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Assignment-I-MC &MT PDF

The document contains 6 questions divided into 6 batches related to metal cutting and machine tools. It discusses: 1) The nomenclature of single point cutting tools, how apron mechanisms in lathes work, and calculating cutting forces, shear plane angle, and friction coefficient during orthogonal cutting. 2) Various tool wear forms, taper turning methods, and calculating shear plane angle and forces during orthogonal cutting. 3) Chip formation mechanisms, taper turning attachments, and calculating chip thickness ratio and other cutting parameters. 4) Desirable cutting fluid properties, lathe operations, tool life calculation, and bar automatic lathes. 5) Positive and negative rake angles, tool posts, t

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Chadaram Jagadish
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176 views2 pages

Assignment-I-MC &MT PDF

The document contains 6 questions divided into 6 batches related to metal cutting and machine tools. It discusses: 1) The nomenclature of single point cutting tools, how apron mechanisms in lathes work, and calculating cutting forces, shear plane angle, and friction coefficient during orthogonal cutting. 2) Various tool wear forms, taper turning methods, and calculating shear plane angle and forces during orthogonal cutting. 3) Chip formation mechanisms, taper turning attachments, and calculating chip thickness ratio and other cutting parameters. 4) Desirable cutting fluid properties, lathe operations, tool life calculation, and bar automatic lathes. 5) Positive and negative rake angles, tool posts, t

Uploaded by

Chadaram Jagadish
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SIR C R REDDY COLLEGE OF ENGINEERING, ELURU

DEPARTMENT OF MECHANICAL ENGINEERING


Academic Year 2020-21
Assignment-1
st
Class: III/IV B.Tech 1 Semester Section: A & B
Subject: Metal cutting & Machine Tools Max.Marks: 30
Answer the Following Questions
Batch S.NO Questions Marks CO
I 1. 1. Explain the nomenclature of single point cutting tool with a neat 6M CO1
sketch. 6M CO2
2. 2. How does the apron mechanism of a lathe works? Explain with the help
of a neat diagram.
3. 3. During a metal cutting test under orthogonal conditions in a lathe with 6M CO1
a tool of rake angle 200 , with a depth of cut 3mm and feed rate of 0.38
mm/rev, the following data is recorded: Average chip thickness = 0.89
mm, Horizontal component of cutting force =1600N, Vertical component
of cutting force =2340N, Calculate the following: (i) Coefficient of
friction at the chip tool interface (ii) Shear plane angle iii) Shear stress at
the shear plane.
4. 4. What is the importance of tool layout in automats? Explain with an 6M CO2
example for one type with a component sketch.
5. 5. Describe the important parts of a shaper with a schematic sketch and 6M CO2
their functions.

II 1. 1. Describe the various forms of wear found in cutting tools with a neat 6M CO1
sketch.
2. 2. Explain taper turning by tail stock set over method with a neat 6M CO2
diagram.
3. 3. In an orthogonal cutting process following data were observed: Chip 6M CO1
length of 80mm and was obtained with an uncut chip length of 200mm
and rake angle 200 and depth of cut 0.5mm. The horizontal and vertical
components of cutting forces FH and FV were 2000N and200N
respectively .Determine the shear plane angle, chip thickness, friction
angle and resultant force.
4. 4. How the sizes of Turret and Capstan lathes specified? 6M CO2
5. 5. Describe the main parts of a slotting machine with a neat sketch. 6M CO2

III 1. 1. Explain the mechanism of chip formation in metal cutting with a neat 6M CO1
sketch.
2. 2. Explain taper turning by taper turning attachment method with a neat 6M CO2
diagram.
3. 3. In an orthogonal turning operation on a lathe the following data were 6M CO1
obtained Cutting speed = 120m/min; Diameter of work piece = 100mm;
cutting force = 180kg; Feed force = 60kg; Back rake angle = 100;
Feed rate = 0.3mm/rev; Chip thickness = 0.4mm; Depth of cut = 0.3mm.
Calculate chip thickness ratio, shear plane angle, coefficient of friction,
friction angle, shear stress, shear strain, strain energy and chip flow
thickness.
4. 6M CO2
4. What are multi – spindle automatic machines and how do you classify
them.
5. 5. Explain the working of whithworth quick return mechanism of a 6M CO2
shaper.

IV 1. 1. What are the desirable properties of cutting fluids used in metal 6M CO1
cutting? Explain
2. 2. Write any four operations that can be performed on a lathe machine 6M CO2
with diagrams.
3. 3. A carbide-cutting tool lasted for 150 min while machining M.S at 35 6M CO1
m/min. If a similar tool is used at 30% higher speed to machine M.S.
Calculate the tool life. Also calculate the value of cutting speed if the tool
is to machine for 2 hours. Assume n=0.3 in Taylors tool life equation
VT n = C.
6M CO2
4. 4. Describe a single spindle bar automatic lathe in detail.
5. 5. Explain the working of a slotted disc mechanism for driving the ram of
a slotting machine. 6M CO2

V 1. 1. What do you mean by Positive rake angle and Negative rake angle? 6M CO1
Explain their merits and demerits.
2. 2. Explain the different types of tool post with neat sketches. 6M CO1
3. 3.Sketch and explain the Turret Indexing Mechanism in a Turret Lathe 6M CO2
4. 4. Explain about different Work holding devices in Lathe with a neat 6M CO2
sketch.
5. 5. Explain the principle of planer and types of planers. 6M CO2
VI 1. 1. Draw Merchant’s Circle Diagram and derive expressions to show the 6M CO1
relationships among the different forces acting on a cutting tool and
different parameters involved in metal cutting.
2. 2. List out various Lathe attachments with neat sketches 6M CO2
3. 3.In an orthogonal cutting of steel component with carbide tool, the 6M CO1
following data was obtained: Tool rake angle = 100 , Chip width = 6mm,
Uncut chip thickness =0.10, Chip thickness ratio =0.33, Horizontal
cutting force = 1290 N, Vertical cutting force =1650 N. Sketch the force
diagram and calculate the mean shear stress on the shear plane.
6M CO2
4. 4. Differentiate between a Capstan and a Turret Lathe.
6M CO2
5. 5. Enumerate the differences between Shaping and Planing Machine.

Analyze cutting mechanics to metal machining based on cutting force and


CO1 power consumption and can prevent tool failure. ( BL4-Analyze)

Explain working principle, mechanism and operations performed on various machine tools
CO2 machine tools. ( BL1-Knowledge)
Explain the finishing processes like grinding, lapping, honing and broaching. ( BL1-Knowledge)
CO3

CO4 Explain the working principle of Jigs and Fixtures, CNC machines. ( BL1-Knowledge)

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