Techniques and Results of Offshore P Ie Load Test NG Inca Icareous So Is
Techniques and Results of Offshore P Ie Load Test NG Inca Icareous So Is
Techniques and Results of Offshore P Ie Load Test NG Inca Icareous So Is
By
James Angemeer, Dames & Moore, Emery Carlson, Esso Australia, Ltd., and
James H. Klick, Dames & Moore
© Copyright 1973
American Institnte of Mining, Metallurgical, and Petroleum Engineers, Inc.
Offshore Technology Conference on behalf of the American Institute of Mining, Metallurgical, and
Petroleum Engineers, Inc., American Association of Petroleum Geologists, American Institute of
Chemical Engineers, American Society of Civil Engineers, American Society of Mechanical Engineers,
Institute of Electrical and Electronics Engineers, Inc., Marine Technology Society, Society of
Exploration Geophysicists, and Society of Naval Architects & Marine Engineers.
This paper was prepared for presentation at the Fifth Annual Offshore Technology Conference
held in Houston, Tex., April 29-May 2, 1973. Permission to copy is restricted to an abstract of
not more than 300 words. Illustrations may not be copied. Such use of an abstract should con-
tainconspicuous acknowledgment of where and by whom the paper is presented.
Calcareous soils are widespread 1. Side friction for steel piles can be very
throughout the world. Their engineering proper- low and appeared to be uniform. over the
ties are uni~ue, but published information has embedded length of the piles.
been almost nonexistent. To study the~behav 2. The ultimate unit end bearing measured for
ioral characteristics of long deep foundation deeply embedded pipe piles in the calcareous
piles in calcareous soils, a major pile load soil was independent of depth and was lower
testing program was undertaken by ESSO Austral- than would be expected for piles tipped in
ia, Ltd. The tests were made from platforms <luartz type sands.
located in the Bass Strait off the southeast 3. Special installation techni~ues werere-
coast o£ Australia. They resulted in comprehen- ~uired to achieve satisfactory bonding
sive data for eValuating existing and future between neat cement and soil for piles in-
support systems. While the tests were directed stalled in predrilled holes.
primarily at the frictional capacity of driven 4. Field loading tests appear to be the onJy
open-ended pipe piles, they included several reliable indicator of supporting capacity,
tests to measure unit end bearing, a few for although there are some unconventional
total capacity (friction plus end bearing), and parameters which are helpful.
two tests to measure the adhesional bond of
piles grouted into predrilled holes. There-
suIts of one series of seventeen tests, which INTRODUCTION -
included all of the above types of load tests,
are reported. In the marine areas of the world, car-
bonate provinces in which calcareous material is
It was found that calcareous sands be- formed and deposited are commonly recognized.
have <luite differently from tl<luartz type tl sands, Typical of these areas are the Caribbean, Baha-
and pile capacity predictions based on conven=- mas, Persian Gulf, and Offshore Australia. l ,2,3
tional theory and iiillitingdesign values for co- Until- the late 1960' s, the engineering proper-
hesionless soils can result in unconservative ties of these calcareous sediments were of minor
designs. Some results of the field loading concern; however, this is rapidly undergoing
change with recent offshore developments.
References and illustrations at end of paper.
II-678 TECHNIQUES AND RESULTS OF OFFSHORE PILE LOAD TESTING IN CALCAREOUS SOILS OTC 1894
Oil exploration has progressed into grouted into predrilled holes. The tests were
deepwater where coarse-grained continentally performed prior to beginning well drilling oper-
derived sediment does not predominate. Thus, ations on the platform.
the foundation experience gained in near-shore
environments consisting of coarse, relativeJ.Y- The series included:
hard minerals such as quartz is not directly-
applicable. Further compounding the situation 1. Eight tests to measure side friction be-
is the fact that areas are being developea where tween the pile and soil;
very little prior engineering experience of any 2. Five tests to measure the ultimate unit end
kind exists. With the thrust of engineering de- bearing of soil below the pile tips;
sign into these new conditions by oil explora- 3. Two tests for total pile capacity (friction
tion and development , recognition and Under- plus end bearing); and,
standing the engineering behavior of calcareous 4. Two tests on piles grouted into predrilled
sand, a significant component in this environ- holes.
ment, become very important.
The test pile installations were de-
Calcareous sand, 'an accumulation of signed to minimize test-induced variables as a
sand sized pieces of carbonate materials, is de- result of setups. For side friction tests, soil
rived i'rom reworked shell fragments and skeletal plugs were removed to eliminate the dead weight
debris of minute sea life. The individual grain (of soil inside the driven, open-ended piles)
hardness (Mohs Scale, Caicium Carbonate - 3 vs. and suction forces at the pile tips. The end
Quartz - 7) and texture are different from ter- bearing tests were performed on 16-inch casings
restrial, quartz-rich m~t~rials. One type_ of (With cement grout plugs installed at the tips)
textural appearance exhi1:J:i.ted by the calcareous inserted within the 20-inch conductor pipes.
sand is illustrated on Figure 1. It can readi-ly The physical conditions for each test setup are
be shown that the mineral is soft and the struc- schematically illustrated and the evaluated unit
ture collapsible. Recognizing and ident~f'ying friction and end bearing values for the driven
this material and condition early are very im- test piles are presented.
portant in foundation studies. It is not our
intent to review the extensive program that The tests to measure adhesion between
identified the peculiar properties of the mate- soil and cement grout were performed in pre-
rial; however, standard strength and identii'ica- drilled holes which were constructed with and
tiontesting did not clearly differentiate it without drillers mud (bentonite drilling fluid).
from other soils. The tests provided insight into the reduction
in capacity which can result if "mud cake" is
When the unusual properties of calcar- not completely purged from the hole. The test
eous sands were recognized, and the apparent results are discussed and guidelines for instal-
discrepancies in some load -test~ and pile driv- lation are presented.
ing data were reevaluated, it was decided that
conventional pile capacity analyses were not
appli~aQleyiththis material. Pile design, it PLATFORM AND TEST EQUIPMENT
was determined;-would -have to-rely-on large-
scale pile load test interpretations until a The platform on which this series of
better empirical correlation with current~prac load tests was conducted was a template-type
tice CQuld be developed. An extens~ve and structure in 250 feet of water. It was typical
thorough large-scale load test program was per~ of other platforms in the Bass Strait. An ele-
formed in the area of the Bass Strait located vation profile of the structure and conductors
off southeastern Australia, Figure 2. One se- on which the tests were perfQrmed is shown on
ries of seventeen tests, inclUding end bearing Figure 3.
and friction evaluations in both tension and
compression, is reported. _ These and other pro- The tests were performed on or inside
grams provided sufficient data to facilitate the of 20-inch-diameter steel conductor pipe~, driv-
sound foundation engineering design decisions en to predetermined depths below the mudline.
required. The reaction frame for the tests was a pair of
pref'abricated I-beams which spanned between the
skid beams supporting the platform rig. The
LOAD TEST PROGRAM I-beams were fabricated so that all i'astenings
were with high strength steel bolts, simplif'ying
The seventeen large-scale pile load the setup and movement of the frame. They were
tests performed were part of a program of study designed so that the beams could be centered
of calcareous soils sponsored by ESSO Australia, over any conductor. The positioned frame along-
Ltd. The tests were designed to measure the in- side the platform rig is illustrated on Figure
situ friction and end bearing capacities of long 4. The accompanying pictures illustrate the
driven pipe piles and the adhesional bondbe-- jack reaction supports, positioned jacks and
tween neat cement grout and soils for piles overall setup for th~_tests. The setup was
OTC 1894 J. ANGEMEER, E. CARLSON and J. H. KLICK II-679
shielded with a tarp for night work and weather ing loads. While this method of load measure-
protection. ment was primarily for backup and checking pur-
poses, it was found to be more accurate than
Performing load tests on a platform the pressure gauges for monitoring rapidly ap-
presented several unique problems: plied loads and rebound loads. In the former,
gauge-lag prevented accurate pressure readings
L Estimating pile deflections at the mudline while the pump was running; in the latter, an
(test loads are.applied at a height of 330 unexplained condition in the pressure system
feet above that level); produced high gauge readings during rebound.
2. Measuring deflections of pile tips (the
test piles.werEl_250 feet ± in length); and, Summary of Measurements
3. Providing backu]? systems for both load
measurements and deflections. The emphasis on all measurements was
to pro~de alternative duplicating data in the
The measurements made during these tests are event of the failure of a primary system or an
shown schematically on Figure 5 and are de- operator error in recording information. This
scribed in subsequent discussion. The dial in- was considered necessary to minimize the possi-
dicator arrangements for the measurements and bility of errors in the data. Checks were pos-
the hydraulic load conSole equipment are illus- sible on operator recording accuracy and equip-
trated on Figure 6. The numbers on the dial ment performance. Spares were available for
indicators refer to measurements described on all critical parts; e.g., dial indicators,
Figure 5. - pressure gauges, and a high pressure hydraulic
pump for the console.
Estimating Deflections
60X MAG.
w s s. w,,.
!h.1 s .7..< w.
BASS STRAIT
I
I.TUNA
,+NgPER –+iais38vo’lp” “
mlnu
W* ,,. lat. s.3’s”10;50: ly$;~y;;’:$
“v It w-
i ~&&t%%l_ - +&IN ‘A’
ht.s. 3.s”
13s
55”
ilong. E. 14& 13’09”
Water O@pth 192’
-“”=-i-k
w. s. We’<m”,,
~’~;,. I r&
dOER n
39:18’!
,!46 213
W!h 36
-“+%%%;;::?
Water Depth 238’
I
MACKEREL
—. .—
lat. s 33:2s’ 57:
~%%%w
II
;2;;+” -far:;..::,.,,
long . E. IIS” II ‘ 20”
bter Oepth 253’ Water Oepth 255’
M (A. G.0.l
0 CUC4NATES ARE CiASEO U4 PJJSTRALIAN GEOOSTIC D
PROJECTION MERCATOR
SITE LOCATIONS+
LOCATION MAP
‘. -
-. :
-..
-.. . :
1
->
HAIII D~CK ELEVATION 72’1 !. I
+30-
+40 -
0.
I
-40
-80
-120
F -160
2
s
g
-200
G
Y
. !55
; -240
~
>----
3
.
-280
-320
-360
-400
-440
-480
-—
-—
-520
LLTALE I _—
---- @
MAIN OECI
+72 AS ING REFERENCESUPPORT ‘-L TRIPOO & LEVEL
CELLAR DECI
+53 4
tiAR DECK)
S!Eimlwt?##ii5
Tw’ilLlw,
‘wm-m?#w’64mf##Ym
.ma!a~-~wi - I
Fig. 4 - Loadtestsetupon platform.
SETUP FOR TENSION TEST
(TEST 9)
CLOSEUP OF ABOVE
CLOSEUP OF ABOVE
2
‘ALE O, SAFFLE
33 90*
WH!!IS” GRADING FINE TD NEDIUM SAND - LOOSE TD
WEOIUN DENSE)
GRADING TO MEDIUM DENSE)
OCCASIONAL SMALL CEWSNTEO LUhWS)
ND CEI’KNTAT I C# )
t ECAS ILWCALCEN-ZNTCDLLMWS)
;GRADING w I TH NO CEWENTAT10N)
~ocCASI GNAL CEIKNTED LUM?S)
1
.. ,.. ,, W,.YZ
[GRADING TO BRE14N)
x
36
’31*
89
86 Osmw.t -
,,c”,lI+-
[G~DING TO GRAY & WITH NO SHELLS)
- ~f
28 97
&l
27 9G*
. RSO & GROUT TEST
30
.
~ 98*
IGNT GRAY S I LTY CALCAREOUS SANO WITH
:: 3D*
r. BLACK SHELLS (C ENENTEO) [MED 1UM DENSE)
E ,., , ,., t ,
&Jr
I I 1
. . F
(GRADING WITH NO SHELLS)
PALEO SAMPLE
RDD & GROUT TEST
I
&-2.75 (GRADING FINER)
(cEhfNTED LUW?S c BLACK SHELL FRAGmNTS )
[GRAOING To MEDIUN TD COARSE)
2
27 90*
30 94*
(occA5!ML CEMENTED LUNPS)
34 88+
(GsADING WITH ABUNOANT SHELLS)
2% QUARTZ ~ ~:
4% QUARTZ W* (SQK LARGE SHELLS 6 CEWfNTED LUP#S)
3,
(GRADING vERY SILTY)
91* ~:
w+ :; 91* (SMALLER SHELLS ]
1 I 1 b ,
“.” , . . . b 1 I 1 I ,! .
1
500
520
I 1 I I
540 I
~ORlvIffi RESISTANCE FOR SAWLER (SEE NOTC 2)
- FRIcTION TEST
:U - CONSOLIOATEO UNORAINEO
CB - CONSOL1OATEO OkAINEO
HI - HULTIPHA$E TEST
LEVATION
OAD APPLIED
WHERE
‘+80
TEST &
~
e
1:1 :1
0
+50— E-
~
g
~
~
o MSL
1
—
-50 — =
—
~
-150—
-200— =
——.—
MUDLINE
E:LEV. -255
SOIL PLUG’
TO TESTING \ ~.
—-600
-600 —
* .TEsT No.14 wAs ACTUALLY FJERFoRMED FOLLOWING TEST NO.5. IT INCLUDED A OYNAMIC LOADING TEST FOLLCWING
THE INITIAL TENSION CYCLE. THE OYNAMIC TEST INCLUDED ONE CYCLE OF 28 PERIODS (30 SECONDS TO 2 MINUTES).
THE TEST RESULTS SHOULD BE REFERRED TO FOR DETAILS.
NOTES:
~:
&
:. PENETRATkW TYPE
EXCEPT LONS ARE:
A. TESTS NO. 1 L NO.2 - INCREMENTAL ALL THE wAY.
KEY :5 $: BELOW OF 8. TEST NO. 14 - C R D TEST FROM START.
MUDLINE TEsT
z 8’ (FEET)
3. TEST NO. 14 [ NCLUDES A REDUCT10N TO MEASURED LOADS (20% OF )+4X! WUM
A SUCT [ ON FORCE) TO ACCOUNT FOR SUCTION EFFECTS OF THE SOIL PLUG.
.—. — 1 3 2.69 TENSIW
4. ALL TESTS WERE PERFDRMED DN CDNDUCTOR P [ PES EXCEPT FOR TEST NO.8 .
—— 2 19 269 COMPRESS10N . $4 TEST NO.8 WAS PERFORMED ON A 16- INCH CASING DRIVEN CLDSED ENDED
INS IDE CDNDUCTOR NO.6 FOLLUtll NG END 8EARI NG TEST NO.5 .
$ g
————— 3 6 214 TENSICN
5. ALL ASOVE TESTS ARE BELIEVED TO BE REPRESENTATIVE, ALTHOUGH JESTS
? : ND.4 s NO.7 (CDWDUCTORS 19 c 14) nAY HAVE BEEM EFFECTED 8Y TIME b
—.. .— 4 20 211 TENS 10W 2 3 pR0xlt41Ty To TEsTs No.3 s ND.6 (CONDUCTORS 6 .5 7).
J z
=
6 7 14s TENS 10N . 3
6. THE PLOTTED DEFLECTI DWS EXCLUDE THE ELAST I c OEFLEcT I ON DF THE
E
CONDUCTORS (DR CASt NG) ABOvE THE pol NT OF EMBEDMENT (MUDLINE FOR
. . . . . . . . .. . . . ALL TESTS EXCEPT NO.8).
7 14 1s0 TENS 10N
-.. -—--. .— 8 6
@
TENS 10N
GROUT
PLIK
7. EMSEDDED LENGTH OF 16,,” CAS !NG I N TEST !40.8 WAS 115 FEET.
SOIL
—.. — 14 3 271 TENS 10N PLUG IN
PLAcE
ELEV.WHERE .
TEST LOAO
APPLIED +80 ‘n
2CC — +50
+50 —- -<
%%
;=
<0
~~
Z& —o
~ MSL -s
—-50
=
—-loo
-loo— -
—
— -150
-150 —----
— -200
+
H
L 1.
~
.
z
—
z -250—
. MUOL I NE
L
z
5
. — -300
-300—
—-350
-350 —
—-400
-400—
—-450
-450- —
—-s00
-500—
\ CEMENT =
GROUT PLUG —-550
.—
-550—
—-600
-600— ‘- ‘-—
TESTS PERFORMSO
. -—— .-. — . .—— ..-.
2 3 ““--”” ““2@ 5@
COMPRESSION CYCLES-3 2 1
----
,@ T&.
TENSION cYCLE5--- TEST 8 TFiT S8
m!mc
,@ p
OYNAMIC CYCLES— @ --l@
! CYCLE I - 8 PER IOOS; CYCLE 2 - 16 PERIODS; CYCLE 3 - 8 PER IOOS; PERIODS AVERAGED 1 MINUTE.
I
z
3
4
6
CASING DRIVEN TWO FEET
SEQUENCE - COMPRESSION
SEQUENCE - COMPRESSION
PORTION w CYCLE
TO
(1
(3
OEFLECTEO
SEAT AFTER
CYCLE),
CYCLES),
AT ~xlMu~
PERFORMING
TENSION
TENSION
~TE
TENSION
(1 CYCLE)
(1 CYCLE),
possl BLE WITH
TEST 8,
& COMPRESSION
CONPRESSION
THEN COMPRESSION
[1 CYCLE).
(2 CYCLES)
JACKINGEQUlp~ENT.
TESTEO.
G TENSION. (1 CYCLE).
Fig. 10.- Profile of conditions for conrpresssion tests for end bearing.
EVALUATED UNIT BEARING VALUES (KIPS PER SQ. m.)
0.5
— - _
I .0
— .
— ~ —
I .5
2.0
2.5
3,0 — —— — . —%
3.5
4.0 —— — — — — — — —
4,5
5.0 — — — — — — — — —
5,5
6.0
6,3
7,0
NOTES:
TE2TS 13. & 15 WERE PERFORNED (X4 FULLY EMBEDDED CONDUCTORPIPES. THE
EVALUATED END BEARING DATA FRDM THESE TESTS SHWLD SE WEIGHTED LUIIER
THAN FOR OTHER TESTS. THE EST IWA.TED ACCURACY IS ON THE ORDER OF 10 TO
15 K2F. ENVELOPE2 OF MAXIMUM VALUES ARE PRESENTED.
T52T 13. HAD A SOIL PLUG END CONDITION RATHER THAN A CEWENT GROUT PLUG
AS WAS TSE CASE FL?RTHE OTHER TESTS. THE DATA ARE SHU,4N PRII+3RILY TO
COt&ARE THE DEFLECTICM CNASACTERISTICS OF A SOIL PLUG END CONDITION TO
THE OTHER TESTS.