Titan Flow Control, Inc.: Installation, Operation, and Maintenance

Download as pdf or txt
Download as pdf or txt
You are on page 1of 5

TITAN

®
TITAN FLOW
CONTROL, INC. INSTALLATION, OPERATION,
AND MAINTENANCE
PREFACE:

This manual contains information concerning the installation,


operation, and maintenance of Titan Flow Control (Titan FCI)

SIMPLEX BASKET STRAINER


Simplex Basket Strainers. To ensure efficient and safe operation of
Titan FCI Simplex Basket Strainers, the instructions in this manual
should be thoroughly read and understood. This manual is general
in nature and is not meant to take the place of an on-site, process
engineer or pipe fitter. As such, Titan FCI recommends that only
experienced, skilled personnel be allowed to install and maintain
Titan FCI Simplex Basket Strainers. Please retain this manual in a
location where it is readily available for reference.

GENERAL INFORMATION:

A Basket Strainer is installed into a pipeline system to remove


unwanted debris from the pipeline flow. In comparison to WYE
Strainers, Basket Strainers are commonly used in pipelines where
debris loading is high and the collection of solids is required. Basket Figure 1: Simplifed Illustration of Installed
Strainers can be installed in a series to provide more effective Basket Strainer with Bolted Cover
filtration of unwanted debris. Straining of the pipeline flow is
accomplished via a perforated or mesh lined basket, internal to
the strainer. In general, the size of the basket perforation should UNPACKING AND INSPECTION:

1
be slightly smaller than the smallest debris particle to be removed.
If the basket perforation is undersized, the basket may require Upon receipt of product, it is important to follow these
excessive cleaning. Consequently, if the basket perforation is unpacking and inspection procedures.
oversized, unwanted debris may be permitted to flow through the

BSIOM0709
pipeline, possibly damaging downstream equipment. The correct All Titan FCI Basket Strainers are shipped in specialized
size of Basket Strainer is determined by its job function, not by the shipping containers designed to prevent damage during
size of the pipeline. transportation. If external damage to the shipping
container is evident upon receipt of product, please
Prior to selection of a Titan FCI Basket Strainer, the following factors request that a representative of the shipping carrier be
must be determined: present before unpacking the product.
• Material construction requirements of the Basket Strainer.
• Design and working pressure/temperature requirements. • Carefully open the shipping container, following any
instructions that may be marked on the container.
• Operating conditions (throttling, pressure drop, condensation,
Remove all packing material surrounding the Basket
flow reversal, operation frequency, etc.).
Strainer and carefully lift it from the container. It
• Service media type (liquid, gas, abrasive, corrosive, dirty, etc).
is recommend to keep the shipping container and all
• Pipeline Media Flow-rate and Viscosity.
packing material for reuse in storage or reshipment.
• Debris Size to be removed and debris loading of the pipeline.
• Ability to interrupt flow for servicing and cleaning
• Clean Start-up Pressure of the Pipeline. CAUTION:
• Space availability for installation.
For large or heavy Basket Strainers, the appropriate
Please contact a Titan Design Engineer to assist in the determination material handling equipment must be used to prevent
of these requirements prior to selection and purchase. injury and possible damage to the Basket Strainer.

YOUR PIPELINE TO THE FUTURE!


Tel: 910-735-0000 s Fax: 910-738-3848 s titan@titanfci.com s www.titanfci.com
290 Corporate Drive s PO Box 7408 s Lumberton, NC 28358
TITAN
®
TITAN FLOW
CONTROL, INC. INSTALLATION, OPERATION,
AND MAINTENANCE
UNPACKING AND INSPECTION: Continued...

• Visually inspect the Basket Strainer for any signs of damage


including scratches, loose parts, broken parts or any other

SIMPLEX BASKET STRAINER


physical damage that may have occurred during shipment.
If damage is observed, immediately file a claim with the
shipping carrier. Basket Strainers that are damaged during
transportation are the responsibility of the customer.
For information regarding Titan FCI’s warranty policy, please
refer to the last page of this document.

• Before installation, the Basket Strainer’s cover should be


removed and inspected internally for any loose or foreign
materials that may have become trapped in the screen during
transportation. After inspection, ensure sealing surfaces are
clean and replace the gasket and cover. Make sure the gasket
is seated correctly before tightening the cover bolts. Figure 2: Basket Strainer (Fabricated Design)

• If the Basket Strainer is not required to be installed


Pre-Installation Checklist continued...
immediately, it should be stored indoors in a clean, dry,
consistent temperature environment. It is also recommended
• Inspect the Basket Strainer’s flange ends and the
to utilize the original shipping container and packing materials
pipeline’s mating flanges to ensure gasket surfaces are
to properly store the Basket Strainer. If long term storage is
free of defects. The pipeline should also be checked
required, a desiccant may be necessary. This would be based

2
for proper alignment. Titan FCI Basket Strainers
upon the local, environmental storage conditions. Please
should never be utilized to realign an existing piping
consult a Titan FCI Design Engineer to assist in this
system.
determination.

BSIOM0709
• Ensure that the pipeline’s mating flanges are the same
• When ready to install, remove any preservatives with solvent
type as the Basket Strainer being installed. Raised
dampened cloths. Remove any loose material and protective
face flange ends cannot be mated to flat face flange
packing material.
ends.

• Ensure that the pipeline set-up allows a horizontal


INSTALLATION:
installation of the Basket Strainer; Titan Simplex
Basket Strainers can only be installed in horizontal
Pre-Installation Checklist
pipelines.
• Ensure Working conditions (pressure and temperature) are
within the specified capacity of the product being installed. • If pipeline strain is a concern when installing larger
Please refer to the certified Engineering drawings to assist in Basket Strainers (6” and above), a concrete or steel
determining these values. pad should be used to provide additional support.
Larger Basket Strainers can also be fitted with legs to
• Make sure that the construction material of the Strainer is assist in reducing strain on the pipeline.
chemically compatible with the media flowing in the pipeline.
• If the Basket Strainer is to be located on the
discharge side of a pump, then a safety release valve
must be installed between the Basket Strainer and
the pump.

YOUR PIPELINE TO THE FUTURE!


Tel: 910-735-0000 s Fax: 910-738-3848 s titan@titanfci.com s www.titanfci.com
290 Corporate Drive s PO Box 7408 s Lumberton, NC 28358
TITAN
®
TITAN FLOW
CONTROL, INC. INSTALLATION, OPERATION,
AND MAINTENANCE

1 5
INSTALLATION: Continued...
8 3

SIMPLEX BASKET STRAINER


Installation Procedure
4 7
Step 1:
Titan Basket Strainers must be positioned in the pipeline ahead of
6 2
the equipment requiring protection. If the equipment requiring
protection is a pump, the Basket Strainer must be placed on the
Figure 3: Bolting Sequence Pattern
suction side of the pump.
OPERATION:
Step 2:
To provide for easier maintenance, the Basket Strainer should be Once proper installation has been successfully completed,
located where the drain plug can be removed and where there is start the system gradually, at start up as well as after shut
ample space above the Basket Strainer for screen removal. Refer down. This eliminates sudden shock to the strainer and
to the certified engineering drawing to determine the screen other equipment in the line.
clearance requirements.
Start-up Procedure:
Step 3:
Before placing the Basket Strainer into place, support the existing Step 1:
pipeline with pipe supports near the inlet and outlet connections Remove air from the pipeline by opening the blow-
of the Basket Strainer. down valve or other vent near the Basket Strainer.

3
Step 4: CAUTION:
Place the Basket Strainer into the pipeline, ensuring that the flow
arrow on the body of the Basket Strainer is pointing in the direction With piping systems that contain fluids other than

BSIOM0709
of the pipeline flow. For large or heavy Basket Strainers, lift the water or when the working temperature is above
Basket Strainer into place using slings positioned underneath the 120o F, fluid must be drained to safe area, away from
inlet and outlet connections. the operator. Operators should always be fitted with
appropriate protective equipment when venting is
Step 5: performed.
Install a standard, ANSI (1/8” thick) flange gasket between the Basket
Strainer and pipeline flanges, on both sides. Install lubricated flange Step 2:
bolts and hand tighten. Flange bolts should then be tightened, using Start the piping system by opening the outlet valve nearest
a star or crisscross pattern to evenly load the bolts, in accordance the Basket Strainer’s outlet first. Then gradually open the
with established piping standards. This is illustrated in Figure 3. inlet valve nearest the Basket Strainer’s inlet, approximately
25% of normal operational flow. It is important to start
CAUTION: the system gradually to avoid displacing or damaging the
Basket Strainer.
Excessive bolt torque may damage flanges. Please refer to
established flange bolt torques for guidelines. Step 3:
Continue to open the inlet valve until the desired
service flow has been reached.

Step 4:
Close blow-down valve or other pipeline vent.

YOUR PIPELINE TO THE FUTURE!


Tel: 910-735-0000 s Fax: 910-738-3848 s titan@titanfci.com s www.titanfci.com
290 Corporate Drive s PO Box 7408 s Lumberton, NC 28358
TITAN
®
TITAN FLOW
CONTROL, INC. INSTALLATION, OPERATION,
AND MAINTENANCE
MAINTENANCE:
Strainer Element Cleaning: continued...
Titan Flow Control Simplex Basket Strainers require little monitoring
once they are properly installed. The pressure differential across CAUTION:

SIMPLEX BASKET STRAINER


the basket should be check periodically to determine if the basket
Before removing the Basket Strainer’s cover, ensure
needs to be cleaned or replaced. If the pressure differential goes
that the media that is flowing in the pipeline is known
unchecked and the screen becomes completely clogged, the screen
and any special handling precautions are understood.
will break and require replacing.
Please review the Material Safety Data Sheet (MSDS)
for that specific fluid.
CAUTION:
Basket Strainer screens are not designed to withstand the Step 1:
same pressure ratings as the housings. If the basket becomes Isolate the Basket Strainer by closing the inlet and outlet
completely clogged, it will be exposed to the same pressure valve connections on either side of the Basket Strainer.
as the housing. In most cases, this will cause the basket to fail
and potentially damage downstream equipment. Step 2:
Open vent or drain plug to relieve pressure inside the
Titan Flow Control Basket Strainers are designed to require very Basket Strainer. Drain fluid up to screen seat level.
little maintenance. Regular maintenance involves:
Step 3:
• Periodically checking for leaks. Once pressure is relieved, remove the cover.
• Timely cleaning or replacement of screen.
Step 4:

4
During normal use, the basket will become clogged with foreign Remove basket and clean. Avoid banging or hitting the
matter, causing the differential pressure to increase. Once the screen to remove stubborn debris. It is recommended to
differential pressure has increased to an unacceptable value, typically use a high pressure water or air stream to clean screen.
by 5 psi to 10 psi, it is time to clean or replace the basket. It is not

BSIOM0709
advisable to let the differential pressure increase by 20 psi. This Step 5:
may cause the screen to fail and possibly damage downstream Inspect basket and cover gasket for damage. If either is
equipment. damaged, replace. Always ensure there is a spare gasket
and basket on hand prior to maintenance.
A convenient and safe way to determine when the basket needs
to be replaced is to install pressure gauges on the inlet and outlet Step 6:
sides of the Basket Strainer. The maximum acceptable pressure Remove any debris or sludge from within the Basket
drop across the Basket Strainer will indicate when the screen Strainer.
needs to be replaced. Basket size and construction determine the
maximum pressure drop a Basket Strainer screen can withstand. Step 7:
Please consult factory for exact pressure ratings. Replace clean basket into its original position, ensuring it
is squarely positioned on the screen seat.
Strainer Element Cleaning
Step 8:
Replace cover gasket and replace and tighten cover.
CAUTION:
Before removing the cover of the Basket Strainer, the pressure Follow the Start-up procedure outlined within the
inside the vessel must be reduced to atmospheric via suction OPERATION section of this manual.
or venting. Failure to do so may result in serious bodily injury.

YOUR PIPELINE TO THE FUTURE!


Tel: 910-735-0000 s Fax: 910-738-3848 s titan@titanfci.com s www.titanfci.com
290 Corporate Drive s PO Box 7408 s Lumberton, NC 28358
TITAN
®
TITAN FLOW
CONTROL, INC. INSTALLATION, OPERATION,
AND MAINTENANCE

SPARE PARTS LIST:

For the bill of materials and spare parts listing of each Basket WARRANTY:

SIMPLEX BASKET STRAINER


Strainer model, please refer to the corresponding Engineering
Specification Sheet. For special or fabricated units, please refer to Seller warrants each of the products and parts sold
the certified engineering drawing for that unit. hereunder, under normal use of service, and subject to
user’s compliance with any operating instructions and
other directions given by seller, to be free from defects
5 8
in materials or workmanship for a period of one year
6 from date of shipment from seller’s plant. Seller’s liability,
2 under this warranty, shall be limited to, at the seller’s
option, to repairing or replacing any such defective product
3 FOB seller’s plant in Lumberton, NC, and reimbursing
purchaser for shipping costs, subject to the following:
(1) Timely receipt of purchaser’s written notice that such
products are defective. (2) Seller’s written authorization
to purchaser for the return of such products, (3) the return
of such products to seller with shipping charges prepaid
4 and (4) seller’s inspection of and confirmation that such
products are defective in materials or workmanship. If
1
seller’s inspection shows that the products returned are
defective due to dirt, rust or any foreign material not

5
7
attributable to seller: improper usage, over tightening
on threads, abuse or incorrect assembly in the field, or
other cause not due to seller’s improper manufacture,
seller will, subject to purchaser’s written authorization,

BSIOM0709
Figure 4: CAD Illustration
repair or replace such products at cost. Seller’s factory
inspection and testing reports will be made available to
SAMPLE PARTS LIST purchaser upon request.
No. Simplex Basket Strainer
1 BODY THIS WARRANTY IS IN LIEU OF ANY OTHER
2 COVER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
ANY IMPLIED WARRANTY OF FITNESS OR
3* COVER GASKET
MERCHANTABILITY. SELLER SHALL NOT BE LIABLE FOR
4* BASKET
ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL
5* STUD DAMAGES. NO REPRESENTATIVE OR SELLER HAS
6 NUT AUTHORITY TO MAKE ANY REPRESENTATIONS OR
7 NPT PLUG WARRANTIES, EXCEPT AS STATED HEREIN.
8 NPT PLUG
* Denotes recommended spare parts

YOUR PIPELINE TO THE FUTURE!


Tel: 910-735-0000 s Fax: 910-738-3848 s titan@titanfci.com s www.titanfci.com
290 Corporate Drive s PO Box 7408 s Lumberton, NC 28358

You might also like