Analizador de Oxigeno Teledyne 326RB
Analizador de Oxigeno Teledyne 326RB
Analizador de Oxigeno Teledyne 326RB
Oxygen Analyzers
Instruction Manual
P/N M33776
6/29/95
Note
No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system,
or translated into any other language or computer language in whole or in part, in any form or
by any means, whether it be electronic, mechanical, magnetic, optical, manual, or otherwise,
without the prior written consent of Teledyne Brown Engineering Analytical Instruments, 16830
Chestnut Street, City of Industry, CA 91749-1580.
Warranty
This equipment is sold subject to the mutual agreement that it is warranted by us free from
defects of material and of construction, and that our liability shall be limited to replacing or
repairing at our factory (without charge, except for transportation), or at customer plant at our
option, any material or construction in which defects become apparent within one year from the
date of shipment, except in cases where quotations or acknowledgments provide for a shorter
period. Components manufactured by others bear the warranty of their manufacturer. This
warranty does not cover defects caused by wear, accident, misuse, neglect or repairs other than
those performed by Teledyne or an authorized service center. We assume no liability for direct or
indirect damages of any kind and the purchaser by the acceptance of the equipment will assume
all liability for any damage which may result from its use or misuse.
We reserve the right to employ any suitable material in the manufacture of our apparatus, and to
make any alterations in the dimensions, shape or weight of any parts, in so far as such alter-
ations do not adversely affect our warranty.
Important Notice
This instrument provides measurement readings to its user, and serves as a tool by which
valuable data can be gathered. The information provided by the instrument may assist the user in
eliminating potential hazards caused by his process; however, it is essential that all personnel
involved in the use of the instrument or its interface, with the process being measured, be
properly trained in the process itself, as well as all instrumentation related to it.
The safety of personnel is ultimately the responsibility of those who control process conditions.
While this instrument may be able to provide early warning of imminent danger, it has no
control over process conditions, and it can be misused. In particular, any alarm or control
systems installed must be tested and understood, both as to how they operate and as to how they
can be defeated. Any safeguards required such as locks, labels, or redundancy, must be provided
by the user or specifically requested of Teledyne at the time the order is placed.
Therefore, the purchaser must be aware of the hazardous process conditions. The purchaser
is responsible for the training of personnel, for providing hazard warning methods and instru-
mentation per the appropriate standards, and for ensuring that hazard warning devices and
instrumentation are maintained and operated properly.
Teledyne Analytical Instruments (TAI), the manufacturer of this instrument, cannot accept
responsibility for conditions beyond its knowledge and control. No statement expressed or
implied by this document or any information disseminated by the manufacturer or its agents, is
to be construed as a warranty of adequate safety control under the user’s process conditions.
Accuracy:
Range of Analysis:
1 Introduction
1.0 Series Description ....................................................................... 1-1
1.1 Model Designations .................................................................... 1-2
1.2 Models 326R Description ........................................................... 1-2
1.3 Models 327R Description ........................................................... 1-3
1.4 Models 327RAC/RBC Description ............................................. 1-3
1.5 Models 328R Description ........................................................... 1-4
1.6
2 Operational Theory
2.1 Principles of Operation ............................................................... 2.1
2.1.1 Micro-Fuel Cell Sensor ................................................ 2.3
2.1.2 Sample System ............................................................. 2.3
2.1.3 Electronics and Signal Processing ............................... 2.5
3 Operations
3.1 Front Panel Controls ................................................................... 3.1
3.2 Modes of Operation .................................................................... 3.2
Cold Start-Up ....................................................................... 3.5
Calibration Zeroing ............................................................... 3.6
Calibration Using Span Gas .................................................. 3.8
Select Active Sensor ............................................................. 3.11
Install Sensor and Test Alternate Sensor .............................. 3.12
O2 Range Set-Up ................................................................... 3.14
Set-up Alarms ....................................................................... 3.15
Logger Set-Up ...................................................................... 3.17
Set-Up Clock Functions ........................................................ 3.19
Changing Passwords For Remote
Monitoring and Control ............................................ 3.21
System Statistics ................................................................... 3.23
Appendices
A.1 Specifications Sheet ................................................................... A.1
A.2 Spare Parts List .......................................................................... A.3
A.3 Material Safety Data Sheet ........................................................ A.4
Introduction
used to provide both the optional circuitry and the standard electronics
features of the analyzer.
1.8.2 E to I Converter
TBE also offers a current output signal, so that current-to-pneumatic
devices, as well as low impedance current indicating and/or recording
equipment, may be driven directly without the need of accessory equipment.
The current output option is indicated by an “I” in the model number if
the instrument has a grounded current output option, or an “O” if the
output is isolated. This letter designation will be immediately followed by a
one or two digit number which specifies the maximum output. Thus, O-20
signifies an isolated 4 to 20 mA dc current output. The most common
current outputs used are 1 to 5, 4 to 20, and 10 to 50 mA dc.
By special order, isolated voltage outputs from 0–1 mV up to 0–1 V dc
can be provided.
Some common current outputs are:
1. 1–5 mA dc suitable for devices with from 0 to 6000 ohms impedance.
2. 4–20 mA dc suitable for devices with from 0 to 1500 ohms impedance.
3. 10–50 mA dc suitable for devices with from 0 to 600 ohms impedance.
Operational Theory
4) Easy disposal.
5) Low cost.
The transducer functions as a fuel cell; in this instance, the fuel is oxy-
gen. Oxygen diffusing into the cell reacts chemically to produce an electrical
current that is proportional to the oxygen concentration in the gas phase
immediately adjacent to the cell’s sensing surface.
Since the cell has a positive temperature coefficient, this variable must
be eliminated. The useful life of the cell is limited by the total amount of
current produced throughout its life. Taking these two facts into consider-
ation, together with a design goal of providing maximum accuracy, a combi-
nation of temperature compensation and temperature control is used.
Temperature compensation using thermistor circuits has been used from 30
to 125 °F (0 to 50 °C). This compensation alone will result in an accuracy
specification of ±2% of full scale or 5% of reading. By adding temperature
control starting at 25 °C (77 °F) and optimizing the thermistor compensa-
tion in the interval between 70 and 125 °F, accuracy has been increased to
±1%. Even greater accuracy could be achieved by using only temperature
control and controlling at 125 °F, but the cell life would be reduced by 50%
or more. Therefore, by temperature compensation and temperature control,
TBE has achieved reasonable accuracy consistent with long maintenance-
free operation.
Installation
Note: If you have ordered special options and have obtained a copy of
this instruction manual before the instrument is built and fully
tested, be aware that special designs and requirements may cause
last-minute changes in the sample system, component placement,
conduit connections, etc. which will eventually be covered by an
addendum in the front of the manual, and by new drawings. If your
intention is to install services, accessories, etc., using preliminary
information, then you must be aware that changes to your installa-
tion may eventually be required. Specially-engineered systems will,
of course, be bound by the stipulations of the agreement; neverthe-
less, unforeseen factors may in some cases necessitate amend-
ments to the agreement by mutual consent.
3.1 Location
The analyzer should be installed in an area that is sheltered from the
elements. The instrument case of general purpose models is not to be
considered water tight (although the model 328R has a sealed, explosion-
proof enclosure, and the Analysis Section of the model 327R has a sealed,
explosion-proof enclosure). In areas where the ambient temperature is
expected to drop below 0 °F, auxiliary heating must be provided.
In analyzers with a separate probe unit, install the probe with a suitable
sample system in an area that is protected from the elements and from RFI.
The temperature limits are the same as those specified for the sensor, but a
constant temperature will increase accuracy. The sample system must
provide a flow rate of approximately 1000 ml/minute at a constant tempera-
ture. Also, the sample system should include some means of introducing a
span gas.
Outline Diagrams showing the location and identification of the gas line
and electrical conduit connections, as well as the physical dimensions of the
analyzer, are included in the Drawings Section at the rear of the manual.
TAI suggests that the mounting holes be line drilled, using the analyzer
itself as a template, after the panel cutout has been made. If the instrument
3.2.1 Power
Standard Analyzer: A source of single phase, 50 or 60 hertz, 110 to
120 volt power, capable of delivering 2 amperes of current continuously, is
required to operate the standard analyzer.
327RAC/RBC and the 328RC:: CENELEC models require a source of
single-phase, 220 volt, 50/60 hz power capable of delivering 100 watts
continuously. The primary power is delivered throughout the analyzer from
a single point of entry in the control unit. The appropriate 1/2" conduit
access port is identified on the control unit outline diagram. Power service
should include an equipment ground wire of the same gauge as the power
wiring.
Special Design Options:: Different requirements may apply to special
orders. Consult the Specific Application Information and Drawings sections
and any Special Addendums in the manual for complete details.
Connections are made to a terminal strip. In the 326RA and 327RA, the
terminal strip is located at the rear of the unit. In the 326RB, 327RB/RBC
and 328RC, the terminal is located behind the front door panel. Consult the
electrical interconnection and wiring diagrams in the drawings section at the
rear of the manual for terminal designations. Observe the Hot, Neutral, and
Ground terminals (H, N and G), and install the incoming wiring accordingly.
Connect an equipment ground wire to the terminal marked G on the draw-
ing.
For the 327 RA/RB/RAC/RBC and 328R/RC, TAI provides a 4-foot
length of cable. If you need a longer cable, use any approved cable that
meets the requirements specified on drawing C-39909. Be sure the cable is
connected with an approved junction box. The H, N and G wires must be
polarized as indicated on the interconnection diagram. If in doubt, check the
wiring against the interconnection diagram. Then, check the wiring with a
voltmeter to be sure that the H and N wires are not transposed at the barrier
strip. (The neutral should read zero voltage when measured to ground.) The
ground wire should be securely attached to a cold water pipe so that per-
sonnel are afforded maximum short circuit protection.
As with all other barrier strip connections, the wiring should be termi-
nated in an appropriate lug. Because of the #6 terminal screw and the
spacing between barrier dividers, TAI recommends that the gauge of the
wire employed not exceed that specified on the interconnection diagram.
Voltage Output
All models of the 326 series are equipped to provide a 0-1 V dc output
signal voltage. Other ranges can be negotiated. Refer to the Specific Appli-
cation Data and/or Special Addendum to determine the output signal magni-
tude for specials.
The output signal, regardless of magnitude, is suitable for high imped-
ance devices only (i.e., 10,000 ohms minimum). Optional outputs are
required for low impedance devices.
Two conductor, 22 gauge (AWG), shielded cable is recommended for
interconnecting the signal and the accessory readout device. Polarize the
signal connections as shown on the interconnection diagram (to avoid loss
of signal or possible damage to this instrument or other devices), and
connect the shield to the analyzer only
only. Do not connect the shield to the
accessory instrument, as this will create a ground loop, slowing down the
response from the high impedance device.
In the 327RAC/RBC and 328RC, the conduit port most conveniently
located with respect to the appropriate barrier strip terminals is indicated on
the control unit outline diagram. The conduit access hole is sized for ½" and
¾" conduit.
Current Output
Analyzers with the designation I or O appended to the model number
are equipped with an E to I converter to provide a DC current output
signal, as well as a DC voltage output signal. An O indicates an isolated
output, and one or two digits following the O specify the fullscale output in
milliamps. An I, followed by one or two digits, indicates a negative-ground
output and its fullscale value.
If your instrument is equipped with an isolated current output, be sure
to maintain the isolation of both positive and negative conductors from
ground.
across the NC and C contacts will always see a closed circuit (switched on)
when the relay is de-energized.
Each set of relay switch contacts (NC-C-NO) is assigned its own barrier
strip terminal inside the control unit. Wiring should be no larger than 18
gauge because the external load must be limited to 3 amperes (non-induc-
tive) per relay. All wiring should be installed in the conduit port and be
appropriately identified on the control unit outline diagram.
The sample input, vent, and purge connections are located on the
underside of the analyzer case. Both are identified on the outline diagram.
TAI suggests that Teflon sealing tape be used as a sealant, rather than pipe
dope. Be careful that mated fittings are not cross-threaded before applying
force with a wrench. For most applications, the gas connector block in the
analyzer is aluminum and can be damaged more easily than the fitting it is
mated to.
to the exact configuration of the analyzer covered by the manual, and details
concerning the sample handling system should be taken from that drawing.
The outline drawing provides installation details concerning sample or
calibration gas conduit sizes and connecting points.
In systems with a separate sample probe, you must mount the probe,
provide the sample and calibration system for the analyzer, and make sure
that the probe is protected from the elements and RFI.
Operations
4.1 Preliminary
Before supplying power to the instrument, TBE suggests that the electri-
cal wiring installation and fuses be checked against the interconnection
particularly if the installation has been made by personnel
diagram—particularly
other than those responsible for startup and operation. Note that most
electrical connections are made directly to terminal blocks on the
motherboard.
All accessory hardware, fittings, and gas connections between the
analyzer and sample point should be leak tested under pressure prior to
startup.
In many instances, proper attention to these two preliminaries will pre-
vent severe damage (accidental wiring transpositions) and ambiguous analy-
sis (diffusion leaks into the sampling system).
Before applying power to the analyzer (range switch in any position but
OFF), check and adjust (if necessary) the mechanical zero of the analyzer
(except in models using digital meters). The pointer should indicate zero with
the power OFF; if not, adjust the screw on the face of the meter to zero the
pointer. This step is important if full advantage of the accuracy of the meter
is to be realized, and even more important if remote indicating and/or record-
ing equipment is involved in the system. An offset on the meter will result in
a tracking error between the two devices, which becomes significant when
the meter is used to calibrate the analyzer.
After turning on the instrument power, allow sufficient time for stabiliza-
tion. Connect a voltmeter (set to measure at least 1 V dc) between ground (-)
and TP1 (+). Turn the span control knob clockwise until the voltmeter reads
1.00 V dc. The analyzer’s indicating meter should read full scale; if it does
not, then adjust the meter trimmer (P1 on the motherboard) to correct it.
Cautions: Do not make any adjustments unless necessary.
Cautions:Do
Never attempt to make this adjustment with the power ON.
5) Place the Micro-Fuel Cell in the probe with the sensing surface
facing out and the printed circuit contacts (concentric gold rings)
facing the contacts inside the probe body. Replace cap removed
in step 3 (refer to instructions furnished in cell box).
6) Insert the cell probe back into the probe holder by pushing and
twisting slightly until it seats firmly.
Note: Try to limit the amount of time the Micro-Fuel Cell is exposed to air.
Note: If the instrument does not have a 0-25% range, or if the surrounding
atmosphere cannot be used as a span gas, then a span gas will be
needed. In that case, adjust the span control until the meter reads the
concentration of the span gas.
Note: If recorder or remote indicator is used for primary readout, calibrate to
83.9% of full scale on recorder or indicator for maximum accuracy.
5) Connect analyzer input to the sample gas and retrim the throttle
valve for an indicated flowrate of 2.0 SCFH, or insert probe
holder back into its holder.
Note: Although the output of the cell is entirely independent of the sample
flowrate, the response and recovery is not. To achieve the response
and recovery time that is specified on the application information
page in the Appendix, the flowrate must be at least 2 SCFH (1000 ml/
min).
3. Check to be sure that you have placed the range switch on the
position that will give you the best possible resolution of the
sample gas after calibration has been completed.
CAUTION: When the Analyzer is equipped with a Class A-3 cell, it must be
protected from prolonged exposure (more than four hours) to CO2-
free atmospheres (such as air).
Sample Flow
Check the Sample flow daily to make sure that particulate matter is not
blocking sample flow.
4.10.2 Calibration
Span calibration should be checked every two to four weeks.
5.1 Maintenance
5.2 Troubleshooting
Appendix
The Micro-fuel Cell carries a warranty that covers its normal life expectancy
from date of shipment. Several classes of cell are employed in the various
326-series models. Each class carries its own warranty, and selection of the
class cell employed is a function of the customer’s application. The most
common classes of cell, the guidelines governing their use, and the appli-
cable warrantees covering each class are summarized in the following table.
IMPORTANT
IMPORTANT:: Orders for replacement parts should include the part number
(if available) and the model and serial number of the system
for which the parts are intended.
SEND ORDERS TO :
REFERENCE DRAWINGS
Model 326RA/RB
Model 327RA/RB
Model 327RAC/RBC
MODEL 327RAC
B-39931 OUTLINE DIAGRAM - PROBE ASSEMBLY
C-39936 OUTLINE DIAGRAM - SAFETY BARRIER ENCLO-
SURE
B-39932 OUTLINE DIAGRAM - CONTROL UNIT
A-8317 PIPING DIAGRAM - SUGGESTED
C-31945 SCHEMATIC - MOTHER PC BOARD
C-39899 SCHEMATIC - INTERCONNECTION
B-33779 SCHEMATIC - OXYGEN AMPLIFIER
C-39909 INTERCONNECTION DIAGRAM
C-39898 WIRING DIAGRAM
MODEL 328RC
D-43287 OUTLINE DIAGRAM - HOUSING
B-39931 OUTLINE DIAGRAM - PROBE
C-43264 WIRING & INTERCONNECTION DIAGRAM
C-31945 SCHEMATIC - MOTHER PC BOARD
C-43265 SCHEMATIC - INTERCONNECTION
B-33779 SCHEMATIC - OXYGEN AMPLIFIER
B-33129 SCHEMATIC - POWER SUPPLY
B-33128 SCHEMATIC - ALARM
B-29602 SCHEMATIC - E/I CONVERTER
Specs page
Calibration data
drawing list
MSDS
Title: G:\MASTER\34000\D3420419.DWG