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Lab 4

This document contains instructions for 12 lab exercises involving implementing various PLC programs using ladder logic. The programs cover topics like on/off delay timers, motor control circuits, traffic light controls, and more. Addresses for inputs, outputs, and timers are provided to simulate each program using different screens in the I/O simulator.

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Jose Pedoro
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0% found this document useful (0 votes)
192 views15 pages

Lab 4

This document contains instructions for 12 lab exercises involving implementing various PLC programs using ladder logic. The programs cover topics like on/off delay timers, motor control circuits, traffic light controls, and more. Addresses for inputs, outputs, and timers are provided to simulate each program using different screens in the I/O simulator.

Uploaded by

Jose Pedoro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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EE 4540

Dr. Rad Lab # 4

7.1 Implement the on-delay PLC program shown using the I/O Simulator screen and the
following addresses:

Input A _ I:1/0
Output B _ O:2/0
Output C _ O:2/1
Output D _ O:2/2
TON _ T4:0
7.2 Write a documented program that will implement the motor control relay circuit
shown. Use the Silo Simulator screen and the following addresses to simulate the
program:

Start _ I:1/0
Stop _ I:1/1
M _ O:2/0
TON _ T4:0
7.3 Write a documented program that will implement the start-up warning signal relay
circuit shown. Use the Silo Simulator screen and the following addresses to simulate the
program:

Start-up (PB1) _ I:1/0


Reset (PB2) _ I:1/1
Horn _ O:2/3
M _ O:2/0
TON _ T4:0

7.4 Write a documented program that will implement the automatic sequential relay circuit
shown. Use the I/O Simulator screen and the following addresses to simulate the
program:

Start (PB1) _ I:1/0


Stop (PB2) _ I:1/1
PS1 _ I:1/2
M1 _ O:2/0
M2 _ O:2/1
M3 _ O:2/2
TON _ T4:0
7.5 Implement the off-delay PLC program shown. In this application, closing the switch
immediately turns “on” motors M1, M2, and M3. When the switch is opened, motors M1,
M2, and M3 turn “off” at 5-s intervals. Use the I/O Simulator screen and the following
addresses to simulate the program:

SW _ I:1/0
M1 _ O:2/0
M2 _ O:2/1
M3 _ O:2/2
TOF _ T4:1
TOF _ T4:2
TOF _ T4:3
7.6 Write a documented program that will implement the pneumatic off-delay timer circuit
shown. Use the I/O Simulator screen and the following addresses to simulate the
program:

LS1 _ I:1/0
M1 _ O:2/0
M2 _ O:2/1
G _ O:2/2 R
_ O:2/3
TOF _ T4:0
7.7 Implement the fluid pumping process PLC program shown. In this application:

� When the start button is pushed, the pump starts. The button can then be
released, and the pump continues to operate.
� When the stop button is pushed, the pump stops.
� Before starting, PS1 must be closed.
� PS2 and PS3 must be closed 5 s after the pump starts. If either PS2 or PS1
opens, the pump will shut “off” and will not be able to start again for another 14
s.
Use the I/O Simulator screen and the following addresses to simulate the program:

Stop _ I:1/0
Start _ I:1/1
PS1 _ I:1/2
PS2 _ I:1/3
PS3 _ I:1/4
M (pump) _ O:2/0
TOF _ T4:5
TON _ T4:6

7.8 Write a documented program for a retentive on-delay timer that will turn a light “on”
anytime a switch is closed for an accumulated time of 15 s. Use an NO reset pushbutton
to reset the timer. Use the I/O Simulator screen and the following addresses to simulate
the program:

Switch _ I:1/0
Reset PB _ I:1/1
Light _ O:2/0
RTO _ T4:0

7.9 Implement the bearing lubrication PLC program shown. In this application:

� To start the machine, the operator turns SW “on.”


� Before the motor shaft starts to turn, the bearings are supplied with oil by the
pump for 10 s.
� When the operator turns SW “off” to stop the machine, the oil pump
continues to supply oil for 15 s.
� A retentive timer is used to track the total running time of the pump. When the
total running time is 3 h, the motor is shut down and a pilot light is turned “on”
to indicate that the filter and oil need to be changed.
� A reset button is provided to reset the process after the filter and oil have
been changed.

Use the I/O Simulator screen and the following addresses to simulate the program:

Switch _ I:1/0 Reset


PB _ I:1/1 Pump
(M1) _ O:2/0
Motor (M2) _ O:2/1
PL _ O:2/2
TON _ T4:0
TOF _ T4:1
RTO _ T4:2
7.10 Write a documented program that will implement the sequential time delayed motor
starting relay circuit shown. The three motors are started automatically in sequence with a
20-s time delay between each start-up. Use the Bottle Line or the I/O Simulator screen
and the following addresses to simulate the program:

Stop PB1 _ I:1/0


Start PB2 _ I:1/1
M1 _ O:2/0
M2 _ O:2/1
M3 _ O:2/2
TON _ T4:0
TON _ T4:1
7.11 Implement the annunciator flasher PLC program shown. In this application:

� Two TON timers form an oscillator circuit, which generates a timed, pulsed output.
� If the alarm condition (temperature, pressure, or limit switch) is true, the
appropriate output indicating light will flash.

Use the I/O Simulator screen and the following addresses to simulate the program:

TS1 _ I:1/0
PS1 _ I:1/1
LS1 _ I:1/1
G _ O:2/0
R _ O:2/1
Y _ O:2/2
TON _ T4:5
TON _ T4:6
7.12 Write a documented program for two TON timers cascaded to give a longer time-
delay period than the maximum preset time allowed for the single timer. Use the I/O
Simulator screen and the following addresses to simulate the program:

SW _ I:1/0
PL _ O:2/0
TON _ T4:1
TON _ T4:2

7-17(a) Implement the control of traffic lights PLC program shown. In this application:

� The lights control the flow of traffic in one direction only.


� A cascading timer circuit accomplishes transition from red to green to amber.
� The sequence is Red 30 s “on,” Green 25 s “on,” and Amber 5 s “on.”
Use the Traffic Simulator screen and the following addresses to simulate the program:

Red Light _ O:2/0


Amber Light _ O:2/1
Green Light _ O:2/2
TON _ T4:0
TON _ T4:1
TON _ T4:2

7-17(b) Add to the original program a pedestrian Walk light (O:2/3) that comes “on”
anytime the traffic light is Red.
7-18(a) Implement the control of traffic lights in two directions PLC program shown.
Use the Traffic Simulator screen and the following addresses to simulate the
program:

Red Light (N/S) _


O:2/0 Amber
Light (N/S) _
O:2/1 Green Light
(N/S) _ O:2/2 Red
Light (E/W) _
O:2/4 Amber
Light (E/W) _
O:2/5 Green Light
(E/W) _ O:2/6
TON _ T4:0
T
O
N

_
T
4
:
1
T
O
N

_
T
4
:
2
T
O
N

_
T
4
:
3

7-18(b) Modify the original program so there is a 2-s period when both
directions will have their red lights illuminated. Use additional timers TON _
T4:4 and TON _ T4:5 to implement this change.

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