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Hc2 Zc4: Aluminum Oxide - Tic Ceramic For Hardened Steels

This document summarizes information about ceramic materials HC2 and ZC4 used for machining hardened steels. HC2 is an aluminum oxide-titanium carbide ceramic that works well for a wide range of cutting applications. ZC4 is a premium grade ceramic coated with titanium nitride that performs best for hard turning steel between 55-65 HRC. The document provides recommended cutting speeds and conditions for different materials and case studies comparing performance of HC2 and ZC4. It also lists available shapes and pricing for each ceramic type.
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0% found this document useful (0 votes)
177 views4 pages

Hc2 Zc4: Aluminum Oxide - Tic Ceramic For Hardened Steels

This document summarizes information about ceramic materials HC2 and ZC4 used for machining hardened steels. HC2 is an aluminum oxide-titanium carbide ceramic that works well for a wide range of cutting applications. ZC4 is a premium grade ceramic coated with titanium nitride that performs best for hard turning steel between 55-65 HRC. The document provides recommended cutting speeds and conditions for different materials and case studies comparing performance of HC2 and ZC4. It also lists available shapes and pricing for each ceramic type.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Ceramics

Aluminum Oxide - TiC Ceramic for Hardened Steels


HC2 • HC2 consists of properly proportioned aluminum
oxide and titanium carbide (Al2O3+TiC) sintered
under pressure.
• The resulting product is stable over a vast range
of machining conditions.
• HC2 is a general purpose ceramic which works
well in a wide range of cutting applications.

ZC4 • ZC4 is a (TiN-coated) premium grade ceramic


with the finest grain size of all the NTK ceramic
grades.
• ZC4 performs the best in production hard turning
steel applications from (HRC55 - 65).
• The gold coating makes edge wear easily
detectable.

Recommended Cutting Conditions (For Turning)


Work Material Status and others Machining processes Cutting speed (SFM) Recommendation
Gray cast iron After cast-metal High-speed semi- 500-2000 HC2
Surface removal finishing & finishing

High-hardened Less than HRC60 Finishing 150-500 ZC4
materials HRC65 or less

Mill Rolls HS85 or less Semi-finishing ~500 HC2


and finishing

Case Study
Insert: RCGX45 Insert: TNGA333
Cutting Speed (SFM) 240 Cutting Speed (SFM) 300
Feed (IPR) .008 Feed (IPR) .004
Depth of cut (INCH) .020 - .120 Depth of cut (INCH) .008
Coolant DRY Coolant WET
HC2 ZC4
Ceramic CBN

E15
Ceramics
HC2 & ZC4
Shape Item No. HC2 Price ZC4 Price Shape Item No. HC2 Price ZC4 Price
CCGW 21.51 T0225 $13.80 - DNG 432 T0525 $18.64 -
21.52 T0225 13.80 - 433 T0625 18.64 -
32.51 T0425 16.70 - 434 T0425 18.64 -
32.52 T0425 16.70 - 453 T0825 20.98 -
CDH 22 P2810 34.05 - 454 T0825 20.98 -
33 Q6010 50.98 - 543 T0825 28.35 -
42 P12010G 55.94 - DNGA 431 T0425 20.74 -
43 P6010 68.30 - T0525 - 24.90
515 P7110B 63.31 - Z0825 - 24.90
P7110 63.31 - 432 T0425 20.74 -
Q7110 63.31 - T0525 20.74 24.90
53 09515 78.31 - T0820 20.74 -
CNG 431 T0525 15.07 - Z0825 - 24.90
432 T0425 15.07 - 433 T0525 20.74 -
T0525 15.07 18.09 T0820 20.74 -
433 T0425 15.07 - Z0825 - 24.90
T0525 15.07 18.09 434 S0820 20.74 -
434 T0525 15.07 - 442 T0825 24.28 -
452 T0825 19.81 - 542 T0820 31.74 -
453 T0825 19.81 - 543 T0820 31.74 -
454 T0825 19.81 - 544 T0825 31.74 -
542 T0825 21.97 - GKN 3062L 58.76 -
543 T0825 21.97 - 3062R 58.76 -
552 T0825 24.07 - 3094L 58.76 67.29
555 U1625 24.07 - 3094R 58.76 67.29
643 T0825 28.35 - 3125L 58.76 67.29
644 T0825 28.35 - 3125R 58.76 67.29
648 T0825 28.69 - 3156L 58.76 -
CNGA 431 T0425 16.76 - 3156R 58.76 -
T0525 - 20.12 3189L 58.76 -
Z0825 - 20.12 3189R 58.76 -
432 T0425 16.76 - LNJ 5464 Q6015 50.15 -
T0525 16.76 20.12 6688 P 6015 73.54 -
T0820 16.76 -
Z0825 - 20.12
433 T0425 16.76 -
T0525 16.76 20.12
T0820 16.76 -
Z0825 - 20.12
CNGA 433 WL T0525 - 20.12 RCGX 101 P2010 30.95 -
434 T0525 16.76 20.12 102 P4815 25.90 -
Z0825 - 20.12 T0820 25.90 -
542 T0825 24.13 - 103 P4815 24.12 -
543 T0825 24.13 - T0820 24.12 -
Z0825 - 29.52 T0825 - 28.95
544 T0825 24.13 - T1625 - 28.95
Z0825 - 29.52 104 P6015 26.88 -
642 T0825 31.74 - S8020 26.88 -
643 T0825 31.74 - T0820 26.88 -
644 T0825 31.74 - T1625 - 32.25
105 P4815 38.03 -
S8020 38.03 -
106 P4815 42.88 -
108 P8015 64.01 -

E16
Ceramics
HC2 & ZC4
Shape Item No. HC2 Price ZC4 Price Shape Item No. HC2 Price ZC4 Price
RKN 3078L - $74.02 SNGA 432 T0525 $13.99 -
3078R - 74.02 Z0825 - 16.03
3094L - 74.02 433 T0525 13.99 -
3094R - 74.02 Z0825 - 16.03
3125L - 74.02 434 T0525 13.99 -
3125R - 74.02 Z0825 - 16.03
3156L - 74.02
3156R - 74.02 SPG 322 T0425 13.30 -
3189L - 74.02 T0525 13.30 -
3189R - 74.02 324 S0820 13.30 -
RNG 32 T0425 12.79 - 422 T0425 14.60 -
T0525 - 15.35 T0525 - 17.55
33 T0825 12.79 - 432 T0425 15.94 -
42 T0425 13.65 - 433 T0425 15.94 -
43 T0525 15.08 - 434 T0425 15.94 -
T2820 15.08 -
Z0825 - 17.29
45 P2810 18.33 - TBGE 521 T0225 13.30 -
T0825 18.33 - 522 T0225 13.30 -
Z0825 - 21.00
64 P6010 28.97 - TNG 221 T0225 9.37 -
85 P2815 44.19 - 222 T0225 9.37 -
RPG 32 T0425 16.58 - 321 T0425 10.02 -
42 T0525 - 22.33 322 T0425 10.02 -
T0525 - 12.02
T0825 10.02 -
331 T0425 10.05 -
332 T0425 10.05 -
T0525 10.05 -
SNG 322 T0425 9.92 - 333 T0425 10.05 -
T0525 9.92 - T0525 - 12.28
324 T0525 9.92 - T0820 10.05 -
332 T0425 10.88 - 334 T0425 10.05 -
333 T0425 10.88 - T0525 10.05 12.28
432 T0425 11.91 - 335 T0425 10.05 -
T0525 11.91 13.62 352 T0825 15.70 -
433 T0425 11.91 - 353 T0825 15.70 -
T0525 11.91 13.62 431 T0425 15.70 -
Z0825 - 13.62 432 T0525 15.70 -
434 T0425 11.91 - Z0825 - 18.86
T0525 11.91 13.62 433 T0630 15.70 -
436 T0625 11.91 - Z0820 15.70 -
438 S0825 12.26 - Z0825 - 18.86
T0525 12.26 - 434 T0625 15.70 -
452 T0825 15.56 - 452 T0825 26.65 -
453 U1625 15.02 - 454 T0825 26.65 -
T0825 15.02 - 543 T0825 29.91 -
454 U1625 15.02 - 544 T0825 29.91 -
T0825 15.02 -
632 T0820 21.42 -
634 T0820 21.42 -
643 T0820 23.65 -
644 T0825 23.65 -
654 T0825 26.00 -

E17
Ceramics
HC2 & ZC4
Shape Item No. HC2 Price ZC4 Price Shape Item No. HC2 Price ZC4 Price
TNGA 321 T0425 $12.25 - VNG 331 T0425 $28.85 -
322 T0525 12.25 - 332 T0425 28.85 -
331 T0425 13.80 -
Z0825 - 15.02
332 T0525 13.80 15.02
Z0825 - 15.02
333 T0425 13.80 - VNGA 331 T0425 29.42 -
Z0825 - 15.02 T0525 - 35.30
432 T0825 19.69 - Z0825 - 35.30
433 T0825 19.69 - 332 T0425 29.42 -
Z0825 - 23.62 T0525 - 35.30
434 T0825 19.69 - Z0825 - 35.30
TP 41 T0225 15.94 - 333 T0425 29.42 35.30
42 T0225 15.94 - T0525 - 35.30
TPG 221 T0225 13.22 - Z0825 - 35.30
T0525 - 15.13 431 T0425 39.05 -
222 T0225 13.22 - WNGA 331 T0525 - 20.91
T0525 - 15.13 332 T0525 - 20.91
T0825 13.22 - 333 T0525 - 20.91
321 T0425 15.40 - 431 Z0825 - 21.89
322 T0425 15.40 - 432 T0820 18.23 -
T0525 15.40 16.88 Z0825 - 21.88
323 T0425 15.40 - 433 T0820 18.89 -
T0525 - 16.88
324 T0425 15.40 -
431 T0425 21.09 -
432 T0425 21.09 -
T0525 - 25.31
434 T0425 21.09 -
TPGE 521 T0225 12.61 -
731 T0225 12.61 -
732 T0225 12.61 -
VDB 125 A015 T0225 34.50 -
156 A015 T0225 34.50 -
188 A015 T0225 35.25 -
218 A015 T0225 36.16 -
250 B015 T0225 36.16 -
281 B015 T0225 38.82 -
312 B015 T0225 40.94 -
344 B015 T0225 42.65 -
375 B015 T0225 44.35 -
VDB 125 RA T0225 37.63 -
156 RA T0225 37.63 -
188 RA T0225 38.43 -
218 RA T0225 39.50 -
250 RB T0225 40.91 -
281 RB T0225 42.34 -
312 RB T0225 44.62 -
344 RB T0225 46.52 -
375 RB T0225 48.41 -

E18

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