User Manual: HAT560N Series (HAT560N/HAT560NB) Ats Controller

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HAT560N Series

(HAT560N/HAT560NB)

ATS CONTROLLER

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.


Chinese trademark

English trademark

SmartGen — make your generator smart


SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-(0)371-67988888/67981888
0086-(0)371-67991553/67992951
0086-(0)371-67981000(overseas)
Fax: 0086-(0)371-67992952
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [email protected]

All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication should
be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Smartgen Technology reserves the right to change the contents of this document without prior notice.

Table 1 Software Version


Date Version Note
2016-06-27 1.0 Original release.
2019-10-15 1.1 Add breaker wiring connection diagram.
HAT560N Series ATS Controller User Manual

CONTENT
1 OVERVIEW ......................................................................................................................................... 4

2 PERFORMANCE AND CHARACTERISTICS .................................................................................... 5

3 SPECIFICATION................................................................................................................................. 6

4 OPERATING ....................................................................................................................................... 7
4.1 OPERATION PANEL.................................................................................................................... 7
4.2 KEY FUNCTION DESCRIPTION ................................................................................................. 7

5 LCD DISPLAY ..................................................................................................................................... 8


5.1 MAIN SCREEN ............................................................................................................................ 8
5.2 MAIN MENU INTERFACE ........................................................................................................... 9

6 PARAMETERS CONFIGURATION .................................................................................................. 10


6.1 PARAMETERS TABLE ...............................................................................................................11
6.2 INPUT/OUTPUT FUNCTION DESCRIPTION ........................................................................... 14

7 EVENT LOG ...................................................................................................................................... 16

8 TIMING START ................................................................................................................................. 17

9 COMMISSIONING ............................................................................................................................ 18

10 DATE AND TIME SETTING .......................................................................................................... 19

11 LANGUAGE SETTING .................................................................................................................. 19

12 CONTROLLER INFORMATION ................................................................................................... 19

13 ATS OPERATION ......................................................................................................................... 20


13.1 MANUAL OPERATION .............................................................................................................. 20
13.2 AUTOMATIC OPERATION ........................................................................................................ 20
13.3 ATS POWER SUPPLY ............................................................................................................... 20

14 FAULT ALARM .............................................................................................................................. 21

15 COMMUNICATION CONFIGURATION ........................................................................................ 21

16 DESCRIPTION OF CONNECTING TERMINALS ........................................................................ 22

17 TYPICAL WIRING DIAGRAM ....................................................................................................... 24

18 INSTALLATION ............................................................................................................................. 28

19 FAULT FINDING ........................................................................................................................... 29

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HAT560N Series ATS Controller User Manual

1 OVERVIEW

HAT560N series dual power ATS controller is an intelligent dual power supply module integrated with
configurable function, automatic measurement, LCD display, and digital communication. It combines
digitalization, intelligence and networking together, which realizes automation for measuring and control
process, reducing artificial operation mistakes. It is the ideal product for dual power transfer.

HAT560N series dual power ATS controller is made with the microprocessor in the core, which can
precisely measure 2-channel 3-phase/single phase voltages, make correct judgment for occurred
voltage abnormal (over voltage, under voltage, loss of phase, over frequency, under frequency) and
output discrete volt free control signals. This device is designed after considering various applications in
ATS (auto transfer system onload), and can be used for specialized ATS switch, ATS with connector
composed, and ATS made by air switch etc. It has compact structure, advanced circuits, simple wiring
and high reliability, and can be widely used in electrical devices, automatic control and testing system of
electric power, telecommunications, petroleum, coal, metallurgy, railways, municipal administration,
intelligent building etc.

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HAT560N Series ATS Controller User Manual

2 PERFORMANCE AND CHARACTERISTICS

1) System type can be set to: Mains (1#) & Generator (2#), Generator (1#) & Mains (2#), Mains (1#)
& Mains (2#), Generator (1#) & Generator (2#);
2) 132x64 LCD with backlight, optional Chinese and English display, push-button operation;
3) Measure and display 2-channel 3 phase Voltage and Frequency:
1# 2#
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency Hz Frequency Hz
4) Over/under voltage, loss of phase, reverse phase sequence, over/under frequency protection
function;
5) Auto/Manual mode transfer function: in manual mode, it can force the switch to close or open;
6) All parameters are configurable. Two level password ensures authorized staff operation only.
7) On-load or Off-load commissioning operation on the genset can be set on site;
8) ATS Controller has function of automatic Re-closing.
9) Breaker close output can be set to pulse or steady output;
10) Applicable for ATS of one neutral position, two neutral position and non-position.
11) Design of 2 isolated neutral line.
12) Real-time clock (RTC).
13) Event log function allows to record 50 items circularly.
14) Scheduled start & stop generator function: running once monthly/weekly, and onload/offload
running are configuable;
15) It can control two generators to work cyclically, and genset running time and crank rest time can
also be set.
16) Optional AC system or DC system.
17) LINK communication port: has "remote control, remote measuring, remote communication"
function with ModBus communication protocol; genset start, genset stop, ATS close/open can be
controlled remotely;
18) Current controller status can be checked (digital input port, digital output port, over voltage, under
voltage, over frequency, under frequency etc. circuit abnormal statuses);
19) Suitable for various wiring connection type (3 phase 4-wire, 3-phase 3-wires, single-phase 2-wire,
and 2-phase 3-wire);
20) Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in mounting,
compact structure with easy installation.
Table 2 HAT560N Series Model and Function Distinguish
Function
Type DC Power Supply AC Power Supply AC Current/Power
HAT560N √ × ×
HAT560NB √ √ (LN220V) ×

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HAT560N Series ATS Controller User Manual

3 SPECIFICATION

Table 3 Technical Parameters


Items Contents
1. DC 8.0V~35.0V continuous
Operating Voltage
2. AC170V~277V, AC power L1N1/L2N2 supply
Power Consumption <3W (Standby mode: ≤2W)
AC system HAT560N HAT560NB
3P4W (ph-N) AC30V~AC360V AC170V~AC277V
3P3W (ph-ph) AC60V~AC620V N/A
AC Voltage Input
1P2W (ph-N) AC30V~AC360V AC170V~AC277V

2P3W (ph-N) AC30V~AC360V AC170V~AC277V


Rated Frequency 50/60Hz
Close Relay Output 16A AC250V Volts free output
Auxiliary Relay Output 1 7A AC250V Volts free output
Auxiliary Relay Output 2 7A AC250V Volts free output
Auxiliary Relay Output 3 16A AC250V Volts free output
Auxiliary Relay Output 4 16A AC250V Volts free output
Digital Input GND connected is active.
Communication LINK interface, MODBUS Protocol
Case Dimensions 139mmx120mmx48mm
Panel Cutout 130mmx111mm
Temperature: (-25~+70)°C;
Working Conditions
Humidity: (20~93)%RH
Storage Condition Temperature: (-25~+70)°C
IP55 Gasket: when there is waterproof gasket installed between controller
Protection Level
and the control panel;
Apply AC2.2kV voltage between high voltage terminal and low voltage
Insulation Strength
terminal and the leakage current is not more than 3mA within 1min.
Weight 0.62kg

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HAT560N Series ATS Controller User Manual
4 OPERATING

4.1 OPERATION PANEL

Fig. 1 Front Panel

4.2 KEY FUNCTION DESCRIPTION

Table 4 Key Function Description

Key Function Description

I# Manual Close In manual mode, press and 1# power connects with load.

Open In manual mode, press and disconnect 1# or 2# load.

II# Manual Close In manual mode, press and 2# power connects with load.

Manual/Auto Set Press and controller can be set to Manual or Auto mode.

Press and enter menu interface; press for longer and exit from
Menu/Confirm current operation and return to main screen;
For controller fault alarms, press for 3s, and alarms can be cleared.
Transfer display interface;
Value decrease key for adjusting parameters in parameter setting
Screen Scroll/ page;
Decrease Press for 3s, LCD backlight shall flash for once and enter backlight
always on mode; and press again for 3s, LCD backlight is off and
recovers to normal display mode.

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5 LCD DISPLAY

5.1 MAIN SCREEN

U1(L-L) 380 380 380V


U2(L-L) 380 380 380V This screen shows: 1#/2# line voltage (L1-L2, L2-L3,
F1 50.0Hz F2 50.0Hz and L3-L1), frequency, controller working status, close
Present Status: MANUAL and load information.

U1(L-N) 220 220 220V


U2(L-N) 220 220 220V This screen shows: 1#/2# 3 phase Voltage (L-N), real-time
2016-06-27 (1) 09:43:36 clock, controller working status, close load information.
Present Status: MANUAL

1# Under Volt First line: 1# working status


2# Volt normal Second line: 2# working status
Gens Start signal Out Third line: other working status
Present Status: AUTO Fourth line: alarm type and information.
Fifth line: close and load information

Table 5 #1 Status (upper to lower)


No. Item Type Description
1 1# Gens Alarm Alarm When 1# genset failure occurs, this will display.
2 1# Fail to Close Alarm When 1# close failure occurs, this will display.
3 1# Fail to Open Alarm When 1# open failure occurs, this will display.
When 1# power supply voltage has exceeded the set
4 1# Over Voltage Indication
value, this will display.
5 1# Loss of Phase Indication Loss of any phase of A, B and C.
When 1# power supply frequency is higher than the set
6 1# Over Freq Indication
value, this will display.
When 1# power supply frequency has fallen below the
7 1# Under Freq Indication
set value, this will display.
When 1# power supply voltage has fallen below the set
8 1# Under Volt Indication
value, this will display.
1# Phase Sequence
9 Warning Phase sequence is not A-B-C.
Wrong
10 1# Volt Normal Indication 1# power supply voltage is within the setting range.

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Table 6 #2 Status (upper to lower)
No. Item Type Description
1 2# Gens Alarm Alarm When 2# genset failure occurs, this will display.
2 2# Fail to Close Alarm When 2# close failure occurs, this will display.
3 2# Fail to Open Alarm When 2# open failure occurs, this will display.
When 2# power supply voltage has exceeded the
4 2# Over Voltage Indication
setting value, this will display.
5 2# Loss of Phase Indication Loss of any phase of A, B and C.
When 2# power supply frequency is higher than the set
6 2# Over Freq Indication
value, this will display.
When 2# power supply frequency has fallen below the
7 2# Under Freq Indication
set value, this will display.
When 2# power supply voltage has fallen below the set
8 2# Under Volt Indication
value, this will display.
2# Phase Sequence
9 Warning Phase sequence is not A-B-C.
Wrong
10 2# Volt Normal Indication 2# power supply voltage is within the setting range.

Table 7 Other Status (upper to lower)


No. Item Type Description
1 Trip Alarm Alarm Trip alarm input is active.
2 Breaking Compulsorily Warning Breaking compulsorily input is active.
3 Gens Start Out Indication Start input is active.
4 Remote Start Input Indication This input is active when start the genset circularly.

NOTES:

Alarm: When alarm occurs, indicators will flash and this alarm signal won’t be removed until is pressed for 3s;

Warning: When warning alarm occurs, alarm indicator will flash while it will extinguish when warning alarm is inactive.
That is to say, warning alarm is not latched.

5.2 MAIN MENU INTERFACE

In the main screen, press key and enter into the main menu interface.

1. Exit
2. Parameters Set
3. Event Log
4. Scheduled Start Press key to choose parameters (the current line
5. Commissionning
was highlighted with black) and then press key to
4. Scheduled Start confirm, then enter into the corresponding display
5. Commissioning screen.
6. Date/Time
7. Language
6. Information

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6 PARAMETERS CONFIGURATION

In the main interface, press key, choose 2.Parameters setting and press again to enter
parameter password confirmation interface.

Press and input the corresponding password 0~9; press key to right move the bit, at fifth bit

press key to check password. If password is correct, it enters parameter setting interface, otherwise,
it exits directly. Factory default password is 00318.

NOTE: In parameter setting page, press longer and it can exit parameter setting menu directly
and return to main interface.

>Exit
>Module Setting
>System Setting
>Timer Setting
Press key to choose parameters (the current line was
>Input Port Setting

highlighted with black) and then press key to confirm, and


> System Setting
> Timer Setting it can enter into the corresponding display screen. Select >Exit
> Input Port Setting and it will return to main display.
>Output Port Setting
>Function Setting

System Setting
>Exit
>System Type
>Neutral Setting
>AC System

System Setting
Press key to choose parameters (the current line was
>Priority
>Rated Voltage
highlighted with black) and then press key to confirm, and
>Over Voltage
>Under Voltage it can enter into the corresponding display screen. Select >Exit
and it will return to previous menu.
System Setting
> Over Voltage
>Under Voltage
>Over Frequency
>Under Frequency

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Under Voltage Press button and it can scroll screen in parameter setting;
Set Value:00080%
Return Value:00085% In current parameter setting screen, press and it will enter
into configuration status; the first digit of the current parameter
Under Voltage
Set Value: 00080% was highlighted with black. Press to adjust the set value;
Return Value:00085%
and press key to right move the bit, at last bit press
key to confirm the set value. If the set value is in the range, the
setting is successful; if it is out of the range, then the setting is
invalid.

6.1 PARAMETERS TABLE

Table 8 Parameter Configuration Items


No. Item Range Default Description
01 1# Volts Normal Delay (0-9999)s 10 The delay from #1 power abnormal to normal.
02 1# Volts Abnormal Delay (0-9999)s 5 The delay from #1 power normal to abnormal.
03 2# Volts Normal Delay (0-9999)s 10 The delay from #2 power abnormal to normal.
04 2# Volts Abnormal Delay (0-9999)s 5 The delay from #2 power normal to abnormal.
Pulse time of close relay. When it is 0, means
05 Close Time (0-20)s 5
output constantly.
06 Open Time (1-20)s 5 Pulse time of open relay.

07 Transfer Interval (0-9999)s 1 Interval time from 1# switch off to 2# switch on; or
from 2# switch off to 1# switch on.
The prolongation output time of the close relay
08 Transfer Delay Expired (0-20.0)s 0.0
after the module receives a closing signal.
When the breaker fail to open for the first time,
then the module will close for the second time and
09 Again Close Delay (0-20.0)s 1.0 the Again Close Delay begins, after the delay has
expired, if still failed to open the second time, the
module will send out fail to open alarm.
When the breaker fail to close for the first time,
then the module will open for the second time and
10 Again Open Delay (0-20.0)s 1.0 the Again Open Delay begins, after the delay has
expired, if still failed to close the second time, the
module will send out fail to close alarm.
When voltage is abnormal, start delay begins,
11 Gen Start Delay (0-9999)s 1 after the start delay has expired, start signal will be
initiated.
After the genset is start, when voltage is normal,
12 Gen Stop Delay (0-9999)s 5 stop delay begins, after the stop delay has
expired, stop signal will be initiated.

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No. Item Range Default Description
13 Cycle Running Time (1-1440)min 720 Gens cycle start running time.
Gens cycle stop time, that is to say it is the cycle
14 Cycle Stop Time (1-1440)min 720
stat running time of the other genset.
Failure identification time during genset cycle start
15 Genset Supply Delay (0-9999)s 60
running.
16 Rated Voltage (100-600)V 230 AC system rated voltage.
Upper limit value of voltage; it is abnormal if the
17 Over Voltage (100-150)% 120
value has exceeded the set value.
Upper limit return value of voltage; it is normal only
18 Over Voltage Return (100-150)% 115
when the value has fallen below the set value.
Lower limit value of voltage; it is abnormal if the
19 Under voltage (50-100)% 80
value has fallen below the set value.
Lower limit return value of voltage; it is normal only
20 Under Voltage Return (50-100)% 85
when the value has fallen below the set value.
Upper limit value of frequency; it is abnormal if the
21 Over Frequency (0.0-75.0)Hz 55.0
value has exceeded the set value.
Upper limit return value of frequency; it is normal
22 Over Frequency Return (0.0-75.0)Hz 52.0 only when the value has fallen below the set
value.
Lower limit value of frequency; it is abnormal if the
23 Under Frequency (0.0-75.0)Hz 45.0
value has fallen below the set value.
Lower limit return value of frequency; it is normal
24 Under Frequency Return (0.0-75.0)Hz 48.0 only when the value has fallen below the set
value.
25 Module Address (1-254) 1 Communication address
26 Password 00318 For entering advanced parameters setting.
1.1# Mains 2# Gens
2.1# Gens 2# Mains
27 System Type (0-3) 0
3.1# Mains 2# Mains
4.1# Gens 2# Gens
1) Two Breaking;
28 Neutral Setting (0-2) 1 2) One Breaking;
3) No Breaking.
0: 3P4W; 1: 3P3W;
29 AC System (0-3) 0
2: Single Phase; 3: 2P3W.
1. 1# Priority;
30 Priority Select (0-2) 0 2. 2# Priority;
3. NO Priority
31 Aux. Output 1 (0-31) 15 0 Not used
32 Aux. Output 2 (0-31) 12 1 Critical failure
33 Aux. Output 3 (0-31) 24 2 Fail of Transfer
3 Warning output
4 Alarm output(delay)
34 Aux. Output 4 (0-31) 27
5 1# Normal volt
6 1# Abnormal volt
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No. Item Range Default Description
7 2# Normal volt
8 2# Abnormal volt
9 Reserved
10 Auto status output
11 Manual status output
12 Gens Start Output(N/O)
13 Gens Start Output(N/C)
14 1# Close output
15 1# Open output
16 2# Close output
17 2# Open output
18 Common Alarm output
19 Timing Commissioning
20 1# Close Status Output
21 2# Close Status Output
22 1# Gen Start Output(N/O)
23 2# Gen Start Output(N/O)
24 ATS Power A Phase
25 ATS Power B Phase
26 ATS Power C Phase
27 ATS Power N Phase
28 1# 2# Abnormal Volt
29 Reserved
30 Reserved
31 Reserved
35 Aux. Input 1 (0-13) 1 00.Not used
01.Breaking compulsorily
02.Test off-load
03.Test on-load
04. Test Lamp
05. 1# Gens Alarm
06. 2# Gens Alarm
36 Aux. Input 2 (0-13) 0 07. Remote start
08. Trip alarm
09. Reserved
10. Reserved
11. Reserved
12. Reserved
13. Reserved

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6.2 INPUT/OUTPUT FUNCTION DESCRIPTION

Table 9 Input Port Function Description


Item Description
0 Not used Invalid
Applicable only for ATS with breakings; when it is active, ATS will
1 Breaking compulsorily
transfer to 0 no matter in manual or auto mode;
2 Test off-load Genset start is outputted and when Mains is normal, Gen doesn't close;
3 Test On-Load Genset start is outputted and When Mains is normal, Gen closes;
LED indicators on the panel are all on; LCD backlight is on; LCD screen
4 Test lamp
is dark;
1# genset fault occurs and it prohibits to start 1# genset ( used for
5 1# Gens Alarm
cyclical start);
2# genset fault occurs and it prohibits to start 2# genset ( used for
6 2# Gens Alarm
cyclical start);
7 Remote start It is a must for genset start cyclically;
8 Trip alarm
9 1#Priority
10 2#Priority
11 Reserved
12 Reserved
13 Reserved

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Table 10 Output Port Function Description
Item Description
0 Not Used Invalid
1 Critical Failure It includes switch transfer failure;
It includes 1# close failure, 1# open failure, 2# close failure, 2# open
2 Fail of Transfer
failure;
General warnings include 1# phase sequence wrong, 2# phase
3 Warning Alarm Output
sequence wrong, and force to open;
4 Alarm Output (delay) It outputs for 60s continuously for critical fault alarms;
5 1# Volts Normal It will output when #1 voltage is normal.
6 1# Volts Abnormal It will output when #1 voltage is abnormal.
7 2# Volts Normal It will output when #2 voltages is normal.
8 2# Volts Abnormal It will output when #2 voltages is abnormal.
9 Reserved
10 Auto Status Output It will output in auto mode.
11 Manual Status Output It will output in manual mode.
12Gens Start Output (N/O) It outputs when genset starts (Relay closed).
13Gens Start Output(N/C) It outputs when genset starts (Relay opened).
14 1# Close Output 1# switch close signal output.
15 1# Open Output 1# switch open signal output as one breaking
16 2# Close Output 2# switch close signal output.
17 2# Open Output 2# switch open signal output.
18 Common Alarm Output It includes critical failure alarm and warning alarm.
19 Timing Commissioning Timing test function starts;
20 1# Close Status Output #1 switch close status output.
21 2# Close Status Output #2 switch close status output.
22 1#Gen Start Output (N/O) It issues 1# oil engine start signal;
23 2#Gen Start Output (N/O) It issues 2# oil engine start signal;
24 ATS Power A Phase
25 ATS Power B Phase
ATS power supply.
26 ATS Power C Phase
27 ATS Power N Phase
28 1#2# Volts Abnormal It outputs when 1# voltage and 2# voltage are abnormal.
29 Reserved
30 Reserved
31 Reserved

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7 EVENT LOG

In the main screen, press key and select 3 Event log, and then press key again to confirm, the
screen will show the event log information below:
1# Close 01/50
1# Volt normal
2# Under Volt
2016-06-27 08:43:14

Long pressing to exit

Press key to select the corresponding record, and press key to enter into detailed information
interface.

In the detailed information interface, press key and it can display the record information circularly,

which includes 1#/2# volt status, specific voltage, frequency and time and date. Press and it can

exit the current interface, while press for a long time and it can return to main screen.

Event log information includes: event log type, 1# power supply, 2# power supply, 1# 3-phase voltage,
2# 3-phase voltage, 1# frequency, 2# frequency and the record date and time.

# 1 Close 01/50 #1 Close 01/50 #1 Close 01/50


1# Volt normal U1 L-N 220 220 220V F1 50.0Hz F2 50.1Hz
2# Under Volt U2 L-N 0 100 220V 2016-06-27 08:43:14
2016-06-27 08:43:14 2016-06-27 08:43:14
Long pressing to exit
Long pressing to exit Long pressing to exit

Table 11 Event Log Types


No. Type Description
1 1# Close 1# close signal output
2 2# Close 2# close signal output
3 1# Fail to Close 1# power supply cannot connect to load.
4 2# Fail to Close 2# power supply cannot connect to load.
5 1# Fail to Open 1# power supply cannot disconnect to load.
6 2# Fail to Open 2# power supply cannot disconnect to load.
7 Trip alarm The input is active.
8 Breaking compulsorily Breaking compulsorily input is active.

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8 TIMING START

In the main screen, press key and select 4 Time start, and then pressing key to confirm, the
screen will show the timing start interface below:

1 Exit
2 Time start cyc
3 Load set
4 Start time
5 Duration time

Time start cycle: includes inhibit start; start the genset single time, weekly or monthly.

Load set: start the generator with load or without load.


Start time: the date and time of the genset starting.

Duration time: generator continuous run time can be set to the duration of maximum time for 99 hours
and 59 minutes.

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9 COMMISSIONING

In the main screen, press key and select 5 Commissioning, and then press key to confirm,
the screen will show the commissioning interface as below:

1 Exit
2 Stop to Test
3 Test Off-Load
4 Test On-Load
5 Cyc start

Press key to select corresponding function, and press key to confirm.


TEST OFF-LOAD: It will send out a start signal immediately. After gen voltage is normal, if mains voltage
is normal, the ATS will not act. If mains voltage is abnormal, ATS will transfer the load to generator. When
mains volt recovers to normal, the ATS will transfer the load to mains. At this time the start generator
signal still continuously outputs.
TEST ON-LOAD: It will send out a start generator signal immediately. After gen voltage is normal, the
ATS will transfer the load to mains immediately regardless the mains is normal or not.

STOP TO TEST: When Commissioning has been chosen, and if this item is selected, genset start signal
will disconnect immediately and it will stop TEST OFF-LOAD or TEST ON-LOAD operation.

CYCLE START: When this is chosen, oil engine start signal will output circularly according to master
status. Circular output time can be set by the users. If oil engine fault occurs, it won't send start signal to
the oil engine. If it transfers to manual mode, it will keep current status and stop circular start time
counting.

Requirements needed:

1. In automatic mode.

2. Set output to 1# Oil Engine start output (N/O Output) and 2 # Oil Engine start output (N/O Output).

3. Set input to remote start input.

4. <Cycle running time> and <Cycle stop time> should be programmed.

5. Set the system type as 1# Gens & 2# Gens.

6. Set proper < Wait Running > time, and set default delay to 60s.
NOTE: In manual mode, if the commissioning input is active, generator start-signal will output immediately, but the ATS
will not transfer automatically except for operation manually by pressing key on the front panel.

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10 DATE AND TIME SETTING

In the main screen, press key and select 6 Date & Time, and then press key again to confirm,
the screen will show the Date & Time Set interface as below:

Date & Time

2016.06.07(4) 15:38:41

Press to input the corresponding number 0~9; press key to right move the bit, at the last bit

press key to update the date and time.

11 LANGUAGE SETTING

In the main screen, press key and select 7 Language, press again to enter into language
setting interface as below:

Language
0.Simplified Chinese

Press to select the language and press to confirm the setting.


Language option: Simplified Chinese/ English.

12 CONTROLLER INFORMATION

In the main screen, press key and select 8 Controller information, and then press key again
to enter controller information interface as below:

Information
One NEUTRAL Position
1# Priority
Ver1.5 2016-01-05

Display contents include current breaking positions setting, transfer priority choice and controller version
and date.

Longer press key and it will exit and return to main screen.

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13 ATS OPERATION

13.1 MANUAL OPERATION

Press and manual mode indicator is on, which means controller is in manual mode.

1) Press , 1# close relay outputs immediately, if 1# close input is active, the 1# power supply
connects to load.

2) Press , 2# close relay outputs immediately, if 2# close input is active, the 2# power supply
connects to load.

3) Press , 1#/2# open relay outputs immediately, if 1#/2# close input is inactive, the 1#/2# power
supply disconnects with load.

NOTE: For the ATS without neutral position, it is invalid to press key.

13.2 AUTOMATIC OPERATION

Auto mode indicator is on, which means controller is in auto mode. Controller can transfer to 1# load or 2#
load automatically.

13.3 ATS POWER SUPPLY

ATS power supply is provided by the controller smartly. Only if there is one channel normal voltage can it
ensure normal ATS power, and make it work normally.

Users shall choose power supply voltage (phase or line) based on ATS type. If it is phase voltage power,
connect the phase voltage (A phase) of 1# and 2# with N/C Terminal 8 and N/O Terminal 10 of
programmable port 3, connect N phase of 1# and 2# with N/C Terminal 13 and N/O Terminal 11 of
programmable port 4, then connect the COM of programmable port 3 and programmable 4 with ATS
power supply. At last power on the controller, and enter parameter configuration page; set port 3 to
corresponding phase voltage "ATS power A phase", and set port 4 to "ATS power N phase". If ATS is
supplied by line voltage, the set method is as above. You only need to change N phase to phase voltage
connection and for port 4 you also need to change according to settings.
Fig. 2 Wiring Connection

ATS phase voltage power supply ATS line voltage power supply
NOTE: Normally Close (N/C) input voltage must come from 1# voltage.

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14 FAULT ALARM

Table 12 Critical Failure


No. Items Type Description
1 1# Gens Alarm Alarm 1# genset failure occurs.
2 1# Fail to Close Alarm 1# close failure occurs.
3 1# Fail to Open Alarm When 1# open failure occurs.
4 2# Gens Alarm Alarm 2# genset failure occurs.
5 2# Fail to Close Alarm 2# close failure occurs.
6 2# Fail to Open Alarm When 2# open failure occurs.
7 Trip alarm Alarm Trip alarm input is active.

Table 3 Warning Types


No. Items Type Description
1 1# Phase Sequence Wrong Warning 1# phase sequence is not A-B-C.
2 2# Phase Sequence Wrong Warning 2# phase sequence is not A-B-C.
3 Breaking compulsorily Warning Breaking compulsorily input is active.

15 COMMUNICATION CONFIGURATION

HAT560N series controller has LINK communication port, which can provide a simple and practical dual
power transfer management method for factories, telecom, industrial and civil buildings by using Modbus
protocol via PC or system software and realize “remote control, remote measuring, remote
communication” functions.
Communication Parameters:

Module address 1 (range: 1-254, User definable)

Baud rate 9600 bps

Data bit 8bit

Parity bit None

Stop bit 1 bit or 2-bits(can be set via PC)


NOTE: Select DC power supply to keep the continuity of communication.

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16 DESCRIPTION OF CONNECTING TERMINALS

Fig. 3 Back Panel

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Table 14 Terminal Function Description
No. Functions Description Remark
Connects with negative of starter
1 B- DC input B-
battery.
Connects with positive of starter
2 B+ DC(8-35)V, controller power supply
battery.
3
Aux. output 1 Relay contact output; Volts free; Rated
4 Default: 1# open output
7A
5 N/C
6 Aux. output 2 COM Default: oil engine start Relay contact output; Volts free; Rated 7A
7 N/O (N/O)
8 N/C
9 Aux. output 3 COM Default: ATS Power A Relay contact output; Volts free; Rated 16A
10 N/O phase

11 N/O
12 Aux. output 4 COM Default: ATS Power N Relay contact output; Volts free; Rated 16A
13 N/C
14 Relay contact output; Volts free; Rated 16A
1# Close Output Relay contact output; Volts free;
15
16 Relay contact output; Volts free; Rated 16A
2# Close Output Relay contact output; Volts free;
17
18 A1
19 B1
1# AC System 3P4W voltage input For single phase, only connect A1, N1
20 C1
21 N1
Detect 1# ATS close status.
22 1# Close Input Ground connected is active.
Auxiliary contact input.

23 2# Close Input Detect 2# ATS close status. Ground connected is active.


Auxiliary contact input.
24 Aux. Input 1 User-defined. Ground connected is active.
25 Aux. Input 2 User-defined. Ground connected is active.
26 COM GND
27 A2
28 B2
2# AC 3P4W voltage input For single phase, only connect A2, N2
29 C2
30 N2
Communication Used for PC communication/
LINK
port software updating.

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17 TYPICAL WIRING DIAGRAM

Fig. 4 ATYS3S Application Diagram

Fig. 5 SGQ-N/T Application Diagram

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Fig. 6 SGQ-M Application Diagram

Fig. 7 VITZRO/PHETENG Application Diagram


NOTE: Set auxiliary output 1 as: 15: 1# Open Output
Set auxiliary output 2 as: 17: 2# Open Output
Set auxiliary output 3 as: 24: ATS power A-phase
Set auxiliary output 4 as: 27: ATS power N-phase

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Fig. 8 VITZRO/PHETENG (Generator Start Control)


NOTE: Set auxiliary output 1 as: 15: 1# Open Output
Set auxiliary output 2 as: 12: Gen Start Output (N/O)
Set auxiliary output 3 as: 24: ATS power A-phase
Set auxiliary output 4 as: 27: ATS power N-phase

Fig. 9 Contactor Wiring Diagram

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Fig. 10 ATYSM3S Wiring Diagram

Fig. 11 Breaker Application Diagram


MCH: Energy Storage Motor; MN: Under Voltage Trip; MX: Open Coil; XF: Close Coil
NOTE: Set Aux. output 3 as 15: 1# open output
Set Aux. output 4 as 17: 2# open output
Set Aux. output 2 as 12: oil engine start N/C output
NOTE: Choose fuse capacity based on on-site actual power consumption and do not take the fuse in the diagram as

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standard; if there is not DC supply, motor start control chooses replay N/C output. For ACB application please refer to
breaker application diagram, and switch trip must connect with controller input in usage.

Fig. 12 3P3W Wiring Connection (take 1#Mains 2#Gens as an example)

Fig. 13 2-phase 3-wire Wiring Diagram (take 1#Mains 2#Gens as an example)

Fig. 14 Single phase 2-wire Wiring Diagram (take 1#Mains 2#Gens as an example)

18 INSTALLATION

Fig. 15 Overall Dimensions and Cutout

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19 FAULT FINDING

Table 15 Fault Finding


Symptom Possible Solutions

Controller no response with


Check battery voltage;
power

If SG72 module is fitted, check its connections.


LINK communication failure
Check module address in parameters settings.

Check auxiliary output connections, pay attention to normally open


Auxiliary Output Error contact and normally close contact.
Check the output settings in parameters settings.

Check whether aux. input port is GND connected when it’s active, and it
Auxiliary Input Abnormal shall hung up when it is inactive.
( NOTE: The input port will be possibly destroyed when connected with voltage.)

Check ATS.
Genset running while ATS
Check the connection wirings between the controller and the ATS.
not transfer
Check ATS breaking is in accordance with the set breaking.

_______________________________________

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