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J100
TO INDEX
COMBINATION METER ..................... BE– 2 FUEL PUMP CUT-OFF SWITCH ....... BE–14
SEAT BELT WARNING SYSTEM ...... BE– 3 AIR CONDITIONER ........................... BE–15
FRONT & REAR FOG LAMP SRS AIR BAG SYSTEM ..................... BE–16
SWITCH .......................................... BE– 4 IMPORTANT SAFETY NOTICE ...... BE–16
FRONT FOG LAMP ....................... BE– 4 SYSTEM DESCRIPTION ................ BE–19
FRONT FOG LAMP SWITCH ........ BE– 4 STEERING WHEEL PAD (AIR BAG UNIT
REAR FOG LAMP ......................... BE– 5 FOR THE DRIVER) & STEERING
REAR FOG LAMP SWITCH ........... BE– 5 ROLL CONNECTOR ................. BE–22
POWER WINDOW SWITCH AIR BAG UNIT (FRONT
(L.H.D. VEHICLES WITH EC PASSENGER’S SEAT SIDE) ...... BE–25
SPECIFICATIONS ONLY) .............. BE– 6 SEAT BELT PRETENSIONER
WIPER & WASHER SWITCH ............ BE– 7 DEVICE ..................................... BE–27
REAR WIPER SWITCH .................. BE– 7 AIR BAG ECU ............................... BE–29
DEFOGGER ....................................... BE– 8 TROUBLE SHOOTING .................. BE–30
DEFOGGER SWITCH .................... BE– 8 DISPOSAL PROCEDURE FOR AIR
REAR-VIEW MIRROR ........................ BE– 9 BAG AND PRETENSIONER ...... BE–54
ITC SYSTEM ...................................... BE–11 JBE00001-00000
NO. 9711-JE
BE–2 Revised on ’98 Oct.
COMBINATION METER
For improved conspicuousness of the meter at night, the illumination has been changed to the transmitting
type. Furthermore, the warning given at the time of non-wearing seat belt has been changed from the glow-
ing type to the flashing type by employing a flashing type LED at the seat belt warning lamp.
CIRCUIT DIAGRAM
Illumination
B13
L
C3
2 C2
D
C1
N
C5 H26 C1
P
Connector C
C4 H25
R H24
C10
H29
H27
C6 Starter relay coil
10 P
M20
X01
A13 H05
Connector B
WB0
B3 EFI ECU T37
H61
13 P
H22
ABS B5 ABS ECU H20
Z83
Oil pressure SW X03
B4 F19
Tail Tail C21 B13
40A SW Parking brake SW
AUS. only
Brake fluid level SW F21 A1
B7 A10 Z08
Gauge
Center diff. lock
10A _ +
A9 Alternator L
Connector A
Turn flasher relay
16 P
Acc
O20
IG1
ST
A14 G06
R N58
A1
H80
B12 L J/B earth H77
A2 A10
A15 A16
Rear fog switch
A13
F/L AM60A
EC only
Reed switch
EFI ECU B11
Fuel sender
B8
F/L 2.0 B9
Temperature sender
B10
Gauge earth
JBE00002-00001
Revised on ’98 Oct. BE–3
SEAT BELT WARNING SYSTEM
UNIT INSPECTION
1. Ensure that the seat belt warning lamp is flashing when
the tongue plate is not inserted into the buckle with the ig-
nition key switch turned on.
If not, check the power supply circuit and the seat belt
switch circuit for a short circuit.
JBE00003-00002
Z40 H58
JBE00004-00003
BE–4 Revised on ’98 Oct.
IG No. 2
ST ST
IG SW
Main MAIN
Tail SW
(Multi-use
lever)
Wire F/L 2.0
Junction block
CM1
15 A
Fog
Battery
CE7
to Tail
C23 #26
Front fog lamp SW
C24 #27
to Cowl earth
C26 C25
ZD3 ZD2
JBE00005-00004
C23 C24
JBE00006-00005
Revised on ’98 Oct. BE–5
REAR FOG LAMP
CIRCUIT DIAGRAM
IG No. 2
ST ST
IG SW
Main MAIN
to Tail
C39
Wire F/L 2.0
Back
Gauge
10 A
to Cowl
earth
Buzzer
Battery
D19 D71
Courtesy SW
CJ6
RF SW
(Multi-use lever)
CJ7
C40 H80
Rear fog lamp indicator
Rear fog lamp (Combination meter)
C64 Z08
JBE00007-00006
JBE00009-00008
CIRCUIT DIAGRAM
IG No. 2
ST ST
IG SW
Main MAIN
Junction block N59
POWER
30 A
Wire F/L 2.0
PD4
P22
Sub SW Master SW
P29 P30 P31
Battery
Cancel
Z61
Relay
P42 P43
P23 P24 P27 P28
M P25 M P26
P44 P45
JBE00010-00009
Revised on ’98 Oct. BE–7
WIPER & WASHER SWITCH
For improved conspicuousness of the switch at night, the night illumination has been added to the rear win-
dow washer switch.
CIRCUIT DIAGRAM
IG No. 2 IG2
ST ST
IG SW
Main MAIN
Junction block N59
Wire F/L 2.0
Wiper
/ Turn
20 A
I01
INT I29
motor
Battery
Rear wiper
M
washer SW
Rear wiper
motor
OFF INT
ZQ9
I26
I20 I18 I24 I22
Front wiper Rear Washer
motor M motor
M
ZN0
JBE00011-00010
JBE00012-00011
JBE00013-00012
BE–8 Revised on ’98 Oct.
DEFOGGER
For improved conspicuousness of the switch at night, the night illumination has been added to the rear win-
dow defogger switch.
CIRCUIT DIAGRAM
N59
to Tail lamp,
Defogger
illumination lamp
15 A
circuit
K98
K27
SW
Rear defogger
CA8
Defogger
CA9
K28 Z42
JBE00014-00013
DEFOGGER SWITCH
UNIT INSPECTION
1. Remove the instrument panel finis lower panel.
2. Remove the defogger switch by pushing it with your fin-
gers at the back side of the instrument panel.
3. Disconnect the connector of the defogger switch.
4. Remove the defogger switch from the instrument panel.
JBE00015-00014
NOTE:
• The indicator of the defogger in the combination meter
will glow when the rear window defogger switch is
turned on.
CA8 CA9
5. Ensure that continuity exists between the terminal Z27 and
the terminal Z28 when the switch is turned on. Z42 K27 K28
6. Check to see if the bulb is burnt out.
JBE00016-00015
Revised on ’98 Oct. BE–9
REAR-VIEW MIRROR
The rear-view mirror of the motor-driven, retractable type has been employed.
CIRCUIT DIAGRAM
15 A
Battery
ACC
RC7
R16
ZN2 (B) Rear view mirror SW
(E)
Retract
Cowl earth
Retract
Set
Set
C MV MH
M M M M
JBE00017-00016
JBE00018-00017
BE–10 Revised on ’98 Oct.
UP
JBE00019-00018
DOWN
Connector
LEFT (at rear view mirror SW side)
– Retractable type –
RIGHT
#G# R21 R19 R18
MIRROR RETRACT ZN2 R16 RB3 RB4 R17 R20
Terminal
Switch R16 ZN2 RB3 RB4
position
JBE00020-00019
Set
Retract
– + Up
+ – Down
Connection LH
– + Left R22 R27 R23
+ – Right
JBE00022-00021
– + Set
Connection LH
R22 R27 R25 RB7 RB8
– + Retract
JBE00023-00022
correctly.
F/L ABS 50A ABS
Head lamp 30A H/L
Tail 40A TAIL
Back up 10A B/U
Horn,Hazard 15A HRN/HAZ
ITC SYSTEM
CIRCUIT DIAGRAM
ACC
Revised on ’98 Oct.
ACC
IG No. 1 IG1
IG No. 2 IG2
ST ST
IG SW
Main MAIN
F/L AM 60A
Buzzer
20 A
Stop 10 A
Wiper/Turn
Door lock 15 A
Gauge 10 A
Battery
Courtesy SW
HZD TRN
RH LH
Turn signal lamp OFF
Room lamp
Flasher relay
T48 Multi-use lever
Turn signal indicator
ON DOOR
SW
ITC ECU Q47 QB3 QC7 QB7 QB5 QC4 QB9 QC5 QB4 QB6
+B IG1 CHZD T/H CHR CHL CFL FL+ DCSD CRL
Buzzer
ITC ECU connector (wire harness side) Door lock Diagnosis connector
D motor
CHL FL+ T/H T LKS IG1 E1 LKM ABS ECU IMB
CSD M IG REV
S
Collision T T W
N
C
N
CHR CFL CRL UKS SPD CS1 +B CS– ULM ITC EFI
S
HZD sensor SIO E VF
Vehicle
M T T
M
speed sensor
Door lock M
Switch
M
JBE00024-00023
BE–11
For improved safety, a lock switch has been provided in the impact-sensing door lock releasing system in
addition to the hitherto-employed unlock switch so that the lock/unlock state of the door can be detected
BE–12 Revised on ’98 Oct.
NOTE:
Junction block
• When each door can not be locked in interlocking with
the door lock button at driver’s seat, proceed to the fol- Relay block
lowing checks.
(1) Check to see if the tail fuse (40 A) or door lock fuse
(15 A) has open wire.
(2) Turn off the ignition switch. Disconnect the ITC ECU
connector from the connector at the vehicle wire har- JBE00025-00024
ness side.
ITC ECU connector (wire harness side)
(3) With a circuit tester set to the voltmeter range, connect D
CHL FL+ T/H T LKS IG1 E1 LKM
CSD
the circuit tester to between the terminal +B of the CHR CFL
C
CRL UKS SPD CS1 +B CS– ULM
HZD
connector at the vehicle wire harness side and the
body earth, as shown in the figure. Check to see if the
battery voltage is applied.
V
NOTE:
• The battery voltage is applied to this terminal at all
times regardless of the ON/OFF state of the ignition
switch. JBE00026-00025
(4) With a circuit tester set to the ohmmeter range, con- ITC ECU connector (wire harness side)
nect the circuit tester to between the terminal UKS of D
CHL FL+ T/H T LKS IG1 E1 LKM
the connector at the vehicle wire harness side and the CSD
C
CHR CFL CRL UKS SPD CS1 +B CS– ULM
body earth, as shown in the figure. Check to see if HZD
continuity exists.
NOTE:
• This terminal has no continuity when the door lock but-
ton at driver’s seat is locked. Conversely, this terminal
has continuity when the door lock button at the driver’s
seat is not locked.
JBE00027-00026
• If this check reveals abnormality, check the door lock
control switch and wire harness.
NOTE:
• If the lock motor has no abnormality, the ITC ECU is re- 12V
ECU IG
relay
10 A
Junction block
Battery
R/B
PD6 N52
OC9 ZS7 PD7
Q85
Cowl earth
Fuel pump
cut-off SW
Q84
XR4 XU4
+B1 FC1
EFI ECU (*FC2)
E1
Z48
Fuel pump M
* : Immobelizer-less ZC6
vehicle
Floor No.1 earth
JBE00031-00029
REMOVAL
The fuel pump cut-off switch is located under the center con-
sole box.
1. Disconnect the battery ground cable from the negative (–)
terminal of the battery.
2. Remove the rear console box assembly.
3. Remove the sensor cover.
4. Remove the fuel pump cut-off switch assembly and dis-
connect the connector.
JBE00032-00030
INSPECTION Connector
1. Ensure that the reset button of the fuel pump cut-off switch at switch side
is in the normal state. ON
the switch.
Q84 Q85
NOTE:
• If the reset button is at the OFF position, no continuity
exists between the terminals of the switch. Reset
button
• After removing the fuel cut-off switch, check and install
Normal : ON
it. Be sure to push the reset button in the ON direction Accidential : OFF
for about one second. JBE00033-00031
Revised on ’98 Oct. BE–15
AIR CONDITIONER
The genuine air conditioner of the TERIOS employs a sub-
cooling cycle system. Therefore, this section introduces the
proper replenishing procedure for the refrigerant gas.
In the case of the hitherto-employed receiver cycle, it was im-
possible to attain the 100 % liquidation of the evaporated re-
frigerant gas.
As a result, a part of the refrigerant was sent to the evaporator
in a gas state.
To solve this problem, a sub-cool condenser has been em-
ployed.
In the new design, the condenser incorporates an condensing
section, a modulator and an over-cooling section (sub-cooling
section). Thus, the evaporated refrigerant undergoes the liqui-
dation process twice, thus making it possible to attain a nearly
100 % liquidation.
Furthermore, the modulator functions in such a way that the
liquid is separated from the gas. No receiver is provided in
the sub-cooling cycle.
JBE00034-00000
Separator Separator
Over-cooling section
(Sub-cooling section)
JBE00035-00032
Replenishment of 100 g
Even if additional charging of gas is made for a little
while, it will not result in adequate charging. C As
Plateau
NOTE:
Overcharging
• In the case of the sub-cooling cycle, the bubble disap- Bs Ar=Br
pearing point is located before the cooling ability stabi-
lizing zone. Amount of refrigerant
Therefore, it is necessary to continue replenishing gas JBE00036-00033
SPECIFICATION:
• Charging amount of refrigerant: 400 ± 30 g
BE–16 Revised on ’98 Oct.
WARNING:
• Make certain to perform operations of the air bag sys-
tem according to the correct procedure and method.
Failure to observe this notice may cause the air bag
system to operate unexpectedly during the service op-
eration, resulting in serious accidents. Furthermore, if
wrong repairs should be performed, there are the pos-
sibilities that the air bag system fail to operate when re-
quired. JBE00038-00034
IG “OFF”
• Before servicing the air bag components or the seat
belt pretensioner device, perform the following proce-
dures:
(1) Check the status of air bag warning lamp.
(2) Read the diagnosis codes and put it on record.
(3) Turn OFF the ignition switch and detach the nega-
tive (–) terminal of the battery cable. Then, wait for
at least 90 seconds to prevent the air bag from the
deployment.
JBE00039-00035
SR S AIRBAG
JBE00040-00036
JBE00042-00038
JBE00043-00039
JBE00044-00040
JBE00045-00041
• Also do not use any air bag assembly, seat belt preten-
sioner device or air bag ECU, which was subjected to
water damage or shows signs of being improperly han-
dled, such as dents, cracks and deformation.
• Before scrapping any air bag, seat belt pretensioner
device or the vehicle which contains them, they have to
be deployed.
JBE00047-00042
OC3 F/L ABS 50A OC6 ABS
Head lamp 30A O69 H/L
Tail 40A OF1 TAIL
ALT Back up 10A C90 B/U
Horn, Hazard 15A F69 HRN/HAZ
F/L AM 60A O31
ACC R01 ACC
R/B IG No. 1 N01 IG1
CIRCUIT DIAGRAM
Revised on ’98 Oct.
10 A
10 A
10 A
Engine
ECU IG
Air bag
Battery
QB2 N31 T45
H61
T37
Air bag ECU
Warning lamp
(Combination meter)
T26 W DC-DC Back-up Safing
circuit condenser sensor
A Roll
connector
Z08
B
DB+ T11
Driver's
DB— T12 air bag
T01 IG1 Control Drive
circuit circuit PB+ T09
Diagnosis connector T02 IG2 Passenger's
PB— T10 air bag
IG ECU IMB T28 TC CPU
REV
T W DP+ T48
ITC E G sensor Driver's
VF
T SIO DP— T47 pretensioner
Diagnosis Drive
code circuit PP+ T29
memory Passenger's
Air bag ECU connector (at cowl wire harness side) T44 SIO PP— T13 pretensioner
T14 E1
T10 T09 T44 T26 T12 T11 T28
A B
T14 T13 T29 T47 T48 T02 T01
JBE00048-00043
BE–19
BE–20 Revised on ’98 Oct.
COMPONENTS LAYOUT
Cowl wire
Air bag ECU
JBE00049-00044
JBE00051-00045
Revised on ’98 Oct. BE–21
(1) Terminal double locking mechanism
Spacers
This mechanism is provided with all connectors of this system.
The connector is of a two-piece construction consisting of a
terminal housing and a spacer. The terminal holding is dou- Housings
ble-locked by the lance in the housing (primary one) and the
spacer (secondary one).
JBE00052-00046
JBE00053-00047
JBE00054-00048
STEERING WHEEL PAD (AIR BAG UNIT FOR THE DRIVER) & STEERING ROLL
CONNECTOR
COMPONENTS
w
e
w
S
r q
REMOVAL
1. Turn off the ignition switch and detach the negative (–) ter- IG “OFF”
minal of the battery cable from the battery terminal.
2. Set the steering wheel to a straight-ahead position.
Remove the attaching bolts (TORX®) at the right and left
sides of the steering wheel cover side.
WARNING:
• Be sure to start the operation 60 seconds after the
power supply is cut off. Failure to observe this warning
JBE00057-00051
may cause unexpected deployment of the air bag
owing to impacts, etc. during the removal.
• Never bring your face, arms and body to the front of
the steering wheel during the removal.
• If the pad assembly is dropped or damaged during the
removal or the storage, be sure to dispose of the pad
assembly according to the disposal procedure. Be sure
to mount a new pad assembly to the vehicle.
CAUTION:
• It should be noted that, when the negative (–) terminal
of the battery is detached, the memory of the ECU con- JBE00058-00052
INSTALLATION
JBE00062-00056
PRECAUTION:
• It should be noted wrong installation of the steering roll
connector may pose potential hazard, for it may break
the wire and also, prevent proper turning of the steer-
ing wheel.
4. Back off the steering roll connector about 3.0 turns coun-
terclockwise from the locked position. Align the center
mark. Temporarily secure the steering roll connector, using
JBE00064-00057
a tape, so that it may not move.
BE–24 Revised on ’98 Oct.
JBE00065-00058
JBE00068-00061
REMOVAL
1. Turn off the ignition switch and detach the negative (–) ter-
IG [OFF]
minal of the battery cable from the battery terminal.
2. Remove the grove box by removing a hinge pin.
3. Disconnect the connector which connects the wire har-
ness of the air bag unit and the cowl wire.
JBE00069-00062
WARNING:
• Be sure to start the operation 60 seconds after the
power supply is cut off. Failure to observe this warning
may cause unexpected deployment of the air bag
owing to impacts, etc. during the removal.
• Never bring your face, arms and body to the front of
the air bag unit during the removal.
• If the air bag unit is dropped or damaged during the re-
moval or the storage, be sure to dispose of the unit ac-
cording to the disposal procedure. Be sure to mount a
new unit to the vehicle. JBE00070-00063
CAUTION:
• It should be noted that, when the negative (–) terminal
of the battery is detached, the memory of the ECU con-
trol of the other system will be erased at the same time.
JBE00071-00000
BE–26 Revised on ’98 Oct.
INSTALLATION
1. Install the air bag unit to the instrument panel and tighten Nut
the bolts and nuts.
Specified Torque for the Bolt: 6.7 - 9.5 N·m Bol
t
JBE00073-00065
JBE00074-00066
Revised on ’98 Oct. BE–27
SEAT BELT PRETENSIONER DEVICE
COMPONENTS
e
w
JBE00075-00067
REMOVAL
IG OFF
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Remove the scuff plate and the center pillar garnish. JBE00076-00068
JBE00077-00069
JBE00078-00070
BE–28 Revised on ’98 Oct.
INSTALLATION
IG OFF
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Connect the connector. JBE00079-00071
JBE00080-00072
JBE00081-00073
2. Turn ON the ignition switch. Ensure that the air bag warn-
ing lamp illuminates for six seconds.
JBE00082-00074
Revised on ’98 Oct. BE–29
AIR BAG ECU
COMPONENTS
q Console box
w Console panel bezel
e Console panel
r Air bag ECU
r
e
JBE00083-00075
REMOVAL
1. Turn off the ignition switch and detach the negative (–) ter-
IG [OFF]
minal of the battery cable from the battery terminal.
WARNING:
• Be sure to start the operation 60 seconds after the
power supply is cut off. Failure to observe this warning
may cause unexpected deployment of the air bag
owing to impacts, etc. during the removal.
CAUTION:
• It should be noted that, when the negative (–) terminal JBE00084-00076
of the battery is detached, the memory of the ECU con-
trol of the other system will be erased at the same time.
Connector
2. Remove the rear console box by removing attaching
screws.
3. Pull off the console panel bezel.
4. Remove the console panel by removing attaching bolts
and clips.
5. Disconnect the connector from the air bag ECU.
6. Remove the air bag ECU by removing attaching bolts. Air bag ECU
WARNING: JBE00085-00077
• Disconnect the connector in advance.
INSTALLATION
1. Install the air bag ECU.
2. Connect the connector.
3. Install the console panel.
TROUBLE SHOOTING
When proceeding with operations for a malfunctioning vehicle, it is imperative to confirm the malfunction
phenomena actually before pinpointing the causes. In order to reproduce the malfunction phenomena, col-
lecting information from the customer is of great importance.
WARNING:
• The aforesaid describes general notes. In the air bag system, there are some cases where the mal-
function phenomena can not be reproduced due to the characteristics of the system. Therefore, any
wrong operations during checks and repairs may cause the air bag to function accidentally and de-
ploy. Please observe the notes and perform the operations according to the instructions given in the
manual.
JBE00087-00000
START
No diagnosis NG
code
Re-check the diagnosis code. Perform the confirmation test.
NG OK
NG
Erase the diagnosis code.
OK
JBE00088-00000
Revised on ’98 Oct. BE–31
ABNORMAL ILLUMINATION OF WARNING LAMP
<When warning lamp will not go on: >
If the warning lamp will not go on when the ignition switch is
turned on, check the following items.
(1) Battery for defects or insufficient charge
(2) Battery cable for poor connection
(3) ECU IG fuse for open wire (at junction block)
(4) Warning lamp LED for being burnt out
(5) Wire harness between air bag warning lamp and air
bag ECU for abnormality
JBE00089-00079
2.0
• If the cowl harness has open wire between the gauge Combination meter
H61
fuse and the combination meter, other warning lamps _ +
D4
P
R
2
3
(LED)
ABS
(LED)
(LED)
M20
H25
H28
H24
H26
H29
H27
G06
WB0
T37
N58
O20
#0C
Z08
H80
H05
X01
Air bag ECU
JBE00090-00080
JBE00093-00083
BE–32 Revised on ’98 Oct.
JBE00094-00084
JBE00095-00085
JBE00097-00087
JBE00099-00089
E
JBE00100-00090
Off
Glowing 50 m Sec.
Warning
lamp
Extinguished
Cancel code.
JBE00102-00092
JBE00103-00093
BE–34 Revised on ’98 Oct.
Normal code
CAUTION:
• After carrying out the trouble shooting according to diagnosis codes, cancel the diagnosis codes by
following the code canceling method described at page BE–33.
• Even though the malfunction has been remedied, the code is not canceled automatically.
JBE00105-00000
Revised on ’98 Oct. BE–35
<DIAGNOSIS CODE 11, 14 or 15>
Inspection Terminals
1. Check of power supply circuit
(1) Battery for defects or insufficient charge
(2) Battery cable for poor connection
(3) Alternator for defects or insufficient charge
Hydrometer
JBE00106-00094
(1) Turn OFF the ignition switch and detach the negative
(–) terminal of the battery cable. Then wait for at least
90 seconds.
(2) Remove the front and rear console box.
(3) Remove the computer cover. JBE00107-00095
(4) Disconnect the connector from the air bag ECU. Air bag ECU connector
(at cowl wire harness side)
(5) Connect the battery negative (–) cable.
(6) Turn ON the ignition switch. T10 T09 T44 T26 T12 T11 T28
(7) Connect the voltmeter between the connector terminal T14 T13 T29
L1 L2
T47 T48 T02 T01
at the vehicle wire harness side and body earth.
Between Terminal T01 (IG1) and Body Earth:
Battery voltage
Between Terminal T02 (IG2) and Body Earth:
V
IG2 IG1
Battery voltage
JBE00108-00096
Junction block
(Air bag fuse)
(Engine fuse)
JBE00109-00097
(9) If the fuse has blown, connect the ohmmeter between Air bag ECU connector
the connector terminal at the vehicle wire harness side (at cowl wire harness side)
and body earth.
T10 T09 T44 T26 T12 T11 T28
Between Terminal T01 (IG1) and Body Earth:
L1 L2
T14 T13 T29 T47 T48 T02 T01
No continuity exists.
Between Terminal T02 (IG2) and Body Earth:
No continuity exists.
(10) If the fuse has not blown, connect the ohmmeter be-
Cowl wire
tween the connector terminal at the vehicle wire har-
ness side and the fuse terminal.
Between Terminal T01 (IG1) Junction
block
and Engine Fuse Terminal (at Junction Block):
Continuity exists.
Between Terminal T02 (IG2)
and Air Bag Fuse Terminal (at Junction Block):
Continuity exists.
Air bag ECU
JBE00111-00099
IG2 IG1
Junction block
JBE00112-00100
Inspection
As regards the inspection procedures for the warning lamp il- Air bag
luminating circuit, refer to page BE–00 and 00 of this service ECU
manual.
WARNING: IG2 W (T26)
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work. Air bag
warning lamp
JBE00114-00102
Revised on ’98 Oct. BE–37
<DIAGNOSIS CODE 21>
Squib has open wire
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”, Air bag ECU Air bag squib
page BE–16 - 17, before handling the air bag compo- (Driver’s
Cowl wire seat side)
nents and observe every notice during work. DB+(T11)
3. Remove the steering pad assembly (air bag unit) from the Air bag
Air bag
squib
steering wheel. ECU Cowl Steering roll (Driver’s
wire connector seat side)
4. Disconnect the pad assembly connector from the roll con-
nector. DB+ (T11) F1 f1 F2 f2
5. Ensure that the continuity exists between the respective DB– (T12) G1 g1 G2 g2
terminals.
Between Terminal F2 (+) and G2 (–):
Continuity exists.
Explosion-preventive measure
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU. DB+ F1 f1 F2 f2
3. Remove the steering pad assembly (air bag unit) from the
steering wheel. DB– G1 g1 G2 g2
4. Disconnect the pad assembly connector from the roll con- Steering roll Air bag
Air bag ECU squib
nector. connector
JBE00121-00109
Inspection
1. Connect the battery negative (–) cable.
2. Connect the voltmeter to the vehicle wire harness side ter-
V
minals. Then, turn on the ignition switch.
Between Terminal T11 (DB+) and T01 (IG1): DB– DB+
No voltage exists.
Between Terminal T12 (DB–) and T01 (IG1): T10 T09 T44 T26 T12 T11 T28
ECU-T IG ON
E
JBE00124-00112
Revised on ’98 Oct. BE–39
<DIAGNOSIS CODE 23>
Upstream circuit is grounded to earth
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”, Air bag squib
page BE–16 - 17, before handling the air bag compo- (Driver’s
seat side)
nents and observe every notice during work. DB+(T11)
Cowl wire
DB– (T12)
NOTE:
Steering roll
• As regards the removal and installation procedures for connector
Air bag ECU
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00125-00113
JBE00128-00116
ECU-T IG ON
E
JBE00129-00117
BE–40 Revised on ’98 Oct.
Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Remove the steering pad assembly (air bag unit) from the
steering wheel.
3. Disconnect the pad assembly connector from the roll con-
nector.
4. Remove the computer cover. Disconnect the connector at
the vehicle wire harness side from the air bag ECU. JBE00131-00119
Short circuit
bridge
JBE00132-00120
NOTE:
• At this time, turn the steering wheel in a right-and-left
direction and ensure that there is no change in the indi-
cation of the circuit tester.
Air bag
3. Disconnect the connector which connects the wire har- Air bag
squib
ECU (Passenger’s
ness of the passenger’s side air bag unit and the cowl Cowl seat side)
wire. wire
PB+ (T09) H h
4. Ensure that the continuity exists between the respective
terminals. PB– (T10) J j
Between Terminal H (+) and J (–): Continuity exists.
JBE00137-00125
5. If there is no open wire, connect both ends of the air bag Air bag
terminals at the cowl wire harness side with a jump wire to ECU
Cowl Jump wire
short them.
wire
6. Connect the connector at the cowl wire harness side and PB+ H
the air bag ECU connector that were disconnected at
PB– J
Step 2.
7. Connect the battery negative (–) cable.
JBE00138-00126
Explosion-preventive measure
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec- PB+ (T09) h
H
onds.
2. Disconnect the connector from the air bag ECU. PB– (T10) J j
Cowl
3. Disconnect the connector which connects the wire har- wire Air bag
ness of the passenger’s side air bag unit and the cowl Air bag squib
(Passenger’s
wire. ECU
seat side)
JBE00141-00129
Inspection
1. Connect the battery negative (–) cable.
2. Connect the voltmeter to the vehicle wire harness side ter-
V
minals. Then, turn on the ignition switch.
Between Terminal T09 (PB+) and T01 (IG1): PB– PB+
No voltage exists.
Between Terminal T10 (PB–) and T01 (IG1): T10 T09 T44 T26 T12 T11 T28
ECU-T IG ON
E
JBE00144-00132
Revised on ’98 Oct. BE–43
<DIAGNOSIS CODE 33>
Upstream circuit is grounded to earth
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”, Air bag squib
page BE–16 - 17, before handling the air bag compo- (Passenger’s
seat side)
nents and observe every notice during work. PB+(T09)
Cowl wire
PB– (T10)
NOTE:
• As regards the removal and installation procedures for
the air bag related parts, refer to page BE–22 - 32 of Air bag ECU
this service manual. JBE00145-00133
Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the passenger’s side air bag unit and the cowl
wire.
JBE00146-00134
JBE00147-00135
JBE00148-00136
ECU-T IG ON
E
JBE00149-00137
BE–44 Revised on ’98 Oct.
Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector which connects the wire har-
ness of the passenger’s side air bag unit and the cowl
wire.
JBE00151-00139
JBE00152-00140
PB– (T10) J
Disconnect
short
contact
JBE00153-00141
ECU-T IG ON
E
JBE00154-00142
Revised on ’98 Oct. BE–45
<DIAGNOSIS CODE 41>
Squib has open wire
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo- DP+ (T48)
nents and observe every notice during work. Cowl wire Floor wire
DP– (T47)
Pretensioner
NOTE: squib
(RH seat
• As regards the removal and installation procedures for Air bag ECU side)
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00155-00143
Inspection
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds. DP+ (T48) M m
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har- DP– (T47) N n
ness of the right side seat belt pretensioner and the floor Cowl Floor Pretensioner
wire wire squib
wire No. 1.
Air bag (RH seat
ECU side)
JBE00156-00144
JBE00158-00146
JBE00161-00149
Inspection
1. Connect the battery negative (–) cable.
JBE00162-00150
JBE00163-00151
ECU-T IG ON
E
JBE00164-00152
Revised on ’98 Oct. BE–47
<DIAGNOSIS CODE 43> Power supply voltage is applied to
upstream circuit
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
Cowl wire Floor wire
NOTE: Pretensioner
squib
• As regards the removal and installation procedures for (RH seat
Air bag ECU
the air bag related parts, refer to page BE–22 - 32 of side)
this service manual. JBE00165-00153
Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the right side seat belt pretensioner and the floor
wire No. 1.
JBE00166-00154
4. Ensure that the no continuity exists between the floor wire Pretensioner
Air bag
terminal and the body earth. ECU squib
Between Terminal M and Body Earth: Cowl Floor (RH seat
wire wire side)
No continuity exists.
DP+ (T48) M m
Between Terminal N and Body Earth:
No continuity exists. DP– (T47) N n
JBE00167-00155
JBE00168-00156
ECU-T IG ON
E
JBE00169-00157
BE–48 Revised on ’98 Oct.
Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector which connects the wire har-
ness of the right side seat belt pretensioner and the floor
wire No. 1.
JBE00171-00159
JBE00172-00160
4. Connect the ohmmeter to the floor wire terminal. Check to Air bag Pretensioner
see if any short circuit exists from the air bag ECU to the ECU squib
seat belt pretensioner via the wire harness. (RH seat
Cowl Floor side)
Between Terminal M and N: No continuity exists. wire wire
DP+ (T48) M m
DP– (T47) N n
JBE00173-00161
ECU-T IG ON
E
JBE00174-00162
Revised on ’98 Oct. BE–49
<DIAGNOSIS CODE 51>
Squib has open wire
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo- PP+ (T29)
nents and observe every notice during work. Cowl wire Floor wire
PP– (T13)
Pretensioner
NOTE: squib
(LH seat
• As regards the removal and installation procedures for Air bag ECU side)
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00175-00163
Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the left side seat belt pretensioner and the floor
wire No. 1.
JBE00176-00164
JBE00181-00169
Inspection
1. Connect the battery negative (–) cable.
JBE00182-00170
JBE00183-00171
ECU-T IG ON
E
JBE00184-00172
Revised on ’98 Oct. BE–51
<DIAGNOSIS CODE 53> Power supply voltage is applied to
upstream circuit
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
Cowl wire Floor wire
NOTE: Pretensioner
• As regards the removal and installation procedures for squib
Air bag ECU (LH seat
the air bag related parts, refer to page BE–22 - 32 of side)
this service manual. JBE00185-00173
Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the left side seat belt pretensioner and the floor
wire No. 1.
JBE00186-00174
4. Ensure that the no continuity exists between the floor wire Pretensioner
Air bag
terminal and the body earth. ECU squib
Between Terminal Q and Body Earth: (LH seat
Cowl Floor side)
No continuity exists. wire wire
PP+ (T29) Q q
Between Terminal R and Body Earth:
No continuity exists. PP– (T13) R r
JBE00187-00175
JBE00188-00176
ECU-T IG ON
E
JBE00189-00177
BE–52 Revised on ’98 Oct.
Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector which connects the wire har-
ness of the left side seat belt pretensioner and the floor
wire No. 1.
JBE00191-00179
JBE00192-00180
4. Connect the ohmmeter to the floor wire terminal. Check to Air bag Pretensioner
see if any short circuit exists from the air bag ECU to the ECU squib
seat belt pretensioner via the wire harness. (LH seat
Cowl Floor side)
Between Terminal Q and R: No continuity exists. wire wire
PP+ (T29) Q q
PP– (T13) R r
JBE00193-00181
ECU-T IG ON
E
JBE00194-00182
Revised on ’98 Oct. BE–53
<DIAGNOSIS CODE 61>
NOTE:
• This code is outputted when the air bag system and
pretensioner system were operated. This diagnosis
code can not be canceled and the air bag, pretensioner
and air bag ECU can not be used again. It is necessary
to replace them.
JBE00195-00183
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
• Refer to the disposal procedure for the air bag and pre-
tensioner at page BE–54.
JBE00196-00184
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo- JBE00197-00185
CAUTION:
• The G sensor is built in the air bag ECU. If the ECU is
dropped once, the reliability of CPU and G sensor can
not be assured. Therefore, the air bag ECU can not be
used again. Extreme care must be exercised as to its
handling.
JBE00198-00186
BE–54 Revised on ’98 Oct.
WARNING:
• When disposing the vehicles with the air bag system,
deploy the air bag while it is mounted on the vehicle.
As for the pretensioner, also operate the squib before
disposing the vehicle.
JBE00199-00187
LO
C
ON
onds. ST
AR
noise that will be emitted at the time of the air bag de-
ployment.
• The window glass should be closed in advance.
NOTE:
• Concerning the description of open wire of the squib
page BE–37, 41, 45 or 49, be sure to temporarily mea-
sure a resistance wires as right figure.
JBE00203-00191
Revised on ’98 Oct. BE–55
8. Disconnect the wires that have been shorted. Connect
one wire to the positive terminal of the battery; the other
wire to the negative terminal of the battery, thereby de-
ploying the air bag.
NOTE:
• There is no need for identifying the polarity of the bat-
tery.
JBE00204-00192
WARNING:
• Immediately after the deployment of the air bag, the ve-
hicle interior is filled with gas. Therefore, start the oper-
ation after gas is diffused.
• Since the metal section of the gas generator is ex-
tremely hot, leave it at least for thirty minutes to allow it
to cool naturally.
JBE00205-00193
JBE00206-00194
C
ON
onds. ST
AR
JBE00207-00195
JBE00210-00198
JBE00211-00199
WARNING:
• Immediately after the deployment of the air bag, the ve-
hicle interior is filled with gas. Therefore, start the oper-
ation after gas is diffused.
• Since the metal section of the gas generator is ex-
tremely hot, leave it at least for thirty minutes to allow it
to cool naturally.
JBE00212-00000
JBE00213-00200
Revised on ’98 Oct. BE–57
<Disposal procedure of seat belt pretensioner>
1. Turn OFF the ignition switch and detach the negative (–) IG “OFF”
CK AC
terminal of the battery cable. Then wait for at least 90 sec-
LO
C
ON
onds. ST
AR
JBE00214-00201
JBE00215-00202
T13 T29
WIRE
JBE00216-00203
WARNING:
• This connecting operation to the connector should be
performed by one person, not by a joint work of plural
operators, so as to avoid mistakes.
• During this operation, there is the possibility that the air
bag may be deployed accidentally. Therefore, be sure
to give a warning to other persons so that they may get
out of the vehicle or may be kept away from the area
five meters from the vehicle.
JBE00217-00204
JBE00219-00205
WARNING:
• Immediately after the deployment of the air bag, the ve-
hicle interior is filled with gas. Therefore, start the oper-
ation after gas is diffused.
• Since the metal section of the gas generator is ex-
tremely hot, leave it at least for thirty minutes to allow it
to cool naturally.
JBE00220-00000
JBE00221-00206
CAUTION:
• It is the best to dispose the air bag and seat belt pre-
tensioner when they are installed in the vehicle.
However, if it is unavoidable to perform the pre-treat-
ment for disposal for the unit itself, follow the procedure
given below.
12V
NOTE:
• Items to be prepared.
JBE00223-00208
JBE00224-00209
m
10
JBE00225-00210
C
ON
JBE00226-00211
2. Turn OFF the ignition switch and wait for at least 90 sec-
onds. Remove the steering wheel pad assembly from the
steering wheel.
NOTE:
• The steering wheel pad assembly is installed to the TORX®
wrench
steering wheel by means of TORX® bolts.
JBE00227-00212
BE–60 Revised on ’98 Oct.
WARNING:
• When storing the steering pad assembly temporarily,
be sure to place it with the pad surface facing upward
on a flat place which is not exposed to direct sun rays.
Also the storing place shall be away from water and
rain.
G
A
B
IR
A
S
R
S
JBE00229-00213
Cut out
JBE00230-00214
JBE00231-00215
JBE00232-00216
Revised on ’98 Oct. BE–61
8. Disconnect the wire ends that have been shorted.
Connect one wire to the positive terminal of the battery;
the other wire to the negative terminal of the battery, there-
by deploying the air bag.
NOTE:
• There is no need for identifying the polarity of the bat-
tery.
JBE00233-00000
LO
C
ON
tery. ST
AR
JBE00235-00218
JBE00237-00220
BE–62 Revised on ’98 Oct.
WARNING:
• When storing the air bag unit assembly in the front pas-
senger seat temporarily, be sure to place it with the pad
surface facing upward on a flat place which is not ex-
posed to direct sun rays. Also the storing place shall be
away from water and rain.
JBE00238-00221
4. Cut the wires at the squib connector of the air bag unit as-
sembly. Remove the covering of the ends of the two cut
wires about 10 mm.
WARNING: m
• Connect the sections each other whose wire coverings 10 m
have been removed so that they may be shorted.
Cut out
JBE00239-00222
5. Place the air bag unit assembly at the center of the pre-
pared place. At this time, the pad surface should face up-
ward.
6. Disconnect the shorted squib wires of the air bag unit as-
sembly. Connect the alligator clip attached to the end of
the prepared 10 m-long wire to each squib wire.
JBE00240-00223
JBE00241-00224
LO
C
ON
ST
AR
JBE00244-00226
2. Turn OFF the ignition switch and wait at least for 90 sec-
Floor wire side
onds. Remove the center pillar lower cover. Disconnect
the connector which connects the wire harness of the seat
belt pretensioner and the wire cowl.
Pretensioner side
JBE00245-00227
JBE00246-00228
BE–64 Revised on ’98 Oct.
4. Cut the wires at the squib connector of the seat belt pre-
tensioner assembly. Remove the covering of the ends of
the two cut wires about 10 mm.
WARNING: m
• Connect the sections each other whose wire coverings 10 m
have been removed so that they may be shorted.
Cut out
JBE00247-00229