User Manual: HAT560N Series (HAT560N/HAT560NB) Ats Controller
User Manual: HAT560N Series (HAT560N/HAT560NB) Ats Controller
User Manual: HAT560N Series (HAT560N/HAT560NB) Ats Controller
(HAT560N/HAT560NB)
ATS CONTROLLER
USER MANUAL
English trademark
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CONTENT
1 OVERVIEW ......................................................................................................................................... 4
3 SPECIFICATION................................................................................................................................. 6
4 OPERATING ....................................................................................................................................... 7
4.1 OPERATION PANEL.................................................................................................................... 7
4.2 KEY FUNCTION DESCRIPTION ................................................................................................. 7
9 COMMISSIONING ............................................................................................................................ 18
18 INSTALLATION ............................................................................................................................. 28
1 OVERVIEW
HAT560N series dual power ATS controller is an intelligent dual power supply module integrated with
configurable function, automatic measurement, LCD display, and digital communication. It combines
digitalization, intelligence and networking together, which realizes automation for measuring and control
process, reducing artificial operation mistakes. It is the ideal product for dual power transfer.
HAT560N series dual power ATS controller is made with the microprocessor in the core, which can
precisely measure 2-channel 3-phase/single phase voltages, make correct judgment for occurred
voltage abnormal (over voltage, under voltage, loss of phase, over frequency, under frequency) and
output discrete volt free control signals. This device is designed after considering various applications in
ATS (auto transfer system onload), and can be used for specialized ATS switch, ATS with connector
composed, and ATS made by air switch etc. It has compact structure, advanced circuits, simple wiring
and high reliability, and can be widely used in electrical devices, automatic control and testing system of
electric power, telecommunications, petroleum, coal, metallurgy, railways, municipal administration,
intelligent building etc.
1) System type can be set to: Mains (1#) & Generator (2#), Generator (1#) & Mains (2#), Mains (1#)
& Mains (2#), Generator (1#) & Generator (2#);
2) 132x64 LCD with backlight, optional Chinese and English display, push-button operation;
3) Measure and display 2-channel 3 phase Voltage and Frequency:
1# 2#
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency Hz Frequency Hz
4) Over/under voltage, loss of phase, reverse phase sequence, over/under frequency protection
function;
5) Auto/Manual mode transfer function: in manual mode, it can force the switch to close or open;
6) All parameters are configurable. Two level password ensures authorized staff operation only.
7) On-load or Off-load commissioning operation on the genset can be set on site;
8) ATS Controller has function of automatic Re-closing.
9) Breaker close output can be set to pulse or steady output;
10) Applicable for ATS of one neutral position, two neutral position and non-position.
11) Design of 2 isolated neutral line.
12) Real-time clock (RTC).
13) Event log function allows to record 50 items circularly.
14) Scheduled start & stop generator function: running once monthly/weekly, and onload/offload
running are configuable;
15) It can control two generators to work cyclically, and genset running time and crank rest time can
also be set.
16) Optional AC system or DC system.
17) LINK communication port: has "remote control, remote measuring, remote communication"
function with ModBus communication protocol; genset start, genset stop, ATS close/open can be
controlled remotely;
18) Current controller status can be checked (digital input port, digital output port, over voltage, under
voltage, over frequency, under frequency etc. circuit abnormal statuses);
19) Suitable for various wiring connection type (3 phase 4-wire, 3-phase 3-wires, single-phase 2-wire,
and 2-phase 3-wire);
20) Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in mounting,
compact structure with easy installation.
Table 2 HAT560N Series Model and Function Distinguish
Function
Type DC Power Supply AC Power Supply AC Current/Power
HAT560N √ × ×
HAT560NB √ √ (LN220V) ×
3 SPECIFICATION
I# Manual Close In manual mode, press and 1# power connects with load.
II# Manual Close In manual mode, press and 2# power connects with load.
Manual/Auto Set Press and controller can be set to Manual or Auto mode.
Press and enter menu interface; press for longer and exit from
Menu/Confirm current operation and return to main screen;
For controller fault alarms, press for 3s, and alarms can be cleared.
Transfer display interface;
Value decrease key for adjusting parameters in parameter setting
Screen Scroll/ page;
Decrease Press for 3s, LCD backlight shall flash for once and enter backlight
always on mode; and press again for 3s, LCD backlight is off and
recovers to normal display mode.
NOTES:
Alarm: When alarm occurs, indicators will flash and this alarm signal won’t be removed until is pressed for 3s;
Warning: When warning alarm occurs, alarm indicator will flash while it will extinguish when warning alarm is inactive.
That is to say, warning alarm is not latched.
In the main screen, press key and enter into the main menu interface.
1. Exit
2. Parameters Set
3. Event Log
4. Scheduled Start Press key to choose parameters (the current line
5. Commissionning
was highlighted with black) and then press key to
4. Scheduled Start confirm, then enter into the corresponding display
5. Commissioning screen.
6. Date/Time
7. Language
6. Information
In the main interface, press key, choose 2.Parameters setting and press again to enter
parameter password confirmation interface.
Press and input the corresponding password 0~9; press key to right move the bit, at fifth bit
press key to check password. If password is correct, it enters parameter setting interface, otherwise,
it exits directly. Factory default password is 00318.
NOTE: In parameter setting page, press longer and it can exit parameter setting menu directly
and return to main interface.
>Exit
>Module Setting
>System Setting
>Timer Setting
Press key to choose parameters (the current line was
>Input Port Setting
System Setting
>Exit
>System Type
>Neutral Setting
>AC System
System Setting
Press key to choose parameters (the current line was
>Priority
>Rated Voltage
highlighted with black) and then press key to confirm, and
>Over Voltage
>Under Voltage it can enter into the corresponding display screen. Select >Exit
and it will return to previous menu.
System Setting
> Over Voltage
>Under Voltage
>Over Frequency
>Under Frequency
Under Voltage Press button and it can scroll screen in parameter setting;
Set Value:00080%
Return Value:00085% In current parameter setting screen, press and it will enter
into configuration status; the first digit of the current parameter
Under Voltage
Set Value: 00080% was highlighted with black. Press to adjust the set value;
Return Value:00085%
and press key to right move the bit, at last bit press
key to confirm the set value. If the set value is in the range, the
setting is successful; if it is out of the range, then the setting is
invalid.
07 Transfer Interval (0-9999)s 1 Interval time from 1# switch off to 2# switch on; or
from 2# switch off to 1# switch on.
The prolongation output time of the close relay
08 Transfer Delay Expired (0-20.0)s 0.0
after the module receives a closing signal.
When the breaker fail to open for the first time,
then the module will close for the second time and
09 Again Close Delay (0-20.0)s 1.0 the Again Close Delay begins, after the delay has
expired, if still failed to open the second time, the
module will send out fail to open alarm.
When the breaker fail to close for the first time,
then the module will open for the second time and
10 Again Open Delay (0-20.0)s 1.0 the Again Open Delay begins, after the delay has
expired, if still failed to close the second time, the
module will send out fail to close alarm.
When voltage is abnormal, start delay begins,
11 Gen Start Delay (0-9999)s 1 after the start delay has expired, start signal will be
initiated.
After the genset is start, when voltage is normal,
12 Gen Stop Delay (0-9999)s 5 stop delay begins, after the stop delay has
expired, stop signal will be initiated.
7 EVENT LOG
In the main screen, press key and select 3 Event log, and then press key again to confirm, the
screen will show the event log information below:
1# Close 01/50
1# Volt normal
2# Under Volt
2016-06-27 08:43:14
Press key to select the corresponding record, and press key to enter into detailed information
interface.
In the detailed information interface, press key and it can display the record information circularly,
which includes 1#/2# volt status, specific voltage, frequency and time and date. Press and it can
exit the current interface, while press for a long time and it can return to main screen.
Event log information includes: event log type, 1# power supply, 2# power supply, 1# 3-phase voltage,
2# 3-phase voltage, 1# frequency, 2# frequency and the record date and time.
In the main screen, press key and select 4 Time start, and then pressing key to confirm, the
screen will show the timing start interface below:
1 Exit
2 Time start cyc
3 Load set
4 Start time
5 Duration time
Time start cycle: includes inhibit start; start the genset single time, weekly or monthly.
Duration time: generator continuous run time can be set to the duration of maximum time for 99 hours
and 59 minutes.
9 COMMISSIONING
In the main screen, press key and select 5 Commissioning, and then press key to confirm,
the screen will show the commissioning interface as below:
1 Exit
2 Stop to Test
3 Test Off-Load
4 Test On-Load
5 Cyc start
STOP TO TEST: When Commissioning has been chosen, and if this item is selected, genset start signal
will disconnect immediately and it will stop TEST OFF-LOAD or TEST ON-LOAD operation.
CYCLE START: When this is chosen, oil engine start signal will output circularly according to master
status. Circular output time can be set by the users. If oil engine fault occurs, it won't send start signal to
the oil engine. If it transfers to manual mode, it will keep current status and stop circular start time
counting.
Requirements needed:
1. In automatic mode.
2. Set output to 1# Oil Engine start output (N/O Output) and 2 # Oil Engine start output (N/O Output).
6. Set proper < Wait Running > time, and set default delay to 60s.
NOTE: In manual mode, if the commissioning input is active, generator start-signal will output immediately, but the ATS
will not transfer automatically except for operation manually by pressing key on the front panel.
In the main screen, press key and select 6 Date & Time, and then press key again to confirm,
the screen will show the Date & Time Set interface as below:
2016.06.07(4) 15:38:41
Press to input the corresponding number 0~9; press key to right move the bit, at the last bit
11 LANGUAGE SETTING
In the main screen, press key and select 7 Language, press again to enter into language
setting interface as below:
Language
0.Simplified Chinese
12 CONTROLLER INFORMATION
In the main screen, press key and select 8 Controller information, and then press key again
to enter controller information interface as below:
Information
One NEUTRAL Position
1# Priority
Ver1.5 2016-01-05
Display contents include current breaking positions setting, transfer priority choice and controller version
and date.
Longer press key and it will exit and return to main screen.
Press and manual mode indicator is on, which means controller is in manual mode.
1) Press , 1# close relay outputs immediately, if 1# close input is active, the 1# power supply
connects to load.
2) Press , 2# close relay outputs immediately, if 2# close input is active, the 2# power supply
connects to load.
3) Press , 1#/2# open relay outputs immediately, if 1#/2# close input is inactive, the 1#/2# power
supply disconnects with load.
NOTE: For the ATS without neutral position, it is invalid to press key.
Auto mode indicator is on, which means controller is in auto mode. Controller can transfer to 1# load or 2#
load automatically.
ATS power supply is provided by the controller smartly. Only if there is one channel normal voltage can it
ensure normal ATS power, and make it work normally.
Users shall choose power supply voltage (phase or line) based on ATS type. If it is phase voltage power,
connect the phase voltage (A phase) of 1# and 2# with N/C Terminal 8 and N/O Terminal 10 of
programmable port 3, connect N phase of 1# and 2# with N/C Terminal 13 and N/O Terminal 11 of
programmable port 4, then connect the COM of programmable port 3 and programmable 4 with ATS
power supply. At last power on the controller, and enter parameter configuration page; set port 3 to
corresponding phase voltage "ATS power A phase", and set port 4 to "ATS power N phase". If ATS is
supplied by line voltage, the set method is as above. You only need to change N phase to phase voltage
connection and for port 4 you also need to change according to settings.
Fig. 2 Wiring Connection
ATS phase voltage power supply ATS line voltage power supply
NOTE: Normally Close (N/C) input voltage must come from 1# voltage.
15 COMMUNICATION CONFIGURATION
HAT560N series controller has LINK communication port, which can provide a simple and practical dual
power transfer management method for factories, telecom, industrial and civil buildings by using Modbus
protocol via PC or system software and realize “remote control, remote measuring, remote
communication” functions.
Communication Parameters:
11 N/O
12 Aux. output 4 COM Default: ATS Power N Relay contact output; Volts free; Rated 16A
13 N/C
14 Relay contact output; Volts free; Rated 16A
1# Close Output Relay contact output; Volts free;
15
16 Relay contact output; Volts free; Rated 16A
2# Close Output Relay contact output; Volts free;
17
18 A1
19 B1
1# AC System 3P4W voltage input For single phase, only connect A1, N1
20 C1
21 N1
Detect 1# ATS close status.
22 1# Close Input Ground connected is active.
Auxiliary contact input.
Fig. 14 Single phase 2-wire Wiring Diagram (take 1#Mains 2#Gens as an example)
18 INSTALLATION
19 FAULT FINDING
Check whether aux. input port is GND connected when it’s active, and it
Auxiliary Input Abnormal shall hung up when it is inactive.
( NOTE: The input port will be possibly destroyed when connected with voltage.)
Check ATS.
Genset running while ATS
Check the connection wirings between the controller and the ATS.
not transfer
Check ATS breaking is in accordance with the set breaking.
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