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SPC Autoplot

This document contains instructions for using an autochart to monitor a manufacturing process. It outlines steps for an operator to input specification limits, process capabilities, part and measurement data including date, time, operator ID and individual measurements. Measurements are analyzed against control limits to monitor the process for potential issues that may require action.

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ashish_vaid
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89 views8 pages

SPC Autoplot

This document contains instructions for using an autochart to monitor a manufacturing process. It outlines steps for an operator to input specification limits, process capabilities, part and measurement data including date, time, operator ID and individual measurements. Measurements are analyzed against control limits to monitor the process for potential issues that may require action.

Uploaded by

ashish_vaid
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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20.

994

20.989

20.984

20.979

20.974

20.969

20.964

20.959
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
0.010
0.008
0.006
0.004
0.002
0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Part # Date Stamp: [Ctrl] [;] Time Stamp: [Ctrl] [Shift] [;]
Date 1/30/07 1/31/07
Shift 1 3
Time 11:21 AM 11:22 AM 11:25 AM 11:26 AM
Operator 142460 154895
Sub # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

High 20.975 20.969 20.970


Low 20.985 20.968 20.967
Range -0.010 0.001 0.003 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Comments
Specification Limits
Upper Spec Limit 20.990
Lower SpecLimit 20.964
Control Limits
Upper Control Limit 20.987
Lower Control Limit 20.967
Range limit 0.005
Capability
Relative Index 1.33
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
4 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95

0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
98 99 100 101 102

98 99 100

96 97 98 99 100

0.000 0.000 0.000 0.000 0.000


INSTRUCTIONS FOR THE USE OF THE X hi/lo-R AUTOCHART
STEP 1: The quality associate places the upper spec limit (USL) in cell E37 and lower spec limit (LSL) in cell
E38.
STEP 2: Based on previous sampling, or knowledge of the process, estimate the maximum expected roundness
of the part if a diameter ( parallelism if length). Place this value in cell E42. This value may be re-evaluated
after the study.
STEP 3: Place part number information in cell B25.
STEP 4: The spreadsheet is set up for control limits at 75% of the tolerance (capability of 1.33) These any be
manually changed to increase the capability, if necessary, by making the changes in cells E40 and E41 and
observing the results in E44.
STEP 5: The operator must insert the date in ROW 26 starting in cell B26. They can use the "Date Stamp"
function ( [Ctrl] [;] ) rather than typing in the date manually, if desired.
STEP 6: The operator must insert the shift (if applicable) in ROW 27 starting in cell B27.
STEP 7: The operator must insert the time in ROW 28 starting in cell B28. They can use the "Time Stamp"
function ( [Ctrl] [Shift] [;] ) rather than typing in the date manually, if desired.
STEP 8: The operator must insert their identification (operator number, initials, etc.) in ROW 29 starting in cell
B27.
STEP 9: For diameters, the operator will measure around the circular section of the part (do not measure up
and down the diameter, it captures error from taper - not related to tool wear). For lengths, measure the entire
surface to capture parallelism. Insert the largest measured value into ROW 32 starting at B32. Measure the
smallest measured value into ROW 33 starting at B33. The range will be calculated automatically.
STEP 10: place any comments in ROW 35 starting at B35, such as start stop for break, tool change,
adjustment, etc.

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