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Manual Instalación & Operación Alarma Area

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Wilson Cepeda
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118 views27 pages

Manual Instalación & Operación Alarma Area

Uploaded by

Wilson Cepeda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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GENTEC Gentec Systems Corporation GENTEC UNIVERSAL MONITORING, ALARM AND CONTROL SYSTEM™ AREA ALARM USER’S MANUAL FILED INSTALLATION GUIDE TECHNICAL INFORMATION GUMACSBAA20110613 Copyright ©Gentec Systems Corporation, 2011 All Rights Reserved Table of Contents Gener Warranty | $$$ Safety PART 1 23 24 25 PART 3 3a 32 information ——----------------—- User's Manual Introduction ‘System Description Function Description Costomer Responsibility Normal Maintenance Replacement of the DC Power Supply Fuse Installation Guide ——-—- Unpacking the Package Package Contents 22.1 Module Assembly 222 CaseAssembly — 2.23 Accessory Pack — ‘Wall Mounting ‘Signal Connection 2.4.1. Transducer Signals 242 Relay Output 243 RS485 — Module Setup — 2.5.1 Quick Setup —— 252. Professional Setup Technical Information Electrical and Physical Specifications ‘Schematics and Drawings GENERAL INFORMATION WARRANTY * Gentec System Corporation (the company) warrants that the product manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of receiving the product by the purchaser. ‘© The purchaser shall promptly report in writing any failure to conform to this warranty to the company within said period. The company will, at its options, repair the defective item or provide a replacement free of charge upon receiving the returned item, provided that it has not been mishandled in its storage, installation, maintenance, and operation after being received by the purchaser. The purchaser shall ship the defective product back to the company only after receiving 1 written authorization of the company. ‘© The equipment should not be repaired or altered without prior written or verbal approval of the company or its distributors. Failure to comply will void all warranty on the product. '* The effects of corrosion, erosion and normal wear and tear are specifically excluded from this warranty. * THE COMPANY MAKES NO OTHER, EXPRESSED OR IMPLIED, WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. SAFETY General safety precautions: 1. Only trained personnel certified by Gentec System Corporation shall be permitted to adjust or repair the equipment. 2. Read all instructions completely before operating the equipment. 3. Do not connect the equipment to an electrical supply of incorrect voltage and/or frequency. 4, Switch off the main power supply before opening the case front panel to work inside the equipment. 5. Do not short any signal wires at both ends of the transmitting cable. 6. Do not use the equipment outside the specified ambient temperature and humidity ranges. Do not operate the equipment when is considered defective. Otherwise, it may not reliably deliver its expected functions, ‘The equipment is not intended to be and must not be used in potentially explosive atmospheres. Do not install the equipment at or close to locations where there is any actual or foreseeable risk of hazardous levels of flammable gases of vapors. ‘The following symbols are used throughout this documentation for different safety related messages: Statements and hints that relate directly or indirectly to the safety of personnel or the protection of the equipment and other connected devices. NOTICE Denotes practices or steps which can prevent damages to equipment and other connected devices. EROTION Denotes practices that ean prevent electrical shock to equipment and other connected devices, or prevent injury to the operator. WARNING PART 1 USER’S MANUAL NOTICE There are no user serviceable parts inside the alarm enclosure. Hence, there should be no reason for the user to open the front panel of the alarm during its normal operation WARNING Only trained, certified personnel shall be permitted to adjust or repair the equipment. Tampering by unauthorized individuals with the intemal wiring and AC-to-DC Power converter may damage the alarm and other connected devices and may cause electrical shock to the individuals. 1.1 INTRODUCTION Gentec Universal Monitoring, Alarm, and Control System™ consists of totally moduiarized hardware and open structured firmware and software. ‘The system building blocks were designed with ‘advanced technologies in electronics and software development. Functionality, flexbiliy, scalability, and cexpandabilty were addressed in every stage of the design process. All major modules have built-in ‘communication ports with essential communication functions integrated into their firmware. With these versatile modules and accessories, virtually unlimited possible configurations can be implemented to meet 4iferent monitoring and control needs. ‘The main purpose of Gentec Area Alarms is to provide means for monitoring key process parameters, Including, for example, the supply mainline pressures cof oxygen, compressed air, vacuum pressures, in a critcal area at the user ‘end. When any of the parameter is not within the proper operating range, the alarm will issue audible and visual wamings 0 that the field personnel can take necassary measures for the situations One of the major targeted applications of Gentec ‘Area Alarms is to monitor the safe and efficient ‘operation of medical gases pipelined system (MGPS) 1.2 SYSTEM DESCRIPTION EEE Front view of a Gentec fourgas area ‘alam (GUMACS-BAA-L-4) with extra intemal space for housing custom sensing ‘elements, where (1) Channel Status LED Indicator @) Channel Identification Label (@) Numerical Display (4) High LED indicator (6) Low LED Indicator (6) Test'Suspend Button (7) Extra Internal Space Figure 1-1 {or the following three purposes (reasons): ‘A. to indicate normal function of the pipeline system by means of visual indicators; B. to wam by visual and audible indication that routine replacement of cylinders or other engineering action is required; C. to inform the user by visual and audible emergency alarms that abnormal conditions have ‘occurred which require urgent action. These alarm. condition will require a rapid response by various departments’ staff. NOTICE All Gentec GUMACS alarms are pre-assembled and pre-programmed based on the pplication specifications before being delivery for field installation. Most, if not all, of the alarm’s functions are self-explanatory. Minimal training is required for the operators and attendants. Normally, ‘sections 1.3 and 1.5 alone should serve the purpose. However, please refer to section 1.5 for good ‘safety management practices using Gentec alarms, ES ES it Figure 1-2 Front view of @ Gentec four gas area alarm (GUMACS-BAA-R-4) 1. Gentec area alarms consist of one to several data processing and display modules (g-SMART DATA DISPLAY ENHANCED™, or g-SDDE), The number of modules depends on the number of parameters to monitor. 2. There are two data channels per g-SDDE module. Unused channel can be disabled rnonmally with its window completely covered with an opaque label to avoid confusion 3. As shown in Figures 1.1 and 1.2, each data ‘channel is provided with (1) three LED indicators, (2) one four-digit numerical display, and @)_ one channel identification label 4, Each gSDDE — module has one. TEST/SUSPEND button. 41.3 FUNCTION DESCRIPTION The functions of the pane! components shown in Figures 1.1 and 1.2 are as below: 1. Channel Status LED Indicator: ‘The three-colored LED will present different colors 10 reflect the status of the data channel as follows: Green: the read-in data is within the ‘normal range Red: the readin data is higher than the alarm high limit or lower than the alarm lower limit. Yellow: the read-in data is within 5% of the alarm high or low limit. When the channel status LED indicator is off, the LED may be defective if other indicators ‘and displays of the same module function normally. Otherwise, the whole g-SDDE module may have lost its power or become defective. 2. Channel Identification Label: The label is used to identify the data channel as ‘well as the units in use. Numerical Data Display: It shows the physical value of the read-in data. if the sensor is defective or there is a problem with the signal transmitting cable, the display will become nOCh. 4, High LED Indicator: The red LED is normally off. It will be turned on only if the readin data Is higher than the alarm high fit. 5. Low LED Indicator: The red LED is normally off. it will be tumed on only Ifthe read-in data is lower than the alarm low leit 1.4 CUSTOMER RESPONSIBILITY Itis the responsibiliy of the customer to ensure that (1) Proper SOPs detailing the personnel, responsibilities and actions to take under different alarm conditions are in place and well ‘comprehended for al involved departments; 6. The functions and behaviors of 9-SDDE modules are designed to comply with NEPA 99 and HTM 02, 6. In addition to added system implementation flexibility and future expandability, the modularized design also. minimizes the possibilty ofa total system breakdown, 6, TEST/SUSPEND Button: “The button has the following three functions: (1) Setftesting: During the alarm’s normal operation (2.9 with no pending alarm condition), press the TESTISUSPEND button for three to five seconds, the buzzer will be tumed on and the LED indicators will be toggled in the following sequence: LED all off-=LED all on display high limit --display low tirit-»LED all off. The alarm will thea retum to the normal monitoring state 2) Buzzer Sitencing: When the alarm i triggered and the buzzer is tured on, press this button wil temporally tum off the buzzer. The waming LED indicator(eg. HIGH or LOW LED) wall then become flashing The buzzer will be tured on again after a specified silencing time or if a new alarm condition arises. “The defauit silencing time is 30 minutes. To change the silencing time, please refer to the operating manual of Gentes g-Prog™ {or set-up procedures. (3) Rebooting: ress the button for ten seconds, the system will automatically reboot itself. Per NEPA 99 and HTM 02, all Gentec area alarms wil restart automatically afler a power loss of 10 seconds or more without giving false signals or requiring manual reset. Furthermore, the actives of a Gentec area ‘alarms are continuously supervised by the “watchdog” mechanism of its microprocessor. if the firmware somehow stalls, the alarm will reset itself ‘automatically and resume its normal operation. 2) The alarm is so installed that it will be attended all the time; and (@) In addition to on-duty operators, all other potential alarm attendants, including nurses, ‘guards, etc., are familiar with the functions of the alarm and the actions to take for different alarm conditions. 1.5 NORMAL MAINTENANCE Exterior cleaning is the only maintenance needed {or the alarm during its normal use. Remove dust off the panel using a soft duster or slightly damped non-abrasive tissue paper or cloth. Mild detergents may be used, but strong acid or basic agents should be avoided. | Solvents that can dissolve paints or Plastic are strictly prohibited. 1.6 REPLACEMENT OF THE DC POWER SUPPLY FUSE WARNING Fuse replacement should be done only by {2 Ceftfied electrician without interfering with other ‘normal operations and activities ofthe site. REPLACEMENT PROCEDURES: 1. Carefully detach two screw caps at the top edge of the system (see Figures 1.1 and 12) Remove the fastening screws and swing down the module assembly to its horizontal position. 2. Locate the DC power supply and its fuse box. 3. WARNING Tum the switch of the DC power supply to its OFF position. 4, Replace the bumt fuse with a new one of the ‘same voltage and current rating. 5. Tum on the DC power supply. Wait for a few ‘seconds forthe system to reboot. 6 Swing up the module assembly and socure it to the metal case using the original screws and, at last, snap in the screw caps. PART 2 INSTALLATION GUIDE WARNING Only trained, certified personnel shall be permitted to perform the hardware installation and firmware setup of this product. Tampering by unauthorized individuals with the internal wiring and AC-to-DC power converter may damage the alarm and other connected devices and cause electrical shock to the individuals. NOTICE The illustrations used in this section are for the demonstration purpose only. The actual number of modules and parts in the alarm varies from system to system. 2.1 UNPACKING THE PACKAGE All our modules and systems have been fully tested during and after their assembling at our factory before delivery to our customers. However, upon receiving the packages, please: (1) Examine the packaging boxes for any damage. If there is evidence of abnormal abuses during shipment, please do not open the boxes Confirm the mishandling with the cartier and contact our Customer Services Department immediately; 2.2 PACKAGE CONTENTS For every system, the following three items ‘should be included in the package: module assembly, ‘+acase assembly, and ‘accessory pack. 2) Carefully open the boxes and remove the ‘contents out. Again, if there is any apparent ‘damage or defect by visual inspection, please do ‘not proceed with the installation and contact our Customer Services Department immediately; (3) Check the contents against the attached packing list. If there is any question, please contact our Customer Services Department immediately 2.2.1 MODULE ASSEMBLY Depending onthe requirements ofthe application (or the number of data channels), the pre-assembled module assembly of Gentec’‘area’alarm should contain an upper panel tim, a lower panel trim, and from one to several g-Smart Data Display Enhanced™ modules (see, for example, Figure 21 below) Figure 2.1 Front and Rear Views of Typical 8-gas Gentec Area Alarm 2.2.2 CASE ASSEMBLY: ‘The dimensions of the metal case are: With: 267 mm Height: 43 mm-+ 40 mm x (Number of g-SDDE Modules) Depth: <8.5cm ‘The punch-through holes on the case top and bottom covers are 2.0 cm (3/4 inch) in diameter. A. retaining string for holding the module ‘assembly in its horizontal position when opened is Normally attached to one side of the case. One or more DC power supplies are attached to the back plane of the case when delivered 2.2.3 ACCESSORY PACK: ‘The accessory pack normally contains: (1) Screw sets for mounting the case onto the walls of different types; (@) A screw set for securing the hinges of the ‘module assembly onto the case; (3) Two screws for securing the module assembly ‘onto the metal case at the top edge of the system; (4) Two screw caps for concealing the screw heads at the top edge of front panel; (8) Module labels, (©) Apacking List: and (7) This manual and other system-speciic special instruction sheets 2.3WALL MOUNTING PROCEDURES) Step 1. Carefully move out the module assembly land the metal case. Examine all the parts ‘thoroughly. If there are visible damages, abort the installation and contact our Customer Services Department at once. Prepare a wall opening of the folowing Step 2 Width: 267 mm Height: 43 mm + 40 mm x (Number of g-SDDE Modules) Figure 2.2 Wall Opening Dimensions. Step3 Punch out as many as needed the removable pieces of the punch-through holes on the top and bottom sides of the metal case (see Figure 2.3). CAUTION Make sure that the DC power supply inside the metal case has been switched off (600 Figure 2.4). Figure 2.3 Punching out the removable pieces of the punch-through holes of the metal Figure 2.4 DC power supply in its off position. ‘Step 4 Pull all the in-coming and out-going power and signal cables and wires into the case through proper punch-through holes while ‘mounting the metal case onto the wall Make sure that four hinge screw holes are atthe lower edge of the case. The distances between the wall-mounting screw holes on both sides of the metal case are fixed at 4 om. It is normally not needed to use all of the available wall mounting screw holes in order to secure the metal case to the wall WARNING AC power can be connected to the DC power supply now. However, be ‘sure to first switch off the AC power and ‘make sure that the DC power supply is in its off position. ‘Step 5 Place a protective cover over the metal case nil ready fo do the next installation step (see, for example, Figure 2.5). WARNING. DONOT REMOVE THIS COVER UNTILE WALL FINISHING IS COMPLETED Figure 2.5 Protective Cover Stop 6 Remove the protective cover from the metal case and secure hinges of the module ‘assembly onto the metal case. Then, swing and raise the module assembly to horizontal position and, then, attached to it the retaining string (see Figure 2.6). NOTICE Normally, the modules of the alarm should hhave already been properly set up before delivery. If ‘ot, please follow the procedures presented in the part 3.10 set up the module assembly before the next step Step 7 Step 8 Step 9 Stop 10 Stop 11 ‘Step 12 Step 13 Step 14 Connect the AC power to the DC power supply ifhave not done so, WARNING Make sure that both AC power and the DC power supply have been switched off first. Proceed to connect all input and output signal wires to the screw terminals of the module assembly as described in the next section WARNING The DC power supply should remain off while making the connections. IF RS-485 network is not to be used, skip to Step 10. Otherwise, connect the in-coming and out-going RS-485 cables as described inthe next section, Tum on the DC power supply. ‘Swing the module assembly upward and secure it onto the metal case using the screw holes at the top edges of the metal case and the module assembly. Snap in the plastic caps over the screws to conceal the screw heads. Insert channel identification labels and, then, the their protective covers into the front plastic panels as shown in Figure 2.7(@), Please note that the right and left labels are asymmetrical ‘Apply the button labels above the TESTISUSPEND buttons as shown in Figure 2.7(b) NOTICE Por NFPAS9 and HTM02, validate the label placement and signal connections by responsible authority of the fa Figure 2.6 Attachment of Module Assembly to the Metal Case Figure 2.7 Label Placement 2.4 SIGNAL CONNECTION 2.4.1 TRANSDUCER SIGNALS NOTICE Both input channels of the module can accept either a voltage or a current input (but NOT. BOTH at the same time) using the screw terminals of 4JA2 on the module's add-on daughterboard as shown in Figure 2:7 and Table 2.1 CONNECTING PROCEDURES: Stop 1 WARNING Turn off the DC power supply if itis connected. Step 2 Locate JAZ screw terminals on the add-on daughterboard of the module (see Figure 28). ‘Stop 3. Connect wires to channel 1 input of At+ and At- screw terminal ‘Step 4 Connect wires to channel 2 input of A2+ and ‘A2- screw terminal ‘Step 5 Connect the ground leads of both sensor inputs to COM screw terminal ‘Step 6 If needed, use VDC screw terminal to supply DC power to the remote sensors. Figure 2.8 The location of screw terminal JA2 of the g-Smart Data Display Enhanced™ module, Table 2.1: Screw Terminal JA2 INPUT AND OUTPUT CONNECTIONS: ‘CONNECTION ‘Analog Channel 7 ‘Analog Channel 7 ‘Analog Input Common (Groun ‘Analog Channel 2 bod Signal + ‘Analog Channel 2 = Signal - NCH Relay 1 Normally Close. ‘COMi Relay Common NOt Relay 1'Normally Open NC2, Relay 2 Normally Close. ‘COMa Relay 2 Common Relay 2 Normally Oper 2.4.2 RELAY OUTPUT NOTICE There is relay switch for each data chnnel of the module. The relay is tumed on whenever the read-in data is outside of the normal operating range. Both normally open and normally closed outputs are ‘available simultaneously. The relay outputs are accessed through screw terminals of JA2 on the ‘add-on daughterboard, CONNECTING PROCEDURES: WARNING Tum off the DC power supply. Locate JA2 screw terminals on the add-on daughterboard of the module (see Figure 2) To use channel 1 relay output, connect one Jead of cable to COM! screw terminal of JAZ and the other lead to either NO1 (normally open) or NC1 (normally closed) screw terminal of JAZ. ‘To use channel 2 relay output, connect one lead of cable to COM2 screw terminal of JAZ land the other lead to either NO2 (normally open) or NC2 (normally closed) screw terminal of JAZ Stop 4 2.4.3 RS-485 NOTICE C2 connector on the daughterboard of the module is used to connect the module to an RS-485 network. If the module is the first or the last device on the RS-485 network, the jumper $9 on the ‘add-on daughterboard must be shorted, Figure 29 RS-485 Connection for g-Smart Data Display Enhanced™ Modules. 2.5 MODULE SETUP NOTICE When delivered, the modules within a pre-assembled module assembly should have properly set up. The field installers and users should have no needs to do any additional assembling work. This section is prepared primarily for the master ‘alarms that are to be upgraded or expanded on site. NOTICE Each g-Smart Data Display Enhanced™ module of an area alarm must be set up individually WARNING The setup procedures listed in this section should be done only by a certified engineer or technician with appropriate training, WARNING Be sure to use only a genuine Gentec communication cable from Gentec Systems or its agents. Do not use any other look-alike cables from unknown sources, They may cause damages to the module or even the computer. n CONNECTING PROCEDURES: Step 1 WARNING Tun off the DC power if it is ‘connected. ‘Step 2 Locate screw terminals JC2 and jumper JP4 ‘on the add-on daughterboard of the module (see Figure 2.9). ‘Step 3 Connect signal (+), signal (), and ground leads of the RS-485 cable incoming from the last network node to (485+), (485:), and (GND) connectors of JC2 respectively (see Figure 2.9) Stop 4 Connect signal (+), signal (-), and ground leads of the RS-485 cable outgoing to the next network node to (485+), (485.), and (GND) connectors of JC2 respectively (see Figure 2.9), ‘Step 5 Ifthe module isthe frst or the last device on the network, short S9 jumper on the

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