Synchronous Rectified MOSFET Driver Features: FN9240.0 Data Sheet November 2, 2005
Synchronous Rectified MOSFET Driver Features: FN9240.0 Data Sheet November 2, 2005
ISL6596
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1 1-888-INTERSIL or 1-888-468-3774 Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright © Intersil Americas Inc. 2005. All Rights Reserved
Intel® is a registered trademark of Intel Corporation. AMD® is a registered trademark of Advanced Micro Devices, Inc.
ISL6596
Pinout
ISL6596 (SOIC) ISL6596 (DFN)
TOP VIEW TOP VIEW
Block Diagram
ISL6596
VCC BOOT
VCTRL UGATE
PHASE
SHOOT-
7k THROUGH
PROTECTION
CONTROL VCC
PWM
LOGIC
7k LGATE
GND
2 FN9240.0
November 2, 2005
ISL6596
VIN
+5V
+3.3V
VID ISEN1
(OPTIONAL) +VCORE
ISEN2 +5V VIN
VCC BOOT
FS/EN
GND VCTRL RUGPH
UGATE
PWM
ISL6596
PHASE
LGATE
3 FN9240.0
November 2, 2005
ISL6596
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTES:
1. θJA is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.
2. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features.
3. θJC, "case temperature" location is at the center of the package underside exposed pad. See Tech Brief TB379 for details.
Electrical Specifications These specifications apply for Recommended Operating Conditions, unless otherwise noted.
PARAMETER SYMBOL TEST CONDITIONS MIN TYP MAX UNITS
VCC SUPPLY CURRENT
Bias Supply Current IVCC PWM pin floating, VVCC = 5V - 190 - µA
POR Rising - 3.4 4.2
POR Falling 2.2 3.0 -
Hysteresis - 400 - mV
VCTRL INPUT
Rising Threshold - 2.75 2.90 V
Falling Threshold 2.4 2.65 - V
PWM INPUT
Sinking Impedance RPWM_SNK - 3.5 - kΩ
Source Impedance RPWM_SRC - 3.5 - kΩ
Tri-State LowerThreshold VVCTRL = 3.3V (-110mV Hysteresis) - 1.1 - V
VVCTRL = 5V (-250mV Hysteresis) - 1.5 - V
Tri-State Upper Threshold VVCTRL = 3.3V (+110mV Hysteresis) - 1.9 - V
VVCTRL = 5V (+250mV Hysteresis) - 3.25 - V
Tri-State Shutdown Holdoff Time tTSSHD tPDLU or tPDLL + Gate Falling Time - 20 - ns
SWITCHING TIME (See Figure 1 on Page 5)
UGATE Rise Time (Note 4) tRU VVCC = 5V, 3nF Load - 8.0 - ns
LGATE Rise Time (Note 4) tRL VVCC = 5V, 3nF Load - 8.0 - ns
UGATE Fall Time (Note 4) tFU VVCC = 5V, 3nF Load - 8.0 - ns
LGATE Fall Time (Note 4) tFL VVCC = 5V, 3nF Load - 4.0 - ns
UGATE Turn-Off Propagation Delay tPDLU VVCC = 5V, Outputs Unloaded - 20 - ns
LGATE Turn-Off Propagation Delay tPDLL VVCC = 5V, Outputs Unloaded - 15 - ns
UGATE Turn-On Propagation Delay tPDHU VVCC = 5V, Outputs Unloaded - 19 - ns
LGATE Turn-On Propagation Delay tPDHL VVCC = 5V, Outputs Unloaded - 18 - ns
Tri-state to UG/LG Rising Propagation Delay tPTS VVCC = 5V, Outputs Unloaded - 30 - ns
OUTPUT (Note 4)
Upper Drive Source Resistance RUG_SRC 250mA Source Current - 1.0 2.5 Ω
Upper Drive Sink Resistance RUG_SNK 250mA Sink Current - 1.0 2.5 Ω
Lower Drive Source Resistance RLG_SRC 250mA Source Current - 1.0 2.5 Ω
Lower Drive Sink Resistance RLG_SNK 250mA Sink Current - 0.4 1.0 Ω
NOTE:
4. Guaranteed by Characterization. Not 100% tested in production.
4 FN9240.0
November 2, 2005
ISL6596
Timing Diagram
50% of VCC
PWM tPDHU
tPDLU tTSSHD
tRU tRU
tFU
tPTS
1V
UGATE
LGATE
tPTS
1V
tRL
tTSSHD
tPDLL tPDHL
tFL
5 FN9240.0
November 2, 2005
ISL6596
Operation and Adaptive Shoot-Through Protection not exceed either output’s turn-off propagation delay plus the
Designed for high speed switching, the ISL6596 MOSFET MOSFET gate discharge time to ~1V. Abnormally long PWM
driver controls both high-side and low-side N-Channel FETs signal transition times through the shutdown window will simply
from one externally provided PWM signal. introduce additional dead time between turn off and turn on of
the synchronous bridge’s MOSFETs. For optimal performance,
A rising transition on PWM initiates the turn-off of the lower no more than 50pF parasitic capacitive load should be present
MOSFET (see Timing Diagram). After a short propagation on the PWM line of ISL6596 (assuming an Intersil PWM
delay [tPDLL], the lower gate begins to fall. Typical fall times controller is used).
[tFL] are provided in the Electrical Specifications. Adaptive
shoot-through circuitry monitors the LGATE voltage and turns Bootstrap Considerations
on the upper gate following a short delay time [tPDHU] after This driver features an internal bootstrap diode. Simply
the LGATE voltage drops below ~1V. The upper gate drive adding an external capacitor across the BOOT and PHASE
then begins to rise [tRU] and the upper MOSFET turns on. pins completes the bootstrap circuit.
A falling transition on PWM indicates the turn-off of the upper The following equation helps select a proper bootstrap
MOSFET and the turn-on of the lower MOSFET. A short capacitor size:
propagation delay [tPDLU] is encountered before the upper gate
Q GATE
begins to fall [tFU]. The adaptive shoot-through circuitry C BOOT_CAP ≥ --------------------------------------
∆V BOOT_CAP
monitors the UGATE-PHASE voltage and turns on the lower (EQ. 1)
MOSFET a short delay time, tPDHL, after the upper MOSFET’s
Q G1 • VCC
gate voltage drops below 1V. The lower gate then rises [tRL], Q GATE = ------------------------------- • N Q1
V GS1
turning on the lower MOSFET. These methods prevent both the
lower and upper MOSFETs from conducting simultaneously
where QG1 is the amount of gate charge per upper MOSFET
(shoot-through), while adapting the dead time to the gate
at VGS1 gate-source voltage and NQ1 is the number of
charge characteristics of the MOSFETs being used.
control MOSFETs. The ∆VBOOT_CAP term is defined as the
This driver is optimized for voltage regulators with large step allowable droop in the rail of the upper gate drive.
down ratio. The lower MOSFET is usually sized larger
As an example, suppose two IRLR7821 FETs are chosen as
compared to the upper MOSFET because the lower
the upper MOSFETs. The gate charge, QG, from the data
MOSFET conducts for a longer time during a switching
sheet is 10nC at 4.5V (VGS) gate-source voltage. Then the
period. The lower gate driver is therefore sized much larger
QGATE is calculated to be 22nC at VCC level. We will
to meet this application requirement. The 0.4Ω on-resistance
assume a 200mV droop in drive voltage over the PWM
and 4A sink current capability enable the lower gate driver to
cycle. We find that a bootstrap capacitance of at least
absorb the current injected into the lower gate through the
0.110µF is required. The next larger standard value
drain-to-gate capacitor of the lower MOSFET and help
capacitance is 0.22µF. A good quality ceramic capacitor is
prevent shoot through caused by the self turn-on of the lower
recommended.
MOSFET due to high dV/dt of the switching node.
VCTRL pin should connect to the VCC of the controller, thus 1.6
the PWM logic threshold follows with the voltage level of the
1.4
controller. For 5V applications, this pin can tie to the driver
CBOOT_CAP (µF)
The ISL6596 also features the adaptable tri-state PWM input. 1.0
Once the PWM signal enters the shutdown window, either
0.8
MOSFET previously conducting is turned off. If the PWM signal
remains within the shutdown window for longer than the gate 0.6 QGATE = 100nC
turn-off propagation delay of the previously conducting
50
0.4
nC
6 FN9240.0
November 2, 2005
ISL6596
Power Dissipation The total gate drive power losses are dissipated among the
Package power dissipation is mainly a function of the resistive components along the transition path. The drive
switching frequency (FSW), the output drive impedance, the resistance dissipates a portion of the total gate drive power
external gate resistance, and the selected MOSFET’s losses, the rest will be dissipated by the external gate
internal gate resistance and total gate charge. Calculating resistors (RG1 and RG2, should be a short to avoid
the power dissipation in the driver for a desired application is interfering with the operation shoot-through protection
critical to ensure safe operation. Exceeding the maximum circuitry) and the internal gate resistors (RGI1 and RGI2) of
allowable power dissipation level will push the IC beyond the MOSFETs. Figures 3 and 4 show the typical upper and lower
maximum recommended operating junction temperature of gate drives turn-on transition path. The power dissipation on
125°C. The maximum allowable IC power dissipation for the the driver can be roughly estimated as:
SO8 package is approximately 800mW at room temperature, P DR = P DR_UP + P DR_LOW + I Q • VCC (EQ. 4)
while the power dissipation capacity in the DFN package,
with an exposed heat escape pad, is much higher. See R HI1 R LO1 P Qg_Q1
P DR_UP = -------------------------------------- - • ---------------------
+ ---------------------------------------
Layout Considerations paragraph for thermal transfer R HI1 + R EXT1 R LO1 + R EXT1 2
improvement suggestions. When designing the driver into an
R HI2 R LO2 P Qg_Q2
application, it is recommended that the following calculation P DR_LOW = -------------------------------------- - • ---------------------
+ ---------------------------------------
R HI2 + R EXT2 R LO2 + R EXT2 2
is used to ensure safe operation at the desired frequency for
the selected MOSFETs. The total gate drive power losses R GI1 R GI2
due to the gate charge of MOSFETs and the driver’s internal R EXT2 = R G1 + ------------- R EXT2 = R G2 + -------------
N Q1 N Q2
circuitry and their corresponding average driver current can
be estimated with Equations 2 and 3, respectively:
GND S
7 FN9240.0
November 2, 2005
ISL6596
MOSFET Selection Should the driver have insufficient bias voltage applied, its
The parasitic inductances of the PCB and of the power outputs are floating. If the input bus is energized at a high
devices’ packaging (both upper and lower MOSFETs) can dV/dt rate while the driver outputs are floating, because of
cause serious ringing, exceeding absolute maximum rating self-coupling via the internal CGD of the MOSFET, the
of the devices. The negative ringing at the edges of the UGATE could momentarily rise up to a level greater than the
PHASE node could increase the bootstrap capacitor voltage threshold voltage of the MOSFET. This could potentially turn
through the internal bootstrap diode, and in some cases, it on the upper switch and result in damaging inrush energy.
may overstress the upper MOSFET driver. Careful layout, Therefore, if such a situation (when input bus powered up
proper selection of MOSFETs and packaging can go a long before the bias of the controller and driver is ready) could
way toward minimizing such unwanted stress. conceivably be encountered, it is a common practice to
place a resistor (RUGPH) across the gate and source of the
The D2-PAK, or D-PAK packaged MOSFETs, have large upper MOSFET to suppress the Miller coupling effect. The
parasitic lead inductances and are not recommended unless value of the resistor depends mainly on the input voltage’s
additional circuits are implemented to prevent the BOOT and rate of rise, the CGD/CGS ratio, as well as the gate-source
PHASE pins from exceeding the device rating. Low-profile threshold of the upper MOSFET. A higher dV/dt, a lower
MOSFETs, such as Direct FETs and multi-SOURCE leads CDS/CGS ratio, and a lower gate-source threshold upper
devices (SO-8, LFPAK, PowerPAK), have low parasitic lead FET will require a smaller resistor to diminish the effect of
inductances and are preferred. the internal capacitive coupling. For most applications, a
5kΩ to 10kΩ resistor is typically sufficient, not affecting
Layout Considerations
normal performance and efficiency.
A good layout helps reduce the ringing on the switching
The coupling effect can be roughly estimated with the
node (PHASE) and significantly lowers the stress applied to
following equations, which assume a fixed linear input ramp
the output drives. The following advice is meant to lead to an
and neglect the clamping effect of the body diode of the
optimized layout:
upper drive and the bootstrap capacitor. Other parasitic
• Keep decoupling loops (VCC-GND and BOOT-PHASE) as components such as lead inductances and PCB
short as possible. capacitances are also not taken into account. These
• Minimize trace inductance, especially on low-impedance equations are provided for guidance purpose only.
lines. All power traces (UGATE, PHASE, LGATE, GND, Therefore, the actual coupling effect should be examined
VCC) should be short and wide, as much as possible. using a very high impedance (10MΩ or greater) probe to
ensure a safe design margin.
• Minimize the inductance of the PHASE node. Ideally, the
source of the upper and the drain of the lower MOSFET DS
–V
----------------------------------
should be as close as thermally allowable. ⋅ C iss
dV
dV ------- ⋅ R
V GS_MILLER = ------- ⋅ R ⋅ C rss 1 – e dt
(EQ. 5)
• Minimize the current loop of the output and input power dt
trains. Short the source connection of the lower MOSFET
to ground as close to the transistor pin as feasible. Input
capacitors (especially ceramic decoupling) should be R = R UGPH + R GI C rss = C GD C iss = C GD + C GS
placed as close to the drain of upper and source of lower
MOSFETs as possible.
VCC BOOT VIN
In addition, for heat spreading, place copper underneath the
IC whether it has an exposed pad or not. The copper area D
CBOOT
can be extended beyond the bottom area of the IC and/or CGD
connected to buried power ground plane(s) with thermal DU UGATE G CDS
vias. This combination of vias for vertical heat escape,
ISL6596
DL RGI
extended copper plane, and buried planes improve heat
RUGPH
dissipation and allow the part to achieve its full thermal CGS QUPPER
potential. S
PHASE
8 FN9240.0
November 2, 2005
ISL6596
TOP VIEW
D2 1.95 2.00 2.05 7,8
B
E 3.00 BSC -
E2 1.55 1.60 1.65 7,8
0.10 C
e 0.50 BSC -
A
0.08 C k 0.25 - - -
L 0.30 0.35 0.40 8
C SIDE VIEW
SEATING A3
N 10 2
PLANE
Nd 5 3
7 8 Rev. 3 6/04
D2 NOTES:
(DATUM B)
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
D2/2
6 1 2 2. N is the number of terminals.
INDEX 3. Nd refers to the number of terminals on D.
AREA NX k
4. All dimensions are in millimeters. Angles are in degrees.
(DATUM A)
5. Dimension b applies to the metallized terminal and is measured
E2
between 0.15mm and 0.30mm from the terminal tip.
E2/2
6. The configuration of the pin #1 identifier is optional, but must be
located within the zone indicated. The pin #1 identifier may be
NX L either a mold or mark feature.
N N-1 7. Dimensions D2 and E2 are for the exposed pads which provide
NX b
e improved electrical and thermal performance.
8
5 8. Nominal dimensions are provided to assist with PCB Land
(Nd-1)Xe 0.10 M C A B Pattern Design efforts, see Intersil Technical Brief TB389.
REF.
BOTTOM VIEW
C
L
0.415
NX (b) (A1) L
0.200
NX L
5
e
SECTION "C-C"
NX b
C C TERMINAL TIP
C
FOR ODD TERMINAL/SIDE
9 FN9240.0
November 2, 2005
ISL6596
N
M8.15 (JEDEC MS-012-AA ISSUE C)
8 LEAD NARROW BODY SMALL OUTLINE PLASTIC PACKAGE
INDEX
AREA H 0.25(0.010) M B M
INCHES MILLIMETERS
E
SYMBOL MIN MAX MIN MAX NOTES
-B-
A 0.0532 0.0688 1.35 1.75 -
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
10 FN9240.0
November 2, 2005