14 Main board assembly (Bottom)

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Figure 6-15 Schematic drawing of RS232 board

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Figure 6-16 Main board assembly (Top)

SERVICE MANUAL - ADVENTURER BALANCES P/N 83020790 A

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