0% found this document useful (0 votes)
149 views15 pages

Residual Stresses in Carburized Steels

The document discusses the role of residual stresses in case carburized steels and their impact on mechanical properties. Residual stresses form during carburization due to rapid cooling rates at surfaces compared to interiors, and due to time lags in austenite transformation between high and low carbon portions. These residual stresses can influence mechanical test results and properties in complex ways. The document aims to rationalize these effects by comprehensively examining all factors that create and alter residual stresses, and their interaction with applied loads and material microstructure.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
149 views15 pages

Residual Stresses in Carburized Steels

The document discusses the role of residual stresses in case carburized steels and their impact on mechanical properties. Residual stresses form during carburization due to rapid cooling rates at surfaces compared to interiors, and due to time lags in austenite transformation between high and low carbon portions. These residual stresses can influence mechanical test results and properties in complex ways. The document aims to rationalize these effects by comprehensively examining all factors that create and alter residual stresses, and their interaction with applied loads and material microstructure.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

The Role of Residual Stresses in the

Mechanical Performance of Case Carburized


Steels

L . J . EBERT

R e s i d u a l s t r e s s e s in case c a r b u r i z e d s t e e l s s t e m f r o m two m a j o r s o u r c e s , both of which


a r e a s s o c i a t e d with the (rapid) cooling of the s t e e l s f r o m e l e v a t e d t e m p e r a t u r e s . The
f i r s t s o u r c e is the m o r e r a p i d cooling r a t e of the s u r f a c e of the body, as c o m p a r e d with
the r a t e of the i n t e r i o r . The second is the t i m e lag in the t r a n s f o r m a t i o n of the austenife
on cooling b e t w e e n the high c a r b o n and low c a r b o n p o r t i o n s of the c a r b u r i z e d body. The
a s - e a r b u r i z e d r e s i d u a l s t r e s s i n t e n s i t i e s and s t a t e s a r e a R e r e d to v a r y i n g d e g r e e s d u r -
ing the c o u r s e of the t e s t s used to m e a s u r e the m e c h a n i c a l p r o p e r t i e s . The s i g n i f i c a n t
changes take place not only as the r e s u l t of the s t r a i n of the m e a s u r e m e n t t e s t itself, but
a l s o b e c a u s e of the t r a n s f o r m a t i o n of any a u s t e n i t e r e t a i n e d in the case of the c a r b u r i z e d
p a r t , and b e c a u s e of s t r e s s e s developed within the part by v i r t u e of the r h e o l o g i c a l i n t e r -
a c t i o n s which o c c u r within the p a r t s i n c e it is, in e s s e n c e , a composite m a t e r i a l . The
r e s u l t a n t o b s e r v e d m e c h a n i c a l p e r f o r m a n c e of the c a r b u r i z e d body is the s u m m a t i o n of the
i n t r i n s i c m e c h a n i c a l p r o p e r t i e s of the m a t e r i a l i t s e l f , and the effects of the r e s i d u a l
s t r e s s e s a s - c a r b u r i z e d , and a s - a l t e r e d by the above p h e n o m e n a .

IT is g e n e r a l l y known that r e s i d u a l s t r e s s e s in case rheology of composite m a t e r i a l s , of which a case c a r -


c a r b u r i z e d s t e e l s play a m a j o r r o l e in d e t e r m i n i n g b u r i z e d p a r t is an o u t s t a n d i n g e x a m p l e .
the b a s i c (or unit) m e c h a n i c a l p r o p e r t i e s of the T h i s p a p e r r e p r e s e n t s at a t t e m p t to r a t i o n a l i z e the
s t e e l s , and the o v e r a l l m e c h a n i c a l p e r f o r m a n c e of influence of the a c t u a l r e s i d u a l s t r e s s state e x i s t e n t
case c a r b u r i z e d components of s t r u c t u r e s . It is in case c a r b u r i z e d s t e e l s on t h e i r m e c h a n i c a l be-
f u r t h e r known that this role may be e i t h e r b e e n f i c i a l h a v i o r as they a r e s u b j e c t e d to m e c h a n i c a l loads,
or d e l e t e r i o u s . The n a t u r e of the role depends upon e i t h e r in the p r o p e r t y m e a s u r e m e n t test, or in s e r -
the sign and i n t e n s i t y of the peak s t r e s s e s , the com- v i c e . The a p p r o a c h c o n s i s t s of the d e v e l o p m e n t of a
plete d i s t r i b u t i o n of the s t r e s s e s in a l l t h r e e p r i n c i - c o m p r e h e n s i v e u n d e r s t a n d i n g of a l l f a c t o r s which
p a l d i r e c t i o n s , and the p a r t i c u l a r m e c h a n i c a l p e r - c r e a t e the r e s i d u a l s t r e s s state as a r e s u l t of the c a r -
formance characteristic under consideration. b u r i z i n g , and the m a n n e r in which the r e s i d u a l s t r e s s
D e s p i t e the fact that the influence of r e s i d u a l state may be a l t e r e d by the loading s y s t e m beyond that
s t r e s s e s on m e c h a n i c a l p r o p e r t i e s has b e e n o b s e r v e d a n t i c i p a t e d f r o m the s t r e s s state of the applied load
e x p e r i m e n t a l l y in n u m e r o u s c a s e s , it is s t i l l difficult, itself.
if not i m p o s s i b l e , to r a t i o n a l i z e the effects o b s e r v e d , The t r e a t m e n t of the topic h e r e will b e g i n with the
and even m o r e difficult to p r e d i c t in advance the f a c t o r s which c r e a t e a state of r e s i d u a l s t r e s s in case
q u a n t i t a t i v e effect that the r e s i d u a l s t r e s s e s will have c a r b u r i z e d p a r t s , including the g e n e r a t i o n of r e s i d u a l
in s p e c i f i c i n s t a n c e s . T h i s is the r e s u l t of s e v e r a l s t r e s s d i s t r i b u t i o n s in a l l t h r e e p r i n c i p a l d i r e c t i o n s .
factors : C o n s i d e r a t i o n will then be given to the case c a r -
1) It is difficult to d e t e r m i n e q u a n t i t a t i v e l y the b u r i z e d p a r t as a composite m a t e r i a l , independent of
r e s i d u a l s t r e s s d i s t r i b u t i o n s in all t h r e e p r i n c i p a l whether or not r e s i d u a l s t r e s s e s m a y be p r e s e n t , and
d i r e c t i o n s without d e s t r u c t i v e t e s t i n g of the p a r t . a t t e n t i o n will be given to the s t r e s s d i s t r i b u t i o n s
The p r e s e n t status of n o n d e s t r u c t i v e m e a s u r e m e n t of (again in a l l t h r e e p r i n c i p a l d i r e c t i o n s ) induced into
r e s i d u a l s t r e s s e s l i m i t s the d e t e r m i n a t i o n to s u r f a c e the p a r t by the e x t e r n a l m e c h a n i c a l loading of the
s t r e s s e s only. c o m p o s i t e . A t t e n t i o n will then be d i r e c t e d to the
2) The a s - c a r b u r i z e d r e s i d u a l s t r e s s d i s t r i b u t i o n s m a n n e r in which i n t e r n a l s t r e s s e s may be g e n e r a t e d
m a y be a l t e r e d d u r i n g the p e r f o r m a n c e of the p r o p e r t y within the case c a r b u r i z e d m a t e r i a l f r o m the t e s t -
m e a s u r e m e n t t e s t beyond the extent which can be s t r a i n induced t r a n s f o r m a t i o n of any a u s t e n i t e which
a n t i c i p a t e d f r o m the i m p o s e d s t r e s s state of the t e s t . may have b e e n r e t a i n e d f r o m the c a r b u r i z a t i o n heat
T h e s e changes s t e m f r o m the in situ g e n e r a t i o n of t r e a t m e n t . Again, this c o n s i d e r a t i o n will be inde-
a d d i t i o n a l i n t e r n a l s t r e s s e s as a r e s u l t of: a) the t e s t - pendent of the i n t e r n a l s t r e s s e s which might have
s t r a i n induced t r a n s f o r m a t i o n of a u s t e n i t e r e t a i n e d in o r i g i n a t e d f r o m other s o u r c e s . F i n a l l y , e m p l o y i n g
the case of the c a r b u r i z e d p a r t , and b) the t e s t - s t r a i n the w e l l - k n o w n p r i n c i p l e of s u p e r p o s i t i o n of s t r e s s e s
induced i n t e r a c t i v e s t r e s s e s which r e s u l t f r o m the (since they a r e e n t i r e l y e l a s t i c phenomena), the i n -
t e r n a l s t r e s s d i s t r i b u t i o n s r e s u l t i n g f r o m each of the
L, J. EBERTis Professor,Departmentof Metallurgyand MaterialsScience, v a r i o u s s o u r c e s will be s u m m e d to give the o v e r a l l
CaseWesternReserveUniversity,Cleveland,OH44106.
i n t e r n a l s t r e s s d i s t r i b u t i o n within the case c a r b u r i z e d
Thispaper is basedon a presentationmadeat a symposiumon "Carburizing
and Nitridhag:Fundamentals,Processesand Properties"held at the Cincinnati m a t e r i a l u n d e r e x a m i n a t i o n or e v a l u a t i o n . Specific
Meetingof the MetallurgicalSocietyof AIME,November11 and 12, 1975under m e c h a n i c a l p r o p e r t i e s will be cited as a p p r o p r i a t e to
the sponsorshipof the Heat TreatmentCommittee. d e m o n s t r a t e the concepts which a r e b e i n g set forth.
ISSN 0360-2133178/1113-I537500.75/0
METALLURGICALTRANSACTIONSA 9 1978AMERICANSOCIETY FOR METALSAND VOLUME9A, NOVEMBER 1978-1537
THE METALLURGICALSOCIETYOF AIME
THE ORIGIN OF RESIDUAL STRESSES IN y i e l d s t r e n g t h is quite t e m p e r a t u r e dependent. T h e s e
AS- CASE- CARBURIZED STEELS r e s i d u a l s t r e s s e s will be g e n e r a l l y additive to those
c r e a t e d by the phase t r a n s f o r m a t i o n , taking p r o p e r a c -
The c a r b u r i z a t i o n p r o c e s s used to s u r f a c e h a r d e n
count of both the i n t e n s i t y and the sign of the s p e c i f i c
s t e e l s i n v o l v e s heating the s t e e l s to t e m p e r a t u r e above
s t r e s s at each point in the body. Hence, each of the
t h e i r c r i t i c a l a l l o t r o p i c phase t r a n s f o r m a t i o n t e m -
two s o u r c e s of the r e s i d u a l s t r e s s e s m u s t be con-
p e r a t u r e s in the c r e a t i o n of high s u r f a c e c a r b o n con-
c e n t r a t i o n s , and then s u b s e q u e n t l y cooling them at s i d e r e d independently.
v a r i o u s r a t e s (including d i r e c t quenching) to a m b i e n t R e s i d u a l S t r e s s e s G e n e r a t e d on N o r m a l Cool-Down
t e m p e r a t u r e s . In such heat t r e a t m e n t s , the t r a n s -
f o r m a t i o n of the high t e m p e r a t u r e a l l o t r o p i c f o r m of The m a n n e r in which r e s i d u a l s t r e s s e s a r e g e n e r a -
the s t e e l , a u s t e n i t e , into the a p p r o p r i a t e d e c o m p o s i - ted on n o r m a l cool down of m e t a l l i c bodies f r o m e l e -
tion p h a s e s , or phase m i x t u r e s ( f e r r i t e , carbide, vated t e m p e r a t u r e s is shown s c h e m a t i c a l l y in Fig. 1.
p e a r l i t e , b a i n i t e , a n d / o r m a r t e n s i t e ) is a c c o m p a n i e d In this figure, the n o r m a l t e m p e r a t u r e - t i m e cooling
by volume changes of the s t e e l s . B e c a u s e of the p r e s - c u r v e s for the s u r f a c e and the c e n t e r of a m e t a l l i c
ence of composition g r a d i e n t s within the steel, n o t a b l y c y l i n d e r a r e shown in the upper left c o r n e r . The cool-
that of the c a r b o n content, different p a r t s of the s t e e l ing r a t e of the s u r f a c e of the b a r is much g r e a t e r than
component will tend to u n d e r g o the phase t r a n s f o r - that of the c e n t e r . The m a n n e r in which this d i f f e r e n c e
mation at d i f f e r e n t t e m p e r a t u r e s , and t h e r e f o r e at dif- in cooling r a t e s affects the g e n e r a t i o n of r e s i d u a l
f e r e n t t i m e s , in the cooling p a r t of the heat t r e a t m e n t . s t r e s s e s is shown in the b a l a n c e of the f i g u r e .
The t i m e lag of t r a n s f o r m a t i o n within the s t e e l gives A thin v e r t i c a l s e c t i o n of the s t e e l c y l i n d e r is
r i s e to i n t e r n a l c o m p a r a b i l i t y s t r a i n s , and the con- shown in the upper right c o r n e r of F i g . 1, and the
c o m m i t a n t g e n e r a t i o n of r e s i d u a l s t r e s s e s . ~ It is this s k e t c h e s of that section, l a b e l l e d A through D, i l l u s -
s o u r c e of r e s i d u a l s t r e s s e s which n o r m a l l y comes to t r a t e s c h e m a t i c a l l y the m a n n e r in which the shape
mind when one c o n s i d e r s the p o s s i b l e o r i g i n s of the of the s e c t i o n changes at v a r i o u s s t a g e s of the cool-
stresses. ing p r o c e s s . The l e t t e r s A through D r e l a t e to the
While it is t r u e that the time leg in the g a m m a phase c o r r e s p o n d i n g t i m e s on the cooling c u r v e s .
t r a n s f o r m a t i o n a m o n g v a r i o u s p o r t i o n s of the s t e e l b e - Since the s u r f a c e of the b a r cools f a s t e r than the
ing c a r b u r i z e d is a m a j o r s o u r c e of r e s i d u a l s t r e s s c e n t e r , it will tend to u n d e r g o its n o r m a l t h e r m a l
g e n e r a t i o n , it is by no m e a n s the only s o u r c e . Any s h r i n k a g e at a f a s t e r rate than the c e n t e r . The hotter
m e t a l l i c m a t e r i a l which is cooled r a p i d l y f r o m an (and t h e r e f o r e r e l a t i v e l y l a r g e r ) c e n t e r of the b a r will
e l e v a t e d t e m p e r a t u r e , and which has s u b s t a n t i a l thick- not p e r m i t the o u t e r s h e l l to undergo the c o n t r a c t i o n
n e s s , will be p r o n e to g e n e r a t e r e s i d u a l s t r e s s e s on which it would see as a free body. Consequently, t e n -
n o r m a l cool-down, e v e n in the a b s e n c e of v o l u m e t r i c sion s t r e s s e s a r e g e n e r a t e d in the axial and c i r c u m -
changes a s s o c i a t e d with a l l o t r o p i c phase changes. f e r e n t i a l d i r e c t i o n s of the cooling s h e l l . T h i s is
T h i s is p a r t i c u l a r l y t r u e of s t e e l s , which have a ( r e l a - shown as a function of time in the i l l u s t r a t i o n i m -
tively) low t h e r m a l conductivity, and for which the m e d i a t e l y below the cooling c u r v e s . The r e s t r i c t i o n

Fig. 1--Schematic illustra-


tion showing the develop-
ment of residual stresses on
cool-down of a metallic ma-
terial which undergoes no al-
lotropic transformation on
cooling. Only longitudinal
stresses are shown.

1538-VOLUME 9A, NOVEMBER 1978 METALLURGICALTRANSACTIONSA


of the c o n t r a c t i o n of the s u r f a c e by the core would r e s u l t s f r o m n o r m a l cool down of a m e t a l l i c c y l i n d e r
n o r m a l l y g e n e r a t e the s t r e s s i n t e n s i t i e s shown as f r o m high t e m p e r a t u r e is such that r e s i d u a l com-
Curve a. However, s i n c e this c o n t r a c t i o n is o c c u r r i n g p r e s s i o n is p r e s e n t on the s u r f a c e . F u r t h e r , this com-
at an e l e v a t e d t e m p e r a t u r e where the flow s t r e s s of the p r e s s i o n is p r e s e n t in both a x i a l and c i r c u m f e r e n t i a l
m a t e r i a l and its e l a s t i c modulus is low, the full in- d i r e c t i o n s on the s u r f a c e . F i g u r e 1 shows only the
t e n s i t y of the s t r e s s e s will not develop. R a t h e r , a d i s t r i b u t i o n of the a x i a l r e s i d u a l s t r e s s ; complete d i s -
lower l e v e l of s t r e s s , that shown on Curve b, will be t r i b u t i o n s of the s t r e s s e s in a l l t h r e e p r i n c i p a l d i r e c -
present. t i o n s a p p e a r in F i g u r e 5, and will be d i s c u s s e d l a t e r .
The m o r e r a p i d s h r i n k i n g r a t e of the cooler o u t e r
s u r f a c e s of the c y l i n d e r (in c o m p a r i s o n to that of the
i n n e r core) has a t e n d e n c y to " e x t r u d e " the hotter R e s i d u a l S t r e s s e s G e n e r a t e d by P h a s e
(and t h e r e f o r e softer) i n n e r core in the a x i a l d i r e c - T r a n s f o r m a t i o n s in Case C a r b u r i z e d Steels
tion. At the s a m e t i m e , the r e s i s t a n c e of the core to
the d e f o r m a t i o n t e n d e n c y will cause s o m e p e r m a n e n t F i g u r e 2 is a s c h e m a t i c i l l u s t r a t i o n of the m a n n e r
p l a s t i c s t r e t c h i n g of the o u t e r s u r f a c e s . The com- in which r e s i d u a l s t r e s s e s a r e g e n e r a t e d in case c a r -
bined a c t i o n s will then p r o m o t e the d e v e l o p m e n t of b u r i z e d s t e e l s as the r e s u l t of the t i m e - l a g in t r a n s -
the shape shown as Section B in the lower right c o r - f o r m a t i o n b e t w e e n the case and the core of the c a r -
n e r of the f i g u r e . The cooling t i m e at which this b u r i z e d s t e e l . In this i l l u s t r a t i o n , the p a r t is a g a i n
g e o m e t r y develops is shown as t i m e B on the cooling p r e s u m e d to be a c y l i n d e r with a c a r b o n d i s t r i b u t i o n
curves. shown in the f i g u r e .
As cooling continues, the w a r m e r core or c e n t r a l The Continuous- Cooling- T r a n s f o r m a t i o n (CCT)
s e c t i o n of the c y l i n d e r e v e n t u a l l y cools down and curve for a p l a i n low c a r b o n s t e e l is shown on the
u n d e r g o e s its n o r m a l c o n t r a c t i o n . I n so doing, how- left side of the figure, along with m e a s u r e d cooling
e v e r , it m e e t s r e s i s t a n c e to c o n t r a c t i o n f r o m the now curve for v a r i o u s r a d i a l locations in a 50 m m d i a m
cool, and rigid, o u t e r s h e l l . Consequently, it develops b a r . * (Data t a k e n f r o m Ref. 2). The M s t e m p e r a t u r e s
the shape shown as Section C, c o r r e s p o n d i n g to t i m e *CCT curves are not to be confused with "TTT" (Time-Temperature-Transfor-
C on the cooling c u r v e . F i n a l l y , when the e n t i r e cylin- mation) curves which are usually determined by isothermal decomposition mea-
der reaches ambient temperature a central section surement techniques. The TTT curves constitute a closer approach to equilibrium
will have b e e n inhibited f r o m u n d e r g o i n g its full con- conditions than do the CCT curves.
t r a c t i o n by the o u t e r s e c t i o n s of the c y l i n d e r . The net for p l a i n c a r b o n s t e e l s of s e v e r a l different c a r b o n
r e s u l t is that the core is longer than it should be if contents a r e also shown on the CCT curve d i a g r a m
it were u n e n c u m b e r e d by the outer shell, and hence is by h o r i z o n t a l lines at the a p p r o p r i a t e l e v e l s .
u n d e r t e n s i o n . R e a c t i v e l y , the o u t e r s h e l l is s h o r t e r If it is p r e s u m e d that the m a x i m u m c a r b o n content
than it would be as a free body, b e c a u s e of the t e n s i o n of the case is 0.8 pct or of higher, the s u p e r p o s i t i o n
e x e r t e d upon it by the c e n t r a l s e c t i o n . Hence, it is of the cooling c u r v e s for the s e v e r a l r a d i a l locations
u n d e r c o m p r e s s i o n . The r e s u l t of the cooling i n t e r - within the b a r on the CCT d i a g r a m c l e a r l y shows that
a c t i o n s is the s t r e s s d i s t r i b u t i o n shown as Slice D, the core of the c a r b u r i z e d b a r , with its low c a r b o n
and (in the m o r e c o n v e n t i o n a l f o r m ) in the lower left content, will t r a n s f o r m before the beginning of t r a n s -
c o r n e r of the i l l u s t r a t i o n . f o r m a t i o n in the high carbon case. T h i s m e a n s that
The r e s i d u a l s t r e s s d i s t r i b u t i o n , t h e r e f o r e , which the core will expand in both the r a d i a l and c i r c u m -

T~ ~
I

Fig. 2--Schematic illustra-


tion of the development of i ~A~a'rlf~tgf-r
residual stresses on the
quenching of a case car- Z~ O.SNC-.
burized steel in which the
transformation of the core
"d
precedes that of the case on
0.I 1.0 1O t~0 ior
cooling. Longitudinal
stresses only. Cc"I" Ol,a~lr ,*,.14o c<~<>u,,.i(, c.~,~,~'ES
Fr A, 5 0 ~ Ol~.eldLr'T'ICr II~*Q,I~r pLAiN z

U
!< a -~
io
L

(a) (b) (c)

METALLURGICAL TRANSACTIONSA VOLUME 9A,NOVEMBER 1978-1539


f

k\

\\ Fig. 3--Schematic illustra-


tion of the development of
residual stresses in a case
L a -t ~ carburized steel in which the
transformation of the case
precedes that of the core.
Longitudinal stresses only.

~o ~ ~o~

I!

(a) (b) (c)

f e r e n t i a l d i r e c t i o n s , as well as in the axial d i r e c t i o n , t r i b u t i o n is shown in the lower right c o r n e r of the


as shown in P a n e l (b), while the case has no t e n d e n c y figure.
to change its v o l u m e at that t i m e . The high t e m p e r a - In a few r a t h e r i s o l a t e d and specific i n s t a n c e s , p a r -
t u r e a u s t e n i t e which c o m p r i s e s the case is s u f f i c i e n t l y t i c u l a r l y those in which the case of the m a t e r i a l is
p l a s t i c at that t e m p e r a t u r e that it will undergo s i z a b l e p a r t i c u l a r l y deep, the e n t i r e case may t r a n s f o r m at
p l a s t i c d e f o r m a t i o n (stretching) to m a i n t a i n c o m p a t i - n e a r l y the s a m e m o m e n t . This often r e s u l t s in a v e r y
b i l i t y with the (now l a r g e r ) c o r e . It will, however, af- complex s t r e s s d i s t r i b u t i o n and i n t e r n a l c r a c k i n g in
ford some r e s i s t a n c e to the f o r c e s c a u s i n g the de- the component. T h i s is shown s c h e m a t i c a l l y in Fig. 4.
f o r m a t i o n , so that a x i a l t e n s i o n will be c r e a t e d in the In F i g . 4, it will be noted that for a v e r y deep case,
case, with the c o r r e s p o n d i n g c o m p r e s s i v e s t r e s s e s of p e r h a p s 5 m m depth, with the c a r b o n content r a n g i n g
b e i n g g e n e r a t e d in the core. The r e s u l t a n t s t r e s s d i s - f r o m 0.4 to about 0.8 pct, the cooling c u r v e s for the
t r i b u t i o n is shown in the lower s e c t i o n of P a n e l (b). It 0.5, 2.0, and 5.0 m m depth l o c a t i o n s c r o s s the c o r -
should be noted that this d i s t r i b u t i o n , again, is that for r e s p o n d i n g M s t e m p e r a t u r e for the v a r y i n g c a r b o n
the axial d i r e c t i o n . l e v e l s at a p p r o x i m a t e l y the s a m e t i m e . T h i s t i m e is
On f u r t h e r cooling, the a u s t e n i t i c s u r f a c e u n d e r g o e s shown as t i m e W on the t r a n s f o r m a t i o n d i a g r a m .
its phase t r a n s f o r m a t i o n , and would tend to exhibit the The e x t r e m e l y l a r g e expansion, and the total net
attendant i n c r e a s e in v o l u m e , P a n e l (c) of Fig. 2. How- force g e n e r a t e d by this e x p a n s i o n of the deep case,
e v e r , the p r e s e n c e of the (now) cool and r i g i d core produced m a j o r d i a l a t i o n as shown in P a n e l (b) of the
p r e v e n t s the s u r f a c e , or case, f r o m u n d e r g o i n g its f i g u r e . C o r r e s p o n d i n g l y , a state of t r i a x i a l t e n s i o n
full f r e e - b o d y expansion. B e c a u s e of this r e s t r i c t i o n tends to be g e n e r a t e d in the core at this location.
to its full expansion, the case a c t u a l l y has s m a l l e r Since the s t r e s s e s a r e of g r e a t i n t e n s i t y , and s i n c e
d i m e n s i o n s than it would o t h e r w i s e have, and thus the t e m p e r a t u r e at which the t r a n s f o r m a t i o n o c c u r s is
a x i o m a t i c a l l y , it e x i s t s u n d e r a state of c o m p r e s s i v e r e l a t i v e l y low, t h e r e is a s t r o n g t e n d e n c y for c r a c k s
s t r e s s e s . Reactively, the core e x p e r i e n c e s t e n s i l e to develop at the c a s e - c o r e i n t e r f a c e . I t ' s shown s c h e -
s t r e s s e s , F i g . 2, P a n e l (c). The full d i s t r i b u t i o n of the m a t i c a l l y on the right side of the f i g u r e .
axial s t r e s s at a m b i e n t t e m p e r a t u r e is that shown in In s u m m a r y , then, the t r a n s f o r m a t i o n of the a u s t e n i t e
the lower p o r t i o n of P a n e l (c), Fig. 2. in a case c a r b u r i z e d component may g e n e r a t e a v a r i e t y
C e r t a i n c a r b u r i z e d s t e e l s have a b a s e c o m p o s i t i o n of r e s i d u a l s t r e s s d i s t r i b u t i o n s . They may be e i t h e r
a n d / o r c a r b o n l e v e l such that, on cool down f r o m the t e n s i l e or c o m p r e s s i o n on the s u r f a c e and c o r r e s p o n d -
a u s t e n i t i c r a n g e , the o u t e r s u r f a c e s or the case, u n d e r - ingly c o m p r e s s i o n or t e n s i o n in the c o r e . F u r t h e r , the
goes its t r a n s f o r m a t i o n in advance of that of the core. peak i n t e n s i t i e s of the s t r e s s d i s t r i b u t i o n s may also be
The r e s i d u a l s t r e s s d i s t r i b u t i o n r e s u l t i n g f r o m such v a r i a b l e . A s c h e m a t i c s u m m a r y of the v a r i o u s s t r e s s
phase t r a n s f o r m a t i o n s in these s t e e l s is shown in Fig. d i s t r i b u t i o n s p o s s i b l e on the cooling of case c a r b u r i z e d
3. F o r these s t e e l s , s i n c e the o u t e r case m a t e r i a l p a r t s is shown in Fig. 5. F u r t h e r , this figure also
r e t a r d s the complete e x p a n s i o n of the core in its sub- shows the r e s i d u a l s t r e s s d i s t r i b u t i o n in all t h r e e
s e q u e n t t r a n s f o r m a t i o n , the core of the m a t e r i a l is p r i n c i p a l d i r e c t i o n s . F o r case c a r b u r i z e d compon-
s h o r t e r and s m a l l e r in d i a m e t e r than it would be e n t s , the d i s t r i b u t i o n s in the c i r c u m f e r e n t i a l d i r e c -
were it a free body. Consequently, it e x i s t s u n d e r a t i o n s a r e often n e a r l y the s a m e . D i s t r i b u t i o n s in the
state of c o m p r e s s i o n . Reactively, the case m a t e r i a l is r a d i a l d i r e c t i o n , however, m u s t be different f r o m
p r e s e n t in a s t a t e of t e n s i o n . The r e s u l t a n t s t r e s s d i s - those in the o t h e r two d i r e c t i o n s .

1540-VOLUME9A, NOVEMBER 1978 METALLURGICALTRANSACTIONSA


. . . . . . / ' , ~ J $'lr'lsP~f, i T I c

Q *.a*t u r n C t-~
J

i, f 1
f 1'
!
f
m

.2!~ _ _ ~ ~--~- "~ ~AR.


w
0.1 1 10 100 1000
Time, seconds

Transformation in r 50-mm-dla P
b a r s of C k 15, 20 M o C r 4 a n d 20 N i M o C r 6 s t e e l s (l~
Lillt i~1 I
I
I
0
Ii Ill I I~ t i
Z r OM PLI/kI, JCl~
0

<
U

~'T'~P-_.~ ~ A ~ f~l

Ca) (b) (c)


F i g . 4 - - S c h e m a t i c i l l u s t r a t i o n of the d e v e l o p m e n t of r e s i d u a l s t r e s s e s , and the o c c a s i o n a l c r a c k i n g , of a deeply c a r b u r i z e d
s t e e l on q u e n c h i n g , w h e n the t r a n s f o r m a t i o n of the e n t i r e c a s e t a k e s p l a c e at a l m o s t the s a m e i n s t a n t .

CIX)I; - I D O ~ W -t. R,,~.NS F O R,l.d A T t 0 ~ T R A i,l ~1!='0 2..RAT I ON

Fig. 5--Schematic i l l u s t r a -
tion of the d i s t r i b u t i o n of the
three principal normal
s t r e s s e s w h i c h can be d e -
veloped on the q u e n c h i n g of
metallic m a t e r i a l s . The
s t r e s s e s s h o w n in the left
panel are those for metals
w h i c h u n d e r g o no a l l o t r o p i c
c h a n g e s . T h o s e in the c e n t e r . . ~
and r i g h t p a n e l s depict c a s e
carburized steels.
+

Ct--i*
I
i
E
- d
i
I
- - ~
~ i I

(a) (b) (c)

METALLURGICAL TRANSACTIONSA VOLUME 9A, NOVEMBER 1978-1541


9i-~OO i

+,r m M~ASUR.~O B A S E S'rF..eC~

§ LS"L ~CAR]~,JRIZED)
I I I ] C~ENCHEO I I
il -o,c.c
rl
N~-
,uo- o.s
0.15

,.~ -- o. 024.-
4-100 P- O.Ol,~
Fig. 6 - - M e a s u r e d r e s i d u a l
s t r e s s distributions (length-
w i s e direction) in a c a r b u r i z e d
c h r o m e - c a r b o n s t e e l , and in
the s a m e s t e e l u n c a r b u r i z e d .

O IIC) m~ Lc>u6
I,.~ r t n r n '~JtoIE~
"44:}0 4- m m -r~ey._

,ram -4

~,---~I i i i !

0 o.z o.4- (}.~ 0.~ 0 ~.b 0.4- o J, o.~

..o|] ~ ,r.,~ I .I.~1 Fig. 7 - - M e a s u r e d t e n s i l e p r o p e r t i e s of c a s e


c a r b u r i z e d p l a i n - and c h r o m e - c a r b o n s t e e l s ,
l as a function of the c a s e depth, and the c o r -
responding measured residual stress dis-
; [~ll]'--~,.-~ -, ~ _ t r i b u t i o n s in c a r b u r i z e d s t e e l s p r i o r to t e s t -

,i,* ~ 9 "t

(- ~olspdr~o.~M- ~ F "~~

2 . te 9 li T to ~o 9 8 7

o . ~ 0 % C snm~. o . ~ o ~ C ~ , I . ~ % C r S'rmL

1542-VOLUME9A, NOVEMBER 1978 METALLURGICAL T R A N S A C T 1 O N S A


Also shown in F i g . 5, for convenience of r e f e r e n c e , s u r f a c e . The a u t h o r s of this work a t t r i b u t e the s o m e -
is the r e s i d u a l s t r e s s d i s t r i b u t i o n in a l l t h r e e p r i n - what lower i n t e n s i t y c o m p r e s s i v e s t r e s s e s on the v e r y
cipal d i r e c t i o n s that r e s u l t s in the n o r m a l cool down s u r f a c e to the p r e s e n c e of r e t a i n e d a u s t e n i t e in the
of m e t a l l i c p a r t s which do not u n d e r g o phase t r a n s - case.
f o r m a t i o n s . ( F r o m Fig. 1), T h i s is shown in the P a n e l F i g u r e 7 shows both the l o n g i t u d i n a l and t r a n s v e r s e
(a) of F i g . 5. The specific r e s i d u a l s t r e s s d i s t r i b u - r e s i d u a l s t r e s s i n t e n s i t i e s for 11.3 m m d i a m round
t i o n s in a p a r t i c u l a r c a r b u r i z e d component m a y be a b a r s c a r b u r i z e d to t h r e e d i f f e r e n t depths, and for two
s u m m a t i o n of the s t r e s s d i s t r i b u t i o n s shown in P a n e l s different s t e e l s . F o r the p l a i n c a r b o n steel, the in-
(a) plus (b), or i n P a n e l s (a) plus (c), depending upon t e n s i t y of the c o m p r e s s i v e s t r e s s e s i n c r e a s e s as the
the n a t u r e of the t r a n s f o r m a t i o n of the case and core case b e c o m e s d e e p e r . T h i s is g e n e r a l l y t r u e also for
on cool down. In those c a s e s , the r e s i d u a l s t r e s s e s the 0.20 pct c a r b o n s t e e l containing 1.0 pct c h r o m i u m .
c o n t r i b u t e d by the n o r m a l cool down, that is those ap- However, for this l a t t e r steel, the r e s i d u a l s t r e s s d i s -
pearirtg in P a n e l (a), a r e s m a l l in c o m p a r i s o n with t r i b u t i o n s for the b a r s with the 0.4 m m deep case have
those r e s u l t i n g f r o m the phase t r a n s f o r m a t i o n s . shapes s u b s t a n t i a l l y different f r o m those of the other
two case depth s t e e l s . The a u t h o r s of this work offer
no explanation for this d i s p a r i t y .
MEASURED RESIDUAL STRESS DISTRIBUTIONS
A c t u a l r e s i d u a l s t r e s s d i s t r i b u t i o n s m e a s u r e d on
CASE CARBURIZED STEELS AS COMPOSITES
c a r b u r i z e d p a r t s a r e shown in F i g s . 63 and 7.4 The data
on F i g . 6 a l s o show the r e s i d u a l s t r e s s d i s t r i b u t i o n in C h e r t and c o - w o r k e r s , in t h e i r work in the a n a l y t i -
the l o n g i t u d i n a l d i r e c t i o n for the u n c a r b u r i z e d base cal p r e d i c t i o n of the m e c h a n i c a l p r o p e r t i e s of o r i e n t e d
s t e e l in the o r d i n a r y q u e n c h e d - a n d - t e m p e r e d condi- f i b e r composite m a t e r i a l s , have developed a s i m u l a -
tion, as well as for the c a r b u r i z e d s t e e l s . It will be tion model with which to p r e d i c t the i n t e n s i t y of the
noted that the r e s i d u a l s t r e s s e s at the s u r f a c e of the r h e o l o g i c a l i n t e r a c t i o n s that o c c u r on the a x i a l load-
b a r a r e of c o m p l e t e l y d i f f e r e n t sign, although r e l a - ing of c o m p o s i t e s (5 through 8). F i g u r e 8 shows this
t i v e l y the s a m e a b s o l u t e i n t e n s i t y , depending upon model. It can be seer~ that the m o d e l is the exact
whether the p a r t was c a r b u r i z e d o r not. p h y s i c a l c o u n t e r p a r t of a case c a r b u r i z e d s t e e l .
In F i g . 6, it will be noted that the r e s i d u a l s t r e s s e s The o u t e r s h e l l of the model is the h a r d e r component
in the c a r b u r i z e d b a r a r e c o m p r e s s i v e n e a r the s u r - or the case in a c a r b u r i z e d steel; the i n n e r c y l i n d e r
face although the m a x i m u m i n t e n s i t y c o m p r e s s i v e r e p r e s e n t s the core. While the c a r b o n g r a d i e n t within
s t r e s s is a t t a i n e d at some s m a l l d i s t a n c e b e n e a t h the a n a c t u a l c a r b u r i z e d s t e e l has the shape shown in the

Fig. 8--Fiber composite


simulation model which is
the direct physical counter-
part of a case carburized
steel.

- "- !iili
L' iiil!
!111~

i
L

(a) (b)

METALLURGICALTRANSACTIONSA VOLUME 9A, NOVEMBER 1978-1543


lower p a r t of P a n e l (a) the f i g u r e , it can in fact be a r e s u l t , t r a n s v e r s e s t r e s s e s a r e g e n e r a t e d in the
s i m u l a t e d by that shown in P a n e l (b). In this l a t t e r r a d i a l and c i r c u m f e r e n t i a l d i r e c t i o n s . T h e s e t r a n s -
i l l u s t r a t i o n , t h e r e is a s h a r p d i s c o n t i n u i t y in c a r b o n v e r s e s t r e s s e s a r e shown in the lower p o r t i o n s of
g r a d i e n t at the c a s e - c o r e i n t e r f a c e . The a p p r o p r i a t e P a n e l (b) of the f i g u r e .
a x i a l t e n s i o n s t r e s s - s t r a i n c u r v e s for the case and It will be noted that the t r a n s v e r s e s t r e s s e s g e n e r -
the core of the c a r b u r i z e d s t e e l a r e shown on the ated in a c i r c u m f e r e n t i a l d i r e c t i o n a r e c o m p r e s s i v e
right side of the f i g u r e . at the s u r f a c e and t e n s i l e in the core. In this r e s p e c t ,
When the composite is loaded in s i m p l e u n l a x i a l they r e s e m b l e the r e s i d u a l s t r e s s e s v e r y f r e q u e n t l y
t e n s i o n the d i s p l a c e m e n t s , or d e f o r m a t i o n s , which r e - e n c o u n t e r e d in case c a r b u r i z e d components, F i g s . 2
sult a r e shown in Fig. 9. Since both case and core to 5. The s o u r c e of the g e n e r a t i o n of the t r a n s v e r s e
have the s a m e e l a s t i c constants they will d e f o r m as s t r e s s e s is shown s c h e m a t i c a l l y in Fig. 10. In this
a single unit when an (completely e l a s t i c ) i n i t i a l in- figure, the c o n t r a c t i o n of the core is e x a g g e r a t e d to
c r e m e n t of s t r a i n (el) is added to the c o m p o s i t e . The e m p h a s i z e its tendency to pull away f r o m the case.
r e s u l t a n t s i n g u l a r i t y of the d e f o r m a t i o n r e s u l t i n g However, s i n c e laws of m e c h a n i c a l c o m p a t i b i l i t y
f r o m the s t r a i n (ex) is shown in P a n e l (a) of the f i g u r e . dictate that a continuum m u s t be m a i n t a i n e d , the f r e e
Since both case and core d e f o r m e d as a s i n g l e i n t e g r a l body c o n t r a c t i o n of the core is not e x p e r i e n c e d . The
unit, the only s t r e s s e s g e n e r a t e d a r e those in the a x i a l n a t u r e of the s t r e s s e s r e q u i r e d to m a i n t a i n the con-
d i r e c t i o n and t h e i r d i s t r i b u t i o n is u n i f o r m as shown. t i n u u m is a l s o shown s c h e m a t i c a l l y in F i g . 10.
When a second i n c r e m e n t of s t r a i n (e2) is added to While the above model was developed to s i m u l a t e
the composite, the r e s u l t a n t s t r a i n i n c r e m e n t is s t i l l the i n t e r n a l i n t e r a c t i o n s in o r i e n t e d f i b e r composite
in the e l a s t i c r e g i o n for the case, but in fact may be m a t e r i a l s , it also d u p l i c a t e s exactly those e n c o u n t -
in the e l a s t i c - p l a s t i c r e g i o n for the core. T h i s would e r e d in the a x i a l loading of case c a r b u r i z e d com-
indicate, then, that the core would tend to c o n t r a c t p o n e n t s . The a c c u r a c y of the model has b e e n d e m o n -
d i a m e t r a l l y m o r e than the case, b e c a u s e the P o i s s o n s t r a t e d by E b e r t and c o - w o r k e r s . ~ F i g u r e 11 is an il-
r a t i o of the core exceeds that of its e l a s t i c value. As l u s t r a t i o n of this v a l i d a t i o n . In this figure, the t a n -

ZX~&
~ e t
? P
1. . . . . . . . . , - 4
L
i t

+ I I i
Ifl
I i cP
I
t *
a k
J ; +

I I ' I
+
t 1
i
I I 1
I
I i
Li
,
"
i
I
. . . . . . . . . . . I ~ T ~ t N

o
IIIIIIIIIII11
+-I
o tltlil itl I ,,%

e+
0
(a) (b)
Fig. 9--Schematic illustration of the manner in which the rheological interaction between case and core generates complex
stress states, even on simple loading of composite materials.

1544-VOLUME 9A, NOVEMBER 1978 METALLURGICALTRANSACTIONSA


l]llli ill :

Fig. 10--Schematic i l l u s t r a t i o n
depicting the m a n n e r in which
the need to maintain a m e -
c h a n i c s continuum in axially
loaded c o m p o s i t e m a t e r i a l s
g e n e r a t e s internal s t r a i n s and
the attendant internal s t r e s s e s .

gential surface s t r a i n is plotted as a function of the ing even at ambient t e m p e r a t u r e s . In transforming,


applied axial s t r a i n for a two-piece composite test it undergoes the usual v o l u m e t r i c expansion attendant
b a r . This type of r e l a t i o n was found to be the most with a l l o t r o p i c change, Since the trm~sforming phase
sensitive to the internal interactions which occur in grains a r e completely enclosed by the a l r e a d y -
the composite. The excellent a g r e e m e n t between the
a n a l y t i c a l l y p r e d i c t e d relation and that m e a s u r e d ex-
p e r i m e n t a l l y substantiates the a c c u r a c y of the p r e -
dictive s y s t e m .
Case c a r b u r i z e d components a r e , in fact, com-
posites and t h e r e f o r e undergo typical composite in-
t e r n a l interactions, even in the absence of r e s i d u a l z
s t r e s s e s . These interactions should be taken into a c -
-r'E ~#~,61~ #-OADIw,AG, ~..Om~1~Q'rEQ
count in attempting to rationalize the total p e r f o r m -
ance of the c a r b u r i z e d p a r t because, like r e s i d u a l
s t r e s s e s , they a r e another input into the instantane- I I I
ous s t r e s s state that e x i s t s in the c a r b u r i z e d part
under load. ,.,E~.~_,~ E ~ , - l ~j ,,"

CONTRIBUTION OF THE TRANSFORMATION OF


RETAINED AUSTENITE
As noted above, the rapid cooling of the high carbon
steel case of the case c a r b u r i z e d component r e s u l t s
in the retention of significant amounts of retained
austenite in the case. The austenite retained in the o Y " ....
lower carbon core is much (or even insignificantly) Q 2 4- G 8 to I'~ ~4- ~6
less, The amount retained in both case and core is
g r e a t l y i n c r e a s e d when the base s t e e l contains a l l o y -
Fig. l l - - C o m p a r i s o n of the measured and computed strains in
ing elements such as nickel. the tensile test of a two-piece cylindrical composite, showing
The retained austenite in the c a r b u r i z e d s t e e l is the accuracy of the interaction model in the prediction of
sensitive to t r a n s f o r m a t i o n to m a r t e n s i t e on s t r a i n - composite performance.
MF.TALLURGICAL TRANSACTIONS A VOLUME 9A, NOVEMBER 1978-1545
f o r m e d , and u n c o m p l i a n t m a r t e n s i t e m a t e r i a l , the b l e n t t e m p e r a t u r e (almost) a l l of the a p p a r e n t " p l a s -
v o l u m e t r i c change c a u s e s additional s t r a i n s within tic f l o w " s t r a i n s were a b s e n t . T h i s d e m o n s t r a t e s the
the e n t i r e v o l u m e of m a r t e n s i t e . T h e s e s t r a i n s a r e magnitude of the t r a n s f o r m a t i o n e x p a n s i o n s t r a i n s .
g e n e r a l l y negative in sign, in that the p r e - e x i s t i n g F i g u r e 12 f u r t h e r shows that lower c a r b o n steel,
m a r t e n s i t e opposes the v o l u m e t r i c i n c r e a s e . In t e r m s 4817, of the s a m e b a s e composite as the h i g h e r c a r -
of the c o r r e s p o n d i n g s t r e s s e s , the t r a n s f o r m a t i o n in- bon 4885 s t e e l had e s s e n t i a l l y the s a m e p e r -
duces a d d i t i o n a l c o m p r e s s i v e s t r e s s e s in a l l t h r e e f o r m a n c e curve whether o r not it was f i r s t r e f r i g e r -
principal directions. ated t o - 321~ b e f o r e t e s t i n g at a m b i e n t t e m p e r a -
The m a n n e r in which the m e c h a n i c a l t r a n s f o r m a t i o n t u r e s . T h i s steel, which c o r r e s p o n d s to the core of a
of r e t a i n e d a u s t e n i t e induces additional s t r a i n s into c a r b u r i z e d steel, contained p r a c t i c a l l y no r e t a i n e d
the m a t e r i a l in which it is contained was d e m o n - a u s t e n i t e . Hence, r e t a i n e d a u s t e n i t e could not affect
s t r a t e d by T r o i a n o in a r e c e n t study. 9 Data f r o m this its mechanical behavior.
work a r e shown in F i g . 12. The influence of the mechanical transformation in-
F i g u r e 12 shows b e n d i n g l o a d - d e f l e c t i o n c u r v e s for duced strains (and stresses) on actual mechanical
both a high c a r b o n low alloy s t e e l (AISI 4885) and low performance will be discussed more fully in a later
c a r b o n (AISI 4817) s t e e l of the s a m e b a s e a n a l y s i s section.
which had b e e n c a r b u r i z e d . The higher c a r b o n s t e e l
had the s a m e g e n e r a l c h e m i c a l a n a l y s i s as the case
of the c a r b u r i z e d 4817 s t e e l . Both s t e e l s were given
the s a m e heat t r e a t m e n t and thus the 4885 s t e e l had SPECIFIC MECHANICAL PROPERTIES AS
the s a m e a m o u n t of r e t a i n e d a u s t e n i t e as the c a r - AFFECrED BY RESIDUAL STRESSES
b u r i z e d 4817 had in its high c a r b o n case. The assessment of the contribution of the residual
F i g u r e 12 shows that when the high c a r b o n (homo- stress state distributions in carburized steels to the
geneous) s t e e l with s u b s t a n t i a l a m o u n t s of r e t a i n e d total mechanical performance is very often difficult.
a u s t e n i t e was t e s t e d as a m b i e n t t e m p e r a t u r e , its load The chief s o u r c e of difficulty lies in the fact the m a g -
deflection curve deviated f r o m l i n e a r i t y at about 1700 nitude of the r e s i d u a l s t r e s s peak i n t e n s i t i e s and the
lbs, taking on the a p p e a r a n c e of u n d e r g o i n g p l a s t i c de- n a t u r e of t h e i r d i s t r i b u t i o n s a r e m o r e or l e s s d i r e c t l y
f o r m a t i o n f r o m that loading to the f r a c t u r e load of r e l a t e d to the depth of the case a n d / o r its carbon
about 6000 lbs. Actually, the a p p a r e n t " p l a s t i c flow" content d i s t r i b u t i o n . Since the depth of the case and
r e p r e s e n t e d the g r a t u i t i o u s (expansion) s t r a i n s r e - its c a r b o n content of t h e m s e l v e s constitute a m a j o r
s u l t i n g f r o m the a u s t e n i t e t r a n s f o r m a t i o n s . When the input into the value of the m e c h a n i c a l p r o p e r t i e s ,
s a m e s t e e l was r e f r i g e r a t e d at - 3 2 1 ~ to t r a n s f o r m n e i t h e r the r e s i d u a l s t r e s s p a r a m e t e r n o r the b a s i c
the a u s t e n i t e to m a r t e n s i t e and then t e s t e d at a m - s t r e n g t h input p a r a m e t e r s can be v a r i e d independently.
Hence, it is v i r t u a l l y i m p o s s i b l e to s e p a r a t e one f r o m
the other. In only a few i n s t a n c e s does this a p p e a r to
4885 have been done s u c c e s s f u l l y .
j I REFRIGERATED AT -321"F
J TESTED AT 7 5 " F
7 gs I
/
/ Tensile Properties
/
F i g u r e 7 cited p r e v i o u s l y shows the m a n n e r in
6 ' 9/ ~ C '
I! 4885 which the t e n s i l e s t r e n g t h and t e n s i l e elongation of a
, / ~ . J TESTEDAT TS"F
0.20 pet c a r b o n s t e e l and a 0.2 pct c a r b o n plus 1.00
17 CARBURIZ~D pct c h r o m i u m s t e e l v a r y as the case depth i n c r e a s e s .
,t/l-/. t 1TESEDAT,.F S i m u l t a n e o u s with the i n c r e a s e in case depth is an
5 I 'X e- / ' ~ ~4 ~__ *S,T CARSUR,ZED
/ f /I , ~ ~?FR,GE.ATEDAT i n c r e a s e in the peak i n t e n s i t y of the c o m p r e s s i v e
J STIED AT 7 5 " F r e s i d u a l s t r e s s e s in both the longitudinal and t r a n s -
o 4 L v e r s e d i r e c t i o n s of the case of the composite. It can
o
o_ be s e e n in Fig. 7 that the t e n s i l e s t r e n g t h g e n e r a l l y
d e c r e a s e s with i n c r e a s i n g case depth. At the s a m e
t i m e the data could be c o n s t r u e d to m e a n that the
...i
t e n s i l e s t r e n g t h also d e c r e a s e s with i n c r e a s i n g peak
C - INITIAL CRACK i n t e n s i t y of the r e s i d u a l c o m p r e s s i v e s t r e s s n e a r the
I l - FRACTURE
s u r f a c e of the m a t e r i a l .
2 On the b a s i s of the data p r e s e n t e d for the 0.20 pct
c a r b o n s t e e l , d i f f e r e n t i a t i o n b e t w e e n the two effects
is not p o s s i b l e . However, in the case of the alloy s t e e l
AUSTENITE some i n d i c a t i o n of the effect of the r e s i d u a l com-
' - /I :O.4T,ECES
GIVEN COLD TREATMENT IMMEO4- p r e s s i o n can be s e e n . In this i n s t a n c e , t h e r e is a
I ~ E L Y AFTER QUENCH
n e g a t i v e p e r t u r b a t i o n in the slope of the t e n s i l e
o0 O.010 0.020 0.030 0.O40
1 O.O~ 0.060
s t r e n g t h v s case depth curve at the value of 0.4 m m
case depth. R e f e r r i n g to the r e s i d u a l s t r e s s d i s t r i b u -
DEFLECTION c-'~ INCHES
tion for this case depth, it can be s e e n that the total
Fig. 12--The manner in which the transformation of retained
austenite in a bAgh carbon quenched-and-tempered steel c o m p r e s s i v e s t r e s s p r e s e n t i n the case at this case
(with the transformation occurring during the test) influenees depth is d i s c o n t i n u o u s l y s m a l l e r than that which
the tensile stress-strain eurve of a steel. would have been expected on the b a s i s of the data for

1546-VOLUME 9A, NOVEMBER 1978 METALLURGICALTRANSACTIONSA


s s t r e s s and e n d u r a n c e l i m i t . H o w e v e r , even in t h i s
i n v e s t i g a t i o n , the p r o o f is not c o m p l e t e l y unequivo-
cal, b e c a u s e in o r d e r to a c h i e v e the d i f f e r e n t r e s i d u a l
I-
s t r e s s i n t e n s i t i e s , s t e e l s of s e v e r a l h a r d e n a b i l i t i e s
.3 w e r e e m p l o y e d . T h i s m e a n s that, d e s p i t e the fact
UJ that s u r f a c e h a r d n e s s was constant, the depth of h a r d -
n e s s v a r i e d with the h a r d e n a b i l i t y of the s t e e l s . Thus,

3
r S o ~ = ~
i-
~ M l ~ =
!
CO~'A~t"r __
the t o t a l c o m p r e s s i v e f o r c e in the s u r f a c e a l s o v a r i e d ,
O = 8o01-,l~.
d e s p i t e the fact that the p e a k i n t e n s i t i e s w e r e con-
2 s t a n t . H o w e v e r , even if t h i s s h o r t c o m i n g of the i n v e s -
W
0 r I.o 1.5 Z.O ?.5 3.0 t i g a t i o n p r o v e s s e r i o u s , the study s t i l l c o m e s a s c l o s e
.40c 9 , = r , 9 a s p o s s i b l e to a c l e a r d e m o n s t r a t i o n of the d i r e c t r e l a -
tion b e t w e e n c o m p r e s s i v e r e s i d u a l s u r f a c e s t r e s s and
§162
fatigue r e s i s t a n c e .

I
o
- 20r
Bend T e s t s
W -40~
' ~ The e x t e n s i v e use of c a s e c a r b u r i z e d s t e e l s in g e a r
p r o d u c t i o n has p r o m o t e d c o n s i d e r a b l e i n t e r e s t s in the
0.5 I.O 1.5 2.0 2.S .~.0 bend t e s t c h a r a c t e r i s t i c s of c a r b u r i z e d s t e e l s . A
r3
EFFECTIVE CASE DEPTH - turn
n u m b e r of i n v e s t i g a t i o n s have b e e n u n d e r t a k e n to a s -
F i g . 1 3 - - F a t i g u e p r o p e r t i e s of a s e r i e s of c a s e c a r b u r i z e d s e s s the r o l e of the c a s e c a r b u r i z i n g p a r a m e t e r s ,
c h r o m e - m o l y b d e n u m s t e e l s , and the c o r r e s p o n d i n g m e a s - including r e s i d u a l s t r e s s , on the bend t e s t c h a r a c t e r -
u r e d p e a k r e s i d u a l s t r e s s e s , s h o w i n g t h e m a n n e r in w h i c h i s t i c s of t h e s e s t e e l s . One such i n v e s t i g a t i o n is that
h a r d e n a b i l i t y of t h e b a s i c s t e e l a f f e c t s the f a t i g u e p r o p e r -
of K r o t i n e e t a l . 9
t i e s , and t h e m a n n e r in w h i c h the r e s i d u a l s t r e s s i n t e n s i t y
o v e r r i d e s o t h e r p a r a m e t e r s in d i c t a t i n g f a t i g u e p e r f o r m - In this i n v e s t i g a t i o n , c o g n i z a n c e was t a k e n of the
ance. fact that the c a r b u r i z e d component is in fact a c o m -
p o s i t e , and f u r t h e r that the r e s i d u a l s t r e s s e s m a y in
the 0.2 m m and 0.8 m m c a s e d e p t h s . It would a p p e a r fact be a l t e r e d d u r i n g the t e s t by v i r t u e of t r a n s f o r -
then that the m i n i m u m in t e n s i l e s t r e n g t h o c c u r r i n g at m a t i o n of r e t a i n e d a u s t e n i t e . The findings of this in-
the 0.4 m m c a s e depth is r e l a t e d to the p e r t u r b a t i o n
in the r e s i d u a l c o m p r e s s i v e s t r e s s in both l o n g i t u d i n a l T
and t r a n s v e r s e d i r e c t i o n f o r t h i s c a s e depth, and not
6 -- TENSION SlOE 4 8 ~ , . , K CARB-~ LOAD-'~
to the v a r i a t i o n s in s t r e n g t h of the c a s e and c o r e . OF BEND / 4817 I- ~1
~-- ~ "J ~ Z 5 Pz
LLI
O
4-- q -20 '~
,,,
Fatigue Properties .~" ~ 4885 TRANSf n
3- 9 -,5 s
While it i s g e n e r a l l y conceded that the p r e s e n c e of 2 ~4875 I0 Z
r e s i d u a l c o m p r e s s i o n in a s u r f a c e of m e m b e r s sub- LU
u~ P
j e c t e d to c y c l i c fatigue loading is b e n e f i c i a l to the
fatigue p r o p e r t i e s of the m a t e r i a l , h e r e too it has
b e e n v i r t u a l l y i m p o s s i b l e to s e p a r a t e this r e s i d u a l
go /
0
I oll~,
0.5
TM I I
1.0
I I
1.5
I I
2.0
I t
2.5
I
5.0 ~.
0
s t r e s s effect f r o m the c o n c u r r e n t p h e n o m e n a that
a r e p r e s e n t to p r o d u c e a high fatigue r e s i s t a n c e .
S p e c i f i c a l l y , in the c a s e of c a r b u r i z e d s t e e l s , the
h i g h e r c a r b o n content of the c a s e a u t o m a t i c a l l y a s - Ti COMPRESSIONSIDE -7
OI 6p OF BEND ~ 4 ~75 L U0 A ~
s u r e s a h i g h e r l o c a l t e n s i l e s t r e n g t h v a l u e ha the
l

c a s e . Since it is g e n e r a l l y known that the fatigue r e -


s i s t a n c e i n c r e a s e s with t e n s i l e s t r e n g t h , it has b e e n ao
i m p o s s i b l e to d e l i n e a t e b e t w e e n the c o n t r i b u t i o n of the Z
c o m p r e s s i v e r e s i d u a l s t r e s s and h i g h e r s t r e n g t h in
the c a s e .
In one i n v e s t i g a t i o n , h o w e v e r , t e s t s w e r e d e s i g n e d l / . ~4885"LTRANSF : ~
to p e r m i t a r b i t r a r y c o n t r o l of the p e a k i n t e n s i t y of
the r e s i d u a l c o m p r e s s i o n in the s u r f a c e of a fatigue 'r/ . ""B j
OV I ~.-~,~0~I~ - ~ 1 4875 1 I I I I 0
t e s t p i e c e while keeping the s u r f a c e h a r d n e s s con- 0 0.5 1.0 1.5 2.0 2.5 5.0
s l a n t . ~~ The d a t a f r o m t h i s i n v e s t i g a t i o n a r e shown LONGITUDINAL BENDING STRAIN ~ (L x lO0
in F i g . 13. Fig. 1 4 - - B e n d i n g load v s both l o n g i t u d i n a l s t r a i n ( m e a s -
F i g u r e 13 shows that the e n d u r a n c e l i m i t of the u r e d on both c o n v e x and c o n c a v e s i d e s of the t e s t p i e c e )
and t h e a m o u n t of a u s t e n i t e t r a n s f o r m e d f o r s e v e r a l h i g h
v a r i o u s s t e e l s i n c r e a s e d a s the p e a k i n t e n s i t y of the
c a r b o n alloy s t e e l s and a c a s e c a r b u r i z e d low c a r b o n a l -
r e s i d u a l c o m p r e s s i o n s t r e s s in the s u r f a c e i n - loy s t e e l , s h o w i n g the d i f f e r e n c e in t h e r a t e of a u s t e n i t e
c r e a s e d . T h i s would s e e m to i n d i c a t e a d i r e c t r e l a - t r a n s f o r m a t i o n in the p r e s e n c e of t e n s i o n s t r a i n s and in
tion b e t w e e n magnitude of c o m p r e s s i v e r e s i d u a l t h e p r e s e n c e of c o m p r e s s i v e s t r a i n s .

METALLURGICAL T R A N S A C T I O N S A VOLUME 9A, NOVEMBER 1 9 7 8 - 1 5 4 7


F i g . 1 5 - - T h e r o l e o f t r a n s f o r m a t i o n of r e t a i n e d a u s t e n i t e in a m e l i o r a t i n g the c o m p l e x s t r e s s s t a t e w h i c h w o u l d n o r m a l l y be
p r e s e n t on the s u r f a c e of a c a s e c a r b u r i z e d s t e e l b a r l o a d e d in p u r e b e n d i n g .

~l'-- 48 XX ~ FRACTURE

I'D

COMPONENTS

o I I I I I I l I I
0 O. 50 1.00 1.50 2. O 0 2.50

--
"b" 2 0 - - ~
_ 4817

COMPOSITE
F i g . 1 6 - - T h e m a n n e r in w h i c h t h e t r a n s f o r m a -
tion of r e t a i n e d a u s t e n i t e a f f e c t s the t r a n s v e r s e
s t r e s s on the s u r f a c e of a c a s e c a r b u r i z e d
s t e e l b a r l o a d e d in p u r e b e n d i n g .

CASE --
W
I I , I , I i I~ i
> O 0.50 LOO t.50 2.00 ~.50
Z

4817 _ _ _ ~ ~

INTERACTION
JO-- ,r "r _ r - ~T

, I l I , I , I i I
0.50 |.00 1.50 2.00 2,5q
LONGITUDINAL BENDING STRAIN ~ EL x IO0

1 5 4 8 - V O L U M E 9A, NOVEMBER 1978 METALLURGICAL TRANSACTIONS A


v e s t i g a t i o n d e m o n s t r a t e the i m p o r t a n c e of r e t a i n e d I

i i
UNCARBURIZED
a u s t e n i t e t r a n s f o r m a t i o n on b e n d i n g p e r f o r m a n c e of NOTCHED SPEC&
case c a r b u r i z e d s t e e l . - - ~ 0001 NOTCH R A D I U S -
The f i r s t s i g n i f i c a n t finding was that the r a t e of tO%NOTCH DEPTH
SAE STEELS (AREA
t r a n s f o r m a t i o n of r e t a i n e d a u s t e n i t e depended upon
*~ 5o' O EX-I
whether the loading action produced a d o m i n a n t t e n - i 9 4817
sile s t r a i n or a d o m i n a n t c o m p r e s s i v e s t r a i n , i.e., B 4620
whether the location u n d e r c o n s i d e r a t i o n was on a ~ 40 | 8620 . r

convex or concave side of the bend t e s t p i e c e . I.--


F i g u r e 14 shows that, for the s t e e l s u n d e r c o n s i d e r a - z 30
123
tion, the a u s t e n i t e r a t e of t r a n s f o r m a t i o n was con-
z
o
I 1 i i [
Z r
SAE EX-i EXTENT OF CARB. bd F--
F- Z
STEEL DEPTH AREA o I0
80 9 0009" 11.5%
0 0.015 " 19%
0 0.019 " 25% -3OO -2OO -IOO O IOO 200
70 i TEST TEMPERATURE -- ~
(c')
60

s i d e r a b l y higher on the t e n s i o n side of the bend than


bJ 50
>.-er that on the c o m p r e s s i o n side of the b e n d . The r a t i o
:,.- ,,~
of r a t e s of t r a n s f o r m a t i o n was e s s e n t i a l l y 2 to 1.
~C )z- - 40-- When case c a r b u r i z e d b a r s containing s u b s t a n t i a l
(3 a m o u n t s of r e t a i n e d a u s t e n i t e in t h e i r c a s e s a r e sub-
Z jected to b e n d i n g s t r a i n s , the t r a n s f o r m a t i o n of the
wo 50--
a u s t e n i t e into m a r t e n s i t e is a c c o m p a n i e d by a s i g n i -
ficantly large volume s t r a i n - a n e x p a n s i o n . T h i s has
Wll:
~-- i-- 20 the c h a r a c t e r i s t i c of r e d u c i n g the t e n d e n c y for l a t e r a l
z
o c o n t r a c t i o n of the s u r f a c e of the b a r , the r e s i s t a n c e
IO to which t e n d e n c y is the o r i g i n of the l a t e r a l t e n s i o n

0 S'- t /
- 3 0 0 - 2 0 0 -iO0 0 I00 200
s t r e s s e s which develop in the b e n d i n g of flat b a r s .
As a c o n s e q u e n c e , the l a t e r a l t e n s i l e s t r e s s which
n o r m a l l y is g e n e r a t e d in the flatwise b e n d i n g of b a r s
TEST TEMPE.;tATURE--*F is g r e a t l y r e d u c e d . C o r r e s p o n d i n g l y , the d e g r e e of
(a)
b i a x i a l t e n s i o n of the s u r f a c e d e c r e a s e s . The de-
c r e a s e i n s t r e s s b i a x i a l i t y is an a m e l i o r a t i n g influence
SAE 4620 EXTENT OF CARB on the m e c h a n i c a l p e r f o r m a n c e of the case, m a k i n g
STEEL DEPTH AREA
70 case m a t e r i a l s which would n o r m a l l y be quite b r i t -
9 0.009" 11.5%
0 0015 " 19 % tle, behave in a m u c h m o r e ductile fashion. It is quite
l"1 0.019 " 25% p o s s i b l e that this influence a c c o u n t s , to a large ex-
60
tent, for the fact that case c a r b u r i z e d s t e e l s , loaded
$ in:bendbag, p e r f o r m much b e t t e r than the b a s i c c h a r -
50 t a c t e r i s t i c s of t h e i r components might w a r r a n t . F i g u r e
15 i l l u s t r a t e s this b e h a v i o r a l p a t t e r n .
40 F i g u r e 15 shows the d i s t r i b u t i o n of the longitudinal
~z (tangential) s t r e s s and the t r a n s v e r s e (lateral) s t r e s s
:3
d i s t r i b u t i o n s in a c a r b u r i z e d b a r which has b e e n sub-
30
jected to p u r e b e n d i n g s t r a i n s of 0.25 pct, 0.50 pct,
and 1.6 pct. The data in the figure a r e l i m i t e d to those
~ z~ 20 v a l u e s in the convex (tension) p o r t i o n of the b a r thick-
o,o n e s s . In the r e p r e s e n t a t i o n , it was a s s u m e d that the
I0
l o n g i t u d i n a l s t r a i n was l i n e a r l y d i s t r i b u t e d through
the b a r t h i c k n e s s .
The data in F i g . 15 show c l e a r l y that, a f t e r the on-
0 set of r e t a i n e d a u s t e n i t e t r a n s f o r m a t i o n , the t r a n s -
-3OO -2OO -~OO O I00 200
TEST TEMPERATURE ~ ~ v e r s e t e n s i l e s t r e s s in the case has a much lower
(b) value than it would have had in the a b s e n c e of the
Fig. 17--Data demonstrating the "metallurgical notch" ef- t r a n s f o r m a t i o n . As a m a t t e r of fact, the value a c t u a l l y
fect which the case of a case carburized steel creates in the b e c o m e s c o m p r e s s i v e if the b e n d i n g s t r a i n s r e a c h a
material. (a) Variation in tensile duetils trar~sits tempera- sufficiently high v a l u e .
ture of SAE EX-1 steel with carburized case depth (no notch). The full extent of the change in s t r e s s i n t e n s i t i e s
(b) Variation in tensile ductility transition temperature of
SAE-4620 steel with carburized case depth (no notch). (c) on the s u r f a c e s t r e s s e s for the c a r b u r i z e d s t e e l of
Ductility transition curves for five steels in the notched con- Fig. 15 is shown in F i g . 16. The m a n n e r in which the
dition (no carburizing). t r a n s v e r s e s t r e s s i n c r e a s e s with l o n g i t u d i n a l b e n d i n g

METALLURGICALTRANSACTIONSA VOLUME 9A, NOVEMBER 1978-1549


s t r a i n for each of the s t e e l components (case and s t r e s s e s b e e n p r e s e n t in the case m a t e r i a l , the b e n e -
core) of the c a r b u r i z e d b a r is shown in the upper f i c i a l effects of the r e t a i n e d a u s t e n i t e t r a n s f o r m a -
plot. The s a m e v a l u e s for the c o m p o n e n t s as a n in- tion in the case would have been even m o r e s t r i k i n g .
t e g r a l c a r b u r i z e d b a r a r e shown in the c e n t e r plot.
The d i f f e r e n c e in b e h a v i o r s between the components LOCUS OF FAILURE INITIATION IN
by t h e m s e l v e s , and as a composite b a r , is then the CARBURIZED STEELS
magnitude of the i n t e r a c t i o n effect brought about by
E x a m i n a t i o n of the s t r e s s d i s t r i b u t i o n s in F i g s .
the t r a n s f o r m a t i o n of the r e t a i n e d a u s t e n i t e in the
7, 9, and 15 r e v e a l s that a s i g n i f i c a n t a d v e r s e s t r e s s
m a t e r i a l . T h i s is shown in the bottom f i g u r e . The
state change o c c u r s at the c a s e - c o r e i n t e r f a c e of
t r a n s f o r m a t i o n of the r e t a i n e d a u s t e n i t e r e d u c e s the
carburized steels. Specifically, the longitudinaland
t e n s i l e i n t e n s i t y of the t r a n s v e r s e s t r e s s , in the
case e v e n to the point of i t s b e i n g c o m p r e s s i v e , while transverse stress value undergoes a rapid change at
this location, with some values actually changing sign.
at the s a m e t i m e i n c r e a s i n g the l e v e l of the t r a n s -
This phenomenon is much like that brought about by
v e r s e s t r e s s in the c o r e . The r e d u c t i o n of the t e n -
s i l e s t r e s s in the case m a t e r i a l s u b s t a n t i a l l y r e - a mechanical notch in a homogeneous material. In-
duces p e r f o r m a n c e d e m a n d s placed upon the case deed, the action of the case on a case carburized
m a t e r i a l , while i n c r e a s i n g those placed upon the core steel has been shown to be that of a "metallurgical"
notch. 11 F i g u r e 17 shows that the n u m b e r of c a r -
m a t e r i a l . The " t r a d e - o f f " in d e m a n d s , however, is
in the d i r e c t i o n of i m p r o v i n g o v e r a l l b a r p e r f o r m - b u r i z i n g s t e e l s were r a n k - o r d e r e d in the s a m e m a n -
a n c e . The tough l o w - c a r b o n core m a t e r i a l is quite n e r (in t e r m s of ductility and t r a n s i t i o n t e m p e r a -
capable of withstanding h i g h e r p e r f o r m a n c e d e m a n d s t u r e ) whether the notch was g e o m e t r i c in the homo-
without f a i l u r e , while the r e d u c e d p e r f o r m a n c e de- geneous b a s e steel, or " m e t a l l u r g i c a l " in the un-
m a n d s placed upon the case m a t e r i a l p e r m i t the b a r notched c a r b u r i z e d s t e e l by v i r t u e of its having been
to d e f o r m m o r e b e f o r e f a i l u r e of the c a s e . carburized.
In c o n s i d e r i n g the data shown in F i g s . 15 and 16, it The s e v e r i t y of the s t r e s s e n v i r o n m e n t at the c a s e -
should be noted that the r e s i d u a l s t r e s s l e v e l in the core i n t e r f a c e should then dictate the i n i t i a t i o n of the
f r a c t u r e of the c a r b u r i z e d s t e e l s at this location.
c a r b u r i z e d b a r was s u b s t a n t i a l l y r e d u c e d by s u i t a b l e
E x p e r i m e n t a l v e r i f i c a t i o n of this p r e d i c t i o n was ob-
t e m p e r i n g t r e a t m e n t s , the peak value b e i n g less than
10,000 p s i . Had the n o r m a l c o m p r e s s i v e r e s i d u a l t a i n e d by Funatani in his work, Fig. 13, and by Kro-
fine in his studies.~ F i g u r e 18 shows the c r a c k at the
c a s e - c o r e i n t e r f a c e of an unnotched c a r b u r i z e d s t e e l
t e s t e d in s i m p l e u n i a x i a l t e n s i o n . 12

SUMMARY
It is very difficult, if not impossible, to define the
influence which residual stresses have on the mechani-
cal properties of case carburized steels in either a
succinct or a quantitative manner. The reasons for
the difficulty lie in the following observations:
1) Residual stress intensities and distributions
are closely related to other parameters, such as
case depth, case hardness, and so forth, which also
have a major influence on the mechanical properties
of the case carburized part. This means that the
basic residual stress measures, such as peak inten-
sity, distribution, and so forth cannot be varied in-
dependently.
2) Several innate characteristics of carburized
cases on the steels, notably the strain-induced trans-
formation of austenite retained in the case, create
dynamic changes in the effective "residual" stresses
in the case carburized component. These changes
take place d u r i n g the t e s t s that a r e p e r f o r m e d to
m e a s u r e the m e c h a n i c a l p r o p e r t i e s .
3) Case c a r b u r i z e d s t e e l s a r e de facto composite
s t r u c t u r e s and, a s such, a r e s u b j e c t to the develop-
ment of r h e o l o g i c a l l y induced t r a n s v e r s e s t r e s s e s
d u r i n g the m e c h a n i c a l t e s t s . T h e s e s t r e s s e s also de-
pend on the m a j o r m a t e r i a l s p a r a m e t e r s of the c a r -
b u r i z e d c a s e - case depth and case h a r d n e s s .
4) The magnitude of the effect of the r e s i d u a l
s t r e s s e s depends to some d e g r e e on the p a r t i c u l a r
mechanical property under consideration.
Fig. 18--Subsurfacecrack occurring at (or near) the case- D e s p i t e t h e s e difficulties in a s s e s s i n g the q u a n t i -
core interface of a case earburized steel loaded in uniaxial rive effect of r e s i d u a l s t r e s s e s on m e c h a n i c a l p r o p -
tension. Magnification 335 times. e r t i e s , two g e n e r a l i t i e s a p p e a r to be d e m o n s t r a t e d :

1550-VOLUME 9A, NOVEMBER 1978 METALLURGICALTRANSACTIONSA


1) In m o s t i n s t a n c e s , the two m a j o r principal s u r - 2. A. Rose and H. P. Hougardy: Symp. Transl. andHard. Steels, pp. 155-67,
face r e s i d u a l s t r e s s e s in the c a s e of the c a r b u r i z e d University of Michigan, 1967.
3. D. M. Nakhimov and A. Ya. Novikova: Met. ScL Heat Treatment, July-
s t e e l s are c o m p r e s s i v e . The third principal s t r e s s
August 1968, vols. 7-8, pp. 518-20.
(that n o r m a l to the s u r f a c e ) is, of c o u r s e , z e r o at the 4. M. Motoyama: Suppl. Jap. lnst. Met., 1968, pp. 142-46.
s u r f a c e , and r e a c h e s s o m e r e l a t i v e l y low t e n s i l e 5. L. J. Ebert and J. D. Gadd: Fiber Comp. MatTs., pp. 89-113, ASM, 1965.
value below the s u r f a c e . 6. L. J. Ebert, S. S. Hecker, and C. H. Hamilton: J. Comp. Mater., 1968, vol. 2,
2) Certain s e l e c t e d m e c h a n i c a l p r o p e r t i e s , w h o s e pp. 740-48.
7. S. S. Hecker, C. H. Hamilton, and L. J. Ebert: J. Mater., 1970, vol. 5, pp.
values are enhanced to a large d e g r e e by high s u r f a c e
868-900.
h a r d n e s s and strength, are further i m p r o v e d by the 8. C. H. Hamilton, S. S. Hecker, and L J. Ebert: J. BasicEng., 1971, vol. 93,
r e s i d u a l c o m p r e s s i v e s t r e s s e s in the hardened c a s e . series D, no. 4, pp. 661-70.
A m o n g t h e s e p r o p e r t i e s a r e bend r e s i s t a n c e and fa- 9. F. T. Krotine, M. F. McGuire, L. J. Ebert, and A. R. Troiano: Tran~ ASM,
tigue r e s i s t a n c e . 1969, vol. 62, pp. 829-38.
10. K. Funatani: Suppl. Jap. Inst. Met., 1968, pp. 565-68.
11. L. J. Ebert, F. T. Krotine, and A. R. Troiano: J. Basic Eng., 1965, vol. 87,
RE FERENCES series D, no. 4, pp. 871-74.
12. L. J. Ebert, F. T. Krotine, and A. R. Troiano: MetalsProgr., September 1966,
1. D. P. Koistinen: Trans. ASM, 1958, vol. 50, pp. 227-41. pp. 61-64.

METALLURGICAL TRANSACTIONSA V O L U M E 9A, N O V E M B E R 1978 1551

You might also like