GeoChina2018 FWDforAirports Pre Publication
GeoChina2018 FWDforAirports Pre Publication
GeoChina2018 FWDforAirports Pre Publication
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ABSTRACT: The Falling Weight Deflectometer (FWD) provides a rapid and cost-
effective means of measuring the response of pavements to a dynamic load. Its broad
application has allowed the development of significant guidance regarding empirical
interpretation of FWD results. Software has also been developed allowing the
estimation of layer modulus, including the subgrade, and in some cases the calculation
of a theoretical strength rating for aircraft pavement structures. However, many
practitioners question the reasonableness of the moduli calculated and the reliably of
the resulting airport pavement strength rating. This paper reviews the use of FWD in
airport pavement strength evaluations and assesses its appropriateness for particular
situations and tasks. Example projects are considered and data analysed to determine
the benefits and limitations. Further work is recommended to better understand the
impact of variability in FWD results on inferred layer modulus and airport pavement
strength rating.
INTRODUCTION
With airports getting busier and upgrade funding becoming tighter, Non-Destructive
Testing (NDT) which is rapid to perform and relatively economical to procure, has
gained popularity. Particularly for busy airport runways that can not readily be closed
for days of traditional intrusive pavement investigation (White 2017). The Falling
Weight Deflectometer (FWD) is arguably the most common NDT device used for the
structural evaluation of existing airport pavement infrastructure (Celaya & Nazarian
2014).
FWDs have been in use since the 1980s. These generally trailer-mounted NDT
devices apply a dynamic load while the trailer is stationary. The load can be varied
and deflections are estimated from surface strain accelerations measured by geophones
placed at various distances from the load application (TRB 2008). This results in a
deflection profile or bowl that is a function of the composition and condition of the
pavement (Vuong 1989).
This paper reviews the use of FWD in airport pavement strength evaluations and
assesses its appropriateness for particular situations and tasks. Example projects are
presented and data analysed to determine the benefits and limitations. Further work is
recommended to better understand the impact of variability in FWD responses on
inferred layer modulus and airport pavement strength rating.
Page 1
BACKGROUND
Both rigid and flexible airport pavements are subject to an international strength rating
system known as ACN-PCN (ICAO 1983). The system is similar to road axle load
limits but reflects the higher level of deviation between small aircraft and large
aircraft, meaning every airport has its own Pavement Classification Number (PCN),
which represents the upper limit of Aircraft Classification number (ACN) allowed for
unrestricted operations.
Page 2
Deflection bowls are generally characterised by three parameters (Austroads 2011):
• Maximum deflection (D0). A general indicator of pavement stiffness and
response.
• Curvature (D0-D200). An indicator of the upper base course and surface layer
stiffness.
• D900. An indicator of the subgrade support condition.
The above indicators are only general in nature. For example, a very thick pavement’s
subgrade is less likely to be adequately characterised by D900 because the measured
deflection at 900 mm from the load plate centre will be less affected by the subgrade
when the subgrade is located much deeper than typical.
Due to the prevalence of the Dynatest FWD, Dynatest’s ELMOD (Dynatest 2017) is
arguably the most common back analysis software used by practitioners. The latest
version, ELMOD 6, also includes PCN determination directly from deflection bowl
data.
Following layer modulus estimation, the software uses nominated aircraft type and
frequency to determine the most damaging aircraft for each nominated pavement
layer. The ACN of the most damaging aircraft at the ‘just acceptable’ aircraft mass is
reported as the allowable pavement PCN. The allowable mass may be higher than the
published maximum mass of the aircraft in order to ‘just fail’ the pavement by the end
of the design life. The pavement damage caused by each aircraft is based on an
allowable stress or strain levels for each pavement layer. This approach does not take
into account superposition of the impact of multiple aircraft types, relies upon the
allowable stress/strain determined for various pavement materials and relies upon the
accuracy of the pavement layer thicknesses.
In ELMOD 6, every test location has a PCN value reported. The PCN values vary and
a protocol is required for determining a characteristic PCN from the hundreds of test
points.
Page 3
EXAMPLE APPLICATIONS
Homogenous Sectioning
Arguably, the most common application for FWD surveys in airport pavements is the
identification of sections of pavement of homogenous response to load. Sections of
homogenous response inform intrusive testing locations for increased efficiency.
Rather than randomly locating intrusive test points, the intrusive testing is planned to
reflect the designated sections of homogenous response to load. The approach
increases efficiency for pavements that are operationally difficult or expensive to close
for intrusive testing.
Page 4
various layers. This approach requires more interpretation of the deflection data.
Consequently, practitioners not familiar with FWD analysis often prefer the
percentile-value approach, which requires less judgment.
Like the modulus values, the CBR values are concerningly variable with even the
most homogenous section from Figure 1 (CH 380-1370) having a CoV of 67% for
estimated CBR with values ranging from 1 to 61. This range of CBR values is highly
unlikely within a generally uniform site and a runway of generally sound performance.
Page 5
percentile values are 4 to 10. These are significant deviations in PCN considering the
damaging effect of aircraft is exponentially related to the PCN (Figure 5). For the
runway in question, the published PCN is 14, near the maximum value calculated by
ELMOD 6, which is actually the 93 percentile value. This compares to common
practice which would recommend the 15 percentile value, in this case 4. Therefore,
given the generally good performance of the runway, adopting the ELMOD 6
recommended PCN would significantly and unjustifiably limit to use of the runway.
FWD analysis of load transfer efficiency is usually expressed by the ratio of FWD
deflection measured 300 mm either side of the FWD load plate, with the FWD
orientated so that the joint is located between the load plate and the D300 geophone. In
practice, the transverse and longitudinal joints, the corner of the slab and the centre of
the slab are all assessed, as illustrated by Figure 7.
Example rigid airfield pavement joint load transfer survey results are summarised in
Table 3 and illustrated as box-and-whisker plots in Figure 8. The near-perfect
symmetry of responses measured 300 mm either side of the load plate is demonstrated
by the average ratio of 98% and low standard deviation of 3%. The longitudinal joints
exhibit excellent load transfer, with an average deflection ratio of 98%, while the
transverse joints are significantly less efficient with an average deflection ratio of 45%
and a standard deviation of 28%. This represents the less reliable load transfer by
aggregate interlock across old sawn joints, compared to that of dowels. The slab
corner results are similar to those for the transverse joints.
Page 6
LIMITATIONS
Repeatability of Response
Repeatability of the response is believed to account for some of the variability in
pavement response, as detailed below. The repeatability of a single FWD machine
and the reproducibility across a fleet of six FWDs in the USA indicated the
importance of standardised calibration to improve reproducibility (Rocha et al. 2004).
The study also identified reduced repeatability as the distance of the geophone from
the load plate increased. A simple comparison of repeated test configuration and
location within the data presented in Figure 1 supports these findings, with good
agreement between the first and repeated drop, with a linear correlation of R=96%,
although some significant outliers were identified Figure 9. Further work is
recommended to understand the typical reproducibility of FWD results.
CONCLUSIONS
FWD devices provide a rapid and cost-effective means of assessing airport pavement
response to load. Although reported to be reasonably repeatable, reproducibility
between devices is less certain. The significant response variability observed in
generally homogenous sections of pavement is concerning and further work is
Page 7
recommended to understand whether the variability of the presented data is typical.
Additional work is also recommended to determine the impact of FWD response
variability and input assumptions on back-analysed layer moduli and airport pavement
PCN values. Understanding these issues will further increase the usefulness of FWD
surveys in airport pavement assessment and management.
Acknowledgments
The provision of FWD data and advice regarding testing protocols provided by Jim
Johnson-Clarke or ARRB (Melbourne, Australia) is gratefully appreciated.
References
AASHTO 1993, Guide for Design of Pavement Structure, Appendix J: Analysis Unit
Delineation by Cumulative Differences, American Association of State Highway
and Transportation Official, Washington, District of Columbia, USA.
Ameri, M, Yavari, N & Scullion, T 2009, ‘Comparison of static and dynamic
backcalculation of flexible pavement layer moduli, using four software programs’,
Asian Journal of Applied Sciences, vol. 2, no. 3, pp. 197-210.
Austroads 2011, Pavement Deflection Measurement with a Falling Weight
Deflectometer, Austroads Test Method AG:AM/T006, 31 March.
Bandara, N, Rowe, GM, Sharrock, MJ & Nickerson, CR 2002, ‘Seasonal variation of
subgrade modulus in different subgrade soils for pavement rehabilitation for non
freeze-thaw cycles’, Applications of Advanced Technology in Transportation, pp.
473-480.
Celaya, M & Nazarian, S 2014, ‘Field evaluation of NDT devices for delamination
detection of HMA airport pavements’, FAA Worldwide Airport Technology
Transfer Conference, Galloway, New Jersey, USA, 5-7 August.
Dynatest 2017, ELMOD 6 Quick Start Manual, Dynatest International.
FAA 2011, Use of Nondestructive Testing in Pavement Evaluations, Advisory
Circular 150/5370-11B, Federal Aviation Administration, Washington, District of
Columbia, USA, 30 September.
Gendreau, M & Soriano, P 1998, ‘Airport pavement management systems: an
appraisal of existing methodologies’, Transportation Research, vol. 32, no. 3, pp.
197-214.
ICAO 1983, Aerodrome Design Manager: Part 3, ICAO 9157, 2nd edn., International
Civil Aviation Organization, Montreal, Quebec, Canada, January.
Kang, YV 1998, ‘Multifrequency back-calculation of pavement layer moduli’, Journal
of Transportation Engineering, vol. 124, no. 1, pp. 73-81.
Rocha, S, Tandon, V & Nazarian, S 2004, ‘Falling weight deflectometer fleet’, Road
Material and Pavement Design, vol. 5, no. 2., pp. 215-238.
Thomas, F 2004, ‘Generating homogenous road sections based on surface
measurements: available methods’, 2nd European Pavement and Asset Management
Conference, Berlin, Germany, 21-23 March.
TRB 2008, Falling Weight Deflectometer Usage, NCHRP Synthesis 381,
Transportation Research Board, Washington, District of Columbia, USA.
Vuong, B 1989, ‘A new linear elastic back-calculation model for back-calculating
Page 8
layer moduli at fixed Poisson’s ratio’, Australian Road Research, vol. 19, no. 1, pp.
17-28.
White, G 2005, ‘A sensitivity analysis of APSDS, an Australian mechanistic design
tool for flexible aircraft pavement thickness determination’, First European
Aircraft Pavement Workshop, Amsterdam, Netherlands, 11-12 May.
White, G 2017, ‘Expedient runway upgrade technologies’, 10th International
Conference on the Bearing Capacity of Roads, Railways and Airfields, Athens,
Greece, 28-30 June.
Zaniewski, J 1991, Unified Methodology for Airport Pavement Analysis and Design,
Technical Report DOT/FAA/RD-91/15,I, Federal Aviation Administration,
Washington, District of Columbia, USA, June.
TABLES
Page 9
Table 2. Summary of calculated PCN values
Statistic D0 CV D900
Minimum 894 170 122
25 percentile 1464 226 344
Average 1690 255 431
Median 1691 249 411
75 percentile 1896 284 498
Maximum 2607 425 1038
Standard Deviation 500 500 500
CV 317 42 132
Page 10
Table 5. Layer thickness impact on estimated modulus and PCN
Page 11
FIGURES
3000
2500
2000
Deflection (microns)
1500
1000
500
Centreline 3m left of centreline 3m right of centreline
6m left of centreline 6m right of centreline
0
0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600 1.800
Chainage in km from 05 end (km)
1400
Centreline 3m left of centreline 3m right of centreline
6m left of centreline 6m right of centreline
1200
1000
Curvature (microns)
800
600
400
200
0
0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600 1.800
Chainage in km from 05 end (km)
500
400
300
D-900 (microns)
200
100
Page 12
1000
-1000
-2000
-3000
-5000
-6000
-7000
-8000
cl cl+3 cl-3 cl+6 cl-6 cl+9 cl-9
-9000
0 500 1000 1500 2000 2500 3000
Chainage (m)
45
y = 0.0113x1.5625
40
35
Subgrade Converted CBR (%)
30
25
20
y = 0.1x
15
10
0
0 20 40 60 80 100 120 140 160 180 200
Subgrade Estimated Modulus (MPa)
30
25
10 perecentile CBR (%)
20
15
10
0
0-740 m 740-1800 m 1800-3000 m
centerline +9 m centerline +6 m centerline +3 m centerline
centerline -3 m centerline -6 m centerline -9 m
Page 13
160
120
100
80
60
40
20
0
0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5
ACN-PCN Ratio
25
Calculated PCN
20
15
10
0
0 5 10 15 20 25 30 35 40 45 50
Estimated Subgrade CBR (%)
Page 14
160%
140%
120%
80%
60%
40%
20%
0%
Centre Longituindal Transverse Corner
1200
Repeated Drop Response (microns)
1000
800
600
400
200
0
0 200 400 600 800 1000 1200 1400
First Drop Response (microns)
700
600
FWD Estimated Modulus (MPa)
500
400
300
200
100
0
0 200 400 600 800 1000 1200 1400 1600 1800
Runway Chainage (m)
FIG. 10. Example effect of base thickness on base and subgrade modulus
Page 15
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