Electric Diagram FJV 250 PDF

ＳＥＲＩＡＬＮＵＭＢＥＲ：
ＭＡＮＵＡＬＮＯ．ＤＤ５２９０４２００ＫＡ
ＭＡＮＵＡＬＮＯ．
ELEMENTARY DIAGRAM LIST PAGE 1/6
SET No.: DD52904200K APR'D BY CHK'D BY DRWN BY

VRTX･VRX 精工制御 VRTX･VRX
No. ITEM SPECIFICATION

'07.07.10 '07.07.10 '07.05.09
1 MACHINE TYPE FJV250,MM2500,SMM2500
H.TANIGUCHI A.MIWA T.INOUE
2 MACHINE No. JPN/EX(STD.)
3 CNC TYPE M640M Remarks :ADDTIONAL

:CHANGE
4 PLC ROM No. 460W529-EV000～
DD52904200J → DD52904200K 070509TI
5 AUX ROM No.
6 SPINDLE TYPE 12000RPM(22KW)

(25000RPM:OPTION)
7 Option
SPINDLE 25000RPM(22,30KW), HIGH TORQUE SPINDLE
8
HIGH PRESS THROUGH, BASE COOLANT, NIAGARA COOLANT
9 OIL SKIMMER, SHOW LIGHT, MMS, MIST COLLECTOR, 2PC
MAGNE SCALE, M CODE, 4TH AXIS, CHIP CONVEYOR etc
10
No. DRAWING NUMBER TITLE

1 529042100102 POWER LINE CONNECTION DIAGRAM(1)
4
5 529042302703 CONNECTION DIAGRAM (NC)
6 529042302803 CONNECTION DIAGRAM (SV,SP)
7 529042302812 CONNECTION DIAGRAM (SV,SP)UHS&SMM(30KW)
8 529042303002 CONTROL BOX (BACK PLATE)
9 529042303100 CONTROL BOX (TOP & BACK PLATE)
10 529042303200 CONTROL BOX (FLOOR PLATE)
11 529042303300 JB11 BOX
12 529042303500 SUB TANK BOX (JB41) (OPTION)
13 529042303510 SUB TANK BOX (JB41) (COOLANT CHILLER OPTION)
14 529042303520 MAIN TANK BOX (JB42) (CONCEP 2000 OPTION)
15 529042303603 SADDLE BOX (JB51)
16 529042303623 SPINDLE BOX(JB52)
17 529042303700 MAG. & ATC BOX (JB61)
18 529042303800 2PC BOX (JB91) (2PC OPTION)
19 529042304001 COMPONENTS LAYOUT
20 529042304011 COMPONENTS LAYOUT(2PC)
21
22
23
24
25
SET No.: DD52904200K
26 529042500105 ELECTRIC CABINET LAYOUT
27 529042500118 ELECTRIC CABINET LAYOUT LIST
28 529042500201 POWER PANEL 1 LAYOUT
29 529042500214 POWER PANEL 1 LAYOUT LIST
30 529042500323 POWER PANEL 2 LAYOUT
31 52904250033A POWER PANEL 2 LAYOUT LIST
32 529042500401 CONTROL PANEL LAYOUT
33 529042500411 CONTROL PANEL LAYOUT LIST
34 529042500500 SUB AMP PANEL LAYOUT
35 529042500512 SUB AMP PANEL LAYOUT LIST
36 529042500603 CE(OPTION) PANEL LAYOUT
37 529042500615 CE(OPTION) PANEL LAYOUT LIST
38 529042500702 REACTOL PLATE
39 529042500805 OPTION PANEL 2 LAYOUT
40 529042501002 XT2 LAYOUT
41 529042501022 XT5 LAYOUT (OPTION)
42 529042501100 FLEX PLATE LAYOUT(TOP)
43 529042501124 FLEX PLATE (BACK)
44 529042501132 FLEX PLATE (BOTTOM)
45 529042501200 OPERATING BOX BLACKET
46 529042503000 JB11 BOX CABLE LAYOUT1
47 529042503201 SUB TANK BOX(OPTION)
48 529042503210 SUB TANK BOX (COOLANT CHILLER OPTION)
49 529042503220 JB42 BOX LAYOUT (CONCEP 2000 OPTION)
50 529042503303 SADDLE BOX(JB51) LAYOUT 1
51 529042503310 SADDLE BOX (JB51) LIST
52 529042503401 SPINDLE BOX (JB52) CABLE LAYOUT 1
53 529042503412 SPINDLE BOX (JB52) CABLE LAYOUT 1 STD
54 529042503422 SPINDLE BOX (JB52) 25000rpm 30kw
55 529042503502 MAG.&ATC BOX (JB61) CABLE LAYOUT
56 529042503541 2PC BOX LAYOUT 1/2 (2PC OPTION)
57 529042503550 2PC BOX LAYOUT 2/2 (2PC OPTION)
58 529042503612 JB51 BOX REMOTE I/O (AP20)
59 529042503620 MAG&ATC BOX (JB61) REMOTE I/O(AP40)
60 529042503632 CONTROL BOX REMOTE I/O (AP12) (2PC etc)
61 529042503640 MAG&ATC BOX (JB61) REMOTE I/O (HSK OP.)
62 529042503800 AP2 T.U LAYOUT
63 529042530101 MAZA-CARE KIT LAYOUT (JPN ONLY)
64
65 529042400114 MAIN TRANSFORMER (EXPORT)
66 529042400122 MAIN TRANSFORMER (JAPAN)
67 529042400200 BREAKER TRIP (CABINET DOOR)
68 529042400403 LINE POWER SUPPLY AC200V LINE
69 529042400440 LINE POWER SUPPLY 2
70 529042400501 LINE POWER SUPPLY
71 529042400511 LINE POWER SUPPLY (UHS.SMM SP.30KW)
72 529042400601 LINE POWER SUPPLY AC100V LINE
73 529042400630 WORK LIGHT
74 529042400701 REMOTE I/O UNIT 1
75 529042400711 REMOTE I/O UNIT 2 (2PC OPTION)
76 529042400720 REMOTE I/O UNIT 3 (HSK OPTION)
77 529042400801 MR-J2 BUS 2 (2PC OPTION)
78 529042401002 SPINDLE DRIVE (1) (12000rpm)
79 529042401011 SPINDLE DRIVE (2) (12000rpm)
80 529042401025 SPINDLE DRIVE (25000rpm OPTION)
81 529042401033 SPINDLE
82 529042401040 SPINDLE COOLING FAN(SPINDLE 30KW)
83 529042401100 X AXIS SERVO MOTOR
84 529042401110 X AXIS SERVO MOTOR&MAGNE SCALE CONNECTION(OP)
85 529042401200 Y AXIS SERVO MOTOR
86 529042401210 Y AXIS SERVO MOTOR&MAGNE SCALE CONNECTIOIN(OP)
87 529042401300 Z AXIS SERVO MOTOR
88 529042401310 Z AXIS
89 529042401320 Z AXIS SERVO & MAGNE SCALE CONNECTION(OP)
90 529042401400 4TH AXIS SERVO MOTOR(OPTION)
91 529042401800 MAGAZINE SERVO MOTOR
92 529042401810 MAGAZINE
93 529042401901 ATC POWER LINE
94 529042401910 ATC
95 529042401920 ATC
96 529042401930 ATC
97 529042402000 ATC SHIFTER
98 529042402100 ATC SHIFTER (HSK OPTION)
99 529042402303 COOLANT DISCHARGE PUMP (OPTION)
100 529042402403 BASE COOLANT (OPTION)
101 529042402503 FLOOD COOLANT
102 529042402512 FLOOD COOLANT (BASE or NIAGARA OP)
103 529042402523 FLOOD & THROUGH COOLANT
104 529042402600 SPINDLE THROUGH COOLANT
105 529042402703 NIAGARA COOLANT (OPTION)
106 529042402802 COOLANT CHILLER (OPTION)
107 529042402902 CHIP CONVEYER (OPTION)
108 529042402914 CHIP CONVEYER (CONCEP 2000 OPTION)
109 529042403002 HYDRAULIC MOTOR ON
110 529042403202 MAC OIL CONTROLLER
111 529042403211 MAC OIL SUPPLY UNIT 25000rpm(1/2)
115 529042403301 HEAD LUBE PUMP
116 529042403311 SPIN SHOT SOL & PS(SPINDLE 30KW)
117 529042403400 WAY LUBE PUMP
118 529042403500 TOOL LENGTH MEASURE
119 529042403511 TOOL LENGTH MEASURE(FOR 2PC OPTION)
120 529042403601 THERMO METER ANALOG INPUT
121 529042403701 THERMAL TRIP
122 529042403800 SADDLE COOLING FAN
123 529042404000 OPERATING PANEL 1
126 529042404250 OPERATING PANEL MPG.BOX (OP)
129 529042404501 OPERATING PANEL AC OUTLET/RS232C I/F
130 529042405050 EMERGENCY STOP (1)
131 529042405101 MACHINE DOOR SAFETY (1)
132 529042405161 DOOR SAFETY (25000rpm OPTION)
133 529042405300 2PC DOOR (2PC OPTION)
134 529042410002 MMS UNIT 1/2
135 529042410010 MMS UNIT 2/2
136 529042410024 MMS UNIT 1/2 (MP3) '99.3～
137 529042410031 MMS UNIT 2/2 (MP3) '99.3～
138 529042410100 REVOLVING LIGHT (+24V) (OPTION)
139 529042410112 PATO LIGHT WARM UP (OP)
140 529042410120 REVOLVING LIGHT (OPTION)
141 529042410204 MIST COLLECTOR (OPTION)
142 529042410300 COOLANT WIPER (OPTION)
143 529042410400 OIL MIST COOLANT (OPTION)
144 529042410700 NC ROTALY TABLE TSUDAKOMA ETC(OPTION)
145 529042410801 M CODE INDEX TABLE (OPTION)
146 529042410900 CHIP BLASTER 1 INTERFACE
147 529042410911 CHIP BLASTER 2 MOTOR STARTER
148 529042411101 SHOW LIGHT
149 529042411300 OIL SKIMMER (OPTION)
150 529042411401 COOLANT GUN (OPTION)
151 529042411500 X,Y AXIS BLOWER (OPTION)
152 529042413000 AUTO POWER OFF (OPTION)
153 529042413011 AUTO POWER ON/OFF (1) (OPTION)
154 529042413021 AUTO POWER ON/OFF (2) WARM UP & TRIP (OPTION)
155 529042420010 2PC SELECT MOTOR (2PC OPTION)
156 529042420020 2PC LOAD/UNLOAD MOTOR (2PC OPTION)
157 529042420100 PALLET CHANGER INPUT (2PC OPTION)
158 529042420110 PALLET CHANGER OUTPUT (2PC OPTION)
159 529042420120 2PC SWITCH BOX (2PC OPTION)
160 529042430101 MAZA-CARE KIT STD CONNECT･TYPE1
161 529042430111 MAZA-CARE KIT PCMCIA CONNECT･TYPE2
162
163
164
165
166 529042700110 NM64 OPERATING PANEL
167 529042700120 OPERATING PANEL LIST
168 529042700131 DOOR PANEL LAYOUT AUTO POWER OFF etc
169 529042700140 DOOR PANEL LAYOUT AUTO POWER ON/OFF (OP)
170 529042700201 HANDLE PANEL DATA I/O PANEL
171 529042700310 OPERATING PANEL BOTTOM VIEW
172 529042700400 MAG.PANEL (JB62)
173 529042700500 2PC PANEL (JB92)(2PC OPTION)
174
175 529042101103 PLC PARAMETER LIST(1)
186 529042102000 PLC-CMN PARAMETER LIST(1)
190
191
192
193
194
195
196
197
198
199
200
00 L1/L2/L3
(25000rpm)
38sq KM2 MLFC
L1 A20 A21 (KM3) L3 22sq M1
POWER SPINDLE M AC SPINDLE MOTOR
01 QF1
SUPPLY CONTROLLER
010107
22KW/10min
225A
(22KW/30min 25000rpm)
A11 5.5sq M2
02 X.Z AXIS M X AXIS MOTOR
SERVO AMP 2.0KW
L1/L2/L3
(X AXIS 25000rpm) (3.5KW 25000rpm)
03 *1:(A13) 5.5sq M4
Z AXIS M Z AXIS MOTOR
TRANSF. SERVO AMP 2.0KW
48KVA (25000rpm) (3.5KW 25000rpm)
04 (53KVA OP.) QF2 1
MLFC38sq
TC1 A31 *1:(A12) 5.5sq M3
150A Y AXIS M Y AXIS MOTOR
05 (200A) SERVO AMP 3.5KW
(4.5KW 25000rpm)
*1:UHS(OPTION)
A14 3.5sq M5
06 8sq 4TH AXIS M 4TH AXIS MOTOR
SERVO AMP (OPTION)
07 QF4
A30 2sq M8
5L1/5L2/5L3
MAGAZINE M MAGAZINE MOTOR
20A
INVERTER 0.5KW
08
KM11 FR11 2sq
(3.5sq)
M11 FLOOD COOLANT PUMP
0.9A M 180W
09 025007
(5A) 1.1KW(OP.)
(11A) 2.2/3.5KW(OP.)
QF3
A0
10 4L1/4L2/4L3
NC POWER NC POWER SUPPLY
15A SUPPLY
11 A32 M17
ATC M ATC MOTOR
DRIVER 0.75KW
12
KM13 FR13 M13
0.8A M CHIP CONVEYER MOTOR(OP.)
13 <STD>0.1KW 200V 50Hz 0.75A
200V 60Hz 0.63A
<HIGH SPEED (OP.)>
0.2KW 200V 50Hz 1.46A
14 200V 60Hz 1.3A
<ALUMI PACKEGE(OP.)>
0.4KW 200V 50Hz 2.5A
200V 60Hz 2.25A
15 QF5
6L1/6L2/6L3
MAC OIL MAC OIL CONTROLLER
30A CONTROL
16
KM11 FR11 M11
12A M FLOOD COOLANT PUMP MOTOR
17 (15kg/c㎡ )(OP.)
50Hz 3KW 12A
QF6(OP.) 60Hz 2.2KW 10A
FR19 M32
18 10L1/10L2/10L3 KM19
3.6A M COOLANT DISCHARGE
20A PUMP MOTOR(OP.)
750W 200V 50Hz 4A
200V 60Hz 4A
19 FR20 M33
KM20
5A M BASE COOLANT PUMP
MOTOR(OP.)
20 200V 50Hz 1.1KW 5.5A
60Hz 1.1KW 4.8A
KM12 FR12 M12
5A M NIAGARA COOLANT PUMP
21 MOTOR(OP.)
200V 50Hz 1.1KW 5.5A
60Hz 1.1KW 4.8A
COOLNAT COOLANT CHILLER(OP.) 2
22 CHILLER 200V 50Hz 5.2A
REF.A(0011)
60Hz 5.2A
23
5 APR'D BY CHK'D BY DRWN BY TITLE
4 99/04/28 99/04/28 99/04/28 POWER LINE
3
CONNECTION DIAGRAM(1)
2 ADD. COOLANT CHILLER '06.12.13 A.K H.TANIGUCHI A,MIWA A.KAWASAKI
YAMAZAKI MAZAK CORPORATION DRWN NO.
1 ADD. QF2 '01.09.25 H.T 529042 1 001022
This product is subject to all the applicable Japanese Foreign Exchange and Foreign Trade Law.
本品は『外国為替及び外国貿易法』に該当しますので外国に輸出する場合には同法に基づく許可を必要とします。
00
01
02
REF.A(0010)
03
04
QF9(OP.)
13L1/13L2/13L3 KM18 FR18 M18
9A M MIST COLLECTOR MOTOR
05 30A 2.2KM 200/220V
50Hz 8.9A
QF10(OP.) 60Hz 8.5A
A33 M20
06 11L1/11L2/11L3
SERVO M 2PC SELECT MOTOR(OP.)
20A
AMP 1.5KW
07 A31 M21
SERVO M 2PC LOAD/UNLOAD
AMP MOTOR(OP.)
08 1.0KW
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 POWER LINE
3
2
YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 529042 1 0011 0
00 L1/L2/L3
QF7
38sq 15
10A AC 100V POWER
01 QF1
CONTACTOR
SOLENOID etc
02
L1/L2/L3 M DOOR INT.
03 AC 100V POWER
SOLENOID
TRANSF
48KVA
04 53KVA
10
TC1 AC 100V POWER
(25000rpm) 2sq
CONTACTOR
05
M40
M ELECTRIC CABINET
06 FAN MOTOR
07 REVOLVING LIGHT (OP.)
08 DOOR LS
MAIN BREAKER TRIP
09
2L1 +24V
10
A.V.R DC 24V
11 DC 24V CIRCUIT
1M 0V
12
13 NOISE AVR
MAGNE
SCALE MAGNE SCALE(OP.)
FILTER DC5V
DETECTOR
14
QF8
KA18 HL89
15 21 5 3 WORK LIGHT 1
5A 20W
16 M44
M OPERATING PANEL
FAN MOTOR
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 POWER LINE
3
2
1 529042 1 0020 0
OPERATING BOX
(OPTION)
HR084 HR55 3.5"FDD
HR841
(X18) HR111
10.4" COLOR LCD
CPU
EMG
A1
CF02 CF12 CF14 PCMCIA
(X10)
(X15) LCD CFD CF10
HR251 CF01 ENC
CF11
CF50
IC DCIN
CARD
ON SW.
HAND PULS GENERATOR

OFF SW. HANDLE
J2 CF12 CF11
DCOUT
HDD(540M) RS232C
(X27) CF22
ON/OFF RS232C
MENU KEY
(X24) CF21
X95 CF24 (X30)
CF01
A2
AC OUTLET HEATER KB
(X35) DCIN
DCIN(BOARD) SA1
EMERGENCY
STOP SW. X96
J3
(X33)
J4
(X34)
MACHINE
SA7 SIDE
P-ON LED
X80 ANTENNA
X73 X74 X78
X77 X79
HA1
2
MAZA-CARE KIT(JPN ONLY) 2
DC-DC CONVERTER MS1-C314T(au) D2-K'S
DC-IN 24V DC-OUT 5V DC-IN 5V ANTENNA RS232C UART1
3
2PC ONLY(OPTION)
MACHINE SIDE
XT2 AP12 AP91
HR371 HR371
(X223) END BLOCK

1
PD25 AP10
A0
DC OUT
(X5) HR371 A33 A34
(X222) (X224)
2PC SELECT 2PC LOAD/UNLOAD
ON/OFF
(X4) X51 MR-J2 MR-J2
AP1(BASE I/O)
CF31(X55)
ACIN X503 X98 RIO #1 X41 AP40
AC200V HR353
(X1010) RIO #2
HR371
1
HR371
CF33(X56) RIO #4-1

X99 AP20
RIO #4-2 X52
X504 RIO #4-3 X45
RIO #4-4 DC POWER
X507 AIO(X57) SUPPLY
1 DCIN
SV2-#2(X230)
SV2-#1(X61)
X91 SKIP(X58) (X53)

ENC(X54)
SV2-#3
SV2-#4
AP2(T.U) CF10 1
SV3
SV1
(X40) CF50
END BLOCK
(X50)
A41
X270 CN1A
(X200)
MAGAZINE
MR-J2-CT
END BLOCK
CN1B CN4 CN4
BATTERY A21 A20
CN8 SP
(X108)
CN1A
UHS(OP) ONLY
CN1B
CN1A CN1A A13 A11
CN1B
4 Z Y X,Z
CONTROLL CABINET A14 A12
CN1B
CN1A
CN1B CN1A
(X)---UHS

4 99/04/28 99/04/28 99/04/28 CONNECTION DIAGRAM
3 MODIFICATION OF CONNECTOR NAME :070509TI (NC)
2 ADD MAZA-CARE KIT(JPN ONLY) '04.09.09 A.K H.TANIGUCHI A.MIWA T.INOUE
1 CONNECTOR No. ADDED '00.08.01 H.T 529042 3 0270 3
1 3 END CONNECTOR
12000rpm,25000rpm <SH21>
<SH21>
CN7 CN5 CN9 CN1A

CN8 CN6 CN4 CN1B
CN2 CN9 CN1A

CN3 CN4 CN1B
CN2M CN2L CN9 CN1A
CN3M CN3L CN4 CN1B
CN9 CN4
CN20
CN20
X112
X109
X132
X102
X108 X130 X122 X123
X113
X133
A20 A21 A11 A13 A14
CV SP X&Z Y
2 A20:SW1=0
CF31
SV1
AP1
CF33
X130
1 UHS&SMM(22KW) 3 END CONNECTOR
<SH21>
<SH21> <SH21>
<SH21>
CN2 CN9 CN1A
CN3 CN4 CN1B
CN7 CN5 CN9 CN1A
CN8 CN6 CN4 CN1B
CN2 CN9 CN1A

CN3 CN4 CN1B
CN9 CN1A
CN4 CN1B
CN9 CN4
CN20
CN20
CN20
X112
CN2
CN3
X109
X102
X113 X132 X122
X108
X123
X133
A20 A21 A11 A13 A12
CV SP X Z Y
2 A20:SW1=0
CF31
SV1
AP1
CF33

3 CORRECT COMMENT '02.7.3 H.T (SV,SP)
2 ADD. SW1 SETTING '01.5.28 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD. 25000rpm SPEC. '00.3.1 H.T 529042 3 0280 3
00
01
END CONNECTOR X123 X113 X133
2 UHS&SMM(30KW)
02 <SH21> <SH21>
<SH21> <SH21>
<SH21>
03 <SH21>
CN1A
CN1B
CN1A
CN1B
CN1A
CN1B
CN1A
CN1B
CN9 CN4
CN9 CN4
04
CN7 CN5 CN9
CN8 CN6 CN4
CN2 CN9
CN3 CN4
CN2 CN9
CN3 CN4
CN2 CN9
CN3 CN4
CN20
CN20
CN20
X108
05 X109
X102
06 X130
A20 A21 A10 A13 A12 A12
12 1 X122 11 1 X112 13 1 X132
07
CV SP CV Y X Z 4&5
08
09
CF31
SV1
10
AP1
CF33
11
12
1 A20:SW1=0
A10:SW1=1
13
14
15
16
17
18
19
20
21
22
23
3
(SV,SP)UHS&SMM(30KW)
2 CORRECT COMMENT '02.7.3 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CORRECT ERROR etc. '01.5.28 H.T 529042 3 0281 2
CONTROL BOX (BACK PLATE)
X Z AMP----STD
(X AMP---UHS). X7110
W1100 X AXIS MOTOR :M2
POWER (U4,V4,W4)
W1101 X7111
X112 ENCODER
Y AXIS AMP.
W1106 X7120
Y AXIS MOTOR :M3
W1105 X7121 POWER (U5,V5,W5)
X122 ENCODER
AP2 T.U
W1110
X5304 XT9 WAY LUBE UNIT
X529 PUMP MOTOR :M27 (304,16, )
OIL LEVEL LOW:SL4(1304,2L+)
OIL PRESSURE :SP4(1305,2L+)
HEAD LUBE UNIT
W1109
X5301 XT10 PUMP MOTOR :M26(301,16, )
X528 OIL LEVEL LOW:SL3(1301,2L+)
OIL PRESSURE :SP3(1302,2L+)
W1104-2
XT1 Y AXIS ZERO RETURN :SQ4 (3250,2L+)
AP2 T.U
X501
W1032 (EXPORT ONLY)

QF2 T1 TRANSFORMER BOX
XT1,XT2
STD(12000RPM) ONLY
W1051 <W1057>
KM2,3
REACTOR 25000RPM ONLY
SPINDLE AMP.
X102 <W1056>
THERMO AMP.
W1054 1 HIGH TORQUE
X271
X272
BASE I/O UNIT TO SADDLE BOX
X52
X,Z AMP---STD MMS

(Z AMP---UHS). 2 2
X132
W1055
2
W1053
XT1
XT2
X7014
W1025 MAC OIL CONTROLLER
QF5
B/S COOLING TYPE ('99/3～ )

4 99/04/28 99/04/28 99/04/28 CONTROL BOX
3
(BACK PLATE)
2 ADD. W1055 '99.11.15 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD. HIGH TORQUE '99.08.17 H.T 529042 3 0300 2
CONTROL BOX (TOP PLATE)
BASE I/O
W1010
X40,X50 OPERATING PANEL
AP2 T.U
X503
PD25
X5
XT1,XT2
AP2 T.U
W1104-1
X AXIS ZERO RETURN :SQ3(3150,2L+)
X321 MMS UNIT (OPTION)
XT2
W1016
X1032
X307
TO JB11 BOX
XT1,XT2
ATC INVERTER
XT1,XT2
QF3,QF4 TO MAG. & ATC BOX
BASE I/O UNIT
W1060
X41
X61
XT1,XT2
CONTROL BOX (BACK PLATE)
W1090
QF
BASE I/O UNIT

TO 2PC BOX (2PC OPTION)
X230
W1091
REMOTE I/O UNIT
X2032
X4032

4 99/04/28 99/04/28 99/04/28 CONTROL BOX
3
(TOP & BACK PLATE)
2
1 529042 3 0310 0
CONTROL BOX (FLOOR PLATE)
W1124
COOLANT DISCHARGE (OPTION)
FR PUMP :M321(U29,V29,W29, )
W1040
FR TO SUB TANK BOX (OPTION)
XT1
X7000 CHIP CONVEYER (OPTION)

W1120-1 W1120-2
FR MOTOR :M13(U34,V34,W34, )
XT2
X7002 CHIP CONVEYER (OPTION)

W1121
EMG SWITCH (5013,5014,5023,5024)
W1041
MAIN TANK FLOAT SW(OPTION)
:SL10(1351,2L+ )
FR
W1130 MIST COLLECTOR (OPTION)
MOTOR :M18(U39,V39,W39, )
AP2 T.U
W1131
X5355 OIL MIST COOLANT :YV12(355,16) (OPTION)
T3
W1122
WORK LIGHT (HAROGEN) (OPTION)
MAGAZINE SIDE :EL7
(7204,7205)
FR
W1111 FLOOD COOLANT MOTOR :M11(U21,V21,W21, )
･POWER FULL COOLNAT (OP)
・ HIGH PRESSURE THROUGH (OP)
* CAUTION:
NOT USED BASE or NIAGARA COOLANT(OP)
4 AXIS AMP. X7040
W1140 4 AXIS MOTOR :M5 (OPTION)
X7141 POWER (U7,V7,W7)
W1141
X142 ENCODER
2PC OPTION
REMOTE I/O UNIT

W1092
PALLET CLAMP : SQ54(2L+,1250)
PALLET UNCLAMP : SQ55(2L+,1251)

4 99/04/28 99/04/28 99/04/28 CONTROL BOX
3
(FLOOR PLATE)
2
1 529042 3 0320 0
JB11 BOX
XT110
PTUL 20 X 10P
JB11
FROM W1016 X2550 W2016

CONTROL BOX M/C DOOR LS:SQ9(1951,2L+)
NOT USED 2PC OPTION

X2502 W2011
TOOL LENGTH SKIP SQ42(1499,2L+)
TOOL LENGTH DEC SQ43(1498,2L+)
XT110
W2013
REVOLVING LIGHT HL10,HL11,HL12
(2460,2461,2462,1M,2L+)
X2401 W2014
COOLANT WIPEK:M28(2400～ 2407)
X2402
W2015
WORK LIGHT(HALOGEN)
OPERATING SIDE:EL8
(X9590,X9591)
XT110
W2016
WORK LIGHT(497,498,499,16)
ONLY USED 2PC OPTION
X5266
W2110
PALLET DOOR OPEN SOL.:YV60(256,16)
X5267 W2110
PALLET DOOR CLOSE SOL:YV61(257,16)
X4276
W2111
PALLET DOOR OPEN :SQ66(2L+,1256)
X4277
PALLET DOOR CLOSE:SQ67(2L+,1257)

4 99/04/28 99/04/28 99/04/28 JB11 BOX
3
2
1 529042 3 0330 0
SUB TANK BOX (JB41)--->BASE or NIAGARA COOLANT OPTION
XT43
SUB TANK BOX (JB41)
XT43
X7020 W2040
FROM W1040 W2041
CONTROL BOX COOLANT PUMP MOTOR :M11
(U21,V21,W21, )
POWER FULL COOLANT(OP)
HIGH PRESSUER THROUGH COOLANT(OP)
W2042
BASE COOLANT PUMP :M33 (OPTION)
(U30,V30,W30, )
W2043
NIAGARA COOLANT PUMP :M12 (OPTION)
(U23,V23,W23, )
W2044
SUB TANK LEVEL :SL11 (OPTION)
(1352,2L+)

4 99/04/28 99/04/28 99/04/28 SUB TANK BOX(JB41)
3
(OPTION)
2
1 529042 3 0350 0
SUB TANK BOX (JB41) ---> COOLANT CHILLER OPTION
XT43
SUB TANK BOX (JB41)
XT43
X7020 W5085
FROM W5084 W2041
CONTROL BOX COOLANT PUMP MOTOR :M11
(U21,V21,W21, )
W5034
COOLANT CHILLER UNIT
(10L1,10L2,10L3, ,
1354,1355,1363,2L+)
W2044
SUB TANK LEVEL :SL11
(1352,2L+)
RBC-104
FROM SRK-04 PG16
CONTROL BOX BASE COOLANT PUMP :M33 (OPTION)
(U30,V30,W30, )
RBC-104
FROM SRK-04 PG16
CONTROL BOX NIAGARA COOLANT PUMP :M12 (OPTION)
(U23,V23,W23, )

4 99/04/28 99/04/28 99/04/28 SUB TANK BOX(JB41)
3
(COOLANT CHILLER OP)
2
1 529042 3 0351 0
COOLANT BOX (JB42)--->CHIP CONVEYOR (CONCEP2000 OPTION)
XT44 PTUL 20*25P
COOLANT BOX (JB42)
XT44
X7003 W2140
FROM W1140 W2141
CONTROL BOX COOLANT DISCHARGE PUMP MOTOR :M32
(U29,V29,W29, )
W2142
BACK WASH PUMP :M76 (OPTION)
(U22,V22,W22, )
CHIP CONVEYOR (OPTION)

W2144-1 W2144-2
MOTOR 1:M13(MT10)
(U24,V24,W24, )
CHIP CONVEYOR (OPTION)

W2145-1 W2145-2
MOTOR 2:M113(CS1)
(U124,V124,W124, )
W2143
MAIN TANK FLOAT SW :SL10 (OPTION)
(1351,2L+)

4 99/04/28 99/04/28 99/04/28 MAIN TANK BOX(JB42)
3
(CONCEP2000 OP)
2
1 529042 3 0352 0
SADDLE BOX(JB51) XT51-1 XT51-2
FROM SADDLE BOX (JB51)

CONTROL BOX
<W1056> 12000RPM ONLY
W1051
<W1057> W5225 <W2059>
HIGH W1054 X2103 TO SPINDLE BOX (JB52)

1 TORQUE
XT51-2
W2051 <W2151>
2 W1055 HIGH TORQUE 1
<W2152>
XT51-1
Z AXIS MOTOR
W1053 W2054 X7130
POWER
W2055 X7132
X2130
BRAKE
W2056 X7131
ENCODER
W2057
COLUMN THERMOMETER :RT2
REMOTE I/O
(5099,5098)
X4001
X3020
X4002
X4303 W2058-1
X4020 OIL AIR PRESSURE :SP5(1303,2L+)
X4062 W2058-2
(30KW SPINDLE NOT USED) 3
X2020 Z AXIS ZERO RETURN :SQ5(3350,2L+)
X5001
W2050-1
TOOL UNCLAMP :YV10(41,16)
X5353 W2050-2
SPINDLE THROUGH AIR :YV4(353,16)
X5002
W2050-3
WORK AIR BLAST :YV11(42,16)
X5351
W2050-4
FLOOD COOLANT :YV2(351,16)
X5352 W2050-5
SPINDLE THROUGH COOLANT :YV3(352,16)
X5305 (OPTION)
W2050-6
OIL AIR :YV5(305,16)
X5004
W5223-1
MOTOR COOLING AIR :YV16(303,16) 3
X5009
W5223-2
(30KW SPINDLE ONLY)
ATC TOOL AIR :YV15(308,16) 3
(30KW SPINDLE ONLY)

4 99/04/28 99/04/28 99/04/28 SADDLE BOX (JB51)
3 ADD. SPINDLE 30KW '00.8.25 H.T
2 ADD. W1055 '99.11.15 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
SPINDLE BOX(JB52)
XT52
AC SPINDLE MOTOR :M1-----12000RPM (STD)

SPINDLE BOX (JB52)
(U1,V1,W1,U2,V2,W2, )
AC SPINDLE MOTOR :M1-----25000RPM (OP)
(U1,V1,W1, )
XT52
FROM W2051
SADDLE BOX THERMOSTAT
(3090,3091)
12000RPM(STD) ONLY
FROM W2052
XT52 THERMOSTAT
SADDLE BOX (3090,3091)
<W2152>
X2102
NO TOOL CLAMP (HSK.OP) :SQ12 3

XT52
(1004,2L+)
W3051
TOOL UNCLAMP :SQ10
<W2059> (1001,2L)
TOOL CLAMP :SQ11
(1002,2L+)
HIGH
1 TORQUE
OIL AIR PRESSURE :SP5(1303,2L+) 2
(30KW SPINDLE ONLY)
SPINDLE THERMOMETER :RT1
(5097,5096)
MMS (MP3) OPTION
(1486,7M,7L+,1487)
W5224-1
SPINDLE COOLING FAN 1(M101) 2
(SPINDLE 30KW ONLY)
W5224-2
SPINDLE COOLING FAN 2(M102) 2
(SPINDLE 30KW ONLY)

4 99/04/28 99/04/28 99/04/28 SPINDLE BOX(JB52)
3 ADD SQ12 '01.09.10 H.T
2 ADD 30KW SPINDLE '00.08.15 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD HIGH TORQUE '99.08.17 H.T 529042 3 0362 3
FROM SADDLE BOX (JB51)
CONTROL BOX
XT61
ATC MOTOR :M17
W1060 W2061 POWER(U9,V9,W9, )
BRAKE(5L1,5L2,3956,3958)
W2062 X7170 MAGAZINE MOTOR :M8

X202
POWER & BRAKE(U8,V8,W8, ,3850,1M)
W2063 X7171
ENCODER
MR-J2
X200
REMOTE I/O MAGAZINE OPERATING BOX
X4151
W2064
TOOL SELECT CW PB :SB5(1152,2L+)
X4040 TOOL SELECT CCW PB :SB6(1151,2L+)
X4152 MAGAZINE MANUAL SW :SA4(1153,2L+)
MAGAZINE MANUAL LED :HL4(2150,2L+)
X4153 EMERGENCY STOP SW :SB11
(5012,5014,5023,5024)
X5150
X4100
W2065
ATC HOME POSITION :SQ20(1100,2L+)
X4101
X2040 ATC HOME DEC. :SQ21(1101,2L+)
X4107
W2066-1
ATC AREA SENSOR :SQ27(1107,2L+)
X4102
W2066-2,3
X3040 ATC COVER OPEN :SQ22(1102,2L+)
X4103
ATC COVER CLOSE :SQ23(1103,2L+)
X4104
W2066-7
TOOL UNCLUMP ENABLE :SQ24(1104,2L+)
X4105 W2066-4,5
X5040
SHIFTER ATC SIDE :SQ25(1105,2L+)
X4106
SHIFTER MAG. SIDE :SQ26(1106,2L+)
X4150
W2066-6
MAG. TOOL DETECT :SQ30(1150,2L+,1M)
X4154 W2068
MAG. DOOR CLOSE :SQ31(2154,2L+)
X5100
W2069-1
ATC COVER OPEN SOL.:YV22(100,16)
X6040
X5103
W2069-2
ATC COVER CLOSE SOL.:YV23(103,16)
X5101 W2069-3
SHIFTER ATC SIDE SOL.:YV25(101,16)
ONLY USED X5102
W2069-4
2PC OPTION SHIFTER MAG. SIDE SOL.:YV26(102,16)
X5250 W2160-1
PALLET CLAMP SOL.:YV55(250,16)
X5251
W2160-2
PALLET UNCLAMP SOL.:YV56(251,16)
X5252 W2160-3
PALLET AIR BLOW SOL.:YV57(252,16)
X5451
W2160-4
TOOL LENGTH ARM EXTEND SOL.:YV40(461,16)
X4450
W2161
TOOL LENGTH ARM EXTEND:SQ40(1490,2L+)
X4451
TOOL LENGTH ARM RETRACT:SQ41(1491,2L+)
XT61 TOOL LENGTH SKIP :SQ42(1499,2L+)
TOOL LENGTH DEL :SQ43(1498,2L+)
4 99/04/28 99/04/28 99/04/28 MAG. & ATC BOX(JB61)
3
2
1 529042 3 0370 0
FROM 2PC BOX (JB91)
CONTROL BOX
X7177 XT92
W1090 W2098
MR-J2
FROM W2090 X7200
CONTROL BOX A33
KM 2PC SELECT MOTOR :M20
17 POWER & BRAKE(U12,V12,W12, ,4153,1M)
W1091 X7178 W2099 X205 W2091 X7201
X222 ENCODER
X223
KM W2092 X7210 2PC LOAD /UNLOAD MOTOR :M21
X224 27 POWER & BRAKE(U32,V32,W32, ,4163,1M)
X205 W2093 X7211
A34 ENCODER
MR-J2
XT91
JB92 2PC OPERATING BOX
W2094
ONE CYCLE 1 P.B. :SB31(2L+,1262)
ONE CYCLE 2 P.B. :SB33(2L+,1263)
ONE CYCLE 1 LED :HL8(2262,1M)
ONE CYCLE 2 LED :HL18(2263,1M)
REMOTE I/O EMERGENCY STOP SW. :SB12
(5012,5013,5022,5023)
X4262
X3091
X4263
X4091
X5262
X5263
X2091
X5254
W2095
LOCK PIN RETRACT SOL :YV58(254,16)
X4266
W2096-1,2
PALLET HOOK EXTEND :SQ50(2L+,1266)
X4267
PALLET HOOK RETRACT :SQ51(2L+,1267)
X4264
W2096-3,4
LOCK PIN EXTEND :SQ58(2L+,1264)
X4265
LOCK PIN RETRACT :SQ59(2L+,1265)
X4268
W2096-5
PALLET ON STOCKER :SQ68(2L+,1268)
X4261
W2097
2PC DOOR CLOSE :SQ56(2L+,1257,2L+,5026)

4 99/04/28 99/04/28 99/04/28 2PC BOX(JB91)
3
(2PC OPTION)
2
1 529042 3 0380 0
COMPONENTS LAYOUT
529042 3 0400 1
SPINDLE AIR BLAST WORK AIR BLAST HEAD LUBE AIR
POWER SUPPLY YV4 YV5
THROUGH COOLANT(OP.) (OP.) YV11
TOOL UNCLAMP
YV3 YV10 HEAD LUBE AIR PRESSURE
X AXIS ZERO RETURN FLOOD COOLANT SP5
SQ3 YV2 TOOL CLAMP
Z AXIS ZERO RETURN SQ11
SQ5 TOOL UNCLAMP
DRWN NO.
ATC AREA SENSOR SQ10
SQ27 REVOLVING LIGHT(OP.)
TITLE
(CYCLE START,CYCLE FINISH,ALARM)
TOOL UNCLAMP ENABLE HL12,10,11
SQ24
A.KAWASAKI
WAY LUBE UNIT MACHINE DOOR INTERLOCK
APR'D BY CHK'D BY DRWN BY

99/04/28
SL4,SP4 SQ9
TOOL LENGTH MEASURE DECELERATION
SPINDLE COOLING UNIT SQ43
TOOL LENGTH MEASURE SKIP
HYDRAULIC POWER UNIT SQ42
99/04/28
A,MIWA
PALLET UNCLAMP
HYDRAULIC PRESSURE SWICH (OP.) SQ55
PALLET CLAMP
(OP.) SQ54
H.TANIGUCHI
99/04/28
SHIFTER RETRACT YV26 MEASURING ARM EXTEND
(OP.) YV40
Y AXIS ZERO RETURN
SHIFTER EXTENT YV25 SQ4
HEAD LUBE UNIT SL3,SP3 SHIFTER EXTENT
SQ25
YAMAZAKI MAZAK CORPORATION

MAGAZINE DOOR INTERROCK SHIFTER RETRACT
SQ31 SQ26
ATC UNIT MAGAZINE TOOL DETECTOR
SQ30
ATC DOOR OPEN ATC HOME DEC ATC DOOR CLOSE
YV22 SQ21 SQ23
ATC HOME POS ATC DOOR OPEN
ATC DOOR CLOSE SQ20
YV23 PALLET CLAMP SQ22
AIR SUPPLY (OP.) YV55
OIL MIST VALVE(OP.)
YV12
H.T
PALLET UNCLAMP
(OP.) YV56
'00.11.06
PALLET AIR BLOW FLOW SWITCH(OP.)
(OP.) YV57 SL10
FLOW SWITCH(OP.)
SL11
TOOL LENGTH MEASURE DEC
(OP.) SQ43
TOOL LENGTH MEASURE SKIP
(OP.) SQ42
MEASURING ARM EXTEND
ADD. 2PC
(OP.) SQ40
MEASURING ARM RETRCT
(OP.) SQ41
1
3
2
5
4
PARTS LAYOUT
PALLET DOOR INTERLOCK PALLET DOOR OPEN

SQ56 YV60
PALLET DOOR CLOSE

YV61
PALLET TURN PALLET DOOR OPEN

M20 SQ66
PALLET ON STOCKER PALLET DOOR CLOSE

SQ68 SQ67
LOCK PIN EXTEND

SQ58
PALLET LOAD&UNLOAD LOCK PIN RETRACT

M21 SQ59
LOCK PIN RETRACT

YV58

4 99/04/28 99/04/28 99/04/28 COMPONENTS LAYOUT
3
(2PC)
2
1 ADD. 2PC '00.11.06 H.T 529042 3 0401 1
00 16 3 3 *1:SMM&UHS(30KW)
X270
5 *2:SMM&UHS&25000rpm CN300
X273
CN303
01 X6302
CN302
REACTOR X6301
CN301
02 1 L3 2 3 6 4 5 7
*2 5
<BOTTOM VIEW>
03
04
GS1
05
MMS OPTION
A20 A21 (A10)*1 A11 A13 A12 A14
(A12) *1 (A11)*1 (A13)*1
06 3 3 3 3
07
A41 THERMO AMP
A0 NC POWER
08
09
QF4 QF5 QF3 QF6
QF7 QF8 QF14
10 QF10
QF11 ON | ON | ON |
11 KM11
FR11
KM20
FR20
KM13
FR13
KM18
FR18
KM19
FR19 QF1 QF2
AP1 BASE I/O
11 (JPN) (EX)
13
12 FLOOD
COOLANT
MIST CHIP
COLLECTOR CONVEYOR
BASE
COOLANT
DISCHARGE
PUMP
1 4
13
AP2 T.U
17
14 Z11 Z33 Z13 Z18 Z32
15
KM2 KM3
XT2
16
17 XT4
ATC DRIVER
18 A32
XT5
19 TC1
20
REACTOR L1 REACTOR L2
*1
21
22 10 12
2
8 9
3
23
5 ADD 25000rpm & CORRECT ERROR '02.7.3 H.T APR'D BY CHK'D BY DRWN BY TITLE
4 ADD QF2 '01.9.6 H.T 99/04/28 99/04/28 99/04/28 ELECTRIC CABINET
3 ADD 30KW SPINDLE SPEC '00.8.25 H.T LAYOUT
2 ADD 12 MARK '00.3.1 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD QF1 '99.08.27 H.T 529042 5 0010 5
△7
SMM,UHS STD HIGH 25000 SMM,UHS 25000
LIST-G－ＮＯ :G5290A0A　STAND　ALONE (22KW) 12000 TORQUE (22KW) (30KW)(30KW)
MARK SYUTU NO. ＮＯPARTS NO. PARTS－NAME MAKER TYPE Ａ B C D E F G H J K L M N O P Q RAK
1 D72MA010290 POWER SUPPLY MITSUBISHI MDS-C1-CV-300 (A20) 1 1 1 1 0 0
1 D72MA010300 POWER SUPPLY MITSUBISHI MDS-C1-CV-370 (A20) 0 0 0 0 1 1
2 D72MA010560 SPINDLE DRIVE UNIT MITSUBISHI MDS-C1-SPH-220 (A21) 0 1 0 0 0 0
▲6 3 D72MA010250 POWER SUPPLY MITSUBISHI MDS-C1-CV-150 (A10) 0 0 0 0 1 0
4 D72MA010960 AXIS DRIVE UNIT MITSUBISHI MDS-C1-V2-3535 (A11) 0 1 1 1 0 1
5 D72MA010760 AXIS DRIVE UNIT MITSUBISHI MDS-C1-V1-45 (A13/11) 1 0 0 0 1 0
6 D72MA010760 AXIS DRIVE UNIT MITSUBISHI MDS-C1-V1-45 (A12/13) 0 1 1 1 1 1
7 D72MA AXIS DRIVE UNIT MITSUBISHI MDS-C1-V1-** (A14) (OPTION) FOR NC ROTARY TABLE
8 D72MA006100 REACTOL UNIT MITSUBISHI B-AL-30K (L1) 1 1 1 1 1 0
△7 8 D72MA006110 REACTOL UNIT MITSUBISHI B-AL-37K (L1) 0 0 0 0 0 1
9 D72MA006090 REACTOL UNIT MITSUBISHI B-AL-18.5K (L2) 0 0 0 0 1 1
10 D56KG001510 EARTH BAR MAZAK 270×20×t5 2 2 2 2 2 0
△8 11 D51MA009120 BREAKER MITSUBISHI NF225CP-3P-225A SHT100V 0/1 0/1 0/1 0/1 0/1 0/1 EX/JPN
△8 11 D51MA013970 NO FUSE BREAKER MITSUBISHI NF225-CW-3P-225A-SHT AC100V 0/1 0/1 0/1 0/1 0/1 0/1 EX/JPN
△8 11 D51MA009200 HANDLE MITSUBISHI F2SP 0/1 0/1 0/1 0/1 0/1 0/1 EX/JPN
△8 11 D51MA013420 HANDLE MITSUBISHI F2SW 0/1 0/1 0/1 0/1 0/1 0/1 EX/JPN
11 D51MA004040 PACKING MITSUBISHI PFS 0/1 0/1 0/1 0/1 0/1 0/1 EX/JPN
12 D49MA005710 TRANSFORMER MITSUBISHI 1φ 1.8KVA (H01) 0/1 0/1 0/1 0/1 0/1 0/1 EX/JPN (～'00/1
12 D49MA005720 TRANSFORMER MITSUBISHI 1φ 2.8KVA (H01,OP) 0 0 0 0 0 0 (OP)
12 D49FV006600 TRANSFORMER FUJI DENKI YMA1KH(1φ1.0KVA) (H01) 0/1 0/1 0/1 0/1 0/1 0/1 EX/JPN ('01/1～
12 D49FV006680 TRANSFORMER FUJI DENKI YMA2KH(1φ2.0KVA) (H01,OP) 0 0 0 0 0 0 (OP)
13 D56TR001990 FAN MOTOR TOYO DENKI UTS450CW3 1 1 1 1 1 1
13 D56TY001160 FINGER GUARD IKURA SEIKI A-30F-1 2 2 2 2 2 2
14 D49HE003270 TRANSF. HOTTA 250VA (OPTION) FOR SHOW LIGHT
15 D59H1010350 DUCT KD-1010-032(350mm) 1 1 1 1 1 1
16 SPINDLE REACTOR MITSUBISHI ACLBKO-C1948H12 1 0 0 1 0 0

16 SPINDLE REACTOR MITSUBISHI ACLBKO-NC6783H40 0 0 0 0 1 1
△8 17 D51MA009520 BREAKER MITSUBISHI NF225CP-3P-150A (QF2) 0 1/0 1/0 0 0 0
△8 17 D51MA016350 NO FUSE BREAKER MITSUBISHI NF225-CW-3P-150A-F (QF2) 0 1/0 1/0 0 0 0
△8 17 D51MA009530 BREAKER MITSUBISHI NF225CP-3P-175A (QF2) 0 0 0 0 0 1/0
△8 17 D51MA014540 NO FUSE BREAKER MITSUBISHI NF225-CW 3P 175A (QF2) 0 0 0 0 0 1/0
△8 17 D51MA009540 BREAKER MITSUBISHI NF225CP-3P-200A (QF2) 0 0 0 0 1/0 0
△8 17 D51MA016360 NO FUSE BREAKER MITSUBISHI NF225-CW-3P-200A-F (QF2) 0 0 0 0 1/0 0
△8 17 D51MA009800 COVER MITSUBISHI TCL-2SP3 0 1/0 1/0 0 1/0 1/0
△8 17 D51MA013430 COVER MITSUBISHI TCL-2SW3B 0 1/0 1/0 0 1/0 1/0
8 CHANGE BREAKER TYPE '05.11.24.M.E

7 ADD 25000rpm SPEC. '02.7.3 H.T
6 CORRECT ERROR '02.1.17 HT
5 ALL CHANGED '01.9.4 HT APR'D BY CHK'D BY DRWN BY TITLE
CHG. JAPAN TRANSF.('01/1～ ) '00/12/02 H.T
4 99/04/28 99/04/28 99/04/28 ELECTRIC CABINET
3 ADD SPINDLE 30KW '00.8.25 HT LAYOUT LIST
2 ADD 25000rpm SPEC. '00.3.1 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
CHANGE LAYOUT
14 QF10
QF11
2
1
12000RPM(STD & HIGH TORQUE)
KM2 KM3
4 1
10
XT5
15

4 99/04/28 99/04/28 99/04/28 POWER PANEL 1
3
LAYOUT
2
1 ADD. HIGH TORQUE 99.8.18 H.T 529042 5 0020 1
SMM,UHS △４ △４
25000 STD HIGH SMM,UHS 25000
POWER PANEL1 (22KW) 12000 TORQUE (30KW) (30KW)
LIST-G－ＮＯ :G5290A1A EX J EX J EX J EX J EX J
MARK SYU NO. PARTS NO. PARTS－NAME MAKER TYPE Ａ B C D E F G H J K L M N O P Q RAK
△４ 1 D51MA009520 NO FUSE BREAKER MITSUBISHI NF225-CP-3P-150A(QF2) 0 0 0 0 0 0 0 0 0 0
△４ 1 D51MA009280 TERMINAL COVER MITSUBISHI TTC-2SP3 0 0 0 0 0 0 0 0 0 0
△２ 3 D02MA006930 MAGNETIC STARTER MITSUBISHI S-N80 AC100V (KM2) 1 1 1 1 0 0 0 0 0 0

△２ 3 D80MA008830 COVER MITSUBISHI UN-CZ800 2 2 2 2 0 0 0 0 0 0
△２ 3 D01MA060200 AUX CONTACT MITSUBISHI UN-AX80 1 1 1 1 0 0 0 0 0 0
△１ 3 D01MA060240 MAGNETIC STARTER MITSUBISHI S-125 AC100V (KM2) 0 0 0 0 1 1 0 0 0 0
△１ 3 D80MA009750 COVER MITSUBISHI UN-CZ1250 0 0 0 0 2 2 0 0 0 0
3 D43PA001350 SPARK KILLER OKAYA XAB1201 1 1 1 1 1 1 0 0 0 0
4 D56YC001580 EARTH MARK MAZAK 1 1 1 1 1 1 0 0 0 0
△２ 5 D02MA006930 MAGNETIC STARTER MITSUBISHI S-N80 AC100V (KM3) 0 0 1 1 0 0 0 0 0 0
△２ 5 D01MA060200 AUX CONTACT MITSUBISHI UN-AX80 0 0 1 1 0 0 0 0 0 0
△１ 5 D01MA060240 MAGNETIC STARTER MITSUBISHI S-N125 AC100V (KM3) 0 0 0 0 1 1 0 0 0 0
△１ 5 D80MA009750 COVER MITSUBISHI UN-CZ1250 0 0 0 0 2 2 0 0 0 0
7 D53TD004480 TERMINAL BLOCK TOYO GIKEN PTUL80-3P 1 1 1 1 1 1 1 1 1 1

△４ 8 D51MA008580 NO FUSE BREAKER MITSUBISHI NF30CS-2P-30A(QF11) (OPTION FOR VIDEO LIGHT[JPN])
8 D51MA008600 NO FUSE BREAKER MITSUBISHI NF30CS-2P-15A(QF11) 0 1 0 1 0 1 0 1 0 1
9 D59DAV40350 DIN RAIL TOYO GIKEN DAV4 (L=350mm) 1 1 1 1 1 1 1 1 1 1
△４ 10 D53TD004290 TERMINAL BLOCK TOYO GIKEN PTUL20-10P(XT5) (OPTION FOR 2PC) 1 1 1 1
△４ 14 D51MA005781 NO FUSE BRAKER MITSUBISHI NF30CS-3P-20A (QF10) (OPTION FOR 2PC)

△４ 14 D51MA008450 TERMINAL COVER MITSUBISHI TCS-03CS3 (OPTION FOR 2PC)
15 D56YC001530 EARTH BAR MAZAK 20*65*5t (OPTION FOR 2PC) 1 1 1 1
NOTE:
SMM(22KW):～ 2000/11
SMM(30KW):2000/11～
UHS(22KW):～ 2001/8
UHS(30KW):2001/9～
25000(22KW):～ 2001
25000(30KW):2001～

4 CHANGE LAYOUT '01.11.2 H.T 99/04/28 99/04/28 99/04/28 POWER PANEL 1
3 ADD 25000 30KW '00.09.14 H.T LAYOUT LIST
2 CHG. TYPE KM2,3 '00.07.24 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD HIGH TORQUE '99.08.11 H.T 529042 5 0021 4
00
01
02
03 5 2 1 23 3 4 24 17
04
05
QF4 QF5 QF3 QF6
QF7 QF8 QF14
06
07
ON | ON | ON |
08
09 KM11 KM20 KM19 KM13 KM**

FR11 FR20 FR19 FR13 FR**
3
10 6 10 11 12 25 18
FR**
3
26
11
BASE DISCHARGE CHIP
12 COOLANT COOLANT PUMP CONVEYOR OPTION OPTION
16
13
14
15
16
Z11 Z33 Z13 Z18 Z** Z**
17
18
19
20 7 13 15
21
22
B/S COOLING TYPE ('99/3～ )
23
4 99/04/28 99/04/28 99/04/28 POWER PANEL 2
3 ADD OPTION etc '00.3.1 H.T LAYOUT
2 ADD. OIL SKIMMER '99.08.17 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 CHANGE COMMENT(BASE⇔MIST) '99.6.30 I.A 529042 5 0032 3
LIST-G－ＮＯ :G5POWER PANEL2 JPN EX
MARK SYUTU NO. NO. PARTS NO. MAKER TYPE Ａ B D E F G H J K L M N O P Q RAK
1 D51MA003361 NO FUSE BREAKER MITSUBISHI NF30CS-3P-20A (QF4) 1 1
D51MA008450 TERMINAL COVER MITSUBISHI TCS-03CS3 0 1
3 D51MB002081 CIRCUIT PROTECTOR MATSUSHITA BAC112105(10A) (QF7) 1 1
D51MA006050 TERMINAL COVER MATSUSHITA BAC9001 0 1
4 D51MA004480 CIRCUIT PROTECTOR MATSUSHITA BAC111505(5A) (QF8) 1 1
D51MA006050 TERMINAL COVER MATSUSHITA BAC9001 0 1
6 D01MA057900 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 0.9A AC100V(KM11,FR11) 1 1 FLOOD COOLANT(180W ～'01)
△Ａ D01MA057950 MAGNETIC CONTACTOR MITSUBISHI MSO-N11CXKP 3.6A AC100V(KM11,FR11) 1 1 FLOOD COOLANT(0.23/0.365KW '01 ～)
D01MA057960 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 5A AC100V(KM11,FR11) (OP) POWER FUL OR THRU.COOLANT
D01MA057840 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 11A AC100V(KM11,FR11) (OP) HIGH PRESS. THRU. COOLANT
D43PA001350 SPARK KILLER OKAYA XAB1201 1 1
7 D43PA001390 SPARK KILLER OKAYA 3CRE-50500(AC250V,3PHASE)(Z11,etc) 1 1
10 D01MA057960 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 5A AC100V (KM20,FR20) (OP) BASE COOLANT
△５ D01MA057970 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 6.6A AC100V (KM20,FR20) (OP) BASE COOLANT (2PC NO SUB TANK TYPE)
D43PA001350 SPARK KILLER OKAYA XAB1201 (OP)
11 D01MA057950 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 3.6A AC100V (KM19,FR19) (OP) DISCHANRE PUMP
12 D01MA057890 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 0.7A AC100V (KM13,FR13) (OP) CHIP CONVEYOR
△３ D01MA057920 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 1.7A AC100V (KM13,FR13) (OP) CHIP CONVEYOR 1 (CONCEP2000 OR 200W)
D01MA057940 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 2.5A AC100V (KM13,FR13) (OP) CHIP CONVEYOR (400W)
13 D43PA001390 SPARK KILLER OKAYA 3CRE-50500(AC250V,3PHASE)(Z11,etc) (OP)
15 D59H0680400 WIRE DUCT KOWA KD-68 400mm 1 1

16 D56YC001580 EARTH MARK MAZAK 1 1
17 D59DAV40430 DIN RAIL TOYO GIKEN DAV4 430mm 1 1
18 D59DAV40140 DIN RAIL TOYO GIKEN DAV4 140mm 1 1
△７ 23 D51MA005781 NO FUSE BREAKER MITSUBISHI NF30CS-3P-20A (QF6) (OP) FOR SUB TANK etc
D51MA008450 TERMINAL COVER MITSUBISHI TCS-03CS3 (OP) FOR SUB TANK etc
△３ 24 D51MB002081 CIRCUIT PROTECTOR MATSUSHITA BAC112105(10A) (QF14)(OP) (OP) FOR VIDEO LIGHT
△３ D51MA006050 TERMINAL COVER MATSUSHITA BAC9001 (OP) FOR VIDEO LIGHT
△３ 25 D01MA057980 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 9A AC100V (KM18,FR18) (OP) MIST COLLECTOR 2.2KW
△６ D01MA057970 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 6.6A AC100V (KM18,FR18) (OP) MIST COLLECTOR 1.5KW
△３ D01MA057850 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 0.17A AC100V (KM51,FR51) (OP) OIL SKIMMER
△３ D01MA057940 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 2.5A AC100V (KM76,FR76) (OP) BACK WASH (CONCEP2000)(～'01)
△Ａ D01MA057950 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 3.6A AC100V (KM76,FR76) (OP) BACK WASH (CONCEP2000)('01～)
△８ D01MA057950 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 3.6A AC100V (KM13,FR13) (OP) COOLANT GUN
△８ D01MA057930 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 2.1A AC100V (KM13,FR13) (OP) COOLANT GUN (SUBTANK)
△３ D01MA057970 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 6.6A AC100V (KM13,FR13) (OP) X,Y AXIS BLOWER
△３ D01MA057900 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 0.9A AC100V(KM53,FR53) (OP) FLOOD COOLANT (FLOOD&THRU)(～'01)
△Ａ D01MA057950 MAGNETIC CONTACTOR MITSUBISHI MSO-N11CXKP 3.6A AC100V(KM53,FR53) (OP) FLOOD COOLANT (FLOOD&THRU)('01～)
△３ D01MA057960 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 5A AC100V(KM53,FR53) (OP) POWERFUL COOLANT (FLOOD&THRU)
△４ D01MA057960 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 5A AC100V(KM12,FR12) (OP) NIAGARA COOLANT (1.1KW)
△４ D01MA057980 MAGNETIC STARTER MITSUBISHI MSO-N11CXKP 9A AC100V(KM12,FR12) (OP) NIAGARA COOLANT (2.2KW)
△３ D43PA001350 SPARK KILLER OKAYA XAB1201 (OP)
△３ 26 D03MA008520 THERMAL MITSUBISHI TH-N12 CXKP 0.7A (FR113) (OP) CHIP CONVEYOR 2 (CONCEP 2000)
△３ D03MA008520 HOLDER MITSUBISHI UN-HZ12CX (FR113) (OP) CHIP CONVEYOR 2 (CONCEP 2000)
A CORRECT ERROR '01.09.18 H.T

9 CHG.FLOOD COOLANT PUMP '01.06.14 H.T
8 CORRECT ERROR '01.05.28 H.T
6 ADD 2PC BASE COOLANT '00.09.13 H.T
5 ADD 2PC BASE COOLANT '00.09.13 H.T APR'D BY CHK'D BY DRWN BY TITLE
ADD NIAGARA COOLANT '00.07.25 H.T
4 99/04/28 99/04/28 99/04/28 POWER PANEL 2
3 ALL CHANGE & ADD OPTION etc '00.03.1 H.T LAYOUT LIST
2 ADD. OIL SKIMMER etc. '99.08.17 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ▲ :CHANGE(10⇔ 12) '99.6.30 I.A 529042 5 0033 A
1 17
16
AP1 BASE I/O
17
AP2 T.U
15
17
ATC DRIVER
QF9
A32
1
9
18

4 99/04/28 99/04/28 99/04/28 CONTROL PANEL
3
LAYOUT
2
1 ADD. QF9 '99.08.17 H.T 529042 5 0040 1
EX/
LIST-G－ＮＯ :G5290A6A0 CONTROL PANEL YME JPN
MARKSYUTU NO. ＮＯPARTS NO. PARTS－NAME MAKER TYPE Ａ B C D E F G H J K L M
1 D72MA008480 BASE I/O UNIT MITSUBISHI HR353 (AP1) 1 1 (MITUBISHI ASSEY)
528-0230 PD 2 D65UB004250 I/O MODULE UNION (AP10) 0 0
528-0230 PD D72MA008490 I/O CARD MITSUBISHI HR371 0 0 (MITUBISHI ASSEY)
0320 PC 3 D80MA007520 INVERTER MITSUBISHI FREQROL-A024 (A32) 0 1
0320 PA 3 D83MA000210 INVERTER MITSUBISHI FR-A024 -0.75K (A32) 1 0
0320 PA D99MA800550 OPERATING UNIT MITAUBISHI FR-PU03-E 1 0
528-0230 PD 4 D65UB002711 THERMOMETER UNION YS-315AN (A41) 0 0 MOVE SUB AMP PANEL
528-0230 PD 5 D72MA008470 NC POWER SUPPLY MITSUBISHI PD25 (A0) 0 0 MOVE SUB AMP PANEL
528-0230 PD 6 D53TD006070 TERMINAL BLOCK TOYO GIKEN PTUL 20×48P+PTUL 40 X2P(XT1) 0 0
0320 PD TERMINAL BLOCK TOYO GIKEN PTUL 40×2P (XT1) 0 0
528-0230 PD D34MA000270 DIODE MITSUBISHI SR1-FM8 0 0
528-0230 PD RESISTOR 620Ω　2W (R10) 0 0
528-0230 PD RESISTOR 1.0KΩ　1W 0 0
528-0230 PD 7 D59H2100450 WIRE DUCT KD-210-45-H 0 0
528-0230 PD 8 D59H2100300 WIRE DUCT KD-210-30-H 0 0
9 D56YC001580 EARTH MARK MAZAK 1 1
528-0230 PD 10 D70MB004690 RELAY UNIT MATUSHITA AY33002 DC24V 0 0
528-0230 PD 11 D04TC000010 RELAY OMRON G2A-432A DC24V 0 0
528-0230 PD D04TC000181 RELAY SOCKET OMRON PYF14A 0 0
528-0230 PD D04TC001890 SOCKET OMRON PYF14A-E (OPTION) 0 0
528-0230 PD D04TC001180 RELAY HOLDER OMRON PYC-A2 0 0
0320 13 D80MA008130 REGENATIVE UNIT MITSUBISHI FA-ABR-0.75K(100ohm,80W) 0 0 MOVE REACTOL PLATE

FD0030 PD 14 D04TC000100 RELAY OMRON LY2 DC24V 0 0
FD0030 PD D04TC000141 RELAY SOCKET OMRON PTF08A 0 0
FD0030 PD D04TC001170 RELAY HOLDER OMRON PYC-A1 0 0
528-0230 PA 15 D65UB004310 P.C.B UNION YS-659 1 1

528-0230 PA 16 D59H0680730 WIRE DUCT KD-068-73-H (730mm) 1 1
528-0230 PA 17 D59H0380240 WIRE DUCT KD-038-24-H (240mm) 3 3
△１ 18 D51MA002711 BREAKER MITSUBISHI NF90CS-3P-30A (1) (1) FOR MIST COLLECTOR
D51MA008450 COVER MITSUBISHI TCS-03CS3 (1) 0

4 99/04/28 99/04/28 99/04/28 CONTROL PANEL
3
LAYOUT LIST
2
1 ADD. QF9 '99.08.11 H.T 529042 5 0041 1
GS1
2
A44
MMS OPTION
AO
PD25
A41
6 THERMO AMP

4 99/04/28 99/04/28 99/04/28 SUB AMP. PANEL
3
LAYOUT
2
1 529042 5 0050 0
LIST-G－ＮＯ :G5290A8ASUB AMP PANEL
MARK SYUTU NO.ＮＯPARTS NO. PARTS－NAME MAKER TYPE Ａ B C D E F G H J K L
1
2 D50EA001740 DC POWER SUPPLY COSEL R100U-24-N (GS1) 1
D43MB000670 VARISTOR MATSUSHITA EZRC14DK221 (RV1) 1
3
4 D56YC001580 EARTH MARK MAZAK 1
5 D72MA008470 NC POWER SUPPLY MITSUBISHI PD25 (A0) 1 (MITUBISHI ASSEY)
▲1 PD 6 D70UB003472 THERMOMETER AMP UNION YS-315AN3 (A41) 1
▲2,1 PD 6 D70UB006561 THERMOMETER AMP UNION YSJ665-3 (A41) 1
▲2 PA 6 D70UB008470 THERMOMETER AMP UNION YSJ-698S3 (A41) 1
7 D70UB003060 MMS AMP UNION YS-308T (FOR MP3)(OPTION) (1)

4 99/04/28 99/04/28 99/04/28 SUB AMP PANEL
3
LAYOUT LIST
2 CHANGE THERMO UNIT '06.11.15 A.K H.TANIGUCHI A,MIWA A.KAWASAKI
1 CHANGE THERMO UNIT '02.12.12 H.T 529042 5 00512
6 16
XT2
18
19
KA KA KA
KA32 420 421 422 KA44 KA71 KA62
5 22 23 20
1 2 3 1

4 99/04/28 99/04/28 99/04/28 CE(OPTION) PANEL
3 ADD. OPTION '00.3.1 H.T LAYOUT
2 ADD. OPTION '99.11.24 H.T
1 ADD. No.5,20 '99.06.30 I.A 529042 5 0060 3
25000 12000
LIST-G－ＮＯ :G5290A７A004 CE(OPTION) PANEL EX JPN EX JPN
MARK SYUTU NO. ＮＯPARTS NO. PARTS－NAME MAKER TYPE A B C D E F G H J K L M N O
3 D06TC001900 TIMER OMRON H3DR-A-DC24V (KT3) 0 0 0 0
▲ 1,2 5 D04TC000100 RELAY OMRON LY2 (KA32) 1 1 1 1

▲ 1,2 D04TC000141 SOCKET OMRON PTF-08A 0 1 0 1
▲ 1,2 D04TC001900 SOCKET OMRON PTF-08A-E 1 0 1 0
▲ 1,2 D04TC001170 HOLDER OMRON PYC-A1 1 1 1 1
▲ 1,2 D34MA000270 DIODE MITSUBISHI SR1FM4 1 1 1 1
6 D53TD004680 TERMINAL BLOCK TOYO GIKEN PTUL20×50P (XT2) 1 1 1 1
6 D43PA001350 SPARK KILLER OKAYA XAB1201 (Z1,Z44) 2 2 2 2
D43MB000670 VARISTOR MATSUSHITA EZRC14DK221 (RV2、RV1) 2 2 2 2
9 D02MA006590 MAGNETIC STARTER MITSUBISHI S-N11CX AC100V (KM7) 0 0 0 0

9 D43PA001350 SPARK KILLER OKAYA XAB1201 0 0 0 0
10 D56YC001580 EARTH MARK 0 0 0 0
13 D70HK005880 SAFETY RELAY UNIT HENIX SRU-YM10 0 0 0 0

14 D59H0480200 WIRE DUCT KD-48-20-H (200mm) 0 0 0 0
17 D59DAV40200 DIN RAIL TOYO GIKEN DAV4 200mm 0 0 0 0

▲1 20 D59DAV40150 DIN RAIL TOYO GIKEN DAV4 150mm 1 1 0 0
▲ 3 22 D04TC000100 RELAY OMRON LY2 DC24V (KA420,421,422,44,71) ( OP OP OP OP ) KA420-3:PATLITE

▲ 3 22 D04TC000141 SOCKET OMRON PTF-08A ( 0 OP 0 OP ) KA44: WARM UP BUZZER
▲ 3 22 D04TC001900 SOCKET OMRON PTF-08A-E ( OP 0 OP 0 ) KA71:COOLANT GUN
▲ 3 22 D04TC001170 HOLDER OMRON PYC-A1 ( OP OP OP OP ) etc
▲ 3 22 D34MA000270 DIODE MITSUBISHI SR1FM4 ( OP OP OP OP )
▲ 4,5 23 D04TC000950 RELAY OMRON LY2 AC100V (KA62) ( OP OP OP OP ) KA62:COOLANT CHILLER

▲ 4 23 D04TC000141 SOCKET OMRON PTF-08A ( 0 OP 0 OP ) etc
▲ 4 23 D04TC001900 SOCKET OMRON PTF-08A-E ( OP 0 OP 0 )
▲ 4 23 D04TC001170 HOLDER OMRON PYC-A1 ( OP OP OP OP )
▲ 4 23 D43PA001350 SPARK KILLER OKAYA XAB1201 ( OP OP OP OP )
5 CORRECT ERROR '00.07.27 H.T APR'D BY CHK'D BY DRWN BY TITLE

4 ALL CHANGE & ADD OPTION '00. 3. 8 H.T 99/04/28 99/04/28 99/04/28 CE(OPTION) PANEL
3 ADD. OPTION '99.11.24 H.T LAYOUT LIST
2 CHANGE DOOR INTERLOCK '99.08.21 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD. No.5,20 '99.06.30 I.A 529042 5 0061 5
12000rpm REGENERATIVE UNIT
FA-ABR-0.75K(1OOohm 80W)
UHS&SMM(22KW) (D80MA008130)
25000rpm(22KW) MITSUBISHI
2 25000rpm(30KW)
REACTOL UNIT (MITSUBISHI)

B-AL-30K[WITHOUT 25000rpm(30KW)] ADD. WORK LIGHT
2 B-AL-37K[25000rpm(30KW)]
TRANSF.
250VA (D49HE003270)
L1
TC4
1
REGENERATIVE UNIT
UHS&SMM(30KW) 2 FA-ABR-0.75K(1OOohm 80W)
(D80MA008130)
MITSUBISHI
REACTOR UNIT (MITSUBISHI)

B-AL-30K(D72MA006100) REACTOR UNIT (MITSUBISHI)
B-AL-18.5K(D72MA006090)
L1
L2

4 99/04/28 99/04/28 99/04/28 REACTOL PLATE
3
2 ADD 25000(30KW) SPEC. '02.7.3 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD SPINDLE 30KW '00.8.25 HT 529042 5 0070 2
OPTION PANEL2 FAN MOTOR
AP12
4
10
TC4
( IN CASE OF
30KW SPINDLE )
7
3
8
3
2
6
LAN CABLE
5
A:12000rpm,UHS&SMM&25000rpm(22KW)
C:2PC OR UHS&SMM&25000rpm(30KW) 3
OPTION PANEL2
MARK NO. PARTS NO. PARTS－ NAME MAKER TYPE A B C D E F G H J K L M N
1 D65UB004430 REMOTE I/O UNION TYPE1-11<AP12> OP 1
△2 1 D72MA008490 I/O CARD MITSUBISHI HR371 OP 1
△2 6 D82HF000790 LAN CABLE 10m WITH BRACKET HOKKO LAN I/F 1 1 1
△3 7 K11SN001770 MAGNE SCALE DTCT. SONY MD-20A (3) OP FOR MAGNE SCALE
△3 8 D43TH000280 NOIZE FILTER TDK ZGB2201-01U 250V (1) OP FOR MAGNE SACLE
△3 8 D50EA001310 DC POWER SUPPLY COSEL P15E-5-N (1) OP FOR MAGNE SACLE
△4 10 R61MB000420 TRANSF. MATSUSHITA 50VA 100V/12V (1) OP FOR ADDITIONAL LIGHT
5 ADD 25000(30KW) SPEC. & CORECT ERROR '02.7.3 H.T APR'D BY CHK'D BY DRWN BY TITLE
4 ADD TC4 (OP. LIGHT) '00.11.15 H.T 99/04/28 99/04/28 99/04/28 OPTION PANEL 2
3 ADD SPINDLE 30KW '00.8.25 H.T LAYOUT
2 ADD LAN CABLE CONNECTOR '00.6.28 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD OPTION '00.3.7 H.T 529042 5 0080 5
PTUL20*50P (XT2)
4L1
1
4L2
4L3
10
16 953
16 1510
16 1511
16 1349
16 1348
16 300
Z44 16 7
RV2 8
16
21
Z1 21
15
1
15
15
15
15
17
22
2L+
1
2L+
2L+
2L+
2L+ 1
2L+
2L+
1M
1M
1M
1M
PTUL80*3P(XT4)
1M
U24 2L1
Z13
V24 2L2
W24
2L3
2
1520(*1) 2
(*1:COOLANT CHILLER OTION)
1520(*1) 2

4 99/04/28 99/04/28 99/04/28 XT2 LAYOUT
3
2 ADD COOLANT CHILLER OTION '00.3.1 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 RV1,R10,R7 DEL & 4L1,2,3 ADD '99.6.30 I.A 529042 5 0100 2
XT5 (2PC OPTION)
PTUL 20 X 10P
1710
24
22
16
16
15
15
1 1
XT5
2
(OPTION)
PTUL 20 X 10P
1213
480
470
481
471
482
472
2L+
M CODE
XT6
2
(CHIP BLASTER OPTION)
PTUL 20 X 10P
2301
1310
1311
2L+
1M

4 99/04/28 99/04/28 99/04/28 XT5 LAYOUT (OPTION)
3
2 ADD OPTION '00.3.7 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 DEL(1M,2L+) '99.6.30 I.A 529042 5 0102 2
TOP PLATE
:DIRECTION OF FLEX CABLE
<FOR STD&2PC>
BACK SIDE
1 5
4
A
FRONT SIDE
(3-529-26-4591-1)
A VIEW
NO. CABLE NO. CABLE NAME NO. CABLE NO. CABLE NAME
1 NPS-1608 STANDARD
MMS CABLE MMS OPTION
2 W1104-1 X AXIS ZERO RETURN SENSOR:SQ3
3 W1016 TO JB11 BOX
4 W1010 OPERATING PANEL
5 W1060 TO MAG&ATC BOX

4 99/04/28 99/04/28 99/04/28 FLEX PLATE LAYOUT
3
(TOP)
2
1 529042 5 0110 0
3
<FOR 2PC>
BACK PLATE
DIRECTION OF FLEX CONNECTOR
2
5
2
20 1 2 3 4 18
19
2
7 2 2 2 8 9 10
2PC ONLY
17 12 13 14 15 16
(STD:2-529-26-3391-*)
(2PC:2-529-26-3392-*) 4
A VIEW
1
1 W1051 TO SADDLE BOX <W1056:HIGH TORQUE> 11 NPS-2216 SPARE 4
2 W1054 TO SADDLE BOX 12 W1025 MAC OIL CONTROLLER --B/S COOLING TYPE
3 W1055 3 TO SADDLE BOX 13 W1101 X AXIS MOOR ENCODER

4 2 W1053 3 TO SADDLE BOX 14 W1100 X AXIS MOTOR POWER
5 2 - FOR THERMISTORS (NPS-16-1605-4K) 15 W1105 Y AXIS MOTOR ENCODER
6 2 16 W1106 Y AXIS MOTOR POWER
7 17 W1031/
NPS-1608 SPARE W1032 TRANSFORMER BOX(W1031:YME/W1032:YMC)
8 W1110 WAY LUBE 18 W1091 TO JB91 BOX(DC)(2PC OPTION)
9 W1109 HEAD LUBE 19 W1090 3 TO JB91 BOX(AD)(2PC OPTION)
10 W1104-2 Y AXIS ZERO RETURN 20 - SPARE 1 <W1057:HIGH TORQUE>

4 CHG.PLATE '91.03.13 H.T 99/04/28 99/04/28 99/04/28 FLEX PLATE (BACK)
3 EXCHANGE W1053-W1055,CORECT ERROR '00.2.2 H.T
2 ADD. W1055 etc. '99.11.11 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
BOTTOM PLATE <FOR STD&2PC>
FRONT SIDE
1 12 8 9 2 3 7
10
4
11
5 6
BACK SIDE
(3-529-26-3094-2)
A(BOTTOM) VIEW
1 MK-16PA 1 COLUMN THRMO SENSOR SPARE 1 8 MK-22PA 1 STD
W1141 4th AXIS(DC)(OP.)
2 W1111/W1124 FLOOD COOLANT/COOLANT DISCHARGE PUMP(OP) W1151 1 SPIN SHOT SOL(SPINDLE 30KW) 1
3 MK-16PA 1 STD MK-22PA 1 STD
W1040 SUB TANK BOX(OP) 9 W1140 4th AXIS(AC)(OP.)
4 W600/W1120 CHIP CONVEYOR(OP) IN/OUT <W1251:CONSEP2000> 10 MK-16PA
1 STD
2
5 MK-16PA 1 JPN/EX 2 W1092 2PC OP:PALLET CLAMP/UNCLAMP SENSOR
W1126 HYDRAULIC PRESSURE SW.(YME ONLY) 2 11 MK-16PA 1 SPARE
6 MK-16PA 1 STD 12 MK-16PA 1 SPARE
W601/W1121 CHIP CONVEYOR EMG (OP) IN/OUT W1150 1 SPIN SHOT PS (SPINDLE 30KW) 1
7 - POWER SUPPLY (JAPAN ONLY)
BACK SIDE
FRONT SIDE

4 99/04/28 99/04/28 99/04/28 FLEX PLATE (BOTTOM)
3
2 ADD CONSEP etc '03.1.7 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD:W1150,1151, CHG:NPS->MK '00.8.25 H.T 529042 5 0113 2
IN OPERATING BOX
X96 X95 SPARE

SWITCH etc QF11

4 99/04/28 99/04/28 99/04/28 OPERATING BOX
3
BRACKET
2
1 DEL.X27(CHANGE OP PANEL) '98.02.27 I.A 529042 5 0120 0
JB11 BOX
1 H
X2550 M/C DOOR INT. LOCK

SPARE
3 X2402 VIDEO LIGHT(OP)

X2502 TOOL LENGTH(OP)
CHANGE
BLACKET
X
X VIEW X4276(PALLET DOOR OPEN)

X4277 (PALLET DOOR CLOSE)
X5266(PALLET DOOR OPEN SOL)
A B C H
X5267(PALLET DOOR CLOSE SOL)
4 G 2PC OPTION
D E F J
XT 110
2661
2460
2461
2462
497
499
498
16
1M
ONLY USED 50Hz

ONLY USED 60Hz
*2:YME-->W2012, JPN,YMC--->W2016
*1:NOT USED OP--->NPS-1608
A *2 M/C DOOR INTER LOCK LS : SQ9 F W 2018 WORK LIGHT
*1 B W 2013 PATO LIGHT :HL10,11,12 (OP) G W 1016 FROM CONTROL BOX
*1 C W2111 PALLET DOOR OPEN/CLOSE:SQ66/67(2PC OP) H W 2011 TOOL LENGTH CABLE
*1 D W 2015 WORK LIGHT(HOLOGEN)DC12V (OP) *1J W2110-1 PALLET DOOR OPEN SOL:YV60 (2PC OP)
E W 2017 LIDEO LIGHT (OP) *1K W2110-2 PALLET DOOR CLOSE SOL:YV61 (2PC OP)
LIST-G-NO :G5290C0A JB11 25000 12000

MARK SYUTU NO. NO. PARTS NO. PARTS NAME MAKER TYPE A B C D E F G H J K L M
JB11 1 D53TD004290 TERMINAL BLOCK TOYO GIKEN PTUL 20*10P (XT110) 1 1
JB11 3 D59YC001580 EARTH BAR MAZAK 1 1

JB11 4 D64ND005080 CABLE GRAND NIPOLEX NPS-1608 2 2

4 99/04/28 99/04/28 99/04/28 JB11 BOX
3
CABLE LAYOUT 1
2
1 529042 5 0300 0
SUB TANK BOX (JB41) <OPTION>
XT43
1
EARTH BAR
20*65*5T(D56YC001530:MAZAK) X7020
2 3 4 5 6
XT43 1
PTUL 40 X 6P (D53TD004720:TOYO GIKEN)
1352
U21
V21
W21
2L+
U30
V30
W30
U23
V23
W23
1 W 1040 FROM CONTROL BOX 6 NPS-1608 SPARE
2 W 2041 COOLNT PUMP MOTOR:M11
3 W 2042 BASE COOLANT PUMP MOTOR:M33 (OP)
4 W 2043 NIAGARA COOLANT PUMP MOTOR:M12 (OP)
5 W 2044 SUB TANK LEVEL:SL11

4 99/04/28 99/04/28 99/04/28 SUB TANK BOX
3
(OPTION)
2
1 ADD NIAGARA 2.2KW '00.11.13 H.T 529042 5 0320 1
SUB TANK BOX (JB41) <OPTION>
XT43
1
EARTH BAR
20*65*5T(D56YC001530:MAZAK) X7020
2 3 5 6 6
XT43
PTUL 20 X 10P(D53TD004290:TOYO GIKEN)
1363
1354
1355
10L1
10L2
10L3
1352
U21
V21
W21
2L+
1 W 1040 FROM CONTROL BOX 6 NPS-1608 SPARE
2 W 2041 COOLNT PUMP MOTOR:M11
3 W 5034 COOLANT CHILLER
4
5 W 2044 SUB TANK LEVEL:SL11

4 99/04/28 99/04/28 99/04/28 SUB TANK BOX
3
(COOLANT CHILLER OP)
2
1 529042 5 0321 0
XT44
U24
V24
W24
U34
V34
W34
U124
V124
W124
U134
V134
W134
U29
V29
W29
U22
V22
W22
2L+
1351
X9000
5013
5023
5014
5024
XT44
PTUL 20 X 25P (D53TD004490 :TOYO GIKEN)
terminal block
JB42 BOX
W2141
COOLANT DISCHARGE PUMP MOTOR M32
W2141 XT44 Z13

BACK WASH MOTOR M76
W2143
MAIN TANK F/S SL10 Z113
NPS-1608
SPARE
W2144
CHIP COVEYOR1
EARTH BAR 20*65*5T(D56YC001530)
W2145
CHIP CONVEYOR 2
X7003
W1140 CONTROL BOX

4 99/04/28 99/04/28 99/04/28 JB42 BOX LAYOUT
3
(CONCEP2000 OP)
2
1 529042 5 0322 0
SADDLE BOX(JB51)
LAYOUT
A B C
F
G XT51-1
2 PTUL40 X 4P
+ PTUL20 X20P
H U6
V6
R 7 W6
E D
N J 2 1 15
6 16
P 14
S K 4 21 20 1
T L 7 X9052
U M X9053
Q
2L+
1M
1M RV13
3252
5099
5098 8
5097
5096
V 1486
X 7M
1 7L+
W 1487
1
REMOTE I/O (AP20)
5
12000RPM STNDARD 25000RPM OPTION
3 XT51-2 3 XT51-2
PTUL150 X 6P PTUL150 X 3P
U1 U1 X2103 SPINDLE
V1 V1
W1 W1
U2
V2
W2
X2130 Z AXIS MOTOR
A 3 W 1055 FROM CONTROL BOX P W2050-6 OIL AIR :YV5
B W 1054 FROM CONTROL BOX Q W2058-2 Z AXIS ZERO RETURN :SQ5
1
C W 1051 FROM CONTROL BOX<W1056:HIGH TORQUE> R W2300-1 SADDLE COOLING FAN 1 1
D 1 FROM CONTROL BOX<W1057:HIGH TORQUE> S W2300-2 SADDLE COOLING FAN 2 1
E 2 3
W 1053 FROM CONTROL BOX T W 2057 COLUMN THERMOMETER :RT2
F W 2054 Z AXIS MOTOR POWER U W2058-1 OIL AIR PRESUURE :SP5
G W 2056 Z AXIS MOTOR ENCODER V W 2052 TO SPINDLE BOX(JB52 BOX)<W2151:HIGH TORQUE> 1
H W 2055 Z AXIS MOTOR BRAKE W W 2051 TO SPINDLE BOX(JB52 BOX)<W2152:HIGH TORQUE> 1
J W2050-1 TOOL UNLUMP SOL :YV10 NPS-2216 SPARE

X SP-16 <W2059:HIGH TORQUE> 1
3
K W2050-2 SPINDLE THROUGH SOL :YV4
L W2050-3 WORK AIR BLAST SOL :YV11
M W2050-4 FLOOD COOLANT SOL :YV2
N W2050-5 SPINDLE THROUGH COOLANT SOL :YV3

4 99/04/28 99/04/28 99/04/28 SADDLE BOX (JB51)
3 EXCHANGE W1053-W1055 '00.2.2 H.T LAYOUT 1
2 ADD.W1055 '99.11.11 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD.HIGH TORQUE & SADDLE FAN '99.08.17 H.T 529042 5 0330 3
25 000 12000
ＬＩＳＴ-G－ＮＯ :G5290C0A JB51
MARK SYUTU NO ＮＯPARTS NO. PARTS－NAME MAKER TYPE Ａ B C D E F G H J K L M N O P Q RAK
JB51 1 D65UB004231 RTEMOTE I/O MODUUNION TYPE 1 8/8 1 1
JB51 D72MA008490 I/O CARD MITSUBISHI HR371 1 1
JB51 2 D53TD004320 TERMINAL BLOCK TOYO GIKEN PTUL 40×4P (XT51-1) 1 1
JB51 D53TD004310 TERMINAL BLOCK TOYO GIKEN PTUL 20×20P (XT51-1) 1 1
JB51 3 D53TD004820 TERMINAL BLOCK TOYO GIKEN PTL150 ×3P (XT51-2) 1 0
JB51 D53TD004700 TERMINAL BLOCK TOYO GIKEN PTL150 ×6P (XT51-2) 0 1
JB51 4 D56YC001530 EARTH BAR MAZAK 20*65*5t(10-M4) 1 1
JB51 5 43564459640 EARTH BAR MAZAK 3-M8 1 1
JB51 6 D64ND005080 CABLE GRANDE NIPOLEX NPS-1608 2 2
JB51 7 D59YC001580 EARTH MARK MAZAK 1 1
△ 0030 JB51 8 D43MB001920 VARISTOR MATSUSHITA EZRC14DK560 (RV13) 1 1

4 99/04/28 99/04/28 99/04/28 SADDLE BOX (JB51)
3
LIST
2
1 529042 5 0331 0
SPINDLE BOX (JB52) 25000RPM (OPTION)
2 3
1
EARTH BAR
XT52
A
C
D X2102 B
XT52
PTUL150 X 3P + PTUL20 X 12P
U1
V1 NO. CABLE NO. CABLE NAME
W1
5096
A W 2051 FROM SADDLE BOX
5097 B W 2052 FROM SADDLE BOX
3090
3091 C W3051-1 TOOL CLAMP SENSOR:SQ10
1001
1002 W 3051-2 TOOL UNCLAMP SENSOR:SQ11
2L+
2L+
D W3052 SPINDLE THERMOMETER:RT2
1486 E - SPINDLE MOTOR
7M
7L+ - MMS(MP3) OPTION
1487
1
25000
JB52 1 D53TD006880 TERMINAL BLOCK TOYO GIKEN PTL150×3P+PTUL20X12P L=220(XT52) 1
JB52 2 D56YC001530 EARTH BAR MAZAK 2-M8 1

JB52 3 D59YC001580 EARTH MARK MAZAK 1

4 99/04/28 99/04/28 99/04/28 SPINDLE BOX (JB52)
3
CABLE LAYOUT 1
2
1 CHG IMM CIRCUIT '00.12.26 H.T 529042 5 0340 1
SPINDLE BOX (JB52) 12000RPM
X2102
2 3
1
EARTH BAR
1 F
XT52
B
C
E
XT52
PTUL150 X 6P + PTUL20 X 10P
U1
V1
W1
U2
V2
NO. CABLE NO. CABLE NAME W2
A 5096
5097
B W 2051 FROM SADDLE BOX <W2151:HIGH TORQUE> 3090
1
3091
C W 2052 FROM SADDLE BOX <W2152:HIGH TORQUE> 1 1001
1002
D W3051-1 TOOL CLAMP SENSOR:SQ10 2L+
2L+
W 3051-2 TOOL UNCLAMP SENSOR:SQ11 1486
E - SPINDLE THERMOMETER RT2 7M
7L+
- SPINDLE MOTOR 1487
2
- MMS(MP3) OPTION
F <W2059: HIGH TORQUE> 1
12000
JB52

4 99/04/28 99/04/28 99/04/28 SPINDLE BOX (JB52)
3
CABLE LAYOUT 1 STD
2 CHG IMM CIRCUIT '00.12.26 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD HIGH TORQUE 99.08.18 H.T 529042 5 0341 2
C SPINDLE BOX (JB52)
1 25000/30000RPM 30KW (OPTION)
XT52 XT52
PTUL150x3P + PTUL20x20P
3
EARTH
BAR
1486
7M
7L+
1
D E 1001
1002
F 1004 2
1303
2L+
A 2L+
2L+
1M
5096
5097
B 3090
3091
U1
V1
W1
NO. CABLE NO. CABLE NAME

A W 2051 FROM SADDLE BOX
H B W 2052 FROM SADDLE BOX
C W3051-1 TOOL CLAMP SENSOR:SQ10
W3051-2 TOOL UNCLAMP SENSOR:SQ11
W5226 AIR PRESSURE:SP5
D W5224 SPINDLE COOLING FAN
E W5224 SPINDLE COOLING FAN
F MK-22PA SPARE
G --- SPINDLE MOTOR & THERMISTOR
H MK-16A (IMM CABLE MMS:OP)
25000
MARK SYUTU NO. ＮＯ PARTS NO. PARTS－NAME MAKER TYPE Ａ B C D E F G H J K L M N O P Q RAK


4 99/04/28 99/04/28 99/04/28 SPINDLE BOX (JB52)
3
25000rpm 30kw
2 CHG LAYOUT & ADD 1004 '01.9.13 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CHG IMM CIRCUIT '00.12.26 H.T 529042 5 0342 2
V U T
C L
D M
A
S A1 A2 E N
L1 L2 L3 21
MR-J2 F
REMOTE I/O A30
AP40 P
T1 T2 T3 22
G
1 KM8 3
XT61 H
Q
4 J
R
EARTH BAR K
5 2 6
YME ONLY
A30 MR-J-2 XT61

PTUL 20 X 25P
CN1A CN1B NO. CABLE NO. CABLE NAME
END CONNECTOR U9
X200 (MITSUBISHI) V9 A W 1060 FROM CONTROL BOX
W1060 W9
X204 4L1 1 B
4L2 1 RV6 9
3956 C W2069-1 ATC COVER OPEN SOL:YV22
CN2 CN3
X202 3958 D W2069-2 ATC COVER CLOSE SOL:YV23
W2063 D 15
C
16 E W2069-3 SHIFTER ATC SIDE SOL:YV25
16
1499 F W2069-4 SHIFTER MAG SIDE SOL:YV26
6L1 P
1498
953 G W 2068 MAG.DOOE CLOSE :SQ31
6L2 L1 L2 L3 L21
X9561 H W2066 TOOL DETECT/UNCLAMP ENABLE/AREA SENSOR
X9562 -6,7,1 :SQ30/SQ24/SQ27
U V W L11
2L+ J NPS-1608 SAPRE
3850
K W2066 SHIFTER ATC SIDE/MAG.SIDE:SQ25/SQ26
U8 3852 -2,3,4.5 ATC COVER OPEN/CLOSE:SQ22/SQ23
V8 5011
5012 L W2061 ATC MOTOR :M17
5021 RV5
W8 7 M W2062 MAG.MOTOR POWER
5022
1L+ N W2063 MAG.MOTOR ENCODER
1M TOOL LENGTH EXT/RET :SQ40/SQ41(2PC OP)
STD:NPS-1608
1M P 2PC:W2161-1,2,3
TOOL LENGTH DEC/SKIP:SQ43/SQ42(2PC OP)
Q STD:NPS-1608 TOOL LENGTH EXTEND SOL:YV40(2PC OPTION)
2PC:W2160-4
A1 A2 KM8 R W 2065 ATC HOME POS/DEC:SQ20/SQ21
L1 L2 L3 21
S W 2064 TO MAG.OPERATING BOX(JB62)
YME ONLY STD:NPS-1608
T 2PC:W2160-1 PALLET CLAMP SOL:YV55(2PC OPTION)
U STD:NPS-1608 PALLET UNCLAMP SOL:YV56(2PC OPTION)
2PC:W2160-2
T1 T2 T3 22
V STD:NPS-1608 PALLET AIR BLOW SOL:YV57(2PC OPTION)
2PC:W2160-3
LIST-G-NO :G5290C0A JB61 25000 12000

MARK SYUTU NO. NO. PARTS NO. PARTS NAME MAKER TYPE A B C D E F G H J K L M
JB61 1 D65UB004470 REMOTE I/O UNION TYPE 7-45 1 1
JB61 2 D72MA008490 I/O CARD MITSUBISHI HR371 1 1
JB61 D02MA006570 MAGNET STARTER MITSUBISHI S-N11CX AC100 1a (KM8) 1 1
JB61 D01MA058180 AUX CONTACT MITSUBISHI UN-AX2 CX (1a1b) 1 1
JB61 3 D72MA008410 AMP MITSUBISHI MR-J2-60CT (A30) 1 1 MAGAZINE 30,40 TOOLS
2 JB61 3 D72MA008430 AMP MITSUBISHI MR-J2-100CT (A30) OP OP MAGAZINE 60 TOOLS
JB61 4 D53TD004490 TERMINAL BLOCK TOYO GIKEN PTUL 20*25P (XT61) 1 1
JB61 5 D56YC001530 EARTH BAR MAZAK 20*65*5t 1 1
JB61 6 D43PA001480 SPERK QUENCER OKAYA XEB-1201 1 1
JB61 7 D43MB000670 VARISTOR MATSUSHITA EZRC14DK221 (RV5) 1 1
JB61 8 D59YC001580 EARTH BAR MAZAK 1 1
JB61 9 D43MB001930 VARISTOR MATSUSHITA EZRC14DK431 (RV6) 1 1

4 99/04/28 99/04/28 99/04/28 MAG&ATC BOX (JB61)
3
CABLE LAYOUT
2 ADD MR-J2 FOR 60 TOOLS '00.11.13 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CORRECT ERROR '99.08.11 H.T 529042 5 0350 2
2 2 1
MR-J2-200CT MR-J2-100CT
A33
AVR
A34 ヒートシンク
CN36
CN35
CN34
CN33
CN32
CN31
CN30
CN29
CN28
CN27
CN26
CN25
CN24
CN23
CN22
CN21
AC100V分岐
4
X225
2
X224
CN1 CN20
RIO IN
3
リモート I/O
X222
DC24V
X223
CN37
CN40
2
1
RIO OUT
4
CN19 CN18 CN17 CN16 CN15 CN14 CN13 CN12 CN11 CN10 CN9 CN8 CN7 CN6 CN5 CN4 CN39
COM2
X206
CN2
1
AP91
COM1
1
3
DC24V
CN38 CN41
2
X205
COM3
7 8
1
9
6
2 1
0
5
1
3
4
3 2
L1 L2 L3 U V W L1 L2 L3
L11 L21 D P C N U V W
XT91
4
ダクト
5
NO. CABLE NO. CABLE NAME
a2 a1 a2 a1 2 1 2 1 A 15 25
A FROM CONTROL BOX (AC)

2 9 10 17 18 11 12 19 20
13 L1 L2 L3 43 L1 L2 L313 4 3 4 3 B C1 D1 W1090/2098
11L1
11L2
11L3
21 31
53 61 KA60 KA61 KT4 KA26
XT92 KM17 KM27
22
14
32
44
54 62
B W1091/2099 FROM CONTROL BOX (DC)
T1 T2 T3 T1 T2 T314 6 5 6 5 26 28
1 5 6 13 14 7 8 15 16
8 7 8 7 16 18 A2
C W2096-1,2 PALLET HOOK EXT/RET SENSOR:SQ50/51

D W2096-3,4 LOCK PIN EXT/RET SENSOR:SQ58/59
E W2096-5 PALLET ON STOCKER SENSOR:SQ68
F W2097 2PC DOOR LS:SQ56
14 8 9 10 11 12 13 6 G NPS-1608 SPARE
H W2095 LOCK PIN RETRACT VALVE:YV58
7 J W2091 2PC SELECT POWER:M20
K W2090 2PC SELECT ENCODER
L W2093 2PC LOAD/UNLOAD POWER:M21
N L J G E C A M W2092 2PC LOAD/UNLOAD ENCODER

AC N NPS-1608 SPARE
P W2094 2PC SWITCH BOX
P M K H F D B
DC
ＬＩＳＴ - G －ＮＯ :G 5 29 0C 0 A JB 91 ( 2P C) YM E E X J PN
MA R K S YU T U NO ＮＯP AR TS NO . P AR T S－ N AM E M AK E R TY P E Ａ B C D E F G H J K L M N O P Q R AK
JB 9 1 1 D 65 UB 0 04 44 0 R TE M OT E I /O M O DU U NI O N TY P E 7 - 5 4 (A P9 1 ) 1 1 1
JB 9 1 D 72 MA 0 08 49 0 I /O CA RD M IT S UB IS H I HR 3 71 1 1 1
△1 JB 9 1 2 D 72 MA 0 08 44 0 A MP M IT S UB IS H I MR - J2 -2 0 0C T ( A3 3) 1 1 1
△1 JB 9 1 3 D 72 MA 0 08 43 0 A MP M IT S UB IS H I MR - J2 -1 0 0C T ( A3 4) 1 1 1
JB 9 1 4 D 53 TD 0 04 49 0 T ER M IN AL BL OC K T OY O G IK E N PT U L 20 × 25 P (X T9 1 ) 1 1 1
JB 9 1 D 43 MB 0 00 67 0 V AR I ST OR M AT S US HI T A EZ R C1 4D K 22 1 ( RV 20 , 21 ) 2 2 2
JB 9 1 5 D 59 H0 4 60 41 0 D UC T K OW A K AS E I KD - 04 6 41 0m m 1 1 1
JB 9 1 6 D 56 YC 0 01 53 0 E AR T H BA R M AZ A K 20 * 65 *5 t (1 0- M 4) 1 1 1
JB 9 1 D 59 YC 0 01 58 0 E AR T H MA R K M AZ A K 1 1 1
JB 9 1 7 D 64 ND 0 05 08 0 C AB L E GR A ND E N IP O LE X NP S -1 60 8 2 2 2
JB 9 1 8 D 53 TD 0 05 46 0 T ER M IN AL BL OC K T OY O G IK E N PT U L 40 × 3P ( XT 92 ) 1 1 1
JB 9 1 9 D 02 MA 0 06 61 0 M AG N ET S T AR TE R M IT S UB IS H I S- N 21 CX AC 10 0 2 A 2B (K M 17 ) 1 0 0
JB 9 1 D 43 PA 0 01 35 0 S PA R K KI L LE R O KA Y A XA B 12 01 1 0 0
JB 9 1 1 0 D 02 MA 0 06 57 0 M AG N ET S T AR TE R M IT S UB IS H I S- N 11 CX AC 10 0 1 A (K M2 7 ) 1 0 0
JB 9 1 D 01 MA 0 58 15 0 A UX CO NT A CT M IT S UB IS H I UN - AX 2 C X (1 A 1B ) 1 0 0
JB 9 1 D 43 PA 0 01 35 0 S PA R K KI L LE R O KA Y A XA B 12 01 1 0 0
JB 9 1 1 1 D 04 TC 0 00 10 0 R EL A Y O MR O N LY 2 ( KA 6 0, KA 6 1) 2 2 2
JB 9 1 D 04 TC 0 00 14 1 S OC K ET O MR O N PT F -0 8A 0 0 2
JB 9 1 D 04 TC 0 00 14 1 S OC K ET O MR O N PT F -0 8A - E 2 2 0
JB 9 1 D 04 TC 0 01 17 0 H OL D ER O MR O N PY C -A 1 2 2 2
JB 9 1 D 34 MA 0 00 27 0 D IO D E M IT S UB IS H I SR 1 FM 4 2 2 2
JB 9 1 1 2 D 06 TC 0 01 90 0 T IM E R O MR O N H3 D R- A- D C2 4V ( KT 4) 1 0 0
JB 9 1 1 3 D 70 RA 0 03 38 0 S F R EL AY UN IT S AN P AN AM E C RF - YM 74 - SF -A ( KA 26 ) 1 0 0
JB 9 1 1 4 D 59 DA V 40 41 0 D IN RA IL T OY O G IK E N DA V 4 4 1 0m m 1 1 1

4 99/04/28 99/04/28 99/04/28 2PC BOX LAYOUT 1/2
3
(2PC OPTION)
2
1 △ 1: CORRECT ERROR '00.11.14 H.T 529042 5 0354 1
2PC BOX (JB91) LAYOUT
AP91
MR-J2-200CT MR-J2-100CT
A33 A34
AVR
ヒートシンク
CN3 6
CN3 5
CN3 4
CN3 3
CN3 2
CN3 1
CN3 0
CN2 9
CN2 8
CN2 7
CN2 6
CN2 5
CN2 4
CN2 3
CN2 2
CN2 1
X225
X206 X224
AC1 00V 分岐
4
2
CN1
X205 X222
C N20
X223
RIO IN
3
リモート I/O
D C24V
C N37
CN40
2
1
RIO OUT
4
2
CN 19 CN 18 CN 17 CN 16 CN 15 CN 14 CN 13 CN 12 CN 11 CN 10 CN9 CN8 CN7 CN6 CN5 CN4
C N39
C OM2
CN2
1
COM 1
1
3
D C24V
CN3 8 CN41
COM 3
7 8
1
9
6
2 1
0
5
1
4
3 3 2
L1 L2 L3 U V W L1 L2 L3
L11 L21 D P C N U V W
XT91
ダクト
XT92 KM17 KM27 KA60 KA61 KT4 KA26

a2 a1 a2 a1 2 1 2 1 A 15 25 2 9 10 17 18 11 12 19 20
13 L1 L2 L3 43 L1 L2 L313 4 3 4 3 B C1 D1
11L1
11L2
11L3
21 31
53 61
54 62
22 32
14 44
T1 T2 T3 T1 T2 T314 6 5 6 5 26 28
1 5 6 13 14 7 8 15 16
8 7 8 7 16 18 A2
X4267
X4266
X4263
X4268 X4265 X4262
X4264 X4261
AP91
AVR
ヒートシンク
X4260
CN36
CN35
CN34
CN33
CN32
CN31
CN30
CN29
CN28
CN27
CN26
CN25
CN24
CN23
CN22
CN21
AC100V分岐
4
2
X4091 CN1
RIO IN
CN20
1
X2091
DC24V
CN37
CN40
2
1
RIO OUT
4
2
CN19 CN18 CN17 CN16 CN15 CN14 CN13 CN12 CN11 CN10 CN9 CN8 CN7 CN6 CN5 CN4
CN39
COM2
CN2
1
X3091
COM1
1
DC24V
CN38 CN41
X5260
2
1
COM3
7 8
1
9
6
2 1
X5261
0
5
1
4
3 3 2
X5262
SET NO." 4 "
X5254 X5263
SET JUNPER NO." 1-2 "
XT92
XT91
11L1
11L2
11L3
X9600
2517
2522
4163
4153
5052
5026
5012
5022
5013
5023
2L+
2L+
2L+
15
15
23
24
16
16
16
1M
1M
1M

4 99/04/28 99/04/28 99/04/28 2PC BOX LAYOUT 2/2
3
(2PC OPTION)
2
1 529042 5 0355 0
SADDLE BOX(JB51) REMOTE I/O
X2020
X4020
JUMPER 1-2
SW1 "7" SET

8
7
9 0 1
2
3
AP20
6 5 4
CN41 CN40
1 SPINDLE MOTOR COOLING

X5009 SSR
(SPINDLE 30KW OP)
X5002 SSR
WORK AIR BLAST
X5352 SSR X4000 Z AXIS ZERO RET.
SPINDLE THROUGH
COOLANT(OP) X5351 SSR X4004 NO TOOL CLAMP 2
FLOOD COOLANT (HSK.OP)
VALVE X5004 SSR X4303 OIL AIR P/S
1 ATC TOOL AIR
(SPINDLE 30KW OP)
X5353 SSR X4002 TOOL CLAMP
SPINDLE AIR VALVE
OIL AIR VALVE X5305 SSR X4001 TOOL UNCLAMP
TOOL UNCLAMP VALVE
X5001 SSR
CN39
CN20
X3020
OUTPUT INPUT

4 99/04/28 99/04/28 99/04/28 JB51 BOX
3
REMOTE I/O(AP20)
2 ADD SQ12 '01.9.10 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD SPINDLE 30KW '00.8.25 HT 529042 5 0361 2
X2033(HSK OP.)
X4033(HSK OP.)
X4040
ﾘﾓｰﾄI/O (AP40) X2040
(2-3 HSK OP.)

JUMPER 1-2
9 0 1
8 2
"7"SET 7
6 5 4
3
X6040
CN41 CN40
*ATC COVER OPEN
*ATC COVER OPEN (W2066-2)
SOL (W2069-1) X4102 *ATC COVER CLOSE
X5100
*ATC COVER CLOSE (W2066-3)
SOL.(W2069-2) X4103 *ATC AREA (W2066-1)
X5103
X4107 TOOL LENGTH ARM RETRACT
X4451 (2PC OPTION)
TOOL LENGTH ARM EXTEND
X4450 (2PC OPTION)
*SHIFTER MAG. SIDE X5102
SOL(W2069-4)
*MANU INTERLUPT
*SHIFTER ATC SIDE (W2064)
SOL (W2069-3) X5101 X4153 *TOOL SELECT CCW
PALLET AIR BLOW (W2064)
(2PC OPTION) X5252 X4151 *TOOL SELECT CW
PALLET CLAMP (W2064)
(2PC OPTION) X5250 X4152 *MAG.DOOR POWER OFF
PALLET UNCLAMP (W2060)
(2PC OPTION) X5251 X4155 *MAG.DOOR CLOSE (W2068)
X4154 *TOOL UNCLAMP
ENABLE (W2066-7)
X4104 *TOOL DETECT
TOOL ARM EXTEND
(2PC OPTION) (W2066-6)
X5451 X4150 *SHIFTER MAG. SIDE
(W2066-4)
X4106 X4105 *SHIFTER ATC SIDE
X4105 X4106
(W2066-5)
*ATC HOME DEC.
X4101 (W2065)
*ATC HOME POS
*MANU INTERLAPT (W2065)
LED (W2064) X5150 CN39 CN20 X4100
X3040
OUTPUT
INPUT

4 99/04/28 99/04/28 99/04/28 MAG & ATC BOX(JB61)
3
REMOTE I/O (AP40)
2
1 529042 5 0362 0
REMOTE I/O (AP12)
FOR 2PC OR SPINDLE 30KW OR OPTION
X2032 X2012
X4032 X4012
2:COM
2:COM
JUMPER PIN
2-3:2PC 1
1-2:WITHOUT 2PC
1 1 1 2 1 2
2 3 2 4 3 4
RIO IN
RIO OUT
CN2
CN1
CN38
CN37
DC24V
DC24V
2
1
3
SET NO.“ ５ ” 4
5 6
AVR
7 8
2 3
9
0 1
X5012
COM3
COM2
SSR
COM3 COM2
CN40
CN41
X5257 (PALLET DDOR CLOSE) X4257 (PALLET DOOE CLOSE RS)

1
CN28
1
CN11
X5256 (PALLET DOOR OPEN) CN27 X4256 (PALLET DOOR OPEN RS)
1
CN10
X4255 (OP: EXTERNAL ALARM [FHD])

CN26
CN9
X4254 (OP: EXTERNAL ALARM) 1

CN25
CN8
X5253 (SPIN SHOT 2 SOL) 2 X4253 (SPIN SHOT 2 PS) 2

CN24
CN7
X5252 (SPIN SHOT 1 SOL) 2 X4252 (SPIN SHOT 1 PS) 2

CN23
CN6
X5251 (OP: SP. THRU. COOLANT) 1 X4251 (PALLET UNCLAMP LS)

CN22
CN5
X5250 (OP: FLOOD COOLANT) 1 X4250 (PALLET CLAMP LS)

CN21
CN4
COM1
CN39
CN20
AC100V分岐
X3012

4 99/04/28 99/04/28 99/04/28 CONTROL BOX REMOTE
3
I/O (AP12)(2PC etc)
2 ADD SPINDLE 30KW '00.8.25 HT
1 ADD OPTION '00.3.7 H.T 529042 5 0363 2
REMOTE I/O (AP41) FOR HSK OPTION
X2051
X4051
2:COM
2:COM
1
JUMPER PIN 1-2

1 1 1 2 1 2
2 3 2 4 3 4
RIO IN
RIO OUT
CN2
CN1
CN38
CN37
DC24V
DC24V
2
1
3
SET NO." 6 " 4
5 6 AVR
7 8
2 3
9
0 1
COM3
COM2
SSR
COM3 COM2
CN40
CN41
1
CN28
1
CN11
CN27
2
CN10
CN26
CN9
X5185 (HOLDER UNLOCK)

CN25
CN8
X5184 (HOLDER LOCK)

CN24
X5183 (AIR BLOW TOP)

CN7
CN23
CN6
X5182 (AIR BLOWW SIDE) CN22 X4171 (HOLDER EXTEND)

CN5
X5181 (HOLDER DOWN) CN21 X4170 (HOLDER RETRACT)

CN4
X5180 (HOLDER UP) COM1

CN39
CN20
AC100V分岐
X3051
NO. PARTS NO. PARTS NAME TYPE QTY MAKER

1 D65UB004231 REMOTE I/O TYPE1-00 1 UNION
2 D72MA008490 I/O CARD HR371 1 MITSUBISHI

4 99/04/28 99/04/28 99/04/28 MAG&ATC BOX (JB61)
3
REMOTE I/O (HSK OP)
2
1 529042 5 0364 0
X306 X507 X505 X529 X523 X320
X524 X527 X526
X525
X504 X503
X510 X606 X98
X305
X532 X531
X99
W2
X520 3 1
R7
X607 KA3 KA482 KA484

X304 X302
X321 X91
X512
D10
D8
D9
D403 D482 D484

X511 D5 R403 R484
HL5 HL4 HL3 HL2 HL1
V5 R482
R5
HL403
HL484
X500
HL482
D4
V4 R4 X530
D3 HL401
D7
D6
V3
X508 X307 R3
R401
D2
D401
V2 R2 KA1
V1
D1 X100
R1 RV13
X303 AP2 T.U
D11
D12
R21 HL402
V7 D17
HL7 HL8
R17
R402
D402
V8 D18
R8
KA2 X506
R20 HL415
X501
D6
R415
D415
KA15
R10 W1 X521
X502 HL409
R461 R462 R460
D409
R409
R38 HL38
R37 HL37
R225 HL25
R222 HL22
R224 HL24
R223 HL23
R220 HL20
KA481
R221 HL21
HL461
HL462
HL460
R481
X528
R26 HL26
R28 HL28
R27 HL27
R30 HL30
D461 D462 D460 R425 W5

S10
HL481
HL425
D481 D425
X1021
KA61 KA62 KA60 W3 W4
1 3
X301
V38
V37
V25
V22
V24
V23
V20
KA9 KA25 X1033

V21
V26
V28
V27
V30
S10
X1100
X1035 X1031 X1032
X1030 X5301 X5355 X5304 X1036 X1020
X1034
W1:JUMPER
W2:2-3 JUMPER
W3:JUMPER
W4:2-3 JUMPER
W5:JUMPER

4 99/04/28 99/04/28 99/04/28 AP2 T.U LAYOUT
3
2
1 529042 5 0380 0
1
MAZA-CARE MAZA-CARE MAZA-CARE

NO PARTS NO. PARTS NAME MAKER TYPE (STD) (TOOL ID) 未取付け
1 D41HF000100 MAZA-CARE KIT TYPE1 HOKKO 携帯端末ｷｯﾄｾｯﾄ品番 TYPE1 0 0 0
D80HF015570 MAZA-CARE SYSTEM TYPE1 HOKKO MAZA-CARE ﾀｲﾌﾟ1 1 0 0
1
D41HF000110 MAZA-CARE KIT TYPE2 HOKKO 携帯端末ｷｯﾄｾｯﾄ品番 TYPE2 0 0 0
D80HF015580 MAZA-CARE SYSTEM TYPE2 HOKKO MAZA-CARE ﾀｲﾌﾟ2 0 1 0
2 D82ZZ001850 RS-232C PC CARD RATOC Syst RS-232C PCｶｰﾄﾞ 0 1 0
3 D64ND009690 SEAL CONNECTOR NIPPON FLE MK-22PAB 0 0 1
4 -
5 -
6 - 以下はﾎｯｺｰよりｷｯﾄで購入しない場合の単体部品ﾘｽﾄ
RS-232C STD CONNECT TYPE
D7175100011 CABLE W1(TYPE1) HOKKO (CF22/CH1/CH <-> Au端末RS-232C) W1 (1) 0 0
7
RS-232C PCM-CIA CONNECT TYPE
D7175110010 CABLE W1(TYPE2) HOKKO (RS-232C PC CARD <-> Au端末RS-232C) W1 0 (1) 0
DC24V分岐
8
D7175100020 CABLE W2 HOKKO (DC-IN <-> DC-DCｺﾝﾊﾞｰﾀ) W2 (1) (1) 0
DC5V供給
9
D7175100030 CABLE W3 HOKKO (DC-IN 5V <-> DC-DCｺﾝﾊﾞｰﾀ) W3 (1) (1) 0
10 D7175100040 CABLE W4 HOKKO ｱﾝﾃﾅ W4 (1) (1) 0

4 99/04/28 99/04/28 99/04/28 MAZA-CARE KIT
3
LAYOUT (JPN ONLY)
2
YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A.MIWA T.INOUE DRWN NO.
1 CHANGE OF MAZA-CARE UNIT :070509TI 529042 5 3010 1
00
L1 L2 L3
01
02
L1 L2 L3
03
MACHINE SIDE(TRANSFORMER BOX)
X3501
1 49
04 REF.(0020/01)
BREAKER TRIP
X3501 40 3
QF1 2 16
05 REF.(0020/03)
225A
06
1 1 1 EXPORT 210V
R1
07 L1 L2 L3 1
240V
R0 4
2 220V
195V
08 9 3
0V S1
5
09 10 8 240V
6 220V
11 195V
7 T1
10 12 0V
INPUT CONNECTION
( V) 1 200V
11 200V
3-4
2-4
7-8
6-8
9-10
9-10
11-12
11-12 S0 4
240V 180V
R2
2 220V R3
220V 1-4 5-8 9-10 11-12
230/240V 1-4 5-8 9-10 11-12 195V
1L11L21L3 3-4 7-8 10-11 3
12 380/400V 3-4 6-8 10-11
9
0V
200V
S2
415V 2-4 6-8 10-11
440V 2-4 5-8 10-11 5
Ro So To 460/480V 1-4 5-8 10-11 180V
240V S3
TC1 10 8
13 6 220V
11 195V
7 200V T2
12 0V 180V
14 T3
48KVA *1
(53KVA) MLFC 38sq 1
240V 100V
*1 R1 2L1 T0 4 XA
15 45KVA
(50KVA) S1 2L2
2L1 2 220V
195V
2L2 REF.(0040/00) 3
T1 2L3 9 0V
2L3 0V XB
5 115V
16 10 8
240V 100V 0A
6 220V
XT1 11 195V OHT1
OA 10 7 OHT2
17 OB 16
10
12 0V
0V
0B
16
2.4KVA
18 XT2
XA 7
0.6KVA 7
XB 8 AP1 BASE I/O
8
19
AP2 T.U CF31
OHT1 X501 X98 X58
20 150° C 1048 1 A20 A20 X10 MAIN TRANSFORMER
R10 OVER HEAT
OHT2 X501
2L+ 2 620Ω 2W
21
2L+
22
1
2
23 *1 :( )－＞ UHS,SMM,25000RPM,HIGH TORQUE 4
4 CHANGE COMMENT '02.7.4 H.T 99/04/28 99/04/28 99/04/28 MAIN TRANSFORMER
3 CORRECT ERROR '02.01.17 H.T (EXPORT)
2 CORRECT ERROR '01.05.28 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
00
L1 L2 L3
01
02
03
MACHINE SIDE
X3501
1 49
04 REF.(0020/01)
BREAKER TRIP
X3501 40 2
QF1 2 16
05 REF.(0020/03)
225A
06
07
08
JAPAN,USA
09 ( OHT1 )
10
( OHT2 ) 4L+
11 2L1
1L1 ( 2L1
230 )
230V 115V
( 115V
15
)
2L2 REF.(0040/00)
2L3
12
100V
( 100V
15
) 10
200V
1L1 ( 2L1
200 )
13
QF11
0V
( 160V ) 16
(*3 A)
14 VIDEO LIGHT
100V
( 100V
17
)7
USED(OP.) NO USED
TC1 (*1) = 2KVA<2.8KVA> 1KVA<1.8KVA>
15 (*2) = ---<2.0KVA> ---<1.0KVA>
2 3 (*3) = 15A<30A> 15 A 1L3 ( 2L30 ) 0V 115V
( 180V ) 8
PE 1 ['01/1～ <～ '00/12>]
16 (E)
(*1) KVA
XT1
(*2) KVA 10
1 ～ '00/12
17 16
10
16
18 XT2 1 <～ '00/12>

0.8KVA 7
7
8 REMOTE I/O
8
19
AP2 T.U CF31
X501 X98 X58
20
120<150>℃ 1 A20 A20 X10 MAIN TRANSFORMER
R10 OVER HEAT
X501
2 620Ω 2W 1M
21
2L+
22
23
4 99/04/28 99/04/28 99/04/28 MAIN TRANSFORMER
3
(JAPAN)
1 CHANGE TRANSF '00.12.2 H.T 529042 4 0012 2
AP2 T.U.
X1033
REF. 49 1
(0013/04)
1
Z100
W5 2 1 2
16
3
X1033
40 2 2
REF. W4
(0013/05)
1
15
W3
2 1
KA481
5 8
130001
SQ0 X1021
49 39 1
ELECTRICAL
CONTROL BOX DOOR
X1021
2
X1021
3
X1021
4

4 99/04/28 99/04/28 99/04/28 BREAKER TRIP
3
(CABINET DOOR)
2
1 529042 4 0020 0
2 *1150A:12000STD,HIGH
QF2
00 FROM 200A:UHS,SMM
TORQUE
QF1(JPN)REF.SHT.0012 175A:25000rpm(30 34m/min)
TC1(EX) REF.SHT.0011 3 2 3
01 MLFC38sq QF2 150A *1
2L1 3L1
2L2 3L2
02 2L3
SERVO & SPINDLE
3L3 POWER SUPPLY
(FOR EXPORT) 2
XT4
03 2 2 2
3L1
REF.SHT.0051
L1 L2 L3 3L2
04
2L1
2L2 SERVO & SPINDLE
05 POWER SUPPLY
KIV 2sq
2L3 (FOR JAPAN) 2
06 2L1 REF.SHT.0051
2L2
07 KIV 8sq QF3 XT2

15A 4L1 ATC MOTOR
4L1
4L2
4L2
--(B/S COOLING)
08 4L3 <CHILLER 1(,2) UNIT>
4L3 --(WITHOUT B/S COOLING)
OPTION
09 KIV 8sq QF4 (CHIP CONVEYOR )
20A 5L1
5L2 COOLANT PUMP
10 MAGAZINE MR-J2
5L3
11 KIV 8sq QF5

30A 6L1 MAC OIL CONTROLLER
6L2 --B/S COOLING
12 <ATC MOTOR, HYD.PUMP>
6L3
--WITHOUT B/S COOLING
13 KIV 8sq QF6
20A 10L1 OPTION
10L2 (NIAGARA COOLANT )
14 (COOLANT DISCAHRGE )
10L3
(BASE COOLANT )
15 KIV 8sq QF9
30A 13L1 OPTION
13L2 (MIST COLLECTOR)
16 (NIAGARA COOLANT 2.2KW) 1
13L3
2PC BOX (JB91)
17 KIV 8sq QF10 X7177 XT92
20A D
11L1 OPTION(2PC)
E
11L2
18 F
11L3
G
19
20 A0
NC POWER SUPPLY
X1010
21 1 AC IN NC POWER SUPPLY
2
22 3
23
4 99/04/28 99/04/28 99/04/28 LINE POWER SUPPLY
3 CORRECT ERROR '02.7.30 H.T AC 200V LINE
2 ADD QF2(EXPORT) '01.09.04 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD. NIAGARA 2.2KW '00.08.02 H.T 529042 4 0040 3
00 2PC BOX (JB91)
A33
01 11L1
11L1 L1 2PC SELECT
11L2
11L2 L2 MR.J2
11L3 L3
11L3
02
11L1 L11
03 11L2 L12
04
05
06
A34
07
11L1 L1 2PC LOAD/UNLOAD
11L2 L2 MR.J2
11L3 L3
08
11L1 L11
09 11L2 L12
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 LINE POWER SUPPLY 2
3
2
1 529042 4 0044 0
00 EX/JPN
MLFC38SQ MLFC22SQ A20
1 8L1 L1
3L1/2L1
REF.SHT 8L2 L2 SPINDLE & SERVO POWER SUPPLY
3L2/2L2
01 (0040)
8L3 L3
3L3/2L3
L1
PG KIV2sq
02 1
A21
(L11) L11
REF.SHT 3L1/2L1
(L21) L12
(0040) 3L2/2L2 SPINDLE AMP
03
(L+) 31L+ L+
(L-) 31M L-
04
05
06
A11
L11
07 X-AXIS & Z-AXIS
L21
SERVO AMP
X-AXIS
08
L+ ( SERVO AMP )
L-
09 A12
L11
L21 Y-AXIS
10 SERVO AMP
L+
L-
11
A13
ONLY USED UHS(OP.)
L11
12 L21
Z-AXIS
L+
SERVO AMP
13 L-
14 A14
L11
L21
15 4-AXIS (OPTION)
L+ SERVO AMP
L-
16
A30
17 2sq BLACK
5L1 L1
5L2 L2 MAGAZINE
18 REF.(0040/10) MR-J2
5L3 L3
19
5L1 L11
5L2 L12
20
21
22
23
3
2
1 ADD. QF2 '01.09.18 H.T 529042 4 0050 1
00 (EX/JPN)
1 8L1 L1
3L1/2L1
L2
REF.SHT
3L2/2L2 8L2 SPINDLE POWER SUPPLY
01 (0040)
8L3 L3
3L3/2L3
L1
PG A21
02 1 (EX/JPN)
KIV2sq KIV2sq
(L11) L11
REF.SHT 3L1/2L1
(0040) (L21) L12
03 3L2/2L2 SPINDLE AMP
(L+) 31L+ L+
(L-) 31M L-
04
05
(EX/JPN)
1 9L1 L1
06 3L1/2L1
REF.SHT 3L2/2L2 9L2 L2 SERVO POWER SUPPLY
(0040) L3
3L3/2L3 9L3
07 L2
PG
A12
(L11) L11
08 (L21) L21
Y-AXIS
(L+) L+
SERVO AMP
32L+
09 (L-) L-
32M
10 A11
L11
L21 X-AXIS
11 SERVO AMP
L+
L-
12
A13
L11
13 L21 Z-AXIS
SERVO AMP
L+
14 L-
15 A14
L11
L21 4-AXIS (OPTION)
16 SERVO AMP
L+
L-
17 MACHINE SIDE
2sq BLACK A30
5L1 L1
18 5L2 L2 MAGAZINE
REF.(0040/10) MR-J2
5L3 L3
19
5L1 L11
20 5L2 L21
21
22
23
3
(UHS,SMM SP.30KW)
2
1 ADD. QF2 '01.09.18 H.T 529042 4 0051 1
10 16
00
AC100V POWER
AP2 T.U
01 XT2 QF7 XT2 X1020
10 10A 15 15 3
XT2
1 JUMPER 17 1 AC100V 10A
02 QF8 XT2
5A 21 21 7
03 RV1 RV2 AC100V 5A(WORK LIGHT)
04 XT2 XT2 X1020

16 16 16 2
4
05
GS1
XT2 X500
(L) 1L+ 1
06
NOISE (N)AC +
1 2 FILTER
Z5
07 XT2 X500
3 4 1M 2
FG -
25 26 GS11
08
6L+
6M 2L+
09 QF7
1349 REF.SHT(370/08) THEMAL TRIP
C NO ALARM
DC5V 2A
10 QF8
1349 REF.SHT(370/10)
THEMAL TRIP
MAGNE SCALE (OPTION) C NO ALARM
11
AP2 T.U MACHINE SIDE

12
15 YV1
V30 X1036 MAIN AIR SOL.
15 16 1 44
13
044013
XT2 Z1 X1036
15 2 16
14
16
XT2 X1036
16 3
15
XT2 M40
15
16 M
ELECTRIC CABINET
XT2
16
FAN MOTOR
17
18
21 16
19 XT2 Z44
21
20 XT2
16
21 XT2 M44
21 M
OPERATING PANEL
FAN MOTOR
22 XT2
16
23
3
AC 100V LINE
2
1 ADD JUMPER(15-17) '99.6.30 I.A 529042 4 0060 1
00
AP2 T.U. MACHINE SIDE
21 JB11
01
50Hz JUMPER
KA9 X1032 EL1
497 1 497 498 16
02 5 8 WORK LIGHT 1
006315 16 499 (20W)
S10
1 2 499
03 60Hz
JUMPER
16
X1032
2 16
04
05
06
07
08
09
10
11
12
13
AP1 BASE I/O AP2 T.U
14
(APG2004)
CF33 X56 X99 KA9
Y1A A10 2493 A10 1 16
15 WORK LIGHT ON
1M a 006302
b
1M
16
17 X304 X304
3 4
18 KA36
2493 8 7 ADD.WORK LIGHT
(OPTION)
a 111003
19 b
20
21
22
23
4 99/04/28 99/04/28 99/04/28 WORK LIGHT
3
(OPTION)
2
1 529042 4 0063 0
00
AP1 BASE I/O
(RI/O#1)
01
02
03
04
05
06
X53 MACHINE SIDE
2L+
07 1
DC-IN
SPINDLE BOX
1M AP20 REMOTE I/O
08 2
(RI/O
#4-1) (CN1)
X52 X4020
09 3 A1 3
A2 4 SADDLE BOX
10 A3 1
X2020 (CN37)
2L+
11 B1 1
1M
B2 2
12
15 16 XT1 X3020 (CN39)
15
13 16
1
14
15 ATC/MAGAZINE BOX
AP40 REMOTE I/O

16 (RI/O#2)
X41 X4040 (CN1)

17 A1 3
ATC & MAGAZINE
A2 4 BOX
18 A3 1
X2040 (CN37)
2L+
19 B1 1
1M
B2 2
XT5 24 X6040 (CN40)
1
20 1 JUMPER 16
2
15 16 XT2 X3040 (CN39)
15
21 16
1
2
XT2 X5040 (CN41)
22 22
1
16
2
23
4 99/04/28 99/04/28 99/04/28 REMOTE I/O UNIT 1
3
2
1 ADD JUMPER(24-22,15-16) '99.6.30 I.A 529042 4 0070 1
00
AP1 BASE I/O AP12 REMOTE I/O
X4032 (CN2)
01 X45 X4012 (CN1)
2
A1 3 3
02 A2 4 4 ELECTRIC CABINET
A3 1 1
03 X2012 (CN37)
(CN38)
X2032
B1 2L+ 2L+
1 1
1M 1M
04 B2 2 2
XT5 X3012 (CN39)

05 15
1
XT5
16
2
06 XT2 XT5 X5012 (CN41)
22 24
1
XT5
1 JUMPER 16
07 2
08 2PC BOX
X7178 AP91 REMOTE I/O
d
X4091 (CN1)
09 a
3
2PC BOX
b
4
10 c
1
X7178 X2091 (CN37)
2L+ e
1
11 1M f
2
z
12
XT5 X7177 XT91 X3091 (CN39)
15 A 15
1
13 16 B 16
2
XT5 X7178 XT91
14 2L+ 8 2L+
1M 3 1M
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 REMOTE I/O UNIT(2)
3
(2PC OPTION)
2
1 ADD JUMPER(22-24) '99.6.30 I.A 529042 4 0071 1
00
01
02
03
04
05
06 ATC & MAG BOX

AP40 REMOTE I/O AP41 REMOTE I/O (JB61)
07 (CN2) X4033 X4051 (CN1)
3 3
08 4 4
1 1
(CN38) 2033 2L+
X2051 (CN37)
09 1 1
1M
2 2
10
XT61 X3051 (CN39)
15
1
XT61
11 16
2
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 REMOTE I/O UNIT(3)
3
(HSK OPTION)
2
1 529042 4 0072 0
MACHINE SIDE
00
01 2PC BOX
AP1 A33 A34

02 BASE I/O 2PC SELECT 2PC LOAD/UNLOAD END
CONNECTOR
UNIT AMP. AMP.
03 X230 X7178 X222 X223 X224 X225

2 A 2 2 2 2
12 B 12 12 12 12
04
3 C 3 3 3 3
13 D 13 13 13 13
05
4 E 4 4 4 4
14 F 14 14 14 14
06
6 G 6 6 6 5
16 H 16 16 16 15
07
7 K 7 7 7 6
17 L 17 17 17 16
08
8 M 8 8 8 7
18 N 18 18 18 17
09
5 P 5 5 5 8
15 R 15 15 15 18
10
9 S 9 9 9 5
19 19 19 19 15
11 1
10 T 10 10 10 9
20 20 20 20 19
12
1 W 1 1 1 1
11 11 11 11 11
13
X
14
15
16
17
CONNECTOR CASE
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 MR-J2 BUS 2
3
(2PC OPTION)
2
1 CORRECT ERROR '02.1.8 H.T 529042 4 0080 1
1
A21 AC SPINDLE DRIVE
00 TYPE MDS-SPH-220
*1: HIGH TORQUE MACHINE SIDE
AC SPINDLE MOTOR
(-300) 1 XT51 XT52
*1 U1 U1 U1
01 U
V1 V1
AC SPINDLE MOTOR
V V1
M1
W1 W1 W1
W
02 KM2 XT51 XT52
M
U2 U2 3～
V2 V2 15/22KW
03 W2 W2
KM3
04
05
(CN5) 10107
X102 X2103 XT52
MOH 1 3090
3
06 THERMOSTAT
RG 2 3091
13
07 2 3L1(GX) X2102
2L1(J) GND 3 9
L11 1
P15
PULSE SIGNAL
08 2 3L2(GX)
5 4 8 GENERATOR
2L2(J) N15
15 5 6
(WITH Z PHASE)
L21
PZ 6 5
8
09
31L+ PA 7 1
L+ 6
PA 8 2
16
10
31M RB 9 3
L- 7
RB 10 4
17
11
16
CONNECTION
CASE
12
13
14 TO
SERVO AMP
15
16
AP1 BASE I/O

17 CABLE
END
PA (CN8) X108 X54 (ENC)
18 2 1 SPINDLE
TO PA 12 6 ORIENT ENCODER
GB1 SIGNAL TO NC
BATT. PB 3 2
19
PB 13 7
ABS.TYPE INC.TYPE
ONLY ONLY SC 4 3
20
SC 14 8
OV 1 4
21
0V 5 5
0G
22
CONNECTOR CASE CONNECTOR CASE
23
4 99/04/28 99/04/28 99/04/28 SPINDLE DRIVE (1)
3
(12000rpm)
2 ADD.QF2(GX) '01.09.25 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
A21 AC SPINDLE DRIVE 1
00 TYPE MDS-SPH-220
*1: HIGH TORQUE
(-300)*1 1
01
CONTROL PANEL
02
(CN9) SPINDLE MOTOR
X109 X100
1
KA25
16
COILING CHANGE
8 2020 3
03
a 010109
X109 X100 b 010107
10 2021 4
04
05
06
AP2 T.U POWER PANEL 1
15
07 XT2 KA25 X1100 KM3 KM2
15 15 53 1 54 a b 16 SPINDLE MOTOR COIL 1
12 9 21 22
010103 010109 a 0010200 032107 032208 032307
08 1 1 Z2 b 010109
a 032407
KA25 X1100 KM2 KM3 b
55 2 56 a b 16 SPINDLE MOTOR COIL 2
09 5 8 21 22
16 010103 010107 a 032110 032310
1 1 Z3 b 010107
X1100
3
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 SPINDLE DRIVE (2)
3
(12000rpm)
2
1 CORRECT ERROR & HIGH TORQUE '99.08.20 H.T 529042 4 0101 1
A21 AC SPINDLE DRIVE
00 TYPE MDS-SPH-260 1
MACHINE SIDE
L3 REACTOR AC SPINDLE MOTOR
<MDS-SPH-300> 3
2 XT51 XT52 M1
U3 U1 U1
01 U
V3 V1 V1 M
AC SPINDLE MOTOR
V
W1 W1 3～
W3
W
02 18.5/22 KW
<15/22/30KW> 3
G
(CN5)
03 X102 X2103 XT52
< >:30KW TYPE
MOH 3 1 3090
3091
THERMOSTAT
RG 13 2
04
5 4 3L1(EX) X2102
2L1(J) GND 1 3 9
05 L11
PULSE SIGNAL
5 4 3L2(EX)
P15 5 4 8 GENERATOR
2L2(J) N15 15 5 6
(WITH Z PHASE)
06 L21
PZ 8 6 5
31L+ PA 6 7 1
07 L+
PA 16 8 2
31M RB 7 9 3
08 L-
RB 17 10 4
16
09 CONNECTION
CASE
10
11
TO
SERVO AMP
12
13
14
AP1 BASE I/O
CABLE
END
15
PA (CN8) X108 X54 (ENC)
2 1 SPINDLE
TO PA 12 6 ORIENT ENCODER
16 GB1 SIGNAL TO NC
BATT. PB 3 2
PB 13 7
17 ABS.TYPE INC.TYPE
ONLY ONLY SC 4 3
SC 14 8
18
OV 1 4
0V 5 5
19
0G
CONNECTOR CASE
20
21
22
23
5 CORRECT ERROR(GX→ EX) '02.8.8 H.T APR'D BY CHK'D BY DRWN BY TITLE
4 ADD.QF2(EX) 5 '01.09.25 H.T 99/04/28 99/04/28 99/04/28 SPINDLE DRIVE
3 ADD. 30KW '00.08.25 H.T (25000rpm OPTION)
1 CORRECT ERROR '99.08.17 H.T 529042 4 0102 5
MACHINE SIDE
00
SADDLE BOX
REMOTE I/O UNIT AP20
01
02
15 YV10
V2001 X5001
03 V2001
1M 1 41 TOOL UNCLAMP
Y300
010303 16
S S R X5001
2 a 010303
04 b
YV16 15 2
V2004 X5004 1
1 303
05 V2004 ATC TOOL AIR
Y303
010305 (30KW ONLY)
S S R X5004
2 a 010305
06 b
YV11
V2007 X5002
07 V2007
1 42 WORK AIR BLAST(OP.)
Y306
010307
S S R X5002
2 a 010307
08 b
YV15 16 2
V2009 X5009 1
1 308
09 V2009 SPINDLE MOTOR
Y307 010309 COOLING AIR
S S R X5009 (30KW ONLY)
2 a 010309
10 b
11
12
SP. BOX AP20 REMOTE I/O UNIT
13
SQ10
XT52 X4001
1001 2 X280 2L+
14 TOOL UNCLAMP
XT52 X4001
2L+ 1
15
SQ11
XT52 X4002
1002
16 2 X281 TOOL CLAMP
XT52 X4002
2L+ 1
17
SQ12 2 3
2
XT52
1004
X4004
2 X283 TOOL CLAMP WITHOUT
18 TOOL (OPTION)
XT52 X4004
2L+ 1
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 SPINDLE
3 CHG COMMENT '02.8.8 H.T
2 ADD SQ12 & CORRECT ERROR '01.9.10 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD 30KW SPINDLE '00.8.25 H.T 529042 4 0103 3
00
MACHINE SIDE
01
SADDLE BOX SP. BOX
02 2L+
XT51 XT52 M101
2L+ 2L+
03 M
SPINDLE COOLING
FAN 1
M102
04 M SPINDLE COOLING
1M FAN 2
XT51 XT52
1M 1M
05
06
FAN : DC24V 0.13A
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 SPINDLE COOLING FAN
3
(SPINDLE 30KW)
2
1 529042 4 0104 0
00
X AXIS SERVO AMP : A11 MACHINE SIDE
X AXIS SERVO MOTOR
01
(CN2X) X112 X7111
SDX 6 H ENCODER
02 FOR POSITION F/B
SDX 16 J
03 TYPE:
OSE105(INCREMENTAL)
OSA105(ABSOLUTE)
RQX 7 K
04 (BTX)---for ABSOLUTE
RQX 17 L
05
(BTX) 9 E
06
+5V 19 S
07
+5V 10
08
+5V 20
09
5G 1 R
10
5G 11 *1
11 SERVO MOTOR
N TYPE:HC203S-E51
CONNECTION (TYPE:HC353S-E51)
12 CASE
KIV 5.5SQ
*1 X7110 M2
LU (U) U4 A
13 LV (V) M
V4 B
3～
ARMATURE
LW (W) W4 C
14 5.5sq Y/G
X7110
D
G G GRAND
15
16 *1: ( )---UHS (OP)
17
18
MACHINE SIDE AP2 T.U AP1 BASE I/O UNIT
19
(CF31)
SQ3 X526 X98 X55
3150 1 A19 A19 X11
20 X AXIS ZERO
2L+ RETURN DEC.
X526
2
21
22
23
4 99/04/28 99/04/28 99/04/28 X AXIS SERVO MOTOR
3
2
1 529042 4 0110 0
6L+ 6M A17
MACHINE SIDE
X AXIS SERVO AMP IN +5V
FG
X113(CN3L) 0V
(CN3)*1 X410(OUTX)
AX 2 16
AX 12 17
BX 3 18
BX 13 19
SCALE
MAGNE SCALE
SIGNAL B2 (OPTION)
CX 4 14 X411
CX 14 15 HEAD
(X412)
GND 1 1
GND 11 2 ORIGINAL
CABLE
3
MAGNE SCALE
CONNECTOR
CASE X AXIS SERVO MOTOR
ENCODER(INCREMENTAL)
ENCODER FOR POSITION F/B
FOR TYPE:OSE105 (INCREMENTAL)
X112(CN2L) POSITION
(CN2)*1 X7111
SDX 6 H FEED
BACK
SDX 16 J
TO NC
RQX 7 K
RQX 17 L
SERVO MOTOR
TYPE:HC203S-E51
BT 9 E (TYPE:HC353S-E51)
+5V 19
+5V 10 S
+5V 20
5G 1 R
5G 11
N
CONNECTOR
CASE
5.5sq BLACK
X7110
LU U4 A
M3
(U)*1
LV V4 B
M ARMATURE
(V)*1
LW W4 C
(W)*1
G D GROUND
A11 *1:UHS (OPTION)
GND. GND. 5.5sq Y/G
5.5sq Y/G STUD STUD
4 99/04/28 99/04/28 99/04/28 X AXIS SERVO & MAG-
3
NESCALE CONNECTION
2
1 529042 4 0111 0
00 *1
Y AXIS SERVO AMP : A13(A12) MACHINE SIDE
Y AXIS SERVO MOTOR
01
(CN2) X122 X7121
SDY 6 H ENCODER
02 FOR POSITION F/B
SDY 16 J
03 TYPE:
OSE105(INCREMENTAL)
RQY
OSA105(ABSOLUTE)
7 K
04 (BTY)---for ABSOLUTE
RQY 17 L
05
(BTY) 9 E
06
+5V 19 S
07
+5V 10
08
+5V 20
09
5G 1 R
10
5G 11 *1
11 SERVO MOTOR
N TYPE:HC353S-E51
CONNECTOR (TYPE:HC453S-E51)
12 CASE
*1
KIV 5.5sq(KIV8sq)
X7120 M3
U U5 A U5
13 M
V V5 B V5
3～
ARMATURE
W W5 C W5
14 5.5sq Y/G(8sqY/G)
*1 X7120
D
G G GRAND
15
16 *1:( )---UHS (OP)
17
18 MACHINE SIDE
AP2 T.U AP1 BASE I/O UNIT
19
SQ4 X527 X98 X55 (CF31)
1 3250 A18 A18 X12
20 Y AXIS ZERO
2L+ RETURN DEC.
X527
2
21
22
23
4 99/04/28 99/04/28 99/04/28 Y AXIS SERVO MOTOR
3
2
1 529042 4 0120 0
6L+ 6M A18
MACHINE SIDE
Y AXIS SERVO AMP IN +5V
FG
0V
X123(CN3) X420(OUTX)
AX 2 16
AX 12 17
BX 3 18
BX 13 19
SCALE
MAGNE SCALE
SIGNAL B3 (OPTION)
CX 4 14 X421
CX 14 15 HEAD
(X422)
GND 1 1
GND 11 2 ORIGINAL
CABLE
3
MAGNE SCALE
CONNECTOR
CASE Y AXIS SERVO MOTOR
X122(CN2) POSITION
X7121
SDX 6 H FEED
BACK
SDX 16 J
TO NC
RQX 7 K
RQX 17 L
SERVO MOTOR
BT 9 E
+5V 19
+5V 10 S
+5V 20
5G 1 R
5G 11
N
CONNECTOR
CASE
5.5sq BLACK
X7120
U U5 A
M4
V V5 B
M ARMATURE
W W5 C
G D GROUND
A13(A12)
GND. GND. 5.5sq Y/G
5.5sq Y/G STUD STUD
4 99/04/28 99/04/28 99/04/28 Y AXIS SERVO & MAG-
3
NESCALE CONNECTION
2
1 529042 4 0121 0
00 *1 MACHINE SIDE
Z AXIS SERVO AMP : A11 (A13)
SADDLE BOX Z AXIS SERVO MOTOR

01
(CN2Z) X132 X2130 X7131
SDZ 6 1 H ENCODER
02 FOR POSITION F/B
X2130
SDZ 16 2 J
03 TYPE:
OSE105(INCREMENTAL)
X2130 OSA105(ABSOLUTE)
RQZ 7 3 K
04 (BTZ)---for ABSOLUTE
X2130
RQZ 17 4 L
05
X2130
(BTZ) 9 5 E
06
X2130
+5V 19 6 S
07
X2130
+5V 10 7
08
X2130
+5V 20 8
09
X2130
5G 1 9 R
10
5G 11
X2130
10 *1
11 X2130 SERVO MOTOR
CONNECTION
16 N TYPE:HC203BS-E51
CASE (TYPE:HC353BS-E51)
12
KIV 5.5sq
*1 XT51
U6
X7130 M4
MU (U) A U6
13 V6 M
MV (V) B V6
3～
ARMATURE
MW (W) W6 C W6
14 5.5sq Y/G
D
G G GRAND
15
*1:( )---UHS(OP)
16
17
SADDLE BOX
18
AP20 REMOTE I/O UNIT
19
SQ5 X4062
3350 2 X284
20 Z AXIS ZERO
2L+ RETURN DEC.
X4062
2L+ 1
21
22
23
4 99/04/28 99/04/28 99/04/28 Z AXIS SERVO MOTOR
3
2
1 529042 4 0130 0
AP2 T.U Z AXIS SERVO AMP.
00
2L+
X100 X130 RA1
1 1 (CN20)
01
A40 SAFETY RELAY UNIT
(CN1)
02 (CN1)
X100 XT2 X401 KA50_K2 KA50_K1A X401 XT2 X130
3354 2 3354 A5 3353 3351 A4 3351 3
03
MACHINE SIDE
04
Z AXIS MOTOR
05 Z AXIS BRAKE
YV9
KA1 X506 XT51 X7132
1 3252 A
06 8 5
013114
07 RV13
1M
2 1 X506 X7132
2 1M B
08
XT51
09
10
11
12
AP2 T.U
REMOTE I/O UNIT
13
(APG2024)
KA1 SERVO READY
X56 X99
Y0D B7 2060 B7 1 16
14
1M a 013106 032203 032220 032403
b
a 032421
15 b
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 Z AXIS
3
2
1 529042 4 0131 0
6L+ 6M A19
MACHINE SIDE
Z AXIS SERVO AMP IN +5V
FG
CN3M 0V
X133(CN3)*1 X430(OUTX)
AX 2 16
AX 12 17
BX 3 18
BX 13 19
SCALE
MAGNE SCALE
SIGNAL B4 (OPTION)
CX 4 14 X431
CX 14 15 HEAD
(X432)
GND 1 1
GND 11 2 ORIGINAL
CABLE
3
MAGNE SCALE
CONNECTOR
CASE Z AXIS SERVO MOTOR
X132(CN2Z) POSITION
X2130 X7131
SDX 6 1 H FEED
BACK
SDX 16 2 J
TO NC
RQX 7 3 K
RQX 17 4 L
SERVO MOTOR
TYPE:HC203BS-E51
BT 9 5 E (HC353BS-E51)
+5V 19 6
+5V 10 7 S
+5V 20 8
5G 1 9 R
5G 11 10
16
N
CONNECTOR
CASE
5.5sq BLACK
X7130
MU U6 A
M5
(U)*1
MV V6 B
M ARMATURE
(V)*1
MW W6 C
(W)*1
G D GROUND
A11(A13) *1:UHS (OPTION)
GND. GND. 5.5sq Y/G
5.5sq Y/G STUD STUD
4 99/04/28 99/04/28 99/04/28 Z AXIS SERVO & MAG-
3
NESCALE CONNECTION
2
1 529042 4 0132 0
00
4th AXIS SERVO AMP : A14 MACHINE SIDE
4th AXIS SERVO MOTOR

01
(CN2) X142 X7141
SDX 6 H ENCODER
02 FOR POSITION F/B
SDX 16 J
03
RQX 7 K
04
RQX 17 L
05
(BTX) 9 E
06
+5V 19 S
07
+5V 10
08
+5V 20
09
5G 1 R
10
5G 11
11 SERVO MOTOR
N
CONNECTION
12 CASE
KIV 3.5SQ
X7140 M5
U U7 J
13 V M
V7 K
3～
ARMATURE
W W7 L
14 3.5sq Y/G
X7140
M
G G GRAND
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 4th AXIS SERVO MOTOR
3
2
1 529042 4 0140 0
00
MACHINE SIDE
ATC & MAGAZINE BOX MAGAZINE SERVO MOTOR
01
A30 MAG.AMP
ENCODER
02 (CN2) FOR POSITION F/B
03 TYPE:
X7171
04
MRM 7 C MR
05
MRRM 17 D MRR
5L1 5L1
06 5L2 5L2
BATM 9 F BAT
5L3 5L3 SERVO MOTOR
TYPE:HC-SF52BK-S2
07
LGM 1 G LG
08
P5EM 19 S P5E
09
LGM 11 R LG
10
P5EM 20
L11
11 L21
LGM 12
ARMATURE
12
N
CONNECTOR
13 CASE 2sq BLACK
X7170
GRAND
M8
U U8 A U U8
V8 B V V8 M
V
14 W8 C W W8
3～
W
2sq Y/G
D
15 G G
16
AP2 T.U
2L+ YV8
17 KA2 X521 XT61 X7170
3 3850 G
8 5
0180 22
18 RV5
1M
19 X521 X7170
4 1M 1M H
20
AP1 BASE I/O
21 AP2 T.U MAGAZINE BRAKE
(CF33) 1M (PA RELAY 2)
X56 X99 KA2
Y16 A14 2199 7 1 16
22
a 0180 17
b 032208 032407
23
4 99/04/28 99/04/28 99/04/28 MAGAZINE SERVO
3
MOTOR
2
1 529042 4 0180 0
MACHINE SIDE
00
ATC & MAGAZINE BOX
01
1M 2L+
SQ30 X4150
BROWN 1
02 X4150
1150 BLACK 2 X 84
XT61 MAGAZINE TOOL
BLUE 1M DETECT
03
MAGAZINE SW. BOX
04
SB6
X4151
1151 2 X 89 TOOL SELECT
05
CCW PB.
X4151
2L+ 1
06
SB5
X4152
1152 2 X 88
07 TOOL SELECT
CW PB.
X4152
2L+ 1
08 SA4
X4153
1153 2 X 8A MAGAZINE MANUAL
09
INTERRUPT
X4153
2L+ 1
10
11
12
13
AP40 REMOTE I/O UNIT MAGAZINE SW. BOX
14
15
X5150 HL4
Y 80 2150 1 2150
16 MAGAZINE MANUAL
INTERRUPT LED
1M
17
X5150
1M 2 1M
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 MAGAZINE
3
2
1 529042 4 0181 0
00
MACHINE SIDE
NOTE *1
*1 WITHOUT B/S COOLING TYPE
4 4 4 ATC MOTOR
01 L1 L2 L3
6L1,6L2,6L3 (～'99/7)
A32 ATC DRIVER 2sq BLACK

XT61 M17
L1 U U9
02 M
L2 V V9 ATC MOTOR
L3 W W9 3～ 0.75KW
03 EARTH BER
G
04
DC MODULE
1.25sq BLACK 1
XT61
4L1
05 YE BK ATC BRAKE
4L2
YE BK
1
AP2 T.U BU BU
06 1.25sq BLACK
1
X521 KA15 X521 XT61
2 1 3956
07 8 5 RV6
019116
XT61
3958 3958
08
09
10
NOTE :
11
1 1
BLUE BLUE
12
ATC BRAKE
13
YELLOW
BLACK
14 YELLOW
BLACK
15
DC MODULE
TYPE:DM200D(DC90V 0.22A)
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 ATC POWER LINE
3
2
1 CHANGE CIRCUIT '01.3.13 H.T 529042 4 0190 1
00
BASE I/O UNIT AP2 T.U
01
(CF33) ATC SPEED
X56 X99
Y10 A20 A20 2149 SELECT 1
02 REF.(0192/04)
03
X56 X99
ATC SPEED
Y11 A19 A19 2148 SELECT 2
04 REF.(0192/05)
05
X56 X99
Y12 A18 A18 2147
06 REF.(0192/06) ATC ARM FORWARD
07
X56 X99
Y13 A17 A17 2146
08 REF.(0192/07) ATC AEM REVERSE
09
10
11
X56 X99
Y14 A16 A16 2145
12 REF.(0192/02) ATC RESET
13
14
1M
15
X56 X99 KA15
Y15 A15 A15 2144 8 7
16 ATC BRAKE
a 019007
b
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 ATC
3
2
1 529042 4 0191 0
00
AP2 T.U A32 ATC DRIVER
01
V5 X520
5 3951 ATC RESET
02 REF.
(0191/12)
RES
03
V1 X520
1 3952
04 REF. RL ATC SPEED SELECT 1
(0191/02)
V2 X520
2 3953
05 REF.
(0191/04)
RH ATC SPEED SELECT 2
V3 X520
3 3954
06 REF.
(0191/06)
STF ATC ARM FORWARD
V4 X520
4 3955
07 REF. STR ATC ARM REVERSE
(0191/08)
X520
1M 6 3950
08
SD
09 REGENA. UNIT
3949
P
3948
10 PR
2L+
XT2 C
2L+
11
X520 B
8 1149
12
R7
13
1M 1.0KΩ 1W
BASE I/O UNIT

14
X98 X55 CF31
1149 A15 1149 A15 X15
15 ATC ALARM
16
MACHINE SIDE
17 ATC & MAGAZINE BOX
AP40 REMOTE I/O BOX
2L+
18
SQ20
X4100
1100 2 X 80
19 ATC HOME
POSITION SENSOR
X4100
2L+ 1
20
SQ21
X4101
1101 2 X 81 ATC HOME DEC.
21
X4101
2L+ 1
22
23
4 99/04/28 99/04/28 99/04/28 ATC
3
2
1 529042 4 0192 0
MACHINE SIDE
00
ATC & MAGAZINE BOX
01 REMOTE I/O UNIT AP40
22 16
02
1M YV22 ATC COVER OPEN SOL.
V4014 X5100
1 100
03 V4014
Y8F
0193 03
S S R X5100
2 16 a 0193 03
04 b
YV23 ATC COVER CLOSE SOL.
V4015 X5103
1 103
05 V4015
Y8E
0193 05
S S R X5103
2 16 a 0193 05
06 b
07
08
09
ATC & MAGAZINE BOX
10
11
SQ22
X4102
1102 2 X 8F 2L+
12 ATC COVER OPEN
X4102
2L+ 1
13
SQ23
X4103
14 1103 2 X 8E ATC COVER CLOSE
X4103
2L+ 1
15
SQ27
X4107
16 1107 2 X 8D ATC AREA SENSOR
X4107
2L+ 1
17
18
SQ24
X4104
19 1104 2 X 85 TOOL UNCLAMP
ENABLE
X4104
2L+ 1
20
21
22
23
4 99/04/28 99/04/28 99/04/28 ATC
3
2
1 529042 4 0193 0
MACHINE SIDE
00
ATC & MAGAZINE BOX
15 16
02
1M YV25 SHIFTER
V4003 X5101 ATC SIDE SOL.
03 V4003
1 101 (EXTEND)
Y8A
020003
S S R X5101
2 16 a 020003
04 b
YV26 SHIFTER
V4004 X5102
1 102
MAGAZINE SIDE SOL.
05 V4004 (RETRACT)
Y8B
020005
S S R X5102
2 16 a 020005
06 b
07
08
09
10
ATC & MAGAZINE BOX
11 AP40 REMOTE I/O UNIT
SQ25
12 X4105
1105 2 X 82 2L+
SHIFTER
ATC SIDE PRS.
13 X4105 (EXTEND)
2L+ 1
SQ26
14 X4106
1106 2 X 83 SHIFTER
MAGAZINE SIDE PRS.
15 X4106 (RETRACT)
2L+ 1
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 ATC SHIFTER
3
2
1 529042 4 0200 0
MACHINE SIDE
00
ATC & MAGAZINE BOX

01
15 16
02
1M YV34
V4100 X5180
1 3860 HOLDER UP
03 V4100
Y90
021003
S S R X5180
2 16 a 021003 025215 109111
04 b
YV35
V4101 X5181
1 3861 HOLDER DOWN
05 V4101 (CLAMP OK)
Y91
021005
S S R X5181
2 16 a 021005 025219 109114 201118
06 b
YV36
V4102 X5182
1 3862 AIR BLOW (SIDE)
07 V4102
Y92
021007
S S R X5182
2 16 a 021007 033102 201120
08 b
YV37
V4103 X5183
1 3863 AIR BLOW (TOP)
09 V4103
Y93 021009
S S R X5183
2 16 a 021009
10 b
YV38
V4104 X5184
1 3864 HOLDER LOCK
11 V4104
Y94 021011
S S R X5184
2 16 a 021011
12 b
YV39
V4105 X5185
1 3865 TOOL UNLOCK
13 V4105
Y95 021013
S S R X5185
2 16 a 021013
14 b
15
ATC & MAGAZINE BOX
16
17
SQ38
X4170
1170 2 X90 2L+
18 HOLDER UP
X4170
2L+ 1
19
SQ39
X4171
1171 2 X91
20 HOLDER DOWN
X4171
2L+ 1
21
22
23
4 99/04/28 99/04/28 99/04/28 ATC SHIFTER
3
(HSK OPTION)
2
1 529042 4 0210 0
MACHINE SIDE
00
10 10 10
L1 L2 L3 KM19 FR19 X7003 XT44
U29
M32 1
3.6A J
01 V29 M
COOLANT DISCHARGE
K
3～
PUMP MOTOR (OPTION)
L W29
750W
02 X7003 200V 50Hz 4A
0230 06 M G 200V 60Hz 4A
3 COOLANT GUN(OPTION) Z32
03 *1 2
15 2 *1:ONLY CONCEP 2000
KM50 (OPTION)
*2
04 3 *2:COOLANT GUN PUMP
114005 SUN TANK SIDE
BASE I/O AP2 T.U POWER PANEL
05
15 16
06 (G3MB)
V1011 X1030 FR19
KM19
COOLANT DISCHANGE
1M 357 7 389 A1 A2
X56 X99 V1011 1 2 95 96 PUMP MOTOR STARTER
Y0A B10 B10 3 4 a 0230 01 109105
0230 07
07 2350 S S R b
a 0230 06
b
16
08 X1030
1 16
09
10
11
2L+
FR19
2L+ 1349
12 98 97
REF SHT. THERMAL TRIP ALARM
(0370/04)
13 MACHINE SIDE
AP1
AP2 T.U REMOTE I/O UNIT
14 SL10
X524 X98 X55

1351 1 A8 A8 X01C
15 MAIN TANK LEVEL(OP)
(OFF:OVERFLOW)
2L+
X524
2L+ 2
16
COOLANT SUB BOX

17 SL11
XT43 X7020 X525 X98 X55
1352
18 L 1 A17 A17 X13 SUB TANK LEVEL(OP)
(OFF:LEVEL LOW)
2L+
XT43 X7020 X525
2L+ K 2
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 COOLANT DISCHARGE
3 ADD.COOLANT GUN '01.4.4 H.T PUMP (OPTION)
2 ADD CONCEP 2000 '00.3.1 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CORRECT ERROR '99.11.22 H.T 529042 4 0230 3
1 2 MACHINE SIDE
00 *1 *2
10 10 10
L1 L2 L3 KM20 FR20 2 3 XT43
X7020 M33
5A(6.6A) D U30 U30
01 V30 M
BASE COOLANT PUMP
E V30
3～
MOTOR (OPTION)
F W30 W30
200V
02 50Hz 1.1KW 5.5A
0240 06 EARTH BAR
G 60Hz 1.1KW 4.8A
( )
2PC 200V
Z33 2 50HZ 0.73KW 5.6A
03 *1:COOLANT CHILLER TYPE 60HZ 1.21KW 6.6A
1 3
NOT USED X7020,XT43
2 *2:2PC NO SUBTANK TYPE
04 3 NOT USED X7020,XT43

05
15 16
06 (G3MB)
V24 X1030 FR20
KM20
1M 358 8 388 A1 A2 BASE COOLANT PUMP
Y0B
X56 X99 V24 1 2 95 96 MOTOR STARTER
B09 B09 3 4 0240 07 a 0240 01
07 2350 S S R b
a 0240 06
b
16
08 X1030
1 16
09
10
11
2L+
12
FR20
2L+ 1348
13 98 97 REF SHT. THERMAL TRIP ALARM
(0370/17)
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 BASE COOLANT
3 DEL 2PC NO SUB TANK TYPE '00.11.20 H.T (OPTION)
2 ADD 2PC NO SUB TANK TYPE '00.9.13 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD COOLANT CHILLER TYPE '00.3.1 H.T 529042 4 0240 3
MACHINE SIDE
00 FLOOD COOLANT PUMP
5 5 5 (11A) MOTOR
L1 L2 L3 KM11 FR11 (5A) M11 3
3.6A 3 U21 2
01 M
STD: 200V 3.5A ('01/10～ )
V21 50Hz0.23KW,60Hz0.365KW
3～
W21 STD:180W 2P (～ '01)
2
02 (200V 50Hz 1.0A)
(200V 60Hz 0.94A)
025007
G
POWERFUL or THROUGH
Z11 :1.1KW 2P
03 (200V 50Hz 6.0A)
(200V 60Hz 5.3A)
HIGH PRESS THROGH
04 (200V 50Hz 2.2KW 10.0A)
1 (200V 60Hz 3.0KW 11.9A)
05
06
15 16
(G3MB)
V20 X1030 KM11 FLOOD COOLANT PUMP
1M 350 2
FR11
390 A1 A2 MOTOR STARTER
07 X56 X99 V20 1 2 95 96
Y00 B20 B20 3 4 a 0010208 025001 025101 025201
025007
2350 S S R b
106001 109101
a 025007 025106 106007
08 b
16
X1030
1 16
09
10
2L+
11
FR11
12 98 97
1349
REF SHT. THERMAL TRIP ALARM
(0370/02)
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 FLOOD COOLANT
2 CHG.FLOOD COOLANT PUMP '01.06.14 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CORRECT ERROR '00.1.9 H.T 529042 4 0250 3
MACHINE SIDE
5 5 5
(11A) MOTOR
L1 L2 L3 KM11 FR11 X7020 XT43 2
(5A) U21
M11
3.6A 2 A U21 1 STD: 200V 3.5A ('01/10～ )
01 V21 M 50Hz0.23KW,60Hz0.365KW
B V21
W21 3～
C W21 STD:180W 2P(～ '01)
1
02 X7020
(200V 50Hz 1.0A)
(200V 60Hz 0.94A)
025007 P G
POWERFUL or THROUGH
Z11 :1.1KW 2P
03 (200V 50Hz 6.0A)
(200V 60Hz 5.3A)
HIGH PRESS. THROUGH
04 (200V 50Hz 2.2KW 11.9A)
(200V 60Hz 3.0KW 10.0A)

05
15 16
06 (G3MB)
V20 X1030 FR11
KM11
1M 350 2 390 A1 A2
X56 X99 V20 1 2 95 96 FLOOD COOLANT PUMP
Y00 B20 B20 3 4 025007 MOTOR STARTER
07 2350 S S R
16
08 X1030
1 16
09
10
11
MACHINE SIDE
12 SADDLE BOX

13
15 YV2 16
V2005 X5351
1M 1 351
14 V2005 FLOOD COOLANT VALVE
Y304
025114
S S R
a 025114 026010
15 b
16
X5351
2 16
16
17
18
19
2L+
20
FR11
2L+ 1349
21 98 97
REF SHT.
(0370/02)
THERMAL TRIP ALARM
22
23
4 99/04/28 99/04/28 99/04/28 FLOOD COOLANT
3
(BASE or NIAGARA OP)
1 CHG.FLOOD COOLANT PUMP '01.06.14 H.T 529042 4 0251 2
MACHINE SIDE
00
5 5 5
L1 L2 L3 KM11 FR11 M11
11A U21
01 M THROUGH COOLANT
V21 PUMP MOTOR
3～
W21
1.1KW 2P
02 (200V 50Hz 6.0A)
025007
G (200V 60Hz 5.3A)
Z11
03 HIGH PRESS THROGH
1
(200V 50Hz 2.2KW 10.0A)
(200V 60Hz 3.0KW 11.9A)
04
10 10 10
05 L1 L2 L3 KM53 FR53 M53
5A U53
M
FLOOD COOLANT
V53 PUMP MOTOR
06 W53
3～
3
2 STD: 200V 3.5A ('01/10～ )
025215 50Hz0.23KW,60Hz0.365KW
07 G
STD:180W 2P(～ '01)
Z53 2 (200V 50Hz 1.0A)
(200V 60Hz 0.94A)
08 POWERFUL COOLANT
:1.1KW 2P
(200V 50Hz 6.0A)
2L+ (200V 60Hz 5.3A)
09
FR11
1349
10 98 97 REF SHT.
(0370/02)
THERMAL TRIP ALARM
11 FR53 THERMAL SETTING

98 97 200V 50Hz 200V 60Hz
A A
12
13
AP10 REMOTE I/O UNIT POWER PANEL
14
15 16
15 V4100 (CN4) X5250
FR53
KM53 FLOOD COOLANT PUMP
397 A1 A2
V4100
1M 374 1 MOTOR STARTER
95 96
Y320 a 025205
021003
16 S S R b
16
17 X5250
2 16
18
15 16
19 V4101 (CN5) X5251
FR11
KM11
1M 373 1 390 A1 A2
V4101 95 96 THROUGH COOLANT
Y321
021005
20 S S R
16
21 X5251
2 16
22
23
4 99/04/28 99/04/28 99/04/28 FLOOD & THROUGH
3 CORRECT ERROR '01.9.18 H.T COOLANT
2 CHG.FLOOD COOLANT PUMP '01.06.14 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 CORRECT ERROR '01.1.9 H.T 529042 4 0252 3
00
MACHINE SIDE
01
SADDLE BOX
02 AP20 REMORE I/O UNIT
03
15
V2006
YV3 SPINDLE THROUGH
1M
X5352
1 352
COOLANT VALVE
04 V2006 (OPTION)
Y305 026004 16
S S R X5352
2 16 a 026004
05 b
YV4
V2003
SPINDLE THROUGH
X5353
1 353 AIR VALVE
06 V2003
Y302 026006
S S R X5353
2 16 a 026006
07 b
08
09
15 YV2 16
V2005 X5351
1M 1 351 FLOOD COOLANT VALVE
10 V2005
Y304
025114
S S R
11
16
X5351
2 16
12
13
14
15
16
17
2L+
18
FR11
2L+ 1349
(0370/02)
20
21
22
23
4 99/04/28 99/04/28 99/04/28 SPINDLE THROUGH
3
COOLANT
2
1 529042 4 0260 0
13 13 13 ～ 2.2KW 2 MACHINE SIDE
00 ( L1 L2 L3) 2
(3.5SQ(2.2KW))*1 1
10 10 10
L1 L2 L3 KM12 FR12 3 2SQ(1.1KW) XT43
X7020 M12
5A(9A) G U23 U23
01 V23 M
NIAGARA COOLANT PUMP
H V23
3～
MOTOR
J W23 W23
200V 1.1KW 2P
02 50Hz 5.5A
027006 EARTH BAR
G 60Hz 4.8A
Z12 200V 2.2KW 2P
03 2 50Hz 9.85A
*1:COOLANT CHILLER TYPE 60Hz 9.55A
OR NO SUBTANK TYPE
2 NOT USED X7020
04

05
15 16
06 (G3MB)
V21 X1030 FR12
KM12
1M 354 3 391 A1 A2 NIAGARA COOLANT PUMP
Y01
X56 X99 V21 1 2 95 96 MOTOR STARTER
B19 B19 3 4 027007 a 027001
07 2350 S S R b
a 027006
b
16
08 X1030
1 16
09
10
11
2L+
12
FR12
2L+ 1349
(0370/06)
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 NIAGARA COOLANT
3 CORRECT ERROR '00.8.27 H.T (OPTION)
2 ADD 2.2KW TYPE '00.7.25 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD COOLANT CHILLER TYPE '00.3.1 H.T 529042 4 0270 3
00
01
16
02 XT2 KA62 COOLANT CHILLER ON
REF. 300 8 7
(0300/05)
a 0280209 108013
03 b
04
05
MACHINE SIDE
2
2 2 2
06 L1 L2 L3 QF6
X7020 XT43
20A D 10L1 COOLANT CHILLER
OIL
E 10L2 CHILLER
07 F 10L3 UNIT
X7020
P
08
09 KA62 X7020 XT43

M 1354
5 3 10 REMOTE ON
0280202 N 1355
10 11
MACHINE SIDE
11 XT2 X7020 XT43
*1 1520 H 1520
30 MACHINE THERMISTAT
1521 J 1521 (OPTION)
12 31
13
1 NOTE *1
IF THERMOSTAT IS USED,SET CHILLER'MODE=4' '± 0℃ '
14 IF THERMOSTAT IS NOT USED, SET CHILLER'MODE=3' '±0℃ '
15
16 MACHINE SIDE
REMOTE I/O
UNIT AP10
17 COOLANT CHILLER
XT43 X7020 X305
1363 G 4 X0B
18 COOLANT CHILLER
(63) (60) ALARM
XT43
(231 EXTERNAL
X305 CONTROL ALARM)
2L+ 3
19
2L+
20
21
22
23
4 99/04/28 99/04/28 99/04/28 COOLANT CHILLER
3
(OPTION)
2 CORRECT ERROR '06.12.13 A.K H.TANIGUCHI A,MIWA A.KAWASAKI
1 ADD, NOTE '01.5.28 H.T 529042 4 028022
0.8A MACHINE SIDE
00 (1.7A)
4 4 4 (2.5A) SAB
L1 L2 L3 KM13 FR13 X7000 1.25sq
M13
A 1 U34 2 5 1
01 6 7 M
CHIP CONVEYER
B V34
3～
MOTOR (OPTION)
C W34 10 2 2 9
STD
02 0.1KW 4P
200V 50Hz 0.75A
029009
G 200V 60Hz 0.63A
HIGH SPEED(OP)
03 0.2KW 4P
200V 50Hz 1.46A
1.25sq 200V 60Hz 1.3A
XT2 X7000
Z13 U24 E 1 U24 ALUMI PACKEGE(OP)
04 V24
0.4KW 4P
200V 50Hz 2.5A
F V24
200V 60Hz 2.25A
W24 G W24
05 X7000 1
D
06
07
08 AP1
BASE I/O UNIT AP2 T.U POWER PANEL
15 16
09 (G3MB)
V22 X1030 FR13
KM13
1M 1 2 402 4 444 A1 A2 CHIP CONVEYER
Y02
X56 X99 V22 95 96 STARTER
B18 B18 3 4 029010 a 029001 029104
10 2402 S S R b
a 029009 029117 115012
b
16
11 X1030
1 16
12
13
14
2L+
FR13
1348
15 98 97 REF.SHT
(0370/18)
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 CHIP CONVEYER
3
(OPTION)
2 CHANGE CIRCUIT '00.9.11 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CORRECT ERROR '00.3.1 H.T 529042 4 0290 2
MACHINE SIDE
00
4 4 4
L1 L2 L3 KM76 FR76 3.6A XT44
BACKWACH PUMP
2.5A 4 X7003
E W22
M76 MOTOR
01 M
4
F U22 3 200V 3.5A ('01/10～ )
V22 3～ 50Hz0.23KW,60Hz0.365KW
G
02 1 3
029119
G 200V 50Hz 0.325KW 2.7A (～ '01)
200V 60Hz 0.52KW 2.4A
Z76
03
2.0A SA13
KM13 FR13 X7003 XT44 M13
A W34 2 5
04 U34 6 7 M
CHIP CONVEYER
B
3～
MOTOR 1(MT10)
C V34 10 2 2 9
0.2KW 4P
05 1 200V 50Hz 1.46A
200V 60Hz 1.3A
029009
G
06
XT44
Z13 W24
07 U24
V24
08 1
0.8A SA113
EARTH BAR
09 FR113 X7003 XT44 M113
D W134 2 5
U134 6 7 M
CHIP CONVEYER
H MOTOR 2 (CS1)
10 I V134 10 2 2 9 3～
0.1KW 4P
200V 50Hz 0.65A
1 200V 60Hz 0.6A
11 G
12 Z113
XT41
W124
U124
13 V124
1
14
EARTH BAR
15
AP2 T.U POWER PANEL
17 16
16
1M
V22 X1030 KM13
FR13 FR13 A2 CHIP CONVEYER
402 4 402 444 445 A1
17 V22 95 96 95 96 STARTER
Y2
029010
S S R
18
KM76
FR76 A1 A2 CHIP CONVEYER
402 359
19 95 96 COOLANT STARTER
a 029101
b
2L+
20 FR13
1348
98 97 REF.SHT
(0370/16)
21 FR113
1348
98 97 REF.SHT
(0370/17)
22 FR76
1349
98 97 REF.SHT.
(0370/09)
23
4 CORRECT ERROR '01.9.18 H.T 99/04/28 99/04/28 99/04/28 CHIP CONVEYER
3 CHG.BACK WASH PUMP '01.06.14 H.T (CONCEP 2000 OP)
2 CHANGE CIRCUIT '00.9.11 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CORRECT ERROR VWU->UVW '00.7.26 H.T 529042 4 0291 4
00
01
1
02
03
BASE I/O
04
15 (G3MB)
V25 X1031 XT2
1M 300 1 300
05 X56 X99 V25 1
REF.SHT. HYDRAULIC PUMP ON
Y05 2 (0320/05)
B15 B15 3 4 030005
2350 S S R
a 030005
06 b
16 16
X1031
2
07
08
09 (G3MB)
V38 X1035 2
2 320
X56 X99 V38 1 2
REF.SHT. INHIBIT CHILLER
Y04 (0320/06)
B16 B16 3 4 030010
10 2349 S S R
a 030009
b
16
11 X1035
1 16
REF.SHT.
(0320/07)
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 HYDRAULIC MOTOR ON
3
2 ADD INHIBIT CHILLER '01.1.11 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 DEL HYDRAULIC UNIT '00.3.1 H.T 529042 4 0300 2
00 MACHIN SIDE
MAC OIL
CONTROLLER
01
QF5 (30A) 1
X7014
2L1 6L1 J
02 POWER SUPPLY
2L2 6L2 K
L
AC200V 2φ
2L3 6L3
03
1
X7014
GND M
04 STUD EARTH
XT2 1
X7014
300 A
05 REF.
(0300/05)
HYDRO.ON
2
X7014
06 REF.
2 (0300/10)
320 E INHIBIT CHILLER
1
X7014
16 B
07 2 REF.
(0300/10)
15
XT2 1
X7014 AC 100V
15 C
08
09
MACHINE SIDE
10
MAC OIL REMOTE I/O
AP2 T.U UNIT AP10
CONTROLLER
11
1
X7014 X530 X98 X55
T 1307 3 B15 B15 X05
12 B/S COOLING OIL P.S
X530 X98 X55
U 1306 2 B20 B20 X00
13 HEAD COOLING OIL P.S
2L+
X530
R 2L+ 4
14
X305 X98 X55
X 1315 2 B10 B10 X0A
15 HYDRO.PS
16
AP1
X530 X98 X55
W 1 A14 A14 X16
17 CHILLER ALARM
(ALARM:0)
XT2
V 1349
18 REF.SHT
(0370/07)
HYDRO.MOTOR
THERMAL TRIP
S 1512
19
SPARE
H 1513
20
MACHINE SIDE
XT2
D 1510
21
XT2 THERMISTOR
P 1511
22
23
5 APR'D BY CHK'D BY DRWN BY TITLE B/S COOLING TYPE
('99/3～ )
4 99/04/28 99/04/28 99/04/28 MAC
3
OIL CONTROLLER
2 ADD INHIBIT CHILLER '01.1.11 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CORRECT ERROR '99.08.11 H.T 529042 4 0320 2
00 R S T
POWER SUPPLY
M J K L 3φ × AC200V× 5KVA
01 X7010
50/60Hz
2.0 sq BLACK
2.0 sq BLACK
2.0 sq BLACK
2.0 sq Y/G
02
03
XT101
4L1
4L2
4L3
KM1 FR1/10A M1
U1
04 V1 M
HYDRAULIC PUMP
2.2KW
W1 3～
05
Z1
06 E
KM2 FR2/2.1A M2
U2
07 V2 M
BALL SCREW COOLING PUMP
400W
W2 3～
08
Z1
09 E
KM3 FR3/2.1A M3
U3
10 V3 M
SPINDLE HEAD No.1
COOLING PUMP
W3 3～ 400W
11
Z1
12 XT101 E
KM4 FR4/2.1A M4
U4
13 V4 M
SPINDLE HEAD No.2
COOLING PUMP
W4 3～ 400W
14
Z1
15 XT101 E
M5
FR5/1.0A
U5
16 W5
M CONDENSER FAN
～ 115W
Z2
17
XT101 E
KM6 FR6/6.0A M6
U6
18 V6 M
REFRIGERATOR
1100W
W6 3～
19
Z1
20 XT101 E
APR
21 REVERSE PREVENTION RELAY
22
F1 3A F2 3A
23 1 2

4 99/04/28 99/04/28 99/04/28 MAC OIL SUPPLY UNIT
3
1 25000rpm (1/2)
2
1 CORRECT ERROR '00.11.20 H.T 529042 4 0321 1
1 2
00
W POWER LAMP
01 SPHL
KM1 APR KA1
FR2 FR3 FR4 FR5 FR6 6A
02 1A 3A 3 4A 4 5A 5 PROTECTION CIRCUIT
032214
Z3
03 KA1 6 KM2
BALL SCREW COOLING PUMP
013114
04 Z3
KM3
SPINDLE HEAD No.1
05 COOLING PUMP
1.25sq RED
Z3
06 KM4
SPINDLE HEAD No.2
COOLING PUMP
a 032113 032313 032408
07 1
Z3 b
ATA 2
KM2 7 θ 1 KA2 KM6
9
08 REFRIGERATOR
010107 0180 22 a 032118 032209
KM6 Z3 b
09 G COOLING LUMP
032208
10 10
7
9 11 BODY CONTROLLER
12
11 13 OIL TEMPERATURE THRMISTOR
1510
ATA 1511
12
D 1510
P 1511
13 2 KA2 BODY TEMPERATURE THRMISTOR
320 E 320 N (FOR MAIN MACHINE)
1.25sq RED
14 KM1
FR1
14 300 A 300 HYDRAULIC PUMP MOTOR STARTER
a 032104 032202 032304 032402
15 Z3 AC100V b
16 B 16
16
2L+ R 2L+
17
FR1 1349 V 1349
18 SP1 HYDRAULIC PUMP THERMAL TRIP
1315 X 1315
19
1.25sq BLUE
HYDRAULIC PRESSURE SWITCH

KA1
1347 W 1347
20 SP2 COOLING ALARM
013114
T 1307
21 SP3 COOLING OIL PRESSURE SWITCH
(BALL SCREW)
SP4
18 U 1306
22 COOLING OIL PRESSURE SWITCH
(SPINDLE HEAD No.1,2)
23
3
25000rpm (2/2)
2 ADD. KA2 '01.03.13 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CORRECT ERROR '00.11.14 H.T 529042 4 0322 2
00 R S T
POWER SUPPLY
M J K L 3φ × AC200V× 5KVA
01 X7010
50/60Hz
2.0 sq BLACK
2.0 sq BLACK
2.0 sq BLACK
2.0 sq Y/G
02
03
XT101
4L1
4L2
4L3
KM1 FR1/10A M1
U1
04 V1 M
HYDRAULIC PUMP
2.2KW
W1 3～
05
Z1
06 E
KM2 FR2/2.1A M2
U2
07 V2 M
SPINDLE HEAD
COOLING PUMP
W2 3～ 400W
08
Z1
09 E
KM3 FR3/2.1A M3
U3
10 V3 M
BALL SCREW
COOLING PUMP
W3 3～ 400W
11
Z1
12 XT101 E
KM4 FR4/6.0A M4
U4
13 V4 M
REFRIGERATOR
1100W
W4 3～
14
Z1
15 XT101 E
16 APR
REVERSE PREVENTION RELAY
17
18
19
F1 3A F2 3A
20 1 2
21
22
23
3
12000rpm (1/2)
2
1 529042 4 0323 0
1 2
00
W POWER LAMP
01 SPH
KM1 APR KA1
FR2 FR3 FR4 5A
02 1A 3 4A 4 5 PROTECTION CIRCUIT
032214
Z2
03 KA1 6 KM2
SPINDLE HEAD No.1

013114 COOLING PUMP
04 Z2
KM3
05 BALL SCREW COOLING PUMP

1.25sq RED
Z2
06
1 ATA
KM2 1 KA2 1 KM4
7 θ
9
07 REFRIGERATOR
010107 0180 22
KM4
08 G COOLING LUMP
032206
09
10 10
7
9 11 BODY CONTROLLER
12
11 13 OIL TEMPERATURE THRMISTOR
1510
ATA 1511
12
D 1510
P 1511
13 1 KA2 BODY TEMPERATURE THRMISTOR
320 E 320 N (FOR MAIN MACHINE)
14 KM1
FR1
1.25sq RED
14 300 A 300 HYDRAULIC PUMP MOTOR STARTER
15 Z2 AC100V
16 B 16
16
SP2
17
T 1307
SP3 COOLING OIL PRESSURE SWITCH
(BALL SCREW)
18
U 1306
COOLING OIL PRESSURE SWITCH
(SPINDLE HEAD)
19
1.25sq BLUE
FR1 1349 V 1349

SP1 HYDRAULIC PUMP THERMAL TRIP
20
1315 X 1315
HYDRAULIC PRESSURE SWITCH
21 KA1
1347 W 1347
COOLING ALARM
013114
22
2L+ R 2L+
23
3
12000rpm (2/2)
2
1 ADD. KA2 '01.03.13 H.T 529042 4 0324 1
00 AP1
MACHINE SIDE (LUBE UNIT)
15
01 (G3MB)
V26 X5301 XT10 M26
1M 304 1 301
X56 X99 V26 1 2
M
HEAD LUBE PUMP MOTOR
Y07 B13 B13 3 4 033002
02 2304 S S R X5301 XT10
2 16 a 033001
b
16
03 X5301 XT10
3
04
05
SADDLE BOX
MACHINE SIDE
15 YV5
06 V2002 X5305
1M 1 305
V2002 OIL AIR SOL.
Y301
033007
07 S S R X5305
2 16 a 033006
b
08
09
10
MACHINE SIDE
LUBE UNIT AP1
AP2 T.U BASE I/O UNIT
11 SL3
XT10 X528 X98 X55

1301 1 B19 B19 X01
12 1301
HEAD LUBE
2L+ OIL LEVEL LOW
XT10 X528
2L+ 3
13 SP3
XT10 X528 X98 X55
1302 2 B18 B18 X02
14 1302
HEAD LUBE
1M OIL PRESSURE DOWN
X528
4
15
16
17
SADDLE BOX
SP. BOX REMOTE I/O UNIT AP20
18 SP5
X52 X4303
1303 1303 2 X282
19 OIL AIR PRESSURE
2L+
XT52 X4303
2L+ 2L+ 1
20
21
1
30KW SPINDLE ONLY
22
23
4 99/04/28 99/04/28 99/04/28 HEAD LUBE PUMP
3
2
1 ADD 30KW SPINDLE '00.8.25 H.T 529042 4 0330 1
00
REMOTE I/O UNIT AP12 MACHINE SIDE
01
1M 15 YV17
V4102 V4102 X5252
Y322 1 272 SPIN SHOT 1
02 S S R
16 021007
X5252
2 16
03
04
1M 15 YV18
05 V4203 V4203 X5253
Y323 1 273 SPIN SHOT 2
S S R
16 a 033105
033105
06 X5253 b
2 16
07
08
09
10 MACHINE SIDE REMOTE I/O UNIT AP12
11 SP17
X4252
1252 2 X2A2 SPIN SHOT 1 PS
12
2L+
X4252
1
13
SP18
14 X4253
1253 2 X2A3 SPIN SHOT 2 PS
15 X4253
1
16
17
18
19
20 1 SPIN SHOT IS USED FOR 25000rpm(30KW) SPINLDE SPEC.

<UHS&SMM&25000rpm(30KW)>
21
22
23
4 99/04/28 99/04/28 99/04/28 SPIN SHOT SOL & PS
3
(SPINDLE 30KW)
2
1 ADD COMMENT '02.7.3 H.T 529042 4 0331 1
00 AP1
MACHINE SIDE (LUBE UNIT)
15
01 (G3MB)
V27 X5304 XT9 M27
1M 304 1 304
X56 X99 V27 1 2
M
WAY LUBE
Y08 B12 B12 3 4 034002 PUMP MOTOR
02 2304 S S R X5304 XT9
2 16 a 034001
b
16
03 X5304 XT9
3
04
05
06
07
08
AP1
MACHINE SIDE(LUBE UNIT) AP2 T.U BASE I/O UNIT
09 SL4
XT9 X529 X98 X55

1304 1 B17 B17 X03
10 1304
WAY LUBE
２ L+ ALARM OIL LEVEL LOW
XT9 X529
2L+ 3
11 SP4
XT9 X529 X98 X55
1305 2 B16 B16 X04
12 1305
WAY LUBE
ALARM OIL PRESSURE
XT9
2L+
X529 DOWN
4
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 WAY LUBE PUMP
3
2
1 529042 4 0340 0
00
MACHINE SIDE
01
JB11 BOX AP2 T.U AP1 BASE I/O UNIT
02
SQ42
X2502 X320 X91 X58 (SKIP)
2 1 1499 3 13 X17D TOOL LENGTH
03 MEASURE SKIP
X2502 X320 X91 X58
2L+ 1 2 4 3 X17A SKIP 3
04
SQ43
X2502 X320 X91 X58
05 4 3 1498 5 5 X17C TOOL LENGTH
MEASURE DEC.
X2502 X320 X91 X58
2L+ 3 4 6 10 X179
06 SKIP 2
2L+ 1M
X91 X58
1 1
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 TOOL LENGTH MEASURE
3
2
1 529042 4 0350 0
MACHINE SIDE
00
ATC & MAGAZINE BOX
15 YV40
V4012 X5451
1M 1 461
02 1 V 4012 MEASURING ARM EXTEND
Y 84 16
S S R X5451
2 a
03 b
04
05 ATC & MAGAZINE BOX

06
SQ40
X4450
07 1490 2 X 8B MEASURING ARM
2L+
EXTEND
X4450
1
08 SQ41
X4451
09 1491 2 X 8C MEASURING ARM
RETRACT
X4451
1
10
11
12
13
14
15
JB11 BOX AP2 T.U AP1 BASE I/O UNIT
16
SQ42
X2502 X320 X91 X58 (SKIP)
2 1 1499 3 13 X17D TOOL LENGTH
17 MEASURE SKIP
X2502 X320 X91 X58
2L+ 1 2 4 3 X17A SKIP 3
18
SQ43
X2502 X320 X91 X58
4 3 1498 5 5 X17C TOOL LENGTH
19 MEASURE DEC.
X2502 X320 X91 X58
2L+ 3 4 6 10 X179
20 SKIP 2
2L+ 1M
X91 X58
1 1
21
22
23
4 99/04/28 99/04/28 99/04/28 TOOL LENGTH MEASURE
3
(FOR 2PC OPTION)
2
1 CORRECT ERROR '01.4.5 H.T 529042 4 0351 1
A41
00 MACHINE SIDE THERMO
METER AP1 BASE I/O UNIT
SADDLE
BOX
01
(XCN302) (XCN300)
RT2 XT51 X6302 X270 X57 (AIO) 1
5099 5099 1 9 1097 13 R3
02 SADDLE THERMO METER
ANALOG INPUT
XT51
5098
X6302 X270 X57 AI3
5098 2 101096 11
03
SPINDLE
04 BOX
(XCN301)
RT1 XT52 XT51 X6301 X270 X57
5097 5097 5097 1 5 1099 3 R2
05 SPINDLE THERMO METER
ANALOG INPUT
XT52
5096
XT51
5096
X6301 X270 X57 (HEAD)
AI2 AI2
5096 2 6 1098 1
06
07
SPINDLE
BOX
(XCN303)
08 RT3 X273 X270 X57 1
1 151095 2 R0
COLUMN THERMO METER
ANALOG INPUT
09 X273 X270 X57 AI0
2 161094 5
10
11
12
2L+ (XCN300)
XT2 X270
2L+ 1
13
1M
XT2 X270
1M 2
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 THERMO METER
3
ANALOG INPUT
2
1 CORRECT ERROR '00.11.20 H.T 529042 4 0360 1
00
AP2 T.U AP1 BASE I/O
2L+
01
FR11 XT2 X502 X98 X55 (CF31)
1349 1 A10 A10 X1A
02 98 97 MOTOR THERMAL TRIP 1
03
04
05
QF7
06 C NO
07 REF.SHT
(3200/18)
QF8
08 C NO
09 REF.SHT
(0300/16)
10
11
12
FR19
13 98 97 (OPTION)
14
15
FR13 XT2 X502 X98 X55 (CF31)
1348 2 A9 A9 X1B
16 98 97 MOTOR THERMAL TRIP 2
(OPTION)
17
FR20
18 98 97 (OPTION)
19 1
FR18
(OPTION)
98 97
20
21
22
23
4 99/04/28 99/04/28 99/04/28 THERMAL TRIP
3
2
1 CHG.CIRCUIT '01.3.26 H.T 529042 4 0370 1
00
JB51 (SADDLE SIDE)
01
02
XT51-1
M44
15
03 M SADDLE COOLING
FAN 1
04
M45
05 M SADDLE COOLING
FAN 2
06
XT51-1
16
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 SADDLE COOLING FAN
3
2
1 529042 4 0380 0
00
NC KEY BOARD P.C.B(OPERATING PANEL)
01
10M
(J4) X34 X74 HL20
Y112 B8 B8 2008
02 ALL ZERO RETURN LED
HL21
Y113 B7 B7 2007
03 CYCLE START LED
HL22
Y114 B6 B6 2006
04 FEED HOLD LED
HL23
Y115 B5 B5 2005
05 SPINDLE START LED
HL24
Y116 B4 B4 2004
06 CONVEYER ENABLE LED
07
10L+
X34
+24V A4 A4 10L+
08
+24V A3 A3 10L+
09
GND A2 A2 10M
10
GND A1 A1 10M
11
10M
12
13 X79
16
14 X79 HA1
Y117 B3 B3 2003 12 BZ BUZZER
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 OPERATING PANEL 1
3
2
1 529042 4 0400 0
00
P.C.B(OPERATING PANEL) NC KEY BOARD
10L+
01
SB20
X73 X33
1020 B20 B20 X100
02 +X
SB21
1019 B19 B19 X101

03 -X
SB22
1018 B18 B18 X102

04 +Y
SB23
1017 B17 B17 X103

05 -Y
SB24
1016 B16 B16 X104

06 +Z
SB25
1015 B15 B15 X105

07 -Z
SB26
1014 B14 B14 X106

08 +4
SB27
1013 B13 B13 X107

09 -4
SB28
1038 A18 A18 X112

10 ALL ZERO RETURN
SB29
11
1012 B12 B12 X108
SPINDLE START
SB30
12
1040 A20 A20 X110
SPINDLE STOP
13
SB31
1011 B11 B11 X109

14 CYCLE START
SB32
1039 A19 A19 X111

15 FEED HOLD
SA2
16
1009 B9 B9 X10B
PROGRAM LOCK
17
18
X80
4
19
SA1
20 X80
1 1008 B8 B8 X10C
TOOL UNCLUMP
21 X80
2 1036 A16 A16 X114
TOOL CLUMP
22
23
4 99/04/28 99/04/28 99/04/28 OPERATING PANEL 2
3
2
1 529042 4 0410 0
00
P.C.B(OPERATING PANEL) NC KEY BOARD
01
10L+ 10L+
X73 X33
10L+ B2 B2
02
10L+ B1 B1
03
SB3
04
1005 B5 B5 X10F
CHIP CONVEYER ENABLE
05
06
X79
1
07
X79
10 1007 B7 B7 X10D
08 SPIRAL CONVEYER
FORWARD SW.
09
X79
11 1006 B6 B6 X10E
10 SPIRAL CONVEYER
REVERSE SW.
X79
4
11
SA7
12 X79
5 1032 A12 A12 X118
AXIS SELECT X
13 X79
6 1031 A11 A11 X119
AXIS SELECT Y
14 X79
7 1030 A10 A10 X11A
AXIS SELECT Z
15 X79
8 1029 A9 A9 X11B
AXIS SELECT 4
16
A1 A1 GND
A3 A3
17 +24V/RG
A2 A2 GND
B3 B3
18 +24V/RG
19
PULSE GENERATOR NC
20 X25
(HANDLE)
HA 1
1HA
HB 2
21 1HB HANDLE PULSE
+12V 10
+12V
GENERATOR
0V 9
22 GND
23 HD

4 99/04/28 99/04/28 99/04/28 OPERATING PANEL 3
3
2
1 529042 4 0420 0
00
10L+ 10L+
NC KEY BOARD
X73 X33
10L+ B2 B2
01
10L+ B1 B1
02
SB3
03
1005 B5 B5 X10F
CHIP CONVEYER ENABLE
04
05
X76
PURPE(7) 4
06
SA8
X76
BLACK(10) 15 1007 A7 A7 X11D
07 HANDLE PULSE
MODE X100
X76
WHITE(9) 17 1053 A5 A5 X11F
08 HANDLE PULSE
MODE X10
X76
GRAY(8) 16 1006 A6 A6 X11E
09 HANDLE PULSE
MODE X1
X79
COLORLESS(15) 4
10
SA7
11 X79
PINK(11) 5 1032 A12 A12 X118
AXIS SELECT X
12 X79
SKY BLUE(12) 6 1031 A11 A11 X119
AXIS SELECT Y
13 YOUNG X79
GLASS(13) 7 1030 A10 A10 X11A
AXIS SELECT Z
14 LIGHT X79
PURPLE(14) 8 1029 A9 A9 X11B
AXIS SELECT 4
15 YOUNG GRASS WITH X79
BLACK MARK(18) 9 1052 A13 A13 X117
AXIS SELECT 5
16
A1 A1 GND
A3 A3
17 +24V/RG
A2 A2 GND
MPG BOX TYPE (YME)
18 EAHS-035(D72ZZ005971) B3 B3
+24V/RG
19
PULSE GENERATOR NC
20 X82 X25
(HANDLE)
HA GREEN(5)
1050 1 1
1HA
HB ORANGE(3)
1051 2 2
21 1HB HANDLE PULSE
+12V 8L+ BROWN(1)
4 10
+12V
GENERATOR
0V BLUE(6)
8M 3 9
22 GND
23 HD

4 99/04/28 99/04/28 99/04/28 OPERATING PANEL
3
MPG BOX (OP.)
2
1 529042 4 0425 0
00
MACHINE SIDE(OPERATING BOX)
01 NC KEY BOARD
10L+ SB15
X73 X33 J3
1028 A8 A8 X11C
02 DOOR UNLOCK
2L+
03
AP2 T.U
X77 X505
5030 1 1 5030 REF.T
04
NC KEY BOARD
05 SA3
X73 X33 J3
1010 B10 B10 X10A
06 SET UP
07
AP2 T.U
X77 X505
5042 2 2 5042 REF.U
08
2L+
X77 X505
3 3
09
1M
X77 X505
4 4
10
NC KEY BOARD
11 X78 X36 DCIN(BOARD)
NC KEY BOARD
2 1M 2 DC POWER IN
1 2L+ 1
12
3
13 X96
2L+ 3
SB10
14 X96
5011 4
REF.(0500/01) EMERGENCY STOP
(OP. PANEL)
15 X96
5021 5
16 HL1 X96
1M 10
17 X96
REF.(0440/15) POWER ON LED
5044 11
A2 NC KEY BOARD
18
SB1 ON/OFF
X27
5050 5
19 P-ON
X27
POWER ON
5051 4
20 GND
SB2
X27
5052 2
21 P-OFF
X27
POWER OFF
5053 3
22 GND
23
4 99/04/28 99/04/28 99/04/28 OPERATING PANEL 4
3
2
1 529042 4 0430 0
00
NC KEY BOARD AP2 T.U A0 NC POWER SUPPLY
01
X24 X503 X504 X4
2 2 1655 2 2
02 P-OFF
KA481 1656
03 12 9
130001
X24 X503 X504 X4
3 3 1656 3 3
04 GND
X24 X503 X504 X24

4 4 1657 4 4
05 GND
KA482 1658
06 4 5
KA484 1658
07 4 5
130104
X24 X503 X504 X4
5 5 1658 5 5
08 P-ON
09
10
BASE I/O UNIT 1M
11
(ATX204)
X56 X99 KA3 POWER ON LED
Y6 B14 B14 2010 1 12
12
a
b 044016
13 V30 NC POWER ON
3 4
S S R
a 006013
14 b
X507
2 1M
15
REF.SHT 1L+
(0430/16) X507 KA3
1 5044
16 5 4
044012
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 OPERATING PANEL 5
3
2
1 529042 4 0440 0
00
01
7 8
02
MACHINE SIDE (OP.PANEL)
03
XT2 X95 QF12
7 1 2A 9
04 8
AC 100V OUTPUT
(2A)
2 8
3
05
06
07
1 (OPTION)
08
09
10
11
NC KEY BOARD OPERATING BOX
12
CF22 X22 X71 CH1
SD3 2 2
13
RD3 3 3
RS3 4 4
14
CS3 5 5
DR3 6 6
15
ER3 20 20
CD3 8 8
16
RI3 9 9
SG 7 7
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 OPERATING PANEL
3
AC OUTLET/RS232C I/F
2
1 DEL AC OUTLET '00.6.30 H.T 529042 4 0450 1
AP2 T.U
00
MAIN OPERATING BOX
X96 X507 X532
3 5L+ 8 1
01
SB10
X96 X507
4 5011 5
02
X507
6 5021
03
MAG.SW.BOX ATC BOX

04
SB11
XT61 X510
5011 1
05
X510
2
06
XT61 X510
5012 3 5012
07
X510
2PC BOX 4 5022
08
SB12
XT91 X7178 X511
5012 k 1
09
X511
2
10
XT91 X7178 X511
5013 m 3 5013
11
X511
4 5023
12
X512
1
13
X512
2
14
X512 X532
3 5014 2
15
X512 X532
4 5024 3
16
17
X507 X532
7 5025 4
18
CONTROL PANEL
19
(EMG) X18
1
20 FG
X18 X507 X532

2 5014 4 6
21 EMG EMERGENCY STOP
(X15F)
X18 X507 X532
3 5L+ 3 5
22 +24V
23
4 99/04/28 99/04/28 99/04/28 EMERGENCY STOP (1)
3
2
1 529042 4 0505 0
00
01 NOT USED '99/10～ 1
MACHINE SIDE
02 AP2 T.U
MACHINE SIDE JB11 AP1 BASE I/O
03 SQ9 X2550 X531 X98 X531

2L+ 5032 5 2 5032 B13 2 X07
*MACHINE DOOR CLOSE
2L+
04 X2550 X531
7 6
05
06
07
MACHINE SIDE
ATC&MAG. BOX
08
09 SQ31 X4154
2L+ 2154 2 X 86
*MAGAZINE DOOR CLOSE
2L+
10 X4154
1
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 MACHINE DOOR
3
SAFETY (1)
2
1 CHANGE DOOR INTERLOCK 99.8.21 H.T 529042 4 0510 1
00
AP1 BASE I/O UNIT AP2 T.U
EMG. PANEL
01
X56 X99 X531 KA32
Y0F B5 B5 8 8 7 DOOR UNLOCK ENABLE
02 LY2-VD
1M a 051607
b
03
04
05
MACHINE SIDE JB11
2L+ SQ9 EUCHNER

06
KA32 5031 XT2 X2550
5031 1 5031
07 5 3 MACHINE DOOR
051602 UNLOCK MAGNET
08
1M
XT2 X2550
1M 1M 2
09
10 SQ9
AP2 T.U AP1 BASE I/O UNIT

11
SK X2550 X531 X98 X55
11 12 5 2 B13 B13 X07
12 DOOR CLOSE
X2550
6
13
2L+
X2550 X531
7 6
14
15
X2550 XT2
8 2L+
16
17
18
19
NOTE 1
STANDARD '99/10～
20
25000rpm OP. ～ '99/10
21
22
23
4 99/04/28 99/04/28 99/04/28 DOOR SAFETY
3
2
1 CHANGE DOOR INTERLOCK '99.8.21 H.T 529042 4 0516 1
MACHINE SIDE
00
2PC BOX (JB91)
AP91 REMOTE I/O
01
2L+
X4261
2L+ 1
02
SQ56 X4261
1257 2 X2B1
03 *2PC DOOR
CLOSE
04
05
06
X4260
2 X2B0 2PC DOOR
07 POWER OFF
2L+
X4260
1
08
09
10
11
12
13 ※ -JUMPER
XT2
22
14 REF.
(0511/17)
※
XT2
24
15 REF.
(0070/19)
2517
XT2
2517
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 2PC DOOR
3
(2PC OPTION)
2
1 529042 4 0530 0
MACHINE SIDE 2
MI12(I/F UNIT)
00 JB11 BOX OMM
X292 (OPTICAL MODULE)
(1) 680 1
01 (YELLOW) SIGNAL1
(2) 681 2 (GRAY) *SIGNAL1
(3) 682 3
02 (WHITE) START1
(4) 683 4 (GREEN) 0V
(5) 685 5
03 (BROWN) 10V
6 (Y/G)
SHIELD
(18)
04
AP2 T.U AP1 BASE I/O
05
X321 X98 X55 (CF31)
(10)
06 3 1497 A13 A13 X17 MMS *ERROR
(11)
07
X321 X98 X55 (CF31)
(12)
08 4 1496 A12 A12 X18 MMS LOW BATTERY
(13)
09
X321
(14) 6
10
X321 X91 X58 (SKIP)
(15)
11 8 1495 2 2 X178 MMS SKIP
X321
(21) 7
12 +
(22)
13 -
X321 X98 X55 (CF31)

(23)
14 5 1494 A11 A11 X19 MMS PROBE STATUS
(24)
15
1 2L+ 2L+
XT2 X321
(16) 2L+ 1
16 +
1 1M 1M
XT2 X321
(17) 1M 2
17 -
18
AP1 BASE I/O

19
2
(CF33) X56 X99
Y19 A11 2499 A11
20 MMS START 1
21
2
X56 X99
Y18 A12 2498 A12
22 MMS START 2
23
4 99/04/28 99/04/28 99/04/28 MMS UNIT 1/2
3
2 ADD OPTICAL MODULE etc '01.6.12 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CHG CIRCUIT '99.11.15 H.T 529042 4 1000 2
00
01
02 MI12 PROBE
PROBE ERROR LOW PROBE
OUTPUT SWITCH
PROBE
TRIGER
PROBE
RESTERT
ERROR
BEAM CUT CLEAR BATTERY SWITCH
POWER OFF ON OFF
03
RELAY OPEN
PROBE
STATUS
04 RELAY CLOSED
RELAY OPEN
SKIP
05 (N.O.)TS
RELAY CLOSED
RELAY OPEN
06 ERROR
(N.C.)
RELAY CLOSED
07 LOW
RELAY OPEN
BATTERY
(N.O.)
08 RELAY CLOSED
OFF
AUDIO
EXTENSION
09 (OCT)
ON
10
11
12
MI12
INTERFACE UNIT
13
14
15 SENSOR TOOL
16 OMM Optical Module

STYLUS
17
CLEAR LED
18
RENISHAW
19 RED LED
20
21
22 GREEN LED
AMP YELLOW LED OMM OPtical Module
23
4 99/04/28 99/04/28 99/04/28 MMS UNIT 2/2
3
2
1 529042 4 1001 0
00
MMS UNIT 1 AP2 T.U AP1 BASE I/O

01
X290 X321 X98 X55 (CF31)
02 5 3 1497 A13 A13 X17 MMS POWER ON
03
X290 X321 X98 X55 (CF31)
4 4 1496 A12 A12 X18 MMS INPROCESS
04
05
X290 X321
14 6
06
X290 X321 X91 X58 (SKIP)
3 8 1495 2 2 X178 MMS SKIP
07
2L+
X290 XT2 X321
20 2L+ 7
08
1M
X290 XT2
7 1M
09
X290 X321 X98 X55 (CF31)
10 2 5 1494 A11 A11 X19 MMS SENSOR READY
11
1 2L+
X291 XT2 X321
1 2L+ 1
12
1 1M
X291 XT2 X321
2 1M 2
13
14
15
AP1 BASE I/O
4
(CF33) X56 X99
Y19 A11 2499 A11
16
4
X56 X99
Y18 A12 2498 A12
17 MMS START 1
18 3
2
FELITE CORE
ZCAT3035-1330
(D56TH002000)
MACHINE SIDE
19
IMM 1
XT52 XT51 1.25SQ Y/G
JB52
1486 1486 GREEN TPS
20 3
7M 7M BLUE 0V
1
7L+ 7L+ RED +18V
21
2 GND GND
2 STUD
22
1.25SQ Y/G
23
4 ADD. LINE № '01.06.14 H.T 99/04/28 99/04/28 99/04/28 MMS UNIT 1/2
3 DEL.FELITE CORE ADD. WIRE '01.03.13 H.T
2 CHG IMM CIRCUIT '00.12.26 H.T
(MP3) '99.3～
1 CHG CIRCUIT etc '99.11.15 H.T 529042 4 1002 4
MMS INTERFACE UNIT TIMING CHART
TOOL SET TO SPINDLE
MMS POWER ON FUSE BLOW ALARM EMERGENCY STOP
SENSOR READY RECIVE 1
MMS START COMMAND SEND MMS START COMMAND TO MMS UNIT
MMS START PC DISPOSE
CHEC K MM S STA RT C OMMA ND FO R 0. 5ｓｅｃ
TOOL CLAMP
MMS SKIP 100ｍｓｅｃ SEND SKIP SIGNAL TO MC X-AXISZERO
TOUCH POSITION
Y-AXIS 2-ｎｄ
ZERO POSITION
TOOL SELECT SENSOR TOOL
Z-AXIS ZERO
SET THE SENSOR TOOL POSITION
MOVE AXIS TOUCH SENSOR
ATC MODE
MEASURE MOVE
MDI MODE
LEAVE THE TOUCH POINT
COODINATES SKIP +X CYCLE START DOING TOOL RETURS
TO TERMINAL BOX
PULL OUT SENSOR TOOL
50
10 30 10
17.8 150
13
(X1202)
MMS PROBE
X291
SENSOR TOOL VFB

150
180
(X1201) (X1200)
0L
+18V
GND
TPS STAILAS MMS PROBE
X290
13
(ADAPTOR)
6

4 99/04/28 99/04/28 99/04/28 MMS UNIT 2/2
3
2
(MP3) '99.3～
1 CORRECT ERROR '99.11.15 H.T 529042 4 1003 1
MACHINE SIDE
00
AP1 REMOTE I/O UNIT AP2 T.U JB11 BOX

01
X56 X99 X307 XT110 HL11
Y1D A7 A7 1 2460 2460
02 ALARM
RED
03
X56 X99 X307 XT110 HL10
Y1C A8 A8 2 2461 2461
04 CYCLE FINISH
YELLOW
05
X56 X99 X307 XT110 HL12
Y1B A9 A9 3 2462 2462
06 CYCLE START
GREEN
07
X307 XT110
4 1M 1M (BLACK)
08
1M
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 REVOLVING LIGHT
3
(+24V) (OPTION)
2
1 529042 4 1010 0
MACHINE SIDE
00
AP1 REMOTE I/O UNIT AP2 T.U JB11 BOX
01 (OPTION) 1
X56 X99 X307 XT110 HL11

Y01D A7 A7 1 2460
02 WARM UP LIGHT (RED)
RED
X56 X99 X307 XT110 HL10
Y01C A8 A8 2 2461
03 CYCLIE FINISH
YELLOW
04 2L+
1
KA44 2460
05 6 4
101206 2
KA44 2661 XT110 HA77
06 5 3
BZ WARM UP BUZZER
101206 2
AP2 T.U
07
1M
X307 XT110
4 1M (GLAY)
08
09
2L+
XT2 XT110
2L+ 2L+ (BLACK)
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 PATO LIGHT
3
WARM UP (OP)
2 CORRECT ERROR '01.03.13 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 CORRECT ERROR '99.08.11 H.T 529042 4 1011 2
00
AP1 REMOTE I/O UNIT AP2 T.U

01
X56 X99 X307 KA420
Y1D A7 A7 1 420 8 7
02 ALARM
a 101211
b
03 X56 X99 X307 KA421
Y1C A8 A8 2 421 8 7
CYCLE FINISH
a 101213
04 b
X56 X99 X307 KA422

Y1B A9 A9 3 422 8 7
05 CYCLE START
a 101214
b
06 X56 X99 X304 KA44
Y03 B17 B17 1 2660 8 7
WARM UP BUZZER
a 101216 101105 101106
07 b
X307
(WARM UP ONLY)
4 1M
08
1M
09
MACHINE SIDE
10
11 KA420 2460 XT110 X330 HL11

2460 1
5 3 ALARM LIGHT
101202 RED
12
KA421 2461 XT110 X330 HL10
2461 2
13 5 3 CYCLE FINISH
101203 YELLOW LIGHT
14 KA422 2462 XT110 X330 HL12
2462 3
5 3 CYCLE START
101205 GREEN LIGHT
15
KA44 2661 XT110 X330 HA77
2661 4
16 5 3
BZ WARM UP BUZZER
101206
17 (WARM UP ONLY)
XT110 X330
901 5
(LINE NO.CHANGE 1M->901)
18
15
19 XT2 X332 X330
15 1 7
(LINE NO.CHANGE X9590->15)
20
16
XT2 X332 X330
16 2 8
21 (LINE NO.CHANGE X9591->16)
22
23
4 99/04/28 99/04/28 99/04/28 REVOLVING LIGHT
3
(OPTION)
2
1 529042 4 1012 0
00
13 13 13
L1 L2 L3
MACHINE SIDE
01
3.5sq
KM18 FR18 3 M18
13L1 9/6.6A U39 U39
02 V39 M
MIST COLLECTOR
13L2 V39
3～
MOTOR
13L3 W39 W39 2.2KW 200V 50/60Hz
03 8.9/8.5A
3 1.5KW 200V 50/60Hz
102006
G
6.0/6.0A
Z18
04
CONTROL BOX DOOR PLATE
05 1
300 SA10 16
XT2 KM18
300 392
FR18
393 A1 A2 MIST COLLECTOR
06 2 95 96 MOTOR START
a 102002
b
07
08
2L+
4
FR18
2L+ 1348
09 98 97 REF.
(0370/12)
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 CHG.LINE № '01.3.26 H.T 99/04/28 99/04/28 99/04/28 MIST COLLECTOR
3 ADD 1.5KW TYPE '01.1.10 H.T (OPTION)
1 CORRECT ERROR '99.11.22 H.T 529042 4 1020 4
00
15 16
GS5
01
XT1
15
02 AC CONTROL BOX DOOR PLATE
XT1 SA11
16
03 XT2 XT2
6L+ 5049
REF.
(1030/11)
04 XT2
FG 6M
REF.
(1030/13)
05
06 R100 4.5A
07
08
COOLANT WIPER MACHINE SIDE

09 CONTROL BOX
JB11
10
X300 X2401 M28
2400
11(1030/03)
REF. 1 M COOLANT WIPER
2401 2 DC24V 1A MAX
2402 3
12
2403 4
X300
2404 5
13(1030/05)
REF.
2405 6
2406 7
14
2407 8
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 COOLANT WIPER
3
(OPTION)
2
1 529042 4 1030 0
00
AP2 T.U MACHINE SIDE
AP1
BASE I/O
01
15 YV12
V28 X5355
02 V28
1M
2
1 355 OIL MIST COOLANT
Y09
X56 X99
B11 B11
1
(OPTION)
3 S S R
4
16
03 X5355
2 16
04 X5355
3
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 OIL MIST COOLANT
3
(OPTION)
2
1 529042 4 1040 0
00
01
(CF33) 1M
X56 X99 KA61
Y17 A13 A13 1211 1 16
02
a 107005 108011 200216
b
03
MACHINE SIDE
04
YV45
KA61 1710 X301 XT2
3 1710 1710 16
ROTARY TABLE
05 5 3 UNCLAMP SOL.
107002
Z40
16
06
XT2 16
07
XT2 <UNCLAMP SOL IN TABLE TYPE>
15
X301 MACHINE SIDE
4 ROTARY TABLE SIDE
08
YV45
X7140
P 1710 16
09 ROTARY TABLE
UNCLAMP SOL.
X7140
N
10
11
12
MACHINE SIDE AP2 T.U
ROTARY TABLE SIDE 2L+
13 X7140 X302
R 4 BASE I/O UNIT
14 X7140 X302 X98 X55

S 1 B7 B7 X0D
4th AXIS ZERO RETURN
DECELERATION
15 X7140
A
16 X7140 X302 X98 X55

C 2 B6 B6 X0E
4th AXIS UNCLAMP
17
X7140
B
18 X7140
W
19 X7140 X302 X98 X55

X 3 B5 B5 X0F
4th AXIS NEGLECT
20
21
22
23
4 99/04/28 99/04/28 99/04/28 NC ROTARY TABLE
3
TSUDAKOMA etc(OP)
2
1 529042 4 1070 0
00
01
(AGP2004) 1M
X56 X99 KA60
Y0C (CF33) B8 B8 1210 1 16
02 M43 START
a 108009 200116
b
03
(AGP2004)
X56 X99 KA61
Y17 A13 A13 1211 1 16
04 M44 START
05
(AGP2004)
X56 X99 KA62
Y1F A5 A5 1212 1 16
06 M45 START
07
08
M-CODE INDEX CONTROLLER
KA60 X301 1 XT5
480 1 480
09 5 8
108002
X301 1 XT5
470 2 470
10
KA61 X301 1 XT5
481 3 481
11 5 8
107002
X301 XT5
1 471
471 4
12
KA62 X301 1 XT5
482 5 482
13 5 8
0280202
X301 1 XT5
472 6 472
14
M-CODE INDEX CONTROLLER AP1 BASE I/O UNIT
15
1
XT5 X306 X98 X55
1213 3 1213 B8 B8 X0C
16 M CODE FINISH
2L+ (M45,M44,M43)
XT5 1 X306
2L+ 2
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 M CODE INDEX
3
TABLE (OPTION)
2
1 ADD XT5 '00.3.7 H.T 529042 4 1080 1
CONTROL BOX SIDE
00
1.25sq Y/G CHIP BLASTER SIDE
GND.
STUD X7021 X7022
2L+ V V GRAND
01
0.5sq BLUE
KA201 XT6
2301 A 2301 A 1 M CODE#1
02 9 5 (HI-PRESSURE THOUGH
109114 COOLANT ON)
(UNUSED) 2
B 2302 B M CODE#2 (NOT USED)
03
1M
XT6
1M K 1M K 10
04 COMMON 1
(UNUSED) C 2303 C 3
05 M CODE#3 (NOT USED)
(UNUSED) D 2304 D 4
M CODE#4 (NOT USED)
(UNUSED) L 2305 L 11
06 COMMON 2 (NOT USED)
XT6
2L+ E E 5 RETURN PUMP ON
07 (COMMON)
XT6
1310 F 1310 F 6
08 RETURN PUMP ON
XT6
2L+ M M 12 ERROR SIGNAL
09 COMMON
XT6
1311 N 1311 N 13 ERROR SIGNAL NO
10
(UNUSED) P 1312 P 14
11 ERROR SIGNAL NC
(UNUSED) 15
12 R 1313 R FLOW ALARM
(UNUSED) S 1314 S 16
13
MS3106B A 1 D1 L1
MS3102A
22-14P 22-14S
14
B 2 D1 L2
USER SIDE CHIP BLASTER

15 POWER SUPPLY
C 3 D1 L3 (AC 200V)
16
D GRAND
17
MS3106B
22-14S
18
1M
19 KA202
1310 8 7 DISCHARGE PUMP ON
a 109118
20 b
AP12
21 X4255 (CN26)
1311 2 X2A5 THROUGH COOLANT
UNIT ALARM
22
( EXTERNAL
ALARM
CONTROL)
23
4 99/04/28 99/04/28 99/04/28 CHIP BLASTER 1
3
INTERFACE
2
1 529042 4 1090 0
MACHINE SIDE
5 5 5
(11A) MOTOR
L1 L2 L3 KM11 FR11 (5A) M11 STD: ('01～ )
0.9A U21 1
01 M (200V 50Hz 0.23KW 2.6A)
V21 (200V 60Hz 0.365KW 2.1A)
3～
W21 STD:180W 2P(～ '01)
1
02 (200V 50Hz 1.0A)
(200V 60Hz 0.94A)
025007
G POWERFUL COOLANT
Z11 :1.1KW 2P
03 (200V 50Hz 6.0A)
(200V 60Hz 5.3A)
HIGH PRESS. COOLANT
04 (200V 50Hz 3.0KW 11.9A)
10 10 10
(200V 60Hz 2.2KW 10.0A)
L1 L2 L3 KM19 FR19 M32
3.6A U29
05 M
V29 COOLANT DISCHARGE
3～ PUMP MOTOR (OPTION)
W29
06 750W
0230 06
G 200V 50Hz 4A
200V 60Hz 4A
Z32
07
08
09
AP12 REMOTE I/O UNIT POWER PANEL
10
15 (CN4) 16
KM11
V4100 X5250 FR11 A1 A2
FLOOD COOLANT PUMP
1M 374 1 390 MOTOR STARTER
11 V4100 95 96
Y320 021003
S S R
16
12 X5250
2
13
15 (CN5)
V4101 X5251 KA201
14 13
14 V4101
1M 373 1 373 16 THROUGH COOLANT
Y321 a 109002
021005
S S R b
16
15 X5251
2 16
16
17
15 16
KA202 357 KM19
FR19 389 A1 A2 COOLANT DISCHARGE
18 5 3 95 96 PUMP MOTOR ON
109019
19
20
2L+
FR11
2L+ 1349
21 98 97
REF SHT.
(0370/04)
THERMAL TRIP ALARM
FR19
2L+
22 98 97
23
4 99/04/28 99/04/28 99/04/28 CHIP BLASTER 2
3
MOTOR STARTER
2
1 CHG.FLOOD COOLANT PUMP '01.06.14 H.T 529042 4 1091 1
00
16
01
02
21
KA36 490
03 6 4
006318
04
05
06 2SQ RED
07
XT2 XT2
490 16
08 Z100
09
MACHINE SIDE
JB11
10
1
X2404 EL5
11 X9590 1 SHOW LIGHT
AC100V 300W
1
X2404
X9591 2
12
1
X2404 EL6
13 X9593 3 SHOW LIGHT
AC100V 300W
1
X2404
X9594 4
14
1
X2402 EL8
9100
15 SHOW LIGHT
1 DC12V 50W
X2402 (OPERATING SIDE)
9101
16
TC4 JB61
17
100V 12V XT61 EL7
490 490 X9560
18 SHOW LIGHT
0V 0V XT61 DC12V 50W
16 16 X9561 (MAGAZINE SIDE)
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 SHOW LIGHT
3
2
1 CORRECT ERROR '99.11.22 H.T 529042 4 1110 1
00
10 10 10
L1 L2 L3
MACHINE SIDE
01
2sq
KM51 FR51 M51
10L1 0.17A U52 U52
02 V52 M
OIL SKIMMER
10L2 V52
3～
MOTOR (DS-40TX-BL)
10L3 W52 W52 25W 200/220V
03 50Hz 0.2A
113006 60Hz 0.18A
G
Z51
04
CONTROL BOX DOOR PLATE
05
300 SA20 16
XT2 KM51
300 395
FR51
396 A1 A2 OIL SKIMMER
06 95 96 MOTOR START
a 113002
b
07
08
2L+
FR51
2L+ 1348
09 98 97 REF.
(0370/16)
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 OIL SKIMMER
3
(OPTION)
2
1 529042 4 1130 0
00
MACHINE SIDE 1M
01
2L+
XT1 SQ71 KA71 COOLANT GUN ON
2L+ 2370 8 7
02
a 114005
b
03
04
16
XT2 KA71 370 KM50
300 FR50 A1 A2
(0300/10) 371 COOLANT GUN.
05 5 3 95 96
114002 a 0230 04 114012
b
06
2L+
FR50 XT2
1348 (0370/03)
07 97 98 THERMAL TRIP 2
08
09
10
10 10 10 MACHINE SIDE
11 L1 L2 L3
1
2sq(BLACK)
KM50 FR50 (3.6A)
*1(2.1A) M50
U51
12 M
COOLANT GUN PUMP MOTOR
V51
3～ 200V 50Hz 325W 3A
W51 200V 60Hz 520W 3A
13
114005 1 SUB TANK TYPE
G 200V 370W
*1 50Hz 1.92A, 60Hz 1.82A
Z50
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 COOLANT GUN
3
(OPTION)
2
1 ADD. SUB TANK TYPE '01.4.4 H.T 529042 4 1140 1
00
01
02
MACHINE SIDE
03
10 10 10 2SQ
L1 L2 L3 KM35 FR35
U35
M35
6.6A U35
04 V35 M
X,Y AXIS
V35
3～
BLOWER MOTOR
W35 W35
1.5W 200V 6.2A
05
115017
G
Z19
06
07
08
09
10
AP2 T.U
15 CONTROL BOX DOOR PLATE

11
1M SA21
V22 X1030
12 V22
402 4 402 410 X,Y AXIS
Y2
029010
BLOWER ON SS
S S R
SELECT SWITCH
13 AR22PR-211B(FUJI)
(D13FA001580)
14
15
16
16
KM35
FR35 A1 A2 X,Y AXIS BLOWER ON
410 411
17 95 96
a 115004
b
18
19
2L+
FR35
20 2L+ 1349
REF. THEMAL TRIP 2
98 97 (0370/12)
21
22
23
4 99/04/28 99/04/28 99/04/28 X,Y AXIS BLOWER
3
(OPTION)
2
1 529042 4 1150 0
00
(AGP2024) 1M
01 X56 X99 KA481 BREAKER TRIP
Y1E A6 A6 2650 1 16 COMMAND (OPTION)
a 002006 044003
02 b
03
04
05
SA16 AP1 BASE I/O UNIT
06 X303 X98 X55
2 1651 A6 A6 X1E AUTO POWER OFF
ENABLE SS. (OPTION)
07 X303 X98 X55
3 1652 A5 A5 X1F
08 X303 X98 X55

1 1659 A7 A7 X1D
09
2L+
303
2L+ 4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 AUTO POWER OFF
3
(OPTION)
2
1 529042 4 1300 0
00
1M
01 X56 X99
Y1E A6 A6 2650
02
03 CALENDER
SA15 (ATX204)
TIMER A45 KA484 AUTO POWER ON
X303
2653 7 2651 1 2 COMMAND
04 5 6
a 044007
R21 b
1660 1 2
05 7 8 XT1
1 15
SA16 2 16 AP1 BASE I/O UNIT

06 X303 X98 X55
2 1651 A6 A6 X1E AUTO POWER OFF
ENABLE SS.
07 X303 X98 X55
3 1652 A5 A5 X1F BREAKER TRIP
1 ON/OFF SS. (OPTION)
08 X303 X98 X55
1 1659 A7 A7 X1D WARM UP PROGRAM
1 ON/OFF SS.
1M
09 R20
2L+ 1 2
X303
2L+ 4
10
11
12
13
14
15
16
17
AP1 BASE I/O UNIT

18
1M
X56 X99 X304
1 KA44 WARM UP BUZZER
Y03 B17 B17 2660 1 8 7
19
XT2
20
21
22
23
4 99/04/28 99/04/28 99/04/28 AUTO POWER ON/OFF(1)
1 (OP)
3
2
1 CORRECT ERROR '01.03.13 H.T 529042 4 1301 1
00
01
(AGP2024)
KA81
1M BRAKER TRIP
Y1E
X56
A6
X99
A6 2650 1 16 COMMAND (OPTION)
a
02 b
03 CALENDER
SA15 (ATX204)
TIMER A45 KA484 AUTO POWER ON
X303
2653 7 2651 1 2 COMMAND
04 5 6
A45 R21
1660 1 2
05 7 8 XT1
1 15
SA16 2 16 AP1 BASE I/O UNIT

06 X303
2 1651
X98
A6
X55
A6 X1E AUTO POWER OFF
ENABLE SS.
SA17
07 X303 X98 X55
3 1652 A5 A5 X1F BREAKER TRIP 1
SA18
ON/OFF SS.(OPTION)
08 X303 X98 X55
1 1659 A7 A7 X1D
WARM UP PROGRAM
1M ON/OFF SS.(OPTION)
09 R20
1 2
2L+
10 X303
2L+ 4
11
12
13
14
15
16
17
AP1 BASE I/O UNIT

18
1M
X56 X99 X304
1 KA44 WARM UP BUZZER
Y03 B17 B17 2660 1 8 7 (OPTION)
19
XT2
20
21
22
23
4 99/04/28 99/04/28 99/04/28 AUTO POWER ON/OFF(2)
3
WARM UP & TRIP (OP)
2
1 CORRECT ERROR '01.03.13 H.T 529042 4 1302 1
00
MACHINE SIDE
PC BOX (JB91)
PC SERVO MOTOR
01 A33 2PC AMP
MR-J2-200CT
(CN2) X205 X7201
MRM 7 C ENCODER
02 FOR POSITION F/B
MRRM 17 D
for ABSOLUTE
BATM 9 F TYPE:
03
LGM 1 G SPEC.
P5EM 19 S
04
LGM 11 R
P5EM 20
05
LGM 12 M
06
N
CONNECTOR SERVO MOTOR
07 CASE TYPE :HC-SF152B
XT92
11L1 L1
08 11L2 L2
11L3 L3
09
L11
10 L21
X7200
A U12
M20 ARMATURE 1.5KW
11 U
M
V B V12
3～
C W12
W GRAND
12
G D G
13
14
15
2L+ YV20
KA60 XT91 X7200
4153 G 4152 1M
16 5 3
108002
RV20
17
1M
X7200
1M H
18
XT91
19
20
AP91 REMOTE I/O
1M
21 X5260 KA60 2PC SELECT
Y330 1 2260 8 7 MOTOR BRAKE
22
LY2 DC24V
23
4 99/04/28 99/04/28 99/04/28 2PC SELECT MOTOR
3
(2PC OPTION)
2
1 529042 4 2001 0
00
MACHINE SIDE
PC BOX (JB91)
PC SERVO MOTOR
01 A34 2PC AMP
MR-J2-100CT
(CN2) X206 X7211
MRM 7 C ENCODER
02 FOR POSITION F/B
MRRM 17 D
for ABSOLUTE
BATM 9 F TYPE:
03
LGM 1 G SPEC.
P5EM 19 S
04
LGM 11 R
P5EM 20
05
LGM 12 M
06
N
CONNECTOR SERVO MOTOR
07 CASE TYPE :HC-SF102BK
XT92
11L1 L1
08 11L2 L2
11L3 L3
09
L11
10 L21
X7210
A U32
M21 ARMATURE 1.0KW
11 U
M
V B V32
3～
C W32
W GRAND
12
G D G
13
14
15
2L+ YV21
KA61 XT91 X7200
4163 G 4163 1M
16 5 3
107002
RV21
17
1M
X7200
1M H
18 XT91
19
20
AP91 REMOTE I/O
1M
21 X5261 KA61 2PC LOAD/UNLOAD
Y331 1 2261 8 7 MOTOR BRAKE
22
LY2 DC24V
23
4 99/04/28 99/04/28 99/04/28 2PC LOAD/UNLOAD
3
MOTOR (2PC OPTION)
2
1 529042 4 2002 0
MACHINE SIDE
00
2PC BOX

01
SQ50
X4266
1266 2 X2B6 2L+
02 PALLET HOOK EXTEND
X4266
2L+ 1
03
SQ51
X4267
1267 2 X2B7
04 PALLET HOOK RETRACT
X4267
2L+ 1
05
SQ58
X4264
1264 2 X2B4
06 LOCK PIN EXTEND
X4264
2L+ 1
07
SQ59
X4265
1265 2 X2B5
08 LOCK PIN RETRACT
X4265
2L+ 1
09
SQ68 X4268
1268 2 X2B8
10 PALLET ON STOCKER
X4268
2L+ 1
11
12
JB11
13
2L+
14
SQ66
X4276 X4256
1256 2 1256 2 X2A6
15 PALLET DOOR OPEN
X4276 X4256
1 1
16
SQ67
X4277 X4257
1257 2 1257 2 X2A7
17 PALLET DOOR CLOSE
X4277 X4257
1 1
18
19
SQ54
X4250
1250 2 X2A0
20 PALLET CLAMP
X4250
2L+ 1
21
SQ55
X4251
1251 2 X2A1
22 PALLET UNCLAMP
X4251
2L+ 1
23
4 99/04/28 99/04/28 99/04/28 PALLET CHANGER
3
INPUT (2PC OPTION)
2
1 529042 4 2010 0
MACHINE SIDE
00
MAG.& ATC BOX(JB61)

01
22 (EMG)
02
1M YV55
V2204 X5250
03 V2204
1 250 PALLET CLAMP
Y88
201103 16
S S R X5250
2 a 201103
04 b
YV56
V2205 X5251
1 251 PALLET UNCLAMP
05 V2205
Y87
201105
S S R X5251
2 a 201105
06 b
YV57
V X5252
1 252 PALLET AIR BLOW
07 V
Y89
201107
S S R X5252
2 a 201107
08 b
09
2PC BOX
REMOTE I/O UNIT (AP91)

10
1M 15 YV58
V2206 X5254
1 254 LOCK PIN RETRACT
11 V2206
Y334 201111 16
S S R X5254
2 a 201111
12 b
13
14 ELECTRIC CABINET
JB11
24
15
1M ( EMG + M/C DOOR
+ 2PC DOOR )
16
16
17
YV60
V4101 X5256 X5266
18 V4101
1 256 1 PALLET DOOR OPEN
Y326 021005
S S R X5256 X5266
2 16 2
19
YV61
V4102 X5257 X5267
20 V4102
1 257 1 PALLET DOOR CLOSE
Y327 021007
S S R X5257 X5267
2 16 2
21
22
23
4 99/04/28 99/04/28 99/04/28 PALLET CHANGER
3
OUTPUT (2PC OPTION)
2
1 529042 4 2011 0
00 MACHINE SIDE
01
2PC SW. BOX(JB92) 2PC BOX (JB91)

02
03
2L+
04
SB31
X4262
1262 2 X2B2
05 ONE CYCLE 1 P.B
X4262
2L+ 1
06
SB33
X4263
1263 2 X2B3
07 ONE CYCLE 2 P.B
X4263
2L+ 1
08
09
10
11
12
2PC SW. BOX(JB92)
AP91 REMOTE I/O

13
1M
X5262 HL8
Y332 1 2262
14
X5262 ONE CYCLE 1 LED
2 1M
15
X5263 HL18
Y333 1 2263
16
X5263 ONE CYCLE 2 LED
2 1M
17
18
19
20
21
22
23
4 99/04/28 99/04/28 99/04/28 2PC SWITCH BOX
3
(2PC OPTION)
2
1 529042 4 2012 0
01
02 NC UNIT KIT PANEL ANTENNA

D2-K'S 1
03
UART1 1
CF22 CH1 RS232C A100 ANTENNA
2 SD 2 3
04
3 RD 3 2
4 RS 4 7
05
5 CS 5 8
6 DR 6 6
06
20 ER 20 4
8 CD 8 1
07
9 RI 9 9
7 0V 7 5
08
09 CF22 CH2
14 SD 2
16 RD 3
10
19 RS 4
17 CS 5
11
21 DR 6
15 ER 20
12
18 CD 8
22 RI 9
13
24 0V 7
MAZA-CARE SYSTEM
*STD SPEC
14 (JAPAN
DC-DC CONVERTER
au SUPPORT AREA ONLY)
(DC24V→5V)
15 DCIN DCIN 5V
STANDARD
CF22(ch1) - CMT/PRINTER
1 IN(+) OUT(+) 2
CF22(ch2) - MAZA-CARE SYSTEM
16 DCIN
U100
DCIN 5V
2 0V IN(-) OUT(-) 0V 1
17 DCIN
3 G
18
19 DCIN
1
20 DCIN
2 ←FROM CONTROL CABINET
21 DCIN
3
22
23
24
4 99/04/28 99/04/28 99/04/28 MAZA-CARE KIT
3
2
STD CONNECT・ TYPE1
1 MODIFICATION OF CONNECTOR NAME :070509TI 529042 4 3010 1
01
02 NC UNIT KIT PANEL ANTENNA

D2-K'S 1
03 PCM CIA I/F
UART1 1
VS50C RS232C A100 ANTENNA
3 SD 3
04 RS-232C
PC CARD 2 RD 2
7 RS 7
05
8 CS 8
6 DR 6
06
4 ER 4
1 CD 1
07
9 RI 9
5 0V 5
08
09
10
11
12
13
MAZA-CARE SYSTEM
*TOOL ID(OP.) SPEC
14 (JAPAN
DC-DC CONVERTER au SUPPORT AREA ONLY)
(DC24V→5V)
15 DCIN DCIN 5V
VISUAL TOOL ID SPEC(OP.)
CF22(ch1) - CMT/PRINTER
1 IN(+) OUT(+) 2
CF22(ch2) - VISUAL TOOL ID
PC CARD - MAZA-CARE SYSTEM
16 DCIN
U100
DCIN 5V
2 0V IN(-) OUT(-) 0V 1
17 DCIN
3 接地
18
19 DCIN
1
20 DCIN
2 ←FROM CONTROL CABINET
21 DCIN
3
22
23 -NOTE-
ビジュアルツール ID仕様時は、 RS-232C PCカードを追加し、 RS-232Cチャンネルを増設します。
RS-232C PC CARD is added at the time of VISUAL TOOL ID specification
24 , and it extends RS-232C channel.
4 99/04/28 99/04/28 99/04/28 MAZA-CARE KIT
3
PCMCIA CONNECT･TYPE2
2
1 MODIFICATION OF CONNECTOR NAME :070509TI 529042 4 3011 1
00
01
02
POWER
03
HL1
04
05
06
07
08
09
10 RESET CLEAR
( ) E C
READY
11 HDD WARM UP
? ALARM
U V W ?
VFC
VFC , A @
12 # = * +
[ & SP
EOB CANSEL INPUT
SHIFT
SINGLE COOLANT PAGE
13 BLOCK STOP
COOLANT MACHINE
RAPID SPINDLE FEED RAPIO HOME 1 AUTO
14
TAPE
WINDOW
WINDOW WINDOW
6
X X X
W
15 100 10
JOG/HANDLE
1
MDI
4
16 1
SPINDLE 5
SB28 STOP START
17 CYCLE START
HL21 XYZ4
3 SB23 SB24
SB30 HL23
SB31 -Y +Z SB29
SB26
18 SB21 SB20 SB27
2 FEED HOLD
HL22 -X +X +4 -4
DOOR UNLOCK
SB22 SB25
8
19 4 SB32 +Y -Z
SB15
CONVEYOR TOOL
20 UNCLAMP
SB10
SA3 SA2 SA1
HL24 MACHINE
1 SET UP PROGRAM
13
21
LOCK ENABLE
SB3
22 11
23 9 10 12 7
4 99/04/28 99/04/28 99/04/28 NM64
3
OPERATING PANEL
2
1 529042 7 0011 0
B:PANEL=HANDE MADE
LIST-G－ＮＯ :G5290A3A C:PANEL=P.C.B
MARK SYUTU NO. ＮＯ．PARTS NO. PARTS－NAME MAKER TYPE Ａ B C D E F G H J K L M N O P Q RAK
0021 1 D21IA001020 LED IZUMI UP8-2489GP HL21,24 2 0
0021 2 D21IA001030 LED IZUMI UP8-2489WP HL22 1 0
0021 3 D19IA002120 PB. SWITCH IZUMI LA4L-M1C2L-G SB31 1 0
0021 4 D19IA002130 PB. SWITCH IZUMI LA3L-M1C2L-R SB32,30 2 0
0021 5 D19IA002140 PB. SWITCH IZUMI LA4L-M1C14W SB29 1 0
0021 6 D19IA002150 PB. SWITCH IZUMI LA4L-M1C2L-W SB21-28 9 0
0021 7 D15IA003110 PS. LOCK SWITCH IZUMI HW1B-V402-TK1890 SB10 1 0
0021 8 D19IA002160 PB. SWITCH IZUMI LA4L-M1C24W SB15 1 0
0021 9 D26IA000860 KEY SWITCH IZUMI HA1K-2C2A-2 SA3 1 0
0021 10 D26IA000540 KEY SWITCH IZUMI HA1K-2C1B-3 SA2 1 0
0021 11 D15IA003400 PB. SWITCH IZUMI HA1B-M1C2B SB3 1 1
0021 12 D26FA000270 KEY SWITCH FUJI AH25-J2A-11A SA1 1 1
△ 0031 13 D71IA006030 PANEL ASSY. IZUMI ZY1C-SS3153 0 1

4 99/04/28 99/04/28 99/04/28 OPERATING PANEL LIST
3
2
1 529042 7 0012 0
1 3
AUTO POWER OFF MIST

(BREAKER TRIP) COLLECTOR
OFF ON OFF ON
PARTS LIST
NO. PARTS NO. PARTS NAME CATALOG TYPE REMARK MAKER QTY
1 D26FA000800 KEY SELECT SWITCH AR22JR-2B22A (SA16) AUTO POWER OFF(BREAKER TRIP) FUJI ELECTRIC 1
2 D56YC001580 MARK (REAR SIDE) YAMAZAKI MAZAK 1
1 3 D13FA001580 SELECT SWITCH AR22PR-211B MIST COLLECTOR (SA10) FUJI ELECTRIC OP

OIL SKIMMER (SA20)
X,Y AXIS BLOWER (SA21)

4 99/04/28 99/04/28 99/04/28 DOOR PANEL LAYOUT
3
AUTO POWER OFF etc
2
1 ADD OPTION SWITCH '00.3.1 H.T 529042 7 0013 1
1031 1032
1030
1029
10L+
LOCK PIN A&I

SA7 BACK VIEW
8
PRINTER I/F (OPTION) RS-232C I/F
SA7
1
7 1 4
MOUSE SELECT SWITCH KEY BOARD I/F (OPTION)

(OPTION)
MOUSE I/F (OPTION)
L I S T - G －ＮＯ :G 5 2 9 0 A 3 A
MARK SYUTU NO. ＮＯ．P A R T S N O . PARTS－ NAME MAKER TYPE Ａ B C D E F G H J K L M N O P Q RAK
F D 0020 PA 1 D18ZZ000730 R O T A L Y S W IT C H TOSOKU R S 400 N P1 -1- 11A E 30° L= 16R 1
△１ PD 2 D51MA003050 C IR C U IT P R O T E C TO R M IT S U B IS H I C P-S 1P A 1-M 2A QF 12 0
△１ PD 3 D55MB000250 A C 1 O O V O U T LE T M A T S U S H IT A W F 3002EK 0
F D 0020 PA 4 D18FB000230 KN OB F U J IT S U R -A N TR -2a 1
△１ PA 5 D82HF000780 M O D U LE R J A C K H OKKO T M 5R E 1-64(50)A SSY . 1
7 D65MA004090 H A N D LE M IT S U B IS H I H D -60 1
8 D56TR001990 FA N M OTOR TOYO D EN KI U TS450C W 3 M 44 1
D56TY001160 F IN G E R G U A R D IK U R A S E IK I A -30F -1 1

4 99/04/28 99/04/28 99/04/28 HANDLE PANEL
3
DATA I/O PANEL
2
1 ADD NET WORK I/F & DEL AC OUTLET '00.6.28 H.T 529042 7 0020 1
00
01
10L+
2005
10L+
2L+
2L+
2L+
02
SB10
SB29
SB15
HL23
03
5011
5021
1012
10M
1028
5030
04
10L+
SB30
05
10L+
10L+
10L+
06
1040
SA1
SB27
07
1036
1008
10L+
08 10L+
SB24
1013
SB25
10L+
09
10L+
1016
SA2
1015
10L+
SB26
10
1009
SB28
11
1014
10L+
2L+
12 1038
10L+
SA3
13
SB20
10L+
1010
5042
10L+
14
1020
SB23
SB22
15
10L+
1017
1018
16
SB21
17
1019
18
2004
10L+
19
2007
2006
10L+
10L+
HL24
SB3
20
SB31
SB32
HL21
HL22
10M
1005
21
1011
1039
10M
10M
22
23
4 99/04/28 99/04/28 99/04/28 OPERATING PANEL
3
BOTTOM VIEW
2
1 529042 7 0031 0
MAGAZINE PANEL (JB62)
3 4
SB11 1 2
SB5 SB6 AUTO MANUAL
SA4 HL4
REVERSE FORWARD
<FRONT VIEW>
SB11
2150 1M
1153 2L+ 1152 2L+ 1151 2L+ 5011
5012
5022 5021
SA4
<BACK VIEW>
MAG.PANEL
L=500
2150
1M
1153
2L+
W2064
1151
2L+
1152
2L+
5012
5011
5022
5021
ONLY USED YME
#110(TMDEN280509-FA)
1.25Y-3L

MARK SYUTU NO ＮＯPARTS NO. PARTS－NAME MAKER TYPE Ａ B C D E F G H J K L M N O P Q RAK
JB62 1 D15IA003110 PUSH LOCK BUTTONIDEC HW1B-V402 TK1890 2b 1
JB62 2 D15IA002620 PUSH BUTTON IDEC AB6G-M1P-W 2
JB62 D15IA002940 SWTICH GUARD IDEC AL-KH6SP 2
JB62 3 D13FA001400 SELECT SWITCH FUJI AH253-P2B11 1
JB62 4 D21PA000810 LED OKAYA BD-3613A-24 1

4 99/04/28 99/04/28 99/04/28 MAG.PANEL (JB62)
3
2
1 529042 7 0040 0
3
2PC PANEL (JB92)
HL8 HL18
CYCLE(1) CYCLE(2)
EMERGENCY STOP
SB31 SB33 SB12

JB92 1 D15IA003110 PUSH LOCK BUTTON IDEC HW1B-V402 TK1890 2b<SB12> 1
JB92 2 D15FA003280 PUSH BUTTON FUJI AR22FOR-11B <SB31,33> 2
JB92 3 D21PA000810 LED OKAYA BD-3613A-24 <HL8,18> 2

4 99/04/28 99/04/28 99/04/28 2PC PANEL(JB92)
3
(2PC OPTION)
2
1 529042 7 0050 0
PLC SEQUENCE PARAMETER TABLE
R2100
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 ｂｉｔ Nｏ .
M1000 TYPE OF TABLE 1:NC ROTALY TABLE 0:INDEX TABLE

M1001 UNIT OF INDEX TABLE (NOT USED) 1:5ﾟ(FINNISH) 0:1ﾟ(TIMER)
M1002 INDEX TABLE TYPE (NOT USED)
M1003 END MILL TOOL MEASURE 2 1:VALID 0:INVALID
M1004 TYPE OF FEEDBACK X 1:ABSOLUTE 0:INCREMENTAL
M1005 TYPE OF FEEDBACK Y 1:ABSOLUTE 0:INCREMENTAL
M1006 TYPE OF FEEDBACK Z 1:ABSOLUTE 0:INCREMENTAL
M1007 TYPE OF FEEDBACK 4 1:ABSOLUTE 0:INCREMENTAL
M1008
M1009 MAGAZINE MAX TOOL NUMBER <NOTE1>
M1010
M1011 NG. MAGAZINE TOOL DETECTOR 1:DISAVAILABLE 0:AVAILABLE
M1012 AXIS MOVE AT ATC BY PLC(EIA/ISO) 1:AUTO(PLC) 0:PROGRAM
M1013 SELECT THE T COAD "M06T**"
M1014 NOT "M06T**T**" <NOTE2>
M1015 AXIS MOVE AT ATC BY PLC 1:ONLY PROGRAM 0:BY PLC
R2101
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 ｂｉｔ Nｏ .
M1016 2 PALLET CHENGER (FJV250) 1:VALID 0:INVALID

M1017 2 PALLET CHENGER (FJV200) 1:VALID 0:INVALID
M1018 EXTERNAL FINISH SIGNAL (NOT USED)
M1019 COOLANT DOOR (NOT USED)
M1020 COOLANT MENU AT POWER ON 1:"AUTO"ON 0:"AUTO"OFF
M1021 ONE CYCLE SW. OF PALLET CHANGER (NOT USED)
M1022 EXTERNAL I/O (NOT USED)
M1023 TOOL MES. EQUIPMENT AT ATC 1:ARM 0:FIX
M1024 HIGH SPEED SPINDLE(Y) 1 1:VALID 1 0:INVALID 1
M1025 HIGH SPEED SPINDLE 1:VALID 0:INVALID
M1026 EIA/ISO ATC 3 1:T CODE 0:M06
M1027 Z POZI. AT EIA ATC FIN. 1:Z #2 HOME 0:Z HOME POS
M1028 TYPE OF SPINDLE CONTROLLER (NOT USED)
M1029 ATC HIGH SPEED (NOT USED)
M1030 MAZATROL ATC 3 1:Z HOME POS 0:Z 2ND HOME POS
M1031 PALLET CHANGE AXIS MOVE PATTERN 1:Z→ Y 0:YZ
<NOTE1> <NOTE2>
REGISTER ｂｉｔA ｂｉｔ9 ｂｉｔ8 MAGAZINE TYPE REGISTER ｂｉｔD ｂｉｔE COMMENT(M06T**)
0 0 0 30 TOOLS MAGAZINE 0 0 NEGLECT(STANDARD SET)
0 0 1 40 TOOLS MAGAZINE 0 1 SPINDLE TOOL NO.
R2100
0 1 0 60 TOOLS MAGAZINE 1 0 NEXT TOOL NO.
R2100 0 1 1 120 TOOLS MAGAZINE 1 1 COMMANDED TOOL NO.
1 0 0 160 TOOLS TOOL HIVE

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3 MODIFY PARAMETER '03.1.8 H.T LIST(1)
2 ADD PARAMETER '00.11.27 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CHANGE PARAMETER '00.07.27 H.T 529042 1 0110 3
R2102
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
M1032 MAZAK MESURING SYSTEM 1:OPTICAL 3 0:INDUCTIVE 3

M1033 LC SENSOR 1:LC SENSOR 0:NO SENSOR
M1034 RESERVED(MD) 2 1:VALID 2 0:INVALID 2
M1035 RESERVED(MG) 2 1:VALID 2 0:INVALID 2
M1036 RESERVED(PD) 2 1:VALID 2 0:INVALID 2
M1037 ADDITIONAL M CODE 1 (NOT USED) 1
M1038 CYCLE START BEFORE ZERO RETURN 1:AVAILABLE 0:DISAVAILABLE
M1039 3 MANUAL PULSE GENERATOR 3 1:VALID 0:INVALID
M1040 PATO LIGHT ON AFTER PALLET CHANGE(NOT USED) 1
M1041 D,N,C (NOT USED)
M1042 TOOL TRANSPORT SYSTEM (NOT USED)
M1043 MAZATROL-FMS (NOT USED)
M1044 PALLET I/D (NOT USED)
M1045 VALID CYCLE START PB AT M-FMS (NOT USED)
M1046 PATO LIGHT ON AT M00/M01 1:VALID 0:INVALID
M1047 WARM UP ACTION(CALENDAR TIMER) 1 1:AVAILABLE 0:DISAVAILABLE
R2103
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 ｂｉｔ Nｏ .
M1048 MIST COOLANT 1:AVAILABLE 0:DISAVAILABLE

M1049 COOLANT THROUGH SPINDLE 1:AVAILABLE 0:DISAVAILABLE
M1050 OIL HOLE COOLANT 1:AVAILABLE 0:DISAVAILABLE
M1051 TAP COOLANT 1:AVAILABLE 0:DISAVAILABLE
M1052 M53 (AUX,COOLANT 1) 1:AVAILABLE 0:DISAVAILABLE
M1053 SUB TANK (BASE COOLANT) 1:AVAILABLE 0:DISAVAILABLE
M1054 NIAGARA COOLANT 1:AVAILABLE 0:DISAVAILABLE
M1055 SPINDLE THROUGH AIR 3 1:AVAILABLE 0:DISAVAILABLE
M1056 WOARK AIR BLAST 1:AVAILABLE 0:DISAVAILABLE
M1057 SPINDLE CLEANING TOOL (NOT USED)
M1058 TAP COOLANT ON TIME (NOT USED)
M1059 TAP COOLANT (NOT USED)
M1060 M CODE FINNISH AT DOOR CLOSE (NOT USED)
M1061 WAIT CUTTING FEED TILL COOLANT ON1:AVAILABLE 0:DISAVAILABLE
M1062 TOOL ID (NOT USED)
M1063 EXTERNAL M CODE (M100-M107) 1:VALID 0:INVALID 1

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
2 CHANGE NAME '01.5.28 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 CHANGE PARAMETER 2000.02.16 H.T 529042 1 0120 3
R2104
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
M5000 5 AXIS (NOT USED) 1:ABS 0:INC

M5001 6 AXIS (NOT USED) 1:ABS 0:INC
M5002 5 AXIS 1:AVAILABLE 0:DISAVAILABLE
M5003 6 AXIS (NOT USED)
M5004 AUX. HEAD (NOT USED)
M5005 BALL SCREW SUPPORT (NOT USED)
M5006 CANCEL ERROR DETECT AT RESET 1:VALID 0:INVALID
M5007 MF1 PB. AT MENU OFF (NOT USED)
M5008 MMS BUZZER 1:OFF 0:ON
M5009 COLLECT SP. LOAD FOR WARM UP (NOT USED)
M5010 HIGH SPEED SPINDLE WARM UP (NOT USED)
M5011 THERMO DISPLACE ERROR FEED HOLD 2 1:INVALID 0:VALID
M5012 TTS RUNNING (NEGLECT ID) (NOT USED)
M5013 NOT MOVE Z AXIS AT ATC (NOT USED)
M5014 NOT MOVE Z AXIS AT ATC OF MDI (NOT USED)
M5015 ATC INTERLOCK NEGLECT BY M.FAIL PB. (NOT USED)
R2105
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 ｂｉｔ Nｏ .
M5016 RESUME SPINDLE RUN AFTER ATC(EIA/ISO) 1:VALID 0:INVALID

M5017 WAIT CUTTING SP. UP TO SPEED 1:INVALID 0:VALID 1
M5018 NEGLECT NEXT TOOL 1:AVAILABLE 0:DISAVAILABLE
M5019 UNMAN(TTS) (NOT USED)
M5020 RESUME SPINDLE RUN AFTER ATC(MAZATROL)1:VALID 0:INVALID
M5021 GROUP NO. SEARCH AT MDI (NOT USED) 1:AVAILABLE 0:DISAVAILABLE
M5022 1: 0:
M5023 COVER COOLANT 1 1:VALID 0:INVALID
M5024 SAFETY YME LEVEL C 1: VALID 0: INVALID
M5025 1: 0:
M5026 HDLC MODE OPERATING 1:DIRECT 0:SUB PROGRAM
M5027 SINGLE BLOCK AT SETUP SW.ON DOOR 1:OPEN/CLOSE 0:CLOSE
M5028 TOOL TYPE (HSK) 1:HSK 0:ANOTHER
M5029
M5030 MG.ORIGIN SET MODE 1:VALID 0:INVALID
M5031 NC OPERATING PANEL TYPE 1:P.C.B. 0:HAND MADE
(NOTE)
SAFETY YME LEVEL C SPEC
R2105 ｂｉｔ 8:1 VALID
ｂｉｔ B:1 VALID
R2109 ｂｉｔ 1:1 EXPORT

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3
LIST(3)
2 MODIFY PARAMETER '03.1.8 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CHG. PARA. '99.08.23 H.T 529042 1 0130 2
R2106
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
M5032 INDEX TABLE CONTROLLER TYPE (NOT USED)

M5033 SPEED MONITOR (YME) (NOT USED)
M5034 1: 0:
M5035 1: 0:
2
M5036 2PC FINISH LIGHT 1:VALID 0:INVALID
M5037 Y AXIS INTERLOCK (2PC) 1:VALID 0:INVALID
M5038 PALLET HOLD PATO LIGHT (2PC) 1:VALID 0:INVALID 1
M5039 PALLET HOLD POWER OFF (2PC) 1:VALID 0:INVALID 1
M5040 4 AXIS ON PALLET NO. 3 1:NO.2 0:NO.1
M5041 NC TABLE+2PC INHIBIT T.M.ARM 1:INVALID 0:VALID 1
M5042 MAGAZINE MOTOR BRAKE REREASE 3 1:VALID 0:INVALID
M5043 MAGAZINE MOTOR BRAKE NORMALY ON 3 1:VALID 0:INVALID
M5044 1: 0:
M5045 FLOOD & THROUGH COOLANT PUMP (NOT USED)
M5046 TEST PARAMETER (Set=0) 1:VALID 0:INVALID
M5047 COOLANT LINE FILTER ALARM (NOT USED)
R2107
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
M5048 1: 0:
M5049 1: 0:
M5050 1: 0:
M5051 1: 0:
M5052 1: 0:
M5053 1: 0:
M5054 1: 0:
M5055 COOLANT TEMPERATURE CONTROL (NOT USED)
M5056 CHIP CONVEYOR SLIP ALARM (NOT USED)
M5057 ATC(M06) FINISH AT TOOL CLAMP (NOT USED)
M5058 HANDLE BOX(OPTION) 1:VALID 0:INVALID
M5059 CONVEYER ENABLE PB. 1:VALID 0:INVALID
M5060 1: 0:
M5061 SPINDLE 15,000ｍｉｎ (NOT USED)
M5062 PRELOAD CHANGE SENSOR THE NUMBER (NOT USED)
M5063 1: 0:

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
2 CHANGE PARAMETER 2001.06.14 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
R2108
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
M5064 1: 0:
M5065 1: 0:
M5066 1: 0:
M5067 MAYFRAN COOLANT SYSTEM (OP) 4 1:VALID 0:INVALID
M5068 TTF2 SPEC 4 1:VALID 0:INVALID
M5069 2001 EMO SHOW SPEC 4 1:VALID 0:INVALID
M5070 TOOL CLAMP SENSOR (3P) 4 1:VALID 0:INVALID
M5071 35000rpm 4 1:VALID 0:INVALID
M5072 SELECT LOAD ORIGIN SET MODE(2PC) 1:VALID 0:INVALID
M5073 2PC MAINTENANCE DOOR 4 1:VALID 0:INVALID
M5074 COOLANT STOP KEY CUTTING START INTLOCK 4 1:VALID 0:INVALID
M5075 TRIAL RUN 3 1: VARID 3 0:INVALID 3
M5076 HYDRAULIC PRESSURE DOWN ALARM 4 1:VALID 0:INVALID
M5077 AIR PRESSURE DOWN FEED HOLD 4 1:INVALID 0:VALID
M5078 SPINDLE OVERRIDE UP/DOWN 3 1: 5％ 3 0: 10％ 3
M5079 1: 0:
R2109
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
M5080 MMS ALARM 1:VALID 0:INVALID

M5081 NAISYO(MDIT) 1:SIYOU DORI 0:JIYUU
M5082 OIL CONTROLLER 4 1:MAC 0:DAIKIN
M5083 DOOR OPEN & SET UP SS ON 1:SPINDLE STOP 0:SINGLE BLOCK
M5084 MDI ATC COMMAND Y-AXIS MOVE 3 (NOT USED)
M5085 M/C DOOR INTERLOCK SW.(EXP.,AUTO MODE) 1:M/C INT STOP 0:SBK STOP
M5086 4/5 AXIS INHIBIT 2PC 3 1:VALID 3 0:INVALID 3
M5087 10000rpm 1 1:VALID 1 0:INVALID 1
M5088 FJV 200 2PC MOVE 1 1:VALID 1 0:INVALOD 1
M5089 4/5AXIS MPG. 0.1DEG 1 1:VALID 1 0:INVALID 1
M5090 ATC ARM ROTATE 3 1:1/2 3 0:NORMAL 3
M5091 M100～ 107 FIN 1 1:8 1 0:1 1
M5092 MANUAL RAPID TRAVERSE 100％ 3 1:INVALID 3 0:VALID 3
M5093 1: 0:
M5094 PCB TYPE CABINET 2 1:VALID 2 0:INVALID 2
M5095 CYCLE START ACTIVATE 1:ANY SCREEN 0:ONLY SPEC

4 MODIFY PARAMETER '03.1.8 H.T 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3 CHANGE PARA 2000.07.27 H.T LIST(5)
2 CHANGE PARA 2000.02.16 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CHG. PARA '99.08.23 H.T 529042 1 0151 4
PLC DATA (SHORT TYPE) PARAMETER
ADDRESS C O M M E N T STANDARD
R 2110 R0 VALUE (RAPID TRAVERSE SPEED %) % 6 *
1 R1 VALUE (RAPID TRAVERSE SPEED %) % 12 *
2 R2 VALUE (RAPID TRAVERSE SPEED %) % 25
-1
3 SJOG VALLUE (SPINDLE JOG SPEED R,P,M) ｍｉｎ 50
-1
4 SPINDLE SPEED AT CLEANING TOOL ON ｍｉｎ
5 SPINDLE CLEANING TOOL Nｏ .

6 MULTIPLICATI0N OF M,P,G INTERRUPTION 0 *
7 WARM UP WORK Nｏ . (1～ 9999)
8 SPINDLE WARM UP OVERLOAD ALARM 1 LIMIT % 2 115
9 SPINDLE WARM UP OVERLOAD ALARM 2 LIMIT % 2 100
R 2120 SPINDLE WARM UP LOAD CHANGE LIMIT 1 % 2 1
1 SPINDLE WARM UP LOAD CHANGE LIMIT 2 % 2 1
2 SPINDLE LOAD UNIT - 2 1
3 TOOL ID MAGAZINE POCKET PARAMETER
4
5 TOOL ID READ RETRY NUMBER (IF 0 THEN 3 TIMERS)
6
-1
7 SINDLE JOG MAX SPEED ｍｉｎ 500
8
9
R 2130 PLC SW. & ALARM DISPLAY (LANGUAGE CODE) 0 *
1
2
3
4
5
6
7
8
9
R 2140 SPINDLE MOTOR COILING CHANGE SPEED ｒｐｍ *
1 SPINDLE MOTOR COILING CHANGE SPEED HYSTERISYS ｒｐｍ *
2
3
4
5 SPINDLE ARRIVE ON THE SPEED ± % 0
6 30
7 50
8
9
<NOTE> *
R 2110 YME : 3
R 2111 YME : 6
R 2116 0:* 1
1:* 10
2:*100
R 2130 0:ENG. 1:EXCEPT
R 2140 12000rpm :3200 25000rpm :0 HIGH TORQUE : 2100 1
R 2141 12000rpm : 20 25000rpm :0 HIGH TORQUE : 20 1

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3
LIST(6)
2 ADD.SPINDLE WARM UP '00.07.27 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD.HIGH TORQUE '99.08.17 H.T 529042 1 0160 2
R 2150 SPINDLE LOAD TEACHING DATA 3 4 <30> 3 (25) 0
1 SPINDLE LOAD TEACHING DATA 3 4 <30> 3 (20) 0
7 SPINDLE LOAD TEACHING DATA 3 ( ):25000rpm30kw 4 <30> 3 (0) 0
8 SPINDLE LOAD TEACHING DATA 3 < >:35000rpm 4 4 <30> 3 (0) 0
R 2160 SPINDLE LOAD TEACHING DATA 3 4 <30> 3 (25) 0
4 SPINDLE LOAD TEACHING DATA 3 4 <30> (0) 0
5 THERMOMETER Z AXIS:Hn-Cn R4626 0.1 4 ★
6 THERMOMETER Z AXIS:Hn-Sn R4627 0.1 4 ★
7 THERMOMETER Z AXIS:Hn-Ho R4628 0.1 4 ★
8 THERMOMETER Y AXIS:Sn-So R4629 0.1 4 ★
2 9 MAGAZINE AIR BLOW POSITION (HSK:4) 0
R 2170 AUTO POWER OFF DELAY D170 0.1S 30
1 WAY LUBE ON TIMER D171 0.1S 300
2 WAY LUBE OFF TIMER D172 0.1S 2700
3 M/C DOOR OPEN OFF TIMER D173 0.1S 100
4 PALLET UNCLAMP DELAY TIMER (2PC OPTION) D174 0.1S 5
5 SPINDLE AIR BLOW STOP TIMER D175 0.1S 4
6 COOLANT START TIMER 1 D176 0.1S 0
7 SPINDLE THROUGH CLEANING TIMER D177 0.1S 60
8 TOOL CLAMP TIMER (HSK:5) 4 D178 0.1S ―
9 TOOL UNCLAMP TIMER (HSK:5) 4 D179 0.1S ―
R 2180 WARM UP WATING TIMER D180 0.1S 2 150
1 SELECT ALARM TIMER (2PC OPTION) D187 0.1S 4 60
2 LOAD/UNLOAD ALARM TIMER (2PC OPTION) D188 0.1S 4 60
3 PALLET UNCLAMP RAPID SPEED LIMIT(FJV200 2PC OP) (529D0000～） D189 ％ 50
4 TOOL LOCK CONFIRMATION TIMER (HSK:7) 4 D181 0.1S 0
5 TOOL UNLOCK CONFIRMATION TIMER (HSK:7) 4 D182 0.1S 0
6 ATC TOOL CLAMP START TIMER (HSK:5) 4 D183 0.1S 0
7 MAGAZINE AIR BLOW TIMER (HSK:30) 4 D184 0.1S 0
8 OIL AIR ON TIMER D185 0.1S 300
2 3
9 OIL AIR OFF TIMER (25000rpm22kw:1500, 25000rpm30kw:900) D186 0.1S 4500
R 2190
｜ ATC AXIS MOVE PATTERN 4 0
R 2205
R 2206
| NOT USED 4 0
R 2223

4 MODIFY PARAMETER '03.1.8 H.T 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3 ADD. SPINDLE WARM UP '00.07.27 H.T LIST(7)
2 CHANGE PARAMETER 2000.02.16 H.T YAMAZAKI MAZAK CORPORATION H.TANIGUCHI A,MIWA A.KAWASAKI DRWN NO.
1 ADD.R2176 '99.08.23 H.T 529042 1 0170 4
R 2224 THERMAL OFFSET DISPLAY R4620 ― 0
5 THERMAL OFFSET YSn R4621 0.1 2 ★
6 THERMAL OFFSET YCn R4622 0.1 2 ★
7 THERMAL OFFSET XHn R4623 0.1 2 ★
8 THERMAL OFFSET XSn R4624 0.1 2 ★
9 THERMAL OFFSET XCn R4625 0.1 2 ★
R 2230 THERMAL OFFSET Z 1/10 R4670 0.1 2 ★
1 THERMAL OFFSET Y 1/10 R4671 0.1 2 ★
2 THERMAL OFFSET X 1/10 R4672 0.1 2 ★
3 OIL & AIR AIR STOP min 2 ★
4 4/5 AXIS CLAMP/UNCLAMP TIMER D164 0.1s
5 ATC ARM STOP DELAY (60 Hz) (WITHOUT PCB TYPE SET 0) D165 1 ― 6
6 ATC ARM STOP DELAY (30 Hz) (WITHOUT PCB TYPE SET 0) D166 1 ― 18
7 TOOL MAESURING ARM EXTEND CONFIRMATION (0=0.5sec) 2 D167 1 0.1 0
8 WARMING UP OVERLOAD ALARM NEGLECT (25000rpm=600SET) 2 D168 1 0.1 0
9 ATC AREA TIMER (0=2sec) 2 D169 1 0.1 0
R 2240 MANUAL RAPID TRAVERSE OVERRIDE (100%->**) 2 ― 0
1 MANUAL RAPID TRAVERSE OVERRIDE (50%->**) 2 ― 0
2 THERMAL OFFSET DISPLACEMENT INTERVAL (NORMAL) 2 ― 0
3 THERMAL OFFSET DISPLACEMENT INTERVAL (TEMPARATURE DOWN) 2 ― 0
4 THERMAL OFFSET DISPLACEMENT INTERVAL CHANGE 2 ― 0
5 MAC OIL CONTROLLER ON NEGLECT 2 ― 20
6 MAYFRAN COOLANT SYSTEM OUTPUT 2 ― 0
7 MAYFRAN COOLANT SYSTEM ALARM 2 0.1 0
8
9
2
★ ： T H E R M A L O F F S E T D IS P LA C E M E N T P A R A M E T E R
12000 12000 25000 25000
( O LD ) (Z LIN E A R GU ID E ) (22KW ) (30KW )
R 2165 60 75 85 130
R 2166 -15 0 0 0
R 2167 -45 -75 -85 -130
R 2168 0 0 15 8
R 2224 0 0 0 0
R 2225 75 100 -15 0
R 2226 -75 -100 0 -8
R 2227 -15 -18 7 12
R 2228 15 17 -7 0
R 2229 4 1 0 -12
R 2230 0 0 0 0
R 2231 0 0 0 0
R 2232 0 0 0 0
R 2233 0 0 60 60

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3
LIST(8)
2 MODIFY PARAMETER '03.1.8 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
1 CHANGE PARA 2000.02.16 H.T 529042 1 0171 2
R 2250 SPINDLE LOAD TEACHING DATA 30
1 SPINDLE LOAD TEACHING DATA 30
R 2260 SPINDLE LOAD TEACHING DATA 30
5
6
7
8
9
R 2270
1
2
3
4 SPINDLE DISPLACEMENT OFFSET (SETTING) (17) <17> 0
5 SPINDLE DISPLACEMENT OFFSET (101) <46> 0
6 SPINDLE DISPLACEMENT OFFSET (-242) <55> 0
R 2280
1
2
3
4
5
6
7
8
9
( ):25000rpm30kw
< >:35000rpm

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3
LIST(9)
2
1 529042 1 0172 0
PLC PARAMETER (DATA TYPE)
ADDRESS 4
STANDARD
MEMORY ACTIVE
R 2300 R 2800 ｂｉｔ TYPE 0 1
1 1 (PLC-CMN PALAMETER LIST REFERENCE) 0 1
2 2 0 1
3 3 1 1
4 4 256 1
5 5 0 1
6 6 READ AND WRITE TIME OVER ALARM COUNTER DATA SCAN 0
7 7 COUNTER DATA THAT MACHINE HAS TOOL ID OR NOT. SCAN 0
8 8 RETRY COUNTER DATA OF RESPONSE SIGNAL RECEIVE SCAN 0
9 9 THERMAL DISPLACEMENT MACHINT TYPE PARAMETER ---- 602 1
R 2310 R 2810
1 1
2 2
3 3
4 4 OVER HEAT FOR 1 SAMPLING 0.1゜ C 100
5 5 OFFSET EXEC.DELAY COUNTER SCAN -1000
6 6 OFFSET EXEC.DELAY COUNTER FOR AFTER ATC SCAN 0
7 7 OFFSET VALVE BY ONE TIME 0.5μ 1
8 8 OFFSET VALVE BY ONE TIME FOR AFTER ATC 0.5μ 0
9 9 THRESHOLD 0.1゜ C -2
R 2320 R 2820
1 1 40
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
R 2330 R 2830
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
R 2340 R 2840
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8 CLAMP SPEED AT GAP ELIMINATER ON mm/min 5000
9 9 1ｓｔ OVERRAID AT GAP ELIMINATER SIGNAL OFF ％ 200

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3
LIST(10) 2
2 MODIFIED '03.1.8 H.T H.TANIGUCHI A,MIWA A.KAWASAKI
PLC PARAMETER (DATA TYPE)
ADDRESS
STANDARD
MEMORY ACTIVE
R 2350 R 2850
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
R 2360 R 2860
1 1
2 2
3 3
4 4 AFC ALARM TIME AFTER CLAMPPED 2ｎｄ 0V SEC 5
5 5 AFC MIN. VALUE OF 2ｎｄ OVERRIDE 5000
6 6 AFC MAX. VALUE OF 2ｎｄ OVERRIDE 10000
7 7 AFC STEP VALUE OF 2ｎｄ OVERRIDE 100
8 8 AFC LOWER 1
9 9 AFC UPPER 1
R 2370 R 2870
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
ATC ARM EXTEND VALUE ｍ 0
9 9
R 2380 R 2880
1 1
2 2
3 3
4 4
5 5
6 6 ｍｍ/
TOOL LENGTH MEASURE SKIP SPEED 300
7 7 ｍｉｎ
8 8
TOOL LENGTH MEASURE RAPID TRAVERSE OVERRAID % 24---STD
9 9 17--25000rpm
R 2390 R 2890
DISTANCE OF THE TOW SENSOR SKIP AND DEC. ｍ 25000
1 1 ( )
2 2
Z AXIS SKIP POSITION ｍ
3 3
4 4
Z AXIS START POSITION OF TOOL LENGTH MEASURE ｍ
5 5
6 6
Y AXIS START POSITION OF TOOL LENGTH MEASURE ｍ
7 7
8 8
X AXIS START POSITION OF TOOL LENGTH MEASURE ｍ
9 9
R 3980
TOOL BREAKAGE ALARM LIMIT ｍ 20000
1 (7874)

4 99/04/28 99/04/28 99/04/28 PLC PARAMETER
3
LIST(11) 1
2
1 MODIFIED '03.1.8 H.T 529042 1 0190 1
PLC-CMN PALAMETER TABLE
R2300
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 ｂｉｔ Nｏ .
MANUAL MEASURE 1:VALID 0:INVALID

TOOL ID 1:VALID 0:INVALID
VARIABLE TIMER 1:VALID 0:INVALID
V100 ONLY 1:VALID 0:INVALID
FMC CONTROL 1:VALID 0:INVALID
FMS PALLET ID 1:VALID 0:INVALID
FMC CONTROL ID 1:VALID 0:INVALID
RS232C 1 PORT TYPE 1:VALID 0:INVALID
TOOL ID R RESISTOR LOADE 1:VALID 0:INVALID
THERMAL DISPLACEMENT OFF SET 1:VALID 0:INVALID
THERMAL DISPLACEMENT MACRO VARIABLE WRITE 1:VALID 0:IVVALID
TOOL ID SERIAL TYPE 1:VALID 0:INVALID
TOOL INTERFERENCE MAX FRM 1:VALID 0:INVALID
R2301
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 ｂｉｔ Nｏ .
TOOL LENGTH TO LIFE INDEX DISPLAY AT READ 1:VALID 0:INVALID

TOOL LENGTH TO LIFE INDEX DISPLAY AT READ 1:OFF SET NO. 0:COMPENSATION
TOOL LENGTH AT WRITE 1:LIFE CONTROL 0:TOOL DATA
TOOL LENGTH TO LIFE INDEX DISPLAY AT READ 1:VALID 0:INVALID
TOOL LENGTH TO LIFE INDEX DISPLAY AT READ 1:OFF SET NO. 0:COMPENSATION
TOOL DIAMETER AT WRITE 1:LIFE CONTROL 0:TOOL DATA
TIME TO LIFE INDEX DISPLAY AT READ 1:VALID 0:INVALID
LIFE AT WRITE 1:LIFE CONTROL 0:TOOL DATA
FLAG TO LIFE INDEX DISPLAY AT READ 1:VALID 0:INVALID
FLAG AT WRITE 1:LIFE OR TOOL 0:TOOL DATA
ID NO. AT WRITE 1:VALID 0:INVALID
DATA AT MANUAL WRITE 1:ONLY FLAG 0:ALL DATA
PROTECT SPINDLE TOOL AND NEXT TOOL NO. OF WRITE1:VALID 0:IVVALID
READ AND WRITE TO LIFE CONTROL DISPLAY 1:VALID 0:INVALID
READ AND WRITE TO ID NO. GROUP NO. 1:VALID 0:INVALID
TOOL DIAMETER READ AND WRITE TOOL COM. TYPE A 1:VALID 0:INVALID

4 99/04/28 99/04/28 99/04/28 PLC-CMN
3
PARAMETER LIST(1)
2
1 529042 1 0200 0
PLC_CMN PARAMETER TABLE
R2302
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 ｂｉｔ Nｏ .
(NOT USED)FIXTURE OFF SET AT WRITE 1:VALID 0:INVALID

(NOT USED)MEASUREMENT DATA AT WRITE 1:VALID 0:INVALID
(NOT USED)BASIC COORDINATE AT WRITE 1:VALID 0:INVALID
(NOT USED)ARBITRARY 1 BYTE WRITE AT WRITE 1:VALID 0:INVALID
(NOT USED)MACHINING UN FINISH / MACHINING FLAG AT WRITE 1:VALID 0:INVALID
(NOT USED)ARBITRARY 1 BYTE WRITE AT WRITE 1:HEAD NO.1 0:HEAD NO.2
NOTE 1 :(NOT USED)
(NOT USED)PALLET NO. DISPLAY TO MACHINING CONTROL DISPLAY1:VALID 0:INVALID

(NOT USED)PROGRAM DISPLAY TO MACHINING CONTROL DISPLAY 1:VALID 0:INVALID
(NOT USED)H-400N HEAD 1ｃｈ TYPE 1:VALID 0:INVALID
(NOT USED)COMMUNICATION PARAMETER MANUAL INPUT 1:VALID 0:INVALID

(NOT USED)COMMUNICATION PARAMETER MANUAL INPUT 1:VALID 0:INVALID
R2303
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 ｂｉｔ Nｏ .
(NOT USED)USR 1 PARAMETER 1:VALID 0:INVALID

(NOT USED)USR 1 DISPLAY COMPULSION PARAMETER 1:VALID 0:INVALID
NOTE 1 :
ｂｉｔ 7 ｂｉｔ 6 COMMON VARIABLE
0 0
0 1
1 0

4 99/04/28 99/04/28 99/04/28 PLC-CMN
3
PARAMETER LIST(2)
2
1 529042 1 0210 0
R2304
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
(NOT USED)TOOL USE WRONG FLAG 1:VALID 0:INVALID
(NOT USED)TOOL DATA ID NO. DISPLAY 1:HEXA DECIMAL 0:DECIMAL
1
MACHINE DOOR INTL.(J/EX 1999 SPEC.) 1:VALID 0:INVALID
R2305
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
(NOT USED)LOADING STATION FINISH OPERATION 1:OK 0:STAND

(NOT USED)AFTER MACHINING FINISH LAST PLAN AUTO ALLOTMENT 1:STAND 0:MEAN
(NOT USED)NUMBER OF TIME 1:ADD 0:SUBTRACT
(NOT USED)DC BATTERY LIFE CHECK 1:VALID 0:INVALID
(NOT USED)NEXT PALLET NO. OUTPUT 1:VALID 0:INVALID

4 99/04/28 99/04/28 99/04/28 PLC-CMN
3
PARAMETER LIST(3)
2
R2309
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
F E D C B A 9 8 7 6 5 4 3 2 1 0 bit No.
NOTE 1 :
THERMAL DISPLACEMENT MACHINE TYPE
(FJV200,250=11010)
1
(NOT USED)
THERMAL DISPLACEMENT OFFSET IN Z AXIS MOVING. 1 1:VALID 0:INVALID
(NOT USED)
(NOT USED)
THERMAL DISPLACEMENT OFFSET IN MMS/M155/M180/TOOL MEAS. 1 1:VALID 0:INVALID
(NOT USED)
(NOT USED)
(NOT USED)
(NOT USED)V40 TOOL LENGTH TYPE 1:VALID 0:INVALID
(NOT USED)
(NOT USED)CHANGED INPUT DUMMY AT EXTENSION ONESELF DIAG. 1:VALID 0:INVALID
NOTE 1 :FJV200,250:R2309=602(DECIMAL) 1

4 99/04/28 99/04/28 99/04/28 PLC-CMN
3
PARAMETER LIST(4)
2
1 MODIFIED PARAMETER '03.1.8 H.T 529042 1 0230 1

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ＳＥＲＩＡＬ ＮＵＭＢＥＲ：

SET No.: DD52904200K APR'D BY CHK'D BY DRWN BY

No. ITEM SPECIFICATION

3 CNC TYPE M640M Remarks :ADDTIONAL

6 SPINDLE TYPE 12000RPM(22KW)

No. DRAWING NUMBER TITLE

07 REVOLVING LIGHT (OP.)

HAND PULS GENERATOR

(X223) END BLOCK

CF33(X56) RIO #4-1

X91 SKIP(X58) (X53)

5 APR'D BY CHK'D BY DRWN BY TITLE

CN7 CN5 CN9 CN1A

CN2 CN9 CN1A

A20 A21 A11 A13 A14

CN2 CN9 CN1A

A20 A21 A11 A13 A12

5 APR'D BY CHK'D BY DRWN BY TITLE

W1032 (EXPORT ONLY)

BASE I/O UNIT TO SADDLE BOX

X,Z AMP---STD MMS

5 APR'D BY CHK'D BY DRWN BY TITLE

X321 MMS UNIT (OPTION)

QF3,QF4 TO MAG. & ATC BOX

BASE I/O UNIT

CONTROL BOX (BACK PLATE)

BASE I/O UNIT

REMOTE I/O UNIT

5 APR'D BY CHK'D BY DRWN BY TITLE

X7000 CHIP CONVEYER (OPTION)

X7002 CHIP CONVEYER (OPTION)

REMOTE I/O UNIT

5 APR'D BY CHK'D BY DRWN BY TITLE

FROM W1016 X2550 W2016

NOT USED 2PC OPTION

ONLY USED 2PC OPTION

5 APR'D BY CHK'D BY DRWN BY TITLE

SUB TANK BOX (JB41)

5 APR'D BY CHK'D BY DRWN BY TITLE

SUB TANK BOX (JB41)

5 APR'D BY CHK'D BY DRWN BY TITLE

XT44 PTUL 20*25P

COOLANT BOX (JB42)

CHIP CONVEYOR (OPTION)

CHIP CONVEYOR (OPTION)

5 APR'D BY CHK'D BY DRWN BY TITLE

FROM SADDLE BOX (JB51)

<W1057> W5225 <W2059>

HIGH W1054 X2103 TO SPINDLE BOX (JB52)

5 APR'D BY CHK'D BY DRWN BY TITLE

AC SPINDLE MOTOR :M1-----12000RPM (STD)

NO TOOL CLAMP (HSK.OP) :SQ12 3

5 APR'D BY CHK'D BY DRWN BY TITLE

W2062 X7170 MAGAZINE MOTOR :M8

5 APR'D BY CHK'D BY DRWN BY TITLE

APR'D BY CHK'D BY DRWN BY

YAMAZAKI MAZAK CORPORATION

PALLET DOOR INTERLOCK PALLET DOOR OPEN

PALLET DOOR CLOSE

ＳＥＲＩＡＬＮＵＭＢＥＲ：

EARTH BAR 20655T(D56YC001530)