STEERING Steering System - Ram Pickup PDF
STEERING Steering System - Ram Pickup PDF
STEERING Steering System - Ram Pickup PDF
2014 STEERING
DESCRIPTION
DESCRIPTION
Steering column
Steering gear (rack and pinion or recirculating ball)
Belt driven hydraulic steering pump
Pump pressure and return hoses
Oil Cooler
NOTE: There are four diagnosis charts following that cover POWER STEERING NOISE,
BINDING AND STICKING, INSUFFICIENT ASST. OR POOR RETURN TO CENTER
and LOOSE STEERING AND VEHICLE LEAD.
NOTE: * There is some noise in all power steering systems. One of the most common
is a hissing sound evident when turning the steering wheel when at a standstill
or when parking and the steering wheel is at the end of its travel. Hiss is a very
high frequency noise similar to that experienced while slowly closing a water
tap. The noise is present in every valve and results when high velocity fluid
passes valve orifice edges. There is no relationship between this noise and the
performance of the steering system.
NOTE: ** A light clunk may be felt or heard during steering wheel reversal while vehicle
is stationary. This results from internal steering gear rack movement at the
bushings and in no way affects the performance of the steering system. This
movement may be felt in the steering components during steering wheel
reversal.
NOTE: *** Power steering pump growl/moan/groan results from the development of
high pressure fluid flow. Normally this noise level should not be high enough to
be objectionable.
NOTE: * Steering shudder can be expected in new vehicles and vehicles with recent
steering system repairs. Shudder should dissipate after the vehicle has been
driven several weeks.
NOTE: *** Increased low speed or stationary steering effort can be expected if the
steering fluid is at a high temperature. High fluid temperature usually results
from high engine rpm due to trailer towing, ascending grades, or racing the
engine for prolonged periods of time.
The following procedure is used to test the operation of the power steering system on the vehicle. This test will
provide the gallons per minute (GPM) or flow rate of the power steering pump along with the maximum relief
pressure. Perform test any time a power steering system problem is present. This test will determine if the
power steering pump or power steering gear is not functioning properly. The following pressure and flow test is
performed using Power Steering Kit (special tool #6815, Kit, Power Steering) and Power Steering Kit (special
tool #6893A, Kit, Power Steering).
1. Connect Hose Assembly (special tool #6959, Assembly, Hose) (1) to the valve side of Power Steering
Analyzer (special tool #6800, Analyzer, Power Steering) (3), and connect Adapter (special tool #6826,
Adapter, LH P/S Tester) (2) to the hose assembly.
2. Connect Power Steering Hose (special tool #6713, Hose, Power Steering) (6) to the gauge side of Power
Steering Analyzer (special tool #6800, Analyzer, Power Steering) (3), and connect P/S Adapter (special
tool #6825A, Adapter, Power Steering) or (special tool #6865, Adapter, Power Steering (Jeep)) (as
necessary for clearance) to the hose assembly.
3. Disconnect the P/S pump pressure line at the P/S pump.
4. Connect the hose from the valve side of the Power Steering Analyzer (special tool #6800, Analyzer,
Power Steering) (3) to the pressure line at the P/S pump.
5. Connect the hose from the gauge side of the Power Steering Analyzer (special tool #6800, Analyzer,
Power Steering) (3) to the P/S pump.
6. Proceed with the Flow and Pressure Test below.
1. Connect Hose Assembly (special tool #6959, Assembly, Hose) (1) to the valve side of Power Steering
Analyzer (special tool #6800, Analyzer, Power Steering) (3), and connect Adapter (special tool #8185-2,
Adapter, Power Steering Tester) (2) to the hose assembly.
2. Connect Power Steering Hose (special tool #6713, Hose, Power Steering) (6) to the gauge side of Power
Steering Analyzer (special tool #6800, Analyzer, Power Steering) (3), and connect P/S Adapter (special
tool #8630-1, Adapter Power Steering) (5) to the hose assembly.
3. Disconnect the P/S pump pressure line at the hydro-boost connection.
4. Connect the hose from the valve side of the Power Steering Analyzer (special tool #6800, Analyzer,
Power Steering) (3) to the hydro-boost line.
5. Connect the hose from the gauge side of the Power Steering Analyzer (special tool #6800, Analyzer,
Power Steering) (3) to the P/S pump pressure line at the hydro-boost connection.
6. Proceed with the Flow and Pressure Test below.
TEST PROCEDURE
NOTE: Check the power steering belt to make sure that it is in good condition and
properly adjusted.
NOTE: If fluid leaked from the steering system, it should be filled to correct level prior
to starting the engine.
4. Gauge should read below 2068 kPa (300 psi), If above specification, inspect the hoses for restrictions and
repair as necessary.
5. Increase the engine speed to 1500 RPM and read the flow meter. If the flow rate (GPM) is below
specification, (refer to PUMP SPECIFICATIONS for GPM) the pump should be replaced.
6. Close valve fully three times and record highest pressure indicated each time. All three readings must
be above specifications and within 345 kPa (50 psi) of each other.
If the pressures are above specifications but not within 345 kPa (50 psi) of each other, replace the
pump.
If the pressures are within 345 kPa (50 psi) of each other but below specifications, replace the
pump.
CAUTION: Do not force the pump to operate against the stops for more than 2 to
3 seconds at a time because, pump damage will result.
7. Open the test valve and turn the steering wheel to the extreme left AND right positions three times against
the stops. Record the highest pressure reading at each position. If pressures readings are not within 50 psi
of each other, the gear is leaking internally and must be replaced.
PUMP SPECIFICATIONS
FLOW RATE (GPM) AT 1500
GEAR TYPE RELIEF PRESSURE
RPM
Rack and Pinion 11135 kPa (1615 psi) 3.0 - 3.5
Recirculating Ball 12065 kPa (1750 psi) 3.5 - 4.0
STANDARD PROCEDURE
STANDARD PROCEDURE - OUTER TIE ROD END LUBRICATION
NOTE: If a new tie rod end is to be installed, make sure the boot (2) is properly
lubricated.
Any time the outer tie rod end is disconnected from the knuckle, before assembly, clean all old grease and
debris from the boot with a clean cloth and apply outer tie rod grease P/N 68088623AA (1) to the boot (2) as
shown.
SPECIAL TOOLS
SPECIAL TOOLS
COLUMN
DESCRIPTION
DESCRIPTION
The tilt and standard column (2) has been designed to be serviced as an assembly; less wiring, switches,
shrouds, steering wheel, etc. Most steering column components can be serviced without removing the steering
column from the vehicle. The adjustable pedal switch is now mounted on the left side of the steering column
below the multi-function switch and the ignition switch has been moved to the instrument panel.
To service the steering wheel, switches or airbag, and follow all WARNINGS and CAUTIONS. Refer to
WARNING .
CAUTION: Do not hammer on steering column shaft. This may cause damage to the
shaft or bearing.
CAUTION: Do not attempt to remove the pivot bolts to disassemble the tilting
mechanism. Do not remove shaft lock plate or plate retainer. This will
damage the column.
CAUTION: Do not attempt to remove or modify the park lock slider or link.
NOTE: When servicing the steering wheel after removing the old bolt, a new bolt must
be used when installing.
NOTE: When servicing the coupler a new bolt must be used when installing.
The steering column bracket rear mounts that the studs or bolts go through on both sides of the steering column
have a plastic/metal capsule designed to fracture or move when enough force to damage the steering column has
occurred. There are 2 steering column mounting capsules, one on each side of the column. A collapse may
occur where the tube housing may move into the rear bracket assembly OR the tube may move inside the tube
housing. Typically if this type of collapse happens, the capsules should have indicated damage. However, if the
any of the following steps indicate a collapse, the steering column will still need replacement.
NOTE: All illustrations within this procedure are typical; however the steering column
capsules are the same in all vehicles.
1. Grasp the steering wheel at the 9 and 3 o'clock positions, and again at the 12 and 6 o'clock positions and
attempt to rock the steering wheel back and forth and up and down. If there is excessive movement or an
audible clunking or grinding sound, replace the steering column. Refer to COLUMN, REMOVAL.
2. Remove the steering column opening cover. Refer to COVER, STEERING COLUMN OPENING,
REMOVAL .
3. If equipped, remove the retaining screws (1) and the steering column opening cover reinforcement (2).
Fig. 6: Inspecting For Fractures In Plastic Area & Movement In Metal Area
4. Visually inspect for fractures in the plastic area (1) and movement in the metal area (2) of the two
capsules while pushing and pulling the steering wheel up and down, and left and right.
5. If capsules are fractured or have moved, replace the steering column. Refer to COLUMN, REMOVAL.
6. Loosen the steering column retaining bolts (or nuts) (2, 5) several turns but do not remove. Remove only
one of the rear retaining bolts (or nuts) (2). Verify that the capsule has movement, but it should not slide
out of the bracket assembly. If the capsule does come out of the bracket assembly, replace the steering
column. Refer to COLUMN, REMOVAL.
7. Install the previously removed bolt (or nut) (2) several turns, and remove the opposite one (2) and check
that capsule in the same way. If the capsule does come out of the bracket assembly, replace the steering
column. Refer to COLUMN, REMOVAL.
8. Install the steering column retaining bolts (or nuts) (2, 5) and tighten to 27 N.m (20 ft. lbs.).
Fig. 8: Measuring Distance From Brake Switch Mounting Bracket To The Flat Of Rear Mounting
Bracket
Courtesy of CHRYSLER GROUP, LLC
9. Measure the distance from the brake switch mounting bracket (4) to the flat of the rear mounting bracket
(3). If less than 144 mm (5.6875 in. or 5 -11/16 in.), replace the steering column. Refer to COLUMN,
REMOVAL.
10. If the steering column passes all tests and measurements above, the steering column is not collapsed and
should not need to be replaced.
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
DESCRIPTION N.m Ft. Lbs. In. Lbs.
Upper Steering Coupling Pinch 38 28 -
Bolt
Lower Steering Coupling Upper
38 28 -
Pinch Bolt
Lower Steering Coupling Lower
54 40 -
Pinch Bolt (to gear)
Steering Wheel Bolt 61 45 -
Steering Column Mounting Nuts 27 20 239
Tilt Lever Release Mounting
4.5 - 40
Screws
Gearshift Lever Assembly 12 - 105
Gearshift Lever, Lever Only 12 - 105
REMOVAL
REMOVAL
WARNING: Before servicing the steering column, the airbag system must be
disarmed. Refer to RESTRAINTS - SERVICE INFORMATION - 2500 HD &
3500 HD for service procedures. Failure to do so may result in accidental
deployment of the airbag and possible personal injury.
NOTE: The jaws should point outward from the center of the steering wheel for
removal.
5. Install Gear Puller (special tool #L-4407A, Puller, Gear) (1) and OTC® 7929A Steering Wheel Puller
Leg Set or equivalent and loosen the steering wheel.
6. Remove the tool and steering wheel bolt (1), and discard the steering wheel bolt (1).
NOTE: Route the harness through the steering wheel during removal.
11. If equipped with a floor shift, remove the shift cable from the routing clip (1).
12. If equipped with a column shift, disconnect the shift cable from the shift assembly lever and remove the
cable from the bracket.
13. Remove the brake light switch (3).
14. Remove the upper steering shaft coupler bolt (4) and discard. Separate the shaft from the coupler.
15. Remove the forward steering column mounting nuts (5).
16. Support the steering wheel and remove the forward steering column mounting nuts (2).
17. Remove the steering column assembly from the vehicle.
18. Remove and transfer any necessary components.
INSTALLATION
INSTALLATION
WARNING: Before servicing the steering column, the airbag system must be
disarmed. Refer to RESTRAINTS - SERVICE INFORMATION - 2500 HD &
3500 HD for service procedures. Failure to do so may result in accidental
deployment of the airbag and possible personal injury.
1. Position the steering column on the dash panel support and loosely install the mounting nuts (2, 5).
2. Install the steering shaft coupler on the steering shaft and loosely install a new bolt (4).
3. Center steering column in dash opening and tighten mounting nuts (2, 5) to specifications. Refer to
COLUMN, SPECIFICATIONS.
4. Tighten the coupler bolt (4) to specifications. Refer to COLUMN, SPECIFICATIONS.
5. Install the brake light switch (3) (Refer to INSTALLATION ).
6. If equipped with a floor shift, install the shift cable in the routing clip (1).
7. If equipped with a column shift, install the shift cable to the shift assembly lever and the bracket. Adjust
the shift cable.
8. Install the clockspring. Refer to CLOCKSPRING, INSTALLATION .
9. Connect the wiring harness routing clips and connectors to the column components.
10. Install the upper and lower shrouds. Refer to SHROUD, STEERING COLUMN, INSTALLATION.
11. Align the spline on the steering wheel hub to shaft and install the steering wheel (2).
12. Install a new steering wheel bolt (1) and tighten to specifications. Refer to COLUMN,
SPECIFICATIONS.
13. Install the airbag. Refer to AIR BAG, DRIVER, INSTALLATION .
14. Connect the negative battery cable to the battery.
15. Test the operation of the horn, Electronic PRNDL Indicator, lights and any other functions that are
steering column operated.
REMOVAL
REMOVAL
NOTE: Mark both lower coupling (5) connections for proper installation.
5. Remove and discard the lower coupling upper pinch bolt (1).
6. Remove and discard the lower coupling lower pinch bolt (1).
7. Remove the lower steering shaft coupling (2).
INSTALLATION
INSTALLATION
1. Install the coupling (2) to the steering rack and pinion, and intermediate shaft using the marks made in the
removal process.
2. Install the lower coupling lower pinch bolt (1) and tighten to specifications. Refer to COLUMN,
SPECIFICATIONS.
3. Install the lower coupling upper pinch bolt (1) and tighten to specifications. Refer to COLUMN,
SPECIFICATIONS.
4. Install the left front tire and wheel assembly. Refer to SPECIFICATIONS .
5. Remove the support and lower the vehicle.
6. Reconnect the negative battery cable.
7. Unlock the steering wheel.
REMOVAL
REMOVAL
INSTALLATION
INSTALLATION
1. Install the upper steering coupling shaft (3) to the vehicle inserting the shaft into the lower coupling.
NOTE: New steering coupling shaft pinch bolts for the upper and lower shafts
must be used.
2. Install a new lower coupling upper pinch bolt (1) and tighten to specifications. Refer to COLUMN,
SPECIFICATIONS.
3. Install the upper steering coupling shaft seal (2) to the cowl panel.
4. Install the steering column shaft into the upper coupling.
5. Install a new upper coupling pinch bolt (3) and tighten to specifications. Refer to COLUMN,
SPECIFICATIONS.
6. Unlock the steering wheel.
7. Reconnect the negative battery cable.
REMOVAL
REMOVAL
3. Remove the multi-function switch mounting bracket upper retaining screw (2).
8. Carefully pull the multi-function switch mounting bracket (2) toward the steering wheel (1) to gain access
to the tilt release lever screws (3).
9. Remove the tilt release lever screws (3).
NOTE: The release cam linkage (3) is tabbed to lock into the release cam (1) after
installation.
10. Remove the tilt release lever/cam linkage from the steering column by rotating the tilt release lever (4)
down (clockwise) to align the linkage tabs with the rectangular hole (2) of the cam (1) and pull out.
NOTE: A new tilt release lever (1) includes a pre-loaded spring (3) and the linkage.
11. If the tilt release lever (1) is to be reinstalled on the column, reload the spring (3) against the tab (2) as
shown.
INSTALLATION
INSTALLATION
NOTE: A new tilt release lever (1) includes a pre-loaded spring (3) and the linkage. The
spring will have tension and should not be released prior to installation.
1. If the original tilt release lever (1) is to be reinstalled on the column, carefully reload the spring (3)
against the tab (2) as shown.
NOTE: The release lever/cam linkage (3) is tabbed to lock into the release cam (1)
after installation.
2. Insert the tilt release lever/cam linkage (3) into the slotted cam hole (2) and rotate the tilt release lever (4)
into position.
4. From the underside the column, push the pre-loaded spring tip (1) up with a small flat blade screwdriver
or suitable tool to release the spring from the tab. The spring should snap against the column in the area
shown (3). Verify the tilt release lever for proper operation before proceeding.
5. Position the multi-function switch mounting bracket and install the lower retaining screw (4).
6. If equipped, connect the adjustable pedals switch connector (5), harness routing retainer (2), and SAS
connector (3).
7. Connect the clockspring connectors (1).
8. Install the multi-function switch mounting bracket upper retaining screw (2).
9. Install the steering column shrouds. Refer to SHROUD, STEERING COLUMN, INSTALLATION.
10. Connect the negative battery cable.
LEVER, GEARSHIFT
REMOVAL
ASSEMBLY
LEVER ONLY
INSTALLATION
ASSEMBLY
1. Position the gearshift lever assembly (2), install the retaining screws and tighten to specifications. Refer
to COLUMN, SPECIFICATIONS.
2. Connect the shift cable to the lever (2).
3. Connect the gearshift harness connector (5).
4. Ensure the gear shift lever and transmission are in the PARK position and snap the cable adjust clip in
place.
5. Install the upper and lower column shrouds, steering column opening cover, and reinforcement. Refer to
SHROUD, STEERING COLUMN, INSTALLATION.
6. Connect the negative battery cable.
LEVER ONLY
1. Install the gearshift lever (1) in the gearshift lever assembly (2).
2. Install the gearshift lever pinch bolt (7) and tighten to specifications. Refer to COLUMN,
SPECIFICATIONS.
3. Connect the gearshift harness retainers (6).
4. Connect the gearshift harness connector (5).
5. Install the upper and lower column shrouds, steering column opening cover, and reinforcement. Refer to
SHROUD, STEERING COLUMN, INSTALLATION.
6. Connect the negative battery cable.
REMOVAL
UPPER
1. From below the steering column, remove the two outboard screws within the recess areas (2) that secure
the upper shroud (1) to the lower shroud (4).
NOTE: There are snap connections near the instrument cluster and between the
shroud and the steering wheel that secure the upper and lower shroud.
2. Remove the upper shroud (1) by pushing gently inward and upward on both sides of the upper shroud
above the parting line of the lower shroud to release the snap features that secure the two shroud halves to
each other.
LOWER
1. From below the steering column, remove the two outboard screws within the recess areas (2) that secure
the upper shroud (1) to the lower shroud (4).
NOTE: There are snap connections near the instrument cluster and between the
shroud and the steering wheel that secure the upper and lower shroud.
2. Remove the upper shroud (1) by pushing gently inward and upward on both sides of the upper shroud
above the parting line of the lower shroud to release the snap features that secure the two shroud halves to
each other.
3. Remove the steering column opening cover from the instrument panel. Refer to COVER, STEERING
COLUMN OPENING, REMOVAL .
4. Remove the lower shroud to column retaining screw (2) and carefully move the lower shroud over the
steering column tilt lever and off the steering column.
INSTALLATION
UPPER
1. Position the upper shroud (1) onto the steering column over the lower shroud (4).
2. Align the snaps features on the upper and lower shroud halves and apply hand pressure to snap together.
3. From below the steering column, install the two outboard screws within the recess areas (2) that secure
the upper shroud (1) to the lower shroud (4).
LOWER
1. Position the lower shroud (4) over the steering column tilt lever and align on the steering column.
2. Position the upper shroud (1) onto the steering column over the lower shroud (4).
3. Align the snap features on the upper and lower shroud halves (1, 4) and apply hand pressure to snap
together.
4. From below the steering column, install the two outboard screws within the recess areas (2) that secure
the upper shroud (1) to the lower shroud (4).
WHEEL, STEERING
REMOVAL
REMOVAL
1. Disable and remove the driver's side airbag. Refer to AIR BAG, DRIVER, REMOVAL .
2. Remove the steering wheel bolt and discard.
NOTE: The jaws should point outward from the center of the steering wheel for
removal.
3. Install Gear Puller (special tool #L-4407A, Puller, Gear) (1) and OTC® 7929A jaws (3) or equivalent and
loosen the steering wheel (2).
4. Remove the tools (1, 3) and then remove the steering wheel (2).
INSTALLATION
INSTALLATION
NOTE: Do not reuse the old steering wheel bolt (a new bolt must be used)
NOTE: Be certain that the steering wheel mounting bolt is tightened to the proper
torque specification to ensure proper clockspring operation.
2. Install the new steering wheel bolt. Tighten the bolt to specifications. Refer to COLUMN,
SPECIFICATIONS.
3. Install the driver's side air bag. Refer to AIR BAG, DRIVER, INSTALLATION .
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
DESCRIPTION N.m Ft. Lbs. In. Lbs.
Steering Gear, Frame Mounting 156 115 -
Bolts
Steering Coupler to Gear Shaft 54 40 -
Power Steering Pressure Line To 33 24 -
Gear
Power Steering Return Line to 31 23 -
Gear
Power Steering Pressure Line To 50 37 -
Pump
Steering Gear Adjustment Screw 34 25 -
Locknut
Steering Gear Pitman Shaft Nut 240 177 -
Steering Gear Pitman Shaft 68 50 -
Cover Bolts
Steering Gear Valve Housing to 54 40 -
Gear Bolts
Steering Gear Retainer Ring 2.26 - 20
Screw
Steering Gear Retainer Ring 97 72 -
REMOVAL
REMOVAL
NOTE: The steering column on vehicles with an automatic transmission may not
be equipped with an internal locking shaft that allows the ignition key
cylinder to be locked with the key. Alternative methods of locking the
steering wheel for service will have to be used.
5. Remove the steering shaft coupler pinch bolt (1) at the steering gear and slide coupler off steering gear
(2).
6. Remove the steering gear shaft to pitman arm (1) retaining nut and washer.
7. Mark the steering gear shaft and pitman arm (1) for installation reference.
8. Using the Pitman Arm Remover Puller OTC® 5055 (2) or equivalent, remove the pitman arm (1) from
the steering gear shaft. Refer to ARM, PITMAN, LINK AND COIL, REMOVAL.
1 - STEERING GEAR
2 - MOUNTING BOLTS (3)
9. Remove the steering gear (1) three retaining bolts (2) and remove the steering gear (1) from the vehicle.
INSTALLATION
INSTALLATION
1. Position the steering gear (1) on the frame rail. Install the three mounting bolts (2), and tighten to
1 - STEERING COUPLER
2 - STEERING GEAR INPUT SHAFT
2. Align steering coupler (1) on gear shaft (2). Install pinch bolt and tighten to specifications. Refer to
COLUMN, SPECIFICATIONS.
1 - DRAGLINK
2 - STEERING GEAR
3 - SWAYBAR
4 - NUT/WASHER
5 - PITMAN ARM
3. Align and install the pitman arm (5). Refer to ARM, PITMAN, LINK AND COIL, INSTALLATION.
4. Install the washer and retaining nut (4) on the pitman shaft. Tighten the nut to specifications (Refer to
SPECIFICATIONS ).
5. Connect fluid hoses to steering gear and tighten to specifications (Refer to SPECIFICATIONS ).
6. Add fluid. Refer to PUMP, STANDARD PROCEDURE.
7. Reset the toe and center the steering wheel. Refer to WHEEL ALIGNMENT, STANDARD
PROCEDURE .
DESCRIPTION
NOTE: To avoid damaging ball stud seals, use an appropriate puller to remove tie rod
ends.
The 2500 and 3500 vehicles have a new design steering system. The primary difference is that the drag link is
connected directly to the knuckle.
STANDARD PROCEDURE
Periodic lubrication of the steering system components is required. Refer to MAINTENANCE SCHEDULES,
DESCRIPTION .
Tie rod
Tie rod end
Drag link
SPECIFICATIONS
TORQUE
TORQUE SPECIFICATIONS
REMOVAL
REMOVAL
Fig. 47: Identifying Pitman Arm Nuts, Track Bar, And Frame Side
Courtesy of CHRYSLER GROUP, LLC
1. Remove the track bar bolt (4) and lower the track bar (5) to allow enough clearance.
2. Remove the drag link nut (4) from the pitman arm (2).
3. Install puller C3894-A (1) or equivalent and separate the drag link (3) from the pitman arm (2).
4. Mark the pitman arm (2) and shaft positions for installation reference. Unstake the nut (5) and the remove
from the pitman arm (2).
5. Remove the pitman arm (1) with Puller OTC® 5055 (2) or an equivalent pitman arm puller tool.
INSTALLATION
INSTALLATION
Fig. 50: Identifying Pitman Arm Nuts, Track Bar, And Frame Side
Courtesy of CHRYSLER GROUP, LLC
NOTE: Care is to be taken to assure the steering gear does not travel more than 25
degrees off center, at the output shaft in either direction, prior to setting of the
poppet valves. This is critical during the installation of the pitman arm. Failure
to do this will result in the improper setting of the poppet valves. If set
improperly the gear will not go into relief bypass and there is potential for heat
build up and damage to the steering system. Once set, the poppet valves can
not be reset.
NOTE: Prior to installing tapered end suspension components, clean male and female
surfaces with brake clean.
CAUTION: Verify that equal number of thread engagement exists on both ends
of adjuster sleeve and that the adjuster sleeve clamps cover the
threaded ends.
6. After adjustment tighten tie rod adjustment sleeve clamp bolts to 61 N.m (45 ft. lbs.).
REMOVAL
INSTALLATION
1. Position the steering damper brackets and install the retaining bolts (3). Tighten bolts to specifications.
Refer to LINKAGE, LINK AND COIL, SPECIFICATIONS.
2. Position the steering damper (1) onto the brackets.
3. Install the steering damper retaining bolts (2) and tighten to specifications. Refer to LINKAGE, LINK
AND COIL, SPECIFICATIONS.
4. Remove the support and lower the vehicle.
REMOVAL
RH - TO TIE ROD
TO PITMAN ARM
4. Remove the drag link (2) from the pitman arm (1), with (special tool #C-3894-A, Puller, Tie Rod) (3).
5. Remove the drag link from the adjuster sleeve.
TO KNUCKLE
Fig. 57: Removing Drag Link/Tie Rod To Knuckle Nut & Cotter Key
Courtesy of CHRYSLER GROUP, LLC
3. Remove the cotter key (1) and the drag link/tie rod to knuckle nut (2).
4. Remove the drag link end (3) from the knuckle (5) with (special tool #10390, Separator, Tie Rod).
5. Remove the drag link end (3) from the adjuster sleeve.
INSTALLATION
RH - TO TIE ROD
CAUTION: Verify that equal number of thread engagement exists on both ends of
adjuster sleeve and that the adjuster sleeve clamps cover the threaded
ends.
NOTE: Prior to installing tapered end suspension components, clean male and female
surfaces with brake clean.
1. Install the drag link end (3) to the adjustment sleeve (4) and to the tie rod (12).
2. Install the drag link to tie rod nut (2) and tighten to specifications. Refer to LINKAGE, LINK AND
COIL, SPECIFICATIONS.
3. Remove the supports and lower the vehicle. Center the steering wheel and adjust the toe. Refer to
WHEEL ALIGNMENT, STANDARD PROCEDURE .
NOTE: Position the clamp on the adjustment sleeve so retaining bolt is located on
the bottom side of the sleeve.
4. After adjustment tighten tie rod adjustment sleeve clamp bolt (11) to specifications. Refer to LINKAGE,
LINK AND COIL, SPECIFICATIONS.
TO PITMAN ARM
CAUTION: Verify that equal number of thread engagement exists on both ends of
adjuster sleeve and that the adjuster sleeve clamps cover the threaded
ends.
NOTE: Prior to installing tapered end suspension components, clean male and female
surfaces with brake clean.
1. Install the drag link end (5) to the adjustment sleeve (4) and to the pitman arm.
2. Install the drag link to pitman arm nut (7) and tighten to specifications. Refer to LINKAGE, LINK AND
COIL, SPECIFICATIONS.
3. Remove the supports and lower the vehicle. Center the steering wheel and adjust the toe. Refer to
WHEEL ALIGNMENT, STANDARD PROCEDURE .
4. After adjustment, tighten the tie rod adjustment sleeve jam nuts to specifications. Refer to LINKAGE,
LINK AND COIL, SPECIFICATIONS.
TO KNUCKLE
CAUTION: Verify that equal number of thread engagement exists on both ends of
adjuster sleeve and that the adjuster sleeve clamps cover the threaded
ends.
NOTE: Prior to installing tapered end suspension components, clean male and female
surfaces with brake clean.
Fig. 61: Removing Drag Link/Tie Rod To Knuckle Nut & Cotter Key
Courtesy of CHRYSLER GROUP, LLC
5. Remove the supports and lower the vehicle. Center the steering wheel and adjust the toe. Refer to
WHEEL ALIGNMENT, STANDARD PROCEDURE .
6. After adjustment tighten tie rod adjustment sleeve jam nuts to specifications. Refer to LINKAGE, LINK
AND COIL, SPECIFICATIONS.
REMOVAL
6. Remove tie rod (3) from the knuckle (2) and the drag link from the tie rod with (special tool #8677,
LH - ALL
5. Remove tie rod (3) from the knuckle (2) with (special tool #8677, Remover, Ball Joint) (1).
6. Remove the tie rod end from the adjuster sleeve.
Fig. 68: Removing Drag Link/Tie Rod To Knuckle Nut & Cotter Key
Courtesy of CHRYSLER GROUP, LLC
4. Remove the cotter key (1) and the drag link/tie rod to knuckle nut (2).
5. Remove the tie rod (4) from the knuckle (5) with (special tool #C-3894-A, Puller, Tie Rod)and (special
tool #10403, Separator, Drag Link)
6. Remove the tie rod end (4) from the adjuster sleeve.
INSTALLATION
CAUTION: Verify that equal number of thread engagement exists on both ends of
adjuster sleeve and that the adjuster sleeve clamps cover the threaded
ends.
NOTE: Prior to installing tapered end suspension components, clean male and female
surfaces with brake clean.
1. Install the tie rod (12) into the adjuster sleeve (8) and into the steering knuckle.
2. Install the drag link (3) to the tie rod (12). Install the nut (2) and tighten to specifications. Refer to
LINKAGE, LINK AND COIL, SPECIFICATIONS.
3. Install the tire and wheels as necessary. Refer to WHEELS, STANDARD PROCEDURE .
4. Remove the supports and lower the vehicle. Center the steering wheel and adjust the toe. Refer to
WHEEL ALIGNMENT, STANDARD PROCEDURE .
NOTE: Position the clamp on the sleeve so retaining bolt is located on the bottom
side of the sleeve.
5. After adjustment tighten tie rod adjustment sleeve clamp bolt (11) to specifications. Refer to LINKAGE,
LINK AND COIL, SPECIFICATIONS.
LH - ALL
CAUTION: Verify that equal number of thread engagement exists on both ends of
adjuster sleeve and that the adjuster sleeve clamps cover the threaded
ends.
NOTE: Prior to installing tapered end suspension components, clean male and female
surfaces with brake clean.
1. Install the tie rod (10) into the adjuster sleeve (8) and into the steering knuckle.
2. Install the tire and wheel. Refer to WHEELS, STANDARD PROCEDURE .
3. Remove the supports and lower the vehicle to the surface. Center the steering wheel and adjust the toe.
Refer to WHEEL ALIGNMENT, STANDARD PROCEDURE .
NOTE: Position the clamp on the sleeve so retaining bolt is located on the bottom
side of the sleeve.
4. After adjustment tighten tie rod adjustment sleeve clamp bolt (11) to specifications. Refer to LINKAGE,
LINK AND COIL, SPECIFICATIONS.
CAUTION: Verify that equal number of thread engagement exists on both ends of
adjuster sleeve and that the adjuster sleeve clamps cover the threaded
ends.
CAUTION: Verify that all adjuster sleeve clamp fasteners are tightened to
specifications when replacing a tie rod end. Failure to do so will result in
premature breakage of the tie rod end or possible loss of steering.
NOTE: Prior to installing tapered end suspension components, clean male and female
surfaces with brake clean.
1. Install the tie rod (12) into the adjuster sleeve (8).
Fig. 72: Removing Drag Link/Tie Rod To Knuckle Nut & Cotter Key
Courtesy of CHRYSLER GROUP, LLC
NOTE: Line up cotter pin hole with castellation by turning nut in the tightening
direction. (Cotter pin hole on the stud must be at least 50 percent within
the nut castellation).
NOTE: Position the clamp on the sleeve so retaining bolt is located on the bottom
side of the sleeve.
7. After adjustment tighten tie rod adjustment sleeve clamp bolt (11) to specifications. Refer to LINKAGE,
LINK AND COIL, SPECIFICATIONS.
PUMP
DESCRIPTION
DESCRIPTION
The pump is connected to the steering gear via the pressure hose and the return hose. The pump shaft has a
pressed-on pulley that is belt driven by the crankshaft pulley.
NOTE: Power steering pumps are not interchangeable with pumps installed on other
vehicles.
OPERATION
OPERATION
Hydraulic pressure is provided for the power steering gear by the belt driven power steering pump (2) . The
power steering pumps are constant flow rate and displacement, vane-type pumps.
PUMP LEAKAGE
The pump is serviced as an assembly and should not be disassembled. The plastic pump reservoir and the
reservoir o-rings can be replaced.
Inspect hoses and hose tubes for witness marks. If witness marks are present, adjust hose(s) to the proper
position by loosening, repositioning and tightening attachments to the specified torque. Refer to PUMP,
SPECIFICATIONS. Do not bend tubing to adjust. Replace the hose assembly if damaged.
Check fastener torque of hose mounting brackets and tube nuts. Refer to PUMP, SPECIFICATIONS.
Have a helper bump the steering gear off of the stops to induce pressure fluctuations which may move the
hose. If hose contact is made, adjust hose(s) to the proper position by loosening, repositioning and
tightening attachments to the specified torque. Refer to PUMP, SPECIFICATIONS. Do not bend
tubing to adjust. Replace the hose assembly if damaged.
STANDARD PROCEDURE
WARNING: The fluid level should be checked with engine off to prevent injury from
moving components.
CAUTION: If the air is not purged from the power steering system correctly, pump
failure could result.
NOTE: Be sure the vacuum tool used in the following procedure is clean and free of
any fluids.
1. Check the fluid level. As measured on the side of the reservoir, the level should indicate between MAX
and MIN when the fluid is at normal ambient temperature. Adjust the fluid level as necessary. Refer to
FLUID, STANDARD PROCEDURE.
2. Tightly insert P/S Cap Adapter (special tool #9688A, Cap Adapter, Power Steering Pump) (4) into the
mouth of the reservoir (3).
CAUTION: Failure to use a vacuum pump reservoir (1) may allow power steering
fluid to be sucked into the hand vacuum pump.
3. Attach Hand Vacuum Pump (special tool #C-4207-A, Vacuum Pump, Hand) (2), or equivalent, with
reservoir (1) attached, to the P/S Cap Adapter (special tool #9688A, Cap Adapter, Power Steering Pump)
(4).
CAUTION: Do not run the vehicle while vacuum is applied to the power steering
NOTE: When performing the following step make sure the vacuum level is
maintained during the entire time period.
4. Using Hand Vacuum Pump (2), apply 68-85 kPa (20-25 in. Hg) of vacuum to the system for a minimum
of three minutes.
5. Slowly release the vacuum and remove the special tools.
6. Adjust the fluid level as necessary. Go to 1.
7. Repeat steps 1 through 6 until the fluid no longer drops when vacuum is applied.
8. Start the engine and cycle the steering wheel lock-to-lock three times.
Flushing is required when the power steering/hydraulic booster system fluid has become contaminated.
Contaminated fluid in the steering/booster system can cause seal deterioration and affect steering gear/booster
spool valve operation.
NOTE: The engine should not be run so that all of the fluid is drained from the system.
The pump should never be run without fluid.
1. Raise the front end of the vehicle off the ground until the wheels are free to turn.
2. Remove the return line from the pump.
3. Plug the return line port/ports at the pump.
4. Position the return line/lines into a large container to catch the fluid.
5. While an assistant is filling the pump reservoir start the engine.
6. With the engine running at idle turn the wheel back and forth.
NOTE: Do not contact or hold the wheel against the steering stops.
7. Run a quart of fluid through the system then stop the engine and install the return line/lines.
8. Fill the system with fluid and perform Steering Pump Initial Operation. Refer to PUMP, STANDARD
PROCEDURE.
9. Start the engine and run it for fifteen minutes then stop the engine.
10. Remove the return line/lines from the pump and plug the pump port/ports.
11. Pour fresh fluid into the reservoir and check the draining fluid for contamination. If the fluid is still
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
DESCRIPTION N.m Ft. Lbs. In. Lbs.
Power Steering Pressure Switch 10 - 80
Power Steering Pressure Line to 33 24 -
Gear
Power Steering Return Line to 31 23 -
Pump
Power Steering Pressure Line to 50 37 -
Pump
Power Steering Pump Mounting 28 21 -
Bolts
Power Steering Pump Reservoir 13 10 120
Bolts
Power Steering Pump Bracket 5 5 62
Bolts
Power Steering Cooler Mounting
9 - 80
Bracket Bolts
REMOVAL
1. Drain and siphon the power steering fluid from the reservoir.
2. Remove the serpentine belt. Refer to BELT, SERPENTINE, REMOVAL .
CAUTION: Do not remove the fitting on the pump that the high pressure hose
screws into. The fitting may come loose unless it is backed up using
another wrench. If the fitting does come loose, it must be retightened
before continuing. (57 - 67 Nm, 40 - 50 lb.ft.). If this fitting comes out
of the pump body, the internal spring and valve parts will fall out of
the pump and they cannot be reinstalled properly. If this occurs the
pump needs to be replaced with a new pump.
1. Drain and siphon the power steering fluid from the reservoir.
2. Remove the serpentine belt.
3. Remove the left inner wheel well liner.
4. Position a drain pan under the power steering pump.
NOTE: Do not remove the fitting on the pump that the high pressure hose screws
into. If the fitting does come loose, it must be retightened before
continuing. Torque the fitting to 57 - 67 Nm (40 - 50 lb ft.).
NOTE: If the fitting comes out of the pump body, the internal spring and valve
parts will drop out of the pump. They cannot be reinstalled properly. Install
a new pump.
7. Remove the three bolts securing the pump to the rear bracket through the pulley holes.
8. Remove the power steering pump.
INSTALLATION
1. Install the reservoir bracket to the pump housing (if equipped). Do not reuse the o-rings (install new o-
rings). Tighten bolts to specifications. Refer to PUMP, SPECIFICATIONS.
NOTE: Ensure the reservoir (1) is fully seated onto the pump (3).
REMOVAL
REMOVAL
4. Disconnect the return and supply hoses connected to the power steering fluid cooler lines (3).
5. Remove the mounting bracket bolts (2) securing the fluid cooler (1) to the brace.
6. Remove the fluid cooler (1) from the vehicle.
INSTALLATION
INSTALLATION
4. If equipped, position the lower engine splash shield (2) and install the eight retainers (1).
5. Remove the support and lower the vehicle.
6. Refill the power steering fluid. Refer to PUMP, STANDARD PROCEDURE.
FLUID
DESCRIPTION
DESCRIPTION
NOTE: It is normal that some pressure will build up inside the reservoir, especially,
with a warm vehicle. A slight popping noise upon removal of the cap is normal.
The fluid level should read between the ADD and the FULL COLD marks. When
the fluid is hot it should read between ADD and FULL HOT marks. Only add fluid
when the vehicle is cold.
The recommended fluid for the power steering system is Mopar® ATF +4.
Mopar® ATF+4, when new is red in color. The ATF+4 is dyed red so it can be identified from other fluids used
in the vehicle such as engine oil or antifreeze. The red color is not permanent and is not an indicator of fluid
condition, As the vehicle is driven, the ATF+4 will begin to look darker in color and may eventually become
brown. THIS IS NORMAL. ATF+4 also has a unique odor that may change with age. Consequently, odor and
color cannot be used to indicate the fluid condition or the need for a fluid change.
STANDARD PROCEDURE
WARNING: Fluid level should be checked with the engine off to prevent personal
injury from moving parts.
The power steering fluid level can be viewed on the dipstick attached to the filler cap. There are two ranges
listed on the dipstick, COLD and HOT. Before opening power steering system, wipe the reservoir filler cap free
of dirt and debris. Remove the cap and check the fluid level on its dipstick. When the fluid is at normal ambient
temperature, approximately 21°C to 27°C (70°F to 80°F), the fluid level should read between the minimum and
maximum area of the cold range. When the fluid is hot, fluid level is allowed to read up to the highest end of the
HOT range. Only add fluid when the vehicle is cold.
Use only Mopar® ATF+4. Do not overfill the power steering system.
REMOVAL
1 - RETURN HOSE
2 - PRESSURE HOSE
PRESSURE HOSE
1 - RETURN HOSE
2 - PRESSURE HOSE
INSTALLATION
1 - RETURN HOSE
2 - PRESSURE HOSE
PRESSURE HOSE
1 - RETURN HOSE
2 - PRESSURE HOSE
NOTE: Be sure to align the pressure hose so it does not contact the fan shroud or the
frame rail.
REMOVAL
PRESSURE HOSE
INSTALLATION
3 - STEERING GEAR
PRESSURE HOSE
NOTE: Be sure to align the pressure hose so it does not contact the fan shroud or the
frame rail.
REMOVAL
REMOVAL
CAUTION: Do not reuse the old power steering pump pulley it is not intended for
reuse. A new pulley must be installed if removed.
1. Remove the power steering pump assembly (1). Refer to PUMP, REMOVAL.
2. Remove the pulley (2) from the pump using (OTC® 7185) power steering pulley removal tool or
equivalent (3).
INSTALLATION
INSTALLATION
CAUTION: Do not reuse the old power steering pump pulley it is not intended for
reuse. A new pulley must be installed if removed.
REMOVAL
REMOVAL
1. Drain and siphon the power steering fluid from the reservoir.
2. Remove the serpentine belt.
3. Remove the power steering pump. Refer to PUMP, REMOVAL.
1. Drain and siphon the power steering fluid from the reservoir.
2. Remove the serpentine belt.
3. Remove the left inner wheel well liner.
4. Position a drain pan under the power steering pump.
NOTE: Do not remove the fitting on the pump that the high pressure hose screws
into. If the fitting does come loose, it must be retightened before
continuing. Torque the fitting to 57 - 67 Nm (40 - 50 lb ft.).
NOTE: If the fitting comes out of the pump body, the internal spring and valve
parts will drop out of the pump. They cannot be reinstalled properly. Install
a new pump.
7. Remove the three bolts securing the pump to the rear bracket through the pulley holes.
8. Remove the power steering pump.
INSTALLATION
1. Install the reservoir bracket to the pump housing (if equipped). Do not reuse the o-rings (install new o-
rings). Tighten bolts to specifications. Refer to PUMP, SPECIFICATIONS.
NOTE: Ensure the reservoir (1) is fully seated onto the pump (3).
INSTALLATION-DIESEL ENGINE
1. Position the reservoir (2) to the bracket and install the reservoir mounting bolt (1). Tighten the reservoir
mounting bolt to the proper specifications. Refer to PUMP, SPECIFICATIONS.