Steam Load - HEX Summary

Sinclair- Rawlins Tank # 541 Heat Exchanger Options Units Actual

Armstrong BHC - Base Mounted Hairpin Required Sq Ft
Tank Diameter 48 Carbon Steel 16.5" Wide
Tank Height 25 BHC 10- 3 FPI -20ft 4 2368
Percent Full 80% BHC 10- 4 FPI -20ft 3 2280
Ent Product Temp 360 BHC 10- 5 FPI -20ft 3 2784
Desired Maintenance Temp 360
Temp Rise - deg F 0 Armstrong BHS - Base Mounted Hairpin
Tank Contents Asphalt Stainless Steel 16.5" Wide
lbs/gal 7.5 BHS 10- 3 FPI -20ft 5 2190
Sp Gr 1 BHS 10- 4 FPI -20ft 4 2220
Sp Heat 0.42 BHS 10- 5 FPI -20ft 4 2688

Steam pressure 225 Armstrong BHC - Base Mounted Hairpin

Heat Up Time/ Hours 1 Carbon Steel 13.5" Wide
Wind Velocity MPH 7 BHC 8- 3 FPI -20ft 5 2365
Ambient Air Temp -20 BHC 8- 4 FPI -20ft 4 2432
Agitation - Factor 1 BHC 8- 5 FPI -20ft 3 2226

Wall Insulation Thickness - Inches 1 Armstrong BD - Base Mounted Direct

Roof Insulation Thickness - Inches 1 Carbon Steel 16.5" Wide
BD 5- 3 FPI -20ft 8 2368
Manhole Diameter - Inches 24 BD 5- 4 FPI -20ft 6 2280
BD 5- 5 FPI -20ft 5 2320
Total Steam Load -Lbs/Hr 1,495
Maintenance Load -lbs/stm/hr 1,495 Carbon Steel Units are constructed from:
Pipes are 1.25" NPS Sched 40 Seamless Steel
HEX surface area required Sq ft 2,117 Fins are .036" Thick hellically wound steel L foot
Headers are 2" NPS Sched 40 Seamless Steel
Bare Pipe HEX- Dia inches 6 Bends are A-234 Long Radius Forged Steel Sched 40
Length of bare pipe required - ft 1,082 Design: 450 Psig at 650 degF - Sched 80 is available

If other materials of construction are required Please contact Dennis Greaney

Energy West Controls 303-921-5989
 Net
Each
$0
$7,819
$9,114
$10,623

$9,187
$10,808
$12,598
`

$5,891
$6,867
$8,004

$0

$0
$0
$0
 Dennis Greaney - Energy West
303-921-5989

Avg Tank Btu/Ft/Sq

Temp
0.73 25 62 55 48
Avg Tank Temp 360 0.72 33 75 68 61
 0.70 50 100 93 86
Ambient Temp -20 0.67 62 122 115 107
0.64 75 148 141 133
0.62 87 173 165 156
0.60 100 200 192 183
Avg Tank Temp 360 0.58 112 228 219 210
0.56 125 258.9 250 241
Btu Loss ft/sq 1103.05 0.54 137 291 281 272
1103.05 0.52 150 327 317 308
0.50 162 363 353 343
0.48 175 404 393 383
0.47 187 440 430 419
0.46 200 481 470 460
0.45 212 520 509 498
0.44 225 563 552 540
0.43 237 604 592 580
0.42 250 649 637 625
0.41 262 692 680 667
0.40 275 739 727 714
0.39 286 783 770 757
0.38 300 836 822 809
0.38 312 885 872 859
0.37 324 937 924 910
0.36 336 990 976 962
0.35 348 1045 1031 1017
0.34 360 1103 1089 1074
0.34 372 1163 1148 1134
0.33 384 1224 1209 1194

-20 -15 -10

127.142857142857 1103.048 1089 1074

0
1,237,554

AVG Temp Amb T

250 90
250 0

225 50
225 100
225 70
 200 15
200 40
Heat Exchanger 200 -40

Carbon Steel - Base Mounted Direct Type BD

Length Ft

Surf Area - Sq Ft - FPI

In Wide 3FPI 4 FPI 5 FPI
BD-2 5 7.125 30 38 47
10 59 76 93
15 89 114 140
20 118 152 186

BD-3 5 10.25 45 57 70
10 89 114 139
15 134 171 209
20 178 228 278

BD-4 5 13.3 59 76 93
10 118 152 186
15 177 228 279
20 237 304 371

BD-5 5 16.5 74 95 116

0 10 148 190 232
15 222 285 348
20 296 380 464

Carbon Steel - Base Mounted Hairpin Type BHC

Length Ft Surf Area - Sq Ft - FPI
In Wide 3FPI 4 FPI 5 FPI
BHC-4 5 7.125 59 76 93
10 118 152 186
15 178 228 278
20 237 304 371

BHC-6 5 10.25 89 114 139

10 178 228 278
15 266 342 418
20 355 456 557

BHC-8 5 13.3 118 152 186

10 237 304 371
 15 355 456 557
20 473 608 742

BHC-10 5 16.5 148 190 232

10 296 380 464
15 444 570 696
20 592 760 928

Stainless Steel - Base Mounted Hairpin Type BHS

Length Ft Surf Area - Sq Ft - FPI
In Wide 3FPI 4 FPI 5 FPI
BHS-4 5 7.125 44 55 67
10 88 111 134
15 131 166 201
20 175 222 269

BHS-6 5 10.25 66 83 101

10 131 166 201
15 197 250 302
20 263 333 403

BHS-8 5 13.3 88 111 134

10 175 222 269
15 263 333 403
20 350 444 537

BHS-10 5 16.5 109 139 168

10 219 277 336
15 328 416 504
20 438 555 672
 Tank Wall Loss

41 34 27 21 14 7 na na na
54 47 40 33 26 19 na na na
 79 71 64 57 50 43 36 29 21
100 93 85 78 70 63 55 48 40
125 117 109 102 94 86 78 70 63
148 140 132 124 116 108 100 92 84
175 167 158 150 142 133 125 117 108
202 193 184 176 167 159 150 141 133
232 223 214 205 196 188 179 170 161
263 254 244 235 226 217 207 198 189
298 288 279 269 260 250 240 231 221
333 323 313 303 293 283 273 263 253
373 362 352 342 331 321 311 300 290
409 398 387 377 366 355 345 334 323
449 438 427 416 405 394 383 372 361
487 475 464 453 442 430 419 408 397
529 517 506 494 483 471 460 448 437
569 557 545 533 522 510 498 486 475
613 601 589 577 565 553 541 529 517
655 643 631 618 606 594 582 569 557
702 689 677 664 652 639 627 614 602
744 731 719 706 693 680 668 655 642
796 783 770 757 744 731 718 705 692
845 832 819 805 792 779 765 752 739
896 883 869 856 842 828 815 801 787
949 935 921 907 893 879 865 851 837
1003 989 974 960 946 932 918 903 889
1060 1045 1030 1016 1001 987 972 958 943
1119 1104 1089 1074 1059 1045 1030 1015 1000
1179 1164 1148 1133 1118 1103 1088 1073 1058

-5 0 5 10 15 20 25 30 35
1060 1045 1030 1016 1001 987 972 958 943
Ambient Air Temp

395

DT Btu/hr K
160 395 0.405063291 175 80 95 200 0.475
250 600 0.416666667 175 30 145 300 0.483333
175 -20 195 400 0.4875
175 400 0.4375 150 70 80 150 0.533333
125 290 0.431034483 150 20 130 250 0.52
155 355 0.436619718 150 -30 180 345 0.521739

125 80 45 80 0.5625
185 400 0.4625 125 40 85 150 0.566667
160 350 0.457142857 125 -40 165 300 0.55
240 500 0.48 125 0 125 225 0.555556

Surface area of Pipe

0.50 4.57 Insulation Thickness Wind Velocity Factor
0.75 3.63 0 1 Miles per hour
1.00 2.9 1 0.2 0
1.25 2.3 1.5 0.15 1
1.50 2 2 0.085 5
2.00 1.68 3 0.08 10
2.50 1.32 4 0.068 15
3.00 1.09 6 0.025 20
4.00 0.848 Red tested OK 25
6.00 0.576 30
8.00 0.442 Tot Ht Ld 1,237,554
1,495

Maint Ld 1,237,546
1,495
0.136
Heat Up 9
Lbs/Hr 0

Tank Capacity Gallons 270,674

Flow rate 76.4
Minutes to heat entire 3542.9
Heat up in hours 59.0

Tank Capacity in Gallon 270,674

Heat Up Ti 1
Gal / Hour 270674
Gal / Min 4511.2
U * Lmtd 585

LMTD Calculation
397 360 37
397 359.999999 37 1.00

-1E-06 LMTD
Log e = 0.00000 0.000 37.0

Arithmetic Mean Temp Diff

 397 360 37 74
397 360 37 2

# 5 Fuel
1 2 3 4 5 6
Water Light Oil Medium OilHeavy Oil Bunker C Asphalt
Density -lb 8.3 8.1 8 7.83 7.7 7.5
Sp Gr 1 0.86 0.9 0.95 0.99 1
Sp Heat 1 0.44 0.42 0.41 0.4 0.42

"U" Values
Circulation
Natural Forced 6
Steam to Wate 1 100 150 Density -lb
Steam to Light 2 40 60 Sp Gr
Steam to Med O 3 25 50 Sp Heat
Steam to Heavy 4 16.33 45
Steam to Bunke 5 16 40
Steam to Aspha 6 15 20

Pipe Coil U val Natural Forced

Steam to wate 75 200
Steam to Oil 20 75
Steam to Boilin 400 NA
Steam to boilin 85 NA
Steam to asphalt
na na Viscosity Water Viscosity Light Oil
na na
 14 7 Temp F Temp C Centipoise Temp F Temp C
33 18
55 39 40 4 1.5 60 16
76 60 60 16 1.2 80 27
100 83 80 27 0.8 100 38
124 107 100 38 0.7 150 66
152 134 150 66 0.50 200 93
180 161 200 93 0.50 300 149
212 192 300 149 0.50 400 204
243 223 400 204 0.50
280 259 600 316 0.50
313 291
350 328
386 363 100 40 60 100 0.6
425 402 100 10 90 150 0.6
463 439 100 -40 140 245 0.571429
505 481 100 80 20 33 0.606061
545 520
589 564 75 30 45 70 0.642857
629 604 75 10 65 100 0.65
679 653 75 -20 95 150 0.633333
725 699
774 747
823 796 50 0 50 70 0.714286
875 847 50 -20 70 100 0.7
929 900
985 955
1042 1012
25 -20 45 60 0.75
40 50 25 -40 65 90 0.722222
929 899.8549

Latent Heat Tot

Pressure Steam TemHeat of LiqSpecific V Heat Heat
0 212 180 26.8 970 1150
1 216 184.4 24.75 967 1152
2 219 187.5 23.39 965 1153
 5 228 196 20.09 960 1156
10 240 208.4 16.3 952 1160
15 250 218.8 13.75 945 1164
20 259 227.9 11.9 939 1167
25 267 236 10.5 933 1170
Wind Velocity Factor 30 275 243.3 9.4 928 1172
Miles per hour 40 287 256.3 7.79 919 1176
1 50 298 267.5 6.66 911 1179
1.1 60 307 277.4 5.82 904 1182
1.2 70 316 286.4 5.17 897 1184
2.26 80 324 294.5 4.65 891 1186
2.62 90 331 302 4.23 886 1188
2.91 100 338 308.8 3.88 880 1189
3.16 110 344 315.6 3.59 875 1191
3.38 120 350 321.9 3.33 870 1192
125 353 324.8 3.22 868 1193
130 356 327.7 3.11 865 1194
140 360 333.2 2.92 861 1195
150 366 338.5 2.75 857 1196
160 370 343.6 2.6 852 1196
180 379 353 2.34 845 1198
200 388 362 2.13 837 1199
225 397 372 1.92 828 1200
250 406 381 1.75 820 1200
305 423 400 1.4 803 1203
325 428 406 1.3 797 1203
365 439 418 1.2 785 1204
405 449 429 1.1 775 1204
425 454 434 1.05 770 1204
465 462 444 0.9 759 1204
Asphalt
7.5
1
0.42
Viscosity Med Fuel Oil Viscosity of Heavey Fuel Oil
Centipoise Temp F Temp C Centipoise Temp F Temp C Centipoise

10.0 60 16 10.5 50 10 2180

7.0 80 27 7.5 60 16 1089
5.0 100 38 6.0 70 21 654
3.0 150 66 3.3 80 26.7 390
1.8 200 93 2.0 85 29 319
1.0 300 149 1.0 90 32 250
1.0 400 204 1.0 95 35 197
100 38 158
105 41 128
110 43 111
115 46 92
120 49 76
125 52 64
130 54 57
135 57 49
140 60 42
145 63 36
150 66 34
155 68 29
160 71 25
165 74 22
170 77 20
175 79 18
180 82 16
185 85 15
190 88 13
195 91 12
200 93 11
205 96 10
210 99 9
215 102 8
220 104 8.5
225 107 7.3
230 110 6.8
235 113 6.3
240 116 5.9
245 118 5.6
250 121 5.2
255 124 4.9
260 127 4.6
265 129 4.4
270 132 4.1
275 135 3.9
280 138 3.7
285 141 3.4
290 143 3.6
295 146 3.2
300 149 3
Viscosity of Bunker C Viscosity Asphalt FPI =
Temp F Temp C Centipoise Temp F Temp C Centipoise
Viscosity
80 27 3000.0 175 79 2000.0 Centiipoise
100 38 1500.0 180 82 1800.0 0.5
150 66 300.0 185 85 1600.0 1
200 93 90.0 190 88 1400.0 2
300 149 15.0 195 91 1200.0 3
400 204 6.0 200 93 1000.0 4
225 107 500.0 5
250 121 200.0 6
275 135 125.0 7
300 149 80.0 8
325 163 50.0 9
350 177 40.0 10
375 191 30.0 15
400 204 20.0 20
30
40
50
Bare Pipe HEX Required 60
Recommended 70
Visc= Fins Per Inch 80
40.00 4 90
HEX surface required 1,879 100
Bare Pipe HEX U Value = 17.8 200
300
Viscosity 400
Centiipoise U Value 500
0.5 19.5 600
1 19.2 800
2 19 1000
3 18.6
4 18.5
5 18.2
6 18.1
7 18
8 17.8
9 17.6
10 17.5
15 17.2
20 17.4
30 17.6
40 17.8
50 17.1
 60 17.2
70 17.2
80 17
90 18
100 18.5
200 17
300 16.2
400 15.5
500 15
600 14.6
800 14
1000 13.5
 15.8 2,117 Fined Surface Area Required

3 40.0 =Viscosity
15.8 = U valvue
 3 FPI 4 FPI 5 FPI
U Value U Value U Value
17.5 19 19.7
17.2 18.5 19.5
17 18 18.5
16.6 17.5 18
16.5 17.2 17.5
16.2 17 17.3
16.1 16.8 17.1
16 16.7 16.9
15.8 16.5 16.75
15.6 16 16.5
15.5 18.5 16.4
15.2 18 NR
15.4 17.5 NR
15.6 16.8 NR
15.8 16.3 NR
15.1 16 NR
15.2 15.7 NR
15.2 15.5 NR
15 15.4 NR
16 15.2 NR
16.5 15 NR
15 NR NR
14.2 NR NR
13.5 NR NR
13 NR NR
12.6 NR NR
12 NR NR
11.5 NR NR
 4

4000000 150000
0.28

1120000
150000 150000 150000
0.05 0.07 0.09
56000 78400 100800
206,000 228,400 250,800
 150

150000
0.1
112000
262,000