Fpi Rules July20 PDF
Fpi Rules July20 PDF
Fpi Rules July20 PDF
The effective date of these Rules is the first day of the month of publication. In general, until the effective
date, plan approval for designs will follow prior practice unless review under these Rules is specifically
requested by the party signatory to the application for classification.
For the 2008 edition, Part 1, Chapter 1, “Scope and Conditions of Classification” was consolidated into a
generic booklet, entitled Rules for Conditions of Classification – Offshore Units and Structures (Part 1) for
all units, installations, vessels or systems in offshore service. The purpose of this consolidation was to
emphasize the common applicability of the classification requirements in “Part 1, Chapter 1” to ABS-
classed offshore units, pipelines, risers, and other offshore structures, and thereby make “Conditions of
Classification” more readily a common Rule of the various ABS Rules and Guides, as appropriate. Thus,
Part 1, Chapter 1 of these Rules specifies only the unique requirements applicable to floating production
installations. These supplemental requirements are always to be used with the aforementioned Rules for
Conditions of Classification – Offshore Units and Structures (Part 1).
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 ii
RULES FOR BUILDING AND CLASSING
FLOATING PRODUCTION INSTALLATIONS
CONTENTS
PART 1 Conditions of Classification............................................................... 1
CHAPTER 1 Scope and Conditions of Classification............................. 1
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 iii
CHAPTER 2 Surveys After Construction............................................ 584
APPENDIX 1 .......................................................................................652
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 iv
PART
1
Conditions of Classification
CONTENTS
CHAPTER 1 Scope and Conditions of Classification............................................ 1
Section 1 Classification (1 January 2008)......................................... 3
Section 2 System Classification, Symbols and Notations (1
January 2008)....................................................................4
Section 3 Rules and the Criteria Presented for Classification ........ 18
Section 4 Submission of Plans, Data and Calculations .................. 20
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 1
This Page Intentionally Left Blank
PART
1
CHAPTER 1 Scope and Conditions of Classification
CONTENTS
SECTION 1 Classification (1 January 2008).......................................................... 3
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 1
1.1 General (1 July 2009)...................................................... 18
1.3 Application (1 July 2009)................................................. 18
3 Reference Standards....................................................................18
5 Risk Evaluations for Alternative Arrangements and Novel
Features (April 2004).................................................................... 18
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 2
PART
1
CHAPTER 1 Scope and Conditions of Classification
The requirements for conditions of classification are contained in the separate, generic ABS Rules for
Conditions of Classification – Offshore Units and Structures (Part 1).
Additional requirements specific to floating production installations are contained in the following
Sections.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 3
PART
1
CHAPTER 1 Scope and Conditions of Classification
A listing of Classification Symbols and Notations available to the Owners of vessels, offshore drilling and
production units and other marine structures and systems, “List of ABS Notations and Symbols” is
available from the ABS website “http://www.eagle.org”.
The following classification boundaries, symbols and notations are specific to floating production
installations.
Classification of additional equipment and systems may be offered if requested by the Owner. (See
3-1-1/3.)
Where Import and or Export Risers provide substantial mooring restraint, the design, construction and
classification of the Riser(s) providing restraint and their connection to the seabed will require special
consideration.
A1 is a classification symbol that, together with the Maltese Cross ✠ symbol, indicates compliance with
the hull requirements of the ABS Rules, Guides, or their equivalent for service and survey by ABS during
construction of the vessel. The symbols ✠A1 may be followed by appropriate FPI type notation such as
the notations shown in 1-1-2/3.1 of these Rules.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 4
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
i) Floating Production Installation, including its hull structure, applicable marine systems and
associated equipment and machinery, safety systems and associated equipment, life saving
appliances machinery under one of the above notations, subject to the requirements of these Rules.
ii) Position Mooring System according to the requirements of these Rules.
iii) Topside Production Facilities according to the requirements of the ABS Rules for Building and
Classing Facilities on Offshore Installations (Facilities Rules) and these Rules.
The service notation will be appended by one of the following (Ship-Type), (Column-Stabilized),
(TLP), or (Spar) to indicate the hull type. The hull structural configurations of these installations are
described in Section 3-1-2.
3.3.2(b) A vessel under construction that has not been issued a Certificate of Classification, and its
design has been approved by ABS or another IACS member, can either be classed under the
provisions of 1-1-2/3.3.1 and Section 5A-2-1 as an FPI conversion, or it can be classed as a new
build FPI under the provisions of 1-1-2/3.1.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 5
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
Offshore Installation (FOI), certain systems and equipment for the production facilities are to be in
compliance with 4-1-1/3 of these Rules.
Where an installation is fitted with production facilities, but the optional classification of the topside
production facilities is not requested, but the essential safety features of the production facilities in
compliance with 4-1-1/5 are approved by ABS, the installation will be classed and distinguished in the
ABS Record by the symbol ✠A1, followed by the notation Floating Offshore Installation (hull
type). “Production Facilities” will be indicated in the Record. Compliance with the applicable
requirements for the installation and position mooring system is required.
In either case, the scope of classification for an FOI includes the shipboard systems, including the
electrical system circuit protection for the production facilities and production fire fighting equipment.
In addition, topside structures and modules of Column-Stabilized Installations, Tension Leg Platforms and
SPAR installations are to comply with 5B-1-2/5, 5B-2-3/1.5 and 5B-3-3/1.5, respectively.
For a Ship-Type Installation with FOI notation, topside modules are not within the scope of class.
However, the hull interface structure is to comply with 5A-1-4. See also 5A-1-1/3.5. When requested by
the Owner, an optional notation Topside Modules is available for a Ship-Type Installation when topside
modules comply with Section 5A-1-5. The notation for a Ship-Type FOI will be appended as follows:
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 6
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
The dynamic load components considered in the evaluation of the hull structure are to include the external
hydrodynamic pressure loads, internal dynamic loads (fluids stored onboard, ballast, major equipment
items, etc.) and inertial loads of the hull structure. The magnitude of the load components and their
combinations are to be determined from appropriate ship motion response calculations for loading
conditions that represent the envelope of maximum dynamically-induced stresses in the installation. The
adequacy of the hull structure for all combinations of the dynamic loadings is to be evaluated using an
acceptable finite element analysis method. In no case are the structural scantlings to be less than those
obtained from other requirements in these Rules.
The basic notation DLA is applied when the hydrodynamic loads have been determined using the wave
environment of the North Atlantic as if the installation is a trading vessel with a 20- to 25-year service life.
If the wave environment of the intended site is used during the analysis, the notation will include an S
qualifier, followed by the design return period at the defined site. For example, if the 100-year return
period was used, the following may apply: DLA (S100). Transit conditions to the intended site are also to
be included in the DLA evaluation.
The basic notation of 1-1-2/3 of these Rules is applied when the dynamic loads have been determined
using the wave environment representative of unrestricted service, i.e., for North Atlantic exposure as if
the installation is a trading vessel with a 20- to 25-year service life. There are several additional qualifiers,
described in the following sub sections, covering site-specific wave environment, definition of the site and
whether the installation has been converted from an existing vessel.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 7
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
When an FPI is relocated within the same field or the same operating area, the environmental
conditions are expected to remain identical to those considered during the original classification
process for the current site.
If the environmental conditions for the field or operating area have been revised since the original
approval due to new environmental data or changing environmental conditions (e.g., new
environmental data in the Gulf of Mexico after hurricanes Rita and Katrina), the Coastal State may
require the use of new environmental conditions for the relocation, in which case the same
requirements as relocation to a different operating area will apply.
The expected operating life in the new location may be within the originally considered design life
or otherwise, it may extend beyond the original design life period. In the latter case, in addition to
the requirements for relocation, the requirements for life extension will apply.
It is expected that relocation within the same field will require at least a new position mooring and
anchoring system for the new site and probably, modifications to the process facilities.
For the relocation within the same field, without exceeding the original design life of the unit, the
following actions will to be required:
● Design review and surveys related to the new position mooring system and anchoring.
● Design review and surveys related to the modifications to the process facilities, if applicable.
● Design review and surveys related to any other modifications affecting class items.
● Drydocking survey, including gauging, with steel renewals as necessary to bring the unit to a
satisfactory condition to complete the remaining design life at the specific site.
Structural strength analysis and fatigue life re-evaluation for the hull structure, turret, module
structures, etc. will not to be required, unless structural modifications are performed or current
environmental conditions are harsher than the environmental conditions considered in the original
design.
For structures, systems or equipment not modified and maintained per original design, design
review is to be based on the design codes used in the original design with current environmental
data.
For added or modified structures, systems or equipment, design review is to be based on the
design codes at the time of the contract for the relocation with current environmental data.
Surveys are to be based on the current rule requirements, see Part 7 of these Rules.
When an FPI is relocated to an operating area where the environmental conditions are different
than those at the original site, the structural strength and fatigue life of the unit will need to be
reassessed for the new conditions. However, if the new location has milder environmental
conditions than the current site, the reassessment may not need to be performed provided that the
unit is kept under the same structural condition as in the original site and the design fatigue life of
the unit is not extended.
Relocation to a different operating area will require a new position mooring and anchoring system
for the new site and most probably, extensive modifications to the process facilities.
For the relocation to a different operating area, the following actions will be required:
● Structural strength analysis and fatigue life re-evaluation for the hull structure, turret, module
structures, etc. (except as noted above).
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 8
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
● Design review and surveys related to the new position mooring system and anchoring.
● Design review and surveys related to the modifications to the process facilities.
● Design review and surveys related to any other modifications affecting class items.
● Drydocking survey, including gauging, with steel renewals as necessary to bring the unit to a
satisfactory condition to complete the remaining design life at the specific site.
For structures, systems or equipment not modified and maintained per original design, design
review is to be based on the design codes used in the original design with current environmental
data.
For added or modified structures, systems or equipment, design review is to be based on the
design codes at the time of the contract for the relocation with current environmental data.
Surveys are to be based on the current rule requirements, see Part 7 of these Rules.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 9
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
The required fatigue strength analysis of critical details and welded joints in floating installations
is to be in accordance with the criteria in Appendix 5A-3-A2 of these Rules for ship-type
installations or an acceptable equivalent criteria for non-ship-type installations.
Design fatigue life value notation is to be assigned and published in the Record for the hull, hull
interface structure, position mooring system and components. The hull interface structural
requirements for ship-type installations are described in Section 5A-1-4 of these Rules and the
position mooring system requirements in Part 6 of these Rules. When only the required fatigue
analysis of Appendix 5A-3-A2 for ship-type installations or 5B-1-2/5, 5B-2-3/5 or 5B-3-3/5 for
non-ship-type installations is performed for either unrestricted service wave environment or the
transit and site specific wave environment, the class notation FL(number of years), Year will
be assigned to identify the design fatigue life in years and the year of maturation of fatigue life in
the defined site. For example, FL(30), 2041 for an FPI built in 2011 if the minimum design
fatigue life specified is 30 years.
If spectral fatigue analysis (see 1-1-2/5.12) is requested by the owner or designer, only the design
fatigue life notation, SFA(number of years),Year will be assigned for the hull and hull
interface structural system. Although only the SFA notation is assigned, and not the FL notation,
the required fatigue analysis of Appendix 5A-3-A2 for ship-type installations or of Section 6 of
the ABS Guide for the Fatigue Assessment of Offshore Structures for non-ship-type installations is
to be performed and the calculated fatigue life is to satisfy the design fatigue life.
Where different design fatigue life values are specified for structural elements (hull and hull
interface structures) and the position mooring system within the installation, the notation
FL(number of years), Year will be followed by the notation FLM(number of years), Year,
where (number of years) refers to the design fatigue life for the position mooring system and
Year refers to the year of maturation associated with the position mooring system. In the case
when spectral fatigue analysis is also applied the least of the fatigue life values calculated by the
required fatigue strength analysis for the FL notation and the spectral fatigue analysis is to satisfy
the design fatigue life. The “design fatigue life” refers to the target value set by the applicant, not
the value calculated in the analysis.
For example if the design fatigue life is specified as 25 years, the fatigue calculations of hull
structural components are to satisfy a fatigue life of 25 years. The fatigue calculations of the
position mooring hull interface structures and hull mounted equipment interface structures, and
position mooring system are to also satisfy fatigue lives of (25 x FDF) years, where FDF are the
fatigue safety factors specified in 5A-1-4/7.5.1 TABLE 1, 5B-1-2/5.1.6(c) TABLE 2,
5B-2-3/5.1.6(c) TABLE 2 or 5B-3-3/5.1.6(c) TABLE 2, as applicable, for hull interface structures
and in 6-1-1/5 TABLE 1 for mooring lines.
Where different design fatigue life values are specified for structural elements (hull and hull
interface structures) and the position mooring system within the installation, the notation
RFL(number of years), Year will be followed by the notation FLM(number of years), Year,
where (number of years) refers to the target value of the fatigue life for a new position mooring
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 10
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
system and Year refers to the year of maturation associated with the new position mooring system.
Where an existing mooring system is to be reused, the notation RFLM(number of years), Year
referring to the remaining fatigue life of the existing position mooring system will apply.
When an existing vessel is converted to a FPSO, FPS or FSO and is intended to be used at
marginal field and the unit will be drydocking every 5 years, the RFL notation may be omitted. A
notation MARGINAL FIELD (site) will be added after CI to indicate the intended use for 5 years
for the site. For a marginal field FPI without RFL notation, the following actions will be required:
● Verification of the existing vessel’s original fatigue life. If the remaining fatigue life as
unrestricted vessel is not less than 5 years and Alpha factors for the intended site is greater
than 1, the fatigue analysis for the hull structure is not mandatory. However, the hull interface
structures for process modules, flare tower, mooring structure, riser porch or balcony are to be
evaluated for compliance with 5A-1-4/3, based on FEM models and including fatigue
analysis. The analysis is to apply the most critical combination of topsides or mooring loads
and hull girder loads.
● If the remaining fatigue life as unrestricted vessel is less than 5 years, or if the Alpha factors
for the intended site is not greater than 1, the fatigue analysis for the hull is mandatory for a
fatigue life of 10 years. The fatigue analysis of the hull structure is to comply with
5A-2-1/5.7. The hull interface structures for process modules, flare tower, mooring structure,
riser porch or balcony are to be evaluated for compliance with 5A-1-4/3, based on FEM
models and including fatigue analysis. The analysis is to apply the most critical combination
of topsides or mooring loads and hull girder loads.
● Mooring system is to be designed for compliance with Part 6 for a fatigue life not less than 10
years.
● Survey of the FPI hull structure after conversion is to comply with Chapter 1 of the ABS
Rules for Survey After Construction (Part 7) for an unrestricted vessel.
● If the FPI intends to be relocated to a new site or extend the life at current site after 5 years,
the FPI is to be assessed in accordance with 1-1-2/5.11.4 and 1-1-2/5.11.5 with consideration
of the above actions.
5.11.4 Relocation of FPI
When an FPI is relocated to a new site, either within the same field or in a different operating area,
the fatigue life of the unit is to be reassessed to satisfy that the unit’s remaining fatigue life for the
new operating conditions is within the design fatigue life of the unit. The position mooring system
including chain and other mooring components is also subject to reassessment if it is to be used at
the new site.
For conversions, the design fatigue life will depend on the minimum remaining fatigue life
expected from the time of the conversion. For conversions before October 2001, the remaining
fatigue life is only documented in the original calculations submitted at the time of the conversion.
For conversions on or after October 2001, the remaining fatigue life is indicated with the FL
notation (before July 2003) or the RFL notation (on or after July 2003).
For both original build FPIs and conversions, the remaining fatigue life of the unit may be
extended during the operating life of the FPI by renewals or modifications of those structural
details with lower fatigue life.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 11
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
For the life extension of the unit remaining in the same location, the following actions will be
required:
● Verification from the original fatigue analysis that the actual fatigue values of all the structural
elements of the unit are still higher than the proposed extended fatigue life; or
● New fatigue analysis covering all the structural elements (hull, turret, hull interfaces, position
mooring system) in accordance with SFA, FL or RFL requirements, as applicable. Risers (if
classed) are also to be analyzed for the extended fatigue life.
● Identification of structural elements or details with a fatigue life below the new intended
design fatigue life of the unit and proposed actions to increase the fatigue life of those
elements or details.
● Design review and surveys of structural modifications proposed as a consequence of the
fatigue analysis.
● Enhanced survey program to monitor those structural elements or details with lower fatigue
life which cannot be modified or renewed on site.
● Special survey, including Underwater Inspection, to determine the structural condition of the
unit at the time of the life extension.
For structures, systems or equipment not modified and maintained per original design, the new
fatigue analysis and related design review, when necessary, is to be based on the design codes used
in the original design with current environmental data.
For added or modified structures, systems or equipment, the new fatigue analysis and related
design review are to be based on the design codes at the time of the life extension with current
environmental data.
Surveys are to be based on the current rule requirements, see Part 7 of these Rules.
Once the life extension is approved, the existing SFA, FL or RFL notation with year of
maturation is to be updated accordingly.
When a fatigue notation is requested, and where none of the above notations was previously
assigned to the unit, the most appropriate fatigue notation for the unit is to be assigned.
For the first life extension up to 5 years, upon agreement with operator/owner, a new notation LE
(number of years) year can be granted instead of RFL or FL without performing new fatigue
analysis as required in this section. To be granted LE Notation, the following conditions are to be
satisfied:
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 12
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
fatigue analysis is performed for either unrestricted service wave environment or the transit and
site specific wave environment in accordance with 1-1-2/5.9. The (number of years) refers to
the design fatigue life equal to 20 years or more, as specified by the applicant. The Year is the
year of maturation of fatigue. For example, SFA (30), 2041 if the design fatigue life specified is
30 years, and the FPI is built in 2011. Only one minimum design fatigue life value is applied to the
entire structural system. For a structural location required to have an additional factor applied to
the minimum design fatigue life (say, due to safety critical function or relative difficulty of
inspection, see for example, 6-2-1/13), the required minimum fatigue life for such a location is the
minimum design fatigue life being applied in the project multiplied by the additional factor. The
‘design fatigue life’ refers to the target value set by the designer and not the value calculated in the
analysis. The calculated values are usually much higher than the target value specified for design.
The application of spectral fatigue analysis is optional except for the ship-type installation over
350 meters (1148 feet) in length as indicated in 5A-1-1/1.
Where Spectral Fatigue Analysis is performed, SFA notation is assigned and different design
fatigue life values are specified for structural elements (hull and hull interface structures) and the
position mooring system within the installation, the notation SFA(number of years), Year will be
followed by the notation FLM(number of years), Year, where (number of years) refers to the
target value of the fatigue life for the position mooring system and components and Year refers to
the year of maturation associated with the position mooring system.
IB Inner-bottom
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 13
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
TB Transverse Bulkhead
● BRZ: demonstrates compliance with applicable requirements in the documents listed in column
“BRZ” of 1-1-2/Table 1
● BRZ+: demonstrates compliance with applicable requirements in the documents listed in column
“BRZ+” of 1-1-2/Table 1
The notations cover the applicable requirements for the offshore installation and its station keeping system.
For new construction or existing vessels being converted to FPI, the regulatory requirements included in
the notations are to be implemented prior to issuance of class certificate. Verification of continued
compliance is not required to maintain the notations.
ABS will review design documents and perform surveys on physical items required by the notations. The
notations do not cover operational aspects, consumables, handling of dangerous goods, or other
requirements. It is the responsibility of the Owner to ensure that ongoing operations onboard comply with
the applicable Rules and regulations.
BRZ and BRZ+ notations are in addition to classification requirements contained in these Rules and are
based on ABS’ interpretation of the applicable Brazilian regulations and regulatory documents listed in
1-1-2/Table 1. Compliance with these requirements does not represent approval or acceptance by the
Brazilian regulatory authorities and does not waive the Owner’s responsibility to demonstrate full
compliance to the Brazilian regulatory authorities based on the latest versions of the regulatory documents.
TABLE 1
Regulatory Documents
BRZ BRZ+
NR 17 - Ergonomics x
NR 23 - Fire Protection x
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 14
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
BRZ BRZ+
ABNT NBR ISO 13702 - Control and mitigation of fires and explosions x x
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 15
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
BRZ BRZ+
Where machinery and boilers are not satisfying the dynamic inclination requirements in 4-1-1/7.1 TABLE
1 of the MOU Rules and 4-1-1/9 TABLE 7 of the Marine Vessel Rules, assigning of the AMS notation for
one voyage only to the installation site may be considered, provided the following conditions are satisfied:
i) The maximum dynamic inclinations obtained from the seakeeping analysis for the routes taken
during the transit voyage considering wind velocity and significant wave height of 10-year return
period storm, are to satisfy the inclination requirements of the MOU Rules and Marine Vessel
Rules for static inclination on surface units.
ii) The voyage is to be planned using weather routing to avoid heavy seas.
iii) Concurrence of the flag Administration is required.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 16
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 2 System Classification, Symbols and Notations (1 January 2008) 1-1-2
If it is confirmed that the changes are affecting the compliance with the applicable Rules and Guides, there
are two options:
● To identify the Rule requirements that the unit has to comply with in order to maintain classification
and to verify compliance by design review and survey, as applicable; or
● To perform a risk assessment with ABS participation in order to analyze the new hazards due to the
changes and determine the mitigation actions required to bring the unit to an equivalent level of safety
to the applicable Rules and Guides.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 17
PART
1
CHAPTER 1 Scope and Conditions of Classification
1 Application
The application of the criteria to systems other than the above will be considered on a case-by-case basis.
The criteria are applicable to those features that are permanent and can be verified by plan review,
calculation, physical survey or other appropriate means. Any statement in the Rules and the criteria in this
document regarding other features are to be considered as guidance to the designer, builder, Owner, et al.
In the case of conversions, structures other than hull structures (such as deckhouses), machinery equipment
and/or marine systems which will remain unchanged or with minor modifications during the conversion
will be considered on the basis of the original Rules used for the vessel construction as well as the safety
features of the converted unit.
3 Reference Standards
Reference is made in these Rules to ABS Rules and other criteria issued by ABS and other organizations.
Appendix 3-A1-2 contains a listing of such Reference Standards.
Risk evaluations for the justification of alternative arrangements or novel features may be applicable either
to the installation as a whole, or to individual systems, subsystems or components. ABS will consider the
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 18
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 3 Rules and the Criteria Presented for Classification 1-1-3
application of risk evaluations for alternative arrangements and novel features in the design of the floating
production installations, Verification Surveys during construction, and Surveys for Maintenance of Class.
Portions of the floating production installation or any of its components thereof not explicitly included in
the risk evaluation submitted to ABS are to comply with any applicable part of the ABS Rules and Guides.
If any proposed alternative arrangement or novel feature affects any applicable requirements of Flag and
Coastal State, it is the responsibility of the Owner to discuss with the applicable authorities the acceptance
of alternatives based on risk evaluations.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 19
PART
1
CHAPTER 1 Scope and Conditions of Classification
i) General Arrangement
ii) Body Plan, lines, offsets, curves of form, inboard and outboard profile
iii) Wind heeling moment curves of equivalent data
iv) (1 July 2012) Arrangement plan of watertight, firetight and gastight compartmentation
v) Diagrams showing the extent to which the watertight and weathertight integrity is intended to be
maintained, the location, type and disposition of watertight and weathertight closures
vi) Capacity plan and tank sounding tables
vii) Summary of distributions of weights (fixed, variable, ballast, etc.) for various conditions
viii) Type, location and quantities of permanent ballast, if any
ix) Loadings for all decks
x) Transverse section showing scantlings
xi) Longitudinal sections showing scantlings
xii) Decks, including helicopter deck
xiii) Framing, shell plating, watertight bulkheads and flats, structural bulkheads and flats, tank
bulkheads and flats with location of overflows and air pipes
xiv) Pillars, girders, diagonals and struts
xv) Stability columns, intermediate columns, hulls, pontoons, superstructure and deck houses
xvi) (1 July 2012) Arrangement and details of watertight and weathertight doors and hatches
xvii) Foundations for anchoring equipment, industrial equipment, process, and process support
modules, etc., where attached to hull structure, superstructures or deckhouses
xviii) Mooring turrets and yoke arms, including mechanical details
xix) Corrosion control arrangements
xx) (1 July 2012) Methods and locations for nondestructive testing (submitted to attending Surveyor
for review and agreement)
xxi) The plans listed in 5B-1-4/11 for column-stabilized units
xxii) (1 March 2006) Plans and calculations/analyses for the module structures to support production
facilities
xxiii) (1 March 2006) Plans and calculations/analyses for module support structures
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 20
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 4 Submission of Plans, Data and Calculations 1-1-4
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 21
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 4 Submission of Plans, Data and Calculations 1-1-4
xv) Pressure vessel (fired and unfired) and heat exchangers, design dimensional drawings, design
calculations, material specifications, pressure and temperature ratings, together with weld details
and the details of their support.
xvi) Pressure relief and depressurization vent systems showing arrangements sizing of the lines,
capacities of the relief valve, materials, design capacity, calculations for the relief valves, knock
out drums, anticipated noise levels and gas dispersion analyses.
xvii) Complete details of flares, including pilots, igniters and water seal and design calculations,
including stability and radiant heat analyses.
xviii) Schematic plans for the production support systems, including the size, wall thicknesses,
maximum design working pressure and temperature and materials for all pipes and the type, size
and material of valves and fittings.
xix) Compressors, pumps selection and control arrangements, including specification data sheet.
xx) Fire and gas detection system showing the location and detailed description of all power sources,
sensors, annunciation and indication, set point for the alarm system.
xxi) Passive and active fire protection system indicating locations of fire walls, fire pumps and their
capacities, main and backup power supply, fixed and portable fire extinguishing, and fire fighting
systems and equipment. In this regard, supportive calculations are to be submitted to show the
basis of capacities and quantities of fire extinguishing equipment.
xxii) Escape route plan showing escape routes to abandonment stations and survival embarkation areas.
xxiii) (1 July 2012) Startup and commissioning procedures detailing sequence of events for inspection,
testing and startup and commissioning of equipment and system (submitted to attending Surveyor
for review and agreement).
xxiv) (1 July 2012) Installation, Hook-up and Commissioning Procedures (submitted to attending
Surveyor for review and agreement, also See Part 3, Chapter 4.)
Above items i), ii), ix), xiii), xx), xxi), and xxii), are required to be submitted for any type of a floating
production installation that is classed with or without its topsides production facilities.
Where applicable, machinery plans listed in Part 4 of the Marine Vessel Rules or MOU Rules are to be
submitted. Machinery general arrangements, installation and equipment plans, are also to be submitted and
approved before proceeding with the work.
9 Additional Plans
Submission of additional plans and calculations may be required when additional classification
designations or certifications are requested:
Additional classification designations under 1-1-2/5, 1-1-2/9, 1-1-2/11, 1-1-2/13 of these Rules or Part 4,
Chapter 2. (See Section 4-2-2 for import/export system submission requirements.)
Certifications under 1-1-2/5, 1-1-2/9, 1-1-2/11 or 1-1-2/13 of these Rules or 1-1-5/3 or 1-1-5/5 of the ABS
Rules for Conditions of Classification – Offshore Units and Structures (Part 1).
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 22
Part 1 Conditions of Classification
Chapter 1 Scope and Conditions of Classification
Section 4 Submission of Plans, Data and Calculations 1-1-4
Procedure for periodic verification by the crew that mooring lines have not parted (See Section 6-1-1)
* Submitted to attending Surveyor for review and agreement
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 23
PART
3
Installation Types, Functions, Features and General
Requirements
CONTENTS
CHAPTER 1 General Description...........................................................................25
Section 1 Basic Configurations .......................................................26
Section 2 Installation .......................................................................28
Section 3 Production Facilities ........................................................29
Section 4 Position Mooring System ................................................ 30
Section 5 Subsea System ...............................................................31
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 24
PART
3
CHAPTER 1 General Description
CONTENTS
SECTION 1 Basic Configurations ........................................................................26
1 Purpose........................................................................................ 26
3 Major Elements.............................................................................26
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PART
3
CHAPTER 1 General Description
The notations:
are based on accepted industry practice and were chosen to provide a clear description of the function of
each configuration.
● Floating Production, Storage and Offloading System (FPSO) – This installation processes,
stores and offloads hydrocarbons.
● Floating Production (and Offloading) System (FPS) – This installation processes and offloads
hydrocarbons without storage capacity.
● Floating Storage and Offloading System (FSO) – This installation stores and offloads
hydrocarbons without hydrocarbon processing facilities. An FSO receives oil from a nearby
installation that contains processing equipment. FSOs should not connect directly to a well.
● Floating Offshore Installation (FOI) – This installation may process and offload hydrocarbons
and may or may not have storage capacity, but the production facilities are not classed.
3 Major Elements
A Floating Installation consists of several of the following major elements that are addressed in these
Rules:
i) Installation
ii) Position mooring (or station keeping system)
iii) Production processing facilities
iv) Import/export system
Classification boundaries encompass the installation and position mooring system and may include the
production facilities. Import/export systems may be classed, as well. (See Section 1-1-2 of these Rules.)
A Floating Installation classed as an FPSO, FPS, FSO or FOI includes the following elements:
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 26
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 1 General Description
Section 1 Basic Configurations 3-1-1
FPSO ✓ ✓ ✓ ✓ Optional
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 27
PART
3
CHAPTER 1 General Description
SECTION 2 Installation
1 General
Installation, as used in these Rules, refers to a floating structure and the machinery, equipment and systems
necessary for safety, propulsion (if fitted) and auxiliary services. The structural configurations of these
installations may be ship-shaped or barge-shaped (with or without propulsion), column stabilized or any
other configuration of a purpose-built floating installation.
3 Ship-Type Installations
Ship-type installations are single displacement hulls, either ship-shaped or barge-shaped, which have been
designed or converted to a floating production and/or storage system. They may have propulsion
machinery and/or station keeping systems.
5 Column-Stabilized Installations
Column-stabilized installations consist of surface piercing columns, submerged pontoons and a deck
supported at column tops. Buoyancy is provided by the submerged pontoons, surface piercing columns and
braces, if any.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 28
PART
3
CHAPTER 1 General Description
Production support systems may be in addition to or extensions of the normal marine utility systems found
on MODUs, barges or ship-type installations. (See Part 4, Chapter 1 of these Rules and Section 3-6 of the
Facilities Rules.)
5 Manned Facility
A manned facility is one with permanent occupied living accommodations or one that requires the
continuous presence of personnel for more than 12 hours in successive 24 hour periods.
An area classification plan is a set of drawings indicating extent, boundaries and classification of all
classified areas.
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PART
3
CHAPTER 1 General Description
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 30
PART
3
CHAPTER 1 General Description
1 General
A subsea system is a flexible/articulated piping system providing a conduit for the hydrocarbons from the
subsea pipeline to the surface components. It includes subsea pipelines, subsea well system and risers.
The definitions in this Section describe the various aspects of the classification procedure in these Rules.
3 Floating Hose
A floating hose is a floating conduit used to export hydrocarbons from a point of storage/production, either
an SPM or installation’s manifold to a receiving installation’s manifold for transport.
9 Riser
A riser is a subsea rigid and/or flexible pipe that connects the surface facilities with the sea floor and is
thus the conduit for fulfilling the desired function of conveying fluids, gas, electrical power, etc.
11 Riser System
The riser system includes the entire assemblage of components, control systems, safety systems and
tensioning devices that ensure the integrity of the riser throughout its operation. Riser classification
boundaries are defined in Section 4-2-1 of these Rules.
13 Riser Support
Riser support comprises any structural attachments, including buoyancy devices that are used to give
structural integrity to the riser or transfer load to the supporting structure.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 31
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 1 General Description
Section 5 Subsea System 3-1-5
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 32
PART
3
CHAPTER 2 Design Basis and Environmental Loading
CONTENTS
SECTION 1 General Design Basis ....................................................................... 34
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PART
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CHAPTER 2 Design Basis and Environmental Loading
(1 July 2009) The design basis of a Floating Installation identifies, among other items, the production rate,
storage capacity and loading capabilities. Since the system operation is site-specific, the environmental
conditions of the site directly influence the design of such a system.
The effects of prevailing winds are to be considered to minimize the risk of vented or flared hydrocarbons
to personnel, living quarters and evacuation means. Generally, atmospheric vents, flare systems and
emergency gas release vents are to be arranged in such a way so that prevailing winds will carry heat
and/or unburned gases away from potential ignition sources on the installation. See API RP 14J.
The design environmental conditions are to include those for the operation, installation and transit portions
of the Floating Installation’s design life. This Chapter specifically covers the environmental design criteria
for:
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 34
PART
3
CHAPTER 2 Design Basis and Environmental Loading
The design documentation submitted is to include reports, calculations, plans and other documentation
necessary to verify the structural strength of the installation itself and adequacy of the mooring system,
production and other utility facilities and riser system (if included in the classification) for the intended
operations.
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PART
3
CHAPTER 2 Design Basis and Environmental Loading
The FPI is to be designed for load scenarios encountered during transit and site-specific conditions. Site-
specific conditions are to include both the Design Environmental Condition and the Design Operating
Condition.
i) 100-year return period waves characterized by a significant wave height with a range of associated
peak wave periods. Both winter storms and tropical cyclones (hurricanes or typhoons), if any,
need to be considered.
ii) Wave scatter diagram data of wave height/period joint occurrence distribution. The length of time
on which the data base for the wave scatter diagram data is constructed is long enough to be a
reliable basis for design (preferably at least five years). The occurrence distribution is to be
annualized with equal probability of occurrence for each data point. Each data point is to represent
a sea state of approximately three hours in a continuous time duration of the database.
For both of the above environmental conditions the following are also to be considered:
iii) Wave directions of head seas and other directions relative to the installation heading, including the
effects of wind and current, with proper probability distribution are to be considered, irrespective
of the type of mooring system utilized.
iv) As appropriate, either long-crested seas or short-crested seas with spreading function are to be
considered for various design issues.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 36
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 3 Design Conditions 3-2-3
3.3 Transit
The wind and wave conditions representing the environment for the transit route from the building or
outfitting site (or the shipyard where the conversion modifications are made) to the project site and the
time of the year are to be determined for the design of a floating installation. Except for floating
installations that qualify for the Disconnectable classification notation, any other transit conditions
occurring during the operational life of the floating installation are to be submitted for review. Prior to
commencement of such a voyage, an ABS Surveyor is to attend and survey the installation to assess its
condition.
As a minimum, the wind speed and significant wave height of 10-year return period are to be considered,
unless a weather routing plan is to be implemented for the voyage. Seasonal effects on the design
environments as appropriate for the proposed transit duration can be considered.
In addition to the check on the installation’s hull strength during transit, special attention is to be paid to
items such as the flare boom, crane pedestal and process equipment supports that will be subject to motion-
induced loading and/or effects of green water. Motion-induced loads during transit are to be calculated and
the superstructures and their supports, which are included in the scope of classification, shall be verified
against these loads.
If fitted with an internal turret, special consideration is to be given to bottom slamming to preclude damage
to the turret supports and bearings.
When referred to elsewhere in these Rules, the safety factors for fatigue life are defined in 3-2-3/3.7
TABLE 1 shown below.
TABLE 1
Safety Factors for Fatigue Life (2020)
Non-Critical 2(5) 3 5
Critical 3 5 10
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 37
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 3 Design Conditions 3-2-3
Notes:
1 “Critical” implies that failure of these structural items would result in the rapid loss of structural integrity and
produce an event of unacceptable consequence.
2 “Access” refers to the possibility of a close inspection and repair operation.
3 Due to the structural redundancy and accessibility of inspection inherent in typical hull structures of ship-type
installations, the applied safety factor is generally 1.0. The approach outlined in 5A-1-3/3.9.3 and 5A-2-1/5.9.3 is
to be followed.
4 In the event of a safety factor conflict due to different degrees of accessibility to a location, the more stringent
safety factor is to be used.
5 ABS will consider a reduction in fatigue safety factor from 2 to 1 when the structural detail is readily visible,
inspectable and repairable during normal operation.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 38
PART
3
CHAPTER 2 Design Basis and Environmental Loading
An environmental report describing methods employed in developing available data into design criteria is
to be submitted in accordance with 1-1-4/3 of these Rules. Probabilistic methods for short-term, long-term
and extreme-value prediction are to employ statistical distributions appropriate to the environmental
phenomena being considered, as evidenced by relevant statistical tests, confidence limits and other
measures of statistical significance. Hindcasting methods and models are to be fully documented.
Generally, data and analyses supplied by recognized consultants will be accepted as the basis of design.
Published design standards and data, if available for the location of interest, may be cited as
documentation.
i) Extreme events of 100-, 10- and 1-year return period data for wind speed, significant wave height
and current. A range of associated wave periods is to be considered for each specified significant
wave height. Both winter storms and tropical cyclones (hurricanes or typhoons), if any, need be
considered.
ii) Directional data and angular separation for extreme values of wind, waves and current.
iii) Wave spectral shape formulation.
iv) Current speed and directional variation through the water depth.
v) Wave height/period joint occurrence distribution (wave scatter diagram data with equal annual
probability of occurrence for each data point).
vi) Long-term wave statistics by direction.
vii) Water depth and tidal variations, including wind and pressure effects of storms.
viii) Air and sea temperature.
ix) Ice, iceberg and snow, if any.
x) (2017) Time series of squalls with wind speeds and wind directions in the areas where the
maximum mooring system responses are governed by squalls (refer to 3/3.3.2(a) of the Guide for
Position Mooring Systems for DEC)
3 Environmental Loads
The design of a Floating Installation requires the establishment of environmental loads considering the
following parameters:
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 39
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
Currents Waves
Other phenomena such as loop currents, tsunamis, submarine slides, seiche, abnormal composition of air
and water, air humidity, salinity, ice drift and icebergs may require special considerations.
Wind tunnel and towing tank tests on the project-specific submerged hull and superstructures are preferred
in determining current and wind loads. Alternatively, the following calculation procedures can also be
applied.
5 Current
The current forces on the submerged hull, mooring lines, risers or any other submerged objects associated
with the system are to be calculated using a current profile established in accordance with 3-2-3/1. In areas
where relatively high velocity currents occur, load amplification due to vortex shedding is to be
considered.
Current force, Fcurrent, on the submerged part of any structure is calculated as the drag force by the
following equation:
where
uc = current velocity vector normal to the plane of projected area, in m/s (ft/s)
For a Floating Installation using a ship-type configuration (e.g., tankers), current forces may be calculated
(as appropriate) by using coefficients based on model test data as presented in Prediction of Wind and
Current Loads on VLCCs, published by Oil Companies International Marine Forum (OCIMF), 1994.
7 Wind
The wind conditions for various design conditions are to be established from collected wind data and
should be consistent with other environmental parameters assumed to occur simultaneously. In general, the
wind speed is to be based on a recurrence period of 100 years.
The environmental report is to present wind statistics for the site of installation. The statistics are to be
based on the analysis and interpretation of wind data by a recognized consultant. The report is to include a
wind rose or table showing the frequency distributions of wind velocity and direction and a table or graph
showing the recurrence period of extreme winds. The percentage of time for which the operational phase
limiting wind velocity is expected to be exceeded during a year and during the worst month or season is to
be identified.
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Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
i) When wind force is considered as a constant (steady) force, the wind velocity based on the
1minute average velocity is to be used in calculating the wind load.
ii) Effect of the wind gust spectrum can be taken into account by considering wind loading as a
combination of steady load and a time-varying component calculated from a suitable wind
spectrum. For this approach, the wind velocity based on 1-hour average speed is to be used for
steady wind load calculation. The first approach is preferred to this approach when the wind
energy spectrum cannot be derived with confidence.
Wind pressure, pwind, on a particular windage of a floating installation may be calculated as drag forces
using the following equations:
2
Pwind = 0 . 610CsCℎVref N/m2 Vref in m/s
2
= 0 . 0623CsCℎVref kgf/m2 Vref in m/s
2
= 0 . 00338CsCℎVref lbf/ft2 Vref in knots
where
The height coefficient, Cℎ, in the above formulation accounts for the wind velocity (Vwind) profile in the
vertical plane. The height coefficient, Cℎ, is given by the following equation:
Vz 2 z
2β
Cℎ = Vref or Cℎ = Zref , but Cℎ ( ≥ 1)
β
Vz = Vref Z z
ref
Fwind = pwindAwind
where
Awind = projected area of windage on a plane normal to the direction of the wind, in m2 (ft2)
The total wind force is then obtained by summing up the wind forces on each windage.
Representative values of Cℎ are given in 3-2-4/13 TABLE 2 of these Rules. Wind profiles for the specific
site of the Floating Installation should be used.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 41
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
The shape coefficients for typical structural shapes are presented in 3-2-4/13 TABLE 1 of these Rules. To
convert the wind velocity, Vt, at a reference of 10 m (33 feet) above sea level for a given time average, t, to
velocity of another time average, the following relationship may be used:
Vt = fV(1hr)
Example values of the factor f, based on API RP 2A, for U.S. waters are listed in 3-2-4/13 TABLE 3 of
these Rules. Values specific to the site of the Floating Installation are to be used.
Wind forces can be calculated for large ship-type installations with relatively small superstructure (e.g.,
tankers) using the coefficients presented in the document Prediction of Wind and Current Loads on
VLCCs, OCIMF, 1994. Additional forces due to superstructures and equipment can be calculated by the
above formula and added to these results.
Wind forces on Floating Installations other than ship-type are to be calculated by the summation of wind
forces on individual areas using the above formulas.
If the 1-hour average wind speed is used, the wind’s dynamic effect should be separately considered. The
wind energy spectrum, as recommended in API RP 2A, may be used.
where
Squall directions, as well as current and wave directions of site specific information can be used
for the mooring analysis. If such information is not available, below guidelines can be followed.
For a spread mooring system, co-linear condition, namely, squall, current and waves are in same
direction, can be considered. Mooring analysis should include following directions as minimum
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 42
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
For a single point mooring, in addition to the co-linear condition, following additional conditions
should also be considered.
i) Initial direction (wind direction at the initial time step of a squall) in stern, 30 degrees and
60 degrees from stern, respectively.
ii) Current and waves are collinear and both at 30 degrees to squall.
iii) Waves at 30 degrees to squall and current at 90 degrees to squall.
The squall direction will be varied depending on the case being considered. Therefore the initial
squall direction for the analysis case considered is to be shifted accordingly as following.
θi t0 = θ tmax − βi degrees
where
θ tmax = squall direction defined as at the maximum wind speed of a squall, degrees
βi = specified direction for analysis case i, such as the direction of a mooring line group, etc.
9 Waves
Wave criteria are to be described in terms of wave energy spectra, significant wave height and associated
period for the location at which the Floating Installation is to operate. Waves are to be considered as
coming from any direction relative to the installation. Consideration is to be given to waves of less than the
maximum height because the wave-induced motion responses at waves with certain periods may be larger
in some cases due to the dynamic behavior of the system as a whole.
For structures consisting of slender members that do not significantly alter the incident wave field, semi-
empirical formulations, such as Morison’s equation, may be used. For calculation of wave loads on
structural configurations that significantly alter the incident wave field, appropriate methods which account
for both the incident wave force (e.g., Froude-Krylov force) and the forces resulting from wave diffraction
are to be used. In general, application of Morison’s equation may be used for structures comprising slender
members with diameters (or equivalent diameters giving the same cross-sectional areas parallel to the
flow) less than 20 percent of the wave lengths.
For a column-stabilized type of installation consisting of large (columns and pontoons) and small (brace
members) cylindrical members, a combination of diffraction and Morison’s equation can be used for
calculation of hydrodynamic characteristics and hydrodynamic loading. The designer may refer to
3-1-3/1.5 of the MOU Rules. Alternatively, the suitable model test results or full scale measurements can
be used.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 43
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
Wave force calculations should account for shallow water effects which increase current due to blockage
effects, change the system natural frequency due to nonlinear behavior of moorings and alter wave
kinematics.
The low frequency motion-induced mooring line tension in most systems with a tanker-type
installation is a dominating design load for the mooring system. The low frequency motions are to
be calculated for any moored installation by using appropriate motion analysis software or by
model test results of a similar vessel.
11 Directionality
The directionality of environmental conditions can be considered if properly documented by a detailed
environmental report.
TABLE 1
Shape Coefficients Cs for Windages
Shape Cs
Sphere 0.40
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 44
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 2 Design Basis and Environmental Loading
Section 4 Environmental Conditions 3-2-4
Shape Cs
TABLE 2
Height Coefficients Ch for Windages
TABLE 3
Wind Velocity Conversion Factor*
1 Hour 1.000
10 Min 1.060
1 Min 1.180
15 Sec 1.260
5 Sec 1.310
3 Sec 1.330
* The values of 3-2-4/13 TABLE 3 are most representative of U.S. waters. Site-specific data should be used. (See 3-2-4/7.1
of these Rules)
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 45
PART
3
CHAPTER 3 General Requirements
CONTENTS
SECTION 1 All Installations ................................................................................. 47
1 General (1 July 2009)................................................................... 47
3 Lightweight Data (1 July 2012)..................................................... 47
5 Maximum Draft (1 July 2012)........................................................47
7 Loading Manual (Operating Manual)............................................ 48
9 Trim and Stability Booklet (Operating Manual)............................. 48
11 Stability (2017)..............................................................................48
13 Engineering Analysis (December 2008)....................................... 48
15 Mooring Systems and Equipment ................................................49
17 Onboard Computers for Stability Calculations (1 July 2012)........ 49
19 Corrosion Protection of Steel (2017)............................................ 49
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 46
PART
3
CHAPTER 3 General Requirements
This Chapter covers the requirements for installations that are newly designed or are undergoing a major
conversion that affects the principal dimensions of the floating installation, or an existing vessel that is
undergoing conversion to a floating installation. The application of these requirements to existing vessels
undergoing conversions will be considered by ABS based on the service history, age, condition of the
existing floating installation, etc.
The designer is required to submit to ABS for review all applicable design documentation, such as reports,
calculations, plans and other documentation necessary to verify the structural strength of the floating
installation itself (see Section 1-1-4 of these Rules). The submitted design documentation is to include the
design environmental conditions (see Section 3-2-4).
Where a Load Line certificate, issued in accordance with the International Convention of Load Lines,
1966, as amended by the 1988 Protocol, is not required, marks shall be affixed to the hull that clearly show
the maximum draft permitted.
Maximum draft marks are to be established under the terms of the International Convention of Load Lines,
1966. Only the summer freeboard should be applied, unless other freeboards are necessary for
disconnectable ship-type units. Where minimum freeboards cannot be computed by the normal methods
laid down by the convention, such as in the case of a column stabilized installation, they are to be
determined on the basis of compliance with strength and stability criteria in the Rules and applicable
statutory regulations.
The installation’s arrangements are to comply with all applicable regulations of the International
Convention on Load Lines. Where alternative method of establishing the maximum draft has been based
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 47
Part 3 Installation Types, Functions, Features and General Requirements
Chapter 3 General Requirements
Section 1 All Installations 3-3-1
on strength and stability calculations as described above, arrangements are to be consistent with watertight
and weathertight integrity assumptions in those calculations.
An operating manual is required for the marine operation of all Floating Installations, containing the
information listed in Section 1-2-5 of the ABS Rules for Conditions of Classification – Offshore Units and
Structures (Part 1) and 5B-1-4/11 of these Rules, as applicable. The above mentioned loading manual may
be included in the overall operating manual or issued as a separate document. The loading manual, if
issued as a separate document, is to be referenced in the overall operating manual. Further, where
Disconnectable is requested as an additional classification notation, the operating manual is to include
procedures for disconnection and reconnection of the installation to its mooring and riser system. (See
3-4-1/13 and 7-1-5/3.)
See Parts 5A and 5B and for additional requirements pertaining to each installation type.
This information may be prepared as a separate trim and stability booklet or may be included in the overall
operating manual. If issued as a separate document, the trim and stability booklet is to be referenced in the
overall operating manual. In addition to the booklet or section of the operating manual, the stability
guidance information also may be incorporated as part of the loading instrument described in 3-3-1/7. (See
3-2-1/7 and Part 3, Chapter 3, of the Marine Vessel Rules, Regulation 10 of the 1966 Load Line
Convention, Regulation 25 of MARPOL 73/78.)
See Parts 5A and 5B and for additional requirements pertaining to each installation type.
11 Stability (2017)
The intact and damage stability of the installation are to be evaluated in accordance with the requirements
of the Flag and Coastal States. Ship-type installations are to comply with the IMO Code on Intact Stability,
the 1966 Load Line Convention, IMO MODU Code as applicable, and MARPOL 73/78. Non-ship-type
installations are to meet the requirements in Section 5B-1-3, Section 5B-2-2, or Section 5B-3-2 of these
Rules. See 3-3-1/9 of these Rules for general requirements pertaining to the makeup and issuance of
loading guidance with respect to stability.
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Part 3 Installation Types, Functions, Features and General Requirements
Chapter 3 General Requirements
Section 1 All Installations 3-3-1
i) The design basis of the hull structure versus the conditions to be encountered at the site for the
installation.
ii) The relative lack of experience with the hull structure’s arrangement, local details, loading
patterns, failure mode sensitivities.
iii) Potential deleterious interactions with other subsystems of the floating offshore installation.
The required structural analyses are to employ the loads associated with the environmental conditions
determined in association with Part 3, Chapter 2. These conditions include those expected during the
operational life of the Floating Installation on site and those expected during the transport of the structure
to the site of the installation.
For sites with relatively mild environmental conditions, it may be possible, depending on the intended
service of the structure, to reduce the structural analysis effort where it is demonstrated that the hull
structure satisfies the unrestricted criteria of the pertinent ABS Rules applicable to the installation type
being considered. However, it may still be deemed necessary to perform and submit for review specific
analyses for such considerations as the interface between the position mooring system and the hull
structure, or the effects of structural support reactions from deck mounted (or above-deck) equipment
modules or both, potential sloshing load effects and fatigue strength assessments of hull components where
the other applied ABS Rules do not address that consideration to the extent needed for a floating offshore
installation. More specific information on required structural analyses is given in Parts 5A and 5B for each
type of hull structure covered by these criteria.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 49
PART
3
CHAPTER 3 General Requirements
1 Introduction
The structural strength criteria specified in the ABS Rules are used by designers to establish acceptable
scantlings in order for installations constructed to such standards and properly maintained to have adequate
durability and capability to resist the failure modes of yielding, buckling and fatigue.
The application of the FPI Rules and other review techniques to assess a design for compliance with Rule
criteria also gives the designer and ABS the ability to identify areas that are considered critical to
satisfactory in-service performance.
Knowing that the actual structural performance is also a function of construction methods and standards, it
is prudent to identify ‘critical’ areas, particularly those approaching design limits, and use appropriate
specified construction quality standards and associated construction monitoring and reporting methods to
limit the risk of unsatisfactory in-service performance.
Accordingly, this Appendix defines what is meant by critical areas, describes how they are to be identified
and recorded, delineates what information the shipyard is to include in the construction monitoring plan
and lays out the certification regime to be followed.
3 Application
Floating installations designed and reviewed to the FPI Rules are to comply with the requirements of this
Appendix and have the notation OHCM.
5 Critical Area
The term critical area, as used in these Rules, is defined as an area within the structure that may have a
higher probability of failure during the life of the vessel compared to the surrounding areas, even though
they may have been modified in the interest of reducing such probability. The higher probability of failure
can be a result of stress concentrations, high stress levels and high stress ranges due to loading patterns,
structural discontinuities or a combination of these factors.
In order to provide an even greater probability of satisfactory in-service performance, the areas that are
approaching the acceptance criteria can be identified so that additional attention may be paid during
fabrication.
The objective of heightened scrutiny of building tolerance and monitoring in way of the critical areas is to
minimize the effect of stress increases incurred as a result of the construction process. Improper alignment
and fabrication tolerances may be potentially influential in creating construction-related stress.
i) The results of engineering strength and fatigue analyses, such as specified in the FPI Rules, Finite
Element Analysis or a Dynamic Loading Approach analysis, particularly for areas approaching the
allowable criteria.
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Part 3 Installation Types, Functions, Features and General Requirements
Chapter 3 General Requirements
Appendix 1 Offshore Hull Construction Monitoring Program 3-3-A1
ii) The application of ABS Rules, such as 3-1-2/15.3 of Marine Vessel Rules.
iii) Details where fabrication is difficult, such as blind alignment, complexity of structural details and
shape, limited access, etc.
iv) Input from owners, designers and/or shipyards based on previous in-service experience from
similar vessels, such as corrosion, wear and tear, etc.
i) Structural drawings indicating the location of critical areas as identified by the ABS review (see
3-3-A1/7)
ii) Construction standards and control procedures to be applied
iii) Verification and recording procedures at each stage of construction, including any proposed
nondestructive testing
iv) Procedures for defect correction
An approved copy of the Construction Monitoring Plan is to be placed onboard the floating installation.
13 Notation
Floating installations having been found in compliance with the requirements of these Rules may be
distinguished in the Record with the notation OHCM.
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PART
3
CHAPTER 4 Installation, Hook-up, and Commissioning
CONTENTS
SECTION 1 General ...............................................................................................53
1 General Description...................................................................... 53
3 Pre-installation Verification........................................................... 53
5 Pile or Anchor and Mooring Line Installation................................ 53
7 Tensioning and Proof Load Testing...............................................53
9 Hook-up of the Anchor Chain System.......................................... 54
11 Import/Export System Installation................................................. 54
11.1 Rigid and Flexible Risers................................................. 54
11.3 Export Vessel Transfer System........................................54
13 Disconnecting Procedure..............................................................55
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CHAPTER 4 Installation, Hook-up, and Commissioning
SECTION 1 General
The requirements in this Chapter apply to the procedures to be submitted and the surveys to be performed
for all ABS-classed Floating Installations.
Prior to carrying out the installation, the installation procedures are to be submitted for review. The
installation procedures to be submitted are to include the following, where applicable.
1 General Description
General description of the entire layout of the mooring system and of the Floating Installation with risers,
subsea pipelines and, as applicable, pipeline end manifolds (PLEMs).
3 Pre-installation Verification
Pre-installation verification procedures for the seabed condition in way of the installation site and
contingency procedures for removing any obstacles found on site.
i) Rigging arrangements for proof load tension testing of the mooring chains, anchor or pile system.
ii) Work barge setup to perform the proof load testing of the chains and anchor or pile system.
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Part 3 Installation Types, Functions, Features and General Requirements
Chapter 4 Installation, Hook-up, and Commissioning
Section 1 General 3-4-1
iii) Detailed tensioning procedure, including type of tensioning device to be utilized and tensioning
operations.
iv) Chain retrieval and abandonment procedures during tensioning.
v) Procedure for chain proof load tensioning by ballasting the Floating Installation, if applicable.
i) Rigging and towing procedures for positioning of the Floating Installation for hook-up to the
mooring system.
ii) Preferred ballast condition of the Floating Installation prior to the hook-up.
iii) Procedure for sequential hook-up of the chains, repositioning of the Floating Installation and
tensioning of the chains.
iv) Method of determining the correct tension of the chains and the acceptable design tolerance.
v) Procedure for determining the positioning of the SPM system relative to the PLEM or wellhead
and the acceptable design tolerance for the position of the SPM center relative to the PLEM or
wellhead.
vi) Method of securing the chain turntable from movement and the overall safety precautions for the
entire hook-up installation.
vii) Procedure for chain tensioning by ballasting the Floating Installation, if applicable.
viii) Procedure for commissioning and testing the equipment (if fitted) for mooring line failure
detection (See 3/9.1 of the ABS Guide for Position Mooring Systems as applicable).
i) Handling and rigging of the rigid and flexible riser during installation.
ii) Positioning of the work barge for the various phases of the installation.
iii) Procedure for installation of the buoyancy tank and arch support and clump weight, if applicable,
including steps to avoid riser interference and precautions against damaging the riser during
installation.
iv) Tie-in rigging technique for hook-up of both ends of the risers.
v) Procedure for hydrostatic testing of the risers. Hydrotest pressure and test duration are to be in
accordance with API or other recognized code of practice.
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Part 3 Installation Types, Functions, Features and General Requirements
Chapter 4 Installation, Hook-up, and Commissioning
Section 1 General 3-4-1
i) Rigging, handling and make-up of the export hose system and precautions against damage during
installation.
ii) Fitting of all the necessary accessory and navigational aids.
iii) Procedure for paying out of the hose string into the sea.
iv) Procedure for filling and testing the hose string. The required design and testing pressure and
testing duration are to be provided.
13 Disconnecting Procedure
For disconnectable mooring systems, the procedures for the disconnecting and connecting of the Floating
Installation’s mooring system are to be submitted. These procedures are to include the abandonment and
retrieval of the import and export systems. (Also see 1-1-4/11 of these Rules for Operating Manual
requirements.)
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CHAPTER 4 Installation, Hook-up, and Commissioning
Any system component installation intentionally left incomplete to ease the installation of the Floating
Installation at site is to be documented and a procedure for site hook-up and testing is to be submitted.
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PART
3
CHAPTER 4 Installation, Hook-up, and Commissioning
Start-up and commissioning procedures for the production system are to be submitted for review per the
Facilities Rules.
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CHAPTER 4 Installation, Hook-up, and Commissioning
The following items are to be verified or witnessed, where applicable, in accordance with ABS reviewed
procedures by the attending Surveyor in accordance with Part 7 Chapter 1 of these Rules.
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PART
3
APPENDIX 1 Abbreviations and References
CONTENTS
SECTION 1 Abbreviations .................................................................................... 60
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 59
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APPENDIX 1 Abbreviations and References
HSE: Health and Safety Executive of the United Kingdom Appendix 3-A1-2
UWILD: Underwater Inspection in Lieu of Drydocking Survey 7-2-7/1 & Appendix 3-A1-2
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APPENDIX 1 Abbreviations and References
ABS:
Facilities Rules The ABS Rules for Building and Classing Facilities on Offshore Installations
MOU Rules The ABS Rules for Building and Classing Mobile Offshore Units
Offshore Chain Guide The ABS Guide for Certification of Offshore Mooring Chain
Single Point Mooring Rules The ABS Rules for Building and Classing Single Point Mooring Systems
Marine Vessel Rules The ABS Rules for Building and Classing Marine Vessels
UWILD The ABS Rules for Survey After Construction (Appendix 7-A1-1)
Fiber Rope Guidance Notes The ABS Guidance Notes on the Application of Fiber Rope for Offshore Mooring
Risk Guidance Notes The ABS Guidance Notes on Risk Assessment Application for the Marine and Offshore Oil
and Gas Industries
Remote Control and Guide for Remote Control and Monitoring for Auxiliary Machinery and Systems (other than
Monitoring Guide Propulsion) on Offshore Installations
Risk Guide Guide for Risk Evaluations for the Classification of Marine-Related Facilities
Buckling Guide Guide for Buckling and Ultimate Strength Assessment for Offshore Structures
SFA Guide Guide for Spectral-Based Fatigue Analysis for Floating Production, Storage and
Offloading (FPSO) Installations
DLA Guide Guide for “Dynamic Loading Approach” for Floating Production, Storage and Offloading
(FPSO) Installations
B31.4 Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous
Ammonia, and Alcohol
Boiler Code Boiler and Pressure Vessel Code, Section VIII, latest edition.
API RP 2A Recommended Practice for Planning, Designing, and Constructing Fixed Offshore
Platforms
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Part 3 Installation Types, Functions, Features and General Requirements
Appendix 1 Abbreviations and References
Section 2 References 3-A1-2
API RP 2 SK Recommended Practice for the Design and Analysis of Stationkeeping Systems for Floating
Structures, Third Edition - 2005
API RP 2RD Recommended Practice for Design of Risers for Floating Production Systems (FPSs) and
Tension-Leg Platforms (TLPs)
API RP 2T Recommended Practice for Planning, Designing, and Construction Tension Leg Platforms,
Third Edition - 2010
API Bull 2U Bulletin on Stability Design of Cylindrical Shells, Third Edition - 2004
API Bull 2V Bulletin on Design of Flat Plate Structures, Third Edition - 2004
API RP 9B Recommended Practice on Application, Care, and Use of Wire Rope for Oil Field Service
Twelfth Edition - 2005
API RP 14C Recommended Practice for Analysis, Design, Installation, and Testing of Basic Surface
Safety Systems on Offshore Production Platforms Seventh Edition - 2001
API RP 14E Recommended Practice for Design and Installation of Offshore Production Platform Piping
Systems, Fifth Edition - 1991 (ANSI/API RP 14E-1992)
API RP 14J Recommended Practice for Design and Hazards Analysis for Offshore Production
Facilities, Second Edition - 2001
API RP 17B/ISO 13628-11 Recommended Practice for Flexible Pipe, Fourth Edition - 2008
API RP 500 Recommended Practice for Classification of Locations for Electrical Installations at
Petroleum Facilities Classified as Class I Division 1 and Division 2, Second Edition – 1997
(ANSI/API RP 500-1998)
API RP 505 Recommended Practice for Classification of Locations for Electrical Installations at
Petroleum Facilities Classified as Class I, Zone 0, Zone 1 and Zone 2, First Edition – 1997
API RP 520 Recommended Practice for Sizing, Selection, and Installation of Pressure-Relieving Devices
in Refineries
API Std 521/ISO 23251 Pressure-Relieving And Depressuring Systems Fifth Edition - 2007
Guide for Prediction of Wind and Current Loads on VLCCs, 2nd Edition, 1994
Guidelines for Handling, Storage, Inspection, and Testing of Hoses in the Field
HSE Guidance Notes Offshore Installations: Guidance on DESIGN CONSTRUCTION AND CERTIFICATION,
Fourth Edition, 1991, as amended
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PART
4
Process and Import/Export Systems
CONTENTS
CHAPTER 1 Hydrocarbon Production and Process Systems............................ 64
Section 1 General ........................................................................... 66
Section 2 Scope ..............................................................................68
Section 3 Installations .....................................................................69
Section 4 Subsea Equipment (1 July 2012).....................................70
Section 5 Other Codes and Standards ........................................... 71
Section 6 Non-Standard Equipment ............................................... 72
Section 7 Design and Construction ................................................ 73
Section 8 Process System ..............................................................74
Section 9 Hazardous Area Classification ........................................76
Section 10 Fire Protection ................................................................ 77
Section 11 Fabrication and Testing ...................................................78
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4
CHAPTER 1 Hydrocarbon Production and Process Systems
CONTENTS
SECTION 1 General ...............................................................................................66
1 Installations Classed as FPSO or FPS......................................... 66
3 Installations Classed as FOI (Production Facilities not
Classed) .......................................................................................66
5 Installations Classed as FOI (with Production Facilities
Indicated in the Record)................................................................67
7 Installations Classed as FSO without Production and
Process Facilities onboard............................................................67
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 64
SECTION 9 Hazardous Area Classification ........................................................ 76
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CHAPTER 1 Hydrocarbon Production and Process Systems
SECTION 1 General
Paint Lockers, Laboratory Spaces, and Flammable Material Store Rooms 3-8/5.7
For installations with the FOI classification symbol equipment certification is required for equipment in
the above listed systems.
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Part 4 Process and Import/Export Systems
Chapter 1 Hydrocarbon Production and Process Systems
Section 1 General 4-1-1
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CHAPTER 1 Hydrocarbon Production and Process Systems
SECTION 2 Scope
i) Systems that process hydrocarbon liquids, gases or mixtures from completed wells.
ii) Production support systems associated with the process system, such as water, steam, hydraulics,
pneumatics and power supply to the process.
iii) Fire protection systems for the protection of the process equipment and the process area.
iv) Systems that are utilized for stimulation of a completed well, such as chemical, gas or water
injection downhole through a Christmas tree.
v) Power generation systems for export purposes.
vi) Electrical systems and components associated with the process facilities.
vii) Systems other than those mentioned above, such as methanol production and/or processing, and
desalination, will be the subject of special consideration.
The scope of the hydrocarbon process system is defined in Section 3-1-3 of these Rules. The scope of the
hydrocarbon process system may also include the controls for the well head and subsurface safety valve, if
these are included in the process safety shutdown system.
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CHAPTER 1 Hydrocarbon Production and Process Systems
SECTION 3 Installations
Hydrocarbon production systems are typically installed on the following types of installations.
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CHAPTER 1 Hydrocarbon Production and Process Systems
Subsea equipment is not a part of the classification boundaries as defined in 1-1-2/1 of these Rules.
However, subsea equipment may be classed if desired by the Owner, provided these items are approved by
ABS for compliance with the requirements of the Facilities Rules and applicable Sections of these Rules.
ABS is prepared to certify the subsea equipment if the manufacturers/owners wish to obtain ABS
certification. The design, construction and testing of the subsea equipment are to be in accordance with
3-3/21.5 of the Facilities Rules.
For a unit that has the riser system classed by ABS, the riser installation winch needs to comply with the
following:
i) For a winch that is on board for the installation of the risers only (and removed after installation),
the equipment does not need to be reviewed by ABS. However, the supporting structure needs to
be designed to provide satisfactory strength for the reaction forces specified by the manufacturer
or the maximum anticipated loads during the installation process.
ii) If the riser installation winch is to remain on board after the installation, the equipment will need
to be in compliance with recognized industry standards. The manufacturer will need to submit
details to demonstrate compliance with the industry standards, either in the form of certificates
issued by recognized certification bodies or by submitting details and calculations to ABS for
review and approval.
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CHAPTER 1 Hydrocarbon Production and Process Systems
Use of national or international standards or codes other than those listed herein in the design and
construction of the equipment and components is subject to prior approval and acceptance by ABS. The
standards or codes being applied are to be adhered to in their entirety.
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CHAPTER 1 Hydrocarbon Production and Process Systems
Equipment not designed to a recognized standard may be accepted based on approval of detailed design
calculations and testing results that verify the integrity of the equipment which is submitted for review and
found satisfactory.
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CHAPTER 1 Hydrocarbon Production and Process Systems
1 General
Hydrocarbon process systems and associated equipment are to be designed to minimize the risk of hazards
to personnel and property. This criterion is implemented by complying with the Facilities Rules, as well as
these Rules. The implementation of this criterion is intended to:
3 Arrangements
General arrangement drawings are to be submitted for review, in accordance with 1-1-4/5 of these Rules.
The arrangements depicted are to comply with Subsections 3-3/5 and 3-8/9 of the Facilities Rules,
applicable Sections of these Rules, and the Marine Vessel Rules or the MOU Rules, as applicable.
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CHAPTER 1 Hydrocarbon Production and Process Systems
1 Submittals
The various data and plans that are to be submitted to ABS for review are listed in 1-1-4/5 of these Rules.
9 Prime Movers
Internal combustion engines and gas or steam turbines are to comply with 3-4/3.9 and 5-1/3 of the
Facilities Rules.
11 Safety Systems
Safety systems are to comply with 3-3/7.3 and 3-3/9 of the Facilities Rules. Specific items to be addressed
are as follows:
i) The process safety and shutdown system is to comply with API RP 14C.
ii) Fire detection and gas detection is to comply with API RP 14C and API RP 14G, respectively. The
location of the fire and gas detectors is to be to the satisfaction of the attending Surveyors.
iii) The process safety shutdown system is required to shut down the flow of hydrocarbon from all
wells and process systems. The discharge of processed hydrocarbons to the export lines is also to
be controlled by the process safety shutdown system. Redundancy is to be provided in the power
source to the process safety shutdown system such that upon failure of the main power source, the
secondary power source is brought online automatically.
13 Control System
Control systems, in general, are to comply with Section 3-7 of the Facilities Rules. Additionally, computer
based control systems are to comply with the following:
i) The control system is to be totally independent of the alarm and monitoring system.
ii) Where computers are utilized for monitoring, alarm and control, the arrangements are to be such
that a fault in one of these functions will not impair the capability of other functions.
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Part 4 Process and Import/Export Systems
Chapter 1 Hydrocarbon Production and Process Systems
Section 8 Process System 4-1-8
iii) The computer system for monitoring alarms and control is to include redundancy arrangements in
order to maintain continued operation of the hydrocarbon process system.
Means are to be provided for the activation of the quick disconnect system from the control station and
locally in the vicinity where the disconnect arrangements are located.
The disconnect arrangement is to be designed such that upon its activation, all process flow to the Floating
Installation is automatically stopped immediately without leakage of process fluids.
17 Electrical Installations
Electrical installations for the hydrocarbon process system are to comply with the requirements of Section
3-6 of the Facilities Rules.
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CHAPTER 1 Hydrocarbon Production and Process Systems
Hazardous areas are to be delineated and classified, as required by 3-6/15 of the Facilities Rules. In
general, API RP 500 or 505 is to be applied to process areas, and the Marine Vessel Rules or the MOU
Rules are applied to non-process areas, as modified by 3-6/15 of the Facilities Rules.
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CHAPTER 1 Hydrocarbon Production and Process Systems
Fire extinguishing systems and fire fighting equipment associated with the hydrocarbon process facilities
are to comply with Section 3-8 of the Facilities Rules.
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PART
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CHAPTER 1 Hydrocarbon Production and Process Systems
Inspection and testing of hydrocarbon process and associated equipment at the manufacturer’s facility are
to be in accordance with 5-1/3.3 TABLE 1 of the Facilities Rules. Construction and fabrication is to be
performed in accordance with approved plans and procedures. Representative survey interventions are
listed as follows.
Control and alarm panels for fire protection and safety systems are to be function-tested at the
manufacturer’s facility. These tests are to be conducted in the presence of the Surveyor.
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PART
4
CHAPTER 2 Import and Export Systems
CONTENTS
SECTION 1 General ...............................................................................................80
1 Riser Classification Boundaries (1 July 2009).............................. 80
1.1 The Import System.......................................................... 80
1.3 The Export System.......................................................... 80
3 Basic Design Considerations........................................................80
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PART
4
CHAPTER 2 Import and Export Systems
SECTION 1 General
(1 July 2012) This Chapter applies to import and export systems utilized in Floating Installations when the
class notations specified in 1-1-2/5.5 are requested. These systems include rigid and flexible risers,
connecting flow lines, submerged jumpers and floating offloading hoses. (See Section 3-1-5 for definitions
of related items.)
In a typical Floating Installation import (or export) system, the applicable starting and termination points
are the riser’s connection point to the PLEM and the riser’s connection point to the installation or floating
structure. The connection points are typically the discharge (or input) flange of the PLEM and the input (or
discharge) flange of the installation or floating structure.
For export vessel transfer systems, the connection points are the discharge flange of the installation or
floating structure and the end connection to the input flange onboard the export vessel (see 4-2-4/7 of these
Rules).
For a typical flexible riser system, the import riser may start at the PLEM/wellhead flanges and terminate
at the input flange of the installation or floating structure.
The criteria given here for Import Risers are applicable to Export Risers where classification is requested.
Where Import and/or Export Risers induce mooring restraint to the floating installation, design,
construction and classification of the Riser(s) providing restraint and their connection to the seabed will
require special consideration.
The dynamic response of the import/export system is to be investigated to the level of detail necessary to
ensure that interference between the floating production installation and the associated mooring system
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Part 4 Process and Import/Export Systems
Chapter 2 Import and Export Systems
Section 1 General 4-2-1
does not affect the integrity of the installation or the import/export system. Where conditions are such that
analytical investigation (vortex induced vibration analysis, for example) is not adequate to account for
installation interference or interference due to multiple riser configurations, etc., model testing or other
means of verification are to be performed and requested documentation provided to ABS for review.
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CHAPTER 2 Import and Export Systems
Documentation outlining the design, manufacture, installation and operating assumptions applicable to the
project is to be submitted for review at the initiation of the project. The following summarizes the typical
information that is required to help ensure that the design basis and criteria selection is consistent with the
design philosophy. In general, the following are to be submitted for review:
i) Site plan indicating bathymetric features, the location of obstructions to be removed, the location
of permanent manmade structures and other important features related to the characteristics of the
sea floor.
ii) Material specifications for the import/export system, its supports and coatings.
iii) Pipe manufacture, testing and quality control procedures.
iv) Flow diagrams indicating temperature and pressure profiles.
v) Specifications and plans for instrumentation, control systems and safety devices.
vi) Specifications and plans for installation, field testing, inspection, anticipated component
replacement and continued maintenance of the riser system.
vii) Environmental and geotechnical report.
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CHAPTER 2 Import and Export Systems
The environmental loadings are to be calculated in accordance with the methods in Part 3, Chapter 2.
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CHAPTER 2 Import and Export Systems
1 General
The design of the import/export system should consider all modes of operating, testing, survival and
accidental events. The import/export system should be analyzed to determine its response to the design
events. Each individual component should be examined for its strength and suitability for the service
conditions.
3 Rigid Risers
i) Environmental conditions
ii) Boundary conditions
iii) Riser configuration
iv) Riser joint properties
v) Buoyancy devices
vi) Installation motion (RAOs)
vii) Applicable site conditions
viii) Effects of internal contents
ix) Pressure testing and accidental conditions
Maximum Stress, Stability and Buckling. Allowable stresses in plain pipe are to be limited, per API RP
2RD. Overall stability of the riser and local pipe buckling should be evaluated.
Maximum Deflection. Acceptable limits of maximum deflection are to be determined considering the
inherent limitations of riser components, equipment used in the riser and the need to avoid interference
with the Floating Installation.
Fatigue and Fracture. The riser system is to be designed to ensure that an adequate margin of safety is
available for critical components to counteract the effects of fatigue caused by cyclic fluctuations (due to
both internal and external loads) over the anticipated life of the system.
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Part 4 Process and Import/Export Systems
Chapter 2 Import and Export Systems
Section 4 System Design and Analysis 4-2-4
The cumulative damage calculated by the use of Miner’s Rule is to be 0.1 or less for a critical component
which cannot be easily inspected or repaired. For non-critical components which can be easily inspected,
the cumulative damage should be 0.3 or less.
5 Flexible Risers
1) Maximum tension and minimum radius of curvature are within the manufacturer’s
recommendations.
2) Suspended portions of the flexible pipe (e.g., sag bends) are not allowed to bounce on the
sea floor or experience compression that might cause kinks.
3) Suspended flexible pipes are not allowed to chafe against each other, the installation body
or mooring lines.
iv) Flow-induced motion analysis.
v) Flexible pipe layer stress analysis.
vi) The stresses in the flexible pipe layers shall comply with the requirements of API SPEC 17J for
the applicable design load cases.
vii) Mechanical gripping devices should not cause damage to the weaker exterior layer.
viii) Service life analysis.
ix) Corrosion protection system design.
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Part 4 Process and Import/Export Systems
Chapter 2 Import and Export Systems
Section 4 System Design and Analysis 4-2-4
9 System Components
All system components are to be designed in accordance with the appropriate criteria issued by the API.
The specification for the design and manufacture of the components is to be submitted. The specification is
to include at a minimum the performance criteria established from the riser design and analysis and give
explicit acceptance criteria needed to ensure the compliance to these criteria.
11 Installation Analysis
The installation analysis is to address all aspects of the installation procedure discussed in 3-4-1/11.
Calculations to demonstrate the structural integrity of the riser and its auxiliary components are to be
submitted for review.
The riser pipe is to be checked for all installation loads, tension and bending combination (bending from
chute, sleeve, roller or drum) and loads caused by the installation of auxiliary components.
Loads from mechanical gripping devices, such as clamps and tensioners, are to be checked and are not to
cause damage to the weaker exterior layer of the flexible pipe.
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PART
4
CHAPTER 2 Import and Export Systems
SECTION 5 Materials
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 87
PART
5A
Ship-Type Installations
CONTENTS
CHAPTER 1 Design Considerations......................................................................90
Section 1 General ........................................................................... 93
Section 2 Longitudinal Strength (1 July 2009)............................... 100
Section 3 Structural Design and Analysis of the Hull (1 July
2009)..............................................................................102
Section 4 Design and Analysis of Other Major Hull Structural
Features (1 July 2009)................................................... 110
Section 5 Modules on Deck .......................................................... 118
Section 6 Other Systems (1 July 2009)......................................... 119
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 88
Appendix 1 Hull Girder Shear Strength for Ship-Type
Installations (2013)........................................................ 473
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PART
5A
CHAPTER 1 Design Considerations
CONTENTS
SECTION 1 General ...............................................................................................93
1 Introduction .................................................................................. 93
3 Definitions (1 July 2009)............................................................... 96
3.1 Ship-type Installation....................................................... 96
3.3 Environmental Severity Factor.........................................96
3.5 Hull Interface Structure.................................................... 96
5 Structural Arrangement (1 July 2009)...........................................97
7 Limit States (1 July 2009)............................................................. 97
7.1 General............................................................................ 97
7.3 Limit States...................................................................... 97
7.5 Strength Criteria...............................................................98
7.7 Strength Check for Impact Loads.................................... 99
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 90
1.5 Helicopter Decks (1 July 2009)......................................103
1.7 Protection of Deck Openings......................................... 103
1.9 Bulwarks, Rails, Freeing Ports, Ventilators and
Portlights........................................................................103
1.11 Equipment (2014).......................................................... 104
1.13 Materials and Welding................................................... 104
1.15 Machinery and Equipment Foundations........................ 104
1.17 Additional Considerations for Disconnectable Systems 105
1.19 Bilge Keels.....................................................................105
1.21 Sea Chests (December 2008)....................................... 105
3 Engineering Analyses of the Hull Structure................................ 105
3.1 General (1 July 2009).................................................... 105
3.3 Strength Analysis of the Hull Structure (1 July 2012).... 106
3.5 Three Cargo Tank Length Model (1 July 2009)............. 106
3.7 Fatigue Analysis (1 July 2009).......................................108
3.9 Acceptance Criteria....................................................... 108
3.11 Renewal Scantlings (1 July 2012)................................. 109
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 91
1.5 Fire Fighting Systems and Equipment........................... 119
1.7 Machinery and Equipment............................................. 119
1.9 Hydrocarbon Storage in Hull Tanks (1 July 2012)..........119
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PART
5A
CHAPTER 1 Design Considerations
SECTION 1 General
1 Introduction (2020)
The design and construction of the hull, superstructure and deckhouses of ship-type installations that are
new builds or conversions are to be based on the applicable requirements of Part 5A of these Rules and
where referenced in the Marine Vessel Rules. Part 5A of these Rules reflects the different structural
performance and demands expected for an installation transiting and being positioned at a particular site on
a long-term basis compared to that of a vessel engaged in unrestricted seagoing service.
The design criteria for new build or conversions of ship-type installations are located in Part 5A, Chapters
1 and 3, with additional design criteria for ship-type conversions in Part 5A, Chapter 2 of these Rules,
which are applicable to installations of 150 meters (492 feet) or more in length. The relevant chapters and
sections of design criteria are listed in 5A-1-1/TABLES 1 to 5 and 5A-1-1/1 FIGURE 1. Part 5A, Chapter
4 applies to installations under 150 meters in length. In addition, the applicable criteria contained in the
Load Line, SOLAS and MARPOL Conventions issued by the International Maritime Organization are to
be considered. It is further suggested that the local authorities having jurisdiction where the installation is
to operate be contacted to obtain any further criteria that are applicable to the floating installations.
Note:
These Rules are applicable to installations not exceeding 500 m (1640 ft) in length, L, having breadths not exceeding one-
fifth of the length nor 2.5 times the depth to the strength deck. Installations beyond these proportions will be reviewed on a
case-by-case basis.
The design criteria contained in Part 5A, Chapter 3 are applied in two phases. The first phase provides the
basic hull design to reflect overall hull girder and local structural component strength, including fatigue
strength. This is referred to as the Initial Scantling Evaluation (or ISE) phase. For ship-type conversions,
the reassessed and renewal scantlings are calculated in the ISE phase, as described in Section 5A-2-2. The
reassessed scantlings are the required scantlings for the site-specific location and transit condition, and are
used to establish the minimum renewal scantlings of an FPI conversion. The second phase requires the
performance of finite element structural analyses using either a three cargo tank-length model or cargo
block-length model to validate the selected scantlings from the first phase. This is referred to as the Total
Strength Assessment (or TSA) phase. For ship-type conversions, the TSA phase is used to validate the
reassessed scantlings obtained in the ISE phase.
Performance of additional structural analyses can lead to the granting of the optional DLA classification
notation, which signifies that the design meets the Dynamic Load Approach criteria. Also, the optional
SFA classification notation can be granted, which signifies that the design satisfies fatigue strength criteria
based on Spectral Fatigue Analysis.
For a Ship-Type Installation with length in excess of 350 meters (1148 feet), the hull structure and critical
structural details are to comply with the requirements for Dynamic Loading Approach (DLA) and Spectral
Fatigue Analysis (SFA). The vessel will be identified in the Record by the notations DLA and SFA. For
analysis using the Dynamic Loading Approach, acceptance of an equivalent method in lieu of the Dynamic
Loading Approach may be considered by ABS.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 93
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
The application of the design criteria in Part 5A, Chapter 3 to reflect the site-dependent nature of the
floating offshore installation is accomplished through the introduction of a series of Environmental
Severity Factors (ESFs). Reference is to be made to 5A-1-2/1 and Section 5A-3-2 for the applicable
structural design and analysis criteria that have been modified to reflect site-specific service conditions.
TABLE 1
Design Considerations and General Requirements for Ship-Type Installations
(2020)
Loads 5A-3-2
TABLE 2
Structural Design Requirements for New Build Installations Within 0.4L For
Ship-Type Installations ≥ 150 meters (Amidship) (2020)
General 5A-3-6/1
Yielding 5A-3-4/3
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
Additional Design Considerations for Conversions for Conversions to FPI within 0.4L
Topic Section
General 5A-2-1
TABLE 3
Structural Design Requirements for New Build Installations Beyond 0.4L For
Ship-Type Installations ≥ 150 meters (2020)
Topic Section
Topic Section
General 5A-2-1
TABLE 4
Structural Design Requirements for New Build Installations Within 0.4L For
Ship-Type Installations < 150 meters (Amidship) (2020)
Topic Section
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 95
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
Topic Section
TABLE 5
Structural Design Requirements for New Build Installations Beyond 0.4L For
Ship-Type Installations < 150 meters (2020)
Topic Section
Structure at Ends within Cargo Spaces 5A-4-2/1, 5A-4-2/3.9, 5A-4-2/5.1, 5A-4-2/7, 5A-4-2/9,
5A-4-2/11, 5A-4-2/13, 5A-4-2/15
FIGURE 1
Ship Type Installations (2020)
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
7.1 General
The structural strength assessments indicated in 5A-1-1/7.1 TABLE 6 are covered by the requirements of
these Rules.
In the case of installations sited at locations where the environmental conditions are less than that used for
unrestricted service conditions, adjustments to the loadings and load effects produced by the site-specific
long-term environment at the installation site can be applied to the assessment of hull strength and fatigue
life. This is done by incorporating the Environmental Severity Factors (ESFs) for a given project site and
the proposed transit route.
TABLE 6
Structural Strength Assessment (1 July 2009)
Notes:
✓ indicates that the structural assessment is to be carried out.
1 The ultimate strength check of plating is included as part of the buckling check of plating.
2 The ultimate strength check of stiffener is included as part of the buckling check of stiffeners.
3 The fatigue check of longitudinal stiffeners and primary supporting members is the fatigue check of connection
details of these members.
4 The buckling check of stiffeners and plating included in hull girder strength is performed against stress due to hull
girder bending moment and hull girder shear force.
5 The buckling check is to follow the ABS Guide for Buckling and Ultimate Strength Assessment for Offshore
Structures.
6 The ultimate strength check of plating and stiffeners is included as part of the buckling check of plating and
stiffeners, in accordance with the ABS Guide for Buckling and Ultimate Strength Assessment for Offshore
Structures.
7 The fatigue check is to follow the ABS Guide for Fatigue Assessment for Offshore Structures.
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
● Local damage which may reduce the working life of the structure or affect the efficiency of
structural members
● Unacceptable deformations which affect the efficient use of structural members or the
functioning of equipment
● Motions or accelerations that can exceed the range of effective functionality of topside
equipment
7.3.2 Ultimate Limit State
Ultimate limit state, which corresponds to the maximum load-carrying capacity, or in some cases,
the maximum applicable strain or deformation, includes:
● For the yielding check of the hull girder, the stress corresponds to a load at 10-8 probability
level.
● For the yielding check and buckling check of plating constituting a primary supporting
member, the stress corresponds to a load at 10-8 probability level.
● For the yielding and buckling check of stiffeners, the stress corresponds to a load at 10-8
probability level
7.5.2 Ultimate Limit State
For the ultimate limit state design check of the strength of the hull girder in accordance with the
partial factor design format, the ultimate strength of the hull girder is to withstand the maximum
total still-water and wave sagging and hogging vertical bending moments obtained by multiplying
a partial safety factor on the maximum still water sag and hog bending moments and a partial
safety factor on the maximum sag and hog vertical wave bending moments as specified in
5A-3-3/3.5.
● The ultimate strength of the plating between ordinary stiffeners and primary supporting
members is to withstand the loads due to the maximum total bending moment.
● The ultimate strength of the ordinary stiffener is to withstand the loads due to the maximum
total bending moment.
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 1 General 5A-1-1
For Ship-Type Installations with spread mooring having significant overhanging sterns or relatively flat
stern cross sections, structural strength against stern slamming load is additionally to be assessed.
Reference can be made to ABS Guide for Slamming Loads and Strength Assessment for Vessels.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 99
PART
5A
CHAPTER 1 Design Considerations
where
The total bending moment, Mt is to be considered as the maximum algebraic sum of the maximum still
water bending moment (Msw) for operation on site or in transit combined with the corresponding wave-
induced bending moment (Mw) expected on-site and during transit to the installation site. Due account is to
be given to the influence of mooring loads and riser weights in calculating the vertical still water bending
moments and shear forces.
In lieu of directly calculated wave-induced hull girder vertical bending moments and shear forces, recourse
can be made to the use of the Environmental Severity Factor (ESF) approach (see 5A-3-2/1.1 and
Appendix 5A-3-A1) , which can be applied to modify the Marine Vessel Rules wave-induced hull girder
bending moment and shear force formulas (see 5A-3-2/5.2 and 5A-3-2/5.3).
Depending on the value of the Environmental Severity Factor, βvbm, for vertical wave-induced hull girder
bending moment (see 5A-3-A1/3 of these Rules), the minimum hull girder section modulus, SMmin, of the
installation, as specified in 3-2-1/3.7.1(b) of the Marine Vessel Rules, may vary in accordance with the
following:
βvbm SMmin
Where SMsvr = minimum hull girder section modulus as required in 3-2-1/3.7.1(b) of the Marine Vessel Rules
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 2 Longitudinal Strength (1 July 2009) 5A-1-2
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PART
5A
CHAPTER 1 Design Considerations
5A-3-2/1.1 presents an explanation of the Environmental Severity Factor (ESF) concept, which is used to
adjust the unrestricted service criteria of the Marine Vessel Rules.
In the application of the modified criteria, no minimum required value of any net scantling is to be less
than 85 percent of the value obtained had all the ESF Beta values been set equal to 1.0 (which is the
unrestricted service condition). In view of this, for an FPSO converted from a vessel, where the total
bending moment for unrestricted service conditions is used for determination of the minimum required
value of any net scantling, the total bending moment should consist of the maximum still water bending
moment of the existing vessel and the wave-induced bending moment with all the beta values set equal to
1.0.
The loads arising from the static tank testing condition are also to be directly considered in the design. In
some instances, such conditions might control the design, especially when the overflow heights are greater
than normally encountered in oil transport service, or the severity of environmentally-induced load
components and cargo specific gravity are less than usual.
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull (1 July 2009) 5A-1-3
smaller than those of the relevant installation’s motion. This range of installation natural periods
constitutes the “critical” range. If the natural periods of the tanks and installation are sufficiently
separated, then no further analyses are required. However, when the tanks are to be loaded within
“critical” filling levels, then additional analyses are to be performed in order to determine the
adequacy of the structure for the internal pressures due to sloshing.
The extent of sloshing analyses is indicated in 5A-3-2/11. Reference can be made to Section
5A-3-2 on adjustments that could be used to modify the amplitudes of the ocean-based sloshing
criteria. However, it should be borne in mind that the sloshing assessment criteria of Section
5A-3-2 are derived considering an unrestrained freely floating hull subjected to wave energy
spectra representing the open ocean. Mooring restraints, potential hull weathervaning and different
wave energy characterizations (e.g., energy spectra for ocean swells, tropical cyclonic storms and
water depth effects) may need to be additionally considered by the designer when establishing the
installation’s motions for sloshing-induced loading analysis.
1.1.4 Slamming
When it is permitted to base the design on a site-specific modification of the Marine Vessel Rules,
reference is to be made to 5A-3-2/13.3 and 5A-3-2/13.5 of these Rules.
The design of buildings on top of the topside module is to be in accordance with the applicable
requirements of the Offshore Installation Rules.
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull (1 July 2009) 5A-1-3
Self-propelled disconnectable installations are to comply with Section 3-5-1 of the Marine Vessel Rules.
Consideration may be given to arrangement with a single anchor subject to satisfactory submittal of a risk
analysis to address conditions under which the installation may proceed toward shore, and with the
agreement of the flag and coastal states. Any vessel entering piloted, restricted, or congested waters with
only one anchor will require a tug escort regardless of the risk assessment findings, and this will be noted
as an operating restriction on the Class certificate.
The steel selection criteria footnotes of Part 3 of the Marine Vessel Rules are to be implemented, as
appropriate, and are to supplant less severe steel selection criteria of Part 3 of the MOU Rules for
equivalent structure.
For major hull interface structure as defined in 5A-1-4/1, longitudinal underdeck and hull interface plating
or bracket structures attached to the deck or hull should have the same or compatible material grade as the
deck or hull structure, respectively.
The topside facilities (production deck) are to be constructed from steel selected in accordance with the
ABS Rules for Building and Classing Offshore Installations (Offshore Installations Rules).
Turret and SPM buoy mooring systems are to be constructed from steel selected in accordance with the
MOU Rules.
Tower mooring systems are to be constructed from steel selected in accordance with the Offshore
Installations Rules.
All fabrication and welding are to comply with the requirements in Chapter 4 of the ABS Rules for
Materials and Welding (Part 2). The weld type and sizing are to be shown on the scantling drawings or in
the form of a welding schedule and are to comply with the requirements that govern the steel selection.
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 104
Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull (1 July 2009) 5A-1-3
In addition to the requirements included in the above Marine Vessel Rules section, bilge keels greater than
500 mm in depth with single web or closed construction form are to be modeled in the cargo tank model
described in 5A-1-3/3 applying net scantlings based on a nominal design corrosion value of 1.0 mm.
Strength of the structure in yielding and buckling are to be assessed against the criteria given in 5A-3-4/3
and 5A-3-4/5. As an alternative, buckling assessment may be carried out using eigenvalue analysis method
with appropriate edge constraints. If the predicted buckling stress exceeds the proportional linear elastic
limits, which may be taken as 0 . 6fy for steel, plasticity correction is to be made. Locations on the bilge
keel where stress concentrations occur are to be examined using fine mesh analyses applying procedures
and criteria given in 5A-3-4/11. Locations to be analyzed are to include, but not limited to, areas where
abrupt changes in geometry occur, end details of the bilge keel, toes of transverse support brackets, and
terminations of the bilge keel ground bar. Fatigue analysis of the aforementioned locations is to be carried
out in accordance with Appendix 5A-3-A2. A safety factor of 3 against the design fatigue life is to be
applied. Additionally, the bilge keel and supporting structures are to be assessed for hydrodynamic drag
loads due to wave dynamics and hull motion. These loads may be calculated either by model experiments
or numerical simulation using three-dimensional flow analysis for the transit condition and site-specific
operating condition, The methodology and test procedures and measurements or analysis methods are to be
fully documented and submitted for review.
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull (1 July 2009) 5A-1-3
i) For new build FPI, a three cargo tank length finite element strength analysis is performed using
the new build net scantlings obtained by deducting the nominal design corrosion values in
5A-3-1/1.7.2(d) TABLE 1 from the new build design scantlings.
ii) For FPI conversions, a three-cargo tank length, or alternatively a complete hull length or full cargo
block length finite element strength analysis is performed using the reassessed net scantlings
obtained by deducting the nominal design corrosion values in 5A-3-1/1.7.2(d) TABLE 1 from the
reassessed scantlings as determined in Section 5A-2-2.
When mooring and riser structures are located within the extent of the FE model, the static mass of the
mooring lines and risers may be represented by a mass for which gravity and dynamic accelerations can be
calculated and added to the FE model. The resulting dynamic loads shall be compared to the mooring and
riser analysis results to verify that the dynamic effects are conservatively assessed in the hull FE analysis.
For installations less than 150 m (492 feet) in length, it is recommended that a Finite Element Method
(FEM) analysis be performed if the installation is of double hull construction or of unusual design (see
5A-4-1/1.3.3 of these Rules). When the design is permitted to be based on site-specific environmental
conditions, the load components to be used in the strength analyses can be determined using 5A-1-2/1,
5A-1-3/1 and Section 5A-3-2 of these Rules.
Generally, the strength analysis is performed to determine the stress distribution in the structure. To
determine the local stress distribution in major supporting structures, particularly at intersections of two or
more members, fine mesh FEM models are to be analyzed using the boundary displacements and load
from the 3D FEM model. To examine stress concentrations, such as at intersections of longitudinal
stiffeners with transverses and at cutouts, fine mesh 3D FEM models are to be analyzed.
The accidental load condition, where a cargo tank is flooded, is to be assessed for longitudinal strength of
the hull girder consistent with load cases used in damage stability calculations.
The assessment of the hull structure to resist hull girder vertical shear loads in the forward and aft
cargo block regions may be based on the midship cargo tank finite element model with
modifications to the structural properties, where appropriate. The strength assessment is calculated
according to Section 5A-3-4 for the load cases described in 5A-1-3/3.5.3.
For FPI conversions, reassessed net scantlings are to be used in the finite element model, and are
obtained by deducting the nominal design corrosion margins from the reassessed scantlings of the
structure. For FPI conversions, as an alternative, a complete hull length or full cargo block length
finite element model can be used in lieu of the three cargo tank length model.
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull (1 July 2009) 5A-1-3
Details of the modeling, mesh size, element types used and boundary conditions are described in
Appendix 5A-3-A4. Detailed local stress assessment using fine mesh models to evaluate highly
stressed critical areas are to be in accordance with 5A-3-A4/21.
General Loading Patterns. The FEM analysis is to be performed in accordance with the loading
patterns specified in Section 5A-3-2 of these Rules. The loading patterns included in Section
5A-3-2 are intended to represent the envelope of worst case loading patterns for local load
structural design purposes and may not necessarily represent the actual operating loading patterns
of the FPI. The actual loading patterns for the installation are to be reviewed to verify that there
are no other patterns producing more severe loading. If any worse governing loading patterns than
those specified in Section 5A-3-2 exist, these loading patterns are to be included in the analyses.
The structural responses for the still water conditions are to be calculated separately to establish
reference points for assessing the wave-induced responses. Topside loads are also to be included
in the load cases.
Loading patterns to be used for double hull, double side with single bottom and single hull
installations are specified in Section 5A-3-2 of these Rules. In addition to the specified loading
patterns and cargo densities, inspection and repair, transit, and static conditions representing tank
testing, inspection and repair, and transit are also to be investigated.
Static Loading Conditions for New Construction. The tank loading patterns of Load Cases No. 9
and 10 specified in Part 5A, Chapter 3 of these Rules are to be analyzed considering static
conditions and seawater (Specific Gravity = 1.025) at minimum draft. The tanks are to be loaded
considering the actual height of the overflow pipe, which is not to be taken less than 2.44 m (8
feet) above the deck at side. The external drafts for these load cases are to be taken as 25 percent
of the scantling draft. However, Notes (1) and (2) below are applicable.
Notes:
1 Where the actual minimum static condition with the tank loading pattern as the center row of tanks
results in a draft less than specified, the actual loading condition draft is to be used.
2 For an installation with two outer longitudinal bulkheads only (inner skin), i.e., one tank across between
the inner skin bulkheads, the minimum actual loading condition draft is to be used.
Static Loading Conditions for FPI Conversions. The tank loading patterns of Load Cases No. 9
and 10 specified in Part 5A, Chapter 3 of these Rules are to be analyzed considering static
conditions and seawater (Specific Gravity = 1.025) at minimum draft. The tanks are to be loaded
to the top of access hatches for cargo tanks, or 760 mm above deck for ballast tanks. If the actual
tank condition results in a static pressure head higher than specified, the actual pressure head is to
be used. The external drafts for these load cases are to be taken as 30 percent of the scantling
draft. However, Notes (1) and (2) of the above paragraph are applicable.
Inspection and Repair Conditions. Loading patterns representing inspection and repair conditions
are also to be investigated. Inspection and repair conditions are to be analyzed using a minimum
1-year return period design operating condition load and a minimum specific gravity of cargo fluid
of 0.9. Other aspects of the loading pattern, modeling, acceptance criteria, etc., indicated in Part
5A, Chapter 3 of these Rules are to be followed.
Transit Conditions. The transit condition is to be analyzed using the actual tank loading patterns or
loading patterns as defined in 5A-3-2/3.1 in association with the anticipated environmental
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull (1 July 2009) 5A-1-3
conditions based on a minimum 10-year return period to be encountered during the voyage (see
3-2-3/3.3 of these Rules).
For the three cargo tank length model, the fatigue assessment is to be performed applying Appendix 5A-3-
A2 of these Rules.
For the cargo block model, the fatigue assessment is to be performed based on spectral fatigue analysis
applying the latest edition of the ABS Guide for Spectral-Based Fatigue Analysis for Floating Production,
Storage and Offloading (FPSO) Installations.
The fatigue strength of welded joints and details at terminations located in highly stressed areas and in
fatigue prone locations are to be assessed, especially where higher strength steel is used. These fatigue
and/or fracture mechanics analyses, based on the combined effect of loading, material properties, and flaw
characteristics are performed to predict the service life of the structure and determine the most effective
inspection plan. Special attention is to be given to structural notches, cutouts, bracket toes, and abrupt
changes of structural sections.
i) The cumulated fatigue damage during the transit voyage from the fabrication or previous site for
an existing FPI to the operation site is to be included in the overall fatigue damage assessment.
ii) The stress range due to loading and unloading cycles is to be accounted for in the overall fatigue
damage assessment. See 5A-3-A2/15.
For installation lengths of less than 150 m, the criteria are indicated in 5A-4-2/13.3 and
5A-4-2/13.7 of these Rules.
3.9.2 Buckling and Ultimate Strength of Plate Panels, Stiffeners and Longitudinals
For installation lengths of 150 m and above, the criteria is indicated in 5A-3-4/5 of these Rules.
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Part 5A Ship-Type Installations
Chapter 1 Design Considerations
Section 3 Structural Design and Analysis of the Hull (1 July 2009) 5A-1-3
For installation lengths of less than 150 m, the criteria are indicated in 3-2-1/17 of the Marine
Vessel Rules and Appendix 5A-2-A1 of these Rules.
Due to the structural redundancy and relative ease of inspection inherent in typical hull structures
of ship-type installations, there is generally no further need to apply additional factors of safety
above what is already built into the fatigue classification curves cited in Appendix 5A-3-A2. Thus,
for noncritical and inspectable structures, the fatigue safety factor is generally 1.0. However, for
areas of the structure which are non-inspectable or “critical”, such as in way of the connections to
the mooring or production systems (see Section 5A-1-4), additional factors of safety should be
considered in accordance with 3-2-3/3.7.
For existing installations that are employed in floating installation service, the estimated
remaining fatigue lives of the critical structural details are to be assessed and the supporting
calculations submitted for review. Special consideration is to be given to the effects of corrosion
and wastage on the remaining fatigue life of existing structures.
Any areas determined to be critical to the structure are to be free of cracks. The effects of stress
risers should be determined and minimized. Critical areas may require special analysis and survey.
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PART
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CHAPTER 1 Design Considerations
The criteria to be applied for the interface structures are presented below. When it is permitted to base the
design of the ship-type offshore installation on site-specific environmental conditions, reference is to be
made to 5A-1-3/1, 5A-1-2/1 and Section 5A-3-2 of these Rules regarding how load components can be
adjusted.
The above (or on) deck equipment or module structure is referred to in 4-1-7/5.
The verification of the hull interface structure as defined above is to be performed using direct calculation
of local 3-D hull interface finite element models, developed using gross scantlings and analyzed with load
conditions and load cases described in the following sections.
3.1.1 Turret or SPM Type Mooring System, External to the Installation’s Hull
If the mooring system is of the turret or SPM type, external to the installation’s hull, the following
applies:
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Section 4 Design and Analysis of Other Major Hull Structural Features (1 July 2009) 5A-1-4
i) Fore end mooring. The minimum extent of the model is from the fore end of the
installation, including the turret structure and its attachment to the hull, to a transverse
plane after the aft end of the foremost cargo oil tank in the installation. The model can be
considered fixed at the aft end of the model. The loads modeled are to correspond to the
worst-case tank loads, seakeeping loads as determined for both the transit condition and
the on-site design environmental condition (DEC), ancillary structure loads, and mooring
and riser loads for the on-site DEC, where applicable. The design operating condition
(DOC) may also need to be considered for conditions which may govern.
ii) Aft end mooring. The minimum extent of the model is from the aft end of the installation,
including the turret structure and its attachment to the hull structure, to a transverse plane
forward of the fore end of the aft most cargo oil tank in the hull. The model can be
considered fixed at the fore end of the model. The loads modeled are to correspond to the
worst-case tank loads, seakeeping loads as determined for both the transit condition and
the on-site design environmental condition (DEC), ancillary structure loads, and mooring
and riser loads for the on-site DEC, where applicable.
3.1.2 Mooring System Internal to the Installation Hull (Turret Moored)
If the mooring arrangement is internal to the installation hull (turret-moored), the following
applies:
i) Fore end turret. The model is to extend from the fore end of the installation to the after
end of the cargo tank or hold aft of the one containing the turret. The model can be
considered fixed at the aft end of the model. The loads modeled are to correspond to the
worst-case tank loads, seakeeping loads as determined for either the transit condition or
the on-site design environmental condition (DEC), ancillary structure loads, and mooring
and riser loads for the on-site DEC, where applicable. The design operating condition
(DOC) may also need to be considered for conditions which may govern.
ii) Midship turret. The model can be a 3-tank model similar to that described in 5A-3-4/11 of
these Rules where the turret is located in the center tank of the model. Hull girder loads
are to be applied to the ends of the model. The loads modeled are to correspond to the
worst-case tank loads, seakeeping loads as determined for either the transit condition or
the on-site design environmental condition (DEC), ancillary structure loads, and mooring
and riser loads for the on-site DEC, where applicable. The design operating condition
(DOC) may also need to be considered for conditions which may govern.
iii) As a minimum, the following two cargo loading patterns that result in the worst load
effects on the hull structure are to be considered:
● Maximum internal pressure for fully filled tanks adjacent to the hold containing the
turret, with the other tanks empty and minimum external pressure, where applicable.
(See 5A-1-4/3.1.2 FIGURE 1)
● Empty tanks adjacent to the hold containing the turret, with the other tanks full and
maximum external pressure, where applicable. (See 5A-1-4/3.1.2 FIGURE 2)
The interface structure is to be assessed for yielding, buckling and fatigue strength,
and should include all structural members and critical connections within the hold
containing the turret as well as the hold boundaries and their attachments.
FIGURE 1
Loading Pattern 1 with 2/3 Scantling Draft (December 2008)
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Chapter 1 Design Considerations
Section 4 Design and Analysis of Other Major Hull Structural Features (1 July 2009) 5A-1-4
FIGURE 2
Loading Pattern 2 with Scantling Draft (December 2008)
5 Loads
● Site DEC with hull design return period, and severe storm functional dead and live loads, as
applicable, with 1/3 stress increase allowable (i.e., 0 . 8 * fy)
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Section 4 Design and Analysis of Other Major Hull Structural Features (1 July 2009) 5A-1-4
● Site Disconnectable Environmental Condition (DISEC), Client-specified site year return loads
(See 3/3.3.2(a) of Position Mooring Guide), and severe storm functional, dead and live loads
(i.e., excluding tropical cyclones), as applicable, with 1/3 stress increase allowable (i.e.,
0 . 8 * fy)
For the DEC and DISEC load conditions, the following assumptions are applicable:
● Topside Production Facility modules are in wet condition for all site conditions and in dry
conditions for unrestricted service and transit conditions.
● Cranes are in stowed position
● Mooring loads in the most severe hull loading condition are determined from the site mooring
load analysis for the following conditions:
FE analysis requirements for the position mooring/hull interface described 5A-1-4/3.1 are to be met. In
addition for the internal turret, the longitudinal strength calculations (i.e., Hull Girder longitudinal bending &
shear strength and IACS buckling strength checks (UR S11.5), as per 5A-1-2/1 of these Rules and Section
3-2-1 and Appendix 3-2-A4 of the Marine Vessel Rules, for the hull girder section in way of the internal
turret), for all applicable conditions, are to be submitted for review and approval.
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Section 4 Design and Analysis of Other Major Hull Structural Features (1 July 2009) 5A-1-4
Alternatively, the number of load cases can be reduced by assuming that all maximum DLP values occur
simultaneously, which is a conservative assumption.
● Maximum hull girder sagging moment (i.e., generally full load condition)
● Maximum hull girder hogging moment (i.e., generally ballast, tank inspection or partial loading
condition)
7 Acceptance Criteria
ii) ( 2016 ) The effects of notches, stress risers and local stress concentrations are to be taken
into account when considering load carrying elements. When stress concentrations are
considered to be of high intensity in certain elements, the acceptable stress levels will
subject to special consideration. The following guidance may be used in such
circumstances.
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Section 4 Design and Analysis of Other Major Hull Structural Features (1 July 2009) 5A-1-4
Note:
ii) ( 2016 ) For local detail FE model analyses (localized highly stressed area, 50 x 50 mm
approximate element size. In no case is the plate element size required to be less than the
plate thickness.):
ii) ( 2016 ) For local detail FE model analyses (localized highly stressed area, 50 x 50 mm
approximate element size. In no case is the plate element size required to be less than the
plate thickness.):
where
For material grades other than the above, the allowable stresses will be specially considered.
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Section 4 Design and Analysis of Other Major Hull Structural Features (1 July 2009) 5A-1-4
UF = 0.8 or SF = 1.25 for onsite DEC, transit condition and/or North Atlantic condition
The safety factors for fatigue life for hull interface connections are to be in accordance with
3-2-3/3.7 TABLE 1.
Special attention is to be given to cutouts, bracket toes and abrupt changes of structural sections.
These areas are considered to be critical to the vessel and are to be free of cracks. The effects of
stress risers in these areas are to be determined and minimized.
The FE model used to perform the turret/hull integration strength analysis may also be used for the
fatigue screening evaluation of the turret/hull interface structure to identify the critical fatigue
details using the F or F2 Class S-N curves and appropriate safety factors. The refined stress
analysis should be performed for the critical areas that fail to meet the screening, and the use of
the hot spot approach as specified in the ABS Guide for the Fatigue Assessment of Offshore
Structures is considered to be acceptable.
The fatigue cyclic loads are to correspond to the worst-case tank dynamic loads, seakeeping loads,
inertia loads due to the vessel motion, and mooring and riser dynamic loads, where applicable.
Different wave headings and vessel tank loading patterns should be considered and the fraction of
the total time for each base wave heading and each tank loading pattern can be used directly.
The frequency difference between wave frequency stress response and low frequency stress
response imposed by mooring lines and risers should be considered. Although the low frequency
stress response has negligible effects on most hull structural details, it becomes significant and
may have the dominant contribution to the fatigue damage of structural components in the
mooring system, risers and their interface with the hull. When the wave frequency and low
frequency stress responses are obtained separately, the method of simple summation of fatigue
damages from the two frequency stress responses does not account for the coupling effects (i.e.,
the augmentation of the low frequency response by the wave frequency response is non-
conservative and therefore should not be used).
There is an alternative method, which is both conservative and easy to use, that is known as the
combined spectrum method. In this method, the stress spectra for the two frequency bands are
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Section 4 Design and Analysis of Other Major Hull Structural Features (1 July 2009) 5A-1-4
combined. The RMS and the mean up-crossing frequency of the combined stress process are
given, respectively, as follows:
2 + σ2 1/2
σc = σw ℓ
2 2 2 2 1/2
f0c = fwσw + f0ℓ σℓ /σc
where
However, if both frequency components of stress range are significant, the above-mentioned
combination method may be too conservative since the wave-frequency contribution is expected
to dominate, thus controlling the mean up-crossing frequency of the combined stress process. To
eliminate the conservatism, a correction factor given below can be applied to the calculated
fatigue damage of the sea state:
f0p m/2 + 1 λw mΓ m/2 + 1/2 f0w m/2
f0c λℓ 1− λℓ + πλℓλw Γ m/2 + 1
+ f0c λw
where
λ1 = σℓ2 /σc2
λw = 2 /σ2
σw c
f0p = 1/2
λℓ2f0ℓ
2 2 2
+ λℓλwf0wδw with δw = 0 . 1
Special attention is to be given to the cutouts in deck transverse webs in way of topside module
stools. Where applicable, the detail fatigue evaluation for the typical cutout with the maximum
topside stool dynamic reactions is to be carried out and submitted for review.
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PART
5A
CHAPTER 1 Design Considerations
The structural strength design of deck modules on ship-type installations is to be in accordance with
5B-3-3/5.3.1 through 5B-3-3/5.3.4 and 5B-3-3/5.3.6, wherever applicable. The relative deformations
among module supports (e.g., stools) and the rigidity of supports and ship-type installation hull/deck, as
well as hull deformations, are to be included in the analysis if their effects on the module are significant.
The module structures above their supports are to be analyzed and shown explicitly on the drawings so that
the construction of the module supports can be consistent with those assumed in the structural analysis.
The module design reactions and conditions are to be assessed for the most unfavorable load combinations
of topside stool reactions and hull structure loads. The design requirements for module supports are given
in 5A-1-3/1.13 and 5A-1-4/5.
Fatigue analysis of the topside module/hull interface is required (see 5A-1-4/7.5). Fatigue analysis of the
modules on ship-type installations is optional, and where requested by the Owner, the analysis may be
performed in accordance with the ABS Guidance Notes on Topside Structure Fatigue Assessment for Ship-
Type Floating Production Installations.
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PART
5A
CHAPTER 1 Design Considerations
1 Other Systems
Other systems are to comply with the applicable requirements as prescribed in the following Paragraphs.
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PART
5A
CHAPTER 2 Additional Design Considerations for Conversions
to FPI
CONTENTS
SECTION 1 General .............................................................................................122
1 Introduction................................................................................. 122
3 General (December 2008).......................................................... 122
5 Acceptance Criteria for the Hull Structure (December 2008)..... 122
5.1 General (1 July 2009).................................................... 122
5.3 Structural Evaluation of the Hull (1 July 2009)...............123
5.5 Engineering Analyses of the Hull Structure................... 123
5.6 Alternative Structural Model – Cargo Block or Full
Length Ship Model (1 July 2012)................................... 124
5.7 Fatigue Analysis of the Hull Structure............................126
5.9 Acceptance Criteria....................................................... 127
5.11 Analysis and Design of Other Major Structures.............128
7 Assessing the Design of the Hull Structure (December 2008)... 128
7.1 General (1 July 2012).................................................... 128
7.3 Hull Design Review Acceptance Criteria (1 July 2012). 128
9 Survey Requirements for a Conversion (1 July 2017)................ 129
9.1 Conversion Survey Requirements................................. 129
9.3 Structural Repairs/Steel Renewal..................................129
9.5 Bottom Plate Pitting Repair............................................129
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SECTION 3 Fatigue Consideration (Remaining Fatigue Life) (December
2008)..................................................................................................141
1 Introduction................................................................................. 141
3 Remaining Fatigue Life ..............................................................141
5 Remaining Fatigue Life for Longitudinal Stiffener
Connections (1 July 2009).......................................................... 142
7 Remaining Fatigue Life for Connections of Transverses and
Girders (1 July 2009).................................................................. 142
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PART
5A
CHAPTER 2 Additional Design Considerations for Conversions
to FPI
SECTION 1 General
1 Introduction
The conversion of an existing vessel to a ship-type FPI is referred to as an FPI Conversion.
The direct application of the criteria contained in Sections 3-3-1 and Part 5A, Chapter 1 as the basis of
acceptance of the hull structure of an existing vessel for FPI service will result in classification notations as
described in 1-1-2/3.3 and 1-1-2/5. However, modified acceptance criteria, given in this Section, may be
used for some aspects of the vessel’s structural design as a conversion to FPI service. This Section applies
to both the ‘Change of Class Designation’ and ‘Transfer of Class’ situations where the acceptance of the
existing vessel’s hull structure as an FPI conversion is pursued. ‘Change of Class Designation’ refers to an
existing vessel classed by ABS which is being converted to FPI service. ‘Transfer of Class’ refers to a
vessel transferring into ABS’s classification from another IACS member Society.
5A-2-1/9.5.5(i) FIGURE 1 is a diagram depicting the conversion procedure given in this Section.
The major criteria differences for the FPI conversion arise in the acceptance of the hull structure. The
designof the hull structure relates to hull girder longitudinal strength and local scantling selection. Specific
changes that will accommodate the use of the acceptance criteria for an FPI conversion are given in
5A-2-1/5. The principal differences in the modified criteria are summarized as:
i) The hull girder strength and acceptability of local scantlings follow the Rule approach (it is noted
that there are several valid bases to do this under ABS’s Rules and procedures, which are
discussed in 5A-2-1/7); and
ii) The performance of strength analyses and stress checks, including finite element analyses are to be
based on reassessed net scantlings. The determination of the reassessed scantlings is given in
Section 5A-2-2 and its purpose is to establish minimum renewal scantlings. The acceptance
criteria for the hull structure are defined in 5A-2-1/5.
The minimum fatigue life of the hull structure is also fundamentally different for a converted vessel. For a
new-build, the minimum design service life for fatigue is 20 years; for an existing vessel to be converted to
FPI service, the minimum intended on-site service life for fatigue can be less than 20 years (see
5A-2-1/5.9.3).
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Section 1 General 5A-2-1
build, or as applicable, the criteria presented in 5A-2-1/7 below. In the case of the former approach in
which the acceptance criteria is the Marine Vessel Rules at the time of original build, the hull structure is
also to satisfy the hull interface structure criteria, as applicable, and the remaining fatigue life requirements
in 5A-2-1/5.11. The second approach is based on criteria in 5A-2-1/7, where Environmental Severity
Factors (ESFs), as described in 5A-3-2/1.1 of these Rules (which reflect expected conditions from the
long-term mooring of the installation at an offshore site), are applied, and the required hull girder
longitudinal strength in Section 5A-1-2 and strength assessment in Sections 5A-3-3 and 5A-3-4 are
satisfied. This results in revised values of required local scantlings that reflect the site-specific nature of the
structural design. In the application of these criteria, no minimum required value of any scantling is to be
less than 85 percent of the value obtained with all the Beta Values set equal to 1.0.
To be eligible to apply the second approach based on criteria in 5A-2-1/7, it is to be demonstrated that the
β type Environmental Severity Factors (ESFs) βVBM and βWHT, as defined in 5A-3-A1/3, are 1.0 or less,
and the required hull girder longitudinal strength as specified in Section 5A-1-2 is satisfied.
In addition, it is expected that the applicable and most recent versions of the criteria contained in the Load
Line, SOLAS, MODU Code and MARPOL Conventions issued by the International Maritime
Organization are to be considered. It is further suggested that flag state and the local authorities having
jurisdiction where the installation is to operate be contacted to obtain any further applicable criteria.
Note:
The ABS Eagle FPSO computer software should be used to establish the limits on permissible reductions in the scantling
requirements as they are automatically accounted for in the software.
For ABS classification of the FPI at the time of conversion, the rule required scantlings are the renewal
scantlings as determined by the reassessment calculation plus the minimum corrosion margins stated
above. However for surveys in service, if the gauged thickness is between the renewal thickness and the
substantial corrosion thickness as defined in 5A-2-2/3.1, either the affected areas are to be renewed or
repaired, or alternatively, subsequent annual surveys of these affected areas are required.
Depending on the specific features of the offshore installation, additional analyses to verify and to
help design other portions of the hull structure will be required. Such additional analyses include
those for the hull interface structure such as the deck structural components supporting deck-
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Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
mounted equipment and the hull structure interface with the position mooring system. Analysis
criteria for these two situations are given in Section 5A-1-4.
Provided a scantling of the existing vessel is not below its renewal limit, or if it is to be renewed at
the time of conversion, then it can be modeled in the structural analyses using the “reassessed net
scantling,” which is the “reassessed” value minus the “nominal design corrosion values” specified
in 5A-3-1/1.7.2(d) TABLE 1.
Documentation necessary to verify the structural adequacy of the installation is to be submitted for
review.
A three cargo tank length model or full cargo block model as described in 5A-1-3/3.3 may be used
for finite element analyses. Finite element analyses should also be performed in areas where
structural configurations or novel features are present that affect the basic hull design.
The loading conditions to be analyzed for the three cargo tank length model or cargo block/full
ship model are described in 5A-1-3/3.5 and 5A-2-1/5.6, respectively.
The loads from the hull mounted top side production and support systems, and other equipment
are to be included in the strength analysis. The accidental load condition, where a cargo tank is
flooded, is to be assessed for longitudinal strength of the hull girder consistent with load cases
used in damage stability calculations.
The additional loads and load effects of 5A-1-3/1.1 are also to be considered in the strength
analysis.
5.6 Alternative Structural Model – Cargo Block or Full Length Ship Model (1 July 2012)
5.6.1 Structural FE Model
As an alternative to the three cargo tank length model in 5A-1-3/3.5, the finite element strength
assessment for FPI conversions can be based on a full length or cargo block length of the hull
structure, including all cargo and ballast tanks. All main longitudinal and transverse structural
elements are to be modeled. These include outer shell, floors and girders, transverse and vertical
web frames, stringers and transverse and longitudinal bulkhead structures. All plates and stiffeners
on the structure, including web stiffeners, are to be modeled. Topside stools should also be
incorporated in the model. The modeling mesh and element types used should follow the
principles that are described in 5A-3-A4/9 and 5A-3-A4/11.
An acceptable alternative to the full length hull structure model analysis is the DLA analysis in
accordance with the ABS Guide for ‘Dynamic Loading Approach’ for Floating Production,
Storage and Offloading (FPSO) Installations provided that the loading conditions in 5A-2-1/5.6.2
are used.
Boundary conditions should be applied at the ends of the cargo block model for dynamic
equilibrium of the structure.
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Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
Detailed local stress assessment using fine mesh models to evaluate highly stressed critical areas
are to be in accordance with 5A-3-A4/21.
The tank testing condition is to be considered as a still water condition. The static load cases i) to
vii) are to be combined with environmental loading conditions to develop static plus dynamic load
cases that realistically reflect the maximum loads for each component of the structure.
Wave loads are to be determined based on an equivalent design wave approach where an
equivalent design wave is defined as a regular wave that gives the same response level as the
maximum design response for a specific response parameter. The equivalent design wave is
characterized by wave amplitude, wave length, wave heading, and wave crest position referenced
to amidships of the hull structure. This maximum design response parameter or Dominant Load
Parameter is to be determined for the site-specific environment with a 100-year return period,
transit environment with a 10-year return period, and inspection and repair condition with a 1-year
return period. In selecting a specific response parameter to be maximized, all of the
simultaneously occurring dynamic loads induced by the wave are also derived. These
simultaneous acting dynamic load components and static loads, in addition to the quasi-static
equivalent wave loads, are applied to the cargo block model. The Dominant Load Parameters
essentially refer to the load effects, arising from vessel motions and wave loads, that yield the
maximum structural response for critical structural members. Each set of Dominant Load
Parameters with equivalent wave and wave-induced loads represents a load case for structural FE
analysis.
The wave amplitude of the equivalent design wave is to be determined from the maximum design
response of a Dominant Load Parameter (DLP) under consideration divided by the maximum
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Section 1 General 5A-2-1
RAO amplitude of that DLP. RAOs are to be calculated using a range of wave headings and
periods. The maximum RAO occurs at a specific wave frequency and wave heading where the
RAO has its own maximum value. The equivalent wave amplitude for a DLP may be expressed by
the following equation:
Rmax
aw = RAOmax
where
The following DLPs are identified as necessary to develop the load cases for the hull structure:
Vertical bending moment and shear force are to be evaluated in way of an internally mounted
mooring turret. Accelerations are to be determined at a sufficient number of process equipment
locations to represent accurately the load effects arising from their motion. As appropriate, roll
angle calculations may include simultaneous effects of waves and winds.
Other DLPs that may be deemed critical can also be considered in the analysis. The need to
consider other DLPs or additional DLPs is to be determined in consultation with ABS.
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Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
The minimum acceptable fatigue life for the FPI conversion is the greatest of: the on-site service
life of the FPI, the time to the next Special Survey or five years. Whichever of these values
controls, it is to be documented in accordance with 1-1-2/5.11.3 (the RFL classification notation)
and used in the Survey Planning Document referred to in 1-1-4/11.3.
Appendix 5A-3-A2 of these Rules is also referred to for ship-type installations with lengths less
than 150 m. Application of the Appendix will result in the evaluation of members for stress ranges
of an unrestricted trading service vessel. In the absence of more detailed environmental data, stress
ranges are to be obtained in consideration of the unrestricted service environment.
The fatigue strength is based on a cumulative damage theory, which infers that the structure is
likely to experience a fatigue failure after a finite number of stress cycles occur. This is especially
important when looking at FPI conversions. The installation has already experienced cycles of
stress during the “ship” phase of its life and it will experience additional cycles during the “FPI”
phase of its life. The basic concept is to keep the total number of cycles below the number that
results in failure.
For FPI conversions, an analysis procedure accounting for the fatigue damage of the “ship” phase
and FPI phase, including transit, is acceptable. First, the historical cumulative fatigue damage up
to the time of conversion is to be calculated through realistic temporal weighting of wave
environments experienced along the service routes during the service life of the vessel.
Second, the expected cumulative fatigue damage is to be calculated using site-specific wave
environment and operational conditions, as well as transit condition. These will provide an
estimate of the remaining fatigue life of the structural members at the time of conversion. See
Section 5A-2-3.
When the route and site-specific wave environments are used and they produce less severe fatigue
demands than the unrestricted service environment of the Marine Vessel Rules, credit can be given
to the less severe environment by increasing the expected fatigue life. For sitespecific
environmental conditions producing more severe fatigue demand than the Marine Vessel Rule
basis, the site-specific environmental data are to be used.
Due to the structural redundancy and relative ease of inspection inherent in typical hull structures
of ship-type installations, there is no further need to apply additional factors of safety above what
is already built into the fatigue classification curves cited in the above reference. However, for
areas of the structure which are non-inspectable or “critical”, such as in way of the connections to
the mooring or production systems (see 5A-2-1/5.11), additional factors of safety should be
considered.
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Section 1 General 5A-2-1
Any areas determined to be critical to the structure are to be free of cracks, and the effects of stress
risers should be determined and minimized. Critical areas may require special analysis and survey.
For an existing classed vessel being converted to FPI service, the minimum fatigue lives of the
structural components covered in 5A-2-1/5.11 can be less than 20 years as mentioned above.
See also 5A-2-1/5.9.3 for revised target minimum fatigue life for an existing vessel being accepted as an
FPI conversion.
Two major purposes for this review are to assess the adequacy of the hull girder and local strength, and to
“benchmark” the values upon which local scantling renewals are to be based for future in-service surveys.
For this latter purpose, several approaches which can be applied are listed in 5A-2-1/7.3.
An existing vessel can be sorted into one of three basic categories, as follows.
a) Vessel satisfies ABS Rules from its original classification [✠ Maltese Cross in the classification
symbol and not accepted under 1-1-4/7.5 of the ABS Rules for Conditions of Classification (Part
1)]. Note: ABS Rules also includes IACS Common Structural Rules for Double Hull Oil Tankers
(ABS Marine Vessel Rules Part 5A)
b) Vessel currently classed by an IACS member or taken into ABS classification under 1-1-4/7.5 of
the ABS Rules for Conditions of Classification (Part 1).
c) Vessel was never classed by an IACS member.
A vessel in category (a) or (b) can be considered for an FPI conversion. The acceptance criteria to be
applied to a category (c) vessel will based on special consideration determined in consultation with ABS.
i) ABS Rules from the year of build of the vessel with ABS permissible corrosion limits for renewal;
or
ii) ABS current Rules with ABS permissible corrosion limits for renewal; or
iii) The prior IACS member’s approved scantlings (or as-built values) using that society’s permissible
corrosion limits for renewal. However the permissible corrosion limits for the longitudinal
members are to be based on ABS limits for the year of build of the vessel if the IACS member
society's limits are greater.
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Section 1 General 5A-2-1
When the acceptance criteria is based on i), ii) or iii), the renewal scantlings for plates and stiffeners in the
deck and bottom structure, within 0.15 Depth from deck and bottom, and for plates in side shell and
longitudinal bulkheads must be established at the time of conversion. The allowable material diminution of
these plates and stiffeners is to be based on the smaller of:
The combination of the variety of ways to review local scantlings and the permissibility to account for site-
dependent effects on global and local hull structural strength requirements can lead to a range of acceptable
procedures.
If it is desired to account for the on-site environmental effects and how these affect the required scantlings,
it will be necessary to establish the required renewal scantlings on this basis. This results in a reassessment
of the hull structure design to establish the converted structure’s renewal scantlings. The acceptance
criteria for the hull structure are defined in 5A-2-1/5.
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Section 1 General 5A-2-1
Partial cropping and renewal is primarily a matter of: proper welding technique, selection of an
adequately sized plate insert and the appropriate nondestructive examination (NDE) of repaired
areas.
Cleaning out and covering with special coating without use of filler or weld build-up need only be
limited by the maximum allowable depth of the pits (or allowable minimum remaining thickness
of the bottom plating) permitted from a strength or pollution risk standpoint. The allowable loss of
bottom cross-sectional area must also be considered.
Use of plastic compound filler, such as epoxy, can be considered similar to 5A-2-1/9.5.1(b)
because no strength credit is given to the filler material.
Filling with welding warrants more serious consideration. Suggested welding practices for bottom
plating are noted below.
It is recommended that pit welding in bottom plating be built up at least 3 mm (0.125 in.) above
the level of the surrounding plating and then ground flush. This is mandatory for: higher-strength
steels grades D and E, for very small areas (less than 75 mm (3 in.) in diameter and for such
welding done afloat.
Pitted areas are to be thoroughly cleaned of rust, oil and cargo residues prior to welding.
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Section 1 General 5A-2-1
When welding, the filler metal grade appropriate to the pitted base metal and preheating, if
applicable, are to be employed.
For welding below the waterline of an installation afloat, properly dried low hydrogen electrodes
are to be used. The pitted areas against water backing are to be preheated sufficiently to drive off
any moisture that might be present. The preheat is to cover at least 102 mm (4 in.) of the material
surrounding the welding or four times the material thickness, whichever is greater.
A layer of weld metal is to be deposited along a spiral path to the bottom center of the pitted
excavation. The slag is to be completely removed and the next successive layer is to be similarly
deposited to build up the excavation at least 3 mm (0.125 in.) above the level of the surrounding
plating.
For extensive pit repairs (i.e., greater than 20% intensity) of steel grades D, E and higher strength
steel, welding against water backing is not recommended.
All welds to pitted areas in bottom plating are to be subject to nondestructive examination with
particular attention to boundaries of the welded areas and at intersections of the welded areas and
existing structural welding. Also, for welds of higher-strength steels, the NDE method is to be
suitable for detecting sub-surface defects.
9.5.5(h) Coating.
In order to reduce the likelihood of possible galvanic attack at the boundaries of built-up areas,
coating over the area with a compound such as epoxy/glass flake should be considered. Also,
where the pitting is in small areas of coating breakdown, it is essential to restore the coating intact
in order to avoid the possible rapid corrosion of small bare areas in large protected areas (area
ratio effect).
9.5.5(i) Doublers.
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Chapter 2 Additional Design Considerations for Conversions to FPI
Section 1 General 5A-2-1
FIGURE 1
Procedure for Hull Structure Evaluation of
Existing Vessel Converting to FPI (December 2008)
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PART
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CHAPTER 2 Additional Design Considerations for Conversions
to FPI
1 Introduction
Major aspects associated with a conversion include an existing vessel’s original design and the basis of the
design such as design criteria, vessel’s classification, etc., its age, condition, maintenance and operational
history as well as the design, survey and maintenance requirements for the converted structure.
The relative importance of these aspects are influenced by the structure’s intended service, strength and
fatigue requirements, and regulatory/certification requirements.
The minimum renewal values as described in 5A-2-1/5 provide a baseline condition for the FPI installation
as they are the minimum scantling requirements for classification. Also, based on the future anticipated
corrosion expected to occur over the design life at the FPI site, the required minimum scantlings at the time
of conversion can be determined.
1) ABS Eagle FPSO SEAS software is employed for calculation of Environmental Severity Factor
(ESFs) based on the environmental conditions as specified in 3-2-3/3.
2) Determination of reassessed scantlings:
a) Assign initial input scantlings by reducing deck and bottom plating by 15%-20% of the
as-built scantlings and using as-built scantlings for stiffeners.
b) Calculate the hull girder section modulus and individual stiffener section modulus.
c) Determine the hull girder and local strength requirements for the site specific offshore
location.
d) Check if the input scantlings meet both hull girder and local strength requirements. If not,
adjust input scantlings and go back to step 2b).
e) As an option, the input scantlings can be further adjusted provided hull girder and local
strength requirements are satisfied.
f) Determine the initial reassessed scantlings as the input scantlings.
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Section 2 Steel Renewal Assessment (December 2008) 5A-2-2
a) Check if reassessed scantlings meet hull girder bending strength requirement for
inspection, repair, and transit condition.
b) Check if reassessed scantlings meet global hull girder and local scantling requirements.
c) Check if reassessed scantlings meet hull girder ultimate strength requirement as per
5A-3-3/3.5.
d) Check if reassessed scantlings meet hull girder shear strength requirement.
e) Check if reassessed scantlings meet the sloshing strength requirements for tank boundary
members.
If any one of the above requirements of the ISE phase is not met, adjust reassessed scantlings and
go back to step 2(b)
5) Output renewal table, where the following information are at least included:
a) Reassessed & renewal hull girder SM for deck and bottom
b) Tabulate preliminary results of individual members as follows:
The above procedure is an iterative procedure as it requires several strength and buckling requirements to
be satisfied. The flow chart in 5A-2-2/3.5 TABLE 1 illustrates the iterative steps necessary to determine
the reassessed and renewal scantlings within 0 . 4L amidships
The procedure described above determines the reassessed and renewal scantlings within 0 . 4L amidships.
The reassessed and renewal scantlings for the entire cargo block can also be determined using a similar
procedure. To do so requires that the reassessed scantlings between 0 . 4L amidships and the ends of the
cargo block be calculated using the same procedure as described above, except that the bending moments
and local loads for scantling requirements at specific locations between 0 . 4L amidships and cargo block
ends are applied in the procedure rather than the bending moments and local loads for scantling
requirements required amidships. The reassessed scantlings in the cargo block region are to be verified by
finite element analysis (TSA).
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Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment (December 2008) 5A-2-2
outside the cargo block region, then the as-built scantlings at 0 . 125L from the ends will be the reassessed
scantlings at that location. The renewal scantlings will then be determined from the reassessed scantlings
If there is an increase or decrease in vessel length due to conversion the scantlings 0 . 125L from the ends
should be assessed for the new length. Where an increase in length occurs it may be necessary to either
modify the structure or consider early renewal for the scantlings at the ends.
3.5 Minimum Renewal Scantlings between 0.4L Amidships and 0.125L from the Ends
If the reassessed and renewal scantlings of the cargo block have been determined by the procedure
described in 5A-2-2/3.1, the reassessed and renewal scantlings have already been determined. If not, the
continuous longitudinal members of the hull girder are to be maintained throughout 0 . 4L amidships, and
then may be gradually tapered beyond 0 . 4L provided local strength and hull girder requirements are
satisfied.
Where the scantlings are based on the still-water bending moment envelope curves, items included in the
hull girder section modulus amidships are to be extended as necessary to meet the hull girder section
modulus required at the location being considered.
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Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment (December 2008) 5A-2-2
FIGURE 1
Determination of Reassessed and Renewal Scantlings for Ship-Type FPI
Conversions within
0.4L Amidships – Flow Chart(1)(1 July 2009)
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Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment (December 2008) 5A-2-2
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Section 2 Steel Renewal Assessment (December 2008) 5A-2-2
Notes:
1 See 5A-2-2/3.5 TABLE 1 for Individual Wastage Allowances
2 If the stiffener is bulb type, the reassessed scantling for flange of stiffeners is taken as the as-built scantling.
3 See 5A-2-2/3.5 TABLE 1
4 Renewal table should include at least reassessed and renewal hull girder SM for deck and bottom as well asthe
following individual member information: Member Identification, As-built Scantlings, ReassessedScantlings
(rounded to the nearest 0.5 mm), Renewal Scantlings, Substantial Scantlings, User-definedAnticipated Corrosion,
Yard Required Scantlings.
5 Reassessed net scantlings used in finite element analysis are the net scantlings of the minimum of thereassessed
(round to the nearest 0.5 mm) and as-built scantlings.
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Section 2 Steel Renewal Assessment (December 2008) 5A-2-2
where
dw = depth of web plate, in mm
TABLE 1
Individual Wastage Allowances, Newbuilds and Vessels Converted
to FPI, 90 meters and Over (1, 2, 3)(1 July 2012)
Continuous Long’l Hatch Coamings & Above 20% ----- 20% -----
Deck Box-Girders
Deck Plates within Line of Hatches and at 30% 30% 30% 30%
Ends.
Forecastle, Poop and Bridge Deck Plates; 30% 30% 30% 30%
Superstructure End Bulkheads
Top Strake of Longitudinal Bulkheads and Top 20% 20% 20% 20%
Strake of Topside Tank Sloping Plating
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Chapter 2 Additional Design Considerations for Conversions to FPI
Section 2 Steel Renewal Assessment (December 2008) 5A-2-2
Other Plates of Longitudinal Bulkheads, 20% 25%, 20% for 25% 25%,
Topside Tank Sloping Plating, Hopper Tank transverse
Sloping Plating and Transverse Bulkheads bulkheads only
Hatch Covers, Hatch coamings and brackets 30% 30% 30% 30%
Notes:
1 (1 July 2009) The individual wastage allowances are acceptable, provided the SM is not less than 90% of the
greater SM required: a) at the time of new construction or conversion or b) by 5A-1-2/1 of these Rules.
2 For tankers 130 m in length and above and over 10 years of age, sectional area calculations are to be carried out
by an ABS Technical Office.
3 For vessels built to other society rules, the Technical Office carrying out the initial plan review is to be contacted
for wastage allowances.
4 Keel plates are to be renewed when they reach the minimum allowed thickness for adjacent bottom plating.
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PART
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CHAPTER 2 Additional Design Considerations for Conversions
to FPI
1 Introduction
An existing vessel structure will have accumulated some fatigue damage due to the prior service as well as
steel wastage due to corrosion and wear. In order to account for the fatigue damage that has occurred and
to determine the remaining fatigue life, a fatigue assessment of structural connection details shall be
performed by the following steps:
● Determine the fatigue damage that has occurred due to the prior service as a trading vessel, and at a
previous installation site, if applicable.
● Determine the fatigue damage that will occur during transit to the installation site.
● Calculate the total fatigue damage exerted by the connection details during the above service.
● Calculate the remaining fatigue life in the connection details of the longitudinal stiffeners for the site
specific operation of the FPI.
● Develop renewal or reinforcement requirements for any stiffener connection that does not show
adequate remaining fatigue life at the installation site.
therefore
where
LR, PostConv = remaining fatigue life for on-site operation, post conversion
LP, PostConv = predicted (design) fatigue life for on-site operation, post conversion
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Section 3 Fatigue Consideration (Remaining Fatigue Life) (December 2008) 5A-2-3
where
LR, PostConv = site specific post conversion remaining fatigue life of the unaltered connection
SHis Site − i = number of service years for the i-th historical site
LP, Tanker = predicted fatigue life for the tanker phase based on North Atlantic environment
LP, Site = predicted fatigue life for the historical site based on North Atlantic environment
LP, Trasit = predicted fatigue life for the transit phase based on North Atlantic environment
αRoute − i = environmental severity factor for the i-th historical route, see 5A-3-A1/5
αHis Site i = environmental severity factor for the i-th historical site, see 5A-3-A1/5
αTransit = environmental severity factor for the transit condition, see 5A-3-A1/5
The expression ∑ (SRoute − i /αRoute − i) and ∑ (SHis Site − i /αHis Site i) are the weighted average for the
various routes and historical sites for each longitudinal stiffener connection calculated by the ABS Eagle
FPSO ISE and SEAS software.
The calculation of the remaining fatigue life is used only for the connection details that existed prior to
conversion and were not modified in any way during the conversion. For connection details on new
longitudinal members that are added or details that have been modified during the conversion, the
predicted or design fatigue life calculated for the post conversion site specific environment will be
applicable.
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Section 3 Fatigue Consideration (Remaining Fatigue Life) (December 2008) 5A-2-3
screening process, a more refined fatigue assessment based on the hot spot stress is performed using a fine
mesh finite element analysis of the connection detail. The method used to account for prior service and
remaining fatigue life is the same as described for longitudinal stiffener connections in 5A-2-3/3.
The expression ∑ ((SRoute − i /20) × DMRoute − i) and ∑ ((SHis Site − i /20) × DMHis Site − i) are the
weighted average for the various routes and historical sites calculated based on weighted beta values from
the ABS Eagle FPSO SEAS software.
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PART
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CHAPTER 2 Additional Design Considerations for Conversions
to FPI
1 Application
These requirements apply to plate panels and longitudinals subject to hull girder bending and shear
stresses.
tb 2
σE = 0 . 9mE s N/mm2 (kgf/mm2, psi)
s 2 2 2.1
m=c 1+ ℓ ψ + 1.1 for 0 ≤ ψ ≤ 1
where
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Chapter 2 Additional Design Considerations for Conversions to FPI
Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling 5A-2-A1
Determination (See 5A-2-2/Figure 1) (December 2008)
3.1.2 Shear
The ideal elastic buckling stress is given by:
tb 2
τE = 0 . 9ktE s N/mm2 (kgf/mm2, psi)
where
s 2
kt = 5 . 34 + 4 ℓ
where
Ia = moment of inertia, in cm4 (in4), of longitudinal, including plate flange and calculated
with renewal thickness, as specified in 5A-2-A1/3.1.1
A = cross-sectional area, in cm2 (in2), of longitudinal, including plate flange and calculated
with renewal thickness, as specified in 5A-2-A1/3.1.1
ℓ = unsupported span, in m (ft), of longitudinal
c1 = 1000 (1000, 14.4)
E = as defined in 5A-2-A1/3.1.1
3.3.2 Torsional Buckling Mode (1 July 2009)
The ideal elastic buckling stress for the torsional mode is given by:
π2EIw I
σE = m2 + K
+ 0 . 385E I t N/mm2 (kgf/mm2, psi)
10c1Ipℓ2 m2 p
where
Cℓ4
K = c2
π4EIw
ℎwtw3
= c3 for flat bars (slabs)
3
tf
= c3 13 ℎwtw
3
+ bftf3 1 − 0 . 63 b for flanged profiles
f
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Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling 5A-2-A1
Determination (See 5A-2-2/Figure 1) (December 2008)
3 2
bfℎw
c4 2 tf bf2 + 2bfℎw + 4ℎw
2
= 12 bf + ℎw for angles and bulb profiles
+ 3twbfℎw
c4 = 10-6 (10-6, 1.0)
ℎw = web height, in mm (in.)
tw = web renewal thickness, in mm (in.)
bf = flange width, in mm (in.)
tf = flange renewal thickness, in mm (in.). For bulb profiles the mean thickness of the bulb
may be used.
ℓ = unsupported span of profile, in m (ft)
s = spacing of profiles, in mm (in.)
C = spring stiffness exerted by supporting plate panel
3
kpEtp
3 N (kgf, lbf)
= 1 . 33kpℎwtp
3s 1 +
3
stw
tw 2
σE = 3 . 8CE ℎw N/mm2 (kgf/mm2, psi)
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Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling 5A-2-A1
Determination (See 5A-2-2/Figure 1) (December 2008)
where
For flanges on angles and T-sections of longitudinals, the following requirements will apply:
bf
tf ≤ 15
where
bf = flange width, in mm (in.), for angles, half the flange width for T-sections.
tf = flange renewal thickness, in mm (in.)
TABLE 1
Number of Half Waves (December 2008)
0<K≤4 4 < K ≤ 36 36 < K ≤ 144 144 < K ≤ 400 (m − 1)2m2 < K ≤ m2(m + 1)2
m 1 2 3 4 m
5.1 Compression
The critical buckling stress in compression, σc, is determined as follows:
σF
σc = σE when σE ≤ 2
σF σF
= σF 1 − 4σE when σE > 2
where
σF = yield stress of material, in N/mm2 (kgf/mm2, psi). σF may be taken as 235 N/mm2 (24 kgf/mm2,
34,000 psi) for mild steel.
σE = ideal elastic buckling stress calculated according to 5A-2-A1/3
5.3 Shear
The critical buckling stress in shear, τc, is determined as follows:
τF
τc = τE when τE ≤ 2
τF τF
= τF 1 − 4τE when τE > 2
where
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Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling 5A-2-A1
Determination (See 5A-2-2/Figure 1) (December 2008)
σF
τF = 3
σF = as given in 5A-2-A1/5.1
τE = ideal elastic buckling stress in shear calculated according to 5A-2-A1/3.1.2
7 Working Stress
where
Msw = maximum still water bending moment at installation site, in kN-m (tf-m, Ltf-ft)
Mw = wave bending moment, as given in 3-2-1/3.7.1(a) of the Marine Vessel Rules, in kN-m
(tf-m, Ltf-ft)
In = moment of inertia of the hull girder based on the reassessed gross scantlings, in cm4 (in4)
y = vertical distance, in m (ft), from the neutral axis to the considered point
Q = as defined in 3-2-1/5.3 of the Marine Vessel Rules (1.0 for ordinary strength steel)
c5 = 105 (105, 322,560)
βVBM = ESF for vertical bending moment, as defined in 5A-3-A1/3
Mw and Msw are to be taken as sagging or hogging bending moments, respectively, for members above or
below the neutral axis.
Fsw + βVSFFw ms
τa = c6 2tsI N/mm2 (kgf/mm2, psi)
where
I = moment of inertia of the hull girder section based on the reassessed gross scantlings, in
cm4 (in4), at the section under consideration.
ms = first moment, in cm3 (in3), about the neutral axis of the area of the effective
longitudinal material between the horizontal level at which the shear stress is being
determined and the vertical extremity of effective longitudinal material, taken at the
position under consideration.
ts = gross thickness of the side shell plating, in cm (in.), at the position under consideration.
Fsw = hull girder shearing force in still water, in kN (tf, Ltf)
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Appendix 1 Buckling Strength of Longitudinal Members Applied to Reassessed Scantling 5A-2-A1
Determination (See 5A-2-2/Figure 1) (December 2008)
Fw = Fwp or Fwn, in kN (tf, Ltf), as specified by 3-2-1/3.5.3 of the Marine Vessel Rules,
depending upon loading
c6 = 10 (10, 2240)
βVSF = ESF for vertical shear force, as defined in 5A-3-A1/3
9 Scantling Criteria
σc ≥ βσa
where
The critical buckling stress, τc, of plate panels (as calculated in 5A-2-A1/5.3) is to be such that:
τc ≥ τa
where
τa = working shear stress in the plate panel under consideration, in N/mm2 (kgf/mm2, lbf/in2), as
determined by 5A-2-A1/7.3
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PART
5A
CHAPTER 3 Structural Design Requirements
CONTENTS
SECTION 1 General .............................................................................................163
1 Design Considerations and General Requirements................... 163
1.1 General (December 2008)............................................. 163
1.3 Initial Scantling Requirements (December 2008).......... 163
1.5 Strength Assessment – Failure Modes (December
2008)..............................................................................163
1.7 Net Scantlings and Nominal Design Corrosion
Values (NDCV) (1 July 2012).........................................163
1.9 Application (1 July 2012)............................................... 166
1.11 Internal Members (2002)............................................... 167
1.13 Breaks............................................................................168
1.15 Variations....................................................................... 168
1.17 Loading Guidance (1997).............................................. 169
1.19 Pressure-Vacuum Valve Setting (1993)......................... 169
1.21 Protection of Structure................................................... 169
1.23 Aluminum Paint..............................................................169
3 Special Requirements for Deep Loading.................................... 169
3.1 General (2003)...............................................................169
3.3 Machinery Casings........................................................ 169
3.5 Access (1998)................................................................169
3.7 Hatchways..................................................................... 169
3.9 Freeing Arrangements................................................... 169
3.11 Flooding (2003)..............................................................170
3.13 Ventilators (2003)...........................................................170
5 Arrangement (1994)....................................................................170
5.1 General.......................................................................... 170
5.3 Subdivision.................................................................... 170
5.5 Cofferdams.................................................................... 170
5.7 Gastight Bulkheads........................................................170
5.9 Cathodic Protection (1996)............................................ 170
5.11 Ports in Pump Room Bulkheads....................................171
5.13 Location of Cargo Oil Tank Openings............................ 171
5.15 Structural Fire Protection............................................... 171
5.17 Allocation of Spaces (1994)...........................................171
5.19 Access to Upper Parts of Ballast Tanks on Double
Hull Ship-type Installations (1993)................................. 172
5.21 Access to All Spaces in the Cargo Area (1 October
1994)..............................................................................172
5.23 Duct Keels or Pipe Tunnels in Double Bottom (2000)... 172
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5.25 Ventilation (1996)...........................................................172
5.27 Pumping Arrangements................................................. 173
5.29 Electrical Equipment...................................................... 173
5.31 Testing........................................................................... 173
5.33 Machinery Spaces......................................................... 173
5.35 Produced Water Tanks...................................................173
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13 Impact Loads.............................................................................. 219
13.1 Impact Loads on Bow (2016).........................................219
13.3 Bottom Slamming (1 July 2012).....................................221
13.5 Bowflare Slamming........................................................223
13.7 Green Water on Deck (31 March 2007).........................227
15 Deck Loads (2002)..................................................................... 229
15.1 General.......................................................................... 229
15.3 Loads for On-Site Operation (December 2008).............229
15.5 Loads in Transit Condition............................................. 230
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FIGURE 12 Location of Tank for Nominal Pressure Calculation (1997) 197
FIGURE 13 Vertical Distribution of Equivalent Slosh Pressure Head,
ℎe (1995)............................................................................215
FIGURE 14 Horizontal Distribution of Simultaneous Slosh Pressure
Heads,ℎc(ϕsθs) or ℎt(ϕsθs) (1995)................................. 216
FIGURE 15 Definitions for Opening Ratio, a (1995)..............................217
FIGURE 16 Opening Ratio, (1995).......................................................217
FIGURE 17 Dimensions of Internal Structures (1995)..........................218
FIGURE 18 Loading Patterns for Sloshing Load Cases (1 July 2009).. 219
FIGURE 19 Definition of Bow Geometry (2000)................................... 220
FIGURE 20 Distribution of Bottom Slamming Pressure Along the
Section Girth (2000)........................................................... 223
FIGURE 21 Definition of Bowflare Geometry for Bowflare Shape
Parameter (2000)............................................................... 226
FIGURE 22 Ship-Type Installation Stem Angle, γ............................... 227
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11.3 Deck Transverses and Deck Girders – Loading
Pattern 1 (1 July 2012).................................................. 261
11.5 Deck Transverses and Deck Girders – Loading
Pattern 2 (1 July 2012).................................................. 265
11.7 Web Sectional Area of Side Transverses...................... 272
11.9 Minimum Thickness for Web Portion of Main
Supporting Members (1997).......................................... 273
11.11 Proportions.................................................................... 274
11.13 Brackets.........................................................................275
11.15 Web Stiffeners and Tripping Brackets........................... 275
11.17 Slots and Lightening Holes............................................ 276
13 Longitudinal and Transverse Bulkheads.....................................277
13.1 Longitudinal Bulkhead Plating (December 2008).......... 277
13.3 Transverse Bulkhead Plating (1999)..............................279
13.5 Longitudinals and Vertical/Horizontal Stiffeners (1
July 2005)...................................................................... 280
15 Bulkheads – Main Supporting Members (1995)......................... 282
15.1 General.......................................................................... 282
15.3 Vertical Web on Longitudinal Bulkhead......................... 282
15.5 Horizontal Girder on Transverse Bulkhead....................285
15.7 Vertical Web on Transverse Bulkhead...........................287
15.9 Minimum Web Thickness, Proportions, Brackets,
Stiffeners, Tripping Brackets, Slots and Lightening
Holes..............................................................................288
15.11 Cross Ties (1997).......................................................... 288
15.13 Nontight Bulkheads (1 July 2012)..................................289
17 Corrugated Bulkheads (1997).....................................................289
17.1 General.......................................................................... 289
17.3 Plating (1999)................................................................ 289
17.5 Stiffness of Corrugation (1999)......................................291
17.7 Bulkhead Stools.............................................................294
17.9 End Connections (1 July 2001)......................................294
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FIGURE 4 ........................................................................................... 243
FIGURE 5 Unsupported Span of Longitudinal (1995)......................... 252
FIGURE 6 Effective Breadth of Plating be(1 July 2009).......................253
FIGURE 7 Definitions of a3, ℓs and bs(1 July 2009)............................. 254
FIGURE 8 Deck Transverse – Definition of Parameters (1 July 2012)272
FIGURE 9 Effectiveness of Brackets (1 September 2007)..................276
FIGURE10 Definition of Parameters for Corrugated Bulkhead
Definition(Ship-type Installations without Longitudinal Bulkhead
at Centerline) (1 September 2007).....................................296
FIGURE 11 Definition of Parameters for Corrugated Bulkhead
(Ship-type Installations with Longitudinal Bulkhead at
Centerline) (1 September 2007).........................................297
FIGURE 12 Corrugated Bulkhead End Connections.............................298
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 155
11.1 Methods of Approach and Analysis Procedures (1
July 2012)...................................................................... 326
11.3 3D Finite Element Models (1 July 2012)........................326
11.5 Local Structural Models (December 2008).................... 326
11.7 Load Cases (December 2008).......................................326
13 Critical Areas (December 2008)................................................. 327
13.1 General.......................................................................... 327
13.3 Strength Evaluation....................................................... 327
13.5 Fatigue Evaluation......................................................... 328
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SECTION 6 Application to Single Hull Ship-Type Installations ...................... 348
1 General....................................................................................... 348
1.1 Nominal Design Corrosion Values (December 2008).... 348
1.3 Load Criteria.................................................................. 348
1.5 Strength Criteria.............................................................348
3 Main Supporting Structures........................................................ 349
3.1 Bottom Transverses.......................................................349
3.3 Bottom Girders (1 July 2012).........................................350
3.5 Side Transverses........................................................... 353
3.7 Deck Transverses – Loading Pattern 1 (1 July 2012)....355
3.8 Deck Transverses – Loading Pattern 2 (1 July 2012)....358
3.9 Longitudinal Bulkhead Vertical Webs............................ 362
3.10 Horizontal Girder on Transverse Bulkhead (1 July
2012)..............................................................................364
3.11 Other Main Supporting Members (1 July 2012).............366
3.13 Proportions.................................................................... 366
5 Strength Assessment..................................................................366
5.1 General.......................................................................... 366
5.3 Special Considerations.................................................. 366
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1.3 Applicability (1995)........................................................ 371
1.5 Loadings (1995).............................................................371
1.7 Effects of Corrosion (1995)............................................371
1.9 Format of the Criteria (December 2008)........................371
3 Connections to be Considered for the Fatigue Strength
Assessment ............................................................................... 371
3.1 General (1995)...............................................................371
3.3 Guidance on Locations (1995).......................................372
5 Fatigue Strength Assessment.....................................................377
5.1 Assumptions (1995).......................................................377
5.3 Criteria (December 2008).............................................. 377
5.5 Long Term Stress Distribution Parameter, γ (2002).......377
5.7 Cumulative Fatigue Damage (1 July 2012)................... 378
7 Fatigue Inducing Loads and Determination of Total Stress
Ranges ...................................................................................... 382
7.1 General (1995)...............................................................382
7.3 Wave-induced Loads – Load Components (1995)........ 382
7.5 Fatigue Assessment – Loading Conditions
(December 2008)...........................................................383
7.7 Primary Stress f d 1 (1995)............................................390
7.9 Secondary Stress f d 2.................................................. 390
7.11 Additional Secondary Stresses f d 2 * and Tertiary
Stresses f d 3.................................................................390
9 Resulting Stress Ranges............................................................ 393
9.1 Definitions (December 2008)......................................... 393
11 Determination of Stress Concentration Factors (SCFs)............. 395
11.1 General (1995)...............................................................395
11.3 Sample Stress Concentration Factors (SCFs) (1 July
2001)..............................................................................395
13 Stress Concentration Factors Determined From Finite
Element Analysis ....................................................................... 401
13.1 Introduction (1995).........................................................401
13.3 S-N Data (1995).............................................................401
13.5 S-N Data and SCFs (2003)............................................402
13.7 Calculation of Hot Spot Stress for Fatigue Analysis
(December 2008)...........................................................404
15 Fatigue Assessment of Structures Considering Low Cycle
Fatigue (December 2008)...........................................................405
15.1 Introduction.................................................................... 405
15.3 Applicability....................................................................405
15.5 Loads............................................................................. 405
15.7 Selection of Loading Conditions for Low Cycle
Fatigue (1 July 2009)..................................................... 405
15.9 Acceptance Criteria....................................................... 406
15.11 Fatigue Assessment Methods....................................... 406
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17 Low Cycle Fatigue Damage (December 2008)...........................407
17.1 Low Cycle Fatigue Load................................................ 407
17.3 Loading Conditions........................................................ 407
17.5 Stress Range Calculation.............................................. 407
19 Combined Fatigue Damage (December 2008)........................... 411
21 Fatigue Strength Assessment for Service as a Trading
Vessel (December 2008)............................................................ 412
21.1 Cumulative Fatigue Damage for Trading Vessels..........412
21.3 Fatigue Assessment Zones and Controlling Load
Combination for Vessels................................................ 413
21.5 Definitions for Resulting Stress Ranges for Trading
Vessels.......................................................................... 414
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FIGURE 12 (1995).................................................................................404
FIGURE 13 (December 2008)............................................................... 404
FIGURE 14 Sample Functions of SW and SB(December 2008)............. 408
FIGURE 15 A Single Loading/Offloading Cycle (December 2008)........408
FIGURE 16 ke as a Function of SE(December 2008).............................410
FIGURE 17 Low Cycle Fatigue Design Curve (December 2008).......... 411
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13.1 Combined Load Cases and Loading Pattern.................430
13.3 Sloshing Load Cases.....................................................431
13.5 Target Hull Girder Vertical Bending Moment and
Vertical Shear Force (1 July 2012)................................ 431
13.7 Target Hull Girder Horizontal Wave Bending Moment
(1 July 2012).................................................................. 432
15 Procedure to Adjust Hull Girder Shear Force and Bending
Moment.......................................................................................432
15.1 General (1 July 2012).................................................... 432
15.3 Shear Force and Bending Moment due to Local Loads 432
15.5 Procedure to Adjust Vertical Shear Force Distribution
to Target Values (1 July 2012)....................................... 433
15.7 Procedure to Adjust Vertical and Horizontal Bending
Moments to Target Values (1 July 2012)....................... 438
17 Boundary Conditions.................................................................. 440
17.1 General (1 July 2012).................................................... 440
17.3 Calculation of Spring Stiffness.......................................442
19 Validation of 3-D Global Response.............................................443
19.1 Correlation with Beam Theory....................................... 443
19.3 Additional Remarks........................................................444
21 Detailed Stress Assessment – Local FEA.................................. 444
21.1 General.......................................................................... 444
21.3 Analysis Model...............................................................444
21.5 Analysis Criteria.............................................................445
23 Fatigue Assessment – Fatigue FEA (1 July 2009)..................... 445
23.1 General.......................................................................... 445
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FIGURE 7 Distribution of Adjusting Vertical Force at Frames and
Resulting Shear Force Distributions (December 2008)......436
FIGURE 8 Distribution of Adjusting Load on a Transverse Section
(December 2008)............................................................... 437
FIGURE 9 Spring Constraints at Model Ends (December 2008).........441
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PART
5A
CHAPTER 3 Structural Design Requirements
SECTION 1 General
1.5.3 Fatigue
The fatigue strength of structural details and welded joints in highly stressed regions is to be
analyzed in accordance with 5A-3-4/9.
1.7 Net Scantlings and Nominal Design Corrosion Values (NDCV) (1 July 2012)
1.7.1 General
The “net” thickness or scantlings correspond to the minimum strength in Part 5A, Chapter 3
regardless of the design service life of the installation. In addition to the coating protection
specified in the Rules for all ballast tanks, minimum corrosion values for plating and structural
members as given in 5A-3-1/1.7.2(d) TABLE 1 and 5A-3-1/1.7.2(d) FIGURE 1 are to be added to
the net scantlings. These minimum corrosion values are intended for a design service life of 20
years. Where the design life is greater than 20 years, the minimum corrosion values of the hull
structure are to be increased in accordance with 5A-3-1/1.7.2. These minimum values are
introduced solely for the purpose of scantling requirements and strength criteria as indicated in
5A-3-1/1.1, and are not to be interpreted as renewal standards.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
In view of the anticipated higher corrosion rates for structural members in some regions, such as
highly stressed areas, additional design margins should be considered for the primary and critical
structural members to minimize repairs and maintenance costs. The beneficial effects of these
design margins on reduction of stresses and increase of the effective hull girder section modulus
can be appropriately accounted for in the design evaluation.
1.7.2 Nominal Design Corrosion Values for Design Life Greater than 20 Years
When the structural design life is greater than 20 years, the nominal design corrosion values
(NDCV) of the hull structure are to be increased from those in 5A-3-1/1.7.2(d) TABLE 1 as
follows:
1.7.2(a) For plating and structural members with 2.0 mm (0.08 in.) NDCV for 20-years design
life, additional 0.1 mm (0.004 in.) per year for design life greater than 20-years. For example, 2.5
mm (0.1 in.) NDCV for 25-year design life.
1.7.2(b) For plating and structural members with 1.5 mm (0.06 in.) NDCV for 20-years design
life, additional 0.075 mm (0.003 in.) per year for design life greater than 20-years. For example,
1.875 mm (0.075 in.) NDCV for 25-year design life.
1.7.2(c) For plating and structural members with 1.0 mm (0.04 in.) NDCV for 20-years design
life, additional 0.05 mm (0.002 in) per year for design life greater than 20-years. For example,
1.25 mm (0.05 in.) NDCV for 25-year design life.
1.7.2(d) For void spaces, no change in NDCV as it is considered independent of design life.
The NDCV values are to be considered minimum nominal design corrosion values. Actual
corrosion could be more or less than the NDCV values. The designer or owner may specify
additional design corrosion margins based on maintenance plans.
Note:
Local allowable wastage allowance of plates and stiffeners for floating installations designed for uninterrupted
operation on-site without any drydocking and having a design life longer than 20 years is described in
7-2-6/3.1.10.
The rounding of the calculated thickness is to be the nearest half millimeter. For example:
When the difference between the required net thickness and the offered net thickness is less than
0.25 mm, the offered net thickness is acceptable if the rounded required gross thickness is smaller
or equal to the offered gross thickness.
For US customary unit system, a similar exercise is to be carried out as described in the above for
the Metric unit system.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
TABLE 1
Nominal Design Corrosion Values (NDCV) (1 July 2012)
Transverse Bulkhead Between cargo tanks 1.0 (0.04) N.A. 1.0 (0.04)
Plating
Other Plating 1.5 (0.06) 1.0 (0.04)
Transverse & Longitudinal Deck 1.5 (0.06) 2.0 (0.08) 1.0 (0.04)
Supporting Members
Double Bottom Tanks Internals ( Floors and N.A. 2.0 (0.08) 1.0 (0.04) (5)
Girders)
Double Bottom Tanks Internals (Stiffeners) N.A. 2.0 (0.08) 1.0 (0.06)
Vertical Stiffeners and Supporting Members 1.0 (0.04) 1.0 (0.04) 1.0 (0.04)
Elsewhere
Notes:
1 It is recognized that corrosion depends on many factors including coating properties, cargo composition,
inert gas properties and temperature of carriage, and that actual wastage rates observed may be
appreciably different from those given here.
2 Pitting and grooving are regarded as localized phenomena and are not covered in this table.
3 For nominal design corrosion values for single hull ship-type installations, see Section 5A-3-6.
4 (1 July 2012) Side stringer plating in Void Space: Watertight adjacent to ballast tank 1.5 mm (0.06),
Non-Tight: 1.0 mm (0.04).
5 (1 July 2012) Watertight bottom girder adjacent to ballast tank: 1.5 mm (0.06).
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
FIGURE 1
Nominal Design Corrosion Values (NDCV) (December 2008)
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
Double hull ship-type installation is a monohull having full depth wing water ballast tanks or
other non-cargo spaces, and full breadth double bottom water ballast tanks or other non-cargo
spaces throughout the cargo area, intended to prevent or at least reduce the liquid cargo outflow in
an accidental grounding or collision. The size and capacity of these wing/double bottom tanks or
spaces are to comply with MARPOL 73/78 and national Regulations, as applicable.
A Double side, single bottom ship-type installation is a monohull having full depth wing water
ballast tanks or other non-cargo spaces and single bottom structure.
A Single hull ship-type installation is a monohull that does not have double side and double
bottom spaces fitting the above definitions of Double hull ship-type installation.
For longitudinals, frames and stiffeners, the section modulus may be obtained by the following
equation:
SM = αθSM90
where
αθ = 1 . 45 − 40 . 5/θ
The effective web section area may be obtained by the following equation:
A = A90sinθ
where
I = αθI90
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
where
αθ = 1 . 45 − 40 . 5/θ
I90 = effective moment of inertia at θ = 90 degrees
FIGURE 2
1.13 Breaks
Special care is to be taken to provide against local stresses at the ends of the cargo oil spaces,
superstructures, etc., and throughout the structure in general. The main longitudinal bulkheads are to be
suitably tapered at their ends, and effective longitudinal bulkheads in the poop are to be located such as to
provide effective continuity between the structure in way of and beyond the main cargo spaces. Where the
break of a superstructure lies within the midship 0 . 5L, the required shell and deck scantlings for the
midship 0 . 4L may be required to be extended to introduce a gradual taper of the structure, and the deck
stringer plate and sheer strake are to be increased. See 5A-3-3/9.1 and 5A-3-3/9.3. Where the breaks of the
forecastle or poop are appreciably beyond the midship 0 . 5L, the requirements for the deck stringer plate
and sheer strake, as specified in 5A-3-3/9.1 and 5A-3-3/9.3, may be modified.
1.15 Variations
Ship-type installations of a special type or design, differing from those described in these Rules, will be
specially considered on the basis of equivalent strength.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
3.7 Hatchways
Exposed hatchways on the freeboard and forecastle decks or on the tops of expansion trunks are to be
provided with efficient steel watertight covers. The use of material other than steel will be subject to
special consideration.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
The upper edge of the sheer strake is to be kept as low as practicable. Where superstructures are connected
by trunks, open rails are to be fitted for the entire length of the exposed parts of the freeboard deck.
5 Arrangement (1994)
5.1 General
The arrangements of the installation are to comply with the requirements in Annex 1 to the International
Convention for the Prevention of Pollution from Ships with regard to segregated ballast tanks (Regulation
13), their protective locations (Regulation 13E – where the option in Regulation 13F (4) or (5) is
exercised), collision or stranding considerations (Regulation 13F), hypothetical outflow of oil (Regulation
23), limitations of size and arrangement of cargo tanks (Regulation 24) and slop tanks [Regulation 15 (2)
(c)]. A valid International Oil Pollution Prevention Certificate issued by the flag administration may be
accepted as evidence of compliance with these requirements.
5.3 Subdivision
The length of tanks, the location of expansion trunks and the position of longitudinal bulkheads are to be
arranged to avoid excessive dynamic stresses in the hull structure.
5.5 Cofferdams
Cofferdams, thoroughly oil tight and vented, and having widths as required for ready access, are to be
provided in order to separate all cargo tanks from galleys and living quarters, general cargo spaces which
are below the uppermost continuous deck, boiler rooms and spaces containing propulsion machinery or
other machinery where sources of ignition are normally present. Pump rooms, compartments arranged
solely for ballast and fuel oil tanks may be considered as cofferdams for the purpose of this requirement.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
Where aluminum anodes are located on horizontal surfaces, such as bulkhead girders and
stringers, which are not less than 1 m (39 in.) wide and fitted with an upstanding flange or face flat
projecting not less than 75 mm (3 in.) above the horizontal surface, the height of the anode may be
measured from this surface.
Aluminum anodes are not to be located under tank hatches or Butterworth openings unless
protected from falling metal objects by adjacent tank structure.
The steel cores are to be attached to the structure by means of continuous welds at least 75 mm
(3 in.) in length. Alternatively, they may be attached to separate supports by bolting. A minimum
of two bolts with locknuts is to be used.
The supports at each end of an anode are not to be attached to items of structure that are likely to
move independently.
Anode inserts and supports welded directly to the structure are to be arranged so that the welds are
clear of stress raisers.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
5.19 Access to Upper Parts of Ballast Tanks on Double Hull Ship-type Installations (1993)
Where the structural configuration within ballast tanks is such that it will prevent access to upper parts of
the tanks for required close-up examination [see 7-3-2/5.13.3 of the ABS Rules for Survey After
Construction (Part 7)] by conventional means, such as a raft on partly filled tank, permanent means of safe
access is to be provided. Details of the access are to be submitted for review.
Where horizontal girders or diaphragm plates are fitted, they may be considered as forming part of a
permanent access. Alternative arrangements to the above may be considered upon submission.
For access through horizontal openings, hatches or manholes, the access is to be of a size such as to allow
a person wearing a self-contained, air-breathing apparatus and protective equipment (see 4-7-3/15.5 of the
Marine Vessel Rules) to ascend or descend any ladder without obstruction and also to provide a clear
opening to facilitate the hoisting of an injured person from the bottom of the space. In general, the
minimum clear opening is not to be less than 600 mm (24 in.) by 600 mm (24 in.).
For access through vertical openings or manholes providing passage through the length and breadth of the
space, the minimum clear opening is not to be less than 600 mm (24 in.) by 800 mm (32 in.) at a height of
not more than 600 mm (24 in.) from the bottom shell plating unless gratings or other footholds are
provided.
i) In addition to bridge operation, the watertight door is to be capable of being closed from outside
the main pump room entrance; and
ii) A notice is to be affixed at each operating position to the effect that the watertight door is to be
kept closed during normal operations of the installation, except when access to the pipe tunnel is
required.
For the requirements of ventilation and gas detection in duct keels or pipe tunnels, see 5C-1-7/31.17.1 of
the Marine Vessel Rules.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 1 General 5A-3-1
5.31 Testing
Requirements for testing are contained in Part 3, Chapter 7 of the Marine Vessel Rules.
Coating protection and Nominal Design Corrosion Values (NDCV) for produced water tank are to be not
less than that required for ballast water tank.
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PART
5A
CHAPTER 3 Structural Design Requirements
SECTION 2 Loads
1 General
1.1 The Concept and Application of Environmental Severity Factors (December 2008)
This Chapter referred to in Part 5A, Chapter 1 provides an explanation of the ship-type hull structural
design and analysis criteria. Previously, it was customary to specify that ship-type offshore installations
were to meet structural design and analysis criteria for unrestricted full ocean service conditions, i.e., a
trading oil tanker. In reality, many such installations were sited at locations with dynamic components of
their loading that are less than those arising from unrestricted service conditions.
At the same time, the approach to major ship design that has been developed and advocated by ABS in the
last decade has relied on a two phase method. In the first phase, initial design scantlings of the installation
are selected, considering nominal, maximum expected loadings that a component is likely to experience in
its lifetime for the full ocean service. This step is called the Initial Scantling Evaluation (ISE) and is
governed by the criteria contained in Sections 5A-3-2. A second step requires structural analyses of major
portions of the hull structure to verify the adequacy of the structural system’s performance, including
strength checks for failure modes associated with yielding, buckling and ultimate strength. This step is
referred to as the Total Strength Assessment (TSA) and is governed by the criteria specified in Section
5A-3-4.
To adjust the loadings and load effects produced by the site-specific long-term environment at the
installation site (compared to the full ocean service), a series of “Environmental Severity Factors” (ESFs)
have been derived. There are two types of ESFs, which are referred to as “Alpha” type (α) and “Beta” type
(β). The αfactors are used to adjust fatigue strength performance expectations between the full ocean
service (Rule basis) and the long-term site-specific environment. The β factors are used primarily to adjust
the dynamic component of loads that are used to establish: hull girder strength (i.e., wave-induced hull
girder loads), individual scantling design equations, the loads used in the strength analyses of the hull, and
ancillary forces, such as those from the motion of equipment masses located on or above the main deck. In
practice, the hull may be loaded over a large range of tank loading patterns and external drafts. The implied
value of all ESFs of both the alpha and beta types for the full ocean service is 1.0.
The determination of the environmental severity factors is to be carried out in accordance with Appendix
5A-3-A1 using the ABS Eagle FPSO SEAS program.
3 Static Loads
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
When a direct calculation of wave-induced loads [i.e., longitudinal bending moments and shear forces,
hydrodynamic pressures (external) and inertial forces and added pressure heads (internal)] is not
submitted, envelope curves of the still-water bending moments (hogging and sagging) and shear forces
(positive and negative) are to be provided.
Except for special loading cases, the loading patterns shown in 5A-3-2/Figures 1A to 1D are to be
considered in determining local static loads.
FIGURE 1A
Loading Pattern – Double Hull and Double Side Single Bottom FPSO/FSO
(December 2008)
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
* For L.C. 9 and 10, where static conditions, such as tank testing, that have the same loading pattern as the
center row of tanks resulting in a draft less than 1/4 Design Draft, the actual static condition draft is to be
used. The value of ks = 1.0 is to be used in all tanks. The tanks are to be loaded considering the actual
height of the overflow pipe.
(1 July 2005) For a hull structure with the main supporting members that are asymmetric forward and aft
of the mid-tank transverse bulkheads, the above load cases are to be evaluated by turning the finite element
model by 180 degrees with respect to the vertical axis.
(1 July 2005) For a hull structure that is asymmetric with respect to the centerline plane, the additional load
cases mirroring the above asymmetric load case are to be evaluated.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 1B
Loading Pattern – Single Hull FPSO/FSO (December 2008)
* For L.C. 9 and 10, where static conditions, such as tank testing, that have the same loading pattern as the
center row of tanks resulting in a draft less than 1/3 Design Draft, the actual static condition draft is to be
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
used. The value of ks = 1.0 is to be used in all tanks. The tanks are to be loaded considering the actual
height of the overflow pipe.
(1 July 2005) For a hull structure with the main supporting members that are asymmetric forward and aft
of the mid-tank transverse bulkheads, the above load cases are to be evaluated by turning the finite element
model by 180 degrees with respect to the vertical axis.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 1C
Loading Pattern – Repair, Inspection and Transit Conditions for Double Hull
and Double Side Single Bottom FPSO/FSO* (2020)
Notes:
● Unless more severe inspection, repair or transit loading condition is specified by the operator, the above minimum
design conditions are to be used.
● * For double hull or double side structure with one cargo tank across, no loading conditions for inspection and repair
are given above as they are covered under standard loading conditions shown in 5A-3-2/3.1 FIGURE 1A and
5A-3-2/5.7 TABLE 1A.
● # Transit Condition –the draft can be changed to actual transit draft between 10% scantling draft to 60% scantling draft.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 1D
Loading Pattern – Repair, Inspection and Transit Conditions for Single Hull
FPSO/FSO (2019)
Notes:
● Unless more severe inspection, repair or transit loading condition is specified by the operator, the above minimum
design conditions are to be used.
● # Transit Condition –the draft can be changed to actual transit draft between 10% scantling draft to 60% scantling draft.
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
When a direct calculation of the wave-induced loads is performed, envelope curves of the combined wave
and still-water bending moments and shear forces, covering all the anticipated loading conditions, are to be
submitted for review.
5.2 Vertical Wave Bending Moment and Shear Force (1 July 2012)
5.2.1 Wave Bending Moment Amidships
The wave bending moment, expressed in kN-m (tf-m, Ltf-ft), may be obtained from the following
equations.
where
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
where
FIGURE 2
Sign Convention (2019)
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Part 5A Ship-Type Installations
Chapter 3 Structural Design Requirements
Section 2 Loads 5A-3-2
FIGURE 3
Distribution Factor M(1 July 2012)
FIGURE 4
Distribution Factor F1(1 July 2012)
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FIGURE 5
Distribution Factor F2(1 July 2012)
where
where
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Section 2 Loads 5A-3-2
where
where
kc = correlation factor for a specific combined load case, as given in 5A-3-2/7.1 and
5A-3-2/9
ℎdi = hydrodynamic pressure head, in m (ft), at location i (i = 1, 2, 3, 4 or 5; see
5A-3-2/5.7.2(d) FIGURE 8)
= kℓαiℎdo in m (ft)
kℓ = distribution factor along the length of the installation
= 1 + kℓο − 1 cosμ, kℓo is as given in 5A-3-2/5.7.2(d) FIGURE 9
= 1 . 0 amidships
ℎdo = 1 . 36kC1 in m (ft)
C1 = as defined in 3-2-1/3.5 of the Marine Vessel Rules
k = 1 (1, 3.281)
αi = distribution factor around the girth of installation at location i.
= 1 . 00 − 0 . 25cosμ for i = 1, at WL, starboard
= 0 . 40 − 0 . 10cosμ for i = 2, at bilge, starboard
= 0 . 30 − 0 . 20sinμ for i = 3, at bottom centerline
= 2α3 − α2 for i = 4, at bilge, port
= 0 . 75 − 1 . 25sinμ for i = 5, at WL, port
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The distribution of the total external pressure including static and hydrodynamic pressure is
illustrated in 5A-3-2/5.7.2(d) FIGURE 10.
where
kf is a factor denoting the phase relationship between the reference station and adjacent stations
considered along the installation’s length, and may be determined as follows:
2π x − xo
kf = kfo 1 − 1 − cos L cosμ
where
The simultaneous pressure distribution around the girth of the installation is to be determined
based on the wave heading angles specified in 5A-3-2/7 and 5A-3-2/9.
5.7 Internal Pressures – Inertia Forces and Added Pressure Heads (1995)
5.7.1 Ship Motions and Accelerations (1 September 2007)
To determine the inertial forces and added pressure heads for a completely filled cargo or ballast
tank, the dominating ship motions, pitch and roll, and the resultant accelerations induced by the
wave are required. When a direct calculation is not available, the equations given below may be
used.
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1/4
ϕ = βPMOk1 10/Cb /L , in deg., but need not to be taken more than 10 deg.
TP = k2 Cbdi seconds
where
L and Cbare defined in 3-1-1/3.1 and 3-1-1/13.3 of the Marine Vessel Rules (January 2005),
respectively.
5.7.1(b) Roll.
where
L and B are as defined in Section 3-1-1 of the Marine Vessel Rules (January 2005).
where
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5.7.1(c) Accelerations.
The vertical, longitudinal and transverse accelerations of tank contents (cargo or ballast), av, aℓ
and at may be obtained from the following formulae:
where
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L and B are the length and breadth of the installation respectively, as defined in Section 3-1-1 of
the Marine Vessel Rules (January 2005), in m (ft).
The interal pressure, pi (positive toward tank boundaries), for a completely filled tank may be
obtained from the following formula:
where
pvp = pressure setting on pressure/vacuum relief valve ≤ 6.90 N/cm2 (0.71 kgf/cm2, 10.00
lbf/in2) for integral-gravity tanks
pn = 2.06 N/cm2 (0.21 kgf/cm2, 3.00 lbf/in2)
ρg = specific weight of the liquid, not to be taken less than 1.005 N/cm2-m (0.1025 kgf/cm2-
m, 0.4444 lbf/in2-ft)
η = local coordinate in vertical direction for tank boundaries measuring from the top of the
tanks, as shown 5A-3-2/5.7.2(d) FIGURE 11, in m (ft)
For lower ballast tanks, a distance equivalent to 2/3 of the distance from the top of the tank to the
top of the overflow [minimum 760 mm (30 in.) above deck] is to be added to η.
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Δℎi = added pressure head due to pitch and roll motions at the point considered, in m (ft),
may be calculated as follows
ζe = b−ζ
ηe = η
ζe = ζ − δb
ηe = η − δℎ
ξ, ζ, η are the local coordinates, in m (ft), for the point considered with respect to the origin in
5A-3-2/5.7.2(d) FIGURE 11.
δb and δℎ are local coordinates adjustments, in m (ft), for the point considered with respect to the
origin shown in 5A-3-2/5.7.2(d) FIGURE 11.
where
θe = 0 . 71Cθθ
ϕe = 0 . 71Cϕϕ
ℓ = length of the tank, in m (ft)
ℎ = depth of the tank, in m (ft)
b = breadth of the tank considered, in m (ft)
ϕ and θ are pitch and roll amplitudes, as given in 5A-3-2/5.7.1(a) and 5A-3-2/5.7.1(b).
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Where pressure-vacuum valves of cargo tanks are set at greater than 2.06 N/cm2 (0.21 kgf/cm2,
3 lbf/in2), the value of Pi is to be increased appropriately.
For assessing local structures at a tank boundary, the extreme internal pressure with ku, as
specified in 5A-3-2/7, is to be considered.
In performing a 3D structural analysis, the internal pressures may be calculated in accordance with
5A-3-2/5.7.2(a) and 5A-3-2/5.7.2(b) above for tanks in the mid-body. For tanks in the fore or aft
body, the pressures should be determined based on linear distributions of accelerations and ship
motions along the length of the installation.
where
Cdp = 0.7
Cru = 1.0
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b/b1 ≤ 3 . 0 or ℎ/ℎ1 ≤ 3 . 0
Cdp = 1.0
Cru = 1.0
A half of a “U-shaped” tank, divided at the centerline, should satisfy the condition of a “J-
shaped” tank.
Cdp = 0.5
Cru = 0.7
iv) In a case where the minimum tank ratio of b/b1 or ℎ/ℎ1 whichever is lesser, is greater
than 3.0 but less than 5.0, the coefficients Cdp and Cru of the tank are to be determined by
the following interpolation:
J-shaped Tank in head and non-head seas, U-shaped Tank in head seas:
U-shaped Tank:
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FIGURE 6
Distribution Factor mℎ(1995)
FIGURE 7
Distribution Factor fℎ (1995)
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FIGURE 8
Distribution of ℎdi(1995)
FIGURE 9
Pressure Distribution Function kℓo (1995)
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FIGURE 10
Illustration of Determining Total External Pressure (1997)
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Section 2 Loads 5A-3-2
FIGURE 11
Definiton of Tank Geometry (1995)
For lower ballast tanks, η is to be measured from a point located at 2 3 the distance from the top of
the tank to the top of the overflow (minimum 760 mm above deck).
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Section 2 Loads 5A-3-2
FIGURE 12
Location of Tank for Nominal Pressure Calculation (1997)
TABLE 1A
Combined Load Cases for Normal Operating and Transit Conditions* (2019)
L.C.1 L.C.2 L.C.3 L.C.4 L.C.5 L.C.6 L.C.7 L.C.8 L.C.9 L.C.10
A. Hull Girder Loads (See 5A-3-2/5)**
Vertical B.M. Sag Hog Sag Hog Sag Hog Sag Hog — —
(−) (+) (−) (+) (−) (+) (−) (+)
kc 1.0 1.0 0.7 0.7 0.3 0.3 0.4 0.4 0.0 0.0
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−) — —
kc 0.5 0.5 1.0 1.0 0.3 0.3 0.4 0.4 0.0 0.0
Horizontal B.M. (−) (+) (−) (+) — —
kc 0.0 0.0 0.0 0.0 0.3 0.3 1.0 1.0 0.0 0.0
Horizontal S.F. (+) (−) (+) (−) — —
kc 0.0 0.0 0.0 0.0 0.3 0.3 0.5 0.5 0.0 0.0
B. External Pressure (See 5A-3-2/5.5)
kc 0.5 0.5 0.5 1.0 0.5 1.0 0.5 1.0 0.0 0.0
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L.C.1 L.C.2 L.C.3 L.C.4 L.C.5 L.C.6 L.C.7 L.C.8 L.C.9 L.C.10
kf0 -1.0 1.0 -1.0 1.0 -1.0 1.0 -1.0 1.0 0.0 0.0
C. Internal Tank Pressure (See 5A-3-2/5.7)
kc 0.4 0.4 1.0 0.5 1.0 0.5 1.0 0.5 0.0 0.0
wv 0.75 -0.75 0.75 -0.75 0.25 -0.25 0.4 -0.4 0.0 0.0
wℓ Fwd Fwd Fwd Fwd — — Fwd Fwd — —
Bhd Bhd Bhd Bhd Bhd Bhd
0.25 -0.25 0.25 -0.25 0.2 -0.2
Aft Aft Aft Aft — — Aft Aft — —
Bhd Bhd Bhd Bhd Bhd Bhd
-0.25 0.25 -0.25 0.25 -0.2 0.2
wt — — — — Port Port Port Port — —
Bhd Bhd Bhd Bhd
-0.75 0.75 -0.4 0.4
— — — — Stbd Stbd Stbd Stbd — —
Bhd Bhd Bhd Bhd
0.75 -0.75 0.4 -0.4
cϕ , Pitch -0.35 0.35 -0.70 0.70 0.0 0.0 -0.30 0.30 0.0 0.0
c⊝ , Roll 0.0 0.0 0.0 0.0 1.0 -1.0 0.30 -0.30 0.0 0.0
D. Reference Wave Heading and Motion of Installation
Heading Angle 0 0 0 0 90 90 60 60 — —
Heave Down Up Down Up Down Up Down Up — —
Pitch Bow Bow Bow Bow — — Bow Bow — —
Down Up Down Up Down Up
Roll — — — — Stdb Stbd Stbd Stbd — —
Down Up Down Up
Note:
*ku = 1.0 for all load components. For the transit condition, only load cases LC.1 through LC.8 are considered.
** Boundary forces should be applied to produce the above specified hull girder bending moment at the middle of the
structural model and the specified hull girder shear force at one end of the middle hold of the model. The sign convention
for the shear force corresponds to the forward end of the middle hold.
TABLE 1B
Combined Load Cases for Inspection Condition* (December 2008)
I.L.C.1 I.L.C.2 I.L.C.3 I.L.C.4 I.L.C.5 I.L.C.6 I.L.C.7 I.L.C.8 I.L.C.9 I.L.C.10
A. Hull Girder Loads (See 5A-3-2/5)**
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
kc 1.00 1.00 0.50 0.50 0.15 0.15 0.70 0.70 0.60 0.60
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−) (+) (−)
kc 0.55 0.55 1.00 1.00 0.20 0.20 0.20 0.20 0.30 0.30
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Section 2 Loads 5A-3-2
I.L.C.1 I.L.C.2 I.L.C.3 I.L.C.4 I.L.C.5 I.L.C.6 I.L.C.7 I.L.C.8 I.L.C.9 I.L.C.10
kc 0.00 0.00 0.00 0.00 0.25 0.25 1.00 1.00 1.00 1.00
kf0 -1.00 1.00 -1.00 1.00 -1.00 1.00 -1.00 1.00 -1.00 1.00
wv 0.85 -0.85 0.55 -0.55 0.60 -0.60 0.10 -0.10 0.30 -0.30
c⊝ , Roll 0.00 0.00 0.00 0.00 1.00 -1.00 0.05 -0.05 0.15 -0.15
** Boundary forces should be applied to produce the above specified hull girder bending moment at the
middle of the structural model and the specified hull girder shear force at one end of the middle hold of the
model. The sign convention for the shear force corresponds to the forward end of the middle hold.
TABLE 1C
Combined Load Cases for Repair Condition* (December 2008)
R.L.C.1 R.L.C.2 R.L.C.3 R.L.C.4 R.L.C.5 R.L.C.6 R.L.C.7 R.L.C.8 R.L.C.9 R.L.C.10
A. Hull Girder Loads (See 5A-3-2/5)**
Vertical B.M. Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
kc 1.00 1.00 0.50 0.50 0.25 0.25 0.80 0.80 0.60 0.60
Vertical S.F. (+) (−) (+) (−) (+) (−) (+) (−) (+) (−)
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kc 0.55 0.55 1.00 1.00 0.15 0.15 0.40 0.40 0.20 0.20
kf0 -1.00 1.00 -1.00 1.00 -1.00 1.00 -1.00 1.00 -1.00 1.00
wv 0.60 -0.60 0.35 -0.35 0.55 -0.55 0.15 -0.15 0.25 -0.25
c⊝ , Roll 0.00 0.00 0.00 0.00 1.00 -1.00 0.05 -0.05 0.05 -0.05
** Boundary forces should be applied to produce the above specified hull girder bending moment at the
middle of the structural model and the specified hull girder shear force at one end of the middle hold of the
model. The sign convention for the shear force corresponds to the forward end of the middle hold.
TABLE 2
Load Cases for Sloshing (1997)
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Section 2 Loads 5A-3-2
Hull Girder Loads (1) External Sloshing Reference Wave Heading and
Pressures Pressures(2) Motions
V.B.M. V.S.F. ku, kc Headin
g
[H.B.M. H.S.F ku kc ] ku kc kfo ku kc Angle Heav Pitch Roll
. e
LCS- (–) (+) 1.0 0.4 1.0 0.5 -1.0 1.0 1.0 60° Dow Bow Stbd
1 n Dow Dow
n n
[(–) (+) 1.0 0.7]
LCS- (+) (–) 1.0 0.4 1.0 1.0 1.0 1.0 1.0 60° Up Bow Stbd
2 Up Up
[(+) (–) 1.0 0.7]
Hull Girder Loads (1) External Pressures Sloshing Reference Wave Heading
Pressures(2) and Motions
V.B.M. V.S.F. ku, kc Head
ing
[H.B.M. H.S.F ku kc ] ku kc kfo ku kc Angle Heav Pitch Roll
. e
LCS- (–) (+) 1.0 0.4 1.0 0.5 1.0 1.0 1.0 60° Up Bow Stbd
1 Up Up
[(–) 1.0 0.7]
LCS- (+) (–) 1.0 0.4 1.0 1.0 -1.0 1.0 1.0 60° Dow Bow Stbd
2 n Up Up
[(+) (–) 1.0 0.7]
Notes:
1 For determining the total vertical bending moment for the above two load cases, 70% of the maximum designed
still water bending moment may be used at the specified wave vertical bending moment station.
where:
V.B.M. is vertical wave bending moment
V.S.F. is vertical wave shear force
H.B.M. is horizontal wave bending moment
H.S.F. is horizontal wave shear force
2 The vertical distribution of the sloshing pressure Pis is shown in 5A-3-2/11 FIGURE 13.
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Section 2 Loads 5A-3-2
TABLE 3
Design Pressure for Local and Supporting Members (2018)
Case “a” – At fwd end of the tank Case “b” – At mid tank/fwd end of tank
Structural Draft/Wave Location and Coefficients Draft/Wave Location and Coefficients
Members/ Heading Loading Heading Loading
pi pe pi pe
Components Angle Pattern Angle Pattern
1. Bottom 2/3 design Full ballast Ai Ae design Midtank of — Be
Plating & draft/0° tank draft/0° empty ballast
Long’l tanks
2. Inner Bottom 2/3 design Full ballast Ai — design Ai —
Plating & draft/0° tank, cargo draft/0°
Long’l tanks empty
3. Side Shell 2/3 design Starboard Bi Ae design Midtank of — Be
Plating & draft/60° side of full draft/60° empty ballast
Long’l ballast tank tanks
4. *Deck design Full cargo Di —
Plating & draft/0° tank
Long’l
(Cargo Tank)
5. Deck Plating 2/3 design Full cargo Di —
& Long’l draft/0° tank
(Ballast
Tank)
6. * Inner Skin design Starboard Bi — 2/3 design Fwd. end Bi —
Long’l Bhd. draft/60° side of full draft/60° and
Plating & cargo tank, starboard
Long’l ballast tank side of full
empty ballast tank,
cargo tank
empty
7. * Centerline design Full Ei —
Long’l Bhd. draft/60° starboard
Plating & cargo and
Long’l ballast tanks,
adjacent tank
empty
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Section 2 Loads 5A-3-2
Case “a” – At fwd end of the tank Case “b” – At mid tank/fwd end of tank
Structural Draft/Wave Location and Coefficients Draft/Wave Location and Coefficients
Members/ Heading Loading Heading Loading
pi pe pi pe
Components Angle Pattern Angle Pattern
8. * Other design Starboard Bi — design Fwd. end Bi —
Long’l Bhd. draft/60° side of full draft/60° and
Plating & inward cargo (1997) starboard
Long’l tanks, side of full
adjacent tank outboard
empty cargo tanks,
adjacent tank
empty
9. * Trans. design Fwd. bhd. of Ai —
Bhd. Plating draft/0° full cargo
& Stiffener tank,
(Cargo Tank) adjacent
tanks empty
10 * Trans. 2/3 design Fwd. bhd. of Ai —
. Bhd. Plating draft/0° full ballast
& Stiffener tank,
(Ballast adjacent
Tank) tanks empty
11 Double 2/3 design Full cargo Ai Ae design Mid-tank, — Be
. Bottom draft/0° tank, ballast draft/0° cargo and
Floor & tanks empty ballast tanks
Girder empty
12 Side 2/3 design Wing cargo Bi — design Center cargo — Be
. Transverse draft/60° tanks full draft/60° tank full,
wing cargo
tanks empty
13 Transverse
. on Long’l.
Bhd.:
Ship-type 2/3 design Starboard Fi —
installation draft/60° cargo tank
with C.L. full, port-
Long’l, Bhd., empty
without cross
ties,
(5A-3-3/1.7
FIGURE
2A-b ,
FIGURE
2A-c):
Ship-type
installation
with four
Long’l.
Bhds. With
cross ties:
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Section 2 Loads 5A-3-2
Case “a” – At fwd end of the tank Case “b” – At mid tank/fwd end of tank
Structural Draft/Wave Location and Coefficients Draft/Wave Location and Coefficients
Members/ Heading Loading Heading Loading
pi pe pi pe
Components Angle Pattern Angle Pattern
Cross Ties in 2/3 design Center cargo Ci — 2/3 design Center cargo Gi —
wing cargo draft/90° tank full, draft/90° tank empty,
tanks wing cargo wing cargo
(5A-3-3/1.7 tanks empty tanks full
FIGURE
2A-d)
Cross Tie in 2/3 design Wing cargo Fi — 2/3 design Center cargo Bi —
center cargo draft/60° tanks full, draft/60° tank full,
tank, center cargo wing cargo
(5A-3-3/1.7 tank empty tanks empty
FIGURE
2A-e)
Ship-type 2/3 design Wing cargo Fi — 2/3 design Center cargo Ci —
installation draft/60° tanks full, draft/60° tank full,
with four center cargo wing cargo
Long’l. tank empty tanks empty
Bhds.
without cross
ties,
(5A-3-3/1.7
FIGURE
2A-f)
14 Horizontal 2/3 design Fwd Bhd. of Bi —
. Girder and draft/60° full cargo
Vertical Web tank,
on adjacent
Transverse tanks empty
Bulkhead
15 Cross Ties: 2/3 design Center cargo Ci — design Wing cargo — Be
. Cross Ties in draft/90° tank full, draft/60° tanks empty,
wing cargo wing cargo center cargo
tanks tanks empty tank full
5A-3-3/1.7 (starboard)
FIGURE
2A-d)
Cross tie in 2/3 design Wing cargo Fi —
center cargo draft/60° tanks full,
tank center cargo
(5A-3-3/1.7 tank empty
FIGURE
2A-e)
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Section 2 Loads 5A-3-2
Case “a” – At fwd end of the tank Case “b” – At mid tank/fwd end of tank
Structural Draft/Wave Location and Coefficients Draft/Wave Location and Coefficients
Members/ Heading Loading Heading Loading
pi pe pi pe
Components Angle Pattern Angle Pattern
16 Deck 2/3 design Cargo tank Bi —
. Transverses: draft/60° full, adjacent
Ship-type tanks empty
installation
without cross
ties
(5A-3-3/1.7
FIGURE
2A-a, Figure
2A-b, Figure
2A-c &
Figure 2A-f)
and, ship-
type
installations
with cross tie
in center
cargo tanks,
(5A-3-3/1.7
FIGURE
2A-e)
Ship-type 2/3 design Cargo tank Ci —
installation draft/90° full, adjacent
with cross tanks empty
ties in wing
cargo tanks
(5A-3-3/1.7
FIGURE
2A-d
17 Deck girders 2/3 design Cargo tank Ai — 2/3 design Cargo tank Bi —
. draft/0° full, adjacent draft/60° full, adjacent
tanks empty tanks empty
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Notes:
i) (2018) For calculating pi and pe, the necessary coefficients are to be determined based on the following
designated groups:
a) For pi
Ai : wv = 0 . 75, wℓ(fwd bhd) = 0 . 25, wℓ(aft bhd) = − 0 . 25, wt = 0 . 0, cϕ = − 0 . 7, cθ = 0
.0
Bi : wv = 0 . 4, wℓ(fwd bhd) = 0 . 2, wℓ(aft bdh) = − 0 . 2, wt(starboard) = 0 . 4, wt
(port) = − 0 . 4, cϕ = − 0 . 7, cθ = 0 . 7
Ci : wv = 0 . 25, wℓ = 0, wt(starboard) = 0 . 75, wt(port) = − 0 . 75, cϕ = 0 . 0, cθ = 1 . 0
Di : wv = − 0 . 75, wℓ(fwd bhd) = 0 . 25, wt = 0 . 0, cϕ = − 0 . 7, cθ = 0 . 0
Ei : wv = 0 . 4, wℓ(fwd bhd) = 0 . 2, wt(centerline) = 0 . 4, cϕ = − 0 . 7, cθ = − 0 . 7
Fi : wv = 0 . 4, wℓ(fwd bhd) = 0 . 2, wℓ(aft bhd) = − 0 . 2, wt(starboard) = − 0 . 4, wt(port
) = 0 . 4, cϕ = − 0 . 7, cθ = − 0 . 7
Gi : wv = 0 . 25, wℓ = 0, wt(starboard) = − 0 . 75, wt(port) = 0 . 75, cφ = 0 . 0, cθ = − 1 . 0
b) For pe
Ae : kℓo = 1 . 0, ku = 1 . 0, kc = − 0 . 5
Be : kℓo = 1 . 0
ii) (1997) For structures within 0.4L amidships, the nominal pressure is to be calculated for a tank located amidships.
Each cargo tank or ballast tank in the region should be considered as located amidships, as shown in
5A-3-2/5.7.2(d) FIGURE 12.
iii) (1 July 2000) In calculation of the nominal pressure, ρ g of the fluid cargoes is not to be taken less than 1.005
N/cm2-m (0.1025 kgf/cm2-m, 0.4444 lbf/in2-ft).
iv) For structural members 4 and 6 to 10, sloshing pressures are to be considered in accordance with 5A-3-2/11.3. For
calculation of sloshing pressures, refer to 5A-3-2/11.5 with ρ g not less than 1.005 N/cm2-m (0.1025 kgf/cm2-
m, 0.4444 lbf/in2-ft).
7.1 General
The nominal design loads specified below are to be used for determining the required scantlings of hull
structures in conjunction with the specified permissible stresses given in Section 5A-3-3.
7.3 Hull Girder Loads – Longitudinal Bending Moments and Shear Forces (1995)
7.3.1 Total Vertical Bending Moment and Shear Force (1 September 2007)
The total longitudinal vertical bending moments and shear forces may be obtained from the
following equations:
where
Msw and Mw are the still-water bending moment and wave-induced bending moment, respectively,
as specified in 3-2-1/3.7 of the Marine Vessel Rules for either hogging or sagging conditions.
Fsw and Fw are the still-water and wave-induced shear forces, respectively, as specified in
3-2-1/3.9 of the Marine Vessel Rules for either positive or negative shears.
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For determining the hull girder section modulus for 0 . 4L amidships, as specified in 5A-3-3/3, the
maximum still-water bending moments, either hogging or sagging, are to be added to the hogging
or sagging wave bending moments, respectively. Elsewhere, the total bending moment may be
directly obtained based on the envelope curves, as specified in 5A-3-2/3.1 and 5A-3-2/5.1.
where ku and kc are a load factor and a correlation factor, respectively, which may be taken as
unity unless otherwise specified.
i) Maximum internal pressures for a fully filled tank with the adjacent tanks empty and minimum
external pressures, where applicable.
ii) Empty tank with the surrounding tanks full and maximum external pressures, where applicable.
Taking the side shell supporting structure as an example, the nominal loads may be determined from either:
where
ku = 1.0
βEPS/EPP = ESF for external pressure starboard/port, as defined in 5A-3-A1/3
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Specific information required for calculating the nominal loads are given in 5A-3-2/5.7 TABLE 3 for
various structural members and configurations.
The necessary details for calculating pi and pe are given in 5A-3-2/5.7 TABLE 3.
For the cargo block model structural analysis, the loading conditions in 5A-1-3/3.5.2 are to be considered.
11 Sloshing Loads
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11.1.2
The effects of impulsive sloshing pressures on the design of the main supporting structures of tank
transverse and longitudinal bulkheads are subject to special consideration.
Tanks of length 54 m (177 ft) or greater that have ring webs are to have a partial non-tight
bulkhead (i.e. non-full depth swash bulkhead) to eliminate the possibility of resonance at all filling
levels. The partial non-tight bulkhead may be waived if it can be demonstrated through the
application of model experiments or numerical simulation using three-dimensional flow analysis
that sloshing impacts do not occur. The height of the swash bulkhead is to be determined on the
basis of calculation using three-dimensional flow analysis as described in 5A-3-2/11.1.1.
Where the tank length is less than 54 m (177 ft), and if either of the preventative measures given
in 5A-3-2/11.3.3 or 5A-3-2/11.3.4 is not satisfied, the tank boundary structures are to be designed
in accordance with 5A-3-3/13 to withstand the sloshing pressures specified in 5A-3-3/11.5.
11.3.3 (1997)
For long or wide cargo tanks, non-tight bulkheads or ring webs or both are to be designed and
fitted to eliminate the possibility of resonance at all filling levels.
Long tanks have length, ℓ, exceeding 0.1L. Wide tanks have width, b, exceeding 0.6B.
11.3.4
For each of the anticipated loading conditions, the “critical” filling levels of the tank should be
avoided so that the natural periods of fluid motions in the longitudinal and transverse directions
will not synchronize with the natural periods of the installation’s pitch and roll motions,
respectively. It is further recommended that the natural periods of the fluid motions in the tank, for
each of the anticipated filling levels, be at least 20% greater or smaller than that of the relevant
installation’s motion.
The natural period of the fluid motion, in seconds, may be approximated by the following
equations:
12
Tx = (βTℓe) /k in the longitudinal direction
12
Ty = (βLbe) /k in the transverse direction
where
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k = [(tanh H1)/(4π/g)]1/2
H1 = πdℓ /ℓe or πdb /be
βT, βL, dℓ and db are as defined in 5A-3-2/11.5.1. The natural periods given in 5A-3-2/5.7 for pitch
and roll of the installation, Tp and Tr, using the actual GM value, if available, may be used for this
purpose.
where
ρ g is as defined in 5A-3-2/5.7.2
where
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kc = correlation factor for combined load cases, and may be taken as unity unless otherwise
specified.
ℎℓ = ϕesℓeCtℓβT[0 . 018 + Cfℓ(1 . 0 − dℓ /Hℓ)/ϕes]dℓ /Hℓ m (ft) for ϕes
ℎb = θesbeCtbβL[0 . 016 + Cfb(1 . 0 − db /Hb)/θes]db /Hb m (ft) for θes
where
Cϕs and Cθs are the weighted coefficients as given in 5A-3-2/11 FIGURE 14.
where
βT represents β for transverse bulkheads and βL represents β for the longitudinal bulkheads.
ϕes = 0 . 71ϕ
θes = 0 . 71θ
The pitch amplitude ϕ and roll amplitude θ are as defined in 5A-3-2/5.7.1 with di = 2/3df. and
V = 10 knots
ℓe = effective tank length that accounts for the effect of deep ring-web frames, in m (ft)
= βT* 2ℓ
be = effective tank width that accounts for the effect of deep ring-web frames, in m (ft)
= βL* 2b
β* = 1.0 for tanks without deep ring webs,
= 0.25[4.0 − (1 − a*) − (1 − a*)2] for a* to be determined at do,
β = (βo)(βu)(βs)
0.25[4.0-db1 /ℎ − (db1 /ℎ)2] for tanks with deep bottom longitudinal girders
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For ao5A-3-2/11 FIGURE 16(1), opening ratios of swash bulkheads, shall be used for all filling
levels considered. Also, 5A-3-2/11 FIGURE 16(2), local opening ratio for do = 0.7h, bounded by
the range between 0.6h and 0.9h, shall be considered for openings within the range. The smaller of
the two opening ratios calculated, based on 5A-3-2/11 FIGURE 16(1) and 5A-3-2/11 FIGURE
16(2) for this filling level, shall be used as the opening ratio.
For a*, 5A-3-2/11 FIGURE 16(3), opening ratio of deep ring-webs, filling level do shall be used.
For αs, 5A-3-2/11 FIGURE 16(4), opening ratio of a deep horizontal girder on a boundary
bulkhead, is applicable to a filling level just above the horizontal girder in the zones illustrated in
the figure. Not to be considered for do = 0.7h, unless a sizable girder is installed between 0.7h and
h. Also not to be considered if opening area in the girder is less than 20% or greater than 40% of
the area of the girder (i.e., αs= 1)
Cfb
= 0 . 704[db /(βLbe)]1/2 + 1 . 76
xo = Tx /Tp
xo1 = xo if xo ≤ 1 . 0
= 1xo if xo > 1 . 0
Ctb = 0 . 9yo1 /[1 + 9(1 − yo)2] ≥ 0 . 25
yo = Ty /Tr If roll radius of gyration is not known, 0.39B may be used in the calculation of Tr
yo1 = yo if yo ≤ 1 . 0
= 1/yo if yo > 1 . 0
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Hb 2 (m + 1)/2]1/2k − 0 . 45d k
= ℎ − db1[1 − σm b1 b2 b2
dℓ1 height of deep bottom transverses measured from the tank bottom, (5A-3-2/11
=
FIGURE 17), in m (ft)
dℓ2 bottom height of the lowest openings in non-tight transverse bulkhead measured above
=
the tank bottom or top of bottom transverses (5A-3-2/11 FIGURE 17), in m (ft)
n = number of deep bottom transverses in the tank
db1 height of deep bottom longitudinal girders measured from the tank bottom (5A-3-2/11
=
FIGURE 17), in m (ft)
bottom height of the lowest openings in non-tight longitudinal bulkhead measured
db2 = above the tank bottom, or top of bottom longitudinal girders (5A-3-2/11 FIGURE 17),
in m (ft)
m = number of deep bottom longitudinal girders in the tank
kℓ1 = −1 if do ≤ dℓ1
= 1 if do > dℓ1
kℓ2 = −1 if do ≤ dℓ2
= 1 if do > dℓ2
Kb1
= −1 if do ≤ db1
ℓs(bs) shall be used in place of ℓe(be) for a filling level below the completely solid portion of
the nontight bulkhead, i.e., the region below the lowest opening, (5A-3-2/11 FIGURE 17), where
ℓs(bs) is taken as the distance bounded by the solid portion of the nontight bulkhead below the
lowest opening and the tight bulkhead. dℓ, Hℓ and db, Hb need not consider the effect of dℓ2
and db2, respectively.
′
ℎtl = 0 . 0068βT′ ℓeCtℓ (ϕes + 40)(ϕes)1/2 m (ft)
′
ℎtb = 0 . 0055βL′ beCtb (θes + 35)(θes)1/2 m (ft)
where
′
Ctℓ and Ctb ′
are Ctℓ and Ctb
for ℎm = 0 . 07ℎ; βT ′ and βL ′ correspond to β for
do = 0 . 7ℎ; ϕes and θes are as defined previously
ℎtl shall not be less than ℎp; ℎtb shall not be less than ℎr
ℎp = ℓsin(ϕes)
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ℎr = bsin(θes)
11.5.2(b) In assessing the strength of plating and stiffeners at tank boundaries, local bending of the
plating and stiffeners with respect to the local sloshing pressures for structural members/elements
is to be considered in addition to the nominal loadings specified for the 3D analysis in
5A-3-2/11.5.2(a) above. In this regard, ku should be taken as 1.15 instead of 1.0, shown in
5A-3-2/11.5.2(a) above for the combined load cases, to account for the maximum pressures due to
possible non-uniform distribution.
11.5.3 Sloshing Loads Normal to the Web Plates of Horizontal and Vertical Girders
In addition to the sloshing loads acting on the bulkhead plating, the sloshing loads normal to the
web plates of horizontal and vertical girders are to be also considered for assessing the strength of
the girders. The magnitude of the normal sloshing loads may be approximated by taking 25% of
ℎc or ℎt for ku = 1 . 0, whichever is greater, at the location considered.
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FIGURE 13
Vertical Distribution of Equivalent Slosh Pressure Head, ℎe (1995)
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FIGURE 14
Horizontal Distribution of Simultaneous Slosh Pressure Heads,
ℎc(ϕsθs) or ℎt(ϕsθs) (1995)
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FIGURE 15
Definitions for Opening Ratio, a (1995)
FIGURE 16
Opening Ratio, (1995)
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FIGURE 17
Dimensions of Internal Structures (1995)
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FIGURE 18
Loading Patterns for Sloshing Load Cases (1 July 2009)
13 Impact Loads
where
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Fbi freeboard from the highest deck at side to the load waterline (LWL) at station i, see 5A-3-2/13
=
FIGURE 19
aj = vertical distance from LWL to WL-j, see 5A-3-2/13 FIGURE 19
station and waterline to be taken to correspond to the locations under consideration, as
i, j =
required by 5A-3-5/3.1.1
Ck = 0 . 7 at collision bulkhead and 0.9 at 0.0125L, linear interpolation for in between
= 0 . 9 between 0.0125L and FP
= 1 . 0 at and forward of FP.
FIGURE 19
Definition of Bow Geometry (2000)
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where
where b represents the half breadth at the 1 10 draft of the section, see 5A-3-2/13.3.1 FIGURE 20.
Linear interpolation may be used for intermediate values.
vo = co(L)1/2, in m/s (ft/s)
co = 0 . 29(05 . 25) in m/s (ft/s)
MRi
= 1 . 391Aiβvm(L/Cb)1/2 for L in meters
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natural angular frequency of the hull girder 2-node vertical vibration of the installation
ω1 = in the wet mode and the heavy weather ballast draft condition, in rad/second. If not
known, the following equation may be used:
= μ[BD3 /( ∆S Cb 3L3)]1/2 + co ≥ 3 . 7
where
TABLE 4
Values of a (2000)
b/do a b/do a
TABLE 5
Values of Ai and Bi
Section i from F . P . Ai Bi
0 1.00 0.4000
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FIGURE 20
Distribution of Bottom Slamming Pressure
Along the Section Girth (2000)
Ari bowflare shape parameter at a station i forward of the quarter length, up to the FP of the
=
installation, to be determined between the LWL and the upper deck/forecastle, as follows:
= (bT /H)2 ∑ b j[1 + (s j /b j)2]1/2, j = 1, n; n ≥ 3
where
n = number of segments
bT = ∑ bj
H = ∑ sj
bj = local change (increase) in beam for the j-th segment at station i (see 5A-3-2/13.5.1 FIGURE 21)
sj local change (increase) in freeboard up to the highest deck for the j-th segment at station i forward
=
(see 5A-3-2/13.5.1 FIGURE 21)
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where
= 8 . 266AiBRVM(L/Cb)1/2 for L in feet
Ai = as shown in 5A-3-2/13.5.1 TABLE 6
BRVM = ESF for relative vertical motion as defined in 5A-5-A1/3
Cb = as defined in 3-2-1/3.5 of the Marine Vessel Rules
L = length of installation as defined in 3-1-1/3.1 of Marine Vessel Rules
MVi = , where Bi is given in 5A-3-2/13.5.1 TABLE 6
vertical distance measured from the load waterline (LWL ) at station i to WL j on
ℎij =
the bowflare. The value of ℎij is not to be taken less than 2.0 m (6.56 ft)
rj = (MRi)1/2
local half beam of WL j at station i. The value of bij is not to be taken less than 2.0
bij =
m (6.56 ft)
ℓij = longitudinal distance of WL j at station i measured from amidships
fij = [90/βij − 1]2[tan(βij)/3 . 14]2cosγ
βij local body plan angle measured from the horizontal, in degrees, need not be taken
=
less than 35 degrees, see 5A-3-2/13.5.1 FIGURE 21
installation stem angle at the centerline measured from the horizontal,
γ =
5A-3-2/13.5.1 FIGURE 22, in degrees, not to be taken greater than 75 degrees
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TABLE 6
Values of Ai and Bi(2000)
Ai Bi
-0.05L 1.25 0.3600
FP 1.00 0.4000
0.05L 0.80 0.4375
0.10L 0.62 0.4838
0.15L 0.47 0.5532
0.20L 0.33 0.6666
0.25L 0.22 0.8182
0.30L 0.22 0.8182
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FIGURE 21
Definition of Bowflare Geometry for Bowflare Shape Parameter (2000)
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FIGURE 22
Ship-Type Installation Stem Angle, γ
where
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Section 2 Loads 5A-3-2
Pgi = Green water pressure, uniformly distributed across the deck at specified longitudinal section i
along the installation length under consideration (see 5A-3-2/13.7 TABLE 7 below). Pressure
in between is obtained by linear interpolation. Pgi is not to be taken less than 20.6 kN/m2 (2.1
tf/m2, 0.192 Lt/ft2).
K = 10.052 (1.025, 0.09372)
k1 = 1.0 (3.28) for m (ft)
Ai = as shown in 5A-3-2/13.7 TABLE 7
βRVM = ESF factor of relative vertical motion, as defined in 5A-3-A1/3
Cb = as defined in 3-2-1/3.5 of the Marine Vessel Rules
L = scantling length of installation, in m (ft), as defined in 3-1-1/3.1 of the Marine Vessel Rules
greatest molded breath of installation, in m (ft), as defined in 3-1-1/5 of the Marine Vessel
B =
Rules
Fbi freeboard from the highest deck at side to the load waterline (LWL) at station i, in m (ft), see
=
5A-3-2/13 FIGURE 19
TABLE 7
Values of Ai (1 March 2006)
Section i from F . P . Ai
-0.05L 23.3
0 20.7
0.05L 18.2
0.10L 16.1
0.15L 14.7
0.20L 14.3
0.25L 14.2
0.30L 14.1
0.35L 14
0.40L 14
0.45L 14
0.50L 14
0.55L 14
0.60L 14
0.65L 14
0.70L 14
0.75L 14.2
0.80L 14.2
0.85L 14.2
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0.90L 14.7
0.95L 17.1
1.00L 19.9
15.1 General
For the design and evaluation of deck structures, the following loads due to on deck production facilities
are to be considered:
where
av, at and aℓ are the vertical, transverse and longitudinal accelerations, as specified in 5A-3-2/5.7.1 for
heading angles μ in 5A-3-2/15.3 TABLE 8
Note: The accelerations specified in 5A-3-2/5.7.1 are to be considered preliminary values and may be used only when
values from model tests or ship motion calculations are not yet available. The final design forces from deck
production modules are to be calculated using acceleration values obtained from model test data or ship motions
calculations for the site location.
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The deck load is to be obtained for the maximum weight of on deck production facilities for head sea
(Load Case A), beam sea (Load Case B) and oblique sea (Load Case C) listed in 5A-3-2/15.3 TABLE 8,
where the correlation factors cv, cT, cL, Cϕand Cθfor each load case are also shown.
TABLE 8
Correlation Factors cv, cT, cL, Cϕ and Cθ
cL 0.6 0 0.7
cT 0 0.9 0.7
Cϕ -1 0 -0.7
Cθ 0 1 0.7
where
The forces from each deck production module can be obtained based on long-term prediction for the
realistic sea states of the specific site of operation. In no case are the forces Fv, Ft and Fe to be less than
those obtained using the values of Environmental Severity Factors (ESFs) established from 5A-3-A1/3.
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PART
5A
CHAPTER 3 Structural Design Requirements
1 General
The requirements for hull girder strength are specified in 5A-3-3/3. The required scantlings of double
bottom structures, side shell and deck, and longitudinal and transverse bulkheads are specified in 5A-3-3/7
through 5A-3-3/17 below. 5A-3-3/1.7 FIGURE 1 shows the appropriate Subsections giving scantling
requirements for the various structural components of typical double hull ship-type installations. For hull
structures beyond 0.4L amidships, the initial scantlings are determined in accordance with Section 5A-3-5.
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FIGURE 1
Scantling Requirement Reference by Subsection (1 September 2007)
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FIGURE 2A
Definitions of Spans (A) (1 July 2012)
* Where both lower and upper ends of the vertical web are fitted with a bracket of the same or larger size
on the opposite side, the span ℓb may be taken between the toes of the effective lower and upper brackets.
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FIGURE 2B
Definitions of Spans (B) (1 July 2012)
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* Where both lower and upper ends of the vertical web are fitted with a bracket of the same or larger size
on the opposite side, the span ℓb b or ℓst may be taken between the toes of the effective lower and upper
brackets.
I = L · SM/33 . 3 cm2‐m2(in2‐ft)
where
where
Mw vertical wave-induced bending moment in accordance with 3-2-1/3.5.1 of the Marine Vessel Rules, in kN-m
=
(tf-m, Ltf-ft)
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Mu hull girder ultimate strength, which may be determined from the equations as given in Appendix 5A-3-A3, in
=
kN-m (tf-m, Ltf-ft)
βVBM
= ESF for vertical wave-induced bending moment for DEC
γs = load factor for the maximum permissible still-water bending moment, but not to be taken as less than 1.0
γw = load factor for the wave-induced bending moment, but not to be taken as less than below for the given limits
= Ms + βVBMMw
γu = safety factor for the vertical hull girder bending capacity, but not to be taken as less than 1.15
The nominal design corrosion values as given in 5A-3-1/1.7.2(d) TABLE 1 for the side shell and
longitudinal bulkhead plating are to be added to the “net” thickness thus obtained.
t = Fm/Ifs cm (in.)
where
FS still-water shear force based on the still-water shear force envelope curve for all anticipated
= loading conditions in accordance with 3-2-1/3.3.2 and 3-2-1/3.3.3 of the Marine Vessel Rules,
at location considered, in kN (tf, Ltf).
βVSF
= ESF for vertical shear force, as defined in 5A-3-A1/3
FW vertical wave shear force, as given in 3-2-1/3.5.3 of the Marine Vessel Rules, in kN (tf, Ltf).
= FW for in-port condition may be taken as zero.
t = ts or ti (see 5A-3-3/5.3 and 5A-3-3/5.5)
F = FtDs or (Ft + Ri)Di (see 5A-3-3/5.3 and 5A-3-3/5.5 below)
m first moment of the “net” hull girder section, in cm3 (in3), about the neutral axis, of the area
= between the vertical level at which the shear stress is being determined and the vertical
extremity of the section under consideration
I = moment of inertia of the “net” hull girder section at the position considered, in cm4 (in4)
fs = 11.96/Q kN/cm2 (1.220/Q tf/cm2, 7.741/Q Ltf/in2) at sea
= 10.87/Q kN/cm2 (1.114/Q tf/cm2, 7.065/QLtf/in2) in port
Q = material conversion factor
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Chapter 3 Structural Design Requirements
Section 3 Initial Scantling Evaluation 5A-3-3
For the purpose of calculating required thickness for hull girder shear, the sign of Ft may be disregarded
unless algebraic sum with other shear forces, such as local load components, is appropriate.
where
5.3.1 Shear Distribution Factor for Ship-type Installations with Two Outer Longitudinal Bulkheads
(inner skin only)
Ds = 0 . 384 − 0 . 167Aob /As − 0 . 190bs /B
where
Aob total projected area of the net outer longitudinal bulkhead (inner skin) plating above
=
inner bottom (one side), in cm2 (in2)
As = total projected area of the net side shell plating (one side), in cm2 (in2)
bs = distance between outer side longitudinal bulkhead (inner skin) and side shell, in m (ft)
B = breadth of the installation, in m (ft), as defined in 3-1-1/5 of the Marine Vessel Rules.
5.3.2 Shear Distribution Factor for Ship-type Installations with Two Outer Longitudinal Bulkheads
and a Centerline Swash or Oil-tight Longitudinal Bulkhead
Ds = 0 . 347 − 0 . 057Acb /As − 0 . 137Aob /As − 0 . 070bs /B
where
Acb total area of the net centerline longitudinal bulkhead plating above inner bottom, in cm
= 2 (in2)
5.3.3 Shear Distribution Factor for Ship-type Installations with Two Outer and Two Inner
Longitudinal Bulkheads
Ds = 0 . 330 − 0 . 218Aob /As − 0 . 043bs /B
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where
The other parameters, depending on the configuration of the ship-type installation, are defined in
5A-3-3/5.5.1, 5A-3-3/5.5.2 and 5A-3-3/5.5.3 below.
5.5.1 Ship-type Installations with Two Outer Longitudinal Bulkheads (Inner Skin Only)
The net thickness of the outer longitudinal bulkhead plating at the position considered:
where
Dob
= 0 . 105 + 0 . 156Aob /As + 0 . 190bs /B
5.5.2 Ship-type Installations with Two Outer Longitudinal Bulkheads and a Centerline Swash or Oil-
tight Longitudinal Bulkhead
5.5.2(a) (1999) The net thickness of the centerline longitudinal bulkhead plating at the position
considered:
where
Rcb = Wc[(2NwcbkcbI/3HcbDcbm) − 1] ≥ 0
kcb * /Acb ≤ 1 . 9
= 1 + Acb
Dcb = 0 . 299 + 0 . 152Acb /As − 0 . 10Aob /As − 0 . 198bs /B
Wc local load, in kN (tf, Ltf), calculated according to 5A-3-3/5.7 and 5A-3-3/5.9
=
FIGURE 3a
Nwcb = local load distribution factor for the centerline longitudinal bulkhead
= (0 . 66Dcb + 0 . 25)(n − 1)/n
n = total number of transverse frame spaces in the center tank
Hcb = depth of the centerline longitudinal bulkhead above inner bottom, in cm (in.)
*
Acb total area of the net centerline longitudinal bulkhead plating above the lower edge
=
of the strake under consideration, in cm2 (in2)
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5.5.2(b) The net thickness of the outer longitudinal bulkhead plating at the position considered:
where
Dob
= 0 . 106 − 0 . 093Acb /As + 0 . 164Aob /As + 0 . 202bs /B
5.5.3 Ship-type Installations with Two Outer and Two Inner Longitudinal Bulkheads
5.5.3(a) The net thickness of the inner longitudinal bulkhead plating at the position considered:
where
5.5.3(b) The net thickness of the outer longitudinal bulkhead plating at the position considered:
where
Dob
= 0 . 013 + 0 . 153Aob /As + 0 . 172bs /B
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5.7.1 Ship-type Installations with Two Outer Longitudinal Bulkheads and a Centerline Swash or Oil-
tight Longitudinal Bulkhead (1 July 2000)
Local load Wc may be denoted by Wc(f) and Wc(a) at the fore and aft ends of the center tank,
respectively, in kN (tf, Ltf ).
where
ks = load factor
= 1.0 for all loads from ballast tanks
0.878 for ρg of 10.05 kN/m3 (1.025 tf/m3, 0.0286 Ltf/ft3) and 1.0 for ρg of 11.18
=
kN/m3 (1.14 tf/m3, 0.0318 Ltf/ft3) and above for all loads from cargo tanks.
For cargo ρg between 10.05 kN/m3 (1.025 tf/m3, 0.0286 Ltf/ft3) and 11.18 kN/m3
(1.14 tf/m3, 0.0318 Ltf/ft3), the factor ks may be determined by interpolation
specific weight of the liquid, not to be taken less than 10.05 kN/m3 (1.025 tf/m3,
ρg =
0.0286 Ltf/ft3)
ρog = specific weight of sea water, 10.05 kN/m3 (1.025 tf/m3, 0.0286 Ltf/ft3)
ℓc, bc length and breadth, respectively, of the center tanks, in m (ft), as shown in
=
5A-3-3/5.9 FIGURE 3
Hc = liquid head in the center tank, in m (ft)
5.7.2 Ship-type Installations with Two Outer and Two Inner Longitudinal Bulkheads (1 July 2000)
Local loads Wc1, Wc2 may be denoted by Wc1(f), Wc2(f) and Wc1(a), Wc2(a) at the fore and aft
ends of the center tank, respectively, in kN (tf, Ltf).
k ρgb ℓ ℓ2
Wc1(f) = s ℓ c1 [ℎc1ℓ1(ℓ2 + 21 ) + ℎc2 22 ]
c
k ρgb ℓ2 ℓ
Wc1(a) = s ℓ c1 [ℎc1 21 + ℎc2ℓ2(ℓ1 + 22 )]
c
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k ρgb ℓ ℓ2
Wc2(f) = s ℓ c2 [ℎc3ℓ1(ℓ2 + 21 ) + ℎc4 22
c
k ρgb ℓ2 ℓ
Wc2(a) = s ℓ c2 [ℎc3 21 + ℎc4ℓ2(ℓ1 + 22 )]
c
where
ℓ1, ℓ2 longitudinal distances from the respective center tank ends to the intermediate
=
wing tank transverse bulkheads, in m (ft), as shown in 5A-3-3/5.9 FIGURE 3b
bc1 = breadth of the center tank, in m (ft), as shown in 5A-3-3/5.9 FIGURE 3b
bc2 breadth of the center and wing tanks, in m (ft), as shown in 5A-3-3/5.9 FIGURE
=
3b
H1, H2 = liquid heads in the wing tanks, in m (ft), as shown in 5A-3-3/5.9 FIGURE 3b
ℎc1 = Hc − H1, but not to be taken less than zero
ℎc2 = Hc − H2, but not to be taken less than zero
ℎc3 = Hc or H1, whichever is lesser
ℎc4 = Hc or H2 whichever is lesser
Where adjacent tanks are loaded with cargoes of different densities, the heads are to be adjusted to
account for the difference in density. For locations away from the ends of the tanks, Rcb and Rib
may be determined using the calculated values of Wc at the locations considered.
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FIGURE 3
Center Tank Region (1995)
Struts connecting the bottom and inner bottom longitudinals are not to be fitted.
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submitted docking plan (see 3-1-2/11 of the Marine Vessel Rules) specifies all docking blocks be
arranged away from the keel.
FIGURE 4
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t1 = 0 . 73s(k1p/f1)1/2 mm (in.)
t2 = 0 . 73s(k2p/f2)1/2 mm (in.)
t3 = cs(Smfy /E)1/2 mm (in.)
where
pa and pb are nominal pressures, in N/cm2 (kgf/cm2, lbf/in2), as defined in load case “a” and “b”
in 5A-3-2/5.7 TABLE 3 for bottom plating, respectively.
specific weight of the ballast water, 1.005 N/cm2-m (0.1025 kgf/cm2-m, 0.4444
γ =
lbf/in2-ft)
ℎ = height of double side ballast tank at installation’s side, in m (ft)
ℓwt = length at tank top of double side ballast tank, in m (ft)
L = installation length, as defined in 3-1-1/3.1 of the MarineVessel Rules, in m (ft)
ϕe = effective pitch amplitude, as defined in 5A-3-2/5.7.2 with Cϕ = 1 . 0
SMRB reference net hull girder section modulus based on the material factor of the
=
bottom flange of the hull girder, in cm2-m (in2-ft)
= 0 . 92SM
required gross hull girder section modulus at the location under consideration, in
SM = accordance with 3-2-1/3.7 and 3-2-1/5.3 of the Marine Vessel Rules, based on the
material factor of the bottom flange of the hull girder, in cm2-m (in2-ft)
SMB design (actual) net hull girder section modulus to the bottom, in cm2-m (in2-ft), at
=
the location under consideration
f2 = permissible bending stress in the transverse direction, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 80Smfy
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fy1 minimum specified yield point of the bottom flange of the hull girder, in N/cm2
=
(kgf/cm2, lbf/in2)
modulus of elasticity of the material, may be taken as 2.06 × 107 N/cm2 (2.1 × 10
E = 6kgf/cm2, 30 × 106 lbf/in2) for steel
c = 0.7N2− 0.2, not to be less than 0.4Q1/2
N = Rb(Q/Qb)1/2
Rb = (SMRBH /SMB)1/2
SMRBH reference net hull girder section modulus for hogging bending moment based on
=
the material factor of the bottom flange of the hull girder, in cm2-m (in2-ft)
= 0 . 92SMH
required gross hull girder section modulus, in accordance with 3-2-1/3.7.1 and
SMH 3-2-1/5.3 of the Marine Vessel Rules, for hogging total bending moment at the
=
location under consideration, based on the material factor of the bottom flange of
the hull girder, in cm2-m (in2-ft)
Q, Qb material conversion factor in 5A-3-3/5.1 for the bottom shell plating under
=
consideration and the bottom flange of the hull girder, respectively.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material
required at the location under consideration.
In addition to the foregoing, the net thickness of the bottom shell plating, outboard of 0.3B from
the centerline of the installation, is to be not less than that of the lowest side shell plating required
by 5A-3-3/9.1 adjusted for the spacing of the longitudinals and the material factors.
t1 = 0 . 73s(k1p/f1)1/2 mm (in.)
t2 = 0 . 73s(k2p/f2)1/2 mm (in.)
t3 = cs(Smfy /E)1/2 mm (in.)
where
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pa and pb are nominal pressures, in N/cm2 (kgf/cm2, lbf/in2), as defined in load case “a” and “b”
in 5A-3-2/5.7 TABLE 3 for inner bottom plating, respectively.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material
required at the location under consideration.
Sm strength reduction factor obtained from 5A-3-3/7.3.1 for the steel grade of inner
=
bottom material
Sm1 strength reduction factor obtained from 5A-3-3/7.3.1 for the steel grade of bottom
=
flange material.
fy = minimum specified yield point of the inner bottom material, in N/cm2(kgf/cm2, lbf/in2)
fy1 = minimum specified yield point of the bottom flange material, in N/cm2 (kgf/cm2, lbf/
in )
2
N = Rb[Q/Qb)(y/yn)]1/2
Q = material conversion factor in 5A-3-3/5.1 for the inner bottom plating
vertical distance, in m (ft), measured from the inner bottom to the neutral axis of the
y =
hull girder section
yn vertical distance, in m (ft), measured from the bottom to the neutral axis of the hull
=
girder section
Where the breadth of the center tank exceeds 0.6B, or the wing ballast tanks are U-shaped, the net
thickness of the inner bottom plating in the center tank, outboard of 0.3B from the centerline of the
tank, is also to be not less than that of the adjacent strake on the outer longitudinal bulkhead (inner
skin) required by 5A-3-3/13.1, adjusted for the spacing of the longitudinals and the material
factors.
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where
fy minimum specified yield point for the material of longitudinals considered, in N/cm2(kgf/cm2,
=
lbf/in2)
fy1 = minimum specified yield point of the bottom flange material, in N/cm2(kgf/cm2, lbf/in2)
The net section modulus of the bottom longitudinals, outboard of 0.3B from the centerline of the
installation, is also to be not less than that of the lowest side longitudinal required by 5A-3-3/9.5, adjusted
for the span and spacing of the longitudinals and the material factors.
Where the breadth of center tank exceeds 0.6B, or the wing ballast tanks are U-shaped, the net section
modulus of the inner bottom longitudinals in the center tank, outboard of 0.3B from the centerline of the
tank, is also to be not less than that of the lowest outer longitudinal bulkhead longitudinal required by
5A-3-3/13.5, adjusted for the span and spacing of the longitudinals and the material factors.
In determining compliance with the foregoing, an effective breadth, be, of attached plating is to be used in
calculation of the section modulus of the design longitudinal. be is to be obtained from line a) of
5A-3-3/7.7.4 FIGURE 6.
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t1 = (0 . 045L + 4 . 5)R mm
= (0 . 00054L + 0 . 177)R in.
t2 = 10F1 /(dbfs) mm
= F1 /(dbfs) in.
The net thickness, t3, may be determined based on Sm andfy of the hull girder strength material
required at the location under consideration.
where F1 is the maximum shear force in the center girder, as obtained from the equations given
below (see also 5A-3-3/1.3). Alternatively, F1 may be determined from finite element analyses, as
specified in 5A-3-4/11, with the combined load cases in 5A-3-4/11.7. However, in no case should
F1 be taken less than 85% of that determined from the equations below:
where
k = 1.0(1.0, 2.24)
a1 = 0 . 606 − 0 . 22λ
λ = ℓs /bs
γ = 2x/(ℓs − s3), ≤ 1 . 0
n1 = 0 . 0374(s1 /s3)2 − 0 . 326(s1 /s3) + 1 . 289
n2 = 1.3 − (s3/12) for SI or MKS Units
= 1.3 − (s3/39.37) for U.S. Units
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c = 0.7N2− 0.2, not to be less than 0.4Q1/2 but need not be greater than 0.45(Q/Qb)1/2
N = Rb(Q/Qb)1/2
Q = material conversion factor in 5A-3-3/5 for the bottom girder
s = spacing of longitudinal stiffeners on the girder, in mm (in.)
R = 1.0 for ordinary mild steel
= fym /Smfyℎ for higher strength material
fym specified minimum yield point for ordinary strength steel, in N/cm2 (kgf/cm2, lbf/in
= 2)
fyℎ = specified minimum yield point for higher tensile steel, in N/cm2 (kgf/cm2, lbf/in2)
L = length of installation, in m (ft), as defined in 3-1-1/3.1 of the Marine Vessel Rules.
t1 = (0 . 026L + 4 . 5)R mm
= (0 . 00031L + 0 . 177)R in.
t2 = 10F2 /(dbfs) mm
= F2 /(dbfs) in.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material
required at the location under consideration.
where F2 is the maximum shear force in the side girders under consideration, as obtained from the
equations given below (see also 5A-3-3/1.3). Alternatively, F2 may be determined from finite
element analyses, as specified in 5A-3-4/11, with the combined load cases in 5A-3-4/11.7.
However, in no case should F2 be taken less than 85% of that determined from the equations
below:
where
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N = Rb(Q/Qb)1/2
Q = material conversion factor in 5A-3-3/5 for the bottom girder
s = spacing of longitudinal stiffeners on the girder, in mm (in.)
7.7.3 Floors (1997)
The net thickness of the floors is to be not less than t1 and t2, as specified below:
t1 = (0 . 026L + 4 . 5)R mm
= (0 . 00031L + 0 . 177)R in.
t2 = 10F3 /(dbfs) mm
= F3 /(dbfs) in.
where F3 is the maximum shear force in the floors under consideration, as obtained from the
equation given below (see also 5A-3-3/1.3). Alternatively, F3 may be determined from finite
element analyses, as specified in 5A-3-4/11 with the combined load cases in 5A-3-4/11.7.
However, in no case should F3 be taken less than 85% of that determined from the equation below.
where
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t1 = (0 . 045L + 3 . 5)R mm
= (0 . 00054L + 0 . 138)R in.
The net thickness, t2, may be determined based on Sm and fy of the hull girder strength material
required at the location under consideration.
where
N = Rb(Q/Qb)1/2
Q = material conversion factor in 5A-3-3/5 for the bottom girder
s = spacing of longitudinal stiffeners on the girder, in mm (in.)
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FIGURE 5
Unsupported Span of Longitudinal (1995)
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FIGURE 6
Effective Breadth of Plating be(1 July 2009)
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FIGURE 7
Definitions of a3, ℓs and bs(1 July 2009)
t1 = 0 . 73s(k1p/f1)1/2 mm (in.)
1/2
t2 = 0 . 73s(k2p/f2) mm (in.)
1/2
t3 = cs(Smfy /E) mm (in.)
where
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pa and pb are nominal pressures at the lower edge of each plate strake, in N/cm2 (kgf/cm2, lbf/in2), as
defined in load case “a” and “b” 5A-3-2/5.7 TABLE 3 for side shell plating, respectively. Where the wing
ballast tanks are U-shaped, the nominal pressure may be taken at the lower edge of each plate, but is not to
be less than that calculated at upper turn of bilge for J-shaped ballast tanks.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material required
at the location under consideration.
Sm strength reduction factor obtained from 5A-3-3/7.3.1 for the steel grade of side shell
=
plating material
Sm1 strength reduction factor obtained from 5A-3-3/7.3.1 for the steel grade of bottom flange
=
material
fy = minimum specified yield point of the side shell material, in N/cm2 (kgf/cm2, lbf/in2)
fy1 = minimum specified yield point of the bottom flange material, in N/cm2 (kgf/cm2, lbf/in2)
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yb vertical distance, in m (ft), measured from the upper turn of bilge to the neutral axis of
=
the section
c = 0.7 N2− 0.2, not to be less than 0.4 Q1/2
N = Rd[(Q/Qd)1/2 for the sheer strake
Rd = (SMRDS /SMD)1/2
vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
y = section to the lower edge (upper edge) of the side shell strake, when the strake under
consideration is below (above) the neutral axis for N.
vertical distance, in m (ft), measured from the neutral axis of the hull girder transverse
= section to the lower edge of the side shell strake under consideration for f1.
SMRDS reference net hull girder section modulus for sagging bending moment, based on the
=
material factor of the deck flange of the hull girder, in cm2-m (in2-ft)
= 0 . 92SMS
required gross hull girder section modulus, in accordance with 3-2-1/3.7.1 and 3-2-1/5.3
SMs of the Marine Vessel Rules, for sagging total bending moment at the location under
=
consideration, based on the material factor of the deck flange of the hull girder, in cm2-m
(in2-ft)
Q, Qd material conversion factor in 5A-3-3/5 for the side shell plating under consideration and
=
the deck flange of the hull girder, respectively.
yn vertical distance, in m (ft), measured from the bottom (deck) to the neutral axis of the
=
section, when the strake under consideration is below (above) the neutral axis.
SMRB, SMB, Rb, Qb and E are as defined in 5A-3-3/7.3.1. SMD is as defined in 5A-3-3/9.5.
The minimum width of the sheer strake for the midship 0.4L is to be in accordance with 3-2-2/3.13 of the
Marine Vessel Rules .
The thickness of the sheer strake is to be increased 25% in way of breaks of superstructures, but this
increase need not exceed 6.5 mm (0.26 in.).
In addition, the net thickness of the side shell plating of FPIs subject to side offloading is not to be taken
less than t4 obtained from the following equation:
t4 = 90(s/1000 + 0 . 7)[Bd/(Smfy)2]1/4 + 0 . 5 mm
where
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The net thickness, t4, is to be applied to the following extent of the side shell plating:
● Longitudinal extent. Between a section aft of amidships where the breadth at the waterline exceed 0.9
B, and a section forward of amidships where the breadth at the waterline exceeds 0.6B.
● Vertical extent. Between 300 mm below the lowest ballast waterline to 0.25d or 2.2 m, whichever is
greater, above the summer load line.
Alternatively, in lieu of the t4 requirements above, side shell strength calculations may be submitted to
demonstrate the structural adequacy of the side shell to the impact absorbing characteristics of fenders or
equivalent, and their arrangement.
t1 = 0 . 73s(k1p/f1)1/2 mm (in.)
t2 = 0 . 73s(k2p/f2)1/2 mm (in.)
t3 = cs(Smfy /E)1/2 mm (in.)
where
In no case is p to be taken less than 2.06 N/cm2 (0.21 kgf/cm2, 2.987 lbf/in2).
pn is nominal pressure, in N/cm2 (kgf/cm2 lbf/in2), as defined in 5A-3-2/5.7 TABLE 3 for deck plating.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material required
at the location under consideration.
c is not to be taken less than (0.7N2 − 0.2) for installations having length less than 267 m (876 ft)
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Rd = (SMRDS /SMD)1/2
Q = material conversion factor in 5A-3-3/5 for the deck plating
The t3 requirement for a converted ship-type FPI may be adjusted based on the ratio Mr, where Mr= total
maximum sagging bending moment as a ship-type FPI/total maximum sagging bending moment as a
trading vessel. The total sagging bending moment as a ship-type FPI is the sum of the maximum sagging
still water and wave bending moments for the onsite condition. The sagging wave bending moment may be
obtained from 5A-3-2/5.2.1.
The t3 requirement for a new build ship-type FPI may be adjusted based on the ratio Mr, where Mr =
(maximum sagging still water bending moment + sagging wave bending moment for the on-site DEC)/
(maximum sagging still water bending moment + wave sagging bending moment for North Atlantic
environment).
Mr Adjusted t3
Mr < 0 . 7 0 . 85 * t3
Mr > 1 . 0 1 . 0 * t3
The thickness of the stringer plate is to be increased 25% in way of breaks of superstructures, but this
increase need not exceed 6.5 mm (0.25 in.). The required deck area is to be maintained throughout the
midship 0.4L of the installation or beyond the end of a superstructure at or near the midship 0.4L point.
From these locations to the ends of the installation, the deck area may be gradually reduced in accordance
with 3-2-1/11.3 of the Marine Vessel Rules . Where bending moment envelope curves are used to
determine the required hull girder section modulus, the foregoing requirements for strength deck area may
be modified in accordance with 3-2-1/11.3 of the Marine Vessel Rules . Where so modified, the strength
deck area is to be maintained a suitable distance from superstructure breaks and is to be extended into the
superstructure to provide adequate structural continuity.
SM = M/fb cm3 (in3)
M = 1000psℓ2 /k N‐cm (kgf‐cm, lbf‐in)
where
k = 12 (12, 83.33)
p = pai − puo or pb whichever is greater, for side longitudinals, in N/cm2 (kgf/cm2, lbf/in2)
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In no case is p to be taken less than 2.06 N/cm2 (0.21 kgf/cm2, 2.987 lbf/in2).
pa and pb are nominal pressures, in N/cm2 (kgf/cm2, lbf/in2), as defined in load case “a” and “b”, at the
side longitudinal considered, in 5A-3-2/5.7 TABLE 3 for side longitudinals, respectively.
pn is nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), as defined in 5A-3-2/5.7 TABLE 3 for deck
longitudinals.
Sm2 strength reduction factor, as obtained from 5A-3-3/7.3.1, for the steel grade of top flange
=
material of the hull girder.
fy2 minimum specified yield point of the top flange material of the hull girder, in N/cm2 (kgf/cm2,
=
lbf/in2)
SMRD reference net hull girder section modulus based on the material factor of the top flange of the
=
hull girder, in cm2-m (in2-ft)
= 0 . 92SM
required gross hull girder section modulus at the location under consideration, in accordance
SM = with 3-2-1/3.7 and 3-2-1/5.5 of the Marine Vessel Rules, based on the material factor of the top
flange of the hull girder, in cm2-m (in2-ft)
SMD design (actual) net hull girder section modulus at the deck, in cm2-m (in2-ft), at the location
=
under consideration
vertical distance in m (ft) measured from the neutral axis of the section to the longitudinal
y =
under consideration at its connection to the associated plate
yn vertical distance, in m (ft), measured from the deck (bottom) to the neutral axis of the section,
=
when the longitudinal under consideration is above (below) the neutral axis.
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Where the wing ballast tanks are U-shaped, the net section modulus of deck longitudinals in the wing
ballast tanks is to be not less than that of the uppermost side longitudinal, adjusted for the span and spacing
of the longitudinal and the material factors.
Where the breadth of center tank exceeds 0.6B, the net section modulus of deck longitudinals in the center
tank, located outboard of 0.3B from the centerline of the tank, is also to be not less than that of the
uppermost boundary longitudinal bulkhead longitudinal required by 5A-3-3/13.5, adjusted for the span and
spacing of the longitudinal and the material factors.
In determining compliance with the foregoing, an effective breadth, be, of attached plating is to be used in
the calculation of the section modulus of the design longitudinal. be is to be obtained from line a) of
5A-3-3/7.7.4 FIGURE 6.
The net moment of inertia about the neutral axis of deck longitudinals and side longitudinals within the
region of 0.1D from the deck, in association with the effective plating (bwLtn), is to be not less than
obtained from the following equation:
io = kAeℓ2fy /E cm4 (in4)
where
E is as defined in 5A-3-3/7.3.1.
Generous transitions are to be provided at the intersections of main supporting members to provide smooth
transmission of loads and to minimize the stress concentrations. Abrupt changes in sectional properties and
sharp re-entrant corners are to be avoided. It is recommended that the intersection of the inner skin and
inner bottom be accomplished by using generous sloping or large radiused bulkheads. Stool structures,
where fitted, are to have sloping bulkheads on both sides.
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The net section modulus and sectional area of the main supporting members required by Part 5A, Chapter
3 apply to those portions of the member clear of the end brackets. They are considered as the requirements
of initial scantlings for deck transverses, side transverses, vertical webs on longitudinal bulkheads and
horizontal girders and vertical webs on transverse bulkheads, and may be reduced, provided that the
strength of the resultant design is verified with the subsequent total strength assessment in Section 5A-3-4.
However, in no case should they be taken less than 85% of those determined from 5A-3-3/11 or 5A-3-3/15.
(See also 5A-3-4/11.1.) The structural properties of the main supporting members and end brackets are to
comply with the failure criteria specified in 5A-3-4/3.
The section modulus of the main supporting members is to be determined in association with the effective
plating to which they are attached, as specified in 3-1-2/13 of the Marine Vessel Rules.
In the calculation of the nominal pressure, ρg of the liquid cargoes is not to be taken less than 0.1025
kgf/cm2-m (0.4444 lbf/in2-ft) for main supporting members.
Section modulus and web sectional area of the deck transverses and deck girders may be obtained in
accordance with the procedure given below or other recognized design procedures.
The section modulus and web sectional area of the deck transverse and deck girders are not to be less than
loading pattern 1 as specified in 5A-3-3/11.3.
For a deck transverse and/or deck girder that is subjected to reactions (forces and moments) from the
topside structure, the section modulus and web sectional area of the deck transverse and/or deck girders are
also not to be less than for loading pattern 1 as specified in 5A-3-3/11.3 and for loading pattern 2 as
specified in 5A-3-3/11.5.
11.3 Deck Transverses and Deck Girders – Loading Pattern 1 (1 July 2012)
11.3.1 Section Modulus of Deck Transverses
The net section modulus of deck transverses is to be not less than obtained from the following
equation (see also 5A-3-3/1.3 of these Rules):
SM = M/fb cm3 (in3)
For deck transverses in wing cargo tanks (See 5A-3-3/1.7 FIGURE 2A-a, b, c, d, e, and f):
For deck transverses in center cargo tanks (see 5A-3-3/1.7 FIGURE 2A-d, e and f)
where
Ms = 10, 000c2pssℓ2s
Mb = 10, 000c2pbsℓ2b
Mo = 10, 000kc3psℓ2t
k = 1.0 (1.0, 0.269)
nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid span of the deck transverse
p = under consideration, as specified in 5A-3-2/5.7 TABLE 3, item 16. In no case is p
be taken less than 2.06 N/cm2 (0.21 kgf/cm2, 2.987 lbf/in2).
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Ig, It moments of inertia, in cm4 (in4), of the deck girder and deck transverse, clear of
=
the brackets, respectively
Sg = spacing of the deck girder, in m (ft)
S = spacing of the deck transverses, in m (ft)
When calculating a, if more than one deck girder is fitted, average values of sg, ℓg and Ig are to be
used when the girders are not identical.
φ = 1 − [5(ℎa /αℓt)], for cargo tanks with deck girders, 0.6 minimum
= 1 − 5(ℎa /ℓt), for cargo tanks without deck girders, 0.6 minimum
ℎa distance, in m (ft), from the end of the span to the toe of the end bracket of the
=
deck transverse, as indicated in 5A-3-3/11.5.4 FIGURE 8
βs = 0.9[(ℓs /ℓt)(It /Is)], 0.10 min. and 0.65 max.
βb = 0.9[(ℓb /ℓt)(It /Ib)], 0.10 min. and 0.50 max.
spans, in m (ft), of side transverse and vertical web on longitudinal bulkhead,
respectively, as indicated in 5A-3-3/1.7 FIGURE 2A. Where a cross tie is fitted
and is located at a distance greater than 0.7ℓs or 0.7ℓb from the deck transverse,
ℓs, ℓb =
the effective span of the side transverse or the vertical web may be taken as that
measured from the deck transverse to the cross tie and all coefficients determined
as if there were no cross tie.
Is, Ib moments of inertia, in cm4 (in4), clear of the brackets, of side transverse and
=
vertical web on longitudinal bulkhead, respectively
fb = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 70Smfy
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2.0c1 for ship-type vessels with oil-tight longitudinal bulkheads and without deck
c3 =
girders (5A-3-3/1.7 FIGURE 2A-c, d, e and f)
1.6c1 for ship-type vessels with non-tight centerline longitudinal bulkhead and without
=
deck girders (5A-3-3/1.7 FIGURE 2A-c)
= 1.1c1 for cargo tanks with deck girders
The section modulus of the deck transverse in the wing cargo tank is to be not less than that of the
deck transverse in the center tank.
A = F/fs cm2(in2)
F = 1000k[c1ps(0 . 50ℓ − ℎe) + c2DBcs] N(kgf,lbf)
where
c2 0.05 for wing cargo tanks of ship-type vessels with four longitudinal bulkheads
=
(5A-3-3/1.7 FIGURE 2A-d, e and f)
= 0 for other tanks (5A-3-3/1.7 FIGURE 2A-a, b, c, d, e and f)
c1 for tanks with deck girders:
0.90α1/2 for 5A-3-3/1.7 FIGURE 2A-a without longitudinal bulkhead and for
= 5A-3-3/1.7 FIGURE 2A-b with an oil-tight centerline bulkhead, 0.50 min. and 1.0
max.
1/2 for 5A-3-3/1.7 FIGURE 2A-b with a non-tight centerline bulkhead, 0.45 min.
= 0.60α
and 0.85 max.
c1 for tanks without deck girders:
= 1.10 for 5A-3-3/1.7 FIGURE 2A-c, with a nontight centerline longitudinal bulkhead
= 1.30 for all other cases (5A-3-3/1.7 FIGURE 2A-c, d, e and f)
ℓ = span of the deck transverse, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2A
ℎe length of the bracket, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2A-c and -d and
=
5A-3-3/11.5.4 FIGURE 8
D = depth of the vessel, in m (ft), as defined in 3-1-1/7 of the Marine Vessel Rules
Bc = breadth of the center tank, in m (ft)
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SM = M/fb cm3 (in3)
M1 = 4200kpsgℓ2g N‐cm (kgf‐cm,lbf‐in)
M2 = k(3000φpsgℓ2g + 0 . 15Mb N‐cm (kgf‐cm,lbf‐in)
M3 = 10, 000pstsgℓ2st N‐cm (kgf‐cm,lbf‐in)
where
ℓst span, in m (ft), of the vertical web on transverse bulkhead, as indicated in 5A-3-3/1.7
=
FIGURE 2B-c
ℎa distance, in m (ft), from the end of the span to the toe of the end bracket of the deck
=
girder, as indicated in 5A-3-3/1.7 FIGURE 2B-c and 5A-3-3/11.17 FIGURE 9
nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), as specified in 5A-3-2/5.7 TABLE 3, item
17 for the girder considered. Where three or more deck girders are fitted in the cargo
p = tank, p is to be not less than its value determined for the outermost girder clear of the
end bracket of the deck transverse. In no case is p to be taken less than 2.06 N/cm2
(0.21 kgf/cm2, 2.987 lbf/in2).
corresponding nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of the
pst = vertical web on the forward transverse bulkhead of cargo tank under consideration
(5A-3-2/5.7 TABLE 3, item 17)
fb = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 45Smfy
= (1 . 0 − 0 . 55a2SMRD /SMD)Smfy ≤ 0 . 52Smfy ) for L < 190 m
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where
11.5 Deck Transverses and Deck Girders – Loading Pattern 2 (1 July 2012)
11.5.1 Section Modulus of Deck Transverses
The net section modulus of deck transverses, in association with the effective deck plating, is to be
obtained from the following equation:
where
Pn reaction deck force number n, in kN (tf, Ltf), applied to the deck transverse in tank
=
under consideration, see 5A-3-3/11.5.4 FIGURE 8
Mn reaction deck moment number n, in kN-m (tf-m, Ltf-ft), applied to the deck transverse
=
in tank under consideration, see 5A-3-3/11.5.4 FIGURE 8
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Nv total number of reaction forces at deck transverse under consideration, (in tank under
=
consideration)
Nm total number of reaction moments at deck transverse under consideration, (in tank
=
under consideration)
k2n = 0 if z ≤ an
= (z − an) if z > an
k3n = (1 − an)(3an − 1 − 6anz)
k4n = 0 if z ≤ an
= 1 if z > an
an = an /ℓt
z = z/ℓt, (0 ≤ z ≤ 1)
distance, in m (ft), from a point of application of reaction (force Pn or moment Mn) to
an =
the end of the deck transverse span ℓt, in m (ft), as shown in 5A-3-3/11.5.4 FIGURE 8
coordinate (measured from the end of the span ℓt) of the section of the deck transverse
z =
under consideration, in m (ft), as shown in 5A-3-3/11.5.4 FIGURE 8
For the toe of the deck transverse end brackets, z = ℎa /ℓt and z = 1 − ℎa /ℓt.
ℎa distance, in m(ft), from the end of the span to the toe of the end bracket of the deck
=
transverse, as shown in 5A-3-3/11.17 FIGURE 9 of these Rules.
Note:
For a wide topside bracket, the vertical load on a deck transverse can be considered uniformly distributed with
pressure qn = Pn /c, and the concentrated bending moment can be substituted by force couples.
Pm = Mn /(kc)
where
Pm, Mn = concentrated force and moment obtained from FE analysis of topside structure
c = width of the topside bracket
k = shape bracket factor, and may be taken as 0.8, unless otherwise specified
Bending moment at the toe of the end brackets due to green water pressure, Mg :
Mg = 0 . 1c3φPgisℓ2t
where
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Pgi = nominal green water pressure imposed on the deck, in kN/m (tf/m , Ltf/ft ), as defined
2 2 2
in 5A-3-2/13.7 of these Rules
s = spacing, in m (ft), of the deck transverses
2.0c1 for ship-type vessels with oil-tight longitudinal bulkheads and without deck
c3 =
girders (5A-3-3/1.7 FIGURE 2A-c, d, e and f)
1.6c1 for ship-type vessels with non-tight centerline longitudinal bulkhead and without
=
deck girders (5A-3-3/1.7 FIGURE 2A-c)
= 1.1c1 for cargo tanks with deck girders
φ = 1-[5(ℎa /αℓt)], for cargo tanks with deck girders, 0.6 minimum
= 1-5(ℎa /ℓt), for cargo tanks without deck girders, 0.6 minimum
ℎa = distance, in m (ft), from the end of the span to the toe of the end bracket of the deck
transverse, as indicated in 5A-3-3/11.17 FIGURE 9
span of the deck transverse, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2A, but is not
ℓt to be taken as less than 60% of the breadth of the tank, except for ship-type vessels with
=
a non-tight centerline bulkhead (5A-3-3/1.7 FIGURE 2A-b), for which the span is not to
be taken as less than 30% of the breadth of the tank.
c1 for tanks without deck girders:
= 0.30 for 5A-3-3/1.7 FIGURE 2A-c with non-tight centerline bulkhead
= 0.42 for all other cases
c1 for tanks with deck girders:
2
= 0.30α for 5A-3-3/1.7 FIGURE 2A-b with a non-tight centerline bulkhead, 0.05 min.
and 0.30 max.
2
= 0.42α for 5A-3-3/1.7 FIGURE 2A-a or -b with an oil-tight centerline bulkhead, 0.05
min. and 0.42 max.
α = (ℓg /ℓt)[(sg /s)(It /Ig)]1/4
ℓg = span of the deck girder, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2B-c of these
Rules
Ig, moments of inertia, in cm4 (in4), of the deck girder and deck transverse with effective
=
It deck plating, clear of the end brackets, respectivel
sg = spacing of the deck girder, in m (ft) as shown in 5A-3-3/1.7 FIGURE 2A
s = spacing of the deck transverses, in m (ft)
When calculating α, if more than one deck girder is fitted, average values of sg, ℓg and Ig are to be
used when the girders are not identical.
Bending moments due to pressure on side transverse and vertical web of longitudinal bulkhead:
Ms = ksβsc2pssℓs2
Mb = kbβbc2pbsℓb2
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Is, Ib moments of inertia, in cm4 (in4), clear of the brackets, of side transverse and
=
vertical web on longitudinal bulkhead, respectively
SM = M/fb cm3(in3)
M = k105(Mp + Mg) N‐cm(kgf‐cm,lbf‐in)
where
where
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Pn reaction force number n, in kN (tf, Lt-ft), applied to the deck girder under
=
consideration
Mn reaction moment number n, in kN-m (tf-m, Lt-ft), applied to the deck girder under
=
consideration
N = 1, 2,….., Nv to obtain bending moment Mv
N = 1, 2,….., Nm to obtain bending moment Mm
Nv total number of reaction forces at the deck girder between transverse bulkheads in the
=
tank under consideration
Nm total number of reaction moments at the deck girder between transverse bulkheads in
=
the tank under consideration
k1n = (1 − bn)2[bn − x(1 + 2bn)]
k2n = 0 if x ≤ bn
= (x − bn) if x > bn
k3n = (1 − bn)(3bn − 1 − 6bnx)
k4n = 0 if x ≤ bn
= 1 if x > bn
bn = bn /ℓg
x = x/ℓg
bn = distance, in m (ft), from reaction force Pn to the end of the deck girder span ℓg
coordinate, in m (ft), of the section of the deck girder under consideration, measured
x = from the end of span ℓ
g
distance, in m (ft), from the end of the deck girder span to the toe of the end of the
ℎa = bracket, as shown in 5A-3-3/1.7 FIGURE 2B-c and 5A-3-3/11.17 FIGURE 9 of these
Rules
fg = 1 − 0.13[(ℓg /ℓt)3(ℓg /s)(It /Ig)]0 . 25 is not to be taken less than 0.65
11.5.2(b) Bending moment at the toe of the end brackets due to green water pressure, Mp
Mg = 0 . 083φpgisgℓg2
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α2, SMRD and SMD are as defined in 5A-3-3/9.5. Sm and fy, are as defined in 5A-3-3/7.3.1.
A = F/fs cm2(in2)
where
Fv = ∑n Pn(1 − an)2(2an + 1) + ∆ F
Fm = 6∑n an(1 − an)Mn /ℓt
Fg = c1pgis(0 . 50ℓ − ℎe)
k = 1.0 (1.0, 2.24)
∆F = 0 if z ≤ an
= −Pn if z > an
f1 = 1 − [0.5/(1 + 4δ)]
c2 0.05 for wing cargo tanks of ship-type vessels with four longitudinal bulkheads
=
(5A-3-3/1.7 FIGURE 2A-d, e and f of these Rules)
= 0 for other tanks (5A-3-3/1.7 FIGURE 2A-a, b, c, d, e and f of these Rules)
c1 for tanks with deck girders:
0.90α1/2 for 5A-3-3/1.7 FIGURE 2A-a without longitudinal bulkhead and for
= 5A-3-3/1.7 FIGURE 2A-b with an oil-tight centerline bulkhead, 0.50 min. and 1.0
max.
1/2 for 5A-3-3/1.7 FIGURE 2A-b with a non-tight centerline bulkhead, 0.45 min.
= 0.60α
and 0.85 max.
c1 for tanks without deck girders:
= 1.10 for 5A-3-3/1.7 FIGURE 2A-c, with a nontight centerline longitudinal bulkhead
ℓ = 1.30 for all other cases (5A-3-3/1.7 FIGURE 2A-c, d, e and f)
Pn, Mn, Pgi, ℓt, s, an, z, a and δ are as defined in 5A-3-3/11.5.1, above.
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A = F/fs cm2 (in2)
where
= −Pn if x > bn
Fg = cpgi(0 . 5ℓ − ℎe)sg
k = 1.0 (1.0, 2.24)
c = 0.55 for one or two girders in the tank
= 0.67 for three or more girders in the tank
ℓ = span of the deck girder, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2B-c
Pn, Mn, ℓg, sg, bn, x, pgi, fg, Sm, fy are as defined in 5A-3-3/11.5.2, above.
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FIGURE 8
Deck Transverse – Definition of Parameters (1 July 2012)
A = F/fs cm2(in2)
The shear force F, in N (kgf, lbf), for the side transverse can be obtained from the following equations (see
also 5A-3-3/1.3):
In no case is the shear force for the lower part of the transverse to be less than 120% of that for the upper
part of the transverse.
where
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PU nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of upper bracket, as specified
=
in 5A-3-2/5.7 TABLE 3
PL nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of lower bracket, as specified
=
in 5A-3-2/5.7 TABLE 3.
ℎU = length of the upper bracket, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2B-a
ℎL = length of the lower bracket, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2B-a
fs = permissible shear stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 45 Smfy
For ship-type installations without cross ties in the wing cargo tank, the required sectional area of the lower
side transverse is to extend to 0.15ℓ from the toe of the lower bracket or 0.33ℓ from the lower end of the
span, whichever is greater.
For ship-type installations with one cross tie, the sectional area required for the lower portion of the
transverse is to be maintained up to the cross tie.
11.9 Minimum Thickness for Web Portion of Main Supporting Members (1997)
In general, the net thickness of the web plate of the main supporting members, except stringers in double
side structures, is to be not less than t, as obtained below:
t = 0 . 012L + 7 . 7 mm
= 0 . 144L × 10−3 + 0 . 303 in.
The net thickness of side stringers in double side structures is not to be less than t1 and t2, as specified
below:
t1 = 0 . 012L + 6 . 7 mm
= 0 . 144L × 10−3 + 0 . 264 in.
where
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L = length of the installation, in m (ft), as defined in 3-1-1/3.1 of the Marine Vessel Rules
c = 0.7N2 − 0.2, not to be less than 0.33
s = spacing of longitudinals, in mm (in.)
Sm = strength reduction factor, obtained from 5A-3-3/7.3.1 for the steel grade of the side stringer
fy = minimum specified yield point of the side stringer material, in N/cm2 (kgf/cm2, lbf/in2)
11.11 Proportions
In general, webs, girders and transverses are not to be less in depth than specified below, as a percentage of
the span, ℓt, ℓb or ℓg, where applicable (see 5A-3-3/Figures 2A and 2B). Alternative designs with stiffness
equivalent to the specified depth/length ratio and the required section modulus may be considered,
provided that the calculated results are submitted for review.
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In no case are the depths of supporting members to be less than three times the depth of the slots
for longitudinals. The thickness of the webs is to be not less than required by 5A-3-3/11.9.
11.13 Brackets
Generally, brackets are to have a thickness not less than that of the member supported, are to have flanges
or face plates at their edges and are to be suitably stiffened.
Special attention is to be given to the stiffening of web plate panels close to change in contour of
the web or where higher strength steel is used.
Web stiffener attachment to the deep webs, longitudinals and stiffeners is to be effected by
continuous welds.
Where depth/thickness ratio of the web plating exceeds 200, a stiffener is to be fitted parallel to
the flange or face plate at approximately one-quarter depth of the web from the flange or face
plate.
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Alternative system of web-stiffening of the main supporting members may be considered based on
the structural stability of the web and satisfactory levels of the shear stresses in the welds of the
longitudinals to the web plates.
FIGURE 9
Effectiveness of Brackets (1 September 2007)
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TABLE 1
Coefficient c2 For Deck Transverses (1995)
No cross ties
Structural (5A-3-3/1.7 Cross ties in wing cargo tank Cross ties in center cargo tank
Arrangement FIGURE 2A-a, b, c (5A-3-3/1.7 FIGURE 2A-d) (5A-3-3/1.7 FIGURE 2A-e)
and f)
Location of Deck
All cargo tanks Wing tank Center tank Wing tank Center tank
Transverse
Note:
1 c2 = 0.50 for ship-type installations with an oil-tight centerline bulkheadwhich will be loaded from one side only.
TABLE 2
Coefficients KU and KL for Side Transverses (1995)
No cross ties
(5A-3-3/1.7 FIGURE 2A-a, b, c and f)
0.13 0.30
One cross tie in center cargo tank
(5A-3-3/1.7 FIGURE 2A-e)
One cross tie in wing cargo tank
0.09 0.21
(5A-3-3/1.7 FIGURE 2A-d)
Note:
1 For ship-type installations without cross ties in wing cargo tank (5A-3-3/1.7 FIGURE 2A-a, b, c, e and f) and
having three or more side stringers, KU = 0 . 10 and KL = 0 . 22
t1 = 0 . 73s(k1p/f1)1/2 mm (in.)
t2 = 0 . 73s(k2p/f2)1/2 mm (in.)
t3 = cs(Smfy /E)1/2 mm (in.)
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k2 = 0.5
pressure at the lower edge of each plate, pi, or maximum slosh pressure, ps, whichever is
p =
greater, in N/cm2 (kgf/cm2, lbf/in2).
pn is nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), at the lower edge of each plate, as defined in
5A-3-2/5.7 TABLE 3 for longitudinal bulkhead plating.
The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material required
at the location under consideration.
bt and ℓt are the width and length, respectively, of the cargo tank being considered.
SMB /SMRB is not to be taken more than 1.2α1 or 1.4, whichever is lesser.
α1 = Sm1fy1 /Smfy
α2 = Sm2fy2 /Smfy
Sm strength reduction factor of the steel grade for the longitudinal bulkhead plating obtained from
=
5A-3-3/7.3.1
fy minimum specified yield point of the longitudinal bulkhead plating, in N/cm2 (kgf/cm2, lbf/in
= 2)
transverse distance, in m (ft), measured from the centerline of the section to the bulkhead
z =
strake under consideration
yn vertical distance, in m (ft), measured from the deck (bottom) to the neutral axis of the section,
=
when the strake under consideration is above (below) the neutral axis
f2 = permissible bending stress, in the vertical direction, in N/cm2 (kgf/cm2, lbf/in2)
= Smfy
c = 0.7N2 − 0 . 2
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c for the top strake is not to be taken less than 0 . 4Q1/2, but need not be greater than 0.45.
c for other strakes is not to be taken less than 0.33, but need not be greater than 0 . 45(Q/Qd)1/2 for
strakes above the neutral axis nor greater than 0 . 45(Q/Qb)1/2 for strakes below the neutral axis.
The minimum width of the top strake for the midship 0 . 4L is to be obtained from the following equation:
t = 0 . 73s(k2p/f2)1/2 mm (in.)
where
In no case is p to be taken less than 2.06 N/cm2 (0.21 kgf/cm2, 2.987 lbf/in2).
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pn is nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), at the lower edge of each plate, as defined in
5A-3-2/5.7 TABLE 3 for transverse bulkhead plating.
Where the wing ballast tanks are U-shaped, the net thickness of transverse bulkhead plating in the wing
ballast tanks is also to be not less than as obtained from the above equation with the following substituted
for p and f2.
where
nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), as specified for side shell structure (item 3 case
p =
a) in 5A-3-2/5.7 TABLE 3, at the lower edge level of each transverse bulkhead plate
f2 = Smfy, in N/cm2 (kgf/cm2, lbf/in2)
where the breadth of center tank exceeds 0 . 6B, the net thickness of transverse bulkhead plating in the
center tank ,outboard of 0 . 3B from the centerline of the tank, is also to be not less than as obtained from
the above equation with the following substituted for p and f2 :
nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), as specified for inner skin longitudinal
p = bulkhead structure (item 6 case a) in 5A-3-2/5.7 TABLE 3, at the lower edge level of each
transverse bulkhead plate
f2 = Smfy , in N/cm2 (kgf/cm2, lbf/in2)
SM = M/fb cm3 (in3)
M = 1000c1lsℓ2 /k N‐cm (kgf‐cm, lbf‐in.)
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where
k = 12 (12, 83.33)
c1 = 1.0 for longitudinals and horizontal stiffeners
= 1 + γℓ/10p for vertical stiffeners
γ = specific weight of the liquid, ≥ 1.005 N/cm2-m (0.1025 kgf/cm2-m, 0.4444 lbf/in2-ft)
s = spacing of longitudinals or vertical/horizontal stiffeners, in mm (in.)
ℓ = span of longitudinals or stiffeners between effective supports, in m (ft)
p pressure, pi, in N/cm2 (kgf/cm2, lbf/in2), at the longitudinal or stiffener considered, as
= specified in 5A-3-3/13.1 and 5A-3-3/13.3, or maximum slosh pressure, ps, whichever is
greater. For vertical stiffeners, pressure is to be taken at the middle of span of each stiffener.
ps = c3pis , not to be taken less than c3pis(mid)
pis(mid) nominal slosh pressure at the mid-tank of the bulkhead at the same height as the point under
=
consideration
pis = nominal slosh pressure, as specified in 5A-3-2/11.5.1
c3 = as specified below:
for transverse bulkheads
0.60 for angle or T-bar, 0.68 for bulb plate or flat bar, and 0.73 for corrugation, if tank length ℓt is greater
than 1.4 times tank width bt and no transverse swash bulkheads in the tank.
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Where the wing ballast tanks are U-shaped, the net section modulus of transverse bulkhead stiffeners in the
wing ballast tanks is also to be not less than as obtained from the above equation with the following
substituted for p and fb:
nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), as specified for side shell structure (item 3 case
p =
a) in 5A-3-2/5.7 TABLE 3 at each transverse bulkhead stiffener level.
fb = Smfy, in N/cm2 (kgf/cm2, lbf/in2)
Where the breadth of center tank exceeds 0 . 6B, the net section modulus of transverse bulkhead stiffeners
in the center tank, located outboard of 0 . 3B from the centerline of the tank, is also to be not less than as
obtained from the above equation with the following substituted for p and fb:
nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), as specified for inner skin longitudinal
p = bulkhead structure (item 6 case a) in 5A-3-2/5.7 TABLE 3 at each transverse bulkhead
stiffener level.
fb = Smfy, in N/cm2 (kgf/cm2, lbf/in2)
The net moment of inertia of longitudinals on the longitudinal bulkhead, with the associated effective
plating, within the region of 0 . 1D from the deck is to be not less than io, as specified in 5A-3-3/9.5.
15.1 General
The main supporting members of longitudinal and transverse bulkheads are to be arranged and designed,
as indicated in 5A-3-3/11.1.
SM = M/fb cm3(in3)
M = 10, 000kcpsℓ2b N‐cm(kgf‐m,lbf‐in.)
where
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For ship-type installations without cross ties, and fitted with an oil-tight centerline bulkhead, the
required section modulus of the web is to be maintained for 0.6ℓb, measured from the lower end
of the web. The value of the bending moment, M, used for calculation of the required section
modulus of the remainder of the web may be appropriately reduced, but by not more than 20%.
Where the centerline bulkhead is non-tight, the required section modulus is to be maintained
throughout.
A = F/fs cm2(in2)
The shear force F, in N (kgf, lbf), may be obtained from the following equations (see also 5A-3-3/1.3).
where
PU nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of upper bracket, as specified
=
in 5A-3-2/5.7 TABLE 3
PL nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of lower bracket, as specified
=
in 5A-3-2/5.7 TABLE 3
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span of the vertical web, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2B-a. Where a cross tie
(in wing or center tank) is fitted and is located at a distance greater than 0.7ℓ from the deck
ℓ =
transverse, the effective span of the vertical web may be measured from the deck transverse to
the cross tie and all coefficients determined as if there were no cross ties.
s = spacing of the vertical webs, in m (ft)
ℎU length, in m (ft), of the upper bracket of the vertical web, as indicated in 5A-3-3/1.7 FIGURE
=
2B-a and 5A-3-3/11.17 FIGURE 9
ℎL length, in m (ft), of the lower bracket of the vertical web, as indicated in 5A-3-3/1.7 FIGURE
=
2B-a and 5A-3-3/11.17 FIGURE 9
γ = 0.57 for ship-type installations without cross ties, (5A-3-3/1.7 FIGURE 2A-b, c and f)
= 0.50 for ship-type installations with one cross tie, (5A-3-3/1.7 FIGURE 2A-d and e)
fs = permissible shear stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 45Smfy
For ship-type installations without cross ties, the required sectional area of the lower part of the web is to
be maintained for 0.6ℓ measured from the lower end of the web.
For ship-type installations with one cross tie, the required sectional area of the lower part of the web is to
be maintained up to the cross tie.
In no case is the shear force for the lower part of the vertical web to be taken less than 120% of that for the
upper part of the vertical web.
TABLE 3
Coefficient c for Vertical Web on Longitudinal Bulkheads (2001)
TABLE 4
Coefficient KU and KL for Vertical Web on Longitudinal Bulkheads (2001)
No Cross Ties
(5A-3-3/1.7 FIGURE 2A-b, c& f) 0.18 0.28
1) Tight Bhd
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SM = M/fb cm3(in3)
M = 10, 000kcpsℓ2b N‐cm(kgf‐cm,lbf‐in)
where
For ship-type installations with four longitudinal bulkheads, (5A-3-3/1.7 FIGURE 2A-d, e and f),
ℓb is to be taken not less than 60% of the breadth of the wing cargo tanks.
sum of the half lengths, in m (ft), of the frames supported on each side of the horizontal
s =
girder
nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), calculated at the mid-span of the horizontal
p =
girder under consideration, as specified in 5A-3-2/5.7 TABLE 3
fb = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 70Smfy
For 5A-3-3/1.7 FIGURE 2A-b, ship-type installations with oil-tight centerline bulkhead and
5A-3-3/1.7 FIGURE 2A-a:
= 0.73α2 for α < 0 . 5
= 0.467α2+0.0657 for 0 . 5 ≤ α ≤ 1 . 0
= 0.1973α+0.3354 for α > 1 . 0
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c is not to be taken less than 0.013 and need not be greater than 0.73.
For 5A-3-3/1.7 FIGURE 2A-b, ship-type installations with a non-tight centerline bulkhead:
= 0.55α2 for α < 0 . 5
= 0.35α2+0.05 for 0 . 5 ≤ α ≤ 1 . 0
= 0.15α+0.25 for α > 1 . 0
c is not to be taken less than 0.013 and need not be greater than 0.55.
α = 0 . 9(ℓst /ℓb)[(I/Iv)(sv /s)]1/4
if more than one vertical web is fitted on the bulkhead, average values of ℓst, sv
and Iv are to be used when these values are not the same for each web.
ℓst = span of the vertical web, in m (ft) (5A-3-3/1.7 FIGURE 2B-b)
sv = spacing of the vertical webs, in m (ft)
I, Iv moments of inertia, in cm4 (in4), of the horizontal girder and the vertical web
=
clear of the end brackets
15.5.2 Web Sectional Area of the Horizontal Girder on Transverse Bulkhead
The net sectional area of the web portion of the horizontal girder is to be not less than obtained
from the following equation:
A = F/fs cm2(in2)
F = 1000kscp(0 . 5ℓ − ℎe) N(kgf,lbf)
where
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SM = M/fb cm3 (in3)
M = 10, 000kcpsℓ2st N‐cm (kgf‐cm, lbf‐in)
where
The required section modulus for the web is to be maintained for a distance of 0.60ℓst from the
lower end of the span. Above that point, the value of the bending moment, M, used for the
calculation of the required section modulus may be reduced by not more than 20%.
A = F/fs cm2(in2)
The shear force F in N (kgf, lbf) may be obtained from the following equations (see also
5A-3-3/1.3).
where
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ℎU length, in m (ft), of the upper bracket, as indicated in 5A-3-3/1.7 FIGURE 2B-c and
=
5A-3-3/11.17 FIGURE 9
ℎL length, in m (ft), of the lower bracket, as indicated in 5A-3-3/1.7 FIGURE 2B-c and
=
5A-3-3/11.17 FIGURE 9
α is as defined in 5A-3-3/15.7.1.
The required sectional area of the lower portion of the web is to be maintained for a distance of
0.15ℓ from the toe of the lower bracket or 0.33ℓ measured from the lower end of the span,
whichever is greater.
In no case is the shear force for the lower part of the vertical web to be taken less than 120% of
that for the upper part of the vertical web.
15.9 Minimum Web Thickness, Proportions, Brackets, Stiffeners, Tripping Brackets, Slots
and Lightening Holes
Requirements for these items are given in 5A-3-3/11.9, 5A-3-3/11.11, 5A-3-3/11.13, 5A-3-3/11.15 and
5A-3-3/11.17.
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where
Special attention is to be paid to the adequacy of the welded connections for transmission of the tensile
forces and also to the stiffening arrangements at the ends, in order to provide effective means for
transmission of the compressive forces into the webs. In addition, horizontal stiffeners are to be located in
line with and attached to the first longitudinal above and below the ends of the cross ties.
Alternatively, the opening ratio and scantlings may be determined by an acceptable method of engineering
analysis.
17.1 General
All vertically corrugated transverse and longitudinal bulkheads in cargo tanks are to be designed in
compliance with the requirements specified in this Subsection and the strength assessment criteria with
respect to yielding, buckling and ultimate strength, and fatigue, as specified in Section 5A-3-4.
In general, the approximation equations given below are applicable to vertical corrugations with
corrugation angles,φ (5A-3-3/17.9 FIGURE 11 or 5A-3-3/17.9 FIGURE10), within the range between 60
and 90 degrees. For corrugation angles less than 60 degrees and corrugation in the horizontal direction,
direct calculations may be required.
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where
pℓ, pu nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), at the lower and upper ends of span,
=
respectively, as specified in 5A-3-2/5.7 TABLE 3
f1 = permissible bending stress, in N/cm2 (kgf/cm, lbf/in2)
= 0 . 90Smfy
f2 maximum vertical bending stress in the flange at the mid-depth of corrugation span to be
=
calculated from 5A-3-3/17.5 below, in N/cm2 (kgf/cm2, lbf/in2)
f3 maximum vertical bending stress in the flange at the lower end of corrugation span to be
=
calculated from 5A-3-3/17.5 below, in N/cm2 (kgf/cm2, lbf/in2)
f4 = permissible shear stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 40Smfy
The plate thickness, as determined above based on the maximum anticipated pressures, is to be generally
maintained throughout the entire corrugated bulkhead, except that the net thickness of plating above 2 3 of
span, ℓ, from the top of the lower stool may be reduced by 20%.
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SM = M/fb cm3(in3)
M = 1000(Ci /C j)psℓ2o /k N‐cm(kgf‐cm,lbf‐in)
where
k = 12 (12, 83.33)
ℓo nominal length of the corrugation, in m (ft), measured from the mid-depth of the lower
=
stool to the mid-depth of the upper stool
p = (pu + pℓ)/2 , N/cm2 (kgf/cm2, lbf/in2)
fb = permissible bending stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 90Smfy , for lower end of corrugation span ℓ
= cefy ≤ 0 . 90Smfy , for the mid ℓ/3 region of the corrugation
ce = 2 . 25/β − 1 . 25/β2 for β ≥ 1 . 25
= 1.0 for β < 1 . 25
β = (fy /E)1/2a/tf
tf = net thickness of the corrugation flange, in mm (in.)
Ci = bending moment coefficients, as given below
12
C1 = a1 + b1(kAdt /Bd) ≥ 0 . 06
where a1 = 0 . 95 − 0 . 26/Rb, b1 = − 0 . 20 + 0 . 05/Rb
Cm1 12
= am1 + bm1(kAdt /Bd) ≥ 0 . 55
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12
C2 = a2 + b2(kAdt /Bd) ≥ 0 . 06
where a2 = 0 . 84 − 0 . 07/Rb, b2 = − 0 . 24 + 0 . 02/Rb
Cm2 12
= am2 + bm2(kAdt /Bd) ≥ 0 . 55
Cmj1 P P
= 1 . 83 Ps − 0 . 74 ≥ 0 . 40 if Ps < 0 . 95
P
= 1.0 if Ps ≥ 0 . 95
Cmj2 P Pn
= 3 . 73 Ps − 2 . 36 ≥ 0 . 62 if Ps < 0 . 90
P
= 1.0 if Ps ≥ 0 . 90
Cmj3 P P
= 4 . 14 Ps − 3 . 14 ≥ 0 . 75 if Ps < 1 . 00
P
= 1.0 if Ps ≥ 1 . 00
Cmj4 P P
= 2 . 36 Ps − 1 . 71 ≥ 0 . 72 if Ps < 1 . 15
P
= 1.0 if Ps ≥ 1 . 15
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nominal pressure, in N/cm2 (kgf/cm2, lbf/in2), at the lower and upper ends of
span, respectively, as specified in 5A-3-2/5.7 TABLE 3, to be calculated at a
pℓ, pu section located B/4 from the C.L. when the installation has one or no longitudinal
=
bulkheads. For installations with two longitudinal bulkheads, the nominal pressure
is to be calculated at a section located b/4 from the outboard boundary of the
center or the wing tank.
Rb = kHst(Bct + Bst)(1 + Lb /Bb + 0 . 5Hb /Lb)/(2Bb) for transverse bulkheads
= Hsℓ(Bcℓ + Bsℓ)(1 + Bb /Lb + 0 . 5Hb /Bb)/(2Lb) for longitudinal bulkheads
Adt cross sectional area, in m2 (ft2), enclosed by the outside lines of upper stool of
=
transverse bulkhead
Adℓ cross sectional area, in m2 (ft2), enclosed by the outside lines of upper stool of
=
longitudinal bulkheads
Bct width of the bottom stool of transverse bulkhead, in m (ft), at the top (5A-3-3/17.9
=
FIGURE 11 or 5A-3-3/17.9 FIGURE10)
Bcℓ width of the bottom stool of longitudinal bulkhead, in m (ft), at the top
=
(5A-3-3/17.9 FIGURE 11)
Bst width of the bottom stool of transverse bulkhead, in m (ft), at the inner bottom
=
level (5A-3-3/17.9 FIGURE 11)
Bsℓ width of the bottom stool of longitudinal bulkhead, in m (ft), at the inner bottom
=
level (5A-3-3/17.9 FIGURE 11)
Hb = double bottom height, in m (ft)
Hst height of the bottom stool of transverse bulkhead, in m (ft), from the inner bottom
=
to the top (5A-3-3/17.9 FIGURE 11 or 5A-3-3/17.9 FIGURE10)
Hsℓ height of the bottom stool of longitudinal bulkhead, in m (ft), from the inner
=
bottom to the top (5A-3-3/17.9 FIGURE 11)
Bb transverse distance, in m (ft), between hopper tanks at the inner bottom level
=
(5A-3-3/17.9 FIGURE 11 or 5A-3-3/17.9 FIGURE10)
transverse distance, in m (ft), between upper wing tanks or between upper wing
Bd = tank and centerline deck structure, at the deck level (5A-3-3/17.9 FIGURE 11 or
5A-3-3/17.9 FIGURE10)
Lb longitudinal distance, in m (ft), between bottom stools in the loaded tanks at the
=
inner bottom level (5A-3-3/17.9 FIGURE 11 or 5A-3-3/17.9 FIGURE10)
Ld longitudinal distance, in m (ft), between upper stools in the loaded tanks at the
=
deck level (5A-3-3/17.9 FIGURE 11)
k = 1 (1, 3.2808)
B = breadth of installation, as defined in 3-1-1/5 of the Marine Vessel Rules, in m (ft)
b = width of tank under consideration, in m (ft)
E is as defined in 5A-3-3/7.3.
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The developed net section modulus SM may be obtained from the following equation, where
a, c, d, tf (net), and tw (net), all in cm (in.), are as indicated in 5A-3-3/17.9 FIGURE10.
The extension of the top plate beyond the corrugation is not to be less than the as-built flange
thickness of the corrugation. The stool bottom is to be installed in line with double bottom floors
or girders, fitted with proper brackets, and diaphragms are to be provided in the stool to effectively
support the panels of the corrugated bulkhead. The width of the stool at the inner bottom is to be
not less than 2.5 times the mean depth of the corrugation. Scallops in the brackets and diaphragms
in way of the top and bottom connections to the plates and in the double bottom floors or girders
are to be avoided.
The width of the stool bottom plate should generally be the same as that of the lower stool top
plate. The net thickness of the stool bottom plate should generally be the same as that of the
bulkhead plating, and the net thickness of the lower portion of the stool side plate is not to be less
than 80% of that required for the bulkhead plating in 5A-3-3/17.3 above for the upper one-third
portion of the bulkhead. The net thickness of the stool side plating and the net section modulus of
the stool side stiffeners are not to be less than those required for plane transverse bulkhead plating
and stiffeners in 5A-3-3/13.1, 5A-3-3/13.3 and 5A-3-3/13.5, with the corresponding tank pressure
specified in 5A-3-2/5.7 TABLE 3. The ends of stool side stiffeners are to be attached to brackets at
the upper and lower ends of the stool. Brackets or diaphragms are to be fitted to effectively
support the web panels of the corrugated bulkhead. Scallops in the brackets and diaphragms in
way of the connection to the stool bottom plate are to be avoided.
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Welding for all connections and joints is to be in compliance with the Rules. The welded connection of the
bulkhead to the stools within 10% of the depth of the corrugation from the outer surface of the corrugation,
d1, is to be double continuous with fillet size not less than 0.7 times the thickness of bulkhead plating or
penetration welds of equal strength (see 5A-3-3/17.9 FIGURE 12).
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FIGURE10
Definition of Parameters for Corrugated Bulkhead (Ship-type Installations
without
Longitudinal Bulkhead at Centerline) (1 September 2007)
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FIGURE 11
Definition of Parameters for Corrugated Bulkhead (Ship-type Installations with
Longitudinal Bulkhead at Centerline) (1 September 2007)
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FIGURE 12
Corrugated Bulkhead End Connections
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PART
5A
CHAPTER 3 Structural Design Requirements
1 General Requirements
1.5.1 Primary
Primary stresses are those resulting from hull girder bending. The primary bending stresses may
be determined by simple beam method using the specified total vertical and horizontal bending
moments and the effective net hull girder section modulus at the section considered. These
primary stresses, designated byfL1 (fL1V, fL1H for vertical and horizontal bending,
respectively), may be regarded as uniformly distributed across the thickness of plate elements, at
the same level measuring from the relevant neutral axis of the hull girder
1.5.2 Secondary
Secondary stresses are those resulting from bending of large stiffened panels between longitudinal
and transverse bulkheads, due to local loads in an individual cargo or ballast tank.
The secondary bending stresses, designated by fL2 or fT2, are to be determined by performing a
3D FEM analysis, as outlined in this Section.
For stiffened hull structures, there is another secondary stress due to the bending of longitudinals
or stiffeners with the associated plating between deep supporting members or floors. The latter
secondary stresses are designated by fL2 * or fT2
* , and may be approximated by simple beam theory.
* or fT2
The secondary stresses, fL2, fT2, fL2 * , may be regarded as uniformly distributed in the
flange plating and face plates.
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1.5.3 Tertiary
Tertiary stresses are those resulting from the local bending of plate panels between stiffeners. The
tertiary stresses, designated by fL3 or fT3, can be calculated from classic plate theory. These
stresses are referred to as point stresses at the surface of the plate.
3.1 General
The calculated stresses in the hull structure are to be within the limits given below for the entire combined
load cases specified in 5A-3-2/9.3.
fi ≤ Smfy
where
fi = stress intensity
2 + f2 − f f + 3f2 1/2
fL
= T L T LT N/cm2 (kgf/cm2, lbf/in2)
fL calculated total in-plane stress in the longitudinal direction including primary and secondary
=
stresses
fL1 = *
fL1 + fL2 + fL2 N/cm2 (kgf/cm2, lbf/in2)
= direct stress due to the primary (hull girder) bending, N/cm2 (kgf/cm2, lbf/in2)
fL2 direct stress due to the secondary bending between bulkheads in the longitudinal direction,
=
N/cm2 (kgf/cm2, lbf/in2)
*
fL2 direct stress due to local bending of longitudinal between transverses in the longitudinal
=
direction, N/cm2 (kgf/cm2, lbf/in2)
fT = calculated total direct stress in the transverse/vertical direction, including secondary stresses
= *
fT1 + fT2 + fT2 N/cm2 (kgf/cm2, lbf/in2)
fLT = calculated total in-plane shear stress, N/cm2 (kgf/cm2, lbf/in2)
fT1 direct stress due to sea and cargo load in the transverse/vertical direction, N/cm2 (kgf/cm2,
=
lbf/in2)
fT2 direct stress due to the secondary bending between bulkheads in the transverse/ vertical
=
direction, N/cm2 (kgf/cm2, lbf/in2)
*
fT2 direct stress due to local bending of stiffeners in the transverse/vertical direction, N/cm2
=
(kgf/cm2, lbf/in2)
fy = specified minimum yield point, N/cm2 (kgf/cm2, lbf/in2)
Sm = strength reduction factor, as defined in 5A-3-3/7.3.1
* and fT2
For this purpose, fL2 * in the flanges of longitudinal and stiffener at the ends of span may be
obtained from the following equation:
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where
* + fL3 N/cm2 (kgf/cm2, lbf/in2)
fL = fL1 + fL2 + fL2
* + fT3 N/cm2 (kgf/cm2, lbf/in2)
fT = fT1 + fT2 + fT2
where
fL3, plate bending stresses between stiffeners in the longitudinal and transverse directions,
=
fT3 respectively, and may be approximated as follows.
For plating within two longitudinals or stiffeners from knuckle or cruciform connections of high stress
concentrations, the combined effects of the calculated stress components are to satisfy the following stress
limit:
fi ≤ 0 . 80Smfy
where
fi = stress intensity
1/2
= fL2 + fT2 − fL fT + 3fLT
2
N/cm2 (kgf/cm2, lbf/in2)
fL calculated total in-plane stress in the longitudinal direction including primary and secondary
=
stresses
= fL1 + fL2 N/cm2 (kgf/cm2, lbf/in2)
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fT = calculated total direct stress in the transverse/vertical direction, including secondary stresses
= fT1 + fT2 N/cm2 (kgf/cm2, lbf/in2)
In addition, the failure criteria for knuckle or cruciform connections in 5A-3-4/13 are to be complied with.
5.1 General
5.1.1 Approach
The strength criteria given here correspond to either serviceability (buckling) limit states or
ultimate limit states for structural members and panels, according to the intended functions and
buckling resistance capability of the structure. For plate panels between stiffeners, buckling in the
elastic range is acceptable, provided that the ultimate strength of the structure satisfies the
specified design limits. The critical buckling stresses and ultimate strength of structures may be
determined based on either well-documented experimental data or a calibrated analytical
approach. When a detailed analysis is not available, the equations given in 5A-3-4/7.1 may be
used to assess the buckling strength.
5.1.2(a)
The buckling strength of longitudinals and stiffeners is generally greater than that of the plate
panels they support.
5.1.2(b)
All longitudinals with their associated effective plating are to have moments of inertia not less
than io given in 5A-3-4/7.9.1.
5.1.2(c)
The main supporting members, including transverses, girders and floors, with their associated
effective plating are to have the moments of inertia not less than Is given in 5A-3-4/7.9.3.
5.1.2(d)
Face plates and flanges of girders, longitudinals and stiffeners are proportioned such that local
instability is prevented. (See 5A-3-4/7.9.4)
5.1.2(e)
Webs of longitudinals and stiffeners are proportioned such that local instability is prevented. (See
5A-3-4/7.9.5).
5.1.2(f)
Webs of girders, floors and transverses are designed with proper proportions and stiffening
systems to prevent local instability. Critical buckling stresses of the webs may be calculated from
equations given in 5A-3-4/7.3.
5.1.2(g) (2020)
Bracket plates, flanges of brackets and stiffeners of tripping brackets and main supporting
members end brackets are proportioned such that local instability is prevented. (See 5A-3-4/7.9.6).
For structures which do not satisfy these assumptions, a detailed analysis of buckling strength using an
acceptable method is to be submitted for review.
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where
fTb = fT1 + fT2 calculated total compressive stress in the transverse/vertical direction, in
=
N/cm2 (kgf/cm2, lbf/in2)
fLT = calculated total in-plane shear stress, in N/cm2 (kgf/cm2, lbf/in2)
fcL, fcT and fcLT are the critical buckling stresses corresponding to uniaxial compression in the
longitudinal, transverse/vertical directions and edge shear, respectively, in N/cm2 (kgf/cm2, lbf/in
2), and may be determined from the equations given in 5A-3-4/7.3.
fL, fT and fLT are to be determined for the panel in question under the load cases specified in
5A-3-2/9.3.1 including the primary and secondary stresses, as defined in 5A-3-4/3.1.
where
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where
Sm is as defined in 5A-3-3/7.3.1.
η = 1 . 5 − β/2 ≥ 0
fuL, fuT and fuLT are the ultimate strengths with respect to uniaxial compression and edge shear,
respectively, and may be obtained from the following equations, except that they need not be
taken less than the corresponding critical buckling stresses specified in 5A-3-4/5.3.1 above.
fuL = fybwL /s
fuT = fybwT /ℓ
1/2
fuLT = fcLT + 0 . 5(fy − 3fcLT)/ 1 + a + a2
where
a = ℓ/s
For assessing the ultimate strength of plate panels between stiffeners, special attention is to be
paid to the longitudinal bulkhead plating in the regions of high hull girder shear forces and the
bottom and inner bottom plating in the mid portion of cargo tanks subject to bi-axial compression.
where
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Sm is as defined in 5A-3-3/7.3.1.
fa / fctAe /A ≤ Sm
where
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fct critical torsional-flexural buckling stress in N/cm2 (kgf/cm2, lbf/in2), and may be
=
determined by equations given in 5A-3-4/7.5.2.
where
fL1, fT1 calculated average compressive stresses in the longitudinal and transverse/
=
vertical directions, respectively, as defined in 5A-3-4/3.3 above
critical buckling stresses for uniaxial compression in the longitudinal and
fcL, fcT = transverse direction, respectively, and may be determined in accordance with
5A-3-4/7.7, in N/cm2 (kgf/cm2, lbf/in2)
Sm = strength reduction factor, as defined in 5A-3-3/7.3.1
The buckling strength of the web plate between stiffeners and flange/face plate is to satisfy the
limits specified below.
where
fLb calculated uniform compressive stress along the length of the girder, N/cm2 (kgf/cm2,
=
lbf/in2)
fb = calculated ideal bending stresses, in N/cm2 (kgf/cm2, lbf/in2)
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fLb, fb and fLT are to be calculated for the panel in question under the combined load cases
specified in 5A-3-2/9.3 and these stresses may be calculated from the relative displacements of
four corner nodes. This method is useful when the meshing within the panel is irregular. However,
care should be taken when one corner of the panel is located in an area of high stress concentration
or the panel shape is significantly different from a rectangular shape. The calculated stresses from
the above mentioned method tend to be on the conservative side. If one corner of the panel is
highly stressed and if the mesh is sufficiently refined, the plate panel stresses may be calculated
from the displacements slightly away from the corner point of the high stress concentration area.
For a regularly meshed plate panel, fL, fb and fLT may also be calculated directly from the
components stresses for the elements in the panel.
fcL, fcb and fcLT are critical buckling stresses with respect to uniform compression, ideal
bending and shear, respectively, and may be determined in accordance with 5A-3-4/7.
In the determination of fcL and fcLT, the effects of openings are to be considered.
For deck transverse web plating of existing vessels converted to FPIs, when the buckling limit
state specified above is not satisfied and the Survey Record Review does not indicate any buckling
problems for the deck transverse plating panels, it may be acceptable to apply the criteria specified
in 5A-3-4/5.3.2 and 5A-3-4/5.3.3.
2 2 2
fLb /RℓfcL + fTb /RtfcT + fLT /fcLT ≤ Sm for flange panels
2 2 2
fLb /RℓfcL + fb /fcb + fLT /fcLT ≤ Sm for web panels
where
Rt = reduction factor accounting for lateral load effects, and may be approximated by:
= 1 . 0 − 0 . 45 q − 0 . 5
q = lateral load parameter
= Pn s/tn 4 /π2E, 0.5 minimum
Pn lateral pressure for the combined load case considered (see 5A-3-2/9), in N/cm2
=
(kgf/cm2, lbf/in2)
S = longitudinal spacing, in mm (in.)
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All of the parameter definitions and calculations are as specified in 5A-3-4/5.3.1 and
5A-3-4/5.9.1(a), except thatfLb is the average compressive stress at the upper and lower ends of
the corrugation, and an average value of fTb, fLT and fb, calculated along the entire length of the
panel, should be used in the above equation.
where
fLb = the calculated average compressive bending stress in the region within 3a in length,
N/cm2 (kgf/cm2, lbf/in2)
fTb
= horizontal compressive stresses, as specified in 5A-3-4/5.11.1(a) above
fLb 2 2
RCLfCL − φR fLb RCLfCL fT
RCTfCT + fT
RCTfCT ≤ Sm
where
calculated compressive stress in the longitudinal direction for the curved plate, as specified in
fLb =
5A-3-4/5.3.1, in N/cm2 (kgf/cm2, lbf/in2). In case of tensile stresses, fLb = 0.
calculated total direct stress in the transverse/vertical direction, including secondary stresses. In case of
fT =
tensile stresses, fT = 0.
= fTb + fp
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calculated compressive stress in the transverse/vertical direction for the curved plate, as specified in
fTb =
5A-3-4/5.3.1, in N/cm2 (kgf/cm2, lbf/in2)
fp = calculated hoop compressive stress resulted from the maximum net pressure in N/cm2 (kgf/cm2, lbf/in2)
= P r + 0 . 5t /t
P = lateral pressure for the combined load case considered (see 5A-3-2/9), in N/cm2 (kgf/cm2, lbf/in2)
r = mean radius of curved plate, in cm (in.)
t = net thickness of the plate, in cm (in.)
critical buckling stress for axial compression or bending moment, as given in 5A-3-4/7.11, in N/cm2
fCL =
(kgf/cm2, lbf/in2)
fCT = critical buckling stress for external pressure, as given in 5A-3-4/7.11, in N/cm2 (kgf/cm2, lbf/in2)
φR = coefficient to reflect interaction between longitudinal and hoop stresses (negative values are acceptable)
7.1 General
The critical buckling stresses for various structural elements and members may be determined in
accordance with this Subsection or other recognized design practices. Critical buckling stresses derived
from experimental data or analytical studies may be considered, provided that well-documented supporting
data are submitted for review.
where
fci critical buckling stress with respect to uniaxial compression, bending or edge shear, separately,
=
N/cm2 (kgf/cm2, lbf/in2)
fEi = Ki π2E/12 1 − v2
2
tn /s , N/cm2(kgf/cm2,lbf/in2)
Ki = buckling coefficient, as given in 5A-3-4/7.3 TABLE 1
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modulus of elasticity of the material, may be taken as 2.06 × 107 N/cm2 (2.1 × 106 kgf/cm2,
E =
30 × 106 lbf/in2) for steel
v = Poisson’s ratio, may be taken as 0.3 for steel
tn = net thickness of the plate, in cm (in.)
s = spacing of longitudinals/stiffeners, in cm (in.)
Pr = proportional linear elastic limit of the structure, may be taken as 0.6 for steel
fyi = fy , for uniaxial compression and bending
= fy / 3, for edge shear
fy = specified minimum yield point of the material, in N/cm2 (kgf/cm2, lbf/in2)
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TABLE 1
Buckling Coefficient, Ki(December 2008)
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Note:
In I.A. (II.A), Ki for intermediate values of f′L /fL f′T /fT may be obtained by interpolation between a and b.
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where
fEi 2
= π2E/ ℓ/r , N/cm2 (kgf/cm2, lbf/in2)
Ae = As + bwLtn
As = net sectional area of the longitudinals or stiffeners, excluding the associated plating, cm2 (in2)
bwL
= effective width of the plating as given in 5A-3-4/5.3.2, in cm (in.)
fy minimum specified yield point of the longitudinal or stiffener under consideration, N/cm2 (kgf/cm2,
=
lbf/in2)
where
fct critical torsional/flexural buckling stress with respect to axial compression, N/cm2
=
(kgf/cm2, lbf/in2)
2 2 2
fET E K/2 . 6 + nπ/ℓ Γ + Co ℓ/nπ /E /Io 1 + Co ℓ/nπ /IofcL , N/cm2
=
(kgf/cm2, lbf/in2)
St. Venant torsion constant for the longitudinal’s cross section, excluding the
K =
associated plating.
= bftf3 + dwtw
3
/3
Io polar moment of inertia of the longitudinal, excluding the associated plating, about
=
the toe (intersection of web and plating), in cm4 (in4)
= Ix + mIy + As xo2 + yo2
moment of inertia of the longitudinal about the x-and y-axis, respectively, through
Ix, Iy = the centroid of the longitudinal, excluding the plating (x-axis perpendicular to the
web), in cm4 (in4)
m = 1 . 0 − u 0 . 7 − 0 . 1dw /bf
u = unsymmetry factor
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= 1 − 2b1 /bf
xo horizontal distance between centroid of stiffener, As, and centerline of the web
=
plate, cm (in.)
yo vertical distance between the centroid of the longitudinal’s cross section and its toe,
=
cm (in.)
dw = depth of the web, cm (in.)
tw = net thickness of the web, cm (in.)
bf = total width of the flange/face plate, cm (in.)
b1 smaller outstanding dimension of flange with respect to centerline of web (see
=
5A-3-4/7.5.3 FIGURE 1), cm (in.)
tf = net thickness of the flange/face plate, cm (in.)
Co = Etn3 /3s
Γ = warping constant
2 3 3
= mIyf dw + dwtw /36
Iyf = tfbf3(1 . 0 + 3 . 0u2dwtw /As)/ 12, cm 4(in4)
fcL critical buckling stress for the associated plating, corresponding to n-half waves,
=
N/cm2 (kgf/cm2, lbf/in2))
= π2E(n/a + a/n)2(tn /s)2 /12(1 − v2)
a = ℓ/s
n = number of half-wave which yield a smallest fET
where
fEc = kcE(t/a)2
kc = 0.09[7.65-0.26 (c/a)2]2
c and a are widths of the web and flange panels, respectively, in cm2 (in2)
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FIGURE 1
Net Dimensions and Properties of Stiffeners (December 2008)
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where
DL = EIL /sL 1 − v2
DT = EIT /sT 1 − v2
tL, tT net equivalent thickness of the plating and stiffener in the longitudinal and
=
transverse direction, respectively, cm (in.)
= sLtn + AsL /sL or (sTtn + AsT)/sT
ϕT 1/4
= b/ℓ DL /DT
1/2
η = IpLIpT / ILIT
AsL, AsT net sectional area of the longitudinal and transverse, excluding the associated
=
plating, respectively, cm2 (in2)
net moment of inertia of the effective plating alone (effective breadth due to shear
IpL, IpT = lag) about the neutral axis of the combined cross section, including stiffener and
plating, cm4 (in4)
net moment of inertia of the stiffener (one) with effective plating in the
IL, IT = longitudinal or transverse direction, respectively, cm4 (in4). If no stiffener, the
moment of inertia is calculated for the plating only.
With the exception of deck panels, when the lateral load parameter, qo, defined below, is greater
than 5, reduction of the critical buckling stresses given below is to be considered.
qo = pnb4 /(π4tTDT)
qo = pnℓ4 /(π4tLDL)
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where
where
Ro = 1 − 0 . 045(qo − 5) for qo ≥ 5
DV = EIv /s
1 2
=
ϕV2 + ϕV for ℓ/b < 0 . 5176(DV /DH)1/4
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1 2
= 2 + ϕH
ϕH for b/ℓ < 0 . 5176(DH /DV)1/4
where
where
γo = (2 . 6 + 4 . 0δ)a2 + 12 . 4a − 13 . 2a1/2
δ = A/stn
a = ℓ/s
s = spacing of longitudinals, cm (in.)
tn = net thickness of plating supported by the longitudinal, cm (in.)
v = Poisson’s ratio
= 0.3 for steel
A = net sectional area of the longitudinal (excluding plating), cm2 (in2)
ℓ = unsupported span of the longitudinal, cm (in.)
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where
where
Is = moment of inertia of the supporting member, including the effective plating, cm4 (in4)
io = moment of inertia of the longitudinals, including the effective plating, cm4 (in4)
Bs = unsupported span of the supporting member, cm (in.)
b2 /tf = 0 . 4(E/fy)1/2
where
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where dw and tw, are as defined in 5A-3-4/7.5.2 and E and fy are as defined in 5A-3-4/7.3.
When these limits are complied with, the assumption on buckling control stated in 5A-3-4/5.1.2(e)
is considered satisfied. If not, the buckling strength of the web is to be further investigated, as per
5A-3-4/7.3.
0 . 08d1 12
fw ≥ +b 1q cm (in.)
sin α
12
E
d2 ≤ 1 . 5tb fy cm (in.)
where
a = 0.52 (0.205)
b = 1.4 (0.55)
c = 0.45 (0.177)
tb = net thickness of the bracket, cm (in.)
fy = specified minimum yield point of the bracket plate, N/cm2 (kgf/cm2, lbf/in2)
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When these limits are complied with, the assumption on buckling control stated in 5A-3-4/5.1.2(g)
is considered satisfied. If not, a detailed analysis of buckling strength using an acceptable method
is to be submitted for review.
FIGURE 3
Definitions of Brackets
where
Pr = proportional linear elastic limit of the structure, which may be taken as 0.6 for steel
fEL = elastic compressive buckling stress for an imperfect curved plate, N/cm2 (kgf/cm2, lbf/in2)
= ρXCfCEL
fCEL
= classical compressive buckling stress for a perfect curved plate, N/cm2 (kgf/cm2, lbf/in2)
= 0 . 605 Et r
= 1 . 0 for z ≥ 2 . 85
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= 0 . 35 − 0 . 0002r/t for 20 ≤ z
z = Batdorf parameter
12 2
= 1 − ν2 ℓ / rt
fCT = ϕfET
where
= 1 . 0 for △ ≤ 0 . 55
= 1/ △ for △ ≥ 6 . 25
△ = fET /fy
fET = elastic hoop buckling stress for an imperfect curved plate, N/cm2 (kgf/cm2, lbf/in2)
= ρRqCET r + 0 . 5t /t
= 0.8
qCET = elastic buckling pressure, N/cm2 (kgf/cm2, lbf/in2)
1
AL = z1 2 / 1 − ν2 4 − 1 . 17
Cp = AL / r/t
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Figure 4
Curved Plate Panel
9.1 General
An analysis is to be made of the fatigue strength of welded joints and details in highly stressed areas,
especially where higher strength steel is used. Special attention is to be given to structural notches, cutouts
and bracket toes, and also to abrupt changes of structural sections. A simplified assessment of the fatigue
strength of structural details may be accepted when carried out in accordance with Appendix 5A-3-A2.
The following subparagraphs are intended to emphasize the main points and to outline procedures where
refined spectral analysis techniques are used to establish fatigue strength.
9.1.1 Workmanship
As most fatigue data available were experimentally developed under controlled laboratory
conditions, consideration is to be given to the workmanship expected during construction.
If other fatigue data are to be used, the background and supporting data are to be submitted for
review.
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In this regard, clarification is required whether or not the stress concentration due to the weld
profile, certain structural configurations and also the heat effects are accounted for in the proposed
S-N curve. Consideration is also to be given to the additional stress concentrations.
9.3 Procedures
The analysis of fatigue strength for a welded structural joint/detail may be performed in accordance with
the following procedures.
The class designations and associated loading patterns are given in 5A-3-A2/3.3.5 TABLE 1.
The fatigue life of structures is generally not to be less than 20 years, unless otherwise specified.
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Alternatively, for FPI conversions, in order to calculate the hot spot stress spectrum, load
component spectral fatigue analysis (LC SFA) can be used provided the following are verified:
i) The loads components are to include the global load components (three cross-sectional
forces and three cross-sectional moments) and the local load components (lightweight and
deadweight inertial loads and external pressure).
ii) The effects of each global load component are to be adequately separated from the effects
of other global and local load components.
iii) The number of external pressure strips is to be such as to adequately capture the external
pressure variations in the transverse direction, especially where the analyzed hot spot is
significantly affected by the local external pressure loads.
iv) A balanced system of hydrodynamic loads from the seakeeping analysis is to be used
where sectional forces and moments approach zero at the vessel ends when hydrodynamic
loads are integrated over the entire vessel.
v) Across two web frame distances or 10 m (33 feet), whichever is greater, on either side of
the analyzed hot spot in the longitudinal direction, the tolerance on the total lightweight
and deadweight masses of the finite element model is to be ±1% and the tolerance on the
longitudinal, vertical, and transverse center of gravity of the loaded vessel is to be ±0.1%
of the vessel’s length, depth, and breadth, respectively. Outside of this range, the tolerance
on the total lightweight and deadweight masses these tolerances can be relaxed.
vi) Attention is to be paid to the accuracy of all cross-sectional force and moment transfer
functions at the hot spot locations, especially to the existence of large shear force
distribution gradients that may not have been captured during the hydrodynamic analysis.
Large shear force distribution gradients can occur due to concentrated loads or due to
partial redistribution of shear forces to transverse bulkheads.
vii) When a partial finite element model is used, the analyzed hot spot is to be at least two
web frame distances or 10 m (33 feet), whichever is greater, away from the model
boundaries.
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The strength assessment of the hull structure for new build FPIs is based on a three cargo tank lengths
finite element model about midships where the strength assessment is focused on the results obtained from
structures in the middle tank. For an FPI conversion, as an alternative, a complete hull length or full cargo
block length finite element model including all cargo and ballast tanks in the hull structure can be used in
lieu of the three cargo tank length model.
In the three tank length model the strength assessment is to be focused on the results obtained from the mid
tank structure. However, the deck transverse, the side transverse, the vertical web on longitudinal
bulkheads, the horizontal girder and the vertical web on transverse bulkheads and the cross ties are also to
be assessed using the end tanks of the three tank length model analysis.
The three-hold length finite element model represents three bays of tanks within 0 . 4L amidships of the
hull structure. The same 3D model may be used for hull structures beyond 0 . 4L amidships with
modifications to the structural properties and the applied loads, provided that the structural configurations
are such that they are considered as representative of the location under consideration.
The full length or cargo block length finite element model may be used for the alternative method of
analysis for FPI conversions.
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13.1 General
The strength and fatigue capacity of the following critical areas is to be verified:
The allowable stress for fine mesh analysis is defined in 5A-3-4/13.3 TABLE 2 and depends on the mesh
size. To calculate the local stress distribution in a main supporting member, it is often necessary to model
details and discontinuities using various fine mesh sizes. In areas of high stress gradient, the allowable
stresses are to be adjusted according to mesh sizes and are listed in 5A-3-4/13.3 TABLE 2.
The high stress FE results should be viewed in terms of the extent of the high stresses with respect to the
mesh size and the structural arrangement in the high stress region.
TABLE 2
Allowable Stresses (kgf/cm2) for Various Finite Element
Fine Mesh Sizes (1 July 2009)
1 5 × LS 1 10
(1)
1 . 25 × Smfy 3000 3308 3800 4086
× LS
fu or fu or
Thickness(1) 4100 4500 4903
1 . 50 × Smfy 1 . 50 × Smfy
Notes:
1 Stress limits greater than 1 . 00 × Smfy are to be restricted to small areas in way of structural discontinuities.
2 When the fatigue strength of the detail is found satisfactory, the hot spot stress in the detail may be allowed up to
the minimum tensile strength of the material.
3 For intermediate mesh size, the stress limit may be obtained by linear interpolation.
4 (1 July 2009) LS = stiffener spacing
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FIGURE 5
Critical Areas in Transverse Web Frame (1 July 2009)
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FIGURE 6
Critical Areas in Horizontal Girder on Transverse Bulkhead
(1 July 2009)
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FIGURE 7
Critical Areas of Buttress Structure (1 July 2009)
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PART
5A
CHAPTER 3 Structural Design Requirements
1 General Requirements
1.1 General
The structural configurations, stiffening systems and design scantlings of the hull structures located beyond
0.4L amidships including the forebody, aft end and machinery spaces are to be in compliance with this
Section of these Rules and 5A-4-2/17.
The scantlings of main supporting members in way of the cargo space length beyond 0.4L amidships are to
comply with the requirements of 5A-3-3/11. Where the structural configuration is different from that
amidships due to the hull form of the installation, additional evaluation is to be performed. The structural
evaluation using the actual configuration is to be carried out to verify that the arrangement of openings
necessary for access (5A-3-1/5.21), ventilation (5A-3-1/5.25), fabrication, etc. is satisfactory.
The nominal design corrosion values in the forepeak tank may be taken as 1.5 mm in determining design
scantlings.
t1 = 0 . 73s(k1p/f1)1/2 in mm (in.)
t2 = 0 . 73s(k2p/f2)1/2 in mm (in.)
t3 = 0 . 73sk(k3k4pb /f3)1/2 in mm (in.) for side shell and bow plating above LWL
in the region from the forward end to the
forepeak bulkhead
Where
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and 0.2L from the FP is to be obtained by linear interpolation between midship region
(5A-3-3/9.1) and the permissible stress f1, as specified in 5A-3-5/3.1.2.
SM = M/fbi in cm3 (in3)
M = 1000psℓ2 /k in N‐cm (kgf‐cm, lbf‐in)
where
k = 12 (12, 83.33)
p = nominal pressure |pi − pe|, in N/cm2 (kgf/cm2, lbf/in2), as specified in 5A-3-2/5.7
TABLE 3, at the upper turn of bilge level amidships with the following modifications:
i) Ai is to be calculated at the forward or aft end of the tank, whichever is greater.
Between 0.3L and 0.25L aft of the FP, the internal pressure need not be greater
than that obtained amidships.
ii) Ae is to be calculated at the center of the panel in accordance with
5A-3-2/5.5.3, using L.C.7 with kf0= 1.0 and x0 located amidships
iii) Be is to be calculated at the center of the panel in accordance with 5A-3-2/5.5
(ps + kupd, full draft, heading angle = 0, ku= 1.1), with the distribution of
pd, as shown in 5A-3-5/3.3.1 FIGURE 1, at the side longitudinal and frame
under consideration.
Longitudinal distribution of pd may be taken as constant from the FP to forepeak bulkhead as per
5A-3-5/3.1.1 and from 0.125L to the forepeak bulkhead as per 5A-3-5/3.1.2. pd is to be calculated
in accordance with 5A-3-2/5.5 between 0.3L and 0.125L from the FP as per 5A-3-5/3.1.3.
fbi = 0 . 80Smfy , in N/cm2 (kgf/cm2, lbf/in2), for longitudinals between 0.125L and 0.2L
= from the FP
0 . 85Smfy , in N/cm2 (kgf/cm2, lbf/in2), for longitudinals between 0.125L from the FP
= 0 . 85Smfy , in N/cm2 (kgf/cm2, lbf/in2), for vertical frames (other than hold frames)
Between 0.3L and 0.2L from the FP, the permissible stress is to be obtained by linear interpolation
between midship region and 0 . 80Smfy
For side longitudinal/stiffener in the region forward of 0.0125L from the FP and above LWL, the
section modulus is not to be less than obtained from the above equation based on p= pb,fb=
0 . 95Smfy and k= 16 (16, 111.1), where pbis as defined in 5A-3-5/3.1 above.
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FIGURE 1
Transverse Distribution of pd(2000)
SM = M/fb in cm3 (in3)
M = 1000c1c2psℓtℓs /k in N‐cm (kgf‐cm, lbf‐in)
where
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Coefficient c2
Number of Side Stringers No Stringer One Stringer More than One Stringer
Between Platforms (Flats)
Coefficient c3
Number of Side Stringers No Stringer One Stringer More than One Stringer
Between Platforms (Flats)
Coefficient c4
Number of Side Stringers No Stringer One Stringer More than One Stringer
Between Platforms (Flats)
p = nominal pressure |pi − pe|, in kN/m2 (tf/m2, Ltf/ft2), over the side transverses using
the same load cases as specified in 5A-3-2/5.7 TABLE 3 for side transverses with the
following modifications.
i) Ae is to be considered for case “a” and calculated in accordance with
5A-3-2/5.5.3 using L.C.7 with kfo = 1.0 and xo located amidships
ii) Be is to be calculated in accordance with 5A-3-2/5.5 (ps + kupd, full draft,
heading angle = 0, ku= 1), with the distribution of pd, as shown in
5A-3-5/3.3.1 FIGURE 1
Bi , Ae and Be may be taken at the center of the side shell panel under consideration.
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p1 = nominal pressure, |pi − pe|, in kN/m2 (tf/m2, Ltf/ft2), using the same load cases as
specified in 5A-3-2/5.7 TABLE 3 for side transverses with the following
modifications.
i) Ae is to be considered for case “a” and calculated in accordance with
5A-3-2/5.5.3 using L.C.7 with kf0 = 1.0 and x0 located amidships
ii) Be is to be calculated in accordance with 5A-3-2/5.5 (ps + kupd, full draft,
heading angle = 0, ku= 1), with the distribution of pd, as shown in
5A-3-5/3.3.1 FIGURE 1
Bi , Ae and Be calculated at the midspan ℓs1 (between side stringers or between side
stringer and platform, flat as shown in 5A-3-5/3.5.1 FIGURE 2) of the side transverse
under consideration.
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FIGURE 2
Definition of Spans(2000)
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s = sum of half distances, in m (ft), between side transverse under consideration and adjacent side
transverses or transverse bulkhead
s = 0 . 45ℓs
ϕ = 1/(1 + α)
α = 1 . 33(It/Is)(ℓs /ℓt)3
It = moment of inertia, in cm4 (in4) (with effective side plating), of side transverse. It is to
be taken as an average of those at the middle of each span ℓt1 between side stringers or
side stringer and platform (flat), clear of the bracket
Is = moment of inertia, in cm4 (in4) (with effective side plating), of side stringer at the
middle of the span ℓs, clear of the bracket
ℓt, ℓs= spans, in m (ft), of the side transverse (ℓt) and side girder (ℓs) under consideration, as
shown in 5A-3-5/3.5.1 FIGURE 2
ℓt1 = span, in m (ft), of side transverse under consideration between stringers, or stringer and
platform (flat), as shown in 5A-3-3/1.7 FIGURE 2B
When calculating α, if more than one side transverse or stringer is fitted and they are not identical,
average values of It and Is within side shell panel (panel between transverse bulkheads and
platforms, flats) are to be used.
The bending moment for side transverse below stringer (or below the platform if no stringer is
fitted) is not to be less than 80% of that for side transverse above stringer (or above platform if no
stringer is fitted).
where
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c2 = 1.1
c3 = 0
c2 = 0.8
c3 = 0.8
p = nominal pressure |pi − pe|, in kN/m2 (tf/m2, Ltf/ft2), over the side transverses using the
same load cases as specified in 5A-3-2/5.7 TABLE 3 for side transverses in lower wing
tank. Ati, Ae and Be may be taken at the center of the side shell panel under
consideration with the following modifications:
i) Ae is to be calculated in accordance with 5A-3-2/5.5.3 using L.C.7 with kfo =
1.0 and xo located amidships
ii) Be is to be calculated in accordance with 5A-3-2/5.5 (ps + kupd, full draft,
heading angle = 0, ku= 1), with the distribution of pd, as shown in
5A-3-5/3.3.1 FIGURE 1
p1 = nominal pressure, |pi − pe|, in kN/m2 (tf/m2, Ltf/ft2), using the same load cases as
specified in 5A-3-2/5.7 TABLE 3 for side transverses in lower wing tank, with Ati, Ae
and Be calculated at the midspan ℓs1 (between side transverses or between side
transverse and transverse bulkhead, as shown in 5A-3-5/3.5.1 FIGURE 2a) of the side
stringer under consideration, with the following modifications:
i) Ae is to be calculated in accordance with 5A-3-2/5.5.3 using L.C.7 with kfo =
1.0 and xo located amidships
ii) Be is to be calculated in accordance with 5A-3-2/5.5 (ps + kupd, full draft,
heading angle = 0, ku= 1), with the distribution of pd, as shown in
5A-3-5/3.3.1 FIGURE 1
s = sum of half distances, in m (ft), between side stringer under consideration and adjacent
side stringers or platforms (flats)
s = 0 . 45ℓt
ϕ1 = α/(1 + α)
ℓs1 = span, in m (ft), of the side stringer under consideration between side transverses or side
transverse and transverse bulkhead, as shown in 5A-3-5/3.5.1 FIGURE 2a
fb = permissible bending stress in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 75Smfy
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A = F/fs
F = 1000kc1pℓs in N (kgf, lbf)
where
Coefficient c1
Number of Side Stringers No Stringer One Stringer More than One Stringer
Between Platforms (Flats)
Coefficient c2
Number of Side Stringers No Stringer One Stringer More than One Stringer
Between Platforms (Flats)
Coefficient c3
Number of Side Stringers No Stringer One Stringer More than One Stringer
Between Platforms (Flats)
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ℓ = span, in m (ft), of the side transverse under consideration between platforms (flats), as
shown in 5A-3-5/3.5.1 FIGURE 2b
ℓ1 = span, in m (ft), of the side transverse under consideration between side stringers or side
stringer and platform (flat), as shown in 5A-3-5/3.5.1 FIGURE 2b
ℎe = length, in m (ft), of the end bracket of the side transverse, as shown in 5A-3-5/3.5.1
FIGURE 2b
To obtain F1,ℎe is equal to the length of the end bracket at the end of span ℓ of side transverse, as
shown in 5A-3-5/3.5.1 FIGURE 2b.
To obtain F2,ℎe is equal to the length of the end bracket at the end of span ℓ1 of side transverse, as
shown in 5A-3-5/3.5.1 FIGURE 2b.
The shear force for the side transverse below the lowest stringer (or below the platform if no
stringer is fitted), is not to be less than 110% of that for the side transverse above the top stringer
(or above the platform if no stringer is fitted).
F = 850kc1pℓs in N (kgf, lbf)
where
To obtain F1,ℎe is equal to the length of the end bracket at the end of span ℓ of the side stringer, as
shown in 5A-3-5/3.5.1 FIGURE 2a.
To obtain F2,ℎe is equal to the length of the end bracket at the end of span ℓ1 of the side stringer,
as shown in 5A-3-5/3.5.1 FIGURE 2a.
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dw = (0 . 08 + 0 . 80α)ℓt for α ≤ 0 . 05
= (0 . 116 + 0 . 084α)ℓt for α > 0 . 05
If no side stringer is fitted between platforms (flats), dw is not to be less than 0.2ℓt or 0.06D,
whichever is greater.
dw = (0 . 42 − 0 . 9α)ℓs for α ≤ 0 . 2
= (0 . 244 − 0 . 0207α)ℓs for α > 0 . 2
α is not to be taken greater than 8.0 to determine the depth of the side stringer.
dw = (0 . 08 + 0 . 80α1)ℓs for α1 ≤ 0 . 05
= (0 . 116 + 0 . 084α1)ℓs for α1 > 0 . 05
dw = 0 . 2ℓs
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α1 is not to be taken greater than 7.5 to determine the depth of the side transverse
where
α1 = 1/α
3.5.4 Thickness
The net thickness of side transverse and stringer is not to be less than 9.5 mm (0.374 in.)
The net thickness of the flat of bottom plating forward of 0.25L measured from the FP is not to be
less than t obtained from the following equation:
where
= 1.0 (α > 2)
α = aspect ratio of the panel (longer edge/shorter edge)
ps = the design slamming pressure = kupsi
For determination of t, the pressure ps is to be taken at the center of the supported panel.
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The maximum nominal bottom slamming pressure occurring along the installation is to be applied
to the bottom plating between the foremost extent of the flat of bottom and 0.125L from the FP.
The pressure beyond this region may be gradually tapered to the longitudinal location where the
nominal slamming pressure is calculated as zero.
SM = M/fb in cm3 (in3)
M = 1000pssℓ2 /k in N‐cm (kgf‐cm, lbf‐in)
where
k = 16 (16, 111.1)
ps = design slamming pressure = kupsi
The maximum nominal bottom slamming pressure occurring along the installation is to be applied
to the bottom stiffeners between the foremost extent of the flat of bottom and 0.125L from the FP.
The pressure beyond this region may be gradually tapered to the longitudinal location where the
nominal slamming pressure is calculated as zero.
Struts connecting the bottom and inner bottom longitudinals are not to be fitted.
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The spacing of floors forward of amidships need not be less than the spacing amidships.
where
SM = M/fb in cm3 (in3)
M = 1000pssℓ2 /k in N‐cm (kgf‐cm, lbf‐in)
where
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k = 16 (16, 111.1)
ℓ = unsupported span of the stiffener, in m (ft)
ps = maximum slamming pressure, in N/cm2 (kgf/cm2, lbf/in2), as defined in 5A-3-5/7.3.1,
at the midpoint of the span ℓ
f1 = 0 . 50smfy in N/cm2 (kgf/cm2, lbf/in2), for main deck within 0.1L from the FP.
where
The permissible stress, f1, for main deck between 0.25L and 0.1L from the FP is to be obtained by linear
interpolation between midship region (f1 = 0.15Smfy as in 5A-3-3/9.3) and the permissible stress at 0.1L
from the FP, as specified above.
In addition, the net thickness of main deck plating is also not to be less than t3, as specified below.
t3 = 0 . 30s(Smfy /E)1/2 mm (in.) for main deck within 0.1L from the FP
The net thickness, t3, between 0.30L and 0.1L from the FP is to be obtained by linear interpolation
between midship region and the t3 above. t3 in midship region is defined as:
where
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The net thickness, t3, may be determined based on Sm and fy of the hull girder strength material required
at the location under consideration.
The net thickness of deck plating should not be less than the minimum gross thickness specified in Section
3-2-3 of the Marine Vessel Rules minus the nominal corrosion value specified in 5A-3-1/1.7.
Finally, the net thickness of deck plating is not to be less than 85% of the net thickness requirement based
on nominal green water load, pg, calculated for North Atlantic environment.
fb = 0 . 70smfy in N/cm2 (kgf/cm2, lbf/in2), for main deck longitudinals within 0.1L from the
FP and forecastle deck longitudinals
fb = 0 . 80smfy in N/cm2 (kgf/cm2, lbf/in2), for main deck beams forward of the foremost hatch
opening (No. 1 hatch) and forecastle deck beams
The permissible bending stress, fb, for main deck longitudinals between 0.25L and 0.1L from the FP is to
be obtained by linear interpolation between midship region (see 5A-3-3/9.5) and the permissible stress at
0.1L from the FP, as specified above.
Finally, the net section modulus of deck longitudinals is not to be less than 85% of the net section modulus
requirement based on nominal green water load, pg, calculated for North Atlantic environment.
fb = 0 . 70 Smfy (5A-3-3/11.3.1)
fb = 0 . 45 Smfy (5A-3-3/11.3.2)
The required section modulus of members such as girders, transverse etc., is to be obtained on an effective
width of plating basis in accordance with 3-1-2/13.3 of the Marine Vessel Rules.
Finally, the net section modulus and sectional area of deck girders and transverses is not to be less than
85% of those required based on nominal green water load, pg, calculated for North Atlantic environment.
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PART
5A
CHAPTER 3 Structural Design Requirements
1 General
Where due to the nature of the cargo, single hull construction is permitted, the design criteria and
evaluation procedures specified in Section 5A-3-1 may also be applied to single hull ship-type installations
with modifications as outlined in this Section.
For bottom plating and contiguously attached structures, the nominal design corrosion values to be used
are:
Consideration may be given for modifying the nominal design corrosion values, depending upon the
degree of cargo corrosiveness.
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
SM = M/fb cm3 (in3)
M = 10, 000kcpsℓ2b N‐cm (kgf‐cm, lbf‐in)
where
B = installation breadth, in m
(ft)
3.1.2 Web Sectional Area of Bottom Transverse
The net sectional area of the web portion of the bottom transverse is not to be less than obtained
from the following equation:
A = F/fs cm2 (in2)
The shear force, F, in N (kgf, lbf), can be obtained from the following equation (see also
5A-3-3/1.3).
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
where
SM = M/fb cm3 (in3)
M = 10, 000kcpsgℓ2g N‐cm (kgf‐cm, lbf‐in)
where
fb = 0 . 70 Sm fy
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
A = F/fs cm2 (in2)
The shear force, F, in N (kgf, lbf), can be obtained from the following equation (see 5A-3-3/1.3).
where
sg is as defined in 5A-3-6/3.1.1.
c is as defined in 5A-3-6/3.1.1.
p is as defined in 5A-3-6/3.1.1.
TABLE 1
Design Pressure for Local and Supporting Structures (1 July 2012)
Case “a” – At fwd end of the tank Case “b” – At mid tank/fwd end of tank
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
5 (1 July 2012) 2/3 design Wing tanks Ci — 2/3 design Center tank Ci —
*Deck draft/60° full, draft/60° full, wing tank
Transverses Center tank empty
with cross ties empty
in wing tanks
(5A-3-6/3.3.2
FIGURE 1)
* See note 5
Notes:
1 For calculating pi and pe, the necessary coefficients are to be determined based on the following
designated groups:
a) For pi
Ai: wv = 0.75, wℓ(fwd bhd) = 0.25, wℓ(aft bhd) = −0.25, wt= 0.0, cϕ = −1.0, ce = 0.0
Bi: wv = 0.4, wℓ(fwd bhd) = 0.2, wℓ(aft bhd) = −0.2, wt(starboard) = 0.4, wt(port) = −0.4,
cϕ = −0.7,
ce = 0.7
b) For pe
Ae: kℓo= 1.0, ku= 1.0, kc= −0.5
Be: kℓo = 1.0
2 For structures within 0.4L amidships, the nominal pressure is to be calculated for a tank located
amidships. The longest cargo and ballast tanks in the region should be considered as located amidships
3 In calculation of the nominal pressure, ρ g of the liquid cargoes is not to be taken less than 0.1025
kgf/cm2-m (0.4444 lbf/in2-ft) for structural members 1 and 2 and is not to be taken less than 0.09
kgf/cm2-m (0.3902 lbf/in2-ft) for cargo tanks and 0.1025 kgf/cm2-m (0.4444 lbf/in2-ft) for ballast tanks
for structural members 3 and 4.
5 (1 July 2012) Case-a is applied for deck transverse in wing tanks and case-b is applied for deck
transverse in center tank
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
FIGURE 1
Spans of Transverses and Girders (1 July 2012)
SM = M/fb cm3 (in3)
M = 10, 000kcpsℓ2b N‐cm (kgf‐cm, lbf‐in)
where
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
For ship-type installations without cross ties, the section modulus of the side transverse, as
required above, is to extend at least up to 0.6ℓb from the lower end of the span. The value of the
bending moment, M, used for the calculation of the required section modulus of the remaining part
of the side transverse may be reduced, but not more than 20%.
In the case of one cross tie, the section modulus of the lower (upper) side transverse, as required
above, is to extend to the cross tie.
In the case of two cross ties, the section modulus of the lower (upper) side transverse, as required
above, is to extend to the lower (upper) cross tie and may be linearly interpolated between the
cross ties.
TABLE 2
Coefficient c for Side Transverse
Arrangement of Cross Ties For Upper Side Transverse For Lower Side Transverse
A = F/fs cm2 (in2)
The shear force, F, in N (kgf, lbf), for the side transverse can be obtained from the following
equation (see also 5A-3-3/1.3):
In no case is the shear force for the lower part of the transverse to be less than 120% of that for the
upper part of the transverse.
where
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PL = nominal pressure, p, in kN/m2 (tf/m2, Ltf/ft2), at the mid-length of the lower bracket
(ℎL /2), as specified in 5A-3-6/3.3.2 TABLE 1
ℎU = length of the upper bracket, in m (ft), as indicated in 5A-3-6/3.3.2 FIGURE 1
ℎL = length of the lower bracket, in m (ft), as indicated in 5A-3-6/3.3.2 FIGURE 1
fs = permissible shear stress, in N/cm2 (kgf/cm2, lbf/in2)
= 0 . 45Smfy
For ship-type installations without cross ties, the sectional area of the lower side transverse, as
required above, is to extend up to 0.15ℓ from the toe of the lower bracket or 0.3ℓs from the lower
end of the span, whichever is greater.
In the case of one cross ties, the sectional area of the lower (upper) side transverse as required
above, is to extend to the cross tie.
In the case of two cross ties, the sectional area of the lower (upper) side transverse as required
above, is to extend to the lower (upper) cross tie and may be linearly interpolated between the
cross ties.
TABLE 3
Coefficients KU and KL for Side Transverses
SM = M/fb cm3 (in3)
where
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
Ms = 10, 000c2pssℓ2s
Mb = 10, 000c2pbsℓ2b
Mo = 10, 000kc3φpsℓ2t
k = 1.0 (1.0, 0.269)
p = nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of the deck transverse
under consideration, as specified in 5A-3-6/3.3.2 TABLE 1, Item 5
ps = corresponding nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of the
side transverse (5A-3-2/5.7 TABLE 3 , Item 16)
pb = corresponding nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of the
vertical web on longitudinal bulkhead (5A-3-2/5.7 TABLE 3 , Item 16)
c1 = 0.42 for tanks without deck girder
= 0.42α2 for tanks with deck girders, min. 0.05 and max. 0.42
α = (ℓg /ℓt )[(sg /s)(IT /Ig)]1/4
ℓg = span of the deck girder, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2B-c
ℓt = span of the deck transverse, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2A, but
is not to be taken as less than 60% of the breadth of the tank
Ig, It = moments of inertia, in cm4 (in4), of the deck girder and deck transverse, clear of
the brackets, respectively
sg = spacing of the deck girders, in m (ft)
s = spacing of the deck transverses, in m (ft)
When calculating α, if more than one deck girder is fitted, the average values of sg,ℓg and Ig are
to be used when the girders are not identical.
φ = 1 − 5(ℎa /ℓt )α−1 , to be not less than 0.6 for cargo tanks with deck
girders
= 1 − 5(ℎa /ℓt ) , to be not less than 0.6 for cargo tanks without deck girders
ℎa = distance, in m (ft), from the end of the span to the toe of the end bracket of the
deck transverse, as indicated in 5A-3-3/11.17 FIGURE 9
βs = 0 . 9[(ℓs /ℓt)(It /Is)] , but is not to be taken less than 0.10 and need not be greater
than 0.65
βb = 0 . 9[(ℓb /ℓt)(It /Ib)] , but is not to be taken less than 0.10 and need not be greater
than 0.50
ℓs, ℓb = spans, in m (ft), of side transverse and vertical web on longitudinal bulkhead,
respectively, as indicated in 5A-3-3/1.7 FIGURE 2A
Is, Ib = moments of inertia, in cm4 (in4), clear of the brackets, of side transverses and
vertical web on longitudinal bulkhead
fb = permissible bending stress, in N/cm2 (kgf/m2, lbf/in2)
= 0 . 70 Sm fy
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Chapter 3 Structural Design Requirements
Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
Where no cross ties or other effective supporting arrangements are provided for the wing tank
vertical webs, the deck transverses in the wing tanks are to have section modulus not less than
70% of that required for the upper side transverse.
TABLE 4
Coefficient c2 For Deck Transverse (1 July 2012)
A = F/fs cm2(in2)
F = 1000k[c1ps(0 . 50ℓ − ℎe) + c2DBcs] N(kgf,lbf)
where
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
Area A is not to be less than the area obtained based on 5A-3-3/11.9 and 5A-3-3/11.11.
SM = M/fb cm3(in3)
where
Pn = reaction deck force number n, in kN (tf, Ltf), applied to the deck transverse in tank
under consideration, see 5A-3-3/11.5.4 FIGURE 8
Mn = reaction deck moment number n, in kN-m (tf-m, Ltf-ft), applied to the deck transverse
in tank under consideration, see 5A-3-3/11.5.4 FIGURE 8
n = 1, 2,….., Nv to obtain bending moment Mv
= 1, 2,….., Nm to obtain bending moment Mm
Nv = total number of reaction forces at deck transverse under consideration, (in tank under
consideration)
Nm = total number of reaction moments at deck transverse under consideration, (in tank
under consideration)
ℓt = span of the deck transverse under consideration, in m (ft), as defined in 5A-3-3/1.7
FIGURE 2A
k1n = (1 − an)2[an − z(1 + 2an)]
k2n = 0 if z ≤ an
= (z − an) if z > αn
k3n = (1 − an) 3an − 1 − 6anz
k4n = 0 if z ≤ αn
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
= 1 if z > αn
an = an /ℓt
z = z/ℓt, (0 ≤ z ≤ 1)
αn = distance, in m (ft), from a point of application of reaction (force Pn or moment Mn) to
the end of the deck transverse span ℓt, in m (ft), as shown in 5A-3-3/11.5.4 FIGURE 8
z = coordinate (measured from the end of the span ℓt) of the section of the deck transverse
under consideration, in m (ft), as shown in 5A-3-3/11.5.4 FIGURE 8
For the toe of the deck transverse end brackets z = ℎa /ℓt and z = 1 − ℎa /ℓt.
ℎa = distance, in m(ft), from the end of the span to the toe of the end bracket of the deck
transverse, as shown in 5A-3-3/11.17 FIGURE 9 of these Rules.
Note:
For a wide topside bracket, the vertical load on a deck transverse can be considered uniformly distributed with
pressure qn = Pn /c, and the concentrated bending moment can be substituted by force couples.
Pm = Mn /(kc)
where
Pn, Mn = concentrated force and moment obtained from FE analysis of topside structure
c = width of the topside bracket
k = shape bracket factor, and may be taken as 0.8, unless otherwise specified
Bending moment at the toe of the end brackets due to green water pressure, Mg :
Mg = 0 . 1c3φPgisℓ2t
where
Pgi = nominal green water pressure imposed on the deck, in kN/m2 (tf/m2, Ltf/ft2), as
defined in 5A-3-2/13.7 of these Rules
s = spacing, in m (ft), of the deck transverses
c3 = 0.83 for tanks without deck girders
= 1.1c1 for tanks with deck girders
φ = 1 − [5(ℎa /αℓt)] for cargo tanks with deck girders, 0.6 minimum
= 1 − 5(ℎa /ℓt), for cargo tanks without deck girders, 0.6 minimum
ℎa = distance, in m (ft), from the end of the span to the toe of the end bracket of the
deck transverse, as indicated in 5A-3-3/11.17 FIGURE 9
ℓt = span of the deck transverse, in m (ft), as indicated in 5A-3-3/1.7 FIGURE 2A, but
is not to be taken as less than 60% of the breadth of the tank, except for ship-type
vessels with a non-tight centerline bulkhead (5A-3-3/1.7 FIGURE 2A-b), for
which the span is not to be taken as less than 30% of the breadth of the tank.
c1 for tanks without deck girders:
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
When calculating α, if more than one deck girder is fitted, the average values of sg,ℓg and Ig are
to be used when the girders are not identical.
Bending moments due to pressure on side transverse and vertical web of longitudinal bulkhead:
Ms = ksβsc2pssℓ2s
Mb = kbβbc2pbsℓ2b
ℓs, ℓb = spans, in m (ft), of side transverse and vertical web on longitudinal bulkhead,
respectively, as indicated in 5A-3-3/1.7 FIGURE 2A. Where a cross tie is fitted
and is located at a distance greater than 0.7ℓs or 0.7ℓb from the deck transverse,
the effective span of the side transverse or the vertical web may be taken as that
measured from the deck transverse to the cross tie and all coefficients determined
as if there were no cross tie.
ps = nominal pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of side transverse when
wing tank is empty, adjacent tanks full (5A-3-6/3.3.2 TABLE 1, item 4)
pb = nominal internal cargo pressure, in kN/m2 (tf/m2, Ltf/ft2), at the mid-span of the
vertical web on longitudinal bulkhead when center tank is empty, adjacent tanks
full (5A-3-2/5.7 TABLE 3, item 13)
βs = 0 . 9[(ℓs /ℓt)(It /Is)] , 0.10 min. and 0.65 max.
βb = 0 . 9[(ℓb /ℓt)(It /Ib)] , 0.10 min. and 0.50 max.
Is, Ib = moments of inertia, in cm4 (in4), clear of the brackets, of side transverse and
vertical web on longitudinal bulkhead, respectively
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
A = F/fs cm2(in2)
where
Fm = 6∑ an 1 − an Mn /ℓt
n
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
Pn, Mn, pgi, ℓt, s, an, z, α, δ, Sm and fy are as defined in 5A-3-6/3.8.1, above.
SM = M/fb cm3(in3)
M = 10, 000kcpsℓ2b N‐cm(kgf‐cm,lbf‐in)
where
= 0 . 70Smfy
For ship-type installations without cross ties, the section modulus of the vertical web, as required
above, is to extend at least up to 0.6ℓ from the lower end of the span. The value of the bending
moment M, used for the calculation of the required section modulus of the remaining part of
vertical web, may be reduced, but not more than 20%.
In the case of one cross tie, the section modulus of the lower (upper) vertical web, as required
above, is to extend to the cross tie.
In the case of two cross ties, the section modulus of lower (upper) vertical web, as required above,
is to extend to the lower (upper) cross tie and may be linearly interpolated between cross ties.
TABLE 5
Coefficient c for Vertical Web on Longitudinal Bulkhead
Arrangement of Cross Ties For Upper Vertical Web For Lower Vertical Web
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
A = F/fs cm2 (in2)
The shear force, F, in N (kgf, lbf), for the vertical web can be obtained from the following
equation (see also 5A-3-3/1.3):
In no case is the shear force for the lower part of the web to be less than 120% of that for the
upper part of the vertical web.
where
For ship-type installations without cross ties, the sectional area of lower vertical webs, as required
above, is to extend up to 0.15ℓ from the toe of the lower bracket or 0.3ℓ from the lower end of the
span, whichever is greater.
In the case of one cross tie, the sectional area of the lower (upper) vertical web, as required above,
is to extend to the cross tie.
In the case of two cross ties, the sectional area of the lower (upper) vertical web, as required
above, is to extend to the lower (upper) cross tie and may be linearly interpolated between the
cross ties.
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
TABLE 6
Coefficients KU and KL for Vertical Web on Longitudinal Bulkhead
SM = M/fb cm3(in3)
M = 10, 000kcpsℓ2b N‐cm(kgf‐cm,lbf‐in)
where
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
if more than one vertical web is fitted on the bulkhead, average values of ℓst, sv and Iv
are to be used when these values are not the same for each web.
ℓst = span of the vertical web, in m (ft) (5A-3-6/3.3.2 FIGURE 1)
sv = spacing of the vertical webs, in m (ft)
I, = moments of inertia, in cm4 (in4), of the horizontal girder and the vertical web clear of
Iv the end brackets
A = F/fs cm2(in2)
F = 1000kscp(0 . 5ℓ − ℎe) N(kgf,lbf)
where
fs
= permissible shear stress, in N/cm2 (kgf/m2, lbf/in2)
= 0 . 45Smfy
The equations in 5A-3-6/3.10.1 and 5A-3-6/3.10.2 are not applicable to horizontal girders in wing
cargo tanks of vessels where vertical webs exist. In that case, the load effects may be determined
from 3D structural analysis as specified in 5A-3-3/1.3.
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Section 6 Application to Single Hull Ship-Type Installations 5A-3-6
3.13 Proportions
The following minimum requirements for web depth are supplemental to those given in 5A-3-3/11.11.
20% for bottom transverses without bottom girder
14% for bottom transverses with one girder
8% for bottom transverses with three girders
20% for bottom girders
12.5% for side transverses
5 Strength Assessment
5.1 General
The failure criteria and strength assessment procedures specified in Section 5A-3-4 are generally
applicable to single hull ship-type installations, except for the special considerations outlined in 5A-3-6/5.3
below.
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CHAPTER 3 Structural Design Requirements
The formulations from Part 5A, Chapter 1 and Section 5A-3-2 are modified to reflect the incorporation of
various ESF β-types. In the modified formulations, the ESF (β) factors are applied to the dynamic load
parameters in the load components.
The general concept of ESF α-types is to compare fatigue damage resulting from different environmental
conditions. This type of ESF has two applications. First, it can be used to adjust the fatigue damage
induced by the wave-induced dynamic loads at the installation site. Second, it can be used to assess the
fatigue damage accumulated during previous services as either a trading vessel or an existing ship-type
installation. The α-type ESFs are obtained at different locations for longitudinal stiffeners of the hull
structure.
ESF (α) factors are applied to longitudinal stiffener members in the ISE fatigue analysis. ESF (β) factors
are applied to the dynamic load components of the load formulations in the ISE strength analysis and the
TSA strength and fatigue analysis.
A presentation of formulations that are modified to reflect the incorporation of the various β ESFs is given
in Section 5A-3-2. In the modified formulations, the β factors apply only to the dynamic portions of the
load components, and the load components that are considered “static” are not affected by the introduction
of the β factors.
where
Ls = most probable extreme value based on the intended site (100 years return period), transit (10 years return
period), repair/inspection (1 year return period) and fatigue (20 years return period) environments for the
dynamic load parameters specified in 5A-3-A1/3 TABLE 1
Ls = most probable extreme value base on the North Atlantic environment for the dynamic load parameters
specified in 5A-3-A1/3 TABLE 1
A β of 1.0 corresponds to the unrestricted service condition of a seagoing vessel. A value of β less than 1.0
indicates a less severe environment than the unrestricted case.
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Chapter 3 Structural Design Requirements
Appendix 1 Determination of Environmental Severity Factors (December 2008) 5A-3-A1
Extreme value analysis is to be performed for each dynamic load component to determine maximum value
during the design life. Preference is given to an Extreme Value method that follows the so-called long-term
approach commonly used for ship structure. However, the use of a validated short-term extreme value
approach, which is appropriate to the installation type and installation site’s environmental data, will also
be considered. The supplementary use of such a short-term approach to confirm or validate the sensitivity
of the long-term based design values is encouraged. The result of the short-term approach cannot be used
to reduce the long-term extreme value. If the short-term result is significantly larger, the long-term extreme
value is to be further studied and validated. The environments specified for use in the short-term approach
are “response based”, i.e., a 100-year design storm event is one that leads to the maximum responses
expected to occur in 100-years. The return period is typically required to 10 years for transit condition, and
1 year for repair and inspection conditions.
There are 13 dynamic load components in the ABS Rules for which the β adjustment factors have been
derived. These are for the following dynamic loads or load effects:
TABLE 1
The 13 Dynamic Load Parameters or ESFs (βNN) (December 2008)
No. NN Name
As mentioned, the β values are a direct function of the long-term environmentally-induced loads at the
installation site compared to the unrestricted service environment that is the basis of the Rules. The β
values also need to address other differences and factors between the design basis of a sea going and a
moored installation/transit/repair/inspection. These include:
i) Different design basis return periods for environmental loads (20 for unrestricted seagoing vs. 100
years for intended site, 10 years for transit and 1 year for repair/inspection condition).
ii) Effects of mooring system on predicted installation load effects (including weathervaning type
behavior of a turret moored system).
iii) Different assumed wave energy spreading characterization between the open ocean and a site-
specific situation.
iv) Different basis of extreme design storm characterization (i.e., long-term winter storm vs. hurricane
dominated characterization).
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Appendix 1 Determination of Environmental Severity Factors (December 2008) 5A-3-A1
If a direct analysis of a floating offshore installation were to be performed, the influences of the mentioned
factors would need to be assessed and used in the installation’s design. It is not the intention of the
alternative approach offered here to discourage direct analysis, but it is expected that the approach based
on the use of the ESFs will still be used as an important basis of structural design/assessment of a ship-type
floating offshore installation.
Note:
ABS intends to make computer software available to clients to help establish ESFs and a version of the ABS Eagle FPSO
SEAS software that is modified to accommodate this concept. Clients are advised to contact ABS regarding the availability
of this software.
Notwithstanding the listed β factors and their intended usage, it is still necessary to introduce a limit to
prevent design parameters from being unrealistically low. This limit is that the result of an application of a
β factor (e.g., in the calculation of a required scantling) is not to be less than 85 percent of the unrestricted
service (Rule) value. The reasons for introducing this limit are to reflect successful service experience, a
desire not to inadvertently create a reordering of the dominant structural failure modes, and to avoid the
introduction of new controlling limit states (unacceptable deflections, vibrations, etc.).
It has also been necessary to introduce additional load cases or situations that reflect the relatively greater
importance these cases may have for floating offshore installations with possibly reduced scantlings due to
the calmer site conditions. Examples of these additional conditions are the more rigorous check of the tank
test loading condition, inspection and repair conditions, and the hull strength assessment for the transit to
site condition.
First, this type of ESF is used to adjust the expected fatigue damage induced from the dynamic
components due to environmental loadings at the installation’s site. Second it can be used to assess the
fatigue damage accumulated during the historical service either as a trading vessel or as an FPI, including
both the historical site(s) and historical transit routes.
Du c
α= Ds
where
Du = annual fatigue damage based on the North Atlantic environment (unrestricted service) at the details of the hull
structure
Ds = annual fatigue damage based on a specified environment, for historical routes, historical sites, transit and
intended site, at the details of the hull structure
C = 0.65
For fatigue damage calculation, a closed form spectral-based fatigue analysis procedure can be used. The
fundamental task of a spectral fatigue analysis is the determination of the stress transfer function, which
express the relationship between the stress at a particular structural location per unit wave amplitude and
wave frequency and heading. The stress transfer function needs to be determined from the load transfer
function and its corresponding stress factor, which is a conversion factor to obtain the stress transfer
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Appendix 1 Determination of Environmental Severity Factors (December 2008) 5A-3-A1
function from the load transfer function. The load transfer function, which depends on hull form geometry,
is to be calculated for regular waves of unit amplitude for ranges of wave frequencies and wave heading.
The stress factor can be obtained through structural analysis techniques, which can be either a simple beam
theory or finite element analysis procedures. The sophistication of the structural analysis needed depends
on the physical system to be analyzed, the type of structural detail and the type of structural loading
considered. For the longitudinal stiffener, the stress factors may be calculated by the simple beam theory.
The response spectra of the stress transfer functions can be determined by given wave spectra. In the
‘short-term closed form’ approach, the stress range is normally expressed in terms of probability density
functions for different short-term sea states. These short-term probability density functions are derived by a
spectral approach based on the Rayleigh distribution method whereby it is assumed that the variation of
stress is a narrow banded random Gaussian process. When a narrow banded assumption is not valid for the
stress process, a damage correction factor, e.g. Wirsching’s “rainflow correction” factor, is applied in the
calculation of the short-term fatigue damage. Having calculated the short-term damage, the total fatigue
damage is calculated through their weighted linear summation (using Miner’s rule). More detailed
mathematical representations of the steps of the fatigue damage calculation can be found in the ABS Guide
for the Fatigue Assessment of Offshore Structures.
The α type ESFs are obtained for details of the hull structure, where these details follow those defined for
ship-type installation hull structure in Part 5A, Chapter 3.
An α of 1.0 corresponds to the unrestricted condition of a seagoing vessel. A value of α greater than 1.0
indicates a less fatigue-inducing environment than the unrestricted case.
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PART
5A
CHAPTER 3 Structural Design Requirements
1 General
1.1 Note
This Appendix provides a designer-oriented approach to fatigue strength assessment which may be used
for certain structural details in lieu of more elaborate methods such as spectral fatigue analysis. The term
“assessment” is used here to distinguish this approach from the more elaborate analysis.
The criteria in this Appendix are developed from various sources, including the Palmgren-Miner linear
damage model, S-N curve methodologies, a long-term environment data of the North-Atlantic Ocean
(Walden’s Data), etc., and assume workmanship of commercial marine quality acceptable to the Surveyor.
The capacity of structures to resist the fatigue is given in terms of fatigue damage to allow designers the
maximum flexibility possible.
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3.3.1(b) One (1) to two (2) selected longitudinals from each of the following groups:
● Deck longitudinals, bottom longitudinals, inner bottom longitudinals and longitudinals on side
longitudinal bulkheads
● One longitudinal on each of the longitudinal bulkheads within 0.1D from the deck is to be
included
For these structural details, the fatigue assessment is to be first focused on the flange of the
longitudinal at the rounded toe welds of attached flat bar stiffeners and brackets, as illustrated for
Class F item 2) and Class F2 item 1) in 5A-3-A2/3.3.5 TABLE 1.
Then, the critical spots on the web plate cut-out, on the lower end of the stiffener as well as the
weld throat are also to be checked for the selected structural detail. For illustration, see 5A-3-
A2/11.3.1 and 5A-3-A2/11.3.2(a), 5A-3-A2/11.3.2(b) and 5A-3-A2/11.3.2(c).
Where the longitudinal stiffener end bracket arrangements are different on opposing sides of a
transverse web, both configurations are to be checked.
3.3.2 Shell, Bottom, Inner Bottom or Bulkhead Plating at Connections to Webs or Floors (for
Fatigue Strength of Plating)
3.3.2(a) One (1) to two (2) selected locations of side shell plating near the summer LWL
amidships and between 0.15L and 0.25L from F.P. respectively
3.3.2(b) One (1) to two (2) selected locations in way of bottom and inner bottom amidships
3.3.2(c) One (1) to two (2) selected locations of lower strakes of side longitudinal bulkhead
amidships
3.3.3 Connections of the Slope Plate to Inner Bottom and Side Longitudinal Bulkhead Plating at
the Lower Cargo Tank Corners
One selected location amidships at transverse web and between webs, respectively
For this structural detail, the value of fR, the total stress range as specified in 5A-3-A2/9.1, is to be
determined from fine mesh F.E.M. analyses for the combined load cases, as specified for Zone B
in 5A-3-A2/7.5.2.
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TABLE 1
Fatigue Classification for Structural Details (December 2008)
Class Description
Designation
D 1) Full penetration butt welds between plates of equal width and thickness made either
manually or by an automatic process other than submerged arc, from both sides, in downhand
position
2) Welds in C-2) with stop-start positions within the length
E 1) Full penetration butt welds made by other processes than those specified under D-1)
2) Full penetration butt welds made from both sides between plates of unequal widths machined
to a smooth transition with a slope not more than 1 in 4. Plates of different thickness are to be
likewise machined with a slope not more than 1 in 3, unless a transition within the weld bead is
approved.
F 1) Full penetration butt welds made on a permanent backing strip between plates of equal
width/thickness or between plates of unequal width/thickness, as specified in E-2.
2) Rounded fillet welds as shown below
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3) Fillet welds with any undercutting at the corners dressed out by local grinding
G 1) Fillet welds in F2 − 1) without rounded toe welds or with limited minor undercutting at
corners or bracket toes
2) Overlapped joints as shown below
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Notes:
1 For brackets connecting two or more load carrying members, an appropriate stress
concentration factor (SCF) determined from fine mesh 3D or 2D finite element analysis is to be
used. In this connection, the fatigue class at bracket toes may be upgraded to class E as shown
below.
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2 Additional information on stress concentration factors and the selection of compatible S-N data
is given in 5A-3-A2/11.
● A linear cumulative damage model (i.e., Palmgren-Miner’s Rule) has been used in connection with the
S-N data in 5A-3-A2/5.7 FIGURE 1 (extracted from Ref. 1*).
● Cyclic stresses due to the loads in 5A-3-A2/7 have been used and the effects of mean stress have been
ignored.
● The target life of the installation is taken at 20 years.
● The long-term stress ranges on a detail can be characterized using a modified long term stress
distribution parameter (γ).
● Structural details are classified and described in 5A-3-A2/3.3.5 TABLE 1, “Fatigue Classification of
Structural Details”.
● Simple nominal stress (e.g., determined by P/A and M/SM) is the basis of fatigue assessment, rather
than more localized peak stress in way of weld.
The structural detail classification in 5A-3-A2/3.3.5 TABLE 1 is based on the joint geometry and the
direction of the dominant load. Where the loading or geometry is too complex for a simple classification, a
finite element analysis of the details is to be carried out to determine stress concentration factors. 5A-3-
A2/13 contains guidance on finite element analysis modeling to determine stress concentration factors for
weld toe locations that are typically found at longitudinal stiffener end connections.
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where
α = 1.0 for deck structures, including side shell and longitudinal bulkhead structures within
0 . 1D from the deck
= 0.93 for bottom structures, including inner bottom, and side shell and longitudinal
bulkhead structures within 0 . 1D from the bottom
= 0.86 for side shell and longitudinal bulkhead structures within the region of 0 . 25D upward
and 0 . 3D downward from the mid-depth
= 0.80 for transverse bulkhead structures
α may be linearly interpolated for side shell and longitudinal bulkhead structures between 0.1D and 0.25 D
(0.2D) from the deck (bottom).
L and D are the installation’s length and depth, as defined in 3-1-1/3.1 and 3-1-1/7 of the Marine Vessel
Rules.
where
DMi = cumulative fatigue damage ratio for the applicable loading condition i, where i =1 to 4, as
specified in 5A-3-A2/7.5.2 FIGURE 2A, including 8 loading cases, as shown in 5A-3-
A2/Tables 2A through 2D
= fi, 1 − 2DMi, 1 − 2 + fi, 3 − 4DMi, 3 − 4 + fi, 5 − 6DMi, 5 − 6 + fi, 7 − 8DMi, 7 − 8
fi, j − k = heading probability for loading condition i, to be based on submitted actual heading
information.
In case the actual heading information is not available prior to application of these requirements, the
following table of fi, j − k factors can be used.
fi, j − k Factors(1,2,3)
Direction 0 90 60 30
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Notes:
1 When an installation's mooring system type and arrangement, and heading orientation have not been
determined prior to application of these requirements, cases A, B and C are to be investigated and more
onerous results are to be used.
2 If an installation's mooring system type and arrangement have been determined, but the actual heading
information is not available, case A and B are to be used for installations with spread mooring, or,
installations with turrets located more than 25% of the installation length aft of the bow, or for locations with
non-colinear wind, wave and current conditions regardless of the mooring system. More onerous results of
these two cases are to be used.
3 If an installation's mooring system type and arrangement has been determined, but the actual heading
information is not available, Case B and C are to be applied for installations with turrets located less than 25%
of the installation length aft of the bow. More onerous results of these two cases are to be used.
Assuming the long term stress ranges fit a two-parameter long term stress distribution, the cumulative
fatigue damage DMi for each relevant condition is to be taken as:
m
NL 0 . 01fRi m
DMi, j − k = m/γ μiΓ 1+ γ
K2 lnNR
where
NL = number of cycles for the expected design life. Unless stated otherwise, NL to be taken as:
= U
4log10L
= The value is generally between 0.6 × 108 and 0.8 × 108 cycles for a design life of 20 years
U = design life, in seconds
= 6.31 × 108 for a design life of 20 years
L = rule length, in m
m = S-N curve parameter as defined in 5A-3-A2/5.7 FIGURE 1, Note a)
K2 = S-N curve parameter as defined in 5A-3-A2/5.7 FIGURE 1, Note a)
fRi = stress range at the representative probability level of 10-4, in N/cm2
NR = 10 000, number of cycles corresponding to the probability level of 10-4
γ = long term stress distribution parameter, as defined in 5A-3-A2/5.5
Γ = Gamma function
μi = stress coefficient taking into account the change in slope of the S-N curve
∆m
Γ0 1 + m m + ∆ m, v
γ , vi − vi γ Γ0 1 + γ i
= 1−
Γ 1+ m
γ
fq γ
vi = 0 . 01fRi lnNR
fq = stress range at the intersection of the two segments of the S-N curve, see Table in 5A-3-
A2/5.7 FIGURE 1, Note a), in N/mm2
∆m = slope change of the upper-lower segment of the S-N curve
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= 2
Γ0 a, x = incomplete Gamma function, Legendre form
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FIGURE 1
Basic Design S-N Curves (1995)
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K1 Standard deviation fq
Class K1 m K2
log10 loge log10 loge (N/mm2)
B 2.343 x 1015 15.3697 35.3900 4.0 0.1821 0.4194 1.01 x 1015 100.321
C 1.0825 x 1014 14.0342 32.3153 3.5 0.2041 0.4700 4.23 x 1013 78.2
12 12
D 3.988 x 10 12.6007 29.0144 3.0 0.2095 0.4824 1.52 x 10 53.4
E 3.289 x 1012 12.5169 28.8216 3.0 0.2509 0.5777 1.04 x 1012 47.0
12 12
F 1.726 x 10 12.2370 28.1770 3.0 0.2183 0.5027 0.63 x 10 39.8
F2 1.231 x 1012 12.0900 27.8387 3.0 0.2279 0.5248 0.43 x 1012 35.0
G 0.566 x 1012 11.7525 27.0614 3.0 0.1793 0.4129 0.25 x 1012 29.2
12 12
W 0.368 x 10 11.5662 26.6324 3.0 0.1846 0.4251 0.16 x 10 25.2
i) The criteria to define the individual load components considered to cause fatigue damage (see
5A-3-A2/7.3);
ii) The load combination cases to be considered for different regions of the hull containing the
structural detail being evaluated (see 5A-3-A2/7.5); and
iii) Procedures to idealize the structural components to obtain the total stress range acting on the
structure.
● Hull girder wave-induced bending moments (both vertical and horizontal), see 3-2-1/3.5 of the Marine
Vessel Rules and 5A-3-2/5.1 of these Rules.
● External hydrodynamic pressures, and
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● Internal tank loads (inertial liquid loads and added static head due to ship’s motion).
Four (4) loading conditions are considered in the calculation of stress range, as shown in 5A-3-A2/7.5.2
FIGURE 2A. For each loading condition, eight (8) load cases, as shown in 5A-3-A2/Tables 2A through
2D, are defined to form four (4) pairs. The combinations of load cases are to be used to find the
characteristic stress range corresponding to a probability of exceedance of 10-4, as indicated below.
7.5.1(b) Calculate four sets of stress ranges, one each for the following four pairs of combined
loading cases: FLC1 and FLC2, FLC3 and FLC4, FLC5 and FLC6, and FLC7 and FLC8, for each
of the four loading conditions shown in 5A-3-A2/7.5.2 FIGURE 2A.
7.5.2 Installations with Either Special Loading Patterns or Special Structural Configuration
For installations with either special loading patterns or special structural configurations/features,
additional load cases via appropriate probability may be required for determining the stress range.
FIGURE 2A
Loading Conditions for Fatigue Strength Assessment – Double Hull and
Double Side
Single Bottom FPSO/FSO (1 July 2009)
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Notes:
1 Ballast condition if actual minimum on-site operating ballast draft is greater than 0.4 × scantling
draft – draft, actual draft can be used (but not to exceed 0.6 × scantling draft)
This condition is also used for transit condition with actual transit draft
between 0.1 × scantling draft and 0.6 × scantling draft
2 Intermediate drafts – draft equally divided between Loading Conditions 1 and 4 drafts
3 Full load condition if actual maximum on-site operating full load draft is greater than 0.9 ×
draft – scantling draft, actual draft can be used
FIGURE 2B
BLoading Conditions for Fatigue Strength Assessment – Single Hull
FPSO/FSO (1 July 2009)
Notes:
1 Light draft condition – if actual minimum on-site operating light draft condition is greater than
0.4 × scantling draft, actual draft can be used (but not to exceed 0.6 ×
scantling draft)
2 Intermediate drafts – draft equally divided between Loading Conditions 1 and 4 drafts
3 Full load condition draft – if actual maximum on-site operating full load draft is greater than 0.9 ×
scantling draft, actual draft can be used
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TABLE 2A
Design Fatigue Load Cases for Fatigue Strength Assessment
(1 July 2009)
(Load Combination Factors for Dynamic Load Components for Loading
Condition 1)
Vertical Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
B.M.
B. External Pressure
wℓ Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.50 -0.50 0.80 -0.80
Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.50 0.50 -0.80 0.80
wt — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-0.85 0.85 -0.05 0.05 -0.05 0.05
— — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
0.85 -0.85 0.05 -0.05 0.05 -0.05
Heading 0 0 90 90 60 60 30 30
Angle
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Notes:
1 Rule vertical bending moment range = |Mws - Mwℎ| (see 5A-3-2/5.2 for Mws and Mwℎ)
2 Rule horizontal bending moment range = 2 ×Mℎ (see 5A-3-2/5.3 for Mℎ)
3 For each load condition pair, the stress range due to local pressure is the difference between the
stress values for Local Pressure Load Conditions. For example, for Load Condition Pair FLC1 &
FLC2, the stress range due to local pressure is the difference between the stress values for FLC1
and FLC2.
4 For each load condition pair, the stress range is the sum of the absolute stress range values due to
Vertical BM, Horizontal BM and Local Pressure Load Conditions.
TABLE 2B
Design Fatigue Load Cases for Fatigue Strength Assessment
(1 July 2009)
(Load Combination Factors for Dynamic Load Components for Loading
Condition 2)
Vertical Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
B.M.
B. External Pressure
kc 0.85 0.85 0.90 0.90 0.90 0.90 0.55 0.55
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wℓ Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.45 -0.45 0.75 -0.75
Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.45 0.45 -0.75 0.75
wt — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-0.95 0.95 -0.05 0.05 -0.10 0.10
— — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
0.95 -0.95 0.05 -0.05 0.10 -0.10
Heading 0 0 90 90 60 60 30 30
Angle
Notes:
1 Rule vertical bending moment range = |Mws - Mwℎ| (see 5A-3-2/5.2 for Mws and Mwℎ)
2 Rule horizontal bending moment range = 2 ×Mℎ (see 5A-3-2/5.3 for Mℎ)
3 For each load condition pair, the stress range due to local pressure is the difference between the
stress values for Local Pressure Load Conditions. For example, for Load Condition Pair FLC1 &
FLC2, the stress range due to local pressure is the difference between the stress values for FLC1
and FLC2.
4 For each load condition pair, the stress range is the sum of the absolute stress range values due to
Vertical BM, Horizontal BM and Local Pressure Load Conditions.
TABLE 2C
Design Fatigue Load Cases for Fatigue Strength Assessment
(1 July 2009)
(Load Combination Factors for Dynamic Load Components for Loading
Condition 3)
Vertical Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
B.M.
kc 1.00 1.00 0.25 0.25 0.90 0.90 0.70 0.70
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B. External Pressure
kc 0.85 0.85 0.85 0.85 0.85 0.85 0.75 0.75
wℓ Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.40 -0.40 0.80 -0.80
Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.40 0.40 -0.80 0.80
wt — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-1.00 1.00 -0.05 0.05 -0.15 0.15
— — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
1.00 -1.00 0.05 -0.05 0.15 -0.15
cϕ , Pitch -0.15 0.15 -0.15 0.15 -0.20 0.20 -0.45 0.45
Heading 0 0 90 90 60 60 30 30
Angle
Notes:
1 Rule vertical bending moment range = |Mws - Mwℎ| (see 5A-3-2/5.2 for Mws and Mwℎ)
2 Rule horizontal bending moment range = 2 ×Mℎ (see 5A-3-2/5.3 for Mℎ)
3 For each load condition pair, the stress range due to local pressure is the difference between the
stress values for Local Pressure Load Conditions. For example, for Load Condition Pair FLC1 &
FLC2, the stress range due to local pressure is the difference between the stress values for FLC1
and FLC2.
4 For each load condition pair, the stress range is the sum of the absolute stress range values due to
Vertical BM, Horizontal BM and Local Pressure Load Conditions.
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TABLE 2D
Design Fatigue Load Cases for Fatigue Strength Assessment
(1 July 2009)
(Load Combination Factors for Dynamic Load Components for Loading
Condition 4)
Vertical Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+) Sag (−) Hog (+)
B.M.
kc 1.00 1.00 0.15 0.15 0.80 0.80 0.70 0.70
B. External Pressure
kc 0.85 0.85 0.90 0.90 0.80 0.80 0.95 0.95
wℓ Fwd Bhd Fwd Bhd — — Fwd Bhd Fwd Bhd Fwd Bhd Fwd Bhd
0.20 -0.20 0.30 -0.30 1.00 -1.00
Aft Bhd Aft Bhd — — Aft Bhd Aft Bhd Aft Bhd Aft Bhd
-0.20 0.20 -0.30 0.30 -1.00 1.00
wt — — Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd Port Bhd
-1.00 1.00 -0.05 0.05 -0.10 0.10
— — Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd Stbd Bhd
1.00 -1.00 0.05 -0.05 0.10 -0.10
cϕ , Pitch -0.30 0.30 -0.15 0.15 -0.10 0.10 -0.80 0.80
Heading 0 0 90 90 60 60 30 30
Angle
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Notes:
1 Rule vertical bending moment range = |Mws - Mwℎ| (see 5A-3-2/5.2 for Mws and Mwℎ)
2 Rule horizontal bending moment range = 2 ×Mℎ (see 5A-3-2/5.3 for Mℎ)
3 For each load condition pair, the stress range due to local pressure is the difference between the
stress values for Local Pressure Load Conditions. For example, for Load Condition Pair FLC1 &
FLC2, the stress range due to local pressure is the difference between the stress values for FLC1
and FLC2.
4 For each load condition pair, the stress range is the sum of the absolute stress range values due to
Vertical BM, Horizontal BM and Local Pressure Load Conditions.
For those connections specified in 5A-3-A2/3.3.1, the wave-induced secondary bending stress fd2 may be
ignored.
* = CtCyM/SM N/cm2 (kgf/cm2, lbf/in2)
fd2
where
Where flat bar stiffeners or brackets are fitted, the bending moment, M, given above, may be
adjusted to the location of the bracket’s toe, i.e., MX in 5A-3-3/7.7.4 FIGURE 6.
Where a longitudinal has remarkably different support stiffness at its two ends (e.g., a longitudinal
connected to a transverse bulkhead on one end), considerations are to be given to the increase of
bending moment at the joint.
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Cp = 2
31 . 2dw e/ℓ
horizontal distance between web centerline and shear center of the cross section,
e =
including longitudinal and the effective plating
dwbf2tfu/(2SM) cm (in.)
St. Venant torsion constant for the longitudinal’s cross section, excluding the associated
K =
plating.
= bftf3 + dwtw
3
/3 cm4 in4
ψ = 1/2
0 . 31ℓ K/Γ
Γ = warping constant
2 3 3
= mIyfdw + dwtw /36 cm6 in6
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As = net sectional area of the longitudinals, excluding the associated plating, cm2 (in2)
m = 1 . 0 − u 0 . 7 − 0 . 1dw /bf
dw, tw, b1, bf, tf , all in cm (in.), are as defined in 5A-3-4/7.5.3 FIGURE 1.
For general applications, ar need not be taken greater than 0.65 for a fabricated angle bar and 0.50
for a rolled section.
*
For connection as specified in 5A-3-A2/3.3.2, the wave-induced additional secondary stress fd2
may be ignored.
For plating subjected to lateral load, fd3 in the longitudinal direction is determined as:
2
* = 0 . 182p s/tn
fd3 N/cm2 (kgf/cm2, lbf/in2)
where
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FIGURE 3
Cn = Cn(ψ)(1995)
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9.1.1 .1
The total stress range, fR, is computed as the sum of the two stress ranges, as follows:
where
For calculating the wave-induced stresses, sign convention is to be observed for the respective
directions of wave-induced loads, as specified in 5A-3-A2/Tables 2A through 2D. The wave-
induced local loads are to be calculated with the sign convention for the external and internal
loads. However, the total of the external and internal pressures, including both static and dynamic
components, need not be taken less than zero.
These wave-induced stresses are to be determined based on the net ship scantlings (see 5A-3-
A2/1.3) and in accordance with 5A-3-A2/7.5 through 5A-3-A2/7.11. The results of direct
calculation, where carried out, may also be considered.
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Where, for a particular example shown, no specific value of SCF is given when one is called for, it
indicates that a finite element analysis is needed. When the fine mesh finite element approach is used,
additional information on calculations of stress concentration factors and the selection of compatible S-N
data is given in 5A-3-A2/13.
TABLE 3
Ks (SCF) Values
Ks (SCF)
Double-sided Support with F.B. Stiffener 2.8 2.5 2.3 2.5 2.3 2.1
Note:
a The value of Ks is given, based on nominal shear stresses near the locations under consideration.
b Fatigue classification
Locations [1] and [2]: Class C or B as indicated in 5A-3-A2/3.3.5 TABLE 1
Location [3]: Class F
where
cf = 0.95
= Fi /Aw
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Fi is the calculated web shear force range at the location considered. Aw is the area of web.
= CyP/ Ac + As
= CyP/ Ac + As
Cy is as defined in 5A-3-A2/7.11.1.
P = sℓpo
s = spacing of longitudinal/stiffener
ℓ = spacing of transverses
where
cf = 0.95
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FIGURE 4
Cut-outs (Slots) For Longitudinal (1995)
2 2 1/2
fRi = aifs + fLi (i = 1 or 2)
where
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P , As, Ac, cf are as defined in 5A-3-A2/11.3.1 and Cy in 5A-3-A2/7.11.1. For a flat bar stiffener
with soft-toed brackets, the brackets may be included in the calculation of As.
At location [1]
At location [2]
11.3.2(b) For assessing the fatigue life of the weld throat as shown in 5A-3-A2/3.3.5 TABLE 1,
Class W, the peak stress range fR at the weld may be obtained from the following equation:
fR = 1 . 25fsAs /Asw
where
Asw = sectional area of the weld throat. Brackets may be included in the calculation of Asw.
11.3.2(c) For assessing fatigue life of the longitudinal, the fatigue classification given in 5A-3-
A2/3.3.5 TABLE 1 for a longitudinal as the only load-carrying member is to be considered.
Alternatively, the fatigue classification shown in 5A-3-A2/11.3.2(c) FIGURE 5, in conjunction
with the combined stress effects, fR, may be used. In calculation of fR, the ai may be taken as
1.25 for both locations [1] and [2].
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FIGURE 5
Fatigue Classification for Longitudinals in way of Flat Bar Stiffener
11.3.3 Connection Between Transverse Bulkhead Vertical Web and Double Bottom Girder (1995)
Fatigue class designation and SCFs may be determined as shown in 5A-3-A2/11.3.3 FIGURE 6.
FIGURE 6
11.3.4 Connection Between Transverse Bulkhead Vertical Web and Deck Girder (1995)
Fatigue class designation and SCFs may be determined as shown in 5A-3-A2/11.3.4 FIGURE 7.
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FIGURE 7
11.3.5 End Connections of Transverse Bulkhead Horizontal Girder to Longitudinal of Side Shell or
Longitudinal Bulkhead (1995)
Fatigue class designation and SCFs may be determined as shown in 5A-3-A2/11.3.5 FIGURE 8.
FIGURE 8
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FIGURE 9
11.3.7 Doublers and Non-load Carrying Members on Deck or Shell Plating (1995)
Fatigue class designation may be determined as shown in 5A-3-A2/11.3.7 FIGURE 10.
FIGURE 10
Doublers and Non-load Carrying Members on Deck or Shell Plating
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2.5% of the test failure results fall below this curve. Treating the design curve in this manner introduces a
high, yet reasonable degree of conservatism in the design and fatigue evaluation processes.
Individual S-N curves are presented to reflect certain generic structural geometry or arrangements. 5A-3-
A2/3.3.5 TABLE 1 and 5A-3-A2/11.3 contain sketches of weld connections and other details typically
found in ship structures, giving a list of the S-N classification. This information is needed to assess the
fatigue strength of a detail. Also needed is a consistent way to establish the demands or load effects placed
on the detail, so that a compatible assessment can be made of the available strength versus the demand.
Here is where interpretation and judgment enter the fatigue assessment.
S-N curves are obtained from laboratory sample testing. The applied reference stress on the sample which
is used to establish the S-N data is referred to as the nominal stress. The nominal stress is established in a
simple manner, such as force divided by area and bending moment divided by section modulus (P/A & M/
SM). The structural properties used to establish the nominal stress are taken from locations away from any
discontinuities to exclude local stress concentration effects arising from the presence of a weld or other
local discontinuity. In an actual structure, it is rare that a match will be found with the tested sample
geometry and loading. One is then faced with the problem of making the appropriate interpretation.
In this example, the nominal stress SN is P/Area, but the stress to be used to assess the fatigue strength at
point A is SA or SN· SCF. This example is deceptively simple because it does not tell the entire story. The
most obvious deficiency of the example is that one needs to have a definitive and consistent basis to obtain
the SCF. There are reference books which indicate that based on the theory of elasticity, the SCF to be
applied in this case is 3.0. However, when the SCF is computed using the finite element analysis
techniques, the SCF obtained can be quite variable depending on the mesh size. The example does not
indicate which S-N curve is to be applied, nor does the example say how it may be necessary to alter the
selection of the design S-N data in consideration of the aforementioned finite element analysis issues.
Therefore, if such interpretation questions exist for a simple example, the higher difficulty of appropriately
treating more complex structures is evident.
Referring to the S-N curves to be applied to welded connections (for example, S-N curves D-W in 5A-3-
A2/5.7 FIGURE 1), the SCFs resulting from the presence of the weld itself are already accounted for in
these curves. If one were to have the correct stress distribution in the region – from the weld to a location
sufficiently away from the weld toe (where the stress is suitably established by the nominal stress obtained
from P/A and M/SM) – the stress distribution may be generically separated into three distinct segments, as
shown in 5A-3-A2/13.5 FIGURE 12 FIGURE 12 below.
● Region III is a segment where the stress gradient is controlled by the nominal stress gradient.
● Region II is a segment where the nominal stress gradient is being modified due to the presence of
other structure, such as the bracket end shown in the figure. This must be accounted for to obtain an
appropriate stress to be used in the fatigue analysis at the weld toe.
● Region I is a segment where the stress gradient is being modified due to the presence of the weld metal
itself. The stress concentration due to the weld is already accounted for in the S-N design curve and
will not be discussed further. Since the typical way to determine the stress distribution is via planar/
linear elements which ignore the weld, this is consistent with the method of analysis.
This general description of the stress distribution is again inconclusive because one does not know in
advance and with certainty the distances from the weld toe to where the indicated changes of slope for
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the stress gradient occur. For this reason, definite rules need to be established to determine the slopes,
and with this knowledge, criteria established to be used to find the stress at the weld toe which is to be
used in the fatigue assessment.
In this regard, two approaches can be used to find the stress at the weld toe, which reflect two methods
of structural idealization. One of these arises from the use of a conventional beam element idealization
of the structure including the end bracket connection, and the other arises from the use of a fine mesh
finite element idealization.
Using a beam element idealization, the nominal stress at any location (i.e., P/A and M/SM) can be
obtained (see 5A-3-3/7.7.4 FIGURE 6 for a sample beam element model).
In the beam element idealization, there will be questions as to whether or not the geometric stress
concentration due to the presence of other structure is adequately accounted for. This is the “Segment
II” stress gradient previously described. In the beam modeling approach shown in the figure, the
influence on stresses arising from the “carry over” of forces and bending moments from adjacent
structural elements has been accounted for (albeit approximately). At the same time, the strengthening
effect of the brackets has been conservatively ignored. Hence for engineering purposes, this approach
is considered to be sufficient in conjunction with the nominal stress obtained at the location of interest
and the nominal S-N curve, i.e., the F or F2 Class S-N data, as appropriate.
In the fine mesh finite element analysis approach, one needs to define the element size to be used. This
is an area of uncertainty because the calculated stress distribution can be unduly affected by both the
employed mesh size and the uniformity of the mesh adjacent to the weld toe. Therefore, it is necessary
to establish “rules”, as given below, to be followed in the producing of the fine mesh model adjacent to
the weld toe. Furthermore, since the area adjacent to the weld toe (or other discontinuity of interest)
may be experiencing a large and rapid change of stress (i.e., a high stress gradient), it is also necessary
to provide a rule which can be used to establish the stress at the location where the fatigue assessment
is to be made.
5A-3-A2/13.7 FIGURE 13 shows an acceptable method which can be used to extract and interpret the
“near weld toe” element stresses and to obtain a (linearly) extrapolated stress at the weld toe. When
plate or shell elements are used in the modeling, it is recommended that each element size is to be
equal to the plate thickness. When stresses are obtained in this manner, the use of the E Class S-N data
is considered to be acceptable.
Weld hot spot stress can be determined from linear extrapolation of surface component stresses at t/2
and 3t/2 from weld toe. The principal stresses at hot spot are then calculated based on the
extrapolated stresses and used for fatigue evaluation. Description of the numerical procedure is given
in 5A-3-A2/13.7 below.
FIGURE 11
(1995)
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FIGURE 12
(1995)
13.7 Calculation of Hot Spot Stress for Fatigue Analysis (December 2008)
The following method is applied to obtain the hot spot stress at the toe of a weld.
A very fine mesh is to be used in the region of the hotspot stress with a mesh size equal to plate thickness.
The hot spot stress is to be determined by using a linear extrapolation as described in 5A-3-A2/13.7
FIGURE 13. Assuming that the applicable surface component stresses of the two points, P1 and P2,
measured by the distances 0 . 5t and 1 . 5t from the weld toe, respectively, have been determined from
FEM analysis by the linear interpolation of stresses at centroids of the adjacent two elements, the
corresponding hot spot stress can be extrapolated at the hot spot location from the stresses at P1 and P2.
The weld toe distance, xwt, is not to be taken larger than 0 . 5tgross .
FIGURE 13
(December 2008)
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15.1 Introduction
Certain duty cycles associated with operations of a ship-type installation may produce oscillatory stresses
whose magnitudes exceed the yield strength of the material. For welded joints in certain members of ship-
type installations during the loading/offloading process, the total number of cycles during the service life is
expected to be less than 104. Fatigue associated with cyclic plasticity (“low cycle fatigue”) is addressed in
the following sections. The appropriate low cycle fatigue design S-N curve is defined, the process for
computing oscillatory pseudo stress is provided, and the acceptance criterion for total damage, low cycle
plus high cycle fatigue, is specified.
15.3 Applicability
Subsections 5A-3-A2/15 and 5A-3-A2/17 define the procedure for a simplified fatigue assessment which is
to be used to evaluate the fatigue strength of critical structural details subjected to low cycle fatigue. The
fatigue assessment uses a hot spot stress approach based on FE analysis.
15.5 Loads
Traditionally, the fatigue strength analysis considers the following dynamic loads (high cycle load) for
calculation of the long term distribution of stresses:
● Hull girder loads (i.e., vertical and horizontal wave bending moments)
● Dynamic wave pressure
● Dynamic tank pressure loads resulting from installation motion
However, from low cycle fatigue point of view, fatigue due to the following static loads need to be
considered:
● Static cyclic loads due to cargo loading and offloading
15.7 Selection of Loading Conditions for Low Cycle Fatigue (1 July 2009)
Fatigue analyses are to be carried out for representative loading conditions according to the intended
installation’s operation. The following two loading conditions are to be examined:
● Full load condition with design still water bending moment, see loading condition 4 in 5A-3-
A2/Figures 2A and 2B
● Ballast or light draft condition at with design still water bending moment, see loading
condition 1 in 5A-3-A2/Figures 2A and 2B
ii) For locations other than longitudinal end connections:
The maximum low cycle fatigue damage calculated from the following two pairs:
Pair 1
● Full load condition with design still water bending moment, see loading condition 4 in 5A-3-
A2/Figures 2A and 2B
● Ballast or light draft condition with design still water bending moment, see loading condition
1 in 5A-3-A2/Figures 2A and 2B
Pair 2
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● Intermediate condition with design still water bending moment, see loading condition 3 in
5A-3-A2/Figures 2A and 2B
● Intermediate condition with design still water bending moment, see loading condition 2 in
5A-3-A2/Figures 2A and 2B
15.11.1(b) One (1) to two (2) selected longitudinals from each of the following groups:
● Deck longitudinals, bottom longitudinals, inner bottom longitudinals and longitudinals on side
longitudinal bulkheads
● One longitudinal on each of the longitudinal bulkheads within 0.1D from the deck is to be
included
For these structural details, the fatigue assessment is to be first focused on the flange of the
longitudinal at the rounded toe welds of attached flat bar stiffeners and brackets, as illustrated for
Class F item 2) and Class F2 item 1) in 5A-3-A2/3.3.5 TABLE 1.
Then, the critical spots on the web plate cut-out, on the lower end of the stiffener as well as the
weld throat are also to be checked for the selected structural detail. For illustration, see 5A-3-
A2/11.3.1 and 5A-3-A2/11.3.2(a), 5A-3-A2/11.3.2(b) and 5A-3-A2/11.3.2(c).
Where the longitudinal stiffener end bracket arrangements are different on opposing sides of a
transverse web, both configurations are to be checked.
15.11.2 Shell, Bottom, Inner Bottom or Bulkhead Plating at Connections to Webs or Floors (for
Fatigue Strength of Plating)
15.11.2(a) One (1) to two (2) selected locations of side shell plating near the summer LWL
amidships and between 0.15L and 0.25L from F.P. respectively
15.11.2(b) One (1) to two (2) selected locations in way of bottom and inner bottom amidships
15.11.2(c) One (1) to two (2) selected locations of lower strakes of side longitudinal bulkhead
amidships
15.11.3 Connections of the Slope Plate to Inner Bottom and Side Longitudinal Bulkhead Plating at the
Lower Cargo Tank Corners
One selected location amidships at transverse web and between webs, respectively
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For this structural detail, the value of fR, the total stress range as specified in 5A-3-A2/9.1, is to be
determined from fine mesh F.E.M. analyses for the combined load cases, as specified for Zone B
in 5A-3-A2/7.5.2.
As shown in 5A-3-A2/17.5.1 FIGURE 14, the stress process in certain structural components of
an installation can be considered as a superposition of wave induced stresses, SW(t), and stresses
associated with static load, SB(t). The cycles of SB result from the loading/offloading process.
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FIGURE 14
Sample Functions of SW and SB(December 2008)
FIGURE 15
A Single Loading/Offloading Cycle (December 2008)
In one cycle of the static process, as shown in 5A-3-A2/17.5.1 FIGURE 15, the total stress range
associated with this cycle is SE,
i j
SE = SB + 0 . 5 SM + SM
where
SB = static stress range for this cycle
i
SM = median of the largest stress range of wave induced load for i-th load condition
j
SM = median of the largest stress range of wave induced load for j-th load condition
i
From extreme value theory, the median largest stress range SM in n cycles is given as:
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i
SM 1/γ
δ = −ln 1 − 0 . 51/n
where γ and δ are the long term stress shape and scale factors, respectively. δ can be determined
statistically from long term records of stress ranges or can be calculated by the formula:
fR
δ= 1/γ
ln Ns
where fR is the stress range associated with a probability of exceedance of 1/Ns, as defined in
5A-3-A2/9.1, and Ns is equal to 104.
n may be computed by taking the estimated time for a half cycle divided by the estimated wave
period.
The number of cycles for installation’s loading and unloading, nLCF, is assumed to be no less than
1200 for 20 years. The actual cycles of loading/offloading may be used for historical sites in
FPSO phase.
Assume there are 108 wave cycles within 20 years, n is then equal to:
108
nLCF × 2
In general, it is expected that the time in tension will not equal the time in compression. For a
conservative analysis, the larger of the two might be selected.
SL
ke = SE
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FIGURE 16
ke as a Function of SE(December 2008)
Values of km
The low cycle fatigue (LCF) design S-N curve is given as:
where
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q = 2.4
B = 3.51 × 1010 (MPa units)
It is assumed that the LCF design S-N curve is applicable to static induced stresses. Basic
application of Miner’s rule produces the expression of static stress damage DMLCF is:
q
NLCFSL
DMLCF = B
nLCF is the total cycles of loading/offloading, which is not to be less than 1200 for a ship-type
installation to be operated for 20 years. The actual cycles of loading/offloading may be used for
historical sites in FPSO phase.
FIGURE 17
Low Cycle Fatigue Design Curve (December 2008)
where
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δ = 0.02
DMLCF = low cycle fatigue damage
DMHCF = high cycle fatigue damage
For Longitudinal Stiffener Connections, the total fatigue damage due to both low cycle and high cycle
stress can be calculated by
2 + 2δDM 2
DMLCF LCFDMHCF /αsite + DMHCF /αSite
DMcomb = 2
2 + DM
DMLCF HCF /αSite
where
αSite = environmental severity factor for the intended site, see 5A-3-A1/5
where
NL = number of cycles for the expected design life. Unless stated otherwise, NL to be taken as:
= f0U
4log10L
= The value is generally between 0.5 × 108 and 0.7 × 108 cycles for a design life of 20 years
f0 = 0.85, factor taking into account non-sailing time for operations such as loading and
unloading, repairs, etc.
U = design life, in seconds
= 6.31 × 108 for a design life of 20 years
L = rule length, in m
m = S-N curve parameter as defined in 5A-3-A2/5.7 FIGURE 1, Note a)
K2 = S-N curve parameter as defined in 5A-3-A2/5.7 FIGURE 1, Note a)
fR = stress range at the representative probability level of 10-4, in N/cm2
NR = 10,000, number of cycles corresponding to the probability level of 10-4
γ = long term stress distribution parameter, as defined in 5A-3-A2/5.7 FIGURE 1
Γ = Gamma function
μ = stress coefficient taking into account the change in slope of the S-N curve
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∆m
Γ0 1 + m m + ∆ m, v
γ , v − v γ Γ0 1 + γ
= 1−
Γ 1+ m
γ
fq γ
v = 0 . 01fR lnNR
fq = stress range at the intersection of the two segments of the S-N curve, see Table in 5A-3-
A2/5.7 FIGURE 1, Note a), in N/mm2
∆m = slope change of the upper-lower segment of the S-N curve
= 2
Γ0 a, x = incomplete Gamma function, Legendre form
21.3 Fatigue Assessment Zones and Controlling Load Combination for Vessels
Eight loading patterns are considered in the calculation of stress range, as shown in 5A-3-2/Figure 1A or
1B depending on whether the existing vessel to be converted is a single hull or double hull vessel.
Depending on the location of the structural details undergoing the fatigue assessment, different
combinations of load cases are to be used to find the appropriate stress range, as indicated below for
indicated respective zones.
21.3.1 Zone A
Zone A consists of deck and bottom structures, and side shell and longitudinal bulkhead structures
within 0.1D(Dis installation’s molded depth) from deck and bottom, respectively. For Zone A,
stresses are to be calculated based on the wave-induced loads specified in 5A-3-2/3.1 FIGURE
1A, as follows.
21.3.1(a) Calculate dynamic component of stresses for load cases LC1 through LC4, respectively.
21.3.1(b) Calculate two sets of stress ranges, one each for the following two pairs of combined
loading cases.
21.3.2 Zone B
Zone B consists of side shell and longitudinal bulkhead structures within the region between 0.25
upward and 0.30 downward from the mid-depth and all transverse bulkhead structures. The total
stress ranges for Zone B may be calculated based on the wave-induced loads specified in
5A-3-2/5.7 TABLE 1A, as follows:
21.3.2(a) Calculate dynamic component of stresses for load cases LC5 through LC8, respectively.
21.3.2(b) Calculate two sets of stress ranges, one each for the following two pairs of combined
loading cases.
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where
fR(A), fR(B) = the total stress range based on the combined load cases defined for Zone A or
Zone B, respectively
yu, yℓ = vertical distances from 0.25D (0.3D) upward (downward) from the mid-
depth to the location considered
21.3.4 Installations with Either Special Loading Patterns or Special Structural Configuration
For installations with either special loading patterns or special structural configurations/features,
additional load cases may be required for determining the stress range.
where
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* , fd2j
fd2i * = wave-induced component of the additional secondary stresses produced by the local
bending of the longitudinal stiffener between supporting structures (e.g., transverse
bulkheads and web frames), in N/cm2 (kgf/cm2, lbf/in2), for load case i and j of the
selected pairs of combined load cases, respectively
fd3i, fd3j = wave-induced component of the tertiary stresses produced by the local bending of
plate elements between the longitudinal stiffeners in, in N/cm2 (kgf/cm2, lbf/in2), for
load case i and j of the selected pairs of combined load cases, respectively
For calculating the wave-induced stresses, sign convention is to be observed for the respective directions
of wave-induced loads, as specified in 5A-3-2/5.7 TABLE 1A. The wave-induced local loads are to be
calculated with the sign convention for the external and internal loads. However, the total of the external
and internal pressures, including both static and dynamic components, need not be taken less than zero.
These wave-induced stresses are to be determined based on the net ship scantlings (see 5A-3-A2/1.3) and
in accordance with 5A-3-A2/7.5 through 5A-3-A2/7.11. The results of direct calculation, where carried
out, may also be considered.
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(1 July 2009) The hull girder ultimate strength calculation is based on the “gross” ship approach, wherein
the nominal design corrosion values are not considered. The hull girder ultimate bending capacity Mu for
the design environmental condition (DEC) is to satisfy the limit state specified in 5A-3-3/3.5.
The method for calculating the ultimate hull girder ultimate bending capacity Mu is to identify the critical
failure modes of the main longitudinal structural elements. Structural elements compressed beyond their
buckling limit have reduced strength according to their buckling and ultimate strength characteristics. All
relevant failure modes for individual structural elements, such as plate buckling, beam-column buckling,
torsional stiffener buckling, local buckling of stiffeners, and their interactions, are to be considered in order
to identify the weakest inter-frame failure mode.
In applying the incremental-iterative approach, the following assumptions and limitations are generally to
be observed:
● The ultimate strength, Mu, is calculated for the hull transverse sections between two adjacent
transverse frames;
● The transverse main supporting members, including frames, girders and floors, and their associated
effective plating are to have a moment of inertia not less than IG obtained from the following equation:
The procedure for calculating the hull girder ultimate capacity, Mu, based on the incremental-iterative
approach is described below.
Each step of the incremental procedure is represented by the calculation of the bending moment M j, which
acts on the hull transverse section as the effect of an imposed curvature χ j.
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For each step, the value χ j is obtained by adding an increment of curvature, Δχ, to the curvature χ j − 1
value from the previous step. The increment of curvature corresponds to an increment of rotation of the
hull’s transverse section around its instantaneous horizontal neutral axis.
The rotation angle increment induces axial strain, ε, in each structural element of the hull section, whose
value depends on the distance between the element’s location and the instantaneous horizontal neutral axis.
In the sagging condition, the structural elements above the instantaneous horizontal neutral axis are
shortened, whereas the elements below the instantaneous horizontal neutral axis are lengthened. This is
reversed in the hogging condition.
The structural element stress, fi, induced by strain, εi, is to be obtained from the load-end shortening curve
fi -εi of the element, as described in this Appendix, which takes into account the nonlinear elasto-plastic
behavior of the element. The stress in each element is converted to a force. The equilibrium of the element
forces is then used in an iterative process to determine the instantaneous horizontal neutral axis position of
the hull’s transverse cross-section.
Once the position of the instantaneous horizontal neutral axis is determined with the relevant element force
distribution, the bending moment capacity of the section, M j, about the instantaneous horizontal neutral
axis, is obtained by combining the contribution from each element.
5A-3-A3/1.3 FIGURE 1 is a flow chart showing the main steps of the incremental-iterative approach.
The nonlinear material behavior for in-plane tension or compression is different for different element
types. When a structural element is in tension, full plasticity beyond yield (up to a rupture limit) is
normally anticipated. However, when a structural element is under compression, elasto-plastic material and
nonlinear geometric behavior occur. The tensile and compressive behavior for the different structural
elements used in calculating hull girder ultimate strength can be described by the so-called, ‘load-end
shortening’ curves, as described in detail in the following.
1 Plate Element
Unstiffened plates comprising the hull transverse sections may collapse in one of two failure modes:
● Yielding in tension
● Buckling in compression
The load-end shortening curve, fi − εi, for unstiffened plate buckling, is shown in 5A-3-A3/1.3 FIGURE 2
and is defined by the following equations:
fi εi for 0 ≤ εi ≤ 1
fy = (A3.1)
1 for εi > 1
● When εi ≤ fu /fy
fiE = fyεi
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CE for α ≥ 1
E
fip
= 2
fy s s 1
CE · ℓ + 0.1 1 − ℓ 1+ 2 for α < 1
βE
E E
fci ≤ fip ≤ fu
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FIGURE 1
Flow Chart for the Evaluation of the Bending Moment-Curvature Curve, M-χ
(December 2008)
where
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βE = n
s/t εi fy /E
E = fei n
fci n
for fe ≤ Prfyε
ε
n
fyεi n
= fy 1 − Pr 1 − Pr fei for fe > Prfyε
FIGURE 2
Load-End Shortening Curve for Plate Element (December 2008)
3 Stiffener Element
A longitudinal plate stiffener (i.e., axis is normal to the hull’s transverse section) may fail in one of four
modes:
● Yielding in tension
● Beam-column buckling
● Torsional-flexural buckling
● Local buckling of stiffeners
The load-end shortening curves, fi − εi, for each failure mode are described below.
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fci = fyεi
● When εi > fca /fy
E As + seEt A + set
fci = fca As + st ≤ fca As
s + st
where
fE(C)
E n
fca = n for fE(C) ≤ Prfyε
εi
n
fyεi n
= fy 1 − Pr 1 − Pr fE(C) for fE(C) > Prfyε
seE = CEs
E
fca is set equal to fca when n = 0.
FIGURE 3
Load-End Shortening Curve for Beam-Column Buckling
(December 2008)
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fi = fyεi
● When εi > fct /fy
E A + fE st
fct s ip
fi = As + st
where
fET
E = n
fct n for fET ≤ Prfyε
εi
n
fyεi n
= fy 1 − Pr 1 − Pr f for fET > Prfyε
ET
E
fct is to be less than fct
fct and fET are the critical and elastic torsional/flexural buckling stresses and are calculated in
5A-3-4/7.5.2, where gross scantlings are used.
FIGURE 4
Load-End Shortening Curve for Torsional-Flexural Buckling
(December 2008)
The load-end shortening curve, fi − εi, as shown in 5A-3-A3/3.7 FIGURE 5 for local buckling of
stiffeners is defined by the following equation:
fi = fyεi
● When εi > fcℓ /fy
E E st
fcℓAs + fip
fi = As + st
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where
E feℓ n
fcℓ = n for feℓ ≤ Prfyε
ε
n
fyεi n
= fy 1 − Pr 1 − Pr feℓ for feℓ > Prfyε
E
fcℓ is to be less than fcℓ
fcℓ and feℓ are the critical and elastic torsional/flexural buckling stresses and are calculated in
5A-3-4/7.3, where gross scantlings are used.
FIGURE 5
Load-End Shortening Curve for Local Buckling
(December 2008)
5 Corner Element
Corner elements are considered stocky elements, which collapse due to ‘fully plastic’ development. The
relevant load-end shortening curve, fi − εi, as shown in 5A-3-A3/5 FIGURE 6, is idealized by the elastic-
perfectly plastic relationship given in the following:
−1 for εi < − 1
fi
fy = εi for −1 ≤ εi ≤ 1
1 for εi > 1
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FIGURE 6
Load-End Shortening Curve for a Corner Element
(December 2008)
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1 Objective
This Appendix provides guidance for the calculation of structural responses by performing finite element
analysis of the ship structures, as required by the Total Strength Assessment (TSA) in Section 5A-3-4.
In general, this guidance is based on the requirements for a three cargo tank length model as outlined in
5A-3-4/11. However the guidance provided on selection of element types and mesh size, and fine mesh
analysis is also applicable to a cargo block or full ship length model.
With this Appendix, it is intended that the structural idealization, load application, and analysis procedure
used for the finite element structural analysis are performed in a consistent manner and based on sound
engineering judgment.
3 Scope of Application
The strength requirements specified in Section 5A-3-4 are based on a “net” ship approach. For new
construction, the nominal design corrosion margins, given in 5A-3-1/1.7.2(d) TABLE 1 and
5A-3-1/1.7.2(d) FIGURE 1 for the double hull ship-type installations and 5A-3-6/1.1 for the single hull
ship-type installations, are to be deducted from the scantlings for the finite element analysis and strength
assessment of the hull structures. For an installation being converted from a vessel to FPI service, the
reassessed net scantlings are used for the finite element analysis and strength assessment. The reassessed
net scantlings are obtained by deducting the nominal design corrosion margins from the reassessed
scantlings.
The analysis includes a three-dimensional global model of the three-hold hull girder and local fine-mesh
models as follows:
● Transverse web frames, longitudinal girders, horizontal girders, side stringers, and centerline ring
frames, etc.
These local fine-mesh models are used to determine the additional requirement for critical areas of the
main supporting members of the hull girder.
The guidelines described herein regarding structural idealization, finite element modeling techniques, and
analysis procedures are also applicable to general hull structural analyses.
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FIGURE 1
Extent of 3-D Global Finite Element Model (December 2008)
Origin: At the intersection of baseline and centerline at first watertight bulkhead of the aft end of the model
The six degrees of freedom for the nodes are defined with respect to the Cartesian global X, Y and Z axes
of the 3-D finite element model, (See 5A-3-A4/5 FIGURE 1), as ux ,uy , and uz for the three translational
degrees of freedom, and θx, θy , and θz for the three rotational degrees of freedom.
9 Element Types
The structural elements, whose geometry, configuration and stiffness approximate the actual ship’s hull
structure, are of three types commonly used.
i) Rod (or truss) elements, with axial stiffness only and constant cross-sectional area along the length
of the element.
ii) Bar (or Beam) elements without offset, with axial, torsional and bi-directional shear and bending
stiffness and with constant properties along the length of the element.
iii) Shell (or bending plate) elements, with in-plane stiffness and out-of-plane bending stiffness with
constant thickness.
Higher order element types exist, however the above three simple types of element are sufficient for a good
representation of the hull girder. The appropriate usage of the aforementioned element types in the
modeling procedure is discussed in the following sections.
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In general, the plate element mesh is to follow the stiffener system as far as practicable, hence representing
the actual plate panels between stiffeners. The mesh size is to satisfy the following requirements:
i) One element between every longitudinal stiffeners, see 5A-3-A4/9.1 FIGURE 2. Longitudinally,
the element length is not to be greater than 2 longitudinal spaces.
ii) One element between every vertical stiffener on transverse bulkheads, see 5A-3-A4/9.1 FIGURE
3.
iii) (1 July 2012) One element between every web stiffener on transverse and vertical web frames,
cross ties and stringers, see 5A-3-A4/9.1 FIGURE 2 and 5A-3-A4/9.1 FIGURE 4.
iv) At least three elements over the depth of double bottom girders and floors, transverse web frames,
vertical web frames and horizontal stringers on transverse bulkheads.
v) For cross tie, deck transverse and horizontal stringers on transverse wash bulkheads and
longitudinal bulkheads with a smaller web depth, representation using two elements over the depth
is acceptable provided that there is at least one element between every web stiffener. The mesh
size of the adjacent structure is to be adjusted to suit.
vi) The mesh on the hopper tank web frame shall be fine enough to represent the shape of the web
ring opening, see 5A-3-A4/9.1 FIGURE 2.
vii) The curvature of the free edge on large brackets of primary supporting members is to be modeled
accurately to avoid unrealistic high stress due to geometry discontinuities. In general, a mesh size
equal to the stiffener spacing is acceptable.
viii) The bracket toe may be terminated at the nearest nodal point provided that the modeled length of
bracket arm does not exceed the actual bracket arm length.
ix) (1 July 2012) The bracket flange of a transverse is not to be connected to the longitudinal plating,
see 5A-3-A4/9.1 FIGURE 5. An acceptable mesh is shown in 5A-3-A4/9.1 FIGURE 5.
x) The aspect ratio of the plate elements is in general not to exceed three. The use of triangular plate
elements is to be kept to a minimum. Where possible, the aspect ratio of plate elements in areas
where there are likely to be high stresses or a high stress gradient is to be kept close to one and the
use of triangular elements is to be avoided.
xi) (1 July 2012) Typical mesh arrangements of the cargo tank structures are shown in 5A-3-A4/5
FIGURE 1.
Manholes on transverse and longitudinal structures, such as double bottom floors and longitudinal girders,
are generally ignored in the global model. Leaving out plate elements or reducing plate thicknesses to
account for such manholes in the 3-D model are not advisable, because this would sometimes result in
unrealistic shearing stresses for the thinned plates or the adjacent elements. The actual behavior of a round
or elliptical manhole with or without a flange is quite different from the modeled thin plate or element
opening which is usually rectangular.
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FIGURE 2
Typical Finite Element Mesh on Web Frame (December 2008)
FIGURE 3
Typical Finite Element Mesh on Transverse Bulkhead (December 2008)
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FIGURE 4
Typical Finite Element Mesh on Horizontal Transverse Stringer on Transverse
Bulkhead (December 2008)
FIGURE 5
Typical Finite Element Mesh on Transverse Web Frame Main Bracket
(December 2008)
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9.7 Rod Elements for Face Plates of Primary Supporting Members (1 July 2012)
All face plates are to be accounted for and may be modeled by rod elements.
For a typical hull structure, there are numerous secondary flat bars, stiffeners, tripping brackets and panel
“breakers”. These structural members are mainly to provide local stiffness to plate panels against buckling
or vibration. These secondary stiffening members generally need not be included in the global model as
their influence on the overall response of the hull structure is negligible.
i) The finite element model is to include all primary load-carrying members. Secondary structural
members which may affect the overall load distribution are also to be appropriately accounted for.
ii) Structural idealization is to be based on the stiffness and anticipated response of the structure, not
wholly on the geometry of the structure itself.
iii) A common mistake is to simply match the finite element mesh with the configuration of the
structure. Very often a finite element model, created in this way, which “looks good” and
represents the structural geometry well, but in reality it represents the structural properties and
performance poorly.
iv) It is desirable to have consistent modeling throughout the entire length of the three cargo tanks
considered. However, the middle tank is to always have the desired mesh, where more accurate
results are expected (due to boundary effects) and are therefore used in the strength assessment. If
approximations have to be made, do so only in the two end-tanks.
v) It is important to consider the relative stiffness between associated structural members and their
anticipated response under the specified loading.
vi) Bottom transverses in single-hull vessels and double bottom floors in double-hull vessels usually
have high restraint at the ends, and therefore require an adequate mesh to achieve reasonable
accuracy.
13 Loading Conditions
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13.5 Target Hull Girder Vertical Bending Moment and Vertical Shear Force (1 July 2012)
13.5.1 Hull Girder Vertical Bending Moment
The hull girder vertical bending moment is to reach the following required target value, Mv − targ ,
which is a combination of the rule-required still water bending moment and the wave- induced
vertical bending moment, at a section within the length of the middle tank of the three tanks FE
model:
where
Msw = still water bending moment to be applied to the FE load case, as specified in
3-2-1/3.7 of the Marine Vessel Rules
Mwv = vertical wave bending moment for the dynamic load case under consideration,
calculated in accordance with 3-2-1/3.5 of the Marine Vessel Rules
βVBM = ESF for vertical bending moments as defined in 5A-3-A1/3
ku = load factor, is taken as 1.0 as specified in 5A-3-2/Tables 1A through 1C and
5A-3-2/5.7 TABLE 3
kc = correlation factor, is taken value as specified in 5A-3-2/Tables 1A through 1C and
5A-3-2/5.7 TABLE 3
where
Fsw = vertical still water shear force to be applied to the FE load case, as specified in
3-2-1/3.9 of the Marine Vessel Rules
Fwv = vertical wave shear force for the dynamic load case under consideration, calculated in
accordance with 3-2-1/3.5 of the Marine Vessel Rules
βVSF = ESF for vertical shear force as defined in 5A-3-A1/3
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TABLE 3. The procedure to apply the required shear force and bending moment distributions is
described in 5A-3-A4/15.1.
13.7 Target Hull Girder Horizontal Wave Bending Moment (1 July 2012)
The hull girder horizontal wave bending moment at a section within the length of the middle tank of the
three tanks FE model is to reach the target value required by the dynamic load case where required by
5A-3-2/Tables 1A through 1C and 5A-3-2/5.7 TABLE 3, calculated in accordance with 5A-3-2/7.3.2.
The procedure to adjust the required hull girder horizontal bending moment is described in 5A-3-A4/15.1.
Vertical distributed loads are applied to each frame position, together with a vertical bending moment
applied to the model ends to produce the required target value of vertical shear force at the forward
bulkhead of the middle tank of the FE model, and the required target value of vertical bending moment at a
section within the length of the middle tank of the FE model. The required target values are specified in
5A-3-A4/13.5.
A horizontal bending moment is applied to the ends of the model to produce the required target value of
horizontal bending moment at a section within the length of the middle tank of the FE model. The required
values are specified in 5A-3-A4/13.7.
i) Ship structural weight distribution over the length of the 3-tank model (static loads).
Where a simple beam model is used, the weight of the structure of each tank can be
distributed evenly over the length of the cargo tank. The structural weight is to be
calculated based on a thickness of the net scantlings to be considered as used in the
construction of the cargo tank FE model, see 5A-3-A4/3.
ii) Weight of cargo and ballast (static loads)
iii) Static sea pressure and dynamic wave pressure
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15.5 Procedure to Adjust Vertical Shear Force Distribution to Target Values (1 July 2012)
15.5.1 Adjustment in Shear Forces at Transverse Bulkhead Positions
The required adjustment in shear forces at the transverse bulkhead positions (∆ Qaft and ∆ Qfwd as
shown in 5A-3-A4/15.5.4 FIGURE 6) are to be generated by applying vertical load at the frame
positions as shown in 5A-3-A4/15.5.4 FIGURE 7. It is to be noted that vertical correction loads
are not to be applied to any transverse tight bulkheads, any frames forward of the forward tank and
any frames aft of the aft tank of the FE model. The sum of the total vertical correction loads
applied is equal to zero.
15.5.2 Adjustment in Shear Forces at Aft and Forward Transverse Bulkheads of Middle Tank of FE
Model
The required adjustments in shear forces at the aft and forward transverse bulkheads of the middle
tank of the FE model in order to generate the required target shear forces at the bulkheads are
given by:
where
∆ Qaft 2ℓ − ℓ2 − ℓ3 + ∆ Qfwd ℓ2 + ℓ3
δw1 = n1 − 1 2ℓ − ℓ1 − 2ℓ2 − ℓ3
W1 + W3 ∆ Qaft − ∆ Qfwd
δw2 = n2 − 1
= n2 − 1
− ∆ Qfwd 2ℓ − ℓ1 − ℓ2 − ∆ Qaft ℓ1 + ℓ2
δw3 = n3 − 1 2ℓ − ℓ1 − 2ℓ2 − ℓ3
W1 ℓ2 + ℓ1 − W3 ℓ2 + ℓ3
F = 0.5 ℓ
where
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Notes:
1) Positive direction of loads, shear forces and adjusting vertical forces in the formulae is in accordance
with 5A-3-A4/15.5.4 FIGURE 6 and 5A-3-A4/15.5.4 FIGURE 7.
2) W1 + W3 = W2
where
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Fi − grid = load to be applied to the i-th FE grid point on the individual structural member
under consideration (i.e., side shell, longitudinal bulkheads and bottom girders,
inner hull longitudinal bulkheads, hopper plates, upper slope plates of inner hull
and outboard girders as defined in 5A-3-A4/15.5.4 FIGURE 8)
Ai − elem = sectional area of each plate element in the individual structural member under
consideration (see 5A-3-A4/15.5.4 FIGURE 8), which is connected to the i-th grid
point
n = number of plate elements connected to the i-th grid point
Fs = total load applied to an individual structural member under consideration, as
specified in 5A-3-A4/15.5.4 FIGURE 8
As = plate sectional area of the individual structural member under consideration (i.e.,
side shell, longitudinal bulkheads, bottom girders, inner hull longitudinal
bulkheads, hopper plates, upper slope plates of inner hull and outboard girders as
defined in 5A-3-A4/15.5.4 FIGURE 8)
FIGURE 6
Position of Target Shear Force and Required Shear Force Adjustment at
Transverse Bulkhead Positions (December 2008)
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FIGURE 7
Distribution of Adjusting Vertical Force at Frames and Resulting Shear
Force Distributions (December 2008)
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FIGURE 8
Distribution of Adjusting Load on a Transverse Section (December 2008)
Where
δwi = vertical load to be applied to each transverse frame section, see 5A-3-A4/15.5.3
f = shear force distribution factor of structural part calculated at the mid-tank position in accordance with 5A-3-
A4/15.5.4 TABLE 1
AIℎ = plate sectional area of individual inner hull longitudinal bulkhead
AHp = plate sectional area of individual hopper plate
AUsp = Plate sectional area of individual upper slope plate of inner hull
AOg = plate sectional area of individual outboard girder
A2 = plate sectional area calculated in accordance with 5A-3-A4/15.5.4 TABLE 1
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Notes 1) Adjusting load is to be applied in plane to the hopper slope plate and upper slope plate of
inner hull.
TABLE 1
Shear Force Distribution Factors (December 2008)
A A
Side Shell f = 0 . 055 + 0 . 097 A1 + 0 . 020 A2
2 3
Inner hull A A
f = 0 . 193 − 0 . 059 A1 + 0 . 058 A2
2 3
CL longitudinal A A
f = 0 . 504 − 0 . 076 A1 − 0 . 156 A2
bulkhead 2 3
A A
Side Shell f = 0 . 028 + 0 . 087 A1 + 0 . 023 A2
2 3
A A
Inner hull f = 0 . 119 − 0 . 038 A1 + 0 . 072 A2
2 3
Longitudinal A A
f = 0 . 353 − 0 . 049 A1 − 0 . 095 A2
bulkhead 2 3
Where
A1 = plate sectional area of individual side shell (i.e., on one side), including bilge
A2 = plate sectional area of individual inner hull longitudinal bulkhead (i.e., on one side), including hopper slope
plate, double bottom side girder in way and, where fitted, upper slope plating of inner hull.
A3 = plate sectional area of individual longitudinal bulkhead, including double bottom girder in way
Notes 1) Where part of the structural member is not vertical, the area is to be calculated using the
projected area in the vertical direction.
2) All plate areas are to be calculated based on the modeled thickness of the cargo tank FE
model.
15.7 Procedure to Adjust Vertical and Horizontal Bending Moments to Target Values (1 July
2012)
15.7.1 End Vertical Bending Moment
An additional vertical bending moment is to be applied at both ends of the cargo tank finite
element model to generate the required target vertical bending moment in the middle tank of the
model. This end vertical bending moment can be calculated as follows:
where
Mv − end = additional vertical bending moment to be applied at both ends of finite element
model
Mv − targ = required target hogging (positive) or sagging (negative) vertical bending moment,
as specified in 5A-3-A4/13.5.1
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Mv − peak = maximum or minimum bending moment within the length of the middle tank due
to the local loads described in 5A-3-A4/15.3.3 and the additional vertical loads
applied to generate the required shear force, see 5A-3-A4/15.5. Mv − peak is to be
taken as the maximum bending moment if Mv − targ is hogging (positive) and as
the minimum bending moment if Mv − targ is sagging (negative). Mv − peak can be
obtained from FE analysis. Alternatively, Mv − peak may be calculated as follows
based on a simply supported beam model:
= max{Mo + xF + Mlineload}
Mo = vertical bending moment at position x, due to the local loads described in 5A-3-
A4/15.3.3
Mlineload = vertical bending moment at position x, due to application of vertical line loads at
frames to generate required shear force, see 5A-3-A4/15.5
F = reaction force at ends due to application of vertical loads to frames, see 5A-3-
A4/15.5
x = longitudinal position of frame in way of the middle tank of FE model from end,
see 5A-3-A4/15.5
15.7.2 End Horizontal Bending Moment
For beam and oblique sea load cases, an additional horizontal bending moment is to be applied at
the ends of the cargo tank FE model to generate the required target horizontal bending moment at
a section within the length of the middle tank of the model. The additional horizontal bending
moment can be calculated as follows:
where
Mℎ − targ = required positive or negative target horizontal bending moment, see 5A-3-A4/13.7
Mℎ − peak = maximum or minimum horizontal bending momentwithin the length of the middle
tank due to the local loads described in 5A-3-A4/15.3.3. Mℎ − peak is to be taken
as the maximum horizontal bending moment if Mℎ − targ is positive (starboard
side in tension) and as the minimum horizontal bending moment if Mℎ − targ is
negative (port side in tension).
15.7.3 Application of End Bending Moments to Achieve Target Values
The vertical and horizontal bending moments are to be calculated over the length of the middle
tank of the FE model to identify the position and value of each maximum/minimum bending
moment as specified in 5A-3-A4/15.7.1 and 5A-3-A4/15.7.2.
The additional vertical bending moment,Mv − end, and horizontal bending moment, Mℎ − end, are
to be applied to both ends of the cargo tank model.
The vertical and horizontal bending moments may be applied at the model ends by distributing
axial nodal forces to all longitudinal elements according to the simple beam theory as follows:
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where
17 Boundary Conditions
Ground spring elements (i.e., spring elements with one end constrained in all 6 degrees of freedom) with
stiffness in global z degree of freedom are to be applied to the grid points along deck, inner bottom and
bottom shell as shown in 5A-3-A4/17.1 FIGURE 9
Ground spring elements with stiffness in global y degree of freedom are to be applied to the grid points
along the vertical part of the side shells, inner hull longitudinal bulkheads and oil-tight longitudinal
bulkheads as shown in 5A-3-A4/17.1 FIGURE 9
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FIGURE 9
Spring Constraints at Model Ends (December 2008)
TABLE 2
Boundary Constraints at Model Ends (2015)
Translation Rotation
Location
δx δy δz θx θy θz
Aft End
Fore End
Where:
RL Nodal points of all longitudinal elements rigidly linked to independent point at neutral axis on centerline
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Notes:
1 All translation and rotation displacements are in accordance with the global coordinate system defined in 5A-3-
A4/7.
2 Where Mℎ − end is not applied, the independent points at the fore and aft ends are to be free in θy.
3 Where Mv − end is not applied, the independent points at the fore and aft ends are to be free in θz.
4 Where no bending moment is applied, the independent points at the fore and aft ends are to be free in θy and θz.
5 Where bending moment is applied as nodal forces, the independent points at the fore and aft ends are to be free in
the corresponding degree of freedom of rotations (i.e., θy and/or θz).
1 Asℓ A ℓ
A= 1 + v ℓtkn = 0 . 77 ℓ s n cm2
tk
where
The bar area A is determined by a given bar length ℓ, which can be any value. In practice, however, all
values of ℓ in the finite element model are conveniently chosen to be the same round figure, for example,
equal to 100 cm.
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TABLE 3
Shear Areas to be Considered for the Calculation of Spring Stiffness
(December 2008)
Vertical springs
Horizontal springs
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The comparison is to be made in areas where local loads have minimal effects and also at the minimum
section modulus, i.e., mid-hold. The best correlation is obtained at the deck at side where the section
modulus is calculated for and also has the minimum effect of local loading.
Because of secondary bending, shear lag, or stresses due to alternate hold or upper wing ballast loading,
some variation in hull girder bending stresses can be expected between the resultant FEA stresses as
compared to classical beam theory stresses.
However, it is still possible that at some local areas of the model, stress levels and deflections are not
consistent with the applied loading. A large-scale local deflection display of the questionable area will
usually provide some clues as to the cause for such unreasonable results. If it is a problem of element
connectivity, the display will clearly show a separation of adjoining members. Certainly, errors in element
properties are always a possibility, and can be easily checked in the appropriate display of the model.
In general, the experienced or knowledgeable user should be able to predict the structural behavior and
stress level distributions under the specified loading. There will be logical conclusions for any variance in
the predicted stress and deformation patterns of the finite element model.
If possible, before starting the structural analysis, the engineer is to take the time to review previously-
performed structural analyses on similar installations, in order to better visualize the analysis procedures
and resultant structural response.
21.1 General
21.1.1 Application
This Subsection describes the procedure for the detailed stress assessment with refined meshes to
evaluate highly stressed areas of primary supporting members.
TABLE 4
Typical Details to be Refined (December 2008)
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21.3.3 Modeling
21.3.3(a) Element Type. Each structural member is to be modeled by using proper element type for
the structure in accordance with the principle in this guidance.
21.3.3(b) Mesh. The element size in refined areas is to be approximately one fourth of the
representative spacing of ordinary stiffeners in the corresponding area (i.e., 200 × 200 mm mesh
size for structures whose ordinary stiffener spacing is 800 mm). In addition, the web height of
primary supporting members is to be divided at least into 3 elements.
The aspect ratio of element is not to exceed 3. Quad elements are to have 90° angles as much as
practicable, or to have angles between 45° and 135°.
21.3.3(c) Extent of Sub-model. The minimum extent of sub-model is to be such that the boundaries
of the sub-model correspond to the locations of adjacent supporting members.
23.1 General
23.1.1 Application
The Hot Spot Stresses are to be calculated based on the method specified in Appendix 5A-3-A2
for the critical details addressed in 5A-3-4/13 for fatigue evaluation.
Detailed description of fatigue assessment (e.g., loading conditions, acceptance criteria, S-N
curve, etc.) is also specified in Appendix 5A-3-A2.
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PART
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CHAPTER 4 Ship-Type Installations Under 150 meters (492
feet) in Length
CONTENTS
SECTION 1 Introduction...................................................................................... 449
1 General ...................................................................................... 449
1.1 Classification (1 September 2007).................................449
1.3 Application (1995)..........................................................449
1.5 Detail Design of Internal Members................................ 449
1.7 Breaks............................................................................450
1.9 Variations....................................................................... 450
1.11 Loading Guidance..........................................................450
1.13 Higher-strength Materials.............................................. 450
1.15 Pressure-Vacuum Valve Setting (1993)......................... 450
1.17 Protection of Structure................................................... 450
1.19 Aluminum Paint..............................................................450
1.21 Tank Design Pressures (1993)...................................... 450
3 Special Requirements for Deep Loading (2003).........................451
3.1 Machinery Casings........................................................ 451
3.3 Access (1998)................................................................451
3.5 Hatchways..................................................................... 451
3.7 Freeing Arrangements................................................... 451
3.9 Flooding (2003)..............................................................451
3.11 Ventilators (2003)...........................................................451
5 Arrangement (1994)....................................................................451
5.1 Subdivision.................................................................... 452
5.3 Cofferdams.................................................................... 452
5.5 Gastight Bulkheads........................................................452
5.7 Cathodic Protection (1996)............................................ 452
5.9 Ports in Pump Room Bulkheads....................................453
5.11 Location of Cargo Oil Tank Openings............................ 453
5.13 Structural Fire Protection............................................... 453
5.15 Allocation of Spaces (1994)...........................................453
5.17 Access to Upper Parts of Ballast Tanks on Double
Hull Ship-Type Installations (1993)................................ 453
5.19 Access to All Spaces in the Cargo Area (1 October
1994)..............................................................................453
5.21 Duct Keels or Pipe Tunnels in Double Bottom (2000)... 454
5.23 Ventilation (1996)...........................................................454
5.25 Pumping Arrangements................................................. 454
5.27 Electrical Equipment (2004)...........................................454
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5.29 Testing........................................................................... 454
5.31 Machinery Spaces......................................................... 454
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15.7 Installations under 76 m (250 ft).................................... 467
17 Structure at Ends ....................................................................... 467
APPENDIX 1 Hull Girder Shear Strength for Ship-Type Installations (2013).... 473
1 Introduction................................................................................. 473
3 Allowable Still-water Shearing Force.......................................... 473
3.1 Considering the Side Shell Plating................................ 473
3.3 Considering Various Longitudinal Bulkhead Plating...... 473
3.5 Reduction for Local Loads............................................. 474
5 Distribution Factors.....................................................................475
5.1 For Installations Having Two Longitudinal Bulkheads... 475
5.3 For Installations Having Three Longitudinal Bulkheads.475
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CHAPTER 4 Ship-Type Installations Under 150 meters (492
feet) in Length
SECTION 1 Introduction
1 General
Double hull ship-type installation : A monohull having full depth wing water ballast tanks or other
non-cargo spaces and full-breadth double bottom water ballast tanks or other non-cargo spaces
within cargo area to prevent liquid cargo outflow in stranding/collision. The size and capacity of
these wing/double bottom tanks or spaces are to comply with MARPOL 73/78 and national
Regulations, as applicable.
Double side, single bottom ship-type installation: A monohull having full depth wing water ballast
tanks or other non-cargo spaces and single bottom structure.
Single hull ship-type installation: A monohull that does not have double side and double bottom
spaces fitting the definition of Double hull ship-type installation.
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Section 1 Introduction 5A-4-1
1.7 Breaks
Special care is to be taken throughout the structure to provide against local stresses at the ends of the oil
spaces, superstructures, etc. The main longitudinal bulkheads are to be suitably tapered at their ends, and
effective longitudinal bulkheads in the poop are to be located to provide effective continuity between the
structure in way of and beyond the main cargo spaces. Where the break of a superstructure lies within the
midship 0.5L, the required shell and deck scantlings for the midship 0.4L may be required to be extended
to effect a gradual taper of structure, and the deck stringer plate and sheer strake are to be increased. See
5A-4-2/3.3 and 5A-4-2/5.1. Where the breaks of the forecastle or poop are appreciably beyond the midship
0.5L, the requirements of 5A-4-2/3.3 and 5A-4-2/5.1 may be modified.
1.9 Variations
Ship-type installations of special type or design differing from those described in the following will be
specially considered on the basis of equivalent strength.
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3.5 Hatchways
Exposed hatchways on the freeboard and forecastle decks or on the tops of expansion trunks are to be
provided with effective watertight covers of steel. The use of material other than steel will be subject to
special consideration.
5 Arrangement (1994)
The arrangements of the installation are to comply with the requirements in Annex 1 to International
Convention for the Prevention of Pollution from Ships, with regard to segregated ballast tanks (Regulation
13), their protective locations (Regulation 13E – where the option in Regulation 13F (4) or (5) is
exercised), collision or stranding considerations (Regulation 13F), hypothetical outflow of oil (Regulation
23), limitations of size and arrangement of cargo tanks (Regulation 24) and slop tanks [Regulation 15 (2)
(c)]. A valid International Oil Pollution Certificate issued by the Administration may be accepted as an
evidence for compliance with these requirements.
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Section 1 Introduction 5A-4-1
5.1 Subdivision
The length of the tanks, location of expansion trunks, and position of longitudinal bulkheads are to be
arranged to avoid excessive dynamic stresses in the hull structure.
5.3 Cofferdams
Cofferdams, thoroughly oiltight and vented, having widths as required for ready access, are to be provided
for the separation of all cargo tanks from galleys and living quarters, general cargo spaces which are below
the uppermost continuous deck, boiler rooms, and spaces containing propulsion machinery or other
machinery where sources of ignition are normally present. Pump rooms, compartments arranged solely for
ballast and fuel-oil tanks may be considered as cofferdams in compliance with this requirement.
Where aluminum anodes are located on horizontal surfaces, such as bulkhead girders and
stringers, not less than 1 m (39 in.) wide and fitted with an upstanding flange or face flat
projecting not less than 75 mm (3 in.) above the horizontal surface, the height of the anode may be
measured from this surface.
Aluminum anodes are not to be located under tank hatches or Butterworth openings unless
protected from falling metal objects by adjacent tank structure.
The steel cores are to be attached to the structure by means of continuous welds at least 75 mm
(3 in.) in length. Alternatively, they may be attached to separate supports by bolting. A minimum
of two bolts with locknuts are to be used.
The supports at each end of an anode are not to be attached to items of structure which are likely
to move independently.
Anode inserts and supports welded directly to the structure are to be arranged so that the welds are
clear of stress raisers.
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5.17 Access to Upper Parts of Ballast Tanks on Double Hull Ship-Type Installations (1993)
Where the structural configuration within the ballast tank is such that it will prevent access to upper parts
of tanks for required close-up examination [see 7-3-2/5.13.3 of the ABS Rules for Survey After
Construction (Part 7)] by conventional means, such as a raft on partly filled tank, permanent means of safe
access is to be provided. The details of access are to be submitted for review.
Where horizontal girders or diaphragm plates are fitted, they may be considered as a part of permanent
access. Alternative arrangements to the above may be considered upon submission.
For access through horizontal openings, hatches or manholes, the access is to be of a size such as to allow
a person wearing a self-contained, air-breathing apparatus and protective equipment (see 4-7-3/15.5 of the
Marine Vessel Rules) to ascend or descend any ladder without obstruction and also to provide a clear
opening to facilitate the hoisting of an injured person from the bottom of the space. In general, the
minimum clear opening is not to be less than 600 mm (24 in.) by 600 mm (24 in.).
For access through vertical openings or manholes providing passage through the length and breadth of the
space, the minimum clear opening is not to be less than 600 mm (24 in.) by 800 mm (32 in.) at a height of
not more than 600 mm (24 in.) from the bottom shell plating, unless gratings or other footholds are
provided.
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Section 1 Introduction 5A-4-1
For installations less than 5000 tons deadweight, smaller dimensions than above may be approved,
provided that the ability to remove an injured person can be demonstrated to the satisfaction of the
Surveyor.
i) In addition to bridge operation, the watertight door is to be capable of being closed from outside
the main pump room entrance; and
ii) A notice is to be affixed at each operating position to the effect that the watertight door is to be
kept closed during normal operations of the installation, except when access to the pipe tunnel is
required.
For the requirements of ventilation and gas detection in duct keels or pipe tunnels, see 5C-1-7/31.7.1 of the
Marine Vessel Rules.
5.29 Testing
Requirements for testing are contained in Part 3, Chapter 7 of the Marine Vessel Rules.
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CHAPTER 4 Ship-Type Installations Under 150 meters (492
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3 Shell Plating
3.1 Amidships
Shell plating within the midship 0.4L is to be of not less thickness than is required for longitudinal hull
girder strength, or than that obtained from 5A-4-2/3.1.1 through 5A-4-2/3.1.3.
3.1.1(a)
t = S(L + 8 . 54)/(42L + 2318) mm
t = S(L + 28)/(42L + 7602) in.
where
S = frame spacing, in mm (in.), but is not to be taken as less than 88% of that given in
3-2-5/1.7 of the Marine Vessel Rules or 864 mm (34 in.), whichever is less
L = length of installation, as defined in 3-1-1/3.1 of the Marine Vessel Rules, in m (ft)
Where the bottom hull girder section modulus SMA is greater than required by 3-2-1/3.7.1 of the
Marine Vessel Rules, and still-water bending moment calculations are submitted, the thickness of
bottom shell may be obtained from the above equation multiplied by the factor, Rb. Special
consideration will be given to installations constructed of higher-strength steel.
SMR
Rb = SMA is not to be taken less than 0.85
where
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SMR hull girder section modulus required by 3-2-1/3.7.1 of the Marine Vessel Rules, in cm2-
=
m (in2-ft)
SMA = bottom hull girder section modulus of installation, in cm2-m (in2-ft), with the greater of
the bottom shell plating thickness obtained when applying Rn or Rb
3.1.1(b)
t = 0 . 006s 0 . 7d + 0 . 02 L − 50 + 2 . 5 mm
t = 0 . 00331s 0 . 7d + 0 . 02 L − 164 + 0 . 1 in.
Where the bottom hull girder section modulus, SMA, is greater than required by 3-2-1/3.7.1 of the
Marine Vessel Rules, and still-water bending moment calculations are submitted, the thickness of
bottom shell may be obtained from the above equation multiplied by the factor, Rn. Special
consideration will be given to installations constructed of higher-strength steel.
1
Rn = fp SMR
1− +1
is not to be taken less than 0.85
σt SMA
where
SMR and SMA are as defined in 5A-4-2/3.1.1(a) and L, s and d are as defined in 5A-4-2/3.1.2(b).
3.1.2(a)
t = 0 . 01L(6 . 5 + 21/D) mm
t = 0 . 0003937L(2 . 0 + 21/D) in.
3.1.2(b)
t = 0 . 0052s 0 . 7d + 0 . 02L + 2 . 5 mm
t = 0 . 00287s 0 . 7d + 0 . 02L + 0 . 1 in.
where
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Section 2 Hull Structure 5A-4-2
5 Deck Plating
5.1 Amidships
The strength deck within the midship 0.4Lis to be of not less thickness than is required to provide the deck
area necessary for longitudinal strength in accordance with 5A-4-2/1; nor is the thickness to be less than
determined by the following equations for thickness of deck plating.
5.1.1
t = 0 . 0016s L − 53 + 0 . 32 DL − 2 . 5 mm
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where
The thickness of the stringer plate is to be increased 25% in way of breaks of superstructures, but
this increase need not exceed 6.5 mm (0.25 in.). See 5A-4-1/1.7. The required deck area is to be
maintained throughout the midship 0.4Lof the installation or beyond the end of a superstructure at
or near the midship 0.4L point. From these locations to the ends of the installation, the deck area
may be gradually reduced in accordance with 3-2-1/11.3 of the Marine Vessel Rules. Where
bending moment envelope curves are used to determine the required hull girder section modulus,
the foregoing requirements for strength deck area may be modified in accordance with 3-2-1/11.3
of the Marine Vessel Rules. Where so modified, the strength deck area is to be maintained a
suitable distance from superstructure breaks and is to be extended into the superstructure to
provide adequate structural continuity.
7 Bulkhead Plating
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or the breadth exceeds 0.6B, nontight bulkheads are to be fitted, unless calculations are submitted to prove
that no resonance due to sloshing will occur in service.
Alternatively, reinforcements to the bulkheads and decks, without nontight bulkheads, may be determined
by an acceptable method of engineering analysis.
11.1 General
Where a double bottom is fitted, it is generally to be arranged with a centerline girder, or equivalent, and,
where necessary, with full depth side girders similar to Section 3-2-4 of the Marine Vessel Rules. The
arrangements and scantlings of the double bottom structure as given in Section 3-2-4 of the Marine Vessel
Rules may be used, except where modified by this section. Increases in scantlings may be required where
tanks other than double bottom tanks are designed to be empty with the installation in a loaded condition.
Alternatively, consideration will be given to arrangements and scantlings determined by an acceptable
method of engineering analysis, provided that the stresses are in compliance with 5A-4-2/13. Where ducts
forming a part of the double bottom structure are used as a part of the piping system for transferring cargo
oil or ballast, the structural integrity of the duct is to be safeguarded by suitable relief valves or other
arrangement to limit the pressure in the system to the value for which it is designed.
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greater. Where the heavy weather ballast draft forward is less than 0.04L, the flat of bottom-forward
longitudinals are to be not less than required by 3-2-4/15.5 of the Marine Vessel Rules.
13.1 General
Webs, girders and transverses which support longitudinal frames, beams or bulkhead stiffeners, generally
are to be in accordance with the following paragraphs. It is recommended that deep girders be arranged in
line with webs and stringers to provide complete planes of stiffness. In installations without a longitudinal
centerline bulkhead or effective centerline supporting member, a center vertical keel having sufficient
strength to serve as one line of support is to be provided where centerline keel blocks are used in
drydocking operations.
SM = M/f cm3 (in3)
where
M = maximum bending moment along the member between the toes of the end brackets as
computed by an acceptable method of engineering analysis, in kN-cm (kgf-cm, Ltf-in.)
f = permissible maximum bending stress, as determined from the following table.
Note: Local axial loads on webs, girders or transverses are to be accounted for by reducing the maximum permissible
bending stress.
In addition, the following equation is to be used in obtaining the required section modulus SM.
SM = 4 . 74cℎsℓ2b cm3
SM = 0 . 0025cℎsℓ2b in3
= 2.00 for bottom girders, vertical webs on transverse bulkheads, horizontal girders and stringers
= 2.50 for deck girders
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Where no struts or other effective supporting arrangements are provided for the wing-tank vertical
transverses, the deck transverses in the wing tanks are to have section modulus values not less than 70% of
that for the vertical side transverses. In no case are the deck transverses in the wing tank to have less than
70% of the section modulus for the corresponding members in the center tanks.
● Center tank loaded; wing tanks empty; 1/3 summer load line draft
● Center tank empty; wing tanks loaded; 1/3 summer load line draft
● Center and wing tanks loaded; 1/3 summer load line draft
Note:
For loaded tanks, the head ℎ is to be measured to a point located 2.44 m (8 ft) above the deck at side, except in the case of
installations less than 122 m (400 ft) in length, as explained in 5A-4-2/13.3. See also 5A-4-1/1.15.
In addition, where the arrangement of the installation involves tanks of relatively short length, or tanks
designated as permanent ballast tanks, it is recommended that the following appropriate loading conditions
also be investigated:
● Center tank loaded; wing tanks empty; summer load line draft
● Center tank empty; wing tank loaded; summer load line draft
In all cases, the structure is to be reviewed for other realistic loading conditions associated with the
installation’s intended service.
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
A = F/q cm2 (in2)
where
For longitudinal supporting members, the value of qis to be 80% of the value shown in 5A-4-2/17 TABLE
1.
Where individual panels exceed the limits given in 5A-4-2/17 TABLE 1, detailed calculations are to be
submitted in support of adequate strength against buckling.
The thickness of the web portions of the members is not to be less than given in 5A-4-2/17 TABLE 2 for
minimum thickness. Reduced thickness may be considered for higher strength materials if the buckling and
fatigue strength is proven adequate.
It is recommended that compliance with the foregoing requirement be accomplished through a detailed
investigation of the magnitude and distribution of the imposed shearing forces by means of an acceptable
method of engineering analysis. Where this is not practicable, the following equations may be used as
guides in approximating the shearing forces.
where
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
Where a centerline longitudinal bulkhead is fitted, the tabulated values of KL and KU will be specially
considered.
The net sectional area of the lower side transverse, as required by the foregoing paragraphs, should be
extended up to the lowest strut, or to 0.33ℓs, whichever point is the higher. The required sectional area of
the upper side transverse may be extended over the upper 0.33ℓs of the member.
13.9 Proportions
Webs, girders and transverses are to be not less in depth than required by the following, where the required
depth of member is expressed as a percentage of the span.
12.5% for side and deck transverses, for webs and horizontal girders of longitudinal bulkheads, and for
stringers.
20% for deck and bottom centerline girders, bottom transverses, and webs and horizontal girders of
transverse bulkheads.
The depth of side transverses and vertical webs is to be measured at the middle of ℓb, as defined in
5A-4-2/13.3, and the depth may be tapered from bottom to top by an amount not exceeding 8 mm per 100
mm (1 in. per ft). In no case are the depths of members to be less than three (3) times the depth of the slots
for longitudinals. The thickness of webs is to be not less than required by 5A-4-2/13.7, nor is it to be less
than the minimum thickness given in 5A-4-2/17 TABLE 2.
13.11 Brackets
Brackets are generally to be of the same thickness as the member supported, are to be flanged at their
edges and are to be suitably stiffened.
Location Interval
Bottom every longitudinal
Side every second longitudinal
Bulkhead every second stiffener
Deck every third longitudinal
Special attention is to be given to the stiffening of web plate panels close to change in contour of
web or where higher strength steel is used.
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
The moment of inertia, I, of the above stiffener, with the effective width of plating not exceeding s
or 0.33ℓ, whichever is less, is not to be less than the following equations:
where
Web stiffeners are to be attached to the deep webs, longitudinals and stiffeners by continuous fillet
welds.
Where depth/thickness ratio of the web plating exceeds 200, a stiffener is to be fitted parallel to
the flange at approximately one-quarter depth of the web from the face plate. Special attention is
to be given to providing for compressive loads.
W = nbℎs kN(tf,Ltf)
where
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
The permissible load of struts, Wa, is to be determined by the following equation and is to be equal to or
greater than the calculated Was determined above.
Wa = (k − nℓ/r)A kN(tf,Ltf)
where
Special attention is to be paid to the end connections for tension members, as well as to the stiffening
arrangements at their ends, to provide effective means for transmission of the compressive forces into the
webs. In addition, horizontal stiffeners are to be located in line with and attached to the first longitudinal
above and below the ends of the struts.
15.1 Arrangement
The sizes of the longitudinals or stiffeners as given in this paragraph are based on the transverses or webs
being regularly spaced. Longitudinals or horizontal stiffeners are to be continuous or attached at their ends
to effectively develop their sectional area. This requirement may be modified in the case of stiffeners on
transverse bulkheads. Longitudinals and stiffeners are to be attached to the transverses or webs to
effectively transmit the loads onto these members. Consideration is to be given to the effective support of
the plating in compression when selecting the size and spacing of longitudinals.
SM = 7 . 8cℎsℓ2 cm3
SM = 0 . 0041cℎsℓ2 in3
where
c = 1.40 for bottom longitudinals
= 0.95 for side longitudinals
= 1.25 for deck longitudinals
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
The section modulus SMof the bottom longitudinals may be obtained from the above equation
multiplied by R1 where,
15.3.1(a) The bottom hull girder section modulus, SMA, is greater than required by 3-2-1/3.7.1 of
the Marine Vessel Rules, at least throughout 0.4L amidships,
The bottom longitudinals with this modified section modulus are to meet all other Rule
requirements.
R1 = n/[n + fp(1 − SMR /SMA)] , but is not to be taken less than 0.69
where
SMR hull girder section modulus required by 3-2-1/3.7.1 of the Marine Vessel Rules, in
=
cm2-m (in2-ft)
SMA bottom hull girder section modulus, cm2-m (in2-ft), with the longitudinals
=
modified as permitted above.
Where the heavy weather ballast draft forward is less than 0.04L, the flat of bottom forward
longitudinals are not to be less than required by 3-2-4/15.5 of the Marine Vessel Rules
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
17 Structure at Ends
Beyond the cargo spaces, the scantlings of the structure may be as required in way of the oil spaces, in
association with the values of ℎin the various equations measured to the upper deck, except that in way of
deep tanks, ℎ is to be not less than the distance, in m (ft), measured to the top of the overflow. In way of
dry spaces, the deck beams and longitudinals are to be as required in Section 3-2-7 of the Marine Vessel
Rules. The value of ℎfor deck transverses in way of dry spaces is to be obtained from Section 3-2-7 of the
Marine Vessel Rules and the section modulus SM is to be obtained from the following equation:
SM = 4 . 74cℎsℓ2 cm3
SM = 0 . 0025cℎsℓ2 in3
where
c = 1.23
s = spacing of transverses, in m (ft)
ℓ = span, in m (ft)
The transition from longitudinal framing to transverse framing is to be effected in as gradual a manner as
possible, and it is recommended that a system of closely spaced transverse floors be adopted in way of the
main machinery.
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
FIGURE 1
Coefficients and Lengths for Transverses
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
FIGURE 2
Lengths with Brackets
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
FIGURE 3
Spans of Members and Effective Lengths or Heights of Brackets
TABLE 1
Values of q for Ordinary Strength Steel
TABLE 2
Minimum Thickness for Web Portions of Members
L is the length of the installation, in m (ft), as defined in 3-1-1/3 of the Marine Vessel Rules. For installations of lengths
intermediate to those shown in the table, the thickness is to be obtained by interpolation.
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Section 2 Hull Structure 5A-4-2
L t L t
meters mm feet in.
82 9 270 0.36
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PART
5A
CHAPTER 4 Ship-Type Installations Under 150 meters (492
feet) in Length
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PART
5A
CHAPTER 4 Ship-Type Installations Under 150 meters (492
feet) in Length
1 Introduction
This Appendix is a supplement to 3-2-1/3.5 of the Marine Vessel Rules and is intended to provide a
simplified method for determining the allowable still-water shearing forces, in accordance with the Rule
requirements, for ship-type installations having two or three longitudinal oil-tight bulkheads, where the
wing bulkheads are located no closer than 20% of the breadth from the side shell.
The computational method presented in this Appendix is deduced from shear flow and three-dimensional
finite element calculation results and is applicable to ship-type installations having single bottom
construction with deep bottom transverses and swash transverse bulkheads. For ship-type installations
having either double bottom, double skin or deep bottom girders, the allowable still-water shear force will
be subject to special consideration.
With the present Rule side shell thickness, local load effects are not considered for the side shell, as the
longitudinal bulkhead generally governs the permissible shear force at any particular location.
In general, in the absence of a local load, two locations need be checked for each bulkhead: the lower edge
of the thinnest strake and at the neutral axis of the section. When a local load is present, the SWSF is to be
computed at the base of each longitudinal bulkhead strake for use with 5A-4-A1/3.5. For installations
having three longitudinal bulkheads, the SWSF is to be calculated considering both the centerline and wing
bulkheads.
Fw = wave induced shear force, as specified by 3-2-1/3.5.3 of the Marine Vessel Rules, in kN
(tf, Ltf)
fs = permissible total shear stress, as specified in 3-2-1/3.9.1 of the Marine Vessel Rules, in
kN/cm2 (tf/cm2, Ltf/in2)
ts = thickness of the side shell plating at the neutral axis of the section in, cm (in.)
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Appendix 1 Hull Girder Shear Strength for Ship-Type Installations (2013) 5A-4-A1
tb = thickness of the centerline or wing longitudinal bulkhead plating at the location under
consideration, in cm (in.)
Ds = depth of the hull girder at the section under consideration, in cm (in.)
Db = depth of the longitudinal bulkhead at the section under consideration, in cm (in.)
Ns, Nb = shear distribution factors for side shell and longitudinal bulkheads, respectively, and may
be determined by 5A-4-A1/5.
K1 = 1 + y/(8y)
y = distance measured from the deck or bottom (depending on whether the strake considered
is above or below the neutral axis of the section) to the lower edge of the bulkhead strake
under consideration, in cm (in.)
y = distance measured from the deck (bottom) to the neutral axis of the section, when the
strake under consideration is above (below) the neutral axis, in cm (in.)
3.5.1
For the case of a two longitudinal bulkhead installation, when the center tank head is less than that
in any adjacent wing tank, no reduction need be made.
3.5.2
For two and three bulkhead installations, when the center tank head exceeds that in a wing tank,
within the center tank region, a hull girder shear force reduction, R, is to be computed at the
corresponding locations on the bulkheads used in 5A-4-A1/3.3. These reductions are to be
determined for both wing and centerline bulkheads, and may be calculated as follows.
2 . 1K2Nw
R = Wc 3K1Nb − 1 kN (tf, Ltf)
wbc ℓ2
1 ℓ2
Wc2 = ℓc ℎc1 2 + ℎc2ℓ2 ℓ1 + 2
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Part 5A Ship-Type Installations
Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Appendix 1 Hull Girder Shear Strength for Ship-Type Installations (2013) 5A-4-A1
3.5.4
Where adjacent tanks are loaded with cargoes of different densities, the heads in 5A-4-A1/3.5 are
to be corrected to account for the difference in density.
5 Distribution Factors
The distribution factors Ns, Nb and Nw may be determined by the following equations.
Ns = 0 . 5 − Nb
Nw = 0 . 31(n − 1)/n
where
As , Ab, n are as previously defined, however, Ab is to be either the center or wing bulkhead area,
depending on which is being considered.
C1 = 0 for K > 0 . 9
C1 = 0 . 1 (1 − K) − 0 . 005 for K ≤ 0 . 9
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Chapter 4 Ship-Type Installations Under 150 meters (492 feet) in Length
Appendix 1 Hull Girder Shear Strength for Ship-Type Installations (2013) 5A-4-A1
K = Ab (wing)/Ab (center)
C2 = 0 for K > 0 . 9
C2 = 0 . 04 (1 − K) for K ≤ 0 . 9
FIGURE 1
Center Tank Region
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PART
5B
Other Installation Types
CONTENTS
CHAPTER 1 Column-Stabilized Installations......................................................478
Section 1 General Requirements (1 July 2009).............................480
Section 2 Structures ..................................................................... 485
Section 3 Stability ......................................................................... 494
Section 4 Machinery and Systems ............................................... 496
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PART
5B
CHAPTER 1 Column-Stabilized Installations
CONTENTS
SECTION 1 General Requirements (1 July 2009).............................................. 480
1 General....................................................................................... 480
3 Definitions (2018)........................................................................480
5 Loading Criteria.......................................................................... 480
5.1 Loads............................................................................. 480
5.3 Environmental Conditions..............................................481
7 Global Performance Analyses.................................................... 482
7.1 General.......................................................................... 482
7.3 Frequency Domain Analyses.........................................482
7.5 Time Domain Analyses.................................................. 482
7.7 Deck Clearance or Air Gap............................................483
7.9 Model Testing.................................................................483
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TABLE 1 Required Environmental Events and Safety Factors (1
July 2009)...........................................................................490
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PART
5B
CHAPTER 1 Column-Stabilized Installations
1 General
The design and construction of column-stabilized type installations are to be based on the applicable
requirements of the MOU Rules. However, the design criteria, as given in the MOU Rules, can be modified
to reflect the different structural performance and demands expected of a mobile installation, compared to
an installation positioned at a particular site on a long-term basis. In addition, the applicable criteria
contained in the Load Line, SOLAS and MARPOL Conventions issued by the International Maritime
Organization are to be considered. It is further suggested that the local authorities having jurisdiction
where the installation is to operate be contacted to obtain any further criteria that are applicable to the
Floating Installation.
3 Definitions (2018)
A column stabilized floating production installation consists of hull, topside deck and position mooring
system. The hull may consist of pontoons, columns and bracing members. The tops of the columns are
connected to a column top frame or a topside deck forming the global strength of the hull. For the hull with
a column top frame, the topside deck is not integrated as part of the global strength of the hull. The topside
deck is noted as “Non-integrated Deck” in these Rules. The topside deck integrated with the hull to form
the global strength of the hull is noted as “Integrated Deck” in these Rules.
The installation depends upon the buoyancy of columns or caissons for flotation and stability. Lower hulls
or footings are normally provided at the bottom of the columns for additional buoyancy and the most
common arrangements are either twin pontoons connected by braces or a ring (continuous) pontoon. The
topside deck structure can be of an enclosed hull type or an open space truss frame construction. The
topside deck structure is interconnected with the stability columns of the hull to form the installation’s
overall strength.
5 Loading Criteria
5.1 Loads
An installation’s modes of operation in pre-service (loadout, transportation, installation) and inservice
(inplace) conditions should be investigated using anticipated loads, including gravity loads together with
relevant environmental loads due to the effects of wind, waves, currents, and, where deemed necessary by
the Owner or designer, the effects of earthquake, temperature, fouling, ice, etc.
These loads are to include, as applicable, but should not be limited to, the following loads:
i) Environmental loads. Loads due to wind, waves, and current are to be considered. Directionality
of wind, waves, and current may be considered if accurate data is available. Where there is no
accurate data available, the directionality of wind, waves, and current that generates the most
severe local and global load effects are to be used for design. Adequate headings for the
environment are to be analyzed such that the most critical heading for the environment has been
covered.
ii) Hydrostatic pressures and buoyancy. Hydrostatic pressures and buoyancy are to be considered for
all submerged structural members.
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 1 General Requirements (1 July 2009) 5B-1-1
iii) Gravity. Gravity of the structure and equipment steel and the variables in the topside deck
structure and hull are to be considered.
iv) Inertia loads. Inertia loads due to motions of the column-stabilized installation are to be
considered.
v) Operational loads. Loads induced by operations of drilling and production are to be considered.
vi) Mooring and riser loads. Loads due to mooring and riser systems are to be considered.
vii) Marine operation loads. Loads encountered during transportation and installation are to be taken
into account in the design. These loads include loads exposed during transport (wet or dry),
launch, or float-off.
viii) Slamming. Wave slamming loads are to be considered for members such as pontoons, columns,
braces, and members forming the underside of the topside deck structure that are subject to wave
slamming during transportation and operation. Breaking wave slamming loads are also to be
considered, if applicable.
Combinations of these loads that produce the most severe local and global effects on the installation, as
determined by the operational and installation requirements of the in-service and pre-service conditions,
should be used. The global effects that are critical to the installation’s global strength are given in
5B-1-2/5.1.2(a).
A loading plan is to be prepared to show the maximum uniform and concentrated loadings to be considered
for the decks of the topside deck structure for each mode of operation. In the preparation of this plan, the
following loadings are to be considered as minimums.
9020 N/m2 (920 kgf/m2, 188 lbf/ft2) or 1.28 m (4.2 ft) head
● Storage areas
13000 N/m2 (1325 kgf/m2, 272 lbf/ft2) or 1.84 m (6.0 ft) head.
In the design of the column-stabilized installation in-service and pre-service strength, the following
environmental conditions are to be considered:
● Design Environmental Conditions (DEC). Please refer to 3/3.3.2(a) of Position Mooring Guide. For
structural strength design, environmental conditions that produce responses having a minimum return
period of 100 years are to be used.
● Design Operating Conditions (DOC). Please refer to 3/3.3.2(b) of Position Mooring Guide. For
structural design, environmental conditions that produce responses having a minimum return period of
1 year are to be used.
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 1 General Requirements (1 July 2009) 5B-1-1
● Calm Conditions. Environmental conditions such that the effects of wind, waves and current are
insignificant and can be ignored. Where such a situation exists, the design case is permitted to use
calm conditions.
7.1 General
Global performance analyses of a column-stabilized installation are aimed at determining the global effects
of environmental loads on the overall installation and its components, such as mooring lines, risers, etc.
The key function of the analyses is to establish that the column-stabilized installation meets all of the pre-
service and in-service requirements. It is suggested that global response analysis be performed for each of
the most critical design phases. The following aspects are to be included in the global performance
analyses:
Global analyses with various loading conditions are required because complex motion characteristics of
the column-stabilized installation will have different impacts on different structural components.
Therefore, the topside deck structure, hull, moorings and risers are to be included in these analyses.
Several analytical methods with varying degrees of complexity may be used to achieve this goal. Loading
and response predictions for the topside deck structure and hull, and those for the moorings and risers can
be performed either separately or in an integrated form. Methods and models employed in the analyses are
to account for the relevant nonlinear and motion coupling effects. Due to numerical efficiency and
limitations of each method, frequency domain analyses are usually performed for all of the load cases. For
those cases that are determined to be critical to the column-stabilized installation global performance or to
have highly nonlinear effects, a time-domain analysis should be performed. For the detailed discussion of
various available global analysis methods of column-stabilized installations, refer to API RP 2SK.
In order to evaluate the first-order installation and mooring responses, linear wave theory is usually
employed in the wave frequency analysis. However, an alternative method may be applied to evaluate the
effects of finite amplitude waves. The low frequency analysis is also to be carried out to evaluate the
effects caused by wind dynamics and wave drift forces. The damping levels used in the analyses are to be
properly determined and documented.
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 1 General Requirements (1 July 2009) 5B-1-1
For deepwater applications, a time domain analysis of fully coupled motions of installation, moorings, and
risers may be required for the load cases that are shown to govern the column-stabilized installation’s
global performance. When strong nonlinear responses are expected, a time domain mooring analysis is to
be performed and submitted for review.
In an area with a strong current extending deep into the ocean, possible VIV effects are to be assessed and
documented.
A clearance is to be maintained between the lowest point of the topside deck and the wave crest. The deck
clearance is normally determined by an appropriate model test. Alternatively, the deck clearance can also
be determined by a detailed hydrodynamic analysis that accounts for relative motions between the column-
stabilized installation and waves. The following items are to be considered to determine the deck
clearance:
Deck clearance is also to be checked at various points on the underside of the topside deck for all of the
critical environmental conditions.
The deck clearance or air gap analysis establishes the elevation of topside deck structure in still water
condition so that the bottom of topside deck structure is not subjected to wave impact in Design
Environmental Conditions (DEC), unless the topside deck structure bottom is designed for such loading.
Where topside deck structural members are designed for passage of waves or if wave impact on the
underside of the topside deck structure is anticipated, local strengthening of these members is required.
Structures and equipment subject to wave run-up or green water are to be designed for the associated
forces.
Guidance on air gap and horizontal wave impact analysis is provided in the ABS Guidance Notes on Air
Gap and Wave Impact Analysis for Semi-submersibles.
Where the negative air gap near peripheral sides of the upper structure is identified, windows are not to be
installed within the horizontal wave impact zone measured up to the elevation of 1.3 times of the relative
maximum wave elevation. However, side scuttles provided with hinged inside deadlights may be installed
in this zone. Deadlights are to be capable of being closed and secured watertight to resist the horizontal
wave impact pressure at the position where the side scuttle is installed.
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 1 General Requirements (1 July 2009) 5B-1-1
ii) To verify analysis tools for prediction of system responses or simply to correlate the analysis
results.
iii) To derive design information as a substitute for numerical analysis.
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PART
5B
CHAPTER 1 Column-Stabilized Installations
SECTION 2 Structures
The design of the installation is to be based on the applicable portions of the MOU Rules. Where the
conditions at the installation site are less than those for a mobile installation that are the bases of the MOU
Rules, the design criteria for various components of the installation structure may be reduced to reflect
these differences. However, when the installation site conditions produce more arduous demands, it is
mandatory that the design criteria be increased appropriately.
1.1 Scantlings
Installation’s scantlings, including topside deck structure, columns, braces, and pontoons are to be
designed in accordance with 5B-1-2/3.
1.3 Deckhouses
Deckhouses such as living quarters, utility buildings, etc., which are not an integral part of the upper deck
structure are to have sufficient strength for their size, function, and location, with due consideration given
to the environmental conditions to which the installation may be exposed. Special considerations should be
given to deckhouses which act as foundations for vital machinery or equipment.
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Part 5B Other Installation Types
Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
3.1.1(a) Tank Space. Where the internal space is a tank, the head, h, is to be taken to a point
located at two-thirds of the distance from the top of the tank to the top of the overflow, or to a
point 0.91 m (3 ft) above the top of the tank, whichever is greater. For tanks intended to carry
contents with a specific gravity in excess of 1.05, the head is to be suitably increased by a factor
equal to the ratio of the specific gravity to 1.0.
3.1.1(b) Void Compartment Spaces. Where the internal space is a void compartment, the head is to
be taken to the maximum permissible draft of the installation in service.
3.1.1(c) Areas Subject to Wave Immersion. For all areas subject to wave immersion, the minimum
head is to be 6.1 m (20 ft).
3.1.1(d) Minimum Scantlings. In general, the scantlings of boundaries are not to be less than those
required by 5B-1-2/3.3, in association with a head to the maximum damaged waterline.
t = sk qℎ/290 + 1 . 5 mm
t = sk qℎ/525 + 0 . 06 in.
but not less than 6 mm (0.24 in.) or s/200 + 2.5 mm (s/200 + 0.10 in.), whichever is greater.
where
t = thickness in mm (in.)
s = spacing of stiffeners in mm (in.)
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Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
where
where
f = 4.7 (0.0025)
ℎ = distances, in m (ft), from the middle of the area supported to a point defined in
5B-1-2/3.1
s = sum of half lengths, in m (ft) (on each side of girder or web), of the stiffeners or beams
supported
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Chapter 1 Column-Stabilized Installations
Section 2 Structures 5B-1-2
ℓ = length, in m (ft), between supports, where brackets are fitted at shell, deck or bulkhead
supports, and the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU
Rules and have a slope of approximately 45 degrees, the length ℓ may be measured to
a point on the bracket located at the distance from the toe equal to 25% of the length of
the bracket.
Q = factor defined in 5B-1-2/3.3.2
t = sk qℎ/254 + 2 . 5 mm
t = sk qℎ/460 + 0 . 10 in.
but not less than 6.5 mm (0.25 in.) or s/150 + 2.5 mm (s/150 + 0.10 in.), whichever is greater.
where
t = thickness in mm (in.)
s = spacing of stiffeners in mm (in.)
k = (3 . 075 α − 2 . 077)/(α + 0 . 272) for 1 ≤ α ≤ 2
= 1.0 for α > 2
α = aspect ratio of the panel (longer edge/shorter edge)
q = 235/Y (24/Y, 34,000/Y)
Y = specified minimum yield point or yield strength, in N/mm2 (kgf/mm2, psi)
ℎ = distance, in m (ft), from the lower edge of the plating to a point defined in 5B-1-2/3.1
When the specific gravity of the liquid contents of a tank is greater than 1.05, the head, ℎ,
specified above is to be increased by a factor equal to the ratio of the specific gravity to 1.0.
where
f = 7.8 (0.0041)
c = 0.9 for stiffeners having clip attachments to decks or flats at the ends or having
such attachments at one end with the other end supported by girders
= 1.0 for stiffeners supported at both ends by girders
ℎ = distance, in m (ft), from the middle of ℓ to a point defined in 5B-1-2/3.1
s = spacing of stiffeners, in m (ft)
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Section 2 Structures 5B-1-2
ℓ = length, in m (ft), between supports; where brackets are fitted at shell, deck or bulkhead
supports, and the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU
Rules and have a slope of approximately 45 degrees, the length, ℓ, may be measured to
a point on the bracket located at a distance from the toe equal to 25% of the length of
the bracket.
Q = factor defined in 5B-1-2/3.3.2
3.5.3 Girders and Webs
The section modulus, SM, of each girder or web is not to be less than that obtained from the
following equation:
where
f = 4.7 (0.0025)
c = 1.5
ℎ = distances, in m (ft), from the middle of the area supported to a point defined in
5B-1-2/3.1
s = sum of half lengths, in m (ft) (on each side of girder or web), of the stiffeners or beams
supported
ℓ = length, in m (ft), between supports, where brackets are fitted at shell, deck or bulkhead
supports, and the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU
Rules and have a slope of approximately 45 degrees, the length ℓ may be measured to a
point on the bracket located at the distance from the toe equal to 25% of the length of
the bracket.
Q = factor defined in 5B-1-2/3.3.2
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Section 2 Structures 5B-1-2
Design conditions are to be developed in accordance with Section 3-2-3, “Design Conditions” and
Section 3-2-4, “Environmental Conditions”. 5B-1-2/5.1.2 TABLE 1 below shows the required
environmental events and safety factors to be considered for each design condition in the global
strength analysis:
TABLE 1
Required Environmental Events and Safety Factors (1 July 2009)
Ocean Transit (Dry Tow) 10 year return storm for the selected route condition or 1.25
specified by designer or Owner if weather routing plan
is to be implemented for the voyage
Field Transit (Wet Tow) 1 year return storm for the selected route condition or 1.25
specified by designer or Owner
The global strength of the installation is to be designed for withstanding the maximum global
effects (noted in these Rules as “critical responses”) induced by the loads specified in 5B-1-1/5.1.
The critical responses that control the installation strength design are prying/squeezing loads, deck
inertia loads, torsional moments, and longitudinal shear forces between pontoons. The critical
responses that control the integrated deck and top column frame strength design are the deck
inertia loads. As indicated in 5B-1-2/5.1.2 TABLE 1, the in-place intact strength is to be designed
for these critical responses with a return period of 100 years in the Design Environmental
Condition (DEC).
The highest wave may not always produce the most critical responses. So that the most critical
responses are captured, a sufficient number of design cases are to be used, considering the
following permutations:
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Section 2 Structures 5B-1-2
major joints mentioned above. Attention is also to be given to the designs of structural notches,
cutouts, brackets, toes, and abrupt changes of structural sections where they are prone to fatigue
damages.
For integrated deck and top column frame constructed with open space trusses, the redundancy
analysis is also required for the damaged condition with loss of one primary member in
association with a factor of safety of 1.0.
Note:
The yield strength is to be based on the specified minimum yield point or yield stress as defined in 2-1-1/13 of the
ABS Rules for Materials and Welding (Part 2) for higher strength material or 72 percent of the specified minimum
tensile strength, whichever is the lesser.
The fatigue life is determined by safety factors and the design life of the column-stabilized
installation. Safety factors depend on the inspectability, repairability, redundancy, the ability to
predict failure damage, as well as the consequence of failure of the structure. Minimum safety
factor requirements are listed in 3-2-3/3.7 TABLE 1.
For existing installations, the remaining fatigue life of the installation is to be assessed and the
supporting calculations are to be submitted for review. Special consideration is to be given to the
effects of corrosion and wastage on the remaining fatigue life of existing structures.
Any areas determined to be critical to the structure are to be free of cracks, and the effects of stress
risers is to be determined and minimized. Critical areas may require special analysis and survey.
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Section 2 Structures 5B-1-2
7.1 Hull Interface with Riser System (Riser Porches, Supports, and Guides)
The riser porches, guides, and supports, including the hull backup structures (the reinforcements for the
hull), are to be designed for the maximum anticipated riser loads with a safety factor of 1.25 in the Design
Environmental Condition (DEC) and with a safety factor of 1.67 in the Design Operating Condition
(DOC).
Fatigue strength is to be designed to meet the requirements in 5B-1-2/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the risers and the global motions of the installation.
7.3 Hull Interface with Mooring System (Fairlead, Chain Stopper, and Winch Foundations)
Each individual foundation and back-up structure of the fairlead, chain jack, and winch is to be designed
for the breaking strength of the mooring line with a safety factor of 1.25. The foundation and back-up
structure for multiple fairleads, chain jacks, or winches is to be designed for the maximum anticipated
mooring loads with a safety factor of 1.25 in the Design Environmental Condition (DEC) and with a safety
factor of 1.67 in the Design Operating Condition (DOC).
Fatigue strength is to be designed to meet the requirements in 5B-1-2/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the moorings and the global motions of the installation.
7.5 Topside Deck Structure Interface with Deckhouses and Deck Mounted Equipment/
Machinery
The topside deck structure may require reinforcements to resist the reaction forces from equipment/
machinery foundations or deck modules. The reinforcements of the topside deck structure are referred to as
backup structures. The forces to be resisted by the backup structures of the topside deck structure are to be
designed for the maximum anticipated gravity, functional, and environmental loads together with the
inertia loads induced by the installation motions with a safety factor of 1.25 in the Design Environmental
Condition and 1.67 in the Design Operating Condition. If deemed necessary, the fatigue strength is to meet
the requirements of 5B-1-2/5.1.6(c). Special attention should also be given to the following interface
structures:
● The most adverse combination of list and trim of 20° with Safe Working Load (total weight of
lifeboat, passengers and supplies) with allowable stresses equal to Ultimate Tensile stress
divided by a factor of 4.5.
7.5.2 Crane Pedestal and Foundation
The crane pedestal is to be designed in accordance with the recognized standard that the crane is
certified to, such as Chapter 2, “Guide for Certification of Cranes” of the ABS Guide for
Certification of Lifting Appliances or API Spec. 2C.
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Section 2 Structures 5B-1-2
Section 3-1-4 of the MOU Rules is to be used for the material selections for the hull and topside deck
structure. The hull and topside deck structure are grouped into the following material application
categories for the purpose of material grade selection:
Special Application Structure ● External shell structure in way of main intersections of columns, topside deck
structure, pontoons, braces, mooring foundations, and riser porches
● Portions of topside deck structure which receive major concentrated loads
● Intersections of topside deck structure’s main truss members
● External brackets, portions of bulkheads, flats, and frames which receive
concentrated loads at main intersections of columns, topside deck structure,
pontoons, braces, mooring foundations, and riser porches
● “Through” material used at main intersections of columns, topside deck
structure, pontoons, braces, mooring foundations, and riser porches, which
provide proper alignment and adequate load transfer
Primary Application Structure ● External shell structure of columns, pontoons, braces, topside deck structure
(barge hull), and riser porches
● Topside deck structure’s main truss members
● Bulkheads, flats, and framing which provide local reinforcement or continuity of
structure in way of main intersections, except where the structure is considered
special application
● Bulkheads, girders, decks that are designed to provide global strength to the
installation
Secondary Application Structure ● Internal structure, including bulkheads and girders in columns, topside deck
structure, and pontoons, except where the structure is considered primary or
special applications
● Decks of topside deck structure, except where the structure is considered
primary or special applications
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PART
5B
CHAPTER 1 Column-Stabilized Installations
SECTION 3 Stability
During the installation phase (ballasting and deballasting on site), the installation is to have a positive
metacentric height (GM) after correction for free surface effects. When evaluating GM, the effect of free
surface from partially filled tanks during the ballasting/deballasting sequence is to be considered.
Installations are to comply with the intact and damage stability criteria of 3-3-2/1 and 3-3-2/3 of the MOU
Rules using the site-specific wind or 50 knots (25.7 m/s), whichever is greater. Height profile is to be taken
from the MOU Rules or other recognized standard.
i) Wind speed for normal operations Vn – the 1-year, 1-minute average wind in the DOC as defined
in 5B-3-1/5.3
ii) Wind speed for storm survival Vs – the 100-year, 1-minute average wind in the DEC as defined in
5B-3-1/5.3
iii) Wind speed for damage conditions Vd – the 1-year 1-minute average wind in the DOC as defined
in 5B-3-1/5.3
The design wind velocities are to be selected by the designer and submitted with the design documentation.
Alterations in the lightweight data during service (e.g., new equipment, structural modifications) are to be
recorded in the operation manual and be taken into account in daily operation.
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Section 3 Stability 5B-1-3
Cable penetrations are to be installed in accordance with the manufacturer’s specifications and procedures.
Evidence of prototype testing at the water pressure of the watertight boundary under consideration is to be
provided.
During installation of deck and bulkhead watertight and fire-rated cable penetrations, the attending
Surveyor is to confirm that the installer is familiar with and has access to the manufacturer’s installation
procedures for stuffing tubes, transit devices or pourable materials.
After installation, all watertight and fire-rated cable penetrations are to be visually examined. Watertight
cable penetrations are to be tested as required by 3-7-1/3.5.7 TABLE 1 of the Marine Vessel Rules.
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CHAPTER 1 Column-Stabilized Installations
3 Electrical Systems
Electrical systems are to comply with Part 4, Chapters 1 and 3 of the MOU Rules and 3-6 of the Facilities
Rules. Where the Flag Administration permits, the minimum number of required main power sources may
be reduced to one. For area classification requirements, refer to Section 4-1-9 of these Rules.
i) Inspection plans for all compartments below the maximum immersion line.
ii) Closure means for external openings whose lower edges are below the levels to which
weathertight integrity is to be ensured, as shown by the diagrams submitted in accordance with
Section 1-2-4 of the ABS Rules for Conditions of Classification – Offshore Units and Structures
(Part 1), defining their appropriate extent for each mode of operation afloat, for example, Normal
Operating, Severe Storm Conditions and Transit Condition. (See 3-3-2/3.3.1 of the MOU Rules.)
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Section 4 Machinery and Systems 5B-1-4
iii) A plan identifying the disposition (open or closed) of all non-automatic closing devices and
locations of all watertight and weathertight closures for each mode of operation afloat is to be
submitted for review prior to the installation’s delivery. Upon satisfactory review, the plan is to be
incorporated into the Operating Manual. (See Section 1-2-4 of the ABS Rules for Conditions of
Classification – Offshore Units and Structures (Part 1) and 3-3-2/5 of the MOU Rules.)
iv) Means for detection of and recovery from flooding of compartments that lie partly or completely
below the operating or survival drafts and are adjacent to the sea or contain salt water piping or
pumping equipment. (See 3-3-2/3.3.4 of the MOU Rules.)
v) The estimated time to deballast the installation from operating to survival draft. (See 4-2-4/13 of
the MOU Rules.)
vi) Means of preventing progressive flooding via sounding tubes, tank vents and overflows,
ventilating systems, trunks, etc., from compartments within the assumed damaged areas. (See
3-3-2/3.5.2 and 3-3-2/5 and 4-2-3/1.3 of the MOU Rules.)
vii) Means of detecting flooding of and means of water removal from void spaces not connected to the
bilge or ballast systems. (See 3-3-2/3.3.4 and 4-2-4/3.3 of the MOU Rules.)
viii) Means of closure and evacuation of water from chain lockers. (See 4-2-4/3.5 of the MOU Rules.)
ix) The remaining or “residual” range of stability resulting from the damaged condition and the type
and location of appropriate closures to prevent downflooding. (See 3-3-2/3.3.4 of the MOU Rules
for the definition of “residual” stability.)
x) Means of sounding tanks. (See 4-2-3/3 of the MOU Rules.)
xi) A description of the ballast piping and control system describing the items listed below.
(See 4-2-1/11.25, 4-2-2/21.9 and 4-2-4/13 of the MOU Rules.)
1) Redundancy of pumps, valves and controls and alternate means of valve operation.
2) Valve operating and indicating means.
3) Means of manual and remote operation of ballast pumps and valves.
4) Communication means between ballast control spaces and pump rooms, including those
means of communication that are independent of the ship’s service communication
system.
5) Means of determining the failure of critical ballast system components and means to
overcome their failure.
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PART
5B
CHAPTER 2 Tension Leg Platforms
CONTENTS
SECTION 1 General Requirements ....................................................................501
1 General....................................................................................... 501
3 Definitions................................................................................... 501
5 Loading Criteria.......................................................................... 501
5.1 Loads............................................................................. 501
5.3 Environmental Conditions..............................................502
7 Global Performance Analyses.................................................... 503
7.1 General.......................................................................... 503
7.3 Frequency Domain Analyses.........................................503
7.5 Time Domain Analyses.................................................. 503
7.7 Deck Clearance (1 September 2007)............................ 504
7.9 Model Testing.................................................................504
9 Corrosion Protection and Control............................................... 504
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5 Structural Strength Analysis and Design of Primary Structures. 513
5.1 Hull, Integrated Deck and Top Column Frame...............513
5.3 Non-integrated Deck......................................................515
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7 Machinery and Equipment.......................................................... 526
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PART
5B
CHAPTER 2 Tension Leg Platforms
1 General
The design and construction of a Tension Leg Platform (TLP) are to be based on all applicable
requirements of the MOU Rules, Offshore Installations Rules and API RP 2T. However, the design criteria,
as given in the MOU Rules and Offshore Installations Rules, can be modified to reflect the different
structural performance and demands expected of a TLP in offshore service. In addition, in the absence of
equivalent Coastal State requirements, the applicable criteria contained in the Load Line, SOLAS and
MARPOL Conventions issued by the International Maritime Organization (IMO) may be considered. It is
further suggested that the local authorities having jurisdiction where the installation is to operate be
contacted to obtain any further criteria that are applicable to the TLP installations.
3 Definitions
A TLP consists of structural components of hull, column top frame, topside deck, tendon system and
foundation system. The hull consists of buoyant pontoons and columns. The tops of the columns are
connected to a column top frame or a topside deck forming the global strength of the hull. For the hull with
a column top frame, the topside deck is not integrated as part of the global strength of the hull. This topside
deck is noted as “Non-integrated Deck” in these Rules. The topside deck integrated with the hull to form
the global strength of the hull is noted as “Integrated Deck” in these Rules.
Tendon System: A vertical mooring system that forms the link between the hull and the foundation for the
purpose of mooring the TLP.
Foundation System: The foundations used to anchor the tendon legs to the seafloor.
5 Loading Criteria
5.1 Loads
The TLP’s modes of operation in pre-service (loadout, transportation, installation) and in-service (in-place)
conditions are to be investigated using anticipated loads, including gravity loads together with relevant
environmental loads due to the effects of wind, waves, current and other phenomena such as earthquake,
temperature, fouling, ice, etc., depending upon the specific installation site.
The TLP is to be designed for the loading conditions that produce the most severe local and global effects
on the structure, as determined by the most severe operational or installation requirements.
Applied loading combinations considered for structural design are to include, as applicable, but not be
limited to, the following loads:
i) Environmental loads. Loads due to wind, waves and current are to be considered. Directionality of
wind, waves and current may be considered if accurate data is available. Where there is no
accurate data available, the directionality of wind, waves and current that generates the most
severe local and global load effects are to be used for design. Adequate headings for the
environment are to be analyzed such that the most critical heading for the environment has been
covered.
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Section 1 General Requirements 5B-2-1
ii) Hydrostatic pressures and buoyancy. Hydrostatic pressures and buoyancy are to be considered for
all submerged structural members.
iii) Gravity. Gravity of the structure and equipment steel and the variables in the topside deck and hull
are to be considered.
iv) Inertia loads. Inertia loads due to motions of the TLP are to be considered.
v) Operational loads. Loads induced by operations of drilling and production are to be considered.
vi) Tendon and riser loads. Loads due to tendon and riser systems are to be considered, as applicable.
vii) Marine operation loads. Loads encountered during transportation and installation are to be taken
into account in the design. These loads include loads exposed during transport (wet or dry), launch
or float-off and during ballasting and deballasting operations when the topside deck is being
installed and during tendon installation procedure.
viii) Slamming. Wave slamming loads are to be considered for members such as pontoons, columns,
top column frame members and members forming the underside of the topside deck that are
subject to wave slamming during transportation and operation.
In the design of the TLP in-service and pre-service strength, the following environmental conditions are to
be considered:
Design Environmental Conditions (DEC). Please refer to 3/3.3.2(a) of Position Mooring Guide. For
structural strength design, environmental conditions that produce the responses having a minimum return
period of 100 years are to be used.
Design Operating Conditions (DOC). Please refer to 3/3.3.2(b) of Position Mooring Guide. For structural
design, environmental conditions that produce TLP responses having a minimum return period of 1 year
are to be used.
Reduced Extreme Conditions (REC). Environmental conditions that have a low probability of being
exceeded when the hull is damaged or a tendon is removed/flooded. For structural strength design, joint
statistics may be used to determine a return period which, combined with the probability of damage,
produces a risk level equal to that of the Design Environmental Conditions (DEC).
Calm Conditions. Environmental conditions such that the effects of wind, waves and current are
insignificant and can be ignored. Where such a situation exists, the design case is permitted to use calm
conditions.
In assessing the minimum tendon tension and topside deck clearance the following environmental
condition should be considered:
Survival Environmental Conditions (SEC). Environmental conditions that produce TLP responses having a
minimum return period of 1000 years.
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Section 1 General Requirements 5B-2-1
7.1 General
Global performance analyses of the TLP are aimed at determining the global effects of environmental
loads on the overall platform and its components, such as tendons, risers, etc. The key function of the
analyses is to establish that the TLP meets all of the pre-service and in-service requirements. It is
suggested that global response analysis be performed for each of the most critical design phases. The
following aspects are to be included in TLP global performance analyses:
Global analyses with various loading conditions are required because complex motion characteristics of
the TLP will have different impacts on different structural components. Therefore, the deck, hull, tendons
and risers are to be included in these analyses. Several analytical methods with varying degrees of
complexity may be used to achieve this goal. Loading and response predictions for the deck and hull, and
those for the tendons and risers can be performed either separately or in an integrated form. Methods and
models employed in the analyses are to account for the relevant nonlinear and motion coupling effects.
Due to numerical efficiency and limitations of each method, frequency domain analyses are usually
performed for all of the load cases. For those cases that are determined to be critical to the TLP global
performance or to have highly nonlinear effects, a time-domain analysis should be performed. For the
detailed discussion of various available global analysis methods of TLP, refer to API RP 2T.
In order to evaluate the first-order platform and tendon responses, linear wave theory is usually employed
in the wave frequency analysis. However, an alternative method may be applied to evaluate the effects of
finite amplitude waves. In case where second-order sum-frequency effects are determined to be significant,
the high frequency springing analyses are to be carried out to evaluate the springing responses of the
platform and tendons. The low frequency analysis is also to be carried out to evaluate the slow drift effects
caused by wind and wave drift. The damping levels used in the above analyses are to be properly
determined and documented.
For deepwater applications, a time domain analysis of fully coupled motions of platform, tendons and
risers may be required and documented for the load cases that are shown to govern the TLP global
performance. When strong nonlinear responses are expected, a time domain ringing response analysis is to
be performed and submitted for review.
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Section 1 General Requirements 5B-2-1
In areas with a strong current extending deep into the ocean, possible VIV effects are to be assessed and
documented.
The deck clearance is normally determined by an appropriate model test. Alternatively, the deck clearance
can also be determined by a detailed hydrodynamic analysis that accounts for relative motions between the
TLP and waves. The following items are to be considered to determine the deck clearance:
Deck clearance is also to be checked at various points on the underside of the topside deck.
Unless the recommended deck clearance can be maintained to avoid impact, the TLP including topside
deck, hull, tendons and foundations should be designed for the anticipated local and global wave forces
(including slamming) and resulting responses. Structures and equipment on the topside deck, which may
subject to wave run-up or green water, should also be designed for the associated forces.
i) To determine the responses of a particular design, such as to calibrate factors for ringing and
springing.
ii) To verify analysis tools for prediction of system responses or simply to correlate the analysis
results.
iii) To derive design information as a substitute for numerical analysis.
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PART
5B
CHAPTER 2 Tension Leg Platforms
SECTION 2 Stability
1 Stability
During the installation phase (ballasting and deballasting for tendon connection), the installation is to have
a positive metacentric height (GM) after correction for free surface effects. When evaluating GM, the
effect of free surface from partially filled tanks during the ballasting/deballasting sequence is to be
considered.
Under in-place conditions, positive tendon tension is to be maintained to ensure integrity of the platform
and tendons, and account for tendon slacking. The intact condition is to include the full range of possible
center of gravity variations permitted by acceptable operating procedures during severe conditions.
The TLP is to maintain positive tendon tension in Design Operating Condition (DOC) after sustaining any
one of the following flooding scenarios:
The environmental condition is to be assumed as Design Operating Condition at the time of flooding.
Positive tendon tension is to be demonstrated through analysis. Ballast pump capacity is to meet API RP
2T specifications.
The ability to compensate for damage incurred, by pumping out or ballasting other compartments, is not to
be considered when determining whether positive tendon tension can be maintained.
A global weight verification plan is to be submitted. Procedures for the lightweight survey, each weighing,
and permanent ballast measurement are to be submitted for approval and are to include estimates of weight
and center of gravity. An ABS surveyor is to attend each activity.
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Section 2 Stability 5B-2-2
When weighing components, these parts are to be as complete as possible with not more than 2% of the
weight of the component remaining to be incorporated.
The result of each weight verification activity is to be compared to the estimated weight. When the
measured weight is within ±1% of the estimated weight, the vertical center of gravity is to be the estimated
value in the calculation. When it is outside the 1% tolerance, the vertical center of gravity is to be
computed by taking the difference between the estimated and the measured weight and placing it at an
indisputably conservative location.
Changes of onboard load conditions after the inclining test and during service are to be carefully accounted
for. The operations manual is to provide guidance for the maintenance of a weight change log and
periodical correlation between calculated and measured tendon tension. The weight log and the records of
the periodical correlations are to be kept onboard.
In all cases, external openings whose lower edges are below the levels to which weathertight integrity is to
be ensured are to have weathertight closing appliances.
Openings fitted with appliances to ensure weathertight integrity are to effectively resist the ingress of water
due to intermittent immersion of the closure.
3.3.1(a) Doors and hatches are to be of the quick-acting type and an indicating system (e.g., light
signals) is to be provided showing personnel, both locally and at a normally manned central
position, whether the doors or hatches in question are open or secured closed. In addition, a sign is
to be posted near the opening to the effect that the closing appliance is to be secured closed and
opened only during actual use. If sliding doors are fitted they are to be capable of being remotely
controlled from a normally manned central position as well as being operable locally from both
sides of the bulkhead.
3.3.1(b) Manholes fitted with bolted covers need not be dealt with as under 5B-2-2/3.3.1(a).
3.3.1(c) The closing appliances are to have strength, tightness and means for securing which are
sufficient to maintain watertightness under the water pressure of the watertight boundary under
consideration.
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Chapter 2 Tension Leg Platforms
Section 2 Stability 5B-2-2
3.3.2(a) The lower edges of all openings, including air pipes, ventilators, ventilation intakes and
outlets (regardless of closing appliances), non-watertight hatches and weathertight doors, are to be
above the levels to which watertight integrity is to be ensured.
3.3.2(b) Manholes fitted with bolted covers need not be dealt with as under 5B-2-2/3.3.2(a).
3.3.2(c) External openings fitted with appliances to ensure watertight integrity are normally to be
secured closed and are to comply with the requirements of 5B-2-2/3.3.1.
Cable penetrations are to be installed in accordance with the manufacturer’s specifications and procedures.
Evidence of prototype testing at the water pressure of the watertight boundary under consideration is to be
provided.
During installation of deck and bulkhead watertight and fire-rated cable penetrations, the attending
Surveyor is to confirm that the installer is familiar with and has access to the manufacturer’s installation
procedures for stuffing tubes, transit devices or pourable materials.
After installation, all watertight and fire-rated cable penetrations are to be visually examined. Watertight
cable penetrations are to be tested as required by 3-7-1/3.5.7 TABLE 1 of the Marine Vessel Rules.
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PART
5B
CHAPTER 2 Tension Leg Platforms
1 Structural Design
1.1 General
The design of the TLP is to be based on the applicable portions of the MOU Rules. Where the conditions at
the installation site are less than those for full ocean service that are the basis of the MOU Rules, the design
criteria for various components of the TLP may be reduced to reflect these differences. However, when the
installation site conditions produce more arduous demands, it is mandatory that the design criteria be
increased appropriately. The TLP strength can be obtained by initially designing each component’s
scantlings for local load effects and, subsequently, verifying the initial scantlings for the global load
effects.
This subsection provides requirements for the designs of initial scantlings and secondary structures.
5B-2-3/5 of these Rules provides requirements for verification of the initial scantlings.
The module and building supporting structures on the topside deck are to be analyzed and shown explicitly
on the drawings so that the construction of the module and building supports can be consistent with those
assumed in the structural analysis. Means are to be provided to verify that the module and building design
reactions and conditions are identical with those used in the topside deck design.
The structural fire protection aspects of the design of topsides modules and buildings, including the
arrangement of the hydrocarbon process area, are to be in accordance with 3-8 of the Facilities Rules.
The designs of piping system on the topside deck are to comply with Part 4, Chapter 2 of the MOU Rules
and applicable requirements of the Facilities Rules.
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Section 3 Hull and Primary Structures 5B-2-3
1.15 Appurtenances
Main appurtenances attached to the exterior of the hull are to be evaluated, taking into account the effects
of both local drag and inertia loads. Responses resulting from these loads, together with any appropriate
consideration of global action of the TLP, are to be considered with respect to yield, buckling and fatigue
strength. The backup structures are also to be designed for the same loads and safety factors, as a
minimum.
Where the internal space is a tank, the head, h, is to be taken to a point located at two-thirds of the
distance from the top of the tank to the top of the overflow, or to a point 0.91 m (3 ft) above the
top of the tank, whichever is greater. For tanks intended to carry contents with a specific gravity in
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excess of 1.05, the head is to be suitably increased by a factor equal to the ratio of the specific
gravity to 1.0.
Where the internal space is a void compartment, the head is to be taken to the maximum
permissible draft of the unit in service.
For all areas subject to wave immersion, the minimum head is to be 6.1 m (20 ft).
In general, the scantlings of boundaries are not to be less than those required by 5B-2-3/3.3, in
association with a head to the maximum damaged waterline.
t = sk qℎ/290 + 1 . 5 mm
t = sk qℎ/525 + 0 . 06 in.
but not less than 6 mm (0.24 in.) or s/200 + 2.5 mm (s/200 + 0.10 in.), whichever is greater.
where
t = thickness in mm (in.)
s = spacing of stiffeners in mm (in.)
k = (3 . 075 α − 2 . 077)/(α + 0 . 272) for 1 ≤ α ≤ 2
= 1.0 for α > 2
α = aspect ratio of the panel (longer edge/shorter edge)
q = 235/Y (24/Y, 34, 000/Y)
Y = specified minimum yield point or yield strength, in N/mm2 (kgf/mm2, psi)
ℎ = distance, in m (ft), from the lower edge of the plating to a point defined in 5B-2-3/3.1
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SM = Qfcℎsℓ2 cm3 (in3)
where
f = 7.8 (0.0041)
c = 0.56 for stiffeners with ends attached
= 0.60 for stiffeners with no end attachment
s = the spacing of stiffeners, in m (ft)
ℓ = the length of stiffeners, in m (ft); where brackets are fitted with a slope of
approximately 45 degrees and thickness given in 3-2-2/5.5 TABLE 2 of the MOU
Rules, the length of ℓ maybe measured to a point on the bracket equal to 25% of the
length of the bracket.
Y = specified minimum yield strength, in kgf/mm2 (psi)
U = specified minimum tensile strength of the higher-strength material, in kgf/mm2 (psi)
3.3.3 Girders and Webs
The section modulus, SM, of each girder or web is not to be less than that obtained from the
following equation:
SM = Qfℎsℓ2 cm3 (in3)
where
f = 4.7 (0.0025)
ℎ = distances, in m (ft), from the middle of the area supported to a point defined in
5B-2-3/3.1
s = sum of half lengths, in m (ft) (on each side of girder or web), of the stiffeners or beams
supported
ℓ = length, in m (ft), between supports, where brackets are fitted at shell, deck or bulkhead
supports, and the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU
Rules and have a slope of approximately 45 degrees, the length ℓ may be measured to a
point on the bracket located at the distance from the toe equal to 25% of the length of
the bracket.
Q = factor defined in 5B-2-3/3.3.2
t = sk qℎ/254 + 2 . 5 mm
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t = sk qℎ/460 + 0 . 10 in.
but not less than 6.5 mm (0.25 in.) or s/150 + 2.5 mm (s/150 + 0.10 in.), whichever is greater.
where
t = thickness in mm (in.)
s = the spacing of stiffeners, in m (ft)
k = (3 . 075 α − 2 . 077)/(α + 0 . 272) for 1 ≤ α ≤ 2
= 1.0 for α > 2
α = aspect ratio of the panel (longer edge/shorter edge)
q = 235/Y (24/Y, 34, 000/Y)
Y = specified minimum yield point or yield strength, in N/mm2 (kgf/mm2, psi)
ℎ = distance, in m (ft), from the lower edge of the plating to a point defined in 5B-2-3/3.1
When the specific gravity of the liquid contents of a tank is greater than 1.05, the head, ℎ,
specified above is to be increased by a factor equal to the ratio of the specific gravity to 1.0.
SM = Qfcℎsℓ2 cm3 (in3)
where
f = 7.8 (0.0041)
c = 0.9 for stiffeners having clip attachments to decks or flats at the ends or having
such attachments at one end with the other end supported by girders
= 1.0 for stiffeners supported at both ends by girders
ℎ = distance, in m (ft), from the middle of ℓ to a point defined in 5B-2-3/3.1
s = spacing of stiffeners, in m (ft)
ℓ = length, in m (ft), between supports; where brackets are fitted at shell, deck or bulkhead
supports, and the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU
Rules and have a slope of approximately 45 degrees, the length, ℓ, may be measured to
a point on the bracket located at a distance from the toe equal to 25% of the length of
the bracket.
Q = factor defined in 5B-2-3/3.3.2
3.5.3 Girders and Webs
The section modulus, SM, of each girder or web is not to be less than that obtained from the
following equation:
SM = Qfcℎsℓ2 cm3 (in3)
where
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f = 4.74 (0.0025)
c = 1.5
ℎ = distances, in m (ft), from the middle of the area supported to a point defined in 5B-2-3/3.1
s = sum of half lengths, in m (ft) (on each side of girder or web), of the stiffeners or beams supported
ℓ = length, in m (ft), between supports; where brackets are fitted at shell, deck or bulkhead supports, and
the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU Rules and have a slope of
approximately 45 degrees, the length, ℓ, may be measured to a point on the bracket located at a
distance from the toe equal to 25% of the length of the bracket.
Q = factor defined in 5B-2-3/3.3.2
Depending on the specific features of the TLP, additional analyses to verify and help design other
portions of the TLP structural components will be required. Such additional analyses include the
hull interfaces with tendons, riser systems, machinery/equipment foundations and appurtenances.
Analysis criteria for these additional hull structural components are given in 5B-2-4/5.
5B-2-3/5.1.2 TABLE 1 below shows the required environmental events and safety factors to be
considered for each design condition in the global strength analysis:
TABLE 1
Required Environmental Events and Safety Factors
Ocean Transit (Dry Tow) 10 year return storm for the selected 1.25
route condition or specified by
designer or Owner if weather
routing plan is to be implemented
for the voyage
Field Transit (Wet Tow) 1 year return storm for the selected 1.25
route condition or specified by
designer or Owner
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Section 3 Hull and Primary Structures 5B-2-3
The global strength of the hull is to be designed to withstand the responses induced by the loads
specified in 5B-2-1/5.1. The responses of the hull induced by these loads that control the hull
strength design are prying/squeezing loads, inertia loads and torsional moments. The responses
that control the topside deck strength design are the accelerations induced by the waves in addition
to those responses that control the hull. As indicated in 5B-2-3/5.1.2 TABLE 1, the in-place intact
strength is to be designed for these responses with a 100-year return period in the Design
Environmental Condition (DEC).
The highest wave may not always produce the most critical responses. To ensure that the most
critical responses are captured, a sufficient number of design cases are to be used, considering the
following permutations:
Attention is also to be given to the designs of structural notches, cutouts, attachments and abrupt
changes of structural sections where they are prone to fatigue damages.
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The yield strength is to be based on the specified minimum yield point or yield stress, as defined
in 2-1-1/13 of the ABS Rules for Materials and Welding (Part 2) for higher strength material.
For integrated deck and column top frame, ABS Offshore S-N curves and AWS S-N curves can be
used.
The fatigue life is determined by safety factors and the design life of the TLP. Safety factors
depend on the inspectability, repairability, redundancy, the ability to predict failure damage, as
well as the consequence of failure of the structure. Minimum safety factor requirements are listed
in 3-2-3/3.7 TABLE 1.
Any areas determined to be critical to the structure are to be free from cracks, and stress
concentration factors are to be determined and minimized. Critical areas may require special
analysis and survey.
The use of design methods and associated safety criteria, other than those specifically covered in
this section, is permitted where it can be demonstrated that the use of such alternative methods
will result in a structure possessing a level of safety equivalent to or greater than that provided by
the direct application of these requirements.
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are also to be considered for the deck design. For a given topside payload, the most critical
responses for the topside deck may be the accelerations induced by the TLP’s motions and the
inclination-induced loads.
5.3.4(a) For tubular members, stress limits are to be in accordance with the API RP 2A. The basic
allowable stresses for the other type of members are to be obtained using the American Institute of
Steel Construction (AISC) Manual of Steel Construction, ASD. For plated structures, the design is
to be in accordance with API RP 2U and API RP 2V or other recognized industry standards.
5.3.4(b) Where stresses in members described in 5B-2-3/5.3.4(a) are shown to be due to forces
imposed by the Design Environmental Condition (DEC) acting in combination with dead and live
loads, the basic allowable stresses cited in 5B-2-3/5.3.4(a) may be increased by one-third,
provided the resulting structural member sizes are not less than those required for the operating
environment loading combined with dead and live loads without the one-third increase in
allowable stresses.
5.3.4(c) (1 July 2009) The allowable stresses specified in 5B-2-3/5.3.4(b) are to be regarded as the
limits for stresses in all structural parts for the marine operations covered in 5B-2-1/5.1, except for
lifting, where the one-third increase in the basic allowable stress is not permitted. The one-third
increase in the basic allowable stress is also not permitted in loadout operations. The lifting
analysis is to adequately account for equipment and fabrication weight increase with dynamic
amplification factors recommended in API RP 2A. Other lift analysis methods can be considered
on a case-by-case basis.
5.3.4(d) (1 July 2012) For any two- or three-dimensional stress field within the scope of the
working stress formulation, the equivalent stress (e.g., the von Mises stress intensity) is to be used
in the design. The allowable von Mises stress is to be 0.7 of the yield strength for the Design
Operating Condition (DOC) and 0.9 of the yield strength for the Design Environmental Condition
(DEC). For highly localized areas, local yielding of the structure may be accepted, provided it can
be demonstrated that such yielding does not lead to progressive collapse of the overall structure
and that the general structural stability is maintained.
5.3.4(e) Whenever elastic instability, overall or local, may occur before the stresses reach their
basic allowable levels, appropriate allowable buckling stresses govern.
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Section 3 Hull and Primary Structures 5B-2-3
For the frame members of the deck, the S-N curves specified in the ABS Guide for the Fatigue
Assessment of Offshore Structures and API RP 2A are recommended. The Stress Concentration
Factors (SCFs) for tubular joints can be calculated based on applicable empirical formulas. For the
complex critical connections, the SCFs should be calculated by means of a fine mesh finite
element analysis.
The results of the assessment are to indicate a minimum expected fatigue life of three times the
design life of the structure where sufficient structural redundancy exists to prevent catastrophic
failure of the structure of the member or connection under consideration. Where such redundancy
does not exist or where the desirable degree of redundancy is significantly reduced as a result of
fatigue damage, the result of a fatigue assessment is to indicate a minimum expected fatigue life of
three or more times the design life of the structure.3-2-3/3.7 TABLE 1 provides general safety
factor requirements for fatigue life. For the deck to hull connections, see 5B-2-3/5.1.6(c).
Any areas determined to be critical to the structure are to be free from cracks, and stress
concentration factors are to be determined and minimized. Critical areas may require special
analysis and survey.
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PART
5B
CHAPTER 2 Tension Leg Platforms
1.1 General
The tendon system provides a vertical mooring system to the TLP by linking the TLP hull to the
foundation system. The tendon system provides axial stiffness to control the heave natural period of the
TLP and also provides sufficient axial strength to restrain the TLP motions under the environmental
loading.
The tendon system may consist of a different number of tendons, depending on the platform configuration,
loading conditions, intended service life requirement and redundancy requirement specified by the Owner.
Generally, the design life of the tendon is to be taken as the service life of the TLP. In special situations, the
tendons may also be designed to be removable for maintenance and/or inspections.
Each tendon consists of a top section for attaching the tendon to the TLP hull-mounted tendon porches, a
tendon main body to span the water column and a tendon bottom termination assembly for attaching the
tendon to the foundation system. The main body of the tendon is generally made up of steel tubulars. Any
other form of tendons such as solid rods, bars or wire ropes and any other materials such as non-metallic
materials and composites that meet the service requirements may also be specially considered.
The tendon main body may consist of a number of tendon elements connected by tendon connectors.
Tendon connectors can be mechanical couplings, welded joints or any other form of structural connection
that meets the service requirements. The tendons may also have special components such as corrosion
protection system components, tendon load and performance monitoring devices and VIV suppression
devices. The term “tendon”, as used here, refers to all of the components of the tendon system between the
hull porch and the foundation system.
i) Maximum tension
ii) Minimum tension
iii) Largest flex element rotational angle
iv) Lifetime fatigue conditions
v) Hydrostatic collapse
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Tendon dynamic loads arise from platform motions under hydrodynamic loads and seismic motions and
direct hydrodynamic forces acting on the tendons. Tendon dynamic loads may be determined by TLP
global performance analysis described in 5B-2-1/7 if the analysis is coupled, that is, the transverse
(bending) response of the tendon is calculated simultaneously with the platform response. If the global
performance analysis is uncoupled, that is, the tendons are represented by springs, then separate tendon
analysis is to be carried out to evaluate the tendon responses along the length of the tendon. Procedures
described in API RP 2T can be used for detailed tendon analysis.
For special situations, tendon loads arising from other sources such as thermal stresses may have to be
considered.
Tendon loads include axial, bending, shear, torque, radial and hoop loads. While the tendon loads are
primarily axial, other types of loads should also be evaluated, as appropriate, to assure adequacy of the
design. Axial and bending stresses are to be combined in the evaluation of the maximum stresses in the
tendon. Axial, bending and hoop stresses are to be considered in the evaluation of the adequacy of the
tendons to withstand hydrostatic loads.
The minimum tendon bottom tension is to be positive for DOC and DEC intact conditions. For other
conditions, if the tendon minimum bottom tension is less than zero, both scenarios of tendon buckling and
downstroke of the bottom flex element connector are to be evaluated. In addition, the tendon stresses
resulting from reengagement of the bottom connector are to be evaluated. A static overload analysis may
be required to show that the TLP does not rotate or heave to unlatch the tendons when a small overload is
applied.
The tendon tension requirements under platform damaged conditions due to different flooding scenarios
are described in 5B-2-2/1.
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equivalent stresses of net section stress and local bending stress are to be evaluated for critical sections.
Peak stresses are to be evaluated for fatigue analysis of the components.
The allowable stresses against hydrostatic buckling are to be in accordance with API RP 2A.
Frequency domain or time domain analysis may be used to evaluate the tendon loads. The tendon fatigue
loading is to consider total tendon stresses, including axial and bending stresses, due to wave frequency,
low frequency and high frequency loads. Appropriate material S-N curves based on the lower bound of a
two-sided 95 percent prediction interval are to be selected according to the material, welding detail and
workmanship, level of quality control and level of cathodic protection. For the use of different S-N curves,
please refer to the ABS Guide for the Fatigue Assessment of Offshore Structures. Appropriate stress
concentration factors (SCF) for tendon pipe and components are to be determined based on parametric
formulas or local finite element analyses considering local mismatch tolerances, geometry and loading.
For tendon receptacles and other components attached to the pile while it is driven, fatigue damage due to
pile driving is also to be considered. Fatigue damage is to be accumulated using the linear Palmgren-Miner
rule.
The minimum fatigue life of the tendon is to be ten (10) times the tendon service life.
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Section 4 Other Structures 5B-2-4
3 Foundation
3.1 General
The primary function of the foundation system is to anchor the tendons to the seafloor. TLP foundation
system may consist of individual piles directly attached to the tendons or template structures anchored by
piles or a gravity base. TLP foundation design and site investigation requirements in general are to be in
accordance with Section 3-2-5 of the Offshore Installation Rules. Detailed geological surveys, seafloor and
sub-bottom geophysical surveys and geotechnical investigations are to be carried out for each TLP site.
Special design considerations for foundation systems subject to tensile loading and in deepwater sites are
given in the following sections. Fabrication, transportation, installation and materials of foundation
systems are also to be in accordance with Offshore Installation Rules.
TLP foundations experience upward static and dynamic loadings that are different from those typically
experienced by the foundations of a jacket-type structure. In order to predict soil-structure interaction due
to cyclic loading, soil tests are to be carried out to define the dynamic and cyclic behavior of the soil. In
addition, TLP foundations are subject to sustained tensile loads together with cyclic tensile load
components, which can result in tensile creep of the foundation. Therefore, additional tests are to be
carried out to determine long-term soil-pile response when subjected to these loadings. Consideration
should be given to the performance of permeability and consolidation tests to assist in the evaluation of the
soil-pile setup.
The design of the foundation systems consisting of driven piles, in general, is to be in accordance with
ABS Offshore Installation Rules. The axial capacity of piles subject to tension is to be equal to skin
friction alone. In the evaluation of the axial capacity, consideration should be given to cyclic degradation
about a sustained tension load, axial flexibility of the pile, the effects of sustained tension loading such as
creep, group effects and the potential of near surface axial capacity reduction from gapping caused by
lateral deflection, scouring or liquefaction.
Pile set-up analyses are to be carried out to evaluate the time required for the piles to gain the ultimate
strength. The pile design penetration is to be determined based on the pile axial capacity at the completion
of TLP installation. For the duration between the tendon hook up and completion of TLP installation, the
adequacy of the piles capacity will be determined based on the project specifications.
TLP piles are subject to cyclic tensile loads during the life of the structure. Therefore, for TLP foundation
systems, a fatigue analysis is to be carried out to evaluate the fatigue life. The fatigue analysis is to
consider fatigue damage due to in-place loading, as well as fatigue damage during pile driving.
Pile installation analyses are to be carried out in accordance with API RP 2A. The effect of ocean currents
on the freestanding portion of the pile and hammer are to be considered in these analyses.
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Section 4 Other Structures 5B-2-4
The analysis of piled template structures and gravity-based structures is to be in accordance with ABS
Offshore Installation Rules, API RP 2T and API RP 2A.
The safety factors for TLP foundations are specified in 5B-2-4/3.5 TABLE 1.
TABLE 1
Safety Factors for Pile Foundation Design
5.1 Hull Interface with Riser System (Riser Porches, Supports and Guides)
The riser porches, guides and supports, including the hull backup structures (the reinforcements for the
hull), are to be designed for the maximum anticipated riser loads with a safety factor of 1.25 in the Design
Environmental Condition and with a safety factor of 1.67 in the Design Operating Condition.
Fatigue strength is to be designed to meet the requirements in 5B-2-3/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the risers and the global motions of the TLP.
Fatigue strength is to be designed to meet the requirements in 5B-2-3/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the tendons and the global motions of the TLP.
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Section 3-1-3 of the MOU Rules is to be used for the material selections for the hull including integrated
deck. The TLP hull structures are grouped into the following material application categories for the
purpose of material grade selection:
Special Application Structure ● External shell structure in way of main intersections of columns, topside deck,
pontoons, column top frame, tendon porches and riser porches
● Portions of topside deck which receive major concentrated loads
● Intersections of topside deck main truss members
● External brackets, portions of bulkheads, flats and frames which receive
concentrated loads at main intersections of columns, topside deck, pontoons,
column top frame, tendon porches and riser porches
● “Through” material used at main intersections of columns, topside deck,
pontoons, column top frame, tendon porches and riser porches, which provide
proper alignment and adequate load transfer
Primary Application Structure ● External shell structure of columns, pontoons, column top frame, tendon porches
and riser porches
● Integrated topside deck main truss members
● Bulkheads, flats and framing which provide local reinforcement or continuity of
structure in way of main intersections, except where the structure is considered
special application
● Bulkhead girders, decks that are designed to provide global strength to the TLP
Secondary Application Structure ● Internal structure, including bulkheads and girders in columns, integrated
topside deck, pontoons and top column frame, except where the structure is
considered primary or special applications
● Decks of topside deck, except where the structure is considered primary or
special applications
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Section 5 Materials and Welding 5B-2-5
Alternatively, Section 3-1-3 of the MOU Rules may be used for material selections.
Note:
Items such as handrails, walkways, access platforms do not require the above material requirements.
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5B
CHAPTER 2 Tension Leg Platforms
Marine piping systems are to be in accordance with the requirements of the MOU Rules, except as
modified herein.
A quantity of air capable of bringing the installation from its worst case damage or accidental
flooding condition, as defined by 5B-2-2/1.1, to normal operating tension.
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Section 6 Machinery and Systems 5B-2-6
The requirements for sounding are to comply with the MOU Rules. However, to prevent duplication of
pipe runs, it would be acceptable to sound the void spaces through the vent lines. In the case of a sealed
vent, a sounding plug would need to be provided to permit void space sounding.
3 Electrical Systems
The design criteria of electrical systems associated with marine systems (and drilling systems) are to be in
accordance with applicable requirements described in Part 4, Chapters 1 and 3 of the MOU Rules.
The design criteria of electrical systems strictly devoted to the hydrocarbon processing facilities are to be
in accordance with applicable requirements described in Chapter 3 of the Facilities Rules.
The design criteria of electrical systems associated with both marine systems and hydrocarbon processing
facilities are to be in accordance with the applicable requirements described in Part 4, Chapters 1 and 3 of
the MOU Rules.
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PART
5B
CHAPTER 3 Spar Installations
CONTENTS
SECTION 1 General Requirements ....................................................................529
1 General....................................................................................... 529
3 Definitions................................................................................... 529
3.1 Upper Hull – Hard Tank................................................. 529
3.3 Mid-section – Truss Space Frame with Heave Plates
or Free Flooded Cylindrical Column.............................. 529
3.5 Lower Hull – Soft Tank (or Keel Tank)........................... 529
5 Loading Criteria.......................................................................... 530
5.1 Loads............................................................................. 530
5.3 Environmental Conditions..............................................530
7 Global Performance Analyses.................................................... 531
7.1 General.......................................................................... 531
7.3 Frequency Domain Analyses.........................................532
7.5 Time Domain Analyses.................................................. 532
7.6 Maximum Inclination (1 July 2012)................................ 532
7.7 Deck Clearance............................................................. 532
7.9 Model Testing.................................................................532
9 Corrosion Protection and Control............................................... 533
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1.7 Helicopter Deck............................................................. 539
1.9 Protection of Spar Deck Openings................................ 539
1.11 Guards and Rails........................................................... 540
1.13 Machinery and Equipment Foundations........................ 540
1.15 Vortex Shedding Strakes............................................... 540
1.17 Appurtenances...............................................................540
1.19 Temporary Structures.................................................... 540
3 Scantling Design of the Hull Structure........................................ 540
3.1 Hull Structure................................................................. 540
5 Structural Analysis and Design of Primary Structures................ 545
5.1 Hull Structure................................................................. 545
5.3 Topside Deck................................................................. 547
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PART
5B
CHAPTER 3 Spar Installations
1 General
A Spar is a deep draft installation consisting of a hull and a topside deck, where the topside deck sits on
top of the hull. The hull can be divided into upper hull, mid-section and lower hull, as described in the
following Subsection. The topside deck is a space frame truss deck that provides space for the production
equipment, workover or drilling rig (if any), accommodations and marine support systems, and supports
the loads of this equipment, including operational loads.
The design and construction of the hull are to be based on all applicable requirements of the MOU Rules.
The design and construction of topside deck are to be based on the Offshore Installation Rules. However,
the structural performance and demand of a Mobile Offshore Drilling Unit (MODU) in ocean service are
different from those of a Spar positioned at a particular site on a long-term basis. Therefore, the design
criteria given in the MOU Rules can be modified to reflect the differences. In addition, in the absence of
equivalent Coastal State requirements, the applicable criteria contained in the Load Line, SOLAS and
MARPOL Conventions issued by the International Maritime Organization (IMO) may be considered. It is
further suggested that the local authorities having jurisdiction where the installation is to operate be
contacted to obtain any further criteria that are applicable to the Spar installations.
3 Definitions
3.3 Mid-section – Truss Space Frame with Heave Plates or Free Flooded Cylindrical
Column
The Mid-section connects the upper hull with the lower hull. The mid-section can be a truss space frame
with heave plates or a cylindrical column. Normally, the cylindrical column mid-section is free flooded and
the truss space frame is buoyant. The heave plates are a series of horizontal decks between each bay of the
truss space frame that trap water mass providing added mass and hydrodynamic damping to limit heave
motions and act as guides for the risers.
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5 Loading Criteria
5.1 Loads
The Spar’s modes of operation in pre-service (load-out, transportation, installation) and in-service (in-
place) conditions are to be investigated using anticipated loads, including gravity loads together with
relevant environmental loads due to the effects of wind, waves, current and other phenomena such as
earthquake, temperature, fouling, ice, etc., depending upon the specific installation site.
The Spar is to be designed for the loading conditions that produce the most severe local and global effects
on the structure, as determined by the most severe operational or installation requirements. Applied
loading combinations considered for structural design are to include, as applicable, but not limited to the
following loads:
i) Environmental Loads. Loads due to wind, waves and current are to be considered. Directionality
of wind, waves and current may be considered if accurate data is available. Where there is no
accurate data available, the directionality of wind, waves and current that generates the most
severe local and global load effects are to be used for design. Adequate headings for the
environment are to be analyzed such that the most critical heading for the environment has been
covered.
ii) Hydrostatic Pressures and Buoyancy. Hydrostatic pressures and buoyancy are to be considered for
all submerged structural members.
iii) Gravity and Inclination Induced Loads. Gravity with appropriate components due to Spar heeling
and trimming is to be considered.
iv) Inertia Loads. Inertia Loads due to motions of the Spar are to be considered.
v) Operational Loads. Loads induced by operations of drilling, production, storage and offloading, as
applicable, are to be considered.
vi) Mooring and Riser Loads. Loads due to mooring and riser systems are to be considered.
vii) Marine Operation Loads. Loads encountered during transportation and installation are to be taken
into account in the design. These loads include loads exposed during transport (wet or dry), launch
or float-off, upending, and during ballasting and deballasting operations when the deck is being
installed.
viii) VIV Loads. Vortex-Induced-Vibration (VIV) is incurred by vortex shedding behind slender bodies
and the Spar hull itself in current. Loads and fatigue strength are to be fully assessed for structures
and the mooring system subject to VIV effects.
ix) Green Water Loads on Spar Deck. Green water effects are to be considered for the strength of
affected structures on the top of the hull, as applicable.
x) Slamming. Wave slamming loads are to be considered for members subject to wave slamming
during transportation and operation.
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In the design of the Spar in-service and pre-service strength, the following environmental conditions are to
be considered:
Design Environmental Conditions (DEC). Please refer to 3/3.3.2(a) of Position Mooring Guide. For
structural strength design, environmental conditions that produce the responses having a minimum return
period of 100 years are to be used.
Design Operating Conditions (DOC). Please refer to 3/3.3.2(b) of Position Mooring Guide. For structural
design, environmental conditions that produce the responses having a minimum return period of 1 year are
to be used.
Reduced Extreme Conditions (REC). Environmental conditions that have a low probability of being
exceeded when the hull is damaged. For structural strength design, joint statistics may be used to
determine a return period which, combined with the probability of damage, produces a risk level equal to
that of the Design Environmental Conditions (DEC).
Calm Conditions. Environmental conditions such that the effects of wind, waves and current are
insignificant and can be ignored. Where such a situation exists, the design case is permitted to use calm
conditions.
7.1 General
Global performance analyses of a Spar are aimed at determining the global effects of environmental loads
on the overall platform and its components. The principal scope of the analyses includes calculation of
external loads for global structural analysis for in-place condition and critical pre-service conditions, as
well as analysis/confirmation of:
i) Hydrodynamic loads, shear forces and bending moments for global strength analyses
ii) The Spar in-place motions and accelerations, including those for the structural design of the deck
structure and topside modules, hull appurtenances, and those for risers and mooring lines
iii) The Spar freeboard and deck clearance
The hydrodynamic models used in the global performance analysis may include:
i) Diffraction equation or simulated diffraction equation using Morison members for cylindrical
sections
ii) Morison equation for truss element and external hull appurtenances (with well documented drag
coefficients Cd and inertia coefficients Cm)
iii) Computational fluid dynamics, diffraction theory, and/or model test of multiple heave plate, or
simulated using Morison members with Cd and Cm computed by CFD/Diffraction theory
Global motions of a Spar are quite different from traditional offshore floating structures due to the deep
draft of the Spar. The vertical modes of motions, i.e., pitch, roll and heave of the Spar are important design
parameters for deriving inertia loads and are to be included in the mooring analysis due to the increased
line tensions induced by vertical motions of the Spar. Among these, the effects due to rotational modes are
more pronounced. The static rotational modes of motions are due to the mean loads of wind, current and
waves, while the low frequency rotational modes of motions are induced by the slowly varying low
frequency waves, wind and current excitations. The motion responses of the Spar in six degrees of freedom
are usually solved in a time domain analysis for the nonlinear effects described below. Hydrodynamic
coefficients, except the drag coefficients used in a time-domain analysis, are usually taken from frequency
domain wave diffraction/radiation calculations. For classic spars, Cd for heave will significantly impact the
heave motions and needs to be carefully chosen, accounting for the potential damping, drag from the
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bottom as well as from the strakes and other hull appurtenances. Both industry-recognized software and in-
house software may be used for the analyses. In-house software needs to be adequately calibrated against
model tests or industry-recognized software.
The nonlinear effects include hull drag forces, finite wave amplitude effects, nonlinear restoring forces
from mooring lines and risers, Vortex-Induced Motions (VIM), dynamics of heave plates and coupling
effects. For deepwater applications, a time domain analysis of fully coupled motions of the Spar hull,
mooring lines and risers is desirable. The most probable maximum response is to be predicted using
adequate simulations and appropriate distribution curves fitted to the simulation results or other recognized
statistical techniques. The most critical SCR and/or TTR cases are to be included in the loading conditions
of the analysis. Typically, it is recommended that at least five simulations with different seeds for a storm
duration of three hours each are to be conducted. In the time domain analysis, relevant wave and wind
spectra are to be transferred to random time series in order to simulate irregular wave elevations and wind
gustiness.
i) Static and dynamic inclination limits of equipment and machinery on board the installation
ii) Strength of the mooring system, risers and umbilicals
If wave impact on the underside of the lower deck is anticipated, local strengthening of these members is
required. Structures and equipment subject to wave run-up or green water are to be designed for the
associated forces.
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hydrodynamic properties such as wind and current drag force coefficients (Cd), heeling moments, etc.,
wind tunnel tests are preferred. In addition, wave basin testing may be carried out to evaluate the Spar
performance, including deck clearance, in-place motion and mooring responses, VIM effects, horizontal
tow, upending and vertical tow.
Adequate heading angles and wind profiles are to be considered in wind tunnel testing. For wave basin
tests, a calibration analysis may be required to correlate the results obtained from the model tests with the
software being used for different analyses.
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PART
5B
CHAPTER 3 Spar Installations
SECTION 2 Stability
1.3 Installation
After the upending and during the installation phase, the installation is to have a positive metacentric
height (GM). If the installation is to accommodate personnel during the installation and commissioning the
installation’s stability are to fully comply with in-service stability specified on 5B-3-2/1.5. The installation
analysis is to be submitted for review.
i) Wind speed for normal operations V n – the 1-year, 1-minute average wind in the DOC as
defined in 5B-3-1/5.3
ii) Wind speed for storm survival V s – the 100-year, 1-minute average wind in the DOC as
defined in 5B-3-1/5.3
iii) Wind speed for survival after damage V d – the 1-year 1-minute average wind in the DOC
as defined in 5B-3-1/5.3
iv) Current Speed – The current at surface associated with the adopted wind speed as defined
above.
The design wind and current velocities are to be selected by the designer and submitted with the
design documentation.
For each draft of the designated range of operating drafts, the wind heeling moment is to be
calculated assuming the installation in the upright position for all directions. The critical wind
direction is the direction that produces the greatest wind heeling moment. The analysis will
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assume this determined critical wind heeling moment acting in all directions and constant over the
range of inclination angles.
The lever for the heeling moment is to consider the wind center of pressure and the attachment
point of the mooring lines. In case that the current force increases the heeling moment, the adverse
effect of the current is to be considered in the heeling moment lever calculation. The current force
on the hull is to be calculated as shown in 3-2-4/5.
Heeling force and center of pressure derived from wind tunnel tests on a representative model of
the installation may be considered alternatively. The wind profile to be adopted for wind tunnel
tests is defined on 3-2-4/7.1 or a more conservative profile.
The installation is to have positive metacentric height (GM) in calm water equilibrium position
and the vertical center of buoyancy is to be above the height of center of gravity in all conditions.
The area under the righting moment curve at 30 degrees is to reach a value of not less than 30% in
excess of the area under the overturning moment curve to the same limiting angle. In all cases, the
righting moment curve is to be positive over the entire range of angles from upright and all
downflooding angles are to be greater than 30 degrees.
The final waterline, after damage with a wind speed Vd, is not to exceed the level of watertight
integrity and is to be 1.5 m (5 ft) below any unprotected opening that could lead to further
flooding of the hull or the lowest point of the hull upper deck, whichever is lower.
i) Collision Damage. Damage is assumed to be 3 m (10 ft) wide and 3 m (10 ft) high with a
horizontal penetration of 1.5 m (5 ft) inboard of the hull plating. This extent of damage is
to be considered at all levels between 3 m (10 ft) below to 5 m (16.4 ft) above the
waterline in consideration.
Where a watertight flat is located within this zone, the damage is to be assumed to have
occurred in both compartments above and below the watertight flat in question.
The distance between effective watertight bulkheads or their nearest stepped portions
which are positioned within the assumed extent of horizontal penetration is to be not be
less than 3.0 m (10 ft). Where there is a lesser distance, one or more of the adjacent
bulkheads are to be disregarded.
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FIGURE 1
Zones of Weathertight and Watertight Integrity (1 September 2007)
● Warning (or Notice) plates, e.g., “Watertight Door (or Hatch) – Keep closed” are
placed on the access opening covers.
● Instructions and warnings are provided in the operations manual.
● System locks are available to prevent unintentional ballasting operations, where
either compartment designed for ballast tank.
● The compartment can be pumped or blown dry without removal of the access cover.
The operations manual is to include guidance for operating personnel in determining the
cause of unexpected inclination or draft changes and assessing the potential effects of
corrective measures on stability and buoyancy.
A global weight verification plan is to be submitted. Procedures for the lightweight survey, each weighing,
and permanent ballast measurement are to be submitted for approval and are to include estimates of weight
and center of gravity. An ABS surveyor is to attend each activity.
When weighing components, these parts are to be as complete as possible with not more than 2% of the
weight of the component remaining to be incorporated.
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The result of each weight verification activity is to be compared to the estimated weight. When the
measured weight is within ±1% of the estimated weight, the vertical center of gravity is to be the estimated
value in the calculation. When it is outside the 1% tolerance, the vertical center of gravity is to be
computed by taking the difference between the estimated and the measured weight and placing it at an
indisputably conservative location.
Reports of the results of each weight verification activity are to be submitted for review. An overall
lightweight calculation, considering all individual approved lightweight components, is to be submitted for
review.
Alterations in the lightweight data during service (e.g., new equipment, structural modifications) are to be
recorded in the operation manual and be taken into account in daily operation.
Openings fitted with appliances to ensure weathertight integrity are to effectively resist the ingress of water
due to intermittent immersion of the closure.
3.3.1(a) Doors and hatches are to be of the quick-acting type and an indicating system (e.g., light
signals) is to be provided showing personnel, both locally and at a normally manned central
position, whether the doors or hatches in question are open or secured closed. In addition, a sign is
to be posted near the opening to the effect that the closing appliance is to be secured closed and
opened only during actual use. If sliding doors are fitted they are to be capable of being remotely
controlled from a normally manned central position as well as being operable locally from both
sides of the bulkhead.
3.3.1(b) Manholes fitted with bolted covers need not be dealt with as under 5B-3-2/3.3.1(a).
3.3.1(c) The closing appliances are to have strength, tightness and means for securing which are
sufficient to maintain watertightness under the water pressure of the watertight boundary under
consideration.
3.3.2(a) The lower edges of all openings, including air pipes, ventilators, ventilation intakes and
outlets (regardless of closing appliances), non-watertight hatches and weathertight doors, are to be
above the levels to which watertight integrity is to be ensured.
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3.3.2(b) Manholes fitted with bolted covers need not be dealt with as under 5B-3-2/3.3.2(a).
3.3.2(c) External openings fitted with appliances to ensure watertight integrity are normally to be
secured closed and are to comply with the requirements of 5B-3-2/3.3.1.
Cable penetrations are to be installed in accordance with the manufacturer’s specifications and procedures.
Evidence of prototype testing at the water pressure of the watertight boundary under consideration is to be
provided.
During installation of deck and bulkhead watertight and fire-rated cable penetrations, the attending
Surveyor is to confirm that the installer is familiar with and has access to the manufacturer’s installation
procedures for stuffing tubes, transit devices or pourable materials.
After installation, all watertight and fire-rated cable penetrations are to be visually examined. Watertight
cable penetrations are to be tested as required by 3-7-1/3.5.7 TABLE 1 of the Marine Vessel Rules.
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PART
5B
CHAPTER 3 Spar Installations
1.1 Scantlings
The design of the Spar is to be based on the applicable portions of the MOU Rules. Where the conditions at
the installation site are less than those for full ocean service that are the basis of the MOU Rules, the design
criteria for various components of the Spar may be reduced to reflect these differences. However, when the
installation site conditions produce more arduous demands, it is mandatory that the design criteria be
increased appropriately. The Spar strength can be obtained by initially designing each component’s
scantlings for local load effects and subsequently verifying the initial scantlings for the global load effects.
This subsection provides requirements for the designs of initial scantlings and secondary structures.
5B-3-3/5 of these Rules provides requirements for verification of the initial scantlings.
The module and building supporting structures on the topside deck are to be analyzed and shown explicitly
on the drawings so that the construction of the module and building supports can be consistent with those
assumed in the structural analysis. Means are to be provided to verify that the module and building design
reactions and conditions are identical with those used in the topside deck design.
The structural fire protection aspects of the design of topsides modules and buildings, including the
arrangement of the hydrocarbon process area, are to be in accordance with 3-8 of the Facilities Rules
The designs of the piping system on the topside deck are to comply with Part 4, Chapter 2 of the MOU
Rules and applicable requirements of the Facilities Rules.
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1.17 Appurtenances
Main appurtenances attached to the exterior of the hull are to be evaluated, taking into account the effects
of local drag and inertia loads together with any appropriate consideration of global action of the Spar and
the VIM effect. The backup structures are also to be designed for the same loads and safety factors, as a
minimum.
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i) To a point located at two-thirds of the distance from the top of the tank to the top of the
overflow,
ii) To a point 0.91 m (3 ft) above the top of the tank, or
iii) To a point representing the maximum permissible operating draft, including offset
operation draft.
For tanks intended to carry contents with a specific gravity in excess of 1.05, the head, h, is to be
increased by a factor equal to the ratio of the specific gravity to 1.0.
Where the internal space is a void compartment or a tank without liquid in it, the head is to be
taken to a point representing the maximum permissible operating draft.
i) Areas Subject to Wave Immersion. For all areas subject to wave immersion, the minimum
head is to be 6.1 m (20 ft).
ii) Minimum Scantlings. The scantlings of the external boundary are also to be designed as
watertight boundary using 5B-3-3/3.1.4, in association with
Where the interior boundaries of the hard tank, such as radial bulkheads and other bulkheads and
flats that separate two tank spaces, incorporate stiffened plating, the minimum scantlings of
plating, stiffeners, girders, etc. may be determined in accordance with the requirements for the
tank spaces of the hard tank, as given in 5B-3-3/3.1.5.
Where the interior boundaries of the hard tank, such as radial bulkheads and other bulkheads and
flats that separate two void spaces, incorporate stiffened plating, the minimum scantlings of
plating, stiffeners, girders, etc., may be determined in accordance with the requirements for
watertight bulkheads and flats, as given in 5B-3-3/3.1.4, in association with a head to the
maximum damaged waterline.
3.1.2 Mid-Section – Free Flooded Column and Truss Space Frame with Heave Plates
3.1.2(a) Free Flooded Column.
Where the external components of the mid-section incorporate stiffened plating, the minimum
scantlings of plating, stiffeners, girders, etc. may be determined in accordance with the
requirements for tank bulkheads and flats as given 5B-3-3/3.1.5, in association with the maximum
anticipated hydrostatic and hydrodynamic pressures during the wet tow and in the in-place
conditions.
The scantlings of the chords and braces of the truss frame may be initially determined in
accordance with API RP 2A for the hydrostatic collapse requirements, in association with the
installation and maximum operating drafts.
Where the components of the heave plates incorporate stiffened plating, the minimum scantlings
of plating, framing, girders, etc., may be determined in accordance with the requirements for tank
bulkheads and flats, as given in 5B-3-3/3.1.5, in association with the maximum anticipated
pressures in wet tow, upending and in the in-place conditions.
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i) The maximum anticipated hydrostatic pressures in wet tow and upending, and
ii) Equivalent hydrostatic head due to fixed ballast weight.
3.1.4 Watertight Boundary Formula
3.1.4(a) Plating.
The plating thickness of watertight boundaries is not to be less than that obtained from the
following equation:
t = sk qℎ/290 + 1 . 5 mm
t = sk qℎ/525 + 0 . 06 in.
but not less than 6 mm (0.24 in.) or s/200 + 2.5 mm (s/200 + 0.10 in.), whichever is greater.
where
t = thickness, in mm (in.)
s = spacing of stiffeners, in mm (in.)
k = (3 . 075 α − 2 . 077)/(α + 0 . 272) for 1 ≤ α ≤ 2
= 1.0 for α > 2
α = aspect ratio of the panel (longer edge/shorter edge)
q = 235/Y (24/Y, 34, 000/Y)
Y = specified minimum yield point or yield strength, in N/mm2 (kgf/mm2, psi)
ℎ = distance, in m (ft), from the lower edge of the plating to a point defined in 5B-3-3/3.1.1
through 5B-3-3/3.1.3
The section modulus, SM, of each bulkhead stiffener or beam on a watertight flat, in association
with the plating to which it is attached, is not to be less than that obtained from the following
equation:
SM = Qfcℎsℓ2 cm3 (in3)
where
f = 7.8 (0.0041)
c = 0.56 for stiffeners with ends attached
= 0.60 for stiffeners with no end attachment
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The section modulus, SM, of each girder or web is not to be less than that obtained from the
following equation:
SM = Qfℎsℓ2 cm3 (in3)
where
f = 4.7 (0.0025)
ℎ = distances, in m (ft), from the middle of the area supported to a point defined in 5B-3-3/3.1.1 through
5B-3-3/3.1.3
s = sum of half lengths, in m (ft) (on each side of girder or web), of the stiffeners or beams supported
ℓ = length, in m (ft), between supports, where brackets are fitted at shell, deck or bulkhead supports, and
the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU Rules and have a slope of
approximately 45 degrees, the length ℓ may be measured to a point on the bracket located at the
distance from the toe equal to 25% of the length of the bracket.
Q = factor defined in 5B-3-3/3.1.4(b)
t = sk qℎ/254 + 2 . 5 mm
t = sk qℎ/460 + 0 . 10 in.
but not less than 6.5 mm (0.25 in.) or s/150 + 2.5 mm (s/150 + 0.10 in.), whichever is greater.
where
t = thickness, in mm (in.)
s = spacing of stiffeners in mm (in.)
k = (3 . 075 α − 2 . 077)/(α + 0 . 272) for 1 ≤ α ≤ 2
= 1.0 for α > 2
α = aspect ratio of the panel (longer edge/shorter edge)
q = 235/Y (24/Y, 34, 000/Y)
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When the specific gravity of the liquid contents of a tank is greater than 1.05, the head, ℎ,
specified above, is to be increased by a factor equal to the ratio of the specific gravity to 1.0.
The section modulus, SM, of each bulkhead stiffener or beam on a flat, in association with the
plating to which it is attached, is not to be less than that obtained from the following equation:
SM = Qfcℎsℓ2 cm3 (in3)
where
f = 7.8 (0.0041)
c = 0.9 for stiffeners having clip attachments to decks or flats at the ends or having
such attachments at one end with the other end supported by girders
= 1.0 for stiffeners supported at both ends by girders
ℎ = distance, in m (ft), from the middle of ℓ to a point defined in 5B-3-3/3.1.1 through
5B-3-3/3.1.3
s = spacing of stiffeners in mm (in.)
ℓ = length, in m (ft), between supports; where brackets are fitted at shell, deck or bulkhead
supports, and the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU
Rules and have a slope of approximately 45 degrees, the length ℓ may be measured to a
point on the bracket located at a distance from the toe equal to 25% of the length of the
bracket.
Q = factor defined in 5B-3-3/3.1.4(b)
The section modulus, SM, of each girder or web is not to be less than that obtained from the
following equation:
SM = Qfcℎsℓ2 cm3 (in3)
where
f = 4.74 (0.0025)
c = 1.5
ℎ = distances, in m (ft), from the middle of the area supported to a point defined in 5B-3-3/3.1.1 through
5B-3-3/3.1.3
s = sum of half lengths, in m (ft) (on each side of girder or web), of the stiffeners or beams supported
ℓ = length in m (ft), between supports, where brackets are fitted at shell, deck, or bulkhead supports, and
the brackets are in accordance with 3-2-2/5.5 TABLE 2 of the MOU Rules and have a slope of
approximately 45 degrees, the length, ℓ, may be measured to a point on the bracket located at the
distance from the toe equal to 25% of the length of the bracket.
Q = factor defined in 5B-3-3/3.1.4(b)
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Depending on the specific features of the spar, additional analyses to verify and help design other
portions of the Spar structural components will be required. Such additional analyses include the
hull interfaces with the topside deck, position mooring and riser systems. Analysis criteria for
these additional structural components are given in 5B-3-4/1.
The global strength analysis is to be performed for the in-service and pre-service conditions,
ensuring that the strength of the hull is adequate. The environmental conditions and loads
described in 5B-3-1/5 are to be used to establish the design load cases for the in-service and pre-
service conditions.
The in-service condition includes in-place intact and in-place damaged conditions. The in-place
intact condition includes Design Operating Conditions (DOC) and Design Environmental
Conditions (DEC), as defined in 5B-3-1/5.3. The in-place damaged condition includes design
cases such as loss of one mooring line or one compartment flooded.
The pre-service condition includes load out, transportation (both wet and dry tows) and
installation (topside deck mating and hull upending) conditions. Some structural component
design could be governed by transport, upending and installation loads.
5B-3-3/5.1.2 TABLE 1 below shows the required environmental events and safety factors to be
considered for each design condition in the global strength analysis:
TABLE 1
Required Environmental Events and Safety Factors
Ocean Transit (Dry Tow) 10 year return storm for the selected 1.25
route condition or specified by
designer or Owner if a weather
routing plan is implemented for the
voyage
Field Transit (Wet Tow) 1 year return storm for the selected 1.25
route condition or specified by
designer of Owner
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
The global strength of the hull is to be designed to withstand the responses induced by the loads
specified in 5B-3-1/5.1. The responses of the hull induced by these loads that control the hull
strength design are the global bending moments and shears. As indicated in 5B-3-3/5.1.2 TABLE
1, the in-place intact strength is to be designed for responses with a 100-year return period in the
Design Environmental Condition.
Special attention is to be given to the low frequency loads and the heeling and trimming induced
loads in calculating these responses.
The highest wave may not always produce the most critical responses. To ensure that the most
critical responses are captured, a sufficient number of design cases is to be used considering the
following permutations:
5.1.4 Fatigue
Fatigue analysis is to be performed to ensure adequate strength against fatigue failure within the
Spar’s design life. The fatigue analysis is to consider all loading history of the Spar, including
transport and in-place conditions.
Attention is to be given to the low frequency loads and global motions induced by these loads,
which are important to fatigue damages at the main intersections of connections between topside
deck to hard tank, hard tank to mid-section, mid-section to soft tank (or keel tank) and truss joints.
Attention is also to be given to the designs of structural notches, cutouts, attachments and abrupt
changes of structural sections which are prone to fatigue damages.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
The yield strength is to be based on the specified minimum yield point or yield stress, as defined
in 2-1-1/13 of the ABS Rules for Materials and Welding (Part 2) for higher strength material.
For the truss space frame mid-section, the API RP 2A S-N curves can be used.
The fatigue life is determined by safety factors and the design life of the Spar. Safety factors
depend on the inspectability, reparability, redundancy, the ability to predict failure damage, as well
as the consequence of failure of the structure. Minimum safety factor requirements are listed in
3-2-3/3.7 TABLE 1.
Any areas determined to be critical to the structure are to be free from cracks, and stress
concentration factors are to be determined and minimized. Critical areas may require special
analysis and survey.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
determined, and the resulting structural responses are not to exceed the safety criteria given in
5B-3-3/5.3.4.
The use of design methods and associated safety criteria, other than those specifically covered in
this section, is permitted where it can be demonstrated that the use of such alternative methods
will result in a structure possessing a level of safety equivalent to or greater than that provided by
the direct application of these requirements.
5.3.4(a) For tubular members, stress limits are to be in accordance with the API RP 2A. The basic
allowable stresses for the other type of members are to be obtained using the American Institute of
Steel Construction (AISC) Manual of Steel Construction, ASD. For plated structures, the design is
to be in accordance with API RP 2U and API RP 2V or other recognized industry standards.
5.3.4(b) Where stresses in members described in 5B-3-3/5.3.4(a) are shown to be due to forces
imposed by the Design Environmental Condition (DEC) acting in combination with dead and live
loads, the basic allowable stresses cited in 5B-3-3/5.3.4(a) may be increased by one-third,
provided the resulting structural member sizes are not less than those required for the operating
environment loading combined with dead and live loads without the one-third increase in
allowable stresses.
5.3.4(c) (1 July 2009) The allowable stresses specified in 5B-3-3/5.3.4(b) are to be regarded as the
limits for stresses in all structural parts for the marine operations covered in 5B-3-1/5.1, except for
lifting, where the one-third increase in the basic allowable stress is not permitted. The one-third
increase in the basic allowable stress is also not permitted in loadout operations. The lifting
analysis is to adequately account for equipment and fabrication weight increase with dynamic
amplification factors recommended in API RP 2A. Other lift analysis methods can be considered
on a case by case basis.
5.3.4(d) (1 July 2012) For any two- or three-dimensional stress field within the scope of the
working stress formulation, the equivalent stress (e.g., the von Mises stress intensity) is to be used
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 3 Hull and Primary Structures 5B-3-3
in the design. The allowable von Mises stress is to be 0.7 of the yield strength for the Design
Operating Condition (DOC) and 0.9 of the yield strength for the Design Environmental Condition
(DEC). For highly localized areas, local yielding of the structure may be accepted, provided it can
be demonstrated that such yielding does not lead to progressive collapse of the overall structure
and that the general structural stability is maintained.
5.3.4(e) Whenever elastic instability, overall or local, may occur before the stresses reach their
basic allowable levels, appropriate allowable buckling stresses govern.
The results of the assessment are to indicate a minimum expected fatigue life of two or more times
of the design life of the structure where sufficient structural redundancy exists to prevent
catastrophic failure of the structure of the member or connection under consideration. Where such
redundancy does not exist or where the desirable degree of redundancy is significantly reduced as
a result of fatigue damage, the result of a fatigue assessment is to indicate a minimum expected
fatigue life of three or more times the design life of the structure. 3-2-3/3.7 TABLE 1 provides
general safety factor requirements for fatigue life. For the deck to hull connections, see
5B-3-3/5.1.6(c).
Any areas determined to be critical to the structure are to be free from cracks, and stress
concentration factors are to be determined and minimized. Critical areas may require special
analysis and survey.
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PART
5B
CHAPTER 3 Spar Installations
1.1 Hull Interface with Mooring System (Fairlead, Chain Stopper and Winch Foundations)
Each individual foundation and back-up structure of the fairlead, chain jack and winch is to be designed
for the breaking strength of the mooring line with a safety factor of 1.25. The foundation and back-up
structure for multiple fairleads, chain jacks or winches is to be designed for the maximum anticipated
mooring loads with a safety factor of 1.25 in the Design Environmental Condition (DEC) and with a safety
factor of 1.67 in the Design Operating Condition (DOC).
Fatigue strength is to be designed to meet the requirements in 5B-3-3/5.1.6(c), taking into account the
effects of both local drag and inertia loads on the mooring lines and the global motions of the Spar.
1.3 Hull Interface with Riser System (Riser Guides and Riser Supports)
The riser foundation and guide and back-up structures are to be designed for the maximum anticipated
riser loads with a safety factor of 1.25 in the Design Environmental Condition (DEC) and with a safety
factor of 1.67 in the Design Operating Condition (DOC).
Contacts between hull and riser buoyancy components may cause cyclic impact loads to the hull. Fatigue
due to the cyclic impacts is to be adequately considered in the design.
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PART
5B
CHAPTER 3 Spar Installations
1 Hull Structures
Section 3-2-6 and 7-1-2/9 of the MOU Rules are to be used to establish the welding requirements for the
hull. The weld type and sizing are to be shown on the scantling drawings or in the form of a welding
schedule and are to comply with the Rules that govern the steel selection. Special attention is to be given to
the weld details for fatigue-sensitive areas. Weld improvements by means of toe grinding and weld
profiling are to be used, if required by fatigue analysis results.
Section 3-1-4 of the MOU Rules is to be used for the material selections for the hull. The Spar hull
structures are grouped into the following material application categories for the purpose of material grade
selection:
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 5 Materials and Welding 5B-3-5
Alternatively, Section 3-1-4 of the MOU Rules may be used for material selections.
Note:
Items such as handrails, walkways and access platforms do not require the above material requirements.
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5B
CHAPTER 3 Spar Installations
Marine support systems are to be in accordance with the requirements of the MOU Rules, except as
modified herein.
1.3.2(a) Quantity of Compressed Air. A quantity of air capable of bringing the installation from its
worst case damage or accidental flooding condition, as defined by 5B-3-2/1.5.3(b), to normal
operating draft and inclination is to be provided.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 6 Machinery and Systems 5B-3-6
i) The hull void spaces are below the waterline under all operating conditions. Above waterline void
spaces may be considered if they are designed for pressure fluctuations due to thermal load and if
fitted with a rupture disk. The set pressure of the rupture disk is to be lower than the void design
pressure
ii) The hull void space is not classified as a hazardous area. Hazardous voids may be considered if
they are designed for pressure fluctuations due to thermal load and fitted with a rupture disk. The
set pressure of the rupture disk is to be lower than the void design pressure. Areas around vents
fitted with rupture disks are to comply with appropriate hazardous area requirements.
iii) The hull void space is not fitted with a permanently installed bilge or drainage system.
iv) Each void space is fitted with a high bilge water level alarm or a high pressure alarm.
v) The blank is to be installed after commissioning the Spar hull below the water line and after
giving due consideration for temperature stabilization of the void space atmosphere with outside.
vi) The blank is installed in readily accessible position so that the same can be removed for
ventilation purposes during routine inspection and/or de-watering period.
vii) The hull void space does not contain pressurized piping. When pressurized pipe must be routed
through the void space, a burst disk designed to rupture at pressure/vacuum not exceeding the void
space’s design pressure/vacuum will be installed at the vent pipe outlet instead of a blank. For
such instances, a blind flange or similar device is not acceptable as a blanking device.
Additionally, the vent terminal will be provided with a gooseneck and fitted with a ball check
valve (or equivalent).
The requirements for sounding are to comply with the MOU Rules. However, to prevent duplication of
pipe runs, it would be acceptable to sound the void spaces through the vent lines. In the case of a sealed
vent, a sounding plug would need to be provided to permit void space sounding.
3 Electrical Systems
The design criteria of electrical systems associated with marine systems (and drilling systems) are to be in
accordance with applicable requirements described in Part 4, Chapters 1 and 3 of the MOU Rules.
The design criteria of electrical systems strictly devoted to the hydrocarbon processing facilities are to be
in accordance with applicable requirements described in Chapter 3 of the Facilities Rules.
The design criteria of electrical systems associated with both marine systems and hydrocarbon processing
facilities are to be in accordance with the applicable requirements described in Part 4, Chapters 1 and 3 of
the MOU Rules.
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Part 5B Other Installation Types
Chapter 3 Spar Installations
Section 6 Machinery and Systems 5B-3-6
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PART
5B
APPENDIX 1
CONTENTS
SECTION 1 Wave Impact Criteria (1 July 2009)................................................. 557
1 Application and Scope................................................................ 557
3 Impact Load ............................................................................... 557
3.1 Column, Pontoon and Hard Tank...................................557
3.3 Other Members..............................................................557
5 Areas of Wave Impact.................................................................558
5.1 General.......................................................................... 558
5.3 Column, Pontoon and Hard Tank...................................558
5.5 Other Members..............................................................558
7 Structural Strength......................................................................559
7.1 General.......................................................................... 559
7.3 Shell Plating...................................................................559
7.5 Stiffener......................................................................... 559
7.7 Girder.............................................................................560
7.9 Other Members..............................................................561
7.11 Deck, Flat, and Bulkhead...............................................561
9 Compactness and Detailing........................................................561
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PART
5B
APPENDIX 1
These criteria consider wave breaking loads on the hull and topside deck of an FPI, such as a Column
Stabilized Vessel, a TLP and a Spar, for in-service and pre-service conditions. Wave impact is considered a
solitary and unusual load that is resisted by local structural components, possibly into the post yield range
of their strength. Therefore criteria are included so that the needed post yield strength is available (i.e.,
member ‘compactness’ and detailing criteria are provided).
3 Impact Load
ps = kfsHs kN/m2 (T/m2, lbf/ft2)
where
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Part 5B Other Installation Types
Appendix 1
Section 1 Wave Impact Criteria (1 July 2009) 5B-A1-1
5.1 General
The wave impact zone is the region in which structural elements will be subject to wave impact loads. The
wave impact zone is the vertical distance from the SWL to the crest elevation of the maximum wave
associated with the design sea state.
The horizontal extent of the wave impact zone is all of the outward facing portions of the hull. For
example, a circular corner leg column of a TLP will have a 270 degree arc of its surface exposed to wave
impact. The shielding from impact provided by adjacent structural members may be considered where
justification is provided.
● For individual plate panels between stiffeners, the wave impact pressure is considered to act uniformly
over the entire panel.
● For an individual plate stiffener with its associated shell plating, the pressure is considered to act
uniformly along the length of the stiffener. The area on which the pressure acts for the stiffener has a
width equal to the spacing between stiffeners and a height that is the length of the stiffener. Even if
only a portion of a stiffener is in the wave impact zone, the entire stiffener length is to be considered
loaded by the specified pressure.
● For girders in the wave impact zone, the area over which the pressure is applied is as follows:
– For horizontal members (e.g., girders, decks and flats) the loaded area is:
Vertically: The lesser of the sum of one-half the plate stiffener spans above and below the
horizontal member, or 0.62Hs
Horizontally: The length of the horizontal member between points of effective flexural support.
– For vertical girders and similar structural members (e.g., vertical webs and bulkheads) the loaded
area is:
Vertically: The lesser of the distance between points of effective flexural support, or 0.62Hs
Horizontally: The sum of one-half the distance on either side of the web to the next vertical girder
or bulkhead.
(Where the actual framing is other than the conventional orthotropic plate framing system
envisioned, modification of the specified areas will be considered in consultation with ABS.)
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Part 5B Other Installation Types
Appendix 1
Section 1 Wave Impact Criteria (1 July 2009) 5B-A1-1
7 Structural Strength
7.1 General
Individual structural elements in the wave impact zone are to satisfy the criteria given below. As
mentioned previously wave impact is considered a solitary local load. Typically, it is envisioned that
structural elements will be initially designed considering the scantling requirements and the global strength
requirements for the specified in-service and pre-service conditions in the FPI Rules. The parts of the FPI
structure in the wave impact zone, will then be assessed for their resistance to wave impact. As needed, the
design of an element is to be suitably increased using the criteria given below to account for wave impact.
Since some of the affected structural elements will need to mobilize post yield behavior to resist the wave
impact load it is important that both the strength criteria given below and the ‘Compactness and Detailing’
criteria given in the next subsection are satisfied.
sk ps
t= 70 . 7 Y + 1 . 5 mm
sk ps
t= 26 . 8 Y + 0 . 06 in.
where
t = thickness, in mm (in.)
ps = pressure from 5B-A1-1/3.1, in kN/m2 (T/m2, lbf/ft2)
7.5 Stiffener
The plastic section modulus, Z, of plate stiffeners with their associated shell plating is not to be less than
the following
Z = 125cpssℓ2 /Y cm3
where
ℓ = length of stiffener, in m (ft), between supports; where brackets are fitted in accordance with 3-2-2/5.5 of the
MOU Rules and have a slope of approximately 45 degrees, the length ℓ may be measured to a point on the
bracket located at a distance from the toe equal to 25% of the length of the bracket.
Y = specified minimum yield point, in N/mm2 (kgf/mm2, psi)
c = 0.5 when both ends of the stiffener have effective end brackets
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Part 5B Other Installation Types
Appendix 1
Section 1 Wave Impact Criteria (1 July 2009) 5B-A1-1
= 0.67 when one end has effective end bracket and other end is continuous into the next stiffened panel
= 0.8 when both ends of a stiffener are continuous into the next stiffened panel
= 1.0 for a single span stiffener without effective flexural restraint at ends.
The plastic section modulus, Z, may be obtained from the following equations, wherebf, tf, dw, tw, bp, and
tp are as indicated in 5B-A1-1/7.5 FIGURE 1, in cm (in.):
Z = bftf(dw + α + tf /2) + dwtw(dw /2 + α) + bp(α2 – αtp + tp2 /2) when bptp ≤ bftf + dwtw
where
Aw = pssℓ/1 . 2Y in2
FIGURE 1
Stiffener Section (1 July 2009)
7.7 Girder
The elastic section modulus, SM, of a girder supporting stiffeners on flat plating, including the associated
shell plating is not to be less than:
SM = 91 . 0psbℓ2 /Y cm3
where
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Appendix 1
Section 1 Wave Impact Criteria (1 July 2009) 5B-A1-1
ℓ = length of stiffener, in m (ft), between supports; where brackets are fitted in accordance with 3-2-2/5.5 TABLE
2 of the MOU Rules and have a slope of approximately 45 degrees, the length ℓ may be measured to a point on
the bracket located at a distance from the toe equal to 25% of the length of the bracket.
b = dimension of the loaded area perpendicular to the length, in m (ft)
Y = specified minimum yield point, in N/mm2 (kgf/mm2, psi)
Where the stiffened shell is curved, the girder scantlings are to be determined based on an established shell
analysis method. The scantlings of the curved girder are to be based on linear elastic behavior where the
maximum bending stress due to wave impact is limited to the yield stress.
For a vertical girder whose length is not completely in the wave impact zone, adjustment to the above
calculated section modulus and web area can be made using an appropriate method based on linear elastic
behavior.
The adequacy of the member’s local strength subjected to direct wave impact is to be demonstrated. A
brace segment composed of a stiffened plate is to satisfy the criteria given above in 5B-A1-1/7.3 and 5B-
A1-1/7.5, as applicable. Brace segments which are circular shell structures are to satisfy the applicable
criteria given in the Section 4 of ABS Guide for Buckling and Ultimate Strength Assessment for Offshore
Structures, where gross member properties may be used; alternatively API-RP2A, may be used. The local
impact pressure on the cylindrical shell can be considered as a uniform hoop stress; increased allowable
stresses are permitted.
● The web of a plate stiffener or girder is to be continuously welded to the shell plate and the flange.
● An attached flange should preferably be symmetric with respect to webs (e.g., T-section).
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Part 5B Other Installation Types
Appendix 1
Section 1 Wave Impact Criteria (1 July 2009) 5B-A1-1
● For an unsupported element (e.g., projection of flange from a web) the ratio of outstand (b) to
thickness (t) is not to exceed 0.4(E/Y)0.5, where E and Y are, respectively, the modulus of elasticity and
yield strength of the material in the same units of measure.
● For a supported element (e.g. web of a flanged stiffener) the ratio of web depth (d) to its thickness (t)
is not to exceed 1.5(E/Y)0.5.
● It is to be shown, using an appropriate method, that the unsupported length of the stiffener’s flange is
less than that for which the stiffener will be subject to torsional instability. For example refer to 3/5.3
of the ABS Guide for Buckling and Ultimate Strength Assessment for Offshore Structures, where gross
member properties can be used.
● Tripping brackets, arranged to support the flanges of the girders, are generally to be fitted at intervals
of about 3 m (10 ft), close to any changes of section, and in line with the flanges of struts.
● The web depth of a girder is to be at least 2.5 times the depth of the largest stiffener cut-out opening.
● The load paths between all elements, including welds, are to be reviewed to verifythat all supporting
members and their connections will have sufficient strength and buckling resistance so that element
support and boundary conditions will behave as intended.
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PART
6
Mooring Systems
CONTENTS
CHAPTER 1 Position Mooring Systems..............................................................564
Section 1 Mooring System ............................................................565
Section 2 Anchor Holding Power .................................................. 566
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PART
6
CHAPTER 1 Position Mooring Systems
CONTENTS
SECTION 1 Mooring System .............................................................................. 565
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PART
6
CHAPTER 1 Position Mooring Systems
The purpose of the position mooring system is to keep the Floating Installation on station at a specific site.
The design requirements for the position mooring systems are provided in the ABS Guide for Position
Mooring Systems. The requirements for installation, hook-up and commissioning of the mooring systems
are provided in Part 3, Chapter 4. Surveys during construction, installation and commissioning are in Part
7, Chapter 1 and surveys after construction in Part 7, Chapter 2.
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PART
6
CHAPTER 1 Position Mooring Systems
(2017) Different types of foundation systems used for floating installations are drag anchors, pile anchors,
plate anchors, suction piles, and dynamically installed piles. Gravity boxes, grouted piles, templates, etc.,
may also be used and are considered to be within the scope of classification.
Drag anchor holding power depends on the anchor type, as well as the condition of the anchor deployed in
regard to penetration of the flukes, opening of the flukes, depth of burial, stability of the anchor during
dragging, soil behavior of the flukes, etc. The designer should submit to ABS the performance data for the
specific anchor type and the site-specific soil conditions for the estimation of the ultimate holding capacity
(UHC) of an anchor design. Because of uncertainties and the wide variation of anchor characteristics, exact
holding power is to be determined after the anchor is deployed and test loaded.
Ffriction = fsℓLbedWsub
where
Pline = maximum mooring line tension
WD = water depth
fsℓ = frictional coefficient of mooring line on sea bed at sliding
Lbed = length of mooring line on seabed at the design storm condition, not to exceed 20 percent of the
total length of a mooring line
Wsub= submerged unit weight of mooring line
Note:
The above equation for Fancℎor is strictly correct only for a single line of constant, Wsub, without buoys or clump weights.
Appropriate adjustments will be required for other cases.
The value of Fancℎor may also be determined as the maximum load at anchor padeye/shackle due to the
normal and frictional resistance provided by the reversed catenary anchor line embedded in the soil. The
document to derive the tension force and load angle at anchor padeye/shackle is to be submitted to ABS
for review. This can be applied to other types of anchors (i.e., conventional pile, VLA, suction pile, DIA,
plate anchor) when it is applicable.
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Part 6 Mooring Systems
Chapter 1 Position Mooring Systems
Section 2 Anchor Holding Power 6-1-2
The coefficient of friction fsℓ depends on the soil condition and the type of mooring line. For soft mud,
sand and clay, the following values (from API RP 2SK) of fsℓ along with the coefficient of friction at start
fst for wire rope and chain may be considered representative:
Coefficient of Friction, f
Plate anchors can be drag embedded plate anchors or direct embedded plate anchors based on different
installation methods. Vertically Loaded Anchor (VLA) is one type of plate anchors. It is important that the
anchor’s penetration depth can be established during the installation process. After penetrating into the
designated depth, a plate anchor gets its high ultimate pull-out capacity by having its fluke oriented nearly
perpendicular to the applied load.
The structural and geotechnical holding capacity design of the plate anchors are to be submitted for review.
This is to include the ultimate holding capacity and the anchor’s burial depth beneath the seabed.
Additionally, the fatigue analysis of the anchor and the connectors joining the plate anchors to the mooring
line should be submitted for review.
The safety factors of plate anchors’ holding capacity are specified in 6-1-2/5 TABLE 1.
TABLE 1
Factor of Safety for Anchor Holding Capacities* (2017)
Factor of Safety
Drag Anchors
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Part 6 Mooring Systems
Chapter 1 Position Mooring Systems
Section 2 Anchor Holding Power 6-1-2
Factor of Safety
TLP Piles
7 Suction Piles
Suction pile anchors are caisson foundations that are penetrated to the target depth by pumping out the
water inside of the pile to create underpressure within the pile. They may typically consist of a stiffened
cylindrical shell with a cover plate at the top and an open bottom and generally have larger diameters and
are shorter in length than conventional piles. These piles can be designed to have a permanent top or a
retrievable top depending on the required vertical holding capacity. The padeye for the mooring line
connection can be at the top or at an intermediate level depending on the application of the suction pile.
Suction pile anchors are capable of withstanding uplift and lateral forces. Due to the geometry of the
suction piles, the failure modes of the soils may be different than what are applicable for long slender
conventional piles. The safety factors for the suction piles’ holding capacity are specified in 6-1-2/5
TABLE 1.
Geotechnical holding capacity and structural analyses for the suction piles are to be submitted to verify the
adequacy of the suction piles to withstand the in-service and installation loads. Additionally, fatigue
analysis of the suction piles are to be submitted to verify the adequacy of the fatigue life of the critical
locations.
Installation analyses are to be submitted to verify that the suction piles can be penetrated to the design
penetration and that the suction piles can be retrieved, if necessary. It is suggested that a ratio of at least 1.5
between the force that would cause uplift of the soil-plug inside of the pile and the effective pile
installation force be considered in the penetration analysis.
The installation procedures of dynamically installed piles are to be submitted for ABS review and should
include all the necessary data for the Surveyor to inspect onboard, such as coordinates of piles installation,
designed penetration depth, acceptable tolerances for pile position, actual penetration depth, inclination
angle and azimuth.
Geotechnical holding capacity and structural analysis for the piles are to be submitted to verify the
adequacy of the piles to withstand the in-service load. The geotechnical analysis and structural assessment
may be performed in accordance with ABS Guidance Notes on Design, Construction and Installation of
Dynamically Installed Piles. Fatigue assessment are to be submitted to demonstrate the adequacy of the
mooring line attachment components for the expected service life of the mooring system.
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Part 6 Mooring Systems
Chapter 1 Position Mooring Systems
Section 2 Anchor Holding Power 6-1-2
account for mooring line dynamics. Conventional pile anchors should meet the recommended factors of
safety as specified in the ABS Offshore Installations Rules, API RP2A, and API RP2T, as applicable.
where
σX normal stress in the X direction (local axis system of the element), in kN/m2
=
(kgf/m2, lbf/ft2)
σY = normal stress in the Y direction, in kN/m2 (kgf/m2, lbf/ft2)
σZ = normal stress in the Z direction, in kN/m2 (kgf/m2, lbf/ft2)
τXY, τXZ, τYZ = shear stress components, in kN/m2 (kgf/m2, lbf/ft2)
1/2
σHVM = σ12 + σ22 + σ32 − σ1σ2 − σ1σ3 − σ2σ3
The corresponding acting von Mises stresses from the finite element analysis following the ABS Guidance
Notes on Design and Installation of Dynamically Installed Piles is to be limited to the following stresses
for the line broken and intact conditions, respectively:
where
σyield = yield stress of the considered structural component, in kN/m2 (kgf/m2, lbf/ft2)
For those stresses of a highly localized nature, local yielding of the structure may be accepted provided it
can be demonstrated that such yielding does not lead to progressive collapse of the overall structure and
that the general structural stability is maintained.
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PART
7
Surveys
CONTENTS
CHAPTER 1 Surveys During Installation and Commissioning......................... 571
Section 1 General (2018)...............................................................573
Section 2 Surveys During Hook-up ...............................................575
Section 3 Surveys of the Mooring System.....................................576
Section 4 Surveys of the Import/Export System............................ 579
Section 5 Surveys of the Disconnectable System ........................ 581
Section 6 Surveys During Commissioning ....................................582
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7
CHAPTER 1 Surveys During Installation and Commissioning
CONTENTS
SECTION 1 General (2018).................................................................................. 573
1 General ...................................................................................... 573
3 Surveys During Construction or Modification..............................573
3.1 Ship-Type Installations...................................................573
3.3 Other Installation Types................................................. 573
5 Mooring System Construction.....................................................574
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 571
3 Disconnecting Time.................................................................... 581
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CHAPTER 1 Surveys During Installation and Commissioning
1 General (2018)
The requirements in this Chapter apply to the ABS approved procedures and the surveys to be performed
on any type of Floating Production Installation (FPI).
Prior to carrying out the on-site installation, the ABS approved installation procedures are to be made
available to the Surveyor. Details of the required procedures are given in Section 3-4-1 of these Rules.
For ship-type installations with FOI notation, topside modules are not within the scope of class. When
notation Topside Modules is requested or when topside production facilities are requested for class,
topside modules are to follow Offshore Installation Rules.
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Part 7 Surveys
Chapter 1 Surveys During Installation and Commissioning
Section 1 General (2018) 7-1-1
Components fabricated by welding are to meet the requirements of Chapter 4 of the ABS Rules for
Materials and Welding (Part 2) and are to be to the Surveyor’s satisfaction. Specifications to be used for
chain, wire rope and connecting hardware are to be submitted for review. Physical testing, including break,
pull, dimensional and nondestructive testing, is required to be performed in accordance with the submitted
specifications to the satisfaction of the attending Surveyor.
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CHAPTER 1 Surveys During Installation and Commissioning
1 General
Survey during the hook-up onboard FPIs, whether classed as an FOI or not, is mandatory. Survey during
hook-up is to be performed following reviewed procedures and is to include the following, where
applicable.
5 Electrical Systems
Electrical hook-up is to be verified for compliance with the approved drawings and procedures. Proper
support for cables and proper sealing of cable entries to equipment are to be verified. Upon completion of
the hook-up, the affected sections of the equipment and cabling are to be insulation tested and proven in
order. All grounding is also to be verified as being in order.
7 Instrumentation
Instrumentation hook-up is to be verified for compliance with the reviewed drawings and procedures.
Tubing supports are to be verified. Upon completion, all systems are to be functionally tested and proven
as being in order. The manufacturer’s limits on bend radii for any component of the instrumentation system
are to be observed.
9 Mechanical Equipment
Mechanical equipment hook-up is to be verified for compliance with the reviewed drawings and
procedures, including the grounding of the equipment. Upon completion, all equipment is to be
functionally tested and proven as being in order.
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CHAPTER 1 Surveys During Installation and Commissioning
1 General (2018)
Survey of the mooring system of all type of FPIs, whether classed as an FOI or not, is mandatory. During
installation of the FPI’s mooring system, the requirements as contained in this Section are to be verified or
witnessed, where applicable, by the attending Surveyor in accordance with procedures in Section 3-4-1 of
these Rules.
All mooring components are to be examined for transit damages prior to installation. Any damages found
are to be dealt with to the satisfaction of the attending Surveyor.
i) Proper locking of all connecting shackles from chains to piles or anchors and chains to chains.
ii) Sealing of all Kenter shackle locking pins.
iii) All complements of anchor chains for correct sizes and lengths.
iv) All anchor pile or anchors are installed in the designed positions and orientations and are within
the allowable design tolerance.
i) The paying out of the anchor chains after the installation of the piles is to be performed in
accordance with the approved procedures.
ii) Unless otherwise approved by the attending Surveyor, the first pair of anchor chains to be
cross-tensioned is the first pair to be installed.
iii) The cross-tensioning is to be verified to confirm all pretensioning loads are in accordance
with the design and there is no movement or pullout of the anchor piles.
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Section 3 Surveys of the Mooring System 7-1-3
iv) Upon successful completion of the pretensioning, the subsequent hooking up of all of the
chain legs to the chain stoppers in the turntable is to be verified.
v) During tensioning of the chains for the position mooring system, the relative position of
the mooring system’s center to the PLEM is to be verified for compliance with the design
specifications and tolerance.
vi) Upon completion, the chain tension is to be verified by measuring the catenary angles of
the chains for compliance with the design specifications and tolerance. Any excess length
of chain above the chain stoppers is to be removed, unless it is designed to be retained in
the chain well.
vii) (1 July 2015) If the Mooring System design incorporates equipment which is to be used
by the crew to periodically verify that the mooring lines have not failed/parted (See
Subsection 3/9 of the ABS Guide for Position Mooring Systems) then such equipment is
to be commissioned and demonstrated to the Attending Surveyor.
7.3.2 Fiber Rope Mooring Lines (2018)
In general, the ABS Guidance Notes on the Application of Fiber Rope for Offshore
Mooring should be followed to minimize damage during handling and installation. Other guidance
is included in the applicable sections of the MOU Rules.
The aramid rope should maintain a minimum tension of 2% Maximum Breaking Strength
(MBS) if it is suspended by a buoy after pre-installation.
ii) Preset Mooring
In general, contact of fiber rope with seabed should be minimized during deployment.
However, in some instances, it is necessary for the mooring line to be preset prior to
hook-up with the installation. Presetting of fiber rope on seabed is acceptable if the rope
passes the test for particle ingress resistance as outlined in 8/7 of the ABS Guidance
Notes on the Application of Fiber Rope for Offshore Mooring.
iii) Dropped Rope during Deployment
A rope accidentally dropped on the seafloor during deployment can be reused under the
following conditions:
a) The rope passes the test for particle ingress resistance as outlined in 8/7 of the
ABS Guidance Notes on the Application of Fiber Rope for Offshore Mooring,
and
b) The rope is retrieved quickly and inspected according to API RP 2I. There is no
damage exceeding the API RP 2I discard criteria.
iv) Preloading Operation
The pre-tension of fiber rope mooring lines are to be within the designer recommended
limits. It is noted that the measurement of catenary angles may not be sufficient for TLMs
(Taut Leg Moorings). Other means are to be used to determine the mooring line tensions
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Chapter 1 Surveys During Installation and Commissioning
Section 3 Surveys of the Mooring System 7-1-3
to the satisfaction of the attending Surveyor. Reference may be made to the ABS
Guidance Notes on the Application of Fiber Rope for Offshore Mooring for details of
fiber rope construction, installation, and testing.
ABS will determine the necessity of a maximum intact design tension pull test depending on the extent of
the geotechnical investigation, the magnitude of loading, analytical methods used for the geotechnical
design and the experience with the soils in the area of interest. For suction piles, ABS will also review the
pile installation records to verify the agreement between the calculated suction pressures and the suction
pressure used to install the suction piles. For conventional piles, ABS will review the pile installation
records to verify the agreement between the calculated pile driving blow counts and the actual blow counts
required to drive the piles to the design penetration. For plate anchors, ABS will check the keying loads so
that sufficient anchor fluke rotation takes place without further loss of anchor penetration. If the calculated
anchor rotation during keying differs from the anchor rotation in site, the anchor’s structure should be
checked for any resulting out-of-line loading so that its integrity is not compromised. For dynamically
installed anchors, ABS will review if the final penetration depth and pile inclination angle are within the
allowable ranges.
If the maximum intact design tension pull tests are waived, ABS will require preloading each anchor to a
load that is necessary to develop the ultimate holding capacity of the anchor, but not less than the mean
intact design tension, and to ensure the integrity and alignment of the mooring line.
For a disconnectable mooring system, the pull test load will be the greater of the following two values:
i) Maximum design load for “DISconnecting Environmental Condition (DISEC)” (i.e., the limiting
extreme environmental condition at which the installation is to be disconnected).
ii) Maximum design load of mooring line for the “Design Environmental Condition (DEC)” without
the installation (i.e., the disconnected mooring system alone).
The mooring line should be inspected for any external damage by Remotely Operated Vehicle (ROV) or
diver. Twist can be verified at installation by ROV/diver monitoring of the marking that runs externally on
the jacket. Particular attention should be made to the condition of fiber ropes terminations. Other design
aspects which should be verified immediately following hook-up are the fiber rope near surface
termination position and the preloading. Estimated elongation should be recorded for all lines during the
preloading operation. The purpose of the survey is to establish the initial condition, which will be
compared with future inspection results. The Owner is to advise ABS of any anomalies found, but
Surveyor attendance is not required.
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1 General
Survey of the import/export system is required only if the system is to be classed with ABS and to be
recommended with the optional classification notations explained in Section 1-1-2 of these Rules, Where
the import/export system is to be classed, during installation of the system, the following items are to be
witnessed by the Surveyor, as applicable.
The riser is to be examined for damage as it is being paid out, and sufficient tension is to be maintained to
keep the riser free of deformations or buckles.
The installation of the end flanges of the riser is to be monitored for compliance with the approved
procedures.
9 Underwater Examination
Upon completion of installation, the entire underwater complement of components is to be generally
examined and verified by divers or ROVs for compliance with the reviewed design specifications and
configurations. At a site with limited visibility, alternative means of verifying the installation are to be
submitted for review and are to be performed to the satisfaction of the attending Surveyor.
11 Hydrostatic Testing
Hydro testing of the import/export system is to be performed in accordance with the approved procedure.
The test pressure and duration of the hydro test are to follow the appropriate codes, such as ANSI/ ASME
B31.8, API RP 2RD and RP 17B.
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Section 4 Surveys of the Import/Export System 7-1-4
During the paying out of the hose string, verification is to be made that the hose string bend radii are not
smaller than the manufacturer’s recommended limits.
Upon completion of installation, the entire export hose string is to be hydrostatically tested in accordance
with the approved procedure and codes, such as the OCIMF Guidelines for the Handling, Storage,
Inspection, and Testing of Hoses in the Field.
17 Navigational Aids
All navigational aids are to be functionally tested and proven in working order.
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CHAPTER 1 Surveys During Installation and Commissioning
1 General
Survey of the disconnectable mooring system is required only if the system is to be classed with ABS and
to be recommended with the optional classification notations explained in Section 1-1-2 of these Rules,
Where the disconnectable system is to be classed, the system together with system’s capability to
disconnect free from its mooring system is to be demonstrated to the satisfaction of the attending Surveyor,
in accordance with approved test procedures.
3 Disconnecting Time
During the disconnect operation, the time taken to effectively free the Floating Installation from the
mooring system is to be recorded in the operation manual.
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CHAPTER 1 Surveys During Installation and Commissioning
1 General
Survey of the start up and commissioning of the production facilities is required only if the FPI’s
production facilities are to be classed with ABS and to be recommended with the optional classification
notations explained in Section 1-1-2 of these Rules.
The start-up and commissioning of hydrocarbon production systems are to be verified by the attending
Surveyor in accordance with the procedures reviewed and agreed by the attending Surveyor. The scope of
the start-up and commissioning to be verified by the Surveyor is to include the following items:
5 Communication Procedures
Verify establishment of communication procedures prior to the start of commissioning operations.
7 Emergency Procedures
Verify that emergency procedures are provided to deal with contingencies, such as spillage, fire and other
hazards. Drills may have to be performed to demonstrate readiness to these procedures.
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Section 6 Surveys During Commissioning 7-1-6
Equipment required verification but not used during initial start-up and commissioning is to be identified
for verification at the next Annual Survey.
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PART
7
CHAPTER 2 Surveys After Construction
CONTENTS
SECTION 1 Conditions for Surveys After Construction ..................................589
1 Application.................................................................................. 589
3 Definitions................................................................................... 589
3.1 Ballast Tank................................................................... 589
3.3 Corrosion....................................................................... 589
3.5 Corrosion Control System..............................................590
3.7 Critical Structural Areas................................................. 590
3.9 Girth Belt/Belt (Transverse Section).............................. 590
3.11 In-Service Inspection Program (ISIP)............................ 590
3.13 Lightering Service.......................................................... 590
3.15 Panel..............................................................................590
3.16 Produced Water Management and Storage Plan.......... 590
3.17 Survey............................................................................591
3.19 Representative Spaces/Tanks....................................... 591
3.21 Spaces...........................................................................591
3.23 Spar............................................................................... 591
3.25 Splash Zone...................................................................592
3.27 Structural Critical Inspection Point (SCIP)..................... 592
3.29 Suspect Areas............................................................... 593
3.31 Tension Leg Platform (TLP)........................................... 593
3.33 Wind and Water Strakes................................................ 593
5 Notification and Availability for Survey........................................594
7 Damage, Failure, and Repair......................................................594
7.1 Examination and Repair................................................ 594
7.3 Repairs.......................................................................... 594
7.5 Representation.............................................................. 594
7.7 Application of Rules....................................................... 594
7.9 Prompt and Thorough Repairs...................................... 595
9 Alterations/Modifications.............................................................596
9.1 Application of Rules....................................................... 596
11 Welding and Replacement of Materials...................................... 596
11.1 Ordinary and Higher Strength Structural Steels............ 596
11.3 Special Materials........................................................... 596
11.5 Substitutions and Alterations......................................... 597
13 Corrosion Prevention System – Ballast Tanks............................597
13.1 Corrosion Prevention System........................................ 597
13.3 Coating Conditions........................................................ 597
13.5 Salt Water Ballast Spaces............................................. 597
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15 Requirements for Internal Examinations.....................................597
15.1 Safety.............................................................................597
15.3 Preparation for Survey...................................................597
15.5 Safe Access into Spaces with Soft Coatings................. 597
15.7 Extent of Overall Survey (2017).....................................598
15.9 Examination of Plating and Framing..............................598
15.11 Compositions on Plating................................................ 598
17 Surveys Using Risk-Based Inspection (RBI) Techniques........... 598
19 Incomplete Surveys.................................................................... 598
21 Lay-up and Reactivation............................................................. 598
23 Onboard Documents and Records............................................. 599
23.1 ABS Reviewed and Stamped Documents..................... 599
23.3 ABS Surveyor Reviewed and Endorsed Documents.....599
23.5 Records......................................................................... 600
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 585
3 In-Service Inspection Program (ISIP)......................................... 606
3.1 Coastal State Regulations............................................. 606
3.3 Contents of an ISIP Plan............................................... 606
3.5 Structural Critical Inspection Point (SCIP)..................... 608
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13.3 All Annual Surveys.........................................................620
15 Dynamic Positioning Systems (if classed).................................. 622
17 Automatic and Remote-Control Systems (if classed)................. 622
19 Production Facilities (if classed)................................................. 622
21 Import and Export Systems (if classed)...................................... 622
ABS RULES FOR BUILDING AND CLASSING FLOATING PRODUCTION INSTALLATIONS • 2020 587
13 Liquefied Gas Installations (where installed).............................. 639
13.1 SPS No. 1 and No. 2..................................................... 639
13.3 SPS No. 3 and Subsequent Special Periodical
Surveys..........................................................................641
15 Dynamic Positioning Systems (if classed).................................. 641
17 Automatic and Remote-Control Systems (if classed)................. 641
19 Production Facilities (if classed)................................................. 642
21 Import and Export Systems (if classed)...................................... 642
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CHAPTER 2 Surveys After Construction
1 Application (2018)
General requirements regarding conditions for surveys after construction are contained in the ABS Rules
for Survey After Construction (Part 7) and Part 7 of the Rules for Building and Classing Mobile Offshore
Units (MOU Rules), as applicable. Additional requirements specific to floating production installations are
contained in Part 7, Chapter 2, of these Rules.
The ABS Rules for Surveys After Construction (Part 7) are applied to all existing vessels on the effective
date of the Rule Change Notice.
3 Definitions
3.3 Corrosion
Active Corrosion means gradual chemical or electrochemical attack on a metal resulting from a reaction
with its environment and producing loose scale.
Allowable Corrosion or Wastage Limit is the acceptable corrosion limit for the installation’s structure in a
given area. Also known as the Allowable Limit.
Extensive Area of Corrosion is corrosion of hard and/or loose scale, including pitting, over 70% or more of
the plating surface in question, accompanied by evidence of thinning.
Grooving Corrosion is a localized, linear corrosion which occurs at structural intersections where water
collects or flows. This corrosion is sometimes referred to as “in line pitting attack” and can also occur on
vertical members and flush sides of bulkheads in way of flexing.
Localized Corrosion is by name local in nature and may be caused by a local breakdown in coating from
contact damage, insufficient preparation or at areas of stress concentration.
Overall Corrosion appears as an non-protective rust which can uniformly occur on tank internal surfaces
that are uncoated, or where coating has totally deteriorated. The rust scale continues to break off, exposing
fresh metal to corrosive attack. Thickness cannot be judged visually until excessive loss has occurred.
Pitting Corrosion is a localized corrosion of a metal surface that is confined to a small area and takes the
form of cavities called pits.
Substantial Corrosion is an extent of corrosion such that assessment of corrosion pattern indicates wastage
in excess of 75% of the allowable corrosion, but within the acceptable limits.
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Section 1 Conditions for Surveys After Construction 7-2-1
Weld Metal Corrosion is defined as preferential corrosion of weld deposit. The most likely reason for this
attack is galvanic action with the base metal which may start as pitting and often occurs on hand welds as
opposed to machine welds.
Corrosion control system for salt water ballast tanks is to be a corrosion resistant hard coating such as
epoxy or zinc on all structural surfaces that may or may not be supplemented by anodes. Where a long
retention of salt water ballast is expected, special consideration may be given to the use of inhibitors or
sacrificial anodes.
Surface-Type Units: Deck, bottom, side shell and longitudinal bulkhead plating and internal framing.
Column-Stabilized Units: Column and bracing plating and internals as deemed necessary. Deck sides and
bottom of lower hulls between columns, including internal stiffeners as deemed necessary.
3.15 Panel
Panel is the area between adjacent main frames or girders from stiffener to stiffener.
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Section 1 Conditions for Surveys After Construction 7-2-1
The plan is to consider the corrosive effects of produced water, and to have a mitigation strategy in place.
The mitigation strategy may include one or more of the following items, and is to provide details as
necessary:
The plan is to be developed and implemented by the Owner. The ABS Surveyor will verify the
effectiveness of the plan at each survey.
3.17 Survey
Close-up Survey is a survey where the details of structural components are within close visual inspection
range of the Surveyor (i.e., normally within hand reach). In the offshore industry, this may be referred as
the Close Visual Inspection (CVI).
Overall Survey is a survey intended to report on the overall condition of the structure and to determine the
extent of additional close-up surveys. In the offshore industry, this may be referred as the General Visual
Inspection (GVI)
3.21 Spaces
Spaces are separate compartments including tanks, cofferdams, machinery spaces, voids and other internal
spaces.
3.23 Spar
Spar is a single column-stabilized production installation that is moored to the seabed with conventional
catenary mooring system.
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Section 1 Conditions for Surveys After Construction 7-2-1
FIGURE 1
Spar Configurations (1 July 2012)
“Splash Zone” means the external surfaces of the unit that are periodically in and out of the water when
the unit is at its operating depth. In general, this zone is between 5m above and 4m below the waterline.
Splash zone of a floating offshore installation is to be defined and recorded for use during visual
examinations and hull gauging required during periodical surveys carried out in accordance with these
Rules.
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Section 1 Conditions for Surveys After Construction 7-2-1
In general, SCIPs are locations with higher stresses and estimated lower fatigue life. These locations are
locations which have been identified from calculation to require monitoring or from the service history of
the subject unit or from similar sister units to be sensitive to cracking, buckling or corrosion which would
impair the structural integrity of the unit.
● “Conventional” TLP which has four corner columns with a ring pontoon, and has three tendons per
corner.
● “Sea-Star” TLP which has one central column with three tendon support structures, and two tendons
per support structure. Its mooring system consists of six tendons, top connectors, bottom connectors,
top transition joints, bottom transition joints and foundation piles.
● “Moses” TLP which has four inner columns with four tendon support structures, and two tendons per
support structure.
FIGURE 2
TLP Configurations (1 July 2012)
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Section 1 Conditions for Surveys After Construction 7-2-1
The Surveyors are to undertake all surveys on classed installations upon request, with adequate
notification, of the Owners or their representatives and are to report thereon to ABS. Where the Surveyors
find occasion during any survey to recommend repairs or further examination, notification is to be given
immediately to the Owners or their representatives in order that appropriate action may be taken. The
Surveyors are to avail themselves of every convenient opportunity for performing periodical surveys in
conjunction with surveys of damages and repairs in order to avoid duplication of work. See 1-1-8/3 of the
ABS Rules for Conditions of Classification – Offshore Units and Structures (Part 1).
7.3 Repairs
Where repairs to the floating production installation or its elements that may affect classification are
planned in advance, a complete repair procedure, including the extent of the proposed repair and the need
for the Surveyor’s attendance, is to be submitted to and agreed upon by the Surveyor reasonably in
advance. Failure to notify ABS in advance of the repairs may result in suspension of the installation’s
classification until such time as the repair is redone or evidence is submitted to satisfy the Surveyor that
the repair was properly completed.
Note:
The above is not intended to include maintenance and overhaul to hull, machinery and equipment in
accordance with recommended manufacturer’s procedures and established marine practice and that does
not require ABS approval. Any repair as a result of such maintenance and overhauls that affects or may
affect classification is to be noted in the ship’s log and submitted to the Surveyors.
7.5 Representation
Nothing contained in this Section or in a rule or regulation of any government or other administration or
the issuance of any report or certificate pursuant to this section or such a rule or regulation is to be deemed
to enlarge upon the representations expressed in Section 1-1-1 of the ABS Rules for Conditions of
Classification – Offshore Units and Structures (Part 1). The issuance and use of any such reports or
certificates are to be governed in all respects by Section 1-1-1 of the ABS Rules for Conditions of
Classification – Offshore Units and Structures (Part 1).
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For instances where the unit is currently on location and producing, consideration may be given to allow
the unit to carry out repairs on site. When this is allowed the Owner is to submit a repair plan that includes
a time line for completion of the repairs and where necessary an Engineering Analysis and/or changes to
the approved operating mode to justify continued operation.
Additionally, when a survey results in the identification of structural defects or corrosion, either of which,
in the opinion of the Surveyor, will impair the unit’s fitness for continued service, remedial measures are to
be implemented before the unit continues in service.
Where damage found on structure is isolated and of a localized nature which does not affect the unit’s
structural integrity, consideration may be given by the Surveyor to allow an appropriate temporary repair to
restore watertight or weather tight integrity and impose a Recommendation with a specific time limit.
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9 Alterations/Modifications
No alteration or modification which affect or may affect classification or the assignment of load lines are to
be made to the hull or systems of a classed floating production installation unless plans of the proposed
alteration or modification are submitted and approved by an ABS Technical Office before the work is
commenced, and such work, when approved, is to be performed to the satisfaction of the Surveyor.
Nothing contained in this Section or in a rule or regulation of any government or other administration or
the issuance of any report or certificate pursuant to this Section or such a rule or regulation is to be deemed
to enlarge upon the representations expressed in Section 1-1-1 of the ABS Rules for Conditions of
Classification – Offshore Units and Structures (Part 1) and the issuance and use of any such reports or
certificates are to be governed in all respects by Section 1-1-1 of the ABS Rules for Conditions of
Classification – Offshore Units and Structures (Part 1).
The following cases may be considered as a major alteration or modification, and therefore require
compliance with up-to-date Rules for the section being altered or modified:
Note:
Adding another deck on top of an existing accommodation deckhouse is not considered to be a major modification of
the entire deckhouse.
● Changing an active fire protection system (such as the fixed-fire fighting system, fire and gas detection
system, etc.) with all of its components (piping, pumps, hoses, panels, alarms, detectors, etc.).
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Double bottom tanks for the purpose of this requirement are those double bottom tanks separate from
topside tanks, side tanks or deep tanks.
15.1 Safety
Precautions are to be taken for safety during inspection. Tanks are to be made safe for entry and work.
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The application of these Guides does not cover any statutory survey requirements that may apply to the
installation being considered. Although ABS is authorized to perform statutory surveys on behalf of some
authorities, ABS is not in a position to alter or waive them. The cognizant administration or regulatory
body is the final determining body for statutory or regulatory requirements under their jurisdiction. The
Owner is responsible in developing the inspection plan, to give due consideration to applicable
requirements external to ABS.
19 Incomplete Surveys
When a survey is not completed, the Surveyor is to report immediately upon the work done in order that
Owners and ABS may be advised of the parts still to be surveyed.
In the case of installations that have been laid up for an extended period (i.e., six months or more), the
requirements for surveys on reactivation are to be specially considered in each case, with due regard being
given to the status of surveys at the time of the commencement of the lay-up period, the length of the
period and the conditions under which the installation has been maintained during that period.
Where the lay-up preparations and procedures have been submitted to ABS for review and confirmed by
Annual Lay-up Surveys, consideration may be given to deducting part or all of the time in lay-up from the
progression of survey intervals.
For installations returning to active service, regardless of whether ABS has been informed previously that
the installation has been in lay-up, a Reactivation Survey is required.
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Note:
This is applicable to all floating production installations built under a contract, signed between the Builder and the Owner, on
or after 1 January 2012.
i) Operating Manual
ii) In Service Inspection Program (ISIP) Plan
iii) Drawings indicating locations of all “Special”, “Primary” and “Secondary” application structures
as defined in these Rules
iv) Drawings showing all watertight boundaries and access/closing devices for such boundaries
v) Drawings showing the Fire Protection Systems, clearly indicating all fire rated boundaries and
access/closing arrangements for such boundaries, including location of fire dampers for ‘A’ class
divisions
vi) Drawings showing the Fire Extinguishing Systems, clearly indicating layout of all fixed and
portable fire extinguishing systems. Minor changes to these drawings may be accepted and
endorsed by the attending Surveyor, however the endorsed copy of the drawings are to be
submitted to ABS engineering at earliest opportunity for record purposes.
vii) Drawings showing layout of all Hazardous Areas, clearly indicating layout of different class
hazardous divisions together with access/closing/ventilation arrangements for such division
boundaries, the arrangement of ventilation shutdown and alarms, and a listing of Electrical
Equipment in Hazardous Areas.
viii) Drawings showing layout of the Emergency Shutdown Systems
ix) Where the floating production installation is classed with a notation affecting its Automation
System (such as ACC, ACCU, AMCC, or AMCCU), Automation System Operating Manual
x) Where the floating production installation is classed with a DPS notation, the Dynamic
Positioning System (DPS) Manual and the Failure Modes and Effects Analysis (FMEA)
xi) Where the topside facilities of the floating production installation is also classed, drawings
showing layout of the topside Production Facilities and associated Equipment, and a listing of all
equipment and components of the Production, Process, and Support Systems
xii) Where the floating production installation is classed with optional HIMP Notation, the Owner’s
Hull Inspection and Maintenance Program (HIMP) used for hull inspection and maintenance
purposes is to be available onboard the installation
Minor changes to the drawings regarding fire protection systems, fire extinguishing systems, and listing of
electrical equipment in hazardous areas, may be accepted by the attending Surveyor and revised documents
endorsed to show Surveyor’s verification, however the endorsed copy of the drawings are to be submitted
to ABS engineering at earliest opportunity for record purposes.
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i) Construction Booklet.
ii) ABS Certificates for temporary anchoring gear such as the anchors, chains and/or wires, and
associated accessories (such as shackles, links, sockets, etc.) used for self-propelled installations
units or installed on installations with the Ⓔ notation.
iii) ABS Certificates for all mooring gear components such as the anchors, piles, chains and/or wires,
and associated accessories (such as shackles, links, sockets, etc.), tendons, etc., used for station
keeping of the installation at its operational site.
iv) Record of all Nondestructive Testing (NDT) of critical structural areas carried out during each
Drydocking Survey (or UWILD) or Special Periodical Survey – Hull.
23.5 Records
As a minimum, the following records are to be available onboard the floating production installation for
Surveyor’s verification and reference during any survey after construction:
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All installations surveyed in accordance with an ABS approved ISIP, and are to be surveyed under
Continuous Survey of the Hull and Mooring System. The due dates shown in ABS Survey Status are to be
per the “Master Inspection Plan” mentioned in 7-2-3/3.3.2.ii.
The Attending Surveyor is to review the ISIP for progression of the special survey as part of the Annual
Survey - Hull. This review is to verify that the ISIP is being maintained per the approved ISIP schedule
and any adjustments thereto are to take into consideration completion of identified repairs (to the structure)
before the due date of the Special Survey.
Special consideration may be given to Special Periodical Survey requirements in the case of floating
production installations of unusual design, in lay-up or in unusual circumstances. ABS reserves the right to
authorize extensions of Rule-required Special Periodical Surveys under extreme circumstances.
A Special Periodical Survey may be commenced at the fourth Annual Survey and be continued with a view
to completion by the due date. In connection with the preparation for the Special Periodical Survey,
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thickness gauging, as required for the forthcoming Special Periodical Survey, are to be taken to the extent
accessible and practical in connection with the fourth Annual Survey.
Where the Special Periodical Survey is commenced prior to the fourth Annual Survey, the entire survey is
normally to be completed within 12 months if such work is to be credited to the Special Periodical Survey.
ABS reserves the right to authorize extensions of Rule-required Special Continuous Surveys under extreme
circumstances.
Each part (item) surveyed becomes due again for survey approximately five years from the date of the
survey. For Continuous Surveys, a suitable notation will be entered in the Record and the date of
completion of the cycle published. If any defects are found during the survey, they are to be dealt with to
the satisfaction of the Surveyor.
For units operating in fresh water the interval between Drydocking Surveys is not to exceed five years.
Consideration may be given to special circumstances which may justify an extension of the interval. An
underwater inspection by a diver may be required for such extensions.
For each Drydocking after Special Periodical Survey No. 4, requests to carry out an Underwater Inspection
in Lieu of Drydocking in accordance with previously approved plans are to be submitted for consideration
well in advance of the proposed survey. Approvals to carry out the Underwater Inspection in Lieu of
Drydocking after Special Periodical Survey No. 4 are to be made available onboard for the Surveyor’s
reference.
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An extension of the survey up to three (3) months may be granted by the Surveyor in exceptional
circumstances*, provided a survey is carried out in accordance with 7-7-1/11 of the ABS Rules for Survey
After Construction (Part 7).
In addition, annual examinations are to be carried out in accordance with 7-7-1/13 of the ABS Rules for
Survey After Construction (Part 7).
For units on Continuous Survey of Hull, the two surveys are to be carried out during each 5 year cycle and
may be aligned with the Drydocking Survey dates as long as the interval between surveys does not exceed
36 months.
Note:
“Exceptional circumstances” means, e.g., unavailability of repair facilities, unavailability of essential materials, equipment
or spare parts, or delays incurred by action taken to avoid severe weather conditions.
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1 Survey Pre-Planning
Plans and procedures for a Special Periodical Survey, Drydocking Survey, and Underwater Inspection in
Lieu of Drydocking (UWILD) are to be made available onboard for the purpose of carrying out an on-
board survey pre-planning meeting with the attending Surveyor.
The planning document is intended to identify critical structural areas and to stipulate the minimum extent,
location and means of close up inspection, extent and type of NDT, and thickness measurements with
respect to the major structural components as well as to nominated areas.
The document is to be worked out by the Owner in co-operation with ABS and submitted for review well
in advance of the survey.
The basis for nomination of the critical structural areas is an assessment in consideration of possible
deterioration and designated fatigue prone areas where the following elements on a particular unit are
taken into account:
i) Main particulars
ii) Plans to include details of major brace and column connections on column-stabilized units
iii) Detailed information on NDT methods and locations
iv) List of tanks with information on use, protection and condition of coating
v) Corrosion risk of tank and other major structural members
vi) Design risk nomination of major structure
vii) Nomination of areas for close up surveys and NDT
viii) Nomination of areas of structure for thickness measurement
ix) List of acceptable corrosion allowance of different structures
x) Method and extent of cleaning inspection points
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All installations are to be surveyed in accordance with an ABS approved In-Service Inspection Program.
Applicable class surveys of the floating installation’s hull structure and mooring system are to be carried
out in accordance with the ABS approved ISIP.
All installations classed by ABS are to be surveyed in accordance with an ABS-approved ISIP. A Risk
Based Inspection (RBI) plan approved in accordance with the ABS Guide for Risk-Based Inspection for
Floating Offshore Installations may be considered the ISIP so long as it includes all components of the
ISIP.
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ix) Supplementary drawings or sketches associated with above listed items (to be included in
the ISIP plan as an Appendix).
3.3.2 Operational Procedures and Requirements
i) Following inspection procedures are to be included in the ISIP plan:
Special inspection techniques, interval and procedures for the SCIPs are to be
included.
ii) An outline of the installation inspection schedule and frequency of all its hull structure
and mooring system components are to be included in the ISIP plan. In general, this
outline may be called the “Master Inspection Plan” and cover the entire life-cycle of the
installation.
iii) Facility component identification
iv) Reporting and documentation, such as;
a) General record keeping procedures for reports and surveys (company policy).
b) Notification and report delivery procedures involving ABS.
c) Specific record-keeping procedures and report contents for each component
category identified under 7-2-3/3.3.2.iii above.
d) Record-keeping for dive conducted during inspections of the underwater hull.
e) (July 2017) A repair booklet is to be available for the surveyor to verify. The
booklet is to indicate all the repairs carried out including but not limited to, the
material replacement due to wastage, steel replacements, repaired fractures,
additional reinforcements, substantial corrosion, etc. in the unit structural
drawings. Also, the booklet is to indicate any scantling reassessments performed
during the repair stage.
v) Damage assessment and repair procedures, such as:
a) Discussion of categories of damage and company procedures to mitigate.
b) Casualty notification procedures following to facility relating to underwater body
and hull structure.
c) Specific procedures and methods to investigate damage or potential damage to
the hull or internal structures.
d) Procedures to submit proposed methods, for repair of both underwater defects
and damage, to ABS.
3.3.3 Structural Critical Inspection Points (SCIPs)
i) Details of structurally critical locations on the hull of the facility. This section is to at least
include a listing, details, inspections cycles, and general inspection procedures of SCIPs.
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ii) Drawing detailing the crucial or high stress inspection points as determined by ABS.
3.3.4 Post-Hurricane Structural Inspection
Timely and cost effective inspection of an offshore structure following a hurricane (or similar
weather conditions such as a cyclone, typhoon, etc.) is critical before the operator safely re-man
the unit/facility and brings production back on-line. In areas of the world where hurricane or
equivalent weather events are common, an ISIP plan is required to contain owner’s above-water
and underwater inspection procedures before re-manning the unit/facility.
The API Bulletin “API BULL 2HINS: Guidance for Post-Hurricane Structural Inspection of
Offshore Structures” published on 01-May-2009 is applicable to permanent fixed and floating
structures in the Gulf of Mexico. In this bulletin, inspection refers to structural inspections only
and does not include inspections of production equipment, process piping, electrical and
instrumentation or other systems and components of the platform, unless noted otherwise. It
provides necessary guidance regarding how a post-hurricane structural inspection needs to be
carried out.
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TABLE 1
Critical Structures of a CSU (1 July 2012)
● Riser porches
● Braces
● Deck box bulkheads which form “box” or “I” beam type structures
that contribute to global strength
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TABLE 2
Critical Structures of a Spar (1 July 2012)
● Riser porches
● All struts
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TABLE 3
Critical Structures of a TLP (1 July 2012)
● Tendon porches
● Riser porches
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1 General
The documents and records referenced in 7-2-1/23 of these Rules, as applicable, are to be sighted onboard
during Annual Surveys, and the survey is to include the following items of this Section, as applicable.
3 Hull
3.1.1 Structure
3.1.1(a) Main structure above waterline.
3.1.1(b) Interface structure between main hull and topside structures, including associated stools
and elastomeric bearings, as fitted.
3.1.2(b) Machinery casings, fiddley covers, funnel annular spaces, skylights, companionways and
deckhouses protecting openings in freeboard or enclosed superstructure decks.
3.1.2(c) Portlights together with deadcovers, cargo ports, bow or stern access, chutes and similar
openings in installation’s sides or ends below the freeboard deck or in way of enclosed
superstructures.
3.1.2(d) Ventilators including closing devices where fitted, air pipes together with flame screens
and weld connections to deck plating. All air pipe “closure devices” installed on the exposed
decks are to be externally examined, randomly opened out and their condition verified. Scuppers,
inlets and overboard discharges are to be externally examined as accessible including their
attachment to shell and valves.
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3.1.2(f) Weathertight doors and closing appliances for all of the above including stiffening, dogs,
hinges and gaskets. Proper operation of weathertight doors and closing appliances to be
confirmed.
3.3.1 Structure
3.3.1(a) Main structure above waterline.
3.3.1(b) Structures attached to the deck, derrick substructure, including supporting structure,
3.3.1(c) Topside main module structures supporting production facilities and supporting systems.
3.3.2(b) Machinery casings, fiddley covers, funnel annular spaces, skylights, companionways and
deckhouses protecting openings in freeboard or enclosed superstructure decks.
3.3.2(c) Portlights together with deadcovers, cargo ports, bow or stern access, chutes and similar
openings in installation’s sides or ends below the freeboard deck or in way of enclosed
superstructures.
3.3.2(d) Ventilators including closing devices where fitted, air pipes together with flame screens
and weld connections to deck plating. All air pipe “closure devices” installed on the exposed
decks are to be externally examined, randomly opened out and their condition verified. Scuppers,
inlets and overboard discharges are to be externally examined as accessible including their
attachment to shell and valves.
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3.3.2(f) Weathertight doors and closing appliances for all of the above including stiffening, dogs,
hinges and gaskets. Proper operation of weathertight doors and closing appliances to be
confirmed.
Areas of substantial corrosion identified at previous surveys are to have thickness measurements taken.
Where extensive areas of corrosion are found or when considered necessary by the Surveyor, thickness
measurements are to be carried out and renewals and/or repairs made when wastage exceeds allowable
margins.
Where substantial corrosion is found, additional thickness measurements in accordance with 7-3-2/7 of the
ABS Rules for Survey After Construction (Part 7), are to be taken to confirm the extent of substantial
corrosion. These extended thickness measurements are to be carried out before the survey is credited as
completed.
Where reduced scantlings on the basis of effective corrosion control have been adopted, the results of any
measurements are to be evaluated based on the scantlings before reduction.
3.7 Cargo Tanks, Void Tanks, Ballast Tanks and Combined Cargo/Ballast Tanks (2020)
3.7.1 Installations Over 5 Years of Age
Examination of the following tanks is to be carried out.
i) Ballast tanks and combined cargo/ballast tanks other than double bottom tanks, where the
following conditions have been identified at previous surveys.
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● A hard protective coating has not been applied from the time of construction.
ii) Double bottom ballast tanks, where substantial corrosion was found within the tank, and
the following conditions have been identified at previous surveys.
i) Ballast tanks and combined cargo/ballast tanks other than double bottom tanks in way of
spaces designated for the carriage of cargo, where FAIR coating conditions were
identified at previous surveys, a minimum of three (3) so identified tanks (i.e., one (1)
forward, one (1) midship and one (1) aft).
ii) Peak tanks, where FAIR coating conditions were identified at previous surveys.
iii) Void tanks that have been used for seawater ballast or produced water storage, where
FAIR or POOR coating conditions were identified at previous surveys.
iv) Cargo tanks, where substantial corrosion has been identified previously and no hard
coating has been applied.
Note: The internal examination by 7-2-4/3.7.2.iv. is not necessary if the calculated corrosion rate will
not require renewal prior to the next Special Survey. The corrosion rate to be applied is the
actual corrosion rate while in operation or the nominal designed corrosion rate values
(NDVC), as defined in Section 5A-3-1, whichever is greater.
Where extensive areas of corrosion are found or when considered necessary by the Surveyor,
thickness measurements are to be carried out and renewals and/or repairs made when wastage
exceeds allowable margins.
Where reduced scantlings on the basis of effective corrosion control have been adopted, the results
of any measurements are to be evaluated based on the scantlings before reduction.
Note: Examples of evidence of an ineffective mitigation strategy would include holes in tank boundaries from
pitting or large areas of wastage that were not noted during previous thickness measurements or visual
examinations.
3.7.4 Cargo Tanks Used for Produced Water Storage (1 July 2020)
Tanks that have had produced water stored with no mitigation strategy are to be opened for
examination. Refer to 7-2-1/3.17 for a list of mitigation strategies.
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Pressure/vacuum relief valves, flame arrestors and flame screens. Tank vent protective devices are to be
examined externally for proper assembly and installation, damage, deterioration or traces of carryover at
the outlet. Where deemed suspect, the tank protective device is to be opened for examination.
Confirmation that there are no potential sources of ignition in or near the cargo pump room and cargo area
and that pump room access ladders are in good condition.
5 Mooring System
Annual Surveys of the mooring system is mandatory for all types of floating production installations, and
are to comply with following requirements of 7-2-4/5.1 or 7-2-4/5.3, as applicable.
i) The anchor chain stopper structural arrangements are to be visually examined, including the
structural foundations of all of the stoppers or holders. Tensioning equipment is to be generally
examined.
ii) The anchor chain catenary angles are to be measured to verify that the anchor chain tensions are
within the design allowable tolerances. Where anchor cables are used, their tensions are to be
verified to be within the allowable tensions.
iii) The anchor chains or anchor cables above the water are to be visually examined for wear and tear.
iv) (2016) Review onboard records and verify that the Crew are periodically checking the Mooring
Lines for failure (See 1-1-4/11.3). If the method for checking mooring failure includes equipment
then (See 6-1-1/15) then such equipment is to be demonstrated to the Attending Surveyor.
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i) The anchor chain stopper structural arrangements are to be visually examined, including the
structural foundations of all of the stoppers.
ii) The anchor chain’s catenary angles are to be measured to verify that the anchor chain tensions are
within the design allowable tolerances. Where anchor cables are used, their tensions are to be
verified to be within the allowable tensions.
iii) The anchor chains or anchor cables above the water are to be visually examined for wear and tear.
iv) The condition of the bearings is to be verified for continued effectiveness of the lubrication
system.
v) The entire assembly of the single point mooring structure above water is to be generally examined
for damage, coating breaks and excessive signs of corrosion. This survey is to include all turret
wall structures, accessible turret well structures, mooring arms, all structures supporting the
disconnectable operations of the mooring system, etc., whichever are applicable.
i) The Surveyor is to review the records of anchor leg re-tensioning caused by creep, and confirm
with designer that adequate chain/wire segments are available for further re-tensioning due to
creep such that the fiber rope does not come into contact with the chain stoppers, fairleads, etc.,
and stays below the water surface. Refer to the vessel’s drawings for determination of lengths of
chain/wire segments.
ii) The Surveyor is to verify that recorded values of creep are in accordance with the anticipated
design values. Any deviance from design values are to be justified by the designer, and
appropriate remedial action should be taken accordingly.
iii) The pre-tension of mooring lines are to be within the designer recommended limits. It is noted that
the measurement of catenary angles may not be sufficient for TLMs (Taut Leg Moorings). Other
means are to be used to determine the mooring line tensions to the satisfaction of the attending
Surveyor.
Reference may be made to the ABS Guidance Notes on the Application of Fiber Rope for Offshore
Mooring for details of fiber rope construction, installation, and testing.
Following systems are to be verified to confirm no significant changes have been made to any of the
systems and that they remain in satisfactory condition.
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i) Examination of all items shown on the fire control plan, and confirmation that no alteration has
been made to the ABS endorsed plan
ii) Examination and testing of all fire pumps. Other pumps used for active fire protection are also to
be examined. This is to include confirmatory testing of the fire pump capacity, and where
installed, testing of relief valves of the fixed fire main system.
iii) Examination and function testing of the fire main system
iv) Examination of all hydrants, hoses, nozzles, and shore connections, and testing of these as
necessary
i) Examination and testing of the gas smothering system, including confirmatory examination of the
storage of the gas medium, gas alarms, and examination and testing of manual controls
ii) Examination of the high or low expansion foam systems
iii) Examination and function testing of fixed water spraying systems
iv) Protection of helicopter decks with or without refueling capacity
v) Examination of paint and flammable liquid lockers
7.13 Outfitting
Outfitting arrangements, including the following items are to be examined and tested as necessary:
i) All escape routes from accommodation spaces, service spaces and control stations, from Category
‘A’ machinery spaces, from other machinery spaces, deckhouses, together with stairway or ladders
in way of any escape route, and the accessibility and access through the routes
ii) Lighting and gratings in way of all escape routes
iii) Guards and rails along floor deck areas and openings, and helicopter landing deck
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iv) Contact makers for general alarm system, communication system installed in all emergency
control stations
v) Fire precautions taken in all machinery spaces
Services such as the emergency lighting, general alarm system, public address system, distress and safety
radio system, that are required to be operable after an emergency shutdown of the installation, are to be
verified for their proper operation.
All equipment in exterior locations which is capable of operation after an emergency shutdown is to be
verified as being suitable for installation in Zone 2 locations.
Surveys for column-stabilized installations are to comply with applicable requirements of 7-2-4/3 of the
MOU Rules.
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In addition to the applicable requirements of 7-2-4/3.15 and 7-2-4/3.17 of these Rules, the Annual Survey
is to include the following:
The logbooks are to be examined for confirmation that the emergency shutdown system has been
tested.
v) Environmental Control of Hold Spaces. Inert gas and dry air systems, including indicators and
alarms, are to be confirmed in satisfactory operating condition. Means for prevention of backflow
of cargo vapor into gas-safe spaces is to be confirmed in satisfactory operating condition. For
membrane containment systems, normal operation of the nitrogen control system for insulation
and interbarrier spaces shall be confirmed.
vi) Cargo Handling Piping and Machinery. All piping, cargo hoses, emergency shut-down valves,
remote operating valves, machinery and equipment for loading, unloading, venting, compressing,
refrigerating, liquefying, heating or otherwise handling the liquefied gas or vapor is to be
examined, as far as possible. Records of stopping of the cargo pumps and compressors upon
emergency shut-down of the system is to be verified/confirmed.
Cargo hoses are to be verified, where appropriate, type-approved or marked with date of testing.
vii) Cargo Tank Tightness. The tightness of cargo tanks is to be confirmed. For this purpose, the
installation’s gas leak detectors, micro-flow meters, etc. may be utilized providing that they are
first proved to be in good order. The installation’s logbooks are also to be reviewed to confirm the
tightness of the cargo tanks.
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viii) Heating Coils. Heating coils and other heating systems which are essential to keep the temperature
of the hull structure from falling below the minimum allowable value for the material used are to
be proven in satisfactory operating condition.
ix) Ventilating System. Examination of the ventilation system is to be made for all gas dangerous
spaces and zones, including air locks, cargo pump rooms, cargo compressor rooms, cargo control
rooms and spaces used for cargo handling operations. All portable ventilating equipment required
for use in the gas dangerous spaces is to be examined. Provision of spares for mechanical
ventilation fans for gas dangerous spaces and zones, recommended by manufacturer is to be
confirmed.
x) Spaces in Cargo Areas. Air locks, cargo pump rooms, cargo compressor rooms, rooms containing
electric motors for driving cargo pumps or compressors, cargo control rooms and spaces used for
cargo handling operations are to be examined. All accessible gas-tight bulkhead penetrations
including gas-tight shaft seals are to be examined. The means for accomplishing gas tightness of
the wheelhouse doors and windows is to be examined.
The closing devices for all air intakes and openings into accommodation spaces, service spaces,
machinery spaces, control stations and openings in superstructures and deckhouses facing the
cargo area or bow and stern loading/unloading arrangements are to be examined.
All windows and sidescuttles within the area required to be of the fixed type (nonopening) are to
be examined for gas tightness.
xi) Drip Trays. Portable and fixed drip trays and insulation for the protection of the deck in the event
of cargo leakage are to be examined.
xii) Gas Burning Installations. Gas burning installations, including instrumentation and safety
systems, are to be examined and confirmed in satisfactory operating condition. See also
7-2-4/13.3.iv of these Rules.
xiii) Sealing Arrangements. Sealing arrangements on the weather deck in way of openings for the
cargo containment system are to be examined.
xiv) Fire Protection and Fire Extinguishing Equipment. The fire water main equipment, water spray
equipment, dry chemical powder fire extinguishing systems in the cargo area, and fixed inerting
and fixed smothering installations in gas-dangerous spaces are to be examined and operationally
tested, as far as practicable.
xv) Electrical Equipment. Electrical equipment in gas-dangerous spaces or zones is to be examined as
far as practicable with particular respect to the following:
● Protective earthing
● Physical condition of electrical cables and supports
● Integrity of enclosures
● Intrinsically safe, explosion proof, or increased safety features of electrical equipment
● Functional testing of pressurized equipment and associated alarms
● Testing systems for de-energizing electrical equipment which is not certified safe for use in
gas-hazardous areas but which is located in spaces protected by air-locks (e.g., electrical
motor rooms or cargo control rooms)
● Insulation resistance readings of circuits. Where a proper record of testing is maintained,
consideration may be given to accepting recent readings.
Note:
See also IACS Recommendation No.35 – Inspection and maintenance of electrical equipment installed in
hazardous areas.
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Section 4 Annual Surveys 7-2-4
xvi) Personnel Protection. Firemen’s outfits, protective clothing, and respiratory protection equipment
are to be examined. Decontamination showers and eye wash are to be examined and operationally
tested, as far as practicable.
xvii) Tightness of Hull. Means for detecting leakage into the hold space through the ship’s structure
forming the boundary of the hold space are to be examined.
xviii) Operating Instructions. Instructions and information material, such as cargo handling plans,
loading manual, filling limit information, cooling-down procedure, are to be confirmed as being
aboard the installation.
xix) Relief Valves. All relief valves in the cargo containment and venting system are to be examined,
including protective screens and flame screens, if provided, and seals confirmed intact. Records of
opening and closing pressures of relief valves are to be confirmed onboard.
Maintenance records are to be kept and made available for review by the attending Surveyor. The
maintenance records will be reviewed to establish the scope and content of the required Annual and
Special Periodical Surveys. During the service life of the facilities, maintenance records are to be updated
on a continuing basis. The operator is to inform ABS of any changes to the maintenance procedures and
frequencies, as may be caused, for example, by changes or additions to the original equipment. The
Surveyor may determine during the periodic survey if the changes are sufficient to warrant review by
ABS’ technical staff.
i) A general examination is to be performed on all electrical and fluid swivels, flexible risers,
floating hoses, cargo piping and valves associated with the import and export systems, expansion
joints, seals, etc.
ii) The fluid swivels are to be examined for signs of leaks through their “tell-tale” apertures.
iii) Records of maintenance are to be reviewed, including records of hose hydrostatic testing.
iv) Navigational aids for all floating hoses are to be examined and functionally tested.
v) Riser tensioning arrangements are to be examined for proper functioning order.
vi) All electrical equipment, fitted in hazardous location is to be examined for integrity and suitability
for the continued service.
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1 General
The documents and records referenced in 7-2-1/23 of these Rules, as applicable, are to be sighted onboard
during Annual Surveys, and the survey is to include the following items of this Section, as applicable.
The Intermediate Survey requirements are in addition to the Annual Survey requirements stated in Section
7-2-4 of these Rules.
3 Hull
The scope of the second or third Annual Survey is to be extended to include the following.
Overall Survey of a minimum of three (3) representative ballast tanks selected by the
Surveyor is to be carried out. Where a hard protective coating is found in POOR
condition, where soft coating has been applied or where a hard protective coating has not
been applied from time of construction, the examination is to be extended to other ballast
tanks of the same type.
ii) For Installations Age > 10 years
Overall Survey of a minimum of three (3) representative ballast tanks selected by the
Surveyor is to be carried out. Where a hard protective coating is found in FAIR or POOR
condition, where soft coating has been applied or where a hard protective coating has not
been applied from time of construction, the examination is to be extended to other ballast
tanks of the same type.
3.1.3 Survey of Ballast Tanks and Combined Cargo/Ballast Tanks Other than Double Bottom Tanks
Where provided, the condition of corrosion prevention system of ballast tanks and combined
cargo/ballast tanks is to be examined.
Ballast tanks and combined cargo/ballast tanks, other than double bottom tanks, where a hard
protective coating is found in POOR condition and Owners or their representatives elect not to
restore the coating, where a soft coating has been applied or where a hard protective coating has
not been applied from time of construction, the tanks in question are to be internally examined at
each subsequent Annual Survey. Thickness measurements are to be carried out as considered
necessary by the Surveyor.
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Section 5 Intermediate Surveys 7-2-5
Cargo Tanks selected for Intermediate Survey should consider whether the tanks have contained
produced water and whether the unit’s Produced Water Management Plan was followed.
In addition to the applicable requirements of 7-3-2/1.13.8 of the ABS Rules for Survey After Construction
(Part 7), the Intermediate Survey is also to include the following.
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1 General
The documents and records referenced in 7-2-1/23 of these Rules, as applicable, are to be sighted onboard
during Annual Surveys, and the survey is to include the following items of this Section, as applicable.
The Special Periodical Survey requirements are in addition to the Annual Survey and Intermediate Survey
requirements stated in Sections 7-2-4 and 7-2-5 of these Rules.
3 Hull
3.1.3 Rudder
When the steering gear is maintained operational the rudder is to be examined and, when required,
lifted and the gudgeons rebushed. The condition of carrier and steadiment/rudder stock bearings
and the effectiveness of stuffing boxes are to be ascertained when the rudder is lifted.
An Overall Survey of all spaces including holds and their tween decks, where fitted; double
bottom, deep, ballast, peak and cargo tanks; pump rooms, pipe tunnels, duct keels, machinery
spaces, dry spaces, cofferdams and voids, including the plating and framing, bilges and drain
wells, sounding, venting, pumping and drainage arrangements.
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Internal examination of fuel oil, lube oil and fresh water tanks is to be carried out in accordance
with 7-2-6/3.1.6(e) of these Rules.
Where sounding pipes are fitted, the Surveyor is to confirm that a thick steel plate is securely fixed
below the sounding pipe for the rod to strike upon.
Engine room structure is to be examined. Particular attention is to be given to tank tops, shell
plating in way of tank tops, brackets connecting side shell frames and tank tops, and engine room
bulkheads in way of tank top and bilge wells. Particular attention is to be given to the sea suction,
seawater cooling pipes and overboard discharge valves and their connection to the side shell
plating. Where extensive areas of wastage are found, thickness measurements are to be carried
out, and renewals and/or repairs made where wastage exceeds allowable margins.
Where provided, the condition of corrosion prevention system of ballast tanks and combined
cargo/ballast tanks is to be examined.
Ballast tanks and combined cargo/ballast tanks other than double bottom tanks, where a hard
protective coating is found in POOR condition and Owners or their representatives elect not to
restore the coating, where soft coating has been applied or where a hard protective coating has not
been applied from time of construction, the tanks in question are to be internally examined at each
subsequent Annual Survey. Thickness measurements are to be carried out as deemed necessary by
the Surveyor.
When such breakdown of hard protective coating is found in double bottom ballast tanks and
Owners or their representatives elect not to restore the coating, where a soft coating has been
applied, or where a hard protective coating has not been applied from time of construction, the
tanks in question are to be internally examined at each subsequent Annual Survey where
substantial corrosion is documented. Thickness measurements are to be carried out as required.
3.1.6(e) Fuel Oil, Lube Oil, Freshwater and Permanent Ballast Tanks.
Internal examination requirements will be specially considered for tanks used exclusively for
permanent ballast which are fitted with an effective means of corrosion control.
Where tanks of integral structural type, except for peak tanks, are used primarily for heavy fuel oil
or exclusively for light oils or fresh water, the internal examination may be specially considered,
provided a general external examination and the following internal examinations are carried out.
Minimum requirements for internal examination of fuel oil, lube oil and fresh water tanks at
Special Periodical Surveys are as follows.
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Section 6 Special Periodical Surveys (SPS) 7-2-6
None
ii) Special Periodical Survey No. 2 (5 < Age ≤ 10 Years)
● One (1) fuel oil tank in the Cargo length area. For installations without a defined
cargo area a minimum of one (1) fuel oil tank.
● One (1) freshwater tank
iii) Special Periodical Survey No. 3 (10 < Age ≤ 15 Years)
● One (1) fuel oil tank in way of the engine room
● Two (2) fuel oil tanks in the Cargo length area. For installations without a defined
cargo area a minimum of two (2) fuel oil tanks. One (1) deep tank is to be included, if
fitted
● All freshwater tanks
iv) Special Periodical Survey No. 4 and Subsequent Special Periodical Surveys (Age > 15
Years)
● One (1) fuel oil tank in way of the engine room
● Half of all fuel oil tanks in the Cargo length area, minimum two (2). For installations
without a defined cargo area, half of all fuel oil tanks, a minimum of two (2). One (1)
deep tank is to be included, if fitted
● One (1) lube oil tank
● All freshwater tanks
Note:
If a selection of tanks is accepted for examination, then different tanks are to be examined at each Special
Periodical Survey on a rotational basis.
Independent oil tanks in machinery spaces are to be externally examined and, if deemed necessary,
tested under a head of liquid.
All air pipes are to be opened out and closing arrangements and flame screens, if fitted, are to be
examined both externally and internally. For designs where the inner parts cannot be properly
examined from outside, this is to include removal of the head from the air pipe. Particular
attention is to be paid to the condition of the zinc coating in heads constructed from galvanized
steel.
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Section 6 Special Periodical Surveys (SPS) 7-2-6
The testing of double bottoms and other spaces not designed for the carriage of liquid may be
omitted, provided a satisfactory internal examination together with an examination of the tank top
is carried out.
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Section 6 Special Periodical Surveys (SPS) 7-2-6
● Both transverse bulkheads including girder system in a ballast wing tank or ballast
double hull tank, if any, or a cargo wing tank used primarily for water ballast.
● Lower part of transverse bulkhead including girder system in each remaining ballast
tank, one (1) cargo wing tank and two (2) cargo center tanks.
● Internals in forepeak and afterpeak tanks.
● Suspect areas throughout the installation.
iii) Special Periodical Survey No. 3 (10 < Age ≤ 15 Years)
● All main deck plates within the amidships 0.5L or cargo tank, whichever is longer.
● Two (2) transverse sections within the amidships 0.5L.
● Plates in wind-and-water strakes outside the amidships 0.5L.
● All complete transverse web frame rings in all ballast tanks and in a cargo wing tank.
● A minimum of 30% of all complete transverse web frame rings in each remaining
cargo wing tank. (In calculating the 30% minimum, the number of web frame rings is
to be rounded up to the next whole integer.)
● A minimum of 30% of deck and bottom transverse in each cargo center tank. (In
calculating the 30% minimum, the number of transverses is to be rounded up to the
next whole integer.)
● All transverse bulkheads including girder and stiffener systems in all cargo and
ballast tanks.
● Additional complete transverse web frame rings as considered necessary by the
Surveyor.
● Internals in forepeak and afterpeak tanks including plating and stiffeners of forepeak
and afterpeak tank bulkheads.
● Suspect areas throughout the installation.
iv) Special Periodical Survey No. 4 and Subsequent Special Periodical Surveys (Age > 15
Years)
● All exposed main deck plates, full length. Also, exposed first-tier superstructure deck
plates (poop bridge and forecastle decks).
● All keel plates full length. Also, additional bottom plates in way of cofferdams,
machinery space and aft ends of tanks.
● A minimum of three (3) transverse sections within the amidships 0.5L.
● All complete transverse web frame rings in all ballast tanks and in a cargo wing tank.
● A minimum of 30% of all complete transverse web frame rings in each remaining
cargo wing tank. (In calculating the 30% minimum, the number of web frame rings is
to be rounded up to the next whole integer.)
● A minimum of 30% of deck and bottom transverse in each cargo center tank. (In
calculating the 30% minimum, the number of transverses is to be rounded up to the
next whole integer.)
● All transverse bulkheads including girder and stiffener systems in all cargo and
ballast tanks.
● Additional complete transverse web frame rings as considered necessary by the
Surveyor.
● Any additional tanks and structure as considered necessary by the Surveyor.
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● Internals in forepeak and afterpeak tanks including plating and stiffeners of forepeak
and afterpeak tank bulkheads.
● All plates in two (2) wind-and-water strakes, port and starboard full length.
● Suspect areas throughout the installation.
● Plating of seachests. Shell plating in way of overboard discharges as considered
necessary by the attending Surveyor.
Note:
Thickness measurements of any one entire girth belt(s) (transverse section(s)) shall be completed within
15 months from commencement of gaugings of a girth belt (transverse section.)
Thickness measurements review to be carried-out in accordance with 7-A1-4/5 of the ABS Rules
for Survey After Construction (Part 7).
Individual plate and stiffener wastage allowances – Individual plate and stiffener wastage
allowances for ship-type floating installations with design life of 20 years are to satisfy Section 7-
A1-4 of the ABS Rules for Survey After Construction (Part 7). Local wastage allowable margins
of plates and stiffeners for floating installations with design life longer than 20 years will remain
the same as applied to the required 20 year life scantlings to determine minimum scantlings at
which renewals are required. Accordingly, based on percent wastage allowance, renewals would
be required when scantling were wasted to values as if the installation were a 20 year life
installation. The allowable wastage is to be based on the smaller of the percent wastage allowance
(see 5A-2-2/3.5 TABLE 1) or the allowable wastage based on local buckling strength.
3.1.11 Application of Requirements for Close-Up Survey and Gauging per ESP Vessels
The requirements for close-up survey and thickness gauging, per 7-3-2/5.13 or 7-3-2/5.14 of the
ABS Rules for Survey After Construction (Part 7) will be applied to ship- and barge-type
installations in the following cases:
3.3 Column Stabilized, Tension Leg Platform and Spar Floating Production Installations
(2016) For column-stabilized, Tension Leg Platform and Spar installations, the following are to be
performed, as applicable, the parts examined, placed in satisfactory condition and reported upon:
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compartments filled with foam or corrosion inhibitors and tanks used only for lube oil, light fuel
oil, diesel oil or other non-corrosive products may be specially considered, provided that, upon
general examination, the Surveyor considers their condition to be satisfactory. External thickness
gauging may be required to confirm corrosion control.
3.3.5 Foundations
Foundations and supporting headers, brackets and stiffeners for process related apparatus, where
attached to hull, deck, superstructure or deck house.
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Section 6 Special Periodical Surveys (SPS) 7-2-6
TABLE 1
Thickness Gauging Requirements for Spars (2016)
Special Periodical Survey Special Periodical Survey Special Periodical Survey Subsequent Special
Number 1 Number 2 Number 3 Periodical Survey
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Notes:
1 With reference to the ballasting history and arrangement and condition of coatings, tanks and specific
thickness gauging locations should be selected which will provide the best representative sampling of
areas likely to be most exposed to corrosion effect.
2 Gauging requirements noted may be modified as deemed necessary or appropriate by the Surveyor if
the structure remains effectively protected against corrosion by a permanent type special coating or
sufficient cathodic protection system.
3 In any case where excessive wastage is evident, additional gaugings may be required.
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TABLE 2
Thickness Gauging Requirements for Column-Stabilized Units and
Tension Leg Platforms (2016)
Special Periodical Survey Special Periodical Survey Special Periodical Survey Subsequent Special
Number 1 Number 2 Number 3 Periodical Survey
Notes:
1 With reference to the ballasting history and arrangement and condition of coatings, tanks and specific
thickness gauging locations should be selected which will provide the best representative sampling of
areas likely to be most exposed to corrosion effect.
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2 Gauging requirements noted may be modified as deemed necessary or appropriate by the Surveyor if
the structure remains effectively protected against corrosion by a permanent type special coating.
3 In any case where excessive wastage is evident, additional gaugings may be required.
5 Mooring System
SPS of the mooring system is mandatory for all types of floating production installations, and are to
comply with following requirements of this Subsection, as applicable.
Since it is impractical to cover all types of mooring systems, the following are provided as guidance to
show the basic intent of the requirements. Operators and designers may submit alternative survey
requirements based either on service experience or manufacturer’s recommendations. Upon ABS review
and acceptance, these alternative survey procedures will form the basis for the Special Periodical Survey of
the Mooring System.
Typically, the SPS – Mooring System is to include all items listed under the Annual Survey and, in
addition, the following are to be performed, where applicable:
Any suspect areas where excessive corrosion is evident are to be thickness gauged. Gaugings are
to be taken on the structures of the SPM when it has undergone service for 15 years or more.
ii) An examination is to be made on all anchor chains for excessive corrosion and wastage. In
particular, the areas to be specially examined are the areas having the most relative movement
between the chain links. These areas are normally located in way of the seabed touchdown
sections of the catenary part of the chains. The chains are to be inspected for looses studs and link
elongations. Sufficient representative locations are to be gauged for wear and wastage. Areas
susceptible to corrosion, such as the wind-and-water areas, are to be specially gauged, if
considered necessary by the attending Surveyor.
iii) A close examination is to be performed on all mooring components and accessible structural
members that carry the mooring loads. These structures include the chain stoppers or cable
holders, the structures in way of the chain stoppers or cable holders, structural bearing housing
and turret/structural well annulus areas. These structures are to be thoroughly cleaned and
examined and any suspect areas are to be nondestructively tested.
iv) A general inspection is also to be carried out on the degree of scour or exposure in way of the
anchor or anchor piles to ascertain that these components are not overexposed.
v) An examination is to be performed on the main bearing of the SPM system. This examination is to
include visual inspection of bearing, if accessible, for water egress into the structural housing,
corrosion, pitting and excessive wear. If the bearing is inaccessible, at least the weardown is to be
ascertained and the condition of the bearing seals verified. If disassembled, the bearing rollers and
the racer housings are to be examined.
vi) For inaccessible structures, special alternative inspection procedures for inspection of these areas
are to be submitted for approval.
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vii) The chain tensions are to be checked and where found not in compliance with the specifications
are to be readjusted accordingly. Excessive loss of chain or tendon tensions is to be investigated.
viii) Representative areas of the chains are to be examined and checked for excessive wastage. In
particular, areas in way of the chain stoppers and the seabed touchdown areas are to be specially
examined and measured for excessive wear.
ix) For disconnectable type mooring systems, the disconnect and connect system for the mooring
system is to be tested as considered necessary by the attending Surveyor. Alternatively, records of
disconnect/connect operations between the credit date of the last Special Periodical Survey and the
current due date of same may be reviewed, and if found satisfactory, it may be considered to have
been in compliance with this requirement.
x) (2017) Examination of upper and lower tendon flex elements as accessible.
Special Periodical Survey – Fire and Safety Systems is to include compliance with the Annual Survey
requirements and, in addition, the following requirements as listed below are to be carried out, as
applicable, the parts examined, placed in satisfactory condition and reported upon.
Following systems are to be verified to confirm no significant changes have been made to any of the
systems and that they remain in satisfactory condition.
i) Function testing of all fire pumps. Other pumps used for active fire protection are also to be tested.
This is to include confirmatory testing of the fire pump capacity, and where installed, testing of
relief valves of the fixed fire main system.
ii) Hydrostatic testing of the fire main system
iii) Hydrostatic testing of fire hoses, as necessary
i) Gas smothering system, including confirmatory examination of the storage of the gas medium, gas
alarms, and manual controls
ii) Function testing of fixed water spraying systems
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7.13 Outfitting
Outfitting arrangements, including the following items are to be tested:
Services such as the emergency lighting, general alarm system, public address system, distress and safety
radio system, that are required to be operable after an emergency shutdown of the installation, are to be
verified for their proper operation.
Special Periodical Survey – Machinery is to include compliance with the Annual Survey requirements and,
in addition, the following requirements as listed below are to be carried out, as applicable, the parts
examined, placed in satisfactory condition and reported upon.
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9.5.2 Cables
Cables are to be examined as far as practicable without undue disturbance of fixtures.
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Where the installation maintains the optional AMS Notation, the windings of generators and motors are to
be thoroughly examined and found or made dry and clean. Particular attention is to be paid to the ends of
the windings of stator and rotors. After the winding have been cleaned and found dry, they are to be
varnished, if necessary, with a standard insulating varnish applied preferably by spraying.
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Where the arrangement is such that the insulation cannot be examined, the surrounding structures
in the wing tanks, double bottom tanks and cofferdams are to be examined for cold spots while the
cargo tank is in cold condition, unless sufficient evidence of the integrity of the insulation is
available from the voyage records.
iii) Venting systems, relief valves or other arrangements provided for emergency removal of gas from
the interbarrier spaces and hold spaces are to be opened, inspected, tested and readjusted as
necessary.
iv) Relief valves, liquid-level indicators and venting systems for the primary cargo containment
system are to be examined. All relief valves are to be opened, inspected, tested and readjusted as
necessary. If the cargo tanks are equipped with relief valves with non-metallic membranes in the
main or pilot valves, such non-metallic membranes are to be replaced. Liquid-level indicators and
alarms are to be proven satisfactory. Where a proper record of continuous overhaul and retesting
of individually identifiable relief valves is maintained, consideration will be given to acceptance
on the basis of opening, internal examination and testing of a representative sampling of valves
including each size of each type of liquefied gas or vapor relief valve in use, provided there is
logbook evidence that the remaining valves have been overhauled and tested since the crediting of
the previous Special Periodical Survey. The testing and setting of relief valves may be carried out
in place or after removal.
v) All piping, machinery and equipment for loading, unloading, venting, compressing, refrigerating,
liquefying, heating or otherwise handling the liquefied gas or vapor and liquid nitrogen, and gas
burning installations is to be examined including removal of insulation and opening for
examination, as deemed necessary. Where deemed suspect, a hydrostatic test to 1.25 times the
Maximum Allowable Relief Valve Setting (MARVS) for the pipeline is to be carried out. After
reassembly, the complete piping is to be tested for leaks. Where water cannot be tolerated and the
piping cannot be dried prior to putting the system into service, the Surveyor may accept alternative
testing fluids or alternative means of testing. All emergency shut-down valves and remote
operating valves in the cargo piping systems are to be inspected and proven operable. The pressure
relief valves are to be function-tested. A random selection of valves is to be opened for
examination and adjusted.
vi) Insulation is to be removed in way of any distorted or otherwise suspect insulation or structural
part of the cargo tanks or elsewhere to carry out any of the examinations as required by the
Surveyor.
vii) Where there is evidence of corrosion, or where one side of the cargo tank is exposed to possible
corrosive atmosphere, the plating of the cargo tanks is to be gauged by nondestructive means to
determine the thickness.
viii) All cargo pump tower structures are to be examined including stiffeners, bracings, fasteners and
locking devices, spray nozzles, wiring with associated conduits and pipe connections. Where
deemed necessary by the Surveyor, dimensional measurements and/or nondestructive testing may
be required. See also 7-2-6/13.1.x.
ix) The secondary barrier is to be checked for its effectiveness by means of a pressure/vacuum test, a
visual inspection or other acceptable method.
x) Nondestructive Testing is to be carried out as follows:
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i) The plating of at least one (1) cargo tank, including membrane tanks and pressure vessels is to be
gauged by nondestructive means to determine the thickness. Where only cargoes of a non-
corrosive nature are carried, modifications to the extent of thickness measurements may be
specially considered.
ii) The plating of metallic secondary barriers which are structural supports for the primary barrier is
to be gauged by nondestructive means to determine the thickness.
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Maintenance records are to be kept and made available for review by the attending Surveyor. The
maintenance records will be reviewed to establish the scope and content of the required Annual and
Special Periodical Surveys. During the service life of the facilities, maintenance records are to be updated
on a continuing basis. The operator is to inform ABS of any changes to the maintenance procedures and
frequencies, as may be caused, for example, by changes or additions to the original equipment. The
Surveyor may determine during the periodic survey if the changes are sufficient to warrant review by
ABS’ technical staff.
Typically, the SPS is to include all items listed under the Annual Survey and, in addition, the following are
to be performed:
i) Fluid and electrical swivels are to be disassembled, if considered necessary, and examined for
wear and tear. The seals are to be examined. Upon completion of the reconditioning, the fluid
swivels are to be hydrostatically tested. Similarly, the electrical swivels are to be insulation tested
upon reassembly.
ii) During underwater inspection of the SPM system, flexible risers are to be examined, including all
arch support buoyancy tanks. Risers are to be inspected for damage in high stress areas, such as
areas in way of the end flanges, areas in way of the arch support clamps and the bottom of all
looped areas. Spreader bars, if fitted to separate one riser string from another, are to be inspected
for wear and tear. Hydrostatic tests may be required to be conducted on the risers, as deemed
necessary by the attending Surveyor.
iii) For deep sea applications, riser suspension or support systems are to be examined for deterioration
and loss of tension. Support areas in way of the riser are to be closely examined for fretting
corrosion, wear, kinks, creases, etc.
iv) Floating export hoses are to be examined for kinks, surface cracks, chafing damages, etc.
Hydrostatic and vacuum tests may be required to be conducted on the floating hose string, as
deemed necessary by the attending Surveyor.
v) All piping systems are to be opened up for examination. Nondestructive and hydrostatic tests may
be required, where considered necessary by the attending Surveyor.
vi) For disconnectable type mooring systems, the disconnect and connect arrangements for the import
and export systems are to be tested, as considered necessary by the attending Surveyor.
Alternatively, records of disconnect/connect operations between the credit date of the last SPS and
the current due date of same may be reviewed, and if found satisfactory, it may be considered to
have complied with this requirement.
vii) Hoses designed and manufactured based on OCIMF standards are to be tested in accordance with
the OCIMF Guide for the Handling, Storage, Inspection, and Testing of Hoses in the Field.
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i) Scope of inspection that is not to be less than as noted in 7-2-7/3 of these Rules.
ii) Procedure for divers to identify the exact location at which they are conducting their inspection.
iii) Procedure for cleaning the marine growth for inspection purposes that is to include the extent and
location of the underwater cleaning.
iv) Procedure and extent for measuring the cathodic potential readings in way of the structures.
v) Procedure and extent for taking thickness gaugings of the structures and NDT of critical joints.
vi) Qualifications of all divers conducting the inspection, NDT and thickness gaugings.
vii) The type of underwater video and photography, including means of communication, monitoring
and recording.
viii) For Underwater Inspections in lieu of Drydocking Surveys (UWILD) associated with Special
Periodical Surveys, means are to be provided to permit the opening up of all sea valves and
overboard discharges for internal examination. In addition, all Special Periodical Survey items
related to the underwater portion of the hull or structure, including the gauging requirements are to
be dealt with during the underwater survey.
3 Parts to be Examined
The keel, stem, stern frame, rudder, propeller, and outside of side and bottom plating are to be cleaned as
necessary and examined, together with bilge keels, thrusters, exposed parts of the stern bearing and seal
assembly, sea chest, rudder pintles and gudgeons, together with their respective securing arrangements. All
sea connections and overboard discharge valves and cocks, including their attachments to the hull or sea
chests, are to be externally examined. All nonmetallic expansion pieces in the sea-water cooling and
circulating systems are to be examined both externally and internally. The stern bearing clearance or
weardown and rudder bearing clearances are to be ascertained and reported on.
3.3 Column Stabilized, Tension Leg Platform and Spar Floating Production Installations
(2014)
For column-stabilized, tension leg platform and spar installations, the Structural Critical Inspection Points
(SCIPs) identified in the In Service Inspection Program (ISIP) plan are to be examined. In addition, the
following are also to be examined:
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i) External surfaces of the upper hull or platform, footings, pontoons or lower hulls, underwater
areas of columns, bracing and their connections, as applicable, are to be selectively cleaned and
examined. These areas include joints of critical structural members, areas susceptible to damage
from supply installations, anchor chains, dropped equipment, corrosion and erosion from loss of
coating, or sand scouring and areas of progressed and accumulated wear-and-tear.
ii) Nondestructive testing may be required of areas found to be suspect. Joints of different
configurations of major structural members are to be selected, cleaned and magnetic particle
inspected. The selection of these joints is to be such that all joints underwater are to be inspected
every five years.
iii) Sea chests and strainers are to be cleaned and examined.
iv) External portions of propulsion units are to be examined, if applicable.
v) The type, location and extent of corrosion control (coatings, cathodic protection systems, etc.), as
well as effectiveness, and repairs or renewals to same are to be reported in each survey. Particular
attention is to be given to corrosion control systems in ballast tanks, free-flooding areas and other
locations subjected to sea water from both sides.
vi) All tanks and voids that are to be internally examined are to be thoroughly ventilated and gas freed
prior to being entered and are to be carefully monitored for pocketing or emissions of hazardous
gases during examination.
vii) (2016) For vessels that are not on Continuous Hull Surveys using ABS approved ISIP, in
conjunction with Drydocking Surveys (or equivalent), the following ballast spaces are to be
internally examined, and the effectiveness of coatings or corrosion control arrangements are to be
verified either visually by indicator strips or by thickness gauging (as considered necessary),
placed in satisfactory condition, as found necessary, and reported upon:
i) Cathodic potential readings are to be taken from representative positions on the entire underwater
body and evaluated to confirm that the cathodic protection system is operating within design
limits.
ii) Sacrificial anodes are to be examined for depletion and placed in satisfactory condition, as
considered necessary.
iii) Impressed current system anodes and cathodes are to be checked for damage, fouling by marine
growth and carbonate deposits. The current and voltage demands of the system are also to be
checked to confirm the system is functioning properly.
iv) Additional examinations are to be performed on the wind and water areas of the structures where
coating breaks are evident. Thickness measurements in these areas may be required if found
necessary by the attending Surveyor.
7 Mooring System
In addition to the above requirements, the following items of the mooring system are to be cleaned and
examined, where applicable:
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Section 7 Drydocking Surveys or Equivalent 7-2-7
i) (2016) The mooring anchor chain or cable tensions are to be measured and the end connections of
these components are to be examined. All mooring system components (chains, ropes, shackles,
etc.) are to be generally examined for their entire lengths. Sufficient representative chain links, on
each mooring leg, are to be cleaned of marine growth so that they can be examined and measured.
These cleaned links are to be examined for all possible degradation mechanisms (i.e., corrosion,
abrasion, fractures).
ii) Anchors, cables and their respective handling means are to be examined.
iii) The buoyancy tanks are to be cleaned and examined, if applicable.
iv) Chain and stopper assemblies are to be cleaned, examined and NDT performed, as considered
necessary by the attending Surveyor.
v) Areas of high stress or low fatigue life are to be preselected, cleaned and NDT performed, if
considered necessary.
vi) Scour in way of anchors or anchor piles is to be examined.
vii) Cathodic potential readings are to be taken from representative positions on the entire underwater
structure of the mooring system to confirm that the cathodic protection system is operating within
design limits.
viii) Highly stressed, high wear and tear areas of the mooring chain are to be closely examined and
nondestructively tested, if found necessary by the attending Surveyor. These include areas in way
of the stoppers and sea bed touchdown areas.
i) Records of anchor leg re-tensioning caused by non-recoverable elongation are to be reviewed, and
confirmed with the designer that adequate lengths of chain/wire segments are available for further
re-tensioning due to non-recoverable elongation such that the fiber rope does not come into
contact with the fairlead and stays below the water surface.
ii) The pretensions of mooring lines are within the designer’s recommended limits. The measurement
of catenary angles may not necessarily be very accurate for taut leg moorings. Thus other means
are to be used to determine the mooring line tensions.
iii) Conditions of the terminations are to be checked.
iv) Foreign particles in way of rope body and crevices are to be examined and removed if possible.
v) Marine growth, if affecting the condition of the rope, is to be removed if possible, by a method
which will not damage the rope.
Reference may be made to the ABS Guidance Notes on the Application of Fiber Rope for Offshore
Mooring for details of fiber rope construction, installation, and testing.
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iii) The flexible riser, including all end flanges and bolting arrangements and spreader bars, if
applicable.
Hoses designed and manufactured based on OCIMF standards are to be tested in accordance with the
OCIMF Guide for the Handling, Storage, Inspection, and Testing of Hoses in the Field.
i) The entire export flexible system is to be examined for damage due to chafing and fatigue
fractures.
ii) Hoses designed and manufactured based on OCIMF standards are to be tested in accordance with
the OCIMF Guide for the Handling, Storage, Inspection, and Testing of Hoses in the Field.
iii) All navigation aids are to be examined and functionally tested.
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i) Diver’s external examination of stern bearing and outboard seal area, including weardown check
as far as is possible.
ii) Examination of the shaft area (inboard seals) in propulsion room(s).
iii) Confirmation of lubricating oil records (satisfactory oil loss rate, no evidence of unacceptable
contamination).
iv) Shaft seal elements are to be examined/replaced in accordance with seal manufacturer’s
recommendations.
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CHAPTER 2 Surveys After Construction
Boiler Surveys are to comply with the requirements of Chapter 7 of the ABS Rules for Survey After
Construction (Part 7).
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CHAPTER 2 Surveys After Construction
1 Annual Surveys
The following information is to be reviewed by the attending ABS Surveyor for issues that could affect the
offshore installation Habitability notation (HAB(OS), HAB+(OS), or HAB++(OS)).
i) Maintenance and Operations logs since the previous Initial, Annual or Special Periodical Survey,
if any
ii) Fire, repair and damage reports since the previous Initial, Annual or Special Periodical Survey, if
any
iii) A list of all structural or mechanical modifications to the offshore installation since the previous
Initial, Annual or Special Periodical Survey, if any
iv) Verification that equipment and facilities continue to be fit for purpose and are operating in
accordance with accommodation area criteria stated within the ABS Guide for Crew Habitability
on Offshore Installations (referred to as “the Guide” hereinafter)
During the attending ABS Surveyor’s review of the submitted information, a determination will be made
as to whether changes or alterations have taken place that could affect the offshore installation Habitability
notation. As a result, the offshore installation may be subject to the review, ambient environmental testing,
and inspection requirements of the Guide.
The following is to be submitted to ABS three (3) months prior to carrying out the ambient environmental
testing:
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Section 10 Crew Habitability on Offshore Installations (2016) 7-2-10
The Special Periodical Survey data submittal serves three purposes. The first is to perform an ABS
Engineering review of personnel spaces against any alterations to the offshore installation related to the
criteria in Appendix A3 of the Guide since the Initial Survey, with measurements verified by an ABS
Surveyor. The second purpose is to provide a history of ambient environmental testing, as well as the
Special Periodical Survey ambient environmental Test Plans for review and approval by ABS Engineer.
The third is to allow scheduling of measurement verifications and ambient environmental testing by ABS
Surveyor.
A Special Periodical Survey Test Plan for each ambient environmental aspect of Habitability is to be
submitted in accordance with the criteria stated below. The approved Initial Test Plans should be used as a
basis for creating the Special Periodical Survey Test Plans.
For creation of the Special Periodical Survey Test Plans, Subsection 6, “Test Plan”, and Subsection 7, “Test
Requirements”, of Section 3 through 6 of the Guide specify the requirements for each ambient
environmental aspect (i.e., 3/6, 3/7, 4/6, 4/7, etc.). For specifying measurement locations for the Special
Periodical Survey Test Plans, the following changes to 7.4.1, “Selection of Spaces where Measurements
are to be Conducted”, of each ambient environmental aspect of Habitability is to be followed:
i) Measurements are to be taken in all areas affected by the offshore installation alterations, if any.
Measurements are limited to the ambient environmental aspect affected by the alteration. For
example, structural changes require both whole-body vibration and noise measurements.
Structural changes do not necessarily require indoor climate or lighting measurements. Changes to
luminaires require lighting measurements but not whole-body vibration, noise, or indoor climate
measurements.
ii) For all ambient environmental aspects, measurements are to be taken in all worst case or problem
area locations based on the requirements set forth in 7.4.1, “Selection of Spaces where
Measurements are to be Conducted”, of the appropriate Section of the Guide. [For example, worst
case for whole-body vibration is described in 3/7.4.1i)].
iii) For whole-body vibration, measurements are to be taken in personnel cabins throughout the
offshore installation. For offshore installations with less than thirty (30) cabins in the
accommodation areas, twenty (20) percent is to be selected for measurement. For offshore
installations with thirty or more cabins onboard, fifteen (15) percent of cabins is to be measured.
Attention must be given to selecting a variety of locations throughout the accommodation areas.
The worst case locations can be considered part of the representative sample for crew cabins, if
applicable.
iv) For all ambient environmental aspects (except whole-body vibration), measurements are to be
taken in twenty-five (25) percent of personnel cabins identified in the initial Test Plans. Any worst
case locations can be considered part of the representative sample for personnel cabins, if
applicable.
v) For all ambient environmental aspects, measurements are to be taken where a single instance of
one (1) type of a manned space exists onboard an installation (e.g., control room, radio room,
mess, gymnasium, library, etc.). The worst case locations can be considered part of the single
instance representative sample, if applicable.
vi) Where multiple instances of the same type space exist, a representative sample of at least twenty-
five (25) percent of each type is to be selected for measurement for all ambient environmental
aspects. The worst case locations are to be considered part of the representative sample, if
applicable.
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Section 10 Crew Habitability on Offshore Installations (2016) 7-2-10
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APPENDIX 1
CONTENTS
SECTION 1 Guidance for the Class Notation, Storage Service (1
September 2007).............................................................................. 653
1 Introduction................................................................................. 653
3 Application.................................................................................. 653
3.1 FPSO, FSO or FOI Notations........................................ 653
3.3 Storage Service Notation...............................................653
5 Survey After Construction...........................................................654
5.1 General.......................................................................... 654
5.3 Drydocking Surveys.......................................................654
5.5 Special Survey of Hull....................................................655
5.7 Intermediate Hull Surveys..............................................655
5.9 Lightering Service.......................................................... 655
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APPENDIX 1
1 Introduction
This guidance clarifies the present ABS policy for treatment of classed oil carriers operating in oil storage
service. Under no circumstances is this policy to be used for any other vessel without the specific approval
of the Chief Surveyor.
3 Application
This guidance applies to vessels, which are to maintain their current Oil Carrier classification or for
vessels that have reached their MARPOL phase out date, in such cases these vessels will only be eligible
for Oil Storage Service notation. The primary class differences between classification as an FPSO,
FSO or FOI and Oil Carrier, Storage Service or Oil Storage Service classification are as follows:
3.1.2
Those that are classed Disconnectable are required to maintain propulsion capability for
steaming out of harm’s way in an established condition in which the installation is able to safely
leave the site before the weather event meets or exceeds the design limits of the fixed mooring
system.
3.3.2
In order for a vessel to be classed as:
3.3.2(a) Written requirements for the conversion to Oil Storage Service are to be obtained from
the Assistant Chief Surveyor-Offshore.
3.3.2(b) The attending Surveyor is to report upon the completion of the requirements and
recommend Classification as per 7-A1/3.3.2i), ii), iii) or iv) above, as applicable.
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Appendix 1
Section 1 Guidance for the Class Notation, Storage Service (1 September 2007) 7-A1-1
3.3.2(c) The vessel’s propulsion machinery must be retained to AMS classification requirements.
3.3.3
Vessels classed as Oil Carrier, Storage Service or Oil Storage Service will be permitted the
Storage Service Classification only while remaining in storage service.
3.3.3(a) Storage Service, for the purpose of this Class notation, means a vessel that is stationed at
a single location, does not transit between ports or different sites and does not carry cargo between
ports or sites.
3.3.3(b) The vessel serves only in a storage and offloading capacity at a single designated location
that is in sheltered waters or at a location that enables the unit to quickly move away from a severe
weather event.
3.3.3(c) When the vessel leaves the designated “storage service” location, other than to take refuge
from severe weather, the “storage service” provisions provided herein no longer apply.
3.3.3(d) The vessel is not to transport oil to a port or terminal when taking refuge from weather. It
is envisioned that voyages, without cargo, may be necessary for repair works or to a lay-up site
when the storage service is seasonal.
3.3.4
For vessels planned for this service where the location is not sheltered or the vessel is not self-
propelled, the requirements for FPSO, FSO or FOI will apply.
5.1 General
Vessels in storage service will be surveyed in accordance with the applicable sections of the ABS Rules for
Survey After Construction (Part 7) except as noted below:
5.3.2
For vessels less than 15 years of age the drydocking requirements for Special Survey and
Intermediate survey may be accomplished by UWILD for up to 10 years of storage service. For
vessels that are over 15 years of age the Intermediate survey drydocking will be permitted to be
accomplished by UWILD, the Special Survey drydocking will be required to be an out of water
docking.
5.3.3
For vessels exceeding 15 years of age, the time allowable where UWILD is applied may be
extended to a maximum of 10 years in special circumstances where agreed to by the Assistant
Chief Surveyor-Offshore.
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Section 1 Guidance for the Class Notation, Storage Service (1 September 2007) 7-A1-1
5.3.4
Upon completion of the storage service the vessel would be required to proceed to drydock for an
out of water drydocking survey if the vessel has been in Storage Service for two years or more.
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