Masoneilan - 21000

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Masoneilan ®

Specification Data

21000 Series CH21000

Control Valves 01/07

Complete Line of
Rugged, Top Guided,
Globe Valves with
Lo-dB /Anti-Cavitation
®

Capabilities
Table of Contents

Features ......................................................................2
Numbering System ......................................................3
General Data ..............................................................3
Temperature Range/Seat Leakage..............................4
Ratings/Connections....................................................4
C V and FL versus Travel ..............................................5
Materials of Construction
Standard - Carbon Steel, Stainless Steel ..........11
Optional Configurations and Materials ................13
Bellows Seal........................................................14
NACE Construction ............................................17
Dimensions ..............................................................18
Weights ......................................................................22
Accessories and Options ..........................................23
Sales Offices and Distribution Centers ......Back Cover

Features

21000 Series single ported unbalanced trim, heavy top guid- Tight Shutoff
ed control valves are designed with built in versatility making Class IV leakage is standard. Optional constructions meet
them well-suited to handle a wide variety of process applica- IEC 534-4 and ANSI/FCI 70.2 Class V and VI.
tions. Standard features include:
Hardened Trim
Top Guided Provided as standard to handle high pressure drop applications.
Rugged, heavy top plug guiding provides maximum support
to ensure plug stability. Trim Type
Standard construction offers either a quick change or threaded
Single and Double Stage seat ring. This trim is unbalanced and uses no seals or pilots.
Lo-dB®/Anti-cavitation Trim
Replacing the conventional plug with the Lo-dB®/Anti-cavitation Environmental Packing
design provides excellent noise attenuation or cavitation control. Low emission LE® Packing is available to assure compliance
with latest environmental regulations.
Reduced Capacity and Low Flow Trim
A series of reduced area trim is available to provide wide flow Emissions Free
range capabilities in all valve sizes. Optional trim to meet low Bellows seal design option is available to meet zero emis-
flow requirements is also available. sions requirements.

High Pressure Capability NACE Compliance


A variety of actuators are available to handle low to high pres- The 21000 Series is available for Sour Service Applications
sure drop requirements. Allowable pressure drops for specific using design and construction methods in accordance with
leakage classes are available in Masoneilan document NACE Standard MR 0103. Applications requiring compliance to
PH1080, or can be calculated using the Masoneilan Sizing and MR 0175, 2003 Rev or IS0 15156 require engineering review.
Selection Program.

Trade names noted throughout are for reference only. Masoneilan


reserves the right to supply trade named material or its equivalent.

CH21000 SD - 01/07
21000 Series Control Valves 2
Numbering System

1st 2nd 1st 2nd 3rd 4th 5th 6th


8 2 1

Body Control Optional


Actuator Type Series Plug Type Characteristic Seat Type Configuration

87 Spring Diaphragm 21 0. Undefined 0. Undefined 0. Undefined A Angle Body


Air to Close 1. Contoured 1. Linear 4. Quick change BS Bellows
88 Spring Diaphragm 6. Soft Seat 2. Equal 5. Threaded Seal
Air to Open 7. Single Stage Percentage EB Extension
Lo-dB®/ Bonnet
Anti-cavitation
8. Double Stage
Anti-cavitation
9. Double Stage
Lo-dB®

General Data

• Flow Direction • Trim


contoured: flow-to-open plug type: contoured
Lo-dB®: flow-to-open soft seat
anti-cavitation: flow-to-close Lo-dB® (1 or 2 stages)
anti-cavitation (1 or 2 stages)
• Body seat ring: threaded
type: high capacity globe quick change
high capacity angle guide: heavy top guided
• Bonnet capacity: full area
type: bolted standard reduced capacity in all sizes
bolted extension C V ratio: 50:1
flow
characteristic: linear
• Body and Bonnet
equal percentage
materials: carbon steel
316 stainless steel
• Actuator
chrome-molybdenum steel
type: spring diaphragm
others
handwheel: optional

CH21000 SD - 01/07
21000 Series Control Valves 3
Temperature Range/Seat Leakage

Contoured Trim
Valve Temperature Range(2) Seat Leakage,
Seat Packing Standard Extension IEC 534-4 and
Size Body(1) Rating Type Material Bonnet Bonnet ANSI/FCI 70.2
inch mm min. max. min. max. Class

PTFE or
-20°F +450°F -20°F +800°F
LE®
Packing(5) (-29°C) (+232°C) (-29°C) (+427°C)
Metal
ANSI Class IV V
.75 to 6 20 to150 150 to 2500 and Flexible -20°F +800°F -20°F +800°F
equivalent PN Graphite (-29°C) (+427°C) (-29°C) (+427°C)

Soft -20°F +450°F -20°F +450°F VI


Any
Seat (-29°C) (+232°C) (-29°C) (+232°C)

Lo-dB®/Anti-Cavitation Trim (1 or 2 Stage Design)(3)


Valve (4) Temperature Range (2) Seat Leakage,
Body Rating
(1) Seat Packing Standard Extension IEC 534-4 and
Size
Type Material Bonnet Bonnet ANSI/FCI 70.2
inch mm min. max. min. max. Class

PTFE or -20°F +450°F -20°F +800°F


ANSI Class LE®
(-29°C) (+232°C) (-29°C) (+427°C)
.75 to 6 20 to150 150 to 2500 and Metal Packing(5) IV V
equivalent PN -20°F +800°F -20°F +800°F
Flexible
Graphite (-29°C) (+427°C) (-29°C) (+427°C)

1. ANSI Class 900 to 2500 available only in .75 to 2 inch (20 to 50 mm) sizes.
2. See Materials of Construction Tables for other temperature limitations.
3. 2-Stage design only available with Quick Change seat rings.
4. 2-Stage Anti-Cavitation Trim not available in 6 inch (150 mm) size.
5. LE Packing for low emissions applications is limited to maximum pressure and temperature as shown in the chart on page 14.

Ratings/Connections (1)

RF Flanged • Socket Weld Threaded Δ RT Joint Butt Weld

Valve (2)
Size ANSI Class 150 to 600(3) ANSI Class 900 to 2500 (3)
and equivalent PN and equivalent PN
inch mm

.75 to 2 20 to 50 • Δ • Δ
3 to 6 80 to 150 Δ See 41005 Series

1. Standard flange finish of Ra 125-250. Other flange facings and surface finishes available.
2. Sizes, ratings and end connections available in both globe and angle body styles.
3. Butt weld end connections available only in 2 inch (50 mm) size.

CH21000 SD - 01/07
21000 Series Control Valves 4
CV and FL versus Travel for 21100 and 21600 Series

Contoured Trim
Body Rating: ANSI Class 150 to 600 Direction: FLOW-TO-OPEN (FTO)
Sizes: DN 20 to DN 150 - .75" through 6" Flow Characteristic: LINEAR
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.93 0.93 0.92 0.92 0.91 0.91 0.91 0.90 0.90 0.90

Valve Orifice
Travel
Size Diameter Rated CV
inches mm inches mm inches mm
0.125 3.2 0.01 0.02 0.03 0.04 0.04 0.05 0.06 0.08 0.09 0.1
0.02 0.04 0.06 0.07 0.09 0.11 0.13 0.15 0.18 0.2
0.03 0.06 0.08 0.11 0.13 0.16 0.19 0.23 0.27 0.3
0.04 0.08 0.11 0.14 0.18 0.22 0.26 0.30 0.36 0.4
0.250 6.4 0.8 20.3 0.06 0.12 0.17 0.22 0.27 0.32 0.38 0.45 0.54 0.6
.75 & 1 20 & 25 0.08 0.16 0.22 0.29 0.36 0.43 0.51 0.60 0.72 0.8
0.10 0.20 0.28 0.36 0.45 0.54 0.64 0.76 0.90 1
0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
0.812 20.6 0.8 20.3 1.1 2.2 3.2 4.3 5.4 6.7 7.9 9.2 11 12
0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.10 0.11
0.03 0.06 0.08 0.11 0.13 0.16 0.19 0.23 0.27 0.3
0.250 6.4 0.8 20.3
0.06 0.12 0.17 0.22 0.27 0.32 0.38 0.45 0.54 0.6
0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
1.5 40 0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
0.812 20.6 0.8 20.3 1.2 2.3 3.5 4.6 5.9 7.2 8.6 10 11 13
1.250 31.8 0.8 20.3 2.3 4.5 6.8 8.9 11 14 17 19 22 25
1.625 41.3 0.8 20.3 3.2 6.3 9.5 12 16 19 23 27 31 35
0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.10 0.11
0.03 0.06 0.08 0.11 0.13 0.16 0.19 0.23 0.27 0.3
0.250 6.4 0.8 20.3
0.06 0.12 0.17 0.22 0.27 0.32 0.38 0.45 0.54 0.6
0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
2 50 0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
0.812 20.6 0.8 20.3 1.4 2.7 4.1 5.3 6.8 8.3 9.9 12 13 15
1.250 31.8 0.8 20.3 2.3 4.7 7.0 9.2 12 14 17 20 23 26
1.625 41.3 0.8 20.3 4.1 8.3 12 16 21 26 30 35 40 46
1.250 31.8 1.5 38.1 2.8 5.6 8.4 11 14 17 20 24 27 31
3 80 1.625 41.3 1.5 38.1 4.2 8.5 13 17 21 26 31 36 41 47
2.625 66.7 1.5 38.1 9.9 20 30 39 50 61 73 85 97 110
1.625 41.3 1.5 38.1 4.4 8.8 13 17 22 27 32 38 43 49
4 100 2.625 66.7 1.5 38.1 10 20 31 40 51 63 75 87 99 113
3.500 88.9 1.5 38.1 18 35 53 69 88 108 129 150 172 195
2.625 66.7 2.0 50.8 11 23 34 45 57 70 83 97 111 126
6 150 3.500 88.9 2.0 50.8 19 37 56 74 94 115 137 160 183 208
5.000 127.0 2.0 50.8 36 72 108 142 180 222 264 308 352 400
Standard Bellows Seal construction available for ANSI Class 150 - 300 and Quick Change Trim Only
capacities of C v = 1.7 and higher
Note: Close Clearance Trim construction used for low flow capacities
(C v <1.7) in valve sizes .75 & 1 inches (20 & 25 mm).

CH21000 SD - 01/07
21000 Series Control Valves 5
C V and FL versus Travel for 21100 and 21600 Series

Contoured Trim
Body Rating: ANSI Class 150 to 600 Direction: FLOW-TO-OPEN (FTO)
Sizes: DN 20 to DN 150 - .75" to 6" Flow Characteristic: EQUAL PERCENTAGE
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.93 0.93 0.93 0.93 0.93 0.92 0.92 0.91 0.91 0.9
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
0.250 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
.75 20
0.375 9.5 0.8 20.3 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
& &
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.0 1.8 2.8 4.0 5.2 6
1.00 25
0.812 20.6 0.8 20.3 0.43 0.61 0.84 1.3 2.3 4.3 6.8 8.9 11 12
0.250 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.05 1.8 2.8 4.0 5.2 6
1.50 40
0.812 20.6 0.8 20.3 0.39 0.58 0.86 1.36 2.3 3.9 6.1 8.6 11 13
1.250 31.8 0.8 20.3 0.90 1.28 1.76 2.8 4.7 9.0 14 19 22 25
1.625 41.3 0.8 20.3 1.27 1.79 2.46 3.9 6.6 12.6 20 26 31 35
0.250 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.0 1.8 2.8 4.0 5.2 6
2 50
0.812 20.6 0.8 20.3 0.45 0.67 0.99 1.6 2.6 4.5 7.0 9.9 13 15
1.250 31.8 0.8 20.3 0.77 1.2 1.7 2.7 4.5 7.7 12 17 23 26
1.625 41.3 0.8 20.3 1.7 2.3 3.2 5.1 8.7 17 26 34 41 46
1.250 31.8 1.5 38.1 0.92 1.4 2.0 3.2 5.4 9.2 15 20 27 31
3 80 1.625 41.3 1.5 38.1 1.4 2.1 3.1 4.9 8.2 14 22 31 41 47
2.625 66.7 1.5 38.1 4.0 5.6 7.7 12 21 40 62 82 98 110
1.625 41.3 1.5 38.1 1.5 2.2 3.2 5.1 8.5 15 23 32 43 49
4 100 2.625 66.7 1.5 38.1 3.4 5.0 7.5 12 20 34 53 75 99 113
3.500 88.9 1.5 38.1 7.1 10.0 13.7 22 37 70 110 145 174 195
2.625 66.7 2.0 50.8 3.8 5.6 8.3 13 22 38 59 83 110 126
6 150 3.500 88.9 2.0 50.8 6.2 9.3 14 22 36 62 97 137 181 208
5.000 127.0 2.0 50.8 14 20 28 44 76 144 226 298 357 400
Quick Change Trim Only

21700 Series
Single Stage Lo-dB®/Anti-Cavitation Trim Direction: FLOW-TO-OPEN (FTO)
Body Rating: ANSI Class 150 to 600 & FLOW-TO-CLOSE (FTC)
Sizes: DN 20 to DN 150 - .75" to 6" Flow Characteristic: LINEAR
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
.75 20 0.40 0.80 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4
& 25 0.812 20.6 0.8 20.3
&1 0.80 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8
0.80 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8
1.5 40 1.250 31.8 0.8 20.3
1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 15
0.80 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8
1.250 31.8 0.8 20.3
2 50 1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 15
1.625 41.3 0.8 20.3 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25
4.8 9.6 14.4 19.2 24.0 28.8 33.6 38.4 43.2 48
3 80 2.625 66.7 1.5 38.1
7.5 15.0 22.5 30.0 37.5 45.0 52.5 60.0 67.5 75
2.625 66.7 1.5 38.1 6.3 12.6 18.9 25.2 31.5 37.8 44.1 50.4 56.7 63
4 100
3.500 88.9 1.5 38.1 10 20 30 40 50 60 70 80 90 100
15 30 45 60 75 90 105 120 135 150
6 150 5.000 127.0 2.0 50.8
20 40 60 80 100 120 140 160 180 200

CH21000 SD - 01/07 Quick Change Trim Only


21000 Series Control Valves 6
CV and FL versus Travel for 21800 Series

Double Stage Anti-Cavitation Trim


Body Rating: ANSI Class 150 to 600 Direction: FLOW-TO-CLOSE (FTC)
Sizes: DN 20 to DN 100 - .75" to 4" Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
.75 20 0.23 0.46 0.7 0.9 1.2 1.4 1.6 1.8 2.1 2.3
0.812 20.6 0.8 20.3
&1 & 25 0.45 0.9 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5
0.812 20.6 0.8 20.3 0.23 0.5 0.7 0.9 1.2 1.4 1.6 1.8 2.1 2.3
1.5 40 0.45 0.9 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5
1.250 31.8 0.8 20.3
0.9 1.7 2.6 3.4 4.3 5.1 6.0 6.8 7.7 8.5
0.45 0.9 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5
1.250 31.8 0.8 20.3
2 50 0.9 1.7 2.6 3.4 4.3 5.1 6.0 6.8 7.7 8.5
1.625 41.3 0.8 20.3 1.4 2.8 4.2 5.6 7.0 8.4 9.8 11.2 12.6 14
2.7 5.4 8.1 10.8 13.5 16.2 18.9 21.6 24.3 27
3 80 2.625 66.7 1.5 38.1
4.2 8.4 12.6 16.8 21 25.2 29.4 33.6 37.8 42
2.625 66.7 1.5 38.1 4 8 12 16 20 24 28 32 36 40
4 100
3.500 88.9 1.5 38.1 6 12 19 25 31 37 43 50 56 62

Double stage anti-cavitation trim not available with Bellows Seal construction.

21900 Series

Double Stage Lo-dB® Trim


Body Rating: ANSI Class 150 to 600
Direction: FLOW-TO-OPEN (FTO)
Sizes: DN 20 to DN 150 - .75" to 6" Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
.75 20 0.35 0.70 1.1 1.4 1.8 2.1 2.5 2.8 3.2 3.5
0.812 20.6 0.8 20.3
&1 & 25 0.57 1.1 1.7 2.3 2.9 3.4 4.0 4.6 5.1 5.7
0.70 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7
1.5 40 1.250 31.8 0.8 20.3
1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13
2 50 1.250 31.8 0.8 20.3 1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13
1.625 41.3 0.8 20.3 2.1 4.2 6.3 8.4 10.5 12.6 14.7 16.8 18.9 21
3 4 8 12 16 20 24 28 32 36 40
80 2.625 66.7 1.5 38.1
6.3 12.6 18.9 25.2 31.5 37.8 44.1 50.4 56.7 63
100 2.625 66.7 1.5 38.1 5.3 10.6 15.9 21.2 26.5 31.8 37.1 42.4 47.7 53
4
3.500 88.9 1.5 38.1 8 17 25 33 42 50 58 66 75 83
6 150 5.000 127 2.0 50.8 13 25 38 50 63 75 88 100 113 125

CH21000 SD - 01/07
21000 Series Control Valves
7
CV and FL versus Travel for 21100 and 21600 Series

Contoured Trim
Body Rating: ANSI Class 900 to 1500 Direction: FLOW-TO-OPEN (FTO)
Sizes: DN 20 to DN 50 - .75" through 2" Flow Characteristic: LINEAR
Percent of Travel 10 20 30 40 50 60 70 Flow Characteristic:
80 90 LINEAR
100
FL 0.93 0.93 0.92 0.92 0.91 0.91 0.91 0.90 0.90 0.90
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
0.250 6.4 0.8 20.3 0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
.75 20
& 0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
&
1 25 0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
0.812 20.6 0.8 20.3 1.1 2.2 3.2 4.3 5.4 6.7 7.9 9.2 11 12
0.250 6.4 0.8 20.3 0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
1.5 40 0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
0.812 20.6 0.8 20.3 1.2 2.3 3.5 4.6 5.9 7.2 8.6 10 11 13
1.250 31.8 0.8 20.3 2.3 4.5 6.8 8.9 11 14 17 19 22 25
1.625 41.3 0.8 20.3 3.2 6.3 9.5 12 16 19 23 27 31 35
0.250 6.4 0.8 20.3 0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
2 50
0.812 20.6 0.8 20.3 1.4 2.7 4.1 5.3 6.8 8.3 9.9 12 13 15
1.250 31.8 0.8 20.3 2.3 4.7 7.0 9.2 12 14 17 20 23 26
1.625 41.3 0.8 20.3 4.1 8.3 12 16 21 26 30 35 40 46

Quick Change Trim Only

Contoured Trim
Body Rating: ANSI Class 900 to 1500 Direction: FLOW-TO-OPEN (FTO)
Sizes: DN 20 to DN 50 - .75" to 2" Flow Characteristic: EQUAL PERCENTAGE

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.93 0.93 0.93 0.93 0.93 0.92 0.92 0.91 0.91 0.9
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
0.250 6.4 0.8 20.32 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
.75 20
0.375 9.5 0.8 20.32 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
& &
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.0 1.8 2.8 4.0 5.2 6
1.00 25
0.812 20.6 0.8 20.3 0.43 0.61 0.84 1.3 2.3 4.3 6.8 8.9 11 12
0.250 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.05 1.8 2.8 4.0 5.2 6
1.50 40
0.812 20.6 0.8 20.3 0.39 0.58 0.86 1.36 2.3 3.9 6.1 8.6 11 13
1.250 31.8 0.8 20.3 0.90 1.28 1.76 2.8 4.7 9.0 14 19 22 25
1.625 41.3 0.8 20.3 1.27 1.79 2.46 3.9 6.6 12.6 20 26 31 35
0.250 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.0 1.8 2.8 4.0 5.2 6
2 50
0.812 20.6 0.8 20.3 0.45 0.67 0.99 1.6 2.6 4.5 7.0 9.9 13 15
1.250 31.8 0.8 20.3 0.77 1.2 1.7 2.7 4.5 7.7 12 17 23 26
1.625 41.3 0.8 20.3 1.7 2.3 3.2 5.1 8.7 17 26 34 41 46
ANSI Class 900 to 1500 available only in sizes .75" to 2". Quick Change Trim Only

CH21000 SD - 01/07
21000 Series Control Valves 8
CV and FL versus Travel for 21100 and 21600 Series

Contoured Trim
Body Rating: ANSI Class 2500
Direction: FLOW-TO-OPEN (FTO)
Sizes: DN 20 to DN 50 - .75" through 2"
Flow Characteristic: LINEAR
Percent of Travel 10 20 30 40 50 60 70 Flow Characteristic:
80 90 LINEAR
100
FL 0.93 0.96 0.92 0.92 0.91 0.91 0.91 0.9 0.9 0.9
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
0.250 6.4 0.8 20.3 0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
.75 0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
20
0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
0.812 20.6 0.8 20.3 0.7 1.4 2.2 2.8 3.6 4.4 5.3 6.2 7 8
0.250 6.4 0.8 20.3 0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
1 25
0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
0.812 20.6 0.8 20.3 0.9 1.8 2.7 3.6 4.5 5.6 6.6 7.7 9 10
0.250 6.4 0.8 20.3 0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
1.5 40
0.812 20.6 0.8 20.3 1.2 2.3 3.5 4.6 5.9 7.2 8.6 10 11 13
1.250 31.8 0.8 20.3 1.8 3.6 5.4 7.1 9 11 13 15 18 20
1.625 41.3 0.8 20.3 2.3 4.5 6.8 9 11 14 17 19 22 25
0.250 6.4 0.8 20.3 0.15 0.31 0.46 0.60 0.77 0.94 1.1 1.3 1.5 1.7
0.375 9.5 0.8 20.3 0.34 0.68 1.0 1.3 1.7 2.1 2.5 2.9 3.3 3.8
0.500 12.7 0.8 20.3 0.54 1.1 1.6 2.1 2.7 3.3 4.0 4.6 5.3 6
2 50
0.812 20.6 0.8 20.3 1.4 2.7 4.1 5.3 6.8 8.3 9.9 12 13 15
1.250 31.8 0.8 20.3 2.3 4.7 7.0 9.2 12 14 17 20 23 26
1.625 41.3 0.8 20.3 3.2 6.3 9 12 16 19 23 27 31 35
Quick Change Trim Only

Contoured Trim
Body Rating: ANSI Class 2500
Direction: FLOW-TO-OPEN (FTO)
Sizes: DN 20 to DN 50 - .75" through 2" Flow Characteristic: EQUAL PERCENTAGE
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.93 0.93 0.93 0.93 0.93 0.92 0.92 0.91 0.91 0.9
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
0.250 6.4 0.8 20.32 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.32 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
.75 20
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.1 1.8 2.8 4.0 5.2 6
0.812 20.6 0.8 20.3 0.29 0.41 0.56 0.9 1.5 2.9 4.5 6.0 7 8
0.250 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.32 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
1 25
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.1 1.8 2.8 4.0 5.2 6
0.812 20.6 0.8 20.3 0.36 0.51 0.70 1.1 1.9 3.6 5.6 7.4 9 10
0.250 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.05 1.8 2.8 4.0 5.2 6
1.5 40
0.812 20.6 0.8 20.3 0.39 0.58 0.86 1.36 2.3 3.9 6.1 8.6 11 13
1.250 31.8 0.8 20.3 0.72 1.02 1.40 2.2 3.8 7.2 11 15 18 20
1.625 41.3 0.8 20.3 0.90 1.28 1.76 2.8 4.7 9.0 14 19 22 25
0.250 6.4 0.8 20.3 0.05 0.08 0.11 0.18 0.30 0.5 0.8 1.1 1.5 1.7
0.375 9.5 0.8 20.3 0.11 0.17 0.25 0.40 0.66 1.1 1.8 2.5 3.3 3.8
0.500 12.7 0.8 20.3 0.18 0.27 0.40 0.63 1.0 1.8 2.8 4.0 5.2 6
2 50
0.812 20.6 0.8 20.3 0.45 0.67 0.99 1.6 2.6 4.5 7.0 9.9 13 15
1.250 31.8 0.8 20.3 0.77 1.2 1.7 2.7 4.5 7.7 12 17 23 26
1.625 41.3 0.8 20.3 1.3 1.8 2.5 3.9 6.6 13 20 26 31 35
ANSI Class 2500 available only in sizes .75" to 2". Quick Change Trim Only
CH21000 SD - 01/07
21000 Series Control Valves 9
CV and FL versus Travel for 21700 Series

Single Stage Lo-dB®/Anti-Cavitation Trim Direction: FLOW-TO-OPEN (FTO)


Body Rating: ANSI Class 900 to 2500
& FLOW-TO-CLOSE (FTC)
Sizes: DN 20 to DN 50 - .75" to 2" Flow Characteristic: LINEAR
Percent of Travel 10 20 30 40 50 60 70 80 90 100
FL 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
.75 20 0.40 0.80 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4
&1 & 25 0.812 20.6 0.8 20.3 0.80 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8
0.80 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8
1.5 40 1.250 31.8 0.8 20.3
1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 15
0.80 1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8
1.250 31.8 0.8 20.3
2 50 1.5 3.0 4.5 6.0 7.5 9.0 10.5 12.0 13.5 15
1.625 41.3 0.8 20.3 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25
Quick Change Trim Only

21800 Series

Double Stage Anti-Cavitation Trim


Body Rating: ANSI Class 900 to 2500 Direction: FLOW-TO-CLOSE (FTC)
Sizes: DN 20 to DN 50 - .75" to 2" Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
.75 20 0.812 20.6 0.23 0.46 0.7 0.9 1.2 1.4 1.6 1.8 2.1 2.3
& 25 0.8 20.3
&1 0.45 0.9 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5
0.812 20.6 0.8 20.3 0.23 0.5 0.7 0.9 1.2 1.4 1.6 1.8 2.1 2.3
1.5 40 0.45 0.9 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5
1.250 31.8 0.8 20.3
0.9 1.7 2.6 3.4 4.3 5.1 6.0 6.8 7.7 8.5
0.45 0.9 1.4 1.8 2.3 2.7 3.2 3.6 4.1 4.5
1.250 31.8 0.8 20.3
2 50 0.9 1.7 2.6 3.4 4.3 5.1 6.0 6.8 7.7 8.5
1.625 41.3 0.8 20.3 1.4 2.8 4.2 5.6 7.0 8.4 9.8 11.2 12.6 14

21900 Series

Double Stage Lo-dB® Trim


Body Rating: ANSI Class 900 to 2500 Direction: FLOW-TO-OPEN (FTO)
Sizes: DN 20 to DN 50 - .75" to 2" Flow Characteristic: LINEAR

Percent of Travel 10 20 30 40 50 60 70 80 90 100


FL 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975 0.975
Valve Orifice
Size Diameter Travel Rated CV
inches mm inches mm inches mm
.75 20 0.35 0.70 1.1 1.4 1.8 2.1 2.5 2.8 3.2 3.5
& 1 & 25 0.812 20.6 0.8 20.3 0.57 1.1 1.7 2.3 2.9 3.4 4.0 4.6 5.1 5.7
0.70 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7
1.5 40 1.250 31.8 0.8 20.3
1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13
1.250 31.8 0.8 20.3 1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13
2 50
1.625 41.3 0.8 20.3 2.1 4.2 6.3 8.4 10.5 12.6 14.7 16.8 18.9 21

CH21000 SD - 01/07
21000 Series Control Valves 10
Materials of Construction

Standard Construction

Single Stage Lo-dB®/ Double Stage Lo-dB®/


Anti-Cavitation Trim Anti-Cavitation Trim

CH21000 SD - 01/07
21000 Series Control Valves 11
Materials of Construction

Standard Carbon Steel Version


Temperature Range -20°F 450°F 650°F 800°F
Ref. ∇ ∇ ∇ ∇
No. Description Standard Materials

1 Plug Stem 17-4 PH St. St. ASTM A564 Gr 630 See optional mat’ls
2 Packing Flange Stud 304 St. St. ASTM A193 GR B8
3 Packing Flange Nut 304 St. St. ASTM A194 GR 8
4 Packing Flange Carbon Steel ASTM A668 CL B or ASTM A216 GR WCC
5 Packing Follower 300 Series Austenitic Stainless Steel
Kevlar PTFE (Crane 285K) with Std. Bonnet See optional materials
6 Packing
Kevlar PTFE (Crane 285K) with Ext. Bonnet
7 Lantern Ring (Optional) 300 Series Austenitic Stainless Steel
8 Valve Bonnet Carbon Steel ASTM A216 Grade WCC or ASTM A105
9 Body Stud Alloy Steel ASTM A193 GR B7
10 Body Stud Nut Carbon Steel ASTM A194 GR 2H
11 Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
12 Guide Bushing 440C St. St. ASTM A276 TY 440C (1)
13 Cage (2) /Retainer 304 St. St. ASTM A351 GR CF8
14 Seat Ring 400 Series Martensitic Stainless Steel See optional mat’ls
15 Seat Ring Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
16 Plug 400 Series Martensitic Stainless Steel See optional mat’ls
17 Plug Pin 303 St. St. ASTM A582 TY 303
18 Valve Body Carbon Steel ASTM A216 Grade WCC
19 Drive Nut Carbon Steel SAE 1117 or ASTM A216 GR WCC
Ref. Δ Δ Δ Δ
No. Temperature Range -29°C 232°C 343°C 427°C
1. 440C bushing not supplied with Stainless Steel Body/Bonnet or in combination with 316 Trim.
2. Required for Quick Change Trim option only.

Standard Stainless Steel Version (1)

Temperature Range -20°F 650°F 800°F


Ref. ∇ ∇ ∇
No. Description Standard Materials

1 Plug Stem 316 St. St. ASTM A479 TY 316 See optional mat’ls
8 Valve Bonnet
316 St. St. ASTM A351 GR CF8M
18 Valve Body
12 Guide Bushing Nitronic 60 ASTM A479 TY 21800 See optional mat’ls
14 Seat Ring 316 St. St. ASTM A479 TY 316
16 Plug 316 St. St. ASTM A479 TY 316 See optional mat’ls
Ref. Δ Δ Δ
No. Temperature Range -29°C 343°C 427°C

1. Materials for other components are same as listed for Standard Carbon Steel Version. Review use of optional materials and configurations
2. Consult Masoneilan for material combinations for temperatures below –20°F (-29°C) for temperature ranges indicated. Standard materials
or above 800°F (427°C). listed may still be applicable depending on specific
service conditions. Consult Masoneilan for appropriate
material combinations.

CH21000 SD - 01/07
21000 Series Control Valves 12
Materials of Construction

Optional Configurations & Materials


Ref. Temperature Range -20°F 450°F 650°F 800°F
∇ ∇ ∇ ∇
No. Description Standard Materials
A286 Super Alloy ASTM A638 GR 660
1 Plug Stem
Inconel X-750 ASTM B637 GR 688
LE® Packing(1) with Std. Bonnet
6 Packing LE® Packing(1) with Ext. Bonnet
Flexible Graphite
8 Valve Bonnet
Chrome-Moly Steel ASTM A217 Grade WC9
18 Valve Body
9 Body Stud(2) 304 St. St. ASTM A193 GR B8 CL 2
10 Body Stud Nut (2) 304 St. St. ASTM A194 GR 8
12 Guide Bushing Stellite 6 UNS 30006
Cage / Retainer (3)
Martensitic St. St. ASTM A487 GR CA6NM CL B
400 Series Martensitic Stainless Steel
13
Cage/ Seat(6) Monel K 500
Stellite 6 UNS 30006
14 Seat Ring 316 St. St. ASTM A479 TY 316 with Hardfaced Seat
316 St. St. ASTM A479 TY 316
with Teflon Soft Seat
316 St. St. ASTM A479 TY 316 with Hardfaced Seat
16 Plug 316 St. St. ASTM A479 TY 316 with Hardfaced Seat & Guide (4) (6)
Monel K 500(6)
Stellite 6 UNS 30006 (4) (6)
∇ ∇ ∇ ∇
Ref.
Temperature Range -29°C 232°C 343°C 427°C
No.
1. LE Packing for low emissions applications is limited to maximum operating pressure and temperature as shown in the chart on page 14.
2. Optional stainless steel bolting materials for corrosive ambient environments. Consult Masoneilan for specific
pressure and temperature limitations.
3. Required for Quick Change Trim option only. Recommended material option for ANSI Class 900 and above.
4. Recommended material for use along with solid Stellite bushing for applications above 650°F (343°C).
5. Consult Masoneilan for material combinations for temperatures below –20°F (-29°C) or above 800°F (427°C).
6. Optional component and materials for Close Clearance low flow trim options.

Spring
Loaded
Follower S/A

Kalrez / Zymax*
Packing Set
5 pieces

Soft Seated LE® Packing System (Optional)


21000 Close Clearance Plug S/A Low Emission Stem Packing
Low Flow Trim
CH21000 SD - 01/07
21000 Series Control Valves 13
Bellows Seal Design Features - 21000 BS Series

Standard Construction complete valve assembly. Mechanical travel stops are also
Bellows seal configuration is fully compatible with the standard designed into both the bellows and valve assemblies to
21000 Series trim and actuator options providing equivalent prevent over compression or extension.
capacity capabilities for each valve size. The standard packing
box design and packing design options are used as a secondary Smart Solution
stem seal. Bellows installed cycle life can be monitored in the field by
utilizing Masoneilan’s SVI® Digital Positioner with actual
Rugged Design process data. This unique preventative maintenance option
The formed bellows construction is an externally pressurized will help improve plant safety by identifying potential
design that is capable of operating up to the full valve ANSI hazardous failures before they happen, and reduce cost by
B16.34 pressure rating. Guides are located above and below eliminating premature Bellows replacement.
the bellows providing excellent stability to withstand flow
induced and mechanical vibration. Bellows Materials
Standard Material
Maximum Life 316/316L Stainless Steel
The bellows assembly is designed for 50% compression/
extension to achieve zero stress at the valve mid-stroke position Optional Materials
for maximum cycle life. Bellows torsional stresses are also Hastelloy C276
minimized with the anti-rotation feature provided by flats on Monel 400
the plug stem. Inconel 625

High Quality See pages 15 and 16 for full materials listing.


Each bellows subassembly is helium leak tested to verify
weld integrity, and is also hydro-statically tested as part of the

AISI 316 Bellows Rating Chart Pressure and Temperature Rating of LE Packing
70 1600
♦ (112)
60
♦ 1400
Pressure (bar)

50 ♦
♦ (98)
♦ ♦
40 ♦
♦ 1200
30 (84)
Fluid Pressure PSI (Bar)

20 1000
(70)
10
0 800
(56)
20 100 150 200 250 300 350 400
600
Temperature (C) (42)
400
(28)

200
(14)
0
0 50 100 150 200 250 300 350 400 450 500
(10) (38) (66) (93) (121) (149) (177) (204) (232) (260)

Fluid Temperature °F (°C)

Size and Ratings


Pressure Ratings: ANSI Class 150 and 300 – PN 10 and PN 50

Bellows Design Stroke Life Cycle Ratings (1)

Valve Size Maximum Stroke


inches mm
100% 50% 25%
.75"-2" .75 19
100,000 600,000 3,000,000
3"-4" 1.50 38.1 Full Full Full
2.00 50.8 Cycles Cycles Cycles
6"

1. Minimum expected average cycle life for Class 300 bellows operating at constant pressure.
2. Consult Masoneilan for Bellows applications above ANSI Class 300.

CH21000 SD - 01/07
21000 Series Control Valves 14
Materials of Construction

25
31

26

28

27

30 29

Bellows Seal Construction

CH21000 SD - 01/07
21000 Series Control Valves 15
Materials of Construction

Bellows Seal - Carbon Steel Body Version (1)


Valve Sizes: .75" to 6"
Body Ratings: ANSI Class 150 to 300
Temperature Range -20°F 800°F
Ref. ∇ ∇
No. Description Standard and Optional Materials

25 Valve Bonnet Carbon Steel ASTM A216 GR WCC or ASTM A105


26 Bonnet Stud 304 St. St. ASTM A193 GR B7
27 Bonnet Stud Nut Alloy Steel ASTM A194 GR 2H
28 Bonnet Spacer Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
29 Bonnet Extension Assembly
Upper Flange Carbon Steel ASTM A216 GR WCC or ASTM A105
Spacer Carbon Steel ASTM A106 GR B
Lower Flange Carbon Steel ASTM A216 GR WCC
30 Bellows and Stem Assembly Stainless Steel Bellows
Stem 316 St. St. ASTM A479 TY 316
Guide Bushing Nitronic 60 ASTM A479 TY21800
Bellows 316/316L St. St. ASTM A240/A312
Upper Adapter
316L St. St. ASTM A479 TY 316L
Lower Adapter
30 Bellows and Stem Assembly Hastelloy Bellows
Stem Hastelloy C ASTM B574
Guide Bushing Stellite 6 UNS 30006
Bellows Hastelloy C276 ASTM B575/B622
Upper Adapter
Hastelloy C ASTM B574
Lower Adapter
31 1/8" NPT Plug 300 Series Stainless Steel
Ref. Δ Δ
No. Temperature Range -29°C 427°C

Notes: 1. Materials for other components are same as listed for Standard Carbon Steel Version.
2. Items No. 1 and 8 in Standard Materials of Construction tables are replaced by items above.

Bellows Seal - Stainless Steel Body Version (1)


Temperature Range -20°F 800°F
Ref. ∇ ∇
No. Description Standard and Optional Materials

25 Valve Bonnet 316 St. St. ASTM A351 GR CF8M


29 Bonnet Extension Assembly
Upper Flange 316 St. St. ASTM A351 GR CF8M or ASTM A182 GR F316
Spacer 316 St. St. ASTM A269 TY 316
Lower Flange 316 St. St. ASTM A351 GR CF8M
Ref. Δ Δ
Temperature Range -29°C 427°C
No.
1. Materials for other Bellows components are same as listed for Carbon Steel Body – Bellows Seal Version.
2. Materials for other components are same as listed for Standard Stainless Steel Version.

CH21000 SD - 01/07
21000 Series Control Valves 16
Materials of Construction

NACE(1) Configuration and Material Options


Valve Sizes: .75" to 6"
Body Ratings: ANSI Class 150 to 600 (4)

Ref. Temperature Range -20°F 450°F


∇ ∇
No.
Description Standard and Optional Materials
1 Plug Stem 316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
304 St. St. ASTM A193 GR B8 (2)
2 Packing Flange Stud
Alloy Steel ASTM A193 Gr B7M (3)
304 St. St. ASTM A194 GR B8 (2)
3 Packing Flange Nut
Alloy Steel ASTM A194 Gr 2HM (3)
4 Packing Flange Carbon Steel ASTM A668 CL B
5 Packing Follower 304 St. St. ASTM A479 TY 304
6 Packing Kevlar PTFE (Crane 285K)
7 Lantern Ring (Optional) 304 St. St. ASTM A479 TY 304
Carbon Steel ASTM A216 Grade WCC (HRC 22 Max.)
8 Valve Bonnet Carbon Steel ASTM A105 (HRC 22 Max.)
316 St. St. ASTM A351 Gr CF8M (HRC 22 Max.)
Alloy Steel ASTM A193 GR B7 (2)
9 Body Stud
Alloy Steel ASTM A193 Gr B7M (3)
Alloy Steel ASTM A194 GR 2H (2)
10 Body Stud Nut
Alloy Steel ASTM A194 Gr 2HM (3)
11 Body Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
Stellite 6 UNS 30006
12 Guide Bushing
316 St. St. ASTM A479 TY 316 with Hardfacing(5) (HRC 22 Max.)
Cage 304 St. St. ASTM A351 CF8 (HRC 22 Max.)
13 Monel K 500
Cage /Seat(5)
Stellite 6 UNS 30006
316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
14 Seat Ring
316 St. St. ASTM A479 TY 316 with Hardfaced Seat (HRC 22 Max.)
15 Seat Ring Gasket 316L St. St. w/Flexible Graphite Filler (Spiral Wound)
316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
316 St. St. ASTM A479 TY 316 with Hardfaced Seat (HRC 22 Max.)
16 Plug 316 St. St. ASTM A479 TY 316 with Hardfaced Seat & Guide(5)
Monel K 500 (5)
Stellite 6 UNS 30006 (5)
17 Plug Pin 316 St. St. ASTM A479 TY 316 (HRC 22 Max.)
Carbon Steel ASTM A216 Grade WCC (HRC 22 Max.)
18 Valve Body
316 St. St. ASTM A351 Gr CF8M (HRC 22 Max.)
Carbon Steel SAE 1117 (2)
19 Drive Nut
∇ Carbon Steel ASTM A105 or SAE 1010-1025 (3) ∇
Ref.
Temperature Range -29°C 232°C
No.
1. Materials and processes in accordance with the requirements of NACE specification MR0103.
Applications requiring compliance to MR0175, 2003 Rev. or ISO 15156 would require engineering review.
2. Materials designated for these parts conform to NACE Class III (unexposed) bolting requirements.
3. Materials designated for these parts conform to NACE Class I or Class II (exposed) bolting requirements.
4. Consult Masoneilan for NACE Applications above ANSI Class 600 rating.
5. Optional component and materials for Close Clearance low flow trim option.

CH21000 SD - 01/07
21000 Series Control Valves 17
Dimensions (inches)

C C

B B B
D

A A A D
Flanged Butt, Socket Weld Extension or Bellows Angle
or Threaded Ends Bonnet

21000 Series Dimensions (inches)


ANSI Class 150 through 2500 and equivalent PN

A
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve Size
150-600 900-1500 2500 150 300 600 900-1500 2500
(inches)
SW &
BW SW BW SW BW RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
THD
0.75 8.25 8.50 12.50 7.24 7.62 8.12 8.12 8.12 10.75 10.75 12.12 12.12
1 8.25 8.50 12.50 7.25 7.75 7.75 8.25 8.25 8.25 11.50 11.50 12.50 12.50
1.5 9.88 9.25 13.00 8.75 9.25 9.25 9.75 9.88 9.90 13.12 13.12 14.12 14.24
2 11.25 11.25 11.50 11.50 14.75 14.75 10.00 10.50 10.50 11.12 11.25 11.38 14.75 14.88 16.25 16.37
3 13.24 11.75 12.25 12.50 13.12 13.25 13.38
4 15.50 13.88 14.38 14.50 15.12 15.50 15.62
6 20.00 17.75 18.12 18.62 19.24 20.00 20.12

B
ANSI
ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI
Valve Class
Class Class Class Class Class Class Class Class Class
Size 900-
150-300 600 150-600 900-1500 2500 150 300 600 2500
(inches) 1500
SW & RF & RF & RF & RF &
BW BW BW SW BW SW RF RTJ
THD RTJ RTJ RTJ RTJ
0.75 1.83 1.76 1.87 1.94 2.32 2.32 2.56 2.75
1 1.83 2.06 2.22 2.13 2.45 2.45 2.45 2.94 3.13
1.5 2.50 2.68 2.93 2.50 3.06 3.06 3.06 3.50 4.00
2 3.00 3.00 3.00 3.37 3.37 3.70 3.70 3.00 3.25 3.25 3.25 4.25 4.63
3 3.69 3.69 3.75 4.13 4.13 4.13
4 4.63 5.50 4.50 5.00 5.00 5.38
6 6.26 7.38 5.50 6.25 6.25 7.00

CH21000 SD - 01/07
21000 Series Control Valves 18
Dimensions (inches)

C C

B B B
D

A A A D
Flanged Butt, Socket Weld Extension or Bellows Angle
or Threaded Ends Bonnet

21000 Series Dimensions (inches)


ANSI Class 150 through 2500 and equivalent PN

Valve Standard Bonnet Extension Bonnet Bellows Bonnet


Size
ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI
(inches) ANSI Class
Class Class Class Class Class Class Class Class
150-300
150-300 600 900-1500 2500 150-300 600 900-1500 2500
0.75 5.60 5.60 7.60 7.60 9.80 9.80 10.70 10.70 16.83
1 5.60 5.60 7.60 7.60 9.80 9.80 10.70 10.70 16.83
1.5 5.50 5.50 9.00 9.00 10.00 10.00 11.70 11.70 15.22
2 5.50 5.50 9.00 10.70 10.00 10.00 11.70 12.30 15.22
3 8.00 8.00 12.50 12.50 23.75
4 8.10 9.40 12.60 12.60 23.87
6 11.20 11.10 16.70 16.60 29.76

D
ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI
Valve
Class Class Class Class Class Class Class Class
Size
150-600 900-1500 2500 150 300 600 900-1500 2500
(inches)
BW, SW BW, SW BW, SW RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
& THD & THD & THD
0.75 4.13 4.25 6.25 3.62 3.88 4.13 4.13 4.13 5.38 5.38 6.06 6.06
1 4.12 4.25 6.25 3.62 3.87 4.13 4.13 4.13 5.75 5.75 6.25 6.25
1.5 4.94 4.63 6.50 4.38 4.63 4.88 4.95 4.94 6.56 6.56 7.06 7.12
2 5.63 5.57 7.38 5.00 5.25 5.56 5.63 5.69 7.38 7.44 8.13 8.19
3 6.63 5.88 6.25 6.56 6.63 6.69
4 7.75 6.94 7.25 7.56 7.75 7.81
6 10.00 8.88 9.31 9.63 10.00 10.06

CH21000 SD - 01/07
21000 Series Control Valves 19
Dimensions (mm)

C C

B B B
D

A A A D
Flanged Butt, Socket Weld Extension or Bellows Angle
or Threaded Ends Bonnet

21000 Series Dimensions (mm)


ANSI Class 150 through 2500 and equivalent PN

A
ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class ANSI Class
Valve Size
150-600 900-1500 2500 150 300 600 900-1500 2500
(mm)
SW &
BW SW BW SW BW RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
THD
0.75 210 216 318 184 194 206 206 206 273 273 308 308
1 210 216 318 184 197 197 210 210 210 292 292 318 318
1.5 251 235 330 222 235 235 248 251 251 333 333 359 362
2 286 286 292 292 375 286 254 267 267 282 286 289 375 378 413 416
3 336 298 311 318 333 337 340
4 394 353 365 368 384 394 397
6 508 451 460 473 489 508 511

B
ANSI
ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI
Valve Class
Class Class Class Class Class Class Class Class Class
Size 900-
150-300 600 150-600 900-1500 2500 150 300 600 2500
(mm) 1500
SW & RF & RF & RF & RF &
BW BW BW SW BW SW RF RTJ
THD RTJ RTJ RTJ RTJ
0.75 46 45 47 49 59 59 65 70
1 46 52 56 54 62 62 62 75 80
1.5 64 68 74 64 78 78 78 89 102
2 76 76 76 86 86 94 94 76 83 83 83 108 118
3 94 94 95 105 105 105
4 118 140 114 127 127 137
6 159 187 140 159 159 178

CH21000 SD - 01/07
21000 Series Control Valves 20
Dimensions (mm)

C C

B B B
D

A A A D
Flanged Butt, Socket Weld Extension or Bellows Angle
or Threaded Ends Bonnet

21000 Series Dimensions (mm)


ANSI Class 150 through 2500 and equivalent PN

Valve Standard Bonnet Extension Bonnet Bellows Bonnet


Size
ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI
(mm) ANSI Class
Class Class Class Class Class Class Class Class
150-300
150-300 600 900-1500 2500 150-300 600 900-1500 2500
0.75 142 142 193 193 249 249 272 272 427
1 142 142 193 193 249 249 272 272 427
1.5 140 140 229 229 254 254 297 297 387
2 140 140 229 272 254 254 297 312 387
3 203 203 318 318 603
4 206 239 320 320 606
6 284 282 424 422 756

D
ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI
Valve
Class Class Class Class Class Class Class Class
Size
150-600 900-1500 2500 150 300 600 900-1500 2500
(mm)
BW, SW BW, SW BW, SW RF RTJ RF RTJ RF RTJ RF RTJ RF RTJ
& THD & THD & THD
0.75 105 108 159 92 99 105 105 105 137 137 154 154
1 105 108 159 92 98 105 105 105 146 146 159 159
1.5 125 118 165 111 118 124 126 125 167 167 179 181
2 143 141 187 127 133 141 143 145 187 189 207 208
3 168 149 159 167 168 170
4 197 176 184 192 197 198
6 254 226 236 245 254 256

CH21000 SD - 01/07
21000 Series Control Valves 21
Weights

Body S/A (lbs)


Valve ANSI Class ANSI Class ANSI Class ANSI Class
Size 150 – 300 600 900 – 1500 2500

(inches) FLG BW, SW & THD FLG BW, SW & THD FLG BW, SW & THD FLG BW, SW & THD
0.75 36 27 38 27 57 44 70 44
1 36 27 38 27 75 44 90 44
1.5 49 36 53 36 100 57 118 57
2 57 44 64 44 144 82 255 154
3 127 73 128 99 — — — —
4 196 121 216 135 — — — —
6 355 238 450 272 — — — —

Body S/A (kg)


Valve ANSI Class ANSI Class ANSI Class ANSI Class
Size 150 – 300 600 900 – 1500 2500

(mm) FLG BW, SW & THD FLG BW, SW & THD FLG BW, SW & THD FLG BW, SW & THD
20 16 12 17 12 26 20 32 20
25 16 12 17 12 34 20 41 20
40 22 16 24 16 45 26 53 26
50 26 20 29 20 65 37 116 70
80 58 33 58 45 — — — —
100 89 55 98 61 — — — —
150 161 108 204 123 — — — —

Body/Actuator Volume (cu.ft) Body/Actuator Volume (dm3) Bellows Seal Assembly


Valve Size ANSI Class 150 to 2500 Valve Size ANSI Class 150 to 2500 Valve Size Estimated Additional Weight
(inches) and equivalent PN (mm) and equivalent PN lbs kg
inches mm
.75 10.0 20 283 .75 to 2 20 to 50 18 8
1 10.0 25 283 3&4 80 & 100 35 16
1.5 10.0 40 283 6 150 75 33
2 10.0 50 283
3 22.0 80 623
4 22.0 100 623
6 22.0 150 623

CH21000 SD - 01/07
21000 Series Control Valves 22
Options

Options
Extension Bonnets
Environmental Capabilities (LE Packing)
Lubricator & Isolation Valve
Other Flange Facings
Limit Stops
Body Drain Plug
Reducer and Nipple Connections
NACE Compliance
Custom Trim Materials
U.O.P. Trim Materials
Other Materials
Non-Destructive Examination
Oxygen Cleaning
Electric Actuators
High-temperature Service Construction (up to 1050 ˚F)

For additional Accessories and Options, consult Masoneilan.

CH21000 SD - 01/07
21000 Series Control Valves 23
BELGIUM Dresser Valve India Pvt. Ltd.
Dresser Valves Europe 205, Mohta Building
Boulevard du Souverain 4 Bhikaiji Cama Place
207 B2 Vorstlaan, New Delhi, 110 066, India
B-1160 Brussels, Belgium
Phone: +32-2-344-0970
Phone: +91-11-2-616-4175
Fax: +91-11-5-165-9635 Sales Office
Fax: +32-2-344-1123

BRAZIL
ITALY
Dresser Italia S.r.l.
Locations
Dresser Industria e Comercio Ltda Masoneilan Operations
Divisao Masoneilan Via Cassano, 77
Rua Funchal, 129 - Conj. 5A 80020 Casavatore, Napoli Italy
04551-060 - Sao Paulo - SP Brazil Phone: +39-081-7892-111
Phone: 55-11-2146-3600 Fax: +39-081-7892-208
Fax: 55-11-2146-3610 Dresser Moscow
JAPAN Derbenevskaya ulitsa 1 UNITED KINGDOM
CANADA Niigata Masoneilan Co. Ltd. (NIMCO) Building 3, Office 17 115114 DI U.K. Ltd.
Ontario 20th Floor, Marive East Tower Moscow, Russia East Gillibrands
Dresser - Masoneilan WBG 2-6 Nakase, Mihama-ku, Phone: +7 495-585-1276 Skelmersdale,
DI Canada, Inc. Chiba-shi, Chiba 261-7120 Japan Fax: +7 495-585-1279 Lancashire WN8 9TU, England
835 Harrington Court, 2nd Floor Phone: +81-43-297-9222 Phone: +44-1695-52600
Burlington, Ontario L7N 3P3, Canada Fax: +81-43-299-1115 SAUDI ARABIA Fax: +44-1695-52601
Phone: 905-335-3529 Dresser AL Rushaid
Fax: 905-336-7628 KOREA Valve & Instrument Co., Ltd. DI U.K. Ltd.
Dresser Korea Inc. (Darvico) Unit 4, Suite 1.1, Nobel House
CHINA 2109 Kuk Dong Building P.O. Box 10145 Grand Union Office Park
Dresser Flow Solutions 60-1, ChoongMoo-ro 3-ka Jubail Industrial City 31961, Packet Boat Lane
Beijing Rep. Office Joong-gu, Seoul, Korea 100-705 Saudi Arabia Uxbridge, Middlesex UB8 2GH
Suite 1703, Capital Mansion Phone: +82-2-2274-0748 Phone: +966-3-341-0278 Phone: +44-1895-454-900
6 Xinyuannan Rd. Chaoyang District Fax: +82-2-2274-0720 Fax: +966-3-341-7624 Fax: +44-1895-454-919
Beijing 100004, China
Phone: +86-10-8486-4515 KUWAIT SINGAPORE UNITED STATES
Fax: +86-10-8486-5305 Dresser Flow Solutions Dresser Singapore Pte Ltd. Dresser - Masoneilan
Middle East Operations 16 Tuas Avenue 8 85 Bodwell Street
FRANCE 10th Floor, Al Rashed Complex Singapore 639231 Avon, MA 02322-1190
Masoneilan - Dresser Produits Fahad Salem Street, P.O. Box 242 Phone: +65-6-6861-6100 Phone: 508-586-4600
Industriels Safat, 13003, Kuwait Fax: +65-6-6861-7172 Fax: 508-427-8971
Energy 5 Phone: +965-9061157
130/190 Boulevard de Verdun Fax: +965-3987879 SOUTH AFRICA Dresser - Masoneilan
92413 Courbevoie cedex, France Dresser Limited 4841 Leopard Street
Phone: +33-1-4904-9000 MALAYSIA P.O. Box 2234 Corpus Christi, TX 78408-2621
Fax: +33-1-4904-9010 Dresser Flow Solutions 16 Edendale Road Phone: 361-881-8182
Business Suite, 19A-9-1, Level 9 Eastleigh, Edenvale 1610 Fax: 361-881-8246
Dresser Produits Industriels S.A.S., UOA Centre, No. 19, Jalan Pinang Republic of South Africa
Masoneilan Customer Service Centre 50450 Kuala Lumpur, West Malaysia Phone: +27-11-452-1550 Dresser - Masoneilan
55 rue de la Mouche, Zone Industrielle Phone: +60-3-2161-0322 Fax: +27-11-452-6542 Dresser Direct
69540 Irigny, France Fax: +60-3-2163-3612 1250 Hall Court
Phone: +33-4-72-39-06-29 SOUTH & CENTRAL AMERICA Deer Park, TX 77536
Fax: +33-4-72-39-21-93 MEXICO AND THE CARIBBEAN Phone: 281-884-1000
Dresser Valve de Mexico, S.A. de C.V. Dresser Masoneilan Fax: 281-884-1010
GERMANY Henry Ford No. 114, Esq. Fulton 16240 Port Northwest Drive
Dresser Valves Europe GmbH Fraccionamiento Industrial Houston, TX 77041 Dresser Flow Solutions
Heiligenstrasse 75 San Nicolas Phone: 832-590-2303 (Contractor Sales)
Viersen D-41751, Germany 54030 Tlalnepantla Estado de Mexico Fax: 832-590-2529 16240 Port Northwest Drive
Phone: +49-2162-8170-0 Phone: 52-5-310-9863 Houston, TX 77041
Fax: +49-2162-8170-280 Fax: 52-5-310-5584 SPAIN Phone: 832-590-2303
Masoneilan S.A. Fax: 832-590-2529
Dresser Valves Europe GmbH THE NETHERLANDS C/Murcia 39 C
Uhlandstrasse 58 Dresser Valves Europe 08830 Sant Boi de Llobregat Dresser - Masoneilan
60314 Frankfurt, Germany Steenhouwerstraat 11 Barcelona, Spain 12015 Mora Drive, Unit 2
Phone: +49-69-439350 3194 AG Hoogvliet, The Netherlands Phone: +34-93-652-6430 Santa Fe Springs, CA 90670
Fax: +49-69-4970802 Phone: +31-10-438-4122 Fax: +34-93-652-6444 Phone: 562-941-7610
Fax: +31-10-438-4443 Fax: 562-941-7810
INDIA UNITED ARAB EMIRATES
Dresser Valve India Pvt. Ltd. RUSSIA Dresser Flow Solutions
305/306, “Midas”, Sahar Plaza DS Controls Middle East Operations
Mathurdas Vasanji Road Nekhinskaya Street, 61 P.O. Box 61302
J.B. Nagar, Andheri East Veliky Novgorod Roundabout 8
Mumbai, 400059, India Russia, 173021 Units JA01 & JA02
Phone: +91-22-835-4790 Phone: +7-8162-15-7898 Jebel Ali Free Zone
Fax: +91-22-835-4791 Fax: +7-8162-15-7921 Dubai, U. A. E.
Phone: +971-4-8838-752
Fax: +971-4-8838-038

CH21000 SD - 01/07
Copyright 2006 Dresser, Inc. All rights reserved. www.masoneilan.com 21000 Series Control Valves

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