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    Thanhhai Nguyen
    The document discusses cement testing using Carbolite Gero furnaces. It describes how their AAF, CWF, and RHF furnaces are suited for tests like loss on ignition that ensure cement production meets quality standards. These furnaces can be used to test materials like cement, clinker, and raw meals at temperatures from 950-1300°C. The document also explains that the RHZS Rotating Horizontal Tube Furnace can mimic the cement manufacturing process in a laboratory by continuously heating and mixing raw materials like a rotary kiln.

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    3656 PDFNL PDF

    Uploaded by

    Thanhhai Nguyen
    36 views2 pages
    The document discusses cement testing using Carbolite Gero furnaces. It describes how their AAF, CWF, and RHF furnaces are suited for tests like loss on ignition that ensure cement production meets quality standards. These furnaces can be used to test materials like cement, clinker, and raw meals at temperatures from 950-1300°C. The document also explains that the RHZS Rotating Horizontal Tube Furnace can mimic the cement manufacturing process in a laboratory by continuously heating and mixing raw materials like a rotary kiln.

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    The document discusses cement testing using Carbolite Gero furnaces. It describes how their AAF, CWF, and RHF furnaces are suited for tests like loss on ignition that ensure cement production meets quality standards. These furnaces can be used to test materials like cement, clinker, and raw meals at temperatures from 950-1300°C. The document also explains that the RHZS Rotating Horizontal Tube Furnace can mimic the cement manufacturing process in a laboratory by continuously heating and mixing raw materials like a rotary kiln.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    36 views2 pages

    3656 PDFNL PDF

    Uploaded by

    Thanhhai Nguyen
    The document discusses cement testing using Carbolite Gero furnaces. It describes how their AAF, CWF, and RHF furnaces are suited for tests like loss on ignition that ensure cement production meets quality standards. These furnaces can be used to test materials like cement, clinker, and raw meals at temperatures from 950-1300°C. The document also explains that the RHZS Rotating Horizontal Tube Furnace can mimic the cement manufacturing process in a laboratory by continuously heating and mixing raw materials like a rotary kiln.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 2

    Carbolite Gero Ltd.

    Parsons Lane, Hope


    Hope Valley, S33 6RB, UK
    Cement Testing for
    Phone:
    E-Mail:
    +44 (0) 1433 / 62 00 11
    [email protected]
    Compliance
    Internet www.carbolte-gero.com

    The compliance of cement with standards such as EN 197 / ASTM C 150 is a quality
    requirement. Quality assurance of the raw materials used in calcination and also
    during the clinker production is necessary.

    CARBOLITE GERO’s AAF 1100°C Ashing Furnaces and CWF 1200°C and 1300°C
    General Purpose Furnaces are ideally suited for loss on ignition tests. Their use ensures
    that the production process meets quality standards and provides ash samples for
    additional analysis.

    In addition, the burnability or free lime content of the clinker may be tested at intervals
    using our higher temperature RHF 16/8 (1600 °C) Furnace. This is particularly
    important in situations where there is variability in the raw materials.

    TEST MATERIAL SITE TEST


    TEMPERATURE TEMPERATURE
    Loss on Ignition Cement Room temperature 950 – 1050 °C
    Loss on Ignition Clinker Room temperature 950 - 1050 °C
    Loss on Ignition Raw meal 120 °C 950 - 1050 °C
    Loss on Ignition Other raw materials Room temperature 950 - 1050 °C
    Calcination Hot meal 950 °C 950 - 1050 °C
    Moisture (water %) Clay Combined H20 Up to 500 °C
    Moisture (water %) Gypsum Combined H20 Up to 500 °C
    Moisture (water %) Limestone un-Combined H20 Up to 120 °C
    Moisture (water %) All raw materials un-Combined H20 Up to 120 °C
    Tabelle 1: Tests which may be Carbolite ovens & furnaces can be used in all of the tests above
    carried out with Carbolite Gero
    ovens and furnaces

    www.carbolite-gero.com | 1
    Pilot Plant / Laboratory Manufacturing

    For Cement producers who wish to reproduce the Cement manufacturing process in a
    laboratory / pilot plant there is a requirement to mimic the standard manufacturing
    process shown below:

    Figure 1: 'Thermal efficiency


    modelling of the cement clinker
    manufacturing process'
    available online at
    www.sciencedirect.com

    Carbolite Gero’s RHZS Rotating Horizontal Tube Furnace has a 5L vibrating feeder for
    raw materials.
    The furnace itself enables the user to simultaneously heat and mix raw materials
    mimicking real-world rotary kiln. With a maximum 1150 °C operating temperature the
    work tube - which can be up to 75 mm in diameter - rotates and is suitable for
    continuous material processing even in an inert atmosphere if required.
    Time in the heated zone(s) depends on the pitch angle of the tube (horizontal to 10 °),
    the rotation speed (1.5-10 rpm), the length of tube used (600 mm, 900 mm or 1000
    mm) and the flow properties of the raw materials as they are heated and mixed. The
    final heated and mixed clinker is delivered to a hopper where it can be cooled.

    Figure 2: RHZS Rotating


    Horizontal Tube Furnace

    www.carbolite-gero.com | 2

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