Installation guide

H-5475-8504-04-A

Primo™ LTS (length tool setter)

© 2015–2018 Renishaw plc. All rights reserved.

This document may not be copied or reproduced

in whole or in part, or transferred to any other
media or language, by any means, without the
prior written permission of Renishaw plc.

The publication of material within this document

does not imply freedom from the patent rights of
Renishaw plc.

Renishaw part no: H-5475-8504-04-A

First issued: 09.2015

Revised 06.2018
Contents

Before you begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Before you begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Trade marks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Changes to equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
CNC machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Care of the Primo™ LTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Patents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

EU declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

WEEE directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

FCC Information to user (USA only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4

Primo™ LTS (length tool setter) basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Software routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Input voltage ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

LTS outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

Probe status solid state relay (SSR) output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Status SSR specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

Dimensions and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

Primo LTS dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

Primo LTS dimensions (raised air blast) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2

Primo LTS specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3

System installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

Mounting the Primo LTS on a CNC machine tool table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2

Mounting the Primo LTS using an optional adaptor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3

Using the air blast function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4

Air supply requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
 Primo™ LTS (length tool setter) installation guide

Connecting the cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5

Using the Primo LTS as a standalone product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6

Wiring diagram (output groupings shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6
Contents

Using the overtravel switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6

Using the Primo LTS with a Primo Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7

Wiring diagram (output groupings shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
ii
Primo LTS status LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8

Probe status indication shown on the Primo Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9

Calibrating the Primo LTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10

Why calibrate?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

Inspecting the bellows seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2

Replacing the contact pad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4

Fault-finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
Before you begin

1.1

Before you begin Warranty

Equipment requiring attention under warranty
Disclaimer must be returned to your equipment supplier.
RENISHAW HAS MADE CONSIDERABLE
Unless otherwise specifically agreed in writing
EFFORTS TO ENSURE THE CONTENT OF THIS
between you and Renishaw, if you purchased
DOCUMENT IS CORRECT AT THE DATE OF
the equipment from a Renishaw company, the
PUBLICATION BUT MAKES NO WARRANTIES
warranty provisions contained in Renishaw’s
OR REPRESENTATIONS REGARDING
CONDITIONS OF SALE apply. You should consult
THE CONTENT. RENISHAW EXCLUDES
these conditions in order to find out the details
LIABILITY, HOWSOEVER ARISING, FOR ANY
of your warranty but, in summary, the main
INACCURACIES IN THIS DOCUMENT.
exclusions from the warranty are if the equipment
has been:
Trade marks
• neglected, mishandled or inappropriately used;
RENISHAW and the probe symbol used in the or
RENISHAW logo are registered trade marks of
Renishaw plc in the United Kingdom and other • modified or altered in any way except with the
countries. apply innovation and names and prior written agreement of Renishaw.
designations of other Renishaw products and
If you purchased the equipment from any other
technologies are trade marks of Renishaw plc or
supplier, you should contact them to find out what
its subsidiaries.
repairs are covered by their warranty.
All other brand names and product names used
in this document are trade names, trade marks, or Changes to equipment
registered trade marks of their respective owners.
Renishaw reserves the right to change equipment
specifications without notice.

CNC machines
CNC machine tools must always be operated by
fully trained personnel in accordance with the
manufacturer's instructions.

Care of the Primo™ LTS

Keep the LTS clean and treat it as a precision tool.
 Primo™ LTS (length tool setter) installation guide

Patents
Before you begin

Features of the Primo™ LTS, and other similar

Renishaw products, are the subject of one or
more of the following patents and/or patent
applications:

1.2 GB 2528159
EU declaration of conformity FCC Information to user (USA

Before you begin

only)

47 CFR Section 15.19

This device complies with part 15 of the FCC
Renishaw plc hereby declares that the Primo LTS Rules. Operation is subject to the following two
is in compliance with the applicable standards and conditions: 1.3
regulations.
1. This device may not cause harmful
Contact Renishaw plc or visit interference, and
www.renishaw.com/mtpdoc for the full EU
declaration of conformity. 2. This device must accept any interference
received, including interference that may
cause undesired operation.

WEEE directive 47 CFR Section 15.21

The user is cautioned that any changes or
modifications not expressly approved by
Renishaw plc or authorised representative could
void the user’s authority to operate the equipment.

The use of this symbol on Renishaw products

and/or accompanying documentation indicates
that the product should not be mixed with
general household waste upon disposal. It is the
responsibility of the end user to dispose of this
product at a designated collection point for waste
electrical and electronic equipment (WEEE) to
enable reuse or recycling. Correct disposal of
this product will help to save valuable resources
and prevent potential negative effects on the
environment. For more information, please contact
your local waste disposal service or Renishaw
distributor.
 Primo™ LTS (length tool setter) installation guide

Safety Information to the equipment installer

Before you begin

All Renishaw equipment is designed to comply

Information to the user with the relevant EC and FCC regulatory
In all applications involving the use of machine requirements. It is the responsibility of the
tools, eye protection is recommended. equipment installer to ensure that the following
guidelines are adhered to, in order for the product
Refer to the machine supplier’s operating to function in accordance with these regulations:
1.4 instructions.
• any interface MUST be installed in a position
The LTS must be installed by a competent person,
away from any potential sources of electrical
observing all relevant safety precautions. Before
noise, i.e. power transformers, servo drives etc;
starting work, ensure that the machine tool is in a
safe condition with the power switched off. • all 0 V/ground connections should be
connected to the machine star point (the star
Information to the machine supplier/ point is a single point return for all equipment
installer ground and screen cables). This is very
important and failure to adhere to this can
It is the machine supplier's responsibility to ensure cause a potential difference between grounds;
that the user is made aware of any hazards
involved in operation, including those mentioned • all screens must be connected as outlined in
in Renishaw product literature, and to ensure the user instructions;
that adequate guards and safety interlocks are
• cables must not be routed alongside high-
provided.
current sources, i.e. motor power supply cables
Under certain circumstances, the probe signal etc, or be near high-speed data lines;
may falsely indicate a probe seated condition.
• cable lengths should always be kept to a
Do not rely on probe signals to halt the movement
minimum.
of the machine and always program an overtravel
distance stop into the machining program.
Equipment operation
If this equipment is used in a manner not specified
by the manufacturer, the protection provided by
the equipment may be impaired.
Primo™ LTS (length tool setter) basics

2.1

Introduction Software routines

The Primo™ LTS is a single-axis length tool CNC controller-specific LTS application software
setter which, when used in conjunction with LTS provides the following routines:
application software, provides users with the
• calibration;
ability to:
• tool setting;
• set tool length;
• broken tool detection;
• check for tool wear and tool breakage;
• thermal compensation;
• compensate for the thermal growth of the CNC
machining centre on which it is mounted. • LTS set-up check.
The LTS is suitable for use, mounted either An LTS application software package is available
vertically or horizontally, on small to large CNC for download from
machining centres and is designed to resist false www.renishaw.com/primodownloads.
triggering and shock.
For further information about LTS application
During the tool setting cycle, the tool is driven software, refer to www.renishaw.com/primolts.
in the Z axis onto the contact pad. When the
contact pad is deflected to the metrology point,
the LTS generates a precise trigger signal which
is then sent to the CNC machine controller via the
Power supply
connection cable. The LTS requires a 12 to 30 Vdc electrical power
supply, which must be capable of supplying
The tool must not be rotating during the
50 mA minimum. When power is supplied, the
measuring cycle.
LTS is switched on (see pages 4.6 and 4.7 for full
When setting tools with inserts, it will be wiring diagrams).
necessary to manually rotate the tool to ensure
that each insert is measured.

Tool rotation should not be driven by the machine.

The LTS is a highly accurate and repeatable

product that is resilient to the harsh environment
within a CNC machining centre. It is equipped
with an overtravel warning switch which, when
correctly integrated, provides crash protection in
the Z axis.
 Primo™ LTS (length tool setter) installation guide

Input voltage ripple

(length tool setter)

The input voltage ripple must not cause the

Primo™ LTS

voltage to the LTS to fall below 12 V or to rise

above 30 V.
basics

Overtravel switch specification

2.2 • Maximum input voltage = 30 V.
• Maximum input current = 100 mA.

LTS outputs

Probe status solid state relay (SSR)

output
This can be wired either normally open (N/O) or
normally closed (N/C).

Status SSR specification

• Maximum ‘on’ resistance = 25 ohm.
• Maximum load voltage = 30 V.
• Maximum load current = 100 mA.
Dimensions and specifications

3.1

Primo LTS dimensions

48 (1.89)
4 holes
Ø6 (0.24) THRO’ (see notes)

9.5 (0.37)
38 (1.50)

2000 (78.74)
Trigger point
0.8 (0.03)

Ø26 (1.02) Ø40 (1.57)

Z
100 (3.94)

104 (4.09)

Air inlet port for

23 (0.91)

Rp ⅛ pneumatic
18 (0.71)

fitting
(not supplied)

60 (2.36) 50 (1.97)

Notes:
Mounting holes suitable for M5 × 25 mm cap head screws (× 4) – not supplied.
An optional adaptor for T-slot mounting is available from Renishaw. Dimensions in mm (in)
 Primo™ LTS (length tool setter) installation guide

Primo LTS dimensions (raised air blast)

Dimensions and
specifications

48 (1.89)
4 holes
Ø6 (0.24) THRO’ (see notes)

3.2

9.5 (0.37)
38 (1.50)

3500 (137.79)

Ø40 (1.57)
Trigger point
0.8 (0.03)

Ø26 (1.02)

Z
100 (3.94)

124 (4.88)

Air inlet port for

23 (0.91)

18 (0.71)

Rp ⅛ pneumatic
fitting
(not supplied)

60 (2.36) 50 (1.97)
Notes:
Mounting holes suitable for M5 × 25 mm cap head screws (× 4) – not supplied.
An optional adaptor for T-slot mounting is available from Renishaw. Dimensions in mm (in)
Primo LTS specification

Dimensions and
specifications
Principal application Tool length setting, broken tool detection and thermal
compensation on all sizes of CNC machines.
Tool compatibility Static cutting tools down to Ø0.1 mm (Ø0.004 in).
3.3
Dimensions Height 100 mm (3.93 in) nominal
Width 60 mm (2.36 in)
Depth 50 mm (1.96 in)
Contact pad Ø26 mm (1.02 in)
Weight Including cable and 726 g (25.61 oz)
conduit 835 g (29.45 oz) – raised air blast
Transmission type Hard-wired
Interface Integrated interface 12 to 30 Vdc capable of supplying 50 mA
minimum.
Cable Specification Ø5 mm (0.2 in), 7-core screened cable,
each core 7 × 0.1 mm
Length 8 m (26.24 ft)
Dynamic bend radius 35 mm (1.38 in) minimum
Sense directions +Z axis
Repeatability 0.75 µm (30 µin) 2s
Trigger force 3 N / 306 gf (10.79 ozf) Z direction
Trigger position (from rest) Z axis 0.8 mm (0.03 in) nominal
Overtravel switch position Z axis 7.5 mm (0.29 in) nominal
(from rest)
Hard stop position (from rest) Z axis 12 mm (0.47 in) nominal
Mounting M5 × 25 mm cap head screws (× 4) – (not supplied)
Environment IP rating IPX6, IPX8 (EN/IEC 60529)
Storage temperature -25 °C to +70 °C (-13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
 Primo™ LTS (length tool setter) installation guide
Dimensions and
specifications

3.4

This page is intentionally left blank

System installation

4.1

CNC machining centre spindle

Cutting tool
Z
CNC machine
controller

Primo™ LTS Cable

 Primo™ LTS (length tool setter) installation guide

Mounting the Primo LTS on a 3. Mount the LTS to the table of the CNC
machine tool and secure in position with four
CNC machine tool table
M5 × 25 mm cap head screws (not supplied).
installation

1. Select a suitable position for the LTS on the

4. Tighten the four M5 × 25 mm cap head
table of the CNC machine tool, ensuring that,
System

screws to 4.5 Nm – 5.5 Nm (3.32 lbf.ft –

when mounted, the LTS will not come into 4.06 lbf.ft).
contact with the moving parts of the CNC
4.2 machine tool.

2. Drill and tap four holes in the machine table

to suit the application of M5 × 25 mm cap
head screws. See “Primo LTS dimensions” on
page 3.1 for all necessary hole positions.

4 mm AF
4.5 Nm – 5.5 Nm
(3.32 lbf.ft – 4.06 lbf.ft)
× 4

M5 × 25 mm
× 4
Mounting the Primo LTS using an 3. Mount the LTS to the adaptor and secure
in position with four M5 × 25 mm cap head
optional adaptor
screws (not supplied).

installation
NOTE: After fitting, the top face of the adaptor 4. Tighten the four M5 × 25 mm cap head

System
may need to be skimmed on the machine to meet screws to 4.5 Nm – 5.5 Nm (3.32 lbf.ft –
4.06 lbf.ft).
metrology requirements.

1. Select a suitable position for the LTS on the NOTE: The optional adaptor is available from 4.3
table of the CNC machine tool, ensuring that, Renishaw. Please refer to the parts list on page
when mounted, the LTS will not come into 7.1.
contact with the moving parts of the CNC
machine tool.

2. Mount the adaptor using a bolt and T-nut (not

supplied). The size of the bolt must be M12
(0.5 in) maximum.

4 mm AF
4.5 Nm – 5.5 Nm
(3.32 lbf.ft – 4.06 lbf.ft)
× 4

M5 × 25 mm
× 4
 Primo™ LTS (length tool setter) installation guide

Using the air blast function

To help clear swarf from the contact pad, the LTS
allows a flow of compressed air to be directed
installation

through the air blast pipe provided onto the

System

pad surface. This air blast function requires the

connection of a clean compressed air supply, via
an Rp 1/8 fitting (not supplied), to the air inlet port
4.4
within the base of the LTS.

Air supply requirements

A minimum air pressure of 0.2 MPa (29 psi) is
required for the effective operation of the air blast
function. The air supply pressure must not exceed
0.7 MPa (101.5 psi). For air actuation control,
please refer to the parts list on page 7.1.

Rp 1/8 fitting (not supplied)

2
Connecting the cable
The LTS has a permanently fixed cable that is
protected by a detachable conduit.

installation
System
CAUTION: Failure to protect the cable can result
in system failure due to either cable damage or
coolant ingress through the cores. Failure due 4.5
to inadequate cable protection will invalidate the
warranty.
 Primo™ LTS (length tool setter) installation guide

Using the Primo LTS as a

CAUTION: Exercise caution when using the probe
standalone product status SSR in normally open (N/O) mode as a
wiring fault could result in a non fail-safe condition.
installation

Wiring diagram (output groupings To provide a fail safe operation, ensure that the
System

shown) overtravel switch is used.

The probe status SSR should be connected to a

4.6 machine skip channel.

CAUTION: Ensure that the screen is terminated

at the machine ground (star point). A fused supply
should be used.

Primo LTS CNC controller

Normally open (N/O) Blue

Common Violet
Probe Status (SSR)

Normally closed (N/C) Turquoise

Yellow

Overtravel switch (N/C)

Green

12 V to 30 V Red

0V Black Power supply (12 V to 30 V)

Green/Yellow
Screen
Machine ground (star point)

Using the overtravel switch To clear the alarm, it is recommended that a non-
latching normally open (N/O) switch (not supplied)
The integration of the overtravel switch provides is connected in the overtravel switch circuit in
crash protection in the Z axis. parallel to the overtravel switch. When the switch
is held closed, the operator will be able to back-off
The overtravel switch is connected directly into
the spindle and remove the overtravel signal.
the machine emergency stop circuit. When the
contact pad is deflected by 7.5 mm, an overtravel
signal is sent which activates the emergency stop
circuit and causes the machine to immediately
stop moving.
Using the Primo LTS with a Wiring diagram (output groupings
Primo Interface shown)

installation
Wiring the LTS to the CNC machine tool
CAUTIONS:
controller, such that it is used in conjunction with

System
a Primo Interface, provides a skip sharing solution Ensure that the screen is terminated at the
when multiple probes are used on the same CNC machine ground (star point). A fused supply
machine tool. An additional benefit of using the should be used. 4.7
LTS with a Primo Interface is that the interface
Exercise caution when using the probe status
display will provide an indication of probe status
SSR in normally open (N/O) mode as a wiring
when the LTS is in operation.
fault could result in a non fail-safe condition.
Operation of the LTS, when used in conjunction
with a Primo Interface, is via M-code selection.

For further information about using the LTS in

conjunction with the Primo Interface, see the
Primo system installation guide (Renishaw part
no. H-5470-8504).

Primo LTS Primo Interface

Normally open (N/O) Blue

Machine start common

Machine start input P2
Orange/ LTS
Common Violet Black common
(Tool Setter)
Orange/ LTS
Normally closed (N/C) Turquoise White normally closed

External
connector
(Not supplied) CNC controller

Yellow

Overtravel switch
Brown

(N/C)
Pink

Green

12 V to 30 V Red
0V Black Power supply (12 V to 30 V)
Green/Yellow
Screen
Machine ground (star point)
 Primo™ LTS (length tool setter) installation guide

Primo LTS status LED

installation
System

4.8

STATUS LED

LTS seated

LTS triggered

Electrical overload error

OFF LTS switched off

Probe status indication shown
on the Primo Interface

installation
System
LENGTH TOOL SETTER LED

LTS is selected 4.9

OFF LTS is not selected

SIGNAL LED

LTS is operating

PROBE STATUS LED ERROR LED

LTS triggered LTS is not ready

LTS seated OFF LTS is operating

 Primo™ LTS (length tool setter) installation guide

Calibrating the Primo LTS

Why calibrate?
installation

The LTS is just one component of the

System

measurement system that communicates with

the machine tool. Each part of the system can
4.10 introduce a constant difference between the
actual position at which that the cutting tool
triggers the LTS and the position that is reported
to the machine. If the LTS is not calibrated, this
difference will appear as an inaccuracy in the
measurement. Calibration of the LTS allows
the probing software to compensate for this
difference.

During normal use, the difference between the

touch position and the reported position does
not change, but it is important that the LTS is
calibrated in the following circumstances:

• when it is to be used for the first time;

• at regular intervals as part of its maintenance
routine;

• when a new contact pad is fitted;

• when it is suspected that the contact pad has
become distorted or a crash has occurred;

• when equipment settings are changed.

For calibration software routines, refer to the LTS
application software user guide for your specific
controller type.
Maintenance

5.1

Maintenance
You may undertake the maintenance routines
described in these instructions.

Further dismantling and repair of Renishaw

equipment must only be carried out by an
authorised Renishaw Service Centre.

The Primo™ LTS is a precision tool and must

be handled with care. The LTS requires minimal
maintenance and, as it is designed to function as
a permanent fixture on a CNC machining centre,
is fully capable of operating within a harsh metal-
cutting environment.

To maintain the LTS:

1. Ensure that it is securely mounted.

2. Do not allow excessive waste material to build

up around it.

3. Keep all electrical connections clean.

4. Periodically inspect the bellows seal that

protects the internal mechanism. If it is found
to be pierced, torn, or otherwise damaged,
return the complete LTS to your supplier for
repair.

5. Recalibrate it regularly.
 Primo™ LTS (length tool setter) installation guide

Inspecting the bellows seal

Periodically inspect the bellows seal under
Maintenance

the cover for damage. If no damage is found,

reassemble and calibrate the LTS. If the bellows
are found to be pierced, torn, or otherwise
damaged, contact your local Renishaw office.

5.2

1 2

1.5 mm AF
× 3

3
4

Maintenance
5.3

 

5 6

7
1.5 mm AF
0.6 Nm – 0.7 Nm
(0.44 lbf.ft – 0.52 lbf.ft)
× 3
 Primo™ LTS (length tool setter) installation guide

Replacing the contact pad

Should the contact pad become damaged, it
Maintenance

can be easily replaced by slackening off the

three grubscrews, removing the damaged pad,
mounting the new pad and then tightening the
three grubscrews to secure the new pad in
position. Replacement contact pads are available
5.4
from Renishaw (see the “Parts list” on page 7.1).

1 2

1.5 mm AF
× 3

3 4
1.5 mm AF
0.6 Nm – 0.7 Nm
(0.44 lbf.ft – 0.52 lbf.ft)
× 3
Fault-finding

6.1

Symptom Cause Action

LTS fails to power Incorrect wiring. Review wiring.

up (LEDs are not
illuminated).

LTS LEDs are amber. Electrical overload error. Review wiring.

Machine stops There has been an unexpected Review program.

unexpectedly during contact on the contact pad, causing
a length tool setting an overtravel condition.
cycle.

Spindle crashes into Tool length offset incorrect. Review offsets.

the LTS.

Poor repeatability Debris on the contact pad. Ensure that the contact pad is
and/or accuracy. clean.

Loose LTS mounting. Check and tighten as appropriate.

Loose contact pad. Check and tighten as appropriate.

Calibration out of date and/or Review the LTS software. Repeat

incorrect offsets. calibration routine.

Machine tool faulty. Perform health checks on machine

tool.

LTS is non- LTS faulty due to a previous ‘crash’ Contact Renishaw for assistance.
operational, or fails event.
to power up.
 Primo™ LTS (length tool setter) installation guide
Fault-finding

6.2

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Parts list

7.1

Type Part number Description

LTS A-5475-0001 Primo LTS with Ø26 mm (Ø1.02 in) contact pad and
quick‑start guide.
LTS (raised air blast) A-5475-0005 Primo LTS with new air pipe, 3.5 m (11.48 ft) conduit and
quick start guide.
LTS (with adaptor) A-5475-0002 Primo LTS with Ø26 mm (Ø1.02 in) contact pad, adaptor
and quick-start guide.
Installation kit A-5475-0401 Installation kit comprising: M5 cap head screws (× 4), air
pipe fitting (× 1), air flow regulator (× 1), 5 m × Ø6 mm air
pipe.
Contact pad A-5475-0402 Ø26 mm (Ø1.02 in) contact pad (tungsten carbide), tool kit.
Air pipe A-5475-0403 Primo LTS air pipe.
Raised air pipe A-5475-0413 Primo LTS raised air pipe.

Adaptor A-5475-0404 Primo LTS adaptor for T-slot mounting.

Tool kit A-5475-0060 Tool kit comprising: ferrules (× 3),
1.5 mm hexagon key (× 1).
Solenoid valve kit A-5299-2933 Solenoid valve kit for air actuation control.
LTS software A-5475-8700 Primo LTS application software package, available for
download from our website at www.renishaw.com/
primodownloads.
Publications. These can be downloaded from our website at
www.renishaw.com/primodownloads.
Quick-start guide H-5475-8550 For the rapid set-up of the Primo LTS.
Software user guide H-5475-8600 For the operation of the Primo LTS with Fanuc/Meldas CNC
(Fanuc) machine tool controllers (Far East).
Software user guide H-5475-8601 For the operation of the Primo LTS with Fanuc/Meldas CNC
(Fanuc) machine tool controllers (Europe).
Software user guide H-5475-8602 For the operation of the Primo LTS with Fanuc/Meldas CNC
(Fanuc) machine tool controllers (ROW).
Software user guide H-5475-8603 For the operation of the Primo LTS with Siemens CNC
(Siemens) machine tool controllers (Far East).
Software user guide H-5475-8604 For the operation of the Primo LTS with Siemens CNC
(Siemens) machine tool controllers (Europe).
Software user guide H-5475-8605 For the operation of the Primo LTS with Siemens CNC
(Siemens) machine tool controllers (ROW).
 Primo™ LTS (length tool setter) installation guide
Parts list

7.2

This page is intentionally left blank

Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge F +44 (0)1453 524901
Gloucestershire, GL12 8JR E [email protected]
United Kingdom www.renishaw.com

For worldwide contact details, visit

www.renishaw.com/contact

*H-5475-8504-04*
© 2015–2018 Renishaw plc Issued: 06.2018 Part no. H-5475-8504-04-A