SP0108-2008 Corrosion Control Protective Coatings (21126-SG) 11

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Gangadhar Sahu - Invoice INV-844868-P0MWH4, downloaded on 10/5/2014 2:48AM - Single-user license only, copying/networking prohibited.

SP0108-2008

Table 3B. Typical Atmospheric Zone Maintenance Coating Systems on Carbon Steels

Service Category Coat Coating System Target DFT, µm


DFT, µm (mil)
(mil)

CM-1 (A)
1 Underwater-curable epoxy 375-750 (15-30) 500 (20)
Water condensing
pipes
1 Epoxy primer 125-175 (5-7) 125 (5)
CM-2 2 High-solids epoxy 125-175 (5-7) 125 (5)
Atmospheric zone 3 Polyurethane 50-75 (2-3) 75 (3)
-50 to 120°C 1 Organic zinc-rich primer 50-75 (2-3) 75 (3)
(-58 to 248°F) 2 Epoxy 125-175 (5-7) 125 (5)
3 Polyurethane 50-75 (2-3) 75 (3)
(B)
with/without 1 Moisture-cured urethane primer 75-125 (3-5) 100 (4)
(B)
insulation 2 Moisture-cured urethane 75-125 (3-5) 100 (4)
(B)
3 Moisture-cured urethane 75-125 (3-5) 100 (4)
1 Epoxy phenolic 100-125 (4-5) 125 (5)
CM-3 2 Epoxy phenolic 100-125 (4-5) 125 (5)
Atmospheric zone
120 to 150°C
(248 to 302°F) 1 Silicon-based HB coating
(C)
100-200 (4-8) 150 (6)
(C)
with/without 2 Silicon-based HB coating 100-200 (4-8) 150 (6)
insulation
1 Silicone 25-50 (0.5-1) 25 (1)
CM-4 2 Silicone 25-50 (0.5-1) 25 (1)
Atmospheric zone
150 to 450°C
(302 to 842°F) 1 Silicon-based HB coating
(C)
100-200 (4-8) 150 (6)
(C)
with/without 2 Silicon-based HB coating 100-200 (4-8) 150 (6)
insulation
1 Epoxy primer 125-175 (5-7) 125 (5)
CM-5 2 High-solids epoxy 125-175 (5-7) 125 (5)
(D) (E) (E)
Decks & floors— 3 Antiskid epoxy 125-175 (5-7) 125 (5)
heavy duty and 4 Polyurethane 50-75 (2-3) 75 (3)
helidecks Vendor
1 Antiskid HB epoxy Vendor specification
specification
1 Epoxy primer 200-250 (8-10) 250 (10)
CM-6 (D) (E) (E)
2 Antiskid epoxy 200-250 (8-10) 250 (10)
Decks & floors—
3 Polyurethane safety marking 50-75 (2-3) 75 (3)
heavy duty and
Vendor
helidecks 1 Antiskid HB epoxy Vendor specification
specification
(A)
For wet pipes, the underwater-curable epoxy coating should be brush-applied. Wax or petrolatum tape of 1.1-mm (45-mil) minimum
thickness may also be used.
(B)
Moisture-cured urethane requires reacting with moisture to generate carbon dioxide in its curing process. If it is too thick, it will generate
too many bubbles. The DFT range must be strictly followed.
(C)
This is a recently developed high-temperature coating material to be used as a maintenance coating under insulation. This coating
material contains silicon, but is not classified as a silicone coating. Its qualification requirement shall be mutually agreed to by the supplier
and facility owner.
(D)
Antiskid grits should be mixed with the liquid coating prior to application to obtain good wetting of the grits. Fine grits should be used with
the application of antiskid epoxy.
(E)
DFT of the applied coating shall be calculated prior to the addition of antiskid grits.
.

8 NACE International

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