The document contains tables with specifications for EI cores and AWG wire sizes. The core table provides dimensions, max power ratings, and turns per volt for various core sizes. The AWG table provides information on wire gauge, diameter, current carrying capacity, and weight. An example calculation is shown for designing a transformer with a 220V primary and 12V 10A secondary. A 3.2x3.5 core is selected based on its power rating. AWG 25 and 13 wires are chosen for primary and secondary based on their current ratings. The number of primary and secondary turns are calculated by multiplying turns per volt by voltage.
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AWG EI Core Table: (Center Leg X Thickness)
The document contains tables with specifications for EI cores and AWG wire sizes. The core table provides dimensions, max power ratings, and turns per volt for various core sizes. The AWG table provides information on wire gauge, diameter, current carrying capacity, and weight. An example calculation is shown for designing a transformer with a 220V primary and 12V 10A secondary. A 3.2x3.5 core is selected based on its power rating. AWG 25 and 13 wires are chosen for primary and secondary based on their current ratings. The number of primary and secondary turns are calculated by multiplying turns per volt by voltage.
(Center Leg x Max Power Turns / Volt AREA cm₂ Kilo meter Thickness) 7 20,818 3.67 44.2 ------- -------- 1.6 x 1.9 9W 14 3.04 8 16,509 3.26 33.3 13.39 74.68 2.2 x 2.8 37W 7 6.16 9 13,090 2.91 26.5 16.89 59.20 2.5 x 1.8 20W 9.3 4.5 2.5 x 2.8 49W 6 7 10 10,383 2.59 21.2 21.28 46.99 2.8 x 1.5 17W 10 4.2 11 8,234 2.30 16.6 26.84 37.25 2.8 x 2.5 49W 6 7 12 6,530 2.05 13.5 33.8 29.58 2.8 x 3.5 96W 4.3 9.8 13 5,178 1.83 10.5 42.56 23.49 2.8 x 5 196W 3 14 14 4,107 1.63 8.3 53.65 18.63 3.2 x 3.5 125W 3.75 11.2 15 3,257 1.45 6.6 67.6 14.79 3.2 x 4 163W 3.3 12.8 16 2,583 1.29 5.2 85.4 11.7 3.2 x 5 256W 2.625 16 17 2,048 1.15 4.1 107.35 9.31 3.8 x 4 231W 2.76 15.2 18 1,624 1.02 3.2 135.4 7.38 3.8 x 5 361W 2.21 19 19 1,288 0.91 2.6 170.4 5.86 3.8 x 6 519W 1.85 22.8 3.8 x 7 707W 1.58 26.6 20 1,022 0.81 2.0 214.7 4.65 3.8 x 8 924W 1.38 30.4 21 810.1 0.72 1.6 270 3.7 3.8 x 9 1170W 1.22 34.2 22 642.4 0.65 1.2 341.3 2.92 3.8 x 10 1444W 1.1 38 23 0.509 0.57 1.0 429.4 2.32 3.8 x 11 1747W 1.004 41.8 24 0.404 0.51 0.8 540 1.85 3.8 x 12 2079W 0.921 45.6 25 0.320 0.45 0.6 680.3 1.46 4.4 x 9 1568W 1.06 39.6 26 0.254 0.40 0.5 862 1.16 4.4 x 10 1940W 0.95 44 27 0.202 0.36 0.4 1070 0.934 4.4 x 11 2342W 0.867 48.4 28 0.160 0.32 0.3 1368 0.730 4.4 x 12 2787W 0.795 52.8 29 0.126 0.28 0.26 1701 0.587 30 0.100 0.25 0.20 2165 0.461 Sample Computation: Input (primary winding): 220Vac, Desired output (Sec. Winding): 12Vac at 10A: 1. Solve for Power(watts) -now as we can see the AWG table #25 can handle a current of 0.6 A and as given our secondary 12V x 10A =120Watts current is 10A which can be handle by AWG #13. So we can use AWG#25 as primary and AWG# -now look at the core table for the appropriate core that is nearest to 13 for secondary. 120w. (3.2x3.5 has a max power of 125watts) 3. Solve for Number of Turns :( just look at the Turns / volt with respect to the Core area that 2. Solve for Primary current (ampere) you’ve chosen). In this case we will multiply 220V x 3.75 = 875 Turns for primary, and for 120w / 220v = 0.54A secondary: 12V x 3.75 = 45 turns. R.Duay