Elective-I (Group A)
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ELECTIVE-I (GROUP A)
THEORY OF ELASTICITY
Subject Code
06ME661
IA Marks
25
No. of Lecture Hrs./ Week
04
Exam Hours
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03
Total No. of Lecture Hrs.
52
Exam Marks
100
PART - A
Unit - 1
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Definition and notation: Stress, Stress at a Point, Equilibrium Equations, Principal Stresses,
Mohr’s Diagram, Maximum Shear Stress, Boundary Conditions.
6 Hours
Unit - 2
Strain at a point: Compatibility Equations, Principal Strains, Generalised Hooke’s law,
Methods of Solution of Elasticity Problems – Plane Stress-Plane Strain Problems.
8 Hours
Unit - 3
Two dimensional problems: Cartesian co-ordinates – Airy’s stress functions – Investigation
of Airy’s Stress function for simple beam problems – Bending of a narrow cantilever beam of
rectangular cross section under edge load – method of Fourier analysis – pin ended beam
under uniform pressure.
7 Hours
Unit - 4
General equations in cylindrical co-ordinates: Thick cylinder under uniform internal and / or
external pressure, shrink and force fit, stress concentration.
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6 Hours
PART - B
Unit - 5
Stresses in an infinite plate (with a circular hole) subjected to uniaxial and biaxial loads,
stress concentration, stresses in rotating discs and cylinders.
6 Hours
Unit - 6
Torsion of circular, elliptical and triangular bars: membrane analogy, torsion of thin open
sections and thin tubes.
6 Hours
Unit - 7
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Thermal stresses: Thermo elastic stress strain relationship, Equations of equilibrium Thermal
stresses in thin circular discs and in long circular cylinder, sphere.
7 Hours
Unit - 8
Uniqueness theorem: Principle of super position, reciprocal theorem, saint venant principle.
6 Hours
Text Books:
1. Advanced Mechanics of solids, L. S. Srinath, Tata Mc. Graw Hill, 2003
2. Theory of Elasticity: S. P. Timoshenko and J. N Gordier, Mc. Graw Hill International,
3 rd edition, 1972
References Books:
1. Theory of Elasticity: Dr. Sadhu Singh, Khanna Publications, 1988
2. Elasticity, Theory, Applications & Numericals: Martin H Sadd, Elsevier. 2005
3. Applied Elasticity, Seetharamu & Govindaraju, Interline Publishing
4. Applied Elasticity, C.T. WANG Sc. D. Mc. Graw Hill Book Co. 1953
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MECHANICS OF COMPOSITE MATERIALS
Subject Code
06ME662
IA Marks
25
No. of Lecture Hrs./ Week
04
Exam Hours
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Elective-I (Group A)
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03
Total No. of Lecture Hrs.
52
Exam Marks
100
PART - A
UNIT - 1
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Introduction to composite Materials: Definition, classification and characteristics of
composite Materials – fibrous composites, laminated composites, particulate composites.
Introduction to shape memory alloys.
6 Hours
UNIT - 2
Fiber Reinforced Plastic Processing: Lay up and curing, fabricating process, open and
closed mould process, hand lay up techniques; structural laminate bag molding, production
procedures for bag molding; filament winding, pultrusion, pulforming, thermo-forming, injection
molding, blow molding.
8 Hours
UNIT - 3
Applications and Mechanics of Fiber Reinforced Plastics: Automobile, Aircrafts. missiles.
Space hardware, Electrical and electronics, Marine, recreational and sports equipment, future
potential of composites.
6 Hours
UNIT - 4
Characteristics of fiber-Reinforced lamina: Fundamentals, Elastic properties of a lamina,
Unidirectional Continuous fiber zero degree and angle-ply lamina.
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6 Hours
PART - B
UNIT - 5
Laminated structure: Lamina to laminate, Lamination theory, lamina strains and stresses due
to applied loads. Interlaminar Stresses. Simple problems.
7 Hours
UNIT - 6
Metal Matrix Composites: Reinforcement materials, types, characteristics and selection
base metals selection. Need for production MMC’s and its application.
7 Hours
UNIT - 7
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Fabrication Process for MMC’s: Powder metallurgy technique, liquid metallurgy technique
and secondary processing, special fabrication techniques.
6 Hours
UNIT - 8
Study Properties of MMC’s: Physical Mechanical, Wear, machinability and Other Properties.
Effect of size, shape and distribution of particulate on properties.
6 Hours
Text Books:
1. Composite Science and Engineering by K. K. Chawla Springer Verlag 1998.
2. Introduction to composite materials by Hull and Clyne, Cambridge University.
Reference Books:
1. Fiber Reinforced Composites by P. K. Mallick, Marcel Dekker,Inc
2. Mechanics of Composite Materials, Robert M. Jones, McGraw Hill Kogakusha Ltd.1998
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3. Composite materials hand book, Meing Schwaitz,” McGraw Hill book
company.1984
4. Principles of composite Material mechanics by Ronald F. Gibron. McGraw Hill
international, 1994.
REFRIGERATION AND AIR CONDITIONING
Subject Code
06ME663
IA Marks
25
No. of Lecture Hrs./ Week
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Elective-I (Group A)
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04
Exam Hours
03
Total No. of Lecture Hrs.
52
Exam Marks
100
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PART - A
Unit - 1
Brief review of various methods of Refrigeration: Vapour compression cycle: Analysis of
Vapour Compression cycle using P-H
and T-S diagrams- calculations, standard rating of operating conditions, Actual vapour
compression cycle, Second law analysis of Vapour Compression Cycle.
8 Hours
Unit - 2
Refrigerants: Types of Refrigerants, Comparative study of Ethane and Methane derivatives,
selection of Refrigerants, Requirements of Refrigerants, Effects of lubricants in Refrigerants,
substitutes of CFC Refrigerants, Mixture Refrigerants-azeotropic mixtures
6 Hours
Unit - 3
Multi Pressure Vapour Compression systems: Multi stage compression, Multi evaporator
systems, Cascade systems, calculation, production of solid carbon dioxide, System practices
for multistage system.
6 Hours
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Unit - 4
Equipments used in vapour compression Refrigeration system: Compressors: Principle,
types of compressors, capacity control. Condensers: Types and construction, Expansion
devices: Types- Automatic expansion valve, Thermostatic expansion valves, capillary tube.
Sizing Evaporator: Types & construction.
6 Hours
PART - B
Unit - 5
Vapour Absorption System: Common refrigerant absorbent combinations, Binary mixtures,
Ammonia Water Absorption system, Actual vapour absorption cycle and its representation on
enthalpy. composition diagram, calculations. Triple fluid vapour absorption refrigeration
system. Water-Lithium Bromide absorption chiller.
6 Hours
Unit - 6
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Psychometry of Air conditioning process-Review: Review of Psychometric processes, Su
mmer Air conditioning, Apparatus Dew point, winter air conditioning.
Design conditions: Outside design conditions, choice of inside conditions, comfort chart.
Choice of supply design condition.
6 Hours
Unit - 7
Load calculations and applied psychometrics: Internal heat gains, system heat gains,
break up of ventilation load and effective sensible heat factor, Bypass factor, cooling load
estimate. Psychometric calculations for cooling. Selection of Air conditioning apparatus for
cooling and dehumidification, evaporative cooling.
6 Hours
Unit - 8
Transmission and distribution of Air: Room Air Distribution, Friction loss in ducts, dynamic
losses in ducts, Air flow through simple Duct system, Duct design.
Controls in Refrigeration and Air conditioning equipments: High pressure and low
pressure cut out, thermostats, pilot operated solenoid valve, motor controls, bypass
control-Damper motor. VAV controls.
8 Hours
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Text Books:
1. ‘Refrigeration and Air-Conditioning’ by C. P. Arora, Tata McGraw Hill Publication, 2
nd
edition, 2001.
2. ‘Refrigeration and Air-Conditioning’ by W. F. Stoecker, Tata McGraw Hill
Publication, 2 nd edition, 1982.
Reference Books:
1. ‘Principles of Refrigeration’ Dossat, Pearson-2006.
2. ‘Heating, Ventilation and Air Conditioning’ by McQuistion, Wiley Students edition, 5 th
edition 2000.
3. ‘Air conditioning’ by PITA, 4 th edition, pearson-2005
4. ‘Refrigeration and Air-Conditioning’ by Manohar prasad
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DESIGN OF HEAT EXCHANGERS
Subject Code
06ME664
IA Marks
25
No. of Lecture Hrs./ Week
04
Exam Hours
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Elective-I (Group A)
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Sunday, 01 November 2009 11:03 -
03
Total No. of Lecture Hrs.
52
Exam Marks
100
PART - A
Unit - 1
Introduction to Heat Exchanger Design: Types of heat exchangers and their applications.
Flow arrangements and temperature distributions in transfer type of heat exchangers. Overall
heat transfer coefficient;- Clean overall heat transfer coefficient, dirt factor dirt overall heat
transfer coefficient, dirt factors for various process services. Basic design equation. Mean
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temperature difference Concept: - LMTD for parallel flow and counter flow arrangement,
correction factor for LMTD for cross flow and multi – pass heat exchangers.
6 Hours
Unit - 2
Shell and Tube Heat Exchangers: Constructional features. Applications. Effectiveness-NTU
method for heat exchanger design/ analysis. Rating and sizing problem. Correlations for tube
side pressure drop and heat transfer coefficients. Pressure drop and heat transfer coefficient
correlations for shell side flow.
6 Hours
Unit - 3
Effect of by – pass and leakage calculation procedure for shell and tube heat exchanger:
Heat balance equations: LMTD: reference temperature calculations: evaluation of fluid
properties: flow assignments: tube side flow area calculations; viscosity correction factor, shell
side equivalent diameter, calculation of shell side heat transfer coefficient, evaluation for wall
temperature, evaluation of overall heat transfer coefficient, Calculation of surface area.
Calculations of tube side and shell side pressure drops.
8 Hours
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Unit - 4
Steam condensers: Specifications of other details as per TEMA standards. Flow arrangement
for increased heat recovery: - lack of heat recovery in 1-2 exchangers true temperature
difference in a 2-4 exchanger. Calculation procedure for steam condensers.
6 Hours
PART - B
Unit - 5
Double Pipe Heat Exchangers: Constructional features. Applications. Design parameters :-
tube side and shell side film coefficients cut and twist factor, fin efficiency, overall heat transfer
coefficient, mean temperature difference, available surface area, fin geometry fin height,
number of fins, tube side and shell side pressure drop. Calculation procedure for the design/
analysis of double pipe heat exchanger.
6 Hours
Unit - 6
Compact Heat Exchangers: Introduction; definition of Geometric Terms: plate fin surface
geometries and surface performance data; correlation of heat transfer and friction data;
Goodness factor comparisons; specification of rating and sizing problems; calculation
procedure for a rating problem.
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6 Hours
Unit - 7
Air-Cooled Heat Exchangers: Air as coolant for industrial processes; custom-built units;
fin-tube systems for air coolers; fin-tube bundles; thermal rating; tube side flow arrangements;
cooling air supply by fans; cooling air supply in natural draft towers.
6 Hours
Unit - 8
Furnaces and combustion Chambers: Introduction; process heaters and boiler; heat
transfer in furnaces: - Heat source; Heat sink; refractory surfaces; heat transfer to the sink;
Design methods: - Method of Lobo and Evans: Method of Wilson, Lobo and Hottel; The
Orrok-Hudson equation; Wallenberg simplified method.
8 Hours
Text Books:
1. Process Heat Transfer: Donald Q. Kern, Tata McGraw –Hill Edition (1997)
2. Compact Heat Exchangers: W. M. Kays & A. L. London, Mcgraw –Hill co. (1997)
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Reference Books:
1. Heat Transfer – A Basic Approach: Necati Ozsisik, McGraw – Hill International
edition (1985).
2. Heat Exchanger Design Hand Book: Volumes 2 and 3, edited by Ernst U schlunder. et.
al Hemisphere Publishing Co. (1983)
3. Heat exchanger- Kokac Thermal- hydraulic and design analysis.
NON – TRADITIONAL MACHINING
Subject Code
06ME665
IA Marks
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Elective-I (Group A)
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25
No. of Lecture Hrs./ Week
04
Exam Hours
03
Total No. of Lecture Hrs.
52
Exam Marks
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100
PART - A
Unit - 1
Introduction: History, Classification, comparison between conventional and Non-conventional
machining process selection.
5 Hours
Unit - 2
Ultrasonic machining (USM): Introduction, equipment, tool materials & tool size, abrasive
slurry, cutting tool system design:- Effect of parameter: Effect of amplitude and frequency and
vibration, Effect of abrasive grain diameter, effect of applied static load, effect of slurry, tool &
work material, USM process characteristics: Material removal rate, tool wear, Accuracy,
surface finish, applications, advantages & Disadvantages of USM.
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8 Hours
Unit - 3
Abrasive Jet Machining (AJM): Introduction, Equipment, Variables in AJM: Carrier Gas,
Type of abrasive, size of abrasive grain, velocity of the abrasive jet, mean number. abrasive
particles per unit volume of the carrier gas, work material, stand off distance (SOD), nozzle
design, shape of cut. Process characteristics-Material
removal rate, Nozzle wear, Accuracy & surface finish.
Applications, advantages & Disadvantages of AJM.
Water Jet Machining
:
Principal, Equipment, Operation, Application, Advantages and limitations of water Jet
machinery
7 Hours
Unit - 4
Electrochemical machining (ECM): Introduction, study of ECM machine, elements of ECM
process : Cathode tool, Anode work piece, source of DC power, Electrolyte, chemistry of the
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process, ECM Process characteristics – Material removal rate, Accuracy, surface finish, ECM
Tooling: ECM tooling technique
& example, Tool & insulation materials, Tool size Electrolyte flow arrangement, Handling of
slug, Economics of ECM, Applications such as Electrochemical turning, Electrochemical
Grinding, Electrochemical Honing, deburring, Advantages, Limitations.
6 Hours
PART - B
Unit - 5
Chemical Machining (CHM): Introduction, elements of process, chemical blanking process :
Preparation of work piece, preparation of masters, masking with photo resists, etching for
blanking, accuracy of chemical blanking, applications of chemical blanking, chemical milling
(contour machining): process steps –masking, Etching, process characteristics of CHM:
material removal rate, accuracy, surface finish, Hydrogen embrittlement, advantages &
application of CHM.
6 Hours
Unit - 6
Electrical discharge machining (EDM): Introduction, mechanism of metal removal, dielectric
fluid, spark generator, EDM tools (electrodes) Electrode feed control, Electrode manufacture,
Electrode wear, EDM tool design, choice of machining operation, electrode material selection,
under sizing and length of electrode, machining time.
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Flushing; pressure flushing, suction flushing, side flushing, pulsed flushing synchronized with
electrode movement, EDM process characteristics: metal removal rate, accuracy, surface
finish, Heat Affected Zone. Machine tool selection, Application, EDM accessories / applications,
electrical discharge grinding, Traveling wire EDM.
8 Hours
Unit - 7
Plasma Arc Machining (PAM): Introduction, equipment, non-thermal generation of plasma,
selection of gas, Mechanism of metal removal, PAM parameters, process characteristics.
Safety precautions, Applications, Advantages and limitations.
5 Hours
Unit - 8
Laser Beam Machining (LBM): Introduction, equipment of LBM mechanism of metal
removal, LBM parameters, Process characteristics, Applications, Advantages & limitations.
Electron Beam Machining (EBM): Principles, equipment, operations, applications,
advantages and limitation of EBM.
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7 Hours
Text Books:
1. Modern machining process, Pandey and Shan, Tata McGraw Hill 2000
2. New Technology, Bhattacharya 2000
Reference Books:
1. Production Technology, HMT Tata McGraw Hill. 2001
2. Modern Machining Process, Aditya. 2002
3. Non-Conventional Machining, P.K.Mishra, The Institution of Engineers (India) Test
book series, Narosa Publishing House – 2005.
4. Metals Handbook: Machining Volume 16
Joseph R. Davis (Editor), American Society of Metals (ASM)
STATISTICAL QUALITY CONTROL
Subject Code
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Elective-I (Group A)
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Sunday, 01 November 2009 11:03 -
06ME666
IA Marks
25
No. of Lecture Hrs./ Week
04
Exam Hours
03
Total No. of Lecture Hrs.
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Elective-I (Group A)
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Sunday, 01 November 2009 11:03 -
52
Exam Marks
100
PART - A
Unit - 1
Introduction: The Meaning of Quality and Quality Improvement; Brief History of Quality
Methodology; Statistical Methods for Quality Control and Improvement; Total Quality
Management (quality philosophy, links between quality and productivity, quality costs, legal
aspects of quality implementing, quality improvement).
6 Hours
Unit - 2
Modeling Process Quality: Mean, Median, Mode, Standard deviation, Calculating area, The
Deming funnel experiment, Normal distribution tables, Finding the Z score, Central limit
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theorem.
6 Hours
Unit - 3
Methods and Philosophy of Statistical Process Control: Chance and assignable causes,
Statistical Basis of the Control Charts (basic principles, choices of control limits, significance of
control limits, sample size and sampling frequency, rational subgroups, analysis of pattern on
control charts, warning limits, Average Run Length
-
ARL)
6 Hours
Unit - 4
Control Charts for Variables: Control Charts for X-Bar and R- Charts, Type I and Type II
errors, the probability of Type II error. Simple Numerical Problems
8 Hours
PART - B
Unit - 5
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Process Capability: The foundation of process capability, Natural Tolerance limits, c p –
process capability index, c
pk
,p
p
– process performance index, summary of process measures. Numerical problems
6 Hours
Unit 6: Control Charts For Attributes: Binomial distribution, Poisson distribution (from the
point of view of Quality control) Control Chart for Fraction Nonconforming, Control Chart for
number Nonconforming, Control Charts for Nonconformities or Defects, Control Chart for
Number of non conformities per unit. Numerical problems
7 Hours
Unit - 7
Lot-By-Lot Acceptance Sampling For Attributes: The acceptance sampling problem, single
sampling plan for attributes, Double, Multiple, and Sequential sampling, AOQL, LTPD, OC
curves, Military Standard 105E, the Dodge-Romig sampling plans. Numerical problems
7 Hours
Unit - 8
Cumulative-Sum (CUSUM) & Exponentially Weighted Moving Average (EWMA) Control
Charts: CUSUM Control Chart (basic principles of the chart for monitoring the process mean);
EWMA control chart (EWMA control chart for monitoring process mean), design of an EWMA
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control chart.
6 Hours
Text Books:
1. Statistical Quality Control: E.L. Grant and R.S. Leavenworth, 7th edition,
McGraw- Hill publisher.
2. Statistical Quality Control: RC Gupta, Khanna Publishers, New Delhi, 2005
Reference Books:
1. Statistical Process Control and Quality Improvement: Gerald M. Smith, Pearson
Prentice Hall. ISBN 0 –
13-049036-9.
1. Statistical Quality Control for Manufacturing Managers: W S Messina, Wiley
& Sons, Inc. New York, 1987
2. Statistical Quality Control: Montgomery, Douglas, 5th Edition, John Wiley & Sons,
Inc. 2005, Hoboken, NJ (ISBN 0-471-65631-3).
3. Principles of Quality Control: Jerry Banks, Wiley & Sons, Inc. New York.
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PROJECT MANAGEMENT
Subject Code
06ME667
IA Marks
25
No. of Lecture Hrs./ Week
04
Exam Hours
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Elective-I (Group A)
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03
Total No. of Lecture Hrs.
52
Exam Marks
100
PART - A
Unit - 1
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Concepts of Project Management: Concepts of a Project, Categories of projects, Phases of
project life cycle, Roles and responsibilities of project leader, tools and techniques for project
management.
5 Hours
Unit - 2
Project Planning and Estimating: Feasibility report, phased Planning, Project planning
steps, Objectives and goals of the project, preparation of cost estimation, evaluation of the
project profitability.
7 Hours
Unit - 3
Organizing And Staffing: The Project Team: Skills / abilities required for project manager,
Authorities and responsibilities of project manager, Project organization and types,
Accountability in project execution, controls, tendering and selection of contractors
7 Hours
Unit - 4
Project Scheduling: Project implementation scheduling, different scheduling techniques-bar
(GANTT) charts, Bar charts for combined activities. Project Evaluation and Review Techniques
(PERT) planning. Simple Numerical Problems.
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7 Hours
PART - B
Unit - 5
Co-Ordination And Control: Project direction co-ordination; and communication in a project,
Role of MIS in project control, performance control, schedule control, cost Control Examples.
7 Hours
Unit - 6
Performance Measures in Project Management: Performance indicators, Performance
improvement for the CM & DM companies for better project management.
7 Hours
Unit - 7
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Closing of project: Types of project termination, strategic implications, project in trouble,
termination strategies, evaluation of termination possibilities
6 Hours
Unit - 8
Project inventory management: Nature of project inventory, supply and transportation of
materials.
6 Hours
Text Books:
1. Project Management A System approach to Planning Scheduling & Controlling,
Harold Kerzner, CBS Publishers and Distributors.2002
2. Project Management: Beningston Lawrence- Mc-Graw hill 1970
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Reference Books:
1. Project Management with PERT and CPM, Moder Joseph and Phillips Cer
el R., 2nd edition, New York V-AN Nostrand, Reinhold-1976.
2. Project planning, Scheduling & control, James P. Lewis, Meo Publishing
company. 2001
3. Project Management, Bhavesh M Patel, Vikas Publishing House, ISBN
81-259-0777-7 2002
OPERATION MANAGEMENT
Subject Code
06ME668
IA Marks
25
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No. of Lecture Hrs./ Week
04
Exam Hours
03
Total No. of Lecture Hrs.
52
Exam Marks
100
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PART - A
Unit - 1
0perations Management Concepts: Introduction, Historical Development, Operations
Management Definition, Production and Manufacturing Systems, Products v
/
s Services, Productivity, Factors affecting Productivity, International Dimensions of Productivity,
The environment of operations, Operational excellence and world class manufacturing
practices.
6 Hours
Unit - 2
Operations Decision Making: Introduction, Characteristics of decisions, framework for
Decision Making, Decision methodology, Decision supports systems, Economic models,
Statistical models.
6 Hours
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Unit - 3
System Design & Capacity planning: Design capacity, System capacity, and Determination
of Equipment requirement. Facility Location and Facility Layout, Location Planning for Goods
and Services, Foreign locations and facility layout.
6 Hours
Unit - 4
Forecasting: Forecasting Objectives and Uses, Forecasting Variables, Opinion and
Judgmental methods, Time Series methods, Exponential smoothing, Regression and
Correlation methods, Application and Control of Forecasts.
8 Hours
PART - B
Unit - 5
Aggregate Planning and Master Scheduling: Introduction, Planning and Scheduling,
Objectives of Aggregate Planning, Aggregate Planning Methods, Master Scheduling
Objectives, Master Scheduling Methods.
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6 Hours
Unit - 6
Inventory Control and Materials management: Definition and Need, Components Inventory,
inventory control. Scope of Materials Management, Material handling, storage and retrieval,
purpose of inventories, Dependent and Independent demand, Inventory cost and Order
quantities, Inventory classification and counting
6 Hours
Unit - 7
Material and Capacity Requirements Planning: Overview: MRP and CRP, MRP: Underlying
Concepts, System Parameters, MRP Logic, System refinements, Capacity Management, CRP
activities. Concept of continuous improvement of process.
6 Hours
Unit - 8
Purchasing & Supply management: Purchase and supply chain management- Approaches
to purchase and supply chain management, make or buy decision, e-Procurement, Vender
development, rating, and certification.
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8 Hours
Text Books:
1. Operations Management, I. B. Mahadevan. Theory and practice, Pearson, 2007.
2. Operations Management, I. Monks, J.G., McGraw-Hili International Editions, 1987.
Reference Books:
1. Modern Production/Operations Management, Buffa, Wiley Eastern Ltd.2001
2. Production and Operations Management, Pannerselvam. R., PHI. 2002
3. Productions & Operations Management, Adam & Ebert. 2002
4. Production and Operations Management, Chary, S. N., Tata-McGraw Hill. 2002
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