IRRIGATION EQUIPMENT LTD.

G R AV E L /
S A N D
F I LT E R S
SERIES

4000
A P P L I C AT I O N S
Used as a Primary Filter for
water from open reservoirs
and recycled water.
Most effective for filtration of
water heavily contaminated
with algae and organic matter.

ODIS Filtration is The Heart of Every Irrigation System

 Series 4000
DESCRIPTION

A media filter uses gravel (or sand) as a bed that captures the suspended matter in the water
flowing through.
Media filters are particularly effective for filtering algae, organic matter and recycled water.
Odis media filters (series 4000) use a unique design of a double bottom chamber, divided by a
welded reinforced steel plate.
The upper chamber contains the gravel (or sand) media, the lower chamber is empty and
collects the filtered water.
The plate is covered by "mushroom" diffusers which are plastic, slotted conical units. They
disperse the water uniformly, using effectively the whole media volume avoiding the occurrence
of channeling or caking when operated correctly. This filter is particularly suitable for
backflushing - a process involving the reversal of the water flow, causing a turbulent expansion
of the media as a fluidised bed.
This flushes out the entrapped debris effectively.

After the backflushing is completed, the filter resumes its normal filtering mode as clean as a
new filter.
The backflushing process can be activated manually or automatically by controller or computer.

RED
GREEN

Controller

LO
HI

5 4 3 2 1 D.P.

BLUE
BLUE
BLUE
BLUE
Array with automatic control
BLUE

2
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
a
05/04

a
a
Available in the following inlet sizes: 1”, 1½ ", 2", 3", 4".
Available in the following body diameters: 12",16",20",24",30",36",48",60”
Filters of diameters 36", 48" and 60” are available in two options:

A. Top vertical inlet and horizontal outlet (short legs).

Models: 4363 (3"), 4484 (4"), 4604 (4”).

B. Top vertical inlet and vertical outlet (long legs).

Models: 4363U (3"),4484U (4"), 4604U (4”).

Available with three end connections: Thread (M), Flange (F), Victaulic (V).

oven cured on a zinc-phosphate layer for maximal anti-corrosion protection.

FILTERING PROCESS

20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel

E-mail: [email protected] Visit us at http://www.odis.co.il
BACKFLUSHING PROCESS

Tel.: 972-3-9258500

© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved.

Series 4000

The filter has a 100 micron protective coating of extra durable polyester applied electrostatically and

Fax.: 972-3-9249023

Fourth Edition
3
 Series 4000
Dimensions & Weight
Metric Units
B D H H1 H2 Weight
Model
mm inch inch mm mm mm kg
4121 25 1" 12" 1150 775 120 42
4162
* 40 2" 16" 1250 870 180 50
4202 50 2" 20" 1250 870 180 70
4203 80 3" 20" 1400 1040 180 75
4242 50 2" 24" 1350 950 260 90
4243 80 3" 24" 1350 950 260 90
4303 80 3" 30" 1080 - 270 135
4363 80 3" 36" 1100 - 270 185
4484 100 4" 48" 1100 - 270 310
4604 100 4" 60" 1330 - 400 430
4363U 80 3" 36" 1325 - 390 200
4484U 100 4" 48" 1435 - 455 330
4604U 100 4" 60" 1890 - 650 460

1
* Available with 1 / " Inlet Outlet (Model 41615).
2

U.S. Units
B D H H1 H2 Weight
Model
inch inch inch inch inch lbs
4121 1" 12" 45 30.5 4.7 90
4162
* 2" 16" 49 34.7 7 110
4202 2" 20" 49 34.7 7 155
4203 3" 20" 55 41 7 165
4242 2" 24" 53 37.5 10.2 200
4243 3" 24" 53 37.5 10.2 200
4303 3" 30" 43 - 10.7 300
4363 3" 36" 43 - 10.7 400
4484 4" 48" 43 - 10.7 680
4604 4" 60" 52 - 16 950
4363U 3" 36" 52 - 15.2 440
4484U 4" 48" 57 - 18 730
4604U 4" 60" 75 - 25.5 1015
1
* Available with 1 / " Inlet Outlet (Model 41615).
2

4
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000

D
B
B

H1

H2

Models
H2
4121, 41615, 4162, 4202, 4242, 4243

Models
4303, 4363, 4484,4604

H2

Models
4363U, 4484U,4604U
5
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
Recommended Flow Rates
Metric Units/ U.S. Units
Recommended Flow Rate
Inlet / Outlet
Models Diameter
Body
Diameter Minimum Average Maximum
***
Back Flushing
inch mm inch mm
*
m³/h U.S. gpm m³/h U.S. gpm m³/h U.S. gpm m³/h U.S. gpm
4121 1" 25 12" 300 3.5 15 5 22 6 26 7 31
4162 2" 40 16" 400 6 26 8 35 11 48 10 44
** 4202 2" 50 20" 500 9 40 12 53 18 80 15 66
4203 3" 80 20" 500 10 44 12 53 18 80 15 66
4242 2" 50 24" 600 14 62 20 88 28 123 25 110
4243 3" 80 24" 600 14 62 20 88 28 123 25 110
4303 3" 80 30" 750 21 92 30 132 42 185 38 167
4363 3" 80 36" 900 32 141 42 185 62 273 54 238
4484 4" 100 48" 1200 62 273 72 317 120 528 95 418
4604 4" 100 60" 1500 80 352 110 485 150 660 150 660
4363U 3" 80 36" 900 32 141 42 185 62 273 54 238
4484U 4" 100 48" 1200 62 273 72 317 120 528 95 418
4604U 4" 100 60" 1500 80 352 110 485 150 660 150 660

* Average water quality. For dirty water reduce the flow rate.
1
Available with 1 / " Inlet Outlet (Model 41615).
** 2

*** For crushed basalt no. 1 or crushed granite no. 11.

(For crushed silica or quartz sand no. 16, use half flow rates).

6
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
Technical Data
Media Filter uses gravel (or sand) for depth filtration.
Double bottom chamber with "mushroom" diffusers for efficient filtration and backflushing.
Minimum media size: 0.6 mm.
After backflushing, filter resumes its normal filtering mode as a new filter.
Max. recommended working pressure: 8 bar (120 psi).
Max. pressure: 10 bar (150 psi).
Horizontal inlet/outlet, Models: 4121(1"), 41615(1 1/ 2 "), 4162(2"), 4202(2"), 4203(3"), 4242(2"),
4243(3").
Top vertical inlet/horizontal outlet (short legs), Models: 4303(3"), 4363(3"), 4484(4"), 4604 (4”).
Top vertical inlet/bottom vertical outlet (long legs), Models: 4363U(3"), 4484U(4"), 4604U (4”).
Rubber coated metal legs isolate the filter from the ground to prevent corrosion and damage
to the protective coating.
Large service openings for inspection and service.
Modular design particularly suitable for flexibility in assembly of arrays for various flow rates.

Protective Coating
100 micron extra-durable polyester, applied electrostatically and oven-cured on a zinc-phosphate
layer for maximal anti-corrosion protection.

Pressure Relief Valve

A pressure relief valve must be inserted before the filtering installation if pressure is not controlled
effectively.

End Connections
Thread (M)
Flange (F)
Victaulic (V)

Each filter is designed and manufactured in order to achieve the highest standard of quality and
finish.

7
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
HEAD LOSS/ FLOW RATE
Metric Units
Head Loss
Flow Rate Q (m 3/h)
Model 5 10 15 20 25 30 35 40 45 50 55 60 70
Head Loss dP (bar)
4121 (1") 0.03 0.31 0.69 1.23
0.08
41615 (11/2")
4162 (2") 0.04 0.16 0.36 0.64 1.00 1.44
4202 (2") 0.10 0.22 0.39 0.61 0.88 1.20
4203 (3") 0.06 0.13 0.24 0.37 0.54 0.73 0.95 1.20 1.49
4242 (2") 0.04 0.09 0.15 0.24 0.35 0.47 0.62 0.78 0.96 1.16
4243 (3") 0.09 0.14 0.19 0.26 0.35 0.44 0.54 0.65 0.78 1.06

Flow Rate Q (m 3/h)

Model 20 30 40 50 60 70 80 90 100 110 130 150 180 200 220 250
Head Loss dP (bar)
4303 (3") 0.06 0.14 0.26 0.40 0.58 0.79 1.03
4363 (3") 0.07 0.13 0.20 0.28 0.38 0.50 0.63 0.78 0.95
4484 (4") 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.39 0.53 0.76 0.93 1.13
4604 (4") 0.05 0.06 0.08 0.10 0.13 0.15 0.21 0.28 0.41 0.50 0.61 0.79
4303U (3") 0.06 0.14 0.26 0.40 0.58 0.79 1.03
4363U (3") 0.07 0.13 0.20 0.28 0.38 0.50 0.63 0.78 0.95
4484U (4") 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.39 0.53 0.76 0.93 1.13
4604U (4") 0.05 0.06 0.08 0.10 0.13 0.15 0.21 0.28 0.41 0.50 0.61 0.79
2")
62 (

Head Loss/Flow Rate

")

")

”)
), 41

U (4
U (3

U (4
1 /2"

604
363

484
15 ( 1
")

")

424 ")
")

430 (3")
")
1 (2

2 (2

3 (3
2 (2

3 (3

4, 4
3, 4

4, 4
3
416

m bar
460
412

420

420

424

436

448

10.0 1.0
9.0 0.9
8.0 0.8
7.0 0.7
6.0 0.6
5.0 0.5
4.0 0.4
3.5 0.35
3.0 0.3
ge

2.5 0.25
an
dR

2.0 0.2
de
en

1.5 0.15
mm
co
Re

1.0 0.1
0.9 0.09
0.8 0.08
0.7 0.07
2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 100 200 300
m 3/h
Average Point - Head Loss / Flow Rate
1 bar=100 kPa=1.02 kg/cm 2 =10.2 m (W.C)=14.5 psi
8
05/04

20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
HEAD LOSS/ FLOW RATE
U.S. Units
Head Loss
Flow Rate Q (U.S. gpm)
Model 20 40 60 80 100 125 150 175 200 225 250 275 300 325 350
Head Loss dP (psi)
4121 (1") 0.9 3.7 8.3 14.8
41615 (11/2")
4162 (2") 0.5 1.9 4.3 7.7 12.0 18.7
4202 (2") 0.3 1.2 2.6 4.7 7.3 11.4 16.4
4203 (3") 0.2 0.7 1.6 2.8 4.4 6.9 10.0 13.6 17.8
4242 (2") 0.1 0.5 1.0 1.8 2.9 4.5 6.5 8.8 11.5 14.6 18.0
4243 (3") 0.3 0.6 1.0 1.6 2.5 3.6 4.9 6.5 8.2 10.1 12.2 14.6 17.1 19.8

Flow Rate Q (U.S. gpm)

Model 100 125 175 200 225 250 275 300 350 400 500 600 700 800 900 1000
Head Loss dP (psi)
4303 (3") 1.2 1.9 3.7 4.8 6.1 7.5 9.1 10.8 14.7
4363 (3") 0.6 0.9 1.8 2.3 3.0 3.7 4.4 5.3 7.2 9.4 14.6
4484 (4") 0.5 0.7 0.9 1.1 1.3 1.6 2.1 2.8 4.4 6.3 8.6 11.2 14.1
4604 (4") 0.05 0.6 0.7 0.8 1.2 1.5 2.4 3.4 4.6 6.0 7.6 9.4
4303U (3") 1.2 1.9 3.7 4.8 6.1 7.5 9.1 10.8 14.7
4363U (3") 0.6 0.9 1.8 2.3 3.0 3.7 4.4 5.3 7.2 9.4 14.6
4484U (4") 0.5 0.7 0.9 1.1 1.3 1.6 2.1 2.8 4.4 6.3 8.6 11.2 14.1
4604U (4") 0.05 0.6 0.7 0.8 1.2 1.5 2.4 3.4 4.6 6.0 7.6 9.4
2")

Head Loss/Flow Rate

62 (

”)
")

")
U (4
U (3

U (4
), 41

604
363

484
1 /2"
")

")

424 ")
")

430 (3")
")
15 ( 1
1 (2

2 (2

3 (3
2 (2

3 (3

4, 4
3, 4

4, 4
3

psi
460
412

420

420

424

436

448
416

15

10
9
8
7
6
5

4
ge
an

3
dR
de
en
mm

2
co
Re

1
10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000 4000
U.S. gpm
Average Point - Head Loss / Flow Rate
1 psi=0.069 bar=6.9 kPa=0.07 kg/cm 2 =0.7 m (W.C)
9
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
ILLUSTRATED PARTS BREAKDOWN

6 1

15
12

6 7
9
8

13

14

10
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
Catalog Numbers

Part Model
No. Description
4121 (1") 4162 (2") * 4202 (2") 4203 (3") 4242 (2") 4243 (3")
1 Handle E 000 100 E 000 100 E 000 100 E 000 100 E 000 100 E 000 100

2 Tightening Bracket E 000 216 E 000 218 E 000 218 E 000 218 E 000 218 E 000 218

3 Cover E 000 260 E 000 280 E 000 280 E 000 280 E 000 280 E 000 280

4 Cover Gasket E 004 365 E 004 380 E 004 380 E 004 380 E 004 380 E 004 380

5 Conduit E 405 700 E 400 700 E 410 700 E 420 700 E 424 700 E 424 701

6 Rubber Bushing E 400 720 E 400 720 E 400 720 E 400 720 E 400 720 E 400 720

7 "Mushroom" E 400 400 E 400 400 E 400 400 E 400 400 E 400 400 E 400 400
Diffusers
8 Service Opening E 400 240 E 400 240 E 400 260 E 400 260 E 400 260 E 400 260
Cover
9 Service Opening E 001 340 E 001 340 E 004 365 E 004 365 E 004 365 E 004 365
Cover Gasket
12 Male Plug H 070 310 H 070 320 H 070 320 H 070 320 H 070 320 H 070 320
(1”) (2”) (2”) (2”) (2”) (2”)
13 Male Plug ---- H 070 310 H 070 310 H 070 310 H 070
1
315 H 070
1
315
(1 ") (1 ") (1 ") (1 /2 ") (1 /2 ")

14 Rubber Leg E 004 367 E 004 367 E 004 367 E 004 367 E 004 368 E 004 368
15 Filter Body A 4121 A 4162 A 4202 A 4203 A 4242 A 4243

1
* Available with 1 / " Inlet Outlet (Model 41615).
2

Aimed at continued improvement, ODIS reserves the right to change specifications without
prior notice.

11
05/04

20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
ILLUSTRATED PARTS BREAKDOWN

1 Models
4303(3"), 4363(3"), 4484(4"), 4604 (4”)
2

3 7

4 6

15

8 9 6
7

14

11 13 Models
4363U(3"), 4484U(4"), 4604U (4”)
10
10 15
11

8 9 6
7

11
10 14

12
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
Catalog Numbers

Part Model
Description
No. 4303 (3") 4363 (3") 4484 (4") 4604 (4") 4363U (3") 4484U (4") 4604U (4")
1 Handle E000100 E000100 E000100 E000100 - - -
2 Tightening Bracket E000218 E000218 E000218 E000218 - - -
3 Cover E001280 E001280 E001280 E001280 - - -
4 Cover Gasket E004381 E004381 E004381 E004381 - - -
6 Rubber Bushing E400720 E400720 E400720 E400720 E400720 E400720 E400720
7 "Mushroom" Diffusers E400400 E400400 E400400 E400400 E400400 E400400 E400400
6" Service Cover E400260 E400260 E400260 - E400260 E400260 -
8
8" Service Cover - - - E002280 - - E002280
6" Service Cover Gasket E004365 E004365 E004365 - E004365 E004365 -
9
8" Service Cover Gasket - - - E004381 - - E004381
6" Service Cover E400260 E400260 - - - - -
10
8" Service Cover - - E002280 E002280 E002280 E002280 E002280
6" Service Cover Gasket E004365 E004365 - - - - -
11
8" Service Cover Gasket - - E004381 E004381 E004381 E004381 E004381
13 Male Plug H070320 H070320 H070320 H070320 - - H070320
14 Rubber Leg E004368 E004368 E004488 E004488 E004369 E004369 E004488
15 Filter Body A4303 A4363 A4484 A4604 A4363U A4484U A4604U

Aimed at continued improvement, ODIS reserves the right to change specifications without
prior notice.

13
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
Recommended Media
Recommended media for typical conditions:
Expected Filtration at
Particle Size
Media Type 20 - 30 U.S. gpm/ft2
mm 50 - 75 m3/h/m2
Crushed Granite No. 11 1.2 - 1.8 70 - 100 microns
Crushed Basalt No. 1 1.2 - 1.8 70 - 100 microns
Crushed Silica No. 16 0.8 - 1.2 80 - 110 microns

NOTES:
Media should be crushed with sharp edges, for efficient filtration.
Flow recommendation according to dirt load:
75 m 3/h/m 2 (30 U.S. gpm/ft 2) for average water.
50 m 3/h/m 2 (20 U.S. gpm/ft 2) for dirty water.
For special water condition, e.g. iron content and recycled water, other media types are available
at lower flow rates - consult our service department.

Gravel Filling
Inlet / Outlet Gravel Gravel
Models Diameters Filling Filling
inch (kg) (lbs)
4121 1" 60 130
4162, (41615) 2" (11/2") 90 200
4202 2" 120 260
4203 3" 120 260
4242 2" 180 400
4243 3" 180 400
4303 3" 240 530
4363 3" 360 790
4484 4" 630 1400
4604 4" 990 2200
4363U 3" 300 660
4484U 4" 570 1260
4604U 4" 990 2200

14
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000

GENERAL INSTRUCTIONS
For best results, the filter must be correctly installed and properly operated.
Special attention must be given to proper backflushing of the filter at the specified periodic intervals,
chlorination at the beginning and at the end of the season and appropriate maintenance.

Automatic backflushing is optional even for a single filter.

Backflushing of an array of filters is performed without interfering with irrigation.

Operation

Normal working conditions are obtained when headloss is less than 0.3 bar (5 psi) with clean filter.
If headloss exceeds 0.3 bar (5 psi) - filter is either partially clogged or operating under an
excessive flow rate.
Backflush the filter at the beginning and at the end of irrigation. Chlorinate before end of irrigation,
as necessary.
Backflush filter when headloss increases by 0.3 - 0.5 bar (4.5 - 7.5 psi) above headloss of clean
filter, or every 3 hours, which ever comes first.
Verify headloss of filter by measuring pressure difference with installed pressure gauge and
3 way valve selector.
Automatic backflushing by controller or computer is recommended.
For recommended flow rates for filtering and backflushing see page 6.
Maximal operational pressure should not exceed 8 bar (120 psi).
Filter is designed to withstand a maximum pressure of 10 bar (150 psi).
Do not tighten or open covers during operation or under pressure.

3 Way Valve Selector

2
1 3

0 4
ba r

Ven
t

Hig Low
h Pre
Pre (Ou ssur
(Inl ssur tlet e
et M e M
anif
anif old)
old)

15
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
Backflushing of a Single Filter

During normal filtering (irrigation), valves A and B are open, while valves C and D are closed.
(valve C is a throttling valve).
Backflushing of filter (manual):
a. The filter must be backflushed periodically according to water quality, water flow and field
conditions.
b. Close valves A and B, then open valves C and D.
Backflush for 45 to 90 second (see fig. 2).
(For automatic backflushing, time is reduced, see arrays).
c. Return to normal filtering, (see fig. 1).

NOTE:
If a Flow Limiting Valve (FLV) is not installed, throttle valve C so that no gravel/sand is lost during
backflushing and the flow is good (see installation) when valve is "open".

Fig. 1 Fig. 2
Filtering Process Backflushing Process
A A

C D C D

B B

Fig. 3

FLV

Integrated backflushing valves can replace

valves A + C and valves B + D.

16
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E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
Backflushing of an Array of Filters

Backflushing of an array is performed one filter at a time using filtered water from the other filters,
without necessarily interfering with irrigation.
During normal filtering (irrigation), valve A is open and valve C is closed (see fig. 4).
NOTE:
If a flow limiting valve (FLV) is not installed, regulate the throttling valve F. Throttle the common
valve F, so that no gravel/sand is lost during backflushing and the flow is good (see installation).
Valve F remains partially open all the time. (A flow limiting valve is recommended).
Automatic backflushing of filter
a. The filter must be backflushed periodically according to water quality, water flow and field
conditions.
b. Valve A closes and valve C opens (see fig. 5). Backflush for a minimum of 30 seconds.
c. When backflushing terminates, the filter array returns to normal; valve C closes and valve A
opens (see fig. 4).
NOTE:
The steps described in b and c are performed automatically by an adequate controller (e.g. a time
and differential pressure controller or computer control) backflushing one filter at a time or a number
of filters.
Integrated backflushing valves can replace valves A + C.

Fig. 4 Fig. 5
Inlet Inlet
Manifold Filter during Manifold Filter during
A Normal Filtering A Backflushing
C C

Outlet Outlet
Manifold Manifold

FLV
(optional)

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© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000

Installation

SINGLE FILTER
Install the gravel filter in place.
Assemble valves and connect to water system (see fig. 6).
Special attention must be given to the correct flow direction.
A pressure relief valve must be inserted before the filtering installation if pressure is not controlled
effectively.

NOTE:
In automatic backflushing, install hydraulically operated valves with a response of less than 5
seconds to full opening or closing.
Fill the filter through the top filling port with the proper quantity of media, see technical data
page 14.
Recommended media:
Crushed granite No.11.
Crushed basalt No.1.
(minimum grain size of media: 0.6 mm).
Close the top filling port with the cover.
Mount tightening bracket (2) and tighten handle (1) properly.
Verify that all service covers, valves and accessories are closed tightly. Check for leaks.
Backflush the filter with the new media to wash out dirt, dust and fines, for at least two minutes.
Before operation, backflush the filter to verify its proper functioning. This step is of vital
importance for effective use of the filter:
a. Filter with FLV (Flow Limiting Valve *) - check all connections before backflushing.
(See fig. 7).
b. Filter with throttling valve - open the valve (F) then close it gradually/slowly until no
gravel/sand is lost in the outgoing water flow.
c. Filter with automatic control - check the controller is set as follows:.
Backup Time - Set Time backup (between flushings) to a maximum of 3 hours (dirty water
typically 1 - 2 hours)
Dwell Time - Set Dwell Time (duration of flushing) typical dwell time, for 2" valve: 40 - 60
seconds, (see installation).

* The flow limiting valve is an automatic flow regulator which closes when pressure increases,
to keep the backflush flow rate constant.

18
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© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000

Fig. 6
Integrated Valves

Fig. 7
Hydraulic Valves and FLV

FLV

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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
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© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
ARRAY of FILTERS

Install the gravel filters on their base (recommended on a concrete base) according to correct
spacing, see drawing of the array.
Do not make permanent connections and do not tighten bolts before installation is complete.
Assemble valves on filter inlets.
Assemble manifolds to filters, valves and main lines. Standard Odis manifolds are recommended
for modular assembly of arrays.
Special attention must be given to the correct flow direction.
A pressure relief valve must be inserted before the filtering installation if pressure is not controlled
effectively.

NOTE:
In automatic backflushing, install hydraulically operated valves with a response of less than 5
seconds to full opening or closing.
Fill the filter through the top filling port with the proper quantity of media, see technical data,
page 14.
Recommended media:
Crushed granite No.11.
Crushed basalt No.1.
(minimum grain size of media: 0.6 mm).
Close the top filling port with the cover.
Mount tightening bracket (2) and tighten handle (1) properly.
Verify that all service covers, valves and accessories are closed tightly. Check for leaks.
Backflush the filter with the new media to wash out dirt, dust and fines, for at least two minutes.
Before operation, backflush the filter to verify its proper functioning. This step is of vital
importance for effective use of the filter:
a. Array with FLV (Flow Limiting Valve *) - check all connections before backflushing. (See
fig. 8).
b. Array with throttling valve - open the valve (F) then close it gradually/slowly until no
gravel/sand is lost in the outgoing water flow.
c. Array with automatic control (see fig. 9) - check that the controller is set as follows:
Backup Time - Set Time backup (between flushings) to a maximum of 3 hours (dirty water
typically 1 - 2 hours)
Dwell Time - Set Dwell Time (duration of flushing) typical dwell times as follows:
2" valve: 40 - 60 seconds.
3" valve: 50 - 70 seconds.
4" valve: 60 - 90 seconds.
Activate the backflushing sequence in the controller and verify that filters are backflushed one
after the other and that dwell time is correct. (Remember to install fresh batteries).

* The flow limiting valve is an automatic flow regulator which closes when pressure increases,
to keep the backflush flow rate constant.

20
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
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© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000

Fig. 8

FLV

NOTES:
If the line pressure is low (and backflush flow rate is too low) a pressure sustaining valve on the
outlet of the array may solve the problem. It is very important that this sustaining valve is active only
during backflushing (otherwise it will interfere with the irrigation).

Do not damage the protective coating during installation. If coating is damaged by sharp tools,
repair promptly. (see maintenance).

Periodic Cleaning

Close valve at inlet and outlet of the filters.

Release pressure within filter. Open the top filling port.
Inspect media level and its cleanliness.
If media is not effective (long service, stubborn caking or abraded media), replace - see
Replacing Filter Media.

WARNING:
Do not tighten or open cover during operation or under pressure.

NOTES:
Check flow limiting valve or throttling valve.
Replace batteries with fresh ones.

21
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© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000

At the beginning of the irrigation season, chlorinate the filter and backflush as follows:
Drain about half of the water and add liquid sodium hypochlorite (NaOCl) according to the
chart, then fill the filter with water. The concentration will be the required one, 80 - 100 ppm.

Type of Quantity
Hypochlorite Household Bleach (3%) Commercial (10%)
Models Liters Fluid Oz Liters Fluid Oz
4121 0.210 7 0.060 2.0
4162, (41615) 0.370 12 0.110 3.7
4202 0.550 18 0.170 5.7
4203 0.650 22 0.200 6.8
4242 0.830 28 0.250 8.5
4243 0.830 28 0.250 8.5
4303 1.150 39 0.320 10.8
4363 1.600 54 0.480 16.2
4484 3.000 101 0.900 30.4
4363U 1.450 49 0.430 14.5
4484U 2.650 90 0.800 27.1
4604/4604U 4.700 159 1.410 48.0

1 U.S. Gallon = 3.7854 liters.

1 U.S. Gallon = 4 quarts = 8 pints = 128 fluid ounces (Oz).
1 U.S. Pint = 16 fluid ounces.
Wait for 30 minutes (no water flowing) then backflush the filter.
At the end of the irrigation season, chlorinate as above (beginning of the irrigation season),
during an irrigation interval approx. 1 hour before irrigation ends.
Backflush the filter 2 – 3 times, 2 minutes every time. Then complete the irrigation as planed.
This will get rid of chlorine residues.
Drain all the water from the filter, leaving it dry.
Close both inlet and outlet valves.

Replacing Filter Media

Replace the gravel when the amount of dirt (that cannot be backflushed), prevents proper
functioning of the filter.

Close all the valves.

Open the top filling port.
Open the side service port gently and drain all the water.
Empty the gravel from the filter, through the side service port.
Rinse the interior of the filter thoroughly with clean water.
Inspect the double bottom of the filter and the "mushroom" diffusers.
Check the protective coating for damage and repair (if necessary).
Cover the side service ports and tighten properly.
Fill the filter through the top filling port (see installation).
Check the flow limiting valve, or readjust the throttle valve (F) (see installation).
Open valves for normal operation (see operation).

22
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
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© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
Maintenance

Each filter is supplied with maintenance instructions, as well as assembly, installation and
operation instructions.
Apply a layer of grease to thread of handle (1) once a year.
Any damage to the protective coating of filter must be repaired without delay. Prior to the
application of the protective paint, thoroughly clean the damaged spot with a wire brush.

How To Order Odis Gravel / Sand Filters

1. Type of filter required.

2. Catalog Number of filter.
3. End connections:Thread (M)
Flange (F)
Victaulic (V)
4. Min./max. pressure.
5. Maximal/Minimal Flow rate.
6. Media type (see page 14).
7. Additional accessories: Nipples/Valves/Flushing-Valves/Pilots/relays/Manifolds/Pressure Gauges.
8. Filter arrays: see chapter 1.(*)
9. Other than standard material, required for filter body: Stainless Steel.
10. Special Coating Requirements.

* An array of gravel filters is a complete solution for various flow rates and water quality
based on standard products.
This enhances flexibility and facilitates any future enlargement or changes of the array.

Filter Catalog Numbers

Model Thread (M) Flange (F) Victaulic (V)
4121 (1") 4121 M - Female
41615 (11/ 2 ") 41615 M - Female 41615 V *
4162 (2") 4162 M - Female 4162 V *
4202 (2") 4202 M - Female 4202 V *
4203 (3") 4203 M - Female 4203 V *
4242 (2") 4242 M - Female 4242 V *
4243 (3") 4243 M - Female 4243 V *
4303 (3") 4303 M - Female 4303 F 4303 V
4363 (3") 4363 F 4363 V
4484 (4") 4484 F 4484 V
4604 (4") 4604 F 4604 V
4363U (3") 4363U F 4363U V
4484U (4") 4484U F 4484U V
4604U (4") 4604U F 4604U V

* With Thread/Victaulic Adaptor

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© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition
 Series 4000
PACKING / SHIPPING DATA

Metric Units
Inlet/Outlet Body Gross
Diameter Diameter Weight Length Width Height Volume
Model
(inch) (inch) (kg) (m) (m) (m) (m 3 )
4121 1" 12" 42 0.35 0.35 1.15 0.14
4162
* 2" 16" 50 0.45 0.45 1.05 0.19
4202 2" 20" 70 0.5 0.5 1.25 0.31
4203 3" 20" 75 0.55 0.55 1.4 0.42
4242 2" 24" 90 0.65 0.65 1.35 0.6
4243 3" 24" 90 0.65 0.65 1.35 0.6
4303 3" 30" 136 0.8 0.8 1.1 0.7
4363 3" 36" 185 1.0 1.0 1.1 1.15
4484 4" 48" 310 1.3 1.3 1.1 1.9
4604 4" 60" 430 1.6 1.6 1.4 2.4
4363U 3" 36" 200 1.0 1.0 1.3 1.3
4484U 4" 48" 330 1.3 1.3 1.4 2.4
4604U 4" 60" 460 1.6 1.6 1.9 4.9

1
* Available with 1 / " Inlet Outlet (Model 41615).
2

U.S. Units
Inlet/Outlet Body Gross
Diameter Diameter Weight Length Width Height Volume
Model
(inch) (inch) (lbs) (inch) (inch) (inch) (cu.ft)
4121 1" 12" 90 14 14 45 5
4162
* 2" 16" 110 18 18 41 6.8
4202 2" 20" 155 20 20 49 11
4203 3" 20" 198 22 22 55 14.9
4242 2" 24" 200 26 26 53 21.3
4243 3" 24" 200 26 26 53 21.3
4303 3" 30" 300 32 32 43 24.8
4363 3" 36" 400 39 39 43 40.8
4484 4" 48" 680 51 51 43 67.3
4604 4" 60" 950 63 63 55 84.8
4363U 3" 36" 726 39 39 52 46
4484U 4" 48" 730 51 51 56 85
4604U 4" 60" 1015 63 63 75 173

1
* Available with 1 / " Inlet Outlet (Model 41615).
2

24
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20, Hayetsira St., P.O.B. 3137, Kiryat-Arye, Petach-Tikva 49130, Israel Tel.: 972-3-9258500 Fax.: 972-3-9249023
E-mail: [email protected] Visit us at http://www.odis.co.il
© Copyright 1993-2004, By ODIS Irrigation Equipment Ltd., All Rights Reserved. Fourth Edition