Mass Transfer Coefficient and Interphase Mass Transfer
1. Mass transfer coefficient characterizes the rate of mass transfer between phases and can be related to molecular diffusion.
2. Several theories have been developed to model turbulent mass transfer, including film theory, penetration theory, and surface renewal theory.
3. Analogies exist between momentum, heat, and mass transfer that allow characteristics like the mass transfer coefficient to be determined from knowledge of momentum or heat transfer processes.
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Mass Transfer Coefficient and Interphase Mass Transfer
1. Mass transfer coefficient characterizes the rate of mass transfer between phases and can be related to molecular diffusion.
2. Several theories have been developed to model turbulent mass transfer, including film theory, penetration theory, and surface renewal theory.
3. Analogies exist between momentum, heat, and mass transfer that allow characteristics like the mass transfer coefficient to be determined from knowledge of momentum or heat transfer processes.
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Mass Transfer Coefficient and
Interphase Mass Transfer
Mass Transfer Coefficient and Interphase Mass Transfer • Molecular diffusion in stagnant fluid at laminar flow is emphasized here. • We know the rate of diffusion under molecular diffusion is very slow. • In order to the fluid velocity for introducing turbulence, the fluid has to flow past a solid surface. • When a fluid flows past a solid surface, free regions for mass transfer can be visualized. • There is a region of laminar or thin viscous sub layer very adjacent to the surface where most of the mass transfer occurs by molecular diffusion due to which a sudden concentration drop is seen. • https://www.youtube.com/watch?v=ttHn19QSGE4 • Next, a gradual change in concentration of the diffusing substance is obtained in transition region. • In the third region called turbulent region, a very small variation in the concentration is observed. • Since the eddies present, which tend to make the fluid in more uniform concentration. • The above trend on concentration distribution with distance from the solid surface is shown in the figure. Mass Transfer coefficient • As the turbulent flow mechanism is yet to be understood, it is better to express the turbulent diffusion in a similar manner as that of molecular diffusion. • Molecular diffusion is characterized by the term DAB C/Z which is modified by ‘F’, a mass transfer coefficient for binary system. • Here the flux depends upon the cross sectional surface area which may vary, the diffusional path which is not specifically known and the bulk average concentration difference. • Flux = (coefficient) X (concentration difference) • Since concentration can be expressed in many ways, the different types of equations are possible as mentioned below: • For transfer of A through stagnant B i.e NB = 0 – For gases NA = kG(pA1-pA2) = ky(yA1-yA2) = kC(CA1-CA2) – For liquids NA = kx(xA1-xA2) = kL(CA1-CA2) Where kG, ky, kC, kx and kL are individual mass transfer coefficients. • For Equimolar counter diffusion i.e NA= -NB – For gases NA = k’G(pA1-pA2) = k’y(yA1-yA2) = k’C(CA1-CA2) – For liquids NA = k’x(xA1-xA2) = k’L(CA1-CA2) • Thus, kC is a replacement of DAB C/Z that is used for low mass transfer rates. • F can be used for high mass transfer rates and it can be related to k’s as F=kG(pB)lm • For other relations of mass transfer coefficients and flux equations are in the table.
• The mass transfer coefficient can also be correlated as a
dimensionless factor JD by JD= (k’C/V)(Nsc)2/3
• Where V is the mass average velocity of the fluid, and Nsc
is Schmidt number i.e Nsc=(µ/ρ DAB) • Where ρ and µ are the density and viscosity of the mixture respectively. Mass Transfer Theories • Various theories have been used as models for explaining the turbulent mass transfer. • Theses models can be used for predicting the mass transfer coefficients and can be correlated with experimental data. • Some of those theories are: – Film theory – Penetration theory – Surface renewal theory – Combination of Film & Surface Renewal theory – Surface stretch theory Film Theory • Turbulent flow of liquid over a solid surface and simultaneous mass transfer is taking place. • This theory postulates that there is a stagnant film of thickness Zf adjacent to the interface where the concentration difference is attributed to molecular diffusion. • As molecular diffusion occurring only in Zf, the flux equation is written as,
• Where (CA1-CA2) is the concentration difference
• Hence kc=(DAB/Zf) i.e the mass transfer coefficient is proportional to DAB and JD is given by the equation: Penetration Theory • It was proposed by Higbie and it explains the mass transfer at fluid surface. • In many times the time of exposure is too short and there may be not be sufficient time for steady state concentration gradient of the film theory to develop. • An eddy b, rising form the turbulent liquid is exposed for a short time, ϴ at the interface for absorption. • The exposure time is assumed to be constant for all eddies or the particles of liquid. • Initially the eddy concentration is CA0 and when it comes to the surface the interface concentration is CAi. Since the exposure time is very less, molecules of the solute from the gas never reach the depth Zb(the thickness of the eddy) • The liquid particle is subjected to unsteady state diffusion and hence the Fick’s second law is applied.
• From the solute point of view, the depth Zb is
considered to be infinite. • The boundary conditions are thus given as: CA= CA0 at ϴ=0 for all Z CA= CAi at Z=0, ϴ >0 CA=CA0 at Z= for all ϴ By solving the above equation we get the average flux to be
Where kL,av is proportional to DAB0.5 and the exponent
sometime may vary from 0.8 to 0.9. Surface Renewal Theory • In reality the time of exposure of all eddies as in the penetration theory is not constant. • Hence Danckwerts modified the penetration theory to account for varying lengths of time of exposure. • If S is the fractional rate of replacement of elements, Then NA,av = (CAi – CA0)(DAB.S)0.5 • Hence kL,av is proportional to DAB0.5 Combination of Film-Surface Renewal Theory • Film theory is meant for steady state diffusion where kL is proportional to DAB0.5 and in surface renewal theory, kL is proportional to DAB0.5 • So kL is proportional to DABn with ‘n’ dependent upon the circumstances provided. • In this theory Dobbins replaced the third boundary condition of CA=CA0 at Z= for all ϴ by CA=CA0 at Z=Zb, where Zb is of finite depth. Surface Stretch Theory • Lightfoot and his coworkers found that the mass transfer at the interface varies with time periodically. • When mass transfer is proceeding for a particular system the control portion of the drop is thoroughly turbulent and resistance to mass transfer resides in a surface layer with varying thickness and the drop is elongated. • According to this theory
• Where A is the time dependent interfacial surface, Ar is the
reference value of A, defined for every situation and ϴr is the constant with dimensions of time or drop formation time. ANALOGIES • As flow past solid surface occurs, at uniform velocity u0, the curve ABCD separates the region of velocity u0 from a region of lower velocity. This curve that separates these two regions is called boundary layer. • Likewise during mass transfer a concentration boundary layer occurs. The universal velocity distribution can be understood by studying the analogies between momentum and mass transfer. • The similarity between the transfer operations of momentum, heat and mass lead to the possibility of determining mass transfer characteristics for different situations from the knowledge of the other two processes. • The various analogies and their assumptions involved are discussed in detail. • Some of them are: 1. Reynolds 2. Chilton-Colburn 3. Taylor-Prandtl 4. Von-Karman 1.Reynolds Analogy In his analogy, the assumptions are: (i) Only turbulent core is present (ii) Velocity, temperature and concentration profiles are perfectly matching (iii) All diffusivities are same Hence where all the three diffusivities are equal then Prandtl Number (NPr) = Schmidt Number (NSc) The basic flux equations of heat, mass and momentum transfer are given below as: • Let us consider heat and momentum transfer
• As per assumption (ii), velocity and temperature profiles
match and hence,
• Multiplying by Cpµ on both sides we get
• Since K= Cpµ by the assumption (iii) and rearranging we get
• Combining the heat and momentum equations we get
• Therefore
• Reynolds Analogy equation is
2. Chilton-Colburn Analogy In this analogy, the assumptions considered are, (i) Only turbulent core is present (ii) Velocity, temperature and concentration profiles are same (iii)NPr and NSc are not equal to unity. In this analogy, the equation obtained is 3. Taylor-Prandtl Analogy In this analogy, the assumptions considered are, (i) Assume the presence of turbulent core and laminar sublayer. (ii) NPr and NSc are not equal to unity. In this analogy, the equation obtained is 4. Von-Karman Analogy In this analogy, the assumptions considered are, (i) Assume the presence of turbulent core, laminar sublayer and buffer layers. (ii) Universal velocity profile equations are applicable (iii) NPr and NSc are not equal to unity. In this analogy, the equation obtained is Interphase Mass Transfer Equilibrium: • Consider that an amount of solute from a gaseous mixture is dissolved in solvent. • After sufficient time, the system will attain equilibrium with respect to a particular temperature and pressure. • The concentration of the solute in both the gas and liquid phase may not be equal but the chemical potential of solute will be equal at equilibrium. • The net rate of diffusion is zero at equilibrium. • Concentration of solute in liquid phase is expressed by mole fraction x and the concentration of solute in gas phase is expressed by mole fraction y. Two phase Mass Transfer • Generally the two phase system occurs in most of the mass transfer operations. • Suppose the two phases are immiscible with each other, then an interphase is seen between the two phases. • Consider a solute A which is in bulk gas phase G and diffusing into liquid phase L. • There should be a concentration gradient within each phase to cause diffusion through resistance is shown below. • yAG yAi xAL xAi • The bulk phase concentrations, yAG and xAL are certainly not at equilibrium. • Thus this enables diffusion. • At the interface, there are no resistance to transfer of solute and concentrations yAi and xAi are in equilibrium and they are related by the equilibrium distribution relation as:
• The concentration driving forces is shown as in figure.
• If we consider a steady state mass transfer, the rate at which molecules reach the interface will be same rate at which the molecules are transferred to the liquid phase. • Since there is no resistance, the flux for each phase can be expressed in terms of mass transfer coefficient. • NA = ky(yAG-yAi) = kx(xAi-xAL) • where ky and kx are local gas and liquid mass transfer coefficients. • i.e
• Hence, the interface compositions can be determined if
kx, ky, yAG and xAL values are known. Overall Mass Transfer Coefficient • Experimentally determining the rate of mass transfer is very difficult since it is not possible to evaluate the interface compositions. • However, bulk concentrations are easily measured since xAL and yA* has same chemical potential. • The concentration driving forces are shown in the figure below: • The flux can be written in terms of overall mass transfer coefficient for each phase. NA = Ky(yAG-yA*) • where Ky is overall mass transfer coefficient • From the figure we can write that: (yAG-yA*) = (yAG-yAi)+(yAi-yA*) = (yAG-yAi)+m’(xAi-xAL) • where m’ is the slope of the chord CM, substituting for the concentration differences we get:
• i.e
• Similarly for the liquid side: NA = Kx(xA*-xAL)
• On simplification we get: • m” is the slope of MD. The 1/Kx and 1/Ky equations shows the relationship between the individual and overall mass transfer coefficients. This can further be written as:
• Assuming that kx and ky are the same and m’ is small so
the solute A is highly soluble in liquid (equilibrium curve will be flat) then the term m’/kx will be negligible compared to 1/ky. • Hence • Thus the previous relation says that overall resistance only lies in the gas phase. • Conversely when m” is very large, then the solute A is relatively insoluble in liquid. Under this condition, the term 1/m”ky will be negligible compared to that of 1/kx.
• Thus the entire mass transfer is controlled by
liquid phase. • When kx and ky are not equal, m’ and m” will determine he location of the controlling mass transfer resistance.
CP302 Separation Process Principles Mass Transfer / Set 2 (Worked) Examples in Interface Mass Transfer, Mass Transfer Coefficients, Overall Coefficients and Transfer Units