Digital Liquid Meter: Owners Installation, Operation, and Safety Manual
Digital Liquid Meter: Owners Installation, Operation, and Safety Manual
Digital Liquid Meter: Owners Installation, Operation, and Safety Manual
Tuthill Corporation 8825 Aviation Drive Fort Wayne, IN 46809 (260) - 747-7524 www.fillrite.com
Table of Contents
Thank You! ............................................................................................................................ 2
About This Manual ................................................................................................................ 2
Safety Information ................................................................................................................. 3
Installation ............................................................................................................................. 3
Procedure for Meter Calibration ............................................................................................ 4
Operating Instructions ........................................................................................................... 5
Low Battery Warning ............................................................................................................. 6
Storage .................................................................................................................................. 7
Troubleshooting..................................................................................................................... 7
Fluid Compatibility ................................................................................................................. 7
Assembly and Disassembly .................................................................................................. 7
Repair .................................................................................................................................... 8
Safety Testing Approvals ...................................................................................................... 8
Replacement Parts Information ............................................................................................. 9
Pulser Information.................... ........................................................................................... 10
Electrical Installation Information......................................................................................... 10
Internal and External Power.... ............................................................................................. 11
Wiring Information with Intrinsically Safe Barrier ................................................................. 12
Wiring Information without Intrinsically Safe Barrier ........................................................... 13
Technical Specifications / Dimensions................................................................................. 14
Warranty and Certification Information................................................................................. 14
Specific Conditions of Use.................................................................................................... 15
Thank You!
Thank you for your purchase of the Fill-Rite® Series 900 Digital Meter! Your new meter
comes with over 80 years of fluid transfer experience behind it, providing you the value that
comes with superior performance, user friendly design, long service life, and solid, simple
engineering. Experience that gives you peace of mind, and passion for building real things
that make a real difference.
IMPORTANT! These boxes contain information that illustrates a point that may
save time or may be key to proper operation, or clarifies a step.
At Fill-Rite, your satisfaction with our products is paramount to us. If you have questions or
need assistance with your product, please contact us at 1-800-634-2695 (M-F 8 AM–5 PM
ET).
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Safety Information
WARNING! To insure safe and proper operation of your equipment, it is critical
to read and adhere to all of the following safety warnings and precautions.
Improper installation or use of this product can cause serious bodily injury or
death!
• NEVER smoke near the meter, or use the meter near open flames when
metering a flammable liquid! Fire can result!
• A Fill-Rite Filter should be used on the meter outlet to insure no foreign
material is transferred to the fuel tank.
• Threaded pipe joints and connections should be sealed with the appropriate
sealant or sealant tape to minimize the possibility of leaks.
• Storage tanks should be securely anchored to prevent shifting or tipping
when full or empty.
• To minimize static electricity build up, use only static wire conductive hose
when metering flammable fluids, and keep the fill nozzle in contact with the
container being filled during the filling process.
• DO NOT exceed 50 psi/ 3.5 BARS line pressure.
• DO NOT install additional foot valve or check valve without a pressure relief
valve; otherwise the meter may rupture.
WARNING! This product should not be used to transfer any type of aviation fuel.
WARNING! This product is not suited for use with fluids intended for human or
animal consumption or fluids containing water. Nickel plated meters are approved
for use with non-potable water, antifreeze, certain agricultural chemicals, and
other specialized water applications.
Installation
Meters are furnished for horizontal piping; left to
right flow. The display can be rotated to any of four
positions for horizontal or vertical piping and for
either direction of flow.
1. Determine direction for fluid to flow.
2. Install meter observing directional arrow on Flow
Direction
casting on back of meter (circled). Liquid
MUST flow in the direction of the arrow for
proper operation.
3. Once the meter is plumbed into place,
remove four screws (circled) on corners of
meter face (Torx T25 bit required).
4. Rotate meter face assembly to desired
orientation.
5. Replace four screws.
6. Complete installation by making sure the
joints are properly sealed and meter is
positioned for easy viewing and use.
CAUTION! Threaded pipe joints and connections should be sealed with the
appropriate sealant or sealant tape to minimize the possibility of leaks.
3
IMPORTANT! If you have purchased this meter
as part of a “Kit”, the meter flange base is drilled
with 4 holes. This allows the meter to be used
with 300 and 700 series pumps. Line the meter
bracket up for installation and insert the bolts in the
two holes that align with the corresponding holes
on the pump outlet. Once the meter bracket is
bolted securely in place install the two plugs in the
holes that were not used to prevent moisture from
entering them.
Meter Calibration
Meter calibration is required upon installation, after disassembly, after significant wear,
or when dispensing a different viscosity fluid. Calibration must be done between 6 and
40 GPM (23 and 151 LPM). Meter calibration can be easily changed by following the
calibration procedure. A container of KNOWN volume will be needed for the calibration
procedure. For the 900 series digital meter, a five gallon container or larger (or a 20 liter
container or larger) should be used.
Procedure for Meter Calibration
Unit of measure and calibration is configured using a 3-step process.
1. Select the desired unit of measure
2. Fill a container with a known volume using the desired fluid.
3. Enter the amount of fluid dispensed.
Prior to calibration, the unit must be placed in calibration mode. Press and hold the TOTAL
and CAL buttons for 5 seconds to enter Calibration Mode.
IMPORTANT! Dispensing into a container with a known volume allows the unit
to automatically calculate the internal scaling value to compensate for fluid
viscosities and the system flow rate.
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10. Pressing and holding the CAL
button for 2 seconds before
dispensing into a container will
cause the meter to skip a fill
operation and only change the
unit of measure.
IMPORTANT! For
maximum accuracy, try to
get as close as possible
to the dispensed volume
without changing flow rate.
11. The unit will default to a measured value based on the last calibration performed.
12. The left-most digit will begin blinking.
13. Use the TOTAL button to scroll from 0 to 9 until the desired number has been
selected.
14. Press and release the CAL button to move to the next digit.
15. Repeat Steps 3-4 until the
amount of dispensed fluid has
been entered.
16. If you make a mistake entering
a digit, press and release the
TOTAL button repeatedly until
the digit is active again.
17. Press and hold the CAL button
for 2 seconds to complete the
calibration process regardless
of the current digit selected.
18. If at the last digit and the CAL
button is pressed for less than
2 seconds, the process will roll
back to the left-most digit, but retain the current value. This allows the user to edit
an incorrect value.
19. An error check for gross calibration errors (+/- 15%) will be performed unless USER
units are selected. If an error is detected, the meter will display Err0 until a button is
pressed and the calibration process is aborted.
20. If the meter is left untouched for 2 minutes or the RESET button is pressed, the unit
will automatically exit Calibration Mode and ignore any changes.
Operating Instructions
For accurate measurement and to prevent meter
damage, dispenser and piping must always be filled
with liquid and be free of air. Calibrated the meter per
instructions in this manual prior to its use.
The Fill-Rite 900 Series Digital Meter face
incorporates three buttons that control all
the operation and calibration functions.
To turn the display on, or wake the meter from
“Sleep” mode, simply press any button on the face.
Dispensing fluid will also turn the meter display on.
The display can be illuminated by pressing the "CAL"
button. The display will remain illuminated for 10
seconds.
5
IMPORTANT! When the meter is in the “Deep Sleep” mode, dispensing fluid will
NOT turn the meter on. The meter will not display or accumulate any fluid that is
dispensed while in “Deep Sleep” mode.
• Pressing any button will turn the meter
on when in deep sleep mode (fluid flow
will not turn the unit on or cause it to exit
deep sleep mode).
• The last count and selected totalizer is
retained and displayed when the meter
is turned on.
• Pressing and releasing the TOTAL
button will switch between the resettable
and non-resettable totalizers. (The “R”
icon will be displayed when the
resettable total is displayed).
• Pressing and holding the RESET button
for 2 seconds will reset the counter.
• Pressing and holding the RESET button
and TOTAL buttons for 2 seconds will
reset the totalizer. The resettable totalizer must be active in order to reset it.
• Pressing and holding the RESET button and CAL buttons for 2 seconds will display the
software version for 2 seconds and then perform a segment check for 3 seconds, and
then restore the display.
• Pressing and holding the CAL button for 5 seconds will place the meter into a deep sleep
mode.
IMPORTANT! “Deep Sleep” mode is designed to maintain a status of operational
readiness while offering battery conservation. The meter should be placed in this
mode under the following circumstances:
• Flushing the unit so the dispensed volume is not counted.
• Traveling over rough surfaces (off-road); fluid in the metering chamber will be
counted if fluid is being jostled.
• Extending battery life; the meter can be placed in deep sleep mode repeatedly
with no adverse effect on battery life.
• After 30 seconds of inactivity, the display will blank to conserve battery power.
• If the meter is connected to the external power source, the display will not blank unless
forced into deep sleep mode.
• If external power is removed, the meter will automatically switch to battery only operation
and vice-versa.
• The counter and resettable totalizer 2 can be reset even if fluid flow is detected. The
meter will continue counting during the 2 second RESET button press, reset to 0, and
resume counting.
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Storage
If your meter is to be stored for a period of time, clean it thoroughly. This will help protect
the meter from damage.
Troubleshooting
WARNING! To prevent possible ignition of a flammable or explosive atmosphere
DO NOT use a voltmeter, or similarly powered tool or device during live
maintenance.
The following troubleshooting guide is designed to help you with basic diagnostics and
repairs if you should encounter abnormal service from your 900 series digital meter. We
recommend you use only genuine Fill-Rite parts. These parts, and additional service
information, are available through your authorized Fill-Rite dealer.
Further troubleshooting information can be found in your pump manual. If you need
additional assistance, please contact us at 1-800-634-2695 (M-F 8 AM–5 PM ET).
Concern Possible Cause Recommended Repair
Counter inaccurate. Meter mis-calibrated. Check calibration and recalibrate as
necessary (directions on page 4).
Air in lines or metering Check line seals and joints for
chamber. leakage; seal leaks appropriately.
Fluid Compatibility
The 900 series digital meter IS compatible with the following fluids:
Diesel Fuel Bio-Diesel (up to B20) Gasoline Kerosene Mineral Spirits Heptane
Hexane
The 900 series digital meter IS NOT compatible with the following fluids:
Bleach Hydrochloric Acid Ink Sulfuric Acid Salt Water
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Accessing the Batteries*
WARNING! DO NOT replace the batteries in an explosive atmosphere! Potential
spark during this procedure can create an explosion!
Figure 2
Repair
Meters needing repairs should be taken to an authorized repair facility. Meters MUST be
triple rinsed before taking them in for repairs.
IECEx
8 *See "Specific Conditions of Use" on page 15.
Replacement Parts Information
Replacement parts can be obtained through any authorized Fill-Rite dealer. Be sure to use
only genuine Fill-Rite replacement parts for your service and maintenance needs. For a list
of authorized dealers, please visit our web site at “www.fillrite.com”.
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900 Series Digital Meters w/Pulser (w/Barrier)
Certain 900 Series Digital Meters (model number suffix of DP) can be powered externally
and are equipped with an integral electronic pulser unit for use with Fuel Management
Systems.
The Fuel Management System must be configured for current sinking or contact closure
types of signals. The meter provides ten counts per unit of measure (in gallon, liter, and
quart units of measure only; pulser does not operate in ounce, pint, or user specific units of
measure).
For installations in explosive atmospheres, the intrinsically safe barrier must be used. This
barrier provides safe electronic connection for all installations, and is mandatory where the
meter is located in an area explosive fumes can accumulate (i.e: minimum 20’ circle around
gasoline pumping equipment). Further information on intrinsically safe barrier installations
is located on page 12 and in the detailed wiring information included in the box with your
meter.
CAUTION! For meter installations using external power, the power should
come from a dedicated circuit. No other equipment should be powered by this
circuit. Wiring must be of sufficient size to carry the correct current for the meter.
Voltage drop will vary with distance to meter and size of wire; refer to the National
Electrical Code (NEC), or local codes, for Voltage Drop Compensation to be
sure you are using the correct size wire for your application. Wiring between the
barrier and meter MUST NOT exceed 850’. Refer to “Typical Installation” wiring
information document DC000675-010 (included in the meter box) for details.
WARNING! To reduce the risk of explosion DO NOT mix old batteries with new
batteries, or mix batteries of different manufacturers.
External Power
900DP Series Digital Meters can use an external power source to operate. Regardless of
the source (AC or DC), external power MUST be routed through the Intrinsically Safe
Barrier any time the meter is installed in an explosive atmosphere. External power
sources MUST be within the rated parameters of the intrinsically Safe Barrier and
meter.
External AC Power
External AC power CANNOT be applied directly to the 900DP meter. It must be routed
through the Intrinsically Safe Barrier regardless of meter installation location. The
900DP Meter is not designed for direct AC power input. See Intrinsically Safe barrier
wiring information on page 12 for additional information.
External DC Power
The 900DP meter can be powered directly by an external DC power source (such as a
Fuel Managment System) that operates within the meters parameters. The Intrinsically
Safe Barrier MUST be used anytime the meter is installed in an explosive atmosphere. For
additional information on non-barrier installations, see page 13.
A) Output to Meter
Power: +
Power: -
Pulser Signal
B) Output to FMS
1 - Output
2 - Unused
3 - Output
C) AC Power Input
Line
Ground
Neutral
D) DC Power Input
DC+
DC-
B C D
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Meter Installation (w/o Intrinsically Safe Barrier)
WARNING! The instructions on this page are intended as an introduction to
the proper wiring procedure for the Series 900DP Digital Meter. Detailed wiring
instructions and information are included in the 4 page document labeled: “FILL-
RITE SERIES 900DP METER, INTRINSICALLY SAFE FLOWMETER” (control
drawing DC000675-000), included in the box with your meter. These instructions
MUST BE READ AND UNDERSTOOD COMPLETELY PRIOR to installation.
See “WARNING” under “Electrical Installation Information” on page 10 and 11
prior to beginning installation.
The Series 900DP Digital Meter can be wired directly to an external DC power source that
operates within the meters parameters (7.5 - 28 VDC, .2A). Any external power sources
should be clean DC from a dedicated circuit. The connections are made at the terminals on
back of the meter. Note the three connections; “+” and “-” for external DC power, and “S”
for pulser signal.
13
Reed Switch Information (cabinet models only)
WARNING! CONDITIONS FOR SAFE USE: The Remote Reed Switch Assembly
Part No. SA000048-005 is provided with a non-metallic housing. Care must be
taken to avoid ignition hazards due to potential electrostatic charging hazard.
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Dimensions
WARNING! CONDITIONS FOR SAFE USE: The Remote Reed Switch Assembly
Part No. SA000048-005 is provided with a non-metallic housing. Care must be
taken to avoid ignition hazards due to potential electrostatic charging hazard.
The Series 900DP meters may be used in an ambient temperature range of -40ºC to +80ºC
when backup battery cells are not installed, and in an ambient temperature range of -40ºC
to +60ºC when backup battery cells are installed.
The housing of the Series 900 DP meter is made of powder coated aluminum. Care must
be taken in installation to make sure the powder coated aluminum meter case does not
wear away to expose bare metal, or that it is not installed where friction sparking may
occur.
Warranty Information
Your quality Tuthill / Fill-Rite product carries a full manufacturers limited warranty. For
terms and conditions of that warranty please visit www.fillrite.com. Tuthill Corporation
recommends you retain your sales receipt as proof of purchase.
15
Certification Information
The following is a list of standards used to attain certification:
IEC 60079-0, 6th ed.,
IEC 60079-11, 6th ed.,
IEC 60079-26, 2nd ed.,
EN 60079-0:12+A11:2013,
EN 60079-11:2012,
EN 60079-26:2007,
CAN/CSA C22.2 No. 60079-0:11,
CAN/CSA C22.2 No. 60079-11:14,
UL 913, 7th ed. (Rev. 2011-09-23),
UL 60079-0, 5th ed.,
UL 60079-11, 5th ed.,
CAN/CSA C22.2 No. 157-92.
Entity Parameters
The Series 900DP meter has the following entity parameters:
Ui = 13.65 V Ii = 0.319 A Pi = 1.343 W Li = 0 mH Ci = 10.8uF
DC001501-000 Rev. 1
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