LAB Brochure - May2016
LAB Brochure - May2016
LAB Brochure - May2016
ADDITIVES FOR THE LUBRICANT Under the brand name Additin®, Rhein Chemie Additives, a business unit of the
specialty chemicals company LANXESS, offers solutions for a wide range of in-
INDUSTRY.
dustrial lubricants, lubricating greases and metalworking fluids. Typical applica-
SOLUTIONS FOR TOP tion examples are h
ydraulic and turbine oils, and compressor and industrial gear
PERFORMANCE oils. The customized high-performance additives and formulations in our Additin®
range improve extreme pressure resistance, help prevent mechanical wear, in-
crease corrosion protection and enhance antioxidancy – as single components
or additive packages. We contribute to the success of our customers’ business by
increasing efficiency and reducing costs.
A TRADITION OF INNOVATIONS Right from the beginning, Rhein Chemie Additives was a pioneer in the field of
lubricant additives. As early as the 1950s, we started to market low-odor and
high-performance extreme-pressure additives for lubricants. In subsequent years,
we focused on the development of lubricity esters, phosphorus and sulfur addi-
tives to r eplace chlorinated paraffins. Other examples of the innovative strength
of Rhein Chemie Additives are polymeric bound additives for greases, new wa-
ter-miscible additives and highly efficient additive packages for high-performance
lubricants that fulfil the most recent international standards and specifications.
One of our primary goals is the ongoing improvement of our high quality level.
Our activities in this context are geared to our ISO 9001 and ISO 14001 cer-
QUALITY WITHOUT tifications, which serve as an incentive to continuously improve our production
processes. One key to the excellent quality of our products is the state-of-the-art
COMPROMISE
technology used at our production sites in Mannheim, Antwerp and Qingdao.
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RHEIN CHEMIE ADDITIVES’ ADDITIN® PORTFOLIO
Additin EP® Extreme-pressure additives (light and Sulfurized compounds like fatty oils, fatty Improves extreme-pressure characteris- Metalworking fluids, transmission and
dark, active and inactive sulfur carriers) acids and/or olefins, esters tics (load-carrying capacity) and protec- slideway oils, greases
tion against wear
Additin® AW Antiwear additives Dialkyldithiophosphates, phosphoric Prevents or reduces direct metal-to- Hydraulic, transmission, compressor,
partial esters, organic phosphates, metal contact while improving surface engine and gear oils, metalworking
carbamates smoothness fluids, greases
Additin® CI Corrosion inhibition additives Sulfonates, carboxylates, partial esters Protects surfaces against corrosion Anti-corrosion, preservation, compressor,
engine, transmission, turbine and gear
oils, metalworking fluids, greases
Additin® Water-miscible additives Polyalkylene glycols, polymers, Variety of carefully matched components Water-miscible metalworking fluids, tank-
WM sulfur-containing additives, tolyltriazole to enhance lubricity, EP performance and side addition to water-mixed metalwork-
derivatives corrosion protection ing fluids, HFC fluids, water-based metal
cleaners, antifreeze
Additin® AO Antioxidants Phenols and amine derivatives Reduction of oxidation Hydraulic, transmission, turbine, com-
pressor, engine and special oils, greases
Additin® SP Specialties Ester, N-containing heterocycles, triazole Improves lubricity, antiwear effect and Hydraulic, transmission, turbine, com-
derivatives, polymeric bound solid EP load-carrying properties, and acts as pressor, engine and special oils, greases,
additive deactivator for non-ferrous metals metalworking fluids
Additin® PA Additive packages Combination of extreme-pressure, Consists of a variety of carefully matched Ashless and ash-containing hydraulic
antiwear and anti-corrosion additives, as components to correspond to specific oils, emulsifying and detergent hydraulic
well as antioxidants application standards oils, industrial gear oils, slideway oils,
greases and metalworking fluids
As with any product, use of the products mentioned in this publication in a given application
must be tested (including field testing, etc.) by the user in advance to determine suitability.
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EXTREME-PRESSURE ADDITIVES
APPLICATION Products in the Additin® Extreme-Pressure (EP) range are generally used
as a backbone in the formulation of m
odern neat oil and water-based met-
alworking fluids as well as greases, transmission and slideway oils. Rhein
Chemie Additives provides the right solution for any application and offers
competent assistance for selecting the most suitable alternatives.
As with any product, use of the products mentioned in this publication in a given application
must be tested (including field testing, etc.) by the user in advance to determine suitability.
ASTM-D ASTM-D 445 ASTM-D ASTM-D 130 Metalworking fluids Industrial Greases Slideway
1662 1500 gear oils oils
Based on esters
Based on triglycerides
Based on olefins
Di-tert.-dodecyl
RC 2522 21 <1 45 1 1b ¢ ¢ ¢ ¢ ¢ ¢
trisulfide
Di-tert.-dodecyl
RC 2532 32 23 100 1 4c ¢ ¢ ¢ ¢
polysulfide
RC 2542 Dialkylpentasulfide 40 35 45 3 1b ¢ ¢ ¢
Sulfurized
RC 2545 45 <5 65 2.5 1b ¢ ¢
isobutene
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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MORE THAN JUST OIL-SOLUBLE SULFUR
MODE OF ACTION: Additin® EP products chemically react with the metal surface to form
a protective sulfur-containing film. This reduces direct metal-to-metal
REDUCED CUTTING FORCE
contact, thereby avoiding friction as well as material damage, e.g.
AND LOWER FRICTION damage caused by welding.
This product group was specially developed to meet the latest require-
ments of the lubricant oil industry and offers precisely the characteris-
tics required in high-performance environments:
ASTM-D ASTM-D 445 ASTM-D ASTM-D 130 Metalworking fluids Industrial Greases Slideway oils
1662 1500 gear oils
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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ANTIWEAR ADDITIVES
APPLICATION Additin® Antiwear (AW) additives are widely used in metal-working fluids,
greases, hydraulics and a variety of other industrial applications. The ad-
vantages of phosphorus additives are especially effective in medium-to
low-stress boundary lubrication situations.
As with any product, use of the products mentioned in this publication in a given application must be
tested (including field testing, etc.) by the user in advance to determine suitability.
Additin® AW / Dialkyldithiophosphates
Additin® Chemical basis Zn S P Color Mineral oil Main applications
Mo content
% % % Oils Water-
miscible
Zinc dialkyldithiophosphates
q Mineral-oil-free
Molybdenum dialkyldithiophosphates
Ashless Dialkyldithiophospates
Amine dialkyldithio-
RC 3880 0.0 11.0 5.0 2 10 ¢ ¢ ¢ ¢ ¢
phosphate
Neutral dialkyldithio-
RC 3890 0.0 11.0 5.0 0.5 0 ¢ ¢ ¢ ¢ ¢ ¢
phosphate
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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EFFECTIVE PREVENTION OF MECHANICAL WEAR
Oils Water-miscible
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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CORROSION INHIBITION ADDITIVES
Additin® CI / Sulfonates
Additin® Chemical basis Ba, Ca, Viscosity TBN Mineral oil Main applications
Mg, Na 40 °C content
ASTM-D 445 ASTM-D 4739 Power transmis- Industrial gear Metalworking Anti-corrosion Greases
sion oils oils oils/fluids oils
% mm2/s mg KOH/g %
medium
RC 4103 Barium sulfonate 8.0 33 50 ¢ ¢ ¢
viscosity
medium
RC 4205 Neutral calcium sulfonate 1.3 <5 50 ¢ ¢ ¢ ¢
viscosity
Calcium carboxylate/
RC 4210 N 0.9 - 10 10 ¢ ¢ ¢
sulfonate
Calcium carboxylate/
RC 4211 0.4 - 50 30 ¢ ¢ ¢
sulfonate
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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PROTECTION FOR METAL SURFACES
MODE OF ACTION: Corrosion inhibition additives in the Additin® CI range, such as syn-
thetic calcium alkyl benzene sulfonates, are adsorbed on the polar
CREATING HYDROPHOBIC
metal surface to form a water-repellent and protective film, thereby
METAL SURFACES effectively reducing corrosion.
Certain acidic fumes, such as sulfur dioxide, are well known for their
accelerating effect on corrosion. To neutralize their impact, special
Additin® CI products are available for applications in highly aggressive
environments. They are equipped with additional alkaline reserves to
neutralize any fumes contributing to corrosion.
Additin® CI / Carboxylates
Additin® Chemical basis Zn Viscosity 40 °C Mineral oil Main applications
content
ASTM-D 445 Power trans- Industrial oils Metalworking oils/ Anti-corrosion oils Greases
mission oils fluids
% mm2/s %
Zinc salt of an
RC 4580 15 high viscosity 0 ¢ ¢ ¢
aliphatic acid
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
ASTM-D 445 ASTM-D 664 Power trans- Industrial oils Metalworking Anti-corrosion Greases
mm2/s mg KOH/g % mission oils oils/fluids oils
medium
RC 4803 Amidated succinic acid derivative 85 0 ¢ ¢ ¢ ¢ ¢
viscosity
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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WATER-MISCIBLE ADDITIVES
ASTM-D 445 Emulsifiable Semi- Water-soluble Tank-side addition HFC fluids Water-based metal cleaners
MWF synthetic MWF to water-mixed MWF and antifreeze
mm2/s
at 20 °C MWF
Water-
RC 5001 Polyalkylene glycol 160 ¢ ¢ ¢ ¢
soluble
Water-
RC 5007 Polyalkylene glycol 1,100 ¢ ¢
soluble
Water-
RC 5010 Polymer 750 ¢ ¢ ¢ ¢
soluble
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
Emulsifiable Semi- Water-soluble Tank-side addition to HFC fluids Water-based metal clean-
MWF synthetic MWF water-mixed MWF ers and antifreeze
at 20 °C % MWF
Sulfur-nitrogen
RC 5202 Water-soluble 21 ¢ ¢ ¢ ¢
additive
Emulsifiable after
RC 5250 Sulfurized fatty acid 15 ¢ ¢ ¢
neutralization
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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SOLUTIONS FOR WATER-MISCIBLE METALWORKING FLUIDS
MODE OF ACTION: The Additin® WM range provides water-miscible additives that opti-
mize the performance of water-miscible metalworking fluids by en-
LUBRICATION AND PROTECTION
hancing lubricity and extreme-pressure characteristics as well as cor-
OF METAL SURFACES IN AQUEOUS rosion protection.
SYSTEMS
Complex triamino-
Iron metals,
RC 5402 capronic acid-triazine, Water-soluble ¢ ¢ ¢ ¢ ¢
copper, cobalt
neutralized
Salt of an
alkonolamine and
RC 5429 Water-soluble Iron metals ¢ ¢ ¢ ¢ ¢
arylsulfonamidocarbox-
ylic acid
Tolyltriazole, neutral-
RC 5800 Water-soluble Copper, cobalt ¢ ¢ ¢ ¢ ¢ ¢
ized
Water-soluble
RC 5801 Tolyltriazole, dissolved Copper, cobalt ¢ ¢ ¢ ¢ ¢ ¢
(up to 1%)
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
ASTM-D 445 Emulsifi- Semi-syn- Water-soluble Tank-side addition to HFC Water-based metal clean-
able MWF thetic MWF MWF water-mixed MWF fluids ers and antifreeze
at 20 °C % mm2/s
Water-soluble EP
RC 5902 Water-soluble 13 50 ¢ ¢
package
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
For stabilization of water-miscible metal working fluids, we recommend the LANXESS MPP business unit's Preventol® O series
Page 11 of 20: This document contains important information and must be read in its entirety.
WATER-MISCIBLE ADDITIVES
As with any product, use of the products mentioned in this publication in a given application must be
tested (including field testing, etc.) by the user in advance to determine suitability.
Suitable for machining, metal forming, grinding and Ultra low foaming, corrosion protection,
RC 5550 A 9.2 230 6.6 1.15
other water-extendable lubricant applications. simplified blending process
Suitable for machining, metal forming, grinding and Reduced cobalt leaching during metal carbide appli-
RC 5560 A 9.3 256 9.6 1.167
other water-extendable lubricant applications. cations, excellent corrosion protection, low foaming
Suitable for cutting, grinding, and other water- Corrosion protection, low odor, outstanding tramp
RC 5570 A 9.3 161 6.4 1.1186
extendable lubricant applications. oil rejection
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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SOLUTIONS FOR WATER-MISCIBLE METALWORKING FLUIDS
ASTM-D 2896 ASTM-D 445 g/ml Ferrous metals Aluminum Stainless steel Cast iron
mg KOH/g cSt
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
Page 13 of 20: This document contains important information and must be read in its entirety.
ANTIOXIDANTS
APPLICATION Lubricants are highly susceptible to aging. The additives of the Additin®
Antioxidants (AO) range dramatically slow down the aging process with
all its negative side-effects.
ASTM-D 92 ASTM-D 941 Metalwork- Power trans Industrial Automotive Greases Other
ing oils/fluids mission oils gear oils gear oils
°C kg/m3
Tetrakis[methylene(3,5-di-
RC 7201 tert-butyl-4-hydroxyphenyl) 295 1150 > 99.0 ¢ ¢ High-temperature applications
propionate methane
Hexamethylene bis
High-temperature applications and
RC 7209 [3-(3,5-di-tert-butyl-4-hydroxy- 280 1080 > 99.0 ¢ ¢
industrial lubricants
phenyl) propionate]
Thiodiethylene bis[3-(3,5-di-
High-temperature applications and
RC 7215 tert-butyl-4-hydroxyphenyl) 280 1000 > 99.0 ¢ ¢
engine oils
propionate]
Benzenepropanoic acid,
3,5-bis (1,1-dimethylethyl)- High-temperature applications and
RC 7235 150 960 > 99.0 ¢ ¢ ¢ ¢ ¢
4-hydroxy-,C7-9-branched industrial lubricants
alkyl esters
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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PREVENTING THE EFFECTS OF AGING
MODE OF ACTION: All products in the Additin® AO range are primary antioxidants that
function as radical scavengers to stop the aging process before it
PREVENTING THE
reaches a critical stage. Synergies can be achieved in combination
EFFECTS OF AGING with special AW, CI and EP Additin® grades.
ASTM-D 941 ASTM-D 445 Metalworking Power trans- Industrial Automotive Greases Other
oils/fluids mission oils gear oils gear oils
% kg/m3 mm2/s
Oligomeric
RC 7010 1,2-dihydro-2,2,4- 7.5 1100 solid ¢ Brake fluids, polyglycols, synthetic ester
trimethylquinoline
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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SPECIALTIES
SYNTHETIC ESTERS These additives are based on selected raw materials to optimize affinity to
different metal surfaces, such as stainless steel (e.g. Additin® RC 8100)
AND POLYMERS
or aluminum (e.g. Additin® RC 8103).
EP ADDITIVES AND NON-FERROUS Non-ferrous metal deactivators with special EP properties (e.g. Additin®
RC 8210) play an important role in preventing corrosion and aging.
METAL DEACTIVATORS
These additives act as synergists to primary and secondary antioxidants.
POLYMERIC BOUND ADDITIVES Additin® RC 8400 is a non-dusting EP additive, especially suitable for
highly loaded greases.
As with any product, use of the products mentioned in this publication in a given application must be
tested (including field testing, etc.) by the user in advance to determine suitability.
ASTM-D 941 ASTM-D 445 Metalworking Power trans- Industrial Automotive Greases Other
oils/fluids mission oils gear oils gear oils
kg/m3 mm2/s %
Sulfur-containing
RC 8012 950 60 0 ¢ ¢ ¢ ¢ Offshore lubricants
semi-synthetic ester
Trimethyolpropane
RC 8103 ester of special fatty 940 85 0 ¢ ¢ Slideway oils
acids
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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SOLUTIONS FOR PARTICULAR REQUIREMENTS
ASTM-D 941 Metalworking Power trans- Industrial gear Automotive Greases Other
oils/fluids mission oils oils gear oils
kg/m3 kg/m3 % %
Dimercapto thia-
RC 8210 1070 - 30 0 ¢ ¢ ¢ ¢ ¢
diazole derivative
Dimercapto thia-
RC 8213 1080 - 36 0 ¢ ¢ ¢ ¢ ¢
diazole derivative
Tolyltriazole deriva-
RC 8239 950 - 0 0 ¢ ¢ ¢ ¢ ¢ Fuels
tive
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
ASTM-D 941 Metalworking Power trans- Industrial gear Automotive Greases Other
oils/fluids mission oils oils gear oils
kg/m3 kg/m3 % %
Polymeric bound
RC 8400 1580 - 28 0 ¢
solid EP additive
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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ADDITIVE PACKAGES
APPLICATION The ashless and zinc-based Additin® Packages (PA) meet the latest techno-
logical OEM and industry requirements and specifications. New low-sulfur
base oils, in combination with optimized additive packages offer superior op-
portunities for improving performance in hydraulic, turbine and compressor
oils. Highly efficient packages for low-friction slideway oils, greases, industrial
gear oils and metalworking provide solutions for the strictest requirements.
As with any product, use of the products mentioned in this publication in a given application must be
tested (including field testing, etc.) by the user in advance to determine suitability.
The ashless and zinc-based additive packages provide outstanding performance in a variety of applications even at the lowest treat rates. With
the newly developed ashless HLP-D package Additin® RC 9317, Rhein Chemie sets a new standard in the industry.
Ash-containing
RC 9200 AW/CI/AO 4.0 3.7 8.5 1.0 - 75 30 ¢ HF-O, HLP
RC 9255
AW/CI 8.0 6.0 14.0 - - 220 10 ¢ HLP
(PA 205)
Ash-free
RC 9300 AW/CI/AO - 0.8 1.7 - 2.6 55 23 ¢ ¢ ¢ HF-O, HLP
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
The multifunctional package Additin® RC 9410 is designed for industrial gear oils and can be used in numerous other applications, including hydraulics,
metalworking fluids, slideway oils and many more. Additin® RC 9420 is a modern package meeting all industrial gear oil standards.
Ash-free
RC 9410 AW/EP/AO/CI - 1.3 16 - 1.0 65 20 ¢ ¢ ¢ CLP, HLP
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
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SYNERGY FOR HIGHER PERFORMANCE
MODE OF ACTION: The idea behind additive packages is to form a well-balanced com-
position of many different single components. Such solutions reflect
OUR KNOW-HOW AND SERVICE
a high level of know-how and clearly set Rhein Chemie Additives
IN ONE PACKAGE apart from other chemical suppliers as a true specialist in the field
of additives. Additive packages in the Additin® PA range are complex
formulations, proven solutions that help cut development time while
assuring high quality and reducing costs and complexity in analysis,
inventory and order management.
Our packages for greases feature excellent properties. They are designed specifically for high demands on extreme-pressure and antiwear performance,
corrosion protection (even under severe conditions e.g. sea water), as well as showing yellow metal compatibility combined with very good oxidation stability.
Ash-containing
RC 9506 EP/AW/CI 3.3 2.4 22.2 0.3 80 15 ËË ËËË ËËË Ë ËËË dark
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
The chlorine-free additive packages, with their excellent load-carrying capacities, antiwear properties and corrosion protection, can be adapted to
the requirements of multi-applications by varying treatment level and base fluid viscosity.
ASTM-D 445 Steel Stainless Alu- Yellow Titanium Cemented Cutting Forming Stamping Grinding
% mm2/s steel minium metals carbide
These items are provided as general information only. They are approximate values and are not considered part of the product specifications.
Page 19 of 20: This document contains important information and must be read in its entirety.
The manner in which you use and the purpose to which you put and utilize our products, technical assistance and in-
formation (whether verbal, written or by way of production evaluations), including any suggested formulations and rec-
ommendations are beyond our control. Therefore, it is imperative that you test our products, technical assistance and in-
LANXESS Corporation
formation to determine to your own satisfaction whether they are suitable for your intended uses and applications. This
application-specific analysis must at least include testing to determine suitability from a technical as well as health, safety, BU Rhein Chemie Additives
and environmental standpoint. Such testing has not necessarily been done by us. Unless we otherwise agree in writing, all
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you assume and hereby expressly release us from all liability, in tort, contract or otherwise, incurred in connection with Phone: +1 412-809-1000
the use of our products, technical assistance, and information. Any statement or recommendation not contained herein
is unauthorized and shall not bind us. Nothing herein shall be construed as a recommendation to use any product in con-
flict with patents covering any material or its use. No license is implied or in fact granted under the claims of any patent. [email protected]
www.lanxess.us
Health and Safety Information: Appropriate literature has been assembled which provides information concerning the
health and safety precautions that must be observed when handling the LANXESS products mentioned in this publication.
For materials mentioned which are not LANXESS products, appropriate industrial hygiene and other safety precautions
recommended by their manufacturers should be followed. Before working with any of these products, you must read and
become familiar with the available information on their hazards, proper use, and handling. This cannot be overemphasized.
Information is available in several forms, e.g., safety data sheets and product labels. Consult your LANXESS Corporation
representative or contact the Product Safety and Regulatory Affairs Department at LANXESS.
Note: The information contained in this publication is current as of April, 2016. Please contact LANXESS Corporation to
determine if this publication has been revised.
Page 20 of 20: This document contains important information and must be read in its entirety.