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    Process Flowchart-Coal Based DRI

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    Ince Onder
    This document provides a process flowchart for a coal based Direct Reduced Iron (DRI) / Sponge Iron Plant. The flowchart shows that iron ore is ground and screened before being fed into the plant. Coal is also ground and screened in separate processes before being fed into primary and secondary crushers. Water and chemicals are added before the materials are pumped to dust suppression points throughout the plant.

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    Process Flowchart-Coal Based DRI

    Uploaded by

    Ince Onder
    1K views1 page
    This document provides a process flowchart for a coal based Direct Reduced Iron (DRI) / Sponge Iron Plant. The flowchart shows that iron ore is ground and screened before being fed into the plant. Coal is also ground and screened in separate processes before being fed into primary and secondary crushers. Water and chemicals are added before the materials are pumped to dust suppression points throughout the plant.

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    Process Flowchart-Coal based DRI

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    This document provides a process flowchart for a coal based Direct Reduced Iron (DRI) / Sponge Iron Plant. The flowchart shows that iron ore is ground and screened before being fed into the plant. Coal is also ground and screened in separate processes before being fed into primary and secondary crushers. Water and chemicals are added before the materials are pumped to dust suppression points throughout the plant.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views1 page

    Process Flowchart-Coal Based DRI

    Uploaded by

    Ince Onder
    This document provides a process flowchart for a coal based Direct Reduced Iron (DRI) / Sponge Iron Plant. The flowchart shows that iron ore is ground and screened before being fed into the plant. Coal is also ground and screened in separate processes before being fed into primary and secondary crushers. Water and chemicals are added before the materials are pumped to dust suppression points throughout the plant.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Coal based Direct Reduced Iron (DRI) / Sponge Iron Plant Process Flowchart

    COAL PRIMARY
    SCREEN
    IRON ORE VS-2
    GROUND COAL
    BC-4 GROUND
    HOPPER
    GH-1 HOPPER
    +80 mm
    GH-2
    -150 mm

    VIBRO FEEDER
    VF-1 -80 mm
    +20 mm
    VIBRO FEEDER
    BC-1
    VF-2
    COAL COAL
    BC-5
    SECONDARY PRIMARY
    CRUSHER CRUSHER
    IRON ORE SCREEN CR-2 CR-1
    VS-1
    -18 mm

    MAKE UP WATER

    CHEMICAL
    TANK HIGH PRESSUR
    PUMP BC-6
    WATER TO ALL DUST BC-2 +5 mm
    TANK SUPRESSION -5 mm
    POINTS
    DOSING DIVERTER
    BC-3
    PUMP

    COAL SECONDARY
    BC-8 SCREEN
    IRON ORE
    VS-3
    FINES
    STORAGE BC-9
    BIN

    -18 mm
    +5 mm
    -18 mm
    ROTARY
    AIRLOCK
    IRON ORE FEED COAL DOLOMITE
    FEEDER
    BIN BIN BIN
    -5 mm
    DOUBLE
    MOISTENING
    SCREW
    CONVEYOR
    STACK
    IRON ORE
    CAP
    WEIGH FEEDER
    TO CEMENT DOLOMITE
    WF-1
    PLANT WEIGH FEEDER
    STACK WF-3
    ELECTRO STATIC PRICIPITATOR
    BC-10

    FEED COAL
    INJECTION INJECTION COOLING
    WEIGH FEEDER
    COAL COAL TOWER
    WF-2
    COARSE BIN FINES BIN
    HOT UTILITY
    ROTARY
    ABC AIR GREASE PUMP WATER WATER
    AIR LOCK
    FAN GP-6 LDO PUMP PUMP
    FEEDER
    STORAGE COARSE COAL FINE COAL
    SEALING TANK
    AFTER WEIGH FEEDER WEIGH FEEDER
    AIR FAN
    BURNING WF-5 WF-5
    CHAIN CONV. CHAMBER SAF-1 SAF-3 SAF-5 SAF-7
    COLD WELL
    FUEL OIL PUMP HOT WELL
    CB
    GCT FAN
    (OR)
    PNEUMATIC FEED PIPE LOBE COOLING
    WHRB
    CONV. COMPRESSOR WATER PUMP
    COAL
    INJECTOR

    GREASE PUMP
    GAS FLOW GP-5
    DSC ROTARY KILN CHARGE FLOW COLD WATER SPRAY ARRANGEMENT
    Fe +
    DUST BIN CaSo4
    CHIMNEY

    NCF-2
    WET SCRAPER NOSE COOLING
    WS-2 FAN NCF-1 SAF-2 SAF-4 SAF-6
    ROTARY COOLER
    DRIVE GREASE PUMP
    D.P. CHARGE = Fe2 O3 + C + LIME STONE
    ROTARY GREASE PUMP STATION
    VALVE KILN SEALING
    AIRLOCK GP-1
    SYSTEM
    ID FAN FEEDER GP-2
    WET SCRAPER
    NCF-3 DRIVE
    WS-1
    STATION
    DOUBLE
    MOISTENING
    SCREW
    CONVEYOR BACK FLOW GREASE PUMP
    MATERIAL HOT WATER COLLECTION TRAY
    GP-3

    TO FLY ASH
    BRICK PLANT PRODUCT SCREEN
    BC-12 Fe >50mm.
    VS-4
    PRODUCT
    STORAGE
    BIN FINES +20 mm TO HOT WELL GREASE PUMP GP-4

    +5 mm
    -20 mm
    -5 mm
    OVER SIZE PILE

    OVER SIZE PILE


    BC-11
    LUMPS FINES
    FROM ALL MAGNETIC MAGNETIC
    DEDUSTING SEPARATOR SEPARATOR SURGE
    POINTS BIN
    COMMON BAG FILTER
    OF COOLER
    DISCHARGE

    BC-15 NON MAGNETIC

    DD
    FAN
    PRODUCT PRODUCT
    STORAGE STORAGE
    BIN LUMPS BIN LUMPS BC-14
    BC-13

    CHIMNEY CHAR
    PNEUMATIC CONTAINER
    CONV.

    TO ABC

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