Read this manual carefully before use

Operational Manual
DGYF-S500 Type
Electromagnet Induction Sealing Machine

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 1. Summary
This m achine
a t i ppliest so nductive
o n b hermal
of p lastic o g andr c ups
lass, haped
c a ontainers
a u a nd do
popular airproof sealing method. The inductive thermal sealing can
not o nly
i tmprove
p ’s g rade,
hep roduct
f revent
a n rom bsorb
humidity, prolong the shelf period, enhance fake-proof performance
but also speed the sealingand quality of sealing product. Nowadays,
it has become an ess ent ial seal faci
i ng
l it yand been wi del y us ed i n
p h a r m a c y , c h e m i c a l
cosmetic and other industries.
2. Working Principle
2.1 This machine applies the principle of ele
heating. Through non-contact inductive heating, both the induc
film and aluminum foil compound film will be tightly stuck onto the
opening of the sealing object (or cup) after instantly thermal melting
s o a s t o r e a c h t h e t a r g e t o f s e a l
d o e s’tn t a k e e f f e c t i n c o m p o u n d f i l m w i t h o u t a l u m i n u m
vacuum aluminized compound film)
3. Features
This machine seals the objects by moving handinductive head. On the
basis of modifying the design circuit of former DG
machine is designed with touch panel and protection circui
o v e r - c au nr dro ev ne tr - t e m p e r a t u r e , m a k i n g t
convenient, simple, and improving the safety of operation and service
life of product.
4. Main Technical Parameters
4.1 Rated voltage ：AC 220V (Using at the temperature above 250V or
less than 160V is not allowed)

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4.2 Output power：0.5 KW（500C 1KW） 5.3.2 At this time thesealing time on the display is the initial value. The
4.3 Work frequency：50KHz (±20%) operator shall adjust the sealing time according to the requirement
4.4 Static power consumption：≤ 0.1A of the sealing object.
4.5 Max. allowable current：< 4A（500C 7A）
4.6 Working ambient temperature：25-45℃
4.7 Relative air humidity：≤ 95%
4.8 Relative height above sea level：≤ 3000 m
4.9 Sealing diameter：
500A Φ20~Φ100 mm
500B Φ15~Φ35mm
500C Φ50~Φ130mm
500D Φ20~Φ60mm
4.10 A pplicable
f m ilm i aterials
：special nductive
f a a ilm
f nd luminum oil
compound film (vacuum aluminized film is not applicable.)
4.11 Dimensions：340×290×130 mm
4.12 Housing protective grade：IP2I
4.13 Safety standard：GB 15579 and 1995
4.14 Gross weight：8 kg
5. Operational Instruction
5.1 Place the device on a worktable stably. Connect the grounding guard
line well according to the requirement by using the metal wire with
2
cross sectional area not less than 1.5 mm . The clip is at the back of
the casing.
5.2 Connect the inductive head and pedal switch wekk if necessary.
5.3 Connect the power supply of 220V and the socket will withstand the
current over 10A. Turn onthe power switch and at this time both of
voltage and sealing time nixie lights on the panel will be on.
5.3.1 Atthis time the voltage value on the displaythat is of actual input
voltage.

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 and melts. is too long time properly
The spacer and the film
Inductive h t eating
Adjust t h imehe t eating
a r e n o t s e p a r a t e d
is too short or too long properly
completely.

8. Packing List
No. Descriptions Unit Quan.
1 D G Y F - S 5 0（
0 A 、 B 、 C 、 D ） Ty p e m a i n Set 1
frame
7. Frequently Occurred Troubleshooting 2 Power wire Strip 1
Fault phenomena Causes Shooting method 3 10A Fuse Pcs 2
Connect with the power Broken fuse Replace the fuse 4 Operational Manual Copy 1
s u p p l y , t u r n o n t h e 5 Inspection Certificate Copy 1
p o w e r s w i t c h , bP uot ot rh e c o n n e c t i o n o f N o t e s : T h e a b o v e - l i s t e d a r e t
Connect the plug well
work indicator does not power plug the m achine.I o ndicate
t o c ni c he rder o a pontract
i f
light required.
Do n wot b pork Broken
y button switch Replace the switch
ressing Packer: Date:
the button on the hand R e p l a c e t h e i n d u c t i v5.4
e Preparation of trial sealing
Broken inductive head
inductive head. head 5.4.1 T sealing
he o bjects a hallw t lignc o i ith hhe w enter
I n s u f f i cP i r eo nl ot n gh e t ah et i hn e g deflection
a t i n notg exceeding 1/3 of the diameter.
time of inductive head time properly 5.4.2 Adjust the sealing time according to the diameter of sealing object.
T h e m a tC he o ro si e a t lh es i n od u fc t 5.5
i vTrial
e sealing
Work signal indicator is
i n d u c t i v e film, f iofl which
m material
a n d 5.5.1 C tover
b w hei ottlef ( ith
s wnductive
a f ilm
i n o r d e r b u t t h e
s e a l i n g io sb j ce co tn sa ir se t e n aligns t w tt ith o he
o t b peningA t p f the b ottle). u nd
machines does not seal.
inconsistent. the sealing object. the inductive head and press the button at the top of inductive head.
R e p l a c e t h e i n d u c t i v e A t t his t i me, the val ue of t hermal seal i ng t i me shown on t he pane
Broken inductive head
head w i l l co un t d ow n . T h e s ea l i n g i s no t f i n i s he d un t i l t h e s et t i ng va l
S e a l i n g f i l Inductive
m c rh i n kt l eating
e Ss h o r ime t e n t h e h e recovers.
a t i n g

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5 . 5 . 2 O p e n t h e b o t t l e c o v e r t ot hcehs e ac lki n g c o n d i t i o n s , e g . i f t h e with charge for long term.
sealing film is smoothand tight, if the washer andpaper board have 6. Attentions to Operation
b e e n c o m p l e t e l y s e p a r a t e d , i f t h e fciol m phl ae st e lsyt u c k t o t h e 6 . 1 D u r i n g u s i n g , t h e o
o p e n i n g o f b o t t l e , i f t h e s e a l e d p a r t i s i n g o o d c o n d i t i otnh eat enm d piefr a t u r e r i s e o f i n d u c t i v e h e tahde. sSe taol ipn g o p e r a t i o n ,
the sealing is up to standard. cool t i he nductive
h n o forcibly
ead f aniaturally
a ht st igh
i tr peed
5.5.3 If the sealing is partially stuck, it ispossiblethat the cover is not inductive h i f ead t h ( s 8 ℃) elt w ithooh Dand.
otn s at s o 0 ot ta
tightened o t f ri n hef pilm o sthe opening
ot ully
o ft bhe ressed ottle. n o p e r a t i o n u n t i l t h e i n d u c t i av m e bhi e tanedtm fp ae lrl as t ut or e
Please cover the film again and reseal. 25℃ lest over-temperature of inductive board be broken.
5.54.4 If the sealing film looks tight but can be peeled off slightly with 6.2 This machine is mainly applicable for the sealing operation of large-
hand or the spacer and film are notseparated , it is possiblethat the s i z e da n d u n m o v a b l e o b j e c t s w h i c h c a n n o t b e t r a n s m i t t e d o n
thermal sealing time is insufficient or the material of film and bottle conveyor belt.
are i consistent.
n A djustt t he s hermal t o r ealing
i w t ime 6.3
r During
eplace sealing, tchoose ith appropriate
he interval distance between sealing
inductive film of other material. object and inductive head as well as heating time according to
5 . 5 . 5 I f t h e s e a l i n g f i l m c r i n k l e s a n d t h e o p e n i n g m e l t s o b v i osize u s l yof, icaliber
t of the sealing object and different materials so as t
m e a n s t h e t h e r m a l s e a l i n g t i m e i s t o o l o n g . S h o r t e n t h e t h e r m a l balance and reduce the sealing current and prolong the service life.
sealing time appropriately. 6.4 When either voltage supply of above 250V or below 160 V(the value
5 . 5 . 6 D o n o t s t a r t s e a l i n g u n t i l a l l t h e c o n d i t i o n s as hc ocwo nr do n wt hi et hv otl thaeg e d i s p l a y p a n e l ) i s i n p u t , p l e a s e s t o p s
r e q u i r e m e n t s . I f t h e i n p u t v o l t a g e i s n o t c h a n g e d , p l e a s e d o n owork. t Don’t seal until voltage supply returns to normal condition or
readjust the sealing time. automatic stabilizer is equipped additionally.
5 . 6 T h e m a c h i n e c a s i n g i s s u p p l i e d w 6i .t h5 hI i fg h t hv eo l tr a e g de po ov we er r - . c u r r e n t i n
U n p r o f e s s i o n a l p e r s o n n e l d o n o t o p e n t h e r e a r c o v e r o f caacs ci nogm p a nw ii et dh w a r n i n g t o n e , t h a t m e a n s t h e o u
w i t h o u t p e r m i s s i o n t o a v o i d g e t t i n g e l e c t r i c s h o c k o re xa cc ec ei d es n tt h e m a x v a l u e a n d t h e o v e r - c u r r e n t p r o
occurring. activates. Induction work is not effective. At that time, appropriately
5.7 C heck
t exteriorhe o fthe m achinei t i af ohere i s tny bvious increase
mpactthe interval race
distance between the inductive head and sealing
u p o n u n p a c k i n g . C o n f i r m t h e r e object.
l a t i v e t e c h n i c a l d o c u m e n t
and a ttachmenta c re
a a omplete w t p ndl I ccord t ith 6 . 6 Ihef t h e acking
t e m p e r a t u r eist.o f m af i n here
components inside the mach
is any discrepancy, contact local dealer within 7 days. high, t y he i ellow w be ondicator f noro verheat
a illo t p larm n
5.8 The machine is guaranteed for 6 months from the purchase date. We In that case, heat protection function activates and inductive output
s u p p l ym a i n t e n a n cse r v i c e a n d c o n s u m ppt iavr set a n d s p a r e p a r t s stops a utomatically.
S s n b d ealing u t hall d ot e

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 d o w n ( d’to nc l o s e t h e p o w e r s u p p l y o f t h e m a c h i n e ) a n d y e l l o w
indicator is off.
6 . 7 M a t e r i a l o f s e a lfi nl m
g , w h i c h m u s t b e t w i s t e d t isghhatllly,b e i n
accordance with that of sealing bottle.
6.8 The machine only applies to plastics and glass bottles, not to metal
bottles and seal of cover.
6.9 T mhe dachine’t a pplyt s oesn t o o eal o w he d bject i l f hich iameter s ess
than 20mm or above 100mm.
6.10 While using, good ventilated environment shall be kept and each
intake cannot be blocked.
6. 11 While sealing, the center of t he sealing object shall al ign with the
central position of inductive head so as to assure the sealing quality.
7. Beyond range of maintenance
7.1 Electronic elements and parts are damaged for operating out of
accordance with rules and stipulations in operational manual.
7. 2 El ectronic elements and parts are damaged for voltage is either too
high or too low.
7.3 Inductive head coil is burn out for overheat.
7.4 Exceeding the warranty period.

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Attached Drawing

12 Filter indicator

11 Voltage display

10 Fuse

9 Power socket

8 Overheat indicator

7 Time setting

6 Time display

5 Operation direction

4 Power switch

3 Earthing mark

2 Output socket

1 Manual switch

No. Descriptions

Attached Drawing 1. Outline Diagram of FR-900 Type Electromagnet Induction Sealing Machine

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Attached Drawing

AC 220V Rejector Voltmeter

AC 220V
low-voltage power supply

Rectifying dc ac Inductive
and filtering inverter Head

Adjustable Over-current Start circuit Overtemperature

Start Button

Attached Drawing 2. Circuit Block Diagram of FR-900 Type Electromagnet Induction Sealer

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