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156 views64 pages

Be PDF

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dunes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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BE

J100

TO INDEX

BODY ELECTRICAL SYSTEM

COMBINATION METER ..................... BE– 2 FUEL PUMP CUT-OFF SWITCH ....... BE–14
SEAT BELT WARNING SYSTEM ...... BE– 3 AIR CONDITIONER ........................... BE–15
FRONT & REAR FOG LAMP SRS AIR BAG SYSTEM ..................... BE–16
SWITCH .......................................... BE– 4 IMPORTANT SAFETY NOTICE ...... BE–16
FRONT FOG LAMP ....................... BE– 4 SYSTEM DESCRIPTION ................ BE–19
FRONT FOG LAMP SWITCH ........ BE– 4 STEERING WHEEL PAD (AIR BAG UNIT
REAR FOG LAMP ......................... BE– 5 FOR THE DRIVER) & STEERING
REAR FOG LAMP SWITCH ........... BE– 5 ROLL CONNECTOR ................. BE–22
POWER WINDOW SWITCH AIR BAG UNIT (FRONT
(L.H.D. VEHICLES WITH EC PASSENGER’S SEAT SIDE) ...... BE–25
SPECIFICATIONS ONLY) .............. BE– 6 SEAT BELT PRETENSIONER
WIPER & WASHER SWITCH ............ BE– 7 DEVICE ..................................... BE–27
REAR WIPER SWITCH .................. BE– 7 AIR BAG ECU ............................... BE–29
DEFOGGER ....................................... BE– 8 TROUBLE SHOOTING .................. BE–30
DEFOGGER SWITCH .................... BE– 8 DISPOSAL PROCEDURE FOR AIR
REAR-VIEW MIRROR ........................ BE– 9 BAG AND PRETENSIONER ...... BE–54
ITC SYSTEM ...................................... BE–11 JBE00001-00000

NO. 9711-JE
BE–2 Revised on ’98 Oct.

COMBINATION METER
For improved conspicuousness of the meter at night, the illumination has been changed to the transmitting
type. Furthermore, the warning given at the time of non-wearing seat belt has been changed from the glow-
ing type to the flashing type by employing a flashing type LED at the seat belt warning lamp.

CIRCUIT DIAGRAM

Illumination

B13
L
C3
2 C2
D
C1
N
C5 H26 C1
P

Connector C
C4 H25
R H24
C10
H29
H27
C6 Starter relay coil

10 P
M20

Air bag B6 Air bag ECU


warning H28 C10
circuit

A12 EFI ECU


H52 B1

(At wire harness side)


Seat belt SW
IC

X01
A13 H05

Connector B
WB0
B3 EFI ECU T37
H61

13 P
H22
ABS B5 ABS ECU H20
Z83
Oil pressure SW X03
B4 F19
Tail Tail C21 B13
40A SW Parking brake SW

AUS. only
Brake fluid level SW F21 A1
B7 A10 Z08
Gauge
Center diff. lock

10A _ +
A9 Alternator L
Connector A
Turn flasher relay

16 P
Acc

O20
IG1
ST

A14 G06

R N58
A1
H80
B12 L J/B earth H77
A2 A10
A15 A16
Rear fog switch
A13
F/L AM60A

EC only
Reed switch
EFI ECU B11
Fuel sender
B8
F/L 2.0 B9
Temperature sender
B10
Gauge earth

JBE00002-00001
Revised on ’98 Oct. BE–3
SEAT BELT WARNING SYSTEM
UNIT INSPECTION
1. Ensure that the seat belt warning lamp is flashing when
the tongue plate is not inserted into the buckle with the ig-
nition key switch turned on.
If not, check the power supply circuit and the seat belt
switch circuit for a short circuit.

JBE00003-00002

2. Ensure that the seat belt warning lamp stops flashing


when the tongue plate is inserted into the buckle until it
clicks with the ignition key switch turned on.
If not, check the seat belt switch circuit for open wire.

Z40 H58

JBE00004-00003
BE–4 Revised on ’98 Oct.

FRONT & REAR FOG LAMP SWITCH


For improved conspicuousness of the meter at night, the night illumination has been added to the front fog
lamp and rear fog lamp switch.

FRONT FOG LAMP


CIRCUIT DIAGRAM

F/L ABS 50A ABS


Head lamp 30A H/L
Tail 40A TAIL
Back up 10A B/U
Horn, Hazard 15A HRN/HAZ
ACC ACC
IG No. 1 IG1
IG2
F/L AM 60A

IG No. 2
ST ST
IG SW
Main MAIN

Tail SW
(Multi-use
lever)
Wire F/L 2.0

Junction block
CM1
15 A

Fog
Battery

CE7
to Tail
C23 #26
Front fog lamp SW

C24 #27
to Cowl earth

C26 C25

Front fog lamp LH Front fog lamp LH

ZD3 ZD2

JBE00005-00004

FRONT FOG LAMP SWITCH


UNIT INSPECTION [Connector side]
1. Pull out the switch assembly from the instrument panel
and disconnect the connector.
2. Ensure that continuity exists between the terminals of the
front fog lamp switch while the switch is turned on. #27 #26

C23 C24

JBE00006-00005
Revised on ’98 Oct. BE–5
REAR FOG LAMP
CIRCUIT DIAGRAM

F/L ABS 50A ABS


Head lamp 30A H/L
Tail 40A TAIL
Back up 10A B/U
Horn, Hazard 15A HRN/HAZ
ACC ACC
IG No. 1 IG1
IG2
F/L AM 60A

IG No. 2
ST ST
IG SW
Main MAIN
to Tail
C39
Wire F/L 2.0

Rear fog lamp SW

Junction block C38


N59 F70 D58 D61

Back
Gauge
10 A

to Cowl
earth

Buzzer
Battery

D19 D71
Courtesy SW

CJ6
RF SW
(Multi-use lever)
CJ7

C40 H80
Rear fog lamp indicator
Rear fog lamp (Combination meter)
C64 Z08

JBE00007-00006

REAR FOG LAMP SWITCH


UNIT INSPECTION
1. Pull out the switch assembly from the instrument panel
and disconnect the connector.
2. Ensure that the rear fog lamp glows when the ignition
switch is turned on and the terminals at the harness side
are shorted.
If the lamp will not glow, check the wire and meter assem-
bly.
3. Ensure that continuity exists between the terminals of the
rear fog lamp switch while the switch is turned on. JBE00008-00007
BE–6 Revised on ’98 Oct.

POWER WINDOW SWITCH (L.H.D. VEHICLES WITH EC


SPECIFICATIONS ONLY)
For improved physical comfort at the driver’s seat, the power window control switch at the driver’s seat side
has been made compact. This assures a space around the knees of the driver so that the driver can as-
sume a comfortable posture during driving.

JBE00009-00008

CIRCUIT DIAGRAM

F/L ABS 50A ABS


Head lamp 30A H/L
Tail 40A TAIL
Back up 10A B/U
Horn,Hazard 15A HRN/HAZ
ACC ACC
IG No. 1 IG1
IG2
F/L AM 60A

IG No. 2
ST ST
IG SW
Main MAIN
Junction block N59
POWER
30 A
Wire F/L 2.0

PD4

P22
Sub SW Master SW
P29 P30 P31
Battery

Cancel
Z61

Relay

P42 P43
P23 P24 P27 P28

Power window motor Power window motor


(Passenger's seat side) (Driver’s seat side)

M P25 M P26
P44 P45

JBE00010-00009
Revised on ’98 Oct. BE–7
WIPER & WASHER SWITCH
For improved conspicuousness of the switch at night, the night illumination has been added to the rear win-
dow washer switch.

CIRCUIT DIAGRAM

F/L ABS 50A ABS


Head lamp 30A H/L
Tail 40A TAIL
Back up 10A B/U
Horn, Hazard 15A HRN/HAZ
ACC ACC
IG No. 1 IG1
F/L AM 60A

IG No. 2 IG2
ST ST
IG SW
Main MAIN
Junction block N59
Wire F/L 2.0

Wiper
/ Turn
20 A
I01

Front wiper F66 I65 I66 I67


washer SW I10
I03 to Tail
Front Washer

INT I29
motor
Battery

I68 I28 I31


M W 2 1

Rear wiper
M

washer SW
Rear wiper

motor
OFF INT
ZQ9

Z14 I60 I57 I56 I41


I54 Z18 I30

I26
I20 I18 I24 I22
Front wiper Rear Washer
motor M motor
M
ZN0

JBE00011-00010

REAR WIPER SWITCH


UNIT INSPECTION
1. Push the switch from the back side while releasing the
lock of the switch. Remove the switch toward your side.
2. Disconnect the connector.

JBE00012-00011

3. Ensure that continuity exists between the respective termi-


nals, as indicated in the table below.

Z18 I31 I28 I54


OFF
I28 I68
Wiper ON
I31 I54 Z18
Washer ON

JBE00013-00012
BE–8 Revised on ’98 Oct.

DEFOGGER
For improved conspicuousness of the switch at night, the night illumination has been added to the rear win-
dow defogger switch.

CIRCUIT DIAGRAM

F/L ABS 50A ABS


Head lamp 30A H/L
Tail 40A TAIL
Back up 10A B/U
Horn, Hazard 15A HRN/HAZ
F/L AM 60A ACC ACC
IG No. 1 IG1
IG No. 2 IG2
ST ST
IG SW
Main MAIN
J/B
F/L 2.0

N59
to Tail lamp,

Defogger
illumination lamp
15 A

circuit

K98
K27
SW
Rear defogger

CA8

Defogger

CA9
K28 Z42

JBE00014-00013

DEFOGGER SWITCH
UNIT INSPECTION
1. Remove the instrument panel finis lower panel.
2. Remove the defogger switch by pushing it with your fin-
gers at the back side of the instrument panel.
3. Disconnect the connector of the defogger switch.
4. Remove the defogger switch from the instrument panel.

JBE00015-00014

NOTE:
• The indicator of the defogger in the combination meter
will glow when the rear window defogger switch is
turned on.
CA8 CA9
5. Ensure that continuity exists between the terminal Z27 and
the terminal Z28 when the switch is turned on. Z42 K27 K28
6. Check to see if the bulb is burnt out.

JBE00016-00015
Revised on ’98 Oct. BE–9
REAR-VIEW MIRROR
The rear-view mirror of the motor-driven, retractable type has been employed.

CIRCUIT DIAGRAM

OC3 F/L ABS 50A OC6 ABS


Head lamp 30A O69 H/L
Tail 40A OF1 TAIL
ALT Back up 10A C90 B/U
Horn,Hazard 15A F69 HRN/HAZ
Wire F/L 2.0

F/L AM 60A O31


ACC R01 ACC
R/B IG No. 1 N01 IG1
O12 IG No. 2 N30 IG2
IG SW ST
R02 Junction block

15 A
Battery

ACC
RC7
R16
ZN2 (B) Rear view mirror SW
(E)

Retract
Cowl earth

Retract

Set
Set
C MV MH

R17 R18 R19 R20 R21 RB3 RB4


(C) (VL) (VR) (HL) (HR) (F) (R)

Mirror adjust R27 R26 Mirror adjust


(Left side) (C) (C) (Right side)

M M M M

R22 R23 R24 R25


(V) (H) (V) (H)

RB7 RB8 RB5 RB6


(F) (R) (F) (R)

Mirror retract Mirror retract


(Left side) (Right side)

JBE00017-00016

REMOVAL OF REAR-VIEW MIRROR SWITCH


1. Remove the instrument finish lower panel.
2. Remove the rear-view mirror switch by pushing it with your
fingers at the back of the instrument panel.
3. Disconnect the connector of the wire harness.
4. Remove the switch from the instrument panel.

JBE00018-00017
BE–10 Revised on ’98 Oct.

INSPECTION OF REAR-VIEW MIRROR SWITCH


Ensure that the continuity exists between the respective termi- Connector
nals in accordance with the following continuity table. (at rear view mirror SW side)
MIRROR ADJUST
Mirror Left Right #G# R21 R19 R18
Terminal
Switch R16 ZN2 R18 R17 R20 R16 ZN2 R19 R17 R21 ZN2 R16 RB3 RB4 R17 R20
position

UP
JBE00019-00018

DOWN
Connector
LEFT (at rear view mirror SW side)
– Retractable type –
RIGHT
#G# R21 R19 R18
MIRROR RETRACT ZN2 R16 RB3 RB4 R17 R20
Terminal
Switch R16 ZN2 RB3 RB4
position
JBE00020-00019
Set

Retract

INSPECTION OF REAR-VIEW MIRROR UNIT


1. Remove the front door trim assembly.
2. Disconnect the connector of the door mirror.
3. Apply a voltage of 12 V between the following two termi-
nals.
4. Ensure that the mirror operates in accordance with the
table below. JBE00021-00020

MIRROR ADJUST Connector (at rear view mirror side)


Right door
mirror R26 R24 R25
Operation
Terminal RH
Left door direction R24 R26 R25
mirror R27 R22 R23

– + Up
+ – Down
Connection LH
– + Left R22 R27 R23
+ – Right
JBE00022-00021

MIRROR RETRACT Connector (at rear view mirror side)


– Retractable type –
Right door
mirror RB5 RB6
Operation
Terminal RH
Left door direction R24 R26 R25 RB5 RB6
mirror RB7 RB8

– + Set
Connection LH
R22 R27 R25 RB7 RB8
– + Retract

JBE00023-00022
correctly.
F/L ABS 50A ABS
Head lamp 30A H/L
Tail 40A TAIL
Back up 10A B/U
Horn,Hazard 15A HRN/HAZ
ITC SYSTEM

CIRCUIT DIAGRAM

ACC
Revised on ’98 Oct.

ACC
IG No. 1 IG1
IG No. 2 IG2
ST ST
IG SW
Main MAIN

Junction block OF2 N59 F70 N59 CA2

F/L AM 60A
Buzzer

20 A
Stop 10 A

Wiper/Turn

Door lock 15 A
Gauge 10 A

Wire F/L 2.0


Q17 H67 F65 F66 E44

F47 F32 F60


RH LH

Battery
Courtesy SW
HZD TRN

RH LH
Turn signal lamp OFF
Room lamp

Flasher relay
T48 Multi-use lever
Turn signal indicator
ON DOOR
SW

ITC ECU Q47 QB3 QC7 QB7 QB5 QC4 QB9 QC5 QB4 QB6
+B IG1 CHZD T/H CHR CHL CFL FL+ DCSD CRL
Buzzer

SPD CS1 CS– LKS UKS E1 ULM LKM T

Q34 QC3 QC2 #02 QB8 ZT3 Q51 Q50 QC1

ITC ECU connector (wire harness side) Door lock Diagnosis connector
D motor
CHL FL+ T/H T LKS IG1 E1 LKM ABS ECU IMB
CSD M IG REV

S
Collision T T W

N
C

N
CHR CFL CRL UKS SPD CS1 +B CS– ULM ITC EFI

S
HZD sensor SIO E VF

Vehicle
M T T
M

speed sensor
Door lock M
Switch
M

JBE00024-00023
BE–11

For improved safety, a lock switch has been provided in the impact-sensing door lock releasing system in
addition to the hitherto-employed unlock switch so that the lock/unlock state of the door can be detected
BE–12 Revised on ’98 Oct.

Malfunction of power door lock

NOTE:
Junction block
• When each door can not be locked in interlocking with
the door lock button at driver’s seat, proceed to the fol- Relay block
lowing checks.

(1) Check to see if the tail fuse (40 A) or door lock fuse
(15 A) has open wire.
(2) Turn off the ignition switch. Disconnect the ITC ECU
connector from the connector at the vehicle wire har- JBE00025-00024

ness side.
ITC ECU connector (wire harness side)
(3) With a circuit tester set to the voltmeter range, connect D
CHL FL+ T/H T LKS IG1 E1 LKM
CSD
the circuit tester to between the terminal +B of the CHR CFL
C
CRL UKS SPD CS1 +B CS– ULM
HZD
connector at the vehicle wire harness side and the
body earth, as shown in the figure. Check to see if the
battery voltage is applied.
V
NOTE:
• The battery voltage is applied to this terminal at all
times regardless of the ON/OFF state of the ignition
switch. JBE00026-00025

(4) With a circuit tester set to the ohmmeter range, con- ITC ECU connector (wire harness side)
nect the circuit tester to between the terminal UKS of D
CHL FL+ T/H T LKS IG1 E1 LKM
the connector at the vehicle wire harness side and the CSD
C
CHR CFL CRL UKS SPD CS1 +B CS– ULM
body earth, as shown in the figure. Check to see if HZD
continuity exists.
NOTE:
• This terminal has no continuity when the door lock but-
ton at driver’s seat is locked. Conversely, this terminal
has continuity when the door lock button at the driver’s
seat is not locked.
JBE00027-00026
• If this check reveals abnormality, check the door lock
control switch and wire harness.

(5) With a circuit tester set to the ohmmeter range, con-


nect the circuit tester to the terminals between the ter-
minal LKS of the connector at the vehicle wire harness
side and the body ground, as shown in the figure.
Check to see if continuity exists.
NOTE:
• This terminal has no continuity when the door lock but-
ton at driver’s seat is locked. Conversely, this terminal
has continuity when the door lock button is locked.
• If the check reveals any abnormality, check the door Wire harness side
lock control switch and wire harness.

(6) Connect the ITC ECU connector with the connector at


the vehicle wire harness side. (Connect the connec-
tors that were disconnected at Step (2) into the original
positions.)
(7) Disconnect the door lock motor connector at the door
side whose locking is inoperative from the connector
at the vehicle wire harness side. Connect a circuit
JBE00028-00027
tester in its voltmeter mode, as shown in the figure.
Revised on ’98 Oct. BE–13
(8) Turn on the ignition switch and lock or unlock the door
lock button at the driver’s seat. Check to see if the volt-
meter registers the battery voltage. If there is abnor-
mality, check the wire harness.
NOTE:
• The current during the locking state flows in the re-
verse direction, as opposed to the current during the
unlocking state.
JBE00029-00000

(9) If there is no abnormality in the check at Step (8),


Rock motor
apply the battery voltage directly to the door lock
motor terminal to see if the door lock functions.
CAUTION:
• Never let the current flow for ten seconds or more con-
tinuously.

NOTE:
• If the lock motor has no abnormality, the ITC ECU is re- 12V

garded as faulty. Replace the ITC ECU.


JBE00030-00028
BE–14 Revised on ’98 Oct.

FUEL PUMP CUT-OFF SWITCH


CIRCUIT DIAGRAM

OC3 F/L ABS 50A OC6 ABS


Head lamp 30A O69 H/L
Tail 40A OF1 TAIL
ALT Back up 10A C90 B/U
Horn,Hazard 15A F69 HRN/HAZ
EFI 15A ACC R01 ACC
Wire F/L 2.0

F/L AM 60A O31 IG No. 1 N01 IG1


O12 IG No. 2 N30 IG2
IG SW ST N60
OC8
Fuel pump
EFI main
relay

ECU IG
relay

10 A
Junction block
Battery

R/B
PD6 N52
OC9 ZS7 PD7
Q85
Cowl earth
Fuel pump
cut-off SW
Q84

XR4 XU4
+B1 FC1
EFI ECU (*FC2)
E1
Z48

Engin earth P06

Fuel pump M

* : Immobelizer-less ZC6
vehicle
Floor No.1 earth
JBE00031-00029

REMOVAL
The fuel pump cut-off switch is located under the center con-
sole box.
1. Disconnect the battery ground cable from the negative (–)
terminal of the battery.
2. Remove the rear console box assembly.
3. Remove the sensor cover.
4. Remove the fuel pump cut-off switch assembly and dis-
connect the connector.

JBE00032-00030

INSPECTION Connector
1. Ensure that the reset button of the fuel pump cut-off switch at switch side
is in the normal state. ON

2. Ensure that the continuity exists between the terminals of OFF

the switch.
Q84 Q85
NOTE:
• If the reset button is at the OFF position, no continuity
exists between the terminals of the switch. Reset
button
• After removing the fuel cut-off switch, check and install
Normal : ON
it. Be sure to push the reset button in the ON direction Accidential : OFF
for about one second. JBE00033-00031
Revised on ’98 Oct. BE–15
AIR CONDITIONER
The genuine air conditioner of the TERIOS employs a sub-
cooling cycle system. Therefore, this section introduces the
proper replenishing procedure for the refrigerant gas.
In the case of the hitherto-employed receiver cycle, it was im-
possible to attain the 100 % liquidation of the evaporated re-
frigerant gas.
As a result, a part of the refrigerant was sent to the evaporator
in a gas state.
To solve this problem, a sub-cool condenser has been em-
ployed.
In the new design, the condenser incorporates an condensing
section, a modulator and an over-cooling section (sub-cooling
section). Thus, the evaporated refrigerant undergoes the liqui-
dation process twice, thus making it possible to attain a nearly
100 % liquidation.
Furthermore, the modulator functions in such a way that the
liquid is separated from the gas. No receiver is provided in
the sub-cooling cycle.
JBE00034-00000

REPLENISHING PROCEDURE Condensing section


1. The gas replenishment must be carried out, until such a Modulator
time when bubbles no longer appear at the sight glass. IN
2. Another 100 g of the gas should be charged after the time
when bubbles no longer appear at the sight glass.
OUT

Separator Separator
Over-cooling section
(Sub-cooling section)
JBE00035-00032

CAUTION: Receiver cycle


• Never stop replenishing gas at a time when bubbles Sub-cool cycle
disappear at the sight glass.
Hight pressure

Replenishment of 100 g
Even if additional charging of gas is made for a little
while, it will not result in adequate charging. C As
Plateau
NOTE:
Overcharging
• In the case of the sub-cooling cycle, the bubble disap- Bs Ar=Br
pearing point is located before the cooling ability stabi-
lizing zone. Amount of refrigerant
Therefore, it is necessary to continue replenishing gas JBE00036-00033

beyond the bubble disappearing point.

SPECIFICATION:
• Charging amount of refrigerant: 400 ± 30 g
BE–16 Revised on ’98 Oct.

SRS AIR BAG SYSTEM


The SRS air bag system of the new TERIOS has been totally
changed from the system with the hitherto-employed specifi-
cations. This time, the new TERIOS has employed the air bag
system with the seat belt pretensioner, as is the case with the
Sirion.
JBE00037-00000

IMPORTANT SAFETY NOTICE

WARNING:
• Make certain to perform operations of the air bag sys-
tem according to the correct procedure and method.
Failure to observe this notice may cause the air bag
system to operate unexpectedly during the service op-
eration, resulting in serious accidents. Furthermore, if
wrong repairs should be performed, there are the pos-
sibilities that the air bag system fail to operate when re-
quired. JBE00038-00034

IG “OFF”
• Before servicing the air bag components or the seat
belt pretensioner device, perform the following proce-
dures:
(1) Check the status of air bag warning lamp.
(2) Read the diagnosis codes and put it on record.
(3) Turn OFF the ignition switch and detach the nega-
tive (–) terminal of the battery cable. Then, wait for
at least 90 seconds to prevent the air bag from the
deployment.
JBE00039-00035

• It should be noted that, when the negative (–) terminal


of the battery is detached, the memory of the ECU con-
trol of the other system will be erased at the same time. DAIH ATSU

• Never bring your face, arms and body to the front of


the air bag unit during the removal.

SR S AIRBAG

JBE00040-00036

• Be sure to place the removed air bag pad assembly


with the pad surface facing upward. The assembly with
the pad surface facing downward is potentially hazard.
Failure to observe this warning may cause unexpected
deployment of the air bag, resulting in scattered pad
assembly.
• Furthermore, store the pad assembly and seat belt pre-
tensioner device at a low place close to the ground
level where no heat source (85°C or more) exists in
close proximity, and store at a place where is not ex-
posed to direct sun rays. JBE00041-00037
Revised on ’98 Oct. BE–17
• If the air bag components or seat belt pretensioner de-
vice are dropped, be sure to dispose of the unit accord-
ing to the disposal procedure. Be sure to mount a new
unit to the vehicle.

JBE00042-00038

• During installation or replacement, do not bump the


area near the air bag ECU, using an impact wrench, a
hammer or the like. It may cause the sensor in the
ECU to operate.

JBE00043-00039

• To prevent the air bag or the pretensioner from deploy-


ing, do not measure the resistance of the inflator squib Circuit
V
easily. tester A

The squib of the air bag or seat belt pretensioner con-


sists of a filament of about 2 ohms. Therefore, there is
the possibility that a current which is big enough to
cause deployment flows when ohmmeter is connected.

JBE00044-00040

• Do not overhaul the air bag components and the seat


belt pretensioner device. It has no serviceable parts.

JBE00045-00041

• Do not install used air bag components and seat belt


pretensioner device from another car. When repairing,
use only new components.
• Do not replace the original steering wheel with a steer-
ing wheel of any other design, since it will make impos-
sible proper installation of the air bag.
JBE00046-00000
BE–18 Revised on ’98 Oct.

• Also do not use any air bag assembly, seat belt preten-
sioner device or air bag ECU, which was subjected to
water damage or shows signs of being improperly han-
dled, such as dents, cracks and deformation.
• Before scrapping any air bag, seat belt pretensioner
device or the vehicle which contains them, they have to
be deployed.

JBE00047-00042
OC3 F/L ABS 50A OC6 ABS
Head lamp 30A O69 H/L
Tail 40A OF1 TAIL
ALT Back up 10A C90 B/U
Horn, Hazard 15A F69 HRN/HAZ
F/L AM 60A O31
ACC R01 ACC
R/B IG No. 1 N01 IG1
CIRCUIT DIAGRAM
Revised on ’98 Oct.

O12 IG No. 2 N30 IG2


IG SW ST

Wire F/L 2.0


Junction block N60 N59 N60
SYSTEM DESCRIPTION

10 A
10 A

10 A
Engine

ECU IG
Air bag

Battery
QB2 N31 T45
H61

T37
Air bag ECU
Warning lamp
(Combination meter)
T26 W DC-DC Back-up Safing
circuit condenser sensor
A Roll
connector
Z08
B
DB+ T11
Driver's
DB— T12 air bag
T01 IG1 Control Drive
circuit circuit PB+ T09
Diagnosis connector T02 IG2 Passenger's
PB— T10 air bag
IG ECU IMB T28 TC CPU
REV
T W DP+ T48
ITC E G sensor Driver's
VF
T SIO DP— T47 pretensioner
Diagnosis Drive
code circuit PP+ T29
memory Passenger's
Air bag ECU connector (at cowl wire harness side) T44 SIO PP— T13 pretensioner
T14 E1
T10 T09 T44 T26 T12 T11 T28

A B
T14 T13 T29 T47 T48 T02 T01

JBE00048-00043
BE–19
BE–20 Revised on ’98 Oct.

COMPONENTS LAYOUT

Air bag unit Multi-use lever SW Air bag unit


(Driver’s seat side) and Steering roll connector (Passenger’s seat side)

Cowl wire
Air bag ECU

Seat belt pretentioner


(Driver’s seat side)
Seat belt pretentioner
(Passenger’s seat side) Floor wire No. 1

JBE00049-00044

WIRING HARNESS CONNECTOR OF AIR BAG SYSTEM


All wire harnesses and connectors related to the air bag system are colored yellow uniformly.
The following sections have connectors with special functions.
(1) Terminal double locking mechanism
(2) Terminal short mechanism
(3) Connector double locking mechanism
(4) Incomplete fitting detecting mechanism
JBE00050-00000

Air bag unit Multi-use lever SW Air bag unit


(Driver’s seat side) and Steering roll connector (Passenger’s seat side)

(1), (2), (3)


(1), (2), (3)

Seat belt pretentioner


(1), (2), (3) (Passenger’s seat side)

Air bag ECU

(1), (2), (4)


Seat belt pretentioner
(Driver’s seat side)

JBE00051-00045
Revised on ’98 Oct. BE–21
(1) Terminal double locking mechanism
Spacers
This mechanism is provided with all connectors of this system.
The connector is of a two-piece construction consisting of a
terminal housing and a spacer. The terminal holding is dou- Housings
ble-locked by the lance in the housing (primary one) and the
spacer (secondary one).

JBE00052-00046

(2) Terminal short mechanism


This mechanism is provided at the connector between the
Short circuit bridge Contact point
ECU and the inflator squib.
A short spring is provided inside the connector. When the
When opening
connector is disconnected, the terminals in the squib side
connector are shorted automatically, thereby preventing gen- Terminal
eration of a potential difference between both terminals.
When connecting

JBE00053-00047

(3) Connector double locking mechanism


This mechanism is provided at the steering roll connector and Spring 2nd lock
connectors to each squib.
For improved reliability of connection, connectors (male and Pin
female) are double locked with each other. It is so constructed
1st
that, when the primary lock is not made, the secondary lock lock
can not be made because a protrusion hinders the locking.

JBE00054-00048

(4) Incomplete fitting detecting mechanism


This mechanism is provided at the connector for air bag ECU. Air bag ECU terminal
This mechanism detects electrically if the connector is con- Short circuit bridge
nected completely. When the connector is fit completely, the (Incomplete
detecting terminals at the ECU side and detecting pins at har- fitting)
Lock
ness connector side are connected, allowing a small amount
of current to flow to the ECU and warning lamp circuit. In this
way, the fitting condition is monitored.
If the connector is connected incompletely, the detecting pins
and terminals don’t contact.
JBE00055-00049
BE–22 Revised on ’98 Oct.

STEERING WHEEL PAD (AIR BAG UNIT FOR THE DRIVER) & STEERING ROLL
CONNECTOR
COMPONENTS

w
e
w

S
r q

q Steering wheel pad assembly


w Steering wheel pad set plate
e Steering wheel
r Steering wheel cover
JBE00056-00050

REMOVAL
1. Turn off the ignition switch and detach the negative (–) ter- IG “OFF”
minal of the battery cable from the battery terminal.
2. Set the steering wheel to a straight-ahead position.
Remove the attaching bolts (TORX®) at the right and left
sides of the steering wheel cover side.

WARNING:
• Be sure to start the operation 60 seconds after the
power supply is cut off. Failure to observe this warning
JBE00057-00051
may cause unexpected deployment of the air bag
owing to impacts, etc. during the removal.
• Never bring your face, arms and body to the front of
the steering wheel during the removal.
• If the pad assembly is dropped or damaged during the
removal or the storage, be sure to dispose of the pad
assembly according to the disposal procedure. Be sure
to mount a new pad assembly to the vehicle.

CAUTION:
• It should be noted that, when the negative (–) terminal
of the battery is detached, the memory of the ECU con- JBE00058-00052

trol of the other system will be erased at the same time.

3. Separate the pad assembly and steering wheel.


Disconnect the connector for the air bag and connector
for the horn provided at the reverse side of the pad as-
sembly.
WARNING:
• Never resume the operation within 60 seconds after
the power supply has been cut off, during which the
backup condenser is discharged.
JBE00059-00053
Revised on ’98 Oct. BE–23
4. After each connector is disconnected, remove the pad as-
sembly from the steering wheel.
WARNING: GOOD
• Be sure to place the removed pad assembly with the
pad surface facing upward. The pad assembly placed
with the pad surface facing downward is potentially
hazard. Failure to observe this caution may cause un-
expected deployment of the air bag, resulting in scat-
tered pad assembly. Furthermore, store the pad as-
sembly at a low place close to the ground level where
no heat source (80°C or more) exists in close proximity. JBE00060-00054

5. Ensure that the steering wheel is set to a straight-ahead


position.
6. Remove the lock nut of the steering wheel.
7. Remove the steering wheel.
8. Remove the instrument finish lower panel by the removing
attaching screws.
9. Remove the steering column lower cover by the removing
attaching screws.
10. Disconnect the connector and detach the wiring harness
from the clamp. JBE00061-00055

11. Remove the multi-use lever switch by removing the attach-


ing screws.
NOTE:
• There are cases where the multi-use lever switch can
not be removed from the steering column upper cover,
unless the steering column is lowered by temporarily
loosening the attaching bolts of the column.

INSTALLATION
JBE00062-00056
PRECAUTION:
• It should be noted wrong installation of the steering roll
connector may pose potential hazard, for it may break
the wire and also, prevent proper turning of the steer-
ing wheel.

1. Ensure that the front wheels are set to the straight-ahead


position.
2. Secure the steering roll connector to the multi-use lever
switch with screws.
JBE00063-00000

3. Turn the steering roll connector clockwise, until it is


locked.
Align the mark.
CAUTION:
• The steering roll connector makes six turns at the max-
imum. Hence, when the steering roll connector is con-
nected to the steering wheel, be sure to set the steer-
ing roll connector to the midpoint of the rotation.

4. Back off the steering roll connector about 3.0 turns coun-
terclockwise from the locked position. Align the center
mark. Temporarily secure the steering roll connector, using
JBE00064-00057
a tape, so that it may not move.
BE–24 Revised on ’98 Oct.

5. Install the steering wheel assembly to the steering shaft


and tighten the lock nut.
Specified Torque: 27.5 - 41.2 N·m

JBE00065-00058

6. Installation of pad assembly


(1) Connect the connector.
(2) Secure the pad assembly to the steering wheel assem-
bly with the TORX® bolt.
Specified Torque: 5.2 - 9.5 N·m

7. Set the steering column upper cover to the steering col-


umn assembly.
8. Tighten the steering column assembly attaching bolts.
9. Connect the air bag connector. Clamp the wiring harness.
10. Install the steering column lower cover. JBE00066-00059

11. Install the instrument finish lower panel.

CHECK AFTER INSTALLATION


1. Turn the steering wheel to the right and left sides, respec-
tively, as far as it will go. Ensure that no malfunction exists.
2. Connect the negative (–) terminal of the battery cable to
the battery terminal.
3. Ensure that the horn is set off by pushing the horn button.
4. Turn on the ignition switch. Ensure that the air bag warning
lamp illuminates for six seconds.
JBE00067-00060
Revised on ’98 Oct. BE–25
AIR BAG UNIT (FRONT PASSENGER’S SEAT SIDE)
COMPONENTS

q Air bag unit


q
(Passenger’s seat side)
w Glove box
e Clip

JBE00068-00061

REMOVAL
1. Turn off the ignition switch and detach the negative (–) ter-
IG [OFF]
minal of the battery cable from the battery terminal.
2. Remove the grove box by removing a hinge pin.
3. Disconnect the connector which connects the wire har-
ness of the air bag unit and the cowl wire.

JBE00069-00062

WARNING:
• Be sure to start the operation 60 seconds after the
power supply is cut off. Failure to observe this warning
may cause unexpected deployment of the air bag
owing to impacts, etc. during the removal.
• Never bring your face, arms and body to the front of
the air bag unit during the removal.
• If the air bag unit is dropped or damaged during the re-
moval or the storage, be sure to dispose of the unit ac-
cording to the disposal procedure. Be sure to mount a
new unit to the vehicle. JBE00070-00063

CAUTION:
• It should be noted that, when the negative (–) terminal
of the battery is detached, the memory of the ECU con-
trol of the other system will be erased at the same time.
JBE00071-00000
BE–26 Revised on ’98 Oct.

4. Remove the air bag unit assembly from the instrument


panel by removing attaching bolts and nuts.
WARNING:
• Be sure to place the removed air bag unit with the pad
surface facing upward. The unit placed with the pad
surface facing downward is potentially hazard. Failure
to observe this caution may cause unexpected deploy-
ment of the air bag, resulting in scattered air bag unit.
Furthermore, store the unit at a low place close to the
ground level where no heat source (80°C or more) ex-
ists in close proximity. JBE00072-00064

INSTALLATION
1. Install the air bag unit to the instrument panel and tighten Nut
the bolts and nuts.
Specified Torque for the Bolt: 6.7 - 9.5 N·m Bol
t

2. Connect the connector.


3. Install the grove box.

JBE00073-00065

CHECK AFTER INSTALLATION


1. Ensure that the pad of the air bag unit fits properly to the
instrument panel.
2. Connect the negative (–) terminal of the battery cable to
the battery terminal.
3. Turn on the ignition switch. Ensure that the air bag warning
lamp illuminates for six seconds.

JBE00074-00066
Revised on ’98 Oct. BE–27
SEAT BELT PRETENSIONER DEVICE
COMPONENTS

q Seat belt assembly


with pretensioner device e
w Scuff plate
e Center pillar garnish

e
w

JBE00075-00067

REMOVAL
IG OFF
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.

1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Remove the scuff plate and the center pillar garnish. JBE00076-00068

3. Remove the seat belt pretensioner by removing attaching


bolts.

JBE00077-00069

4. Disconnect the connector from the seat belt pretensioner


device.

JBE00078-00070
BE–28 Revised on ’98 Oct.

INSTALLATION
IG OFF
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.

1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Connect the connector. JBE00079-00071

3. Install the seat belt pretensioner.

4. Install the center pillar garnish and the scuff plate.


NOTE:
• As regards the installation procedures of garnish and
scuff plate, refer to BO section of the service manual.

JBE00080-00072

CHECK AFTER INSTALLATION


1. Connect the negative (–) terminal of the battery cable to
the battery terminal.

JBE00081-00073

2. Turn ON the ignition switch. Ensure that the air bag warn-
ing lamp illuminates for six seconds.

JBE00082-00074
Revised on ’98 Oct. BE–29
AIR BAG ECU
COMPONENTS

q Console box
w Console panel bezel
e Console panel
r Air bag ECU

r
e

JBE00083-00075

REMOVAL
1. Turn off the ignition switch and detach the negative (–) ter-
IG [OFF]
minal of the battery cable from the battery terminal.
WARNING:
• Be sure to start the operation 60 seconds after the
power supply is cut off. Failure to observe this warning
may cause unexpected deployment of the air bag
owing to impacts, etc. during the removal.

CAUTION:
• It should be noted that, when the negative (–) terminal JBE00084-00076
of the battery is detached, the memory of the ECU con-
trol of the other system will be erased at the same time.
Connector
2. Remove the rear console box by removing attaching
screws.
3. Pull off the console panel bezel.
4. Remove the console panel by removing attaching bolts
and clips.
5. Disconnect the connector from the air bag ECU.
6. Remove the air bag ECU by removing attaching bolts. Air bag ECU
WARNING: JBE00085-00077
• Disconnect the connector in advance.

INSTALLATION
1. Install the air bag ECU.
2. Connect the connector.
3. Install the console panel.

CHECK AFTER INSTALLATION


1. Connect the negative (–) terminal of the battery cable to
the battery terminal.
2. Turn on the ignition switch. Ensure that the air bag warning
JBE00086-00078
lamp illuminates for six seconds.
BE–30 Revised on ’98 Oct.

TROUBLE SHOOTING
When proceeding with operations for a malfunctioning vehicle, it is imperative to confirm the malfunction
phenomena actually before pinpointing the causes. In order to reproduce the malfunction phenomena, col-
lecting information from the customer is of great importance.
WARNING:
• The aforesaid describes general notes. In the air bag system, there are some cases where the mal-
function phenomena can not be reproduced due to the characteristics of the system. Therefore, any
wrong operations during checks and repairs may cause the air bag to function accidentally and de-
ploy. Please observe the notes and perform the operations according to the instructions given in the
manual.
JBE00087-00000

START

Ask the customer for details


about the vehicle condition.

Turn on the ignition switch. Lamp does not


Does the air bag warning go on. Repair the warning
lamp illuminate for 6 seconds lamp circuit.
and then go off ?

Lamp does not


go out.

Check the diagnosis code,

Erase the diagnosis code.

Perform the basic inspection.


Confirm the trouble phenomena.

No diagnosis NG
code
Re-check the diagnosis code. Perform the confirmation test.

NG OK

Perform the trouble shooting


according to the diagnosis code. FINISH

NG
Erase the diagnosis code.

OK
JBE00088-00000
Revised on ’98 Oct. BE–31
ABNORMAL ILLUMINATION OF WARNING LAMP
<When warning lamp will not go on: >
If the warning lamp will not go on when the ignition switch is
turned on, check the following items.
(1) Battery for defects or insufficient charge
(2) Battery cable for poor connection
(3) ECU IG fuse for open wire (at junction block)
(4) Warning lamp LED for being burnt out
(5) Wire harness between air bag warning lamp and air
bag ECU for abnormality
JBE00089-00079

NOTE: F/L AM60A Acc


IG1
• When the gauge fuse has blown, other warning lamps ST
ECU IG
Junction block

Battery Wire F/L


will not go on. 10A

2.0
• If the cowl harness has open wire between the gauge Combination meter

H61
fuse and the combination meter, other warning lamps _ +

also will not go on.

D4
P
R

2
3
(LED)
ABS

(LED)
(LED)

M20

H25
H28

H24
H26
H29
H27
G06

WB0

T37
N58
O20

#0C
Z08
H80
H05
X01
Air bag ECU
JBE00090-00080

Check of wire harness


1. Turn OFF the ignition switch and detach the negative (–) IG OFF
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Remove the front and rear console box.
3. Remove the computer cover.
4. Disconnect the connector from the air bag ECU.
5. Connect the battery negative (–) cable.
6. Turn ON the ignition switch. Check to see if the warning
lamp goes on.
NOTE: JBE00091-00081

• When there is open wire between the warning lamp cir- IG ON


cuit inside the combination meter and the air bag ECU, Gauge
the warning lamp goes on.
ACC
IG No. 1 /back V
IG No. 2

7. If the warning lamp will not go on in the condition 6, per-


form the following procedures.
(1) Remove the combination meter and disconnect the
13-pin connector. C21 F19 X03 Z83 H20 H22 H61 T37 WB0 H05 X01
(2) Connect a voltmeter. Ensure that the battery voltage Meter connector (13P)
exists between the terminal H61 at the cowl wire har- at cowl wire harness side
ness connector side and the body earth. If not, check JBE00092-00082
and replace the cowl wire.

(3) Disconnect the 16-pin connector.


(4) Connect an ohmmeter. Ensure that continuity exists
between the terminal Z08 at the cowl wire harness
connector side and body earth. If no continuity exists,
check and replace the cowl wire. A10 H80 N58 #0C G06 020 Z08 F21
8. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Meter connector (16P)
at cowl wire harness side

JBE00093-00083
BE–32 Revised on ’98 Oct.

<When warning lamp will not go out: >


If the warning lamp will not go out even if about six seconds
have elapsed after the ignition switch was turned on, malfunc-
tion is most likely taking place in the system. However, as for
the following items given below, the malfunction codes can
not be read by the reading procedure for the malfunction
code already described before, and the warning lamp will re-
main illuminated. At this time, proceed to the following inspec-
tion.

JBE00094-00084

Check of wire harness


1. Turn OFF the ignition switch and detach the negative (–) IG OFF
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Remove the front and rear console box by removing at-
taching screws.
3. Remove the computer cover.
4. Disconnect the connector from the air bag ECU.

JBE00095-00085

5. Connect the connector terminal T26 at the cowl wire side


and body earth with the jump wire to short them.

T10 T09 T44 T26 T12 T11 T28


L1 L2
T14 T13 T29 T47 T48 T02 T01

Air bag ECU connector


at cowl wire harness side
JBE00096-00086

6. Connect the battery negative (–) cable.


7. Turn ON the ignition switch. Check to see if the warning
lamp extinguishes.

JBE00097-00087

8. If it does not extinguish in the condition 7, perform the fol-


Meter connector (13P)
lowing procedures.
C21 F19 X03 Z83 H20 H22 H61 T37 WB0 H05 X01
(1) Turn OFF the ignition switch.
(2) Remove the combination meter and disconnect the
13-pin connector. [ Cowl wire ]
(3) Connect an ohmmeter. Ensure that the continuity exists
at the cowl wire harness between the terminal T26 and T10 T09 T44 T26 T12 T11 T28
the terminal T37. If not, check and replace the cowl T14 T13 T29
L1 L2
T47 T48 T02 T01
wire. Air bag ECU connector
9. Detach the negative (–) terminal of the battery cable.
JBE00098-00088
Revised on ’98 Oct. BE–33
DIAGNOSIS CHECK
<Confirmation procedure for diagnosis codes>
1. Turn ON the ignition switch.
2. If the air bag warning lamp goes on for six seconds and
goes out afterward, the system is functioning properly.
NOTE:
• If the lamp will not go on at this time, refer to page
BE–32.

JBE00099-00089

3. If the warning lamp keeps illuminated for more than six


seconds, it means a certain system malfunctioning is
being detected. Proceed to the following operations.
4. Connect the test terminal (ECU-T) and the earth terminal
(E) with a jump wire.
5. Confirm the diagnosis code by reading the number of
flashing of the combination lamp. ECU-T

E
JBE00100-00090

<Reading of diagnosis codes> In case of malfunction codes number 21 and 31


When two or more malfunction codes are outputted, the
codes are indicated in the sequence of the code numbers, 0.5 Sec.
starting from a smaller number, with a four-second distin- 0.5 Sec.
1.5 Sec.
guished period interposed between codes. Glowing
After a lapse of four seconds, the malfunction codes are indi-
cated by the repetition of a 0.5-second glowing period and a
0.5-second extinguished period. If the code is a two-digit
number, the 1.5-second extinguished period is interposed be- Extinguished
tween the units digit and the tens digit. 2.5 Sec. 4 Sec.
JBE00101-00091

<Canceling procedure for records of diagnosis codes> 1 ± 0.4 Sec.


1. The diagnosis codes can be canceled by connecting re- 1 ± 0.4 Sec.
1 ± 0.4 Sec.
peatedly the test terminal (ECU-T) with the earth terminal Terminal 1 ± 0.4 Sec.
On
(E) at the intervals shown in the figure.

Off
Glowing 50 m Sec.
Warning
lamp
Extinguished
Cancel code.
JBE00102-00092

2. When the malfunction has been remedied and the system


has resumed, the normal code shown in the figure is indi- 0.25 Sec.
Glowing
cated.
NOTE:
• The cancellation procedure for the malfunction record
can not be applied to the cancellation of the record of
the malfunction for the ECU internal circuit.
(Diagnosis code numbers 61 and 62)
Extinguished
0.25 Sec.

JBE00103-00093
BE–34 Revised on ’98 Oct.

LIST OF MALFUNCTION CODES

Code Warning lamp Refer to


output Diagnosis malfunction contents
No. page

Normal code

11 Abnormal power supply BE–35

14 IG1 power supply has open wire. BE–35

15 IG2 power supply has open wire. BE–35

16 Abnormal warning lamp illumination circuit BE–36

21 Squib has open wire. BE–37

Power supply voltage is applied


22 to upstream circuit. BE–38
At the driver’s seat
side air bag unit.
23 Upstream circuit is grounded to earth. BE–39

24 Squib is shorted. BE–40

31 Squib has open wire. BE–41

Power supply voltage is applied


32 to upstream circuit. BE–42
At the passenger’s seat
side air bag unit.
33 Upstream circuit is grounded to earth. BE–43

34 Squib is shorted. BE–44

41 Squib has open wire. BE–45

Power supply voltage is applied


42 to upstream circuit. At the right side BE–46
seat belt
pretensioner unit.
43 Upstream circuit is grounded to earth. BE–47

44 Squib is shorted. BE–48

51 Squib has open wire. BE–49

Power supply voltage is applied


52 At the left side BE–50
to upstream circuit.
seat belt
pretensioner unit.
53 Upstream circuit is grounded to earth. BE–51

54 Squib is shorted. BE–52

61 Squib has open wire. (Air bag was deployed.) BE–53

62 Air bag ECU malfunctioning BE–53


JBE00104-00000

CAUTION:
• After carrying out the trouble shooting according to diagnosis codes, cancel the diagnosis codes by
following the code canceling method described at page BE–33.
• Even though the malfunction has been remedied, the code is not canceled automatically.
JBE00105-00000
Revised on ’98 Oct. BE–35
<DIAGNOSIS CODE 11, 14 or 15>
Inspection Terminals
1. Check of power supply circuit
(1) Battery for defects or insufficient charge
(2) Battery cable for poor connection
(3) Alternator for defects or insufficient charge
Hydrometer

JBE00106-00094

2. Check of wire harness and fuse


WARNING: IG OFF
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.

(1) Turn OFF the ignition switch and detach the negative
(–) terminal of the battery cable. Then wait for at least
90 seconds.
(2) Remove the front and rear console box.
(3) Remove the computer cover. JBE00107-00095

(4) Disconnect the connector from the air bag ECU. Air bag ECU connector
(at cowl wire harness side)
(5) Connect the battery negative (–) cable.
(6) Turn ON the ignition switch. T10 T09 T44 T26 T12 T11 T28

(7) Connect the voltmeter between the connector terminal T14 T13 T29
L1 L2
T47 T48 T02 T01
at the vehicle wire harness side and body earth.
Between Terminal T01 (IG1) and Body Earth:
Battery voltage
Between Terminal T02 (IG2) and Body Earth:
V
IG2 IG1
Battery voltage
JBE00108-00096

(8) If the battery voltage is not applied to each terminal,


pull off and check the air bag fuse and engine fuse.

Junction block
(Air bag fuse)
(Engine fuse)

JBE00109-00097

(9) If the fuse has blown, connect the ohmmeter between Air bag ECU connector
the connector terminal at the vehicle wire harness side (at cowl wire harness side)
and body earth.
T10 T09 T44 T26 T12 T11 T28
Between Terminal T01 (IG1) and Body Earth:
L1 L2
T14 T13 T29 T47 T48 T02 T01
No continuity exists.
Between Terminal T02 (IG2) and Body Earth:
No continuity exists.

If it might be shorted, replace the harness. If not, IG2 IG1


recheck after replacing the fuse.
JBE00110-00098
BE–36 Revised on ’98 Oct.

(10) If the fuse has not blown, connect the ohmmeter be-
Cowl wire
tween the connector terminal at the vehicle wire har-
ness side and the fuse terminal.
Between Terminal T01 (IG1) Junction
block
and Engine Fuse Terminal (at Junction Block):
Continuity exists.
Between Terminal T02 (IG2)
and Air Bag Fuse Terminal (at Junction Block):
Continuity exists.
Air bag ECU
JBE00111-00099

(11) If it might have open wire, replace the harness. If not,


Air bag ECU connector (at cowl wire side)
recheck the battery and power supply circuit.
T10 T09 T44 T26 T12 T11 T28
L1 L2
T14 T13 T29 T47 T48 T02 T01

IG2 IG1
Junction block

JBE00112-00100

<DIAGNOSIS CODE 16>


Possible cause for malfunction: Abnormality in warning lamp Abnormality in warning lamp illuminating circuit
illuminating circuit
NOTE:
• When this code is memorized, it indicates that open
wire has taken place in the warning lamp circuit even
though it occurred temporarily. However, if this code is
now indicated, it means the circuit (wire harnesses,
connectors, etc.) has been remedied to the normal
condition.
JBE00113-00101

Inspection
As regards the inspection procedures for the warning lamp il- Air bag
luminating circuit, refer to page BE–00 and 00 of this service ECU
manual.
WARNING: IG2 W (T26)
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work. Air bag
warning lamp

JBE00114-00102
Revised on ’98 Oct. BE–37
<DIAGNOSIS CODE 21>
Squib has open wire
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”, Air bag ECU Air bag squib
page BE–16 - 17, before handling the air bag compo- (Driver’s
Cowl wire seat side)
nents and observe every notice during work. DB+(T11)

NOTE: DB– (T12)


• As regards the removal and installation procedures for Steering roll
connector
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00115-00103

Air bag Air bag


Inspection Cowl Steering roll squib
ECU
1. Turn OFF the ignition switch and detach the negative (–) wire connector (Driver’s
terminal of the battery cable. Then wait for at least 90 sec- seat side)
onds. DB+ (T11) F1 f1 F2 f2
2. Disconnect the connector from the air bag ECU. G2 g2
DB– (T12) G1 g1
NOTE:
• When the connector is disconnected from the air bag Terminal short mechanism
ECU, the connector terminals T11 (DB+) and T12
T12 T11
(DB–) at the cowl wire harness side are shorted auto-
matically by the short circuit bridge. JBE00116-00104

3. Remove the steering pad assembly (air bag unit) from the Air bag
Air bag
squib
steering wheel. ECU Cowl Steering roll (Driver’s
wire connector seat side)
4. Disconnect the pad assembly connector from the roll con-
nector. DB+ (T11) F1 f1 F2 f2
5. Ensure that the continuity exists between the respective DB– (T12) G1 g1 G2 g2
terminals.
Between Terminal F2 (+) and G2 (–):
Continuity exists.

6. If there is no continuity, it is necessary to know whether the


JBE00117-00105
faulty point is attributable to the inside of the roll connec-
tor. To this end, disconnect the coupling connector of the
roll connector and the cowl wire. Then, check the continu-
ity of each parts. If an open wire is found, replace the
faulty part with a new one.
7. If there is no open wire, connect both ends of the roll con-
DB+ F1 f1 F2
nector terminals with a jump wire to short them.
8. Connect the connector at the cowl wire harness side and the DB– G1 g1 G2
air bag ECU connector that were disconnected at Step 2.
9. Connect the battery negative (–) cable. Steering roll Jump wire
Air bag ECU connector
10. Turn ON the ignition switch and take a reading of the diag-
JBE00118-00106
nosis code.
CAUTION:
• If the code 24 (short circuit of squib circuit) is indicated,
it proves indirectly that there is open wire in the squib
of the steering pad assembly (air bag unit). Therefore,
replace the steering pad assembly.
IG ON
11. After the inspection and installation, cancel the diagnosis ECU-T
code and confirm that the code 21 and 24 are not out-
putted any more.
E
JBE00119-00107
BE–38 Revised on ’98 Oct.

<DIAGNOSIS CODE 22> Power supply voltage is applied to


upstream circuit
WARNING: Battery
• Be sure to read “IMPORTANT SAFETY NOTICE”,
Air bag squib
page BE–16 - 17, before handling the air bag compo- (Driver’s
nents and observe every notice during work. seat side)
• When this code is indicated, the air bag system may Cowl wire
operate as soon as the safing sensor at the ECU is
turned on. Hence, if this code is indicated, immediately Steering roll
turn off the ignition key switch and proceed to the fol- Air bag ECU connector
lowing steps. JBE00120-00108

Explosion-preventive measure
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU. DB+ F1 f1 F2 f2
3. Remove the steering pad assembly (air bag unit) from the
steering wheel. DB– G1 g1 G2 g2
4. Disconnect the pad assembly connector from the roll con- Steering roll Air bag
Air bag ECU squib
nector. connector
JBE00121-00109

Inspection
1. Connect the battery negative (–) cable.
2. Connect the voltmeter to the vehicle wire harness side ter-
V
minals. Then, turn on the ignition switch.
Between Terminal T11 (DB+) and T01 (IG1): DB– DB+
No voltage exists.
Between Terminal T12 (DB–) and T01 (IG1): T10 T09 T44 T26 T12 T11 T28

No voltage exists. T14 T13 T29


L1 L2
T47 T48 T02 T01

Air bag ECU connector


IG1
(at cowl wire harness side)
JBE00122-00110

3. Turn OFF the ignition switch.


Air bag ECU
4. Connect the connector at the vehicle wire harness side Steering roll
and the air bag ECU connector. connector
5. Connect the voltmeter between the roll connector terminal DB+ F1 f1 F2
and body earth.
DB– G1 g1 G2
6. Turn ON the ignition switch. Ensure that no voltage exists
between the terminal and body earth.
Between Terminal F2 and Body Earth: V
No voltage exists.
Between Terminal G2 and Body Earth:
No voltage exists. JBE00123-00111

7. After the inspection and installation, cancel the diagnosis


code and confirm that the code 22 is not outputted any
more.

ECU-T IG ON

E
JBE00124-00112
Revised on ’98 Oct. BE–39
<DIAGNOSIS CODE 23>
Upstream circuit is grounded to earth
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”, Air bag squib
page BE–16 - 17, before handling the air bag compo- (Driver’s
seat side)
nents and observe every notice during work. DB+(T11)
Cowl wire
DB– (T12)
NOTE:
Steering roll
• As regards the removal and installation procedures for connector
Air bag ECU
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00125-00113

Air bag Air bag


Inspection ECU squib
Cowl Steering roll
1. Turn OFF the ignition switch and detach the negative (–) (Driver’s
wire connector
seat side)
terminal of the battery cable. Then wait for at least 90 sec-
DB+ (T11) F1 f1 F2 f2
onds.
2. Disconnect the connector from the air bag ECU. DB– (T12) G1 g1 G2 g2
3. Remove the steering pad assembly (air bag unit) from the
steering wheel.
4. Disconnect the pad assembly connector from the roll con-
nector.
5. Ensure that the no continuity exists between the roll con- JBE00126-00114
nector terminal and the body earth.
Between Terminal F2 and Body Earth:
Cowl Steering roll
No continuity exists. wire connector
Between Terminal G2 and Body Earth: (T11) F1 f1 F2
No continuity exists.
(T12) G1 g1 G2

6. If the terminal is shorted with the body earth, it is neces-


sary to know whether the faulty point is attributable to the
inside of the roll connector. To this end, disconnect the
coupling connector of the roll connector and the wire
cowl. Then, perform check with a circuit tester. If a short JBE00127-00115
circuit is found, replace the faulty part with a new one.

7. Connect the connector at the vehicle wire harness side


and the air bag ECU connector.
8. Connect the battery negative (–) cable.
9. Turn ON the ignition switch and take a reading of the diag-
nosis code.

JBE00128-00116

10. After the inspection and installation, cancel the diagnosis


code and confirm that the code 23 is not outputted any
more.

ECU-T IG ON

E
JBE00129-00117
BE–40 Revised on ’98 Oct.

<DIAGNOSIS CODE 24>


Squib is shorted
WARNING: Air bag squib
• Be sure to read “IMPORTANT SAFETY NOTICE”, (Driver’s
page BE–16 - 17, before handling the air bag compo- Cowl wire seat side)
DB+ (T11)
nents and observe every notice during work.
DB– (T12)
NOTE: Steering roll
• As regards the removal and installation procedures for Air bag ECU connector
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00130-00118

Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Remove the steering pad assembly (air bag unit) from the
steering wheel.
3. Disconnect the pad assembly connector from the roll con-
nector.
4. Remove the computer cover. Disconnect the connector at
the vehicle wire harness side from the air bag ECU. JBE00131-00119

5. Using a wooden or plastic piece, raise the short circuit Wooden or


bridge at the sections T11 (DB+) and T12 (DB–) of the plastic piece
connector at the vehicle wire harness side which was re-
moved from the ECU. In this way, disconnect the shorted DB– DB+
contact points. T12 T11

Short circuit
bridge

JBE00132-00120

6. Connect the ohmmeter to the roll connector terminal. Air bag


Air bag
Check to see if any short circuit exists from the air bag ECU Cowl Steering roll
squib
ECU to the roll connector via the wire harness. (Driver’s
wire connector
seat side)
Between Terminal F2 and G2: No continuity exists.
DB+ (T11) F1 f1 F2 f2

7. If the wiring harness is shorted, it is necessary to know DB– (T12) G1 g1 G2 g2


whether the faulty point is attributable to the inside of the
roll connector. To this end, disconnect the coupling con-
nector of the roll connector and the wire cowl. Then, per- Disconnect
short
form check with the ohmmeter. If a short circuit is found, contact
replace the faulty part with a new one. JBE00133-00121

NOTE:
• At this time, turn the steering wheel in a right-and-left
direction and ensure that there is no change in the indi-
cation of the circuit tester.

8. After the inspection and installation, cancel the diagnosis IG ON


ECU-T
code and confirm that the code 24 is not outputted any
more.
E
JBE00134-00122
Revised on ’98 Oct. BE–41
<DIAGNOSIS CODE 31>
Squib has open wire
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”, Air bag ECU Air bag squib
page BE–16 - 17, before handling the air bag compo- (Passenger’s
seat side)
nents and observe every notice during work. PB+ (T09)
Cowl wire
PB– (T10)
NOTE:
• As regards the removal and installation procedures for
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00135-00123

Air bag Air bag


Inspection ECU squib
1. Turn OFF the ignition switch and detach the negative (–) (Passenger’s
Cowl seat side)
terminal of the battery cable. Then wait for at least 90 sec- wire
PB+ (T09) H h
onds.
2. Disconnect the connector from the air bag ECU. PB– (T10) J j
NOTE:
• When the connector is disconnected from the air bag Terminal short mechanism
ECU, the connector terminals PB+ (T09) and PB– T10 T09

(T10) at the cowl wire harness side are shorted auto-


matically by the short circuit bridge. JBE00136-00124

Air bag
3. Disconnect the connector which connects the wire har- Air bag
squib
ECU (Passenger’s
ness of the passenger’s side air bag unit and the cowl Cowl seat side)
wire. wire
PB+ (T09) H h
4. Ensure that the continuity exists between the respective
terminals. PB– (T10) J j
Between Terminal H (+) and J (–): Continuity exists.

JBE00137-00125

5. If there is no open wire, connect both ends of the air bag Air bag
terminals at the cowl wire harness side with a jump wire to ECU
Cowl Jump wire
short them.
wire
6. Connect the connector at the cowl wire harness side and PB+ H
the air bag ECU connector that were disconnected at
PB– J
Step 2.
7. Connect the battery negative (–) cable.

JBE00138-00126

8. Turn ON the ignition switch and take a reading of the diag-


nosis code.
CAUTION:
• If the code 34 (short circuit of squib circuit) is indicated,
it proves indirectly that there is open wire in the squib
of the air bag unit. Therefore, replace the air bag as-
sembly. ECU-T IG ON

9. After the inspection and installation, cancel the diagnosis


code and confirm that the code 31 and 34 are not out- E
putted any more. JBE00139-00127
BE–42 Revised on ’98 Oct.

<DIAGNOSIS CODE 32> Power supply voltage is applied to


upstream circuit
WARNING: Battery
• Be sure to read “IMPORTANT SAFETY NOTICE”,
Air bag squib
page BE–16 - 17, before handling the air bag compo- (Passenger’s
nents and observe every notice during work. seat side)
• When this code is indicated, the air bag system may Cowl wire
operate as soon as the safing sensor at the ECU is
turned on. Hence, if this code is indicated, immediately
turn off the ignition key switch and proceed to the fol- Air bag ECU
lowing steps. JBE000140-00128

Explosion-preventive measure
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec- PB+ (T09) h
H
onds.
2. Disconnect the connector from the air bag ECU. PB– (T10) J j
Cowl
3. Disconnect the connector which connects the wire har- wire Air bag
ness of the passenger’s side air bag unit and the cowl Air bag squib
(Passenger’s
wire. ECU
seat side)

JBE00141-00129

Inspection
1. Connect the battery negative (–) cable.
2. Connect the voltmeter to the vehicle wire harness side ter-
V
minals. Then, turn on the ignition switch.
Between Terminal T09 (PB+) and T01 (IG1): PB– PB+
No voltage exists.
Between Terminal T10 (PB–) and T01 (IG1): T10 T09 T44 T26 T12 T11 T28

No voltage exists. T14 T13 T29


L1 L2
T47 T48 T02 T01

Air bag ECU connector


IG1
(at cowl wire harness side)
JBE00142-00130

3. Turn OFF the ignition switch.


Air bag ECU
4. Connect the connector at the vehicle wire harness side
and the air bag ECU connector. Cowl wire
5. Connect the voltmeter between the cowl wire terminal and PB+ H
body earth.
PB– J
6. Turn ON the ignition switch. Ensure that no voltage exists
between the terminal and body earth.
Between Terminal H and Body Earth: V
No voltage exists.
Between Terminal J and Body Earth:
No voltage exists. JBE00143-00131

7. After the inspection and installation, cancel the diagnosis


code and confirm that the code 32 is not outputted any
more.

ECU-T IG ON

E
JBE00144-00132
Revised on ’98 Oct. BE–43
<DIAGNOSIS CODE 33>
Upstream circuit is grounded to earth
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”, Air bag squib
page BE–16 - 17, before handling the air bag compo- (Passenger’s
seat side)
nents and observe every notice during work. PB+(T09)
Cowl wire
PB– (T10)
NOTE:
• As regards the removal and installation procedures for
the air bag related parts, refer to page BE–22 - 32 of Air bag ECU
this service manual. JBE00145-00133

Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the passenger’s side air bag unit and the cowl
wire.

JBE00146-00134

4. Ensure that the no continuity exists between the cowl wire


Air bag ECU
terminal and the body earth.
Between Terminal H and Body Earth: Cowl wire
No continuity exists. PB+ (T09) H
Between Terminal J and Body Earth:
PB– (T10) J
No continuity exists.

JBE00147-00135

5. Connect the connector at the vehicle wire harness side


and the air bag ECU connector.
6. Connect the battery negative (–) cable.
7. Turn ON the ignition switch and take a reading of the diag-
nosis code.

JBE00148-00136

8. After the inspection and installation, cancel the diagnosis


code and confirm that the code 33 is not outputted any
more.

ECU-T IG ON

E
JBE00149-00137
BE–44 Revised on ’98 Oct.

<DIAGNOSIS CODE 34>


Squib is shorted
WARNING:
Air bag squib
• Be sure to read “IMPORTANT SAFETY NOTICE”, (Passenger’s
page BE–16 - 17, before handling the air bag compo- seat side)
nents and observe every notice during work. PB+ (T09)
Cowl wire
PB– (T10)
NOTE:
• As regards the removal and installation procedures for Air bag ECU
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00150-00138

Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector which connects the wire har-
ness of the passenger’s side air bag unit and the cowl
wire.

JBE00151-00139

3. Remove the computer cover. Disconnect the connector at


the vehicle wire harness side from the air bag ECU.
4. Using a wooden or plastic piece, raise the short circuit
bridge at the sections T09 (PB+) and T10 (PB–) of the PB– PB+
connector at the vehicle wire harness side which was re- Wooden or T10 T09
moved from the ECU. In this way, disconnect the shorted plastic piece
contact points.
Short circuit
bridge

JBE00152-00140

5. Connect the ohmmeter to the cowl wire terminal. Check to


Air bag ECU
see if any short circuit exists from the air bag ECU to the
passenger’s side air bag unit via the wire harness. Cowl wire
Between Terminal H and J: No continuity exists. PB+ (T09) H

PB– (T10) J

Disconnect
short
contact
JBE00153-00141

6. After the inspection and installation, cancel the diagnosis


code and confirm that the code 34 is not outputted any
more.

ECU-T IG ON

E
JBE00154-00142
Revised on ’98 Oct. BE–45
<DIAGNOSIS CODE 41>
Squib has open wire
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo- DP+ (T48)
nents and observe every notice during work. Cowl wire Floor wire
DP– (T47)
Pretensioner
NOTE: squib
(RH seat
• As regards the removal and installation procedures for Air bag ECU side)
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00155-00143

Inspection
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds. DP+ (T48) M m
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har- DP– (T47) N n
ness of the right side seat belt pretensioner and the floor Cowl Floor Pretensioner
wire wire squib
wire No. 1.
Air bag (RH seat
ECU side)
JBE00156-00144

4. Ensure that the continuity exists between the respective


terminals.
Between Terminal T48 (DP+) and M (+):
Continuity exists.
Between Terminal T47 (DP–) and N (–): DP+ (T48) M m
Continuity exists.
DP– (T47) N n
Cowl Floor Pretensioner
wire wire squib
Air bag (RH seat
ECU side)
JBE00157-00145

5. If there is no open wire, connect both ends of the preten-


sioner terminals at the floor wire side with a jump wire to
short them.
6. Connect the connector at the cowl wire harness side and DP+ (T48) M
the air bag ECU connector that were disconnected at
DP– (T47) N
Step 2.
7. Connect the battery negative (–) cable. Cowl Floor
wire wire Jump wire
Air bag
ECU

JBE00158-00146

8. Turn ON the ignition switch and take a reading of the diag-


nosis code.
CAUTION:
• If the code 44 (short circuit of squib circuit) is indicated,
it proves indirectly that there is open wire in the squib
of the seat belt pretensioner. Therefore, replace the
seat belt assembly. ECU-T IG ON

9. After the inspection and installation, cancel the diagnosis


code and confirm that the code 41 and 44 are not out- E
putted any more. JBE00159-00147
BE–46 Revised on ’98 Oct.

<DIAGNOSIS CODE 42> Power supply voltage is applied to


upstream circuit
WARNING: Battery
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
• When this code is indicated, the seat belt pretensioner Cowl wire Floor wire
may operate as soon as the safing sensor at the ECU Pretensioner
is turned on. Hence, if this code is indicated, immedi- squib
Air bag ECU (RH seat
ately turn off the ignition key switch and proceed to the side)
following steps. JBE00160-00148

Explosion-preventive measure IG OFF


1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the right side seat belt pretensioner and the floor
wire No. 1.

JBE00161-00149

Inspection
1. Connect the battery negative (–) cable.

JBE00162-00150

2. Turn ON the ignition switch. Ensure that no voltage exists


between the terminal and body earth. Cowl Floor
Between Terminal M and Body Earth: wire wire
No voltage exists. DP+ M
Between Terminal N and Body Earth:
DP– N
No voltage exists.

Air bag ECU


V

JBE00163-00151

3. After the inspection and installation, cancel the diagnosis


code and confirm that the code 42 is not outputted any
more.

ECU-T IG ON

E
JBE00164-00152
Revised on ’98 Oct. BE–47
<DIAGNOSIS CODE 43> Power supply voltage is applied to
upstream circuit
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
Cowl wire Floor wire
NOTE: Pretensioner
squib
• As regards the removal and installation procedures for (RH seat
Air bag ECU
the air bag related parts, refer to page BE–22 - 32 of side)
this service manual. JBE00165-00153

Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the right side seat belt pretensioner and the floor
wire No. 1.

JBE00166-00154

4. Ensure that the no continuity exists between the floor wire Pretensioner
Air bag
terminal and the body earth. ECU squib
Between Terminal M and Body Earth: Cowl Floor (RH seat
wire wire side)
No continuity exists.
DP+ (T48) M m
Between Terminal N and Body Earth:
No continuity exists. DP– (T47) N n

JBE00167-00155

5. Connect the connector at the vehicle wire harness side


and the air bag ECU connector.
6. Connect the battery negative (–) cable.
7. Turn ON the ignition switch and take a reading of the diag-
nosis code.

JBE00168-00156

8. After the inspection and installation, cancel the diagnosis


code and confirm that the code 43 is not outputted any
more.

ECU-T IG ON

E
JBE00169-00157
BE–48 Revised on ’98 Oct.

<DIAGNOSIS CODE 44>


Squib is shorted
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”, Cowl wire Floor wire
page BE–16 - 17, before handling the air bag compo- DP+(T48)
nents and observe every notice during work.
DP– (T47)
Pretensioner
NOTE: squib
(RH seat
• As regards the removal and installation procedures for Air bag ECU side)
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00170-00158

Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector which connects the wire har-
ness of the right side seat belt pretensioner and the floor
wire No. 1.

JBE00171-00159

3. Remove the computer cover. Disconnect the connector at


the vehicle wire harness side from the air bag ECU.

JBE00172-00160

4. Connect the ohmmeter to the floor wire terminal. Check to Air bag Pretensioner
see if any short circuit exists from the air bag ECU to the ECU squib
seat belt pretensioner via the wire harness. (RH seat
Cowl Floor side)
Between Terminal M and N: No continuity exists. wire wire
DP+ (T48) M m

DP– (T47) N n

JBE00173-00161

5. After the inspection and installation, cancel the diagnosis


code and confirm that the code 44 is not outputted any
more.

ECU-T IG ON

E
JBE00174-00162
Revised on ’98 Oct. BE–49
<DIAGNOSIS CODE 51>
Squib has open wire
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo- PP+ (T29)
nents and observe every notice during work. Cowl wire Floor wire
PP– (T13)
Pretensioner
NOTE: squib
(LH seat
• As regards the removal and installation procedures for Air bag ECU side)
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00175-00163

Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the left side seat belt pretensioner and the floor
wire No. 1.

JBE00176-00164

4. Ensure that the continuity exists between the respective


terminals.
Between Terminal T29 (PP+) and Q (+):
Continuity exists.
Between Terminal T13 (PP–) and R (–): PP+ (T29) Q q
Continuity exists.
PP– (T13) R r
Cowl Floor Pretensioner
wire wire squib
Air bag (LH seat
ECU side)
JBE00177-00165

5. If there is no open wire, connect both ends of the preten-


sioner terminals at the floor wire side with a jump wire to
short them.
6. Connect the connector at the cowl wire harness side and
the air bag ECU connector that were disconnected at PP+ (T29) Q
Step 2.
PP– (T13) R
7. Connect the battery negative (–) cable.
Cowl Floor
wire wire Jump wire
Air bag
ECU
JBE00178-00166

8. Turn ON the ignition switch and take a reading of the diag-


nosis code.
CAUTION:
• If the code 54 (short circuit of squib circuit) is indicated,
it proves indirectly that there is open wire in the squib
of the seat belt pretensioner. Therefore, replace the
seat belt assembly. ECU-T IG ON

9. After the inspection and installation, cancel the diagnosis


code and confirm that the code 51 and 54 are not out- E
putted any more. JBE00179-00167
BE–50 Revised on ’98 Oct.

<DIAGNOSIS CODE 52> Power supply voltage is applied to


upstream circuit
WARNING: Battery
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
• When this code is indicated, the seat belt pretensioner Cowl wire Floor wire
may operate as soon as the safing sensor at the ECU Pretensioner
is turned on. Hence, if this code is indicated, immedi- squib
Air bag ECU (LH seat
ately turn off the ignition key switch and proceed to the side)
following steps. JBE00180-00168

Explosion-preventive measure IG OFF


1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the left side seat belt pretensioner and the floor
wire No. 1.

JBE00181-00169

Inspection
1. Connect the battery negative (–) cable.

JBE00182-00170

2. Turn ON the ignition switch. Ensure that no voltage exists


between the terminal and body earth. Cowl Floor
Between Terminal Q and Body Earth: wire wire
No voltage exists. PP+ Q
Between Terminal R and Body Earth:
PP– R
No voltage exists.

Air bag ECU


V

JBE00183-00171

3. After the inspection and installation, cancel the diagnosis


code and confirm that the code 52 is not outputted any
more.

ECU-T IG ON

E
JBE00184-00172
Revised on ’98 Oct. BE–51
<DIAGNOSIS CODE 53> Power supply voltage is applied to
upstream circuit
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
Cowl wire Floor wire
NOTE: Pretensioner
• As regards the removal and installation procedures for squib
Air bag ECU (LH seat
the air bag related parts, refer to page BE–22 - 32 of side)
this service manual. JBE00185-00173

Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector from the air bag ECU.
3. Disconnect the connector which connects the wire har-
ness of the left side seat belt pretensioner and the floor
wire No. 1.

JBE00186-00174

4. Ensure that the no continuity exists between the floor wire Pretensioner
Air bag
terminal and the body earth. ECU squib
Between Terminal Q and Body Earth: (LH seat
Cowl Floor side)
No continuity exists. wire wire
PP+ (T29) Q q
Between Terminal R and Body Earth:
No continuity exists. PP– (T13) R r

JBE00187-00175

5. Connect the connector at the vehicle wire harness side


and the air bag ECU connector.
6. Connect the battery negative (–) cable.
7. Turn ON the ignition switch and take a reading of the diag-
nosis code.

JBE00188-00176

8. After the inspection and installation, cancel the diagnosis


code and confirm that the code 53 is not outputted any
more.

ECU-T IG ON

E
JBE00189-00177
BE–52 Revised on ’98 Oct.

<DIAGNOSIS CODE 54>


Squib is shorted
WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
Cowl wire Floor wire
page BE–16 - 17, before handling the air bag compo- PP+(T29)
nents and observe every notice during work.
PP– (T13)
Pretensioner
NOTE: squib
(LH seat
• As regards the removal and installation procedures for Air bag ECU side)
the air bag related parts, refer to page BE–22 - 32 of
this service manual. JBE00190-00178

Inspection IG OFF
1. Turn OFF the ignition switch and detach the negative (–)
terminal of the battery cable. Then wait for at least 90 sec-
onds.
2. Disconnect the connector which connects the wire har-
ness of the left side seat belt pretensioner and the floor
wire No. 1.

JBE00191-00179

3. Remove the computer cover. Disconnect the connector at


the vehicle wire harness side from the air bag ECU.

JBE00192-00180

4. Connect the ohmmeter to the floor wire terminal. Check to Air bag Pretensioner
see if any short circuit exists from the air bag ECU to the ECU squib
seat belt pretensioner via the wire harness. (LH seat
Cowl Floor side)
Between Terminal Q and R: No continuity exists. wire wire
PP+ (T29) Q q

PP– (T13) R r

JBE00193-00181

5. After the inspection and installation, cancel the diagnosis


code and confirm that the code 54 is not outputted any
more.

ECU-T IG ON

E
JBE00194-00182
Revised on ’98 Oct. BE–53
<DIAGNOSIS CODE 61>

NOTE:
• This code is outputted when the air bag system and
pretensioner system were operated. This diagnosis
code can not be canceled and the air bag, pretensioner
and air bag ECU can not be used again. It is necessary
to replace them.

JBE00195-00183

WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo-
nents and observe every notice during work.
• Refer to the disposal procedure for the air bag and pre-
tensioner at page BE–54.

JBE00196-00184

<DIAGNOSIS CODE 62>


Possible cause for malfunction: Malfunction of ECU
NOTE:
• This code indicates that the ECU is malfunctioning.
This diagnosis code can not be canceled. Therefore,
the air bag ECU can not be used again. It is necessary
to replace the air bag ECU.

WARNING:
• Be sure to read “IMPORTANT SAFETY NOTICE”,
page BE–16 - 17, before handling the air bag compo- JBE00197-00185

nents and observe every notice during work.

CAUTION:
• The G sensor is built in the air bag ECU. If the ECU is
dropped once, the reliability of CPU and G sensor can
not be assured. Therefore, the air bag ECU can not be
used again. Extreme care must be exercised as to its
handling.

JBE00198-00186
BE–54 Revised on ’98 Oct.

DISPOSAL PROCEDURE FOR AIR BAG AND


PRETENSIONER
DISPOSAL OF VEHICLES WITH AIR BAG SYSTEM

WARNING:
• When disposing the vehicles with the air bag system,
deploy the air bag while it is mounted on the vehicle.
As for the pretensioner, also operate the squib before
disposing the vehicle.
JBE00199-00187

<Disposal procedure for air bag in driver’s seat>


1. Turn OFF the ignition switch and detach the negative (–) IG “OFF”
CK AC
terminal of the battery cable. Then wait for at least 90 sec-

LO

C
ON
onds. ST
AR

2. Prepare a 12-V battery for automotive use.


3. Remove the computer cover. Disconnect the connector at
the vehicle wire harness side from the air bag ECU con-
nector.
4. Raise or remove the short circuit bridge at the terminals
T11 (DB+) and T12 (DB–) of the disconnected connector,
by using an appropriate tool. JBE00200-00188

5. Prepare two wires for automotive use, each of which mea-


sures more than six meters long.
WARNING:
• Connect the end of one wire with the end of the other Connector
Air bag ECU
wire so that they may be shorted.

6. Connect the wires prepared in Step (5) above to the con-


nector terminals T11 (DB+) and T12 (DB–).
WARNING: Short circuit
bridge
• This connecting operation to the connector should be
performed by one person, not by a joint work of plural JBE00201-00189

operators, so as to avoid mistakes.


• During this operation, there is the possibility that the air
bag may be deployed accidentally. Therefore, be sure
to give a warning to other persons so that they may get Air bag ECU
Connector
out of the vehicle or may be kept away from the area
five meters from the vehicle.
T12 T11
7. The shorted section of the wires should be kept five me-
ters or more away from the vehicle, as shown in the figure. WIRE
CAUTION:
• Be sure to give a warning to other persons about a big JBE00202-00190

noise that will be emitted at the time of the air bag de-
ployment.
• The window glass should be closed in advance.

NOTE:
• Concerning the description of open wire of the squib
page BE–37, 41, 45 or 49, be sure to temporarily mea-
sure a resistance wires as right figure.

JBE00203-00191
Revised on ’98 Oct. BE–55
8. Disconnect the wires that have been shorted. Connect
one wire to the positive terminal of the battery; the other
wire to the negative terminal of the battery, thereby de-
ploying the air bag.
NOTE:
• There is no need for identifying the polarity of the bat-
tery.

JBE00204-00192

WARNING:
• Immediately after the deployment of the air bag, the ve-
hicle interior is filled with gas. Therefore, start the oper-
ation after gas is diffused.
• Since the metal section of the gas generator is ex-
tremely hot, leave it at least for thirty minutes to allow it
to cool naturally.

JBE00205-00193

9. After the deployed air bag cools down completely, it shall


be sealed in a bag to be disposed.
WARNING:
• Be sure to wear protective goggles and gloves during
this operation. After completion of the operation, gargle
and wash your hands. If you feel any abnormality in
your respiratory organs, follow the instruction of a doc-
tor.

JBE00206-00194

<Disposal procedure of air bag at front passenger seat>


1. Turn OFF the ignition switch and detach the negative (–) IG “OFF”
CK AC
terminal of the battery cable. Then wait for at least 90 sec-
LO

C
ON

onds. ST
AR

2. Prepare a 12-V battery for automotive use.

JBE00207-00195

3. Remove the computer cover. Disconnect the connector at


the vehicle wire harness side from the air bag ECU con-
nector.
4. Raise or remove the short circuit bridge at the terminals Air bag ECU
Connector
T09 (PB+) and T10 (PB–) of the disconnected connector,
by using an appropriate tool.
5. Prepare two wires for automotive use, each of which mea-
sures more than six meters long. Connect the end of one
wire with the end of the other wire so that they may be Short circuit
bridge
shorted.
JBE00208-00196
BE–56 Revised on ’98 Oct.

6. Connect the wires prepared in Step (5) above to the con-


nector terminals T09 (PB+) and T10 (PB–).
WARNING:
• This connecting operation to the connector should be Connector
Air bag ECU
performed by one person, not by a joint work of plural
operators, so as to avoid mistakes.
• During this operation, there is the possibility that the air
T10 T09
bag may be deployed accidentally. Therefore, be sure
to give a warning to other persons so that they may get WIRE
out of the vehicle or may be kept away from the area
five meters from the vehicle. JBE00209-00197

7. The shorted section of the wires should be kept five me-


ters or more away from the vehicle, as shown in the figure.
CAUTION:
• Be sure to give a warning to other persons about a big
noise that will be emitted at the time of the air bag de-
ployment.
• The window glass should be closed in advance.

JBE00210-00198

8. Disconnect the wires that have been shorted. Connect


one wire to the positive terminal of the battery; the other
wire to the negative terminal of the battery, thereby de-
ploying the air bag.
NOTE:
• There is no need for identifying the polarity of the bat-
tery.

JBE00211-00199

WARNING:
• Immediately after the deployment of the air bag, the ve-
hicle interior is filled with gas. Therefore, start the oper-
ation after gas is diffused.
• Since the metal section of the gas generator is ex-
tremely hot, leave it at least for thirty minutes to allow it
to cool naturally.
JBE00212-00000

9. After the deployed air bag cools down completely, it shall


be sealed in a bag to be disposed.
WARNING:
• Be sure to wear protective goggles and gloves during
this operation. After completion of the operation, gargle
and wash your hands. If you feel any abnormality in
your respiratory organs, follow the instruction of a doc-
tor.

JBE00213-00200
Revised on ’98 Oct. BE–57
<Disposal procedure of seat belt pretensioner>
1. Turn OFF the ignition switch and detach the negative (–) IG “OFF”
CK AC
terminal of the battery cable. Then wait for at least 90 sec-

LO

C
ON
onds. ST
AR

2. Prepare a 12-V battery for automotive use.


3. As for the seat belt in the driver’s seat, fasten it by insert-
ing the tongue plate into the buckle in the same way as
the seat belt is fastened normally.

JBE00214-00201

4. Remove the computer cover. Disconnect the connector at


the vehicle wire harness side from the air bag ECU con-
nector.
5. Prepare two wires for automotive use, each of which mea- Air bag ECU
Connector
sures more than six meters long. Connect the end of one
wire with the end of the other wire so that they may be
shorted.
T47 T48
WIRE

JBE00215-00202

6. Connect the wires prepared in Step (5) above to the con-


nector terminals.
Driver’s Seat Side: T48 (DP+) and T47 (DP–)
Passenger’s Seat Side: T29 (PP+) and T13 (PP–) Air bag ECU
Connector

T13 T29
WIRE

JBE00216-00203

WARNING:
• This connecting operation to the connector should be
performed by one person, not by a joint work of plural
operators, so as to avoid mistakes.
• During this operation, there is the possibility that the air
bag may be deployed accidentally. Therefore, be sure
to give a warning to other persons so that they may get
out of the vehicle or may be kept away from the area
five meters from the vehicle.

JBE00217-00204

7. The shorted section of the wires should be kept five me-


ters or more away from the vehicle, as shown in the figure.
CAUTION:
• Be sure to give a warning to other persons about a big
noise that will be emitted at the time of the air bag de-
ployment.
• The window glass should be closed in advance.
JBE00218-00000
BE–58 Revised on ’98 Oct.

8. Disconnect the wires that have been shorted. Connect


one wire to the positive terminal of the battery; the other
wire to the negative terminal of the battery, thereby de-
ploying the air bag.
NOTE:
• There is no need for identifying the polarity of the bat-
tery.

JBE00219-00205

WARNING:
• Immediately after the deployment of the air bag, the ve-
hicle interior is filled with gas. Therefore, start the oper-
ation after gas is diffused.
• Since the metal section of the gas generator is ex-
tremely hot, leave it at least for thirty minutes to allow it
to cool naturally.
JBE00220-00000

9. After the operated seat belt pretensioner cools down com-


pletely, it shall be sealed in a bag to be disposed.
WARNING:
• Be sure to wear protective goggles and gloves during
this operation. After completion of the operation, gargle
and wash your hands. If you feel any abnormality in
your respiratory organs, follow the instruction of a doc-
tor.

JBE00221-00206

DISPOSAL OF AIR BAG AND SEAT BELT PRETENSIONER

CAUTION:
• It is the best to dispose the air bag and seat belt pre-
tensioner when they are installed in the vehicle.
However, if it is unavoidable to perform the pre-treat-
ment for disposal for the unit itself, follow the procedure
given below.
12V
NOTE:
• Items to be prepared.

1. 12-V battery for automotive use JBE00222-00207


Revised on ’98 Oct. BE–59
2. Two wires for automotive use, each measuring at least 10
meters long.
An alligator clip is connected to each end of these wires.
WARNING:
• Connect the end of one wire with the end of the other
wire so that they may be shorted.
• No switch shall be installed to these wires so as to pre-
vent accidents.

JBE00223-00208

3. Protective goggles and gloves


4. A bag for disposal

JBE00224-00209

5. A spacious place whose radius is at least 10 meters


CAUTION:
• Do not perform the pre-treatment for disposal for the air
bag and seat belt pretensioner on a windy or rainy day.

m
10

JBE00225-00210

<Disposal procedure for air bag in driver’s seat (steering


wheel pad)> IG “OFF”
CK AC
1. Turn OFF the ignition switch. Disconnect the negative ter-
LO

C
ON

minal of the battery from the vehicle cable terminal. ST


AR

JBE00226-00211

2. Turn OFF the ignition switch and wait for at least 90 sec-
onds. Remove the steering wheel pad assembly from the
steering wheel.
NOTE:
• The steering wheel pad assembly is installed to the TORX®
wrench
steering wheel by means of TORX® bolts.

JBE00227-00212
BE–60 Revised on ’98 Oct.

3. Disconnect the connector of the steering wheel pad as-


sembly from the roll connector. Disconnect the connector
for horn.
JBE00228-00000

WARNING:
• When storing the steering pad assembly temporarily,
be sure to place it with the pad surface facing upward
on a flat place which is not exposed to direct sun rays.
Also the storing place shall be away from water and
rain.

G
A
B
IR
A
S
R
S
JBE00229-00213

4. Cut the wires at the squib connector of the steering pad


assembly. Remove the covering of each end of the two cut
wires about 10 mm.
WARNING: m
• Connect the sections each other whose wire coverings 10 m
have been removed so that they may be shorted.

Cut out

JBE00230-00214

5. Place the steering pad assembly at the center of the pre-


pared place. At this time, the pad surface should face up-
ward.
6. Disconnect the shorted squib wires of the steering pad as-
G
BA
AIR
S
SR

sembly. Connect the alligator clip attached to the end of


the prepared 10 m-long wire to each squib wire.

JBE00231-00215

7. Place the prepared 12-V battery for automotive use at a


corner of the place. Bring nearby the shorted ends of the
wires which are extended from the steering pad assembly.
WARNING:
• Be sure to give a warning to other persons about a big
noise that will be emitted at the time of the air bag de-
ployment.

JBE00232-00216
Revised on ’98 Oct. BE–61
8. Disconnect the wire ends that have been shorted.
Connect one wire to the positive terminal of the battery;
the other wire to the negative terminal of the battery, there-
by deploying the air bag.
NOTE:
• There is no need for identifying the polarity of the bat-
tery.
JBE00233-00000

9. Since the metal section of the gas generator is extremely


hot, leave it at least for thirty minutes to allow it to cool nat-
urally. After the deployed air bag cools down completely, it
shall be sealed in a bag to be disposed.
WARNING:
• Be sure to wear protective goggles and gloves during
this operation. After completion of the operation, gargle
and wash your hands. If you feel any abnormality in
your respiratory organs, follow the instruction of a doc-
tor.
JBE00234-00217

<Disposal procedure of air bag in front passenger seat>


1. Turn OFF the ignition switch. Disconnect the vehicle bat- IG “OFF”
CK AC
tery cable terminal from the negative terminal of the bat-

LO

C
ON
tery. ST
AR

JBE00235-00218

2. Turn OFF the ignition switch and wait for 90 seconds.


Disconnect the connector which connects the wire har- 2nd lock
ness of the air bag unit and the wire cowl.
1st
lock

Airbag unit side


JBE00236-00219

3. Remove the air bag unit assembly in the front passenger


seat.
Air bag unit
(Passenger’s
seat side)

JBE00237-00220
BE–62 Revised on ’98 Oct.

WARNING:
• When storing the air bag unit assembly in the front pas-
senger seat temporarily, be sure to place it with the pad
surface facing upward on a flat place which is not ex-
posed to direct sun rays. Also the storing place shall be
away from water and rain.

JBE00238-00221

4. Cut the wires at the squib connector of the air bag unit as-
sembly. Remove the covering of the ends of the two cut
wires about 10 mm.
WARNING: m
• Connect the sections each other whose wire coverings 10 m
have been removed so that they may be shorted.

Cut out
JBE00239-00222

5. Place the air bag unit assembly at the center of the pre-
pared place. At this time, the pad surface should face up-
ward.
6. Disconnect the shorted squib wires of the air bag unit as-
sembly. Connect the alligator clip attached to the end of
the prepared 10 m-long wire to each squib wire.

JBE00240-00223

7. Place the prepared 12-V battery for automotive use at a


corner of the place. Bring nearby the shorted ends of the
wires which are extended from the air bag unit assembly.
WARNING:
• The pad assembly should be secured by piled up tires,
as shown in the figure.
• Be sure to give a warning to other persons about a big
noise that will be emitted at the time of the air bag de-
ployment.

JBE00241-00224

8. Disconnect the wire ends that have been shorted.


Connect one wire to the positive terminal of the battery;
the other wire to the negative terminal of the battery, there-
by deploying the air bag.
NOTE:
• There is no need for identifying the polarity of the bat-
tery.
JBE00242-00000
Revised on ’98 Oct. BE–63
9. Since the metal section of the gas generator is extremely
hot, leave it at least for thirty minutes to allow it to cool nat-
urally. After the deployed air bag cools down completely, it
shall be sealed in a bag to be disposed.
WARNING:
• Be sure to wear protective goggles and gloves during
this operation. After completion of the operation, gargle
and wash your hands. If you feel any abnormality in
your respiratory organs, follow the instruction of a doc-
tor.
JBE00243-00225

<Disposal procedure for seat belt pretensioner>


1. Turn OFF the ignition switch. Disconnect the negative ter- IG “OFF”
CK AC
minal of the battery from the vehicle cable terminal.

LO

C
ON
ST
AR

JBE00244-00226

2. Turn OFF the ignition switch and wait at least for 90 sec-
Floor wire side
onds. Remove the center pillar lower cover. Disconnect
the connector which connects the wire harness of the seat
belt pretensioner and the wire cowl.

Pretensioner side

JBE00245-00227

3. Remove the seat belt pretensioner assembly.


Seat belt
WARNING: assembly
• When storing the seat belt pretensioner assembly, be with pritensioner
sure to place it on a flat place which is not exposed to device
direct sun rays. Also the storing place shall be away
from water and rain.

JBE00246-00228
BE–64 Revised on ’98 Oct.

4. Cut the wires at the squib connector of the seat belt pre-
tensioner assembly. Remove the covering of the ends of
the two cut wires about 10 mm.
WARNING: m
• Connect the sections each other whose wire coverings 10 m
have been removed so that they may be shorted.

Cut out
JBE00247-00229

5. Place the seat belt pretensioner assembly at the center of


the prepared place.
WARNING:
• The seat belt should be retracted in advance. The por-
tion that has not been retracted should be cut by scis-
sors.

6. Disconnect the shorted squib wires of the seat belt preten-


sioner assembly. Connect the alligator clip attached to the
end of the prepared 10 m-long wire to each squib wire.
JBE00248-00230

7. Place the prepared 12-V battery for automotive use at a


corner of the place. Bring nearby the shorted ends of the
wires which is extended from the seat belt pretensioner
assembly.
WARNING:
• The seat belt pretensioner assembly should be se-
cured by piled up tires, as shown in the figure.
• Be sure to give a warning to other persons about a big
noise that will be emitted at the time of the air bag de-
ployment.
JBE00249-00231

8. Disconnect the wire ends that have been shorted.


Connect one wire to the positive terminal of the battery;
the other wire to the negative terminal of the battery, there-
by operating the seat belt pretensioner assembly.
NOTE:
• There is no need for identifying the polarity of the bat-
tery.
JBE00250-00000

9. After the operation of the seat belt pretensioner, the metal


section of the gas generator is extremely hot. Therefore,
leave it at least for thirty minutes to allow it to cool natural-
ly. After it cools down completely, it shall be sealed in a
bag to be disposed.
WARNING:
• Be sure to wear protective goggles and gloves during
this operation. After completion of the operation, gargle
and wash your hands. If you feel any abnormality in
your respiratory organs, follow the instruction of a doc-
tor. JBE00251-00232

TO INDEX TO NEXT SECTION

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