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Road Infrastructure Development Company of Rajasthan LTD.: I. Source and Location of All Materials

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100% found this document useful (1 vote)
406 views53 pages

Road Infrastructure Development Company of Rajasthan LTD.: I. Source and Location of All Materials

Uploaded by

sunil kuldeep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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ROAD INFRASTRUCTURE DEVELOPMENT COMPANY OF

RAJASTHAN LTD.

BITUMINOUS CONCRETE GRADING-II


( As Per MORT&H Clause No.: 505)

PROJECT Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

CLIENT : Road Infrastructure Development Company of Rajasthan


SUPERVISION CONSULTANT:-:

CONTRACTOR : M/s. Balaji Dayalpura Infra Pvt. Ltd.

I. Source and Location of all materials :


Sl. No. Type of Material Source of Material
1 Binder : VG-40 IOCL Bhatinda
2 Aggregate : Coarse & Fine Aggregate Degana Quary

II. Proportions of all the Materials :


Sl. No. Type of Material % of Materials
1 Binder : VG-40 5.40%
2 16-7.0 MM 35%
3 7.0-4.0 MM 18%
4 4.0 MM Down 45%
5 Filler 2%
AVERAGE PERCENTAGE PASSING Achieved Specification Limits
I.S. Sieve Combined
Designation Gradation (As per MORTH
Below
in mm 16-7.0mm 7.0-4.0mm
4.0mm
Filler (35:18:45:2 Clause 507,Table-500-17,
Grading-II)
)
19.00 40 40 100 100 68 100
13.20 35.05 39 100 100 93.16 90-100
9.50 24.37 38.30 100 100 80.51 70-88
4.75 11.90 24.22 99.65 100 62.76 53-71
2.36 2.42 3.85 #VALUE! 100 44.17 42-58
1.18 1.02 0.91 #VALUE! 100.00 36.12 34-48
0.60 0.85 0.65 #VALUE! 100.00 27.86 26-38
0.30 0.65 0.56 #VALUE! 97.22 19.10 18-28
0.15 0.54 0.00 #VALUE! 96.47 12.70 12-20
0.075 0.46 0.00 #VALUE! 87.17 4.54 4-10

III. The test results enumerated as per MoRT&H :

Sl. No. Description Test Results (OBC) Specification / Limits

1 Bitumen Content (% ) 5.40% Min - 5.40%


2 Marshall Density (gm/cc) 2.374 ---
3 Marshall Stability (600) 12.74 Min 9.0 Kn
4 Marshall Flow (mm) 2.53 2-4 mm
75 blows on each face of 75 blows on each face
5 Compaction level (number of blows)
specimen of specimen
6 Percent Air Voids in Mix (Va) (%) 4.04 3-5
7 Voids in Mineral Aggregates (VMA) (%) 15.35 Min. 12.0

8 Voids in Mineral Agg. filled with Bitumen (VFB) (%) 73.71 65-75

IV. The results of physical characteristics of aggregates


A : AGGREGATE

Sl. No. Description Test Results Requirements

1 Aggregate Impact Value (%) 12.46% Max. 24 %

Combined Flakiness &


2 27.94% Max. 35 %
Elongation Indices (%)
Retained Coating Min.
3 Stripping Value >100 %
95%
For theContractor's For the Consultant Client
V. The results of physical characteristics of aggregates
Bulk Specific Gravity of Apparent Specific Gravity
Description % of Fractions Water Absorption (%)
Fractions of Fractions

16-7.0 MM 35.0% 2.684 2.739 0.76

7.0-4.0 MM 18.0% 2.655 2.721 0.91

4.0 MM Down 45.0% 2.652 2.756 1.42

Filler 2.0% 2.220 2.220 -

B- BITUMEN : VG-40
Requirements as per
Sl. No. Characterisitcs Method of Test Results
IS-73 (2013)

1 °
Absolute Viscosity @60 c, Poises IS 1206 3800.0 3200-4800

Penetration at 25OC, 100 gm,


2 IS 1203 43.0 35
5 sec, Minimum

3 Softening Point, OC, Minimum IS 1205 53.0 50

4 Specific Gravity IS 1202 1.020

VI. Mixing temperature and compacting temperature for VG-40 Bitumen


Sl. No. Stage of Work Indicater Temparature (0C)

1 Bitumen Temperature 160-170

2 Aggregate Temperature 160-175

3 Mixed Temperature 160-170

4 Laying Temperature 150 min

5 Rolling Temperature 100 min

For theContractor's For the Consultant Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

BITUMINOUS CONCRETE GRADING-II


Location / Chainage : Chhoti Khatu

Description of Material : 16.0-7.0mm

Source of Material : Degana Quary

Sampling Date 24/12/2019 Date of Testing 24/12/2019 Sampling Date 24/12/2019 Date of Testing 24/12/2019
Sample No. 1 Sampled & Tested Jointly Sample No. 2 Sampled & Tested Jointly
Weight of Sample Taken (W1) in gm : 7660.0 Weight of Sample Taken (W1) in gm : 7975.0
1 2 3 4 5 1 2 3 4 5
Cumulative Cumulative % Cumulative %
Weight Weight Cumulative
I.S. Sieve Weight Retained % Passing I.S. Sieve Retained % Passing
Retained Retained (gm) Weight Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4 Designation W3/W1 X 100 - Col. 4
(gm) W2 W2 (gm) W3
W3 100 100
19.00 40 40 0.52 99.48 19.00 0 0 0.00 100.00

13.20 545.0 585.0 7.64 92.36 13.20 1365.0 1365.0 17.12 82.88

9.50 1460.0 2045.0 26.70 73.30 9.50 2740.0 4105.0 51.47 48.53

4.75 2475.0 4520.0 59.01 40.99 4.75 2395.0 6500.0 81.50 18.50

2.36 2490.0 7010.0 91.51 8.49 2.36 1185.0 7685.0 96.36 3.64

1.18 400.0 7410.0 96.74 3.26 1.18 145.0 7830.0 98.18 1.82

0.60 50.0 7460.0 97.39 2.61 0.60 15.0 7845.0 98.37 1.63

0.30 55.0 7515.0 98.11 1.89 0.30 20.0 7865.0 98.62 1.38

0.15 30.0 7545.0 98.50 1.50 0.15 15.0 7880.0 98.81 1.19

0.075 15.0 7560.0 98.69 1.31 0.075 15.0 7895.0 99.00 1.00

Sampling Date 12/30/1899 Date of Testing 12/30/1899


Sample No. 5 Sampled & Tested Jointly
Weight of Sample Taken (W1) in gm : 24000.0

1 2 3 4 5
Cumulative Cumulative %
Weight
I.S. Sieve Weight Retained % Passing
Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4
(gm) W2
W3 100
19.00
13.20
9.50
4.75
2.36
1.18
0.60
0.30
0.15
0.075
For theContractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

BITUMINOUS CONCRETE GRADING-II


Location / Chainage 340

Description of Material : 7.0-4.0mm


Source of Material : Degana Quary

Sampling Date 24/12/2019 Date of Testing 24/12/2019 Sampling Date 24/12/2019 Date of Testing 24/12/2019
Sample No. 1 Sampled & Tested Jointly Sample No. 2 Sampled & Tested Jointly
Weight of Sample Taken (W1) in gm : 4110.0 Weight of Sample Taken (W1) in gm : 4505.0

1 2 3 4 5 1 2 3 4 5
Cumulative Cumulative % Cumulative %
Weight Weight Cumulative
I.S. Sieve Weight Retained % Passing I.S. Sieve Retained % Passing
Retained Retained (gm) Weight Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4 Designation W3/W1 X 100 - Col. 4
(gm) W2 W2 (gm) W3
W3 100 100
19.00 0.0 0 0.00 100.00 19.00 0.0 0 0.00 100.00

13.20 75.0 75.0 1.82 98.18 13.20 55.0 55.0 1.22 98.78

9.50 105.0 180.0 4.38 95.62 9.50 130.0 185.0 4.11 95.89

4.75 1330.0 1510.0 36.74 63.26 4.75 1715.0 1900.0 42.18 57.82

2.36 2160.0 3670.0 89.29 10.71 2.36 2220.0 4120.0 91.45 8.55

1.18 340.0 4010.0 97.57 2.43 1.18 290.0 4410.0 97.89 2.11

0.60 30.0 4040.0 98.30 1.70 0.60 25.0 4435.0 98.45 1.55

0.30 5.0 4045.0 98.42 1.58 0.30 15.0 4450.0 98.78 1.22

0.15 10.0 0.0 0.00 0.00 0.15 10.0 0.0 0.00 0.00

0.075 10.0 0.0 0.00 0.00 0.075 10.0 0.0 0.00 0.00

Sampling Date 24/12/2019 Date of Testing 24/12/2019 Sampling Date 24/12/2019 Date of Testing 24/12/2019
Sample No. 3 Sampled & Tested Jointly Sample No. 4 Sampled & Tested Jointly
Weight of Sample Taken (W1) in gm : 16625.0 Weight of Sample Taken (W1) in gm : 14890.0
1 2 3 4 5 1 2 3 4 5
Cumulative Cumulative % Cumulative %
Weight Weight Cumulative
I.S. Sieve Weight Retained % Passing I.S. Sieve Retained % Passing
Retained Retained (gm) Weight Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4 Designation W3/W1 X 100 - Col. 4
(gm) W2 W2 (gm) W3
W3 100 100
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.000 0.000

Sampling Date 24/12/2019 Date of Testing 24/12/2019


Sample No. 5 Sampled & Tested Jointly
Weight of Sample Taken (W1) in gm : 17470.0
1 2 3 4 5
Cumulative Cumulative %
Weight
I.S. Sieve Weight Retained % Passing
Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4
(gm) W2
W3 100
19.00
13.20
9.50
4.75
2.36
1.18
0.60
0.30
0.15
0.075
Remarks :
For theContractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

BITUMINOUS CONCRETE GRADING-II


Location / Chainage 340

Description of Material : (4.0 mm Down)

Source of Material : Degana Quary

Sampling Date 24/12/2019 Date of Testing 24/12/2019 Sampling Date 24/12/2019 Date of Testing 24/12/2019
Sample No. 1 Sampled & Tested Jointly Sample No. 2 Sampled & Tested Jointly
Weight of Sample Taken (W1) in gm : 3000 Weight of Sample Taken (W1) in gm : 2620

1 2 3 4 5 1 2 3 4 5
Cumulative Cumulative % Cumulative %
Weight Weight Cumulative
I.S. Sieve Weight Retained % Passing I.S. Sieve Retained % Passing
Retained Retained (gm) Weight Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4 Designation W3/W1 X 100 - Col. 4
(gm) W2 W2 (gm) W3
W3 100 100
19.00 0 0 0.00 100.00 19.00 0 0 0.00 100.00

13.20 0.0 0.0 0.00 100.00 13.20 0.0 0.0 0.00 100.00

9.50 0.0 0.0 0.00 100.00 9.50 0.0 0.0 0.00 100.00

4.75 0.0 0.0 0.00 100.00 4.75 0.0 0.0 0.00 100.00

2.36 222.0 222.0 7.40 92.60 2.36 198.0 198.0 7.56 92.44

1.18 383.0 605.0 20.17 79.83 1.18 399.0 597.0 22.79 77.21

0.60 421.0 1026.0 34.20 65.80 0.60 362.0 959.0 36.60 63.40

0.30 555.0 1581.0 52.70 47.30 0.30 470.0 1429.0 54.54 45.46

0.15 534.0 2115.0 70.50 29.50 0.15 434.0 1863.0 71.11 28.89

0.075 554.0 2669.0 88.97 11.03 0.075 510.0 2373.0 90.57 9.43

Sampling Date 24/12/2019 Date of Testing 24/12/2019 Sampling Date 24/12/2019 Date of Testing 24/12/2019
Sample No. 3 Sampled & Tested Jointly Sample No. 4 Sampled & Tested Jointly
Weight of Sample Taken (W1) in gm : 2500.0 Weight of Sample Taken (W1) in gm : 3500.0
1 2 3 4 5 1 2 3 4 5
Cumulative Cumulative % Cumulative %
Weight Weight Cumulative
I.S. Sieve Weight Retained % Passing I.S. Sieve Retained % Passing
Retained Retained (gm) Weight Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4 Designation W3/W1 X 100 - Col. 4
(gm) W2 W2 (gm) W3
W3 100 100
0.00 0 0 0.00 100.00 0.00 0 0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 210.0 210.0 8.40 91.60 0.00 282.0 282.0 8.06 91.94

0.00 325.0 535.0 21.40 78.60 0.00 390.0 672.0 19.20 80.80

0.00 300.0 835.0 33.40 66.60 0.00 570.0 1242.0 35.49 64.51

0.00 456.0 1291.0 51.64 48.36 0.00 600.0 1842.0 52.63 47.37

0.00 470.0 1761.0 70.44 29.56 0.00 610.0 2452.0 70.06 29.94

0.000 460.0 2221.0 88.84 11.16 0.000 678.0 3130.0 89.43 10.57

Sampling Date 24/12/2019 Date of Testing 24/12/2019


Sample No. 5 Sampled & Tested Jointly
Weight of Sample Taken (W1) in gm : 2005.0

1 2 3 4 5
Cumulative Cumulative %
Weight
I.S. Sieve Weight Retained % Passing
Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4
(gm) W2
W3 100
19.00 0 0 0.00 100.00

13.20 0.0 0.0 0.00 100.00

9.50 0.0 0.0 0.00 100.00

4.75 35.0 35.0 1.75 98.25

2.36 * #VALUE! #VALUE! #VALUE!

1.18 286.0 #VALUE! #VALUE! #VALUE!

0.60 248.0 #VALUE! #VALUE! #VALUE!

0.30 246.0 #VALUE! #VALUE! #VALUE!

0.15 415.0 #VALUE! #VALUE! #VALUE!

0.075 394.0 #VALUE! #VALUE! #VALUE!


Remarks :
For theContractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

BITUMINOUS CONCRETE GRADING-II


Location / Chainage 340

Description of Material Filler

Source of Material : Degana Quary

Sampling Date 24/12/2019 Date of Testing 24/12/2019 Sampling Date 24/12/2019 Date of Testing 24/12/2019
Sample No. 1 Sampled & Tested Jointly Sample No. 2 Sampled & Tested Jointly
Weight of Sample Taken (W 1) in gm : 230 Weight of Sample Taken (W 1) in gm : 200

1 2 3 4 5 1 2 3 4 5
Cumulative Cumulative % Cumulative %
Weight Weight Cumulative
I.S. Sieve Weight Retained % Passing I.S. Sieve Retained % Passing
Retained Retained (gm) Weight Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4 Designation W3/W1 X 100 - Col. 4
(gm) W2 W2 (gm) W3
W3 100 100
19.00 0 0 0.00 100.00 19.00 0 0 0.00 100.00

13.20 0.0 0.0 0.00 100.00 13.20 0.0 0.0 0.00 100.00

9.50 0.0 0.0 0.00 100.00 9.50 0.0 0.0 0.00 100.00

4.75 0.0 0.0 0.00 100.00 4.75 0.0 0.0 0.00 100.00

2.36 0.0 0.0 0.00 100.00 2.36 0.0 0.0 0.00 100.00

1.18 0.0 0.0 0.00 100.00 1.18 0.0 0.0 0.00 100.00

0.60 0.0 0.0 0.00 100.00 0.60 0.0 0.0 0.00 100.00

0.30 6.0 6.0 2.61 97.39 0.30 5.0 5.0 2.50 97.50

0.15 1.0 7.0 3.04 96.96 0.15 1.0 6.0 3.00 97.00

0.075 20.0 27.0 11.74 88.26 0.075 20.0 26.0 13.00 87.00

Sampling Date 24/12/2019 Date of Testing 24/12/2019 Sampling Date 24/12/2019 Date of Testing 24/12/2019
Sample No. 3 Sampled & Tested Jointly Sample No. 4 Sampled & Tested Jointly
Weight of Sample Taken (W 1) in gm : 200.0 Weight of Sample Taken (W 1) in gm : 250.0
1 2 3 4 5 1 2 3 4 5
Cumulative Cumulative % Cumulative %
Weight Weight Cumulative
I.S. Sieve Weight Retained % Passing I.S. Sieve Retained % Passing
Retained Retained (gm) Weight Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4 Designation W3/W1 X 100 - Col. 4
(gm) W2 W2 (gm) W3
W3 100 100
0.00 0 0 0.00 100.00 0.00 0 0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 0.0 0.0 0.00 100.00 0.00 0.0 0.0 0.00 100.00

0.00 7.0 7.0 3.50 96.50 0.00 7.0 7.0 2.80 97.20

0.00 2.0 9.0 4.50 95.50 0.00 2.0 9.0 3.60 96.40

0.000 18.0 27.0 13.50 86.50 0.000 22.0 31.0 12.40 87.60

Sampling Date 24/12/2019 Date of Testing 24/12/2019


Sample No. 5 Sampled & Tested Jointly
Weight of Sample Taken (W 1) in gm : 200.0

1 2 3 4 5
Cumulative Cumulative %
Weight
I.S. Sieve Weight Retained % Passing
Retained
Designation Retained (gm) W3/W1 X 100 - Col. 4
(gm) W2
W3 100
19.00 0 0 0.00 100.00

13.20 0.0 0.0 0.00 100.00

9.50 0.0 0.0 0.00 100.00

4.75 0.0 0.0 0.00 100.00

2.36 0.0 0.0 0.00 100.00

1.18 0.0 0.0 0.00 100.00

0.60 0.0 0.0 0.00 100.00

0.30 5.0 5.0 2.50 97.50

0.15 2.0 7.0 3.50 96.50

0.075 20.0 27.0 13.50 86.50


Remarks :

For theContractor's For the Consultant For the Client


For theContractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan
SUMMARY OF GRADATION TEST RESULTS
Location/Chainage 340

Description of Material : 16-7.0mm

Source of Material : Degana Quary

PERCENTAGE PASSING
I.S. Sieve
Designation Sample-1 Sample-2 Sample-3 Sample-4 Sample-5 Average

19.00 99.48 100.00 0.00 0.00 0.00 39.90

13.20 92.36 82.88 0.00 0.00 0.00 35.05

9.50 73.30 48.53 0.00 0.00 0.00 24.37

4.75 40.99 18.50 0.00 0.00 0.00 11.90

2.36 8.49 3.64 0.00 0.00 0.00 2.42

1.18 3.26 1.82 0.00 0.00 0.00 1.02

0.60 2.61 1.63 0.00 0.00 0.00 0.85

0.30 1.89 1.38 0.00 0.00 0.00 0.65

0.15 1.50 1.19 0.00 0.00 0.00 0.54

0.075 1.31 1.00 0.00 0.00 0.00 0.46


Remarks :-

For theContractor's For the Consultant For the Client


For theContractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

SUMMARY OF GRADATION TEST RESULTS

Location/Chainage 340

Description of Material : 7.0-4.0mm

Source of Material : Degana Quary

PERCENTAGE PASSING
I.S. Sieve
Designation Sample-1 Sample-2 Sample-3 Sample-4 Sample-5 Average

19.00 100.00 100.00 0.00 0.00 0.00 40.00

13.20 98.18 98.78 0.00 0.00 0.00 39.39

9.50 95.62 95.89 0.00 0.00 0.00 38.30

4.75 63.26 57.82 0.00 0.00 0.00 24.22

2.36 10.71 8.55 0.00 0.00 0.00 3.85

1.18 2.43 2.11 0.00 0.00 0.00 0.91

0.60 1.70 1.55 0.00 0.00 0.00 0.65

0.30 1.58 1.22 0.00 0.00 0.00 0.56

0.15 0.00 0.00 0.00 0.00 0.00 0.00

0.075 0.00 0.00 0.00 0.00 0.00 0.00


Remarks :-
For theContractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

SUMMARY OF GRADATION TEST RESULTS

Location/Chainage 340

Description of Material : (4.00 mm down)

Source of Material : Degana Quary

PERCENTAGE PASSING
I.S. Sieve
Designation Sample-1 Sample-2 Sample-3 Sample-4 Sample-5 Average

19.00 100.00 100.00 100.00 100.00 100.00 100.00

13.20 100.00 100.00 100.00 100.00 100.00 100.00

9.50 100.00 100.00 100.00 100.00 100.00 100.00

4.75 100.00 100.00 100.00 100.00 98.25 99.65

2.36 92.60 92.44 91.60 91.94 #VALUE! #VALUE!

1.18 79.83 77.21 78.60 80.80 #VALUE! #VALUE!

0.60 65.80 63.40 66.60 64.51 #VALUE! #VALUE!

0.30 47.30 45.46 48.36 47.37 #VALUE! #VALUE!

0.15 29.50 28.89 29.56 29.94 #VALUE! #VALUE!

0.075 11.03 9.43 11.16 10.57 #VALUE! #VALUE!

Remarks :-
For theContractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

SUMMARY OF GRADATION TEST RESULTS

Location/Chainage 340

Description of Material : Filler

Source of Material : Degana Quary

PERCENTAGE PASSING
I.S. Sieve
Designation Sample-1 Sample-2 Sample-3 Sample-4 Sample-5 Average

19.00 100.00 100.00 100.00 100.00 100.00 100.00

13.20 100.00 100.00 100.00 100.00 100.00 100.00

9.50 100.00 100.00 100.00 100.00 100.00 100.00

4.75 100.00 100.00 100.00 100.00 100.00 100.00

2.36 100.00 100.00 100.00 100.00 100.00 100.00

1.18 100.00 100.00 100.00 100.00 100.00 100.00

0.60 100.00 100.00 100.00 100.00 100.00 100.00

0.30 97.39 97.50 96.50 97.20 97.50 97.22

0.15 96.96 97.00 95.50 96.40 96.50 96.47

0.075 88.26 87.00 86.50 87.60 86.50 87.17


Remarks :-

For theContractor's For the Consultant For the Client


For theContractor's For the Consultant For the Client
Package No Date of sampling 9/11/2020
Source :Lodhsar Quarry Date of testing 9/12/2020
Location : jhilmil Activity : BC Grading-II
HB-4 HB-3 HB-2 HB-1 HB-4 HB-3 HB-2 HB-1 100%
MORT&H Specified Limits
IS Sieve 36% 18% 44% 2%
mm (16-7.0) (7.0-4.0) 4.0 mm
Filler % Passing
mm mm down (16-7.0) (7.0-4.0) 4.0 mm
Filler Mid Limit Lower Upper
mm mm down

19.00 39.90 40.00 100.00 100.00 14.36 7.20 44.00 2.00 68 100 100 100

13.20 82.00 98.00 100.00 100.00 29.52 17.64 44.00 2.00 93.16 95.0 90.0 100.0

9.50 48.00 95.70 100.00 100.00 17.28 17.23 44.00 2.00 80.51 79.0 70.0 88.0

4.75 19.00 60.00 98.00 100.00 6.84 10.80 43.12 2.00 62.76 62.0 53.0 71.0

2.36 4.00 35.60 78.00 100.00 1.44 6.41 34.32 2.00 44.17 50.0 42.0 58.0

1.18 0.00 26.34 66.78 100.00 0.00 4.74 29.38 2.00 36.12 41.0 34.0 48.0

0.60 0.00 10.12 54.63 100.00 0.00 1.82 24.04 2.00 27.86 32.0 26.0 38.0

0.30 0.00 1.40 38.42 97.22 0.00 0.25 16.90 1.94 19.10 23.0 18.0 28.0

0.15 0.00 1.15 24.00 96.47 0.00 0.21 10.56 1.93 12.70 16.0 12.0 20.0

0.075 0.00 0.85 6.00 87.17 0.00 0.15 2.64 1.74 4.54 7.0 4.0 10.0

100

90
% Passing

80

70
Upper
60
Limit
50 Mid
40 Limit Gradatio
30
n Limit
20 Lower Limit
10

0
0.01 0.10 1.00 10.00 100.00

Remarks: Sieve Size (mm)

For theContractor's For the Consultant For the Client


DENSE BITUMINOUS MACADAM AGGREGATE BLENDING REPORT

AS PER MORT&H TABLE 500-10 GRADING-I

PROJECT Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

CLIENT : Road Infrastructure Development Company of Rajasthan


IC Err:509
CONTRACTOR : M/s. Balaji Dayalpura Infra Pvt. Ltd.

Package No 0 Date of sampling 44085


Source :Lodhsar Quarry Date of testing 44086
Location : jhilmil Activity : DBM-II
HB-4 HB-3 HB-2 HB-1 HB-4 HB-3 HB-2 HB-1 100% Specified Limits
IS
Sieve 36% 18% 44% 2%
(45-24) (24-12) (12-5) 5 mm MORT&H JMF JMF
mm (45-24) (24-12) (12-5) 5 mm % Passing
mm mm mm down Limit Lower Upper
mm mm mm down

19.00 39.9 40.00 100.00 100.0 14.36 7.20 44.00 2.0 67.56 100 100 100

13.20 82.0 98.00 100.00 100.0 29.52 17.64 44.00 2.0 93.16 90-100 90.0 100

9.50 48.0 95.70 100.00 100.0 17.28 17.23 44.00 2.0 80.51 71-95 72.5 88.0

4.75 19.0 60.00 98.00 100.0 6.84 10.80 43.12 2.0 62.76 56-80 55.8 69.8

2.36 4.0 35.60 78.00 100.0 1.44 6.41 34.32 2.0 44.17 38-54 42.0 50.2

1.18 0.0 26.34 66.78 100.0 0.00 4.74 29.38 2.0 36.12 28-42 34.0 41.1

0.300 0.0 1.40 38.42 97.2 0.00 0.25 16.90 1.9 19.10 7-21 18.0 23.1

0.075 0.0 0.85 6.00 87.2 0.00 0.15 2.64 1.7 4.54 2-8 4.0 6.5

120.00
110.00
% Passing

100.00
90.00
80.00 JMF
Upper Limit
70.00
60.00
50.00
JMF
40.00
30.00 JMF
Lower Limit
20.00
10.00
0.00
0.01 0.10 1.00 10.00 100.00
Remarks: Sieve Size (mm)
Contractor's AE's
Representative Representative
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan
CLINT : Road Infrastructure Development Company of Rajasthan
SUPERVISION CONSULTANT:- :
CONTRACTOR : M/s. Balaji Dayalpura Infra Pvt. Ltd.

MARSHALL STABILITY TEST (As per MS-2, ASTM D - 1559)


Location of Laboratory : Chhoti Khatu (Base Camp) Date of casting : 25-12-2019
Location/Chainage : Near Pava Toll Plaza Date of testing : 26-12-2019
Type of Layer : BC Grading-II Sampled By : Jointly
Source of Aggregate : Degana Quary Tested By : Jointly
Number of blows : 75 Sp.Gravity of Bitumen (Gb) : 1.02
Bulk specific gravity of aggregate (Gsb) : 2.653 P.Ring Correction factor : 7.549
Effective Specific Gravity of Aggregate(Gse) : 2.693 Corr. Load in
V.M.A =
% of Bitumen % of Va = V.F.B = Marshall Stability
=m*n (Kg.)
by Wt. of Mix Aggregate Density = d/g Gmm= Pmm/(ps/gse+
= 100 - a Wt. in Air Wt. in Water S.S.D Weight Volume f = f-e ((i-h) / P.R.R Load Flow (mm)
(Gmb) ((k- =m*PR. Corr.
[Pb/Gb) i)*100 100- Factor
j)/k)*100 Factor
((h*b)/Gsb)
a b d e f g h i j k l m n o * *
1248.0 724.0 1253.2 529.2 2.358 150 1132 0.96 1087.06 1.50
5.00 95.00 1244.2 722.6 1249.6 527.0 2.361 2.489 5.20 15.52 66.49 155 1170 0.96 1123.29 1.60
1244.4 721.6 1249.0 527.4 2.359 150 1132 0.96 1087.06 1.70
Average 2.360 1099.13 1.60
1244.0 724.2 1248.6 524.4 2.372 175 1321 0.96 1268.23 2.20
5.25 94.75 1246.4 724.2 1250.8 526.6 2.367 2.479 4.40 15.37 71.35 170 1283 0.96 1232.00 1.80
1246.8 725.0 1251.0 526.0 2.370 170 1283 0.96 1232.00 2.00
Average 2.370 1244.08 2.00
1246.6 725.8 1250.2 524.4 2.377 175.0 1321 0.96 1268.23 2.70
5.50 94.50 1248.0 725.8 1252.4 526.6 2.370 2.470 3.88 15.44 74.85 180.0 1359 0.96 1304.47 2.60
1247.4 726.0 1251.2 525.2 2.375 170.0 1283 0.96 1232.00 2.50
Average 2.374 1268.23 2.60
1245.6 723.8 1249.0 525.2 2.372 175.0 1321 0.96 1268.23 3.00
5.75 94.25 1244.8 723.0 1249.4 526.4 2.365 2.461 3.77 15.87 76.26 165.0 1246 0.96 1195.76 2.80
1247.2 724.6 1251.2 526.6 2.368 170.0 1283 0.96 1232.00 2.90
Average 2.368 1232.00 2.90
1248.0 723.4 1251.6 528.2 2.363 165 1246 0.96 1195.76 3.00
6.00 94.00 1245.4 721.2 1248.8 527.6 2.361 2.452 3.68 16.33 77.48 155 1170 0.96 1123.29 3.20
1246.8 722.4 1250.2 527.8 2.362 160 1208 0.96 1159.53 2.90
Average 2.362 1159.53 3.03
Remarks :
For the Contractor's For the Consultant For the Client
BITUMEN CONTENT VS. MARSHALL DENSITY

DENSITY AIR VOIDS


2.400 8.00
2.395 7.50
2.390
Density gm/cc 7.00
2.385 6.50
2.380 6.00
2.375
5.50
2.370
5.00

% of Air
2.365

Voids
2.360 4.50
2.355 4.00
2.350 3.50
2.345 3.00
2.340 2.50
4.50 5.00 5.50 6.00 6.50 7.00 4.50 5.00 5.50 6.00 6.50 7.00
% of Bitumen Content % of Bitumen Content

16.60
VMA 90.00
VFB
16.40 85.00
% of VMA

16.20
80.00
% of VFB

16.00
75.00
15.80
70.00
15.60
65.00
15.40
15.20 60.00

15.00 55.00
14.80 50.00
4.50 5.00 5.50 6.00 6.50 7.00 4.50 5.00 5.50 6.00 6.50 7.00
% of Bitumen Content % of Bitumen Content

STABILITY FLOW
1500 5.00

4.50
Flow in mm

1400
Load in Kg.

4.00
1300 3.50

3.00
1200
2.50
1100
2.00

1000 1.50
4.50 5.00 5.50 6.00 6.50 7.00 4.50 5.00 5.50 6.00 6.50 7.00

% of Bitumen Content % of Bitumen Content

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

CLIENT : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONS:

CONTRACTOR : M/s. H.G. Infra Engineering Ltd.

Summary of BC Gr.II BY Marshall Method


Sr. Passing @
% Air Voids %VMA %VFB Stability (KN) Flow
No. Bitumen Content

Minimum 5.05 Pass 5.55 Pass Pass


Maximum Pass Pass Pass Pass 5.25

Determination of Design Asphalt content (DBM Grade- II)


1.)As per MS-2(Paragraph:5.15): The range of bitumen passing all the requirements = 5.25% to 5.55 %,

Too High Passing Too Low

All Criteria Passing


5.25% To 5.55%

VMA

VFB

Va

Flow

Stability

5.00 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50 5.55 5.60 5.65 5.70 5.75 5.80 5.85 5.90 5.95 6.00

Note :- Final Optimum Binder Content on the basis of air voids is 5.40 %
For the Contractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan


SUPERVISION CONSULTANT:- :
Contractor : M/s. H.G. Infra Engineering Ltd.

WORK SHEET FOR BITUMINOUS CONCRETE


Sr. TEST NUMBERS
DESCRIPTION
No. 1 2 3 4 6

3 Bitmumen % By Wt. of Total Mix (Pb) 5.00 5.25 5.50 5.75 6.00
2 Specific Gravity of Bitumen (Gb) 1.020 1.020 1.020 1.020 1.020
4 Aggregate % By Wt. of Total Mix (Ps) 95.00 94.75 94.50 94.25 94.00
100 100
Bulk Specific Gravity
1 (Gsb) = P4 P3 P2 P1 35 18 45 2 2.653
of Total Aggregate + + +
G4 G3 G2 G1 2.684 2.655 2.652 2.220
Apparants Specific 100 100
1 Gravity of Total (Gsa) = P4 P3 P2 P1 35 18 45 2 2.731
Aggregate + + +
G4 G3 G2 G1 2.739 2.721 2.756 2.220
5 Maximum Specific Gravity of Mix Pra. @ 5.50% (Gmm.) 2.470

Bulk specific gravity of Compacted Specimen (Gmb.) 2.360 2.370 2.374 2.368 2.362
Pmm - Pb
Effective Specific
6 Gravity of Total (Gse) = Pmm Pb 2.693
Aggregate -
Gmm Gb

Pmm
Maximum Specific
7 (Gmm) = Ps Pb 2.489 2.479 2.470 2.461 2.452
Gravity of Mix +
Gse Gb

Absorbed Bitumen % Gse - Gsb


8 by Wt. Of Total (Pba) = 100 x x Gb 0.56 0.56 0.56 0.56 0.56
Aggregate Gsex Gsb
Effective Bitumen % Pba
9 By Wt. Of Total (Pbe) = Pb - x Ps 4.46 4.72 4.97 5.22 5.47
Mixture 100
Gmm - Gmb
10 % Voids in Mix (Va) V.I.M. = x 100 5.20 4.40 3.88 3.77 3.68
Gmm

% Voids in Mineral Gmb x Ps


11 Aggregate (Vma) V.M.A. = 100 - 15.52 15.37 15.44 15.87 16.33
Gsb

% Voids Filled with 100x(VMA-VIM)


12 Bitumen (Vfb) V.F.B. = 66.49 71.35 74.85 76.26 77.48
V.M.A.
13 Marshall Stability (kg) 1099 1244 1268 1232 1160
14 Flow (mm) 1.60 2.00 2.60 2.90 3.03
Remarks:-
For the Contractor's For the Consultant for the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- :

Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

MAXIMUM SPECIFIC GRAVITY


(As Per ASTM D : 2041)

Sample Location : Hot Mix Plant Date of Sampling 25/12/2019

Description of Sample : BC Grade-II Date of Testing 25/12/2019

Grade of Bitumen : VG-40 Sampled & Tested Jointly

Temperature of Water : 270C Test Temperature 270C

TEST NUMBER
Sl.
Particulars
No. 1 2
Average
1 Percentage of Bitumen by Weight of Mix 5.0

2 Weight of Flask, gm (W1) 915.6 915.6

3 Weight of Flask + Sample, gm (W2) 2160.8 2157.0

4 Weight of Flask + Sample + Water, gm (W3) 3835.8 3834.0

5 Weight of Flask + Water, gm (W4) 3095.0 3095.0 2.470

6 Weight of Sample, gm (W2 - W1) 1245.2 1241.4

Maximum (W2 - W1)


7 Specific Gravity Gmm = 2.469 2.471
of Sample (W4 - W1) - (W3 - W2)

Remarks :

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2)
in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTA
Err:509

Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

SPECIFIC GRAVITY OF BITUMEN


[As per IS 1202-1978]

Laboratory No. Chhoti Khatu (Base Camp Lab) Date Sampled 9/12/2019

Type of Material : VG-40 Sampled By : Jointly

Source : IOCL Date Tested 9/12/2019

Proposed Use : BC Grade - II Tested By : Jointly

Specific Gravity Bottle Number 1 2 3

Wt of Bottle (A) (gm) 25.50 25.50 25.50

Wt of bottle + distilled water (B) (gm) 75.00 75.00 75.00

Wt of bottle+half filled with bitumen (C) (gm) 59.5 59.6 59.3

Wt of bottle+half filled bitumen+distilled water (D) (gm) 75.5 75.6 75.90

Specific Gravity = (C-A)/((B-A)-(D-C)) 1.015 1.018 1.027

Avg.Specific Gravity 1.020

Remarks :-

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- Err:509

Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

COATING AND STRIPPING OF BITUMEN - AGGREGATE MIXTURES


As per ASTM-D 3625

Laboratory NO : Chhoti Khatu (Base Camp)

DATE SAMPLED :09-12-2019

DATE TESTED :09-12-2019

GRADE OF BITUMEN : VG-40

SOURCE OF BITUMEN : IOCL

SOURCE OF AGGREGATE : Degana Quarry

Weight of Dry Aggregate : 200 gm

Temperature of Aggregate : 1560 C

Temperature of Bitumen : 1520 C

Weight of Bitumen : 10 gm

RESULTS : 100%

Specification Retained Coating should be >95 %

Remarks:-

For the Contractor's For the Consultant For the Client


For the Contractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan
Client : Road Infrastructure Development Company of Rajasthan
SUPERVISION CONSULTANT:- :
EPC Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.
MARSHALL STABILITY TEST (As per MS-2, ASTM D - 1559) @ 5.40% OBC Confirmatin
Location of Laboratory Chhoti Khatu (Base Camp) Date of casting : 26-12-2019
Location/Chainage Near Pava Toll Plaza Date of testing : 27-12-2019
Type of Layer BC Grading-II Sampled By : Jointly
Source of Aggregate Degana Quary Tested By : Jointly
Number of blows : 75 Blows Sp.Gravity of Bitumen (Gb) 1.020
Bulk specific gravity of aggregate (Gsb) 2.653 P.Ring correction factor 7.549
V.M.A =
Effective Specific Gravity of Aggregate(Gse) 2.693 Corr. Load
% of % of Va = =
Marshall Stability
Bitumen Aggregate V.F.B =
by Wt. of = 100 - Wt. in S.S.D Volume f Density = Load Flow
Wt. in Air Gmm ((i-h) / P.R.R Corr.
Mix a Water Weight = f-e d/g (Gmb) (mm)
i)*100 ((k- =m*PR. Factor
100- j)/k)*100 Factor
((h*b)/Gsb
a b d e f g h i j k l m n o * *
)
1246.6 727.8 1251.0 523.2 2.383 175 1321 0.96 o*n
1268 2.50
5.40 94.60 1248.6 726.8 1253.2 526.4 2.372 170 1283 0.96 1232 2.40
2.474 4.00 15.32 73.89
1247.8 726.6 1253.0 526.4 2.370 180 1359 0.96 1304 2.60
Average 2.375 Avg. = 1268 2.50
1249.0 727.8 1253.8 526.0 2.375 180 1359 0.96 1304 2.60
5.40 94.60 1247.4 726.4 1252.2 525.8 2.372 175 1321 0.96 1268 2.50
2.474 4.07 15.38 73.54
1248.2 727.0 1253.0 526.0 2.373 175 1321 0.96 1268 2.60
Average 2.373 Avg. = 1280 2.57
Total Average 2.374 2.474 4.04 15.35 73.71 Avg. = 1274 2.53

Remarks :

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan


SUPERVISION CONSULTANT:-

Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

MAXIMUM SPECIFIC GRAVITY


(As Per ASTM D : 2041)

Sample Location : Hot Mix Plant Date of Sampling 26/12/2019

Description of Sample : BC Grade-II Date of Testing 26-12-2019

Grade of Bitumen : VG-40 Sampled & Tested Jointly

Temperature of Water : 270C Test Temperature 270C

TEST NUMBER
Sl.
Particulars
No. 1 2
Average
1 Percentage of Bitumen by Weight of Mix 4.50% (At OBC)

2 Weight of Flask, gm (W1) 915.6 915.6

3 Weight of Flask + Sample, gm (W2) 2160.0 2163.4

4 Weight of Flask + Sample + Water, gm (W3) 3836.0 3838.8

5 Weight of Flask + Water, gm (W4) 3095.0 3095.0 2.474

6 Weight of Sample, gm (W2 - W1) 1244.4 1247.8

Maximum (W2 - W1)


7 Specific Gravity Gmm = 2.472 2.476
of Sample (W4 - W1) - (W3 - W2)

Remarks :

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan


SUPERVISION CONSULTANT:-
Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

(RETAINED STABILITY TEST) @ 5.40% OBC


(As per ASTM D1075)

Sample Location :Chhoti Khatu Date of Sampling 26-12-2019


Description of Sample :BC Grading-Il Date of Testing 27-12-2019
Grade of Bitumen :VG-40 Sampled & Tested Jointly
No. of Blows on each face 75

Bitume Specimen Weight (gms.) Bulk Sp. Stability (kg) Period of


Volume Gr. Of
n% immersio
d Spec.
by Dial Proving Corrected n in water
In Air In Water S.S.D. in = Gmb= Correction
Weight No. Gauge ring Stability at 60OC ±
(a) (b) Air (c) (c - b) factor
of Mix a/d Reading factor (kg) 1

5.40% 1 1248.4 728.0 1253.0 525.0 2.378 175 7.549 0.96 1268

2 1251.1 726.2 1255.8 529.6 2.362 170 7.549 0.96 1232 30 -40
Group
-I 3 1249.8 727.2 1253.3 526.1 2.376 180 7.549 0.96 1304 Minutes

Average Bulk Specific Gravity of Specimen Gmb 2.372 Avg. Stability & Flow 1268

5.40% 1 1252.0 726.6 1256.0 529.4 2.365 165 7.549 0.96 1196

2 1248.4 727.4 1252.6 525.2 2.377 170 7.549 0.96 1232 24


Group
-II 3 1249.2 728.4 1253.0 524.6 2.381 165 7.549 0.96 1196 Hours

Average Bulk Specific Gravity of Specimen Gmb 2.374 Avg. Stability & Flow 1208

Group II
Retained Stability = X 100
Group I
1208
= X 100
1268

Retained Stability = 95.27 %

Remark :-
For the Contractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan


Independent Engineer Err:509
Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

CLEANLINESS TEST OF COURSE AGG.


As per MoSRT&H Table No.500-8 Date : - 30.09.16

Dry Weight after Requirement as per


Initial Weight in % of passing in
Type of Material washing in 0.075 MoSRT&H Table
gm 0.075mm IS Seive
mm IS Sieve No.500-8

Size of Agg.(45-26) 1000 978 2.2

Max 5% passing
Size of Agg.(26-14) 1000 980 2.0
0.075mm Sieve

Size of Agg.(14-4) 1000 979 2.09999999999999

Remarks :-

Contractor's Representative AE's Representative


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- Err:509

Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

SPECIFIC GRAVITY & WATER ABSORPTION OF COARSE AGGREGATE


[As per IS 2386, (Part - III)]

Laboratory No. : Chhoti Khatu Base Camp 1 Date Sampled :24-12-2019


Type of Material : 16 mm - 7 mm Sampled By :Jointly
Source : Degana Quarry Date Tested :25 -12-2019
Location : Chhoti Khatu Pava Toll Tested By :Jointly
Proposed Use : BC Gr-2

Sample No. 1 2 3 Average


Weight of saturated aggregates and Basket in
water(W1) (gm) 1330.5 1582.6 1492.8

Weight of saturated surface dry aggregates in


air(W2) (gm) 2111.8 2511.6 2367.8

Weight of oven dried aggregate in air(W3) (gm) 2095.0 2494.0 2350.0

Bulk Specific Gravity = W3/[W2 - W1] 2.681 2.685 2.686 2.684

Apparent Specific Gravity = W3/[W3 - W1] 2.740 2.736 2.741 2.739

Water Absorption (%) = 100 x (W2 - W3)/W3 (%) 0.80 0.71 0.76 0.76

Remarks :

For the Contractor's For the Consultant For the Client


For the Contractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2)
in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan


SUPERVISION CONSULTANT
Err:509
Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

SPECIFIC GRAVITY & WATER ABSORPTION OF FINE AGGREGATE


[As per IS 2386, (Part - III)]

Laboratory No. : Chhoti Khatu Base Camp 1 Date Sampled :24-12-2019


Type of Material : 7.0-4.0mm Sampled By :Jointly
Source : Degana Quarry Date Tested :25 -12-2019
Location : Chhoti Khatu Pava Toll Tested By :Jointly
Proposed Use : BC Gr-2

1 2 3 Avearage

Temperature of Water o
C 27oC 27oC 27oC

Pycnometer Bottle Number 1 1 1

Wt of SSD sample, W1 (gm) 540.4 480.2 520.6

Wt of Pycnometer Bottle + Water + Sample,


W2 (gm) 1806.6 1769.2 1794.8

Wt of Pycnometer Bottle + Water, W3 (gm) 1468.2 1468.2 1468.2

Wt of oven dry sample, W4 (gm) 535.8 475.6 516.0

Bulk Specific Gravity = W4/[W1 - (W2 - W3)] 2.652 2.654 2.660 2.655

Apparent Specific Gravity =


W4/[W4 - (W2 - W3)] 2.714 2.724 2.724 2.721

Water Absorption (% of dry basis) =


100 x (W1 - W4)/W4 0.86 0.97 0.89 0.91

Remarks :
For the Contractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- :

Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

SPECIFIC GRAVITY & WATER ABSORPTION OF FINE AGGREGATE


[As per IS 2386, (Part - III)]

Laboratory No. : Chhoti Khatu Base Camp 1 Date Sampled :24-12-2019


Type of Material : 4.0 mm down Sampled By :Jointly
Source : Degana Quarry Date Tested :25 -12-2019
Location : Chhoti Khatu Pava Toll Tested By :Jointly
Proposed Use : BC Gr-2

Sample No. 1 2 3 Avearage

Temperature of Water C
o
27oC 27oC 27oC

Pycnometer Bottle Number 1 1 1

Wt of SSD sample, W1 (gm) 470.2 495.2 462.2

Wt of Pycnometer Bottle + Water + Sample,


W2 (gm) 1763.2 1779.4 1758.8

Wt of Pycnometer Bottle + Water, W3 (gm) 1468.2 1468.2 1468.2

Wt of oven dry sample, W4 (gm) 464.0 487.8 455.8

Bulk Specific Gravity = W4/[W1 - (W2 - W3)] 2.648 2.651 2.656 2.652

Apparent Specific Gravity =


W4/[W4 - (W2 - W3)] 2.746 2.762 2.759 2.756

Water Absorption (% of dry basis) =


100 x (W1 - W4)/W4 1.34 1.52 1.40 1.42

Remarks :-

For the Contractor's For the Consultant For the Client


For the Contractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- Err:509

Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

SPECIFIC GRAVITY OF FILLER (LIME)


Description of Material:- Filler (LIME)

Date of Sampling:- 25.12.19

Date of Testing:- 25.12.19

Description Trial-1 Trial-2

1. Wt. of Empty Flask gm.( W1 ) 43.38 43.38

2. Wt. of Flask + Lime gm (W2) 59.09 53.00

3. Wt. of Flask + Lime + Kerosine gm (W3) 101.29 97.4

4.Flask + Kerosine gm (W4) 91.19 91.19

5.Density of Kerosine (W5) 0.790 0.790

5. Specific gravity (W2-W1)/(W2-W1)-(W3-W4) x 100 2.212 2.229

6. Average Specific gravity 2.22

Remarks:-

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- Err:509


Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

DETERMINATION OF FLAKINESS & ELONGATION INDEX


IS:2386 (Part 1) 1963

Source : Degana Quarry Date of sampling : 24-12-2019

Location : Chhoti Khatu Pava Toll Date of testing : 24-12-2019

Material : BC -II Tested By :Jointly

Sample No 1

IS sieve size in mm
Total Wt.of Wt.of agg.passing Wt.of agg.retained
Wt.of agg.Ret.on
agg.retained on through thickness on length gauge
thickness guage gms
sieves gms guage gms after ret.on thickness
Passing Retained (C)
(A) (B) gauge gms (D)

63.0 50.0 0 0 0 0

50.0 40.0 0 0 0 0

40.0 31.5 0 0 0 0

31.5 25.0 0 0 0 0

25.0 20.0 0 0 0 0

20.0 16.0 0 0 0 0

16.0 12.5 1230 138 1092 173

12.5 10.0 640 81 559 90

10.0 6.3 350 42 308 54

Total 2220 261 1959 317

1.Flakiness Index (B/A) x 100 = 11.76 %

2.Elongation Index (D/C) x 100 = 16.18 %

3.Combined FI & EI ( 1+2 ) = 27.94 %


Remarks:-

For the Contractor's For the Consultant For the Client


For the Contractor's For the Consultant For the Client
Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- Err:509

Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

DETERMINATION OF AGGREGATE IMPACT VALUE


IS:2386 (Part 4) 1963

Source : Degana Quarry Date of sampling : 24-12-2019

Location : Chhoti Khatu Pava Toll Date of testing : 24-12-2019

Material 12.5 mm Passing & 10 mm Retained Proposed Use :BC Mix Design

Sample No. 1 Tested By :Jointly

Sample No. Test 1 Test 2 Test 3 Average

Weight of oven dry sample (A) (gms) 349.0 352.0 350.0

Weight of fraction retained on 2.36 mm IS sieve after


Impact test (B) (gms)
304.0 308.0 308.0

12.46
Weight of fraction passing 2.36 mm IS sieve after
45.0 44.0 42.0
Impact test © (gms)

Impact Value = (C/A) x100 (%) 12.89 12.50 12.00

Remarks :

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- :

EPC Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

PENETRATION VALUE OF BITUMEN


(Test Method : IS 1203-1978)

Location of Lab. : Chhoti Khatu Base camp Date Sampled : 09-12-2019

Sample No: : 01 Date Tested : 09-12-2019

Source : : IOCL Grade of Bitumen : VG-40

Pouring temperature : 140o C

Period of cooling in Room Temperature : 25O C

Period of cooling at 25o C : 60 Minutes

Test Temperature O C : 25O C

OBSERVATION No: 1 2 3 Specification Limit

Test Load (gms) 100 100 100

Test Temp (0C) 25 25 25

Penetration Time (Sec) 5 5 5 MIN - 35

Penetration 43 42 44

Average Penetration 43

Remarks:-

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan

Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- :

EPC Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

DETERMINATION OF SOFTENING POINT


(Test Method : IS 1205-1978)

Location of Lab. : Chhoti Khatu Base camp Date Sampled : 09-12-2019

Sample No: : 01 Date Tested : 09-12-2019

Source : : IOCL Grade of Bitumen : VG-40

Apparatus Used : Ring & Ball Rate of heating: : 140oC

Period of Cooling at Room Temperature (min) : 27o C

Period of Cooling in Water bath at 5.0 ±0.5 °C (min) : 15 Minutes

Time Temp Time Temp Time Temp

(mins) (°C) (mins) (°C) (mins) (°C)


1 9.2 6 33.4 11

2 13.5 7 38.8 12

3 18.1 8 44.3 13

4 22.9 9 49.4 14

5 28.0 10 54.5 15

Description Ball No 1 Ball No 2 Softening Point Mean Value

Temperature at which sample touches the 52.8 53.2 52.8 O C = 53.2.0 O C


bottom Plate

Specification Limit :- MIN. - 53

Remarks:-

For the Contractor's For the Consultant For the Client


Providing Restoration work on Ratangarh-Kishangarh road (HK-2) in Rajasthan
Client : Road Infrastructure Development Company of Rajasthan

SUPERVISION CONSULTANT:- :

EPC Contractor : M/s. Balaji Dayalpura Infra Pvt. Ltd.

BITUMEN VISCOSITY TEST


(TEST METHOD : IS 1206)

Location of Laboratory : Chhoti Khatu Base camp Date of Sampling : 09-12-2019

Sample No : 01 Date of Testing : 09-12-2019

Grade of Bitumen VG-40 Sampled By : Shrawan Banjara

: 27°C
0
Vehicle No. : Room temperature( C)

Invoice No. : Source of Bitumen : IOCL

ABSULUTE VISCOSITY

Period of cooling at 600C ± 0.10C in bath Actual test temperature Time Taken to pass Bulb B Calibration Constant Bulb B Time Taken to pass Bulb C Calibration Constant Bulb C Viscosity at 600C, 30cm Hg Vacuum in
(30 minutes) (0C) - ( Second) (B) (Poise/second) (C) ( Second ) (D) (Poise/second) (E) Poises (F) ((B×C)+(D×E))/2

KINEMATIC VISCOSITY

Period of cooling at 1350C ± 0.10C in Actual test temperature Viscosity at 1350C


Time Taken to Flow of Bitumen - ( Second) (B) Calibration Constant of Tube (C. S.) (E)
bath (30 minutes) (0C) (A) Cst = (B x E)

Remarks:-

For the Contractor's For the Consultant For the Client


For the Contractor's For the Consultant For the Client
BITUMINOUS CONCRETE GRADING-II
Binder Wt. of Binder Wt. of
5.00 % of Agg. 95.00 5.25 % of Agg. 94.75
Containt Bitumen Containt Bitumen
Wt. of Wt. of
Total wt. 1250 1187.5 62.50 Total wt. 1250 1184.375 65.63
Agg. Agg.
Cumm. Cumm.
% of % of Wt. of % of % of Wt. of
Sieve Size Passing Retaining Material Wt. of Sieve Size Passing Retaining Material Wt. of
Material Material
19.00 67.56 32.44 385.20 385.20 19.00 68 32.44 384.18 384.18
13.20 93.16 -25.60 -304 81 13.20 93.16 -25.60 -303 81
9.50 80.51 12.65 150 231 9.50 80.51 12.65 150 231
4.75 62.76 17.75 211 442 4.75 62.76 17.75 210 441
2.360 44.17 18.59 221 663 2.36 44.17 18.59 220 661
1.18 36.12 8.04 96 759 1.18 36.12 8.04 95 757
0.60 27.86 8.27 98 857 0.60 27.86 8.27 98 854
0.300 19.10 8.76 104 961 0.300 19.10 8.76 104 958
0.150 12.70 6.40 76 1037 0.150 12.70 6.40 76 1034
0.075 4.54 8.16 97 1134 0.075 4.54 8.16 97 1131
Pan 4.54 54 1188 Pan 4.54 54 1184

Binder 5.50 % of Agg. 94.50 Wt. of Binder 5.75 % of Agg. 94.25 Wt. of
Containt Bitumen Containt Bitumen

Wt. of Wt. of
Total wt. 1250 1181.25 68.75 Total wt. 1250 1178.125 71.88
Agg. Agg.

Cumm. Cumm.
% of % of Wt. of % of % of Wt. of
Sieve Size Wt. of Sieve Size Wt. of
Passing Retaining Material Material Passing Retaining Material Material

19.00 68 32.44 385.20 385.20 19.00 68 32.44 385.20 385.20


13.20 93.16 -25.60 -302 83 13.20 93.16 -25.60 -302 84
9.50 80.51 12.65 149 232 9.50 80.51 12.65 149 233
4.75 62.76 17.75 210 442 4.75 62.76 17.75 209 442
2.36 44.17 18.59 220 662 2.36 44.17 18.59 219 661
1.18 36.12 8.04 95 757 1.18 36.12 8.04 95 756
0.60 27.86 8.27 98 854 0.60 27.86 8.27 97 853
0.300 19.10 8.76 103 958 0.300 19.10 8.76 103 956
0.150 12.70 6.40 76 1033 0.150 12.70 6.40 75 1032
0.075 4.54 8.16 96 1130 0.075 4.54 8.16 96 1128
Pan 4.54 54 1183 Pan 4.54 53 1181

Binder Wt. of
6.00 % of Agg. 94.00
Containt Bitumen

Wt. of
Total wt. 1250 1175 75.00
Agg.

Cumm.
% of % of Wt. of
Sieve Size Passing Retaining Material Wt. of
Material
19.00 68 32.44 381.14 381.14
13.20 93.16 -25.60 -301 80
9.50 80.51 12.65 149 229
4.75 62.76 17.75 209 438
2.36 44.17 18.59 218 656
1.18 36.12 8.04 95 751
0.60 27.86 8.27 97 848
0.300 19.10 8.76 103 951
0.150 12.70 6.40 75 1026
0.075 4.54 8.16 96 1122
Pan 4.54 53 1175

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