VITA - VACUMAT 100

Operating Manual
 VITA - Vacumat 100

Contents
1. Technical Specifications 2
2. Setting the Furnace Up for Use 2
3. Operating the Furnace 3
4. The Display Indicator Panels 4
5. Error messages 5
6. The Programs 6
7. Changing the Information Stored in a Program 7
8. Example for Pogram 4. 8
9. Firing Chart 9
10. Eliminating Program Faults 10
11. Changing the Muffle 11
12. Altering the Starting Temperature 11
12.1. Altering the Starting Temperature – Version lower than 8.0: 11
12.2. Altering the Starting Temperature – Version 8.0 onwards: 12

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 VITA - Vacumat 100

1. Technical Specifications

Dimensions: height 50,0 cm

width 35,0 cm
depth 36.5 cm

Weight (excluding pump): 22 Kg

Firing chamber (utilizable space): diameter 9.6 cm

heigh 7.0 cm

Power Supply: 240 Volts A.C., 50 / 60 Hz

220 Volts A.C., 50 / 60 Hz
110 Volts A.C., 50 / 60 Hz

Maximum power consumption: 1600 Watts / 8 Amps

Maximum temperature: 1200°C

Vacuum Pump: Typ: PM 29, 220 Volts A.C., 50 / 60 Hz

Typ: PM 29, 240 Volts A.C., 50 / 60 Hz
Typ: PM 29, 110 Volts A.C., 50 / 60 Hz
Weight: 6.4 Kg

Supply Schedule:

1 special packing case containing:

1 VITA Vacumat 100 furnace plus as an optional extra

1 firing tray 1 vacuum pump type PM 29
1 pair of 25cm furnace tweezers complete with 1 vacuum hose
1 main power lead complete with plugs
1 set of firing trays A and B, grey
1 set of porcelain trays G, grey
1 operating instruction manual
1 firing charts

All specifications subjects to change without notice.

2. Setting the Furnace Up for Use

Note: When positioning the furnace, a minimum of 25cm space should be allowed for between it and any
wall, either to the rear or sides.

1. Using the supplied main power lead, connect the furnace up to an electrical power supply that is
apppropriate for the model, i. e. either 240 Volts A.C., 50 / 60 Hz; 220 Volts A.C., 50 / 60 Hz; 110
Volts A.C., 50 / 60 Hz.
2. Connect the plug of the vacuum pump up to the round socket(13) at the rear of the furnace, and then
press the vacuum hose onto the nozzel (14) also at the rear of the furnace.
3. Press the power on/off switch (9) in. The green indicator light inside the switch will then come on,
and the firing tray lift (3) will descend to its lower position.
4. Place the supplied firing tray (2) onto the lift support plate.
5. Press key „A“ of the programing input keys (4), which will send the firing tray lift up into the firing
chamber. The temperature inside will then rise until it reaches the starting temperature and then
remain steady.

Once the starting temperature has been reached, the furnace is ready for firing using any program.

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 VITA - Vacumat 100

3. Operating the Furnace

The Power On/Off Switch:

By pressing in the power on/off switch (9), the furnace is turned on, which is indicated at all times by the
green light inside the switch. In addition to this green indicator light, the current temperature display
indicator will also light up the showing the temperature inside the firing chamber. The furnace is turned off
by re-pressing the power on/off switch (9).

The Manual Control Keys for the Firing Tray Lift:

By pressing the upper lift key (8), the firing tray can be raised up into the firing chamber, and by pressing
the lower lift key (8) the firing tray can be brought down out of the firing chamber. To operate either of
these lift keys (8), the appropriate one should be pressed continuosly until the lift has reached the desired
position.

The Program Activate Key „START“:

All programs are started by pressing the program activate key „START“ (5).

The Pogram Interrupt Key „STOP“:

Pressing the program interrupt key „STOP“ (6) will result in the following sequence:

1. The firing tray lift will descend out of the firing chamber to its lower position. This applies even if the
program is interrupted during a firing sequence, although if vacuum is existing, the firing chamber will
first be fully flooded with air to equalize the atmospheres;
2. The acoustic signal will then sound to indicate the end of the program, and should be cancelled by
pressing key D.

The Programing Input Keys:

Figures 0 to 9 on the programing input keys are used to select a program, as well as to set or alter the
end temperature setting and all the time settings in a program.

For programing, the following values can be set:

Pre-drying time: 0 to 99 min. (in full minutes only)

Heating-up time: 3.0 – 20.0 min.
(in full minutes and tenths of a minute)
End temperature firing time: 0 to 40.0 min.
(in full minutes and tenths of a minute)
Vacuum firing time: 0 to 60 min. (in full minutes only)
Endtemperature: maximum 1200°C

Key A – The Starting Temperature Key is used first of all, before any other program, to prepare the
furnace for firing by raising the firnig tray lift, heating the firing chamber up to the starting temperature,
and then continue to hold it steady.

Key B – is non functional

Key C – The Corrector Key can be usede to correct the end temperature setting or any the time setting if
they have been wrongly programed. Immediatenly after an incorrect number or numbers have been
pressed, key C should be pushed, which will cancel that particular setting so that the correct one can then
be newly programed.

Key D – The Acoustic Signal Cancel Key is used to cancel the acoustic signal at the end of a program.

Key E – The Zone Access Symbol ▲ Immediate Cancel Key

After having pressed the key F to store a setting, key E can then be pressed to immediatly cancel the
zone access symbol ▲. This therefore avoids having to press key F until the zone access symbol ▲ no
longer appears on the display indicator panels.

Key F – The Zone Access Symbol Key

is used to call up, to move, and to cancel the zone access symbol ▲ on the display indicator panels.
Moving the zone access symbol ▲ on to the next program sequence zone also stores a setting that has
just been altered.
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4. The Display Indicator Panels

a (Progr.) = the program indicator a b c

b = the end temperature indicator

c = the current temperatur indicator
d = the pre-drying time indicator PROG. TEMPERATUR

d e f g h
e = the heating-up time indicator
VAC. bar
f = the end temperature firing timr indicator
g „VAC.“ = the vacuum firing time indikator
h „bar“ = the vacuum indicator
i = the time elapsed indicator
k „F“ = the fault localization indicator Symbol i k

The program Indicator a (PROGR.) shows:

1. The number of the program that is currently in operation (i.e. numbers 1 to 9);
2. The termination or end of a program (i.e. E for End)
3. That the furnace is in a standby condition with the starting temperature being held steady
(i.e. H for Hold).

The End Temperature Indicator b shows:

The end temperature that has been programed, between 20 and 1200°C.

The Current Temperature Indicator c (underlined in red) shows:

The current temperature inside the firing chamber, between 20 and 1200°C.

Indicator d shows:
The pre-drying time that has been programed, in full minutes.

Indicator e shows:
The heating-up time that has been programed, in full minutes and tenths of a minute
(0.1 min. = 6 secounds).

Indicator f shows:
The end temperature firing time that has been programed, in full minutes and tenths of a minute
(0.1 min. = 6 secounds).

Indicator g „VAC“ shows:

The vacuum firing time that has been programed, in full minutes.

Indicator h „bar“ shows:

The degree of vacuum existing in the firing chamber, from 0 to minus 1 bar.

Indicator i shows:
The time that already elapsed within each sequence of a program, the sequence that is operating being
indicated by the zone functioning symbol ▲

Indicator k shows:
„FEHLER“ gives notice of certain malfunctions an misprogramings, and at the same time also localizes
them using the following code numbers:

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5. Error messages

Error 0 pry-drying-temperature lower than 50°C (only in program no. 9)

Error 01 over-temperature or break-down of thermocouple

Error 02 break-down of thermocouple

Error 03 no or lower vacuum after 20 sec.

Error 04 actuell-temperature higher as calculated / adjusted rising temperature
Error 05 rising time > 20 minutes
Error 06 firing temperature < pry-drying-temperature
Error 07 vacuum time = („0000“)
Error 08 firing time within firing chamber > 30 minutes
Error 09 firing temperature > 1.200°C
Error 10 pry-drying-temperature < 200°C or > 700°C

Error 20 temperature-off-set > 20°C

Error 30 pry-drying-temperature unvalid sign

Error 31 firing temperature unvalid sign
Error 32 pry-drying-time unvalid sign
Error 33 rising-time unvalid sign
Error 34 firing-time unvalid sign
Error 35 vacuum-time unvalid sign
Error 36 cooling-temperature / program 7 unvalid sign
Error 37 cooling-temperature / program 8 unvalid sign

Error 40 pry-drying-temperature value = „0000“

Error 41 firing temperature value = „0000“
Error 42 pry-drying-time value = „0000“
Error 43 rising-time value = „0000“
Error 44 firing-time value = „0000“
Error 45 vacuum-time value = „0000“
Error 46 cooling-temperature / program 7 value = „0000“
Error 47 cooling-temperature / program 8 value = „0000“

Error 50 cooling-temperature / program 7 choosen value too high (> 1.200°C)

Error 51 cooling-temperature / program 8 choosen value too high (> 1.200°C)
Error 52 cooling-temperature / program 7 firing temperature is missing
Error 53 cooling-temperature / program 8 firing temperature is missing

Error 66 pry-drying-temperature is about 100°C too high

Error 67 actuell IST-temperature is about 30°C too high

Error 98 error within the furnace faulty memory

Error 99 error within the furnace faulty memory

The Zone Acccess / Zone Functioning Symbol ▲

appears under the end temperature, and the other time settings, when key F is pressed following one of
the numbered program keys. The first time key F is pressed, it will appear under the end temperature
indicator, and the secound time it is pressed, it will appear under the time setting of the first sequence
zone of the program that has been keyed. The setting under which the symbol appears can then be
changed using the programing input keys. Once the required setting has been changed, either keys F
should be pressed until the symbol ▲ no longer appears on eighter of the display indicator panels, or first
key F to store the setting and the key E to immediately cancel the symbol.

When a program is in operation, the symbol ▲ will again appear, but as the zone functioning symbol. In
this case it purely indicates which of the program sequence zones is currently in operation. It should no
be confused with the zone access symbol.

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 VITA - Vacumat 100

6. The Programs

NOTE: The pre-drying temperature is always the same as the starting temperature. If the starting
temperature has been changed from the orginal 600°C setting, the pre-drying temperature will
have been changed, and will correspond to whatever the new starting temperature is.

End tem. Slow

Program Program Cycle Pre-Drying Heating-Up
Cooling
Firing
A This is for use before any of the other
programs and heats the firing chamber
up to the starting temperature

1 Heating-up to a given end temperature,

in as short a time as possible (non-
programable)
followed by continued firing in the end
temperature for a given time period.

2 The same as program 1, but with a

period of the firing cycle in vacuum + VAC.

3 Heating-up to a given end temperature,

in a given time period, followed by
continued firing at the end temperature
for a given time period

4 The same as program 3, but with a + VAC.

given period of the firing cycle in
vacuum.

5 Pre-drying for a given period of time,

then heating-up to a given end
temperature in a given time period, all
followed by continued firing at the end 600°C
temperature for a given period of time.

6 The same as program 5, but with a + VAC.

given period of the firing cycle in 600°C
vacuum.

7 The same as program 5, but with an

additional controlled slow cooling
sequence for lowerling the temperature
back to the starting temperature. i.e.
After the firing cycle proper has 600°C
finished, the firing tray will lower itself
to the middle pre-drying level, and will
only lower itself completely when the
temperature inside the firing chamber
has sunk back to the starting
temperature.

8 The same as program 6, but with the

same additional controlled cooling
+ VAC.
sequence that is described in program
600°C
7

9 This speeds up the cooling of the firing champer back to the starting temperature. To beginn with, the firing tray
will remain in its lower postion, whilst the vacuum pump switches itself on, and remains on until the temperature
inside the firing champer has been lowered to 50°C below the starting temperature. The vacuum pump will then
turn itself off, and the firing tray will be raised up into the firing chamber, closing off the entrace and therby
ensuring that the starting temperture is held steady.

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 VITA - Vacumat 100

7. Changing the Information Stored in a Program

Once a program has been selected, all time setting, as well as the end temperature setting, that are
stored in that particular program, will be shown on the diseplay indicator panels. (When new, the VITA
Vacumat 100 is factory pre-programed with the temperature and time settings that are required for firing
VITA VMK 68 procelain). Each of these settings can be changed individally using the following
instructions:

By Pressing key F, the zone access symbol ▲ will first appear under the end temperture setting. This
then allows a new end temperature setting to be made using the numbered programing input keys. By re-
pressing key F, this new end tmperature (or the old unchanged one) is stored into the program, and the
zone access symbol ▲ automatically moves on, to position itself under the next time setting that is part of
the program that has selected. This time setting can then also be altered (or not) in exactly the same way
as the first one. If no other setting in the program is to be altered, providing key F has first been pressed
to store a changed setting, key E can then be pressed to immeditely cancel the zone access symbol ▲.
The basic rule is that a setting can always be changed if the zone access symbol ▲ is lit up under it.

The heating-up and endtemperature firing times are programed in full minutes, followed by tenths of a
minute. Therefore, if 17 is programed, it will result in the time setting of 1.7 min. (1minute and 42
secound).

The pre-drying an vacuum firing times, however, are only programed in full minutes. Therefore, if 17 is
programed, it will here result in the time setting of 17 minutes.

In order to then be able to start a program once it has been selected and altered, the zone access symbol
▲ should no longer be visible under any of the program setting. If necessary, therefore, key F should first
be pressed to store any new setting, followed by key E to immediatly cancel zone access symbol ▲. As
an alternative, key F can simply be pressed until the symbol no longer appears on either of the display
indicator panels.

Once a program has been started, the same symbol ▲ appears as the zone functioning symbol on the
lower display indicator panel, under the setting in the sequence zone that is currently in operation. This
should not be confused with the zone access symbol.

Note: The starting temperature has been factory pre-set at 600°C. If so desired, however, this
temperature can be altered, for which the furnace casing has first to be operend up. For precise
details on this (only be carried out by, or under the supervision of VITA autorized personnel).

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8. Example for Pogram 4.

Program 4 includes: Heating-up to a given end temperature in a given time period; continued firing at the
end temperature for a given time period; with a given period of the firing cycle in vacuum.

The furnace should first be switched on and them be heated up to the starting temperature. The firing tray
lift should then be completely retracted to its lowest position.

Press key 4.

Are the end temperture and all time settins correct?

Yes No

Press key F to make the zone access symbol ▲ appear under the end temperature setting

Is the end temperature setting correct?

Yes No
Change the end temperature (max. setting is 1200°C)

Press key F to set the end temperature and move zone access symbol ▲ on to appear
under the heating-up time setting

Is the heating-up time setting correct?

Yes No
Change the heating-up time (give new setting in full
minutes and tenths of a minute)

Press key F to set heating-up time and move the zone access symbol ▲ on to appear
under the end temperature firing time setting

Is the end temperature firing time setting correct?

Yes No
Change the end temperature firing time (give new
setting in full minutes and tenths of a minute)

Press key F to set end temperature firing time and move zone access symbol ▲ on to
appear under vacuum firing time setting

Is the vacuum firing time setting correct?

Yes No
Change the vacumm firing time (give new setting in full
minutes only)

Press key F to extinguish the zone access symbol ▲ from the display indicator panels

As a short-cut, if no other program setting is to be

Press the program activate key „START“
altered, providing the last setting changed has first
been stored using key F, key E can then be pressed
to immediately cancel the zone access symbol ▲.

The programme will now commence and run automatially trough to completion using all the instructions
shown on the display indicator panels.
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9. Firing Chart

Material Firing Progr. °C VAC

VITA VMK 68 Oxidation 1 960 5.0
with precious Paint-On 88 opaque 4 930 3.0 1.0 3
metal alloys Main vacuum 6 930 6 6.0 1.0 6
1st correction 6 920 6 6.0 1.0 6
2nd correction 6 910 6 6.0 1.0 6
Glaze 3 930 3.0 1.0
Glaze, using VITACHROM „L“
5 930 6 3.0 1.0
Stains and Fluid
Glaze, using VITACHROM „L“
5 900 6 3.0 1.0
Glaze No. 725
VITA VMK 68 Paint-On 88 opaque 4 930 3.0 1.0 3
with non Main vacuum 8 930 6 6.0 1.0 6
precious 1st correction 8 920 6 6.0 1.0 6
metal alloys 2nd correction 8 910 6 6.0 1.0 6
Glaze 7 930 6 3.0 1.0
Glaze, using VITACHROM „L“
7 930 6 3.0 1.0
Stains and Fluid
Glaze, using VITACHROM „L“
7 900 6 3.0 1.0
Glaze No. 725
Core and Vita Pt opaque 4 1120 6.0 2.0 6
VITADUR - N Core, using a Vitadur profile 6 1120 6 6.0 2.0 6
Main vacuum 6 960 6 6.0 1.0 6
1st correction 6 950 6 6.0 1.0 6
2nd correction 6 950 6 6.0 1.0 6
Glaze 3 940 3.0 1.0
Glaze, using VITACHROM „L“
5 940 6 3.0 1.0
Stains and Fluid
Glaze, using VITACHROM „L“
5 920 4 3.0 1.0
Glaze No. 725

Note: Times are given in minutes or minutes and tenths of a minute (i.e.6:0). Where a full minute is
followed by a decimal point and then a nought (i.e. 6:0), this nought must be included in the
programing! Otherwise the result will be in tenths of a minute (i.e. 0:6 min.).

Programing examples: For pre-drying time and vacuum firing time 6 min., press key 6 only; for heating-up
time and temperature firing time 6:0 min., press key 6 followed immediately by key 0.

VITA Spectra – Seal

Program settings: 5, end temperature 1040 °C, pre-drying time 2 Min., heating-up time 6,0 Min.,
endtemperatre firing time 0,0 Min.

VITA Metall - Corrector

Program settings: 5, end temperature 1040 °C, pre-drying time 2 Min., heating-up time 6,0 Min.,
endtemperatre firing time 1,0 Min.

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Soldering in the VITA VACUMAT

Method 1 - In-Furnace Soldering

Preheat the restoration,complete with flux and beads solder, in a preheating furnace for 15 – 20 min. at
400°C.

Program no. 5

Set final temperature by adding 50 °C to melting point of solder.

Pre-drying time: 5.00 min

Heating-up time: 5.00 min
Hold time: 3.00 min

Method 2

Preheat the restoration, with flux but without solder, in apreheating furnace for 15 – 20 min. at 400°C.

Program no. 5

Set final temperature by adding 50 °C to melting point of solder.

Pre-drying time: 1.00 min

Heating-up time: 3.00 min
Hold time: 4.00 min

10. Eliminating Program Faults

(only be carried out by, or under the supervision of VITA autorized personnel)

a) The temperature does not rise:

1. The first possobillity is that the fuses (11) at the rear of the furnace have blown, for which the remedy
is simply to replace the fuses.
2. The secound possibility cause is that the muffel is defective, for which the remedy is to replace the
muffel.

b) No vacuum is produced:

Check and clean the ring seal around the edge of the firing tray lift, and then also check and clean the
lower rim of the firing chamber where the lift seal meets it.

Note: This fault will be shown by code number 3 on the fault localization indicator (k).

c) Other problems with the programing

Most other problems that might occur with the Vita Vacumat 100 can be corrected simply by replacing
one or more of side-in control modules. For advice and diagnosis of any problems, you should contact
your Vita dealer, or in case of difficulty:

The Furnace Servicing Dept.

VITA Zahnfabrik
Postfach 13 38
D – 79713 Bad Säckingen
West Germany
Telephone 07761 – 562 222

Caution! Before opening the furnace for any reason, always isolate it from the electricity supply!

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11. Changing the Muffle

(only be carried out by, or under the supervision of VITA autorized personnel)

1. The furnace should first of all be isolated from its electrical power supply by removing its plug from
the socket.
2. The 4 screws on the sides of the anodized top cover of the furnace should next be unscrewed and
then removed together with their srew cups, and then the cover itself be lifted off.
3. The 6 screws in the top cover of the firing chamber should next be unscrewed, and then this also be
lifted out.
4. After removing the insulating disc and insulation slab, the wires from the thermocouple can then be
disconnected and the insulation stone complete with thermocouple be lifted out.
5. The wires from the defective quartz glass spiral muffle should now be disconnected, and then this
also be lifted out.
6. The new muffle can now be placed into position, and then the furnace be reassembled in reverse
order to that given above.

CAUTION! Do not forget to reconnect the earthed conductor wire to the anodized furnace top cover!!

12. Altering the Starting Temperature

(only be carried out by, or under the supervision of VITA autorized personnel)

12.1. Altering the Starting Temperature – Version lower than 8.0:

The starting temperature of the Vita Vacumat 100 has been factory pre-set at 600°C. Using the
instructions that follow, however, it is possible to alter this internally, in 50°C steps, to any temperature
between 200 and 600°C.

NOTE: The pre-drying temperature is always the same as the starting temperture. Changing the starting
temperature therefore also changes the pre-drying tempera-ture.

The furnace should first of all be isolated from the power supply by removing its plug from the socket. The
6 screws securing the cover of the lower instrumentation section of the furnace should next beb
unscrewed and remove together with their screw cups, and then the cover itself be lifted off.

The plug of the slidein module nearest to the front control panel on the left-hand side of the furnace, the
CPU microprocessor module, should now be released by simultaneously pushing the upper lever on the
plug upwards and the lower level downwards. This operation also partly disengages the plug which
should them be pulled off completely.

The module´s red safety locking deviced can now CPU - microprocessor module
be pushed downwards, and the module itself be
pulled completely out. On the right-hand side of the
front of the module there is a switching unti with 8 ON

individual small slide switches. It is trough the

1 2 3 4 5 6 7 8

positions of these switches that the level of the ON

starting temperature is determined. The various

1 2 3 4 5 6 7 8
temperatures are written just below each switch.
550
600
450
500
250
300
350
400
C°

For 200°C, all switches should be in the upward

setting.

To alter the starting temperature, the switch that is already down should first be pushed upwards, and
then the switch for the required temperature be pushed downwards in the direction of the written
temperature numbers. All other switches except this one should now be in the upper position away from
the temperature numbers.

The furnace´s starting temperature will now correspond to that temperature which is written below the
switch that has been pushed downwards. If none of the switches are down, the starting temperature will
automatically be 200°C.

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CAUTION! There should only be one of the eight switches pushed downwards at any one time, as
otherwise incorrect temperatures will result.

Having had the starting temperature satisfactorily altered, the CPU mocroprocessor module can now be
slid back into position, its plug be fixed back into place, with the upper lever pushed downwards again
and the lower level pushed upwards again, this securing the plug in position. The cover of the furnace‘s
lower section should then be replaced and secured in position with its screws.

Note: The two longer screws belong in the two holes at the rear of the upwards facing flat surface.

CAUTION! Do not forget to reconnect the earthed conductor wire to the anodized lower section cover!!

12.2. Altering the Starting Temperature – Version 8.0 onwards:

1. Switch furnace on.
2. Press button „E“, Display will show last used temperature.
3. Insert new stand-by-temperature (max. 700°C).
4. Press button „F“, new value will be stored.

3
10

4
11
6
12

9 8 7 5
14 13

1. firing chamber
2. firing traynsockel
3. firing tray lift
4. programming input keys
5. programming activate key „START“
6. programming activate key „STOP“
7. display indicator panels
8. manual control keys for firing tray lift
9. power on/off switch
10. heat resistant surface for placing
object when removed from firing tray
11. furnace fuses
12. socket for main power lead
13. socket for vacuum pump
14. nozzle for vacuum pump hose

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